Final MACDAW Presentation

MACDAW
PlasticRoofing
A roofing that secures and comforts
PROPERTY
CHARACTERIZATION OF
CORRUGATED VINYL PLASTIC
ROOFING USING CHICKEN
FEATHER FIBERS AND NYLON
MESH AS PARTIAL
REPLACEMENT TO
MACDAW Roofing | Thesis Proposal
FIBERGLASS
A THESIS
PROPOSAL
TO CIVIL ENGINEERING
DEPARTMENT OF COLLEGE OF
ENGINEERING
Today's Presentation
POINTS OF DISCUSSION
I. Introduction II. Review of Related Literature lll. Methodology

Background of the Study Plastic Roofing Project Development
Objectives of the Study Vinyl as Main Material for Roofing Preparation of Materials
Scope and Delimitation of the Study Reinforcement Mix Design

Fabrication of Vinyl Plastic Roofing
Significance of the Study Effects of Incorporating
Testing
Reinforcement/s
Reinforcing Materials
Replacement to Fiberglass
Corrugated Roofing
Colorant for Plastic Roofing
I .
I N T R O D U C T I O N
BACKGROUND
OF THE STUDY
BANSAL AND SINGH, 2016
The Philippines has well-attained self-

sufficiency in poultry, an abundant
producer of poultry products generating
for about 800 million broilers annually
regardless of continuous rise in

population, the supply continues to meet
EKTA AND RANI 2012 the consumer demands
The arising large scale of Chicken
Feather waste became difficult
and expensive to dispose.
BACKGROUND
OF THE STUDY
E. JARQUIO, 2007
Meanwhile, in today's scenario,

fiberglass is commonly used as
reinforcement in commercial plastic
roofing. Glass with higher melting point
induces higher cost.
BACKGROUND
OF THE STUDY
WHELAN ET AL., 1990

The innovative way of using plastic as a

roofing material has a wide selection of
material based on plastic. One of the most
common plastic materials is the vinyl
chloride also known as vinyl.
BACKGROUND
OF THE STUDY
AMER ET AL., 2018
Excellent coupling of fiber

reinforcement to the vinyl matrix is required
for good retention of tensile strength.
Addition of glass fibers results in a
significant decrease in coefficient of linear

thermal expansion.
BACKGROUND
OF THE STUDY
ZHAN AND WOOL, 2016
Chicken Feather Fiber has good thermal and

acoustic properties that make it tough and
resilient to weathering. The fiber has a very
low density making it lightweight.
BACKGROUND
OF THE STUDY
SONG ET AL., 2005

Nylon is a useful plastic for applications

that require both a plastic material as well
as a high melting temperature.
BACKGROUND
OF THE STUDY
YOKOZEKI ET AL., 2005
Corrugated form is expected to be very

flexible in the corrugation direction and stiff
inthe direction perpendicular to the
corrugation.
General Objective of the Study
The main objective of the study is

to characterize the properties of
corrugated vinyl plastic roofing
using chicken feather fibers and
nylon mesh as partial replacement

to fiberglass.
Specific Objectives of the Study
To determine the physical property of chicken

feather such as linear density and flammability.
To determine the tensile and flexural

strength of chicken feather,
nylon and fiberglass.
Specific Objectives of the Study
To determine the physical properties of
corrugated plastic roofing from vinyl plastic
using chicken feather fibers and nylon mesh
as partial replacement to fiberglass such as
water absorption and specific gravity. To determine the suitable mix
design that will be used to form

the corrugated plastic roofing.
To determine the mechanical properties of
corrugated plastic roofing from vinyl plastic
using chicken feather fibers and nylon mesh
as partial replacement to fiberglass such as
tensile strength and flexural strength.
S C O P E
A N D
D E L I M I T A T I O N
O F T H E
S T U D Y
DETERMINATION
OF THE PHYSICAL AND

MECHANICAL
PROPERTIES OF THE
PRODUCT
S C O P E
A N D
O F T H E
S T U D Y
BROILER CHICKEN OR
45-DAY OLD
CHICKEN FEATHER
S C O P E
A N D
O F
T H E
S T U D Y
NYLON 66
S C O P E
A N D
O F T H E
S T U D Y
HOT PRESS MOLDING

S C O P E
A N D
O F
T H E
NYLON 66 S T U D Y
LOW SLOPE ROOFING

S I G N I F I C A N C E O F T H E S T U D Y
01 to the environment 02 to engineering 03 to the economy

utilization of innovation doesn't a more affordable

chicken feather always have to be roofing material
waste expensive
I I . R E V I E W O F R E L A T E D L I T E R A T U R E

Plastic
Roofing
KULATUNGA, 2014
Roofing is one of the most essential parts of

a building. Over the course of time the

materials used have been changed from
low lifespan renewable material such as
weaved coconut leaf, Palmyra leaf,
paddy straw etc. to longer life materials,
Cement fiber sheets, galvanized iron sheets
and recently, even plastic material.
Plastic
Roofing
Plastic Roof Tiles

LIU ET AL., 2010
Plastic as roof tiles has several merits

such as light, earthquake-proof,
waterproof, long service life and anti-
ultraviolent radiation, heat preservation,
erosion, and low- cost
Vinyl
Plastic
Thermoplastic polyvinyl chloride (PVC

or vinyl) membrane roofing is the high
performing, low slope roofing solution.
PVC membranes' inherent strength,
waterproofing ability and fire
resistance make them a durable cool
roofing material.
Experimental Investigation of
Mechanical Properties of PVC Polymer
under Different Heating and Cooling
Conditions.
ROSTAM ET AL., 2016
The heating conditions for PVC make

the material weaker in both force and

strength when compared to the
normal condition. The cooling
conditions made the PVC sample
brittle but made the
specimen take higher load before
rupture
R E I N F O R C E M E N T
HASHIN, Z., 1972

The addition of reinforcements in materials naturally
improves its mechanical properties. From the engineering
point of view the most important type of composites at the
present time are Fiber Reinforced Materials.
F I B E R G L A S S
A S
R E I N F O R C E M E N T
Fiberglass is a strong, lightweight
material that consists of thin fibers of
glass that can be transferred into a
woven layer or used as reinforcement. It

is versatile and considered a foundation
of the composites industry.
VAUGHAN, 1998
F E A S I B L E R E P L A C E M E N T T O
F I B E R G L A S S
Chicken Nylon
Feather
C H I C K E N
F E A T H E R
F I B E R
The natural fiber reinforced
composite is reasonably strong,
lightweight and free from health
hazard, and hence it has the

potential to be used as material
for strong components such as
like building materials, shipping,
automotive etc.
GHANI ET AL., 2012

N Y L O N
F I B E R
Nylon fiber is widely used in

many industrial applications
due to its good mechanical and
chemical properties, such as,

e.g., enhanced toughness and
chemical resistance.
SPADEA ET AL. (2015)

C O R R U G A T E D
R O O F I N G
Corrugated roof is the most common type

of roof in terms of construction, which lead
to a lot of study for its enhancements and
modification, one of the studies is the
mechanical properties of corrugated
composites.
M E C H A N I C A L P R O P E R T I E S O F
C O R R U G A T E D C O M P O S I T E S
Mechanical properties in the

longitudinal and transverse directions
properties are evaluated through
tensile and flexural tests and was
confirmed that the corrugated
composites have ultra-anisotropic

characteristics (i.e. stiff in the
longitudinal direction and flexible in
the transverse direction), and the
capacity to extend and deform flexibly
in the transverse direction.
WRINKLER AND KRESS, 2012

Colorants are natural or synthetic
additives which impart color, hiding
power, and specialized physical
attributes to a finished substance or
product. In addition to color, they may
add bulk, durability, and corrosion
resistance to an intended substrate.
IAN N. CHRISTENSEN, 2003
C O L O R A N T
I I I .
M E T H O D O L O G Y
P OJECT DEVELOPMENT
1 2 3 4
Gathering and Conditioning of Determination of Fabrication of

Selection of Materials Physical and/or Specimens
Materials Mechanical
Properties of the
Materials
5 6 7 8
Physical Properties Mechanical Determining the Production of

Testing Properties Testing Best Mix Design Corrugated Vinyl
Roofing
CONDITIONING AND TESTING OF
MATERIALS
Vinyl resins are almost always cured with

heat-activated peroxide catalysts, which
generate sufficient ‘free radicals’ to cause

the double bonds in the resin and monomers
to crosslink.
Vinyl Chloride Resin

MATERIALS
The material will be conditioned through

immersion in distilled water for 24 ± ½ h at 23
± 1ºC conforming to ASTM D618 (Standard
Practice for Conditioning Plastics for Testing).
The material will tested by tensile test using

Universal Testing Machine.
Fiberglass
MATERIALS
The CFFs will be placed in a conditioning

rack for 8 h and to be exposed at a
conditioned temperature of 21 ± 1ºC at 65 ±
2% relative humidity as stated in ASTM D1776
(Standard Practice for Conditioning and

Testing Textiles).
The flammability, linear density and tensile

strength of the material will be tested.
Chicken Feathers
MATERIALS
The material will be conditioned through

immersion in distilled water for 24 ± ½ h at 23
± 1ºC conforming to ASTM D618 (Standard
Practice for Conditioning Plastics for Testing).
The specimen shall be tested in tensile

property.
Nylon Mesh
MATERIALS
Pigments are insoluble and are applied not as

solutions but as finely ground solid particles

mixed with a liquid. In general, the same
pigments are employed in oil- and water-
based paints, printing inks, and plastics.
Pigment
MIX DESIGN
MACDAW
Mix Design
Stabilizers
Reinforcement 3%
10%
Vinyl Resin
Plastisizers 55%
30%
PERCENT OF COMPOSITION OF CFF - NYLON - FIBERGLASS AS

POLYVINYL ROOFING | ASTM REINFORCEMENT
D4434
OF THE
SPECIMEN
FABRICATION
THE SPECIMENS
DIMENSIONS OF
WATER
ABSORPTION
TESTING
This test will be based on
ASTM D570 (Standard
Test Method for Water
Absorption of Plastics).
The aim of this test is to

determine the rate of
water absorption of a
specific plastic sample by
acquiring the accumulated
weight of the water absorbed
after 24 hours of submerging
the sample.
This test will be based on UL
94 (Standard for
Tests for Flammability of
Plastic Materials for Parts in
Devices and Appliances).
The test aims to identify the

rate of burning of
materials in terms of length
per unit time (mm/min).
FLAMMABILITY
TESTING
TENSILE
STRENGTH
TESTING
This test will be based on ASTM

D638 – 14 (Standard Test Method
for Tensile Properties of Plastics).
The aim of this test is the

determination of the tensile
properties of specific samples.
This test will be based on
ASTM D790 (Standard Test
Methods for Flexural
Properties of Unreinforced
and Reinforced Plastics
and Electrical Insulating
Materials).
The aim of this test is to

identify the flexural
capacity of a specific
sample
FLEXURAL
STRENGTH
TESTING
ANY QUESTIONS?
THE TEAM BEHIND MACDAW ROOFING
ALBERT
SEBAN
ALFONSO RAPHAEL WILFREDO MARCIEL CARLO JAY DAN MARIONNE

SIA OCHAVEZ JR. RONQUILLO COLLAMAT TABIOS

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MACDAW

I. Introduction II. Review of Related Literature lll. Methodology

Scope and Delimitation of the Study Reinforcement Mix Design

BANSAL AND SINGH, 2016

The Philippines has well-attained self-

regardless of continuous rise in

Meanwhile, in today's scenario,

WHELAN ET AL., 1990

The innovative way of using plastic as a

AMER ET AL., 2018

Excellent coupling of fiber

significant decrease in coefficient of linear

ZHAN AND WOOL, 2016

Chicken Feather Fiber has good thermal and

SONG ET AL., 2005

Nylon is a useful plastic for applications

YOKOZEKI ET AL., 2005

Corrugated form is expected to be very

The main objective of the study is

nylon mesh as partial replacement

To determine the physical property of chicken

To determine the tensile and flexural

design that will be used to form

OF THE PHYSICAL AND

HOT PRESS MOLDING

LOW SLOPE ROOFING

01 to the environment 02 to engineering 03 to the economy

utilization of innovation doesn't a more affordable

MACDAW Roofing | Thesis Proposal

Roofing is one of the most essential parts of

a building. Over the course of time the

Plastic Roof Tiles

LIU ET AL., 2010

Plastic as roof tiles has several merits

Thermoplastic polyvinyl chloride (PVC

ROSTAM ET AL., 2016

The heating conditions for PVC make

the material weaker in both force and

HASHIN, Z., 1972

woven layer or used as reinforcement. It

hazard, and hence it has the

GHANI ET AL., 2012

Nylon fiber is widely used in

chemical properties, such as,

SPADEA ET AL. (2015)

Corrugated roof is the most common type

Mechanical properties in the

composites have ultra-anisotropic

WRINKLER AND KRESS, 2012

IAN N. CHRISTENSEN, 2003

Gathering and Conditioning of Determination of Fabrication of

Physical Properties Mechanical Determining the Production of

Vinyl resins are almost always cured with

generate sufficient ‘free radicals’ to cause

Vinyl Chloride Resin

The material will be conditioned through

Practice for Conditioning Plastics for Testing).

The material will tested by tensile test using

The CFFs will be placed in a conditioning

(Standard Practice for Conditioning and

The flammability, linear density and tensile

The material will be conditioned through

The specimen shall be tested in tensile