BOILER EQUIPMENTS

BOILER FEED PUMP – 3nos

Motor Details : 3Phase Induction Motor
Make Kirloskar Ele. co ltd.
Frame MPA450HC
Encl IP55/TC11
Ref 1S-325
Output 830 KW
Eff. 95.8%
AMB 50°C
Speed 2980
Rotor -VI-A
Voltage 3300V
Freq 50Hz
Current 168A
Brg. DE 6319C3 & NDE NU317C3
M/C No. 30403-02
Fert 10790
Ins Class ST(F)
Connection ST(STAR)
Temp. Rise by res. ST(70)

LUBRICATION INSTRUCTIONS

1 Grease: LITHIUM BASE MULTI PURPOSR TO “Gr.3” of IS:7623

“Mp3”of Bharat Petroleum, “AP3” of Castrol
2 Do not mix different Greases
3 Lubrication : INT [DE 2500] [NDE2500] W.hr
Qty [DE45] [NDE 45]gm
 SA FAN – CNB – N

MOTORS DETAILS
Make: BHEL
Sl. No. 43040 A 401 – 31 – 01
Frame ILA 7561-4
Duty Continuous
KW 325
V 3300
Stator Amps 71.5
RPM 1472
Phase 3
Freq 50Hz
Insl F
DE Brg NU 224M, 6224C3
NDE Brg. NU222M
Year / Weight 2003 / 3750kg
Division Bhopal
Rotor Type SQ Cage
Rating of each Heater 240 V 630Watts

LUBRICATION INSTRUCTION

Regulating Intervals at 40°C – 2000hrs – 50gm

Grease: SERVOGEM-3 or Equivalent
NOTE: Driving Shaft will be clockwise with supply sequence RYB.

FAN DETAILS

Make: TLT Engg. India Pvt. Ltd

Babcock Industrial fans and sound protection
Indrad Tal Kadi Dist.Mahesana-383341
Type 21271B/834
Job No. 900377
MfgNo. 1107
Mfg Year 2003
V 26.77 m3/s
t 50°C
pt 9195Pa
n 1360
Pw 282KW
 PA FAN CNB – N

MOTORS DETAILS
Make: BHEL
Sl. No. 43040 A 401 – 21 – 01
Frame ILA 7634-4
Duty Continuous
KW 870
Stator Amps 185
RPM 1485
Phase 3
Freq 50Hz
Insl F
DE Brg NU 226M, 6226C3
NDE Brg. NU222M
Year / Weight 2003 / 5450kg
Division Bhopal
Rotor Type SQ Cage
Rating of each Heater 240 V 630Watts

FAN DETAILS

Make - TLT Engg.India Pvt.Ltd.

Type - 26270 B / 936
Job No - 900 377
Manuf. No. - 1106
Built In - 2003
V- 31.99m3/S
T- 50oC
N- 1355 rpm
Delta.pt. 21253 pa
Power 783 kw
ID FAN CNB – N
 MOTORS DETAILS

Sl. No. 43040 A 401 – 11 – 01

Frame ILA 7634-6
Duty Continuous
KW 675
V
Stator Amps 153
RPM 988
Phase 3
Freq 50Hz
Insl F
DE Brg NU 228M, 6228C3
NDE Brg. NU224M
Year / Weight 2004 / 5450kg
Division Bhopal
Rotor Type SQ Cage
Rating of each Heater 240 V 630Watts

FAN DETAILS

Make - TLT Engg.India Pvt.Ltd.

Type - 1854 B / 1510
Job No - 900 311
Manuf. No. - 1110
Built In - 2003
V- 83m3/S
T- 150oC
N- 921 rpm
Delta.pt. 6321 pa
Power 600 kw

COAL FEEDER

MOTOR DETAILS
Motor : SIEMENS 3 Ф -Ind Motor
Hz 50 +/-5%
KW 5.5
A 12
Rpm 734
FEEDER GEAR BOX
Make: ELECON ENGG CO. LTD , V.V.NAGAR
Fax: 02602-36527
Type: PD-20-R1-1-V-12-71/1-70
Nr.: 24931 HAIS – 303/2
FEEDER(FLOW CONVEYOR)
MAHINDRA ENGG & CHEMICAL
Make
PRODUCTION LTD
Machine no 3 RAG.C.CONVEVETOR
Type MF- 800
MFG NO 210 (5636)
CAPACITY 20 TPH
WIDTH 800 MM
CONVEYING SPEED 0.1 m / sec (MAX)
TURN DOWN 1:7 APPROX.
BULK DENSITY 800 kg / m3 (COAL)

ROOT BLOWER (Boiler – 4)

MOTOR DETAILS
Make: SIEMENS
Kw 37
Rpm 2963
A 65
Note: Bearing of motor are lubricated with LITHIUM COMPLEX
GREASE. UNIREX N3 of EXXONMOBIL.
BLOWER DETAILS
Make: KULKARNI ENGG. ASSOCIATE LTD.
E2, MIDC KUPWAD SANGLI 416425

Model: SR124
SlNo.: 3231
Year 2003
Rpm 2850
Capacity: 1820
Pr. 468

SAND SCREW FEEDER

GATE MOTOR
Make: CROMPTON AND GREAVES
Kw/hr 075(1)
Rpm 1440
 Brgs: 620422/620422
Phase: 3
GATE GEAR BOX
Sl.No.: 801361
Size: F20Y-075/4
Input 1410 rpm
Output 87 rpm
SCREW CONVEYOR GEARBOX
Make: SIEMENS
Kw: 4
V: 415
Tated Amps: 7.8A
Rpm: 1440
SCREW CONVEYOR GEAR BOX
Make: SHANTI GEAR LTD
COIMATORE-641005
Type: FU-05
Ratio : 40/1
S. No.: C/138734

CIRCULATING ASH SCREW FEEDER

MOTOR
Motor: SIEMENS
Kw: 3
V: 415
Rpm: AIR
1440COMPRESSOR
MOTOR DETAILS
GEAR BOX
Kw 132
Make: SHANTI GEAR LTD.
A 226
Sr. No.: FU-5
Rpm
Ratio: 1488 40/1
DE Brg. 6319 C3
NDE Brg. 6319 C3
Grease: LITHIUM COMPLEX GREASE
Unirex: N3 of EXXONMOBIL
NOTES: Press in Grease approx 20g after machine running 4000 operating
Hrs. only when the machine is running
AIR COMPRESSORER
Type: Reciprocating
Model: ROOT BLOWER
HN2T-150L OF ASH SILO
Sr.No.: MOTOR
N-381400IDETAILS
Make:rpm:
Rated BHARAT BIJALI
907 LTD
Rated Dish Pr.: PB-100 THANE 1 India
4.0 Kg/Cm 2

Kw-:
FAD 7.5 1022 CFM/m3/min/m3/Hr
Sale and Service: CHICAGO PNEUMATIC
HP 10
Rpm 1440
BLOWER DETAILS
Model : SR095
Sr.No. 3400
Year 2004
Rpm 1884
Capacity 250
Pr. 500

ASH CONDITIONING FEEDER

MOTOR
HP 20
Kw 15
Rpm : 1440
GEAR BOX
Make: ELECON ENGG. CO. LTD.
V.V.NAGAR
Type: 8SNU
Ratio : 50/1
Sr.No. 428906
Year 2003

CYCLONE ASH SCREW FEEDER

MOTOR
Make: SEIMENS
V- 415
KW- 5.5
Current- 10.9A
Rpm- 1455
GEAR BOX
Make: SHANTI GEARS
Type: FU6
Ratio 40/1
Sr. No. C/138730
 PA DUCT SUPPORT (Constant Load Support)
Make: PIPE SUPPORT INDIA PVT LTD
Door No.6, Plot No.29, Industrial Estate
PERUNGUDI CHENAI-600096
Trl:91-44-4961003
Fax: 91-44-4961395
Serial No. 229
Support Size 07-25HBN
Location Mark P3
Load: 7500Kg
Total Movement: 200mm
 L.P. DOSING TANK & STIRRER
TANK DETAILS
Ref No.: DS-72
Liquid Handled: LP Chemical DMW
Rated Dosing Specs : 40L/H and 8kg/cm2
Tank Capacity: 760 Ltrs.
Design Dosing 43L/H and 8kg/cm2
Specification
Year: 2004
Empty Weight : 1300Kgs
Full Weight : 3100Kgs
Manufactures: VK PUMPS INDUS. PVT. LTD.
W/124 A, MIDC, AMBAD,
NASIK-422010
MAHARASTRA
STRRER MOTOR DETAILS
Make: CROMPTON AND GREAVS
Kw/HP 0.75/1
V= 415
Rpm = 700

LPDOSING PUMP
MOTOR DETAILS
Make: CROMPTON & GREAVES
Machine No. S1242J
Frame: SD71
Kw / HP = 0.37 / 0.5
V– 415 +/-10%
Rpm – 1380
Brgs. DE & NDE 6203ZZ
 PUMPS DETAILS
Make: MULTI FLO DOSING PUMP
Tag No: 1-1
SrNo.: 04066372
Model: PP10
Ratio: 15-1
Capacity: 43 L/H
Pr. 8Kg/cm2
MP No.: 5150
Manufactured V.K. PUMPS INDIA PVT. LTD
W/124-A, MIDC, AMBAD NASIK 422010

TURBINE EQUIPMENT DETAILS

ROOTS COOLING SYSTEM

MODEL NO RCP – 900
CAPACITY 150 CFM
PUMP 2 HP
MOTOR 20 HP
PULLEY SIZE 250-3B
FAN MODEL ALLD – 6
PULLEY 450-3B

TURBINE AIR COOLER

Type: BO 275/2350 H T4
N- 142952
Cooling Water temp. : 33°C
Water flow : 75m3/hr
Cooling Air Temp. : 40°C
Air flow : 8.75m3/S
Cooler : 275 KW
Water Head drop: 48 KPa
Air Head Differential : 762 Pa
Max. Water Pr. : 0.8 MPa
Mass: Without Water : 850 Kg
Mfg Date: 12:03

GLAND STEAM CONDENSOR

Joint St. Company: LENNINGRADSKY METALLICHESKY ZAVOD
Type: FOY 50255
Sr. No. 126
Heat Transfer Surface : 50m2
Steam Space working Pr.: 0.1 MPa
Steam Space Test Pr.: 0.2 MPa
Water Space Working Pr. : 2.5 MPa
Water Space Test Pr.: 3.8 MPa
Max. allowable Temp. of wall 100°C
Weight DRY: 2300kg
Working Condition: 3200kg

LUBE OIL COOLER

Type : MT 165150
Heat transfer surface : 222 m2
Oil Pr. 0.5 MPa
Oil test pr. 0.8 MPa
Water Pr. 0.5 MPa
Water test pr. 0.65 MPa
Weight Dry 2819 kg
Working Cond. 5000 kg
SrNo. 406 (CEP side) and 407 (Road side)
Mfg Date: 05/04
Made in Russia: St. Petersburg.

LUBE OIL FILTER

Make: Boll & Kirch filterbau GmbH
D.50170 Kerpen Sindorf.
Type BFD 220.630 DH100
Fabr. No. 3806111/1
Mfg Year 2004
F: 25 m
Max. all Pr. 10bar (Filter room)
Min/Max all Temp 80°C
 HIGH PR. HEATER – 2
Designed by : L & T Ltd Mumbai
Equipment : HP closed Feed Water Heater (HPP-2)
MFR’S Sr.No. 56086
Year 2004
Codes ASME Sec.8, Div.1, 2001 ED.ADD.
2003 & HEI closed 5WH, 5TH ED
Inspected by L &T, LMZ EIL, DOB
Weight full of water 12000kg
Total weight empty 8600kg
Operating weight 9500kg
SHELL TUBE
Design Pr. 32 152 kg/cm2
Design Temp. Shell-240/Skirt-410 260 °C
Test Hyd. Pr. 42.5 198.5 kg/cm2
Date of Test 3.8.04 5.8.04
Operating fluid Steam/Drain Feed Water
Corrosion Allowance 3.2 3.2 mm
Radiography Full RT2 FullRT2
Heat treatment Nil Yes
Surface area 226.92(gross) 213.89(effective) m2

HIGH PR. HEATER – 1

SHELL TUBE
Design Pr. 22 152 kg/cm2
Design Temp. Shell-220/Skirt-366 240 °C
Operating fluid Steam Feed Water
Corrosion 3.2 3.2 mm
Allowance
Heat treatment Nil Yes
Surface area 404.99(gross) 381.68(effective) m2
Weight full of 18000kg
water
Total weight 12500kg
empty
Operating weight 14400kg

LOW PR. HEATER – 1

SHELL TUBE
Design Pr. 3.5 20 kg/cm2
Design Temp. 150 150 °C
Test Hyd. Pr. 5.4 26.9 kg/cm2
Operating fluid Steam Condensate
Corrosion Allowance 3.2 3.2 mm
Heat treatment Nil Nil
Surface area 319.88(gross) 207.09(effective) m2
Weight full of water 14300kg
Total weight empty 7900kg
Operating weight 11300kg

LOW PR. HEATER – 2

SHELL TUBE
Design Pr. 5.5 20 kg/cm2
Design Temp. 180 160 °C
Test Hyd. Pr. 7.2 26 kg/cm2
Operating fluid Steam Condensate
Corrosion Allowance 3.2 3.2 mm
Heat treatment Nil Nil
Surface area 162.18(gross) 145.4(effective) m2
Weight full of water 7400kg
Total weight empty 4300kg
Operating weight 5300kg

OIL CENTRIFUGE
Make: Alfa Laval PUNA
Separator Type
Sr.No. : 4133403-2004
Product No. 881152-01-03/M
Inlet / Outlet : 7441163.01
Bowl: 7441164.01
Machine Bottom Part: 563003.01
 Max. Speed Bowl: 9510 rpm
Direction of Rotation Bowl: 
Speed Motor Shaft: 3000 rpm
Elec. Current freq. : 50Hz
Recommended motor power: 3kw
Max. Density of Feed: 1100 Kg/m3
Max. Density of Sediment: 1100 Kg/m3
Max. Density of Operation 1100 Kg/m3
Liquid:

ON LOAD CONDENSOR TUBE CLEANING SYSTEM

Purchaser:LMZ Energy (India) Limited-New Delhi
Mfg: GEA Energy System (India) Ltd
Address: A-5 Pannamgadu Industrial Estate, Post:Ramapuram
Dist:Nellor AP Pin524401Tel: 00-91-44-24335958, Fax:00-91-44-24343374
E-mail: geaed@md4.vsnl.net.in

Ball Vessel
Size 250NB
Sl. No. / Year of Mfg 6688 / 2004
Design flow 120 Cu.m/hr
Operating Pr./Test Pr. <4 kg/cm2 / 10.35 kg/cm2
Design Pr. 6.9 kg/cm2
Design Temp. 55 °C
Weight Empty/Operating 105 / 140 Kg
Fluid Handled Raw Water
Installation Position Horizontal
Equipment Tag No. GO1

Centrifugal Pump 2nos

Make Microfinish Pump Pvt. Ltd.Hubli, India
Model Mark- III
Sl.No. 2k 4x3 – 10H/NC
Alloy 16191
Seal SG1/8M
Capacity FSL AROTT C/TC
TDP 60 m3/hr
W.O. No. 15m rpm-1450
MDP 596/03
PO 10kg/cm2 at 38°C
Tag No. GIX/ED/1432/06/0409 FO1 & FO2

Ball Separator
 Size DN1000 2nos.
Sl. No. / Year of Mfg. 1548 / 2004
Normal or Max water flow 6000 Cu.m./hr 7200Cu.m./hr
Design Pr. 6.9 kg/cm2
Operating Pr./Test Pr. -4.5kg/cm2 10.35 kg/cm2
Design Temp 55 °C
Empty or Operating Weight 1650 kg / 2830 kg
Fluid Handled Raw Water
Installation Position Vertical
Equipment Tag. No. AO1 & AO2

CEP PUMP SPECIFICATION

PUMP KCB- 200-220
CAPACITY 205 M3/H
HEAD 160M
POWER INPUT 154 KW
PRESSURE LIMIT 39 KGF/CM2
OUTLET PRESSURE 10 KGF/CM2
FLUID STEAM CONDENSETE
RORATIONAL SPEED 1480 RPM
TEMP 125 C

CT ID FAN(GEAR BOX)
DESCRIPTION : GEAR REDUCER
SERIES 32.2
RATIO 12.93 : 1
MODEL NO P84 4124-2
SERIAL NO D - 5 - 761

USE TURBINE TYPE OIL

RECOMMENDED OIL
SPECIFICATIONS
TEMPERATURE AT GEAR
REDUCER SAE GRADE ISO CRANKCASE VISCOSITY AT 40'C
BELOW 0 'C 20 61.2 - 74.8
0 'C - 43 'C 30 90 - 110
ABOVE 43 'C 40 135.4 - 165

FAN BLADES
FAN SERIAL NO PCT 04G64
PART NO 71 - 81 - 2
TIGHTEN TO 120 FT.LBS TORQUE
TOTAL FAN BLADES / FAN 8

AUXILIARY COOLING WATER PUMPS - 3 NOS

MATHER & PLATT PUMPS

MAKE
LTD.
 TYPE CNE 19 X 2 STG
ORDER NO 4381102/1/2/3
DISCHARGE 375 M3/HR

HEAD 56 M.W.C

SPEED 1430 RPM

POWER 90 KW