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Formation Permeability Damage Induced by Completion Brines
Formation Permeability Damage Induced by Completion Brines
Formation Permeability Damage Induced by Completion Brines
Damage Induced by
Completion Brines
Mehdl Azari, SPE, Halliburton Reservoir Services and
"'.M. Leimkuhler, Shell Offshore Inc. '
angle realignment within the clay lattice re- This is true of most divalent cations. Col-
quired to accept the ion on the exchange lapse of the clay lattices around the exchange
site. 22 This explains why K + (diameter sites also occurs with potassium. Although
2.66A [0.27 nm]) is preferred to Na + (di- potassium is monovalent, it is large enough
ameter 1.90A [0.19 nm])23 on the ex- to fit nicely into the excha:nge sites created
change site. by two opposing clay platelets.
When both monovalent and divalent cat- All cations tend to surround themselves
ions are in solution, for a constant divalent/ with jackets of polar water molecules. The
monovalent concentration ratio, the divalent degree of cation hydration depends on the
cation will be preferred on the exchange site valency and size of the cations and the ion
at low concentrations, while the monovalent concentration in the water phase. 23 In
cation will be preferred at high concentra- general, the stronger the charge density of
tions. If the concentration of one cation is the cation, the larger the water jacket. So-
held constant, the degree of preference for dium's higher charge density allows it to
the other cation will increase or decrease surround itself with twice as many water
with its concentration. molecules as potassium. When sodium is
drawn to the exchange site, the interlayer
Clay Swelling. Clays swell by two estab- water, and therefore swelling, is greatly in- "The amount of clay
lished mechanisms. The first is known as creased. Divalent cations tend to have even
larger water jackets than sodium. Because
minerals in a formation
crystalline adsorption of water. 24 All clays,
including illite and kaolinite,25.26 adsorb of their tendency to collapse the clays around can be a misleading
some water in this manner. This highly or- the exchange site, however, they limit the indicator of potential
dered crystalline water is held tightly to the amount of interlayer water present between
clay surfaces. The second swelling mecha- clay lattices. permeability changes.
nism, often called free or osmotic swelling, The relative abundance
results from concentration imbalances be- Clay Dispersion. Clay platelets and book- of specific clay types
tween the ions held at the exchange sites on lets often line the walls of pore surfaces.
the clays and the solute content of the con- Dispersion is the separation of clay plate- in the matrix and pore
tacting fluid. 21 When the ionic concentra- lets from the pore surfaces or other plate- spaces must be known
tion in the interlayer region between the clay lets. Once the clays disperse, they are free in addition to the total
platelets is greater than the ionic concentra- to move and can form small filter cakes at
tion in the contacting fluid, the clay will pore constrictions. 2 Dispersion of small amount of clays
swell. Water is drawn into the interlayer amounts of clay can cause serious formation present."
region, increasing the effective size of the damage. Because of this phenomenon, par-
clay/water system. ticle dispersion and migration present a
Exchangeable cations affect swelling in greater problem than clay swelling in sand-
two ways: (1) the exchangeable cations stone reservoirs. 1.2.17.23
bring a fixed amount of associated water
with them when they enter the interlayer Flow-Revers•• Effects
region, and (2) the size of the exchangeable After a formation has been damaged through
cation may allow the opposing clay lattices foreign fluid invasion, some of the perme-
to collapse around the exchange sites. Once ability can be restored when production re-
the two clay platelets collapse, their tenden- sumes. Hewitt lO recovered 60% of the
cy to swell is decreased. All cations that lie original permeability in Nugget sandstone
between two clay platelets are interlayer cat- cores that lost 98 % of their permeability ow-
ions. The collapse of two clay lattices around ing to freshwater dispersion. Khilar 8 re-
the exchange site occurs when the elec- covered 83 % of the original permeability of
trostatic forces between the clay surfaces and Berea sandstone cores similarly damaged.
the exchangeable cations becomes great Both Hewitt and Khilar used re-exposure to
enough to force out the interlayer water. NaCI brines (4 to 6 wt%) to recover per-
meability. Khilar reported that two mecha- cm]). The Casper sandstone contains more The cores used in this study (3.7-in.
nisms are responsible for the improvement clay minerals in the pore spaces than Berea [9.5-cm] diameter, 3.4-in. [8.7-cmllength)
in permeability: reduction of swelling in sandstone. Secondary dolomite grains are were at least 10 times larger than cores in
swelling clays and redeposition of clays on also intermixed with the authigenic clays. previous studies. 6 ,7,9,I0,12 The larger cores
the pore walls when salinity returns to previ- Table 1 presents results of the entire rock allowed a greater amount of movable fines
ous'levels. For these two processes to take XRD analysis for Berea and Casper sand- to be collected for X-ray analysis. The small
place, the clays must contact the formation stones. The major differences between the cores used in past studies (0.7-in. [1.9-cm]
water. If clays are simply moved to the con- two formations are the higher percentages diameter, I-in. [2.5-cm] length) produced
striction at the opposite end of the pore, of dolomite and clay minerals in the Casper amounts of movable fines that were too
before recontacting the higher-salinity for- sandstone. small for representative X-ray analysis.
mation water, the permeability will remain The scanning electron microscope (SEM)
significantly damaged. images confirm the XRD results of higher Experimental Apparatus
clay concentration in the Casper sandstone. Fig. 6 is a diagram of the complete ex-
Formations Tested Fig. 1 shows the relatively clean surfaces perimental apparatus. Because of the highly
Two formations, Berea and Casper sand- of the Berea pores, with only scattered clay corrosive brines being used, all the compo-
stones, were selected for testing. Berea particles adhering to the pore walls. In con-
nents in contact with the fluids were either
sandstone has a homogeneous permeability trast, the Casper sandstone pores presented stainless steel, teflon, or plastic.
and porosity and contains such dispersible in Fig. 2 appear to be almost full of clays
The paraffin-coated core was enclosed in
clays as kaolinite, illite, and minimal mont- and rhombohedral dolomite crystals. Fig. 3
a rubber sleeve, and a 25-psig [l72.4-kPa]
morillonite and chlorite. Casper sandstone, shows that the dolomite crystals are inter-
overburden pressure prevented any radial
used as a building material, was obtained mixed with the clay booklets lining the
fluid flow. Initially, before brines were in-
from a quarry north of Laramie, WY. Be- Casper sandstone pore walls. Fig. 4 illus-
troduced into the core, overburden pressure
cause of extensive crossbedding, all the trates the kaolinite clay platelets in Berea
was monitored for 30 minutes. If any leaks
Casper cores were cut from as small an area sandstone. Fig. 5 exhibits the illite laths in
were detected, the core was disassembled
as possible (1 x I x2 ft [30.5 x30.5 x61 Casper sandstone.
and the seals checked. Special O-ring de-
signs effectively prevented any fluid flow
around the core. An Omega OM 205™
data logger provided a printout of the inlet,
outlet, and overburden pressures every 12
minutes. Pressures were recorded to 0.01
psi [0.07 kPa]. The accuracy of the pressure
measurements was verified by measuring the
hydrostatic pressure between transducers
under static conditions.
Filtration problems were eliminated by
use of commercial fIlter packs developed for
filtering plasma solutions. All fluids were
filtered by a Millipore™ 0.22-Jtm filter ini-
tially and after exiting the pump.
All brines were placed on a 23-in. [58-cm]
vacuum (11.3 psi [78 kPal) to allow any en-
trained air in the fluids to break out of the
solution. A 5-psig [34.5-kPa] average pres-
sure prevented any entrained air from break-
ing out of the brine inside the core.
Each brine concentration was pumped
through the core for a minimum of 6 hours.
If the core permeability was not stable over
the last 2 hours of the period, flooding con-
Fig. 5-Casper sandstone illite laths. tinued until the permeability stabilized. Sta-
Brlne-Concentratlonl
Permeability Relationships
Ouerburden Rir_....;;;~_ _
The permeability data are expressed in terms Pressure Li ne
of permeability ratio klk i , where k i = initial
permeability to distilled water established at
the start of each coreflood.
U) "
the change in permeability of Berea sand- ~~ 0
" /
f!l. ~ ~---------~
o
Flow Time: 6 Hrs/Conc.
brine floods, the permeability of the core re- o
/
~
'"w
E
0
W
"1
Core: #3 Berea Sandstone.
'- '"
a: 0 Porosity: 0.195,k,=546.4md
~ (\J w Flow Rate: 8.0 cc/min
Q. ru
o Stabilization Time >2.0 Hrs
(Unstable)
2 4 6 B 10 12 14 16 18 20 22 2 4 6 8 10 12 j.j 16 18 20 22
NaCI Brine Concentration (% of Total Weight) KC] Concentration (% of Total Weight)
Fig. 8-Permeability ratio VS. NaCI concentration for Berea sand- Fig. 9-Permeability ratio VS. KCI concentration for Berea sand-
stone, Core 2. stone, Core 3.
as the NaCI brine concentration is increased the clay platelets increases. Once Na + be- sion damage relative to the NaCI floods.
from 0 to 4 % and the subsequent increase comes the dominant exchange-site cation, Collapse of the illites around the K + placed
ip permeability as the NaCI concentration the amount of water between the platelets in the outer exchange sites appears to have
increased above 4 %. The permeability is controlled by osmotic forces. As the brine taken place in Casper as well as Berea sand-
decrease could be a result of experimental concentration continues to increase, osmotic stones.
variation of the data. Alymore and Quirk 26 forces increase and swelling decreases.
examined the relationship between swelling As the NaCI brine concentration was re- XRD Analysis of Movable
in kaolinites and NaCI brine concentrations. duced to 0 %, the permeability of the Casper CI"y Minerals
In one kaolinite sample examined, the water core was totally damaged, as in the During the brine-concentration/permeability
associated with the kaolinite slightly in- Berea/NaCl floods. This was expected be- experiments, movable fines were suspended
creased and then decreased as the NaCI con- cause the clay mineralogy of the Casper in the produced fluids only during the initial
centration increased. If the kaolinite in the generally is similar to that of the Berea sand- and final freshwater floods. In both sand-
Casper sandstone behaves similarly, the ob- stone (Table I). stones, the ampunt of movable fines in the
served inversion in permeability trend with produced fluids was greater during the final
increasing NaCI concentration would be re- Casper Sandstone/KCI Brine. The perme- freshwater floods. This is a result of greater
lated to kaolinite swelling. ability behavior of Casper sandstone flooded clay dispersion of fresh water after the cores
A second possible explanation for the in- with KCI brines reinforced the relationships were flooded with KCI and NaCl brines.
itial decrease in permeability relates swell- established by the Berea/KCI brine floods. Mungan 6 showed that dispersion of any
ing levels to the dominapt exchangeable As the KCI concentration increased to 8 %, clay is possible when monovalent cations are
cation on the clays. At one time, the the permeability ratio increased to a maxi- present on the exchange sites. When the
Ca + 2 /Na + ratio in the pore fluids of the rnllm value (Fig. 11). While the increase is Na + and K + replaced the Ca +2 and
Casper sandstone may have been higher than small ( "" 4 %), it is significant. Once perme- Mg + 2 on the exchange sites, the dispersion
that in the Berea sandstone. As a result, the ability increased to this level, it did not vary tendencies of the clays increased.
equivalent fraction Ca +2 on the exchange appreciably while the KCI brine concentra- For Berea sandstone, the composition of
sites of the clays would be higher in the tion was incrementally increased to 22 % and the movable fines did not change after expo-
Casper than in the Berea. As the NaCI brine then decreased to 0.5 %. sure to either NaCI or KCI brines (Table 2).
invades the Casper core, Na + with its large After the final distilled waterflood induced While only 20 % of the total clays in Berea
associated water jacket replaces Ca +2 and. dispersion of the clays, 59% of the original are illite (Table 1), about 69% of the mov-
Mg +2 on the exchange sites. When this permeability remained. As in Berea sand- able fines are illite clays (Table 2). The illite
reaction initially occurs, swelling between stone, the KCllimited the extent of disper- in Berea was more susceptible to migration
.~ ex:
+-' 0
'">-
cc Final Permeability
:!::
10
0 Core: 114 Casper Sandstone
/45 md. (Stable) 'C-o-re-:-#-5-C-as-p-e-r-S=-.-n-'-ds-t-o-ne---'
Porosity: 0.17. k, =77md.
Porosity: 0.17, k,=88 md .
Flow Rate: 6.0 cc/min.
"'"w " 0
Flow Rate: 5.5 cc/min. g " Flow Time: 6 Hrs/Conc.
E Flow Time: 6 Hrs/Conc. ~ 0 Stabilization Times >2 Hrs.
'- Stabilization Time >2 Hrs. '-
& C\J
'"
n. (\J
o o
o /Fina] Permeability3.5md. (Unstable)
0
0 2 4 6 8 10 12 14 16 18 20 22 2 4 6 8 10 12 14 16 18 20 22
NaCI Brine Concentration (X of Total Weight) KC] Brine Concentration (% of Total Weight)
Fig. 10.....Permeability ratio VS. NaCI concentration for Casper Fig. 11-Permeability ratio VS. KCI concentration for Casper
sandstone, Cor~ 4. sandstone, Core 5.
3 show that rhombohedral dolomite crystals with NaCI brine invasion are a function of
exist over a wide range of particle sizes. If the NaCI brine concentration. Upon re-
most of the smaller, easily movable dolomite exposure of the formation to lower NaCI
crystals are swept away by the initial fresh- brine concentrations, the permeability will
water floods, only the larger crystals remain. revert to lower levels.
The second mechanism consists of dis- 3. Permeability improvements are greater
solving the dolomite crystals in the brines. when KCI, rather than NaCI, is the invading
At first this reaction does not seem likely brine, provided that equal concentrations of
because dolomite dissolves slowly in fresh each brine are used.
water and even more slowly in saline 4. In low-salinity formations « 2 wt %
water. 27 While the brine pH (6.5 to 7.5) NaCI) , dispersion of clay particles may
occur after invasion by NaCI and KCI com-
was too high for acidic brine dissolution, the
pletion fluids. The permeability damage will
acidity may have come from the other min- be lower if KCI, rather than NaCI, brine was
erals present in the cores. Siderite, chlorite, used as the completion fluid.
and the dolomite end members of the dolo- 5. Permeability increases associated with
mite/ankerite solid solution series all contain KCI brine invasion may remain stable upon
some iron. As the brines flowed through the re-exposure to fluids of a lower salinity. The
cores, the iron in these minerals oxidized. "For KCI floods, the
degree of residual permeability improve-
Rust spots on the surfaces and inside the ment is a function of the type and amount permeability Increase
cores were observed. When the siderite (iron of clays present in the formation and the results not only from
carbonate) is oxidized, CO 2 is released: Na + /K + ratio of the formation brine. The
more illite in the formation and the lower
lower amounts of
2 FeC0 3 + lh0 2 +3H 20
the Na + /K + ratio of the formation brine, water associated with
~2 Fe(OHh +2 CO 2 , the greater the potential for residual in- the clay minerals, but
The CO 2 tends to combine with water to creases in permeability.
6. When Casper sandstone is exposed to also from collapse of
form carbonic acid, which reduces the pH.
The lower pH increases the solubility of a brine whose salinity is below the CSS, the Illite clay platelets
dolomite. Studies by NL Baroid 28 have prior exposure to KCI brine increases the around the outer
shown that iron oxidation rates are higher tendency of illite to disperse and migrate
in KCI brines than in NaCI brines over the relative to kaolinite. exchange sites."
full range of brine concentrations. 7. When Berea sandstone is flooded with
The high relative percentage of illite in the a brine whose salinity is below the CSS, pri-
post-KCI freshwater floods in Casper sand- or exposure to NaCI or KCI brines does not
affect the dispersion and migration of one
stone may also result from a decrease in the clay relative to other clays.
amount of kaolinite moving through the
core. The permeability damage resulting
from freshwater dispersion was considerably
less in both sandstones after flooding with Reference.
KCI brines. It may be possible that the KCI 1. Gray, D.H. and Rex, R.W.: "Fonnation
stabilized the kaolinite to a greater degree Damage in Sandstones Caused by Clay Dis-
persion and Migration," Proc" 14th Nat!.
than illite in Casper sandstone. Sharma et Clays and Clay Minerals Conference (1965)
al. 17 reported increased dispersion of kao- 69-81.
linite when illite is present. Although swell- 2. Reed, M.G.: "Stabilization of Fonnation
ing in illite is limited, it is enough to create Clays With Hydroxy-Aluminum Solutions,"
instabilities that increase the dispersion ten- JPT(July 1972) 860-64; Trans., AIME, 253.