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Practical Training Rest
Barrage of a Hydroelectric Project is meant for blocking the main river and
guiding the blocked water to the Power House Canal. At the LJHP Barrage we
saw the iron gates which block the main river and store the water in the pond
behind the barrage. The gates on the barrage are operated with the help of
electric motors. At barrage the blocked water flows into the power house canal
and then approaches the fore bay. Trash racks are provided at the barrage which
is used to stop different types of unwanted things like polythene, grass, dead
animals etc. to enter the canal. If the trash is allowed to flow to power house, it
may damage turbine and other accessories. The trash racks should be cleaned
regularly once in twenty-four hours. The photographic view of the barrage is
shown in the adjacent picture.
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SILT EJECTOR
At some distance from barrage we saw the Silt Ejector. The concrete bed of the
silt ejector is shaped "W" so as to decrease the velocity of water. Due to the low
speed of water at Silt Ejector, the mud, sand and rocks etc which flow with water
settle at the bottom of the "W" shaped bed and two pipes are provided at the two
bottom of two " V’s " forming "W". 10 % of water is to be drawn through these
pipes to eject the silt. The photographic view of the Silt Ejector is shown by the
picture.
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ESCAPE CHANNEL
Near the fore bay we saw the "Escape Channel". The purpose of "Escape
channel" is that if suddenly we want to stop the whole generating station due to
any fault or any other heavy duty, the "Escape" is opened and the whole water
will flow in another direction away from the power house.
BALANCING RESERVOIR
After "Escape Channel" there comes B.R. (Balancing Reservoir). The function of
Balancing Reservoir is that if due to any work, cleaning of trash or any other
maintenance is required at Barrage, we have to drain the water at pond by
opening the gates so the canal cannot feed water to the fore bay which will cause
the generating station to stop producing electricity. So a reservoir is provided in
between the canal which is known as Balancing Reservoir which stores the water
and can run the generator for about 2 hours.
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FORE BAY
After Balancing Reservoir there comes Fore Bay. At Fore Bay a huge and strong
dam is constructed which has wider base, behind which water is stored and to
withstand against sliding, overturning and rupturing. The dam at LJHP creates
the head of61m to 67m of intake. The penstocks are dipped in the fore bay, no
air is allowed into the penstock from fore bay because if any air packet enters the
penstock which could be compressed by the velocity of water which can even
burst the penstock. The photographic view of dam and fore bay is shown in the
adjacent picture.
The penstocks are huge steel or reinforced steel pipes that carry large quantity of
water from the fore bay to the blades of turbine and convert the potential energy
of stored water into the kinetic energy with a desired speed and velocity. At LJHP
steel penstocks are provided. Reinforced Concrete Penstocks are suitable for
low head (less than 30m).
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Due to the fall and rise of ambient temperature, contraction and expansion
occurs in the metallic penstocks which may damage the penstocks. To overcome
this problem Expansion Joints are provided after every concrete block. Stainless
steel material is used at the expansion joints. And also inspection holes are
provided near the expansion joint for the maintenance of expansion joint.
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HISTORY OF HYDRO POWER
Hydro power is currently the world's largest renewable source of electricity,
accounting for 6% of worldwide energy supply or about 15% of the world's
electricity. The first recorded use of water power was a clock, built around 250
BC. Since that time, humans have used falling water to provide power for grain
and saw mills, as well as a host of other applications. The first use of moving
water to produce electricity was a waterwheel on the Fox River in Wisconsin in
1882, two years after Thomas Edison unveiled the incandescent light bulb. The
first of many hydro electric power plants in Niagara Falls was completed shortly
thereafter. Hydro power continued to playa major role in the expansion of
electrical service early in this century, both in North America and around the
world. Contemporary hydro electric power plants generate anywhere from a few
kW, enough for a single residence, to thousands of MW, power enough to supply
a large city. Early hydro-electric power plants were much more reliable and
efficient than the fossil fuel fired plants of the day. This resulted in a proliferation
of small to medium sized hydro-electric generating stations distributed wherever
there was an adequate supply of moving water and a need for electricity. As
electricity demand soared in the middle year of the century, and efficiency of coal
and oil fueled power plants increased, small hydro plants fell out of favour. Most
new hydro-electric development was focused on huge "mega-projects".
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CHOICE OF SITE FOR HYDRO-ELECTRIC POWER STATIONS
The following points should be taken into account while selecting the site for a
hydroelectric power station:
I. Availability of water. Since the primary requirement of a hydro-electric
power station is the availability of huge quantity of water, such plants should be
built at a place (e.g., river, canal) where adequate water is available at a good
head.
II. Storage of water. There are wide variations in water supply from a river or
canal during the year. This makes it necessary to store water by constructing a
dam in order to ensure the generation of power throughout the year. The storage
helps in equalizing the flow of water so that any excess quantity of water at a
certain period of the year can be made available during times of very low flow in
the river. This leads to the conclusion that site selected for a hydro-electric plant
should provide adequate facilities for erecting a dam and storage of water.
III. Cost and type of land. The land for the construction of the plant should
be available at a reasonable price. Further, the bearing capacity of the ground
should be adequate to withstand the weight of heavy equipment to be installed.
IV. Transportation facilities. The site selected for a hydro-electric plant
should be accessible by rail and road so that necessary equipment and
machinery could be easily transported.
It is clear from the above mentioned factors that ideal choice of site for such a
plant is near a river in hilly areas where dam can be conveniently built and large
reservoirs can be obtained.
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SCHEMATIC ARRANGEMENT OF HYDRO ELECTRIC
POWER STATION
Although a hydro-electric power station simply involves the conversion of
hydraulic energy into electrical energy. yet it embraces many arrangements for
proper working and efficiency. The schematic arrangement of a modern hydro-
electric plant is shown.
The dam is constructed across a river or lake and water from the catchment area
collects at the back of the dam to form a reservoir. A pressure tunnel is taken off
from the reservoir and water brought to the valve house at the start of the
penstock. The valve house contains main sluice valves and automatic isolating
valves. The former controls the water flow to the power house and the latter cuts
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off supply of water when the penstock bursts. From the valve house, water is
taken to water turbine through a huge steel pipe known as penstock. The water
turbine converts hydraulic energy into mechanical energy. The turbine drives the
alternator which converts mechanical energy into electrical energy.
A surge tank (open from top) is built just before the valve house and protects the
penstock from bursting in case the turbine gates suddenly close due to electrical
load being thrown off. When the gates close, there is a sudden stopping of water
at the lower end of the penstock and consequently the penstock can burst like a
paper log. The surge tank absorbs this pressure swing by increase in its level of
water.
Only electricity is generated, it flows through transformers at the plant that "steps
up" or increases its voltage so it has enough force to travel long distances via
power lines. Before reaching customers, voltage is "stepped down" or decreased,
to a useable level. Residential customers receive electricity at 120 and 240 Volts,
a small fraction of transmission voltage.
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CONSTITUENTS OF HYDRO-ELECTRIC PLANT
The constituents of a hydroelectric plant are:-
1. Hydraulic Structures,
2. Water Turbines, and
3. Electrical Equipment.
i) Dam. A dam is a barrier which stores water and creates water head. Dams are
built of concrete or stone masonry, earth or rock fill. The type and arrangement
depends upon the topography of the site. A masonry dam may be built in a
narrow canyon. An earth dam may be best suited for a wide valley. The type of
dam also depends upon the foundation conditions, local materials and
transportation available, occurrence of earthquakes and other hazards. At most
of sites, more than one type of dam may be suitable and the one which is most
economical is chosen.
ii) Spillways. There are times when the liver flow exceeds the storage capacity
of the reservoir. Such a situation arises during heavy rainfall in the catchment
area. In order to discharge the surplus water from the storage reservoir into the
river on the downstream side of the dam, spillways are used. Spillways are
constructed of concrete piers on the top of the dam. Gates are provided between
these piers and surplus water is discharged over the crest of the dam by opening
these gates.
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iii) Headworks. The head works consists of the diversion structures at the head
of an intake. They generally include booms and racks for diverting floating debris,
sluices for by-passing debris and sediments and valves for controlling the flow of
water to the turbine. The flow of water into and through headworks should be as
smooth as possible to avoid head loss and cavitation. For this purpose, it is
necessary to avoid sharp corners and abrupt contractions or enlargements.
iv) Surge tank. Open conduits leading water to the turbine require no protection.
However, when closed conduits are used, protection becomes necessary to limit
the abnormal pressure in the conduit. For this reason, closed conduits are always
provided with a surge tank. A surge tank is a small reservoir or tank (open at the
top) in which water level rises or falls to reduce the pressure swings in the
conduit.
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A surge tank is located near the beginning of the conduit. When the turbine is
running at a steady load, there are no surges in the flow of water through the
conduit i.e., the quantity of -water flowing in the conduit is just sufficient to meet
the turbine requirements. However, when the load on the turbine decreases, the
governor closes the gates of turbine, reducing water supply to the turbine. The
excess water at the lower end of the conduit rushes back to the surge tank and
increases its water level. Thus the conduit is prevented from bursting. On the
other hand, when load on the turbine increases, additional water is drawn from
the surge tank to meet the increased load requirement. Hence, a surge tank
overcomes the abnormal pressure in the conduit when load on the turbine falls
and acts as a reservoir during increase of load on the turbine.
v) Penstocks. Penstocks are open or closed conduits which carry water to the
turbines.They are generally made of reinforced concrete or steel. Concrete
penstocks are suitable for low Surge tank heads < 30 m) as greater pressure
causes rapid deterioration of concrete. The steel penstocks can be designed for
any head; the thickness of the penstock increases with the head or working
pressure. Various devices such as automatic butterfly valve, air valve and surge
tank (See in Figure above) are provided for the protection of penstocks.
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Automatic butterfly valve shuts off water flow through the penstock promptly if it
ruptures. Air valve maintains the air pressure inside the penstock equal to
outside atmospheric pressure. When water runs out of a penstock faster than it
enters, a vacuum is created which may cause the penstock to collapse. Under
such situations, air valve opens and admits air in the penstock to maintain inside
air pressure equal to the outside air pressure.
2. Water Turbines. Water turbines are used to convert the energy of falling
water into mechanical energy. The principal types of water turbines are:
(i) Impulse turbines (ii) Reaction turbines
Impulse turbines. Such turbines are used for high heads. In an impulse turbine,
the entire pressure of water is converted into kinetic energy in a nozzle and the
velocity of the jet drives the wheel. The example of this type of turbine is the
Pelton wheel. It consists of a wheel fitted with elliptical buckets along its
periphery. The force of water jet striking the buckets on the wheel drives the
turbine. The quantity of water jet falling on the turbine is controlled by means of a
needle or spear (not shown in the figure) placed in the tip of the nozzle. The
movement of the needle is controlled by the governor. If the load on the turbine
decreases, the governor pushes the needle into the nozzle, thereby reducing the
quantity of water striking the buckets. Reverse action takes place if the load on
the turbine increases.
Reaction turbines. Reaction turbines are used for low and medium heads. In a
reaction turbine, water enters the runner partly with pressure energy and partly
with velocity head. The important types of reaction turbines are:
(a) Francis turbines (b) Kaplan turbines
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A Francis turbine is used for low to medium heads. It consists of an outer ring
of stationary guide blades fixed to the turbine casing and an inner ring of rotating
blades forming the runner. The guide blades control the flow of water to the
turbine. Water flows radially inwards and changes to a downward direction while
passing through the runner. As the water passes over the "rotating blades" of the
runner, both pressure and velocity of water are reduced. This causes a reaction
force which drives the turbine.
A Kaplan turbine is used for low heads and large quantities of water. It is
similar to Francis turbine except that the runner of Kaplan turbine receives water
axially. Water flows radially inwards through regulating gates all around the
sides, changing direction in the runner to axial flow. This causes a reaction force
which drives the turbine.
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3. Electrical Equipment. The electrical equipment of a hydro-electric power
station includes alternators, transformers, circuit breakers and other switching
and protective devices.
STATOR CORE
The stator core is built up of lamination in order to reduce eddy current loss. The
loss in the core is usually the largest loss in a hydro-generator. The stator has
132 slots.
STATOR FRAME
The frame is the structure in which the stator core is assembled. At the outlet
openings of stator frame, the water coolers for air mounted. Circulation of air is
caused by rotation of rotor poles and by means of fans mounted on both sides of
the rotor.
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STATOR WINDINGS
The stator windings of the alternators are star-connected with neutral earthed.
This arrangement has the advantage that the winding has to be insulated to earth
for the phase voltage and not the voltage. The windings have single turn, double-
layered coils called as bar winding, made of copper. The copper bars have a
length of 3m and a cross sectional area of 800mm the bar winding is wave
connected as it avoid the use of a large number of connectors.
ROTOR BODY
The salient poles are attached to the rotor body. The rotor poles are 28 in
number. The poles are clamped of fixed to the rotor body. The rotor is coupled to
the shaft attached to the turbine.
BEARINGS
In the vertical shaft hydro-generators, special features have to be incorporated in
the bearing set up because of the requirement of the rotor and the turbine runner
and the hydraulic thrust which may be twice the dead weight of the rotating
masses. The thrust bearing is provided at the top of the stator. It has eight
vertical pads. Oil is supplied to the bearings by pumps and cooled externally.
BRAKES
The generators may take half an hour to stop, after the prime mover has been
shut down, if not brakes. In order to bring the rotor quickly to a stop in case of
any fault, the generator is provided with brakes. The brakes are so designed that
they can dissipate the complete energy of rotating parts and machine is brought
to rest within some minutes. The brakes have pads which come in contact with
the rotor ring when the brakes are applied.
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SLIP RINGS
The slip rings are required to supply excitation to the field winding. The slip rings
are made of steel.
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CIRCUIT BREAKER
CONSTRUCTION:
This is single-phase auto reclosing type circuit breaker. The three phases have
their own mechanism and air reservoir inter connected electrically and
pneumatically. Single pole of the breaker consists of interrupting unit, supporting
unit and mechanism housing.
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OPENING OPERATION: Opening is affected by pulling down the insulating rod,
piston rod, puffer cylinder, moving contact, moving arc contact and the nozzle.
After some contact wiping the stationary and moving arc contacts separate there
by generating arc. During down ward movement the gas pressure in puffer
cylinder builds up and high pressure gas flows through nozzle and quenches the
arc.
AIR SYSTEM: Compressed air is required for opening operation of the breaker.
It is stored in inter connected chamber 70 Lt each which act as local source. This
system is provided with motor compressor unit. The capacity of compressor is
90 L/M. This governor switch compressor system maintains the pressure
between 14.5 to 15.5 Kg/cm2 .
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OPENING OPERATION:
The opening operation is affected by compressor air, when opening signal
energies trip coil, latch and cam are released by trip coil plunger and control
valve is open by spring which allows the compressed air, to push down the piston
of the pneumatic operating mechanism.
CLOSING OPERATION:
Closing operation is made by the closing spring. When closing signal energies
the closing coil trigger and holding latch released by the closing coil plunger, and
closing spring closes the breaker.
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consists of a porcelain tube reinforced with a glass fiber tube on the inside, fixed
contact mechanism housing cast in light metal and gas tight top cap. The
breaking unit is hermetically sealed and pressurized with N2 gas. The top cap is,
therefore fitted with a pressure control valve. The circuit breaker is operated with
a motor operated spring - closing device of the type BLG. The operating device is
connected with mechanism of the breaking units via a pull rod system, link gears
and operating insulators. The circuit is closed by operating device, which
contains the closing spring. When closing, the opening springs, which are tightly
joined, to the outer end of the rod systems are charged. The opening catch in the
operating device keeps the CB in the closed position for opening all that is
required is to release the opening latch. Each breaking unit contains 53 Lt.
CURRENT TRANSFORMER
Current transformers are instrument transformers to measure current in high
circuit and for protection purpose. The current transformer connected always in
series with line. The CT’s installed in switchyard is oil filled hairpin. The hair pin
arises out of fact that the HV primary winding is of that shape, comprising a tube
having graded insulation of oil impregnated in which metal foils are inter posed at
suitable intervals. The outer most of these coils is connected to earth via an
insulated terminal and link enabling dielectric loss angle measurements be taken
to check up the quality of insulation. This foil further acts as earth shield between
primary and secondary winding. The secondary winding with own cores are
mounted over the legs of hairpin. In this type of design up to 4 secondary cores
can be accommodated, an alternative design allowing accommodation for five
secondaries. Each unit is completely oil filled and sealed to ensure that the oil
cannot come in to contact the atmosphere and hermetically sealed with N2 gas at
0.35 kg/cm2 pressure.
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The flexible oil reservoir in the top housing above the high voltage terminal
chamber ensures this by preventing the creation of undue pressure or
depressions. Unit side CT’s having 4 core and outgoing feeder CT’s having 5
core. Unit CT’s core 1 is for link line protection, core 2 is for LBB protection, core
3 is for Bus differential main zone protection and core 4 is for metering, bus
differential check zone protection. Ratio is 800/600/400 : 1.
The feeder side CT’s core 1 is for main 1 distance protection and fault locator,
core 2 is for main distance protection and disturbance recorder, core 3 is for Bus
bar main zone protection, core 4 is for Bus bar check zone protection and core 5
is for LBB protection and metering. CT’s ratio is 800: 1, make BHEL and CGL.
VOLTAGE TRANSFORMER
Voltage transformer is instrument transformer for high voltage measurement
purpose and protection purpose. In the LJHP switchyard, two types of voltage
transformers are used -- for Bus bar, potential transformer is used and for
outgoing feeders, capacitive voltage transformer is used. The Bus bar voltage
transformer has one primary and two secondary windings. The primary winding is
connected across phase and earth through neutral link. The secondary winding is
for measurement and another one is the disturbance recorder. The secondary
winding + ve terminal is connected through 15A fuse and - ve earthed through
neutral link. The PT is oil filled with 300 Lt of oil.
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(intermediate voltage), which is usually at 20/√3 or 12 KV. The secondary burden
is connected to this taping via a reactor and inter mediate transformer, the later
being is electro magnetic type. The reactor and transformer combined in one unit
and oil filled, hermetically sealed.
The CVT is used as a filter circuit for PLCC (Power line carrier communication).
The inductive reactance of combination is such as to balance the capacitive
reactance of the coupler at rated frequency i.e. there is a resonating circuit. The
primary and intermediate voltage capacitors are housed in the ceramic insulator
and sealed to prevent air and moisture coming in contact with the insulation oil.
ISOLATORS
Isolators are off load (no-load) operating switches. These may have either
vertical or horizontal break. For 33 Kv and 66 Kv systems may have vertical or
horizontal breaking. The EHV out door isolators is horizontal center single or
double break type with two or three post insulators. The operating mechanism of
isolators either manual, motor, or hydraulic operated. The center single break
type isolator having two post insulators for each phase post insulators are
connected through common operating shaft. At the time of operation both post
insulators of each phase rotating separate the elements of switchblade at the
central contact system. The contact system must have adequate current carrying
ability; both for continuous and short time rating. Isolators are always operated in
no load condition only. Isolators with earth switch are installed in switchyard. The
out going feeders having this type arrangement. The function of earth switch is
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after opening of line isolators the earth switch should be closed to earth the line
charging currents.
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MOCB:
1. Checking of leakage oil level
2. Checking of oil leakage from grading capacitor
Shutdown maintenance:
1. B.D.V of oil
2. Cleaning of breaker poles
3. Checking of pole discrepancy relay
4. Capacitance and tan delta measurement of grading capacitor
5. Dynamic contact resistance and contact travel measurement
CURRENT TRANSFORMER:
1. Checking of oil leakage
2. Checking of any sparking at CT bushes
3. Thermo vision scanning of CT
4. Cleaning and tightness CT primary bushing clamps and healthiness of
bush
5. Checking of oil level and gas pressure
6. Capacitance and tan delta testing
CVT:
1. Checking of oil leakage
2. Thermo vision scanning of capacitance of stacks
3. Checking of any cracks
4. Capacitance and tan delta measurement
5. Testing of oil BDV
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ISOLATORS AND EARTH SWITCH:
1. Maintenance of link gears
2. Cleaning of auxiliary contacts and greasing with silicon grease
3. Lubrication of operating mechanism
4. Alignment
5. Cleaning of support insulators and check for cracks
6. Contact resistance measurement of isolator and earth switch
LIGHTNING ARRESTER:
1. Daily checking of surge counter and leakage counter
2. Cleaning of insulator
3. If required capacitance and tan delta tests
WAVE TRAP:
1. Tightness and cleaning
2. General inspection and cleaning of tuning units
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BUS BAR AND FEEDER PROTECTION
Bus bar protection works as back up protection to the connected generators &
feeders .In case of any fault on generator or feeder which was not cleared by its
primary protection scheme and the fault was being feed by other generators and
feeders connected to same bus to witch the faulty generator or feeder is
connected, in this case bus bar protection work as back up protection and thus
trip all the generator and feeder connected to faulty portion through this bus bar.
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SOME PICTURES
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Fig. Oil Compressor Fig. Governor Servomotor
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Fig. Guide Vanes Fig. Corridor Type Relay and
Control Panel
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Fig. Transformer Control Panel Fig. Generator Control Panel
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Fig. One of the units of 3-ɸ Bank of Fig. Generator Transformer
Generator Transformer Lightning Arrester
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Fig. Synchroscope Fig. Switchyard Transformer
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