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BFF3503 (PE) : Project: Product Evaluation & Planning For Assembly
BFF3503 (PE) : Project: Product Evaluation & Planning For Assembly
1. To make your project run smoothly, my suggestion is to distribute tasks by assigning member as
a designer, product engineer 1 & 2(PE1/2), Industrial Engineer (IE) and Tooling Engineer (ME). If
your group < 5, ok to have 1 PE. Select a project leader.
2. Decide any electronic product (number of components > 20 pcs) to be used in this project.
3. Dismantle product into its assemblies, sub-assemblies & components.
i. Take photo of all parts. Define part no, part name & quantity (including accessories) based on
template from the given link (template #1)
ii. Discuss product architecture (completed with a diagram)
iii. Identify function of each component based on template from the given link (Template #17).
iv. Study assembly efficiency from the given link (Template #21).
v. Decide Make sure all parts properly kept in place. If jig needed, make it.
vi. Part evaluation -conduct part analysis on the selected plastic and metal component.
Observe quality of the component. (eg: type of materials, any defect found)
vii. Plan for product assembly
Develop a Parent Child List/Precedent Diagram and finalise process sequences for assembly.
Maximum six (6) steps (each step comprise of many activities).
4. Suggestion task for team members;
i. The Designer
Produces a drawing for the selected component of the product.
Complete the form for task 3(ii) & 3 (iii).
Identify safety logo must be applied for the selected product (refer to product safety label)
ii. The ‘PE1’
Identify the product accessories for full packaging (component and subassembly).
Complete the form for task 3(iv).
Prepare Bill of Materials from the given link (Template #23) & Product Tree Diagram.
Identify type of joining of the product and setting requirement for assembly.
iii. The ’PE2’
Produce a list of critical dimensions based on the developed/selected component
Training using CMM and measure the selected component (similar to the produced drawing).
iv. The ‘IE’
Study all activity to complete assembly process. Produce time for each activity.
Decide task for each work station considering line balancing & jig required
Develop standard operating procedure (SOP) to show the process.
v. The ME
Produce the detailed design for the fixture to be produced.
Decide material & tools for fixture fabrication.
Fabricate fixture for product assembly.
5. Final report must be submitted with all the compiled document (forms/photos/drawings). One
page ‘suggestion of improvement’ based on final assembly performance also must be included in
the report.
To evaluate quality of your project team, filled-up minute meeting for every lab session from
the given link (template #3). Put it in appendix.
Format & rubric for evaluation for the report s available on KALAM.
The hardcopy must use ‘tape binding’
Prepared by:
Dr Mohd Zaidi Sidek (Sem 2_2018-19)