ASSEMBLY BOLT STRESS DETERMINATION AS PER ASME PCC-1-2013 APPENDIX O

Maximum Design pressure Pmax 3.129 mPa

Gasket inner Diameter GID 1226 mm

Gasket Outer Diamter GOD 1266 mm

Length of partition gasket PL 1194 mm

actual width of partition Gasket PW 10 mm

maximum permissible gasket stress Sgmax 250 mPa

minimum gasket operating stress Sgmin-O 103.4 mPa

minimum gasket seating stress Sgmin-S 70 mPa

target assembly gasket stress SgT 250 mPa

Gasket relaxation fraction ⱷg 1

Number of studs nb 44

Bolt diameter ɸb 1.75

Yield stress of bolt Syb 724 mPa

Maximum permissible bolt stress Sbmax 506.8 mPa

minimum permissible bolt stress Sbmin 217.2 mPa

Friction factor k 0.2

Calculation

Gasket Area Ag 130.6009 in²

Root area per bolt Ab 1.98 in²

Step:1 (ASME PCC-1 O-1) Sbsel = SgT*Ag/(nb*Ab)

selected assembly bot stress 54357.09 psi

Step: 2 (ASME PCC-1 O-4) Sbsel = min(Sbsel,Sbmax)

Bolt upper limit 54357.09 psi

Step: 3 (ASME PCC-1 O-5) Sbsel = max(Sbsel,Sbmin)

Bolt lower limit 54357.09 psi

Step: 5 (ASME PCC-1 O-7) Sbsel ³ Sgmin-S[Ag/(Abnb)]

Check gasket assembly seating stress 15220.28 psi

Sbsel >=Sgmin-s[Ag/(Abnb)] condition Satisfied

Step: 6 (ASME PCC-1 O-8) Sbsel ³ (Sgmin-O*Ag+ᴫ/4*Pmax*GID²)/(ⱷg*Ab*nb)

Check gasket operating stress 32013.58 psi

Sbsel >=(Sgmin-O*Ag+ᴫ/4*Pmax*GID²)/(ⱷg*Ab*nb) Condi

Step: 7 (ASME PCC-1 O-9) Sbsel £ (Sgmax[Ag/(Abnb)]

Check the gasket maximum stress 54357.09 psi

Sbsel <=(Sgmax[Ag/(Abnb)] Condition Satisfied

(ASME PCC-1 O-2)

Bolt force Fp 107627 lb
(Fp value is ued to set a hydraulic tensioner force)

Torque to be applied Tb 123.5875 lb-f

3 APPENDIX O

453.821 psi

48.26772 in

49.84252 in

47.00787 in

0.393701 in

36260 psi

14997 psi

10153 psi

36260 psi

0.068898 in

105007 psi

73505 psi (70% of Syb)

31503 psi (30% of Syb)

(to be checked based on coating)

)] condition Satisfied

ᴫ/4*Pmax*GID²)/(ⱷg*Ab*nb)

*Pmax*GID²)/(ⱷg*Ab*nb) Condition Satisfied

] Condition Satisfied

Ab*Sbsel

k*Fp*d/12
ASSEMBLY BOLT STRESS DETERMINATION AS PER ASME PCC-1-2013 APPENDIX O

Maximum Design pressure Pmax 2.5144 mPa

Gasket inner Diameter GID 1323 mm

Gasket Outer Diamter GOD 1361 mm

Length of partition gasket PL 0 mm

actual width of partition Gasket PW 0 mm

maximum permissible gasket stress Sgmax 296.47 mPa

minimum gasket operating stress Sgmin-O 26.89 mPa

minimum gasket seating stress Sgmin-S 69 mPa

target assembly gasket stress SgT 241.3 mPa

Gasket relaxation fraction ⱷg 0.8

Number of studs nb 44

Bolt diameter ɸb 42 mm

Yield stress of bolt Syb 515 mPa

Maximum permissible bolt stress Sbmax 360.5 mPa

minimum permissible bolt stress Sbmin 206 mPa

Maximum permissible bolt stress prior to flange damSfmax 241.3 mPa

single flange rotation at Sfmax qfmax 0.3 deg

Maximum permissible single flange rotation for gask qgmax 1 deg

Friction factor k 0.2

Calculation

Gasket Area Ag 80104.33 mm²

Root area per bolt Ab 1018.218 mm²

Step:1 (ASME PCC-1 O-1) Sbsel = SgT*Ag/(nb*Ab)

selected assembly bot stress 431.4395 Mpa

Step: 2 (ASME PCC-1 O-4) Sbsel = min(Sbsel,Sbmax)

Bolt upper limit 360.5 Mpa

Step: 3 (ASME PCC-1 O-5) Sbsel = max(Sbsel,Sbmin)

Bolt lower limit 360.5 Mpa

Step: 4 (ASME PCC-1 O-6) Sbsel =min(Sbsel,Sfmax)

241.3 Mpa

Step: 5 (ASME PCC-1 O-7) Sbsel ³ Sgmin-S[Ag/(Abnb)]

Check gasket assembly seating stress 123.3706 Mpa

condition Satisfied

Step: 6 (ASME PCC-1 O-8) Sbsel ³ (Sgmin-O*Ag+ᴫ/4*Pmax*GID²)/(ⱷg*Ab*nb)

Check gasket operating stress 156.5392 Mpa

Condition Satisfied

Step: 7 (ASME PCC-1 O-9) Sbsel £ (Sgmax[Ag/(Abnb)]

Check the gasket maximum stress 530.0823 Mpa

Condition Satisfied

(ASME PCC-1 O-2) Tb = Sbsel*k*Ab*ɸb/1000

Torque to be applied 2063.846 Nm

Bolt force Fp 439299.4 N

(Fp value is ued to set a hydraulic tensioner force)
3 APPENDIX O

(70% of Syb)

(40% of Syb)

O-4.1

(to be checked based on coating)

ᴫ/4*Pmax*GID²)/(ⱷg*Ab*nb)

Ab*Sbsel
ange Design

modulus of elasticity at amb temp E 210000 Mpa

Assembly bolt stress Sfmax 241.3 Mpa

Bolt size 42

No of bolts nb 44

Hub Thickness go 20 mm

Hub Thickness at flange end g1 30 mm

Hub Length h 40 mm

Shell Corroded ID B 1300 mm

Gasket Reaction G 1345.466 mm

Bolt Hole Diameter C 1490 mm

Flange OD A 1590 mm

Flange thickness t 169 mm

Ratio h/ho h/ho 0.248069

L Factor L 3.787

F factor F 0.887

e Factor e 0.0055

Beta 2.236446

Y Factor Y 9.757

Z Factor Z 5.033

V factor V 0.391

lculation

Total Bolt Area Ab 44801.592 mm²

hG 72.267
Total flange moment Mo 781251375 Nmm

g1/go 1.5

f 1.32474119

f2 0.31156656

B1 1300

ho 161.245155

Syo 121.8

SH = f*Mo/(L*g1²*B) 233.582697 N/mm² Shall be lessthan min ( 243.6 Yes

SR = (1.33*t*e+1)*Mo/(L t² B) 12.4249935 N/mm² Shall be lessthan Sfd 243.6 Yes

ST = Y*Mo/(t²*B)- Z*SR 142.765665 N/mm² Shall be lessthan Sfd 182.7 Yes

Sto = f2/f*SH 54.9364345 N/mm²

SH/f+ST 319.088933 N/mm² 365.4 Yes

SR+ST 155.190658 N/mm² 365.4 Yes

SH+STO 288.519131 N/mm² 365.4 Yes

52.14*V*Mo/(L*E*go²*Ki*ho) 0.31051123 Shall be lessthan 1 Yes

 8
12 Size Area Sq in. Size Area Sq mm.
16 0.500 0.126 20 217.051
20 0.625 0.202 22 272.419
24 0.750 0.302 24 312.748
28 0.875 0.419 27 413.852
32 1.000 0.551 30 502.965
36 1.125 0.728 36 738.015
40 1.250 0.929 42 1018.218
44 1.375 1.155 48 1342.959
48 1.500 1.405 56 1862.725
52 1.625 1.680 64 2467.15
56 1.750 1.980 72 3221.775
60 1.875 2.304 80 4076.831
64 2.000 2.652 90 5287.085
68 2.250 3.423 100 6651.528
72 2.500 4.292
76 2.750 5.259
80 3.000 6.324
84
88
92
96
100

f f2 f3
a -0.71376 -0.01448 -0.06456
b -0.12846 -0.27815 -0.08232
c 1.080379 0.010354 0.136917
d 0.997668 1.379842 -0.7788
e 1.218235 -0.34347 0.14909
f 0.010246 0.025362 0.006601
g 0.426231 -0.00145 0.061625
h 1.420498 2.255432 0.746398
i -0.70278 -0.6089 -0.0796
j -0.02484 -0.15735 0.098517
k -1.5946 1.225161 -0.11214
Area Sq in.
0.33643
0.42225
0.48476
0.641472
0.779597
1.143926
1.578241
2.081591
2.88723
3.82409
4.993761
6.319101
8.194998
10.30989