Professional Documents
Culture Documents
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor
RENR6125-02 VOL 1 of 2
0248 Data Link 110 RD Engine Ecm Pwr (Unswitched) 755 OR Clutch 4 Speed 3
0263 Sensor Power Supply 112 PU Main Relay Pwr Output E707 GN Gage Cluster (+) V
0271 Action Alarm 113 OR Operator Mon Pwr E708 PK Monitor System Display Clock
0324 Action Lamp 114 RD Forward Horn Pwr E735 PU Operator Mode Select Switch
0427 Front Axle Oil Temperature Sensor 118 GY Wiper Mtr Pwr F706 PU Throttle Lock Indicator
0428 Rear Axle Oil Temperature Sensor 122 RD Dome / LH Tail / Clearence Lamps Power F711 GN Can A Hi
0819 Display Data Link 127 OR Front Cab Flood Lamp Fuse F721 GY RH Service Brake Switch (N.C.)
0821 Display Power Supply 130 RD Stoplamps Fuse (Unswitched) F722 OR RH Service Brake Switch (N.O.)
0826 Torque Converter Oil Temperature Sensor 133 OR Floodlamp Relay Fuse (Switched) F762 GY Ether Aid Solenoid
Component Location
0830 Brake Oil Temperature Sensor 134 YL Rear Cab / Machine Floods Fuse F774 WH Deceleration Enable Switch
Schematic Machine Schematic Machine
1791 Saw Pressure Sensor 135 RD HID Lights Fuse G746 WH LH Brake {Pedal Sensor Component Component
Location Location Location Location
135 BU Cigar Lighter G747 OR Lockup Clutch Solenoid
Electronic Transmission Control System Actuator - Blend Door L - 16 1 Relay - Forward Horn C - 16 12
141 PK Beacon Fuse (Switched) G748 PU Steering/Xmsn Lock (N.O.)
(MID No. 081) 142 BU 10A Voltage Converter +12V (Sw'd Out) G749 YL Steering/Xmsn Lock (N.C.)
Actuator - Water Valve L - 16 1 Relay - Rear Cab/Machine Flood Lamp C-16 12
CID Component Alarm - Action E - 15 2 Relay - Tail Light D - 16 12
146 GY Implement Ecm Power G750 BU Xmsn Forward Switch
0168 Electrical System Voltage Alarm - Audiable H - 13 3 Resistor - Blower Motor L-18 4
147 RD Backup Battery (Unswitched) G755 GY Xmsn Reverse Switch
0177 Temperature Sensor (Transmission Oil) Battery Backup G-16 4 Resistor - CAN Data Link D-16 4
148 RD 10A Voltage Converter +24V Battery In G760 WH Xmsn Upshift Switch (N.O.)
0190 Engine Speed Sensor Breaker - Seat C-16 16 Sensor - LH Brake Pedal E-7 13
150 OR Engine Ecm Power G761 YL Xmsn Downshift Switch (N.C.)
0368 Transmission Auto/Manual Switch Breaker - HVAC B - 16 5 Sensor - Throttle Position E-7 14
158 BR Roof Mounted AC Power G762 BR Xmsn Downshift Switch (N.O.)
0444
0562
0585
Relay (Start)
Caterpillar Monitoring System
Speed Sensor (Transmission Output #1)
164
170
WH
RD
Xmsn Control Power
Product Link Unswitched B+
G763
G764
PU
PK
Xmsn Neutral Switch
Park Brake Switch
Breaker - Roof A/C
Connector - 12V
A - 16
E-15
5
2
Speedometer/Tachometer
Switch - A/C Selector
J-3
E-5 10
2
824H Wheel Dozer,
Control - Dimmer D - 16 6 Switch - ABP Blade Height Kick Out Set G - 10 10
0590
0621
Electronic Control Module (Engine)
Downshift Switch
174
177
179
RD
OR
BU
Unswitched Fuse Breaker
Main Brkr
Rear Vision Fuse
G765
G768
H702
GN
GN
PU
Lockup Clutch Enable
Xmsn Upshift Switch (N.C.)
Reversing Fan Switch
Control - implement
Control - Navigator
E - 11
J-13
7
8
Switch - ABP Enable
Switch - Auto/Manual Gear Select
F - 10
C-5
10
8
825H Soil Compactor and
0622
0623
0626
Upshift Switch
Directional Switch
Switch (Steering/Transmission Lock)
184
185
BU
RD
Navigator 24V Switched In
10A Voltage Converter +24V Battery In
H703
H704
YL
PK
Reversing Fan Switch (N.C.)
Reversing Fan Solenoid
Control - Operator Monitor
Control - Power Train
I-6
A-12
2
7
Switch - Beacon
Switch - Blower Speed Select
D-7
E-5
8
8 826H Landfill Compactor
Electrical System
Control - STIC H-8 6 Switch - Decelerator Enable C-3 8
188 RD Navigator 24V Unswitched In H708 OR ABP Blade Kickout Set Switch (N.O.)
0627 Pressure Switch (Parking Brake) Control - Water Valve Blend Door L - 18 1 Switch - Forward Horn H-5 6
190 Rd Service Tool Connector H709 BU ABP Blade Kickout Set Switch (N.C.)
0650 Harness Code Converter - 10A K-7 9 Switch - Front Intermittent Wiper D-5 8
191 WH CAES H710 PK Implement Lift Lever Position
0672 Speed Sensor (Torque Converter Output) Converter - 12/24 DC F-16 9 Switch - Hazard Lamp K-7 4
0673 Speed Sensor (Transmission Output #2)
A108 PK 10A Voltage Converter Power (Switched)
Ground Circuits
H711
H713
GN
PK
Implement Tilt Lever Position
Implement Lift Proportional Solenoid
Diode - Light 1 D-15 2 Switch - Heater J - 11 10 824H: 825H: 826H:
0793 Pressure Switch (Primary Steering Oil)
1401 Modulating Valve (No. 1) (Transmission)
200 BK Main Chassis Ground H714 OR Implement Lower Proportional Solenoid
Diode - Light 2 D-15 2 Switch - Height Adjust
Switch - HID Lamp
J-12
B-3
10
ASX300-UP AZW300-UP AWF500-UP
Display GP - Camera G-8 15 51
201 BK Cab Ground 1 H716 WH Implement Control Solenoid Return
1402 Modulating Valve (No. 2) (Transmission) Ferrite G-13 9 Switch - Key F-6 2
202 BK Xmsn Control Return H717 BR Implement On / Off Solenoid
36 Page,
1403 Modulating Valve (No. 3) (Transmission) Flasher - 24V C - 16 7 Switch - Lockup Clutch Control C-3 15
229 BK Chassis Ground H728 GN Auto / Man Gear Select Switch (Auto 3)
1404 Modulating Valve (No. 4) (Transmission) Fuse Block A - 16 7 Switch - Operator Mode Select G-6 2
290 BK Monitor System Service H729 WH Auto / Man Gear Select Switch (Auto 4)
1405 Modulating Valve (No. 5) (Transmission) Gage - Quad J-3 2 Switch - Rear Wiper C-9 15
291 BK Monitor System Clear H743 YL Deceleration Enable Switch (N.O.)
1406 Modulating Valve (No. 6) (Transmission) Heater - Back Cushion J - 11 10 Switch - Reverse Fan K-8 9
299 BK Implement Control Digital Return H746 YL Variable Speed Fan Control Sol +
1693 Position Sensor (Left Brake Pedal) Heater - Seat Pan Assembly J - 11 10 Switch - RH Service Brake E-7 14
A235 BK Navigator Ground (Digital) H747 BR Variable Speed Fan Control Sol -
1757 Decelerator Enable Switch Horn - ABP Kickout Set Indicator F-10 10 Switch - Running Lamp C-8 15
A272 BK Cab Ground 1 H795 PK Digital Sensor / Switch Return Ground
Electronic Implement Control Joystick I-10 10 Switch - Steering Lock G-8 5
A273 BK Cab Ground 1 K737 BR Engine Control System Brake Medium / Hi
(MID No. 082) A274 BK Gateway Battery (-) K738 GN Engine Control System Brake Low / Hi
Lighter - Cigar 12V F-11 6 Switch - Stop Lamp E-7 2
CID Component Motor Blower L - 18 10 Switch - Temperature Select C-7 15
Basic Machine Circuits K739 BU Engine Control System Brake Common
0139 Tip Backward Solenoid Motor - Front Wiper K-3 9 Switch - Thermostat K - 18 3
304 WH Starter Solenoid S Terminal N707 PU Differential Pressure Switch Return
0140 Tip Forward Solenoid Motor - Rear Wiper K - 16 1 Switch - Throttle Lock Enable G-6 6
306 GN Start Relay Coil P789 PK Navigator System Audible Alarm
0168 Electrical System Voltage Motor - Seat Height Adjust J - 11 10 Switch - Throttle Lock Resume I-11 6
307 OR Key Switch Nuetral Start R746 PK Intake Air Manifold Pressure Sensor (Signal)
0296 Transmission Control Radio G-16 4 Switch - Throttle Lock Set I-11 6
308 YL Main Relay Coil R747 GY Atmospheric Pressure Sensor (Signal)
0352 Lift Lever Position Sensor Receiver AS - Satellite H-16 4 Switch - Transmission Shifter G-5 6
320 OR Forward Horn Switch T725 WH Fuel Differential Pressure Switch
0353 Tilt Lever Position Sensor Relay - Forward Cab Flood Lamp C - 16 12
321 BR Backup Alarm Y759 YL Serial Data (TX)
0354 Raise Solenoid
322 GY Forward Horn Y760 PU Serial Data (RX) Machine locations are repeated for components located close together.
0355 Lower Solenoid
326 PU Key Switch Off Terminal A893 OR Fuel Priming Switch To Fuel Priming Pump
0358 Pilot Pressure Solenoid
A307 GY Throttle Position Sensor G828 WH Engine Analog Sensor Supply +5V
0365 Kickout Set Switch
0489 Implement Function Select Switch
Monitoring Circuits G829 GN Engine Analog 5V Sensor Return (Ground -) Volume 1 of 2: Cab
403 GN Alternator "R" Terminal G833 PK Engine Passive Sensor Analog Return (Gnd)
0490 Implement Lockout Switch
410 WH Monitor System Action Alarm G856 WH TDC Probe +
0497 Tilt Right Solenoid
411 PK Monitor System Action Lamp G857 YL TDC Probe -
0498 Tilt Left Solenoid
417 GY Steering Pressure Switch J842 BK Engine Control Throtle Lock Enable Switch © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
0562 Caterpillar Monitoring System
419 YL Park Brake Switch K836 WH ABP Kickout Set Indicator Horn
0590 ECM (Engine)
426 BR Xmsn Filter Bypass Switch T858 GY Injector 1 & 2 High Side
0591 ECM (Implement - Internal Memory)
432 PK Brake Oil Pressure T859 WH Injector 3 & 4 High Side
0650 Harness Code
442 GY Hydraulic Oil Temperature T860 OR Injector 5 & 6 High Side
1393 Driver Enable Line
443 YL Torque Converter Oil Temperature 900 PU Clutch 5 Speed 2
1964 Position Sensor (Lift Cylinder)
447 PK Fuel Level Sensor 901 WH Clutch 6 Speed 1
2119 ABP enable Switch
450 YL Engine RPM 944 OR CDL Data Link +
¹ The CID is a diagnostic code that indicates which circuit is faulty.
484 YL Steering Pressure Switch 945 BR CDL Data Link -
² The MID is a diagnostic code that indicates which electronic control module
A428 GN Auto Blade Positioner Sensor 973 BR Auto / Manual Gear Select Switch (Manual)
diagnosed the fault.
A438
C413
YL
YL
Auto Blade Positioner Iindicator
Monitor System Display Data
975
977
WH
YL
Xmsn Control Solenoid Return
Auto / Manual Gear Select Switch (Auto 4)
Harness And Wire Electrical Schematic Symbols
C414 BU Monitor System Display Load 994 GY Engine Oil Pressure Sensor (Signal) Symbols
F421 YL Fuel Temperature Sensor 995 BU Engine Coolant Temperature Sensor (Signal)
Accessory Circuits 998 BR RH Service Brake Switch (Common)
500 BR Front Wiper Motor (Park) A982 BR Throttle Position Sensor (+V) Connector Location T
501 GN Front Wiper Motor (Low) C967 BU Intake Manifold Inlet Air Temp Snsr (Signal)
Schematic Machine Pressure Temperature Level Flow Circuit Breaker
502 OR Front Wiper Motor (Hi) C975 WH Throttle Lock Enable Switch Connector Number
Location Location Symbol Symbol Symbol Symbol Symbol
503 BR Rear Wiper Motor (Park) C978 BR Throttle Lock Set Switch
CONN 1 G-18 16
504 YL Rear Wiper Motor (Low) C979 OR Throttle Lock Resume Switch
CONN 2 H-18 16 Symbols and Definitions
505 BU Rear Wiper Motor (Hi) C985 BU (+8V) Sensor Power Supply
CONN 3 I-18 16
506 PU Front Washer Pump C991 PK Fuel Pressure Sensor (Signal) Fuse: A component in an electrical circuit that will open the circuit if too much current flows
CONN 4 Service Tool Connector E-16 10
507 WH Rear Washer Pump E900 WH Xmsn Output Speed Sensor (Leading+) through it.
CONN 5 E-16, I-15 10
508 PU Left Rear Radio Speaker E901 GN Xmsn Output Speed Sensor (Leading-)
11 CONN 6 L-16 7
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
509 WH Left Rear Radio Speaker (Common) E906 OR Xmsn Output Speed Sensor (Trailing+)
CONN 7 Service Mode Plug E-15 10 circle indicates that the component has screw terminals and a wire can be disconnected from it.
511 BR Right Rear Radio Speaker E907 GY Xmsn Output Speed Sensor (Trailing-) 5 9
CONN 8 CAES Service Connector G-13 3
512 GN Right Rear Radio Speaker (Common) E908 BR Xmsn Input Speed Sensor (+) 1 4 6
12 CONN 9 H-12, K-12 10 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
513 OR AC Compressor Solenoid E909 WH Xmsn Input Speed Sensor (-) 13 CONN 10 H-9 5 No circle indicates that the wire cannot be disconnected from the component.
515 GY Blower Motor E917 WH Implement Lockout Switch (N.O.) 16 10 8 CONN 11 G-6 6
Engineering Codes for CAES Ultra 516 GN Blower Speed Select Switch E918 GN Implement Lockout Switch (N.C.) 2 Ground (Wired): This indicates that the component is connected to a grounded wire. The
CONN 12 E-8 2
Code Condition 517 BU Blower Speed Select Switch E919 YL Tip Back Proportional Solenoid
7 51 3 14 grounded wire is fastened to the machine.
15 CONN 13 E-8 6
ENG 10 Master cfg file not found. 521 YL AC Pressure Switch E920 BR Tip Forward Proportional Solenoid
CONN 14 H-2 14
522 WH AC Compressor Solenoid E921 PK Tilt Left Proportional Solenoid
Ground (Case): This indicates that the component does not have a wire connected to ground.
ENG 12 Cfg - A directory was not found.
CONN 15 G-2 14 It is grounded by being fastened to the machine.
ENG 14 Cfg - Invalid machine dimension. 536 WH Hazard Switch To Turnsignal Switch E922 GN Tilt Right Proportional Solenoid
CONN 43 I-9 6
538 BR Hazard Switch To Turnsignal Switch E961 PK ABP Enable Switch (N.C.)
ENG 16 Cfg - No vehicles identified. CONN 44 K-6 9 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
567 WH AC Selector Sw To Blower Speed Select Sw E962 YL ABP Enable Switch (N.O.) contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
ENG 18 Cfg - Invalid GPS antenna location.
592 BU 12V Connector E963 BK Engine Crankshaft Speed Timing Sensor (+) The connectors shown in this chart are for harness to harness connectors.
ENG 20 Cfg - Invalid application usage
593 GN Roof Mounted AC Condenser Unit E964 WH Engine Crankshaft Speed Timing Sensor (-) Connectors that join a harness to a component are generally located at or near Sender: A component that is used with a temperature or pressure gauge. The sender
ENG 22 Cfg - Invalid GPS log configuration. the component. See the Component Location Chart. measures the temperature or pressure. Its resistance changes to give an indication to
A513 PK 10A Voltage Converter 12V Memory Out E965 BU Engine Camshaft Speed Timing Sensor (+)
T
ENG 24 Cfg - Invalid internal units. the gauge of the temperature or pressure.
A523 PU Temperature Select Potentiometer E966 YL Engine Camshaft Speed Timing Sensor (-)
ENG 26 Cfg - Can't delete specified files. A524 BR Temperature Select Potentiometer G943 BU Implement Function Select Switch (N.O.)
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
ENG 28 Cfg - Can't find GPS input file. A525 GN Temperature Select Potentiometer G944 YL Implement Function Select Switch (N.C.) It has a coil that makes an electromagnet when current flows through it. The
ENG 30 Cfg - Open/create data file error A526 PK Water Valve Actuator Motor (-) K977 PK Xmsn Oil Temp electromagnet can open or close the switch part of the relay.
ENG 32 Cfg - Invalid machine type/ID. A527 BU Water Valve Actuator Motor (+) K997 BU Monitor System +8V Sensor Supply
A592 BU Blend Door Actuator Motor (A) N933 PU Decelerator Enable Indicator Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
ENG 38 Invalid security key.
A593 OR Blend DoorActuator Motor (B) N955 GY Radio 9-32V Power coil that makes an electromagnet when current flows through it. The electromagnet
ENG 40 Can't open cfg file for read. can open or close a valve or move a piece of metal that can do work.
A594 WH Blend Door Actuator Pos (+) N957 PK RXD - Comm #1
ENG 42 Can't open cfg file for write. 1151 4 3 9
A595 GN Blend Door Actuator Pos (Signal) N958 PK RXD - Comm #3
ENG 44 Can't create a file cfg file.
15 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
A596 YL Blend Door Actuator Pos (-) N959 PK RXD - Comm #2
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
ENG 46 All data not saved on shutdown. Lighting Circuits N960 OR TXD - Comm #1 8
that make electromagnet when current flows through them. It also has an internal switch that places
ENG 48 Can't create diagnostics file. 603 PK Rotary Beacon N961 OR TXD - Comm #3 the latch coil circuit open at the time the coil latches.
ENG 50 Can't open diagnostics file. 604 OR RH/LH / Stop / Tail / Park Lamp N963 OR TXD - Comm #2 10 6
ENG 52 Backlight heater on. 605 YL Turn Lamp-Left Rear N970 YL RS232 Port 1 DTR 1 5 Harness and Wire Symbols
606 GY Turn Lamp-Right Rear N973 BR RS232 Port 1 DCD
2
ENG 60 No radio comm port initialized. 7 Wire, Cable, or Harness Harness Identification Letter(s):
608 GN Rear Flood Lamp N979 GN RS232 Port 1 GND Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
ENG 62 Invalid radio message status.
16 12 13 Harness Identification Letters and
614 PU RH/LH / Stop / Tail / Park Lamp N982 YL Data - Keyboard Monitoring System Service Modes Harness Connector Serialization Code:
ENG 64 Radio message queue is full. Harness Connector Serialization
615 YL Cab Flood Lamp N983 OR Clock - Keyboard 14 Service Mode Number Codes (see sample).
The "C" stands for "Connector" and the
ENG 70 Can't find serial .dll file. number indicates which connector in the
617 BR LH stop / Tail / Park Lamp N987 GN Keyboard B (+) Operator Mode Sequence 0 L-C12 harness (C1, C2, C3, ...).
AG-C4 L-C12
ENG 72 Invalid serial .dll file. 619 GN LH / RH Front Flood Lamp N989 BK Keyboard Ground 111-7898 3E-5179
Harness Code 1 3E-5179
ENG 74 Unrecognized command to Interface Board. 637 GN Lockup Clutch Indicator P994 BU 10 Volt Sensor Supply
Numeric Readout 2 Part Number: for Connector Plug 1
ENG 76 Unrecognized command from Interface Board. 646 OR Running Lamp Sw To Front Flood Relay T957 PU Inj 1 Return Part Number: for Connector Receptacle
Service 3
ENG 78 Communications port to Interface Board is not initialized 647 GN Running Lamp Sw To Rear Flood Relay T958 YL Inj 2 Return 2
Digital Tattletale 4
ENG 79 On board communications fault. 649 YL Taillight Relay T959 BR Inj 3 Return
Units 5 Plug Receptacle
661 GN Tachometer Panel Lamp T960 BU Inj 4 Return Pin or Socket Number
ENG 80 Memory allocation error.
662 YL Speedometer Panel Lamp T961 GN Inj 5 Return Setup 6 5A
ENG 82 Memory reallocation error. 1 Deutsch connector: Typical representation
663 GY Gage Cluster Panel Lamp T962 WH Inj 6 Return Calibration 1 7 Component
ENG 90 Can't open/create design file.
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
668 BU Running Lamp Switch X918 PU Ground Level Shutdown Switch (N.O.) 2 sockets and the receptacle contains all pins.
ENG 92 Can't open/create update file. A629 BU HID Lamp Switch X919 WH Ground Level Shutdown Switch (N.C.) 325-AG135 PK-14
ENG 94 New update file created. 1 Sure-Seal connector: Typical representation Harness identification code:
A630 BU HID Lamp Switch
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
ENG 95
ENG 96
File cfg file incomplete.
Backup config file incomplete.
Machine Harness Connector and Component Locations 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
POTENTIOMETER HI A525-F2 GN-18 A594-F19 WH-18 YL-18 200-C225 BK-14 200-A1 BK-14
A524-F3 BR-18 A595-F20 GN-18 TO SUSPENSION 146-A23 GY-18
L V. USER
POTENTIOMETER (COM) A523-F4 PU-18 A596-F21 YL-18
WH-18
OR-18 108-C8 BU-14 200-C121 BK-16 A-C2 GP-SEAT 188-3984 299-A25 BK-18 H4 200-C265 BK-16
L
+24V 124-F1 GN-18 146-C195 GY-18 1552267 H710-A3 PK-18 SENSOR A
GROUND 200-F10 BK-14 146-C291 GY-18 299-C262 BK-18 299-A24 BK-18 J842-A21 BK-18
BLEND DOOR ACTUATOR 200-C19 BK-14 299-C238 BK-18 299-A27 BK-18 C978-A6 BR-18 200-C254 BK-12
BLOWER MOTOR 220-1828 200-C121 BK-16 299-C99 BK-18 299-A25 BK-18 A-C13 200-C138 BK-16 603-C240 PK-14
316-1927 200-C225 BK-14 320-C137 OR-18 320-A9 OR-18 1733047 608-C200 GN-14
299-C99 BK-18 536-C40 WH-18 536-A18 WH-18 146-A22 GY-18 146-A22 GY-18 608-C289 GN-14
MOTOR
WH/RD-14 200-F9 BK-14 124-F1 GN-18 299-C238 BK-18 538-C21 BR-18 538-A15 BR-18 146-A23 GY-18 299-A26 BK-18 615-C4 YL-14
BK-14 515-F14 GY-14 299-C262 BK-18 605-C38 YL-18 605-A10 YL-18 200-A1 BK-14 H711-A5 GN-18 SENSOR B 200-C112 BK-18 615-C20 YL-18 H5 H5
200-F9 BK-14 H3 H3 320-C137 OR-18 606-C197 GY-18 606-A2 GY-18 299-A24 BK-18 614-C46 PU-18 A629-C337 BU-14
(Dimensions: 48 inches x 35 inches)
200-F10 BK-14 200-F8 BK-14 536-C40 WH-18 614-C118 PU-18 614-A12 PU-18 299-A25 BK-18 H702-C259 PU-18
200-F11 BK-14 538-C21 BR-18 C978-C264 BR-18 C978-A6 BR-18 299-A27 BK-18 H703-C256 YL-18 592-C142 BU-14
124-F1 GN-18 124-C228 GN-14 592-C142 BU-14 C979-C199 OR-18 C979-A7 OR-18 H795-C320 PK-18
516-F6 GN-14 515-F13 GY-14 A525-F2 GN-18 A525-C81 GN-14 605-C38 YL-18 E917-C65 WH-18 E917-A19 WH-18
515-F14 GY-14 515-F7 GY-14 A524-F3 BR-18 A524-C82 BR-14 606-C197 GY-18 E918-C260 GN-18 E918-A17 GN-18 A-C4
515-F13 GY-14 A523-F4 PU-18 A523-C83 PU-14 614-C118 PU-18 E961-C297 PK-18 536-A18 WH-18 1552272 200-C293 BK-18 592-C142 BU-14
RESISTOR 516-F6 GN-14 517-F5 BU-14 517-C84 BU-14 C978-C264 BR-18 E962-C298 YL-18 605-A10 YL-18 G944-A14 YL-18 614-C302 PU-18 200-C138 BK-16
9G-1950 517-F5 BU-14 516-F6 GN-14 516-C85 GN-14 C979-C199 OR-18 G943-C43 BU-18 G943-A4 BU-18 320-A9 OR-18 299-A24 BK-18 200-C138 BK-16 200-C246 BK-18
517-F5 BU-14 522-F12 WH-14 515-F7 GY-14 515-C86 GY-14 H795-C204 PK-18 G944-C44 YL-18 G944-A14 YL-18 538-A15 BR-18 G943-A4 BU-18 200-C241 BK-14 200-C265 BK-16 200-C312 BK-14
A523-F4 PU-18 200-F8 BK-14 200-C232 BK-14 H795-C234 PK-18 H708-C301 OR-18 606-A2 GY-18 200-C293 BK-18 200-C243 BK-18 200-C241 BK-14
A524-F3 BR-18 522-F12 WH-14 522-C88 WH-18 H709-C299 BU-18 E918-A17 GN-18 614-C302 PU-18 200-C246 BK-18 200-C243 BK-18
A525-F2 GN-18 H710-C89 PK-18 H710-A3 PK-18 H711-A5 GN-18 H5 H5
CONN 6 H4 H711-C90 GN-18 H711-A5 GN-18 G944-A14 YL-18 200-C254 BK-12
H795-C204 PK-18 J842-A21 BK-18 G943-A4 BU-18
THERMOSTAT H795-C234 PK-18 J842-A20 BK-18 H710-A3 PK-18 508-C177 PU-18 +
A629-C337 BU-14
200-C230 BK-18
200-C232 BK-14
504-C146 YL-18
A523-C83 PU-14
A524-C82 BR-14
124-C228 GN-14
503-C147 BR-18
505-C145 BU-18
A525-C81 GN-14
603-C240 PK-14
200-C254 BK-12
592-C142 BU-14
608-C200 GN-14
122-C120 RD-16
3E-5464 -
608-C289 GN-14
200-F11 BK-14 K836-C306 WH-18 E917-A19 WH-18 536-C37 WH-18 509-C176 WH-18
517-C84 BU-14
118-C78 GY-18
515-C86 GY-14
516-C85 GN-14
615-C20 YL-18
522-C88 WH-18
615-C4 YL-14
T E917-C65 WH-18 614-A12 PU-18 536-C40 WH-18 603-C240 PK-14
E918-C260 GN-18 FORWARD HORN SW 2 538-C21 BR-18 LH REAR SPEAKER
522-F12 WH-14 E961-C297 PK-18 CONN 9 200-A8 BK-18 A-C3 170-1821 538-C309 BR-18 6T-7695 608-C289 GN-14
E962-C298 YL-18 200-A32 BK-18 1552269 608-C200 GN-14
G943-C43 BU-18 320-A9 OR-18 H14
H1 H18 G944-C44 YL-18 200-A32 BK-18 615-C4 YL-14
L H708-C301 OR-18
12 VOLT CIGAR LIGHTER198-6570
LEFT OVERHEAD PANEL 615-C20 YL-18
118-C78 GY-18 H709-C299 BU-18
K 124-C228 GN-14 H MOTOR
GND
GN-16 504-C146 YL-18 H710-C89 PK-18 A-C6 A629-C337 BU-14 K
A629-C337 BU-14
504-C146 YL-18
7T5957
200-C230 BK-18
200-C232 BK-14
200-C254 BK-12
603-C240 PK-14
503-C147 BR-18
505-C145 BU-18
592-C142 BU-14
122-C120 RD-16
124-C228 GN-14
608-C289 GN-14
A523-C83 PU-14
A524-C82 BR-14
608-C200 GN-14
A525-C81 GN-14
200-C230 BK-18 122-C120 RD-16 H711-C90 GN-18 REVERSE FAN SW 826H ONLY
522-C88 WH-18
615-C20 YL-18
517-C84 BU-14
118-C78 GY-18
515-C86 GY-14
516-C85 GN-14
RADIO SEE TABLE
615-C4 YL-14
200-C232 BK-14 522-C88 WH-18 T BK-16 200-C230 BK-18 K836-C306 WH-18 135-A31 BU-14 HEATER ELEMENT 219-9534 CUSTOM 824H/825H X-C2 ELECTRICAL STUDS CONNECT
200-C254 BK-12 592-C142 BU-14 H2 P B+
GY-16 118-C78 GY-18 200-A8 BK-18 198-6571 CONN 44 172-8037 THE MAIN CAB HARNESS TO THE
503-C147 BR-18 608-C200 GN-14 BR-16 503-C147 BR-18 200-A32 BK-18 A-C10 IMPLEMENT LOCKOUT SWITCH H703-C256 YL-18 9 CAB ROOF HARNESS (LAMP PWR AND GND)
504-C146 YL-18 OR-16 505-C145 BU-18 3E7996 219-9533 H795-C320 PK-18 HAZZARD LAMP SW X-C1 10 SHEET 2 (CHASSIS AND ENGINE)
H1 505-C145 BU-18 102-C213 RD-14 REAR WIPER MOTOR E918-A17 GN-18 H702-C259 PU-18 219-9536 3E3388 16 (H-5)
515-C86 GY-14 102-C215 RD-14 330-5050 299-A26 BK-18 509-C176 WH-18 1 WH/BK-18 14 LF- (SPEAKER)
516-C85 GN-14 104-C159 YL-16 299-A27 BK-18
10A VOLTAGE CONVERTER 508-C177 PU-18 2 WH-18 13 LF+ (SPEAKER) FRONT DASH
517-C84 BU-14 105-C174 RD-16 E917-A19 WH-18 185-C34 RD-14 614-C302 PU-18 200-C241 BK-14 15
209-0381
603-C240 PK-14 108-C8 BU-14 H1 H1 200-C243 BK-18 614-C46 PU-18 538-C21 BR-18 A108-C109 PK-16 3 BK-18 8 GROUND L
608-C289 GN-14 112-C271 PU-4 200-C246 BK-18 200-C112 BK-18 538-C309 BR-18 185-C34 RD-14 +24 V BATTERY IN A513-C107 PK-14 4 1 N/C
GND
615-C4 YL-14 113-C14 OR-16 536-C40 WH-18 H2 H2 614-A12 PU-18 A108-C105 PK-16 200-C293 BK-18 536-C37 WH-18 A108-C105 PK-16 +24 V SWITCHED IN 592-C171 BU-14 5 YL-18 7 +12 VOLT UNSWITCHED 501-CT75 GN-18 GN-16 MOTOR H
615-C20 YL-18 114-C22 RD-16 538-C21 BR-18 H18 H18 614-A28 PU-18 536-C40 WH-18 200-C246 BK-18 GROUND 512-C17 GN-18 6 RD-18 4 +12 VOLT SWITCHED
A523-C83 PU-14 H3 H3 200-A1 BK-14 614-C302 PU-18 A513-C107 PK-14 +12 V MEMORY OUT 511-C18 BR-18 6 +12 VOLT SWITCHED 200-CT55 BK-18 BK-16 T
A524-C82 BR-14 118-C76 GY-18 108-C8 BU-14 200-A29 BK-18 200-C293 BK-18 592-C129 BU-14 +12 V SWITCHED OUT 7 GY/BK-18 12 RF- (SPEAKER) 118-CT59 GY-18 GY-16 P
A525-C81 GN-14 118-C78 GY-18 118-C212 GY-18 146-C195 GY-18 CAES- ATCH - (REF ONLY) 200-C243 BK-18 GROUND 8 GY-18 11 RF+ (SPEAKER) 500-CT63 BR-18 BR-16
B+
113-CT89 OR-18
A629-C337 BU-14 118-C49 GY-16 118-C74 GY-18 146-C291 GY-18 2 502-CT60 OR-18 OR-16 637-CT90 GN-18
118-C233 GY-18 200-C19 BK-14 NAVIGATOR 3 FRONT WIPER MOTOR LOCKUP CLUTCH IND
118-C80 GY-18 200-C121 BK-16 291-2199 5 155-5790 163-1878
J1 A-C11 RADIO OPTIONS
200-C225 BK-14 TURN SIGNAL SWITCH
122-C113 RD-16 299-C99 BK-18 188-EG1 RD-18 24 VOLT UNSWITCHED IN 536-A18 WH-18 3E7996 REF ONLY ANTENNA
223-8979
122-C120 RD-16 299-C238 BK-18 200-EG2 BK-18 GROUND 536-A30 WH-18 200-5729 113-CT7 OR-18
122-C122 RD-16 299-C262 BK-18 184-EG14 BU-18 COM 4 TXD 605-A10 YL-18 ANTENNA AM-FM SPEEDOMETER/TACHOMETER N933-CT23 PU-18
HARNESS HARNESS 169-6324 178-8583
124-C51 GN-14 320-C137 OR-18 188-EG1 RD-18 COM 4 RXD HEATER SW 538-A15 BR-18 9U-2331 DECELERATOR ENABLE IND
3E-3364 241-5786 246-4307 169-6325
124-C228 GN-14 592-C142 BU-14 A235-EG6 BK-18 SWITCH INPUT 1 216-0814 REF 538-A16 BR-18 592-C129 BU-14 E707-CT2 GN-18 OR-18 +V DISPLAY 163-1878 WIRE GROUP COLOR DESCRIPTIONS
130-C182 RD-16 605-C38 YL-18 N957-EG8 PK-18 5 VDC OUTPUT 108-C8 BU-14 RD A RD 2 3 169-6326 201-CT39 BK-18 BK-18 GROUND
133-C185 OR-16 606-C197 GY-18 N960-EG18 OR-18 GROUND 200-C19 BK-14 BK B YL NO BK 606-A2 GY-18 E708-CT71 PK-18 GN-18 CLOCK GROUND CIRCUIT
135-C341 RD-14 614-C118 PU-18 12 VOLT OUTPUT C BK 1 536-A30 WH-18 592-C142 BU-14 C413-CT77 YL-18 WH-18 DATA 113-CT50 OR-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
141-C192 PK-16 C978-C264 BR-18 N979-EG43 GN-18 COUNTER TIMER INPUT 1 D NC 614-A28 PU-18 592-C188 BU-14 C414-CT53 BU-18 YL-18 LOAD F706-CT20 PU-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
C979-C199 OR-18 N982-EG12 YL-18 COUNTER TIMER INPUT 2 614-A13 PU-18 BU-18 HARNESS CODE THROTTLE LOCK INDICATOR
146-C195 GY-18 H795-C204 PK-18 N983-EG13 OR-18 TIMER INPUT 3 200-A29 BK-18 592-C171 BU-14 PANEL LAMP 3 163-1878 VOLTAGE CONVERTER OUTPUT CIRCUIT
PANEL LAMP 4
146-C291 GY-18 H795-C234 PK-18 N987-EG3 GN-18 COUNTER TIMER INPUT 4 200-A11 BK-18 A513-C107 PK-14 110-2079 STARTING CIRCUIT
HEIGHT 110-2079
614-A13 PU-18
36 Page,
410-C277 WH-18 G764-C23 PK-18 114-C22 RD-16 H9 H9 202-C272 BK-18 307-C50 OR-16 CONNECTOR
536-C37 WH-18 H702-C259 PU-18 124-C228 GN-14 H9 H9 604-C263 OR-18 637-C317 GN-18 THROTTLE POSITION SENSOR
592-C188 BU-14 H703-C256 YL-18 146-C193 GY-16 H10 H10 A307-C103 GY-18 A438-C303 YL-18 266-1466
H# CIRCUIT GROUPING DESIGNATION
614-C229 PU-18 H713-C29 PK-18 150-C207 OR-16 A982-C110 BR-18 G750-C55 BU-18 A982-C110 BR-18 RD-18 +V
614-C290 PU-18 H714-C30 OR-18 158-C181 RD-12 H11 H11 F721-C128 GY-18 G755-C54 GY-18 H795-C111 PK-18 BK-18 GROUND 124-C51 GN-14 AC SELECTOR SWITCH
646-C100 OR-16 170-C93 RD-16 F722-C198 OR-18 G760-C59 WH-18 A307-C103 GY-18 WH-18 SIGNAL 200-C247 BK-18 219-9521 ATCH WIRE, CABLE, COMPONENT
647-C150 GN-16 H716-C308 WH-18 H10 RH REAR CAB PANEL H795-C111 PK-18 515-C86 GY-14 567-C183 WH-14
661-C244 GN-18 H716-C201 WH-18 174-C273 RD-10 H795-C221 PK-18 G761-C60 YL-18 516-C85 GN-14 124-C275 GN-14 SPLICE
662-C250 YL-18 H716-C202 WH-18 H716-C133 WH-18 200-C232 BK-14 G762-C61 BR-18 517-C84 BU-14 567-C183 WH-14
663-C280 GY-18 200-C254 BK-12 IMPLEMENT CONTROL G763-C57 PU-18 521-C178 YL-16 567-C187 WH-14 BLADE, SPADE, RING OR SCREW
668-C334 BU-18 H717-C31 BR-18 201-C203 BK-18 172-9391 G768-C58 GN-18 LH BRAKE PEDAL SENSOR 614-C69 PU-18 124-C275 GN-14 TERMINAL
944-C287 OR-18 322-C144 GY-16 214-4863 124-C51 GN-14
945-C242 BR-18 H795-C320 PK-18 608-C289 GN-14 307-C50 OR-16 130-C182 RD-16 164-C211 WH-18 RD-18 +V 124-C275 GN-14 521-C178 YL-16
A108-C105 PK-16 H795-C204 PK-18 615-C4 YL-14 637-C317 GN-18 164-C211 WH-18 202-C272 BK-18 BK-18 GROUND 200-C3 BK-18 614-C69 PU-18
PILOT SUPPLY ON/OFF SOL
A108-C109 PK-16 H795-C111 PK-18 A629-C337 BU-14 A438-C303 YL-18 202-C272 BK-18 G746-C274 WH-18 YL-18 SIGNAL 200-C279 BK-18 614-C278 PU-18 H15 H15
IMPL FUNC SEL SW (N/O)
IMPL FUNC SEL SW (N/C)
RH SERVICE BRAKE SW
E735-C2 PU-18 H795-C221 PK-18 F712-C127 GY-18 G750-C55 BU-18 200-C288 BK-18 200-C279 BK-18
LIFT PROP SOLENOID
H795-C234 PK-18 G755-C54 GY-18 A307-C103 GY-18 SHOWN WITH PEDAL 567-C183 WH-14 614-C278 PU-18
SW (N/O)
SW (N/C)
C NO
SOLENOID RETURN
CAT DATA LINK +
SOLENOID RETURN
RETURN
RETURN
G760-C59 WH-18 A982-C110 BR-18 H795-C221 PK-18 998-L1 BR-18 IN THE RELEASED 567-C189 WH-14 614-C282 PU-18
E K977-C92 PK-18 MATING CONNECTOR 190-C294 RD-14 G761-C60 YL-18 F721-C128 GY-18 F721-C128 GY-18 721-L2 GY-18
NC
POSITION. 567-C187 WH-14 200-C279 BK-18 E
KO SET N/O
KO SET N/C
K997-C216 BU-18 EG-C1 (SH1 I-15) 200-C296 BK-14 SERVICE 290-C267 BK-18 G762-C61 BR-18 F722-C198 OR-18 F722-C198 OR-18 722-L3 OR-18 614-C67 PU-18 200-C247 BK-18
+BATTERY
+BATTERY
+BATTERY
TIP REAR
P994-C304 BU-18 CONN 5 191-C295 WH-16 MODE 291-C214 BK-18 G763-C57 PU-18 G746-C274 WH-18 614-C278 PU-18
TILT RH
IMPL LO
IMPL LO
DIGITAL
DIGITAL
TILT LH
CONN 12
TIP FWD
ABP IND
GROUND
GROUND
ACTION ALARM 102-C213 RD-14 E917-C65 WH-18 J1 J2 130-C182 RD-16 102-T1 RD-16
190-C161 RD-14 3E-6328 102-C340 RD-14 H18 E918-C260 GN-18 604-C263 OR-18 604-T2 OR-16 124-C275 GN-14
536-C40 WH-18 200-C162 BK-18 102-C338 RD-14 E961-C297 PK-18 200-C279 BK-18
538-C21 BR-18 RD-18 410-C277 WH-18 E962-C298 YL-18 CONN 13 STOP LAMP SW
105-6117 200-C283 BK-18 BLOWER SPEED SELECT SW
H711-C90 GN-18
A438-C303 YL-18
SERVICE 944-C287 OR-18 201-C268 BK-18 102-C215 RD-14 G943-C43 BU-18 200-C288 BK-18 219-9523
A428-C305 GN-18
P994-C304 BU-18
BK-18
A272-C169 BK-16
A272-C184 BK-16
H716-C133 WH-18
E918-C260 GN-18
H708-C301 OR-18
H709-C299 BU-18
E962-C298 YL-18
E961-C297 PK-18
H716-C201 WH-18
E919-C25 YL-18
146-C194 GY-16
E920-C26 BR-18
146-C205 GY-16
945-C217 BR-18
H714-C30 OR-18
H717-C31 BR-18
944-C219 OR-18
H713-C29 PK-18
E922-C28 GN-18
146-C206 GY-16
E917-C65 WH-18
299-C180 BK-18
299-C179 BK-18
E921-C27 PK-18
G943-C43 BU-18
G944-C44 YL-18
P994-C304 BU-18
H709-C299 BU-18
A428-C305 GN-18
E918-C260 GN-18
H708-C301 OR-18
K836-C306 WH-18
H716-C133 WH-18
H716-C201 WH-18
A438-C303 YL-18
E919-C25 YL-18
BK-18
BK-18
E921-C27 PK-18
E920-C26 BR-18
H710-C89 PK-18
H713-C29 PK-18
GY-16
GY-16
GY-16
G944-C44 YL-18
H717-C31 BR-18
E922-C28 GN-18
945-C217 BR-18
H711-C90 GN-18
H714-C30 OR-18
G943-C43 BU-18
944-C219 OR-18
E917-C65 WH-18
130-C182 RD-16 108-C8 BU-14 146-C206 GY-16 A428-C305 GN-18 614-C67 PU-18
A272-C169 BK-16
A272-C184 BK-16
649-C331 YL-18 133-C185 OR-16 113-C14 OR-16 202-C94 BK-18 E917-C65 WH-18 H17 H17 200-C283 BK-18
A629-C336 BU-18 135-C341 RD-14 118-C49 GY-16 202-C101 BK-18 E918-C260 GN-18 124-C51 GN-14 200-C288 BK-18
299-C179
299-C180
146-C205
146-C194
146-C206
LIGHT DIODE 2 141-C192 PK-16 122-C113 RD-16 202-C102 BK-18 E919-C25 YL-18 200-C247 BK-18
189-3158 146-C193 GY-16 122-C120 RD-16 299-C179 BK-18 E920-C26 BR-18 515-C86 GY-14
GROUND 200-C163 BK-16 148-C141 RD-16 122-C122 RD-16 299-C180 BK-18 E921-C27 PK-18 516-C85 GN-14
LIGHTS 614-C345 PU-14 150-C207 OR-16 124-C51 GN-14 306-C36 GN-18 E922-C28 GN-18 517-C84 BU-14
+ BATTERY 113-C164 OR-16 158-C181 RD-12 130-C182 RD-16 321-C62 BR-18 E961-C297 PK-18 A438-C303 YL-18 A438-C303 YL-18 521-C178 YL-16
SPEEDOMETER LAMP 662-C250 YL-18 649-C332 YL-18 133-C185 OR-16 417-C196 GY-18 E962-C298 YL-18 614-C69 PU-18
TACHOMETER LAMP 661-C244 GN-18 668-C334 BU-18 164-C227 WH-16 135-C341 RD-14 419-C24 YL-18 G943-C43 BU-18
GAGE LAMP 663-C280 GY-18 LIGHT DIODE 1 141-C192 PK-16 450-C190 YL-18 G944-C44 YL-18
D DIMMER CONTROL 189-3158 164-C211 WH-18 164-C211 WH-18 484-C191 YL-18 H708-C301 OR-18 118-C74 GY-18 D
103-5526 164-C208 WH-16 185-C34 RD-14 751-C64 GN-18 H709-C299 BU-18 118-C76 GY-18
164-C210 WH-16 200-C19 BK-14 752-C66 YL-18 H710-C89 PK-18 TWISTED WIRES 148-C141 RD-16 135-C341 RD-14
200-C121 BK-16 754-C70 BU-18 H711-C90 GN-18 179-C329 BU-16 200-C5 BK-18
170-C93 RD-16 200-C225 BK-14 755-C87 OR-18 H713-C29 PK-18 200-C330 BK-18 200-C33 BK-18
TAIL LIGHT REL 174-C273 RD-10 201-C236 BK-18 900-C96 PU-18 H714-C30 OR-18 200-C348 BK-14 200-C346 BK-18
3E-5239 179-C329 BU-16 290-C267 BK-18 901-C97 WH-18 H716-C133 WH-18 202-C94 BK-18 202-C45 BK-18
185-C34 RD-14 291-C214 BK-18 944-C218 OR-18 H716-C201 WH-18 321-C327 BR-18 500-C12 BR-18 135-C343 RD-14
30
86 102-C340 RD-14 320-C276 OR-18 944-C219 OR-18 H717-C31 BR-18 A108-C186 PK-16 501-C13 GN-18 200-C52 BK-18
649-C333 YL-16 200-C225 BK-14 H11 945-C217 BR-18 K836-C306 WH-18 G748-C157 PU-18 ROADING 502-C11 OR-18 200-C314 BK-18
PARK WORK1
200-C339 BK-16 200-C121 BK-16 410-C277 WH-18 945-C249 BR-18 P994-C304 BU-18 G749-C158 YL-18 REAR INTER WIPER SW 506-C143 PU-18 202-C315 BK-18
85 1 FRONT INTER WIPER SW
614-C344 PU-14 200-C323 BK-14 536-C37 WH-18 975-C134 WH-18 148-C141 RD-16 G750-C156 BU-18 275-7741 OFF WORK2 614-C46 PU-18 202-C316 BK-18
87 275-7741
87a 592-C188 BU-14 975-C135 WH-18 164-C208 WH-16 G755-C114 GY-18 614-C229 PU-18 614-C313 PU-18
B1
614-C229 PU-18 H7 164-C210 WH-16 H17 307-C50 OR-16 WIPER B+ RD-16 603-C240 PK-14 637-C317 GN-18
102-C215 RD-14 200-C225 BK-14 614-C290 PU-18 A428-C305 GN-18 179-C329 BU-16 G760-C116 WH-18 G746-C274 WH-18 2
141-C192 PK-16 973-C139 BR-18 118-C76 GY-18 RD-16 WIPER B+
102-C338 RD-14 200-C168 BK-16 646-C100 OR-16 C985-C73 BU-18 200-C330 BK-18 G761-C132 YL-18 G750-C55 BU-18 GROUND BK-16 BEACON SWITCH 977-C151 YL-18 118-C74 GY-18
GY-14
102-C340 RD-14 200-C175 BK-16 647-C150 GN-16 E900-C68 WH-18 200-C348 BK-14 G762-C153 BR-18 G755-C54 GY-18 HIGH WH-16 219-9522 A629-C335 BU-14 200-C33 BK-18 BK-16 GROUND 200-C3 BK-18
BR-14
108-C8 BU-14 200-C166 BK-16 661-C244 GN-18 E901-C72 GN-18 202-C94 BK-18 G763-C104 PU-18 G760-C59 WH-18 LOW YL-16 A630-C342 BU-16 502-C11 OR-18 WH-16 HIGH 200-C52 BK-18
30
REAR CAB/MACHINE FLOODLAMPS 86 134-C165 YL-14 112-C271 PU-4 662-C250 YL-18 E906-C75 OR-18 202-C101 BK-18 G768-C123 GN-18 G761-C60 YL-18 PARK BU-16 RUNNING LAMP SW 3
F774-C41 WH-18 501-C13 GN-18 YL-16 LOW N933-C39 PU-18
3E-5239 647-C150 GN-16 113-C14 OR-16 200-C348 BK-14 663-C280 GY-18 E907-C77 GY-18 202-C102 BK-18 G762-C61 BR-18 WASH BR-16 108-3320 614-C235 PU-18 G765-C318 GN-18 500-C12 BR-18 BU-16 PARK 135-C343 RD-14 F774-C41 WH-18
200-C166 BK-16 114-C22 RD-16 668-C334 BU-18 E908-C79 BR-18 306-C36 GN-18 307-C50 OR-16 G763-C57 PU-18 614-C69 PU-18 H728-C152 GN-18 506-C143 PU-18 BR-16 WASH 200-C52 BK-18 202-C6 BK-18 DECELERATION ENABLE
85 B2
608-C289 GN-14 122-C113 RD-16 200-C339 BK-16 944-C287 OR-18 E909-C91 WH-18 321-C62 BR-18 973-C139 BR-18 G768-C58 GN-18 200-C140 BK-18 H729-C119 WH-18 200-C314 BK-18 202-C315 BK-18 223-8983
PK-14
87 4
87a 122-C120 RD-16 200-C352 BK-14 945-C242 BR-18 E919-C25 YL-18 417-C196 GY-18 977-C151 YL-18 200-C239 BK-18 H743-C42 YL-18 202-C315 BK-18
202-C316 H743-C42 YL-18
122-C122 RD-16 A108-C105 PK-16 E920-C26 BR-18 419-C24 YL-18 F774-C41 WH-18 B3 N933-C39 PU-18 614-C313 PU-18 614-C67 PU-18
GN-14
124-C51 GN-14 A108-C109 PK-16 E921-C27 PK-18 450-C190 YL-18 G746-C274 WH-18 637-C317 GN-18 614-C313 PU-18
124-C228 GN-14 A629-C335 BU-14 E922-C28 GN-18 484-C191 YL-18 G750-C55 BU-18 135-C341 RD-14 200-C52 BK-18
130-C182 RD-16 200-C163 BK-16 E735-C2 PU-18 G747-C319 OR-18 751-C64 GN-18 G755-C54 GY-18 200-C3 BK-18 200-C314 BK-18
30
YL-14
86 127-C167 OR-14 135-C341 RD-14 200-C162 BK-18 G764-C23 PK-18 752-C66 YL-18 200-C5 BK-18
5
FORWARD CAB FLOODLAMPS 646-C100 OR-16 158-C181 RD-12 200-C296 BK-14 H713-C29 PK-18 754-C70 BU-18 G760-C59 WH-18 TEMP SELECT POTENTIOMETER 200-C346 BK-18 135-C341 RD-14
BU-14
3E-5239 200-C168 BK-16 170-C93 RD-16 200-C324 BK-14 H714-C30 OR-18 755-C87 OR-18 G761-C60 YL-18 REAR WIPER SW 291-2165 202-C45 BK-18 200-C3 BK-18
85
615-C4 YL-14 174-C273 RD-10 H716-C133 WH-18 900-C96 PU-18 G762-C61 BR-18 112-6174 200-C5 BK-18
OR-14
87
87a 179-C329 BU-16 H716-C201 WH-18 901-C97 WH-18 G763-C57 PU-18 614-C46 PU-18 200-C346 BK-18
200-C162 BK-18 H717-C31 BR-18 944-C218 OR-18 G765-C318 GN-18 614-C67 PU-18 202-C6 BK-18
200-C163 BK-16 200-C160 BK-14 102-C215 RD-14 K977-C92 PK-18 945-C249 BR-18 G768-C58 GN-18 614-C229 PU-18 202-C45 BK-18
B B H
200-C166 BK-16 200-C232 BK-14 104-C159 YL-16 P994-C304 BU-18 975-C134 WH-18 H728-C152 GN-18 GN-14 637-C317 GN-18 614-C46 PU-18 202-C315 BK-18
C 200-C168 BK-16 200-C19 BK-14 112-C271 PU-4 975-C135 WH-18 H729-C119 WH-18 RD-16 118-C212 GY-18 A629-C335 BU-14 614-C67 PU-18 202-C316 BK-18 C
200-C175 BK-16 200-C325 BK-12 114-C22 RD-16 A108-C186 PK-16 H743-C42 YL-18 RD-16 118-C233 GY-18 PANEL LAMP 1 PANEL LAMP 2 A630-C342 BU-16 614-C229 PU-18 G765-C318 GN-18
30
BR-14
BK-14
RD-14
322-C144 GY-16 200-C296 BK-14 200-C330 BK-18 124-C228 GN-14 C985-C73 BU-18 637-C317 GN-18 200-C136 BK-18 110-2079 110-2079 F774-C41 WH-18 637-C317 GN-18 202-C316 BK-18 LUC CONTROL SWITCH
FORWARD HORN RELAY 86
114-C172 RD-18 200-C339 BK-16 146-C193 GY-16 148-C141 RD-16 E900-C68 WH-18 L WH-16 505-C145 BU-18 G765-C318 GN-18 A629-C335 BU-14 202-C45 BK-18 223-8969
3E-5239 320-C276 OR-18 320-C276 OR-18 200-C254 BK-12 150-C207 OR-16 164-C208 WH-16 E901-C72 GN-18 YL-16 504-C146 YL-18 H743-C42 YL-18 A630-C342 BU-16 637-C317 GN-18
85 W P
200-C175 BK-16 322-C144 GY-16 158-C181 RD-12 164-C210 WH-16 E906-C75 OR-18 973-C139 BR-18 BU-16 503-C147 BR-18 N933-C39 PU-18 F774-C41 WH-18 614-C313 PU-18 (IF AVAILABLE)
614-C235 PU-18
603-C240 PK-14
141-C192 PK-16
200-C140 BK-18
87
614-C69 PU-18
A629-C335 BU-14
A630-C342 BU-16
G765-C318 GN-18
H728-C152 GN-18
H729-C119 WH-18
536-C37 WH-18 201-C203 BK-18 170-C93 RD-16 179-C329 BU-16 E907-C77 GY-18 977-C151 YL-18 BR-16 507-C148 WH-18 G765-C318 GN-18 614-C46 PU-18
135-C341 RD-14
200-C247 BK-18
200-C346 BK-18
506-C143 PU-18
521-C178 YL-16
614-C229 PU-18
637-C317 GN-18
973-C139 BR-18
977-C151 YL-18
H743-C42 YL-18
F774-C41 WH-18
N933-C39 PU-18
87a
118-C76 GY-18
118-C74 GY-18
124-C51 GN-14
200-C33 BK-18
500-C12 BR-18
501-C13 GN-18
202-C45 BK-18
502-C11 OR-18
516-C85 GN-14
515-C86 GY-14
517-C84 BU-14
614-C46 PU-18
614-C69 PU-18
200-C247 BK-18
608-C289 GN-14 201-C236 BK-18 174-C273 RD-10 200-C330 BK-18 E908-C79 BR-18 F774-C41 WH-18 H13 202-C6 BK-18 H743-C42 YL-18 200-C314 BK-18 REF ONLY
200-C5 BK-18
614-C231 PU-18
614-C255 PU-18
200-C239 BK-18
G762-C153 BR-18
G763-C104 PU-18
G761-C132 YL-18
G768-C123 GN-18
G750-C156 BU-18
G755-C114 GY-18
G760-C116 WH-18
614-C344 PU-14 201-C322 BK-16 H10 200-C348 BK-14 E909-C91 WH-18 G765-C318 GN-18 N933-C39 PU-18 200-C5 BK-18
A525-C81 GN-14
G763-C57 PU-18
A523-C83 PU-14
A524-C82 BR-14
G761-C60 YL-18
G762-C61 BR-18
G755-C54 GY-18
G750-C55 BU-18
G768-C58 GN-18
200-C239 BK-18
G760-C59 WH-18
A108-C186 PK-16
536-C37 WH-18 536-C37 WH-18 614-C345 PU-14 201-C268 BK-18 200-C232 BK-14 A108-C186 PK-16 G747-C319 OR-18 H728-C152 GN-18
617-C226 BR-18
668-C334 BU-18
102-C213 RD-14
122-C122 RD-16
200-C330 BK-18
200-C348 BK-14
133-C185 OR-16
646-C100 OR-16
647-C150 GN-16
179-C329 BU-16
148-C141 RD-16
321-C327 BR-18
619-C16 GN-14
202-C94 BK-18
321-C62 BR-18
102-C338 RD-14 615-C4 YL-14 201-C266 BK-18 200-C254 BK-12 G764-C23 PK-18 H729-C119 WH-18 202-C6 BK-18 BK-16 1-2 2-3
504-C146 YL-18 2
200-C136 BK-18
503-C147 BR-18
505-C145 BU-18
118-C212 GY-18
118-C233 GY-18
507-C148 WH-18
536-C37 WH-18 102-C215 RD-14 102-C215 RD-14 201-C203 BK-18 K977-C92 PK-18 H743-C42 YL-18 973-C139 BR-18 BK-16
1
MAN 1-4
646-C100 OR-16 322-C144 GY-16 TWISTED WIRES 977-C151 YL-18 BK-16
3
24V FLASHER 4
108-0358 112-C271 PU-4 112-C271 PU-4 647-C150 GN-16 608-C289 GN-14 H728-C152 GN-18 BK-16
5
649-C333 YL-16 290-C267 BK-18 615-C4 YL-14 H729-C119 WH-18 BK-16 135-C341 RD-14
112-C258 PU-14 15A
108-C8 BU-14 661-C244 GN-18 291-C214 BK-18 A629-C337 BU-14 135-C343 RD-14
662-C250 YL-18 320-C276 OR-18 F711-C311 GN-18 A629-C335 BU-14
A108-C186 PK-16
200-C330 BK-18
200-C348 BK-14
148-C141 RD-16
179-C329 BU-16
SEAT BREAKER 663-C280 GY-18 322-C144 GY-16 F712-C127 GY-18 AUTO MANUAL GEAR SELECT SW
202-C94 BK-18
321-C62 BR-18
6T-3643 944-C287 OR-18 410-C277 WH-18 123-6383 135-C341 RD-14 135-C343 RD-14 HID LAMP SW
G747-C319 OR-18
202-C101 BK-18
202-C102 BK-18
450-C190 YL-18
484-C191 YL-18
164-C208 WH-16
164-C210 WH-16
945-C249 BR-18
417-C196 GY-18
K977-C92 PK-18
944-C218 OR-18
E908-C79 BR-18
C985-C73 BU-18
E907-C77 GY-18
G764-C23 PK-18
E901-C72 GN-18
E906-C75 OR-18
975-C134 WH-18
975-C135 WH-18
E900-C68 WH-18
E909-C91 WH-18
306-C36 GN-18
419-C24 YL-18
752-C66 YL-18
754-C70 BU-18
900-C96 PU-18
124-C51 GN-14 945-C242 BR-18 536-C37 WH-18 200-C3 BK-18 A630-C342 BU-16 223-8975
751-C64 GN-18
755-C87 OR-18
G749-C158 YL-18
G761-C130 YL-18
901-C97 WH-18
G748-C157 PU-18
G750-C155 BU-18
G762-C149 BR-18
G755-C108 GY-18
H728-C152 GN-18
G765-C318 GN-18
G768-C117 GN-18
H729-C119 WH-18
G746-C274 WH-18
G760-C115 WH-18
977-C151 YL-18
973-C139 BR-18
H743-C42 YL-18
321-C310 BR-18
G763-C95 PU-18
A273-C284 BK-16
A273-C285 BK-16
F774-C41 WH-18
307-C50 OR-16
A630-C342 BU-16
A629-C335 BU-14
H728-C152 GN-18
G765-C318 GN-18
H729-C119 WH-18
504-C146 YL-18
141-C192 PK-16
118-C49 GY-16 134-C165 YL-14 127-C167 OR-14 614-C344 PU-14 200-C330 BK-18 614-C229 PU-18
503-C147 BR-18
505-C145 BU-18
102-C213 RD-14
118-C212 GY-18
118-C233 GY-18
122-C122 RD-16
135-C341 RD-14
133-C185 OR-16
521-C178 YL-16
977-C151 YL-18
603-C240 PK-14
506-C143 PU-18
614-C229 PU-18
614-C231 PU-18
614-C235 PU-18
614-C255 PU-18
617-C226 BR-18
668-C334 BU-18
973-C139 BR-18
H743-C42 YL-18
637-C317 GN-18
646-C100 OR-16
647-C150 GN-16
A523-C83 PU-14
A524-C82 BR-14
N933-C39 PU-18
A525-C81 GN-14
507-C148 WH-18
F774-C41 WH-18
FUNCTION SW CONTACT
200-C346 BK-18
200-C326 BK-14
202-C45 BK-18
500-C12 BR-18
A273-C284 BK-16
A273-C285 BK-16
A272-C184 BK-16
A272-C169 BK-16
118-C74 GY-18
118-C76 GY-18
124-C51 GN-14
501-C13 GN-18
502-C11 OR-18
517-C84 BU-14
614-C46 PU-18
200-C136 BK-18
515-C86 GY-14
516-C85 GN-14
619-C16 GN-14
200-C239 BK-18
200-C247 BK-18
200-C247 BK-18
200-C239 BK-18
614-C69 PU-18
200-C5 BK-18
200-C112 BK-18
200-C140 BK-18
A273-C285 BK-16
G755-C108 GY-18
G768-C117 GN-18
G748-C157 PU-18
G760-C115 WH-18
G749-C158 YL-18
G761-C130 YL-18
G762-C149 BR-18
G750-C155 BU-18
H728-C152 GN-18
H729-C119 WH-18
G765-C318 GN-18
G746-C274 WH-18
G747-C319 OR-18
164-C210 WH-16
945-C249 BR-18
164-C208 WH-16
975-C135 WH-18
944-C218 OR-18
G763-C95 PU-18
202-C101 BK-18
202-C102 BK-18
F774-C41 WH-18
H743-C42 YL-18
G764-C23 PK-18
973-C139 BR-18
977-C151 YL-18
975-C134 WH-18
484-C191 YL-18
417-C196 GY-18
C985-C73 BU-18
E900-C68 WH-18
K977-C92 PK-18
E901-C72 GN-18
E909-C91 WH-18
E906-C75 OR-18
E908-C79 BR-18
E907-C77 GY-18
321-C310 BR-18
450-C190 YL-18
752-C66 YL-18
751-C64 GN-18
419-C24 YL-18
307-C50 OR-16
755-C87 OR-18
901-C97 WH-18
754-C70 BU-18
900-C96 PU-18
A108-C48 PK-16 190-C294 RD-14 663-C280 GY-18 200-C325 BK-12 H15 WIRES (944-OR) & (945-BR), (E900-WH) & (E901),
191-C295 WH-16 668-C334 BU-18 201-C322 BK-16 J1 J2
(E965-BU) & (E966-YL), (E963-BK) & (E964-WH)
944-C287 OR-18
ENGINE RPM(FROM ADEM)
FORWARD SWITCH
NEUTRAL SW
+BATTERY
GROUND
CAT DATA LINK -
GROUND
SOLENOID RETURN
START RELAY
CAT DATA LINK +
CLUTCH 2 SOL (FWD)
REVERSE SWITCH
SENSOR RETURN
SENSOR RETURN
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
PARK BRAKE SW ON
AUTO/MAN SW MANUAL
BACKUP ALARM
AUTO 2
LOCKUP CLUTCH ENABLE
PARK BRAKE SW OFF
UPSHIFT SW (N/O)
STEERING/XMSN LOCK (N/C)
AUTO 4
AUTO 3
945-C242 BR-18
XMSN OUT SPEED- LEADING
H12
H728-C152 GN-18
G765-C318 GN-18
H729-C119 WH-18
H743-C42 YL-18
N933-C39 PU-18
F774-C41 WH-18
A630-C342 BU-16
A629-C335 BU-14
977-C151 YL-18
521-C178 YL-16
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
603-C240 PK-14
504-C146 YL-18
668-C334 BU-18
614-C229 PU-18
614-C231 PU-18
614-C235 PU-18
614-C255 PU-18
617-C226 BR-18
973-C139 BR-18
200-C326 BK-14
637-C317 GN-18
646-C100 OR-16
647-C150 GN-16
503-C147 BR-18
505-C145 BU-18
506-C143 PU-18
200-C138 BK-16
A523-C83 PU-14
122-C113 RD-16
507-C148 WH-18
A525-C81 GN-14
538-C309 BR-18
538-C309 BR-18
614-C46 PU-18
619-C16 GN-14
202-C45 BK-18
500-C12 BR-18
517-C84 BU-14
512-C17 GN-18
501-C13 GN-18
502-C11 OR-18
511-C18 BR-18
515-C86 GY-14
516-C85 GN-14
141-C192 PK-16
200-C112 BK-18
200-C230 BK-18
200-C261 BK-14
102-C213 RD-14
118-C233 GY-18
122-C122 RD-16
135-C341 RD-14
118-C212 GY-18
133-C185 OR-16
124-C51 GN-14
A524-C82 BR-14
141-C192 PK-16 113-C14 OR-16 133-C185 OR-16 A108-C109 PK-16
141-C192 PK-16
H12 146-C193 GY-16 A629-C337 BU-14 511-C18 BR-18 + RH REAR SPEAKER
146-C193 GY-16 127-C167 OR-14 148-C141 RD-16 A629-C335 BU-14 512-C17 GN-18 - 6T-7695
150-C207 OR-16 A629-C336 BU-18 H14
164-C227 WH-16
114-C172 RD-18 185-C34 RD-14 200-C326 BK-14
148-C141 RD-16 114-C22 RD-16 A108-C48 PK-16 E735-C2 PU-18 POWERTRAIN CONTROL H14
F711-C311 GN-18 172-9389
F712-C127 GY-18
130-C182 RD-16 122-C113 RD-16 RD-16 RH DOME LAMP
CAB GROUND 1 WH-16 3E-6389
122-C113 RD-16 200-C138 BK-16 BK-16
200-C112 BK-18
200-C138 BK-16
538-C309 BR-18
200-C112 BK-18
200-C138 BK-16
538-C309 BR-18
122-C120 RD-16
511-C18 BR-18
512-C17 GN-18
614-C46 PU-18
511-C18 BR-18
512-C17 GN-18
614-C46 PU-18
H728-C152 GN-18
G765-C318 GN-18
504-C146 YL-18
521-C178 YL-16
H729-C119 WH-18
H703-C256 YL-18
A108-C105 PK-16
A108-C109 PK-16
141-C192 PK-16
200-C230 BK-18
603-C240 PK-14
BK-14
200-C325 BK-12 6Y-6584 STRAP AS.
YL-18
503-C147 BR-18
505-C145 BU-18
506-C143 PU-18
614-C229 PU-18
614-C231 PU-18
614-C235 PU-18
614-C255 PU-18
617-C226 BR-18
668-C334 BU-18
H795-C320 PK-18
H702-C259 PU-18
102-C213 RD-14
118-C212 GY-18
118-C233 GY-18
122-C113 RD-16
122-C122 RD-16
135-C341 RD-14
646-C100 OR-16
647-C150 GN-16
A523-C83 PU-14
A524-C82 BR-14
GN-18
133-C185 OR-16
BR-18
538-C309 BR-18
A525-C81 GN-14
507-C148 WH-18
202-C45 BK-18
517-C84 BU-14
118-C74 GY-18
118-C76 GY-18
515-C86 GY-14
H743-C42 YL-18
124-C51 GN-14
516-C85 GN-14
619-C16 GN-14
200-C261 BK-14
N933-C39 PU-18
F774-C41 WH-18
592-C188 BU-14
500-C12 BR-18
501-C13 GN-18
502-C11 OR-18
538-C21 BR-18
185-C34 RD-14
536-C37 WH-18
536-C40 WH-18
200-C326
977-C151
637-C317
973-C139
201-C322 BK-16
A 170-C93 RD-16 CAB GROUND 4 ENG END FRAME GND THIS SCHEMATIC IS FOR THE 824H WHEEL DOZER, 825H SOIL COMPACTOR, A
RR STRAP AS
105-C174 RD-16 135-C341 RD-14
200-C324 BK-14
200-C323 BK-14
6Y-6584 AND 826H LANDFILL COMPACTOR ELECTRICAL SYSTEM
CAB GROUND 2 VOLUME 1 of 2: CAB
ROOF A/C BREAKER
FUSE PANEL
174-C173 RD-12
6T-3644
158-C181 RD-12
MEDIA NUMBER: RENR6125-02
20A
174-C273 RD-10 174-C273 RD-10 H8 H8
H12 H12 SCHEMATIC PART NUMBER: 298-3544, CHANGE: 01, VERSION: -
H13 H13 H15
RH REAR CAB PANEL Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Wire Description
Wire Wire RENR 6125-02
Wire Color Description Wire Color Description
Number Number Date
Power Circuits Control Circuits
101 RD + Battery 721 GY RH Service Brake Switch (N.O.)
102 RD Running Lamp Breaker 722 WH RH Service Brake Switch (N.C.)
104 YL Product Link Fuse (Switched) 751 GN Clutch 1 Reverse
105 RD Key Sw Pwr 752 YL Clutch 2 Forward
108 BU Seat Breaker 754 BU Clutch 3 Speed 4
RENR6125-02 VOL 2 of 2
110 RD Engine Ecm Pwr (Unswitched) 755 OR Clutch 4 Speed 3
112 PU Main Relay Pwr Output E707 GN Gage Cluster (+) V
113 OR Operator Mon Pwr E708 PK Monitor System Display Clock
114 RD Forward Horn Pwr E735 PU Operator Mode Select Switch
118 GY Wiper Mtr Pwr F706 PU Throttle Lock Indicator
122 RD Dome / LH Tail / Clearence Lamps Power F711 GN CAN A Data Link Hi
36 Page,
0296 Transmission ECM Sender - Fuel Level J-2 33 Switch - Differential Pressure A-12 43
229 BK Chassis Ground H728 GN Auto / Man Gear Select Switch (Auto 3)
0342 Camshaft Position Sensor Sensor - Atmospheric Pressure B-11 19 Switch - Disconnect A-14, B-13 18
290 BK Monitor System Service H729 WH Auto / Man Gear Select Switch (Auto 4)
0485 Engine Fan Reversing Solenoid Sensor - Auto Blade Position G-3 34 Switch - Fuel Priming Pump A-12 43
291 BK Monitor System Clear H743 YL Deceleration Enable Switch (N.O.)
0596 Implement ECM Sensor - Camshaft Speed Timing C-12 18 Switch - Ground Level Shutdown J-12 27
299 BK Implement Control Digital Return H746 YL Variable Speed Fan Control Sol +
0788 Engine Retarder Selector Switch Sensor - Coolant Temperature C-11 18 Switch - Park Brake B-5 41
A235 BK Navigator Ground (Digital) H747 BR Variable Speed Fan Control Sol -
1248 Retarder Solenoid Current Sensor - Crankshaft Speed Timing B-11 35 Switch - Steering Pressure J-5 41
A272 BK Cab Ground 1 H795 PK Digital Sensor / Switch Return Ground
1330 Right Brake Pedal Switch Sensor - Fuel Pressure B-12 22 Switch - Transmission Filter Bypass H-7 44
A273 BK Cab Ground 1 K737 BR Engine Control System Brake Medium / Hi
1639 Machine Security System Sensor - Fuel Temperature B-12 22
A274 BK Gateway Battery (-) K738 GN Engine Control System Brake Low / Hi
1785 Intake Manifold Pressure Sensor Machine locations are repeated for components located close together.
Basic Machine Circuits K739 BU Engine Control System Brake Common
2417 Start Aid Solenoid
304 WH Starter Solenoid S Terminal N707 PU Differential Pressure Switch Return
¹ The CID is a diagnostic code that indicates which component is faulty.
306 GN Start Relay Coil P789 PK Navigator System Audible Alarm
² The MID is a diagnostic code that indicates which electronic control module
307 OR Key Switch Nuetral Start R746 PK Intake Air Manifold Pressure Sensor (Signal)
diagnosed the fault.
308 YL Main Relay Coil R747 GY Atmospheric Pressure Sensor (Signal)
320 OR Forward Horn Switch T725 WH Fuel Differential Pressure Switch
321 BR Backup Alarm Y759 YL Serial Data (TX)
322 GY Forward Horn Y760 PU Serial Data (RX)
326 PU Key Switch Off Terminal A893 OR Fuel Priming Switch To Fuel Priming Pump
A307 GY Throttle Position Sensor G828 WH Engine Analog Sensor Supply +5V
Monitoring Circuits G829 GN Engine Analog 5V Sensor Return (Ground -) Volume 2 of 2: Chassis and Engine
403 GN Alternator "R" Terminal G833 PK Engine Passive Sensor Analog Return (Gnd)
410 WH Monitor System Action Alarm G856 WH TDC Probe +
411 PK Monitor System Action Lamp G857 YL TDC Probe -
417 GY Steering Pressure Switch J842 BK Engine Control Throtle Lock Enable Switch © 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
419 YL Park Brake Switch K836 WH ABP Kickout Set Indicator Horn
426 BR Xmsn Filter Bypass Switch T858 GY Injector 1 & 2 High Side
432 PK Brake Oil Pressure T859 WH Injector 3 & 4 High Side
442 GY Hydraulic Oil Temperature T860 OR Injector 5 & 6 High Side
443 YL Torque Converter Oil Temperature 900 PU Clutch 5 Speed 2
447 PK Fuel Level Sensor 901 WH Clutch 6 Speed 1
450 YL Engine RPM 944 OR CDL Data Link +
484 YL Steering Pressure Switch 945 BR CDL Data Link -
A428 GN Auto Blade Positioner Sensor 973 BR Auto / Manual Gear Select Switch (Manual)
A438 YL Auto Blade Positioner Iindicator 975 WH Xmsn Control Solenoid Return Harness And Wire Electrical Schematic Symbols
C413 YL Monitor System Display Data 977 YL Auto / Manual Gear Select Switch (Auto 4)
C414 BU Monitor System Display Load 994 GY Engine Oil Pressure Sensor (Signal) Symbols
F421 YL Fuel Temperature Sensor 995 BU Engine Coolant Temperature Sensor (Signal)
Accessory Circuits 998 BR RH Service Brake Switch (Common)
500 BR Front Wiper Motor (Park) A982 BR Throttle Position Sensor (+V)
T
501 GN Front Wiper Motor (Low) C967 BU Intake Manifold Inlet Air Temp Snsr (Signal)
Pressure Temperature Level Flow Circuit Breaker
502 OR Front Wiper Motor (Hi) C975 WH Throttle Lock Enable Switch
Symbol Symbol Symbol Symbol Symbol
503 BR Rear Wiper Motor (Park) C978 BR Throttle Lock Set Switch
504 YL Rear Wiper Motor (Low) C979 OR Throttle Lock Resume Switch
Symbols and Definitions
505 BU Rear Wiper Motor (Hi) C985 BU (+8V) Sensor Power Supply
506 PU Front Washer Pump C991 PK Fuel Pressure Sensor (Signal) Fuse: A component in an electrical circuit that will open the circuit if too much current flows
507 WH Rear Washer Pump E900 WH Xmsn Output Speed Sensor (Leading+) through it.
508 PU Left Rear Radio Speaker E901 GN Xmsn Output Speed Sensor (Leading-)
509 WH Left Rear Radio Speaker (Common) E906 OR Xmsn Output Speed Sensor (Trailing+) Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
511 BR Right Rear Radio Speaker E907 GY Xmsn Output Speed Sensor (Trailing-)
42 18 30 45 50 52
512 GN Right Rear Radio Speaker (Common) E908 BR Xmsn Input Speed Sensor (+) 27 35 47 48
17 24 34 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
513 OR AC Compressor Solenoid E909 WH Xmsn Input Speed Sensor (-) 26 46 41 No circle indicates that the wire cannot be disconnected from the component.
25
515 GY Blower Motor E917 WH Implement Lockout Switch (N.O.) 31
516 GN Blower Speed Select Switch E918 GN Implement Lockout Switch (N.C.) 40 19 22 43 23 28 32 33 Ground (Wired): This indicates that the component is connected to a grounded wire. The
Failure Mode Identifiers (FMI)¹ 517 BU Blower Speed Select Switch E919 YL Tip Back Proportional Solenoid 21 38 29 53 grounded wire is fastened to the machine.
37
FMI No. Failure Description 521 YL AC Pressure Switch E920 BR Tip Forward Proportional Solenoid 49 39
0 Data valid but above normal operational range. 522 WH AC Compressor Solenoid E921 PK Tilt Left Proportional Solenoid Connector Location Ground (Case): This indicates that the component does not have a wire connected to ground.
44 36 It is grounded by being fastened to the machine.
1 Data valid but below normal operational range. 536 WH Hazard Switch To Turnsignal Switch E922 GN Tilt Right Proportional Solenoid 20 Schematic Machine
Connector Number
2 Data erratic, intermittent, or incorrect. 538 BR Hazard Switch To Turnsignal Switch E961 PK ABP Enable Switch (N.C.) Location Location
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
3 Voltage above normal or shorted high. 567 WH AC Selector Sw To Blower Speed Select Sw E962 YL ABP Enable Switch (N.O.) CONN 1 D-5 31
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
4 Voltage below normal or shorted low. 592 BU 12V Connector E963 BK Engine Crankshaft Speed Timing Sensor (+) CONN 18 F-13, G-13 17
5 Current below normal or open circuit. 593 GN Roof Mounted AC Condenser Unit E964 WH Engine Crankshaft Speed Timing Sensor (-) CONN 19 I-12 18 Sender: A component that is used with a temperature or pressure gauge. The sender
6 Current above normal or grounded circuit. A513 PK 10A Voltage Converter 12V Memory Out E965 BU Engine Camshaft Speed Timing Sensor (+) CONN 2 H-4 31 measures the temperature or pressure. Its resistance changes to give an indication to
T
8 Abnormal frequency, pulse width, or period. CONN 24 B-11, C11 43 the gauge of the temperature or pressure.
A523 PU Temperature Select Potentiometer E966 YL Engine Camshaft Speed Timing Sensor (-)
9 Abnormal update. A524 BR Temperature Select Potentiometer G943 BU Implement Function Select Switch (N.O.) CONN 26 G-9 45
10 Abnormal rate of change. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
A525 GN Temperature Select Potentiometer G944 YL Implement Function Select Switch (N.C.) CONN 28 I-8, I-7 45
It has a coil that makes an electromagnet when current flows through it. The
11 Failure mode not identifiable. A526 PK Water Valve Actuator Motor (-) K977 PK Xmsn Oil Temp CONN 29 H-6 18 electromagnet can open or close the switch part of the relay.
12 Bad device or component. A527 BU Water Valve Actuator Motor (+) K997 BU Monitor System +8V Sensor Supply CONN 3 I-4 31
13 Out of calibration. A592 BU Blend Door Actuator Motor (A) N933 PU Decelerator Enable Indicator CONN 31 G-6, E-6 45 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
¹The FMI is a diagnostic code that indicates what type of failure has occurred. A593 OR Blend DoorActuator Motor (B) N955 GY Radio 9-32V Power CONN 32 F-6, E-6 45 coil that makes an electromagnet when current flows through it. The electromagnet
CONN 33 B-6 45 can open or close a valve or move a piece of metal that can do work.
A594 WH Blend Door Actuator Pos (+) N957 PK RXD - Comm #1 24
A595 GN Blend Door Actuator Pos (Signal) N958 PK RXD - Comm #3 CONN 34 A-4 46
32 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
A596 YL Blend Door Actuator Pos (-) N959 PK RXD - Comm #2 CONN 35 A-4 46
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Lighting Circuits N960 OR TXD - Comm #1 CONN 36 J-4 47
that make electromagnet when current flows through them. It also has an internal switch that places
603 PK Rotary Beacon N961 OR TXD - Comm #3 CONN 37 I-4 47 the latch coil circuit open at the time the coil latches.
604 OR RH/LH / Stop / Tail / Park Lamp N963 OR TXD - Comm #2 29 CONN 38 G-3 47
605 YL Turn Lamp-Left Rear N970 YL RS232 Port 1 DTR
26
CONN 39 J-3, H-2 48 Harness and Wire Symbols
606 GY Turn Lamp-Right Rear N973 BR RS232 Port 1 DCD 42 CONN 40 I-3 48
Wire, Cable, or Harness Harness Identification Letter(s):
608 GN Rear Flood Lamp N979 GN RS232 Port 1 GND CONN 41 Aux Power Receptacle B-13 49 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
CONN 42 J-6 50 Harness Identification Letters and
614 PU RH/LH / Stop / Tail / Park Lamp N982 YL Data - Keyboard 22 31 Harness Connector Serialization Code:
18 23 33 34 Harness Connector Serialization
615 YL Cab Flood Lamp N983 OR Clock - Keyboard 30 35 46
41 47 52 The connectors shown in this chart are for harness to harness connectors. Codes (see sample).
The "C" stands for "Connector" and the
617 BR LH stop / Tail / Park Lamp N987 GN Keyboard B (+) 43 45 53 Connectors that join a harness to a component are generally located at or near the
number indicates which connector in the
19 AG-C4 L-C12 harness (C1, C2, C3, ...).
17 component. See the Component Location Chart. L-C12
619 GN LH / RH Front Flood Lamp N989 BK Keyboard Ground
40 38 28 36 111-7898 3E-5179 3E-5179
637 GN Lockup Clutch Indicator P994 BU 10 Volt Sensor Supply 21 27 39
49 44 50 48 Part Number: for Connector Plug 1
646 OR Running Lamp Sw To Front Flood Relay T957 PU Inj 1 Return 37 Part Number: for Connector Receptacle
647 GN Running Lamp Sw To Rear Flood Relay T958 YL Inj 2 Return 2
20
649 YL Taillight Relay T959 BR Inj 3 Return
25 Plug Receptacle
661 GN Tachometer Panel Lamp T960 BU Inj 4 Return Pin or Socket Number
662 YL Speedometer Panel Lamp T961 GN Inj 5 Return 5A
1 Deutsch connector: Typical representation
663 GY Gage Cluster Panel Lamp T962 WH Inj 6 Return Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
668 BU Running Lamp Switch X918 PU Ground Level Shutdown Switch (N.O.) 2 sockets and the receptacle contains all pins.
A629 BU HID Lamp Switch X919 WH Ground Level Shutdown Switch (N.C.) 325-AG135 PK-14
A630 BU HID Lamp Switch Machine Harness Connector and Component Locations 1
2
Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge
Wire Color
1552269
322-AG37 GY-18 1 LH FORWARD HORN2
114-AG36 RD-18 2 163-1201
1552269 H713-CJ26 PK-18 321-CJ36 BR-18 21 P994-AG7 BU-18 619-AJ3 GN-14 1 LH FRONT FLOOD
1 200-EF4 BK-14 H714-CJ27 OR-18 322-CJ21 GY-16 22 200-AJ4 BK-14 2 153-2073
MOTOR 2 593-EF7 GN-14 H716-CJ46 WH-18 417-CJ29 GY-18 23
H717-CJ31 BR-18 419-CJ10 YL-18 174-CJ4 RD-10 24 AJ-C2
P994-CJ106 BU-18 426-CJ44 BR-18 25 H31 H31 1552269
177-AP1 RD-8 40A
199-AP8 RD-8 304-AP22 WH-8 432-CJ11 PK-18 619-AJ5 GN-14 1 LH FRONT FLOOD 2
442-CJ12 GY-18 200-AJ6 BK-14 2 153-2073
START REL BREAKER START RELAY ROOF MOUNTED AC CONDENSER UNIT (826H) 443-CJ13 YL-18 CJ-C4
171-2205 125-1302 202-CJ52 BK-18 447-CJ30 PK-18 8N1514
417-CJ29 GY-18 484-CJ18 YL-18 202-CJ9 BK-18 1
H28 H28 H22 H22 484-CJ18 YL-18 506-CJ14 PU-18 419-CJ10 YL-18 2
POWER PANEL 824H, 825H, 826H 506-CJ14 PU-18 507-CJ15 WH-18 432-CJ11 PK-18 3
507-CJ15 WH-18 442-CJ12 GY-18 4
521-CJ104 YL-18 443-CJ13 YL-18 5 AJ-C1 605-AJ8 YL-18 605-AJ8 YL-18 LH FRONT TURN LAMP
CH-C14 521-CJ43 YL-14 521-CJ114 YL-16 170-CJ6 RD-18 6 3E3376 200-AJ7 BK-18 5C-9029
2305008 506-CJ14 PU-18 7 1 605-AJ8 YL-18 200-AJ7 BK-18
K997-CH37 BU-18 1 OR-18 +V 102-CJ47 RD-14 507-CJ15 WH-18 8 2 200-AJ4 BK-14
LH REAR FLOODLAMP 3 201-CH78 BK-18 2 BK-18 GROUND
TORQ CONV OIL TEMP SNSR 112-CJ51 PU-4 522-CJ103 WH-18 G764-CJ16 PK-18 9 CONN 39 3 200-AJ2 BK-14 200-AJ6 BK-14
H H
443-CH79 YL-18 288-8390 174-CJ4 RD-10
153-2073 3 WH-18 SIGNAL 604-CJ37 OR-18 K997-CJ17 BU-18 10 4 619-AJ1 GN-14
CY-C6 CJ-C14 4 200-CJ89 BK-12 484-CJ18 YL-18 11 619-AJ5 GN-14
1552269 1552269 200-CJ100 BK-14 605-CJ58 YL-18 114-CJ19 RD-16 12 619-AJ3 GN-14
1 608-CY19 GN-14 GN-18 1 H704-CJ20 PK-18 306-CJ34 GN-18 605-CJ59 YL-18 605-CJ38 YL-18 322-CJ21 GY-16 13
2 200-CY15 BK-14 GN-18 2 J842-CJ90 BK-18 H21 H21 308-CJ35 YL-16 E919-CJ22 YL-18 14
321-CJ36 BR-18 606-CJ60 GY-18 606-CJ39 GY-18 E920-CJ23 BR-18 15
REVERSING FAN SOL CJ-C16 604-CJ37 OR-18 606-CJ61 GY-18 E921-CJ24 PK-18 16
LH STOP TAIL PARK LAMP 3 218-9894 1552269 605-CJ59 YL-18 E922-CJ25 GN-18 17
135-0426 CY-C1 BK-18 1 426-CJ44 BR-18 606-CJ60 GY-18 608-CJ50 GN-14 H713-CJ26 PK-18 18
1552267 BK-18 2 201-CJ57 BK-18 608-CJ50 GN-14 614-CJ40 PU-18 H714-CJ27 OR-18 19
S RD-18 A 604-CY17 OR-18 CJ-C5 614-CJ40 PU-18 619-CJ45 GN-14 201-CJ28 BK-18 20 CONNECT TO C-C1
T WH-18 C 614-CY9 PU-18 1552269 104-CJ7 YL-18 975-CJ62 WH-18 417-CJ29 GY-18 21 SHEET 1 (H-18)
BK-18 B 200-CY16 BK-18 200-CY14 BK-18 GN-18 1 P751-CJ2 BR-18 170-CJ6 RD-18 TRANSMISSION FILTER BYPASS SW 975-CJ63 WH-18 975-CJ62 WH-18 447-CJ30 PK-18 22
200-CY15 BK-14 GN-18 2 J842-CJ1 BK-18 201-CJ54 BK-18 164-7577 A630-CJ97 BU-16 975-CJ63 WH-18 975-CJ42 WH-18 H717-CJ31 BR-18 23 CONN 2 AH-C11 606-AH8 GY-18
CY-C4 CY-C2 200-CY16 BK-18 443-CJ13 YL-18 A630-CJ97 BU-16 24 3E3376
3E3364 1552269 CJ-C15
200-CY24 BK-14 FAN BYPASS SOL 521-CJ104 YL-18 1552269 A428-CJ105 GN-18 25 1 606-AH8 GY-18 200-AH7 BK-18 606-AH8 GY-18 RH FRONT TURN LAMP
RT-C1 CJ-C18 CJ-C13
RD-18
BK-18
1
2
605-CY5 YL-18
200-CY14 BK-18
604-CY17 OR-18
605-CY5 YL-18
320-8117
H28 H28
522-CJ103 WH-18
F762-CJ84 GY-18 1 BK-18 1779654 1779654 1779649
A630-CJ97 BU-16
E919-CJ22 YL-18
306-CJ34
308-CJ35
GN-18
YL-16
26
27
CONN 40 2
3 200-AH2 BK-14
200-AH4 BK-14
200-AH6 BK-14
200-AH7 BK-18 5C-8964
J842-CJ93 BK-18
608-CY19 GN-14 USED ON 826H ONLY K997-CJ65 BU-18 2 BK-18 158-RT1 RD-12 1 1 158-CJ49 RD-12 E920-CJ23 BR-18 321-CJ36 BR-18 28 4 619-AH1 GN-14
AH-C2
LH REAR TURN LAMP 614-CY9 PU-18 521-RT2 YL-14 2 2 521-CJ43 YL-14 E921-CJ24 PK-18 604-CJ37 OR-18 29 M-1(824-H) HARNESS AS.-(ABP 824-H) M-2(826-H) HARNESS AS.-(ABP 826-H) 619-AH5 GN-14
334-5410 A630-CY25 BU-14 200-CY1 BK-14 START AID SOL 200-RT3 BK-12 3 3 200-CJ89 BK-12 E922-CJ25 GN-18 605-CJ38 YL-18 30 263-3848 263-3835 619-AH3 GN-14 1552269
200-CY15 BK-14 239-1134 4 4 G764-CJ16 PK-18 606-CJ39 GY-18 31 619-AH5 GN-14 1 RH FRONT FLOOD
200-CY12 BK-14 110-CJ87 RD-10 H713-CJ26 PK-18 614-CJ40 PU-18 32 200-AH6 BK-14 2 153-2073
CY-C12
CY-C3 200-CJ92 BK-16 CONN 29 104-CJ7 YL-18
H714-CJ27 OR-18 33
AH-C3
CY-C13 3E5179 304-CJ76 WH-8 H716-CJ46 WH-18 975-CJ42 WH-18 34
3E3364 1552269 200-CY11 BK-18 H704-CJ20 PK-18 170-CJ6 RD-18 H717-CJ31 BR-18 521-CJ114 YL-16 35 1552269
LH REAR HID 1 1 A630-CY25 BU-14 BACKUP ALARM 4 200-CY13 BK-18 200-CY1 BK-14 1 H795-CJ110 PK-18 ENGINE 201-CJ54 BK-18 426-CJ44 BR-18 36 M-C2 M-C1 619-AH3 GN-14 1 RH FRONT FLOOD 2
319-7379 2 200-CY24 BK-14 213-9100 CY-C5 200-CY16 BK-18 200-CY2 BK-14 2 J842-CJ93 BK-18 CJ-C7 CH-C4 443-CJ13 YL-18 K997-CJ64 BU-18 104-CJ7 YL-18 37 3E3370 1552272 200-AH4 BK-14 2 153-2073
1552269 200-CY14 BK-18 321-CY3 BR-18 3 J842-CJ111 BK-18 8N1517 8N1518 201-CH78 BK-18 H28 521-CJ104 YL-18 K997-CJ65 BU-18 K997-CJ17 BU-18 A P994-M1 BU-18 1
H28
BK-18 1 321-CY3 BR-18 200-CY2 BK-14 604-CY4 OR-18 4 P751-CJ2 BR-18 304-CJ76 WH-8 1 304-CH72 WH-8 443-CH79 YL-18 522-CJ103 WH-18 CONNECTS TO AG-C4 B 299-M2 BK-18 2 CONNECTS TO PF-C1
BK-18 2 975-CY10 WH-18 605-CY5 YL-18 5 X918-CJ86 PU-18 K997-CJ65 BU-18 2 K997-CH37 BU-18 K997-CH37 BU-18 K997-CJ65 BU-18 P994-CJ106 BU-18 C A428-M3 GN-18 3 RH TURN LAMP MODULE
200-CY21 BK-14 606-CY6 GY-18 6 X919-CJ83 WH-18 201-CJ54 BK-18 3 201-CH78 BK-18 4
CY-C11
3E3364
CY-C14 608-CY7 GN-14 7 443-CJ13 YL-18 4 443-CH79 YL-18 201-CJ57 BK-18 CONN 38
1552269 200-CY23 BK-14 614-CY27 PU-18 8 H795-CJ110 PK-18 5 H795-CH13 PK-18 110-CH34 RD-10 ATCH 824H ONLY
RH REAR HID 2 1 A630-CY26 BU-14 200-CY24 BK-14 9 101-CJ75 RD-4 J842-CJ111 BK-18 6 J842-CH82 BK-18 229-CH33 BK-10 CN-C4 426-CJ44 BR-18 200-CJ89 BK-12
319-7379 2 200-CY23 BK-14 975-CY10 WH-18 10 200-CJ101 BK-14 7 F762-CH10 GY-18 H25 H25 1552269 200-CJ100 BK-14
321-CY3 BR-18 A630-CY22 BU-14 11 200-CJ102 BK-14 X918-CJ86 PU-18 8 X918-CH16 PU-18 H704-CH7 PK-18 BK-18 1 E900-CN10 WH-18 AG-C4 AG-C20 PF-C1 PF-C2
200-CY21 BK-14 12 200-CJ107 BK-14 9 P751-CH1 BR-18 WH-18 2 E901-CN11 GN-18 1552267 3E3370 3E3376 1552272
CY-C8 CY-C7 604-CY18 OR-18 200-CJ115 BK-14 X919-CJ83 WH-18 10 X919-CH12 WH-18 X918-CH16 PU-18 200-CJ89 BK-12 P994-AG7 BU-18 A 1 P994-PF1 BU-18 1 +10 V
3E3364 1552269 604-CY17 OR-18 CONN 18 321-CJ36 BR-18 229-CJ91 BK-10 11 X919-CH12 WH-18 XMSN OUT SPEED SNSR (LEADING)2 200-CJ100 BK-14 299-AG16 BK-18 B 2 299-PF2 BK-18 2 RETURN
RH REAR TURN LAMP RD-18 1 606-CY6 GY-18 604-CY4 OR-18 F762-CJ84 GY-18 12 F762-CH10 GY-18 193-2550 CN-C5 TWISTED WIRES A428-AG15 GN-18 C 3 A428-PF3 GN-18 3 SIGNAL
334-5410 BK-18 2 200-CY11 BK-18 604-CJ37 OR-18 13 1552269 4 4 824H, 825H ONLY
G 605-CY5 YL-18
606-CY6 GY-18
605-CJ59 YL-18
606-CJ60 GY-18
200-CJ5 BK-10
200-CJ32 BK-10
A274-CJ8 BK-16 170-CJ6 RD-18
104-CJ7 YL-18
14
15
170-CH77 RD-18
104-CH8 YL-18
200-CH73 BK-16
BK-18
WH-18
1
2
E907-CN14 GY-18
E906-CN13 OR-18
AUTO BLADE POSITIONER SENSOR
225-3676 TILT LH PROP SOL
208-2911
TILT RH PROP SOL
208-2911
G
608-CJ50 GN-14 200-CJ92 BK-16 16
XMSN OUT SPEED SNSR (TRAILING)2
608-CY20 GN-14 614-CJ40 PU-18 A274-CJ8 BK-16 17 A274-CH38 BK-16 193-2550 CN-C3
608-CY19 GN-14 975-CJ63 WH-18 CHASSIS GROUND H704-CJ20 PK-18 18 H704-CH7 PK-18
RH STOP TAIL PARK LAMP 3 1552269
135-0426 608-CY7 GN-14 A630-CJ112 BU-14 19
CY-C9 200-CY11 BK-18 A630-CJ113 BU-14 20 BK-18 1 E909-CN16 WH-18 824H ONLY
1552267 200-CY12 BK-14 614-CY8 PU-18 614-CY27 PU-18 P751-CJ2 BR-18 21 P751-CH1 BR-18 104-CH8 YL-18 WH-18 2 E908-CN15 BR-18 TIP FORWARD PROP SOL
S RD-18 A 604-CY18 OR-18 200-CY13 BK-18 614-CY9 PU-18 110-CJ87 RD-10 22 110-CH34 RD-10 170-CH77 RD-18 208-2911
614-CY8 PU-18 200-CY23 BK-14 522-CH65 WH-18 XMSN INPUT SPEED SNSR2 AG-C23 AG-C24
T WH-18 C 522-CJ103 WH-18 23 A274-CH38 BK-16
200-CY13 BK-18 604-CY18 OR-18 229-CH33 BK-10 201-6616 3E3364 3E3364
BK-18 B 229-CJ91 BK-10 24 H795-CH13 PK-18
606-CY6 GY-18 521-CH64 YL-18 IMPLEMENT PRESSURE CONTROL MANIFOLD
1
2
1
2
975-CY10 WH-18 521-CJ104 YL-18 25 J842-CH82 BK-18 XMSN OIL TEMP SENSOR2 TWISTED WIRE
608-CY20 GN-14 CN-C6 AG-C11 AG-C12
H26 H26 118-7226 1552269 1552269
CY-C10
614-CY8 PU-18 A630-CY25 BU-14
A630-CY26 BU-14
CONN 26 1552267
C985-CN9 BU-18
202-CN1 BK-18
C985-CN9 BU-18
A630-CY26 BU-14 VS OR-18 A
1552269 202-CN1 BK-18 AG-C14
326-CH63 RD-16 GROUND BK-18 B E919-AG29 YL-18 E919-AG29 YL-18 H716-AG11 WH-18
RH REAR FLOODLAMP 3 608-CY20 GN-14 A630-CY22 BU-14 K977-CN12 PK-18 CN-C2 CN-C14 3E3364
1 SIGNAL WH-18 C E920-AG34 BR-18 E920-AG34 BR-18 E921-AG28 PK-18
153-2073 200-CY12 BK-14 3E3382 1552273
1
2
2 E921-AG28 PK-18 E921-AG28 PK-18 H716-AG10 WH-18
AG-C13
824H AND 825H ONLY CLUTCH 1 (REVERSE)2 CLUTCH 2 (FORWARD)2 CLUTCH 3 (SPEED 4)2
E906-CN13 OR-18 1 E922-AG26 GN-18 E922-AG26 GN-18 E922-AG26 GN-18
1552269
E901-CN11 GN-18 E907-CN14 GY-18 2 H31 H713-AG30 PK-18 H716-AG9 WH-18
244-3114 244-3114 244-3114 E900-CN10 WH-18 E908-CN15 BR-18 3 H713-AG30 PK-18 H714-AG31 OR-18 E920-AG34 BR-18
E909-CN16 WH-18 4
CONN 31 H714-AG31 OR-18 E919-AG29 YL-18
LH REAR FLOODLAMP 2 E907-CN14 GY-18 5 H716-AG32 WH-14 H716-AG8 WH-18 H716-AG12 WH-18 AG-C15
153-2073 E906-CN13 OR-18 6 H717-AG33 BR-18 H716-AG32 WH-14 H716-AG12 WH-18 H716-AG8 WH-18 1552269
CF-C6 H716-AG35 WH-14 H716-AG10 WH-18 H714-AG31 OR-18
1552269 CN-C7 CN-C9 CN-C10 E908-CN15 BR-18 CN-C1 CN-C15
1
2
1
2
1
2
1
2
H716-AG11 WH-18 H716-AG13 WH-18
200-CF15 BK-14 1552269 1552269 1552269 E909-CN16 WH-18 3E5179 1552252 AG-C16
1 608-CF19 GN-14 H716-AG9 WH-18 H713-AG30 PK-18
K977-CN12 PK-18 3E3364
2 200-CF15 BK-14 200-CF16 BK-18 975-CN23 WH-18 202-CN1 BK-18 1 H716-AG13 WH-18 H717-AG33 BR-18
604-CF17 OR-18 754-CN4 BU-18 975-CN19 WH-18 751-CN2 GN-18 2 H716-AG14 WH-18 H716-AG14 WH-18 AG-C19 AG-C18 AG-C17
LH STOP TAIL PARK LAMP 975-CN19 WH-18 975-CN17 WH-18 752-CN3 YL-18 3 1552269 1552269 1552269
135-0426 608-CF19 GN-14 752-CN3 YL-18 975-CN18 WH-18 754-CN4 BU-18 4 H717-AG33 BR-18 824H ONLY
CF-C1
1
2
1
2
1
2
614-CF9 PU-18 975-CN18 WH-18 755-CN5 OR-18 5
1552267 200-CF15 BK-14 200-CF1 BK-14 751-CN2 GN-18 975-CN20 WH-18 975-CN8 WH-18 900-CN6 PU-18 6
604-CF17 OR-18 200-CF12 BK-14 CF-C3 CJ-C8 755-CN5 OR-18 901-CN7 WH-18 CONN 32
BK-18
BK-18
S RD-18 A 7
T WH-18 C 614-CF9 PU-18 3E5179 1552252 975-CN22 WH-18 975-CN23 WH-18 975-CN8 WH-18 8
BK-18 B 200-CF16 BK-18 200-CF16 BK-18 200-CF2 BK-14 200-CF1 BK-14 1 200-CJ102 BK-14 900-CN6 PU-18 975-CN21 WH-18 C985-CN9 BU-18 9 LIFT PROP SOL LOWER PROP SOL TIP BACK PROP SOL
CF-C5 200-CF13 BK-18 200-CF2 BK-14 2 200-CJ101 BK-14 975-CN21 WH-18 975-CN22 WH-18 E900-CN10 WH-18 10 208-2911
1552269
208-2911 208-2911
321-CF3 BR-18 3 321-CJ36 BR-18 901-CN7 WH-18 751-CN2 GN-18 E901-CN11 GN-18 11
RH STOP TAIL PARK LAMP BACKUP ALARM 3 BK-18 1 321-CF3 BR-18 321-CF3 BR-18 604-CF4 OR-18 4 604-CJ37 OR-18 975-CN17 WH-18 752-CN3 YL-18 K977-CN12 PK-18 12 ON OFF PILOT SOL
135-0426 213-9100 BK-18 2 975-CF10 WH-18 5 605-CJ59 YL-18 754-CN4 BU-18 203-4157
CF-C9 6 606-CJ60 GY-18 CN-C11 CN-C12 CN-C13 755-CN5 OR-18
1552267 1552269 1552269 1552269 900-CN6 PU-18
F F
604-CF17 OR-18 604-CF4 OR-18 608-CF7 GN-14 7 608-CJ50 GN-14
901-CN7 WH-18
1
2
1
2
1
2
S RD-18 A 604-CF18 OR-18 604-CF18 OR-18 614-CF5 PU-18 8 614-CJ40 PU-18
T WH-18 C 614-CF8 PU-18 200-CF12 BK-14 9 326-CH63 RD-16
BK-18 B 200-CF13 BK-18 200-CF13 BK-18 608-CF19 GN-14 608-CF7 GN-14 975-CF10 WH-18 10 975-CJ63 WH-18 H27
604-CF18 OR-18 608-CF20 GN-14 11 A630-CJ113 BU-14 200-CH73 BK-16
RH REAR FLOODLAMP 2 12 200-CJ107 BK-14 304-CH72 WH-8 CLUTCH 4 (SPEED 3)2 CLUTCH 5 (SPEED 2)2 CLUTCH 6 (SPEED 1)2
153-2073 608-CF20 GN-14 614-CF8 PU-18 614-CF5 PU-18 521-CH64 YL-18 244-3114 244-3114 244-3114
CF-C10
1552269
614-CF8 PU-18 614-CF9 PU-18 CONN 18 522-CH65 WH-18
LH REAR HID
319-7379 EM-C3
1552269 H27 H27 JA-C1
1 A630-EM3 BU-14 200-EM5 BK-14 CP-C4 3E3361
2 200-EM5 BK-14 200-EM6 BK-14 200-EM2 BK-14 EM-C2 CJ-C32 CJ-C31 1552269 603-JA1 PK-14 603-JA1 PK-14 1 RD BEACON-JA
1552269 1552269 3E3364 VARIABLE SPEED FAN SOL CH-C6 BK-18 1 E900-CP10 WH-18 200-JA2 BK-14 2 BK 248-2985
A630-EM1 BU-14 1 1 A630-CJ112 BU-14 183-7595 1552269 WH-18 2 E901-CP11 GN-18
RH REAR HID A630-EM4 BU-14 200-EM2 BK-14 2 2 200-CJ115 BK-14 1 H746-CH18 YL-18 200-JA2 BK-14
319-7379 EM-C4 A630-EM3 BU-14 A630-EM1 BU-14 2 H747-CH24 BR-18 XMSN OUT SPEED SNSR (LEADING)1
193-2550 TWISTED WIRES
1552269 CP-C5 BEACON HARNESS 824H & 825H (ATCH)
1 A630-EM4 BU-14 H29 H29 1552269
2 200-EM6 BK-14 BK-18 1 E907-CP14 GY-18
WH-18 2 E906-CP13 OR-18
826H HIDS A4E4 ENGINE ECM K-C1
262-2878 2274002 XMSN OUT SPEED SNSR (TRAILING)1
J2 193-2550 CP-C3
826H ONLY BRAKE LO/HI 1 K738-K41 GN-16-HV 1552269
2 BK-18 1 E909-CP16 WH-18 CP-C8
3 WH-18 2 E908-CP15 BR-18 1552269
4 XMSN INPUT SPEED SNSR1 LOCKUP CLUTCH SOLENOID1 1 G747-CP25 OR-18
5 201-6616 244-3114 2 975-CP24 WH-18 J-C1
6 3E3361
7
XMSN OIL TEMP SENSOR1 TWISTED WIRE 603-J1 PK-14 603-J1 PK-14 1 RD BEACON J
BRAKE MED/HI 8 K737-K4 BR-16-HV 118-7226 CP-C6 200-J2 BK-14 2 BK 248-2985
9 1698670 202-CP1 BK-18
C985-CP9 BU-18
10
11
VS
GROUND
OR-18
BK-18
A
B
C985-CP9 BU-18
202-CP1 BK-18
CONN 31 200-J2 BK-14
CP-C2 CP-C14 CH-C22 TWISTED
12 SIGNAL WH-18 C K977-CP12 PK-18
3E3382 1552273 1552273 WIRES BEACON HARNESS 826H ONLY (ATCH)
COOLANT TEMP SENSOR 13 995-K11 BU-18
BRAKE COMMON 14 K739-K40 BU-16-HV E906-CP13 OR-18 1 1 E906-CH59 OR-18
CLUTCH 1 (REVERSE)1 CLUTCH 2 (FORWARD)1
E E
INTAKE AIR PRESS. SNSR 15 R746-K18 PK-18 CLUTCH 3 (SPEED 4)1 E901-CP11 GN-18 E907-CP14 GY-18 2 2 E907-CH60 GY-18
16 244-3114 244-3114 244-3114 E900-CP10 WH-18 E908-CP15 BR-18 3 3 E908-CH61 BR-18
ENG ANALOG 5V SENSOR RTN(GND-) 17 G829-K2 GN-18 994-K10 GY-18 E909-CP16 WH-18 4 4 E909-CH62 WH-18
18 995-K11 BU-18 E907-CP14 GY-18 G747-CP25 OR-18 5 5 G747-CH35 OR-18
19 C967-K13 BU-18 E906-CP13 OR-18 6 6 YA-C13 YA-C1
20 C991-K6 PK-18 3E3364 1552269
CP-C7 CP-C9 CP-C10 E908-CP15 BR-18 CP-C1 CP-C15 CH-C18 YA-C7 YA-C9
1
2
1
2
1
2
21 E963-K23 BK-18 TWISTED WIRES 1 608-YA1 GN-14
22 E964-K22 WH-18 1552269 1552269 1552269 E909-CP16 WH-18 3E5179 1552252 1552252 2 200-YA2 BK-14 1552269 3E3364
23 E965-K27 BU-18 975-CP23 WH-18 K977-CP12 PK-18 202-CP1 BK-18 1 1 202-CH47 BK-18 A629-YA7 BU-14 1 LH FRONT CAB HID 1
24 E966-K26 YL-18 754-CP4 BU-18 751-CP2 GN-18 751-CP2 GN-18 2 2 751-CH48 GN-18 LH REAR CAB FLOOD-LAMP 200-YA9 BK-14 2 319-7380
ENG CRANK SPD/TMG SNSR(+) 25 E963-K23 BK-18 F421-K12 YL-18 975-CP19 WH-18 752-CP3 YL-18 752-CP3 YL-18 3 3 752-CH49 YL-18 147-0319
TDC PROBE + 26 G856-K8 WH-18 752-CP3 YL-18 754-CP4 BU-18 754-CP4 BU-18 4 4 754-CH50 BU-18
27 G828-K30 WH-18 975-CP18 WH-18 755-CP5 OR-18 755-CP5 OR-18 5 5 755-CH51 OR-18 YA-C2 YA-C11
ENGINE OIL PRESSURE SNSR 28 994-K10 GY-18 G828-K1 WH-18 G828-K29 WH-18 751-CP2 GN-18 900-CP6 PU-18 900-CP6 PU-18 6 6 900-CH52 PU-18 1552269 3E3364
29 G828-K31 WH-18 755-CP5 OR-18 901-CP7 WH-18 901-CP7 WH-18 7 7 901-CH53 WH-18 200-YA9 BK-14 615-YA15 YL-14 1 LH FRONT CAB FLOOD LMP 2
101-CJ75 RD-4 ENG PASSIVE SNSR ANALOG RTN(GND-) 30 G833-K7 PK-18 G828-K28 WH-18 975-CP22 WH-18 975-CP8 WH-18 8 8 975-CH54 WH-18 200-YA11 BK-14 200-YA20 BK-14 2 147-0319
31 900-CP6 PU-18 C985-CP9 BU-18 9 9 C985-CH55 BU-18
ENGINE 32 G829-K32 GN-18 975-CP21 WH-18 975-CP19 WH-18 E900-CP10 WH-18 10 10 E900-CH56 WH-18
YA-C3
33 G829-K2 GN-18 G829-K33 GN-18 901-CP7 WH-18 975-CP17 WH-18 E901-CP11 GN-18 11 11 E901-CH57 GN-18 200-YA14 BK-14
AC PRESS SW CH-C7 34 G829-K34 GN-18 975-CP17 WH-18 975-CP18 WH-18 K977-CP12 PK-18 12 12 K977-CH58 PK-18 ELECTRICAL STUDS CONNECT 200-YA13 BK-14 1552269
114-5333 1552269 ENG CRANKSPD/TMG SNSR(+) 35 E964-K22 WH-18 G829-K35 GN-18 THE CAB ROOF HARNESS TO THE 615-YA8 YL-14 1 LH FRONT CAB FLOOD LAMP
2 3
BK-18 1 513-CH66 OR-18
521-CH64 YL-18
TDC PROBE - 36 G857-K9 YL-18 CP-C11
1552269
CP-C12
1552269
CP-C13
1552269
975-CP20 WH-18 975-CP8 WH-18 CONN 32 MAIN CAB HARNESS (LAMP PWR AND GND) 200-YA12 BK-14
200-YA20 BK-14
200-YA12 BK-14 2 147-0319
1 BK-18 2 521-CH64 YL-18 37 G833-K38 PK-18 975-CP24 WH-18 SHEET 1 (L-1)
G833-K7 PK-18
1
2
1
2
1
2
38 G833-K36 PK-18
CH-C10 39 G833-K37 PK-18 ONE STUD IS PROVIDED 615-YA5 YL-14 YA-C4
1552269 FUEL PRESS. SNSR 40 C991-K6 PK-18 975-CP23 WH-18 CH-C1 FOR EACH OF THE FOLLOWING 615-YA15 YL-14 1552269
1 513-CH67 OR-18 41 975-CP21 WH-18 3T3412 200 615-YA8 YL-14 615-YA5 YL-14 1 RH FRONT CAB FLOOD LAMP
2 522-CH68 WH-18 42 G856-K8 WH-18 CLUTCH 4 (SPEED 3)1 CLUTCH 5 (SPEED 2)1 CLUTCH 6 (SPEED 1)1 975-CP22 WH-18 202-CH47 BK-18 1 615 615-YA6 YL-14 200-YA13 BK-14 2 147-0319
ARC SUPPRESSOR H27 H27 43 G857-K9 YL-18 244-3114 244-3114 244-3114 751-CH48 GN-18 2 608
189-3158 44 752-CH49 YL-18 3 603
45 K737-K4 BR-16-HV 754-CH50 BU-18 4 A629
ENG CAM SPD/TMG SNSR(-) 46 E966-K26 YL-18 K738-K41 GN-16-HV TRANSMISSION W/ LOCKUP CLUTCH - 824H 755-CH51 OR-18 5 YA-C5 YA-C12
CH-C12 ENG CAM SPD/TMG SNSR(+) 47 E965-K27 BU-18 K739-K40 BU-16-HV TWISTED WIRES 900-CH52 PU-18 6 1552269 3E3364
1552269 48 N707-K43 PU-18 901-CH53 WH-18 7 615-YA6 YL-14 1 RH FRONT CAB FLOOD LAMP 2
AC COMPRESSOR GN-14 1 513-CH69 OR-18 49 R746-K18 PK-18 975-CH54 WH-18 8 A629-YA7 BU-14 200-YA14 BK-14 2 147-0319
218-0324 GN-14 2 522-CH70 WH-18 522-CH65 WH-18 50 104-CH8 YL-18 C985-CH55 BU-18 9 A629-YA21 BU-14
51 R747-K5 GY-18 170-CH77 RD-18 E900-CH56 WH-18 10
52 T725-K44 WH-18 326-CH63 RD-16 E901-CH57 GN-18 11
53 T858-K15 GY-16-HV E906-CH59 OR-18 12 YA-C8 YA-C10
54 T859-K21 WH-16-HV A274-CH38 BK-16 E907-CH60 GY-18 13 1552269 3E3364
55 H29 H29 E908-CH61 BR-18 14 YA-C14 YA-C6 A629-YA21 BU-14 1 RH FRONT CAB HID 2
INTAKE AIR TEMP SNSR 56 C967-K13 BU-18 T860-K14 OR-16-HV H26 H26 E909-CH62 WH-18 15 CONNECT TO C-C4 3E3364 1552269 200-YA11 BK-14 2 319-7380
D D
ALTERNATOR (95A) ATMOSPHERIC PRESS. SNSR 57 R747-K5 GY-18 T957-K20 PU-16-HV H795-CH13 PK-18 K977-CH58 PK-18 16 SHEET 1 (G-18) 1 608-YA3 GN-14
197-8820 58 T958-K19 YL-16-HV G747-CH35 OR-18 17 2 200-YA4 BK-14
CYL HEAD
59 T959-K17 BR-16-HV H795-CH4 PK-18 H795-CH81 PK-18 150-CH32 OR-16 18 CONN 1
ALT
CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD 60 T960-K24 BU-16-HV 326-CH63 RD-16 19 RH REAR CAB FLOOD-LAMP
CBL-JJ1 RD-2 + R
INJ SOL-FUEL 1 INJ SOL-FUEL 2 INJ SOL-FUEL 3 INJ SOL-FUEL 4 INJ SOL-FUEL 5 INJ SOL-FUEL 6 61 T961-K16 GN-16-HV J842-CH82 BK-18 20 147-0319
235-1401 235-1401 235-1401 235-1401 235-1401 235-1401 T962-K25 WH-16-HV J842-CH83 BK-18 J842-CH9 BK-18
FUEL TEMP SENSOR(+) 62 F421-K12 YL-18 450-CH15 YL-18 21
63 F711-CH11 GN-18 22 CAB LIGHT HARNESS (824H, 825H & 826H)
64 150-CH32 OR-16 F712-CH40 GY-18 23
EJ-C2 EJ-C3 EJ-C4 EJ-C5 EJ-C6 EJ-C7 DIFF PRESS. SW 65 T725-K44 WH-18 450-CH15 YL-18 944-CH43 OR-18 24
7E-6513 7E-6513 7E-6513 7E-6513 7E-6513 7E-6513 66 945-CH44 BR-18 25
CBL-WW1 BK-2 67 A307-CH31 GY-18 26
68 944-CH41 OR-18 A982-CH3 BR-18 27
T858-EJ14 GY-16 NW
T858-EJ13 GY-16 NW
T860-EJ17 OR-16 NW
T860-EJ18 OR-16 NW
T958-EJ2 YL-16 NW
T859-EJ16 WH-16 NW
T859-EJ15 WH-16 NW
T957-EJ1 PU-16 NW
T959-EJ3 BR-16 NW
T960-EJ4 BU-16 NW
T961-EJ5 GN-16 NW
T962-EJ6 WH-16 NW
T859-EJ8 WH-16 NW
STARTER
T860-EJ9 OR-16 NW
C C
INJECTOR 5 AND 6 HIGH SIDE J1 1552252
99 T860-K14 OR-16-HV SPLICE
ENGINE GROUND 2 K-C10 100 BAT+ 1 170-PL13 RD-18
H32 H32 1552269 101 GROUND 2 A274-PL14 BK-18 BLADE, SPADE, RING OR SCREW
COOLANT TEMP SENSOR SIGNAL 1 995-K11 BU-18 102 KEYSWITCH INPUT 3 104-PL15 YL-18 TERMINAL
274-7396 GROUND 2 G833-K36 PK-18 103 ALTERNATOR R 4
INJECTOR 1 AND 2 HIGH SIDE 104 T858-K15 GY-16-HV TX (MTS) 5 N957-PL7 PK-18
INJECTOR 6 COMMON 105 T962-K25 WH-16-HV 6
K-C9 INJECTOR 3 COMMON N960-PL8 OR-18 DATA LINK RES 1 CH-C21
H29 106 T959-K17 BR-16-HV RX (MTS) 7
3E3370 INJECTOR 5 COMMON N979-PL11 GN-18 174-3016 3E3370
107 T961-K16 GN-16-HV RS 232 GND 8
CBL-XX1 BK-0000 CBL-HH1 BK-0000 +5V OR-18 A G828-K30 WH-18 N970-PL9 YL-18 170-PL4 RD-18 1 1 170-CH77 RD-18 BK BLACK
INTAKE AIR MANIFOLD PRESS SENS GROUND YL-18 B G829-K34 GN-18 J1 1 N973-PL10 BR-18 170-PL4 RD-18 A274-PL16 BK-18 2 2 A274-CH38 BK-16
239-5674
DISCONNECT SW SIGNAL GN-18 C R746-K18 PK-18 2 104-PL12 YL-18 3 3 104-CH8 YL-18
7N-0718 3
PL-C3 N979-PL11 GN-18 944-PL5 OR-18 4 4 GY GRAY
THROTTLE SENSOR POWER +8 VOLTS GATEWAY A4N1 945-PL6 BR-18
FRAME GROUND 4 A982-CH3 BR-18 1607690 944-PL5 OR-18 5 5 944-CH41 OR-18
CBL-KK1 BK-00
CBL-KK2 RD-00
CH-S3
REVERSING FAN SOL 10 H704-CH7 PK-18 110-CH23 RD-14 110-CH34 RD-10 5 A274-PL2 BK-16
2
1
17 229-CH29 BK-14 12
AUX CHARGING RECEPTACLE K-C4 RETURN 18 J842-CH83 BK-18 229-CH30 BK-14 H25 H25 RS232 PORT1-TXD 13 N957-PL7 PK-18
CBL-FF1 RD-00 3E3370 19 14
14 13 12 11 10 9 8 7 6 5 4 3 2 1