Professional Documents
Culture Documents
DRP001 Puc Pro N 000 004 - 6
DRP001 Puc Pro N 000 004 - 6
DRP001 Puc Pro N 000 004 - 6
DRP001-PUC-PRO-N-000-004 REV.: O2
INDEX
1. PURPOSE ....................................................................................................................... 4
2. SCOPE ............................................................................................................................ 4
3. DEFINITIONS .................................................................................................................. 5
4. RESPONSIBILITIES ....................................................................................................... 7
5. GENERAL INSTRUCTIONS ........................................................................................... 8
5.1 PROJECT QUALITY SYSTEM REQUIREMENTS .................................................... 8
5.2 HSE REQUIREMENTS ............................................................................................. 8
5.3 INSPECTION AND TESTING .................................................................................... 9
5.4 FREE ACCESS ......................................................................................................... 9
5.5 SUB-VENDOR CONTROL ...................................................................................... 10
5.6 INSPECTION LEVELS ............................................................................................ 11
5.7 SHOP EXPEDITING LEVELS ................................................................................. 12
5.8 PRE-INSPECTION MEETING ................................................................................. 13
5.9 NON CONFORMANCE REPORTS ......................................................................... 14
5.10 PUNCH LIST ........................................................................................................... 14
5.11 MATERIAL TRACEABILITY ................................................................................... 15
5.12 VENDOR PERSONNEL (QUALIFICATIONS) ......................................................... 15
5.12.1 VENDOR’s Inspectors ...................................................................................... 15
5.12.2 VENDOR’s Welders .......................................................................................... 16
5.13 MILESTONE INVOICING ........................................................................................ 16
5.14 MARKING OF FABRICATION LOCATION ORIGIN (ONLY APPLICABLE TO
EQUIPMENT/MATERIAL WITH FINAL DESTINATION SAUDI ARABIA /
UNITED ARAB EMIRATES / OMAN OR OTHER COUNTRIES WITH
SIMILAR CUSTOMS REQUIREMENTS)................................................................ 17
5.15 INSPECTION RELEASE CERTIFICATE (IRC) ....................................................... 17
5.16 RELEASE NOTE (RN) ............................................................................................ 18
5.17 PROTECTION, PRESERVATION, PACKING, MARKING, STORAGE AND
SHIPPING .............................................................................................................. 18
6. DOCUMENTATION TO BE DELIVERED BY VENDOR ................................................ 18
6.1 GENERAL ............................................................................................................... 18
6.2 DOCUMENTS TO BE DELIVERED BY VENDOR PERIODICALLY ....................... 20
6.3 MANUFACTURING PROGRAM ............................................................................. 21
6.4 PROGRESS REPORT ............................................................................................ 22
6.5 TWO-WEEK LOOK-AHEAD SCHEDULE ............................................................... 23
6.6 INSPECTION NOTIFICATION ................................................................................ 23
6.7 INSPECTION NOTIFICATION FOR PIPING AND BULK MATERIAL (MCS) ......... 24
6.8 INSPECTION WAIVER ........................................................................................... 24
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 3 OF 33
REQUIREMENTS FOR VENDORS
DRP001-PUC-PRO-N-000-004 REV.: O2
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 4 OF 33
REQUIREMENTS FOR VENDORS
DRP001-PUC-PRO-N-000-004 REV.: O2
1. PURPOSE
The purpose of these instructions is to ensure that VENDORs know and meet the QA,
QC/Inspection and Expediting requirements established for purchased equipment &
materials for CONTRACTOR Projects.
Another purpose of this procedure is to define the QA, QC/Inspection and Expediting
documentation that the VENDOR should provide once a PO is awarded, as well as the
information that should be included in it.
This procedure also defines the coordination between CONTRACTOR and the VENDOR for
the implementation of Inspection and Expediting documentation requirements of the
purchased equipment and materials.
• VDDR’s
• Project specifications
• National Laws
all of them included as a component part of the Technical Requisition and PO and
2. SCOPE
This procedure defines QA, QC/Inspection and Expediting requirements that VENDOR must
comply with once the Purchase Order is awarded. In case of contradiction between this
procedure and the purchase conditions, the last will prevail.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 5 OF 33
REQUIREMENTS FOR VENDORS
DRP001-PUC-PRO-N-000-004 REV.: O2
3. DEFINITIONS
the COMPANY
ITP : Inspection and Test Plan or Quality Control Plan, document that
chronologically, defines a list of all manufacturing activities, control
and tests according to VENDOR’s knowhow and RFP’s specific
requirements.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 6 OF 33
REQUIREMENTS FOR VENDORS
DRP001-PUC-PRO-N-000-004 REV.: O2
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 7 OF 33
REQUIREMENTS FOR VENDORS
DRP001-PUC-PRO-N-000-004 REV.: O2
4. RESPONSIBILITIES
The VENDOR is responsible for ensuring that all the requirements herein included are
complied with.
VENDOR is responsible for all inspection, testing and quality control to ensure that the
requirements of the RFP are met.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 8 OF 33
REQUIREMENTS FOR VENDORS
DRP001-PUC-PRO-N-000-004 REV.: O2
5. GENERAL INSTRUCTIONS
The VENDOR shall at all times adhere to a Quality System that incorporates the applicable
requirements of ISO 9000 series of Quality System Standards (or equivalent standard
acceptable to CONTRACTOR).
If a VENDOR has not their Quality System assessed against any standard and is not
approved and accredited by a National Body, they will be required to demonstrate to the
satisfaction of CONTRACTOR that they are able to comply with the Project QA/QC
Requirements describes in this document.
In this case, VENDOR must provide a current copy of its Quality Manual, together with any
certificates showing QC product approvals such as ASME, TUV, UL, and CSA.
VENDOR will be required to issue a specific ITP for the PO (see Section 6.9). This ITP shall
show the planned activities, resources and events serving to implement and record the
implementation of the VENDOR Quality System relevant to the Work in accordance with ISO
9001: 2008.
CONTRACTOR or appointed representative, reserves the right to call for the VENDOR to
provide a schedule of their Quality Audits, appropriate to VENDOR/ Sub-Vendors activities,
and for VENDOR to provide reports on such audits.
CONTRACTOR or appointed representative, reserves the right to carry out Quality Audits at
the VENDOR/ Sub-Vendors office and workshops, to verify that the Quality System is being
met.
VENDOR and/or SUBVENDOR are responsible to ensure workers’, visitors’ and property’s
health and safety by implementing a HSE system that prevents the risk of accidents during
the execution of the project as per workshop health and safety management system,
international standards and safe working practices.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 9 OF 33
REQUIREMENTS FOR VENDORS
DRP001-PUC-PRO-N-000-004 REV.: O2
On this regards, a Check List will be used to be filled in during the first visit and will be
repeated each three (3) months as long as visits are performed.
Based on the mentioned Check List, Vendor´s HSE performance will be rated. If any non-
conformity is detected, VENDOR and/or SUBVENDOR shall cooperate with CONTRACTOR
personnel to improve the subject until getting a safety solution and implementation agreed by
all parties.
All testing and inspection shall be in accordance with the applicable COMPANY inspection
requirements, and applicable codes, specifications and instructions. Added to
CONTRACTOR own requirement’s which are included in the corresponding RFP’s.
VENDOR shall take particular care to ensure compliance with the IAP requirements included
in the RFP. VENDOR shall submit to CONTRACTOR manufacturing and test reports as
specified on each activity if it is indicated in the corresponding ITP.
The VENDOR/ Sub-Vendor should provide COMPANY/ IA/ CONTRACTOR and/or its
authorized representative all necessary documentation, equipment, individual safety
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 10 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
equipment/garments, work space and any other facilities needed to carry out the required
inspections and tests.
COMPANY/ IA/ CONTRACTOR retains the right to conduct whatever additional tests or
inspections it deems necessary to assure itself that all requirements of the PO are being
complied with. VENDOR shall not refuse access to technical or other data which VENDOR
considers proprietary or confidential, and which is reasonably required to inspect VENDOR's
performance of the Work, except where the nominee of COMPANY/ IA/ CONTRACTOR’s
Representative is a competitor of VENDOR in the sale, engineering, or installation of
systems similar to the facilities or is related to or affiliated with such a firm, in which event the
COMPANY/ IA/ CONTRACTOR Representative may nominate an alternate.
COMPANY/ IA/ CONTRACTOR or their representatives have the right to photograph, make
graphical reports, etc. of the development of all phases of manufacturing of the equipment,
materials or components for the CONTRACTOR Project, previous notification, and in the
presence of the VENDOR, if deemed necessary by him. CONTRACTOR assures
confidentiality of the information.
According to “General Purchase Conditions” included as an integral part of the PO, VENDOR
is responsible for the following:
• Establish and control the QA/QC requirements at their Sub-Vendors to ensure that
the specified contractual Quality is complied with.
• Control all HSE requirements to assure that works and inspections are performed
safely. Control, coordinate, expedite and solve any problem with its Sub-Vendors in
order to achieve QA/QC requirements of RFP’s.
• Guarantee and be responsible for the design and functioning of all materials or
components of its Sub-Vendors.
• Ensure that all relevant information, reference documents and requirements are
transferred to all its Sub-Vendors.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 11 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
• VENDOR shall include in the quotation a list of all Sub-Vendors proposed for
the supply of equipment and materials. The use when possible of Sub-Vendors
pertaining to the Regulated Vendor List provided with RFI can accelerate the
process of review of the quotations since the use of other Sub-Vendors would be
subjected to COMPANY/ IA/ CONTRACTOR approval.
• VENDOR will have as minimum the same inspection activities of the CONTRACTOR
The following code system indicates the level of planned inspections that shall be used by
CONTRACTOR to define the inspection requirements of each equipment or material as well
as the frequency of surveillance visits to be carried out to VENDOR’s premises. The
inspection levels specify the minimum amount of inspection coverage deemed necessary by
CONTRACTOR and COMPANY/ IA to ensure that a product or service conforms to
specifications at a specific VENDOR’s and/or Sub-Vendor’s factory or fabrication site.
0 : Resident Inspector
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 12 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
CONTRACTOR can decide at any time during the development of the PO to assign and
maintain resident inspectors at VENDOR or Sub-Vendor premises, in which case, VENDOR
will prepare and supply adequate office space and facilities without charging CONTRACTOR
for it.
The following code system indicating the frequency of planned expediting visits shall be used
by CONTRACTOR to define the shop expediting requirements of each equipment or
material:
CONTRACTOR can decide at any time during the development of the PO to assign and
maintain resident expeditors at VENDOR or Sub-Vendor premises, in which case, VENDOR
will prepare and supply adequate office space and facilities without charging CONTRACTOR
for it.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 13 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
When specified in the PO and in corresponding IAP, a PIM shall be held after Work award at
the place of manufacturing between VENDOR and CONTRACTOR and, in some instances,
COMPANY/ IA and CONTRACTOR Inspector prior to commencement of any
manufacturing/production operations, in order to:
Irrespective of any other requirements regarding its submission, VENDOR shall have
submitted for CONTRACTOR's review prior to the Pre-Inspection Meeting, no later than
fifteen (15) calendar days prior manufacturing starts either from the main VENDOR or the
major Sub-Vendors, the following information:
• ITP’s
Pre-Inspection Meetings will be initiated by CONTRACTOR who will provide VENDOR with a
detailed agenda (See Annex DRP001-PUC-PRO-N-000-004-Att05I) in advance to allow him
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 14 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
to make the necessary arrangements and make the relevant key personnel available also of
main Sub-Vendors if it is considered necessary by CONTRACTOR.
A Pre-Inspection Meeting shall be carried out preferred before starting the fabrication of any
equipment and material without exception (when PIM is specified in the PO and in
corresponding IAP).
General Arrangements, ITP and welding procedures shall be reviewed with comments as
minimum (code C) prior to perform the PIM
VENDOR shall implement and maintain a comprehensive record of all non-conformities and
CONTRACTOR's authorized dispositions. CONTRACTOR Inspector will advise VENDOR of
any non-conformity discovered during his inspection via a non-conformance report (NCR).
VENDOR shall respond to all NCRs issued by CONTRACTOR in writing within 48 hours of
receiving notification of non-conformance, including proposed corrective action.
VENDOR is not allowed to continue the works on the material involved on the NCR until the
proposed corrective action has been agreed between all parties, unless VENDOR receives
previous written confirmation from CONTRACTOR.
No inspection release will be issued by CONTRACTOR until all approved corrective actions
have been fully implemented and have been verified by CONTRACTOR Inspector.
If during an inspection a PUNCH list is open, VENDOR shall indicate the scheduled time for
correcting it. It shall be corrected, confirmed and accepted by CONTRACTOR prior to carry
out the packing, this shall be consider as a hold point for CONTRACTOR.
In case of CONTRACTOR decides to send the equipment/material with an open punch list to
site, the IRC and RN will be conditioned to the resolution of pending points at site and
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 15 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
VENDOR will be responsible to carry out the necessary works at site to solve the punch list
at their own cost.
In case of VENDOR agrees that CONTRACTOR carry out the works at site, VENDOR will be
responsible of sending to CONTRACTOR a complete procedure of the works to be
performed at site. A copy of this procedure shall be also included on the documentation sent
together the equipment/material. In this case all costs incurred by CONTRACTOR will be
backcharged to VENDOR.
VENDOR shall establish, maintain and implement procedures that assure the traceability of
the received raw material and components from receipt through manufacture/ fabrication and
shipping processes.
Material traceability and identification is essential in cases where alloy verification will not
detect a material non-conformance; e.g. where impact tested carbon steel is used for
pressure vessels, pipe work and structural steel or when normalized steel is used. All
inspection/ test records and certification shall identify the relevant item or batch to which they
apply. Full Material traceability shall be maintained on records during fabrication
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 16 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
The welders assigned by VENDOR for the work should be certified according to the
applicable codes and standards. CONTRACTOR Inspector will check and confirm the
qualifications of each welder, reviewing their certificates.
CONTRACTOR and COMPANY shall be granted access to any qualification and certification
records pertaining to NDT and Welding personnel. This applies to any organization covered
under the scope of this document.
In these cases VENDOR, before sending the corresponding invoice, has to ensure that the
milestone has been fulfilled and take the opportunity of already programmed inspection visits
to get the Inspector checking whatever is required, even though it is not part of the ITP or
original inspection notification purpose.
No specific CONTRACTOR Inspector visits will be carried out for this purpose.
In exceptional cases when the Inspection Coordinator or the Project Procurement Manager
do not consider that an Expediting visit to the workshop is advisable, the milestone could be
accepted as long as the VENDOR justifies the delivery of the material at his workshop with
the following documentation:
• Duly signed material delivery notes that indicate receipt at their workshops.
• Property Certificate indicating the BUYER, end CLIENT, Project and Equipment for
which the material shall be used.
• Copy of the Certificates duly verified and stamped with the acceptance of the person
in charge of VENDOR/MANUFACTURER Quality Control, as a confirmation that
VENDOR/MANUFACTURER has accepted them as good.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 17 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
In these cases, Certificates and Inspection Report from an independent third-party company
will be revised by the Inspector or by the Inspection Coordinator assigned to the mentioned
purchase order to proceed with the approval of the payment milestone.
VENDOR claims about delays on corresponding invoice approval process for no compliance
with this document shall not be taken into account.
VENDOR shall mark the “Country of Origin” or the country of “Made in” in all
equipment/material with final destination these countries.
This marking should be carried out before notifying CONTRACTOR for final inspection.
CONTRACTOR inspector will check these marks and in case of non-conformance no IRC
will be issued.
Instructions and examples of how to carry out this marking are included in DRP001-PUC-
PRO-N-000-004-Att04
The non-compliance with attached requirements could give rise to the returning of the
goods by Customs Authorities at VENDOR cost.
VENDOR shall not release any equipment/ material/ component for conditioning or packing
prior to shipment to destination until receipt the IRC from CONTRACTOR Inspection
Coordinator.
CONTRACTOR Inspector, by signing the IRC, will acknowledge that all Purchase Order
requirements have been met; all documentation is complete and certified as final, and all
NCR’s and Concession Requests are closed out. No IRC shall be issued by the
CONTRATOR Inspector without all documentation (including the Final Quality Dossier,
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 18 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
Installation & Operation Manuals and calibration certificates) is completed and certified as
final. Minor exceptions to the above are permitted only with the written consent of the
CONTRACTOR QC Manager, in that event those exceptions shall be noted on the IRC and
acknowledged by VENDOR.
An IRC is not issued to the Sub-Vendor when the material is shipped to the main VENDOR.
In such case the release of material from a Sub-Vendor is the responsibility of VENDOR who
shall ensure that all Purchase Order/subcontract requirements are fulfilled.
VENDOR shall be wholly responsible for ensuring that items which are ready for release
(including those from Sub-Vendors) are fully compliant with the requirements of the RFP and
all applicable international and National codes, standards and legislation.
The IRC issued by CONTRACTOR does not liberate VENDOR from his responsibilities.
Once VENDOR had carried out the packing or adequate conditioning for transportation and
once had sent on to CONTRACTOR Expediting the required documents such as packing list,
marks, certificate of origin, certificate of fumigation, etc., the Expeditor will proceed with
issuing and sending to the VENDOR the related Release Note, which allows the VENDOR to
initiate transport of the goods to its final destination. VENDOR should assure that the
Release Note is attached to all merchandise without exception.
VENDOR shall comply with related requirements detailed into the document “Packing,
Marking and Shipping Instructions”, included into the Commercial Conditions & Instructions,
issued by CONTRACTOR and submitted to VENDOR along with the material Requisition.
6.1 GENERAL
VENDOR will send to CONTRACTOR all the documents mentioned on this procedure, the
number of copies set and within the specified period mentioned in the VDDR (see RFP).
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 19 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
VENDOR shall provide completed Equipment Data Sheets for all equipment proposed or
being supplied. This shall include completion of the Equipment Data Sheets included in the
RFP.
VENDOR shall fulfill all VDDR (VENDOR Document and Drawing Requirements) attached to
the RFP, complying with the required dates included for submittal.
All the correspondence and documentation for the PO shall be in English Language.
Once VENDOR has received the formal Purchase Order, he will notify in writing (fax or
email) to CONTRACTOR Expediting Department of the following information and data:
Moreover, the CONTRACTOR QC Coordinator and Expeditor will contact VENDOR in order
to send him the templates (see annexes) to use, as well as to inform him of additional and/or
specific instructions that may be required.
Following are listed the documents to be delivered by VENDOR, which content is defined
later in the mentioned sections:
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 20 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
• Manufacturing Program
• Progress Report
• Copies of Sub-Orders
• Inspection notifications
A progress report should be sent for each Purchase Order (according to annexes DRP001-
PUC-PRO-N-000-004-Att01, DRP001-PUC-PRO-N-000-004-Att-02 and DRP001-PUC-PRO-
N-000-004-Tmp01), independently of the number of Purchase Orders awarded to VENDOR.
The first report should be issued by VENDOR within the agreed dates mentioned in the
VDDR. Thereafter, each one of the documents that comprises this report will be updated and
issued on a date to be confirmed by the CONTRACTOR Expeditor.
The weekly Two-week look-ahead schedule of all planned VENDOR inspections and tests
shall be sent to CONTRACTOR QC/Inspection Coordinator.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 21 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
The Manufacturing Program will show the main activities for carrying out the Purchase Order
including Hold points indicated on the IAP.
The Manufacturing Program will show both the foreseen progress for execution of said
activities in accordance with contractual delivery requirements (P) and the real progress for
each activity on the updated date of the Manufacturing Program (R).
In the case of equipment, VENDOR will issue a detailed Manufacturing Program for each
piece of equipment to be supplied.
For materials Purchase Orders the VENDOR will issue a detailed Manufacturing Program
either by categories, or by types, or by materials, or by sizes, or by Sub-Orders, etc.
Additionally, in both cases, a complete Manufacturing Program will be issued for the
complete PO, including the following information (see example on annex DRP001-PUC-
PRO-N-000-004-Att01):
The content of the detailed Manufacturing Program for each piece of equipment, or by
categories, or by types, or by materials, or by sizes, or by Sub-Orders, etc. of the materials
under the scope of supply will include as a minimum the following information:
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 22 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
• Manufacturing period. All activities that are relevant within the manufacturing process
must be detailed.
VENDOR will issue a detailed progress report for each equipment, or by categories, or by
types, or by materials, or by sizes, or by Sub-Orders, etc. of the materials under the scope of
supply, showing the updated progress, in %, in reference to documentation, Sub-Orders,
stocks and manufacturing, including the date of fulfillment of the different activities in
reference to the scheduled dates (see annex DRP001-PUC-PRO-N-000-004-Att02).
• Number of Sub-Order.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 23 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
VENDOR will send unpriced copies of the Sub-Orders within the period and in the way as
specified in the VDDR on the same day of its emission. The Sub-Orders shall show main PO
number and with reference to the equipment or part of the supply to which the material
purchased under the Sub-Order belongs.
VENDOR shall provide CONTRACTOR with a two-week look-ahead schedule of all planned
QC activities. The schedule shall be sent electronically and weekly to CONTRACTOR QC
Manager or his delegate in the attached format (see Template DRP001-PUC-PRO-N-000-
004-Tmp04).
Notification and subsequent confirmation of inspections and tests requiring “W” or “H” point
by CONTRACTOR and/or COMPANY and/or TPIA shall be in accordance with the
Commercial Conditions & Instructions. Any other agreement/instruction will be issued during
the Pre-Inspection Meeting.
All the inspection notifications shall be done as per the final ITP and in accordance with
CONTRACTOR surveillance points in the applicable form “Notification for inspection”
attached to this procedure (See annex DRP001-PUC-PRO-N-000-004-Tmp02)
Notifications shall be sent by VENDOR at least ten (15) working days in advance to
CONTRACTOR for the attention as a minimum of the CONTRACTOR QC Manager,
CONTRACTOR Expeditor and CONTRACTOR Inspector. In the event that the inspection
activity is to be carried out in a country requiring visas, then the required notice period shall
be a minimum of 45 (forty-five) working days. This notification shall be sent by email and
additional and/or specific instructions will be indicated during the Pre-Inspection Meeting if
any.
VENDOR/Sub-Vendor shall assure that material is ready for inspection before submitting this
notification. In case of cancelled inspection it shall be confirmed at least with two working
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 24 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
days in advance, otherwise the cost of inspection visit will be charged to VENDOR/Sub-
Vendor (as a minimum 8 working hours will be charged for this concept)
In case of failure of any test, the new re-test shall be considered as a Hold point,
independently if the initial test was a witness or monitoring point. Consequently a new
notification for retest shall be issued with the proper time of notice.
Applicable to pipes, fittings, flanges, etc. with inspection level 4 or 5. In addition to the
notification as explained above, VENDOR shall include an excel table including the following
information:
• If from one item there are different heat numbers the quantities shall be split up in
different lines indicating quantities and corresponding heat numbers.
Where CONTRACTOR or TPIA elects to waive an “H” or “W” visit to VENDOR's premises,
written confirmation will be sent by the Project CONTRACTOR QC Manager. In that case,
the VENDOR should:
• Either prepares the related documentation for CONTRACTOR Inspector revision and
approval during his next visit. Upon approval, said documentation will be included in
the VENDOR Final Disposition Report.
• Or VENDOR shall submit one copy of all certification to CONTRACTOR for review
and endorsement, prior to shipping the corresponding material or items. After
endorsement, the certification will be returned to the VENDOR for compilation in the
FDR.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 25 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
The waiving to attend an “H” or “W” point does not liberate VENDOR from carrying out the
test.
The ITP is a document that chronologically defines a list of all manufacturing activities,
control and tests according to VENDOR’s knowhow and RFP’s specific requirements.
The VENDOR should provide a Quality Control Plan (ITP) for each supplied equipment or
group of materials.
The ITP shall include as a minimum three (3) columns, one for Manufacturer, other for
CONTRACTOR Inspector and the last one for COMPANY involvements in inspection
activities.
VENDOR shall indicate on the ITP all surveillance that VENDOR will carry out of Sub-
Vendor’s goods.
VENDOR may use his standard format for the ITP including all the information stated in the
attached format (see annex DRP001-PUC-PRO-N-000-004-Tmp06), the content includes
(and references) the information and all requirements of the Project specifications referenced
in the RFP; the ITP must be sent for CONTRACTOR review before starting the
manufacturing.
The final ITP, after commented by CONTRACTOR, shall be subject to COMPANY review
and shall be submitted three (3) months prior to any test or inspection activity for Company
review and approval.
The ITP will be discussed with VENDOR during any Kick-Off/ Pre-Inspection Meeting at the
VENDOR’s workshop. The agreed ITP’s shall be held by the VENDOR and endorsed
progressively by VENDOR’s inspector, CONTRACTOR Inspector, and any other authorized
inspectors to demonstrate successful completion of each inspection activity.
Each ITP shall identify the inspection level defined by CONTRACTOR and detail all witness,
hold and certification review points as specified in each IAP.
The nature and scope of implication of CONTRACTOR/ TPIA/ COMPANY will be indicated in
the IAP and ITP’s for each manufacturing and test activity through the letters M, W, H and R,
which means are defined in item 3 above.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 26 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
• Approval signatures
• Inspection level
• Process description
• QC requirements
For all pressure vessels VENDOR will include, attached to the ITP, a summary list showing
all pressure bearing weld joints and those joints which weld together non pressure retaining
parts to pressure bearing parts with all the NDT’s to be performed on each weld prior and
after the post weld heat treatment (if applicable), as per example PMI, hardness test, etc.
including the % of each NDT.
Applicability of PWHT for each of the former joints shall be indicated in the summary list,
along the joints from where the test coupons must be taken.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 27 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
VENDOR shall submit manufacturing procedures for Special Processes for CONTRACTOR
review at least forty-five (45) calendar days prior to the start of works.
Special Processes are considered the following: welding, welding repair, refractory
installation, heat treatment, hydro testing, NDTs, alloy verification (PMI), and in general any
procedure to be used for the inspections to be performed during the execution of the work.
A Welding Dossier, in which are included Weld Map (which is a sketch of the item where are
located all joints and referenced to the corresponded WPS), Welding Procedure
Specifications and Procedure Qualification Records as minimum, shall be submitted for
review by CONTRACTOR for each item in Vendor´s Scope of Supply. Welding Procedure
Specification and Procedure Qualification Records for all pressure retaining welds, including
tack, temporary and repair welds shall be included in Welding Dossier.
The information contained in each weld map shall include, but not limited to, WPS/PQR
which qualify each joint sketch, actual thickness to be welded and materials (Preferably
ASTM equivalent to be indicated). Weld Map shall not be reviewed without applicable WPSs
and PQRs or vice versa.
As a part of the weld map a list/summary of welds shall be included with at least the following
information, weld seam, material, governor thickness, welding process, WPS, PQR, PWHT,
MDMT, impact test require. In case that the welding dossier had any comments,
CONTRACTOR will show in this list the weld seams that could be welded as that part of the
dossier had no comments, regards of this VENDOR need the writing confirmation of
CONTRACTOR to start the welding, VENDOR shall use the attached format (see annex
DRP001-PUC-PRO-N-000-004-Tmp08 Weld Summary List). In case any of these
documents are missed it will be rejected, and will consider as not received for invoice issues.
In case that any of this document is send separately it will be rejected and will be consider as
not received.
Prior to carry out any inspection the applicable procedure shall be sent to CONTRACTOR for
revision, in case that the procedure is not covering on the VDDR the procedure shall be sent
15 working days in advance.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 28 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
Unless it is otherwise indicated, in the PO or in the technical scope of the RFP, VENDOR
shall supply Material Certificates according to the ISO10474:2013 for all and every parts and
components to be supplied according to the following:
Gasket *Note-1
*Note-1: Certificate type for gasket except ring type gasket shall applied 2.2.
For ring type gasket, Certificate type shall be applied 3.1
Any deviation to this kind of certificate should have been previously agreed between
VENDOR and CONTRACTOR, beforehand the PO is awarded.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 29 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
All measure instruments and safety pressure valves within the VENDOR´s scope of supply
shall be calibrated prior to be shipped to site. A calibration certificate (traceable to
laboratories certified according to ISO/IEC 17025:2005) must be issued per each supply
instrument. These certificates have to make reference to the CONTRACTOR tag number of
the instrument and they must be offered to review and acceptance by CONTRACTOR
Inspector.
A copy of the calibrations certificates duly signed by the inspector shall be sent to
CONTRACTOR attached to the packing notification in an independent document coded as
CER-0006 (Instrument Calibration Certificates) or CUR-0001(Calibration Curves) according
to VDDR and VDDL requirements, while another copy shall be sent to CONTRACTOR with
the Final Quality Dossier inside a particular chapter named “Calibration certificates”. Is
mandatory to attach a traceable sheet indicating CONTRACTOR tag number reference
number of the instrument calibration range, each tag shall include a link to the calibration
certificate. CONTRACTOR reserve the right to not release the goods till all certificates are
not reviewed and supplied by VENDOR in accordance with the above instructions.
No later than two months since receipt of Purchase Order (in the case of equipment),
VENDOR will send an e-mail with a preliminary packing list, including as a minimum the
following information:
• PO number
• Number of packages.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 30 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
When the Purchase Order includes equipment and/or pieces that require special
transportation (exceeding 10 tons gross weight (including packaging, cradles, etc.) and/or
exterior dimensions exceed 11,8 meters length, or 2,20 meters width, or 2,20 meters height,
VENDOR should send a Shipping Drawing indicating as minimum the data required on
“Packing, Marking and Shipping Instructions”.
Immediately after reception of the Inspection Release Certificate from CONTRACTOR, the
following documents should be sent to the CONTRACTOR Expediting Department according
to conditions and in the way as indicated on purchase documentation:
• Packing List (that should include a specific material description) (See template
included in “Packing, Marking and Shipping Instructions”, as part of the Commercial
Conditions & Instructions)
• Shipping Marks (See Packing, Marking and Shipping Instructions”, included into the
Commercial Conditions & Instructions).
• When applicable, Safety Sheet, including IMO class (MSDS Material Safety Data
Sheet).
VENDOR should mark every single package with information about manufacturing location:
All data indicated on packing list, invoice, certificate of origin and on the remaining
documents must match.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 31 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
The FQD will be prepared by VENDOR according to shown in the RFP (number of copies, in
paper and electronic support) and will be based upon CONTRACTOR's review of the
inspection files and shall provide narrative details of QA/QC activities performed during
manufacturing and fabrication of the equipment or material.
FQD will include, as a minimum, but not limited to each of all applicable information
according to index shown in the table of annex DRP001-PUC-PRO-N-000-004-Att03.
• Each piece of equipment if the PO groups several pieces under the same item.
• Each package unit and machine (composed by several Sections for different
components)
• Each lot of material delivered for bulk materials (i.e. piping, instruments, etc.) for each
RFP.
The FQD documentation should be prepared and compiled on an ongoing basis during the
manufacturing period in a Master Document and kept available for CONTRACTOR Inspector
periodically reviewing, signing and acceptance.
The cover page of the FQD shall be the one included in annex DRP001-PUC-PRO-N-000-
004-Tmp03.
VENDOR will compile all required documents in a book arranged exactly according to
attached index. VENDOR will maintain every item of this index, indicating “non applicable”
when it is necessary. Additional chapters can also be included when necessary.
All ITP and welding dossiers include on the FQD shall be the ones reviewed without
comments by CONTRACTOR and shall include the official cover sheet of the Project where
the document status is shown
Two weeks after the Pre-Inspection Meeting, VENDOR should send the index of FQD for
review by CONTRACTOR.
All A3 drawings will be folded to A4 size. Larger drawings, which cannot be reduced to A3
size, will be folded and placed in A4 plastic bags.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 32 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
During final inspection visit, the FQD will be available to the CONTRACTOR Inspector for
review and acceptance. IRC will be subject to acceptance/approval of FQD. After this,
VENDOR will send an electronic copy of the FQD, signed and stamped by both VENDOR
representative and CONTRACTOR Inspector, and all pages numbered, to the
CONTRACTOR QC Manager for final review by the share file of the project, a copy of the
transmittal shall be send to the CONTRACTOR QC Manager.
Once the FQD has been accepted VENDOR will send the number of copies indicated in the
RFP to CONTRACTOR Expediting Department not later than one (1) week of acceptance of
material or equipment.
Material delivery shall not be considered complete until the FQD acceptance by
CONTRACTOR.
A complete FQD will be issued when the PO is finished including in the item 8 or 9 “Material
certificates” an excel list ordered by item number with the following information:
• Item number
• Description
• Quantity
• Heat number
• Certificate number
• IRC number
Items number, material description, material dimensions and heat number shall be include on
each certificate
A complete FQD will be issued when the PO is finished, including in the item 8 or 9 “Material
certificates” an excel list ordered by tag number with the following information:
• Tag number
• Item number
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
Duqm Refinery Project EPC Package One 10121
QA, QC/INSPECTION AND EXPEDITING
PAGE 33 OF
REQUIREMENTS FOR VENDORS 33
DRP001-PUC-PRO-N-000-004 REV.: O2
• Description
• Quantity
• IRC number
The electronic copy should be able to link the excel cells with the corresponding certificates,
IRC’s and pages by clicking on the applicable cell.
When clicking on “valve certificate number cell” and/or “Tag number cell” all valve and/or Tag
certificates shall be shown together
This electronic copy shall be periodically updated by VENDOR and shall be supply at any
time to CONTRACTOR upon request.
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous
permission in writing is strictly forbidden
ATTACHMENT
DRP001-PUC-PRO-N-000-004-Att01
1. VENDOR Planning must include, at least, the activities of attached typical planning (See "TYPICAL FABRICATION PLANNING").
3. Relative Weight (R.W.) has been defined by VENDOR, (the completed form is only an example).
4. Progress Curve is the graph of planned and actual progress for summary activities.
DRP001-PUC-PRO-N-000-004-Att01 Page 1 of 2
" T Y P I C A L "
A
8% 19% 42%
SUBORDER AWARD 16% P 20% 45% 75% 90% 100% 100% 100% 100% 100% 100% 100% 100% 100%
A
18% 39% 66%
STORE UP 28% P 25% 55% 75% 95% 100% 100% 100% 100% 100% 100% 100% 100%
(DELIVERY of MATERIALS)
A
15% 30% 65%
FABRICATION 35% P 10% 15% 25% 45% 65% 75% 87% 92% 95% 100%
A
READY for FINAL INSPECTION
FINAL TEST / DELIVERY
Planned 5,3% 19,5% 37,9% 54,7% 65,7% 71,7% 79,7% 87,8% 91,3% 95,5% 97,2% 98,3% 100,0%
% PROGRESS Actual 8,8% 18,6% 37,6%
120%
% PROGRESS
100%
80%
Planned
60% Actual
40%
20%
0%
1 2 3 4 5 6 7 MONTHS 8 9 10 11 12 13 14 15
GENERAL REMARKS :
P : Planned A : Actual R.W. : Relative Weight
PLANNING ISSUED: A basic program must be included, containing these "TYPICAL" activities.
FIRST DRAWINGS: Setting Plan; Loads; Nozzles orientation; Data Sheets of Electrical Motors, and any other main information.
LAST DRAWINGS for APPROVAL - : As-Built Drawings (not before reaching 95% of progress), "DCS" & "PLC's" information must be included.
DRP001-PUC-PRO-N-000-004-Att01 Page 2 of 2
Instructions to fill in Vendor Progress Report for Equipments
Next you will find the general instructions to fill in the Vendor Progress Report (VPR) in Excel.
The VPR will be sent to the expediter in Excel format at least monthly, as per instructions given to you by the
expediter. If the agreed date is holiday or weekend, please send the VPR before and not after.
Since the report does not include a fabrication schedule (bar chart) or manufacturing program you have to
send your own, where we can follow the progress having into consideration instructions on the DRP001-PUC-
PRO-N-000-004 point 6.3 “MANUFACTURING PROGRAM”.
Please remember that the purpose of filling in this report is to give a clear idea of what materials are in the
order, when is their contractual and actual delivery dates, how is the progress going on, what are the most
important issues that have to be closed and when and that this report is going to be read by many people
who need to have a quick overview of the complete Order. So please update it carefully and never send
half-empty or blank data. The information you include in the VPR have to be consistent with the fabrication
schedule or manufacturing program, the information we receive from inspection visits and the document
status we send you.
The first sheet has two pages, and part of it is blocked. Please do not un-block. The upper part is to be filled
in with general data: the expediting report number (01 for the first one you send, 02 for the second you send,
etc.), the purchase order number (this refers to CONTRACTOR PO number and it does not change), report
date (date you send the report to us), equipment description (name of the equipment we are purchasing
from you), vendor (the name of your Company), fabrication location (if more than one, the main location is
ok), contact person (the contact person from your Company) and expeditor (the TR expeditor that will be in
charge of the PO).
The part called “general progress” is blocked and will be automatically filled if you correctly fulfill the cells in
the part below. The weight given to each activity (engineering, suborder award, store-up, fabrication and
final tests and delivery) are fixed and cannot be changed even if you don’t agree with the percentages given
to each activity, since this is a standard document to be used for all the vendors of all kind of equipment.
In equipment tag you put the tag CONTRACTOR assigned to the equipment. In “weighting (importance)
factor” you assign a percentage of importance to every tag, and the sum of all the percentages must be 100.
For example, if you have two equipments and one is bigger, more expensive and more important than the
other you may assign 70% to it and 30% to the other one. Or you may divide the equipment in sub orders,
for example a line for the pump, another for its motor and decide what percentage to give each one.
Page 1 of 3
DRP001-PUC-PRO-N-000-004-Att02
Instructions to fill in Vendor Progress Report for Equipments
The activities are divided in “scheduled”, “actual” and “date 100%”. At the very beginning of the project all
will be 0%, since no activities were scheduled nor fulfilled yet. You can only put the date when you plan that
the 100% of each activity will be accomplished (date 100%). The “scheduled” and “actual” percentages will
be regularly updated and if all is ok they will coincide, but if there is a delay the scheduled percentage should
be larger than the actual achieved one. Engineering refers to the sending of main documents. Sub orders to
the placement of the main suborders, fabrication to the percentage of fabrication and final tests and delivery
refers to final inspection and the compliance with the incoterm.
The last column called “Delivery Date” consists in 3 columns: PO (put the contractual delivery date of the
material here), “Forecast” (ideally the forecast delivery date you should put here is the same as the
contractual) and “Revised”. You leave the “revised” cells in blank, unless there was a formal PO supplement
made by TR in which TR revised the original delivery date. If not, do not fill in.
When you scroll below there is a space for “Areas of concern and general notes”. Here you can write all the
relevant information about the engineering (for example, if it has started, if you sent us the general
arrangements, if we owe you documents back, etc.), materials (if subordering has started, if you have any
pending issue about the materials, if material has arrived at shop, etc.), fabrication (when will it start or how
is it going on, if it is as per schedule or not), inspection (for example when is the PIM to be made or when
was it made, the inspection level, etc.) and delivery (any relevant information regarding delivery or any issue
you consider will affect the final delivery). In General notes and actions you can put any other relevant
information, like if you are waiting for some kind of confirmation from us, if there will be a supplement, an
OVR, etc.
IMPORTANT: Always, in every VPR you send, fill this part with details about the order. The idea is that, from
reading the VPR anybody who is not familiarized with the Order can see what is it about, how are things going
on at this point and what is planned for the future until the conclusion of the Order.
2. Sub-order status report. The expediting report number and the purchase order number are automatically
copied from the first page.
Please fill in this spreadsheet with all the materials you plan to suborder and the dates when you expect to
place the sub-orders and the delivery time when you need to get them in order to fulfill the schedule (for
example, to be placed in week 4 and received in week 12). The dates you place here have to coincide with
what you put in the procurement part of your fabrication schedule. Once you actually place the suborder (or
if you already know to whom you will place it) you put the sub-vendor, the actual date of placement and the
actual negotiated delivery date of this material.
So, even though you have not placed one single sub-order yet, this page is not to be sent back empty but
filled with the names of the materials you shall suborder and the planned dates for making and receiving the
suborders.
Page 2 of 3
DRP001-PUC-PRO-N-000-004-Att02
Instructions to fill in Vendor Progress Report for Equipments
This is to be filled ONLY ONCE; for the first submission. It is accumulative and not consecutive. This means
that if you start, for example, with the engineering in August and plan to make 10% of it in August you put
10% in August. Then, if you plan to make another 10% of engineering in September, you do NOT put 10% in
September, but 20% since in September the total finished will be 20%. If, in October you make 50% more of
the engineering, in October you put 70% because this is the total that you will have made by end October. If
you will finish all engineering in November, but the order is to be delivered in a few months more, please
keep putting 100% in December, January next year, etc., otherwise the numbers will not appear correctly in
the last bottom row. If in the bottom row you can see the progressive development of the PO, you have filled
everything in correctly.
Page 3 of 3
DRP001-PUC-PRO-N-000-004-Att02
FINAL DISPOSITION REPORT / FINAL QUALITY DOSSIER
Duqm Refinery & Petrochemical
CLIENT: PROJECT Nº:
Industries Company
PROJECT NAME: P.O. Nº:
EQUIPMENT: COMPANY REFER:
INDEX
DESCRIPTION APPLICABLE
(YES OR NOT)
1 Cover page according to the format specified by the Buyer (see F-ITG-140-001-XII)
2 Index
3 Inspection Release Certificate
4 Manufacturing Certificate and Manufacturer Data Report
Declaration of Conformity according to PED 97/23/CE
5
(Equipment to be installed in Countries of European Community)
6 Certificate of Conformity according to PED 97/23/CE (Equipment to be installed in Countries of
European Community)
7 ITP approved, signed and stamped for each activity which has been witnessed and/or
reviewed by any representative of involved parties
List of utilized materials with a full identification of the item where they have been used and/or
8 their location in the specific piece of equipment/supply assuring perfect traceability with
material certificates and test coupon certificates
9 Material certificates and test coupon certificates
10 Copies of Company approved waivers to Vendor requirements.
11 All Non Conformity Reports and Repairs reports with final disposition and resolutions.
12 Atex certificates (Equipment/Material to be installed in Countries of European Community)
13 Welding material certificates
14 Approved Welding Procedures Specification and Procedure Qualification Record.
15 Welding map
16 List of Welders and Qualified Operators
17 Non Destructive Tests Certificates (RX, UT, PM, LP, Hardness, etc.) including location map of
each test
18 Destructive Test Certificates
19 Certificate of Heat Treatment and Graphs
20 Certificates of Hydrostatic, Pneumatic and Leakage Tests
21 Refractory and Insulation Certificates
22 Performance, Running Tests, Type test and Balancing Certificates
23 Noise and Vibration Tests Certificates
24 Certificate of Calibration of Checking Devices and Certificate of Electric Tests
25 Electrical Protection Certificates as required (Exd, Exe, etc.)
26 Operational Test Reports (FAT)
27 Certificate of Visual and Dimensional Checking, thickness and tolerances
28 Certificate of cleanness, pickling, passivation, protection and painting
29 General arragement drawings with dimensions and tolerances
DRP001-PUC-PRO-N-000-004-Att-03 Page 1 of 2
FINAL DISPOSITION REPORT / FINAL QUALITY DOSSIER
Duqm Refinery & Petrochemical
CLIENT: PROJECT Nº:
Industries Company
PROJECT NAME: P.O. Nº:
EQUIPMENT: COMPANY REFER:
INDEX
DESCRIPTION APPLICABLE
(YES OR NOT)
30 Name Plate (copy or facsimile)
DRP001-PUC-PRO-N-000-004-Att-03 Page 2 of 2
DRP001-PUC-PRO-N-000-004-Att-04
MADE IN INSTRUCTIONS
All equipment / materials / goods with final destination SULTANATE OF OMAN have to
comply with the “Made in….” marking in all the packages and documents officially issued
for this Project,
All Equipment / materials entering Oman must show in which country they were made in
and shall be marked accordingly, using one of the two wordings:
or
Not only the material but also the final external packing of the material must also be
marked in this way, reflecting the marking of the material inside the packing, so the
marking is clearly visible for the customs official.
DRP001-PUC-PRO-N-000-004-Att-04
Page 1 of 6
DRP001-PUC-PRO-N-000-004-Att-04
MADE IN INSTRUCTIONS
mark which identifies the imported goods. So, if receiving material from a sub-
vendor, please search to see if it has any origin on it. If it cannot be removed, this
origin has to be declared too, on the documents and the final packing.
6. Sometimes the material contains names of cities or countries that are not the true
origin of the material, but the address of the headquarters of the SELLER or sub-
vendor (for example as part of the standard nameplate). These situations must be
detected prior to shipment and the address abolished or removed or included in the
formal marking as an additional “Made in…” marked along with the actual origin of
the material, and all the shipping documents made to reflect this accordingly. If the
customs officers detect a name of a country or city anywhere on the material that is
not officially declared as the origin, and marked adequately with a “Made in…” or
“Country of origin…” mark, they will claim there is a non-declared origin and proceed
to fine, even though the city or country is not actually the origin of the material but
only the address of the main headquarters. This applies also to any similar situation
where a name of a city or country anywhere on the material or it´s packing is not the
same as the formally marked and declared origin.
7. Small pieces as bolts, nuts, chains and similar pieces, where there is no space
available to insert the marking, or in case of materials whose composition presents
a non solid surface or would not allow direct marking, as liquids or special surfaces,
the “Made in..” marking will be made on the box/bag/tube or any kind of package
that contains the material. For example, in the case of small size screws, these can
be placed into a plastic bag and the bag will have to be properly marked before final
packing (and the final packing marked again with the origin, as instructed before).
8. About the marking of the final packing, when/if different origin materials or
components are included in the same final package, this package must be marked
with indicating all the different origins and the relevant documents shall also
mention all of these origins. For example if the package includes materials that are
marked with China, USA and France origins, “Made in China, USA and France” shall
be placed on the final packing.
9. When an equipment unit (either a pressure vessel, or a rotating equipment, or an
electrical equipment) is built up or contains assembled materials or particular
components made in other countries, the marking “Made in ….(country where the
main equipment was made or assembled)” shall be marked on the main body of the
equipment, as well as in the package containing this equipment (as always).
Nevertheless, all the incorporated materials or components whose origin countries
are visibly marked on them shall be listed in the corresponding Commercial Invoice
and Certificate of Origin and final packing. If the components of an assembled
material have different origins but these origins are not visible, there is no need to
mark them, only one “Made in” mark is valid for the complete assembled equipment
and there will be no need to mention any not-visible origin on any of the documents
either.
If the assembled and marked equipment is shipped along with any loose
components, the origin marking on the main component is NOT valid for material
that is not attached to it or assembled into it, even if they have the same origin.
DRP001-PUC-PRO-N-000-004-Att-04
Page 2 of 6
DRP001-PUC-PRO-N-000-004-Att-04
MADE IN INSTRUCTIONS
These components shall be individually marked with their own “Country of origin”
or “Made in ….” mark and also these origins (if different from the original one) must
be mentioned in the documents and on the final packing. In some cases (like if the
loose material are spears or special tools) a separate Commercial Invoice, Packing
list and Certificate of Origin must be issued also, even if the material will use the
same transport.
10. If the materials or components are mounted or assembled in one compound unit, it
is also acceptable to mark the material with “Assembled in…” irrespective of if its
parts come from one or several countries of origin. The rest of the instructions are
the same as in the previous point (if visible, the other origins have to be declared on
the final packing and on the documents, if not, they don’t).
11. It is the SELLER responsibility to dully advise all sub-vendors they may use to source
the materials of these instructions. The SELLER shall require that the sub-vendors
clearly indicate if any part of their material is marked with their address or any visible
origin, and if so, this origin must be or removed, or separately declared in all the
pertinent documents (packing list, certificate of origin), no matter if this material is
mounted on other material or not.
12. It is of utmost importance that the marks are easily visible and that these indications
are fully complied with by all manufacturers who want their goods to be able to go
through the Project.
13. Even for similar and repetitive components of a specific material (as steel plates,
tubes, piping, etc) belonging to the same specification or project or final use,
individual marking per piece or component shall be made. It is required that each
individual loose piece to be duly marked with the mentioned ‘’Made in ……..’’.
14. ‘’Made in …’’/”Country of origin…” marking can be part of the tags/nameplates
inserted in each piece or component. The tags/nameplates will not be rejected if they
do not have this information, provided that the affected piece or component is duly
marked elsewhere.
15. In case of any doubt, it is better to be restrictive and always remember that
documents covering the materials should match the marking on the material itself
and on the final packing of the material.
16. The “Made in..” marking of the material and of the packing must be shown to the
inspector during final inspection. In case the marking of the material or of the final
packing is not available during final inspection or if the inspection is not made by the
inspector in person, the SELLER must send photos of the correct marking of both
material and final packing to TR in order to obtain approval.
17. If the materials enter the Sultanate of Oman without the correct marking: ‘’Country
of Origin/Made in …..’’, alternatively ‘’Assembled in ………’’, it is not allowed to mark
the country of origin on the already arrived goods. If not correctly marked the full
consignment will be stopped at customs, the importer will be heavily penalized and
such cargo will have to be returned to the SELLERS’ country of origin without any
possibility of reconsideration from Customs side. Any demurrage, fine, detention,
extra labor and/or any other kind of extra expenses, including return freight
DRP001-PUC-PRO-N-000-004-Att-04
Page 3 of 6
DRP001-PUC-PRO-N-000-004-Att-04
MADE IN INSTRUCTIONS
and its consequences , as well as others that may be declared, derived by the
SELLER’s failure to fulfill above mentioned mandatory instructions, will be at SELLER´s
sole cost and responsibility.
18. Considering all points mentioned above, any other situation for any specific material
should be solved using logic and common sense. If the SELLER has any doubt, it´s
best to consult with the BUYER,
19. See attached photos as examples to help the SELLER on meeting these requirements.
DRP001-PUC-PRO-N-000-004-Att-04
Page 4 of 6
DRP001-PUC-PRO-N-000-004-Att-04
MADE IN INSTRUCTIONS
DRP001-PUC-PRO-N-000-004-Att-04
Page 5 of 6
DRP001-PUC-PRO-N-000-004-Att-04
MADE IN INSTRUCTIONS
DRP001-PUC-PRO-N-000-004-Att-04
Page 6 of 6
PRE-INSPECTION MEETING AGENDA
1. Introduction of Attendees.
2. Organisation chart & points of contact.
3. Verify Purchase Order acknowledgement.
4. Review Purchase Order and applicable specifications.
verify completeness and scope of supply
highlight specific requirements with regard to supply & inspection
list any exceptions / deviations
5. Clarify documentation requirements.
6. Review sub-order schedule.
Review controlling documentation for sub suppliers
Material procurement status
7. Traceability and certification.
8. Confirmation of production schedule.
9. Review & finalise Quality Documentation
Inspection and Test Plan
Weld procedures & PQR’s
NDE procedures & extent of testing and personnel qualification
Alloy verification procedure
Hydrostatic test procedure
Third Party involvement
Other test procedures
10. Notification for Inspection.
11. Non-conformance procedure.
12. Protection, preservation, packing, marking, storage and shipping preparation.
13. Requirements for Final Disposition report (Final Quality Dossier )
14. Inspection release certificate procedure.
15. Release note procedure
16. Tour of suppliers works to review available facilities & housekeeping.
17. Any other business.
DRP001-PUC-PRO-N-000-004-att 05
VENDOR PROGRESS REPORT
General Progress
Equipment Progress
TOTALS: 0,00% 0,00% 0,00% 0,00% 0,00% 0,00% 0,00% 0,00% 0,00% 0,00% 0,00%
1 - ENGINEERING
2- MATERIALS
3.-FABRICATION
5.- DELIVERY
NOTE: Please attach to this report updated Master Schedule (Engineering, Procurement, Fabrication, Final tests and Delivery).
DRP001-PUC-PRO-N-000-004-Tmp01 Page 1 of 4
VENDOR PROGRESS REPORT
EXPEDITING REPORT Nº 0 PURCHASE ORDER No. 0
NOTE: Please attach to this report unpriced copy of new placed suborders
DRP001-PUC-PRO-N-000-004-Tmp01
VENDOR DOCUMENT AND DRAWING STATUS
REMARKS
DOC CODE: A: REJECTED; B: COMMENTS AS NOTED; C:REVIEWED WITH COMMENTS; F: REVIEWED WITHOUT COMMENTS; I: FOR INFORMATION; R: REVIEWED AS BUILT.
DRP001-PUC-PRO-N-000-004-Tmp01 Page 3/ 4
VENDOR PROGRESS REPORT
SUBORDER AWARD
STORE UP
FABRICATION
FINAL TESTS & DELIVERY
TOTAL 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
DRP001-PUC-PRO-N-000-004-Tmp01
INSPECTION NOTIFICATION N°: order nº- XX
PURCHASE ORDER
SUPPLIER SUBSUPPLIER
SUBSUPPLIER
SUPPLIER REF.
REF.
Inspection address
(Manufacturer and location of inspection)
Contact person
Phone number
E-mail address
EQUIPMENT Description EQUIPMENT PARTIAL Inspection & Test Inspection Witness Activity to be performed Inspection Estimated
(see part I of the requisition) item(s) or Plan & Test point (see note 2) date when time
number FINAL (CONTRACTOR Plan step or the material (Indicate
hours or
(See note 1) reference) number Hold is ready days)
point (see note 1)
XXXXXX-XXXXX-
Description Item nº Partial/Final XX W/H XXXXXX XXXXXX XXXXXXX DATE Hours/days
XXXXX
(1) For partial inspection: Drawings + Quality Control Plan , WPS, NDE, ... (when applicable) duly stamped by CONTRACTOR “without comments” or with
minor comments.
For final inspection: Drawings + Quality Control Plan , WPS, NDE ... (when applicable) duly stamped by CONTRACTOR “without comments” and Final
Quality Dossier ready for CONTRACTOR review.
(2) Inspection subject to be detailed (Hydrostatic test, Air leak test ,Routine test,…)
DRP001-PUC-PRO-N-000-004-Tmp-02
VENDOR
FINAL QUALITY DOSSIER
Nr. Rev.
ITEM/MATERIAL
VENDOR JOB NUMBER
VENDOR STAMP
VENDOR QC SIGNATURE
PROJECT :
COMPANY :
P.O : Rev.
CHECKED ON __ / __/ __
by
INSPECTOR _____________
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous permission
in writing is strictly forbidden.
DRP001-PUC-PRO-N-000-004-Tmp-03
PROJECT: Duqm Refinery Project EPC Package One
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous permission in writing is strictly forbidden.
DRP001-PUC-PRO-N-000-004-Tmp-04 Page 1 of 1
PO Number :
DRP001-PUC-PRO-N-000-004-TMP-05
This document is property of Duqm Refinery and Petrochemical Industries Company. Its reproduction without previous permission in writing is strictly forbidden.
INSPECTION & TEST PLAN (I&TP) No:
CONTRACTOR/SUBCONTRACTOR NAME: Contract/Subcontract No/Title:
DRP001-PUC-PRO-N-000-004-Tmp-06
Page 1 of 1
NDT LIST
DRP001-PUC-PRO-N-000-004-Tmp-07
WELD SUMMARY LIST
WELDING DOSSIER
DRP001-PUC-PRO-N-000-004-Tmp-08