KRH00E - GS010 - C - MV Electrical Motors General Technical Requirement

REVISION AND DISTRIBUTION SHEET
MODIFICATIONS TABLE
Rev CREATED CHECKED APPROVED DATE MODIFICATIONS STAT.
Faisal M/
A Lee YL Lye KY 04.03.2015 First Issue Released
Vincent D
B Faisal M Lee YL Lye KY 21.04.2015 As per customer comments For Review
Nawaneet
C Faisal M Lye KY 26.06.2015 As per customer comments For Review
Kumar
Description Latest Revision:

1. Contract exhibit added as per customer comment. C
DISTIBUTION TABLE
S.No Department Discipline
1 Engineering All
Originator Identification number Rev. Date Lang. Sheet

ALSTOM | RENEWABLE POWER KRH/00/E/----------/GS/010 C 26.06.2015 en 2/23
© ALSTOM 2015. All rights reserved. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Table of Contents:
REVISION AND DISTRIBUTION SHEET.............................................................................................................................2

1. OBJECTIVE .........................................................................................................................................................5
2. SCOPE OF APPLICATION ......................................................................................................................................5
3. REFERENCE DOCUMENTS ...................................................................................................................................5
4. CODES AND STANDARDS ....................................................................................................................................6
5. MV AC MOTOR TECHNICAL REQUIREMENTS – ELECTRICAL PART ...........................................................................7
5.1. Rated frequency ................................................................................................................................................ 7
5.2. Rated voltage (steady-state voltage) .................................................................................................................... 7
5.3. Combined variation of voltage and frequency for steady-state conditions .................................................................. 7
5.4. Insulation system Thermal class .......................................................................................................................... 8
5.5. Limit of winding temperature rise ........................................................................................................................ 8
5.6. Efficiency classification ....................................................................................................................................... 8
5.7. Dynamic voltage during starting : ........................................................................................................................ 8
5.8. Voltage during dip/ duration : ............................................................................................................................. 8
5.9. Starting : .......................................................................................................................................................... 8
5.10. Starting current : ............................................................................................................................................... 8
5.11. Locked rotor :.................................................................................................................................................... 8
5.12. Power change over to neighbour bus :.................................................................................................................. 8
5.13. Maximum voltage requirement for power change over to neighbour bus :................................................................. 8
5.14. Shock resistant coils for power change over : ........................................................................................................ 8
5.15. Insulation : ....................................................................................................................................................... 8
5.16. Protection :....................................................................................................................................................... 8
5.17. Bearing insulation - non driving end (NDE) bearing : ............................................................................................. 9
5.18. Service Factor ................................................................................................................................................... 9
5.19. Grounding terminals : ........................................................................................................................................ 9
5.20. Terminal Boxes ................................................................................................................................................. 9
5.20.1. Degree of protection : ....................................................................................................................9
5.20.2. Design regarding short circuit: ........................................................................................................9
5.20.3. Construction requirements:.............................................................................................................9
5.20.4. Rotation of the terminal boxes: .......................................................................................................9
5.20.5. Connection Plates (Cable Gland Plates) ............................................................................................9
5.20.6. Cable glands : ...............................................................................................................................9
5.20.7. Means for grounding : ...................................................................................................................9
5.20.8. Main terminal box : .....................................................................................................................10
5.20.9. Star point box : ...........................................................................................................................10
5.20.10. Auxiliary terminal boxes : .............................................................................................................10
5.20.11. Anti-condensation heating : ..........................................................................................................10
5.20.12. Size of terminal box : ...................................................................................................................10
5.20.13. Data of cable to be connected: ......................................................................................................10
5.21. Motor Data : ................................................................................................................................................... 10
6. MV AC MOTOR TECHNICAL REQUIREMENTS – MECHANICAL PART .......................................................................11
6.1. Operation conditions (ambient): ........................................................................................................................ 11
6.2. Operation: ...................................................................................................................................................... 11
6.3. Number of sequential starts per hour: ................................................................................................................ 11
6.4. Type of cooling: ............................................................................................................................................... 11
6.5. Degree of protection: ....................................................................................................................................... 11
6.6. Anti-condensation heaters: ............................................................................................................................... 11
6.7. Enclosure drainage: ......................................................................................................................................... 11
6.8. Protective roof if vertical mounting (sheltered motor): .......................................................................................... 11
6.9. Direction of rotation: ........................................................................................................................................ 11
6.10. Reverse speed supervision: ............................................................................................................................... 12
6.11. Special or second shaft end: .............................................................................................................................. 12
6.12. Vibrations: ...................................................................................................................................................... 12
6.13. Vibration monitoring: ....................................................................................................................................... 12
6.14. Mounting of coupling part: ............................................................................................................................... 12
6.15. Winding temperature detectors: ........................................................................................................................ 12
6.16. Bearing temperature detectors: ......................................................................................................................... 12
6.16.1. Sleeve bearings ..........................................................................................................................12
6.16.2. Antifriction bearings: ...................................................................................................................12
6.17. Coating colour:................................................................................................................................................ 12
6.18. Noise level maximum [dB (A)]: ......................................................................................................................... 13
6.19. Nameplates: ................................................................................................................................................... 13
6.20. Quality assurance: ........................................................................................................................................... 13
7. TEST REQUIREMENTS .......................................................................................................................................13
8. APPENDICES ....................................................................................................................................................14
8.1. Appendix 1 – End client Specification: ................................................................................................................ 14
8.2. Appendix 2 – Datasheet: .................................................................................................................................. 19

1. OBJECTIVE
To define the minimum technical requirements for Medium Voltage AC Motors, these requirements are an
attachment to the equipment technical dossier of the driven machine (e. g. a pump or a compressor). In case of
deviations from this document, these shall be brought to the attention of ALSTOM Package Engineer immediately and
written approval on how to proceed shall be obtained.
2. SCOPE OF APPLICATION
This specification is valid for Medium Voltage AC Induction Motors >200kW for direct on line (DOL) starting with
rated voltage 6.3 kV for the KARAHA Geothermal Power Plant.
Special requirements for motors in hazardous areas, for example explosive atmospheres, are not part of this
document.
Special requirements for motors used in adjustable speed drives are not part of this document.
3. REFERENCE DOCUMENTS
The MV motors shall comply with the following documents:
 The final client specification here enclosed in Appendix 1
 The final client specification regarding testing of Electrical Motors, Vol III, Part E
 The present technical specification
 Equipment General Technical Requirement KRH/00/M/--------ME/ES/500
 Document Supply and Control Voltage Level KRH/00/E/----------/GS/015
 Local codes and standards

4. CODES AND STANDARDS
Code requirements: IEC, ISO and – the latest issue valid at time of contract is applicable. At least the following
Standards are applicable and are mentioned here for guidance only:
IEC 60034 Rotating electrical machines -

IEC 60034-1 Rating and performance
IEC 60034-2A Methods for determining loses and efficiency of rotating electrical machinery from tests- First
supplement Measurement of losses by the calorimetric method
IEC 60034-2-1 Standard methods for determining loses and efficiency of rotating electrical machinery from
tests
IEC 60034-5 Degrees of protection provided by the integral design of rotating electrical machines (IP code)
IEC 60034-6 Methods of cooling (IC Code)
IEC 60034-7 Classification of types of construction, mounting arrangements and terminal box position (IM
Code)
IEC 60034-8 Terminal markings and direction of rotation
IEC 60034-9 Noise limits
IEC 60034-11 Thermal protection
IEC 60034-12 Starting performance of single-speed three-phase cage induction motors
IEC 60034-14 Mechanical vibration of certain machines with shaft heights 56 mm and higher –
Measurement, evaluation and limits of vibration
IEC 60034-15 Impulse voltage withstand levels of rotating a.c. machines with form-wound stator coils
IEC 60034-17 Cage induction motors when fed from converters – Application guide
IEC 60034-18-1 Functional evaluation of insulation systems – Section 1 General guidelines
IEC 60034-25 Guidance for the design and performance of a.c. motors specifically designed for converter
supply
IEC 60034-27 Off-line partial discharge measurements on the stator winding insulation of rotating electrical
machines
IEC 60034-29 Equivalent loading and superposition techniques – Indirect testing to determine temperature
rise
IEC 60072 Rotating electrical machines – Dimensions and output series for rotating electrical machines -
IEC 60072-1 Frame numbers 56 to 400
IEC 60072-2 Frame numbers 355 to 1000 and flange numbers 1180 to 2360
IEC 60085 Electrical insulation – Thermal evaluation and designation
NEMA MG1
All applicable standards listed in KRH/00/M/-------PMF/PP/131

5. MV AC MOTOR TECHNICAL REQUIREMENTS – ELECTRICAL PART
5.1. Rated frequency

50 Hz
5.2. Rated voltage (steady-state voltage)

6.3 kV
Earthed through resistance.
5.3. Combined variation of voltage and frequency for steady-state conditions

Regarding the voltage and frequency variation, the motor shall be designed for operation with the following criteria:
 In Zone A: at rated Voltage max.  5% and at rated Frequency max.  2%,
 In Zone B: at rated Voltage max. 10% and at rated Frequency max. + 5%, - 6%
Zone A: an AC motor shall be capable of performing its rated torque (i.e. primary function) continuously within zone
A, but needs not comply fully with its performance at rated voltage and frequency.
Zone B: an AC motor shall be capable of performing its rated torque within zone B, but may exhibit greater deviations
from its performance than in zone A. Temperature rises may be higher than at rated voltage and frequency, and most
likely will be higher than those in zone A

5.4. Insulation system Thermal class
155 (F), according to IEC 60034-1 and IEC 60085.
5.5. Limit of winding temperature rise

- as per Thermal class 130 (B), in accordance with IEC 60034-1 2010, clause 7.3-Note 2
- as per Thermal class 155 (F), for operation in Zone B as defined in item 5.3.
Thermal classes according to IEC 60034-1 2010, clause 8.4
5.6. Efficiency classification

Motor shall be high efficiency type as local codes and standards.
5.7. Dynamic voltage during starting :

80% of the rated voltage.
5.8. Voltage during dip/ duration :

75% of rated voltage/ 5 minutes, at full load of driven machine.
5.9. Starting :
Direct On Line (DOL)
5.10. Starting current :

≤ 6 times the rated current.
5.11. Locked rotor :

The locked rotor time [s] shall be larger than starting time at 80% of Un. If not possible, a zero speed switch shall be
installed in the motor for locked rotor protection.
5.12. Power change over to neighbour bus :

Not applicable
5.13. Maximum voltage requirement for power change over to neighbour bus :
Not Applicable
5.14. Shock resistant coils for power change over :

Not Applicable
5.15. Insulation :
Type VPI (Vacuum Pressure Impregnation)
5.16. Protection :
- Relay located in the MV switchgear:

Short-circuit (instantaneous, definite time), overload, earth leakage, unbalanced phase, stalling, number of starts.
Alstom will inform during detail design the CT data if required.
5.17. Bearing insulation - non driving end (NDE) bearing :

Sleeve bearings : Yes, resistance ≥10MΩ.
Anti-friction bearings : Yes, resistance ≥10MΩ.
5.18. Service Factor
1.15
5.19. Grounding terminals :

One placed on motor frame and one inside the main terminal box, see also item 5.20.7. They have to be connected to
each other.
5.20. Terminal Boxes
5.20.1. Degree of protection :

As per item 6.5
5.20.2. Design regarding short circuit:

A short circuit inside the motor enclosure shall not affect the structural integrity of the box.
The switchgear interrupting duty is about 25kA at 6.3kV.
5.20.3. Construction requirements:

 provided with a predetermined breaking seam or a pressure relief diaphragm to the outside of the terminal
box,
 splinter proof,
 split longitudinally or completely removable cover
5.20.4. Rotation of the terminal boxes:

4 x 90° with the terminals remaining in place
5.20.5. Connection Plates (Cable Gland Plates)

Material: aluminium made (to avoid overheating).
Thickness of aluminium plates: at least 5 mm.
Openings: none, connection plates shall be provided drilled and equipped with cable glands.
Requirements: without any openings for cables.
5.20.6. Cable glands :

Yes.
5.20.7. Means for grounding :

Yes, grounding terminal within the terminal box (min. M12) and it shall be connected to motor frame grounding
terminal.

5.20.8. Main terminal box :
Yes, complete with terminals.
5.20.9. Star point box :

Yes, the star point of the stator shall be made accessible.
5.20.10. Auxiliary terminal boxes :

Yes, one for supervision (temperature detectors,..) and one for anti-condensation heating.
5.20.11. Anti-condensation heating :

 Supply voltage: 230 V single-phase, 50Hz.
 Heater terminals will be energized when the motor is at standstill.
 A prominent warning label shall be provided : "Warning – circuit may be live"
5.20.12. Size of terminal box :

Designed for 6.3kV
The box has to provide enough space for cable potheads or terminations
5.20.13. Data of cable to be connected:

Alstom will inform during detail design the cross section and number of cables to be connected. The supplier shall
provide a terminal box allowing the connection of these cables. An arrangement drawing of the terminal box shall be
sent to Alstom for comments.
5.21. Motor Data :

For sizing the motor protection relays and for selectivity studies following data are required and have to be sent to
ALSTOM Power
 Technical data sheet including, but not limited to:
 Rated Power in kW
 Rated Voltage in V
 Rated Current in A
 Duty
 Power Factor at 2/4, 3/4, 4/4 load
 Efficiency in %, at 2/4, 3/4, 4/4 load
 Starting Current in amps or in per unit of rated current In
 Starting time at 100% Un and 80% Un in sec
 Number of consecutive starts, cold/warm
 Insulation system thermal class / Limits of winding temperature rise and pertinent thermal classes
 Max. calculated stalling time (warm) in sec at 100% and 80% (75% for the feedwater pumps) line voltage
 Max. calculated stalling time (cold) in sec at 100% and 80% (75% for the feedwater pumps) line voltage
 Max. warm starts during time period ___ / h
 Max. cold starts during time period ___ / h
 Warm up time constant
 Cool down time constant
 Characteristic curves including, but not limited to:

 Starting Characteristic curve at 100% and 80% line voltage, % of current, power factor and torque versus % of
synchronous speed
 Starting Current at 100% and 80% line voltage, % of current versus time in sec
 Load torque and total inertia of motor and load versus % of synchronous speed
 Thermal limit curves
6. MV AC MOTOR TECHNICAL REQUIREMENTS – MECHANICAL PART
6.1. Operation conditions (ambient):

Refer to the equipment technical dossier of the driven machine
6.2. Operation:
S1 (maximum continuous duty)
6.3. Number of sequential starts per hour:

If not otherwise required in the equipment technical dossier of the driven machine, a minimum of:
 three successive starts with the motor initially at maximum ambient temperature.
 two successive starts with the motor initially at full load operating temperature.
6.4. Type of cooling:

Refer to Equipment Technical Dossier of driven machine:
 Air Cooled, TEFC
 Minimum IC4x according IEC 60034-6 is required
6.5. Degree of protection:

 Indoor motors : IP 55
 Outdoor motors : IP 65
6.6. Anti-condensation heaters:

Yes
6.7. Enclosure drainage:

Yes
6.8. Protective roof if vertical mounting (sheltered motor):

For motors placed outdoor of buildings or enclosures: Yes
6.9. Direction of rotation:

It shall be possible to change the direction of rotation on site during commissioning of the motor. For direction test,
motor may be uncoupled. It must be possible to rotate with full reverse speed (powered by driven machine). Direction
of motor rotation shall be clearly marked.
Motor shall be designed at least for overspeed of +20% for 2 minutes.

6.10. Reverse speed supervision:
Refer to the equipment technical dossier of the driven machine.
6.11. Special or second shaft end:

As required by supplier of driven equipment.
6.12. Vibrations:
Same requirements as for driven equipment refer to the equipment technical dossier of the driven machine.
6.13. Vibration monitoring:

Refer to the equipment technical dossier of the driven machine. One set of vibration probes (single-axis) at each
bearing for the detection of shaft vibration relative to the bearing housing.
6.14. Mounting of coupling part:

Flexible or rigid coupling shall be used between the drive motors and driven units. The coupling shall be protected
against unintentional contact.
6.15. Winding temperature detectors:

Two (2) PT 100 per phase:
*one PT 100 per phase shall be used as spare
*one (1) Transmitter (4-20 mA) powered by DCS per phase, located in the auxiliary terminal box, to be provided by
the motor supplier.
6.16. Bearing temperature detectors:

To be provided by the motor supplier as defined below : (Signal to DCS)
6.16.1. Sleeve bearings

 Vertical motor
o Refer to the equipment technical dossier of the driven machine.
 Horizontal motor
6.16.2. Antifriction bearings:

Deep groove ball bearings with regreasing nipples or oil lubrificated.
 Vertical motor :
 Horizontal motor :
6.17. Coating colour:

As required in the equipment technical dossier of the driven equipment.

6.18. Noise level maximum [dB (A)]:
As required in the equipment technical dossier of the driven equipment and not more than the values stated in client’s
specification (85dBA).
6.19. Nameplates:
Stainless steel AISI 304
6.20. Quality assurance:

As required in the equipment technical dossier of the driven machine.
7. TEST REQUIREMENTS
Tests shall be performed in accordance with latest issue of applicable standards, refer to item 4.
Test reports shall be provided as part of the documentation.
The routine tests shall be carried out according the requirements of the NEMA MG1, IEEE12, API541 and NETA. At
least following tests shall be included:
 Visual inspection, checking of rating plates etc.

 Checking of functioning and completeness of accessories (terminal boxes, temperature detectors, etc.)
 Checking of terminal markings and direction of rotation
 Resistance measurement of the windings at ambient temperature
 No load measurement, quantities to be measured: voltage, current, power and speed at rated voltage and
frequency. Control of vibration and temperature of bearings.
 Short circuit measurement at rated current, quantities to be measured: voltage, current, power and
temperature of windings.
 High voltage test for motor and fitted MV-terminal box
 Insulation resistance measurement
 Special Test: Guaranteed efficiencies shall be determined using IEEE 112,Method F (direct measurement of
stray load loss)

8. APPENDICES
8.1. Appendix 1 – End client Specification:

Electric Motors

C

C

8.2. Appendix 2 – Datasheet:
The supplier has to fulfil this motor datasheet.


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REVISION AND DISTRIBUTION SHEET

Rev CREATED CHECKED APPROVED DATE MODIFICATIONS STAT.

Description Latest Revision:

S.No Department Discipline

Originator Identification number Rev. Date Lang. Sheet

REVISION AND DISTRIBUTION SHEET.............................................................................................................................2

Originator Identification number Rev. Date Lang. Sheet

Originator Identification number Rev. Date Lang. Sheet

IEC 60034 Rotating electrical machines -

Originator Identification number Rev. Date Lang. Sheet

5.1. Rated frequency

5.2. Rated voltage (steady-state voltage)

5.3. Combined variation of voltage and frequency for steady-state conditions

Originator Identification number Rev. Date Lang. Sheet

5.5. Limit of winding temperature rise

5.6. Efficiency classification

5.7. Dynamic voltage during starting :

5.8. Voltage during dip/ duration :

5.10. Starting current :

5.11. Locked rotor :

5.12. Power change over to neighbour bus :

5.14. Shock resistant coils for power change over :

Originator Identification number Rev. Date Lang. Sheet

5.17. Bearing insulation - non driving end (NDE) bearing :

5.18. Service Factor

5.19. Grounding terminals :

5.20. Terminal Boxes

5.20.1. Degree of protection :

5.20.2. Design regarding short circuit:

5.20.3. Construction requirements:

5.20.4. Rotation of the terminal boxes:

5.20.5. Connection Plates (Cable Gland Plates)

5.20.6. Cable glands :

5.20.7. Means for grounding :

Originator Identification number Rev. Date Lang. Sheet

5.20.9. Star point box :

5.20.10. Auxiliary terminal boxes :

5.20.11. Anti-condensation heating :

5.20.12. Size of terminal box :

5.20.13. Data of cable to be connected:

5.21. Motor Data :

Originator Identification number Rev. Date Lang. Sheet

6. MV AC MOTOR TECHNICAL REQUIREMENTS – MECHANICAL PART

6.1. Operation conditions (ambient):

6.3. Number of sequential starts per hour:

6.4. Type of cooling:

6.5. Degree of protection:

6.6. Anti-condensation heaters:

6.7. Enclosure drainage:

6.8. Protective roof if vertical mounting (sheltered motor):

6.9. Direction of rotation:

Originator Identification number Rev. Date Lang. Sheet

6.11. Special or second shaft end:

6.13. Vibration monitoring:

6.14. Mounting of coupling part:

6.15. Winding temperature detectors:

6.16. Bearing temperature detectors:

6.16.1. Sleeve bearings

6.16.2. Antifriction bearings:

6.17. Coating colour:

Originator Identification number Rev. Date Lang. Sheet

6.20. Quality assurance:

 Visual inspection, checking of rating plates etc.