f o r

g n
esi
f D
s o n d
i c a
g
a s
Singapore PPVCi n Project
B t ur )
e c A
Th u f a fM
CASE
M a n STUDY
l y (D
m b y
s eby e m
s
A Singaporec Pte Ltda d
Dragages A
A
BC
 f o r
Dragages Singapore PPVC Experience
ig n
e s
D
Crowne Plaza Hotel Extension Woodlands Nursing Home Clement Canopy

o f d
c s a n
s i n g
B a r i
e c t u A )
Th u f a
Steel PPVC (Completed)
fM Hybrid PPVC (Completed)

n (D 9 storey nursing home, Concrete PPVC (Completed)

a
10 storey hotel, 252 PPVC modules

y
343 PPVC modules 40 storey residential (505 units),

M b l 1,866 PPVC modules

m
Park Colonial, Woodleigh
m y
Garden Residences, Serangoon Perumal Residences

s e e
A s a d
A c
A
BC
Concrete PPVC (On-going) Concrete PPVC (On-going) Concrete PPVC (On-going)
6 blocks, 14-15-16 storey apartments 5 blocks, 15 storey apartments 1 tower 23 storey residential (116 units)
(837 units), (613 units), 1 tower 18 storey service apartment (240 units)
2,514 PPVC modules 2,012 PPVC modules 680 PPVC modules
 f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M l y
CLEMENT
s e m b
e m y
A s a d
c
CANOPY C A
A
B
 f o r
THE CLEMENT CANOPY @ CLEMENTI
ig n AVENUE 1
e s
f D
s o n d
i c g a
a s i n
B t ur )
e c A
Th u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
 f o r
OUTLINES g n
e si
fD
s o n d
1. PROJECT
i c OVERVIEW
g a
a s i n
B
2. PROJECT
t ur )
e c A
Th CHARACTERICTICS
u f a fM /
a n FEATURES (D
DESIGN
M b l y
3. MODULESe PRODUCTIONm m y &
s s d e
LAUNCHING A c a
A
A
4. Q&A BC
 f o r
Channel 5 News on 27th June
ig n 2019
e s
f D
s o n d
i c g a
a s i n
B t ur )
e c A
Th u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
 f o r
1. Project Overview - Location
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
1. Project Overview- Project Data
ig n
e s
D
2 Towers
(40 Storeys)
o f d
505 Units
c s a n
s i n g
100% RC PPVC
a
PPVC Building ur
World’s TallestB
i
e c t A )
Th Weight : 31 u
Max Module
f a
tonnes
fM
a n (D
l y
1866 Modules
M b y
2 nos. 48T Capacity Crane
e m e m
s s d
A c a
A
A
BC
 f o r
1. Project Overview- Contract Data
ig n
e s
f D
o d
Contract Sum S$149,331,580.00

c s a n
Contract Period
s i n g
Thirty-six (36) months

B a ri
u
Commencement Date 1 June 2016
e c t A )
Th Date ufa
Completion 31 May 2019
f M
Form of Contract a
n REDAS Design(and,D
y
rd

l
3 Edition,
M b
October 2010
y
e m e m
Liquidated Damages
s s
S$38,000 per day
d
A c a
A
A
BC
 f o r
SHOWFLAT LAUNCHED – Living
ig n Room
e s
f D
s o n d
i c g a
a s i n
B t ur )
e c A
Th u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
 f o r
SHOWFLAT LAUNCHED – Living
ig n Room
e s
f D
s o n d
i c g a
a s i n
B t ur )
e c A
Th u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
 f o r
SHOWFLAT LAUNCHED - Kitchen
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
g n
esi
f D
s o n d
i c g a
a s i n
B t ur )
e c A
Th
2. Project
f a
Characteristics/
u f M
a n
Design Features (D
M b l y
m m y
s e e
A s a d
A c
A
BC
 f o r
g n
1ST Sty Plan
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
14
 f o r
g n
e si
f D
s o n d
i c g a
s
a i n
B t ur )
h e
Family Pool, Island pool, Kid’s Pool
c A
Private Dining & GYM
T u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
1ST Sty Plan
15
 f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he
Entertainment & Study Room, Reading Lounge
c A
T u f a fM
a n (D
M bly
y
Waterfall Pods

e m e m
s s d
A c a
A
C A
B
1ST Sty Plan
16
 f o r
3rd Sty Plan
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
POOL & POOL DECKS
17
 f o r
3rd Sty Plan
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
LAP POOL
18
 f o r
2. Characteristics of the Proposed
ig n System
e s
6 Sided RC PPVC Module
f D RC PPVC Modules

o d
– Pre-finished in the factory

n
RC Walls

s a
Following Requirements of

c
– Comprises 90mm

i g
COP on Buildability 2015

s
thick walls located on
two long sides of

B a r i n
u
modules This PPVC system
e c t A )
Th
developed by Dragages
Floor slab
–Comprises 130mm
u f a fM
Singapore is particularly

n D
suited for highrise

a (
thick RC floor slabs

y
building projects as it

M l
spanning across the

b
provides robustness on

y
shorter span of

m
modules on beams. the structure and

s e e menhanced durability.
Balcony and AC

A s a d
c
Ledge
- Balcony/AC slab will
A
A
be cantilever

Ceiling
– RC ceiling flat slab of
70mm thick is provided
BC
 f o r
2. Ceiling Height
ig n
e s
f D
With 3.15 m floor to floor height, a maximum clear height of 2.790 m is

o d
achievable.

c s a n
s i n g
B a r i
e c t u A )
Th u f a f M
a n (D
M b l y
m m y
s e e
2790
A s a d
A c
A
BC
20
Characteristics of the proposed system
 f o r
2. 2D Typical Floor Plan (Block
ig n 1)
e s
f D
s o n d
i c g a
a s i n
B t ur )
e c A
Th u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
21
 f o r
2. 3D VIEW (Typical Floor) n
s ig
D e
o f d
cs a n
s i n g
B a ri
e c t u A )
T h f a M
n u D f
a y (
M bl
m m y
s e e
A s a d
A c
C A
B
22
 f o r
n
2. Modular Design for 3 Bedroom Unit
ig
e s
Area: 92 sqm (990 sqft)
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
y
Structural Wall can be

e m m
shorten to allow for partition
e
s s d
that can be hack in future
A c a
A
A
PPVC WALL SYSTEM 200mm (90/20/90) THK

B C EXTERNAL RC WALL – CAST IN SITU

PARTY WALLS: 75-100mm THK drywall/PC

panel/Precision blockwall

23
 f o r
n
2. Modular Design for 3 Bedroom Unit
ig
e s
Area: 92 sqm (990 sqft)
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a f M
a n (D • Type 3BRY – 3 Bedroom unit

M bl y • 4 nos. of PPVC

m m y
s e e
A s a d
A c
A
BC
24
 f o r
g n
BIM Coordination e si
D
of
of M&E services in
a typical residential s n d
i c g a
unit s a i n
B t ur )
•
e
for sanitaryhpipe
Vertical stacks are used
c A
T u f a fM
• Connection of vertical
a n (D
pipes is done using
M bl y
y
Hubless C.I. pipe fittings
or uPVC loose socket
e m e m
fittings.
s s d
• Only water distribution
A c a
pipe cross between
A
modules
C A
• Electrical cable can
cross between modules B
using junction boxes

25
 f o r
2. Modules Typical M&E Services
ig n
e s
f D
s o n d
i c g a
a s i n
B t ur )
e c A
Th u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
26
 f o r
n
2. BIM Coordination of PPVC joints and finishes

sig
Cast in situ

e
PPVC to PPVC Casted joints to corridor
D
joints <20% Finishes

f
be finished on

o d
Cast on site site installed
site

c s a n
s i n g
B a ri
e c t u A )
T h f a M
n u D f
a y (
M bl
m m y
s e e
A s a d
A c
C A
B
 f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
3. Carcass & Fit Up Factory
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
31
 f o r
3. Carcass Production & Launching
g n
si
Fit out Factory - Tuas, Singapore

e
RC Carcass Factory – Senai, Malaysia

f D
s o n d
i c g a
a s i n
B t ur )
he c A
T a


f M
Area=3680m2

u f
 Area=8360m2  3 Production lines

n (D
 3 Production lines  96 modules capacity

a
 Production: 7-8 modules/day

y
 Production:12 modules/day

M bl
m m y
e e
Clementi Ave 1, Site

s s d
A c a
A
C A
B
 2-48 tonnes Tower Crane
 7 day cycle/floor
Transport via low-bed trailer
 o r
f Arial View
3. RC Carcass Fabrication Yard –
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 – r2D Casting
3. RC Carcass Fabrication Yard o
n f
s ig
D e
o f d
cs a n
s i n g
B a ri
e c t u )
A STAGE ( Cast
STAGE (T h f a M Floor Slab)
f
2ND
u
1ST Cast
Wall Horizontally)
a n (D
M bl y
m m y
s e e
A s a d
A c
A
BC
3RD STAGE (Cast Top Slab)
 o r
f Finishing & Delivery
3. RC Carcass Fabrication Yard –
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
3. Tuas Fit-Out Factory g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
14 m
a n (D
height
M bl y
m m y
s e e
A s a d
A c
C A
B30.5 m
width
Internal Factory space of 30.5 meters width, 108 meters length and
14m clear height enable PPVC module to fit in up to 96 modules
 3. Tuas Fit-out Yard f o r
g n
• Total Area = 3680m2
e si
• Production Lines = 3 lines
f D
• o
Storage Capacity = 96 modules
s n d
•
i c g a
Gantry Crane : 2 nos 30 T + 2 nos 20 T (synchronized)
a s i n
•
B r
Production Capacity = 12 modules/day
t u )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bly
m m y
s e e
A s a d
A c
PPVC carcass arrived at Tuas

C A
B
Unloading and Transferring the PPVC to the
allocated position before survey inspection
 3. Tuas Fitout Yard f o r
g n
e si
PPVC installed in
f D
position replicating the
s o n d
actual position on site
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B Proper Access to Modules

Trial Stacking of PPVC Module

 o r
f Installation
3. Tuas Fitout Yard – M&E Services
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
3. Tuas Fitout Yard –Partition Installation
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
Blockwall Installation

M bl y
m m y
s e e
A s a d
A c
C A
B
Water-proofing application and ponding test at all
wet area such as bathroom, kitchen and balcony
 3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
Balcony Railing Installation

C A
B
Installation of window and door frames

43
3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B Internal wall skim coat

44
 f o r
3. Tuas Fitout Yard –Partition Installation
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bly
m m y
s e e
A s a d
A c
C A
Installation of drywall partition frames and
B Drywall Partition
moisture resistance board to bedroom w/ Insulation
 3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
As a d
A c
C A
B
Wall tile installation at kitchen Bathroom wall and floor tiles

46
 3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n
Plywood installation prior timber parquet
(D
M bl y
m m y
s e e
A s a d
A c
C A
B Internal finishing- Timber Parquet Flooring
installation at bedroom
Timber parquet dry lay before installation
 3. Tuas Fitout Yard f o r
g n
si
Survey marking inside each PPVC mordule M&E 1st Fix above ceiling level

D e
o f d
c s a n
s i n g
B a ri
e c t u A )
T h f a M
n u D f
a y (
M bl
m m y
s e e
A s a d
A c
C A
B
Living room floor tiling installation
 3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
Wall sealer painting

A s a d
A c
C A
B
Apply water-proofing on top of PPVC
 f o r
3. Tuas Fitout Yard
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
Internal finishing – Wardrobe, Bathroom Vanity and
B
Kitchen carcass
 f o r
3. Tuas Fitout Yard
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
e
Bedroom wardrobe carcass

s s d e
A c a
A
C A
B
Kitchen Carcass including solid surface
 3. Tuas Fitout Yard f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
Quality check on internal wall All internal carcass to provide protection
 3. Tuas Fitout Yard f o r
g n
si
Bedroom Full height window frame and glass

D e
o f d
c s a n
s i n g
B a ri
e c t u A )
T h f a M
External water tightness testing using recycle water

n u D f
a y (
M bl
m m y
s e e
A s a d
A c
C A
B
3. Tuas Fitout Yard f o r
g n
si
PPVC Modules that are ready to deliver to site will be fully protected.

e
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
g n
3. Tuas Fitout Yard
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
PPVC Module load up to the trailer to be delivered to Clementi site
55
The Clement Canopy Site f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o
3. Block 1: 7 days Installation cycle r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o
3. Block 2: 7 days Installation cycle r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
n
4.6 PRODUCTION - METHOD

g
PPVC Lifting

e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
 f o r
n
4.6 PRODUCTION - METHOD

g
PPVC Lifting

e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
4. Launching Modules At
f o r
Site
ig n
4.3 PPVC Modules Installation
s
4.3.3 Clement Canopy Time Lapse Video

D e
o f d
c s a n
s i n g
B a r i
e c t u A )
Th u f a fM
a n (D
M b l y
m m y
s e e
A s a d
A c
A
BC
 f o r
g n
e si
f D
s o n d
i c g a
a s i n
B t ur )
he c A
T u f a fM
a n (D
M bl y
m m y
s e e
A s a d
A c
C A
B
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