ASSESMENT OFFSHORE INSTRUMENT -

SAKA (INDONESIA-PANGKAH) LTD

MAINTENANCE
Created by :
Hana Gerhana

INSTRUMENT TECHNICIAN
MAIN ACCOUNTABILITIES:
• To perform preventive, corrective and diagnostic maintenance on the
process control systems and control loops.
• To remove, dismantle, overhaul/repair and install electric, pneumatic,
electronic or hydraulic control system such as control valves and actuators,
recorders, measuring and recording instruments in the field or in the workshop.
• To perform preventive and emergency maintenance on all equipment on
site, as well as during machine scheduled or unscheduled shutdowns.
• To perform modification of control circuits and/or control loops as per the
plant change requests and update all related plant drawings to reflect the actual
changes.
• To assist other sections such as electrical, mechanical and workshop in the
repair and troubleshooting of their instrument and electronic related systems and
test equipment.
• To perform upgrade and retrofitting of new control instruments to the
existing panels in the field and main control room.
• To comply with all company Health, Safety and Environment as well as Work
Permit, policies and procedures.
• To input data into the CMMS (SAP especialy) maintenance system, such as
work order activities, materials and spares, failure reports and manpower statistics.

• To perform regular calibration and maintenance of all safety, fire and gas
equipment such as gas monitors, H2S monitors, smoke detectors and heat
detectors to conform into Package Engine and Proccess areas.
• To troubleshoot, repair, calibrate and test various types of process control
instruments (Automation ) and relay logic, PLC which include pneumatic, electrical
and electronic instruments.

Concerning to ERT :
 Member of ICC Team :
 Fire Fighting
 First Aid
 Sea Survival
 Coaxwin
 Basic Proccess Safety Offshore Awwernes
Knowledge of PFD – Proccess Flow Diagram , P&ID , LOOP DIAGRAM.
 WELLHEAD
o WHCP (WELL HEAD CONTROL PANEL)
o X-TREE / CHRISMAST TREE
o SCSSV,SSV,MV, AWV, WV AND CHOCKE VALVE
 SEPARATORS
o TEST SEPARATOR INCLUDE INSTRUMENTATIONS
o PRODUCTION SEPARATOR INCLUDE INSTRUMANTATIONS
 UTILITIES
o GAS COMPRESSOR
o GAS TURBINE GENERATOR
 ASSESMENT OFFSHORE INSTRUMENT -
SAKA (INDONESIA-PANGKAH) LTD
MAINTENANCE
Created by :
Hana Gerhana
o EMERGENCY GENERATOR
o PRODUCE WATER TREATMENT
o CALORIFIER
o SWRO / SERVICE WATER REVERSE OSMOSIS
o ELECTROCHLORINATION
o STP
Knowledge of SHUTDOWN SYSTEM – APPLICABLE WITH PROCCESS
 USD / UNIT SHUTDOWN
 PSD / PLANT OR PROCCESS SHUTDOWN
 ESD / EMERGENCY SHUTDOWN
 FIRE AND GAS SYSTEM
Knowledge of Safety System Of Work - SSOW / PTW
 PROCEDURE AND TYPES OF PERMITS AND EXPLAINATION :
o BLUE – COLD WORK PERMIT
o YELLOW – POTENTIAL SPARK PERMIT
o RED – HOT WORK PERMIT
o WHITE – ROUTINE JOB PERMIT
o GREEN – CONFINED SPACE PERMIT / CERTIFICATE
o BLACK – BREAKING CONTAIMEND
o ISLOATION
o JSA / RISK ASSESMENT
o TOOL BOX MEETING
 OCCUPTIONAL SAFETY
o MINIMUM REQ PPE
o SPECIAL PPE – WORKING AT HEIGHT
 PROCCESS SAFETY
o SOC
o STOP CARD
o SCE
o PSV / PRV
o FLARE SYSTEM
Knowledge of FIELD DEVICES
 SENSORS
o TEMEPERATURE
o PRESSURE
o FLOW
o LEVEL
 TRANSMITTERS – T-P-F-L
 CONTROLLERS T-P-F-L
 ASSESMENT OFFSHORE INSTRUMENT -
SAKA (INDONESIA-PANGKAH) LTD
MAINTENANCE
Created by :
Hana Gerhana
 CONTROL VALVE
o POSITIONER
o PLUG – QUICK ACTION, LINEAR AND EQUAL PRESENTAGE
o STEM
o ACTUATOR
o BONET , SEAT, GLAND PACKING
 UNIT STANDAR INSTUMENTATIONS
o AMPERE
o VOLTAGE
o PNEUMATIC
 STANDART TOOLS
o HART COM, PROFI BUS , FIELD BUS
o BENDER TUBING ( 1/8”, 3/8” , ½” )
 PERFORM / PROCEDURE CALIBRATION, PM AND CM
o WO
o PREPARE ALL DOCS – DATA SHEET, P&ID, LOOP DIGRAM, CAUSE AND EFFECT MATRIX
o TOOL BOX MEETING
o LIASE COMMUNICATION WITH CCRO

Knowledge of CONTROL SYSTEM

 PLC AND SAFETY PLC - SIL
o ARCHITECTURE
 POWER SUPPLY
 CPU / CONTROLLER
 I/O MUDULE, ANALOG AND DIGITAL
 REDUNDANCE
o PROGRAMS
 LOGICAL GATE
 LADDER DIAGRAM (MINIMUM)
 DIAGNOSTICS
 ONLINE MONITORING
 UPLOAD / DOWNLOAD
 DCS
o ARCHITEURE
 SAKA (INDONESIA-PANGKAH) LTD
ASSESMENT OFFSHORE INSTRUMENT -
MAINTENANCE
Created by :
Hana Gerhana
o FLOW ARCHITEURE
 FIELD DEVICES
 CONTROLLER - SYSTEM CABINET
 I/O MODULE - MARSHALING CABINET
 FDM
 HMI / MONITOR
 KVM – KEYBOARD VIDEO MOUSE

OBJECTIVES SCORE COMMENT / RESULTS INTERVIEWER BY :

PFD – Proccess Flow
Diagram , P&ID , LOOP
DIAGRAM
SHUTDOWN SYSTEM –
APPLICABLE WITH ROCCESS
Safety System Of Work -
SSOW / PTW
FIELD DEVICES

CONTROL SYSTEM