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CS 5200 Operating Manual
CS 5200 Operating Manual
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 1 of 15
MACHINE MODEL: CA 5200
ALL PROPOSAL, QUOTATIONS AND ORDERS ARE SUBJECT TO
THE FOLLOWING TERMS AND CONDITIONS
1. Quoted Prices are FOB point of shipment (Miami, FL), freight collect or prepaid. The contents of all quotations are
subject to change without notice.
2. Brochures and literature are subject to constant design improvements and are not binding in detail.
3. ACASI MACHINERY INC. warrants that the subject goods and equipment are manufactured in conformity with the
specifications pertaining thereto. THIS WARRATY IS EXPRESSELY IN LIEU OF ANY AND ALL WARRANTIES
EXPRESS OR IMPLIED. THERE IS NO WARRANTY THAT THE GOODS AND EQUIPMENT ARE
MERCHANTABLE OR FIT FOR A PARTICULAR PURPOSE.
4. Stock subject to prior sale, order will be entered and delivery will be after credit approval.
5. All orders are subject to final acceptance from ACASI MACHINERY INC, quoted Prices are subject to final
confirmation at the time that the order is placed.
6. By acceptance of this quotation, through the purchase of the goods or equipment described herein. Buyer agrees to
hold harmless and indemnify ACASI MACHINERY INC. against any claim cost, lost of profit or expense, including,
by way of illustration, not limitation, consequential damages, attorneys fees, court costs and all other losses incurred
by any person or entity by reason of use, operation, maintenance, ownership or possession of the subject goods or
equipment.
7. Shipments dates are not guaranteed and are subject to delays due to causes beyond the seller control. The seller shall
not be liable for late or non-delivery due to accident, strike, fire any Act of God or other causes beyond shipper’s
control.
8. Orders are not subject to cancellation except with seller’s consent and upon terms indemnifying seller against loss.
9. Sales use, excise, property or similar taxes relating to this order are not included. The Seller shall have right at any
time to bill Buyer for any such tax, which Seller may be called upon to pay.
10. No modification shall be affected by the acknowledgement or acceptance of purchase order containing different
conditions.
11. None of the terms and conditions contained herein may be added to, modified superseded or otherwise altered
except by written consent from ACASI MACHINERY INC.
12. This document and any obligations arising hereunder shall de construed and understood under FLORIDA law only.
13. Until full payment is made by the purchaser-customer, title to any goods or equipment sold hereunder shall remain,
for repossession purposes with the seller. Purchaser-customer agrees to insure the goods or equipment against any
loss or liability.
Company : _________________________________________________________________________________________________
Signature ______________________________
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 2 of 15
MACHINE MODEL: CA 5200
INDEX
I. Introduction ....................................................................................................... 4
II. Reception of the equipment ............................................................................. 4
III. Initial machine set-up ........................................................................................ 6
IV. Requirements for the Start up of the machine …............................................... 7
V. Maintenance ...................................................................................................... 7
VI. Electrical system .............................................…………………………….…. 9
X. Troubleshooting ...........................………………………………………….… 19
A = Appendix
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 3 of 15
MACHINE MODEL: CA 5200
I. INTRODUCTION
The operating manual is an important guide on how to work with the equipment you have
purchased. Following the instructions on this manual will prevent problems on the start
up of the machine, it will give you better production speeds and it will increase the life of
your machine.
Please do not hesitate to contact us if any problem presents or if you need technical
assistance.
MAKE SURE THE AIR AND POWER HAS BEEN CUT OFF BEFORE YOU
PERFORM ANY MAINTENANCE OR SET-UP ON THE MACHINE.
Disregard of maintenance for the machine will cancel the machine’s GUARANTEE.
When transporting the machine, the machine will be delivered in a crate or pallet. Make
sure you use an experienced certfied equipment handling company to uncrate the
machine.
Make sure you have received all the necessary components according to the equipment
bought.
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 4 of 15
MACHINE MODEL: CA 5200
CAPPING MACHINE WITH CAP
BASIC SYSTEM
FEEDER AND HOPPER
Cap hopper 0 1
The purpose of this procedure it’s to get the user familiarized and ready for the start up of
the machine.
PROCEDURE:
a) Read the manual completely before beginning the set up. Get familiarized with the
control panel, turn on and off switches, vibration control and emergency stop (See
panel control).
b) Level the conveyor, this is an important step because it will avoid container instability
during the camping process.
c) Elevate the capping machine so that the gripper belts are above the conveyor, for this
turn, with the provided knob (Part 64, Drawing: CS5200-01), the mechanical jack
ring located in the bottom part of the chassis (Part 58E, Drawing: CS5200-01).
d) Move the machine to the desired position over the conveyor.
e) The Capper should be located so that the belts, capping discs, cap feeder, etc. are
centered over the conveyor.
f) Make sure all the switches are off.
g) Plug the electricity to the bottom of the electric panel, 110 Volts, 60/50 Hz.
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 5 of 15
MACHINE MODEL: CA 5200
h) The machine should be leveled on the frontal to back side and on the lateral sides, to
do this put a level on top of the machine, in case the equipment is not leveled adjust
the height with the 4 chassis height screws (Part 50, Drawing: CS5200-01) supported
over the bases of the height screws. Try to level the machine as close to the floor as
possible. If the machine lost the center position respect to the conveyor move lightly
the machine over its supports by hitting the bases with a rubber hammer.
V. MAINTENANCE
Capping discs: (Part 10, Drawing: CS5200-09-COMP)
These parts wear constantly, their lifetime depends of the caps, container compatibility,
adjustment, etc.
It is recommended to change the parts by pairs.
To increase performance, the discs could be turned around or moved closer to each other
once they have suffered an equal amount of wear.
In the control panel all the electric functions of the machine are adjusted. Bellow you will
find the explanation of its functioning (See Figure).
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 7 of 15
MACHINE MODEL: CA 5200
Start button: This activates all the electric functions of the machine, if all the switches
are on this will start the complete functioning of the equipment. When the machine is on
the button should be illuminated.
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 8 of 15
MACHINE MODEL: CA 5200
Emergency stop button: This is a security switch; it will cut the electricity to the
machine and stop all the functions in it. Once activated you will have to give it a 90
degree twist to get it out of the off position.
Capping discs: In the top section it controls the on and off of the motor. In the bottom
section it controls the speed thorough a potentiometer.
Gripper belts: In the top section it controls the on and off of the reducer-motor. In the
bottom section it controls the speed thorough a potentiometer.
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 9 of 15
MACHINE MODEL: CA 5200
We now present all the steps that should be done for the correct start up of the machine,
before following this procedure make sure the machine is placed as explained on Part III.
The belts height adjustment should be done ONLY if it is suggested by ACASI on the
basis of the samples received.
IMPORTANT: Be sure to hold the system in place when adjusting height, do one belt
at a time to prevent the complete system to fall.
a) Turn the top nut of the clutches installed in the machine in counterclockwise
direction (Part 24, Drawing: CA5200-09) until you can turn the capping discs
with your own hands.
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 12 of 15
MACHINE MODEL: CA 5200
b) Adjust the torque with the top nut of the clutch, increasing it by turning the nut in
clockwise direction and diminishing it in counterclockwise direction.
c) When the adjustment has been done correctly you should see how the capping
discs stop when they get the desired torque.
The main function of this system is to maintain a slight but constant pressure over the cap
while the first set of discs makes the primary threading. (See drawing: Seating of caps)
a) Place a cap over the threads of the container without threading it. (Simulating the
picking up of the cap) and then put the container underneath the system.
b) Adjust the height until the parts apply a slight pressure over the cap.
After the first set of discs there is a top guide, is there to keep the container guided by the
top part avoiding the unnecessary balance of the container.
a) Place a container at the beginning and another one at the end leaving 0.125 inches of
space on both ends.
b) If you need to move the whole guide back or forward, loosen the screws in (Part 44,
Drawing: CA5200-01) and slide it until you reach the desired position.
This system well implemented will guarantee the complete threaded of the caps on the
containers.
VIII. TROUBLESHOOTING
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 13 of 15
MACHINE MODEL: CA 5200
A. IF THE MACHINE DOES NOT START, CHECK:
That the stop button is not pressed, to unlock turn it 90 degrees.
Make sure the machine has the electricity correctly installed.
Check the fuses.
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 14 of 15
MACHINE MODEL: CA 5200
D. THE CONTAINER IS BEING DEFORMED
Open the gripper belts the maximum possible without causing the container to slide
or turn over the gripper belts.
When working with containers of low consistency it is necessary to graduate the
width of the belts and the capping with good precision. Most of the times when it is
impossible to solve this problem, it is recommended to try a different supplier of caps
and/or containers. If you need any assistance in this issue please do not hesitate to
contact us.
7219 NW, 54th Street - Miami, FL 33166 - USA. Telephone: 305-8058533 Fax: 305-8058535 -
www.acasi.com
Page 15 of 15
MACHINE MODEL: CA 5200