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PA Process Measurement English PDF
PA Process Measurement English PDF
PA Process Measurement English PDF
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Forward-looking solutions for the requirements of
D process measurement technology
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In these times of accelerated change, far-reaching changes and revolutions in
economics, politics and climate protection, the products and supply chains,
which have established themselves over many years, are being put to the test.
F
The process industry is affected by these changes in two respects.
On the one side, the requirements placed on the industry are increasing. Scarcer
resources and increasing costs for energy transport demand more efficiency.
Environmental considerations are increasingly being applied in globally strengthened
regulations and laws. Globalization, as well as the increasing competition from
H emerging countries, offers the chance – but also the risk – of a worldwide market
and competition.
I On the other side, the process industry can play a key role in mastering these challenges.
Numerous products, which are intended to provide a good and sustainable way of
living for millions of people in the future, touch on processes that are still in the
J experimental stage or have not yet even been invented. Future scenarios are based
on the development of plant-based raw materials, new insulating materials and
novel coatings.
K SICK is a competent partner in this change. On the one hand, SICK, with its proven
L
products for process measurement technology and pronounced expertise, is able
to advise its customers and partners fully in order to jointly develop customized
solutions for increased efficiency in production systems and processes.
M On the other, SICK stands for innovation and technology leadership whose global
sales and service network is available as a strong and competent partner for the
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Convincing Performance
Company . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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Regions with strong energy consumption" Industries and Solutions:
Process Measurement . . . . . . . . . . . . . . . 6 M
Industries and Solutions
Process Measurements . . . . . . . . . . . . . . 8
Technologies and
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Measuring Principles . . . . . . . . . . . . . . . 10
Devices and Systems . . . . . . . . . . . . . . 12
Project Engineering and
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System Design & Configuration . . . . . . 14
Connectivity –
always well connected with SICK . . . . . 16
Services . . . . . . . . . . . . . . . . . . . . . . . . . 18
Requirements of Process
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Measurement Systems . . . . . . . . . . . . . 20
Gas Analyzers . . . . . . . . . . . . . . . . . . . . 22
Analyzer Systems . . . . . . . . . . . . . . . . . . 26
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Gas Flow Measuring Devices . . . . . . . . 28
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . 30 S
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Company
A
We deliver Sensor Intelligence.
B SICK sensor solutions for industrial automation are the result of exceptional dedication
and experience. From development all the way to service: The people at SICK are
C committed to investing all their expertise in providing with the very best sensors and
system solutions possible.
D
E A company with a culture of success
Approximately 5,000 people are on staff, with products and fosters an optimum work-life balance, thus attracting the best
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services available to help SICK sensor technology users in- employees from all over the world. SICK is one of the best
crease their productivity and reduce their costs. Founded in employers – we have been among the winners of the presti-
1946 and headquartered in Waldkirch, Germany, SICK is a gious German “Great Place to Work” award for many years in
global sensor specialist with more than 50 subsidiaries and succession.
representations worldwide. Our exemplary corporate culture
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Company
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B
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Innovation for the leading edge A corporate culture for sustainable excellence D
SICK sensor systems simplify and optimize processes and allow
for sustainable production. SICK operates thirteen research
and development centers all over the world. Co-designed with
SICK is backed by a holistic, homogeneous corporate culture.
We are an independent company. And our sensor technology is
open to all system environments. The power of innovation has
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customers and universities, our innovative sensor products and made SICK one of the technology and market leader – sensor
solutions are made to give a decisive edge. With an impressive technology that is successful in the long term.
track record of innovation, we take the key parameters of mod-
ern production to new levels: reliable process control, safety of
people and environmental protection.
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Industries and solutions:
Process measurement
Powerplants
B Modern gas analysis is of increasingly
greater importance during energy generation,
SICK analyzer systems make a continuous
monitoring of processes possible.
C
particularly with fossil fuels. In addition to Concentration gradients of gas components,
the processes introduced for the reduction dust and gas volume flows are precisely
of particulates, NOx and SO2 concentrations, measured, process deviations are identified
gases such as HCl or SO3 during the combus- and procedures are optimized.
D
tion of alternative fuels are gaining relevancy.
Examples for types of process measurement:
E
• In-situ: TRANSIC100LP (O2)
• Extractive: MKAS with SIDOR
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• Exhaust gas denitrification system --NH3, NO2
(DeNOx), e.g. DeNOx slip regulation • In-situ: GM700, GM32
--SO2
• In-situ: GM32
J Waste incineration
• Extractive: MCS300P
--NO, NH3
• In-situ: GM32, GM700
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Industries and solutions:
Process measurement
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• Cold-extractive: MKAS with SIDOR
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Examples for types of process measurement:
• Reformer
• Cold-extractive: MAC800, GMS800
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plants, an optimized process control is a chemical plant. The low-maintenance and
necessary. Through the targeted control of rugged analyzers with long-term stability
key components in the reaction sequence, from SICK are proven performers for gas
plant capacity, yield and product quality can and liquid analytics.
D
be improved and the energy expenditure Through automatic calibration, innovative
reduced. Therefore, concentration operation concepts, powerful communication
measurements as control parameter of protocols, the analyzers and systems from
the system play a decisive role. SICK can be easily integrated into local
L separation
• Hot-extractive: MCS300P
--Acetylene in fission gas before acetylene
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hydrogenation
• Cold-extractive: GMS800
--Ethane in C2 splitter head
• Cold-extractive: GMS800
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--Ethane in C2 splitter sump
• Hot-extractive: MCS300P
--TOC in liquid waste
• TOCOR with sample preparation
Q • VC/EDC plants
• Cold-extractive: GMS800
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--O2 for the N2 feed into VCM exhaust gas
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--VOC
• GMS810-FIDOR with stripper
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Industries and solutions
Process measurements
D
applied, for example, during the storage accessible for the field instrumentation.
and transport of perishable goods or for the
prevention of the formation of explosive gas
mixtures (explosion protection).
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bio fermenters • Cold-extractive: GMS800-DEFOR
• Hot-extractive: MCS300P
• Chlorine chemistry
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Technologies and Measuring Principles
C
process-related requirements to fulfill. With a wide product range, SICK offers
a variety of measurement procedures and with its many years of experience
can offer the right solution to these challenges.
D
E
F In-situ measuring technology
Process parameters are best measured where they are relevant
Measuring probes version, inline
and are present in an unaltered state – directly in the process:
"In-situ measuring technology" is the catchword here.
Determination of the process parameters occurs under process
conditions and places special requirements on the measuring
H equipment. This innovative technology from SICK for the direct
installation at the respective measurement site has proven itself
over many years. This technology features minimal maintenance
I requirements and extremely short response times.
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Cross-duct version
For in-situ measurements, optical procedures are advancing
quickly. This is a trend that SICK has helped to lead for many
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years. The challenge is to be able to measure the process
directly without changing it. The question how to calibrate resp.
compare or monitor the measurement without intervening in
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the process here is a particular challenge.
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Technologies and Measuring Principles
D
the analyzer module under constant conditions. Depending
on the process conditions and the measuring components,
SICK offers complete solutions: from the sample probe, to the Sample gas sample line
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optimized gas conditioning, to the passive analyzer modules.
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to the analyzer unaltered. The sampling and analysis technology
must therefore be adapted to the respective process conditions.
Analyzer cabinet with the MAC800
Cold-extractive measurement technology cold-extractive analyzer system
including complete gas conditioner
For process gases with low dewpoint, the analysis can occur
without heated sample gas lines, i.e. cold-extractive. If process
gases tend towards condensation, the gas sampling is carried
out with heated (sample) lines and probes. To facilitate a "cold"
measurement, a high-performance gas cooler is used to reduce
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the dewpoint to a defined value.
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Analyzer cabinet with the hot-
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extractive analyzer MCS300P HW
A
Everything from stand-alone devices through to complete analyzer systems
B SICK is able to supply application-oriented solutions application-specific measurement tasks available.
through a combination of its extensive product Moreover, we also plan, manufacture and supply
C range of analyzers and comprehensive experience.
In addition to custom designs, there are also cost-
complete analyzer systems such as ready-to-use
analyzer containers, including all peripheral devices
D
optimized system housings, compact plug-and- and commissioning.
play analyzers as well as complete systems for
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reliable process data
directly on site under harsh
process conditions even in potentially
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dangerous material concentrations. Robust
measurement procedures are needed here.
With the TRANSIC100LP, SICK is introducing
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its own intrinsically safe laser measurement
technology into the world of O2 process transmitters, also
suitable for explosion proof areas. TRANSIC100LP:
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in design in Zone 0, 1, 2 process-side, Zone
1 + 2 device-side
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where a distortion of the
gas matrix can easily occur.
The GM32 in-situ analyzer measures directly
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in the process and is also certified for use in
Ex-classified zones.
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R GM32 Ex:
Mounting in Zone 0, 1, 2 process-side,
Zone 1 + 2 device-side
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Devices and Systems
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Extractive gas analyzers GMS800
B
The cold-extractive gas analyzer
product family GMS800 facilitates the
realization of measurement tasks both
C
D
in rough industrial environment as well
as in the Ex-Zones 1 + 2 (ATEX).
Individual device versions for
individual measurement
sites and complete
solutions for different
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GMS820P
applications or multiple
analyzer lines are
configured and supplied
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as ready-to-use systems.
These, both for process
measurements as well as
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GMS815P
emission measurements,
are available as ready-to-use analyzer cabinets or containers.
Depending on the requirements, the modern analyzers are
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available in 19" housing (Type GMS810), in wall-mount housing
(Type GMS815P), in Ex-d housing (Type GMS820P) or in system
installation housing (Type GMS830/831). Type GMS815P: Design in Ex-Zone 2
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Extractive MCS300P multi-component analyzer
The MCS300P multi-component analyzer is suitable for a vari-
ety of application possi-
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bilities (gases and fluids)
and features very low
maintenance require-
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ments, high reliability
and long-term stability.
The explosion-protected
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version of the MCS300P Ex is
particularly suitable for process applications.
To prevent a drop below the dewpoint, SICK integrates this
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analyzer into complete hot-extractive analyzer systems.
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MCS300P:
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Raw gas measurements
in an analyzer container
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Project Engineering and System Design
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B
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K In the process analytics, analyzers are often installed in explosion
areas or measure materials that can form explosive mixtures.
•• Through overpressure encapsulation, the formation of
an explosive atmosphere is thus prevented by the use
The regulations and standards that are applied are different of a protective gas in the internals of the analyzer to
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Project Engineering and System Design
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Rugged analyzer systems and
containers
Tailor-made designs including
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the complete range of peripheral
equipment with component
application consulting and
comprehensive project
management. K
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Performance factors
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•• All required technologies from a single source
•• Comprehensive product spectrum for all requirements
•• Application-oriented complete systems
•• Ready-to-use analysis containers, tailor-made to meet R
•• Solutions for many measuring tasks customer specifications
•• Cost-optimized standard solutions
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Requirements of Process Measurement Systems
PS_header1_small_blue PS_header2_small_blue
B The selection of a measurement system for a specific application is not simple, however,
the measurements will determine the product quality, the safety of plants and the efficient
C use of resources. The selection of the appropriate measurement system is thus directly
results-relevant and costs of the procurement are only a small part of the factors to be
considered.
D
9 steps to finding the suitable process measurement system
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1 4
Which function does the measurement have in What determines the process?
F
the process? The direct requirements must be defined as
Measurements are only collected when they precisely as possible by the process. Missing
are relevant. A greater consideration about the or insufficient information can place the selection of
meaning of the measurement helps with the specification of a measurement system into questions and result in cost-
the measurement systems. Is the measurement relevant for: intensive double procurement.
•• Plant safety? •• Are the measurement parameters, the measurement area
H •• Product quality?
•• Use of resources such as energy or raw materials?
•• Quantity, type of output (product/emissions)?
known with the required precision?
•• How fast does the measurement need to be?
•• Process temperature and pressure (min. – normal – max.)?
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•• Compliance with laws or regulations? •• Is the medium single-phase (droplets, gas bubbles, particles)?
•• Appraisal of insurances? •• Requirements for the chemical resistance of the measure-
ment systems: Are material compatibilities known?
2
Which requirements determine the data
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•• Requirements for the mechanical resistance: Flow speed,
collected by the measurement system?
vibrations?
The requirements for the presence of the •• Moisture content of the medium?
data regarding the process parameters to be monitored can
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•• Is the composition of the medium (matrix) completely
be determined from the meaning of the measurement for known so that cross-sensitivites can be taken into account
the process. completely?
•• How often must the data be collected?
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•• Are guidelines, laws, standards or approvals for the devices
•• Availability, reliability, repeatability of the data? used specified (e.g. explosion protection or electrical/
•• Ramifications if measurement results are not present? functional safety)?
•• Real-time measurement (reliable delay)?
M 5
What conditions prevail at the operating site?
3
How economical is the measurement? The environmental conditions pose additional
Economical considerations play an important role requirements. If the installation situation is not
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PS_header2_small_blue Requirements of ProcessPS_header1_small_blue
Measurement Systems
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6 8
How is the connection to the measurement Solution competency?
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point; how will the information be transferred? The decision process shown does not necessarily
The transfer of data is of crucial importance for follow a linear course. In reality, a more iterative
the process monitoring. The safety requirements for the data process is found. A close cooperation with the manufacturer is
transmission are differentiated according to the importance
of the measured values. The measurement system must be
connectable to the plant.
as equally helpful as a dialog partner who has the necessary
consulting competency. Requirements here are: K
•• Is sufficient competency of methods, knowledge and
•• Is a display required on site? Can the measurement point
be seen? Is an offset display necessary?
sufficient application experience present?
•• Availabilityfor a prompt replacement even on-site? L
•• Which output signals and alarms are required? •• Readiness to also codevelop new applications?
•• Must alarms be able to be switched?
•• Should an integration to the process control system occur?
•• Redundancy?
•• Is there an organization which can depict this?
•• Is the necessary infrastructure e.g. through application
laboratories present?
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7
Selection of the measurement system?
If the meaning of the measurement system is 9
Maintenance and service?
Not only the competency but also the operative
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determined and all process-side and physical
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ability of a measurement system provider is
requirements are defined, a measurement system must be of importance in the scope of the lifecycle consideration.
selected. Constructive and historical considerations for the Decisive questions are:
specification of the measurement equipment play a role in
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•• Can the supplier maintain support of the measurement over
this point. the entire lifecycle?
•• Is the suitable measuring principle selected? •• Is there a repair concept available for the measurement
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•• Has the measurement principle proven itself? device?
•• Are there empirical values present for the equipment? •• Does the supplier have an effective service network – also
•• Is a high constructive reliability of the measuring equipment internationally?
ensured? •• How fast can a service call occur in the event of
•• Are there alternatives that can be included in the decision? a malfunction?
•• How fast are replacements available, if necessary?
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Connectivity –
always well connected with SICK
A
Current data via standardized communication
B SICK's products come with a standardized data communications system for digital
controllers, in order that all data, measured values and parameters are available at all
C times and can be conveniently visualized and processed. Moreover, this is available
cross-system from your own system network. As a result, you are able to elegantly
access installations in remote areas.
D
E Signals, interfaces and protocols Operation
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•• Analog and digital signals The operation of analyzers and systems is undertaken:
•• Interfaces: •• Directly from the analyzer's operating unit
•• Serial interfaces such as RS-232/RS-485/RS-422 •• Via a controller, enabling visualization and configuration for
•• Ethernet network numerous analyzers
•• OPC •• Remotely via Ethernet or a mobile network
•• Protocols: •• With SOPAS ET, SICK's own visualization and configuration
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•• Modbus or Modbus TCP application
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K Remote diagnostics
Remote access to devices and systems can be realized
L online via:
•• SICK's own remote diagnostics unit RDU via an analog
telephone, cellular network or Ethernet network connection
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System
Q network
Measuring point/device
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Connectivity –
always well connected with SICK
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Operational management level Maintenance
Operational monitoring Remote diagnostics Maintenance
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C
D
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Modbus-TCP OPC server
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OPC Server SOPAS ET
Ethernet
Analytics
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Analyses container
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4 ... 20 mA, fieldbus
Ethernet
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MCS300P GMS815P/820P MAC800 system M
System bus,
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4 ... 20 mA
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Plant
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Other
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Temperature, pressure Oxygen concentration Gas concentration Flow pH, ...
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Services
Services
A
Service for all your plant and measurement system requirements
B Analyzers and measurement systems
supply monitoring and control-relevant
C information, increase efficiency and
protect people and systems. When
optimally integrated and maintained,
D these components and systems
guarantee safe processes, constant
product quality and protect people and
E the environment.
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K
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M Consulting and design Product and system
support
Inspection and
optimization
•• Application consulting
N ••
••
Planning services
Project management
••
••
Acceptance prior to delivery
On-site commissioning
••
••
On-site acceptance
System maintenance
•• Project and customer •• Technical support •• Logbook maintenance
O documentation ••
••
Spares / wearing parts
Maintenance and service
•• System support
P retrofitting
Training and
•• Software or firmware advanced training
Q •• Customization of
measuring ranges •• Operation & handling
•• Expansion for additional
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•• Maintenance
measuring components •• Device software
•• Statutory regulations,
guidelines and directives
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Competencies
A
Process measurement technology for efficient planning of sustainable technologies
With the performance factors of a comprehensive predestined for the efficient planning of the most
B
range of products, all required technologies from one diverse projects for the realization of sustainable
source, SICK is a reliable partner for cost-optimized
solutions for numerous measurement tasks. And thus
measurement technologies which have proven
themselves over many years.
C
Rugged and robust Fast
D
Both the process and the environment place direct requirements
on the measurement equipment with demanding requirements
for pressure, temperature and corrosion resistance as well
For the operation of the plant, it is
decisive to always have the relevant
process parameters in view and
E
exposure to high dust loads. To meet these quality requirements,
SICK offers a large selection of high-quality corrosion-resistant
materials. Based on the
be able to react without delay
to any changes. SICK develops
in‑situ measurement devices which
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many years of experience, precisely measure the process
SICK analyzers have proven changes immediately and on-site.
themselves in installations Likewise, SICK also optimizes
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from the polar regions to the response time of extractive
the deserts of the world. measurement systems. Through the systematic implementation
of these premises, response times of 30 seconds can be realized
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even for cable blanks of 30 m.
Secure
The requirements for secure operation of plants, the protection Low operational costs
of personnel and the environment are continuously increasing.
SICK implements these in the design of compact devices.
High product quality, sustainable use of resources, and safety
of the plant places high expectations on the individual
measurement tasks. SICK offers the use of especially
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Intrinsically safe, pressure-resistant or pressurized enclosure
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measuring equipment and systems are available for the preven- reliable measurement principles and evaluation procedures.
tion of explosions. In addition, SICK devices offer the ability to An example of this is the laser spectroscopy where the oxygen
detect potentially dangerous gas concentrations that arise in concentration can be measured directly. The user can rely
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order to reliably initiate countermeasures. on robust measurements – free of drift with long calibration
For the prevention of injury to person- intervals of 12 months. The measurements therefore remain
nel during measurements of stable over a long period of time.
especially hazardous materials
such as phosgene (COCl2),
materials are used which
Worldwide
SICK can offer its analyzers for use in different standards.
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prevent the leakage of the process
gas under all conditions.
E.g. For measurement devices that are used in explosion areas,
concepts for American-influenced markets according to NEC500,
for Europe ATEX or international IECEx. Likewise, the devices
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Available
Process parameters are continuously changing; information
are registered for all important national approvals. As a reliable
partner, SICK, with its globally acting service organization,
offers comprehensive services for plants and systems.
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about the process must always be available and without delay.
To secure a high operative availability of the measurement re-
sults, SICK utilizes pivotable filters and thus minimizes the time P
period for periodic calibrations. In order to increase operating
uptime, even for unpredictable events, SICK realizes a system-
atic, modular concept into its process analyzers. All information
about calibration and sensor characteristics are stored in the
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modules. This guarantees the rapid detection of the malfunc-
tion and the targeted replacement of corresponding measure-
ment modules – the process remains under control.
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Subsidiaries
Sales offices
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Gas analyzers Product family overview
B
C
D GM32, GM32 Ex
Direct measurement of aggressive gases
E Technical data
Measuring principle UV spectroscopy
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Measuring components NH3, NO, NO2, SO2
Max. number of measured 4
values
Process temperature 0 °C to +550 °C
higher temperatures available on request
Process pressure 60 hPa
relative
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Ambient temperature –20 °C ... +55 °C
temperature change max. ±10 °C/h
Hazardous area Nonhazardous areas
Hazardous area: Zone 2 (Zone 1, Class 1 Div2)
At a glance
K •• Up to 6 measuring components at the same time (incl. gas pressure and temperature)
•• Automatic self-test function (QAL3) without test gases
M
N
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P Detailed information --mysick.com/de/GM32
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Product family overview Gas analyzers
A
B
C
GM700 TRANSIC100LP GM960 D
Greater efficiency of process analysis – Laser measurement of oxygen in harsh Determination of CO corrosion level and
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even under difficult conditions industrial applications corrosion load via grid measurement
Diode laser spectroscopy (TDLS) Diode laser spectroscopy (TDLS) Zirconium dioxide (ZrO2)
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HCl, HF, NH3, O2 O2 CO, O2
1 1 2
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–40 °C to +50 °C –40 °C to +60 °C –10 °C to +45 °C
four configurable ranges
Nonhazardous area, Nonhazardous area, Nonhazardous areas
Ex-Zone 2 Zone 1 + 2 (mounting Zone 0),
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reflector unit, evaluation unit AWE connection box, master unit
The scope of delivery depends on application The scope of delivery depends on application The scope of delivery depends on application
and customer specifications. and customer specifications. and customer specifications.
•• High selectivity due to high spectral •• O2 transmitter using effective laser •• Up to 40 boiler wall probes, each
K
resolution spectroscopy with one CO and O2 sensor for
•• Short response times
•• No calibration required
•• Optimized for use in harsh industrial
environments – explosion-protected
installation directly in the boiler wall
•• Up to 40 connection units for
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•• No moving parts: minimal wear version pressurized air, power supply and
and tear
•• No gas sampling and conditioning
•• Measurement directly in the process
or within the slip stream using
data bus
•• One master unit with standard M
required a sample gas cell (option) network connection for operating the
•• Resistant against aggressive
chemicals and high moisture
peripheral system components
•• Software MEPA-GM960 for graphical N
•• Stable measuring values due to visualization of measured values,
drift monitoring
•• Low maintenance requirements during
for process control, storage of data
and communication O
the entire duration of operation
--mysick.com/de/GM700
•• Heated optics to prevent condensation
--mysick.com/de/TRANSIC100LP --mysick.com/de/GM960 P
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Gas analyzers Product family overview
B
C
D GMS810/815P/820P/830 MCS300P/MCS300P EX
Tailor-made gas analysis for process and Simultaneous process monitoring of up to
E
emission monitoring 6 measuring components
Technical data
Measuring principle NDUV-photometry, NDIR-photometry, interference Gas filter correlation, interference filter correlation
F
filter correlation, paramagnetic dumbbell principle,
electromagnetic cell, thermal conductivity
measurement, flame ionization detection
Measuring components Ar, SO2, CHClF2, CHCl2F, CH2Cl2, CH4, CH3OH, CO, Br2, (C2H5)3N, (CH3)3SiCl, C2Cl4, C2H2, C2H2Cl2, C2H3Cl,
COCl2, CO2, CS2, CO+CO2, C2H2, C2H2F4, C2H4, C2H6, C2H4, C2H4Cl2, C2H5OH, C2H6, C2HBrClF3, C2HCl3,
SF6, C3H6, (CH3)2CO, C3H8, C4H10, C4H6, C6H4Cl2, C5H12, C3F5ClOH, C3F6, C3F6O, C3H6, C3H7OH, C4H8, C4H9NH3,
O2, C6H14, C7H16, COS, He, H2, H2O, H2S, NH3, NO, NO2, C6H4Cl2, C6H5CHO, C6H5NO2, CCl2F2, CCl4, CH2Cl2,
N2O, Cl2, additional components available on request, CH3CHO, CH3COOC2H3, CH4, CHCl3, CHClF2, Cl2, CO,
8
CO2, COCl2, COS, CS2, H2O, HCl, HCN, HF, N2O, NH3,
SF6, SiF4, SO2, UF6, NO, NO2, C3H8, C4H10, C6H5Cl
6
I
values
Process temperature Input analyzer: 0 °C to +45 °C +50 °C to +200 °C
Process pressure Hosed gas lines: 200 hPa to 300 hPa 0.8 bar ... 60 bar
J Ambient temperature
Piped gas lines: 200 hPa to 1,000 hPa
+5 °C to +45 °C –20 °C to +55 °C
temperature change max. ±10 °C/h
K Hazardous area
Device versions
Nonhazardous areas,
Ex-Zone 2, Ex-Zone 1
19" rack, wall mounting housing, pressure-resistant
Nonhazardous areas,
Ex-Zone 2 + 1
–
encapsulated housing, system integration module
M At a glance
customer specifications. customer specifications.
N
•• 7 different analyzer modules: •• Simultaneous measurement of up to
DEFOR (NDUV, UVRAS), FIDOR (FID), 6 components
MULTOR (NDIR), OXOR-E (electrochemical O2), •• Process cells up to 60 bar and 200 °C
O
OXOR-P (paramagnetic O2), THERMOR (TC) •• Automatic sample point switching
and UNOR (NDIR) •• Integrated adjustment unit (optional)
•• 4 different types of enclosures •• Safety devices for measurement of toxic or
P
•• Gas module with sample gas pump and/or flammable mixtures
control sensors •• Extended operation via PC and software
•• New enclosure type for easy and quick SOPAS ET
•• Flexible I/O module system
Q
integration in analyzer systems
•• Remote diagnosis via Ethernet with software
SOPAS ET
Detailed information
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--mysick.com/de/GMS800 --mysick.com/de/MCS300P
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Product family overview Gas analyzers
A
B
C
GME700 EuroFID (LEL) MONOCOLOR 2Ex D
Sophisticated process analysis "brought Reliable UEG monitoring in processes Colorimetric H2S analysis over a wide
E
into line" concentration range
F
HCl, HF, H2O, NH3, O2 Corg H2S
2 1 1
H
0 °C to +210 °C Inline version: 0 °C to +350 °C
Other versions: 0 °C to +200 °C
+5 °C to +45 °C
temperature on the analyzer input
I
600 hPa to 1,200 hPa 50 hPa 60 hPa to 120 hPa
0 °C to +55 °C
relative
Analyzer, terminal box: 0 °C to +55 °C
relative
+5 °C to +40 °C J
Operating unit: 0 °C to +40 °C
Nonhazardous areas
19" rack
Nonhazardous areas,
Ex-Zone 1+ 2
Inline version, 19'' rack, wall housing,
Nonhazardous areas,
Ex-Zone 1 + 2
19'' rack, wall housing for Ex-Zone 1
K
version for Ex-Zone 1
Analyzer Analyzer, operating unit, terminal box –
L
The scope of delivery depends on application The scope of delivery depends on application The scope of delivery depends on application
and customer specifications. and customer specifications. and customer specifications.
M
N
•• High selectivity due to high spectral •• Integrated dilution of sample gas •• Measuring ranges from ppm to vol%
resolution •• No moving parts •• Very specific measuring method
•• No calibration required •• All gas paths are heated •• 19’’ rack or wall mounting enclosure
O
•• No moving parts: minimal wear •• Optimum detector geometry for hazardous area Zone 1 (ATEX)
and tear •• Calibration slide for calibration
•• Heated multipath measurement cell without test gas
P
•• Hot-wet measurement technology
Q
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--mysick.com/de/GME700 --mysick.com/de/EuroFID --mysick.com/de/MONOCOLOR
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Analyzer systems Product family overview
A Analyzer systems
B
C
D MCS300P HW MAC800
Simultaneous process monitoring of up to Modular, complete system for extractive gas analysis
E
6 measuring components
Technical data
Measuring principle Gas filter correlation, interference filter correlation, In accordance with the integrated
F
zirconium dioxide sensor GMS800 analyzer modules
Measuring components CO, CO2, HCl, H2O, NH3, NO, NO2, N2O, O2, SO2 CO, CO2, CH4, NO, NO2, N2O, SO2, O2
Max. number of measured 6 9
values
Process temperature Process: ≤ +1.300 °C Process: ≤ +1000 °C
Measurement input: ≤ +220 °C Input analyzer system: ≤ +200 °C
H
Process pressure 800 hPa to 1,200 hPa –
J
Hazardous area Nonhazardous areas –
Device versions Steel sheet cabinet Steel sheet cabinet, glass-fiber reinforced
plastic cabinet
System components Analyzer cabinet, sample probe, Modular housing GMS830 or GMS831, analyzer
L
Note The scope of delivery depends on application and The scope of delivery depends on application and
customer specifications. customer specifications.
At a glance
M •• Simultaneous measurement of up to
6 components plus O2
•• Cold-extractive analyzer system certified
according to EN 15267-3
•• Measurement gas flow monitoring and •• Plug-and-play analyzer module with
N measurement gas pressure detection
•• Temperature of the system components
24 V energy supply
•• Operating unit for displaying all measured
up to 220 °C values and status information on a touch
P reference point
•• Integrated adjustment of the device without
possible
•• Remote control of the complete system via
test gas (optional) Ethernet, Modbus or optional GPRS modem
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Product family overview Analyzer systems
A
B
C
MKAS TOCOR D
Complete system for extractive gas analysis Reliable monitoring of organic water pollutants
In accordance with the integrated S700 analyzer modules TOC/TC measurement through thermal or UV oxidation of C to CO2
E
F
with subsequent CO2 measurement by means of NDIR photometry
CH4, CO, CO2, NO, NO2, N2O, O2, SO2 Corg (TOC/TC)
In accordance with the integrated analyzer modules 1
H
– 900 hPa to 1,100 hPa
Analyzer SIDOR or S710, analyzer cabinet, Analyzer, analyzer cabinet, sample filter
sample probe, cooling unit(option), measurement gas cooler,
measurement gas line, measurement gas pump, NOx converter
(option)
K
L
The scope of delivery depends on application and The scope of delivery depends on application and
customer specifications. customer specifications.
B
C
D FLOWSIC100 Process FLOWSIC100 Process
Reliable and precise volume flow measurement Probe version for explosion areas Zone 2 (ATEX)
E
in processes
Technical data
Measuring principle Ultrasonic propagation time delay measurement Ultrasonic propagation time delay measurement
F
Measuring components Gas velocity, gas temperature, volume flow a.c., Gas velocity, gas temperature, volume flow a.c.,
volume flow s.c., sound velocity, mass flow volume flow s.c., sound velocity, mass flow
Max. number of measured 1 1
values
Process temperature –40 °C to +260 °C –40 °C to +260 °C
other temperatures available on request other temperatures available on request
I
Ambient temperature
–40 °C to +60 °C –40 °C to +60 °C
J Enclosure rating IP 65 IP 65
K
Device versions Cross-duct version Measuring probes version
Note The scope of delivery depends on application and The scope of delivery depends on application and
customer specifications. customer specifications.
At a glance
N diameter
•• Measurements free of pressure loss and
Zone 2 (ATEX)
•• Automatic operational check with zero
without influencing the process and reference point test
P
Q
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Product family overview Gas flow measuring devices
A
B
C
FLOWSIC100 Flare FLOWSIC100 Flare D
Reliable gas flow measurement in flare gas applications Reliable gas flow measurement in flare gas applications
Ultrasonic propagation time delay measurement Ultrasonic propagation time delay measurement
E
F
Gas velocity, gas temperature, gas volume and quantity, mass flow, Gas velocity, gas temperature, gas volume and quantity, mass flow,
volume flow a.c., volume flow s.c., molecular weight molecular weight, volume flow a.c., volume flow s.c.
1 1
•• Innovative sensor designed for very high gas velocities •• High converter performance
L
•• Highly precise time resolution for measurement near zero •• Innovative sensor designed for very high gas velocities
•• Right angle installation of the sensors
•• For pressures up to 16 bar
•• Highly precise time resolution for measurements near zero
•• For pressures up to 16 bar
M
•• Hermetically sealed converter made of titanium or •• Hermetically sealed converter made of titanium or
stainless steel
•• For explosion areas Zone 1, Zone 2 (ATEX/IECEx) and
stainless steel
•• For explosion areas Zone 1, Zone 2 (ATEX/IECEx) N
CSA Class I, Div1 and CSA CIass I, Div1
•• Optional with converter equipment
•• Automatic zero and reference point check
•• Optional with converter equipment (version EX-RE)
•• Automatic zero and reference point check O
--mysick.com/de/FLOWSIC100 Flare --mysick.com/de/FLOWSIC100 Flare
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Glossary Product family overview
A Glossary
C
while the other one is reflected to a moving mirror. After the
results to the reference value, whereby depending on deter-
reflection, the beans are joined again and interfere with each
mination of an agreement, this may relate to the true value,
other. This results in an interferogram which is calculated into
approximate value or an empirical value.
D
a spectrum using a Fourier transformation.
Analyzer system
Consists of piping, hardware and instrumentation that are
G
F
and the display units as well as the disposal (ASTM D 3764).
I
Availability
Is the ratio of the total operating time to the time in which the Interference filter correlation
analyzer functions correctly. Optical filters are alternatingly pivoted into a light beam. One
filter allows the beam to pass, which is absorbed by the gas to
C be measured, while the other filter allows beams to pass that
H Calibration
are not absorbed. The gas concentration is calculated from the
difference of the absorption which is measured at a detector.
Determination of the link between measured value or
J
Specific value gained from measurements and together with the
specified condition (DIN 1319-1:1995).
measurement result serves for the identification of a value range
D for the true value of the measured value. The measurement
K
inaccuracy is a quantitative measure for the qualitatively used
DOAS – Diff. Optical absorption spectroscopy term of the precision only (DIN 1319-1:1995).
For the differential optical absorption spectroscopy, a
characteristic absorption spectrum is recorded for the gases Measuring principle
L to be specified. In the process, the gas concentrations from
the characteristic difference of the absorption are calculated
The physical basis of the measurement. The measuring
principle makes it possible to determine another value instead
directly with the absorption structures. Through the evaluation of the measured value, in order to unambiguously derive the
O
pulsed via a chopper wheel and channeled into the measuring
feature of a measuring device (DIN 1319-1:1995).
cell and the reference cell. The comparison of both measure-
F ments at the detector yields the gas concentration.
R and reproducibility.
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Product family overview Glossary
R
Random errors
Systematic error
Deviation of the expected value from the true value. Composed of
A
known and unknown systematic deviations (DIN 1319-1:1995).
The random variation which is found in the population of
measurement results despite a precise monitoring of the
variables. Random errors influence the precision.
Systematic errors influence the precision.
B
T
Reference method
With this procedure, a reference material is inserted into the
TDLS – Tunable Diode Laser Spectroscopy
A laser is modulated over an absorption line of the gas to
C
analyzer and the measurement results are compared with the
D
be measured. The adsorption strength of the specific line
reference value of the reference probe (ASTM D3764). The use is measured via a detector. Alternatively, the area under an
of optical filters can also be seen as reference method. absorption profile can be specified or the 2f method can be
E
Reference standard applied and the gas concentration thus measured.
Material or substance with features whose values for the Test gas
purpose of the calibration, the evaluation of a measurement A calibration gas is a gas or mixture of gases which is suitable
procedure or the quantitative determination of material
properties are sufficiently specified e.g. certified test gases
for purposes of calibration due to its known composition. It can
also be used for validation or verification. F
(DIN 1319-1:1995).
Testing method
Repeatability For this method, a sample is taken of the sampling and
Degree of the agreement of independent measurements which analyzed according to specific specifications. The analysis
are gained from the same material from different persons,
H
results are compared with those of the analyzer under
different analyzers, and in different laboratories. consideration of the response time (ASTM D3764).
Reproducibility Transit-time difference measurement
The difference between two consecutive analyzer results for
which only one of 20 measurements is exceeded (95% level of
Measurement of the flow velocity via ultrasound. Sender and
receiver are attached offset to the flow direction, whereby the
I
confidence). The analyzer must be operated in normal operating flow velocity is measured from the difference of the transit time
conditions and with a sample of the same composition (ASTM
D3764). The standard deviation of the analyzer is often used.
in and against the direction of flow.
J
U
Resolution
Specification for the quantitative detection of the feature of
a measuring device, in order to uniquely differentiate between
UVRAS – UV Resonance Absorption Spectroscopy
NO-specific gas filter correlation spectroscopy for use of
K
L
measurement values that are very close to each other, e.g. a NO‑specific plasma source.
through the smallest difference between two measurement
values which the measuring device can clearly differentiate Z
M
(DIN 1319-1:1995).
Zeeman Atom Absorption Spectroscopy (ZAAS)
Response time The random variation which is found in the population of
The time interval that elapses for a dramatic change at measurement results despite a precise monitoring of the
different points in the process until this change is displayed on
the analyzer. It is dependent on the plant design and the flow
variables. Random errors influence the precision.
N
rate (ASTM 3764). The response time of analyzer systems is
made up of the time of the sampling, preparation and response
time of the analyzer. O
S
Sensitivity
P
Describes a change of value in the output variable of
a measuring device based on the change of value of the input
variable which causes it (DIN 1319-1:1995).
Q
Standard deviation
Positive square root from the mean square deviation of
R
the arithmetical average divided by the number of degrees
of freedom.
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