PROTOTYPE

CONTROL PLAN NO.

PROCESS

NUMBER

10
DESCRIPTION

RAW MATERIAL
INSPECTION
PRE-LAUNCH

ŀ
CP-D6A-005
PART NAME/DESCRIPTION/OPERATION NUMBER
M10X1.50XL HEX HEAD SCREW

LATEST CHANGE LEVEL (CUSTOMER DRG.):-

DIN933 STANDARD
PROCESS NAME/
OPERATION
MACHINE DEVISE
JIG. TOOLS FOR
MANUFACTURING
NO.

3
PRODUCTION

D6A-005-01
REV. No.: 0
REV. DATE: 01/06/19
CHARACTERISTICS
PRODUCT

Dia.

Grade 8.8
(SAE:10B21/15B25/1541)
Grade 10.9
(SAE: 15B25, 1541)
Grade 12.9
(SAE:4140/4135)
Grade 4.8
(SAE:1010, 1015,M.S.)

Chemical Composition
SAE:10B21

SAE:15B25
KEY CONTACT/PHONE DATE (ORIGIN)

CUSTOMER APPROVAL (IF REQUIRED)

DLA In-Process Drg. No.: DLA Product Drg. No.:

D6A-005
REV. No.: 0
REV. DATE: 01/06/19

PROCESS

Crack Test
SPECIAL
CHARACTERI-
STICS
CLASS
m = minor
M = Major
C = Critical

"

"

"

"

"

"

"

"

"

"

"

"
DATE (APPROVAL)
CORE TEAM
Engg.(Mr.Deepak Dhawan)

Q.A.(Mr. Ravi)

Prod.(Mr.Davinder Singh)

PRODUCT/
PROCESS
SPECIFICATION

TOLERANCE

8.88/8.90 ( CH )
9.70/9.75 ( BM )

Not Permisible

SAE:10B21/15B25/1541/
4140/4135/1010/1015

%C 0..18/0.23

%Si 0.30 Max.

%Mn 0.60/0.90

%P 0.030 Max.

%S 0.030 Max.

%B 0.0005 Min.

%C 0..0.23/0.28

%Si 0.30 Max.

%Mn 0.90/1.20

%P 0.030 Max.

%S 0.030 Max.

%B 0.0005 Min.
1/6/2019
1/6/2019
SIGN.
Pre.By:(Q.A)

App.By(Head Q.A)

EVALUATION
MEASUREMENT
TECHNIQUE

Micrometer

Upsetting

"

"

"

"

"

"

"

"

"

"

"

"
CONTROL PLAN

Mill T.C./Spectro Analyis

C P REVISION No. :
C P REVISION DATE :
Rev. No.

METHOD

SIZE

1 Pcs

1 Pcs

"

"

"

"

"

"

"

"

"

"

"

"

"
SAMPLE
FREQUENCY

Each Coil

Each Coil

Heatwise

"

"

"

"

"

"

"

"

"

"

"

"
RESP.

Lab Astt.

"

Lab Inc.

"

"

"

"

"

"

"

"

"

"

"

"
0
1/6/2019
REVISION DETAILS

RECO-
RDING

Yes

"

"

"

"

"

"

"

"

"

"

"

"

"

"
CONTROL
METHOD

QIP/MET/8.2/01,02

"

QIP/MET/8.2/09

"

"

"

"

"

"

QIP/MET/8.2/10

"

"

"

"

"
PAGE 1 OF 9

REACTION
PLAN

Reject
the
Material/
Ask to
Supplier
for Action
Plan
 PAGE 2 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

SAE:1541 " %C 0.36/0.44 " " " " " QIP/MET/8.2/11

RAW MATERIAL
10
INSPECTION
" %Si 0.15/0.30 " " " " " "

" %Mn 1.35/1.65 " " " " " "

" %P 0.035 Max. " " " " " "

" %S 0.040 Max. " " " " " "

SAE:4140 " %C 0.38/0.43 " " " " " QIP/MET/8.2/14

" %Si 0.15/0.30 " " " " " "

" %Mn 0.75/1.00 " " " " " "

Reject
the
" %P 0.035 Max. " " " " " "
Material/
" %S 0.040 Max. " " " " " " Ask to
" % Cr 0.80/1.10 " " " " " " Supplier
" %Mo 0.15/0.25 " " " " " "
for Action
Plan
SAE:4135 " %C 0.33/0.38 " " " " " QIP/MET/8.2/13

" %Si 0.15/0.30 " " " " " "

" %Mn 0.70/0.90 " " " " " "

" %P 0.035 Max. " " " " " "

" %S 0.040 Max. " " " " " "

" % Cr 0.80/1.10 " " " " " "

" %Mo 0.15/0.25 " " " " " "

 PAGE 3 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

SAE:1010 " %C 0.08/0.13 " " " " " QIP/MET/8.2/02

RAW MATERIAL
10
INSPECTION
" %Si 0.30 Max. " " " " " "

" %Mn 0.30/0.60 " " " " " "

" %P 0.040 Max. " " " " " "

" %S 0.050 Max. " " " " " "

SAE:1015 " %C 0.13/.018 " " " " " QIP/MET/8.2/03

" %Si 0.30 Max. " " " " " "

" %Mn 0.30/0.60 " " " " " "

Reject
" %P 0.040 Max. " " " " " " the
" %S 0.050 Max. " " " " " "
Material/
0.08 Max ( CH )
Ask to
4 Decarb C Microscope 1 Pcs " " " QIP/MET/8.2/01
0.09 Max ( BM )
Supplier
5 Inclusion Rating M As per IS:11169 Part-I-1984 " 1 Pcs " " " "
for Action
6 Grain Size " " (5 to 8) " 1 Pcs " " " " Plan
From the coil having
2
7 Tensile Strength (Soft Cond.) SAE:10B21 m 67 Kgf/mm Max. U.T.M 1 Pcs HRB higher than Insp. " "
specified
2
SAE:15B25 " 67 Kgf/mm Max. " " " " " "

SAE:1541 " 67 Kgf/mm2 Max. " " " " " "

2
SAE:4140 " 67 Kgf/mm Max. " " " " " "

2
SAE:4135 " 67 Kgf/mm Max. " " " " " "

SAE:1010 " 48 Kgf/mm2 Max. " " " " " "

SAE:1015 " 48 Kgf/mm2 Max. " " " " " "
 PAGE 4 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

8 Hardness (Soft Cond.) SAE:10B21 " 95 HRB Max. Hardness Tester 1 Pcs Each Coil Insp. " "
RAW MATERIAL
10
INSPECTION
SAE:15B25 " 95 HRB Max. " " " " " "

2
SAE:1541 " 67 Kgf/mm Max. " " " " " "

SAE:4140 " 95 HRB Max. " " " " " "

SAE:4135 " 95 HRB Max. " " " " " "

SAE:1010 " 80 HRB Max. " " " " " "
Reject
the
SAE:1015 " 80 HRB Max. " " " " " "
Material/
9 Quench Hardness SAE:10B21 " 38 HRC Min " 1 Pcs Each Coil Insp. " " Ask to
SAE:15B25 " 40 HRC Min " " " " " " Supplier
SAE:1541 " 50 HRC Min " " " " " "
for Action
Plan
SAE:4140 " 50 HRC Min " " " " " "

SAE:4135 " 50 HRC Min " " " " " "

SAE:1010 " N/A

SAE:1015 " N/A

10 Visual " Free from Rust, Pits & Seams Visual 100% Each Coil Insp. " "
 PAGE 5 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

FORGING & Header/ Opr./Astt.

20 1 Length M As per DLA Drg. No. D7A-004-01 Vernier 5 Pcs /2Hr. Yes
TRIMMING Boltmaker Engg..

2 Head Height M 6.25/6.55 Micrometer 5 Pcs /2Hr. " "

3 T.R.D C 8.90/8.94 Micrometer 5 Pcs /2Hr. " "

4 Pointing Dia m 7.00 ~ Vernier 5 Pcs /2Hr. " "

Patrol/ Proces
5 Pointing Angle m 25° Pro.Proj. 2 Pcs At the time of Asst. Engg. " Inspection
Setting/ Tooling Report
6 Under Head Radius C R 0.40/0.60 Pro.Proj. 2 Pcs Change Asst. Engg. " Stop the
(F-08/8.2)/
Opr./Astt. M/C &
7 Washer Dia m 14.70 Min. Vernier 5 Pcs /2Hr
Engg.
" Process
Rectify the
8 Washer Thickness m 0.20/0.50 Pro.Proj./Vernier 5 Pcs /2Hr. " " Drg./Quality
Inspection
Parame-
9 Hex A/F M 15.75/15.98 Micrometer 5 Pcs /2Hr. " "
Plan ters
V-Block &
10 Cocen. Hex w.r.t. TRD M 0.25 A 10 Pcs /Hr. " " QIP/IQA/8.2/0
Dial Indicator
11 Hex Angle m 15°/30° Pro. Proj. 2 Pcs Asst. Engg. " 1
At the time of
Setting/ Tooling Opr./Astt.
12 Stamp m As Per Job Card Visual 5 Pcs Change "
Engg.

13 Hex A/C M 17.80 Min. Vernier 5 Pcs /2Hr " "

Burr,Dent,Chip,Unfilling,
14 M Are not Allowed Visual 10 Pcs. /Hr. " "
Cracks etc.
 PAGE 6 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

THREAD Flat Rolling Threads

30 1 C M10X1.5 -6g Thread Ring Gauge 10 Pcs /Hr. Yes
ROLLING M/C ( GO/NOT GO ) Opr./Astt.
Engg..
2 Major Dia. M 9.80/9.94 Micrometer 5 Pcs /2Hr. "
Patrol/ Proces
3 Pitch Dia. C 8.91/8.97 Pitch Micrometer 5 Pcs /2Hr. Astt.Engg.. " Inspection Report Stop the M/C
Flat
(F-08/8.2)/ Process
M10x1.5 Dies
4 Thread Run Out m 3.0 Max. Vernier 5 Pcs /2Hr. " Drg./Quality
& Rectify the
16-30±0.20 Inspection Plan Parameters
5 Length M
35-50±0.30
Vernier 5 Pcs /2Hr.
Opr./Asst. "
QIP/IQA/8.2/01
55-80±0.40
85-120±0.50
Engg.
Burr,Dent,Chip,Thread
6 M Are not Allowed Visual 10 Pcs. /Hr. "
Damage etc.
 PAGE 7 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

HEAT SHAKER
By total lot Weight & Opr./
40 TREATMENT HEARTH 1 Loading m 150 kg max/Hr. 100% per Lot No -----
time H.T Engg
FURNACE
ZONE I - 870°C / 890°C
SAE:10B21 M
ZONE II - 880°C / 900°C
ZONE I - 860°C / 880°C
(Hardening) 2 SAE:15B25 M
ZONE II - 870°C / 890°C 1. Stop the
ZONE I - 860°C / 880°C feeding
SAE:1541 M
ZONE II - 870°C / 890°C Temp. H.T.
Temp. Controller Hourly Yes
ZONE I - 850°C / 870°C Reading Engg.
SAE:4140 M
ZONE II - 860°C / 880°C 2. Consult
SAE:4135 M
ZONE I - 850°C / 870°C with H/T
ZONE II - 860°C / 880°C
ZONE I - 850°C / 870°C
incharge
SCM:435 M
ZONE II - 860°C / 880°C
Hardening
3. Rectify the
As per operation & set up for shakher
H.T. Data Sheet
3 Socking Time M hearth furnace & Hardenning Process Through Timer Reading Hourly Yes parameter
(WI/HT/7.5/05)
Engg. (F09-8.2)/
WI/HT/7.5/01 4. Non
Quenching Oil Temp. H.T.
4
Temperature
m 20°C-80°C Temp. Indicator
Reading
Hourly
Engg.
Yes & conforming
WI/HT/7.5/05 product
SAE:10B21 M 38 HRC Min.
should be
5 Hardness SAE:15B25 M 40 HRC Min. kept seprate.
SAE:1541 M 50 HRC Min.
H.T.
Hardness Tester 5Pcs. Hourly Yes
Engg.
SAE:4140 M 50 HRC Min.

SAE:4135 M 50 HRC Min.

Signature:-
SCM:435 M 50 HRC Min.
(Head H/T)
 PAGE 8 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

HEAT
380/460°C GR 8.8 (Pre-Heat. Zone) 480/510°C
40 TREATMENT SAE:10B21 C GR 8.8 (Tempering Zone)

400/480°C GR 8.8 (Pre-Heat. Zone) 500/530°C

(Tempering) SAE:15B25 C
Mesh Belt Temp. GR 8.8 (Tempering Zone)
6 Tempering Temp.
Furnace
330/410°C GR 10.9 (Pre-Heat. Zone) 430/460°C
GR 10.9 (Tempering Zone)

SAE:1541 C
450/530°C GR 8.8 (Pre-Heat. Zone) 550/580°C 1. Stop the
GR 8.8 (Tempering Zone) Temp. H.T.
Temp. Controller
Reading
Hourly
Engg.
Yes feeding
360/440°C GR 10.9 (Pre-Heat. Zone) 460/490°C
GR 10.9 (Tempering Zone)
2. Consult
SAE:4140 C
350/430°C GR 12.9 (Pre-Heat. Zone)
GR 12.9 (Tempering Zone)
450/480°C with H/T
Mesh Belt incharge
340/420°C GR 12.9 (Pre-Heat. Zone) 440/470°C
SAE:4135 C GR 12.9 (Tempering Zone) Data Sheet
(F10-8.2)/ 3. Rectify the
WI/HT/7.5/07 parameter
340/420°C GR 12.9 (Pre-Heat. Zone) 440/470°C
SCM:435 C GR 12.9 (Tempering Zone)

Speed is fixed &

H.T. 4. Non
7 Socking Time M 65 Minutes ± 5Min. Through Reduction Socking time is constant
Engg.
---- WI/HT/7.5/06 conforming
Gears
In green Bin & Opr./ product
8 Unloading m Visual --- --- No
Without Dent H.T Engg. should be
SAE:10B21 C 26/30 HRC GR8.8 kept seprate.
26/30 HRC GR-8.8
9 Hardness SAE:15B25 C
33/37 HRC GR-10.9
26/30 HRC GR-8.8
SAE:1541 C
33/37 HRC GR-10.9 H.T.
Hardness Tester 5Pcs. Hourly Yes
Engg.
SAE:4140 C 40/44 HRC GR 12.9

SAE:4135 C 40/44 HRC GR 12.9

SCM:435 C 40/44 HRC GR 12.9 Signature:-

(Head H/T)
 PAGE 9 OF 9

CONTROL PLAN
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE DATE (ORIGIN) 1/6/2019 C P REVISION No. : 0
DATE (APPROVAL) 1/6/2019 C P REVISION DATE : 1/6/2019
CONTROL PLAN NO. CP-D6A-005 CUSTOMER APPROVAL (IF REQUIRED) CORE TEAM SIGN. REVISION DETAILS
Rev. No.
PART NAME/DESCRIPTION/OPERATION NUMBER Engg.(Mr.Deepak Dhawan) Pre.By:(Q.A)
M10X1.50XL HEX HEAD SCREW
DLA In-Process Drg. No.: DLA Product Drg. No.:
Q.A.(Mr. Ravi)
D6A-005-01 D6A-005
LATEST CHANGE LEVEL (CUSTOMER DRG.):- REV. No.: 0 REV. No.: 0 App.By(Head Q.A)
DIN933 STANDARD REV. DATE: 01/06/19 REV. DATE: 01/06/19 Prod.(Mr.Davinder Singh)
PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS METHOD
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PROCESS SPECIAL PRODUCT/ EVALUATION SAMPLE RESP. RECO- CONTROL REACTION
CHARACTERI-
DESCRIPTION MANUFACTURING STICS PROCESS MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
CLASS SPECIFICATION TECHNIQUE
m = minor
M = Major
C = Critical TOLERANCE

SURFACE 1 Passivation M As Per Requirment Visual QIP/SQA/8.2/01 Asst. Engg. Yes

50 FINISH At Supplier End
Plating Thickness Send back the
2 Plating Thickness M 5 Micron Min. " " "
Tester Vendor PDIR OR Lot material for rework
M10x1.50-6g (If Blackening) Inspection Report / seggrigation or
3 Threads C Thread Ring Gauge " " " reject
M10x1.50 -6h (If Plating)

Dent,Thread damage, Black

4 M Are not allowed Visual " " "
spots etc.

>16<=18 ±0.35
>20<=30 ±0.42
FINAL As Per Sampling Plan
60 1 Length M >35<=50 ±0.50 Vernier Engg. Yes
INSPECTION (SP-01/8.2/01)
>55<=80± 0.60
>85<=120±0.70

2 Threads (GO/NOT GO) C M10X1.5-6h Thread Ring Gauge " " "

3 Head Height M 6.22/6.58 Micrometer " " "

4 Under Head Radius C R 0.40 Min. Pro.Proj. 5 Pcs./Lot " "

As Per Sampling Plan
5 Hex A/F M 15.73/16.00 Micrometer " "
(SP-01/8.2/01)
Final Reject /
6 Hex A/C M 17.77 Min. Micrometer " " "
Inspection Seggriga
7 Washer Dia. m 14.63 Min. Vernier " " "
Report / -tion/
8 Washer Thickness m 0.15/0.60 Vernier " " "
Product Rectify
9 Finish M As Per Requirment Visual " " " Drg./Cust. the
PDIR Material
10 Stamp m As Per Requirment Visual " " "

11 Thread Run Out m 1.50/4.50 Vernier " " "

Not Applicable 4.8 Gr

22-32 HRC Gr 8.8
12 Hardness C Hardness Tester 5 Pcs/Lot Lab Inc. "
32-39 HRC Gr 10.9
39-44 HRC Gr 12.9

13 Microstructure C Tempered Mertensite Microscope 1 Pcs/Lot Lab Inc. "

Burr,Dent,Chips,Crack,Thre
14 M Are not allowed Visual 100% Opr. "
ad Damage etc.

PACKING /
70 As Per Requirement
DISPATCH

All parameters As per Product Layout Inspection & Rectify the

LAYOUT
80 1 as mentioned in M As mentioned in Cust. Drg. As Applicable 5Pcs. Category List Head QA Yes Functional Testing Process
INSPECTION
customer Drg. (CL/8.2/01) Record (F19-8.2) / Method