Seco Tools India (P) Ltd(Pune)

Quad Station
Laser Marking system
Wiring Diagrams

Aditi Laser Integrator

Office :
142-D,Kandivali Co-op Ind. Estate, Charkop, M. G. Road, Kandivali
(West)
Mumbai – 400 067
Tel : 022- 2868-8823 / 2868-8824
Email : info@aditilasergroup.in
Web : www.aditilasergroup.in

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 Secotools Pune Quad Laser work station
Power Schematics

Emergency SW NC-1

AC Power in Terminals for AC Power

Panel power socket MCB AC Contactor
Ph AC Power
W1 W6 T1 Ph
W4 W4 W13 Distribution To
L1
T2 N 1 110V
W2 W14
N W5 W7 L2 Transformer
W5
W13,W14, W3
A1 A2
2 laser Power
E Emergency SW NC-2
W15,W16, W3
W3 W8
W3 3 Focus Pointers
W6
W7
W9 W21,W22, W3

4 PLC Supply
W13,W14, W3
Power On/Off switch NO-1 and NO-2
5 Galvo Supply
W18,W19, W3

Note : All Earth signals are looped together using Green wire W3 and a Green wire is connected to equipment body
as well.

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Stepper Power wiring

From
X Driver W23,W24,W3 X Driver 23A,W24B ,W3

W13 220 to 110

W14 Transformer Y Driver, W25,W26,W3 Y Driver W23C,W23D,W3
E W3

Z Driver W27,W28,W3 Z Driver W23E,W23F,W3

HMI supply 24
Volts DC
W24 W15 24 V+

W25 W16 0V

W3 W3
E

Note : All E are looped together and connected to on the Terminal strip TS1 and TS2 to Earth using Green wire and a
Green wire is connected to equipment body as well.

 Take care. HMI has supply input of 24Vdc

 Transformer has two pin terminal blocks on the box for 110 Volts supply input to stepper drivers.

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Stepper Signal wiring

X Drive X Motor A+ and A- to

Ph Red and Blue
B+ and B- to Green and
N Black

E X Step CP+ and CP- W40-CP+,W41-CP- Or/Or-wh from CSC-USB or from PLC O/p

X Dir CW+ and CW- W42-CW+,W43-CW- Blue/Bl-Wh from CSC-USB or from PLC
O/p
Y Motor A+ and A- to
Y Driver Red and Blue
B+ and B- to Green and
Ph Black

N W48-CP+,W49-CP- Or/Or-wh from CSC-USB or from PLC O/p

Y Step CP+ and CP-
E
Y Dir CW+ and CW- W50-CW+,W51-CW- Blue/Bl-Wh from CSC-USB or from PLC

Z Motor A+ and A- to
Z Driver Red and Blue
B+ and B- to Green and
Ph Black
N
Z Step CP+ and CP- W56-CP+,W57-CP- Or/Or-wh from CSC-USB or from PLC O/p
E
Z Dir CW+ and CW- W58-CW+,W59-CW- Blue/Bl-Wh from CSC-USB or from PLC

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W76, W 75 Left side Shutter Up and Down Sensor

1 Left Shutter up and down both Sensor’s Brown 24 V+

2 Left Shutter up and down both Sensors Blue 0V

3 Shutter Up Sensor output to W86 on TB5 goes to PLC input I 1.1

4 Shutter Down Sensor output to W87 on TB5 goes PLC input I 1.2

W77, W 80 Left and Right side Light Curtain signals

5 Left and right Light Curtain Brown 24 V+

6 Left and Right Light Curtain Blue 0 V

7 Left Light Curtain White wire W88

8 Right Light Curtain White wire W89

9 Right Light Curtain Black wire W90

Digital Position Sensor

10 Digital table Sensor 0 and 1 Brown 24V+

11 Digital table Sensor 0 and 1 Blue 0V

12 Digital table Sensor 0 output Black W93 to PLC input I 1.5

Two cycle start push buttons connected in series- W29-TB5 -1 - W27 - PLC input I 1.4

W32-TB5 - 2 – W28 - PLC Input I 1.5

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Stepper driver connection schematics

X drive Relay

From CSC USB From PLC

X Pulse + X Pulse Q 0.0

A1 A2
X Pulse - X Pulse Gnd
Four Pole two
X dir + way Relay X Dir Q 0.2

X dir - X Dir Gnd

CP+ CP- CW+ CW-

To X Motor Driver

A1 - Enable drive X Axis PLC Q 0.4

A2 - Gnd

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Y drive Relay

From CSC USB From PLC

Y Pulse + Y Pulse Q 0.1

A1 A2
Y Pulse - Y Gnd
Four Pole two
Y dir + way Relay Y Dir Q 0.7

Y dir - Y Gnd

CP+ CP- CW+ CW-

To Y Motor Driver

A1 - Enable drive Y Axis PLC Q 0.4

A2 - Gnd

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Z drive Relay

From CSC USB From PLC

Z Pulse + Z Pulse Q 0.3

A1 A2
Z Pulse - Z Gnd
Four Pole two
Z dir + way Relay Z Dir Q 1.0

Z dir - Z Gnd

CP+ CP- CW+ CW-

To Z Motor Driver

A1 - Enable drive Z Axis Q 0.6

A2 - Gnd

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Cycle start switches

There are two push switches provided on the front side of the machine on left and right side extreme ends. When Operator presses both the
switches with his left and right hand both, an automatic marking is initiated, The pneumatic shutter closes and marking starts on the object
placed on the work station.

This operation is interrupted if somebody tries to put hand in the shutter path cutting the light curtain. Shutter goes up again and awaits the
new cycle start to be initiated.

Shutter up/down

From PLC Q 1.1

A1 A2
NO To Shutter Up Solenoid
One pole Two
Pole To 24 V+
way relay
NC
RL-1 To Shutter Down Solenoid

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Red Light Indicator on Mast Light: This light indicator is on whenever machine starts marking on the objects. Two
outputs from the CSC-USB namely O/P 1 and O/P 2 are used. 5 Volts relay module mounted on CSC-USB card is
used and are driven with Op1 and OP2

O/P 1 is used to indicate marking completion to PLC input

O/P 2 is used to turn on Red mast light, indicates that marking Process is on.

A 5 Volts two relay board is used to provide potential free contacts to 24 Volts circuits.

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PLC I/O signals assignments

Sr. Signal Description

1. IP_HomeX I0.0 Home Limit Switch – X Axis – Active Low.

2. IP_HomeY I0.1 Home Limit Switch – Y Axis – Active Low.
3. IP_HomeZ I0.2 Home Limit Switch – Z Axis – Active Low.
4. CPU_Input 3 I0.3 Spare
5. IP_EndX I0.4 End Limit Switch – X Axis – Active Low.
6. IP_EndY I0.5 End Limit Switch – Y Axis – Active Low.
7. IP_EndZ I0.6 End Limit Switch – Z Axis – Active Low.
8. CPU_Input7 I0.7 Spare
9. Ip_AutocyclePB I1.0 Push Button – Auto Cycle start.
10. IP_ShutterOpenLS I1.1 Limit Switch – Shutter Open
11. IP_ShutterCloseLS I1.2 Limit Switch – Shutter Close
12. IP_WindowCloseLS I1.3 Limit Switch – Window Close
13. IP_StationPS1 I1.4 Proximity Switch – Station 1
14. IP_StationPS2 I1.5 Proximity Switch – Station 2
15. IP_Curtain I1.6 Light Curtain Sensor input
16. CPU_Input15 I1.7 Spare
17. IP_MarkingComplete I2.0 Marking complete
18. IP_ServoAlarm I2.1 Spare
19. CPU_Input18 I2.2 Stop Marking
20. CPU_Input19 I2.3 Spare

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Sr. Signal Description

21. CPU_Input20 I2.4 Spare

22. CPU_Input21 I2.5 Spare
23. CPU_Input22 I2.6 Spare
24. CPU_Input23 I2.7 Spare
25. OP_PulseX Q0.0 Pulse –X Axis
26. OP_PulseY Q0.1 Pulse –Y Axis
27. OP_DirX Q0.2 Direction - X Axis
28. OP_PulseZ Q0.3 Pulse – Z Axis
29. OP_EnableX Q0.4 Enable Drive X Axis
30. OP_EnableY Q0.5 Enable Drive Y Axis
31. OP_EnableZ Q0.6 Enable Drive Z Axis
32. OP_DirY Q0.7 Direction - Y Axis
33. OP_DirZ Q1.0 Direction - Z Axis
34. OP_ShutterOpen Q1.1 Solenoid Valve – Shutter
35. OP_StartMark Q1.2 Start Marking
36. OP_Servo Enable Q1.3 Enable Servo
37. CPU_Output12 Q1.4 Spare
38. CPU_Output13 Q1.5 Spare
39. CPU_Output14 Q1.6 Spare
40. CPU_Output15 Q1.7 Spare

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Four Relay module single Change Over contacts

RL1 Common - 24V+ , W15

NC - Shutter Open

NO - Shutter Close

RL2 Common - Start Marking-1 to CSC-USB

NO - Start Marking-2 TO CSC-USB

RL3 Interrupt by Light Curtain

Common - Black

NO - Blue

RL4 Common - Stop Marking-1 To CSC-USB

NO - Stop Marking-2 To CSC-USB

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Servo Drive Power Wiring

L1 and L1C - Phase 230Volts AC

L2 and L2C - Neutral

U - 1

V - 2

W - 3

Note : Connect U, V and W to proper numbered wire from the servo drive as shown above.

Servo Drive Signal Wiring to CSC-USB

1. Red +24 Volts DC

2. Green from Drive To Servo on from PLC Q 1.3
3. Blue-Brown/Pink-Grey Common Ground
4. Orange/Orange-wh Pulse + and Pulse - To CSC-USB J20 Pin 19 & 20
5. Blue/Blue-wh Dir + and Dir - To CSC-USB J20 Pin 21 & 22
6. White from Drive Servo Alarm To PLC input I2.1

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Start and Stop Marking

1. CSC-USB card needs connections 1 and 3 to be shorted briefly to Start Marking cycle on the
object.
2. CSC-USB card needs connections 1 and 5 to be shorted briefly to initiate Stop Marking cycle on
the object.

Start Marking signal is required from PLC after X,Y and Z axis positioning is complete.

There is a 4 channel relay module on the electrical panel. RL10 on the same is used to generate start
marking signal for PLC. This relays NO contact is used for satisfying condition given in 1 above.

Stop Marking signal is required in case user wants to stop/cancel marking process. There is an Octal
Relay module on electrical panel. The relay 8 is a spare relay. that is used to stop marking. A
command button on HMI panel initiates this process. The potential free NO contact of this relay shorts
momentarily signals as described in Condition 2 above.

Mast Lights indicators

There is Green light on mast light turns on as soon as the

There is

1. VCC from CSC-USB J20- pin 25

2. GND from CSC-USBJ20- Pin 26
3. CSC USB Output 1 J19 pin 29 on FRC to Relay board IN-1
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 4. CSC USB Output 2 J19 pin 35 on FRC to Relay Board IN-2
5. Relay Board Relay 1 NO-1 to - Start Marking
6. Relay Board Relay 2 NO-2 to – Laser On Red indicator on Mast Light.
7. Relay Com1 and COM2 to 24V+ DC supply

5 BRD-2 Oscillator board Wiring

* This 5 Volts relay Board is used by PLC to bring the servo motor to Home Position

Condition – If Servo drive table 0, is detected by PLC and if It is not positioned at home position the
PLC turns on Relay 6 on Octal relay board, that turns on 5 volts supply to the oscillator, therby servo
motor rotates. Whenever the servo home sensor signal changes , the PLC switches off relay 6 and
thereby oscillator power is removed. The pwm oscillator is connected to servo drive pulse input wires
in Parallel with the servo pulse signals for Rotary on CSC-USB board i.e J20 pin 19 and J20 pin 20
respectively.

1. RL6 NO contact Common to 5 Volts DC from Relay BRD-1 VCC.

2. Black Ground from BRD-1 and CSC USB Ground
3. RL6 NO contact to Vin+ on Oscillator Board
4. Oscillator Board Vin- to common ground on relay board BRD-2

Servo motor Home Sensor wiring

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 1. Servo motor Home Sensor 24 Volts on terminals
2. Servo Motor Home sensor 0 Volts
3. Servo motor Home sensor output - To PLC input I2.2 on Terminal 43

8 Channel Relay board to limit switch wiring

This relay board is used to provide X,Y and Z limit switch detections for Home and end limit of
individual axis. PLC expects + 24 Volts on its input to detect Home or end limit switch, But CSC-USB
card does not support +24 Volts operation.

We designate pair of relays to each axis end position. Through the limit switch NC contact and
common point +24 Volts reaches to these relay coils and other contacts of these two relays are at 0
Volts, turning them on always. Whenever Home or end limit is reached the corresponding relay
switches off. This condition is sensed on PLC input for its operation.

For CSC-USB Operation above relays NC contacts are used where when limit reached turns off the
relay CSC-USB input gets +5Volts through these NC contacts common point.

Relays wiring on the Terminals

Terminal Wire no.lower side Wire No top side

T25 W71 W70

T26 W74 W71
T27 W73 W72
T28 NC I0.3 Spare
T29 W70 W73
T30 W72 W74
T31 W75 W75
T32 NC I0.7
T33 I1.0
T41 I2.0

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Servo Home W76

X,Y,Z Stepper wiring on the Terminals

Terminal Wire Ferrule no. Signal

X Drive
T13 W29 A+
T16 W30 A-
T19 W31 B+
T22 W33 B-

Y Drive
T14 W33 A+
T17 W34 A-
T20 W35 B+
T23 W36 B-

Z Drive

T15 W37 A+
T18 W38 A-
T21 W39 B+
T24 W40 B-

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Input Tripple Terminal details

Lower side Terminal Upper Lower side Terminal Upper Lower side Terminal Upper
T1 W6 T25 W70 T33 I1.0
T2 W15 24+ W15 24+
T3 W16 0V W16 0V
T4 W7 T26 W71 T34 I1.1
T5 W15 24+ W15 24+
T6 W16 0V W16 0V
110 to X axis T7 W23A T27 W72 T35 I1.2
110 to X axis T8 W23C W15 24+ W15 24+
110 to Y axis T9 W23E W16 0V W16 0V
110 to Y axis T10 W24B T28 I0.3 T36 I1.3
110 to Z axis T11 W24D W15 24+ W15 24+
110 to Z axis T12 W24F W16 0V W16 0V
W25 T13 W26 T29 W73 T37 I1.4
W29 T14 W29 W15 24+ W15 24+
W33 T15 W33 W16 0V W16 0V
W26 T16 W26 T30 W74 T38 I1.5
W30 T17 W30 W15 24+ W15 24+
W34 T18 W31 W16 0V W16 0V
W27 T19 W27 T31 W75 T39 I1.6
W31 T20 W31 W15 24+ W15 24+
W35 T21 W35 W16 0V W16 0V
W28 T22 W28 T32 I0.7 T40 I1.7
W32 T23 W32 W15 24+ W15 24+
W36 T24 W36 W16 0V W16 0V

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 Lower side Terminal Upper Terminal Upper Signal
T41 I2.0 T49 W76 Servo Home
W15 24+ T50 W77
W16 0V T51 W90 Shutter Up
T42 I2.1 T52 W91
W15 24+ T53 W92
W16 0V T54 W93
T43 I2.2 T55 Q1.5
W15 24+ T56 Q1.6
W16 0V T57 W89 Shutter Close
T44 I2.3
W15 24+
W16 0V
T45 I2.4
W15 24+
W16 0V
T46 I2.5
W15 24+
W16 0V
T47 I2.6
W15 24+
W16 0V
T48 I2.7
W15 24+
W16 0V
Note: 24 V + and 0V end at T50

Note : 230 VAC Power distribution through two way terminals. Earth wire is common to all Power supplies with
green wire. It is also connected to Body.

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Lower side Terminal Upper Lower side Terminal Upper
230 VAC Ph T58 Power Earth T69 Green
Neutral
230 VAC Ph T59
Neutral
230 VAC Ph T60
Neutral
230 VAC Ph T61
Neutral
230 VAC Ph T62
Neutral
230 VAC Ph T63
Neutral
230 VAC Ph T64
Neutral
230 VAC Ph T65
Neutral
230 VAC Ph T66
Neutral
230 VAC Ph T67
Neutral

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