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2979 - API 677DATA SHEET - HRSG BFP Gear Box Data Sheet - GGSR - Approved - dt100909
2979 - API 677DATA SHEET - HRSG BFP Gear Box Data Sheet - GGSR - Approved - dt100909
2979 - API 677DATA SHEET - HRSG BFP Gear Box Data Sheet - GGSR - Approved - dt100909
1 GENERAL
2 Project: Guru Gobind Singh Refineries Project Job No. : 6922
3 Owner : M/s HMEL Site : BHATINDA, INDIA
4 Purchaser : KSB Pumps Ltd., Unit : CPP Motor driven Unit No.: 575
5 Item No. : Service : Gear Box for S.T Driver for BFW Pump (HRSG)
6 No. reqd. : 3 Working: 2 Standby: 1 Driver Type: Electric Motor Driven Eqpt.: BFW Pump
7 Applicable to : Proposals Purchase As Built
8 : Scope, Option & Information specified by Purchaser. : Information required from and options left to vendor. Vendor to cross (x) the selected option.
9 Manufacturer: TRIVENI ENGG. & INDS. LTD., MYSORE Model : HSG 220
10 RATING REQUIREMENTS BASIC GEAR DATA 2980
11 Driven Eqpt. Power (kW): Nor.: ? Max.: ? kW Mechanical rating : 3603 kW @ 2982/4000 rpm
12 Driver Power (kW): Rated: 910 kW Max.: kW Thermal rating : NA kW @ rpm
13 Gear rated power (kW): (Rem. 1) 1001 Full load power loss (kW): 8.5 Mech. efficiency: 99 %
14 Torque @ Max. Cont. Speed (kg-m): 243.6 @ 2982 rpm 2980 Pitch line velocity (m/s): 39.3
15 Max. Torque : 326.8 kg-m @ 4000 rpm Tooth pitting index, "K" : Actual: 1.58 Allowable : 1.79
copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1645-DS-911 Rev.0 210 X 297
17 - Input :2980 Specified Nominal Bending stress number St "Wt" Pinion Gear
18 - Output :4000 Specified Nominal Actual : 99.61 97.31
19 Allow variation in gear ratio : 2 % Allowable : 265.40 265.40
20 Max continuous speed (rpm): ---- Material index no. : 3.03
21 Trip speed (rpm) : ---- Anticipated SPL : 82 dBA @ 1 m
22 Gear service factor (Min.) : 1.7 Journal static weight loads :
23 Pinion/Gear Hardness : 58 HRC Pinion : 32.5 kg Gear: 51 kg
2
24 Shaft assembly designation : L-R WR referred to LS shaft (kg-mm²): 606.6
25 - HS shaft rot. facing coupling end CW CCW Breakaway Torque (kgf -m) @ LS shaft : 2.475
26 - LS shaft rot. facing coupling end CW CCW Overhung Load Factor : ----
27 HS shaft end : Cylindrical Taper 1-Key CONSTRUCTION FEATURES
28 2-Keys Hydraulic taper Integral flange Type of Gear Reducer Increaser
29 LS shaft end : Cylindrical Taper 1-Key Single stage Double stage
30 2-Keys Hydraulic taper Integral flange Single helical Double helical
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED.
They are merely loaned on the borrower's express agreement that they will not be reproduced,
61 MISCELLANEOUS
62 Torsional analysis by (2.6.1.8) Gear Vendor Other Pinion Gear
63 Lateral analysis by Gear Vendor Other Location NDE
64 Spare set of gear rotors Manufacturer Triveni
65 Orientation of oil inlet and drain connection Type Hydrodynamic Tapered land
138 Mech. run test (Spare rotors) B10 L10 Life hrs
139 Part or full load and full speed test
140 Full torque slow roll test x
x Thrust bearings : Pinion Gear
141 Full torque static test Manufacturer
142 Sound level test
x Type
143 Mech. Run Test Couplings: Class
144 - Coupling Installed Cage Speed m/s
145 - Coupling hubs with Idlers B10 L10 Life hrs
146 Use shop lube system Up Thrust Capacity N
147 Use job lube system Down Thrust Capacity N
148 Use shop vibration probes, etc.
149 Use job vibration probes, etc.
150 Final assembly maintenance &
151 running clearance
152 Oil system cleanliness
153 Oil system casing joint tightness
154 Oil system leak test
155 Warning and protection devices
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164 REMARKS
nd
165 1. Gear Rated Power shall be min. equal to the max. Installed power of the st. turbine driver as per Cl. 2.4.1.1.1 of API 677-2 Ed.
166 2. In case type of bearings provided are hydrodynamic type , bearing tem. Monitoring devices (As per API 670) including platinum res.
167 temp. detectors, monitors shall be supplied by vendor. Each journal brg. Shall have RTS’s in no less than 50% of the shoes.
168 Each thrust brg. Shall RTD’s in no less that 50% of the active side and min. 2 nos. in the inactive side.
169 3. To be located in control panels (located as per the operation & control philosophy of the plant
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07/02/2008 A ANURAG SM
Date Rev Job Rev. & Approved