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GB Service Manual BST10
GB Service Manual BST10
SERVICE MANUAL
9.133.463
0/3
BST 10 Service manual
contents
1 - Theory
Components location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 1
Operation instructions summary . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 2
Meaning of the LEDs (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 3
Meaning of the LEDs (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 4
Floor space requirements and specifications . . . . . . . . . . . . . . . . . .1 / 5
Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 6
Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 7
Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 8
Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 10
2 - Adjustments
Mechanical
Bins clutch drive toothed belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 1
Bins clutch drive toothed belt replacement and positioning . . . . . . . . . . . . .2 / 2
Electrical
P.C. boards addressing (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . . .2 / 3
Setting specific to interleave sheet (insert) . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 4
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 5
Pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 7
Delivery cell sensitivity threshold adjustment . . . . . . . . . . . . . . . . . . . . . . .2 / 8
3 - Trouble shooting
Check panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 1
Back-up battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 2
Double sheet feed detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 3
Ghost double sheet feeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 4
Loading trays lifting cells disturbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 5
Matching towers and jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 6
Picking of the sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 7
Vacuum and pressure levels at turbine(s) intake - output . . . . . . . . . . . . . . .3 / 8
Poor sheets picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 9
4 - Parts list
5 - Diagrams
Block diagram (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 2
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 3
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 4
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 5
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 6
Wiring: looms 5/ 7
Wiring: looms 5/ 8
Wiring (BST 10d) 5 / 9
5 / 10
Interlock / power enable circuit (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 11
. . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 12
Interlock loop in main towers (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 13
Interlock loop in additional tower (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . .5 / 14
Finishing attachments drive board (CFS 3 and 4) . . . . . . . . . . . . . . . . . . . . .5 / 15
Empty cell principle diagram and component location . . . . . . . . . . . . . . . . . .5 / 16
Set output detector 5 / 17
PWM + DAC principle diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 18
PWM DAC PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 19
PWM +POW main motor power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 20
Slave logic PCB 5 / 21
BIG-PL principle diagram (pages 1/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 22
BIG-PL principle diagram (pages 2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 23
BIG-PL principle diagram (pages 3/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 24
BIG-PL component location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 25
1 - Theory
Components location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 1
Hardware history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 10
1
August 2006
Rear - side guide
TOWER LEFT SIDE
Conveyer locking
achnowledgment switch
DMC ( double / missfeed )
one of identical 10 boards.
Emergency stop
LEFT
Local processor 1
( BPL )
( lifting lowering ) 1
Keyboard
1
Pot ( interval
Main motor and between sets )
turbines control 1
( PWM DAC )
Slave logic 1
RIGHT
( PL )
1
Master board
IR tachodisc cell
Power to air valves
Power to bin
1
( slave )
clutches ( slave )
Collating line
split-up = CUT Slave logic
(DUAL) ( DMC )
Main Motor Assy
Connector
to BDF Keyboard power supply
Attachments control
Brushless
( power intermediate )
turbines
Transfo CFS/4
Left output
enable - ignore 5V/12V chopped power board
Main motor drive
(DUAL) ( with 2A fuse )
( PWM - POW )
Umbilical cord from Power interrupt ( with relays )
Power inlet
next tower or last
tower terminal plug Power ON / OFF
Fuses
R.F. filter
R
Date: Index
Nov. 2000
1/1
Multi-tower switch-on EMERGENCY NOTSTOP Collator is inhibited blinking " SECU " is
STOP
displayed and an acoustic signal beeps at knob actuated.
- No matter how many bins are used, every tower
must be switched on. (Same warnings for 5 seconds when conveyer door is
- Start with highest rank tower, end with first one ARRET open, terminal plug is missing)
NOODSTOP D'URGENCE
The display disappears after a while but the LED’s of keys
Red Green start and stop flash alternatingly.
Led blinks during calibration Stop Run Run is inhibited until bins are selected.
Run is inhibited if any DMC error detector cell
Push on / push off key Miss and double sheet feed Warnings (in selected batch of bins) requires dust removal or is
on: BELT is displayed detector automatic calibration blacked out or is defective.
CALIBR. JAM • Jam CELL DIRTY would be displayed.
green LED lits in start key (first set stops for visual check)
MISS • Miss Press key " STOP " to reset.
Up to 5 bins selectable. DOUBLE • Double (blinking = detector switched off)
Green LED on: bin(s) is (are) excluded Conveyer on/off EMPTY • Empty (+ display of tower and bin #)
Green and red LED’s blinking: excl. bin(s) Manual set finish
is (are) in the selected bins batch EXCL. MOT AIR
Bin(s) exclusion and counter increment
Display: left #: exclusion step (1 - 5)
and skipping 9 steps available display: = SUC
right #: number of excluded bin(s)
OUT: overflow + clear - Air level adjust. mode 9 steps available display: =BLO
Conveying speed adjust mode
Instructions confirmation
CAL + collator stop = stop for set checking - Logo or are for suction or blowing.
CLEAR 4 5 6 Suction / blowing level
MOT = speed discrepancy (th oretical - practical) Instructions cancellation - Left digit is tower rank or all towers if "A".
increase / decrease
EMPT = empty bin lifting trial - Press keys 0 or "CLEAR" to change.
Each tower is separately adjustable.
¥ Lifting / lowering of selected bin when collator ¥ Tray lifting / lowering 0 1 2 3 - Right digit is SUC / BLO level.
in standby ¥ conveyer speed increase / decrease Instantaneous sets/hour display - Unless selected differently, suction and blower levels be
¥ Conveyer speed incr/decr. when collators runs ¥ Search for the rank of the tower (collator running) - 3 and 2 to approximately suit offset A4 80gsm.
to be adjusted in SUC / BLO mode
Display: left digit Automatic interleaving - Conveyer speed for insert can be adjusted
Counter reset
SELECT PRESET OVERL every x number of sets. separately from that for collated sheets as required.
Note Software 6.08 (see history sheets)
- Vacuum level can be automatically switched
- Start is inhibited at no bins selected Bins selection Overlaps (7 steps)
to full power for heavy inserts.
(but next keys are operational) - Inserts must be loaded in bin next to last one.
Preset of the quantity TOTAL INSERT SKIP - Insert comes first
- LED on: quantity is preset of sets to collate Tower splitting into sub collators
PREF. PROG (useful for sets with few sheets) 30 mm overlapping between lead edge of each
- LED blinks: preset number of sets is collated. sheet, unless different step is selected.
8 collating modes PROGRAM Programs scan / select Display is expressed in mm.
Collator is stopped, total production is displayed
Automatic skip to next group of bins at first empty
Successively: TURB - COPY COMB - MARY Program position JUMP CLEAR
bin in previous group.
- CUT - db-C - STOP - ACC (A= automatic use)
"BAD" is displayed for any absurd request.
Cancellation of the contents
Automatic selection of adjacent of displayed program
Jump from one program to Maximum rythm is automatically restricted to
loaded bins only SUC= 3, BLO= 2
another (program scrolling) the highest value compatible with a safe
SPEED= SP3
finishing process on the attachment selected
At the end the system stops or automatically Collating rythm by key: ACC
returns to the first entered program. • fully C.C.W.
min rythm = max. interval R
Date: Index
Nov. 2000
A B C
All instructions entered into memory are saved • Fully clockwise 10 SUMMARY OF THE D E F
BST OPERATION INSTRUCTIONS
at collator switched off, program step included. max rythm = min interval 10d
Supersedes: Superseded by: Drawing ref.:
E
DAC = Digital Analog Conveyer
PL = Local Processing
PWM = Pulse Width Modulation
ON = 5V Keyboard
a
b
c ON = 24V
No meaning
ON = 12V
d Reset
Main motor and Master board
turbines control Slave power
( PWM DAC ) to air valves
Slave logic Slave power
( Air valves ) to bin clutches
ON = 5V
ON = 24V
Motor speed cut
regulation unit ON = 5V
PWM POW
Slave logic
( DMC + bin
clutches )
"ON" during jog pulse
1
1
CFS/3 Attachments control
1
2,5 A
1
1/3
LEDs facing each bin. On Blinking
2. Miss ( y e l l o w ) Sheet misfeed Sheet from corresponding bin is either too short,
or too transparent or was fed askew
3. Double ( y e l l o w ) Double sheet feed Material opaque to I.R. beam
WARNINGS
SET COUNTER / PRESET + QTY
SECU : emergency or guards
Blinking red indicates that the
JAM : jam at exit
collating rythm is being restricted
BAD DATA : wrong data
to a limit compatible with the
¥ ¥ EMPT : empty
attachment selected by
ENTER 7 8 9 CAL : stop for check
means of key "PREF"
CELL : 4 successive sets missings
DISPLAY: MOT : wrong speed
¥ Total of sets ACC : attachments not ready:
CLEAR 4 5 6
¥Selected bins — Unit switched off
¥ Preset number of sets — Stop or emergency stop
¥ Sheets overlap ( in mm ) — Perspex covers missing or lifted
¥Warnings 0 1 2 3 — Handwheel engaged
— Transfer or delivery tray missing
— TD trolley fully down
"ON" when a batch of sets is preset *
Blinks when preset is satisfied — TR chips collector missing
* TOTAL INSERT SKIP — Umbilical cord un plugged
No meaning
PROGRAM
from default setting (30) *
"ON" in step TURBO "ON" when interleaving is required *
Blinks for (BST10d)
R
Date: Suffix
Feb. 2003
MEANING OF THE VARIOUS LED’S
BST10 BEDEUTUNG DER LAMPEN
SIGNIFICATION DES DELs
Supersedes: Superseded by: Drawing ref.:
1/4
R dual exit
AF: Blue
Specifications Finished booklet ( mm / " )
Heigth Weight Power Noise
H he Gewicht Nennleist. L rm Lp(A)
Hauteur : Poids Puissance Bruit
Minimum Maximum
BSTD 10 : 2,00 m 352 kg 1600W 63,8 dB(A) 520 = 20 1/2"
320 =
TD-T BST-d10 117 = 4,61" 12 1/2"
5
0,4
0,3
Mirror 9582579-AF
0,75 + TD-T
5
Max.
9583008 -AF 9590964 9583006-AF
200 = 8"
200 = 8"
AGR-T calendar option (no Hohner)
0,79 0,57 0,32
9590860
20
AGR-T 340 =
117 = 4,61"
13 3/4"
00
0,71 BST-10 -X
9584045-AF Deliv. Max: 230
tray
min : 80
450 = 17 3/4"
1,68 The maximum stitched thickness is 6,35 mm = 1/4"
0,71 0,93 The thickness is restricted to a maximum of
+/- 22 sheets 80 gsm when the set is subsequently folded
AGR-T PA-S-T 100 = 4"
BST-10 -X
0,71 9585062 -AF
Delivery conveyer 340 =
13 3/4" 117 = 4,61"
3,65 *
250 = 9,84"
BST- d10 BST- d10 BST- d10 BST- d10 BST- d10
41-50 31-40 21-30 11-20 1-10 AGR-T
C-C/JOG-T Deliv. 0,71
Mirror 9582581-AF 9582580-AF 9582580-AF 9582580-AF 9582579-AF 9584045-AF tray
9583027-AF
1,70
2,61
3,52
4,45
Software history
Number on chip’s sticker: December 1998
Standard fitment
one time prom
DMC ( ROM )
of BST10
PWM DAC
MASTER
SL. DMC
9421547
9421549
9421552
9421548
9421550
9421237
SL. PL
Corresponding noticeable change
BPL
from S.N. TAG to S.N.
02.01.4.0273 - 02.01.4.0298 3.5 1.4 1.4 1.4 1.3 5.2 - No risk of bugs at emergency stop actuation anymore
No combining with
older eproms permitted
02.01.4.0299 39 02.01.4.0421 3.6 1.5* 1.5* 1.4 1.4 5.2 - Remedy to occasional untimed collating from additional
tower(s) resulting in jams and/or fautly sets at the exit.
Except machines # 254, 259, 262, 263 - Availability of a stationary sheet picking-separation
268, 272.
mode to watch the actual action of the air on the sheets
To combine towers of different in any bin. ( How to use on separate sheet. )
generations, the full upgrading - Different bug removed from insert mode + speed change
of the oldest one is required.
( when used in combination with longs overlaps ).
- Slight change in skip mode when a preset batch of sets
* Not compatible with slave boards of is selected. ( Different scrolling of the groups of bins. )
towers with S.N. lower than 02.01.4.0248 - Sheet missfeeds or phantom double feed at full collating
rythm eliminated.
- No longer display SECU + inhibit at machine start.
( sequential bin trays lifting eliminates voltage drops )
- Bin exclusion procedure improved.
- Easier ream height setting. ( 3 mm lower than the top )
- Display "UPGRADE SOFT S.L." + collator disable when
addressing is wrong.
02.01.4.0422 41 02.01.4.0439 3.6 1.5 1.5 1.4 1.4 5.3 New DMC ROM matching the sensitivity of the DMC
flat lens emitter, remedy to occasional inconsistant
DMC ( ROM )
02.01.4.0440 42 02.01.4.1003 3.7 1.5 1.6 1.4 1.4 5.3 - The sequential opening of the bin air valves allows for the
picking of the heaviest sheets in maximal size from every
bin.
0 = main Yes - Average paper picked at lower turbine levels, ➞ less noise,
1 = addit. Can not operate without less double feeds. Default settings: SUCT.: 3 BLOW: 2
each other neither in - Minor operation and service facilities.
first tower nor in Multi tower mixing 3.6 x 3.7: upgrade tower(s) 3.6 to 3.7
additional towers if any
(Slave PL 1.5 to 1.6 only if old additional)
SL. DMC
9421969
9421970
9421923
9421548
9421550
9421695
ED
SL. PL
ANG
CH
BPL
UN
02.01.4.1004 46 02.01.4.1829 4.6 2.2 2.1 1.4 1.4 5.3 - Remedy to unexpected ignorance of a tower by the
software in turbo mode only. (S.L. DMC 2.2)
Simultaneously. - BST10 compatible with UT-T
n.b. two dozens of towers of this Main and
and additionnal
additionnal towers
towers - Delayed finishing (more pages than bins) selectable by
batch are upgraded to 5.0 to need to be at same software level means of the 6th dipswitch on the master CPU board of
feed a BDF (compact Bourg a single tower.
Document Finishing unit.) - Mirror mode
- Starting with the same machine #, the interlock loop becomes
effective i.e. no power enable unless CN7 terminals 3 and 10
being bridged.
- Message "UPGRADE SOFT SLAVE" no longer available.
1/6
R
Software history
August 2000
Number on chip’s sticker: Please Disregard june issue
Standard fitment
one time prom
DMC ( ROM )
of BST10
PWM DAC
MASTER
SL. DMC
9421969
9421970
9421923
9421548
9421550
9421695
ED
SL. PL
ANG
CH
BPL
from S.N. TAG to S.N. UN
02.01.4.1004 46 02.01.4.1829 4.6 2.2 2.1 1.4 1.4 5.3 - Remedy to unexpected ignorance of a tower by the
software in turbo mode only. (S.L. DMC 2.2).
Simultaneously. - BST10 compatible with UT-T.
n.b. two dozens of towers of this
Main and
and additionnal
additionnal towers
towers - Delayed finishing (more pages than bins) selectable by
batch are upgraded to 5.0 to
need to be at same software level means of the 6th dipswitch on the master CPU board of
feed a BDF (compact Bourg
Document Finishing unit.) a single tower.
- Mirror mode
- Starting with the same machine #, the interlock loop becomes
effective i.e. no power enable unless CN7 terminals 3 and 10
being bridged.
DMC ( ROM ) - Message "UPGRADE SOFT SLAVE" no longer available.
PWM DAC
MASTER
ED
SL. DMC
9422299
9421970
9421923
9421548
9421550
9421695
NG ED
SL. PL
A NG
CH A
UN CH
BPL
UN
02.01.4.1830 50 02.01.4.1955 5.0 2.2 2.1 1.4 1.4 5.3 - BST10 is BDF compatible.
- BST10 is marrying station compatible (station has own
TO MAKE "COMB" AND "MARY" WORK
ON THIS BATCH OF MACHINES , THE version 1 micro).
RETROFIT OF KIT 9.590.983 IS n.b. in sets marrying mode, insert, skip turbo and combi
REQUIRED. (SEE TB 00.02.01) are disabled.
- Delayed finishing mode in "C/C JOG", "AGR-T" or "BDF"
is accessible from keyboard. "COMB" in display.
- BST10 no longer subject to jerky feeding in insert mode.
- BST10 is not compatible with UT-T.
02.01.4.1956 — and up 5.2 2.2 2.1 1.4 1.4 5.3 - Faster working of BST + BDF
- At "Comb" selection (key "ACC"), ˙ BAD DATA ¨ would
be displayed if any of the next features were selected:
"Insert", "Skip", "Turbo", "Jump", "Excl", "Marrying table"
MASTER
02 = Main CD
TECHNICIAN
PWM DAC
OPERATOR
04 = Main CD DUAL
SL. DMC
9422503
9422502
9421970
9421923
9421548
9421550
9421695
12 = Addit. CD ED
SL. PL
34 = Main L.H. CD UN
02.02.4.2316 and up 1.01 6.01 6.0 6.0 1.4 1.4 5.3 - Same software for BST10 and BST10d.
- COMB mode also for multi-towers.
- Availability of automatic feed jumping from a bin getting
empty to the next one (db-C).
- Optional shorter restart procedure after feed error.
(Applicable when T attachments follow the BST10).
- BST10 is compatible with UT-T-S (USA only).
- Bug removed from collating mode "A".
- Aggregate sets counter and reset available again.
- Inter tower synchronisation operational.
1/7
R
Software history
Standard fitment of BST10 MAIN January 2003
from S.N. TAG to S.N. ADDITIONAL This list supersedes any previous one
02.01.4.1830 50 02.01.4.1955 5.0 2.2 2.1 1.4 1.4 5.3 - BST10 is BDF compatible.
- BST10 is marrying station compatible (station has own
TO MAKE "COMB" AND "MARY" WORK
ON THIS BATCH OF MACHINES , THE version 1 micro).
RETROFIT OF KIT 9.590.983 IS n.b. in sets marrying mode, insert, skip turbo and combi
REQUIRED. (SEE TB 00.02.01) are disabled.
- Delayed finishing mode in "C/C JOG", "AGR-T" or "BDF"
is accessible from keyboard. "COMB" in display.
- BST10 no longer subject to jerky feeding in insert mode.
- BST10 is not compatible with UT-T.
02.01.4.1858 — and up - BST10 is fitted with interface kit to BDF as a standard (RS232).
02.01.4.1956 — and up 5.2 2.2 2.1 1.4 1.4 5.3 - Faster working of BST + BDF
- At "Comb" selection (key "ACC"), ˙ BAD DATA ¨ would
be displayed if any of the next features were selected:
"Insert", "Skip", "Turbo", "Jump", "Excl", "Marrying table"
PWM DAC
OPERATOR
see 12 = Addit. CD
SL. DMC
9422503
9422502
9422464
9422465
9421548
9421550
9421695
02.02.4.2449 1.01 6.01 6.0 6.0 1.4 1.4 5.3 - Same software for BST10 and BST10d.
02.02.4.2316
- COMB mode effective for multi-towers as well.
n.b. half a dozen - Availability of automatic feed jumping from a bin getting
of towers of this empty to the next one (db-C).
batch are - Optional shorter restart procedure after feed error.
upgraded to 6.05. (Applicable for T attachments downstreams-not for BDF).
- BST10 is compatible with UT-T-S (USA only).
- Bug removed from collating mode "A".
NOT - Aggregate sets counter and reset available again.
COMPATIBLE - Inter tower synchronisation operational.
- Optional in-built rear jogger is no longer supported.
SLAVE. DMC
DMC ( ROM )
MASTER
TECHNICIAN
SLAVE. PL
PWM DAC
OPERATOR
9422598
9422597
9422599
9422600
9421548
9421550
9421695
ED
A NG
CH
BPL
UN
02.02.4.2450 02.02.4.2462 1.05 6.05 6.05 6.05 1.4 1.4 5.3 Solution to possible:
- Stops for no reason. (was premature)
- Erroneous process of 1rst set with cover from
Simultaneously spare bin.
and on each tower - Erroneous process of 1rst set in marrying mode.
- Wrong set count in marrying mode.
Retrofit kit 3.6 to 6.06: 9590508 (suitable up to BST 50)
02.02.4.2463 1+2 02.12.4.2752 1.05 6.05 6.05 6.05 1.4 1.4 5.3 Improved groundings and renovated wiring to prevent
machine jams because of software, when running to
nb. 30 towers were upgraded
the left.
to 6.06 before leaving the
n.b. enough kits 9590601 have been sent to all of you
factory
to retrofit your DUAL exit collators where requested
02.04.4.2753 02.12.4.2882 1.06 6.06 6.06 6.06 1.4 1.4 5.3 Solution to:
- Machine stops for no reason (TB #1 March 2002).
- Jerky sheet feeds.
- Overlap 200 restricted to 15 sheets/set.
- Air level control inhibit after cut
- useless energizing of lowest 2 valve solenoids after "STOP"
No single exit tower ever with 6.06 - Sporadic missfeeds from upper bins
nb. A dozen towers were upgraded (1,2,3 / 11,12,13 / 21,22,23)
to 6.07 before leaving the - Retrofit kit 6.05 6.06: 9.591.052 (up to BST50)
factory Steps "short" and "long" added in menu "PREF".
1/8
R
Software history
Standard fitment of BST10 MAIN August 2006
from S.N. TAG to S.N. ADDITIONAL This list supersedes any previous one
SLAVE. DMC
DMC ( ROM )
MASTER
TECHNICIAN
SLAVE. PL
PWM DAC
OPERATOR
9422598
9422597
9422599
9422600
9421548
9421550
9421695
D
GE
HAN
BPL
U NC
02.04.4.2883 8 and up 1.07 6.07 6.06 6.06 1.4 1.4 5.3 - › air levels (default; SUCT. = 8 / Blow = 2)
02.04.2.3165 18 Improvement:
1.07 6.08 6.06 6.06 1.4 1.4 5.3
02.04.3.3171 and up After Jam or Emergency while pushing Start button,
02.04.4.3172 the BST will not need a reboot any more.
NOTE:
After counter reset, the values for air level (8-2) should
be entered manually
1/9
HARDWARE HISTORY OF THE SUCTION TOWERS
Main Dual
Main LH Dual CD
(2) DISCONTINUED
Significant Remanufacturing
for model can be considered
identification but beware of LH master additional(s) RH master
deltime and cost (kit 9590982 Between 0 (BST 20d)
included) and 3 (BST 50d)
Please note that the BST-N (U.I. touch screen) collator model is differently controlled. February 2003
Absolutely no intermix with any of above described models is possible.
BST 10 Service manual
2 - Adjustments
Mechanical
Electrical
Pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 7
2
January 2003
Bins clutch drive toothed belt tension.
- Insufficient tension can result in sheet missfeeds. (in upper bins first)
Quick check:
- Select first bin only
- Set conveyer speed and suction level to maximum. - Turn the rythm
potentiometer to minimum.
- Poor sheet feed within the first five cycles is a sign that toothed belt requires
retensioning.
From
bin #10
To
bin #1
Unstretched
5 mm
Stretched
Top view
Plate (2)
belt
Tilt adjust
washer
Thickest point
belt
Front view
4 4
Bin 1 -11 3
2
3
2 Bin 6 - 16 D.M.C.
ON
ON
1 1
21 - 31 - 41 26 - 36 - 46
4 4
3 3
Bin 2 - 12 2 2 Bin 7 -17
ON
ON
1 1
22 - 32 - 42 27 - 37 - 47
4
4 4 4 3
3 3 3
Bin 3 - 13 2 2 Bin 8 - 18 2 2
ON
ON
ON
1
1 1 1
23 - 33 - 43 28 - 38 - 48
4 4
3 3
Bin 4 - 14 2 2 Bin 9 - 19
ON
ON
1 1
24 - 34 - 44 29 - 39 - 49
4 4
3 3
Bin 5 - 15 2 2 Bin 10 - 20
ON
ON
1 1
25 - 35 - 45 30 - 40 - 50 MASTER
CPU BOARD
1
1
Left end master tower
Right end or stand alone master tower
1
3 3
4 4 Default air levels
1
5 5
6 6 8 2 6.07 and up
7 7 3 2 up to 6.06
8
1
8
No stop after DMC cal (faster)
Stop after DMC cal (safer)
valves
DMC Dirty cell revealer disabled Faster start
DMC Dirty cell revealer enabled mode (no
NOT USED reading before
each run)
9 1 Conveyer speed separately adjustable
10 2 for insert sheet and collated sheets.
11 3
12 4 Same conveyer speed for insert
13 5 and other sheets.
See
14 6 page
15 7 Split vacuum levels.
16 8 - collated sheets: adjustable 2/4
- insert: maximum level
clutches
Same vacuum level for insert
POWER and collated sheets
SLAVE
DMC cell dirty report over NSTH 60 (flat lens)
DMC cell dirty report over NSTH 25 (old style)
1 2 3 4
Operator Technician
SINGLE FOUR
14 14
15 TOWER 15 TOWERS
16 16
14 TWO 14 FIVE
15 TOWERS 15 TOWERS
16 16
Revision January 2003: Default air levels controlled by the shifting to the right of 4th dipswitch
are increased from 5 & 5 to 8 & 2 (soft 6.07 and vacuum self regulating flap valve)
2/3
Setting specific to interleave sheet (insert)
PURPOSE To pick and transfer properly the insert sheets when they differ perceptibly
(onion skin or self copying or card board) from the sheets of the set.
When starting the job there is a twin calibration (one on the insert and another
one on the job to be collated).
(2) VACUUM
• Switch OFF the collator.
• Slide DIP switch # 11 to the right (ON).
• Switch on the collator.
• Define the job (key “SELECT” and “ENTER”).
• Leave the default air levels (or select different ones, operator manual page 5)
• Depress key “INSERT” and determine the frequency of the interleave by means
of the numerical keyboard.(operator manual page 10)
May 2002
2/4
BST10 Turbine Speed Range Arrangement
Purpose:To distribute the total speed range equally amongst the 9 steps
available to the operator on the keyboard.
Preliminaries:
- Disconnect the flexible hose from the intake of the inner suction turbine.
- Mask the vacuum self regulation flap valve.
- Select the DC.Volt range of a multimeter.
- Connect its negative lead to test point # 2 of the PWM-DAC PC board
(see illustration) page 2/6
- Select = air mode ( key "AIR" ).
- Select the highest level for the suction turbine by means
of key # 6 on control panel. 3
- Select the blower MODE with key # 2 and reduce level to with key
- Press "ENTER"
- Run through check panel procedure of page 3/1 up to step 12 "TURB" and push "ENTER" .
- Press key # 1 to start the turbine of first tower ( Key #2 for turbine tower #2, etc... )
Adjustments:
Inner turbine
- Connect positive lead to test point TP3 to trim the inner turbine (suction)
- Turn trimpot 2 for a reading of 7,5V – 0,01V.
* - Obturate the air intake .
- Turn turbine internal speed adjustment trimpot ccw up to turbine maximum speed,
turn it cw, until you hear it slowing down. Turn 1/8-turn backwards, (ccw ).
Outer turbine
- Decrease suction level to and increase blowing level to by
means of the keys # 3 and # 6 of the keyboard.
- Put positive lead to test point TP 4 and turn trimpot 1 for a reading of 7,5V – 0,01V.
* - Obturate the air intake of the outer turbine and proceed like for the inner turbine.
- Restore the tower to an operating condition.
At this point, a more accurate method is available to those having an electronic pressure
* cell such as 9.923.964 available. 3
- Select by means of key
- Obturate the air intake but provide for a thoroughfare for the pipe of the gauge.
- Turn the turbine internal speed adjustment trimpot for a reading of 350 mm water column.
- Increase the suction to , the reading should raise at least to 700.
- If not, go back to and readjust.
- n.b. This method better ensures that the air levels be absolutely identical in all the
towers of a collating line which is particularily important for sets made from more
than 10 sheets, or while using the feature "copy" with thinner sets.
2/5
PWM DAC PWM = Pulse Width Modulation
DAC = Digital Analog Converter
EMERGENCY NOTSTOP
STOP
POT 2 ARRET
NOODSTOP D’URGENCE
SUCTION
1
TP3
9421548
POT 1
TP4 CALIBR. JAM
MISS
BLOWING DOUBLE
EMPTY
21
h
P
/a
bm
ra
m
m
H
2
o
m
XAL
m
gH
nO
1P
t
se
ot
+
LED ( - )Depression
SET COUNTER / PRESET + QTY
¥
hP
a/
m
ba
r
m
m
2
H
o
m
m
H
g
O
n
P
1
ENTER 7 8 9
te
sto
( + ) Pressure
CLEAR 4 5 6
0 1 2 3
Cap n¡6 is to drill to
connect the pipe of the
pressure gauge 6
SELECT PRESET OVERL
7
PREF PROG.
9
PROGRAM
Vacuum self
regulating
flap valve
JUMP CLEAR
SPEED
ADJUSTMENT
TRIMPOT
POWER
SLAVE
ON
1 2 3 4
OFF
9422608
0203-128
TACO 0v
TRIMPOT
– 1m s
Untrimmed
1
Trimmed 1
valves 1
Tachodisc
1
clutches
2/7
☞ Switch off n.b.
power / open the door / rock change over switch to technician / switch on power again
To check LH master tower, enter cut 0 in RH master tower
13 1 2
¥ ☞ E ***
(technician
eprom version)
S**
☞
To escape from procedure, switch off power /
rock change over switch to operator again /
switch on power Operator mode 6.01
4 5 ☞
☞E ***
Blinking + Steady *
☞PROG
☞
PROG
☞ PROG
BST 10 6
☞E
7
S **
Service manual S SCROLL
Check control
☞ PROG
8 9 MASTER
☞E CPU
BOARD
☞ PROG
10
☞E
☞ PROG
11
☞E R
EMERGENCY NOTSTOP
STOP
ARRET
NOODSTOP D’URGENCE
13 DISPLAY
E ***
19 18
Delivery cell
sensitivity
*
threshold
adjustment
P
200 0
Preliminaries
Ascertain that emitter 13 and receiver 18
are clear from paper dust and not illuminated
by intense incident light.
2/8
This page is intentionally left blank
2/9
BST 10 Service manual
3 - Trouble shooting
Check panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 1
Back-up battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 2
3
January 2003
☞ START /open the door / keep key R depressed and rock change over switch to technician
n.b. To check LH master tower, first enter cut 0 in RH master tower
13 1 2 S **
¥ ☞E *** S Scroll
(technician
eprom version)
S**
☞ BOARD
To escape from procedure, keep key R depressed CPU
rock change over switch to operator mode 6.06
again.
4 5 ☞
☞E ***
Blinking + Steady *
6 7
3. Reset of operator aggregate output counter. ☞E Change
over
Technician
R
(sets x 1000)
Reminder: when this counter exceeds 1 million it is ☞ PROG
8 9
time for routine maintenance, each start of the collator
is delayed by some 30 seconds TECH blinks and a
☞E Dip
switches
beep remind the operator to call for service.
4. CAdence= rythm. ☞ PROG
10
5. Between 1 and 220 according to the ☞E Operator
position of P. (1 for P fully clockwise)
6. Bin trays running in mode.
7. Number of liftings / lowerings.
☞ PROG
11
Technician
☞E
1.07
8. Access to collator self test mode
9. Self test is running.
10. Dip switches effectiveness check. ☞ PROG
12 Key in the tower # to start with Change
Any change-over must change the display
11. No display when all "EMPTY" cells are blacked out.
☞E over R
Technician
Beep + display of "EMPTY" to the contrary.
Continuous beep, no display at output cell blacked out. ☞ PROG
14
12. Turbine board adjustment mode. ☞E 15
☞E 19 MISS
PROG *
☞E
24 JUMP CLEAR
BST10 d
Their number is displayed.
Their frequency is adjustable by means of knob P.
☞E All divertors are
alternatingly activated (DUAL exit)
and deactivated
23. dISt: distance.
Inter tower timing (see service manual).
☞ PROG ToollessTrouble
☞E All conveyers are shooting AID
24. Left hand digit : tower rank. activated alternatingly From S.N.02.xx.4.2883
Right hand 2 digits : reference number. in both directions
25. For manufacturing purpose only. ☞ PROG
3
onwards.
(Wiring check)
☞E January 2003
3/1
TECHNICAL BULLETIN: #2 ABOUT: ENCLOS:
TECHNISCHES RUNDSCHREIBEN: Aug. 02 BETRIFFT: TOWERS ANLAGE:
BULLETIN TECHNIQUE: CONCERNE: ANNEXE:
BST 10 / BT 12
Trouble shooting
BOARD
CPU
THIS BLINKING
COULD APPEAR IN VARTA
Ni MH 3/V 110H
THE VICINITY OF A 3,6 V 100 mAh
MOBILE PHONE Part # 9199585
RELAY ANTENNA AS
WELL
R
Reset R*
Beware of machine
location at installation
time or when moving it Master C.P.U.
board
f i ed b
A.M. er t i
C
c.p. bourg S. A.
N. V.
ISO 9001
3/2
BST 10 Trouble shooting
Bin is selected
0 Sheet missfeed
T1
BS Double sheet feed
Bin is empty
1
ON
Errors (M + D) detector
OFF
*
P
TO
TS
NO
Y T
NC REE
GE ARNC
1 ER GE
Thin sheets
EMOP UR
ST D’
OP
Double
ST
OD
NO
detectors needs to be
1
active.
IMPORTANT
Notwithstanding the double sheet feed detector being switched off, ** the tower may stop
collating and have one of the double feed warning LEDs illuminated for a set having
actually one sheet in excess.
Reminder:
Each sheet picking is simultaneously inspected according to two different parameters to check
whether there is a twin sheet feed or not.
1. Measure of the opacity of the sheet(s) and comparison with the reference opacity
memorized during the calibration process individually for each selected bin.
2. Measure of the time the beam is interrupted by the sheet(s) and comparison with the
reference time memorized during the calibration process individually for each selected bin.
This detects sheets being dragged by the precedent one. The reason may be inadequate
separation air blast or poor valve tightness.
Method 2 is not skipped at toggle switch in OFF ** position.
- The link between what an observer notices and the origin of the fault is not very
clear.
Possible reason:
A short delay in the feed of one ( or several ) sheet(s) can be responsible for this
anomaly.
This overtime is detected by the double sheet feed detector and wrongly considered as a
double sheet
The easiest way to evidence a poor valve closing is to hold a sheet by hand
during the collating process. The collator detects and stops for this sheet
missfeed and all its trays are brought down.
Watch carefully if any pile upper sheet sticks to the belts. Where this hapens,
the valve is likely to work wrong.
Reminder
The loading trays lifting sensor detects infra-red light and stops the raising whenever the ream
of sheets is high enough to be sucked through the punched belts.
Disturbing outside light may thus anticipate the tray stopping instruction and create undesirable
sheet missfeeds and associated collating interruptions.
Remedy:
Dim the interfering light source where possible, or turn the collator loading side in the shadow.
3/5
TECHNICAL BULLETIN: ABOUT: ENCLOS:
TECHNICHES RUNDSCHREIBEN: 96-08-02 BETRIFFT: TOWER ANLAGE: 0
BULLETIN TECHNIQUE: CONCERNE: ANNEXE:
MATCHING TOWERS
AND JOGGERS BT12 BST10
BT-J OK OK *
C-C/JOG ** OK
Inbuilt JOG — OPTION
(Up to S.N. 02.02.4.2315)
* Set separation yet feasable loading the last sheet of the set perpendicularily
to the other sheets where possible (l max: 320mm).
BT / BST
3/6
TECHNICAL BULLETIN: #6 ABOUT: ENCLOS:
TECHNISCHES RUNDSCHREIBEN: Oct.01 BETRIFFT: BST 10 ANLAGE:
BULLETIN TECHNIQUE: CONCERNE: ANNEXE:
to by means of
LE
HO
IMPORTANT :
• The speed of the turbines (and associated pressure and vacuum) is closely
depending from its supply voltage.
• Beware from :
- The wiring of the primary of the transformer (at installation)
- Mains voltage drops or surges during collating
They result in remarkable differences in vacuum.
f i ed b
er t i
C
c.p. bourg S. A.
N. V. A.M. BST D 061
ISO 9001
3/7
Trouble shooting (BST 10 (d)): oH
mm
rab
m/a
Ph
2
m m
gH
nO
1P
t
se
ot
+
hP
a/m
ba r
mm
H
o
2
mm
Hg
O
n
P
1
te
sto
+
( + ) Pressure
ø4.2 mm
Cap n¡6 is to drill to connect the
pipe of the pressure gauge 6
f i ed b
er t i
C
c.p. bourg S. A.
N. V.
ISO 9001
3/8
TECHNICAL BULLETIN: #6 ABOUT: ENCLOS:
TECHNISCHES RUNDSCHREIBEN: Jan. 02 BETRIFFT: BST 10 ANLAGE:
BULLETIN TECHNIQUE: CONCERNE: ANNEXE:
TROUBLE SHOOTING
0
T1
BS
OP
NOTST
ENCY ARRET
1 ENCE
EMERG
STOP D’URG
STOP
NOOD
f i ed b
A.M. er t i
C
c.p. bourg S. A.
N. V.
ISO 9001
3/9
BST 10 (d* / CD*) Service manual
4 - Parts list
Contents Page
IMPORTANT: Since end 2001 our Towers are painted in two different colours.
- This involves that the colour of some spare parts (the visible ones)
needs to be specified at the time of your purchase order.
- Our computer rejects any number of painted part not followed either by:
“X” for TEXTURED MAT QHARTZ XEROX WHITE
4
”AF” for SMOOTH MAT RAL 5008 BLUE.
- Unless you add “X” or “AF” to the number of the part you order, at least
specify the colour.
Rev. October 2003
1 9216744 L.H. side panel
2 9216738 Loading tray (plate)
3 9402322 Rear + side guide magnetic (BST10d)
TOWER LEFT SIDE 4 9151108 Brushless turbines
12 5 9121671 Plug (for cord)
1 9421533 Terminal plug (BST10)
9422454 Terminal plug (BST10d)
11 6 9124019 (10A) Fuses
2 9124008 (4A)
10 7 9201696 Distance piece
M 8 9199762 Foot
9 9121193* CN7 receptacle
9421887* Plug
Page 18 10 9412589 Front door assy (CD / dual)
Page 15 1
ON
6 1
8 9139095
ON OFF
2
7
8
9421787 board assy ( short switch lever )
10 9421296 R
Empty
cell emitter T1
0
BS
BS
T1
1
P
STO
NOT
ET
NCY
ARRCE
1 RGE
GEN
EMEP
D’UR
10
STO
OP
DST
NOO
e 1
EME
STO RGE
NOO
P
DST
NCY
OP
NOT
STO
P
D’UR ARR
GEN ET
CE
receiver
1
9431631 ( assy ) 1
11
R
Date: Index
March 2000 A B C
ILLUSTRATED SPARE PARTS LIST
BST 10 DOUBLE / MISSFEED + EMPTY BIN + TRAY
D
10d HEIGHT CELLS
Supersedes: Superseded by: Drawing ref.:
2
4/2
1
Right
2
3
4
Main
5
7
6 8
1 9260790
9
2 9421888
3 9260831 ( 2x )
10
4 9150059
13 5 9121088
Right
6 9166003
0
T1
BS
11 1
EME
RGE
STOP
NCY
NOTS
D’UR
GEN
TOP
CE
ARRE
T
7 9212719
Left NOO
P
DSTO
8 9212718
12 1
14
1
9 9166020
10 9221970
1
Dual exit 1
c.
p.
bo
ur
g
N.
A.
S. V.
11 9240181 ( 2x )
1
1
12 9221059
1
13 9221969
15 1
1 14 9401836
15 9126059
16 16 9210079
38 17 9400543
17
37
19 9220759
19 20 20 9212644
24
21 21 9410808
22 22 9127001
25 23 9220758
28 24 9166015
25 9210062
26 22 26 9166014
27
23 28 9220757
29 9431140 29 9260030
30 30 9157003
9431058
31 9431060
32 9260020
31 36
32 37 9222357
38 9222358
R
Date: Index
April 2001 A B C
ILLUSTRATED SPARE PARTS LIST F
BST 10 SET EXIT + REAR JOGGER
Applicable to all models of
Supersedes: Superseded by: Drawing ref.:
suction tower (L.H. exit incl.) 3
4/3
12
11
10
1 9151055 8
9151082 set of brushes 7
9431144
2 9217003
3 9199360
4 9213245
5 9213949
6 9126062
7 9221959
8 9175027
9 9116012
10 9412001
11 9221961
12 9240174 1
90v DC
300w
2700 t/m
3
0
T1
BS
2
TOP
NOTS
Y T
E
GENC ARRE
1 GENC
EMER
STOP D'UR
P
DSTO
NOO
5
4
1
1
6
1
R
Date: Index
Sept. 2002 A B C
BST 10 ILLUSTRATED SPARE PARTS LIST
10d MAIN DRIVE MOTOR
Supersedes: Superseded by: Drawing ref.:
4B 4
4/4
17 12 (10A)
2 10
16
13 (4A)
15
1
14 (10A)
11
5 1
-
J2
+
-
+
V
3 242030V0V
22220V0V
20120V0V
4 12100V0V
0V0V
N
190VV
A
R
C
E
904V5V
0V
9120073
no longer
4/5
available
6
use blue
cable shoe
9121310
0
T1
BS
1
EMER
GENC
Y
NOTS
ARRE
ENCE
TOP
T
8
7
STOP D'URG
STOP
NOOD
1 9401481
1
9
1
2 9421663
1
11 9120141
Index A: # 3 9120073 no longer available
1
1
5 9103020 (ASTEC 5v/12v) 12 9124019
Date: Index
1
Sept. 2001 A B
9422406 (BST 10d) 14 9124019
7 9431195 (PWM - POW) 15 9164024 BST 10 ILLUSTRATED SPARE PARTS LIST
8 9182038 16 9146185 10d BOTTOM ELECTRICAL COMPARTMENT
Supersedes: Superseded by: Drawing ref.:
9 9121404 (Socket) 17 9169907 5
1 n.b roller 9060207 do not pass
A + B + C + D + items 39 - 47 - 48 - 49: over pressed bearings 41
common to MAIN and ADD 42
13 43
Side
cover
A
40
14 C B
C
37 39
2 17
36 B 44
Side 51
cover Detail
drawing ref.3 E
45
E
D Side
D
1
18 A cover
2
46
48
Detail
4/6
3 6
drawing ref.3 47
49
33 4 37 9219739
5
7 DUAL 38 9219621
39 9402321 (3x)
34 10
38 EXIT Left 40 9126350 (2x)
15 9 8
41 9413230 (Assy)
14
11 SINGLE Right
Right
42 9431867 (Assy)
43 9413228 (Assy)
35
EXIT 44 9413231 (Assy)
50
Side 45 9202511
17 13 12 Dual exit
cover 46 9175040
1 9260971
9412303 Main 47 9222416 48
2 9175001 Main 48 9126129 (3x)
9
3 9200550 49 9126351 (2x)
4 9401456 (4x) 18 50 9126361 (2x)
8 51 9137021 (2x)
5 9190560 (4x)
6 9260827 13 9430994 (em.) 36 Index K: Correction of the item 48
33 9260617
7 9175003 14 9260293 Index
34 9260292 R
Date:
8 9221982 (Pulley) 15 9412033 (BST10) October 2002
35 9200341 J K C
9 9175001 (Bearing) 9412590 (BST10 CD)
10 9221984 16
36 9216740 10 ILLUSTRATED SPARE PARTS LIST
BST 10d D E F
11 9126169 17 9222008 9411527 (3x) DELIVERY UNIT MAIN TOWER G H I
12 9221985 18 9431617 (rec.) (screw + nut incl.) Supersedes: Superseded by: Drawing ref.:
6J 6
1 9219703-x
2 9260293
3 9260292
4 9260617
5 9200341 1
2
6 9402321
7 9222281
8 9413308 (ASSY)
9 9422254 Left 3
10 9126162 Detail
11 9402871 drawing
8 4
12 9219714-x ref. 11
13 9222407
14 9175040 5
9
15 9202511 17
16 9260971 Detail 6
7 16
17 9175001 drawing
1 ref. 3
4/7
Right
15
Left
14
10
13 12
¥ Conveyor 9413307
11 ¥ Output block 9431887-X
R
Date: Index
¥ April 2001 B C
¥ ILLUSTRATED SPARE PARTS LIST D E F
BST 10d DELIVERY UNIT ASSEMBLY L.H. G H I
Supersedes: Superseded by: Drawing ref.:
¥ In retrofit kit form: 9590982 7
1 9172172 (2x) 12 9219621-X
12 13 15 16 Same as main
2 9260799 (2x) 13 9413589 (Assy)
14 9403438 drawing ref. 6
3 9222298 (2x) 17
4 9166094 (2x) 15 9260799 (2x) 14 20
5 9201893 16 9412444 (2x) 19
6 9140002 18
7 9117013 (4x) Belts see
8 9175081 (2x) drawing ref. 6
9 9261080 (2x)
10 9412006 (2x) 2
11 9126171 belts (2x) 3
1
Same as 4
drawing ref. 6 9 5
21
8 6 Left
22
4/8
Same as
7 drawing Right
9412034 assy ref. 6
ADD
10
R
Date: Index
B C April 2001
10
BST10d
D E F
ILLUSTRATED SPARE PARTS LIST
See also Inter tower conveyer DELIVERY UNIT (ADDITIONAL) G H I
drawing ref.9 and 6 detail see drawing ref.10
Supersedes: Superseded by: Drawing ref.:
10 7 bis
1 9199759 (2x)
2 9401542
10 x top of bin
9402226 (BST10 CD)
9412046 assy
3 9166094 (2x BST 10)
9412476 assy (CD) 15
9166062 (1x BST 10 CD)
4 9175081 1
5 9261080 (2x BST 10 CD) 5
4
6 9201221 3
9201255 (BST10 CD) 5
7 9200932 4
9201258 (BST10 CD)
8 6
9 5
9201893 (BST10 CD) 4
3 CD
10
11 9172172 2
12 See 7
13 9222298 (2x) drawing ref.18 (pg 4/20)
14 9260799 (2x) Twin wheels
15 9199761 for CD
16 9216792 (long)
17 9216793 (short)
18 9260798
19 9126154
20 9166214 ¥
CD
10 x bottom
BS
T1
of bin
0
13
11x
19
11
18
14
20
15 9261037 (4x) 18
3 22
16 9202421
23
17 9413229
8
18 9230354
4 / 10
19 9166055
19
5 20 9219402
21 9202402
7
6 22 9202413
23 9202412
9 24 9261324
25 9140007 24
26 9136068
25
1 9200570 26
2 9200559 Left
Belts
3 9260791 see drawing ref. 6
4 9166212 BS
T 10
Right
5 9200558 EMERGE
STOP
NCY
Right Main Items 10 to 26 valid for MAIN and (ADD see drawing ref. 7bis)
NOODST NOTSTO
OP P
D’URGEN
ARRET
CE
18
3 17
1
8 12
2
4/
3
CD: x 4
1 4 8
11 9175003 bearing
1 9260799 12 9126165
2 2 9222298 13 9260847
12 3 9166214 spring 14 9200670
16 4 9260678 9201802 (CD)
5 9166014 spring 15 9221984
15 6 9260782 16 9126171
7 9175001 bearing 17 9200682
9117003 circlips 9201801 (CD)
8 9216977 18 9412054
9 9200676 9412787 (CD)
9 9201803 (CD) 19 9412055
10 9260827 9412788 (CD)
R
Date: Index
April 2002
13 10 NOT COMPATIBLE WITH A B C
EMERGE
STOP
NCY
NOTSTO
CE
ARRET
D’URGEN
P
Tower 1
BS
T1
0
EMERGE
STOP
NCY
NOTSTO
CE
ARRET
D’URGEN
P
OP
NOODST OP
NOODST
3 9172172
1
1
5
1
1
*
0
T1
BS
A.
S. V.
N.
A.
S. V.
1
urg N.
1
. bo P urg
c.p NOTSTO . bo
c.p
1
NCY
EMERGE CE
ARRET
STOP
D’URGEN
OP
1 NOODST
5 9260798
1
1
1
1
1
2
1
6 9201800 1
1
1
1
c.p
. bo
urg
A.
S. V.
N.
1
7 9413303 1
9413313 (L.H.)
1
8 9175003
* 3
L.H. exit
1
9 9261221
10 9126352 7
9126353
11 9126162
*(L.H.)
12 9260847
*(L.H.)
13 9261019
14 9201936
4 / 12
15 9222340
16 9126350
Right
17 9222281 (L.H.)
* 14
11
L.H. exit only Left
17
8 10 16
12 15
9
16 7
18
6
0
T1
BS
TOP
NOTS
Y T
GENC ARRE
1 ENCE
EMER
STOP D’URG
STOP
NOOD
14 10
1
CD -
Dual
1
X
MA
12
1
11 13
Index J: › Item 17 / 21 Added + update of the assy (CD and Dual)
R
Date: Index
October 2003
J B C
10 ILLUSTRATED SPARE PARTS LIST D E F
BST 10 CD
10 Dual SHEETS PICK UP DEVICE (ONE/BIN) G H I
Assy. part #: 9432329 (CD and Dual) Supersedes: Superseded by: Drawing ref.:
9431103 old style 12 I 12
4 / 13
8 1
1 9136068
2
2 9221956
3 9412112
4 9127043 3
5 9165107
6 9060234
7 9421510 (see page 1)
4
8 9199448
9 9413883
7 5
4
er
ow
v e prd
a
Sl boa
0
T1
BS
STOP
NOT
ET
NCY
ARRCE
1 RGE
GEN
EME
STOP D'UR
P
DSTO
NOO
6
1
1
9
R
Date: Index
October 2003 A B C
BST 10 ILLUSTRATED SPARE PARTS LIST D E F
10d SUCTION CONTROL AIR VALVE
Supersedes: Superseded by: Drawing ref.:
13
4 / 14
2 11 12
1
13
3
10
0
1 T1 14
BS
4 NO
TS
TO
P
Y
NC T
GE REE
ER ARNC
EMOP
ST GE
UR
D’
2
OP
ST
OD
NO
15
T1
BS
3
P
TO
TS
16
NO
5 4
E
EMOP
RG
EN
CY
T
REE
ARNC
E
8
ST RG
D’U
OP
ST
OD
NO
5
7
ou
rg
N.
A.
S. V.
16
Page 1 6 6
c.p
. b
9
8
9
17
10
1 9401476
19 2 9115010
18 3 9190458
4 9216809
Page 1
5 9146068
6 9421499
7 9421498
8 9146126
LH Addit. Addit. RH
9 9146127
10 9199431
11 9199432
12 9260495
13 9166111
14 9199607
1
¥ 16 9146066
RH 9139435
10
1
1
17 9139095
1
Addit. 9139436 18 9421746
1
LH / RH 9139495 19 9102087
1
10 d
1
Addit. 9139496
1 Index C: item 19 added
1
R
Date: Index
Dec. 2001 A B C
BST 10 ILLUSTRATED PARTS LIST
10d DOOR
Drawing ref.:
Supersedes: Superseded by:
14 B 14
4 / 15
BST10-d Green LED
Red LED
Label instead of screened plate
From S.N. 02.01.4.1985 onwarads 9146260 Switch for
Bourg Suction Tower
1 9146262 Green cap only
BST10-d
2 9130073 Green LED
3 9146261 Red cap only
BOURG COLLATOR 4 9130016 Red led
B o u r g S u c t i o n T o we r 5 9146323 Grey cap (2 holes)
6 9146006 Emergency stop knob
6 7 7 9146068 Emergency stop switch
B OUR G COLLA TOR 8 9146266 Grey cap (1 hole)
STOP 9 9146267 Grey cap (no hole)
3
EMERGENCY
STOP
NOTSTOP 10 9130023 1 digit display
11 9146126 Knob
1
12 9146127 White cap for knob
9 13 9162034 Potentiometer
CALIBR. JAM
MISS
DOUBLE 4
EMPTY
14 9422249 PCB assy (with components) since S.N. 02.01.4.1579
Screened plate
2 8 Caution: does not fit previous model of door
BST 10
Supersedes:
STOP
4 / 16
E D
CLEAR 4 5 6
E D
Superseded by:
0 1 2 3
1 9146105 Green button (LED included)
CONTROL PANEL
R S
28 mm
SELECT TOTAL PRESET INSERT OVERL. SKIP
3 9146219 Red button (LED included)
4 9130074 Red led
P E
PREF. PROG
5 9146227 Grey button (for 2 LEDs - old style)
2 8 Up to S.N. 02.01.4.1578 6 9146006 Emergency stop knob
R
PROGRAM
S U
7 9146068 Emergency stop switch
JUMP CLEAR
8 9146192 Grey button (for 1 LED - old style)
Date:
Drawing ref.:
EMERGENCY NOTSTOP
STOP
9 9146191 Grey button (without LED - old style)
June 2000
10
ARRET
10 9130023 1 digit display
NOODSTOP D’URGENCE
11 9146126 Knob
12 9146127 White cap for knob
11 12 13 13 9162034 Potentiometer
14bis
A B
Index
2
11
6 13
12
10
14
1 8
2
16
15
5
3
4
0
T1
BS
TOP
NOTS
Y T
GENC ARRE
1 ENCE
EMER
STOP D’URG
STOP
NOOD
1
Index E: Item #21 added
1 R
Date: Index
1
February 2003 A B C
ILLUSTRATED SPARE PARTS LIST
BST 10 LOADING TRAY LIFTING /
D E
10d LOWERING DEVICE
Supersedes: Superseded by: Drawing ref.:
15
4 / 17
O
1 15 16 B
S
O
L
E
14 T
E
7 17
2
8 18
6 13
1
F
9
1
OF
ON
1
12
OFF
3 ON
4
10
4 / 18
1
1
1
1 7003046000 (3x)
2 7003034000 (3x)
5 3 9199740 (4x)
0
BS
T1
4 9421678
5 9431057 (assembly)
9151101 (motor only)
9120027 (capacitor 2 F)
6 9104034 (2x)
7 9401669
8 7007121000 11
9 9217200
10 9124029 (0.5A) Jogger unit assembly option 9.583.026
11 9421679 Suitable for R.H. main towers up to S.N. 02.02.4.2315
12 9146200 Index D: change of items # 18.
Date:
R Index
13 9146206 Dec. 2000
14 9200992 A B C
BST 10
ILLUSTRATED PARTS LIST D
15 9260292 IN BUILT JOGGER
16 9108029 10cd (UPSIDE / DOWN RECEPTION)
OFF
ON
bin X (mm)
7
1 3
2 0
3 0
4 0
8 5 0
6 0
7 0
8 0
2 9 0
1
10 5
Drop shutter
( for lightest sheets
in mixed stock )
10
0
T1
BS
MORE
BLAST
1
9
STOP
NOT
ET
NCY
ARRCE
1 RGE
GEN
EME
STOP D’UR
P
DSTO
NOO
LESS
1
BLAST
1
1
Starting with TAG 6 (S.N. xxxx.4.2803)
Index B: specific position of 9 onto 8
R
Date: Index
July 2002 A B
BST 10 ILLUSTRATED SPARE PARTS LIST
10d TOP SHEET SEPARATION / AIR BLAST
Supersedes: Superseded by: Drawing ref.:
A 17
4 / 19
1 9216953
2 9412521
3 9190437 belt
4 9221954
5 9260783 2
9412272
6 9175081
7 9135004
8 9412108
9 9200734
10 9175040 1
11 9260843 13
12 9117011
13 9126150
14 9137021
15 9240174 Turn notch down
16 9412109 assy
17 9421497 assy
18 9221961
3
4
5 16
6 14 13
6
7 Clutch
17 8
9
11
9
15
10
18
12
R
Date: Index
december 1999 A B C
D E
BST 10
ILLUSTRATED SPARE PARTS LIST
10d BELT TRANSMISSION
Supersedes: Superseded by: Drawing ref.:
18
4 / 20
Index BST (10d / CD)
Illustrated Illustrated
Part # Page Item Recom. Part # Page Item Recom.
17/10/03
4 / 21
Index BST (10d / CD)
Illustrated Illustrated
Part # Page Item Recom. Part # Page Item Recom.
9146126 14 8 9166111 14 13
9146126 14bis 11 9166164 15 9
9146127 14bis 12 9166210 15 7
9146127 14bis 12 9166212 9 4
9146127 14 9 9166214 8 20
9146185 1 13 2 9166214 10 3
9146185 5 16 9166252 9 11 DUAL
9146191 14bis 9 9167004 5 4
9146192 14bis 8 9169087 1 F
9146200 16 12 9169907 1 F
9146206 16 13 9169907 5 17
9146219 14bis 3 9172171 15 18
9146227 14bis 5 9172172 8 11
9146251 2 1 9172172 11 3 DUAL
9146252 2 2 9172172 7bis 1
9146260 14bis 9175001 6 2
9146261 14bis 3 9175001 6 9
9146262 14bis 1 9175001 10 7
9146266 14bis 8 9175001 7 17 DUAL
9146267 14bis 9 9175003 6 7
9146323 14bis 5 9175003 10 11
9150015 9 6 2 9175003 11 8 DUAL
9150015 15 2 9175027 4 8
9150046 1 11 2 9175040 18 10
9150059 3 4 9175040 6 46 DUAL
9151055 4 1 9175040 7 14 DUAL
9151082 4 1 9175081 8 4
9151101 16 5 9175081 18 6
9151108 1 4 1 9175081 7bis 8
9157003 3 30 9178006 1 14
9162034 14bis 13 9182038 5 8
9162034 14bis 13 9190009 17 10
9164024 5 15 9190099 15 15
9165004 12 10 9190437 18 3
9165020 12 12 9190458 14 3
9166003 3 6 9190560 6 5
9166014 3 26 9190560 12 18
9166014 10 5 9190561 15 14
9166015 3 24 9199360 4 3
9166020 3 9 5 9199431 14 10
9166055 9 19 DUAL 9199432 14 11
9166062 8 3 9199448 13 8
9166094 8 3 9199585 1 K
9166094 7bis 4 9199607 14 14
9166094 7bis 19 DUAL 9199740 16 3
17/10/03
4 / 22
Index BST (10d / CD)
Illustrated Illustrated
Part # Page Item Recom. Part # Page Item Recom.
9199759 8 1 9212644 3 20
9199761 8 15 9212718 3 8
9199762 1 8 9212719 3 7
9200341 6 35 9213245 4 4
9200341 7 5 DUAL 9213949 4 5
9200550 6 3 9216701 15 3
9200551 15 8 9216710 15 13
9200558 9 5 9216712 15 6
9200559 9 2 9216738 1 2
9200570 9 1 9216740 6 36
9200582 12 19 9216744 1 1
9200599 9 9 9216792 8 16
9200658 12 9 BST 10 9216793 8 17
9200670 10 14 9216809 14 4
9200676 10 9 9216953 18 1
9200682 10 17 9216977 10 8
9200734 18 9 9217003 4 2
9200884 17 8 DUAL 9219402 9 20 DUAL
9200932 8 7 9219621 6 38 DUAL
9200992 16 14 9219739 6 37 DUAL
9201221 8 6 9220757 3 28
9201222 8 9 9220758 3 23
9201255 8 6 9220759 3 19
9201258 8 7 9221059 3 12
9201696 1 7 9221794 17 21
9201800 11 6 DUAL 9221954 18 4
9201801 10 17 9221956 13 2
9201802 10 14 9221959 4 7
9201803 10 9 9221961 18 18
9201893 8 9 9221961 4 11
9201893 7bis 5 9221969 3 13
9201936 11 14 DUAL 9221970 3 10
9202402 9 21 DUAL 9221982 6 8
9202412 9 23 DUAL 9221984 6 10
9202413 9 22 DUAL 9221984 10 15
9202420 9 13 DUAL 9221985 6 12
9202421 9 16 DUAL 9222008 6 17
9202425 7bis 17 DUAL 9222281 7 7 DUAL
9202511 6 45 DUAL 9222281 11 17 DUAL
9202511 7 15 DUAL 9222298 8 13
9202957 17 6 9222298 10 2
9210062 3 25 9222298 11 2 DUAL
9210079 3 16 9222298 7bis 3
9211816 9 8 9222340 11 15 DUAL
9211816 12 7 9222357 3 37
17/10/03
4 / 23
Index BST (10d / CD)
Illustrated Illustrated
Part # Page Item Recom. Part # Page Item Recom.
17/10/03
4 / 24
Index BST (10d / CD)
Illustrated Illustrated
Part # Page Item Recom. Part # Page Item Recom.
17/10/03
4 / 25
Index BST (10d / CD)
Illustrated Illustrated
Part # Page Item Recom. Part # Page Item Recom.
4 / 26 17/10/03
This page is intentionally left blank
4 / 27
BST 10 Service manual
5 - Diagrams
5
November 2001
This page is intentionally left blank
5/1
Main tower only DOOR The interconnection of master
Rear
jog
Collating rythm
adjustment pot 1
Keyboard Delivery: * board(s) with slave boards of
additional towers is depending
Jam microswitch upon the choice made by the
Finishing Attachments operator for the split-up of the
Side jog
attachments control 2 collating line (board cut 19 )
Stitch CFS/3 - 4 3 Cell
Stop Master
Conveyer
Interlock
Emergency
1
Feed belt R L clutch
+ DAC
9 clutches Flap solenoid
1
+
1
10 1
2
L R clutch Tray limit Ream
1 Lamps switches level cell
7 16
1
Stop
8 Stop BOTTOM COMPARTMENT
1 4 K3
13
Interlock loop 12V/5V 40W
12 5
14 Power enable chopped
to logic 15 Blower Suction
17
3
24V 14
230V
19 15
120V
18
19V 90V
16
Secondary Primary R
Date: Index
DMC : Double + Missfeed Detection Feb. 2000
A B C
Transformer 17
BLP : Big Local Processor D
PWM: Pulse Width Modulator Index D: extension
BST10 (d) BLOCK DIAGRAM
DAC : Digital / Analog Converter to BST10 d Supersedes: Superseded by: Drawing ref.:
C
CFS : Contr le des Fonctions de Sortie = Finishing Attachments Control
DAC = Digital Analog Conveyer BST10 1/2
PL = Local Processing
PWM = Pulse Width Modulation
ON = 5V
a
CON13/1 b
c
ON = 24V
CON14/1
No meaning
ON = 12V ¥ J504/1
¥ Reset
d
EC1/1
Main motor and EC2/1 Master board
turbines control P505/1
( PWM DAC ) P508/1
P410/1
Slave logic Slave power
( Air valves ) Slave power P103/1 to bin clutches
ON = 5V to air valves
ON = 5V ON = 24V
CN7
Motor speed
ON = 5V
regulation unit J701 P310/1
P24
PWM POW
P206/J206 P21 P26 Slave logic
TOWER P23
P802/1
( DMC + bin
LEFT SIDE
clutches )
P801/1
"ON" during jog pulse
1
J702/1
1
LEFT 1
CFS/3 Attachments control
1
2,5 A
1
5V/12V chopped power board ASTEC
1
J33 / CN2
P33
ON = 24V Power supply OK
CNT
or
CN1 P25/J25
F1 - 10A - Blowers
F2 - 4A - Motor
F3 - 10A - Sec. 24V
Index E: one LED and comment added
R
Date: Suffix
Toolless voltage presence check February 1999 A B C
POWER SUPPLIES D E
AC ➞ pilot light in main switch BST10 STROMVERSORGUNGEN
ALIMENTATIONS
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED Supersedes: Superseded by: Drawing ref.:
D
5/3
BST10 2/2
ON/OFF
002 004
Power 009
inlet 8A
001 003
R.F. To suction pump
005 006 P25J25 J31 J32
F1
014
To blower
0V 10A pump
230V 120V 007
Wire
identification 19V 90V P23/J23 PWM
number POW
020 022 019 021 D
P29
F3 F2
10A 4A Speed
011 012 regulation unit
J24
017 018
015 016 P24
P21
J21 5 4 3 9 8 7 2 1 142 143
017 022 018 021 015 016
011 012
P1 P4 P1
J1 P3
Power M
n.b.: The electronics ASTEC 90V K1 interrupt
P2 First
shuts-off prior to fuse 5v/12v power supply 24V board tower
(chopped) for logic 023 PB
blow at output(s)
24v
J19
shorted 2,5A 9 To coil
D K2
of K2 via
12V 5V 0V Addit.
024 PB tower interlock loop
0v
J26 12V 5V 0V 0V 5V 12V J1 (see power
3 4 5 6
P26 P27 enable diagr.)
262 264
283 284 286
281 285 282 P103
1
J701 P203 J3
J702 P410/J10 1
J3 Slave power
Slave ( DMC +
12V 5V 0V 319 318 320 Slave clutches )
Logic
power
( Air ( valves ) J5
155 156 153 valves ) 1
P310 P105
P610 321
5 6 3 J10 J5
J1 12V 5V 0V 1
Slave P205 P802
3
DMC 144 J2
Logic
10x 253 CFS
( DMC +
Clutches ) 255 254 J1
EC2 4
J3 J206 P801
PWM
P303 EC1 P206
P611, DAC 4 327
313
P612, etc ...
316 310
314
317 311
315
312
256 144
258 257 C13
3 4
CON 13
Local
Processor
( tray lifting / lowering )
CON14
J5 Master board
P504
J4 3
P505
5/4
DAC = Digital Analog Converter BST10d 1/2
PL = Local Processing
PWM = Pulse Width Modulation
ON = 5V
a
CON13/1 b
c
ON = 24V
CON14/1
No meaning
ON = 12V ¥
¥ d Reset
EC1/1
Main motor and EC2/1 Master board
turbines control P505/1
( PWM DAC )
P410/1
Slave logic Slave power Slave power
( Air valves ) to air valves P103/1 to bin clutches
ON = 5V
ON = 5V ON = 24V
CN7
Motor speed
regulation unit cut J701 ON = 5V
P310/1
PWM POW P24
P206/J206 P21 P26 Slave logic
TOWER P23 ( DMC + bin
LEFT SIDE
clutches )
P27
1
J702/1
1
LEFT 1
CFS/4 Attachments control
1
2,5 A
1
5V/12V chopped power board ASTEC
1
CN2
ON = 24V Power supply OK
CNT
or
CN1 P25/J25
F1 - 10A - Blowers
F2 - 4A - Motor
F3 - 10A - Sec. 24V
Index F:BST10d boards cut + power interrupt
R
Date: Suffix
Toolless voltage presence check February 2000 A B C
POWER SUPPLIES D E F
AC ➞ pilot light in main switch BST10d STROMVERSORGUNGEN
ALIMENTATIONS
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED Supersedes: Superseded by: Drawing ref.:
E
5/5
BST10d 2/2
ON/OFF
002 004
Power 009 9170209
inlet 8A
001 003
R.F. To suction pump
005 006 P25J25 J31 J32
F1
014
To blower
0V 10A pump
230V 120V 007
Wire
identification 19V 90V P23/J23 PWM
number POW
020 022 019 021 D
P29
F3 F2
10A 4A Speed
011 012 regulation unit
J24
017 018
015 016 P24
P21
J21 5 4 3 9 8 7 2 1 142 143
017 022 018 021 015 016
011 012
P1 M
P4 P1
J1 P3
Power
n.b.: The electronics ASTEC 90V interrupt J19
5v/12v power supply P2
shuts-off prior to fuse 24V board
(chopped) for logic 023 PB 6 To interlock
blow at output(s) K3
24v loop
shorted 2,5A D
(see power
12V 5V 0V PB
024 enable diagr.)
0v
J26 12V 5V 0V 0V 5V 12V J9
3 4 5 6
P26 P27
262 264
283 284 286
281 285 282 P103
1
J701 J3
J702 Cut
Slave power
( DMC +
12V 5V 0V clutches )
P410/J10
P203
1
Slave J5
155 156 153 319 318 320 J3 1
Logic P105
P610
5 6 3 ( Air Slave 321
J1 power
valves ) P802
DMC ( valves ) 3
P310 J2
10x J10 CFS
12V 5V 0V J5
1
Slave P205
Logic 253 144
( DMC + 255 254
P611, Clutches ) EC2
P612, etc ... J206
PWM
J3 EC1 P206
DAC 4
P303
313
316 310
314
317 311
315
312
256 144
258 257 C13
3 4
P505 J5 CON 13
Local
Processor
( tray lifting / lowering )
CON14
Master
board
5/6
Emergency stop
DAC = Digital Analog Conveyer J3/J3
PL = Local Processing DMC CP
PWM= Pulse Width Modulation J2/J2
Empty
4
3
2
CON5/5 CON3/5 1
ON
CON4/5
CON2/5
P610 ➞ P619
CON1/1
CON11/1
CON17/1
CON16/1 Keyboard
CON12/1 CON6/5 J2
Local processor
( tray lifting CON7/1
CON13/1 CON8/1 J2 Pot ( interval
lowering ) CON9/1
CON10/1 between sets )
CON14/1 CON15/1
EC6/1
P503/1
EC5/1
EC1/1 EC4/1 P504/1
Main motor and
Master board
turbines control EC2/1 P409/1
P204/19
P406/1
( PWM DAC ) EC3/14
P205/1 P505/1
P19
1
P27 J702/1
1
LEFT 1
CFS/3 Attachments control
1
( power intermediate )
1
5V/12V chopped power board
1
( with 2A fuse ) - ASTEC
P705
1
5/7
Where do the wires go to? - Read number and connector name of the wire you want to follow.
- The chart and the drawing show where its loom ends.
- Look for the opposite end of the same wire.
- Lesen Sie die Nummer des Kabels und den Namen der Steckverbindung,
Wie verlaufen die Kabel? aus der das Kabel kommt.
- Die Auflistung und die Zeichnung zeigen, wo das Kabel endet.
- Suchen Sie dort nach dem selben Kabel mit der gleichen Nummer.
Keyboard Recherche du parcours d’un fil.
J1 / Flat J1 / Master - Lire son num ro et le nom du connecteur d’o il part.
J2 / Interval pot - Le tableau et le dessin montrent o arrive la botte
dont il fait partie.
Master board - Chercher le fil qui y porte le m me num ro.
Local Processor ( tray lifting - lowering )
J1 / Flat J1 / Keyboard
J2 / - CON1 / C1 Tray up/down cell ( bin 1 )
J3 / P503 P801 / J1 CFS board CON2 / C2 Tray up/down cell ( bin 2 )
J4 / P504 P801 / J1 CFS board CON3 / C3 Tray up/down cell ( bin 3 )
P301 / J1 Slave DMC ( logic ) CON4 / C4 Tray up/down cell ( bin 4 )
J5 / P505 P503 / J3 Slave DMC ( logic ) CON5 / C5 Tray up/down cell ( bin 5 )
J6 / P506 P301 / J1 Slave DMC ( logic ) CON6 / C6 Tray up/down cell ( bin 6 )
P401 / J1 Slave DMC ( logic ) CON7 / C7 Tray up/down cell ( bin 7 )
J7 / P507 Turning over switch CON8 / C8 Tray up/down cell ( bin 8 )
Jam switch CON9 / C9 Tray up/down cell ( bin 9 )
J8 / P508 P19 / J19 Power interrupt board CON10 / C10 Tray up/down cell ( bin 10 )
P105 / J5 Slave DMC pow. board CON11 / C11 Bin motors # 1➞ 5
P705 / J705 Jam detect switch CON12 / C12 Bin motors # 6 ➞ 10
CN2 / CN1 from next tower CON13 / C13 P206 / J206 - P205 / J5 Slave Power
J11 / - CON14 / C14 EC2 / EC2 PWM-DAC
J12 / - CON15 / C15 EC3 / EC3 PWM-DAC
CON16 / C16 Up/down limit switches # 1➞ 5
Slave Power ( DMC + clutches ) CON17 / C17 Up/down limit switches # 6➞ 10
J1 / Flat J8 Slave Logic ( DMC + clutches ) Slave power (Air valves )
J2 / Flat J7 Slave Logic ( DMC + clutches )
J3 / P103 P27 / J1 Power interrupt board J1 / Flat J8 Slave logic ( air valves )
J4 / P104 Clutches solenoids J2 / Flat J7 Slave logic ( air valves )
J5 / P105 P802 / J2 CFS board J3 / P203 P27 / J1 Power interrupt board
P508 / J8 Master board J4 / P204 Air valves
J5 / P205 J206 / P206 - C13 / CON13 LP
Slave Logic ( DMC + clutches )
J1 / P301 P504 / J4 Master board Slave Logic (Air valves )
P506 / J6 Master board J1 / -
J2 / P302 J703 ( connector bar ) J2 / P402 J703 ( connector bar )
J3 / P303 P505 / J5 Master board J3 / -
J4 / P304 P610 ➞ 619 / J1 DMC boards J4 / -
J5 / - J5 / -
J6 / - J6 / P406 EC3 / EC3 PWM DAC board
J7 / Flat J2 Slave Power board DMC J7 / Flat J2 Slave power valve
J8 / Flat J1 Slave Power board DMC J8 / Flat J8 Slave power valve
J9 / P309 J702 ( connector bar ) J9 / P409 J702 ( connector bar )- Tacho
J10 / P310 P26 / J26 Astec chopped J10 / P410 EC2 / EC2 PWM DAC
J702 ( con. bar )- P26 / J26 Astec
CFS board
J1 / P801 P503 / J3 Master board PWM DAC
P504 / J4 Master board EC1 / -
J2 / P802 P105 / J5 Slave DMC Power EC2 / EC2 C14 / CONN14 LP
P706 / J706 - P19 / J19 Pow.interr. P410 / J10 Slave logic ( valves )
J3 / P803 CN7 ( to finishing attachements ) EC3 / EC3 C15 / CON 15 LP
F1 CN6 Rear jog solenoid P406 / J6 Slave logic ( valves )
F2 CN6 Rear jog solenoid EC4 /
EC5 / EC5 P33 / J33 Turbines
Power interrupt ( relay ) EC6 / EC6 P22 / J22 - P29 / EC5 inside speed
regulation unit
J1 / P27 P203 / J3 Slave power valves
P103 / J3 Slave DMC power R
Date: Index
J19 / P19 J706 / P706 - P802 / J2 CFS board FEB. 1994
P508 / J8 Master board WIRING : LOOMS
CN1 on umbilical cord BST 10 VERDRAHTUNG : KABELBA ME
CN2 from next tower CABLAGE : BOTTES
Conveyer locking switch Supersedes: Superseded by: Drawing ref.:
BLP
206
C11
C15
¥
C12 ¥
C16
1
C13 ¥ 1
¥
1
¥
C14 1
¥
¥ 1
C15 ¥ 1
¥ 511
¥ MASTER
BOARD
1
¥
PWM ¥
DAC ¥ 1
503
EC1 EC6 -Main motor ¥
-Turbine
EC5
EC2
EC4
¥
EC3 ¥ ¥ 504
¥ ¥
408 407
410 ¥
505
SLAVE 507
403 LOGIC
¥
401 402 404 405 J19 506 508
AIR VALVES
K4 K3 ¥ 104
SLAVE
K2 K1 105
POWER
103
204 ¥ ASTEC 5/12v
SLAVE J1 power supply 101 102
POWER 205
POWER DMC
203 ENABLE CLUTCHES
201 202 ¥ ¥
803 308 309
801 802 310 SLAVE
CFS / 3 303 LOGIC
302 305
301 304
5/9
This page is intentionally left blank
5 / 10
+
AGR-T From BST S.N. 02.01.4.1004 and up
or 3 & 10 are shorted inside plug Any of next actions on any finishing unit
TD-T of umbilical cord since: 24V
— Unit switched off 0V
- AGR S.N. 21.20.4.0368 — Stop or emergency stop
- TD S.N. 24.21.4.0280 — Perspex covers missing or lifted
- CC/Jog-T S.N. 29.30.4.0205 — Handwheel engaged 1 J19
Umbilical — Transfer or delivery tray missing 1
To plug up for J1 K1
delivery into BT-J or BDF Main PB1
K3
PB2 FIRST
motor
PB3
PB4 9421967 Led
24V here; collator is disabled, ACC is displayed
0V here; collator is enabled
CN7 1 10 3
Power enable board
Conveyer locking
6 1 7 10 11
ackowledgment switch
+ 24V
Emergency
0V stop
Main
First
BST10 5 Clutches
0v
K4 6 Valves
Readiness J1
1
K2
of attachments
1
+ K1
J19 K3
1
90
Software 1
Main
motor 1
9 3 8 12 13 4 5 1
Conv. Clutches 1
Master
board 1
Emerg. CNT 1
CN2
7E 3E 5E 1E 1
CN1 CN1
Umbilical cord CN2
6 1 7 10 11
From next
Local + 24V BST10
0V
Next
BST10 5 Clutches
6 Valves CN7
Main Motor
No relays K2 J1
in
receptable K1
J19 Power enable board
90 K
1
J L
Main H F
G
3
motor
5 CN1 = CN2 = CNT
9 3 8 12 13 4 5 A
7
Conveyer 24V here; collator is enabled E
locking 0V here; collator is disabled
SECU is displayed Index F: up to date version
Emergency R
Date: Index
stop Janu. 2001 A B C
CN2 Power enable circuit D E F
7E 3E 5E 1E BST 10 Interlocks + attachment readiness
CNT Supersedes: Superseded by: Drawing ref.:
(or CN1 of umbilical cord of next tower) E
5 / 11
5 / 12
* Important: Plugging this connector in the L.H. main tower as well, in violation to this instruction, would resultin:
¥The disabling of the safety devices in its additional tower(s) without the operator being notified.
¥The undesirable interconnection of the power supplies of the L.H. an R.H. master towers
Readiness of * Shorted in harness to plug-up with
finishing jogger only Next additional tower (to the left of this main)
Front connector from C/C-TDT - In R.H. main
attachment to plug-in in R.H. (if single tower)
Software or AGRT 113 CUT
main tower only - In L.H. main Umbilical cord n.o
191 193 3 10 3 10 (always) Shorted in the
tower where
Slave CNT 112 cut is activated
K1 K2 3E 5E 3E 5E plug CN1 n.c
43 44 CUT
Faston 1910 410 49
3 10 3E 5E K3 0v
Local 196 42 212 198 45 47 CN2 1911 194
CN7
+ 24v 112
LD3 114 Clutches / Valves Local 24 v =
green
Umbilical LD1 LD2
cord yel red
CN2 7E LD3
Next tower to the right 3E J9 "ON" for
addit.
K1 + K2 OFF
5 / 13
J19 GREEN
1
1
K1 K2
LD1
LD1 CUT Coils in 1
"ON" for
parallel K3 ON
+ 24v IN YEL
CUT 1
K3
1
J4 1
LD2
J1 1 Local
K3 K5 1
24v
0v RED
Front J1
connector 1
CN1
J2 1 Power enable 9.422.406
K4 K6 in L.H. main 1
C/C
results in tower(s)
Use-ignore left end cell and jam signals
¥ TD-T disabling and display
1 1 1 ¥
J3 J2 J4 CN2
AGR-T (R.H. only) of "SECU"
CN7
K1 K2 ¥
J7 ¥
9.422.454 R
Date: Index
CNT March. 2001
1 1 1 or INTERLOCK LOOP IN
J6 J1 J5 from next L.H.
CFS4
BST10d MAIN TOWERS (L.H or R.H)
(in L.H. main tower only) 9.422.407 CN1 tower (if any) Supersedes: Superseded by: Drawing ref.:
Next (main or Next (main or addit.)
Umbilical cord of L.H. tower to the right
addit.) tower Cut CN1
plug tower (if any) Umbilical
1912 213 5E 5E
CN2 CN1 113 cord
Receptacle of Umbilical cord 112 3E 5E CN2 CN1 CN2
+ 3E 3E 212 1910 198 410 45
R.H. tower to R.H. tower 3E 5E K3 0v
CN1 CN2 1911 194/5
Umbilical cord of
+ 7E 7E CNT 3E 5E
L.H. tower (if any) 199 196 214 Clutches / Valves Local 24 v =
receptacle To plug up when LD1 LD2
n.b. the collating line is split to there is no further yel red
No local 24v in interlock loop the right of the tower where the tower to the left
Main motor Local 90 v
relay "cut" is attracted
not not
used used LD1
9.422.408 (Cut)
1
"ON" for
5 / 14
K3 ON
YEL
1
K3
CN1 = CN2 = CNT 1
1 1 LD2
2 Local
3 24v
1
4 3 RED
5
6 1 J1
7
A 1
Power enable 9.422.406
BC CN1
D 5
E 1
7 CUT3 CUT1
To next Deflector Additional
(R.H.) tower ¥ clutches
1
L.H. R.H
master master
Connector SYMBOL 1
CN2
P
¥
R
Date: Index
J 9.422.454 October 2000
PCB CNT INTERLOCK LOOP (TRANSIT)
From next
BST10d IN ADDITIONAL TOWER
CN1 Supersedes: Superseded by: Drawing ref.:
L.H. tower (if any)
- Upon operator’s request (STOP in menu PREF), CFS 4 (on BST10d only) delays
stop demand coming from the attachment, for 40 seconds prior to fully stop the tower.
This allows for immediate job resuming after set recovery. Slave power
24V 0V
J51 J192
3 2 J2 To from
J3 attachment
CN6
0V
1 F1 - 1 1 5
-
Rear jog D1 +
solenoid
LD1
24V
Green
2 F2 2 9
Side jog
J3 control
Opto
4 2 - TR1
TR2
coupler 3 1 TR3
LD3
MASTER Red
BOARD 1 3 -
Opto
3 4 + LD2
24V
Green
coupler 4 5 3 8
STITCH Stitch
control
2 6 4 4 1
J4 J1 CN7
¥ J4 2 3 4
Slave logic
DMC 5 3 ¥
40 sec.delay J1 1
ON
Jog Stitch
before tower
J2
pulse 1
pulse
shut off 1 0v
From
1
J4 ¥
1
J4
1
Slave power board TR3 1
to DMC+ clutches CFS 4
TR2 ONLY
CN7to - from
finishing RELAY
attachments
5 / 15
LED
TR
P2
R2 220K‰
BRN 2
GRY 3
TR From emitter
of lower next bin
BLK 1 0V
C1 10 /35V Tant
LED
ORA 4 12V
R1 470‰
To receiver
of upper next bin TOP D.M.C.
4 1
4 3 2
3
2 2 J2 3
ON
1
1 4
ON OFF
emitter
receiver
Trouble shooting
The availability of a separate detector assembly to facilitate
an eventual fault finding is strongly recommended because:
- the transcient working of the phototransistor is not measurable
BS
T1
0
- the access to the boards requires some disassembling and their
1
STOP
NOOD
receiver is to incriminate).
1
R Date: Index
August 1997 A B C
5 / 16
TP1 TP2
wht 1K gry
OP803
2n2
LD271
K 2M
BC547
27K
blk blk
K
9430994 9431617
e 2M
wht K A b c blk
b
e
blk c gry
2n2
BC547
Illuminated ~
~ 1V ~
~ 1,5V
Radiating
Blacked out ~
~ 1V ~
~ 11V
Spent Indifferent 0V ~
(or shorted) ~ 11V
9431617
5 / 17
5 / 18
5 / 19
LEFT
¥
Motor speed
regulation unit
PWM POW
9421657
P24 9421195 (assy)
P23
FROM
PWM DAC J23
BOARD
125 s
(8 KHz)
min
SPEED
MAX
5 / 20
TOWER LEFT SIDE
7 1
R
Date: Index
5 Dec. 1996 A B
SLAVE LOGIC PCB
BST10 Layout
Supersedes: Superseded by: Drawing ref.:
9421717 / 18
5 / 21
5 / 22
5 / 23
5 / 24
5 / 25
BST 10 Service manual
D
Gebrauchsanweisung Überblick . . . . . . . . . . . . . . . . . . . . . . . . .6 / 1
Spannung des langen, gezahnten Antriebsriemens . . . . . . . . . .6 / 2
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . .6 / 3
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . .6 / 4
Werkzeugsfreie Störungshilfe . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 5
F
Mode d’emploi résumé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 6
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 7
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 8
Procédure de diagnostique sans outils (BST10) . . . . . . . . . . . . 6 / 9
Procédure rapide de contrôle (BST10) . . . . . . . . . . . . . . . . . . .6 / 10
Procédure de diagnostique sans outils . . . . . . . . . . . . . . . . . . . .6 / 11
Procédure de réglage des amplificateurs tacho . . . . . . . . . . . . .6 / 12
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . .6 / 13
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . .6 / 14
GB
6
January 2001
Maschine ist nicht betriebsbereit, ein Summer und
Multi-Turm Einschaltvorgang
EMERGENCY NOTSTOP
" SECU " blinkt im Display wenn:
ARRET
Die Signale stoppen nach 5 sekunden, aber die Lampen
NOODSTOP D'URGENCE
der Stop-und der Start - Taste blinken abwechselend.
R
Date: Index
Okt. 1996
A B C
Alle programmierten Instruktïonen bleiben
BST 10GEBRAUCHSANWEISUNG
BERBLICK
D E
nach dem Ausschalten gespeichert
Supersedes: Superseded by: Drawing ref.:
D
From
bin #10
To
bin #1
Ungespannt
5 mm
Gespannt
Riemenspanner
Einen grossen Schraubenzieher
einführen und drehen
Spanner Feststell-Bolzen
Vorarbeiten:
- Entfernen Sie den flexiblen Schlauch vom Eingang der Saugluft-Turbine.
- Whlen sie ( taste "AIR" ) mode: LUFT.
- Whlen Sie (Taste #6 auf dem Kontroll-Panel) die hchste Stufe (#8 in der Anzeige) fr
die Saugluft-Turbine.
- Stellen Sie (Taste #3 auf dem Kontroll-Panel) die andere(n) Turbine(n) auf Stufe Null.
- Whlen Sie den Gleichspannungsme§bereich ( DC ) einen Multimeter.
- Verbinden Sie den negativen Leiter mit dem Testpunkt #2 des PWM-DAC PC Boards.
(siehe Zeichnung)
- Nehmen Sie die Testanweisung " check panel"
- Gehen Sie alle Operationen bis 12 " TURB" durch.
- Taste # 1 drcken um Saugturbine im 1. Turm zu starten ( Taste # 2 fr Saugturbine im 2. Turm
usw,...)
Einstellungen:
- Verbinden Sie den positive Leiter mit Testpunkt TP 3, um die Saugluft-Turbine
einzustellen.
- Drehen Sie den Trimm-Potentiometer 2 bis zur Anzeige von 7,5V
- Verschliessen Sie den Lufteingang der Saugluft-Turbine.
Drehen Sie den turbineninternen Trimm-Potentiometer gegen den Uhrzeigersinn bis zur maximalen
Turbinengeschwindigkeit, drehen Sie ihn gem§ dem Uhrzeigersinn, bis Sie hren, da§ die Turbine
langsamer wird. Drehen Sie den Knopf eine Achtel-Drehung zurck (gegen den Uhrzeigersinn).
- Vermindern Sie die Saugluft auf Stufe Null und erhhen Sie die Blaslufteinstellung auf
Maximum mit Hilfe der Tasten #3 und #6 der Tastatur.
- Legen Sie die positive Ladung an Testpunkt TP 4 an und drehen Sie Trimm-
Potentiometer 1 bis zur Anzeige von 7,5V.
- Verschliessen Sie den Lufteingang der Blasluft und verfahren Sie wie bei der Saugluft-
Turbine oben beschrieben.
- Schliessen Sie den flexiblen Schlauch wieder an den Eingang der Turbine an.
DAC = Digital Analog Conveyer
PWM DAC PL = Local Processing
PWM = Pulse Width Modulation
POT = Trimm-Potentiometer
POT 2
SAUGLUFT LINKS
TP3
9421548
POT 1
TP4
Hauptmotor und
BLASLUFT
Turbinen Kontrolle
( PWM DAC )
21
TP2
AL
X
LED
6/3
g
Vorarbeiten:
- Entfernen Sie den flexiblen Schlauch vom Eingang der Saugluft-Turbine.
- Whlen sie ( taste "AIR" ) mode: LUFT.
- Whlen Sie (Taste #6 auf dem Kontroll-Panel) die hchste Stufe (#8 in der Anzeige) fr
die Saugluft-Turbine.
- Stellen Sie (Taste #3 auf dem Kontroll-Panel) die andere(n) Turbine(n) auf Stufe Null.
- Taste "ENTER" drcken
- Whlen Sie den Gleichspannungsme§bereich ( DC ) einen Multimeter.
- Verbinden Sie den negativen Leiter mit dem Testpunkt #2 des PWM-DAC PC Boards.
(siehe Zeichnung)
- Nehmen Sie die Testanweisung " check panel"
- Gehen Sie alle Operationen bis 12 " TURB" durch.
- Taste # 1 drcken um Saugturbine im 1. Turm zu starten ( Taste # 2 fr Saugturbine im 2. Turm
usw,...)
Einstellungen:
Saugluft - Verbinden Sie den positive Leiter mit Testpunkt TP 3, um die Saugluft-Turbine
einzustellen.
- Drehen Sie den Trimm-Potentiometer 2 bis zur Anzeige von 7,5V ± 0,01V.
- Verschliessen Sie den Lufteingang der Saugluft-Turbine.
Drehen Sie den turbineninternen Trimm-Potentiometer gegen den Uhrzeigersinn bis zur maximalen
Turbinengeschwindigkeit, drehen Sie ihn gem§ dem Uhrzeigersinn, bis Sie hren, da§ die Turbine
langsamer wird. Drehen Sie den Knopf eine Achtel-Drehung zurck (gegen den Uhrzeigersinn).
Blasluft - Vermindern Sie die Saugluft auf Stufe Null und erhhen Sie die Blaslufteinstellung auf
Maximum mit Hilfe der Tasten #3 und #6 der Tastatur.
- Legen Sie die positive Ladung an Testpunkt TP 4 an und drehen Sie Trimm-
Potentiometer 1 bis zur Anzeige von 7,5V ± 0,01V.
- Verschliessen Sie den Lufteingang der Blasluft und verfahren Sie wie bei der Saugluft-
Turbine oben beschrieben.
- Schliessen Sie den flexiblen Schlauch wieder an den Eingang der Turbine an.
POT = Trimm-Potentiometer
POT 2
SAUGLUFT LINKS
Hauptmotor und
Turbinen Kontrolle
TP3
( PWM DAC )
9421548
POT 1
TP4
Trimm-Potentiometer
zur einstellung
der Geschwindigkeit
BLASLUFT
21
TP2
AL
X
LED
¥ ☞ E ***
Ablaufen
☞
S
(Techniker
S**
Eprom Version)
CPU
auschalten, nach Bediener umschalten, PLATINE
einschalten Bedienersmodus 6.01
☞
☞
Blinkend + Dauernd 4 5
☞ ☞
* Operator
Technician
E ***
1. Gesamtanzahl Trme.
☞
PROG PROG
PROG
2. Gewhlte Verarbeitung (menu PREF)
(td = gestaffelt, td ( aufrecht gestapelt).
☞
6 7 Change
over
3. Ausgabezhler der Maschine Nullstellung.
Technician
E
Zum jederzeitigen Nullstellung des Zhlers
oder zur Vermeidung, da§ die "tECH"-Anzeige ☞ PROG
☞
beim Einschalten der Maschine aufleuchtet, 8 9
☞
(1 fr P im kompletten Uhrzeigersinn) 10
6. Ladebleche Dauerbetrieb.
E Bediener
7. Anzahl Hub- / Senkvorgnge.
8. Zugang zum Selbstprfungsmodus ☞ PROG Techniker
☞
der Zusammentragmaschine. 11
1.01
9. Selbstprfung luft.
E
10. Funktionstchtigkeit der DIP-Schalter prfen
Jede Umschaltung mu§ Anzeige ndern. ☞ PROG
Umschaltung
☞
12 Jeweils Turm #
11. Keine Anzeige, wenn alle "LEER"-Felder
(EMPTY) ausgegraut sind. E Techniker
¥ Anzeige von "LEER" + Piepston gegenteilig.
¥ Anhaltend Piepston und keine Anzeige bei ☞ PROG eingeben
☞
14 15
ausgegrauten Ausgabezelle
12. Turbinen-Platine Einstellmodus. E
(Verfahren im Handbuch).
13. EPROM Version # . ☞ PROG
☞
¥ 16 17
14. CLE =Tastatur. STOP
☞
18 19
MISS
DOUBLE
☞
wenn Daten bei eingedrckter Taste angezeigt 20
☞
16. Test des Codierers Signal. 21 22
Piepston = Fehler
SELETTOTALPRESET
INSERT
OVERL SKIP
E
¥ anhaltender Piepston = einzel Turm
¥ unterbrochener Piepston = mehrere Trme ☞ PROG
PROGRAM
PREF.PROG
PROG *
☞
23 24
17. Anzahl Impulse pro Zeiteinheit JUMP CLEAR
☞
18. Zugang zu:
PROG
Doppeleinspeisedetektor Zellen Ablesung
25 P
¥ Drcken auf (CLEAR) zum Lesen der vorherigen Zelle
¥ Drcken auf (O) zum Lesen der folgenden Zelle
☞
19. Kein Papier im Detektor; Sensibilittshebel hoch
PROG
Zelle ist schmutzig oder fehlerhaft, wenn Anzeige > 50
20. tECH: Techniker
Auch ntzlich zum Lschen von Software-Crashes.
☞
E
Grne Pfeile blinken BST10
21. Acc: Prfung der Verarbeitungstra§e
☞ PROG BST10d
22. Rttler (Seiten + Hinten) und Heftsteuer Pulsen sind
kontinuierlich produziert, der Turm speist jedoch keine
Stze ein. Zwei LED's auf Platine CFS4 leuchten auf
☞
E
Alle Weiche sind
abwechselend ttig
Werkzeugsfreie
und unwirksam
Die Anzahl Vorgnge wird angezeigt;
ihre Frequenz ist durch Drehen von "P" regelbar. ☞ PROG
Strungshilfe
23. dISt: Abstand
Turmspezifisches Timing (siehe Handbuch).
☞
E
Alle Frderer drehen
abwechselend nach
Ab S.N.02.03.4.2167 (10)
02.00.4.2316 (10d)
links und nach rechts
24. Zahl auf der linken Seite: Turmnummer
Zahl auf der rechten Seite: Referenznummer
☞ PROG
☞ EN
3
25. Nur in der Herstellung benutzt. (Verdrahtungskontrolle)
LL
E
VE RFA
☞ PROG + Piepston
Oktober 2000
6/5
Mise sous tension d'une multi-tours
Mise sous tension d'une multi-tours
L'assembleuse est inhibe, l'indication " SECU "
EMERGENCY NOTSTOP clignote et un signal acoustique retentit lorsqu'il est
-- Toutes
Toutes les tours doivent tre allumes, quel que soit le nombre de cases utilises. STOP
les tours doivent tre allumes, quel que soit le nombre de cases utilises. actionn.
-- Allumer
Allumer les
les tours
tours successivement
successivement en en commenant
commenant par
par lala dernire.
dernire. "SECU" apparat de mme si le convoyeur vertical
n'est pas en place ou si le connecteur-bouchon manque.
Rouge
Il y a clignotement pendant ARRET Aprs 5 secondes ces signaux disparaissent et sont
Vert
NOODSTOP D'URGENCE
Clignotement quand la vitesse est bride. Affichage: peut entraner des bourrages rpts.
- Asservissement du rythme maximum
Fautes d'instruction diffrentes ➞ SP3 • Totaliseur jeux Alternativement: milliers de jeux - fraction de milliers
l'accessoire slectionn
Autres: ACC = accessoire indisponible
• Cases slectionnes
Dfilement successif des heures, minutes et secondes.
JAM = bourrage
• Nombre de jeux prslectionns
CELL + arrt = 4 jeux conscutifs
• valeur du chevauchement Affichage de la production globale Afficher le mode AIR ( ACC )
des feuilles ( en mm )
manquent en sortie de l'assembleuse ( machine arrte ) Le confirmer ( ENTER ) on passe de l'aide
6/6
Aprs excution du dernier programme, Enchanements automatiques de Faute d'intruction diffrente, les bords avant des
arrt ou retour automatique au premier programmes diffrents feuilles successives seront espacs de 30 mm.
Rythme d'assemblage
programme. L'affichage est exprim en mm.
zro: rythme min.
( espace max. ) automatiquement brid la valeur la plus
R
Date: Suffix
leve comptatible avec un fonctionnement
Oct. 1996
A B C fond: rythme max. sans incident de l'accessoire de faonnage
MODE DÕEMPLOI D E ( espace min. ) slectionn par la touche " ACC ".
BST 10 RSUM
Supersedes: Superseded by: Drawing ref.:
Toutes les instructions sont conservées aussi
D
après extinction de l'assembleuse.
BST10 Vitesse turbines
Objet: rpartir uniformment toute la plage de vitesse sur les neuf positions accessibles
l'oprateur.
Prliminaires:
Procdure:
POT = Trimpot
POT 2
Gauche
ASPIRATION
Carte de commande
du moteur principal et
TP3
des turbines
9421548
POT 1
TP4
SOUFFLERIE
21
TP2
AL
X
LED
SOUFFLERIE
Objet: rpartir uniformment toute la plage de vitesse sur les neuf positions accessibles
l'oprateur.
Prliminaires:
Procdure:
POT = Trimpot
POT 2
Gauche
ASPIRATION
Carte de commande
du moteur principal et
TP3
des turbines
9421548
POT 1
TP4
SOUFFLERIE
21
TP2
AL
X
LED
SOUFFLERIE
6/8
☞ Eteindre / ouvrir la porte / basculer l'interrupteur glissire vers technicien / rallumer
n.b. Pour vrifier la tour de gauche, entrer cut 0 au clavier de la tour de droite
13 1 2
¥ ☞ E ***
S ** S Dfilement
(version eprom
technician)
S**
☞ BOARD
☞
☞
Glignotant + Fixe
☞ ☞
4 5
* Operator
Technician
E ***
☞
PROG PROG
PROG
☞
6 7 Change
over
Procdure de
Technician
E
diagnostique
☞
8 9
☞ PROG
☞
10
E Oprateur
☞ PROG Technicien
☞
11
1.01
E
Changer
vers
Technicien
EMERGENCY NOTSTOP
STOP
ARRET
NOODSTOP D'URGENCE
13
19 18 Choix du seuil
DISPLAY
de travail du
dtecteur de E ***
liasses en sortie
P
200 0
Prliminaires
☞ S **
Ecran
dÕaffichage
et accessoires de finition)
1 2
☞ E ***
3 sec. plus tard
☞ S
3 Lecture uniquement - successivement
milliers ensuite centaines, dizaines et units. ☞
Successivement:
☞ E
☞ E
S ** S Dfilement
dans le manuel technique).
3. Totalisateur de jeux.
☞ S
8 9 CARTE
☞
4. CAdence dÕassemblage. CPU
E
5. De 1 ± 220 (P fond de droite gauche).
☞
6. PLT = plateau.
S
7. Cycle continu: monte/descente plateaux 10
avec affichage du nombre de cycles.
9. Rodage en cours.
11.
quand on le commute.
☞
Il faut du papier dans chaque case,
- ni bip, ni affichage = OK S
Entrer le n¡ de la tour rgler
12
- bip intermittent = rception retourne
- ÒEMPTYÓ + bip
- bip continu
=
=
au moins une case vide.
cellule sortie occulte.
☞ E
EMERGENCY
STOP
NOTSTOP
☞
ARRET
12.
S
(voir notice technique).
14 15
☞
13. Version du logiciel (voir bas de page).
E
14. CLE = clavier.
☞
15. Mode test du clavier
- touche avec LED: sÕallume en lÕenfonant. S
16 17
- touche sans LED: affiche ÒDATAÓ en lÕenfonant.
16.
- touche allume tous
☞
Bip sonore = erreur,
continu = tour simple, S
18 19 E ***
intermittent = tour multiple.
19.
0: cellule suivante
☞
doubles bascul vers le haut, la cellule est sale
ou dfectueuse pour des valeurs > 50. S
21 22
☞
20. TECH: technicien
Touche ÒEÓ = R.A.Z. de lÕhorloge interne E
P
et de tous les programmes. Affichage: 3 heures. 220 1
☞
Utile en cas de plantage du logiciel.
S
21. Acc: Accessoires de finition. 23 24
☞
Notice technique
Dbrayer les ttes si AGR.
S
Procdure rapide
23. dISt: synchro inter-tours. 25
S
☞ 24. Chiffre de gauche: rang de la tour
anticiper ou retarder.
Chiffres de droite: valeur de rfrence. ☞ S
IO
N
RS
☞ S
25. tape en rserve.
13
Pour quitter
☞
VE
EP
AS
SE
E
D
☞
Eteindre et rallumer lÕinterrupteur principal Rev. Dcembre 1997
6 / 10
Eteindre / ouvrir la porte / basculer l'interrupteur glissire vers technicien / rallumer
☞ n.b. Pour vrifier la tour de gauche, entrer cut 0 au clavier de la tour de droite
13 1 2 S **
¥ ☞ E ***
☞
S Dfilement
(Indice de
S**
revision de
l'prom Technicien)
Pour sortir de la procdure / teindre / basculer CPU
☞
Glignotant + Fixe
☞ ☞ ☞
4 5
*
Operator
Technician
E ***
☞
PROG PROG
PROG
1. Nombre de tours (selon lÕadressage).
☞
6 7
Change
over
2. Module de finition slectionn.
Technician
E
☞
8
marche quand sa valeur excde 1 million 9
E Interrupteur
4. CAdence dÕassemblage.
☞
Dip
PROG
5. De 1 ± 220 (P fond de droite gauche).
☞
10
6. PLT = plateau.
E Oprateur
7. Cycle continu: monte/descente plateaux
avec affichage du nombre de cycles. ☞ PROG Technicien
☞
11
1.01
8. Mode accs au test en continu.
E
9. Test en cours.
☞ PROG
Entrer le n¡ de la tour rgler Changer
☞
12
10. Contrle de lÕefficacit des interrupteurs Dip. vers
Chacun dÕentre eux doit modifier lÕaffichage
E
quand on le commute. Technicien
☞
11.
14
15
Il faut du papier dans chaque case,
- ni bip, ni affichage = OK E
- ÒEMPTYÓ + bip = au moins une case vide.
- bip continu = cellule sortie occulte.
☞ PROG
☞
16
17
12. Accs au mode rglage cartes turbines. STOP
☞
18 MISS
19
DOUBLE
14. CLE = clavier. EMPTY
☞
15. Mode test du clavier
PROG
- touche avec LED: sÕallume en lÕenfonant.
Rappel ECRAN
SET COUNTER / PRESET + QTY
☞
- touche sans LED: affiche ÒDATAÓ en lÕenfonant. 20
La lecture du compteur
- touche allume tous les LEDs simultanment.
E
est accessible ENTER 7 8 9
☞
16. Test des signaux de lÕencodeur. l'oprateur (touche 6, E *** CLEAR 4 5 6
☞
21
continu = tour simple, 22
PROG*
☞
23 24 JUMP CLEAR
☞
et
Matr. n¡ 02. .4.2316 (10d/CD)
tous les convoyeurs
23. dISt: synchro inter-tours.
E alternativement dans
24. Chiffre de gauche: rang de la tour
anticiper ou retarder. ☞ PROG chaque direction.
☞ ON
3
SI
Chiffres de droite: valeur de rfrence.
(voir procdure dÕinstallation). R
VE E
SE
E
Oprationnel sur + Bip
25. tape en rserve. BST10 d uniquement ☞ PROG
DE
PA
S
Octobre 2000
6 / 11
1
lectro 1
vanne
amplificateurs tacho
1
Embrayag
Cette procdure permet un rglage sans
appareil de mesure.
POWER
1. Rgler une tour la fois en commenant
SLAVE
par la premire.
ON
1 2 3 4
2. Tourner le potentiomtre tacho fond
OFF
un dclic) sur les circuits rgler (slave
4. Lancer la routine ÒBURNÓ (8 tape
de la procdure de diagnostique).
Attention: dans les cycles du Òburn-inÓ est intercal un cycle monte/descente plateaux;
ce moment l, les lectrovannes ne fonctionnent pas; attendre la fin du cycle plateaux.
8. Laisser tourner la machine en mode Òburn-inÓ et procder comme aux ¤ 5-6-7 ci-dessus
pour la carte slave DMC, en se basant cette fois sur le fonctionnement des embrayages.
10. Les tours additionnelles se rglent de la mme manire, en slectionnant les 10 cases
correspondantes.
6 / 12
Anomalie si lÕtat est
Carte alimente autre que
a = clignotant
en 24V
b = teint (pendant lÕassemblage)
Carte alimente
en 5V a
b
c
Carte
Sans
alimente
signification
en 24V
Carte alimente
en 12V
d R.A.Z.
Carte
alimente
Carte alimente
en 5V
en 24V
Carte alimente
en 5V
ÒAllumÓ pendant
lÕimpulsion de taquage
ÒAllumÓ pendant
1
lÕimpulsion dÕagrafage
1
(tape 18 de la procdure
rapide de contrle issue de la
notice technique)
R
Date: Suffix
Nov. 1996
6 / 13
Fixe Clignotant
Tmoins du puptre
EMERGENCY NOTSTOP
STOP
Rouge
Le clignotement altern Vert
du rouge et du vert signifie que
ARRET
ÒAllumÓ lÕarrt
Bourrage en sortie
Clignote durant lÕtalonnage CALIBR JAM
Feuillet manquant
des dtecteurs de double sur MISS
DOUBLE Doublon (clignote contrle exclu)
le premier jeu
EMPTY
Case vide (localisation lÕcran)
EXCL MOT AIR
0 1 2 3
Nov. 1996
6 / 14
1/2
NO LONGER APPLICABLE TO BST10’S WITH S.N. 02.02.4.2316 AND UP
(SOFTWARE 6.01 AND UP)
6 / 15
2/2
6 / 16
APPLICABLE: UP TO SOFTWARE 5.2
Preliminaries:
- Disconnect the flexible hose from the intake of the suction turbine.
- Select the DC.Volt range of a multimeter.
- Connect its negative lead to test point # 2 of the PWM-DAC PC board
(see illustration)
- Select = air mode ( keys "ACC"+"ENTER" ).
- Select the highest level ( 8 on display ) for the suction turbine by means
of key # 6 on control panel.
- Select the blower MODE with key # 2 and reduce level to zero with key 3.
- Run through check panel procedure up to step 12 "TURB" and confirm with
"ENTER".
- Press key # 1 to start the turbine of first tower ( Key #2 turb. tower #2, etc )
Adjustments:
Suction - Connect positive lead to test point TP3 to trim the suction turbine
- Turn trimpot 2 for a reading of 7,5V.
- Obturate the air intake of the suction turbine.
- Turn turbine internal speed adjustment trimpot ccw up to turbine maximum
speed, turn it cw, until you hear it slowing down. Turn 1/8-turn backwards, (ccw ).
Blower - Decrease suction level to zero and increase blowing level to maximum by
means of the keys # 3 and # 6 of the keyboard.
- Put positive lead to test point TP 4 and turn trimpot 1 for a reading of 7,5V.
- Obturate the air intake of the blower and proceed like for the suction turbine.
- Connect the flexible hose back to the suction turbine.
POT 2
SUCTION LEFT
POT 1
TP4
BLOWING
21
TP2
XAL
LED
BLOWER
N.B.: NEVER TRY TO OPEN THE SUCTION TURBINE Speed adjustment SUCTION
THIS WOULD VOID THE GUARANTEE trimpot
Revision Aug. 1995
6 / 17
Display of collated
☞ R* START HERE - interlock loop closed (emergency stop, conveyer, terminal plug
amount of sets
☞ S ** Display
finishing attachments)
1
Successively
2
☞E ☞E
1. Total number of tower.
☞S
☞S 2. Selected finishing attachment.
6 7 S ** S Scroll
(td zig zag, td straight stack).
3. Access to aggregate output counter.
☞ E
BOARD
CPU
4. CAdence, rythm.
5. Between 1 and 220 according to the ☞S 8 9
position of P. (1 for P fully clockwise)
6. Bin trays running in mode. ☞E
7. Number of liftings / lowerings.
8. Access to collator self test mode ☞S 10
9. Self test is running.
10. Dip switches effectiveness check. ☞E
Any change-over must appear in display
☞S
R
11. No display when all "EMPTY" cells are blacked out. R* Reset
11
Beep + display of "EMPTY" on the contrary.
Continuous beep, no display at output cell blacked out.
12. Turbine board adjustment mode.
☞E
(procedure in service manual).
13. Master EPROM version # (bottom of this column). ☞S 12
Key in tower # to start with
ARRET
☞S
16. Encoder disc signal check.
Beep = fault, 16 17
continuous = single tower,
intermittent = multi tower.
17. Number of pulses per time unit.
☞ E DISPLAY
– 220 = OK Long beep = problem
18. Access to double feed detector, cell. readings ☞S 18 19 E ***
Press
Press
(clear) to read previous cell.
(0) to read next cell. ☞ E
☞E
20. tECH: technician
Key "E" = Resets aggregate time counter
and all programs, 3 hours are displayed.
Useful to clear software crashes.
21. Acc: Finishing accessories (attachment) check. ☞S 21 22
22. Select one accessory (key Acc).
The selected accessory operates continuously ☞ E
P
220 1
but the tower does not send sets. The number
of operations is displayed and their frequency
is adjustable turning P. ☞ S
23 24
23. dISt: distance.
Inter tower timing (see service manual). ☞ E
6 / 18
R
Software history
February 2000
Number on chip’s sticker: (Revision June)
Standard fitment
one time prom
DMC ( ROM )
of BST10dual
(Technician)
PWM DAC
MASTER
SL. DMC
9422463
9422462
9422464
9422465
9421548
9421550
9421695
SL. PL
BPL
from S.N. TAG to S.N.
02.03.4.2018 02.04.4.2166 1.0 6.0 6.0 6.0 1.4 1.4 5.3 BST10d
- COMB mode also for multi-towers.
- Availability of automatic feed jumping from a bin getting
empty to the next one (db-C).
- Optional shorter restart procedure after feed error.
(Applicable when T attachments follow the BST10).
- BST10 is compatible with UT-T-S (USA only).
DMC ( ROM )
D
PWM DAC
GE
SL. DMC
9422503
9422502
9422464
9422465
9421548
9421550
9421695
A N
SL. PL
N CH
BPL
U
02.04.4.2167 and up 1.01 6.01 6.0 6.0 1.4 1.4 5.3 - Bug removed from collating mode "A".
- Aggregate sets counter and reset available again
- Inter tower synchronisation operational
6 / 19
1
valves 1
Tachodisc
Toolless encoder pulses shaping
1
6. Carry out the very same trimming procedure by means of the trimpot of the clutches logic
slave board located behind the door on the operator side.
Turn ( ) until you can hear the clutches engage, then keep turning and count until you
cannot hear them working anymore.
- Turn the trimpot backwards ( ) by half the number of turns you have just counted.
8. Reset the collator overall time counter ( step 20= " tech" of check panel procedure )
10. Carry out the same procedure with the next tower(s) if required.
Select the bins accordingly.
6 / 20
c.p. bourg S. A.
N. V. c.p. bourg S.A.
http: //www.cpbourg.com
ified b
er t
C
ISO 9001