Introduction by Introduction by Introduction by Introduction by

need based solutions for you……
INTRODUCTION BY
N. B. Technologies
AUTOMOTIVE PRODUCT
TESTING AND VALIDATION SERVICES
need based solutions for you…… WE AS AN ORGANIZATION….
ABOUT US
We at N. B. Technologies trust that ‘needs are endless’ but every need can have
the most appropriate, cost effective solution; if we succeed to practice new
thoughts and to foster a culture of innovation.
NBT is a very young organization founded by three dynamic and highly
experienced technocrats. Responsiveness to specific requirements of customers
is our target which we want to make our strength.
We are well equipped with associates in various areas; having in-house

capabilities of heavy M.S. / S.S. / Alluminium fabrication, high precision light &
heavy component machining, instrumentation & control engineering, PLCs &
data acquisition, CAD/CAM/CAE services. However as a turn key solution to even
small problems we are ready to take complete responsibility in totality. Thus we
have ability to deliver cost-effective, on time and price competitive solutions to
your unique requirements.
We welcome even small projects to start with. After this small interaction, we are
committed to grow this relationship further for the mutual benefits. We are based
at the most convenient location in the PCMC industrial belt of Pune.
VISION
“We strive to be one of the leading cutting edge technology solutions providers
for making every need of our customer; not only worth but also profitable.”
MISSION
We want to be committed to our customers for,
• Converting their preliminary ideas into realities and to meet their specific
needs by delivering unique solutions (equipments/ services) when something
‘off-the shelf’ is not available.
• Applying our immense exposure and experience to turn around the root cause
of their problems, to exceed their expectations in terms of durability and
performance and to leverage their success.
• Assisting them into identifying, defining and fulfilling their needs to bring in
substantial improvements in their living style by imparting specific need based
trainings.
need based solutions for you…… PRODUCTS AND SERVICES
AREAS OF OPERATION:
We at N. B. Technologies (Technology division) are committed to respond to your
specific needs of high quality in every aspect of products and services in the areas of,
• Consulting Services in design, development and prototyping of engineering
as well as automotive Products / Equipments
• Design, development and supply of,
• Automotive Test systems
• Hydraulic cylinders, power packs and hydraulic systems with
instrumentation and controls for various applications
• Robotic welding and pick and place systems
• Customized plant automation solutions / material handling systems
• Vision systems & data acquisition systems
• Inspection, measurement and online test systems
• Maintenance engineering related to industrial hydraulics
• Industrial trainings into automotive test systems, automotive testing and
validations, industrial hydraulics/pneumatics, equipment/ product
development, fundamental mech. Engineering, Mechatronics, Project
management, Value engineering and customized trainings as per client’s
requirement
• Trading of flow meters, process pumps, hydraulic pumps, hydraulic
system aggregates, etc.
TESTING & VALIDATION SERVICES
Truck Rear Axle (with hub assembly) Endurance Testing
Vertical load : 13500 kg,

Braking Load : 8000 kg
Endurance Test cycles : 1000000
Truck Rear Axle (with hub assembly) Endurance Testing
Cornering load fatigue testing
Vertical load fatigue testing

Truck Front Axle Endurance Testing
Vertical load : 11500 kg

Braking Load : 8000 kg
Endurance Test cycles : 200000
Truck axle durability testing

Truck rear axle breather position optimization and validation

Truck rear axle breather position optimization and validation
At Banking Angle - 7ᵒ,

Housing mounting angle – 4.5ᵒ.
At Banking Angle - 0ᵒ,

Housing mounting angle – 4.5ᵒ.
Truck axle strain gauging and calibration:-

Truck axle strain gauging and calibration:-

Truck components strain gauging and calibration:-

TRANS-AXLE fatigue testing :-
HYDRAULIC
TRANSMISION TEST
SYSTEM
CAPACITY:-
90 kW, 4500 rpm
REAR LIVE AXLE efficiency measurement and fatigue testing :- REGENERATIVE

TRANSMISION TEST
SYSTEM
CAPACITY:-
160 kW, 4500 rpm
FRONT AXLE FRICTIONAL TORQUE measurement and testing :-

Truck rear axle strain Torsional fatigue testing :-

Automotive testing & validation:-
Propeller shaft torsional fatigue testing, strain gauging + Telemetry system calibration and
road load data acquisition
Torsional fatigue test system

specifications:
Max. Capacity:-
Static :- 65000 N-m.
Dynamic :- 40000 N-m.
Test frequency:- 2 Hz.
Data Acquisition system:-
16 Channels, for dynamic
testing 100 data / sec per
channel, For static testing
10000 data per sec.
Test system available at M/s. NBT.

Performance and endurance Testing of Propeller Shaft Times-sliding Spline Wear Test.
Spine wear test system

specifications:
Twisting Torque :- 70 N-m.
Test frequency:- 1 Hz.
Data Acquisition system:-
16 Channels, for dynamic
testing 100 data / sec per
channel

Propeller shaft UJ (universal joint) wear testing.
Spine wear test system specifications:
Prop. Shaft Length:
1000 mm dummy shaft to be tested,
Torque: 500 Nm, Speed: 1000 RPM, Joint Angle: 7 degrees,
Duration: 60 Hours
Data Acquisition system:- Dyno capacity :- 200 kW..
16 Channels, for dynamic testing 100 data / sec per channel
1200 hrs of
transmission durability
testing Harvester
transmission (CVT)
testing with 250 kW
EDDY CURRENT
DYNO with custom
built data acquisition
software
PRODUCTS DEVELOPMENT SERVICES
END TO END
SOLUTION:-
Automotive anti roll bar
designing, development
and prototyping, strain
gauging, field data
acquisition, validation.
PRODUCTS DEVELOPMENT SERVICES
Automotive testing & validation:- Hyd. steering hose testing:-
Harvester auger blade wear testing:-

Truck suspension slotted bush durability testing with DAQ
Leaf Spring Performance and Endurance Testing using high performance DAQ System:-
Capacity:-
32000 kg with 90 mm deflection @ 0.5 hz.
Bump Stopper Performance Testing:- Bump Stopper Endurance Testing:-

LEAF SPRING endurance testing & validation:- Capacity:-

15000 kg,
Capacity:- 130 mm
10000 kg with deflection
@ 0.7 hz.
130 mm deflection
@ 0.8 hz.
Rear Suspension bracket testing:-
Total 6 brackets, Total load on

test bed = 90 tons tested for 20
lac cycles without any breakdown
@ 1 hz. Test frequency.
Front Suspension bracket testing:-
Braking load
durability 20 lac
Vertical load cycles @ 1 hz
durability 20 lac
cycles @ 1 hz
Radius Rod calibration using high Tie rod arm and knuckle durability
performance DAQ for strain gauging
<<< Steering gear box

mounting bracket &
arm durability
Bush push out force measurement:-

Clutch Housing Performance & endurance Testing using high performance DAQ System
Torque Vs Time Characteristics

25000
20000
Torque (N-m)
15000
10000
5000
0
0 25 50 75 100 125 150 175 200 225
Time (sec)
25000
Torque (N-m)
20000
15000
10000
5000
0
0 50 100 150 200
Pressure (bar)
Clutch diaphragm and aluminium verses SG iron clutch Housing Performance & endurance Testing
Truck Steering Wheel Testing Impact Testing
Run out Measurement by dial gauge
Effects and Analysis of Impact Testing by Die Penetration and X-Ray tests

Truck Steering Wheel Torque Testing : Inflated and Deflated Tyres conditions
Serrations examination and Torque-Load Characteristics
14
12
Torque (N-m)
10 y = 2.452x
8
6
4
2
0
0 2 4 6
Load (kg)
Brake Pedal Endurance Testing-

Brake Pedal Endurance Testing-

Truck gear shifter durability testing:-

Truck components strain gauging and calibration:-
Helper spring strain gauging and calibration

Harvester Gear box & Final drive LEAKAGE / RUNNING IN testing :-

PARAMETER testing
TEMP. METER
SOUND LEVEL METER
TACHO METER
Industrial gear box performance durability testing >>>

Evaluation of,
• Bearing temperatures
• Noise levels
• Frictional power losses
• Lubrication pattern to various gears subject
to gear box mounted at various inclinations
Repair, testing and validation of other

Engineering products:-
Hydraulic piston pumps
Hydro-motor
Servo-hydraulic actuator
Hydraulic piston pumps

need based solutions for you…… PRODUCTS AND SERVICES
Past experience Automotive Test Systems, testing and validation:-
19 yrs. of hands on experience in performance and fatigue testing of

components, sub-assemblies and assemblies of 2
wheelers, LCVs, MCVs and HCVs,
• Transmission testing (Gear boxes, clutches, propeller shafts, live

axles, etc.)
• Steering system testing
• Braking systems
• Control testing (Accelerator, brake, clutch and hand brake)
• BIW testing (Doors, sliding windows, power windows, vehicle body
dent and canning testing, wipers, horn, etc.)
• Front axles, wheel hubs, wheel bearings, etc.
• Engine testing and engine component fatigue testing.
• Suspension system testing
need based solutions for you…… WE AS A ORGANIZATION….
OUR VALUED CLIENTS (Automotive):-

need based solutions for you…… WE AS A ORGANIZATION….
OUR VALUED CLIENTS (Engineering):-

DECISION IS YOURS ……
Contacts:- We are waiting for the opportunities

N. B. Technologies to work with you……
Works: -
56/10, D II block, MIDC, Chinchwad, Pune 411019
Email:-
ravindra.kolhe@nbtindia.co.in, ravindra.kolhe@gmail.com – 09860795711
(Trainings, Consultancy, SPMs, Low cost plant automation, Test systems, etc.)
rkghule@nbtindia.co.in, rkghule@gmail.com - 09860795704
(Maintenance engineering & hydraulic systems)
anil.zope@nbtindia.co.in, anil.zope@gmail.com – 09860795701
(M.S. / S.S. fabrication and process equipments) ***Save WATER,
Tel.:- 020-46779102 Limit FUEL use,
info@nbtindia.co.in,
Save paper & ink,
www.nbtindia.in
Avoid use of PLASTIC BAGS,
Reduce! Reuse! Recycle!

THANK YOU….. Save the Environment.
Act now***

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need based solutions for you……

We are well equipped with associates in various areas; having in-house

Truck Rear Axle (with hub assembly) Endurance Testing

Vertical load : 13500 kg,

Truck Rear Axle (with hub assembly) Endurance Testing

Cornering load fatigue testing

Vertical load fatigue testing

Truck Front Axle Endurance Testing

Vertical load : 11500 kg

Truck axle durability testing

Truck rear axle breather position optimization and validation

Truck rear axle breather position optimization and validation

At Banking Angle - 7ᵒ,

At Banking Angle - 0ᵒ,

Truck axle strain gauging and calibration:-

Truck axle strain gauging and calibration:-

Truck components strain gauging and calibration:-

TRANS-AXLE fatigue testing :-

REAR LIVE AXLE efficiency measurement and fatigue testing :- REGENERATIVE

FRONT AXLE FRICTIONAL TORQUE measurement and testing :-

Truck rear axle strain Torsional fatigue testing :-

Torsional fatigue test system

Test system available at M/s. NBT.

Spine wear test system

Test system available at M/s. NBT.

Automotive testing & validation:- Hyd. steering hose testing:-

Harvester auger blade wear testing:-

Bump Stopper Performance Testing:- Bump Stopper Endurance Testing:-

LEAF SPRING endurance testing & validation:- Capacity:-

Rear Suspension bracket testing:-

Total 6 brackets, Total load on

Front Suspension bracket testing:-

<<< Steering gear box

Bush push out force measurement:-

Torque Vs Time Characteristics

Truck Steering Wheel Testing Impact Testing

Run out Measurement by dial gauge

Test system available at M/s. NBT.

Serrations examination and Torque-Load Characteristics

Brake Pedal Endurance Testing-

Test system available at M/s. NBT.

Brake Pedal Endurance Testing-

Test system available at M/s. NBT.

Truck gear shifter durability testing:-

Truck components strain gauging and calibration:-

Helper spring strain gauging and calibration

Harvester Gear box & Final drive LEAKAGE / RUNNING IN testing :-

Industrial gear box performance durability testing >>>

Repair, testing and validation of other

Hydraulic piston pumps

Hydraulic piston pumps

19 yrs. of hands on experience in performance and fatigue testing of

• Transmission testing (Gear boxes, clutches, propeller shafts, live

OUR VALUED CLIENTS (Automotive):-

OUR VALUED CLIENTS (Engineering):-

Contacts:- We are waiting for the opportunities

Reduce! Reuse! Recycle!

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