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TC220 User Manual
TC220 User Manual
TC220 User Manual
1
Contents
Foreword
Preface and Safety.............................................................................................................................4
Product information ……………..................................................................................................... 5
Copyright and Declaration ............................................................................................................... 6
Warranty Policy ............................................................................................................................... 7
Use and Storage Environment.......................................................................................................... 8
Readers ............................................................................................................................................ 9
Service Department.......................................................................................................................... 9
Operation Manual Use ..................................................................................................................... 9
Safety Use Notes.............................................................................................................................. 10
Symbols & Meaning..................................................................................................................... 10
Safety Precautions..................................................................................................................... 10
Chapter 1 Installation
1.1 Preparation .............................................................................................................................. 19
1.2 Installation ............................................................................................................................... 22
Chapter 2 Introduction
2. 1 Work Principals ….................................................................................................................. 26
2. 2 General introduction …………….......................................................................................... 27
2.3 Reagent ................................................................................................................................... 31
2.4 Calibrators and quality control material ................................................................................. 40
Chapter 3 Instrument Description
3.1 System Structure …................................................................................................................. 42
3.2 Interfaces and Basic Operation ............................................................................................... 47
Chapter 4 Basic Operation
4.1 General Operation Procedure …............................................................................................... 51
4.2 Operation Rule.......................................................................................................................... 52
Chapter 5 Advanced Operation
5.1 Work Menu …........................................................................................................................ 63
5.2 Operation menu ..................................................................................................................... 65
5.2.1 Customer date .................................................................................................................. 65
5.2.2 Bio- parameter ................................................................................................................. 68
5.2.3 Control ............................................................................................................................. 77
5.2.4 Test report......................................................................................................................... 80
5.2.5. Query statistics ................................................................................................................ 83
5.2.6. Instrument maintenance .................................................................................................. 89
1) Instrument initialization ................................................................................................ 89
2 ) Instrument characteristic setting .................................................................................. 90
3) Program Booting ....................................................... ............................................ .91
4) Instrument parameter settings ..................................................................................... .92
5) Shutdown procedure ................................................................................................... .94
6) Moving parts detection ............................................................................................... .95
7) Cuvette washing .......................................................................................................... .96
8)A / D signal detection ................................................................................................... .97
9) Cuvette checks ..............................................................................................................98
10)Temperature and pressure .............................................................................................99
2
5.2.7. Bio-Test .......................................................................................................................... 100
1)Item Edit...................................................................................................................... 101
2) Calibration setup........................................................................................................ 110
3) Quality Control .......................................................................................................... 113
5.2.8 Urgent ............................................................................................................................ 116
5.2.9 Test Screen ........................................................................................................................ 117
5.2.10 Exit .................................................................................................................................. 117
Chapter 6 Maintenance………………………………..…………...…..……..………………..…118
Chapter 7 Failure Analysis and Troubleshooting .. ……………………….....121
Index … ....................................................................................................................126
3
Foreword
Before using the Chemistry Analyzer, please read this operation manual first, a nd understand the
relevant operation instructions.
This user manual contains all the optional fittings and optional functions (sell separately),
if you did not purchase them, you can skip that part.
designed for qua ntitative de termination of c linical chemistries in serum, pl asma, ur ine
and c erebrospinal f luid s amples. Please c onsult us f irst i f you w ant t o us e i t f or o ther
purposes.
technician or doctors.
or appointed distributors.
The chemistry analyzer is to be operated only before fully understand the manual.
While operating, please first check whether this analyzer works normally by testing QC
material.
manufacture.
Please do not try to disassemble or reassemble the unit of Chemistry Analyze for it may
lead to unreliable results and even device damage.
To disassemble or reassemble the unit, please contact our Customer Service Department
or appointed distributors
4
The power switch must be placed convenient and safe to power off the analyzer. Do not
Product Information
In Vitro Diagnostic
equipment
Fragile mark
This side up
5
Limit of stacking
quantity
Temperature range
This manual contains some proper data protected by the copyright law. It can not be duplicated, or
translated into other languages without written consent from TECOM Science Corporation.
TECOM does not make any guarantee to this material, including guarantee responsibility of implied
merchantability proposed to it for some specific purpose. TECOM is not responsible for the mistakes
in the material and the accidental or indirect loss caused by the actual use of this manual.
The display figure in this book may be a little different from what user would find in actual usage.
Due t o t he up grade of pr oducts, s ometimes t here w ould be s ome s ituations i n which pr oducts
disagree with the content of this manual, please pardon us for not giving notice separately.
TECOM assumes no responsibility for the computer operating systems used by users or the
use involved copyright of other enterprises.
6
Warranty Policy
Warranty period
One year from the date of complete installation or conforming to the contract stipulations.
Guarantee
TECOM should t ake r esponsibility f or s ecurity, reliability and performance of ana lyzer w hile t he
following requirements are met:
1. Assembling, a ugment, r eadjustment, i mprovement a nd r epair s hould be conducted by
technician authorized by TECOM.
2. Concerning electric equipment meets national/local/global standard.
3. Chemistry Analyzer TC220 is operated according to the operation manual.
TECOM will s upply cus tomers free repair service when the br eakdown is caus ed by the de fect of
our design or manufacturing during the guarantee period, and adopt relevant maintenance solutions
according to trouble.
Non-guarantee Items
If the following situations occur, it is not included in the guarantee range no matter whether within
guarantee period:
1. The t rouble c aused by ope rating c hemistry a nalyzer b eyond t he r equirements of ope rating
environment mentioned in this operation manual.
2. The trouble caused by improper maintenance or maintaining companies which are not appointed
by TECOM.
3. The trouble caused by not replacing the consumables or spare parts that have life period in time.
4. The trouble caused by using hardware, software or assistant products not supplied by TECOM.
5. The trouble caused by using reagent not authorized by TECOM.
6. Circuit corrosion, optics component aging in evidence by strong corrosive gas in the air.
7. The t rouble c aused by us ing c ondemned i nstrument or buy s econdhand i nstrument w ithout
connecting with TECOM.
8. The data loss caused by instrument damage (data backup or exporting are recommended).
9. The trouble caused by the methods of removing, transporting, installation of chemistry analyzer
that go against with the operation manual.
10. The trouble caused by self disassembly or reassembly instrument.
11. The trouble caused by fire, earthquake, wind harm, flood, lighting strike, crime, terrorism, war
and other irresistible natural disasters.
12. The trouble caused by other improper operations that go against with the operation manual.
7
Use and Storage Environment
The service department appointed by our company carries on the installation at purchasing time.
Analyzer should only be us ed when the following conditions a nd the c orresponding e nvironment
are met.
1. Safety conditions
1) Use indoor;
2) The altitude height is lower than 3000 meters;
3) The temperature is between 5~40℃;
4) The maximum hu midity is 80% when temperature is lower than 31 ℃; a nd the humidity
drops to 50% by linear when temperature is 40℃;
5) Power supply voltage fluctuates within ±10%;
6) The typical transient voltage surge on the electrical net;
7) Applicative class of rating pollution.
2. Normally working conditions
1) Use indoor;
2) Power supply rating voltage: ~100-240V 50/60Hz;
3) Power supply rating voltage fluctuation: ~(110-220V)±10% 50/60Hz±1Hz;
4) Work temperature: 10~35℃;
5) Work relative humidity (extended condition): ≤90%, no dew;
6) Storage relative humidity (extended condition): ≤95%;
7) Altitude height is lower than 3000 meters;
8) Class of pollution: class II
3. Others environment conditions
1) Few dust and well-ventilated.
2) No direct sunshine.
3) For proper use, room temperature should be kept between 10℃~35℃, and the fluctuation
of room temperature shall be within ±2℃ during testing.
4) It is prohibited to use the instrument in the environment where the humidity is above 90%.
When the instrument is used in the environment where the temperature is below 10℃ or
above 30℃, it is necessary to install an air conditioner.
5) No perceptible vibration.
6) No acute fluctuation in power supply.
7) No device ge nerated high frequency w ave ne arby (like cent rifuge, discharge equi pment
etc.).
8) There is sole grounding terminal (the grounding resistance should be below 10Ω).
9) The i nstrument i s di sturbed by e lectromagnetic w aves. T he da ta and ope ration m istakes
may oc cur, t hus, i t must ke ep i nstrument f ar a way hi gh i ntensity e lectromagnetic w ave
generator.
8
10) The instrument should be stored in the environment where the temperature is between
-10℃and 55℃; the relative hum idity is no higher than 95% ; the altitude is under 3000m .
Indoor environment free of causticity gas, well-ventilated and clean.
Reader
Before using the analyzer, please read and understand this manual first.
The below clinical laboratory professionals-----this manual’s readers are as follows:
1. Person who operates TC series analyzer daily;
2. Person who maintains TC series chemistry analyzer and handles troubles;
3. Person who learns the operation of the TC series analyzer
WARNING:
●This analyzer is operated by the people trained and authorized by TECOM company or
our distributor only.
Service Department
Customer Service Department of TECOM Science Co., LTD
No. 555, Gaoxin A ve., N ational H i-tech I ndustrial D evelopment Z one,
Address:
Nanchang, Jiangxi, P.R.China
Telephone: 86-791-88111991
Fax: 86-791-88111989
Postal code: 330096
9
Symbols & Meaning
О
Alternating current shut
down(electrical source cut)
Alternating current turn
┃ on(electrical source turn on)
Grounding
Equipotential
10
Safety Precautions
Observe t he f ollowing s afety pr ecautions w hen us ing t he C hemistry Analyzer.
Ignoring a ny of t hese s afety pr ecautions m ay l ead t o pe rsonal i njury o r e quipment
damage.
WARNING:
●If the analyzer is used in a manner not specified by our company, the protection provided by
the system may be impaired.
WARNING:
When the MAIN POWER is on, users must not open the rear cover or side cover.
Spillage of r eagent or s ample on the ana lyzer may c ause equipment failure and even
electric shock. Do not place sample and reagent on the analyzer. In case of spillage, switch
off the pow er i mmediately, r emove t he spillage a nd c ontact our Customer Service
Department or your local distributor.
Please observe the following instructions to prevent personal injury caused by photometer lamp.
WARNING:
●Light emitted by the photometer lamp may hurt your eyes. Do not stare into the lamp when
the analyzer is in operation.
●If you want to replace the photometer lamp, first switch off the MAIN POWER and then wait
at least 15 minutes for the lamp to cool down. Do not touch the lamp before it cools down, or
you may get burned.
Please observe the following instructions to prevent personal injury caused by moving parts
11
WARNING:
●Do not t ouch s uch m oving pa rts a s s ample pr obe, r eagent pr obes, m ixers a nd w ash pr obe
when the analyzer is in operation.
●Do not put your fingers or hands into any open parts when the analyzer is in operation.
●The moving parts will stop working when there is any mechanical faults; In order to prevent
other f aults, pl ease s witch of f t he pow er i mmediately, a nd c ontact our C ustomer S ervice
Department or your local distributor.
Preventing Infection
Please observe the following instructions to protect against the bio-hazardous infection.
BIO-HAZARD:
Inappropriately ha ndling s amples, c ontrols a nd c alibrators m ay l ead t o bi o-hazardous
infection. D o not t ouch t he sample, m ixture or w aste with your ha nds. W ear gl oves a nd l ab
coat and, if necessary, goggles.
In operation, disassembly, assembly or handling waste related components, do not touch these
materials (samples, reagents, quality control materials, standards, waste, etc.), because they are
potentially infectious bi ological ha zard if a ccidentally s tick on waste, first c leaning with
disinfectant, and then fully washed with soap
When by blood, waste pollution when cleaning with disinfectant and washed with water, and
then follow your hospital or laboratory operating procedures specified disinfection
In case your skin contacts the sample, control or calibrator, follow standard laboratory safety
procedure and consult a doctor.
BIO-HAZARD:
● While di sposing of the waste pa rts or entire ana lyzer, wear gloves and lab coat and, if
necessary, goggles.
● Dispose of the waste in accordance with your local or national rule for Bio-hazard waste
disposal and consult the manufacturer or distributor of the reagents for details.
CAUTION:
Reagents and enhanced wash solution are corrosive to human skins.
Exercise caution when using the reagents and enhanced wash solution.
In case your skin or clothes contact them, wash them off with soap and clean water. In case
the reagents or wash solution spill into your eyes, rinse them with much water and consult
an oculist.
12
Preventing Fire or Explosion
WARNING:
Ethanol is flammable substance. Please exercise caution while using the ethanol.
The s urface of i nstrument a dopts antifoaming material, when fire or expl osion oc curs; pl ease
use common civil products to quench the fire (using water or fire extinguisher).
Preventing Scald
WARNING:
Please don’t t ouch t he he at de vices s uch a s t he he ating w ater pot w hen t he i nstrument i s
operating.
After switching off the power supply, please wait at least 15 minutes for analyzer to cool down,
and then maintain the instrument or replace components.
Precautions on Use
To use t he C hemistry A nalyzer safely a nd e fficiently, pl ease pa y a ttention t o t he f ollowing
operation notes.
Intended Use
WARNING:
The ana lyzer i s an automated chemistry ana lyzer f or in vitro diagnostic us e in clinical
laboratories and designed for in vitro quantitative determination of clinical chemistries in
serum, plasma, urine or cerebrospinal fluid samples. Please consult us first if you want to
use the analyzer for other purposes.
To draw a clinical conclusion, please also refer to the patient’s clinical symptoms and other
test results.
13
Operator
WARNING:
The Chemistry Analyzer is to be operated only by experimenters trained by our company or our
authorized distributors.
Environment
CAUTION:
Please i nstall and operate the ana lyzer in an environment s pecified by this manual.
Installing a nd ope rating t he analyzer i n ot her e nvironment m ay l ead t o unr eliable r esults
and even equipment damage.
To relocate t he ana lyzer, please cont act our Customer Service D epartment or your l ocal
distributor.
CAUTION:
Do not install devices generating excessive electromagnetic noise around the analyzer. Do
not us e s uch de vices a s m obile phone s or r adio t ransmitters in t he r oom hous ing t he
analyzer. Do not use other CRT displays around the analyzer. Electromagnetic noise may
interfere with operations of the analyzer.
Do n ot us e ot her m edical i nstruments a round t he a nalyzer t hat may ge nerate
electromagnetic noise to interfere with their operations.
CAUTION:
14
Operate t he ana lyzer s trictly as instructed by t his manual. I nappropriate us e of the
analyzer may lead to unreliable test results or even equipment damage or personal injury.
Before using the analyzer for the first time, run the calibration program and QC program
to make sure the analyzer is in proper state.
Be sure to run the QC program every time you use the analyzer, otherwise the result may
be unreliable.
Do not uncover the sample/reagent disk when the analyzer is in operation. Keep the cover
closed.
The RS-232 port on the analyzing unit is to be used for connecting with the operation unit
only. D o not use it for other c onnections. Only use the supplied c able from TECOM or
our distributor for the connection.
The operation unit is a personal computer with the operating software installed. Installing
other s oftware or ha rdware on this computer may interfere w ith the ana lyzer ope ration.
Do not run other software when the analyzer is working.
Do not use this computer for other purposes. Inappropriate use of the computer may lead
to v irus i nfection. C omputer virus may s pread a nd i nfect b y f loppy, s oftware, ne twork,
etc.
Do not touch the display, mouse or keyboard with wet hands or hands with chemicals.
Do not turn the MAIN POWER to ON again within 10 seconds after placing it to O FF;
otherwise t he ana lyzer m ay enter t he protection s tatus. I f i t doe s s o, pl ace t he M AIN
POWER to OFF and place it to ON again.
System Maintenance
CAUTION:
●Operate t he ana lyzer s trictly as i nstructed by t his manual. Inappropriate us e of t he ana lyzer
may lead to unreliable test results or even equipment damage or personal injury.
●The surface of analyzer will be covered dirty for long-term placement. While cleaning, please
use clean soft cloth soaking and wringing,
●Before cleaning, please turn off all the power, a nd unpl ug t he power c ord. W hile c leaning,
please take necessary measure to prevent water droplets from entering system, or it will cause
system damage or personal injury.
●After replacing the main parts of the analyzer, such as photometer light source, sampler needle,
stirring rod, syringe piston assembly, you must doing the scaling analysis.
15
Samples
CAUTION:
Use samples that are completely free of insoluble substances like fibrin, or suspended matter;
otherwise the probe may be blocked and lead to unreliable result.
Check t he h ematocyte a gglutinate or not be fore s eparate s erum. R emove f ibrin s uspended
before analyzing.
If there are suspended matter in urine sample, sediment urine sample by centrifugation before
analyzing.
Medicines, anticoagulants or preservative in the samples may lead to unreliable results.
Hemolytic, icterus or lipe mia in the s amples may lead to unreliable te st r esults, so sample
blanks are recommended.
Store t he s amples pr operly. Improper s torage may c hange t he c ompositions of t he samples
and lead to unreliable results.
Sample volatilization may lead to unreliable results. Do not leave the sample uncovered for a
long period.
Some samples may not be analyzed on the analyzer based on parameters the reagents claim
capable of testing. Consult the reagent manufacturer or distributor for details.
Certain samples need pretreatment before being analyzed by the analyzer. Consult the reagent
suppliers for details.
The ana lyzer ha s a s pecific r equirement on the s ample v olume. Refer t o this m anual f or
proper sample volume.
Load the sample to proper tube position on the sample disk before the analysis begins; otherwise
you will not obtain correct results.
CAUTION:
16
Select appropriate reagents according to performance characteristics of the analyzer. Consult
the reagent suppliers, our company or our authorized distributor for details, when you are not
sure the reagent is available or not.
Store a nd us e t he r eagents, c alibrators a nd c ontrols s trictly a s i nstructed b y t he s uppliers.
Improper s torage or us e of r eagents, c alibrators a nd c ontrols may l ead t o unr eliable r esults
and bad performance of the analyzer even in validity period.
Perform c alibration after c hanging t he r eagents. O therwise, you may not obt ain reliable
results.
Contamination c aused by c arryover a mong r eagents m ay l ead t o unr eliable t est r esults.
Consult the reagent suppliers for details.
Waste Liquid
The i nstrument belongs to IVD e quipment. I t w ill not c ause bi ological pol lution by i tself. B ut
because t he s amples m ay have t he pot ential bi ological dangerous, s o i n or der t o avoid t he r isks,
Before using the waste liquid barrels you should firstly pour into 250ml of 30% of NaCIO solution.
When the waste liquid ba rrel is a lmost f ull, you can continually a dd 30%NaClO s olution and
airtight shaking thoroughly and reacting for 30 minutes till the PH value is almost 8.
You c an a lso o perate a ccording t o t he r equirement of na tional l aws, s uch a s《Medical W aste
specifications(Trial) 》etc.
CAUTION:
17
Backing up Data
NOTE:
● The analyzer automatically stores the data to the built-in hard disk. However, data loss is still
possible due to deletion or physical damage of the hard disk or other reason. We recommend
you to regularly back up the data to such medium as CDs.
NOTE:
External Equipment
WARNING:
18
Chapter One Installation
1.1 Preparation
The system should be installed by our authorized personnel only, and you should prepare a proper
site for installation
If you need to move the system to another site, please contact our Customer Service Department or
your local distributor.
Caution:
When you receive the system, carefully inspect the package .If you see any signs of damage,file a
claim immediately with our Customer Service Department or your local distributor.
After ope ning t he package, c heck t he de livered goods a gainst t he pa cking l ist a s w ell a s t he
appearance of t he s ystem. I f y ou f ind a nything m issing or d amaged, a lert o ur Customer S ervice
Department or your local distributor immediately.
Caution:
19
Notice:
Caution:
2) Power Requirement
Power supply:~198-242V,50/60Hz,the power should be more than 300W
Three-wire power cord should be grounding properly.;
Instrument should be connected to a properly-grounded power socket. to provide the required
power。
The distance between the power socket and the system should be less than 3 meters.
Caution:
●Power should be properly grounded. Improper grounding may cause electric shock
and analyzer damage
●You should confirm that the power outlet output voltage meet the requirements of
the analyzer, and has installed the appropriate fuse.
20
Notice:
●Exceeds the instrument storage temperature range may result in damage to the
analyzer.
Notice:
●You must ope rate a nalyzer w ithin t he s pecified e nvironment, hum idity,
temperature range; otherwise the results may not be reliable.
●If the ambient temperature, humidity exceeds the above range, can be used the air
conditioning equipment
4) Water Supply and Drain Requirements
The water must meet requirements of the GB-6682 Ⅲ grade water.;
The water temperature should be 5-50 ℃;
If water-purifying e quipment i s us ed, t he pr essure at w ater s ource s hould be w ithin
49kPa-392kPa.
Bio-hazard:
Notice:
The system should be installed a nd used meeting the space a nd accessibility requirements a s
shown below.
The laboratory should be large enough, so that the analyzer and computer will not be crowded.
21
1.2 Installation
After unp acking, pl ease t ake out t he chemistry a nalyzer f rom t he pa cking, and put i t i n a f lat
surface.
Bio-hazard:
●While operating, you must wear gloves, wear overalls to prevent them from being
infected, if necessary, wear protective glasses.
Caution:
When pl acing distilled w ater buc ket, t he bu cket c an not be hi gher t han t he
bottom of the upper cabinet at the top of the analyzer.
Ensure t hat t he w ater c onductivity of t he deionizer liquid pi pe flow does not
bend, twist.
Note: there are two plastic pipes in the distilled water sensor subassembly; the
tube w hich i s c onnected w ith l ong plastic pi pe s hould connect w ith water
interface w hich is making up a rrow. And t he t ube w hich i s c onnected w ith
short plastic pi pe s hould connect w ith water i nterface which is marked down
arrow. Like the up pictures.
22
1.2.2 Connecting Waste Bucket
Bio-hazard:
●While operating, you must wear gloves, wear overalls to prevent them from being
infected, if necessary, wear protective glasses.
Caution:
●When placing waste water bucket, the bucket can not be higher than the bottom of
the upper cabinet at the top of the analyzer.
●Ensure that waste catheters are all located above the waste container, and smooth,
does not bend, twist. Otherwise may be due to drain poor result of the waste liquid
overflow f rom t he pa nel of a nalysis di vision, c an c ause s erious da mage t o t he
analyzer.
Warning:
●Before inserting or removing the sample / reagent tray please make sure that the
analyzer stops working or is turned off, the sample / reagent tray is stopped.
Bio-hazard:
●While operating, you must wear gloves, wear overalls to prevent them from being
infected, if necessary, wear protective glasses.
To install the sample-reagent disk, grasp the ring, make the circular groove of sample/reagent disk
alignment w ith r elevant gr oove i n t he di sk, l ay dow n s lightly, pa ste tightly with bot tom
refrigeration piece.
23
To remove the sample-reagent disk, if only grasp the ring, take it out slightly.
Caution:
●When Sample / reagent positions and sample / reagent tray in use may be
contaminated by the samples. Analysis Division of the power is turned off when the
sample s pilled into the s ample / r eagent pos itions on t he s ample / r eagent t ray
should, as soon as possible with dip the cloth with water or disinfectant wipe.
Warning:
●Before installing or removing the sample test tube / cup, you should confirm that
the sample / reagent tray, sampler needle are in the stopped state.
●Do not use the sample containers but only specified.
Bio-hazard:
●While operating, you must wear gloves, wear overalls to prevent them from being
infected, if necessary, wear protective glasses.
To load sample tubes, insert the tube into the tube holder until the bottom of the tube contacts the
groove of the tube rack.
To remove sample tubes, grab the tube and pull it upward to remove it from the tube holder.
24
Warning:
●When i nstalling t he r eagent bot tle, you s hould c onfirm t hat t he s ample / r eagent
tray, sampler needle are in the stopped state.
●Do not use the sample containers but only specified.
Bio-hazard:
●While operating, you must wear gloves, wear overalls to prevent them from being
infected, if necessary, wear protective glasses.
To load reagent bottles, insert the bottle into the bottle holder until the bottom of the bottle contacts
the groove of the holder.
To remove reagent bottles, grab the bottle and pull it upward to remove it from the bottle holder.
Bio-hazard:
●While operating, you must wear gloves, wear overalls to prevent them from being
infected, if necessary, wear protective glasses.
●Abandoned reaction cup shall comply with the relevant provisions for proper handling.
Align the positioning column in a row on the reaction cup bracket holes on the reaction plate, and
then tighten the set screw to mount joint reaction cuvettes by Installed one by one.
Rotary pos itioning s crews, pick up r eaction c uvette br acket, y ou c an t ake out a j oint r eaction
cuvette, then replace the cuvettes.
1.2.7 Fuse Installation Steps
Turn off the power, Spin out of the fuse holder back cover with a Phillips screwdriver, take our
the br oken f use, i nsert t he new t ype of t he f use i nto t he f use hol der ba ck cover, Use a Phillips
screwdriver t o t ighten t he f use hol der back cover, t he fuse is the specified m odel, and the
specification is Ф5×20,T10A L 250V.
CAUTION:
●When replacing the fuse, you must first cut off the power, replace the fuse of the same
specifications, to prevent electric shock, malfunction
●For the risk of electric shock, when replacing the fuse should by professionals.
25
Chapter Two Introduction
Working principle of a nalyzer: c onduct qualitative a nd qua ntitative a nalysis for c ertain substance
by testing the light absorbance of it in certain wavelength or wavelength range. When a bunch of
monochromatic light emitting from a certain photo source radiates into the liquid to be tested, some
of the optical signal of transmitting light are absorbed, and others are transferred into electric signal.
Through o peration and t ransition, t he amount absorbed by the m aterial is i n proportion t o the
concentration a nd the t hickness of l iquid l ayer ( the light path length), thereby we get t he
A=-log(I/I。)=-lgT=kCL
In this formula: A is absorbance;
I。is the strength of monochromatic light radiated into the material;
I is the strength of monochromatic light of transmitting light;
T is the transmittance of material;
k is absorption coefficient;
Below is the construction of the raster, the spectral style of TC200 is optical filler
26
2.2 General Introduction
Design Philosophy of Biochemistry Analyzer: the reaction generated substance absorb the special
spectrum created by reaction resultant in ultraviolet radiation and visible light region on the basis of
with known concentration, or carry out quantitative analysis according to Moore coefficient method
When a monochromatic light pass the colored solution, a part of incident light is reflected by the
vessel and a part is absorbed by the liquid and another part permeates the liquid. The relations are
as follow:
Io=Ia+Ir+It………………………………………………(1)
Io—incident intensity
All the cuvettes are of same material and specification in the actual test, so the intensity of reflected
light is a f ixed v alue, and it w on’t caus e t est er ror. S o w e d on’t n eed consi der t he i nfluence o f
Io=Ia+It………………………………………………(2)
We can know from formula (2) that: when “Io” value is fixed, if “la” is bigger, then “It” is smaller;
that i s t o s ay, t he r ecede of t he l ight i ntensity i s onl y r elated w ith t he a bsorbance of t he c olored
solution.
Then what factors are related with the light absorbance of the solution? experimental evidence: C
(concentration of the solution) is bigger, then the L (thickness of the liquid) is thicker. Then the
solution can absorb more light. The relationship between them is decided by the following formula:
lg= KCL………………………………………………(3)
This is “Lambert---Beer” law, K means light absorption coefficient; it means the absorption of the
27
important f eature of c olored c hemistry c ompound, a nd i t ha s i mportant f unction i n c olorimetric
analysis. If K is bigger, then it means the substance have stronger absorption power of light. And
the cha nge of consi stence will caus e s ignificant cha nge of abs orbance, so t he s ensitivity will be
“Lambert---Beer” law means the absorbency of colored solution to the light. It is direct ratio with
explains the relationship between light absorbing and thickness, Beer law explains the relationship
2.2.1 Appearance
Installation
Parts Description Note
Position
28
Installation
Parts Description Note
Position
Light bulb Light source Change regularly
(20W,12V halogen lamp)
Running time >2000 hour or system alarms
29
Cleaning system Automatic 7-step cleaning, cuvette drying automatically, spring
style internal/external auto cleaning, cross-contamination rate is
less than 0.1%
Automatic syringe and retest supported.
TC200 is using the aspirator needle sucking up and down to mix. TC220 is with independent
stirring arm, stirring immediately when sample is added; for double reagent, stirring immediately
after R2 is added
Reaction disc 60 cuvettes
Reaction Tem. 37±0.1˚C,temperature fluctuating should be ±0.1˚C
Reaction cuvette 5mm×6mm×25mm, optical path 6.1mm
Reaction liquid total volume 150~500μl
Optical system Static optical fiber transit system, optical filter style ,
multi-wavelength spectrophotometer; back light style
QC Multi QC function, can insert QC randomly; QC diagrams can be
stored, displayed and printed; Can pre-set up different QC
material; every test can take 3 different QC material.
Light source 12V, 20W halogen lamp, halogen lamps, tungsten iodine lamp
Wavelength (The actual With 9 wavelengths
Wavelengths of eac h 340nm 、405nm 、450nm 、
machine are with √ ones at 510nm 、546nm 、578nm 、
right table.)
620nm 、660nm 、690nm 、
30
Weight TC220: N.W.:22.5KGS G.W.: 33.7KGS
Input and output devices PC keyboard
PC mouse
Printer
Screen
Communication interface Instrument / computer : RS-232C, network port (can be
expanded))
Safety class Type of prevent shock: I (Externally powered)
Class of prevent shock:: B
Class of prevent harmful liquid inlet: common device (sealed
device but can’t prevent liquid inlet)
The disinfect and sterilization methods recommend by the
manufactory: inapplicability
Classify based on the security standard under using flammable
anaesthetic gas with air o oxygen o oxides of nitrogen:
inapplicability in the place of flammable anaesthetic gas
Operational condition: Continuous running equipment
2.3 Reagent
Please refer to the user manual about the usage of reagent, and here we will give a brief introduction on
classification and principle of reagent.
2.3.1Reagent Classification
Reagent can be classified into:
1)Powder Reagent
It needs to be dissolved with buffer solution or distilled water (deionized water) in operation, then start
testing.
It can be directly used without any prior treatment and only one type is enough
It can be directly used without any prior treatment, but two or more types of reagents are needed.
3.1) Storage stability can be improved because of separate storage of reagent I (R1) and reagent II (R2).
3.2) Accuracy o f t esting r esult i s en sured. T he d ouble r eagents method can el iminate i nterfere o f
non-specified chemistry:
For example: when testing serum ALT, the original keto-acid in serum can react with reagent LDH
to lead to result on the high side. However, you add non α-ketoglutaric acid reagent (R1) firstly getting
the original keto-acid reacting with LDH, then you add reagent with α-ketoglutaric acid (R2) and ALT
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enzyme cat alysis b egins a nd pyruvic aci d i s cr eated. T he pyruvic aci d will r eact with LDH, a nd t he
consumed NAD+ can reflect the ALT activity, so the side reaction will be eliminated.
Total bilirubin, conjugative bilirubin, total protein, albumin, glucose, uric acid, CHOL(cholesterol),
magnesium etc.
Analyte turns to product in the reaction, and when it reaches reaction end point, we could get the
concentration of this substance based on the magnitude of absorbance. This is called end point.
Actually, it would be more proper to name it balancing method. In the curve of time—absorbance,
when it reaches end point or balancing point, the absorbance does not change any more. It is easy
to set parameter, and the longer the time of reaction, the more accurate the result is.
Based on reaction endpoint of analyte integrating with the reaction situation of distractors
When the reaction reaches the end point, the absorbance does not change any more on the curve of
time—absorbance, choose a value of end point absorbance on the curve to calculate the result.
The f ormula i s: t he conc entration of ana lyte C U= ( analyte abs orbance A U—reagent bl ank
absorbance AB) ×K
K—calibration factor
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A: Single Reagent B: Double Reagent
Before the reaction of analyte, choose the first absorbance, and when the reaction reaches end point
or balancing point, c hoose the s econd absorbance, calculate t he result based on t he difference
The formula is: the concentration of analyte CU= (absorbance to be tested A2—absorbance to be
tested A1) ×K
K—calibration factor
This m ethod can effectively el iminate t he i nterference c aused by t he l ight a bsorption of s uch
33
2) Two points
points is used to calculate the result. This method is sometimes called two points. Formula is the
CU=(A2-A1) ×K
K—calibration factor
3) Kinetic Method
Generally adopt continuous monitoring method (also called rate method) for enzyme assay, such as
alanine am inotransferase, aspartic t ransaminase, lactic de hydrogenase, alkaline pho sphatase,
34
Pancreatic enzyme acyl transfer γ ammonia, amylase, HBDH, cholinesterase, acid phosphatase,
CKMB and creatine kinase and so on.
Rate m ethod, i s t o c hoose t he a bsorbance v alue continuously i n t ime-linearity s ection in the
absorbance curve (the D-value between every two point is the same) when test enzymatic activity
or t est t he m etabolin b y e nzyme, a nd c alculate r esult ba sed on t he c hange r ate of uni t
absorbency(ΔA/min).
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enzymatic activity(U/L)=ΔA/min× theory(o calibration)K value
③ T heory K value
It is us ually used for enzyme assay, for there have no recognized calibration substance for
In this formula use K, theory K value, as analysis parameter to input to the analyzer equipment
The dosage of sample and reagent must be accurate; the light diameter of the colorimetric cuvette is
accurate; the temperature control is accurate and the wavelength is accurate. But actually, due to the
difference of the stepping motor accuracy and width of the optical filter between different models
instruments, this may cause the error of sample and reagent volume and absorbance testing; and the
the Moore absorptivity in this manual or which is provided by the reagent manufactory maybe are a
little different from the actual Moore absorptivity tested by instrument. So it is necessary to get the
actual Moore absorptivity, and then calculate the theory K value accordingly.
we c an’t di rectly us e N ADH or NADPH s tandard liquid to calibrate the ins trument. Must d o
NAD+(NADP+) reaction.
The concentration of the glucose standard liquid is 1Ommo1/L(0.01mol/L), the adding volume of
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the standard liquid is 3.5μL, the add volume of enzyme reagent is 335μL, the light diameter of the
cuvette is 0.7cm, the absorbance is 0.465 at the 340nm, then the actual tested NADH Moore
absorptivity is 6424. T hat means at the wavelength of 340nm on t his instrument, the tested Moore
absorptivity is 6424, but on theory NADH’s (NADPH) εis 6220.
b. 4-NP stardard application liquid ( 2.5mmo1/L,produced by di luting 0.84m ol/L AMP buffer
solution)
Test method: 4-NP standard liquid qty. is 5μL, Substrate buffer solution qty. is 350μL, wavelength
is 405nm ,light di ameter i s 0.7c m, temperature i s 37℃,absorbency tested is A 1;and use distilled
water instead of 4-NP standard liquid, then can get absorbency is A2 and absorbency of 4-NP
standard liquid isΔA= A1- A2, according to above method. If getΔA 为 0.460, t hus ge t r eal t est
④ C alibration K value :
Analyzer calculates automatically after enzyme activity calibration substance be calibrated. During
enzyme t esting, if t he t esting terms cha nge, such as t emperature, sample r eagent qt y. and
absorptivity t est e rror e tc. all can affect cal ibration substance and s ample unt ested, t hus r emedy
with c alibration s ubstance. Generally, be tter us e c alibration K v alue, but s hould s atisfy w ith t wo
preconditions: ①m ust use m atched reagents; ②m ust use m atched and high qualified calibration
4) Transmittance Turbidimetry
37
It c an be us ed f or t esting t he i tems w hich ge nerates t urbidity r eaction, a nd m ost a re i mmune
turbidity methods, apolipoprotein, immune globulin, alexin, antibody “O”, rheumatoid factors, and
other protein in serum such as prealbumin, hoptoglobin, transferrin and so on.
The i mmune c omplex ,w hich i s f ormed b y t he a ntigen c ombined w ith t he r elative antibody ,ha s
certain turbidity in the reaction liquid, c an be tested by c ommon spectrophotometry method with
transmittance turbidimetry testing; can used for some protein and drug concentration testing. This
method ne ed m ulti poi nts calibration, a nd t hen c onduct non l inear r egression t o c alculate t he
content of the antigen and antibody.
1.1) Each bottle reagent should automatically test its reagent blank absorbency before testing;
1.2) Each sample should test the reagent blank absorbency. ( For some a nalyzers that a dd reagent
before sample.)
By s et-up t his function of R ate_B, analyzer w ill de duct t he r eagent bl ank rate i n calculating the
Hemolysis, icterus, lipid of the sample will interface the non-chemical reaction, so usually sample
will be justed its affecting level of the hemolysis, icterus, lipid at 600nm/570nm、700nm/660nm and
4) Reliability Monitoring
① E nd pointm onitoring
② Linearity monitoring
variance:
B: Compare the shift of some points at the beginning of continuous monitoring with that in the
means that enzymatic activity of this sample is very high. When the substrate is to be used up,
absorbance during the monitoring pe riod w ill de viate the linear, which will make the result
unreliable. This monitoring is vital for analyzing enzymatic activity by negative reaction.
Every kind of analysis has a measurable concentration and activity range, if the result of sample
exceeds the range, analyzer will give clues that result exceeds the linearity range. Most analyzers
By using a wavelength to detect the light absorption strength of analyte is called single wavelength.
It can be employed when the reaction liquid contains a kind of component or the absorption peak of
analyte component in the mixed reaction liquid is nonoverlapping with the absorption wavelength
The method using a dominant wavelength and secondary wavelength is called dual wavelength. It
would be better to employ this method when reaction liquid occur large absorption of interferent,
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2) Function of Dual Wavelength
2.3) Reduce t he i mpact of l ight a bsorption of s ample: w hen s ample c ontains i nterferent be yond
chemical r eaction, s uch a s t riglyceride, he moglobin, bi lirubin e tc, n onspecific l ight a bsorption
would be generated. But dual wavelength can eliminate this kind of disturbance.
When the dominant wavelength of analyte is decided, choose secondary wavelength according to the
features of interferent absorption spectrum. Make interferent show similar light absorption value at the
dominant and secondary wavelength, whereas analyte show obviously different light absorption value.
Generally speaking, secondary wavelength should be 100nm longer than dominant wavelength. Result is
calculated based on the absorbance difference between dominant wavelength and secondary wavelength.
2) Package should meet the requirements of industrial standard and enterprise standard.
3) Reagent should have proper service life, which should be indicated clearly and conspicuously on the
package.
3) Reagent should be stored properly under the storage condition required by manufacturer.
4) Reagent s hould b e used in acco rdance with service co nditions and r ange o f ap plication r equired b y
manufacturer.
2.4.1 Conception
40
Calibrator: Calibrate with 2 nd standard substance, decide value with conventional method. It is used for
Control: i t i s ch aracterized with br ought i n l ine with de tection pr ocess. I ts i ngredients i s t he s ame or
similar to matrix of detection sample. Control should be of good stability. The variation between several
bottles should be less than expectant variation of observation system. Its conventional detection helps to
Potential difference o f result is likely to occur due to different detection principles and reagent q uality
adopted by analyzers produced by different manufacturers. Especially for some special specimen, t he
value got from different detection systems sometimes would be different with the true value. Therefore,
manufacturer an d d istributor of an alyzer h ave t he r esponsibility to ch ronically and s tably provide the
special specimen of this detection system, detection r esult and other relevant information. Besides, to
keep this traceability for good, all detection systems in this traceability system should be ensured under
stable s tate ev ery year, d ay and h our. S o o nce al l d etection s ystems e nter t raceability system, it is
2) Package should meet the requirements of industrial standard and enterprise standard.
3) Reagent should have proper service life, which should be indicated clearly and conspicuously on the
package.
3) Reagent should be stored properly under the storage condition required by manufacturer.
4)Reagent should be used in accordance with service conditions and range of application required
by manufacturer.
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Chapter Three Instrument Description
The f ull na me of the s ystem is TC220 Automatic C hemistry A nalyzer, I t i s i ntended f or i n v itro
diagnostic us e a nd quantitative de termination of c linical c hemistries s amples, such as se rum,
plasma, urine or cerebrospinal or pleural effusion and ascite.
Note:
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3.1.1 Analyzing Unit
The analyzing unit consists of the sample-reagent disk, aspiration system, reaction disk, photometer for
analyzing operation.
1) Sample-reagent disk
The front half circle positions hold single/dual reagent and detergent.
Tecom reagent tubes are used only. The volume of TC220 reagent container is 20ml. Sample disk and
reagent disk place in the sample and reagent storage respectively. The storage supports refrigeration to keep
temperature between 5~14℃.
Note:
●The r eagent posi tions ar e f or T ECOM r eagent bot tles onl y. Please us e s pecified
sample tubes; otherwise, it may cause system damage.
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2) Mixer Assembly
The mixer assembly of TC220 consists of rabble, mixer arm and drive shaft. It mixes reaction liquid in
the reaction cuvette.
For s ingle-reagent t est, t he mixer works on ce s ample a dding i s f inished; for dou ble-reagent t est, t he
mixer works after adding sample and R2 respectively.
When stirring is finished, the mixer moves automatically to the wash well and washes.
Warning:
●When the analyzing unit is in operation, do not place any part of your body or
any obstacle in the route the arm moves. Otherwise, it may lead to
personnel injury or equipment damage.
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The reaction disk holds the cuvettes. The cuvettes are designed for reaction container and colorimetric
measurement.
During a nalyzing, specified c uvette moves t o s ample l oading pos ition or mixing po sition for s ample
loading or stirring, and then carries it to the axis of corresponding light path for absorbency
measurement.
The reaction disk i s placed in temperature-controlled room, which provides the steady temperature at
37±0.1℃.
BIOHAZARD:
●Wear gloves and lab coat is a must to replace reaction cup to avoid infected.
●Be sure to dispose the used cuvette according to the local regulations.
4) Photometer Assembly
The p hotometer as sembly, which l ocates inside t he a nalyzing u nit, measures t he ab sorbance of t he
reaction mixture in cuvette.
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The exchange of Halogen Lamp:
Biohazard:
●Do not s tare i nto t he l amp w hen t he s ystem is in operation. Light s ent b y the
photometer lamp may hurt your eyes.
●If you w ant t o r eplace t he phot ometer l amp, f irst s witch of f t he MAIN POWER
and t hen w ait a t l east 30 minutes f or t he l amp t o b e c ooled dow n be fore
touching it. Do not touch the lamp before it cools dow, or you may get burned.
Warning:
Warning:
46
●External device connected to the system, e.g. computer, printer, must be
complied with the requirement of IEC 60950 or EN 60950.
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3.2.2 Screen Elements
Dialog box
The di alog box is o ne o f t he most co mmon i nterfaces for m an-machine i nteraction. Please s ee t he
following example.
Dialog box
Tab
Click a t ab and you will enter its corresponding index working interface. See the picture below for an
example.
Click ,and a list will display, as the picture below shows. Click the desired item to select it.
Button
The function of button is to open a dialog box or execute other defined function. Click a button, it will
do corresponding operation. See below picture.
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Option button
In o ne gr oup b uttons, you c an o nly c hoose o ne e ach t ime, t hen it i s c alled o ption b utton. C lick a r adio
button to select the option it represents. See below picture.
Note that for a given group of radio buttons, you can only select one of them. See the figure below.
Edit box
Edit b ox can r ead and d isplay c haracters i nput t hrough t he keyboard. See the p icture b elow. T wo ed it
boxes a re pr ovided, i n on e box , on ly c haracter c an be i nput, i n t he ot her box , a part f rom i nput of
character, the left button of the mouse can be used to click the right icon of edit box or to
select
Scroll bar
When the content is beyond the size that screen can display, scroll bar will appear. Move the pointer on
the scroll bar, press left button of the mouse and hold it, then you move the mouse to drag the scroll bar
to see the hidden contents. See below picture.
List
The list displays the name of one or multi items or combination of them. The example is showed as
below. Click to select it, and click it a gain to cancel your selection. Number stands for the position of
reagent.
49
50
Chapter Four Basic Operations
Switch on
Yes
No Setup
Yes
No
Calibration
QC
Sample testing
Yes
N0
Editing result
Exit software
Switch off
Checking
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4.2 Operation Rule
BIOHAZARD:
● Wear gloves and lab coat and when doing the following inspections; if necessary, please also
wear goggles.
1) Check the power supply, ensure power supply and voltage is ok.
2) Check the communication cable (which connect the analyzer, computer and printer)
line and the power line, ensure they are ok and not loose.
3) Check whether the printing paper is enough; please add printing paper if necessary.
4) Make sure the sample probe is at the right position (cleaning position).
5) For TC220, make sure the stirring probe is at the right position (cleaning position).
6) Make sure there is enough distilled water in the water bucket.
7) Emptying the waste bucket.
8) Prepare enough reagents for tests.
2) Switch On
Connect the power supply and switch on each part orderly as follows:
1 Analyzer Power Supply
2 Computer Screen Power Supply
3 Computer (Mac Pro) Power Supply
4 Printer Power Supply
Note: Please switch on analyzer power supply at first, and then run software.
3) Run Software
There is a piece of USB to serial port convertor in the accessories of machine, and if there
52
is not 9-pins serial port in the computer, the convertor should be used, otherwise it is not
needed.
How to install the convertor?
Step1: there are two ports in the USB convertor: one is USB port, the other is male 9-pins
serial port.
Step 2: connect the serial cable with male 9-pins port of convertor,
Step 3: t urn on t he c omputer a nd t hen i nsert t he dr iver C D i nto CD dr ive. and t hen t he
automatic ins tallation window is a ppeared. and close t he window through c lick c ross
button.
1. Step 4: Connect the USB port of convertor with computer. The computer will indicate
the ne w ha rdware i s f ound. The s creen w ill i ndicate “ Found ne w ha rdware w izard”
see the following picture. then always click next button to perform next process.
53
Finish the driver installation.
Step 5: after install the driver of convertor, enter the hardware information menu which is
in the control panel to check whether the added com number is 1 to 3 or not. If not, it
should be done to modify it through advanced properties menu of the added com port.
Step 6: the operator can use the convertor to connect the communication cable of machine.
54
3.2) After startup Windows Operation System, you can startup control software by double
clicking the shortcut icon of the software on the desktop or from software package.
When s tartup, s ystem w ill c heck a utomatically t he ope ration s ystem, s creen
resolution, c lose screen pr otection pr ogram, c heck c olor c onfigure, i nitial da tabase,
check printer.
After checking, a dialog box will pop-up and then you can input administrator name
and password and click “OK” to enter the software.
Note:
● The screen resolution 1024x768 is the best;color setup must be at least 8 digits.
● The system administrator name is “Admin” and the initial password is “Admin”.
3.3) This software can be used on TC220. How can we setup machine type?
Maintenance → Parameter setting (Password777) →Separate mixing system
1. Pls select No mixing system, needle self-priming
,and then click Select.
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TC220
Click “MAINTENANCE” button, and then click “Initialize” but ton to reset the
moving parts and the screen is shown as below.
Initialization
Note:
● To ensure accurate testing results, please power on the system for at least half an
hour before starting analysis.
4) Parameters Setup
Only when the parameters are set properly and rationally, the analyzer can carry out the testing and
other functions.
Please s etup the pa rameters w hen first t ime ope rates t he ana lyzer. During the d aily ope ration, the
user can setup the parameters according to the specific needs.
56
Before the testing, please at least setup the following parameters:
1) Hospital data setup
2) Doctor data setup
3).Calibration Setup
4) QC setup
5) Items setup
Load the reagent bottles to their designated positions on the reagent disk, and then open the bottle
covers.
Warning:
BOHAZARD:
●Wear gloves and lab coat are must to avoid to be infected and, if necessary, goggles.
Test →Calibration
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We can see all the items to be calibrated. Select the item, and input the test times at the right
side just besides the item. Click ADD, then please check Test →Work List, now you can click
TEST to start calibration.
Note:
● Please re-perform the calibration if you change the reagent lot No., test parameter,
lamp (or other analysis conditions will result in measurement situation change).
2)QC
Quality Control →QC lot setting
Please select the item in the item list, and then input QC lot No., expiry date etc. Click ADD
and SAVE.
58
Test →QC
①Select Concentration of QC.
②Select QC Lot No. in the QC Lot colomn.
③Select the desire item in the item list, and it will become yellow after being
selected.
④Input Sample Cup, Cuvette position.
Click ADD, then please check Test →Work List, now you can click TEST to start QC test.
Style: Cup, Tube
Sample Type: Serum, Urine
3) Sample Testing
Test →Sample
Setup the sample parameter. Load the sample into the corresponding position on the sample disk.
59
Click ADD, then please check Test →Work List, now you can click TEST to start sample test.
Note:
60
Note:
● The testing results can only be edited when guided by authorized superior doctors.
Important:
61
The system automatically stores the data to the built-in hard disk. However,
data loss is still possible due to deletion or physical damage of the hard disk
medium as CDs.
When all tests are finished and the system is in standby status, the user can click ”EXIT” button to
After exiting the Windows operating system, please switch off the powers orderly as below:
1) Printer Power Supply
2) Computer Power Supply
3) Analyzer Power Supply
BIOHAZARD:
● Wear gloves and lab coat are must to avoid to be infected and, if necessary, goggles.
Note:
● If the MAIN POWER of the analyzer is power off, please take the reagents from the reagent
disk and put them into an external refrigerator.
1) Cap the sample/reagent tube/bottle on sample/reagent disks and cover the disks.
2) Remove the calibrators, QCs, samples and reagents in the sample/reagents disc.
3) Empty the waste bucket.
4) Check the surface of the analyzer, if any stain, wipe them off with clean soft cloth.
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Chapter Five Advanced Operation
This chapter will explain each shortcut and button as per the software interface.
5.1 Menu
Main Menu One-level Menu Second-level Menu Remark
To display hospital name when
Client data set up
print
1.Customer To display operator’s name when
Date Operator set up
login or print
Data Dictionary set up
Basic parameter
Bio-Parameter Reference range For setting chemistry parameter
Calibration
External parameter For add on item which was tested
setting by other analyzer when print
Computing parameter
2. Parameter For adding item by calculate
setting
Profile setting For quick select batch items
63
To set up and display temperature
Temp. & pressure
and pressure.
Sample
Work list
7.Test
Calibration
QC.
Sample
Work list
8. Urgent
Calibration
QC.
9.Test Screen Sample info.
Reagent info.
Cuvettes info.
Check info.
10.Exit Exit software
To check software version: please click “version” on the lower right corner, it will pop out version
information, see below.
64
5. 2 Operation menu
5.2.1Customer data
Click the “ customer d ata” b utton, t hen goe s t o t he be low i nterface, i t’s f or e diting hospital da ta,
The interface is showed as upper chart, it’s for editing hospital details such as name, address and
contact, etc.
Parameters:
Parameters Meaning
Hospital name After input, it will display on printed report.
Hospital address The address where instrument installed.
Tel No. Hospital telephone.
Department The department where sample from
Doctor Doctor’s name
Remark Future comments when the upper parameters cannot explain.
Buttons:
Button Function
Save To save input information
Delete To delete input information
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2) Operator setting
The super user can modify item parameter, and the generally user cannot.
Parameter
Parameter Meaning
Login ID Set operator’s code to instead of name.
Operator name Set up operator name
Pemmision Allowance
Old password The old password set up by operator
Button:
Button Function
Save To save the input information
Delete To delete the input information
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3) Data dictionary
Parameter:
Parameter Meaning
Sample type Type of the sample,eg:serum、plasm、urine
Results the unit Unit of the result
Qualitative description Result qualitative description,eg:Masculine、Negative etc
Describe the result H=H;L=L
Clinical impression Sample clinical impression,eg:hemolysis,lipemia,icterus etc
Reagent suppliers Company name of the reagent
Sample tube type Cup;Tube
Button:
Button Function
Save Save the changes
Delete Delete selected content
5.2.2 Parameter
Click “Parameter” button then goes to the below interface, it’s for setting up pa rameter of testing
items. This is the key step to ensure instrument to get accurate result.
As there are many i tems, while edi ting parameter; p lease i n according with chemistry r eagent
instruction.
67
Attention:
● This system requires to set up parameters like sample volume, reagent volume and
testing wave length, etc, when setting this, please comply with related description in
1) Bio- parameter
Showed as the upper graphic, it for setting up the chemistry item’s basic parameter, reference range
and calibration.
1.1)Basic parameter
Here can set up test method, main filter, sub filter, decimal and unit.
Click the combo box and select the correct wave length.
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Click the combo box and select the correct wave length.
Parameter,
Parameter Meaning
Method To select correct method as per specific item. For example , ALT use Kinetic
Main filter It means the primer wave length, must be setting.
Sub filter It means the wave length to eliminate interference, set up when needed.
It refers to the result the decimal place be retained. For example, when set up
Decimal
“0”, means no decimals.
Unit It can be selected that you set up in “Customer Data”
The maximum testing valve. It will dilute and re-test while the result exceed
Linear range
range.
For distilled water blank, it will not record reagent absorbance, while reagent
Distilled water /
Reagent blank will record that.
When select reagent blank, the programme will record reagent absorbance
Reagent blank
during test and record here.
Lower-High
The range of reagent blank absorbance.
limit
Reagent
Select the reagent manufacturer that you set up in “Customer Data”
manufacturer
Reagent Lot No. Input the lot number of reagent
Dilution ratio To set the default ratio of dilution when auto retest
To display the sample volume when auto test. It will calculate automatically
Sample volume
by software.
To display the distilled water volume. It will calculate automatically by
Dilit water
software.
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Button,
Button Function
Add Add a new item to setting parameter.
Delete Delete current item.
Save Save the changes.
Here you can set up R1 and R2’s volume and position, its incubation time and check points.
Parameters:
Parameter Meaning
Setting of R1 and incubation time
It refers to volume for R1. The range is from 10 to 450, increase by 0.5
R1 Volume
progressively. The unit is μl.
R1 position Position for R1.
Incubation time The total time for R1 and sample incubation time.
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Parameter Meaning
It refers to volume for sample. The range is from 1 to 50, increase by 0.1
Sample volume progressively. The unit is μl.
Select a certain item, and click “Reference range” tab, then can edit as below.
Parameter:
Parameter Meaning
Gender The patient’s gender.
Sample type The type of sample, for example: serum or urine.
Age The patient’s age.
Unit The unit of age,eg:Year,Month,Days
Lower limit The lower limit of normal value.
High limit The upper limit of normal value.
Button:
Button Function
Save Save the setting
Add Add the patient’s parameter
Delete Delete the setting
1.4) Calibration
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1.4.1)If set up calibrator, and it will display calibration result curve as below:
Parameter:
Parameter Meaning
When choose calibrate method, it will show corresponding number of
Standard number
calibrator.
Calibration rules The rule for calibration.
Button:
Button Function
Save Save the setting
Add Add the patient’s parameter
Delete Delete the setting
Calibrate method:
No. Calibration
Calibration type Number
parameters
Linear 1 Single spot linearity 1 K
2 Double spot linearity 2 a、b
3 Multiple spot linearity 3~6 a、b
1 Logistic-Log 4P 4 K、R 0 、a、b
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Non- 2 Logistic-Log 5P 5 K、R 0 、a、b、c
3 Exponential 5P 5 K、R 0 、a、b、c
linear 4 Polynomial 5P 5 a、b、c、d
5 Parabola 3 a、b、c
6 Spline 4 R 0 、a、b、c
2)External parameter setting
This is for the result which tested by other instruments and need to print on a same report.
Globulin=TP-Albumin
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Parameter:
Parameter Meaning
Byname Code name of calculating item
English name English name of calculating item.
Decimal Result of decimal point.
Unit Unit of item
Reference Normal value reference range
Expression Calculate formula.
Bio. item Select related calculate item on list.
Clear Clear the current formula.
Import Import item to formula.
0~9 Input numbers to formula.
+-*/ Calculate symbol
.() Decimal point and bracket
Button:
Button Function
Save Save the setting
Add Add new calculate item
Delete Delete selected item
4)Profile setting:
4.2) Click “New”, input the group name, and select combo items, then save.
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4.3) It’s simply to operate combo item test, by click group name, can test the required items. See
5.1) Here can set up testing sequence. Left list is for all items and the right list is for ready test item.
5.2) Select item on the left list and click “Add”, this item will add on the bot tom of right list; b y
setting the or der of right ite m, select c ertain item, then click buttons s uch a s : “up”, “ down”,
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6) Item-Print sequence setting
This setting is as same as testing sequence. The left list is for all items, and the right list is for item
to be printed. Select item on the left list and click “Add”, this item will add on the bottom of right
list; by setting the order of right item, select certain item, then click buttons such as : “up”, “down”,
Button:
Button Function
Add Add new item
Delete Delete selected item.
Save Save setting after editing parameter.
Ahead Move the selected item to top.
Up Move up selected item.
Down Move down selected item.
Last Move the selected item to bottom.
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5.2.3 Quality Control
1) Input Control sample
Click “Test” button to go to test interface, then click “QC” tab. After select concentration type, then
choose t esting Lot No., t hen s elect t est-item on t he l eft c olumn. T he ba ckground will tur n into
yellow after selecting. After set up information like sample position, cuvettes position, click “add”,
Attention:
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2 ) Quality Control
Click “QC”tab to enter control interface. It’s for setting control and review control result and chart.
Set up each item’s information such as QC. Lot No., target value,expiry date and concentration.
Then input at least one item’target value and SD,then click “Add” and “Save”.
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Button:
Button Function
Add Modify the value of control
Save Save the modification
Delete Delete the value of control
First, select QC. Lot No. and concentration type under “QC Chart analysis” list, then
choose the date which need analyze in “Check date” column, it will display the all
control information in whole month. The control information will display by “QC
Button:
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Button Function
Redraw Redraw the control chart
Print Print control chart
Printview Printview the control chart
Attention:
● Make sure to set up control’s validity correctly, so that enable the software to judge
whether within validity.
5.2.4Report
Click“report”button, enter i nterface, i nput pa tient de tail i nformation, “ Save”inputed i nformation,
user can “Preview”print format, select suitable style,“Print”, print patient report。
During test, can input pa tient detail i nformation, click”Report”button, enter i nto “ Patient
information”input i nterface,see be low picture。This int erface di splay a nd edit sample detail
information。
Also in this interface can check patient test result,and display real test graph。
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2.1)Print、Printview:select print format, click will display select format dialoge。
2.3)Preview:click print or printview,select print format, click then will see preview。
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Parameter meaning
Barcode No. Samples barcode information.
3) Test results display
Here can check patient test results and revise.
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5.2.5 Statistics
Click“Statistics” button enter to main interface. See below picture.
1) Results modification
1.1) Click “Results modification”, then enter to interface below. This is use for editing results.
1.2) Select ne eded revised item in chemistry i tems c olumn, f ill i n r evised f actor, c lick“Modify”,
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and “Save”,this item all results will multiply revised factor。See below picture。
2.2) Display the reaction curve of item result, and the reaction curve can be edited and calculated
2.3) To m odify t he s tart poi nt a nd e nd poi nt t o r e-calculate t he r esults; it is mainly used for th e
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operator to analysis the testing results.
Check date Only when testing date is set, you can query the testing items on
that day
NO. and ID Show the S.N. and sample ID of biochemistry items done on t hat
Start point When you need to re-edit the results, it is the testing point which
End point When you need to re-edit the results, it is the testing point which
New result The new results after editing the beginning and end testing points
Button Function
“calculation” button
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3) Charges Statistics
Click “Charges Statistics” tab to check total charge. It helps to get charge statistics.
3.1) Statistics-charges statistics-Patient charges statistics
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3.3) Statistics—Charges Statistics—Hospital charge Statistics
By the patient Show the testing items of a patient, and the charges he has to pay
departments
Price Input the price of selected item into the price box
Button Function
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4.2) Statistics —Search — Search way select— Operator:
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5.2.6 Maintenance
Click “Maintenance” button to enter into the below interface. This is mainly used for maintaining
1 2
3 4
5 6
7 8
9 10
1) Initialization
Click “Initialization” button to get the following dialog box; and then click “Initialization” button
again to initialize the instrument; it is adopted when the user can’t ensure whether the instrument
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2) Parameters setting
Click “Parameters setting” button to enter into the following interface, It is used for system setup:
Input password “777” to enter into the interface. Choose instrument model and software language,
Parameter Meaning
Com serial port The serial port between analyzer and computer, which is usually set by engineer
Barcode length Setting scan barcode length
English and Chinese ar e a vailable he re ,more languages are available by
Language
support of language database .
Separate mixing TC200 no separate mixing system, user not choose, TC220 have separate mixing
system system, user choose.
Mixing style No separate mixing system, choose this styles: Needle self-priming
When you select the opt ion “ s ample f irst”, the a nalyzer w ill c arry out the test
Test order according to the sample sequences; When you select the option “ item first”, the
analyzer will carry out the test according to the item sequences
QC range Select the style of Q C v alue:SD s tyle or R ange s tyle, according t o us er
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Parameter Meaning
requirement
Screen color setup User can choose software interface color.
Syring drive mode Before May 2013 produced machine no install syring drive motor.
Sample and Check reagent volume not enough two times, instrument stop add reagent for this
reagent remain item, sample volume check as setting times not enough, instrument stop add this
alarm sample for all item, system alarm。
Auto-check setup Choose will according your setting to auto retest。
Result too small Choose means when test result < 1/3 normal lower value, auto retest。
Test no balance Only valid for “End point method”:Choose means during reaction process can’t
points test balance points, auto retest。
Beyond t he s cope Choose means when over linearity range limit by setting, auto retest.
of linear
Substrate depleted Only v alid f or “Kinetic method”:Choose m eans during r eaction pr ocess
appears substrate exhaustion,auto dilute and retest。
Server IP Server IP address for LIS
3) Ready to test
“Ready to test” interface see below picture, us ed f or check each cuv ette different wavelength
In this interface, you can input signal threshold value(25000~40000), if below this ,it will mark red
color,that means t he c uvette may be di rty or d amaged,you s hould r eplace t he r ed o ne.By cor rect
setting,if a ll the c uvette mark r ed c olor,you s hould c heck there is w ater in reaction gr oove,if
not ,please ask for our engineer or contact our Customer Service Department.
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4) Instrument Setting
Clicking “Instrument setting” button to enter into the following interface; Input password “999” to
enter into the “Motor motion parameters setting” dialog box. Here the user can setup the parameters
of the mechanical arm, and detect the mechanical arm. This is usually done by engineer authorized
by our company
NOTE:
TC220
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Parameter Meaning
Deep Sample needle in washing pool ‘s wash depth
Cuvette The steps numbers of sample mechanical arm probe start from
washing position to reaction cuvette in reaction disk
Deep The steps numbers of Sample needle get into the depth of the
cuvette bottom
1# sample The steps numbers of sample mechanical arm probe start from
washing position to No.1 sample position
18# sample The steps numbers of sample mechanical arm probe start from
washing position to No.18 sample position
Deep The steps numbers of Sample needle get into the depth of serum
cups or tubes bottom
1# reagent The steps numbers of sample mechanical arm probe start from
washing position to No.1 reagent position
26 # reagent The steps numbers of sample mechanical arm probe start from
washing position to No.26 reagent position
Deep The s teps num bers of Sample ne edle get i nto t he depth o f
reagent bottle bottom
Washing arm setup
Washing deep The steps numbers of washing needle get into the depth of the
cuvette bottom
Water deep The s teps num bers of w ashing ne edle ge t i nto t he de pth of t he
cuvette when adding water
Stiring arm setup
Wash position Use s tirring m echanical a rm a t t he w ashing pos ition a s t he
starting point
Deep The steps numbers of stirring mechanical arm probe get into the
depth of washing position
Cuvette The steps numbers of stirring mechanical arm probe start from
washing position to reaction cuvette in reaction disk
Stiring deep The s teps n umbers of S tring a rm m ove t o t he bot tom of
cuvettes.
Time setup
Adding water time Time of injecting distilled water
Washing needle time Time for sample needle wash tube in washing pool
Optical length Input 0.62cm optical length according to the cuvette
Serum times When sample cup alarm, no serum, at most add sample times
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Button Function
To make the arm moving right and left by clicking this button, and stop at the
Arm reset
original position
Arm hoist To make the mechanical arm moving up
5) End to test
“End to test” interface see below picture, wash all cuvettes, add full distilled water。
Caution:
Analysis not in test condition, allow operation。
Button Function
Click this button, instrument will wash all cuvettes and add distilled
Begin
water into each cuvette。
Return Click this button, software return up one level function。
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6) Motion detection
Click“motion detection”, see below interface, can detect moving parts。
Warning:
● When system working, don’t touch system moving parts。These parts include sample
needle、mix arm and wash arm。
● When system working, don’t allow fingers or hand stretch into open assembly unit。
Parameter Meaning
Valve check column
Reagent valve Click”test” button, water spray from sample needle。If not,
consider reagent valve work or not。
needle valve Click”test”bitton, water gush from the middle of washing pool。
If not, consider washing needle valve work or not。
Water valve Click”test”bitton,water spray from wash needle 。If not, consider
water valve work or not。
Pump and syringe check
column
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Parameter Meaning
Cleanout pump Click”test”button, he ar t he v oice of c leanout pum p。If not ,
consider cleanout pump work or not。
Pumpback water Click”test”button, hear the voice of backing-water pump。If not,
consider backing-water pump work or not。
Syring Click”Syring”, the syring will work up and down。If not, check
syring work or not。
Sensor check column
Mixture motor Click”Test”button, s ee s tiring pa ddle t wirl or not 。 If not ,
consider mixture motor work or not。
Waste Click”Test”button, move up and down float switch in the waste
bucket, see screen have character or not。If not, check floater and
connection。
Distilled water Click”Test”button, m ove u p a nd dow n f loat s witch i n t he
distilled water bucket, see screen have character or not。If not,
check floater and connection。
7) Cuvettes cleaning
Parameter Meaning
A area Washing all the cuvettes
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Parameter Meaning
B area Washing appointed position cuvettes
C area Input detergent in reagent (tray)rack’s position, sample needle
firstly inject detergent into each cuvette, waiting reaction cup
finish add detergent, washing all cuvettes。During add detergent,
needle check wash condition automatically。
Button Function
Washing Click this button, operate corresponding area function。
Pause Pause instrument movement
Return Click this button, back to “Maintenance”
8.2) If the instrument moved to another place where there is not sure a grounding wire, then you
can check whether there has the grounding wire or not by fluctuation of wave in this interface
8.3) This interface also observe instrument different wavelength linearity range。
Button Function
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Button Function
button
9)Cuvette checking
Click“cuvette checking”enter into below interface:
Parameter Meaning
Absorbance Display different wavelength data by absorbance way。
Signal value Display different wavelength data by A/D way。
Allowed scope The a bsorbance of w ater b lank m inus t he a bsorbance by “check
cuvette”,it will mark green color when beyond the allowed value by
your setting。
Button Function
Add water Click this button, wash arm add distilled water into all cuvettes。
Out water Click this button, wash arm extract each cuvette liquid。
Check cuvettes Click this but ton, reaction tray r otate one ci rcle, a nd c heck 60 c uvettes di fferent
wavelength A/D value(absorbance)。
Check quality Click this button, reaction tray rotate 8 circles continuously, check same cuvette
different wavelength 8 times。
Return Click this button, software return up one level function。
Cuvettes quality: “cuvettes quality”interface see below picture, us ed for check same cuvette
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continously different wavelength signal difference 。
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5.2.7 TEST
All sample information edit and test operation process in TEST interface which including four
sub-interface.
1) Sample applying
number(software will increse automatically).Choose item(s) being test and click Add button.If need
test m ore ite m,click New,ID w ill p lus 1 a utomatically.Choose i tem(s) be ing t est a nd c lick Add
button.Do not input same ID number.Otherwise it will cover previous result by latter one.
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Note:
● In TEST interface,each button status reflect its working status.
● Button sunken sysbols be choosen
● Button convex sysbols optional
● In reagent item list and reagent item group list,button color will turn blue when
choosen
1.1) TEST-Sample-Copy
After choos e reagent i tem,click Copy to ent er i nterface as f ollowing picture.It can achieve
operation that to do same item test with different sample or to do several tests with same sample in
one time.Please refer to detail funtion of Copy button in this section 1.4
1.2) TEST-Sample-Test
After choose reagent item, click Test to enter interface as following pictures.It is a recheck interface
before t est i ncluding sample t est,QC t est and cal ibrator t est.It can also check i f r eagent q uantity
enough or not for test(s) to be done.
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Machine w ill c heck r eagent qua ntity a fter cl ick Reagent C keck but ton,and it w ill gi ve y ou the
prompt i f s ome r eagent i s not e nough.Then,you c an c lick “Test” to enter interface a s f ollowing
picture,and click “Test” again to start test.
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1.3) Work List
As a accessorial menu,Work List interface is to list all test items to be test.Before choose reagent
item and start test,it is necessary to check if Work List leave test list.Delete all if have.
Note:
●Before choose reagent item and start test,it is ne cessary to check if Working List
leave test list.Delete all if have.Otherwise item on test list will test again.
1.3.1) Click “Delete all test” button to enter interface as following pictures.Click “OK” to finish
1.3.2) Select one ID in “work list”,you can modify the test item for this sample,and click “Add”
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button,it will save the new item you choose.The sample position、 cup type and sample
1.5) QC applying
Please refer to the following explanations for the parameters and buttons in this interface:
Parameter/Funtion Meaning
ID Each sample has one ID number. Each ID number should be unique in
one day
Cup To choose sample cup position to be put
Copy To achieve s ame r eagent i tem t o be t est u nder s everal s amples, click
copy button after choosing item and input copy time. If choose “same
sample cup” simultaneously, software will detect one sample with same
reagent item for required time.
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Parameter/Funtion Meaning
Save To save test list(s) in Work list interface
Test To start test
Diluent To start test To setup multiple for diluent reagent item
After inputting sample and QC in the “Work list” and “emergency test” menu, click “Test” button,
NOTE:
● Before cl icking T est bu tton, please ensure t hat s ample, calibrator, QC and
reagent are placed at the right positions.
Test w ill be gin after c lick “Test” but ton in this interface.“Sample, Reagent, Cuvette” t aps w ill
appear on t his i nterface. c lick a ny t ap, y ou c an k now e ach i ts w orking s tatus,For e xample, c lick
Cuvette tap, then click any reaction cuvette on the virtual chart, you may know the current status of
the cuvette.
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1.6.3) Test result inquiry in the testing interface
When test finish, Result list under Sample tap will show test result as well as the state of reaction
disc cleaning.
Beside, you can also check the current result under “Statistics” function tap.
Please refer to the following explanations for the taps and buttons in this interface:
Taps/Button Funtion
Sample To show each sample information
Reagent To show each reagnt information
Cuvette To show each cuvette information
Pause/Continue To pa use or c ontinue t est.Please don’ t c lick pa use button facilely as
biochemistry reaction is in process all the time
Exit To exit test
Distilled Water Liquid l evel de tection a nd a larm.Button w ill t urn orange c olor w ith letter
“Over” on it when lack of distilled water
Waste Liquid l evel de tection a nd a larm.Button w ill t urn or ange c olor w ith l etter
“Full” on it when waste water full
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1
NOTE:To choose diluent liquid position.Software will acquiescence No.1 reagent position.Diluent
liquid can be pure
Linear Range
Method f or j udgment: pl ease s etup pa rameter a ccording t o r eagent us er m anual.when t est r esult
beyond linear range, it will automatically dilute for retest
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1、Dilution ratio:input the pre-dilution multiples with range from 2 to150 times
2、No Dilution:To cancel dilute for current sample.you can quickly cancel the pre-dilution that you
have already chosen
3、Return:Return to the previous interface
1.7.3) Re-test
If user don’t want to auto-retest and no select Auto-check setting in “Paraneter,you can recheck the
result in “Check information” according to your needs.
In test Screen-Check information interface,machine will restest items chosed to be retest and click
CHECK bot tom.To t hose r esult w hich out of Linearity range or Substrate de pleted,machine w ill
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diluent and retest based on diluent multiple setting,or only retest the sample when other condition.
2) Calibration
2.1) Calibration parameter setup
Click
Calculate
buttom,factor
Absorbance v alue can be
Choose the ite m to run C alibration in item lis t.Edit S tandard n umber,Calibration r ule,Standard
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position a nd Standard v alue.The i nitial v alue of a bsorbance i s “ 0.0000”.Absorbance v alue a nd K
factor w ill cal culate and input automatically after calibration.To modify abs orbance v alue,click
Please refer to the following explanations for each parameter name in this interface:
Parameter Meaning
Standard number Calibrator number for item.More than one is acceptable
Standard position Calibrator position in sample disk
Standard value Standard value of calibrator
Absorbance The absorbance value of calibrator test
Calibration rule There a re 3 L inear C alibration a nd 6 Non-Linear C alibration which
different in standard nunmber and calibration factor.Pls refer to following
chart
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After choose item to be calibration,click “Add”.Test list will be list at Working list interface.Click
Test button to start calibration.
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Note:
● The system will adopt the current default calibration factor to calculate the concentration of the
sample.
● The system will set the latest calibration factor (including the calibration factors which are got
3) Quality Control
3.1) QC Setup
Choose item going to do QC.Input relative target value and SD value.Item unit and name already
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3.2) QC Test
Enter TEST-QC interface.Choose item going to do QC test and Lot number.Click Add to add test
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QC test result can be show in two form.That is data list and chart.
Please refer to the following explanations for each parameter name in this interface:
Parameter Meaning
QC Lot. Lot number of QC
Concentration Concentrate of QC including Low,Middle and High
QC Target value Target value of QC
SD value 1 SD value of QC
Expiry Date Expiry date of QC
Result Result for QC test
Check date QC test date
Check time QC test time
QC.data display To show all QC test result in figure form
QC.chart analysis To show all QC test result in chart form
Please refer to the following explanations for the buttons in this interface:
Button Function
Save To save for all operation
Print To print test result chart
Delete To delete result data
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5.2.8 Urgent
Urgent interface including Sample,Working list Calibration and QC four interface.
Operation of Urgent i s s ame w ith T est.Using U rgent f unction c an a chieve a dd s ample t est or
emergency test.If click Urgent button,software will take emergency sample as priority and if click
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5.2.9 Test Screen
Test screen is the interface to show testing status which including Samples,Reagents,Cuvettes and
5.2.10 Exit
Click Exit button in main menu will exit software and in sub menu will back to previous interface.
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Chapter Six Maintenance
To ens ure r eliability, good performance and service l ife of t he s ystem, regular maintenance is
required.
6.1 Maintenance
2) Check and make sure the reagent and serum are enough. Check and make sure the pump pipe is
at the bottom of the distilled water bucket, and can pump enough water for analysis. After emptying
the waste and moving the waste bucket back, make sure that the drain pipe is in the waste bucket
3) Do the program “Ready to test” before testing every day,and do the program “End to test” after
4) Put the reagent, standard substance and QC serum to external refrigerator after tests every day.
5)To prevent injury a nd damage,please do not touch the moving a rm ( moving parts) during the
test.
6) Check to ensure that the distilled water in buckets are enough and waste bucket is not overflow
every day.
detection.
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Then you can see the following interface:
Please click Reagent valve, Needle valve, Water valve r espectively, if no water co ming out from
Reagent ne edle an d sample ne edle, please use a cupuncture to make t hem cl ear. If still doe s no t
8)If you find that wash unit can not drain the cuvettes completely or no water is injected in, please
contact us.
9) The flaw or stain on the light-pass surface of the cuvettes will influent the measurement of
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absorbency; please replace it with a new one.
11) Do not switch the instrument power on and off frequently, it should cause damage to the power
module.
12) Stabilized voltage supply should be used when the net voltage is not steady or on the low side.
13) The r eagent s tored i n t he r efrigerator s hould be w aited t o w arm up t o t he r oom t emperature
before test.
14) Cap the reagent bottles in the disk when the instrument is in the idle status and uncap it before
test.
15) Check the electrical valves under the menu of “Motion Detection” of “Maintenance” regularly.
Please click Reagent valve, Needle valve, Water valve respectively, if the sound “pa” can be heard,
then the valves are in good condition; otherwise, please contact us.
16) Click “Mixture motor” to check if mix needle is rotating, otherwise contact us.
17) Do not press “SPACE” and “Enter” on computer keyboard during testing; otherwise, test will
stop immediately.
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Chapter Seven Troubleshooting
7.1 Initialization
1.Can not initialize a. The se rial por t w ire is not a. C heck w hether t he s erial por t l ine i s
after start the system connected rightly connected.
b. The s erial por t is not selected b. Select the s erial por t in communication
rightly setting. Select the ne eded serial por t in
c. Software setting faults computer device manager if there is not
serial port in communication setting.
c. Re-setting the software
2.The r eaction di sc a. t he 0# m otor s ignal w ire i s not a. Re- insert a nd e xtract 0# m otor s ignal
can’t r otate w hen inserted rightly wire
initialize, and act on b. T he m ain c ontrol boa rd i s b. R eplace t he m ain c ontrol boa rd, w eld
other act ions af ter broken, or the line contact is not the serial port wire
a period of time good c. Replace the software
c. Software program faults
3.The motor lock is not a. The voltage of 5V power supply a. Replace the power board
tight a fter is not stable or not enough b. Replace the drive board of motor
initialization b. T he dr ive boa rd of m otor i s
broken
4.the r eaction di sk a. The ins tallation position of a. Re-adjust the optocoupler of the reaction
position a re optocoupler of the reaction disc is disc
differents be tween wrong
initializing and
parameter setting
5.Friction noi se f rom a. T he colorimetric di sc i s not a. Disassemble t he col orimetric di sc and
the colorimetric disc assembled r ightly, or t he r otary reposition
when initialize axis is not in
7.2 Mechanical
Faults Causes analysis Solutions
1.The a. T he s ignal w ire of opt ocoupler a. Check and connect to right position
mechanical sensor is not connected to motor b. Re-adjust the position and fix
arm can’ t pinboard well. c. Take down the optocoupler and re-weld
detect ini tial b. The retainer ring of optocoupler is
position not installed rightly
c. W eld p osition of opt ocoupler i s
loosen
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2.The a. There is a wire on the bottom side, a. Check and re-arrange the light path
mechanical or the upper and under mechanical b. Daub silicone grease lubrication on the
arm can’ t arms are caught on the pipeline axis
uplink and b. T he f riction be tween t he a xis a nd
downlink components is too big
smoothly
3.The a. T he r otary s ynchronousbelt i s t oo a. A djust t he s ynchronousbelt t o s uitable
mechanical ar m lax tightness value
rock b T he s ynchronizing wheel and b. Tighten the fastening screw on t he rotary
motor rotary axis do not occlusion synchronizing wheel
tightly c. Check and replace 5V power supply
c. The voltage of 5V lock motor is not
enough
4.Obvious n oise a. Stepping motor line is loosened a. Electrode Cable. Find out the uncompacted
from the motor b. Dialing error of motor drive board parts and re-press the connecting plug
when running b. Re-adjust the dialing of motor drive board
5.Reagent a rm a. Motor board faults a. Replace the No. 8 and 9 motor boards
can’t r each the b. The rotary belt is too lax b. A djust t he s ynchronousbelt t o s uitable
designated tightness value
position w hen
testing
a. Motor board faults a. Replace the motor board
6.Mechanical b. The optocouplers is broken b. Replace the optocouplers
arm can’ t c. Mechanical arm faults c. Replace the sample mechanical arm
work normally d. I nternal 3 P da ta l ines bur n u p, d. Replace the 3P data line and weld
external 232O data line is fall off
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e.The ci rcuit boa rd is n ot enhance t he l ight i ntensity. A nd put t he
grounded well light be am ( which is w ith the s trongest
f. The pow er so urce i s light intensity) at 340nm wavelength
unqualified e. The oxidation treatment at the junction of
the s crews m ay caus e ba d contact;
Polishing the s crew junctions of each
circuit boa rds. And w eld another
grounding wire if necessary.
f. Replace with qualified power supply
7.5 Test
Alarm prompt Causes analysis Solutions
1.Test re sults a re not a. The voltage is not stable a. Adjust the lamp’s voltage to rated voltage,
correct b. T he s tirring de pth i s n ot we suggest to use stabilized voltage supply
enough b. Re-adjust the stirring depth
c. The ci rcuit bo ard is not c. The oxi dation tr eatment at the junc tion of
grounded well the s crews m ay caus e ba d contact;
d. The voltage of AMP is too Polishing t he s crew j unctions of e ach
low circuit boards. And weld another grounding
e. The colorimetric cuvette is wire if necessary
dirty d. A djust the A MP’s voltage to 3.6V a fter
f. The reagent is invalid adding distilled water
g. Software faults e. Replace the reaction cuvette
h. The pa rameter settings o f f. Replace the reagents
reagents are wrong g. Re-install computer system and software
h. Re-inspect the parameters settings
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3.No refrigerate a. Refrigeration power supply a. Check +12 refrigeration power supply
b.Refrigeration piece trouble b. Change refrigeration piece
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Product name: TC Serial Automatic Biochemistry Analyzer
Pollution class: 2
Fax: 0791-88111989
E-mail:sales@tecom-cn.com
Website: http://www.tecom-cn.com
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