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Product Support Bulletin

Issue Date: December 03, 2010


Service Global Lit Num: CPGK - S - 00000037 - 0

Revision: 0

Title: Oil Pressure Sender Failures

Model(s) C22 D5, C33 D5, C33 D5e, C38 D5, C38 D5e, C44 D5e, C55 D5, C55 D5e, C25 D6,
C30 D6, C35 D6, C40 D6, C50 D6 wit h 4B series engine

Background/Description:
Several reports have been received t hat t he generat or set control panel displays "Oil
Pressure OOR warning 217" and shows "--- " for t he Oil Pressure indicat ion during cert ain
operat ing condit ions. (Original part: 0193 -0430).
Replacement oil pressure senders were int roduced with a range of 0-200 PSI (0193-0617,
0193-0658) but t hese failed owing t o poor qualit y.

All the above issues have been resolved with the introduction of a new Oil Pressure
Sender. Forthcoming product will be built with the new Oil Pressure Sender and a
harness that incorporates this modification. Effective date to be determined.

Corrective Actions:
The following modification applies to field issues only and if you encounter any of the
above issues.

Required Part s:

 A034R319 (Oil Pressure Sender harness) lat est revision as requires a factory
modificat ion.

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modificat ion.

 A028X493 (Oil Pressure Sender)

1. Connect t he t wo wires (E3-A ,E3- C) t o the existing harness with inline crimps and run the
wire (E3- B) inside t he harness t hrough t he control panel (pass through an unused pinhole of
the connector) and connect it to t he PCC1301 or PCC1302 board used on the
PowerCommand 1.X controls (see below):

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2. Change the Oil Pressure Sender type to: 3 wire
This can be performed using the InPower service t ool or t hrough t he HMI display.

 Wit h InPower service t ool


Select 3 wire from the Oil Pressure Sender Type dropdown menu.

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 Through the HMI display
From t he display menu (Battery, Eng.Temp, Oil Press, Eng Hours), press and hold
t he t wo arrows t o ent er t he SERVICE MENU. Then select Setup Menus/Genset
Setup/Genset/ Scroll down (by pressing the down arrow) t o the Oil Pressure Setup
menu, select: Sender then change Sender Type: 3 wire.

St andard Warranty and Policy reimbursement guidelines apply t o this modification. Warrant y
claims must be accompanied by a Service Engineer's report.

The SRTs for this procedure are as follows:

1. 00-902 Administ ration 0.7hr


2. 00-056 Diagnose 0.3hr
3. 19-230 Switch, remove ,replace and rewire 0.3hr
4. 19-602 Calibration, update 0.3hr

Contact:
Should you have any furt her quest ions or concerns regarding this notificat ion or t he
information st ated above, please contact your local Service Manager, DFSE-Counterpart or if
you have access please raise an ITS (Issue Tracking System) ticket.

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