TDi Installation Instructions 080219

5314 North Irwindale Avenue
Irwindale, CA 91706 U.S.A.

Phone: (626) 960-3300 | Fax: (626) 939-3870
Installation Package
ProNet, 8000, and 5000 Systems
This installation package has been put together by the NDC Project Management
Department in order to assist you in preparing for your gauging system.
NDC provides a wide selection of sensors that can interface with our ProNet (9000),
8000, or 5000 electronic packages. Refer to the attached Installation Drawing to
determine which system, sensors, and options apply to your installation.
1 Placement of System Components

1.1 NDC Responsibility
The NDC service engineer will be responsible for:
• Installing all Sensor(s) (including both top and bottom heads)
• Installing Touchscreen(s)
• Terminating all non-Ethernet cables
• Installing bottom shields for XRB sensors mounted on AccuTrak or
MiniTrak-O scanners
Field Engineering Note: Exercise care when installing inputs (air and water) and
tightening the Swagelok couplings to assure that the
supporting fittings and connections for the scanners and
sensors are not twisted or bent.
1.2 Customer Responsibility

The customer will be responsible for unpacking all other system components and
placing them in their respective positions on the line or floor. The drawings included in
this package will give you the dimensions you need to help place the components.
Note: Please ensure that orientations are per drawing and that access space per drawing
is available.
1.2.1 Scanner and Sensor Mount Installation

The customer shall be responsible for:
• Installing the scanners as noted in Section 2.1
• Installing bottom shields for XRB sensors mounted on MiniTrak-S (Single)
scanners
• Preparing fixed sensor mounting surfaces as noted in Section 2.2
TDi_Installation_Instructions_080219.doc Page 1 of 20
1.2.2 Air/Water/Cooling Inputs
The customer shall provide appropriate air/water/cooling to the scanner(s) and/or
sensor(s) as noted in Sections 3 and 4. Standard TDi scanners include five (5) inputs.
Typical tubing Colors and Usage/Applications are noted below:
Tubing Color Typical Usage Typical Application

White High Pressure, Low Flow Pneumatic Shutters, Retract Mechanism
Green Low Flow Air Purge
Blue Water/Liquid Cooling Water/Liquid Cooling
Black High Flow Air Wipe, Air Knife, Vortex Cooler
1.2.3 ¼” to 6mm Input Conversions (If Required)

NDC Scanner Air and Water inputs as well as most NDC sensors include 6mm
Swagelock connections. If customer site is equipped with ¼” connections, the
customer shall utilize the ¼” to 6mm conversion hardware kits included for use with
each scanner.
1.2.4 Equipment Installation Safety Considerations

The customer is responsible for compliance with all relevant state or national
regulations. In the US, the installations are regulated by the State and
licensing/inspection may be a requirement. Within the EU, the respective National or
Regional Regulations apply.
A site survey will be performed by NDC upon installation of X-Ray, Beta, or Gamma
gauges. The NDC Field Service Engineer will provide a copy of the gauge’s radiation
profile for the customer’s records. The profile should be kept on site for review by
regulatory and safety officials.
NDC recommends that access controls are fitted to ensure that radiation levels are
maintained as low as reasonably achievable (ALARA) based on the radiation survey for
each gauge.
Additional radiation safety information is located in the User Manual for each sensor.
1.2.5 Additional System Features

The customer shall install additional system features as noted in Section 5.
2 Scanning Frames & Fixed Sensor Mounting

2.1 Traversing Frame
(AccuTrak, MiniTrak-O, & MiniTrak-S)
Mount the traversing frame(s) in position (along with the full length XRB shield
supplied for MiniTrak-S), on the line prior to the NDC Service Engineer's visit to the
plant. Mounting fixture supports must be solid, and not affected by vibration or
thermal expansion due to heat. Check that there is allowable room for adjustments in
the horizontal and vertical directions. Refer to your Installation Booklet for the exact
mounting dimensions. There should be enough clearance for the sensor to move the
full length of travel without interference from the web, machine frame, thread-up
chains, or any other equipment.
Idler rolls are required on the in-feed and out-feed positions of the scanner. For idler
spacing, refer to Scanner drawings in your Installation Booklet. Idler rolls are used to
minimize flutter (± 1/8" (3.175 mm) and for fine adjustments to the web path. If the
rollers are set and cannot be adjusted, adjustments can be made by adjusting the pads or
shimming the feet.
Installation must allow for thermal expansion of the frame per the Frame Installation
Manuals.
2.2 Fixed Sensor Systems

Sensor mounting locations shall be ready to accept the sensors prior to the NDC
Service Engineer's visit to the plant. Mounting fixtures must be solid, and not
affected by vibration or thermal expansion due to heat. Refer to your Installation
Booklet for the exact mounting dimensions.
3 Hazardous Purge Option

(Scanners and/or Sensors)
A Hazardous Purge Option is available for scanners/sensors which are used in Class 1,
Division 1 explosive environments. Should your scanner(s) and/or sensor(s) be ordered
with the Hazardous Purge Option, the air provided must meet the following criteria:
Air Quality: Clean, instrument grade air or nitrogen only. Air must be oil free
and water free. Plant utility compressed air without substantial
filtering is not acceptable.
Pressure: 80 – 100 PSI
Connection: The supply must originate from a dedicated instrument quality

compressed air header (1/2” pipe or larger), no further than 20
feet from the protection system.
Note: Systems that include Hazardous Purge Options do not require

additional air input for Air Purge Window, Air Wipe, Air Knife, or Air
Cooling. Separate inputs are required for Pneumatic Shutter, and GBS
Auto Shutter.
4 Sensor Information
Sensor information provided below is based on nominal operating and environmental
conditions. Some of the values (e.g. flow rates) may be adjusted during the installation
process by the NDC Engineer to assure proper operation of the equipment based on the
specific site installation and conditions.
4.1 Infrared (IR)

Specific input information for Infrared Sensors is noted below.
Note: Infrared sensors are typically referred to as 710, IR, or NIR sensors in the
Installation Package.
4.1.1 Air Purge Window
The IR sensor comes equipped with an air purge window used to keep dust, debris, and
moisture from collecting on the sensor window.
The Air Purge Window should be set up to the following specifications:
Air Quality: Clean, instrument grade air only. Air must be oil free and
water free. A 1-5 micron coalescing filter combined with a
drying filter is recommended. Plant utility compressed air
without substantial filtering is not acceptable.
Temp: Preferably sensor ambient
Connection: Connect a 6mm tube to the connector at the scanner (scanning

system) or sensor (fixed system).
4.1.2 Water Cooling

The IR sensor comes with the water cooling option.
The water should be clean, preferably demineralized, and set up to the following
specifications:
Flow: approximately 6 gallons (22.7 liters) per hour

at a normal tap temperature of 21°C (70°F)
Temp: 13 – 38°C (55 – 90°F)
Connection: Connect water supply lines (Input & Output) to the 6mm quick-
disconnect tube fittings supplied at the scanner (scanning
Water Supply: It is recommended that minimum 10mm (3/8”) O.D. supply

tubing be provided to the end of the scanner then reduced to
6mm to ensure proper flow.
A refrigerated recirculating closed system using a dilute ethylene glycol

solution is recommended.
4.2 X-Ray Transmission/Backscatter (XRT/XRB)

Specific input information for X-Ray Transmission (XRT) and X-Ray Backscatter
(XRB) Sensors is noted below.
4.2.1 X-Ray Sensor Radiation Safety

4.2.1.1 X-Ray Backscatter (XRB)
Refer to the safety related sections of the XRB sensor User Manual for radiation safety
requirements and precautions.
XRB Sensors ordered with MiniTrak-Single scanners include a stationary XRB shield
to be mounted by the customer (on the opposite side of the web from the scanner).
XRB Sensors ordered with AccuTrak and MiniTrak-O scanners include an XRB shield
that is mounted to the scanner carriage and travels with the sensor.
4.2.1.2 X-Ray Transmission (XRT)

Refer to the safety related sections of the XRT sensor User Manual for radiation safety
4.2.2 Pneumatic Shutter

XRT and XRB sensors are equipped with a pneumatic shutter.
The Pneumatic Shutter should be set up to the following specifications:

4.2.3 Air Wipe

NDC X-Ray (XRT/XRB) sensors include an Air Wipe that keeps dust, debris and
moisture from collecting on the sensor window for dirtier environments.
The Air Wipe should be set up to the following specifications:

4.2.4 Cooling
Water cooling is required on all X-ray sensors. Higher temperature applications may
require additional protection as outlined below.
Temperature Range Definition: The temperature conditions noted below represent the
highest expected temperature approximately 1 inch
(25mm) from the web at the measurement location
during operation of the customer’s production line.
This should take into account all potential seasonal
changes in the operating conditions.
4.2.4.1 Nominal Conditions (<50°C)
Nominal conditions are for operating temperatures that are maintained below 50°C.
The customer shall provide water to the scanner set up to the following specifications:
Flow: ≥ 2 Liter (0.5 Gallon) per minute
Temp: ≤ 21°C (70°F) [normal tap temperature]

Water Condition: Water should be clean and preferably demineralized.
A refrigerated re-circulating closed system using a dilute ethylene glycol

4.2.4.2 High Temperature Conditions (50°C - 70°C)

Temperature conditions that exceed 50°C require a refrigerated re-circulating closed
system using a dilute ethylene glycol solution (recommended). The cooling liquid
provided to the scanner shall be set up to the following specifications:
Flow: ≥ 2 Liter (0.5 Gallon) per minute
Temp: ≤ 21°C (70°F)
Coolant Supply: It is recommended that minimum 8mm (5/16”) O.D. supply

Condition: Coolant condition should be monitored by the customer to assure

that it does not become contaminated and that it maintains the
proper flow. Customer shall perform periodic maintenance for
the cooling system in accordance with the manufacturer’s
specifications.
4.2.4.3 Extreme Temperature Conditions (>70°C)

Temperature conditions are considered extreme if the operating temperature is ever
anticipated to achieve 70°C or higher (e.g. rubber calender applications). These
applications require both the cooling system for High Temperature Conditions noted
above and also include an insulating jacket to further isolate the sensor from the
customer’s product/temperature conditions.
Cooling System: Set up the system with a refrigerated re-circulating closed

system as noted in section 4.2.4.2 above.
Insulating Jacket: The X-ray sensor requires the addition of an insulating
jacket.
4.2.4.4 High Humidity Environments

High humidity environments may require additional precautions or adjustments
primarily due to condensation considerations. Contact NDC Customer Care or Project
Management to address high humidity conditions.
4.2.5 X-Ray Sensors Measuring Off a Steel Roll

See section 4.5.4 for information regarding measurement off of a steel roll.
4.2.6 X-Ray Sensors Measuring Off a Steel Plate

See section 4.5.5 for information regarding measurement off of a steel plate.
4.3 Beta Sensor

Specific input information for Beta Sensors is noted below.
4.3.1 Beta Sensor Radiation Safety

Refer to the safety related sections of the Beta Sensor User Manual for radiation safety
4.3.2 Pneumatic Shutter

The Beta Source Head is equipped with a pneumatic shutter.

4.3.3 SENSOR OPTIONS

The following are options that can be selected and configured prior to ordering your
system.
4.3.3.1 Air Knife

Some NDC Beta Sensors include an optional Air Knife that keeps dust, debris and
moisture from collecting on the sensor window.
The Air Knife should be set up to the following specifications:

4.3.3.2 Water Cooling

Water Cooling is available for higher temperature applications. The Beta sensor must
be water-cooled if the ambient temperature exceeds 60°C (140°F) and/or the web
temperature at the point of measurement exceeds 70°C (158°F). Water Cooling is
provided by placing a water-cooling jacket on the two exposed sides of the detector.
(Figure 1 – Cooling Jackets).
Figure 1 – Cooling Jackets
specifications:
Flow: ≥ 4 Liter (1 Gallon) per minute
system) or sensor (fixed system). Exercise care in tightening the
Swagelok couplings to assure that the steel tube on the sensor is
not twisted or bent.
Water Supply: It is recommended that minimum 10mm (3/8”) O.D. supply tubing
be provided to the end of the scanner then reduced to 6mm to
ensure proper flow.
A refrigerated re-circulating closed system using a dilute ethylene glycol

4.3.3.3 Air Purge Option (Dirty Environment)

Should your sensor be fitted with the Air Purge option, which keeps contaminates out
of the beta sensor the air provided must meet the following criteria:

4.4 Laser Caliper
! LASER BEAM ON/OFF INDICATOR LIGHTS

Two Laser Beam On/Off Indicator Lights are supplied with each system. Per FDA and
Department of Labor regulations, the customer must install the On/Off Indicator Lights
within 2 meters of the Laser sensor.
Specific input information for Laser Caliper sensors is noted below.
4.4.1 Laser Sensor Safety

Refer to the safety related sections of the Laser Caliper Sensor Manual for safety
4.4.2 Water Cooling

All NDC Laser Caliper sensors include water cooling as standard. Inside the sensor
assembly are two independent cooling jackets and both the inlet and outlet tubes for
each jacket protrude out of the sensor lid (Figure 2 – Cooling Jackets).
Figure 2 – Cooling Jackets
The jackets are bridged on the outside so that there is no possibility of leakage inside
the sensor. All wetted materials are Tygon (Polyurethane) or Stainless Steel. The IN
and OUT labels are arbitrary; the water can flow in either direction without affecting
the cooling function.
specifications:
Flow: ≥ 1 Liter (0.25 gallons) per minute
system) or at the sensor (fixed system). Exercise care in
tightening the Swagelok couplings to assure that the steel tube on
the sensor is not twisted or bent.


4.4.3 Laser Sensor Options

system.
4.4.3.1 Air Knife

Some NDC Laser Caliper sensors include an optional Air Knife that keeps dust, debris
and moisture from collecting on the sensor window.
The Air Knife should be set up to the following specifications:

4.4.4 Laser Sensors Measuring Off a Roll

(Ref: Roller Dwg. S846 or S644210-XXXX)
• The roll must be aluminum. It cannot be chrome plated, Teflon or rubber coated.
• The roll must be precision ground, with a roughness height rating of 63 micro
inches or less. There should be no more than 3 mils (76.2 microns) of total runout
when the roll is mounted.
• The roll diameter must be 12" (304.8 mm) or greater.
• The roll must be wider than the maximum sheet width by 7" (177.8 mm) on each
side. This provides the laser gauge with room to standardize.
• The sheet should wrap 1" (25.4 mm) around the roll on each side from the
measurement spot of the sensor (see Figure 3 - Sheet wrap around roll).
Figure 3 - Sheet wrap around roll
4.5 Gamma Backscatter (Scanning or Fixed Systems)

Specific input information for Gamma Backscatter Sensors (Scanning and Fixed) is
noted below.
4.5.1 Gamma Sensor Radiation Safety

Refer to the safety related sections of the GBS Sensor User Manual for radiation safety
4.5.2 GBS Sensor Options

system.
4.5.2.1 GBS Auto Shutter

Some Gamma Backscatter Sensors are equipped with an auto shutter feature.
The air input for the GBS Auto Shutter should be set up to the following specifications:

4.5.2.2 Water Cooling
Water cooling is required if the area around the sensor face will exceed temperatures
greater than 50°C (120°F).
specifications:
Flow: approximately 6 gallons (22.7 liters) per hour

at a normal tap temperature of 21°C (70°F)
Temp: 13 – 38°C (55 – 90°F)


4.5.2.3 Air Wipe

Some Gamma Backscatter sensors include an optional Air Wipe that keeps dust, debris
and moisture from collecting on the sensor window.
The Air Wipe should be set up to the following specifications:

4.5.3 Shielding
4.5.3.1 Shielding – Scanning Systems
Lead shielding 1/16” (1.6 mm) or greater, mounted to a wood or steel backing, may be
required if obstructions come within 18” (457.2 mm) of the sensor face. The shielding
should cover the length of the scanner, and should not be any closer than 5” (127 mm)
from the sensor face. If the shielding is 5” (127 mm) away from the sensor face, it
should be a minimum of 12” (304.8 mm) wide. If you have any questions, please
contact the Project Management Department.
If the edges of the web are close to the side columns of the machine, the gauge readings
at the edges may include contributions from these columns. To eliminate or minimize
this offset, lead shielding should be placed along the columns.
4.5.3.2 Shielding – Fixed Systems

Mounting fixtures supplied with the system must be placed in position on the line. If
there are any obstructions closer than 18” (457.2 mm) to the sensor, lead shielding may
be required. The shielding should not be any closer than 5” (127 mm) from the sensor
face. If the shielding is 5” (127 mm) away from the sensor face, it should be a
minimum of 12” (304.8 mm) long by 12” (304.8 mm) wide. If you have any questions,
please contact the Project Management Department.
4.5.4 Gamma Backscatter or X-Ray Sensors Measuring Off a

Steel Roll
• Aluminum rolls cannot be used. The roll must be steel or stainless steel. It cannot be
chrome plated, or Teflon or rubber coated.
• The roll must be precision ground, with a roughness height rating of 63 micro inches
or less. There should be no more than 3 mils (76.2 microns) of total runout when the
roll is mounted.
• The roll diameter must be 8" (203.2 mm) or greater.
• The sheet should wrap 1" (25.4 mm) around the roll on each side from the
measurement spot of the sensor (see Figure 4 - Sheet wrap around roll).
Figure 4 - Sheet wrap around roll
4.5.5 Gamma Backscatter or X-Ray Sensors Measuring Off a

Steel Plate
• Aluminum plates cannot be used. The plate must be steel or stainless steel. It cannot
be chrome plated, or Teflon or rubber coated.
• The plate width must be 5" (127 mm) or greater with a minimum thickness of
¼" (6.4 mm) and length equal to the mounting distance of the scanner that was
ordered (scanning system) or length spanning the entire web (fixed system).
5 Additional System Features
5.1 Connecting to the TDi Network
The NDC TDI system architecture utilizes Ethernet for inter-device communication.
As such, it is critical to minimize communication interference on the TDI network. The
main reasons to connect to your TDI system are to back up its parameters, remotely
operate it and view its screens, or to extract data for archiving. This document
describes the Best Practices for networking your TDI system.
5.1.1 Case 1: Connecting to the TDI Network to Backup

Figure 5, below, shows the typical networking setup for a TDI system. Due to the
complexity of the system, and the dependence of each node on its successor and/or
predecessor, it is recommended that the networking setup, and its TCP/IP addressing
scheme, be left as provided by NDC.
Figure 5: Laptop connected to TDI Network
F1, or Frame Node 1, also known as the Data Server, coordinates all data from gauges
and scanners for same spot measurement. This is the node on which all data extraction,
remote administration or back-ups will take place. For the purposes of backing up node
parameters, the simplest solution is to connect a laptop PC to the TDI Network and run
TDI Backup or NDCback-Java. In this situation, set the IP address of the laptop PC to
any unused IP Address in the 10.0.14.xxx range and subnet mask to 255.255.240.0.
5.1.2 Case 2: Connecting to the TDI Network to Archive Data
or Run RemoteView
If it is determined that a PC needs to be connected to the TDI Network to archive data
or run RemoteView, set it up as shown in Figure 6, below.
Figure 6: Connecting Company Network to One TDI Network
Figure 6 shows a Dual-Homed Workstation PC, connected between the TDI Network
and the Company Network. This can be done by simply installing a second NIC
(network interface card) in a PC, and assigning an unused
IP address from the TDI Network (e.g. 10.0.14.198) to one NIC, and an IP address from
the Company Network to the other NIC. As long as the two NICs are not bridged on
the Workstation PC, this creates a firewall between the two networks, and prevents
unnecessary traffic on the TDI Network.
5.1.3 Case 3: Connecting to Multiple TDI Networks to Archive

Data or Run RemoteView
For situations more complex than this, where multiple systems, controlling multiple
production lines, need to be viewed or controlled, a router would be required for each
system. These routers, with port forwarding capabilities, or One-to-One or Many
One-to-One address mapping modes, depending on requirements, could be used.
See Figure 3 below as an example.
Figure 7: Connecting Company Network to Multiple TDI Networks
Figure 7 shows how to connect to the two TDI Networks, assuming the routers have
been configured properly.
- TDI Network 1
Router 1 is assigned an IP Address on the Company Network

(e.g., 188.10.0.29) and an unused address on TDI Network 1 (in the
10.0.14.xxx range, e.g., 10.0.14.211). To run RemoteView to access
Frame Node 1 (F1) on TDI Network 1, Router 1’s Company Network
IP Address (e.g., 188.10.0.29) would be entered into RemoteView.
- TDI Network 2
Router 2 is assigned an IP Address on the Company Network

(e.g., 188.10.0.34) and an unused address on TDI Network 2 (in the
10.0.14.xxx range, e.g., 10.0.14.211). To get OPC data from TDI
Network 2, Router 2’s Company Network IP Address
(e.g., 188.10.0.34) would be entered into the TCP/IP Address field in the
Matrikon Server configuration window.
5.2 System Backup (8000 Systems Only)
NDC Model 8000 Systems include a USB Flash Drive (Ref.: NDC P/N 707335).
INCLUDED FOLDERS DESCRIPTION
Includes executable files for save

and restore of your NDC system.
Files should be copied to your
\NDCback-Java computer used to interface with the
NDC system.
Executable files should be installed
for potential future use.
Includes the file(s) with you NDC

\System_Backup
system’s original factory settings.
5.3 Automatic Control (ProNet & 8000 Systems Only)

5.3.1 Embedded Automatic Control
If the system includes Embedded ALSC (Automatic Line Speed Control) and/or ADGC
(Automatic Dual Gap Control), the customer shall provide cable/signal inputs to the I/O
interface in the iFrame connector blocks (located in the scanner Electronics End Box).
Standard Optoisolated I/O’s are configured as noted below:
Inputs: The customer shall provide Contact Closure for inputs.
Outputs: Customer load shall be 24VDC, not to exceed 200 mA.

(NDC outputs provide 24VDC)
If the system includes an Embedded Control via the I/O interface, a customer provided
AUTO/MANUAL switch is required.
Refer to the “CUSTOMER INPUTS – STANDARD OPTOISOLATED I/O” portion of

the system drawing.
5.3.2 Remote Automatic Control

If the system includes a Control Option (with Remote Box), mount the control
panel/box at the chosen location, typically at the operator's line control panel. The
NDC supplied Control Cable will be connected to the I/O interface in the iFrame
connector blocks.
5.4 Linespeed Tachometer
The linespeed tachometer provides the system with a line speed input. Mount the
tachometer to a driven roll with a minimum diameter of 4" (101.6 mm). The
tachometer includes a 3.8" (96.5 mm) diameter, rubber coated wheel that can be
mounted on the tachometer shaft and then placed against the driven roll. It is
recommended that the encoder be placed on a hinged bracket and mounted so that the
weight of the encoder is used to keep the wheel in contact with the driven roll. If a
decision is made not to use the supplied wheel and to couple the encoder to the driven
roll, a flexible coupler must be employed. Due to the high rpms involved, the shaft
cannot be coupled directly to a motor shaft.
Note: Customer supplied signal is optional. The TTL level signal voltage should not
exceed 5 VDC, with a maximum allowable frequency of 10 kHz. There are also
0-10v or 4-20mA options available; these options should be addressed and
configured with your NDC sales representative at the time of order placement.
5.5 Cables
The NDC field engineer will terminate connections on the rotopulser and control cables
provided by NDC Systems. The interface between components such as the OWS and
the scanner are standard shielded CAT5-E Ethernet cable (Customer provided). After
crimping on Ethernet connectors, leave cables disconnected until the field service
engineer’s inspection. Pull all cables through conduit prior to the field engineer's
arrival. Refer to the Cable Schedule of the Installation Drawing in the Installation
Booklet for cable designations and run restrictions. Under no circumstances should
any NDC cables be run together with cables that are powering equipment on the line,
switching power, running motors, etc.
NDC supplied cables (e.g. tachometer, controls, etc.) are supplied with the cable ends
are already stripped and tinned on one end. Pull these ends through the conduit. Leave
excess cable on the console side. If a cable has a connector at both ends, cut one end
off, at least 6" (152.4 mm) from the connector. The NDC field engineer will reinstall
the connector.
5.6 Blast Gate Option

If the scanner includes a blast gate option, the customer shall provide a blower, air
filter, and ducting to provide airflow to the scanner.
The air input for the Blast Gate should be set up to the following specifications:
Air Quality: Customer to provide clean, filtered air.
Connection: Air input manifold has a 3” OD (76mm).
Blower: Minimum blower capacity should be 60 CFM per scanner (at the
scanner). NDC recommends blowers capable of >200 CFM to
assure adequate airflow.
Ducting: Maximum duct length is dependent upon blower capacity.

Configure ducting to assure that all pressure/airflow
requirements are maintained.
Pressure: Pressure within the scanner should be maintained between 0.10”
(2.5mm) and 0.50” (12.7mm) H2O.
5.7 Printer
Both the 8000 and the ProNet systems have printer interface capabilities.
5.7.1 8000 System Printer

A printer cable is provided with 8000 system to interface with the Operator Work
Station. The 8000 system is capable of working with a customer supplied Hewlett
Packard printer (or equivalent) using PCL5 protocol or later.
5.7.2 ProNet System Printer

There are no restrictions on printers for ProNet systems as the ProNet can accept printer
drivers.
6 Power and Grounding

All systems, including those equipped with a power conditioner, require a good input
ground connection. Please refer to the “POWER & GROUNDING” section of your
installation package for the power layout for your system.
7 Gauge Calibration
All gauges are linearized at the factory, using product samples provided by the
customer. Once the system is installed and operating, this calibration must be fine
tuned and confirmed on line. This process is part of the system start-up and takes
approximately one day. It requires that multiple samples be cut from production runs,
measured by existing in-house methods (scales, micrometers), and compared to the
NDC gauge readings. The NDC field engineer will work with your QC department or
process engineer to accomplish this.
8 Training
While at your facility, the NDC field engineer will conduct operator and maintenance
training. You should make sure that the appropriate personnel are available during the
training sessions.
9 Downtime
9.1 Physical Installation
The line will have to be down for a period of time during the physical installation of the
equipment. The customer should schedule sufficient time prior to the arrival of the
NDC field engineer to assure that all equipment is installed and prepared in accordance
with the customer responsibilities outlined in section 1.2.
9.2 System Setup

The amount of time required to setup and test out the system can range from a few
hours for a simple 5000 system or 8100, to several days for a complex 8400 or 9000
system. Downtime can be kept to a minimum by having all the components in place,
and the cables run, prior to the field engineer’s arrival.
10 ProNet (9000 system) Installations
• The ProNet system includes a modem for supporting remote setup and debugging.
Please install an analog phone line (i.e. one suitable for fax and modem), which
connects to the main ProNet enclosure.
• If the ProNet is to be connected on your plant network, please have your system
administrator assign enough IP addresses for the ProNet PC and for each Frame
Node and Sensor Node in the system.
11 Additional Questions
Please contact the Project Management Department or Customer Care Department at
NDC if you have any questions regarding your system configuration, installation, or
operation. NDC contact information should be included in the front section of your
installation package.

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5314 North Irwindale Avenue

Irwindale, CA 91706 U.S.A.

1 Placement of System Components

1.2 Customer Responsibility

1.2.1 Scanner and Sensor Mount Installation

Tubing Color Typical Usage Typical Application

1.2.3 ¼” to 6mm Input Conversions (If Required)

1.2.4 Equipment Installation Safety Considerations

1.2.5 Additional System Features

2 Scanning Frames & Fixed Sensor Mounting

2.2 Fixed Sensor Systems

3 Hazardous Purge Option

Pressure: 80 – 100 PSI

Connection: The supply must originate from a dedicated instrument quality

Note: Systems that include Hazardous Purge Options do not require

4.1 Infrared (IR)

The Air Purge Window should be set up to the following specifications:

Temp: Preferably sensor ambient

Connection: Connect a 6mm tube to the connector at the scanner (scanning

4.1.2 Water Cooling

Flow: approximately 6 gallons (22.7 liters) per hour

Temp: 13 – 38°C (55 – 90°F)

Water Supply: It is recommended that minimum 10mm (3/8”) O.D. supply

A refrigerated recirculating closed system using a dilute ethylene glycol

4.2 X-Ray Transmission/Backscatter (XRT/XRB)

4.2.1 X-Ray Sensor Radiation Safety

4.2.1.2 X-Ray Transmission (XRT)

4.2.2 Pneumatic Shutter

The Pneumatic Shutter should be set up to the following specifications:

Temp: Preferably sensor ambient

Connection: Connect a 6mm tube to the connector at the scanner (scanning

4.2.3 Air Wipe

The Air Wipe should be set up to the following specifications:

Temp: Preferably sensor ambient

Connection: Connect a 6mm tube to the connector at the scanner (scanning

Flow: ≥ 2 Liter (0.5 Gallon) per minute

Temp: ≤ 21°C (70°F) [normal tap temperature]

Water Supply: It is recommended that minimum 8mm (5/16”) O.D. supply

Water Condition: Water should be clean and preferably demineralized.

A refrigerated re-circulating closed system using a dilute ethylene glycol

4.2.4.2 High Temperature Conditions (50°C - 70°C)

Flow: ≥ 2 Liter (0.5 Gallon) per minute

Temp: ≤ 21°C (70°F)

Coolant Supply: It is recommended that minimum 8mm (5/16”) O.D. supply

Condition: Coolant condition should be monitored by the customer to assure

4.2.4.3 Extreme Temperature Conditions (>70°C)

Cooling System: Set up the system with a refrigerated re-circulating closed

4.2.4.4 High Humidity Environments

4.2.5 X-Ray Sensors Measuring Off a Steel Roll

4.2.6 X-Ray Sensors Measuring Off a Steel Plate

4.3 Beta Sensor

4.3.1 Beta Sensor Radiation Safety

4.3.2 Pneumatic Shutter

Connection: Connect a 6mm tube to the connector at the scanner (scanning

4.3.3 SENSOR OPTIONS

4.3.3.1 Air Knife

The Air Knife should be set up to the following specifications:

Temp: Preferably sensor ambient

Connection: Connect a 6mm tube to the connector at the scanner (scanning

4.3.3.2 Water Cooling

Figure 1 – Cooling Jackets

Flow: ≥ 4 Liter (1 Gallon) per minute

Temp: ≤ 21°C (70°F) [normal tap temperature]