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Rocha 2019
Rocha 2019
Rocha 2019
https://doi.org/10.1007/s10921-018-0546-5
Received: 9 January 2018 / Accepted: 28 November 2018 / Published online: 1 December 2018
© Springer Science+Business Media, LLC, part of Springer Nature 2018
Abstract
Infrared thermography is a non-destructive test used in the inspection of structures. However, its use for bridge inspection is
still under development and in many cases its application may be limited to bridge sections exposed to direct sunlight. This
study aims to evaluate infrared thermography test for the detection of delaminations in different types of concrete not exposed
directly to sunlight. The experimental methodology uses two concrete specimens with water/cement ratios (w/c) equal to 0.5
and 0.6, through the insertion of polystyrene plates of different thicknesses (3, 6 and 12 mm) and depths (25, 50 and 75 mm),
in order to simulate defects within the concrete and evaluate the capacity of infrared thermography to detect them. The results
show that detection is possible, but limited to short periods of time. In relation to the concrete quality, defects were more easily
detected in the test specimen with lower w/c ratio. It can be said that the nearer to the surface and larger the delamination, the
easier it is to detect. Also, the better the quality of the concrete, the more effective the technique becomes.
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bridge inspection because of the continuous development of is because delaminations interrupt the transfer of heat, pro-
technologies and tools that automate the processes of inspec- ducing temperature differentials between the surface of the
tion and data analysis, making them more efficient [2, 20–24]. intact concrete and the defective concrete [7]. The heating
The IRT test is performed by measuring the infrared of concrete through solar radiation produces greater thermal
radiation emitted from the surface of an object using a contrasts than that simply caused by convection, as in the
thermographic camera and subsequently representing it as case of sections not exposed to sunlight [6].
a thermal image. Defects such as delaminations and voids Two modes of IRT—active mode and passive mode—can
within the concrete elements of bridges affect the heat trans- be used for bridge inspection, but the latter is usually adopted.
fer of the concrete and are manifested as thermal contrasts In passive thermography, the structure is under sunlight and
on the surface, which can be detected in the thermal images. the defective areas present a different temperature than the
These thermal differences allow for the identification of surroundings [30]. This undoubtedly limits the test to only a
damaged areas at risk of detachment, and they can help to few sections of the bridge, such as the superstructure, which
prioritize and schedule detailed inspections or, in more sig- are in direct contact with solar radiation. Moreover, in the
nificant cases, repairs [6, 25, 26]. sections unexposed to sunlight, heat is transferred between
Despite the advantages and applicability of the test, ther- the concrete and the environment, and thus, thermal gradi-
mography has some limitations: it cannot detect the depth ents also occur between the damaged and intact areas [12];
of the defects in the concrete (passive thermography). The however, the thermal gradient is reduced because the heat
results are highly sensitive to the onsite environmental condi- transfer depends only on convection, unlike in the sections
tions, and most studies in the literature were performed under directly exposed to the sun.
conditions of constant sun exposure throughout the day [5, In the literature, there are several studies on the detection
8, 9, 12] or with external heat sources (active thermography) of delaminations in reinforced concrete bridges with IRT.
[27, 28]. Considering this, the objective of this study is to Some investigations were carried out through direct inspec-
evaluate the ability of the IRT test in detecting delaminations tion of bridges [4, 29, 31] and others by creating artificial
in concrete elements not exposed to sunlight, while consid- defects of different sizes and depths in the concretes to be
ering different qualities of concrete and defects located at detected [1, 12, 16, 32].
different depths. The study involves an experiment on the Several investigations have shown that the size of the
detectability of defects, and the effects of ambient temper- delamination defects affects the depth up to which they can
ature and relative humidity are considered. The appropriate be detected [4, 8, 16]. Washer, Fenwick, and Bolleni [26]
conditions and effective schedules for the inspection of these found defects of 30 × 30 cm at a depth of 7.6 cm. Kee et al.
defects are explored in order to reduce the uncertainties of [4] detected defects of 61 × 61 cm at a depth of 6.35 cm.
the IRT method and expand its applications to different con- Hiasa et al. [8] detected delaminations of 10.2 × 10.2 cm
ditions. at 2.54 cm depth at different driving speeds. In more recent
works, Tran et al. [28] found defects of 10 × 10 cm and 3 ×
3 cm at depths of 3 cm and 1 cm, respectively. Hiasa et al.
2 Bibliographic Review [32] studied delaminations of 10.2 × 10.2 cm at depths of
1.27 and 2.54 cm. These investigations show that the larger
Radiation, conduction, and convection are the principal and more superficial the defect, the more detectable it is using
mechanisms by which heat can be transferred to concretes. IRT. Based on the results of several authors, Cotič et al. [33]
Radiation is defined as the transfer of heat by means of elec- proposed a relationship involving the depth of defect (z) and
tromagnetic waves [6]. Conduction is the ability of a material dimension of defect (D), concluding that when z/D is less
to allow heat to flow within its interior during a specific than or equal to 0.9, the defect can be detected. Additionally,
period [1]. Convection is the transfer of heat from one place Farrag et al. [1] proposed a similar relationship involving the
to another through a moving fluid. Although radiant energy short dimension of the defect (r) and depth of the defect from
is the parameter that can be measured by a thermographic a surface (D); if r/D is greater than 1, detection is possible.
camera, the thermal conductivity inside the concrete and the Although the estimation of defect depth may be a limitation
convection of heat from the air to the concrete influence what of IRT, methods have been proposed for estimating this value
appears in the thermograms [29]. using active thermography [34].
In bridge elements that are exposed to direct sunlight, the
concrete absorbs heat transmitted by the thermal radiation
of the sun. A convective heat transfer between the envi- 3 Materials and Methods
ronment and the concrete also occurs. These mechanisms
result in thermal gradients on the surface of the concrete To evaluate the ability of thermography to detect delami-
as a result of internal defects such as delaminations. This nations in concretes, two 50 × 50 cm specimens with a
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Table 1 Specifications of
Delamination Concrete specimen 1 (CS-1) Concrete specimen 2 (CS-2)
simulated delaminations
w/c 0.6 w/c 0.5
D1 25 3 25 3
D2 25 6 25 6
D3 25 12 25 12
D4 50 3 50 3
D5 50 6 50 6
D6 50 12 50 12
D7 50 3 75 3
D8 50 6 75 6
D9 50 12 75 12
10 cm
10 cm
10 cm
5 cm
5 cm
5 cm
5 cm
thickness of 10 cm were molded. The size of the specimens
were determined so as to represent an exposed surface of
the concretes from which surface defects could be observed.
Each test body was created with different water/cement (w/c) 5 cm
ratios, 0.6 and 0.5, to analyze the influence of this charac-
teristic on detection. The proportion of cement:gravel:sand 10 cm
used was 1:2.8:2.6, and the cement content of 1 m3 of the
concrete mixture was 360 kg. The cement used was CPII Z- 5 cm
32, which corresponds to the Pozzolan-modified Portland of
ASTM C 595 [35]. The gravel had a maximum diameter of 10 cm 50 cm
19 mm, and the grain size distribution for both gravel and
sand were in accordance with the limits for concrete aggre- 5 cm
gates indicated in the standard NBR 7211 [36]. To evaluate
10 cm
the technological limitations of detection as regards the depth
and thickness of defects in concrete bridges, delaminations
5 cm
were simulated inside the concrete; nine polystyrene plates
of 10 × 10 cm with different thicknesses were used for each 50 cm
test specimen and were at various depths and positions, as
specified in Table 1 and Fig. 1. Fig. 1 Position of the delaminations in the 10 cm thick concrete speci-
The concreting of the specimens was carried out in four men
layers of 2.5 cm. Pieces of 7.5 cm, 5.0, and 2.5 depths were
placed in the first, second, and third, layers, respectively.
The depth of the polystyrene sheets was controlled by rulers, mined in every thermogram during the monitoring period.
which were placed at ends of the plates and removed after The infrared camera and the optics were kept away from
completion of the concreting. direct sunlight as well as other sources of heat to measure
An FLIR E60 camera was positioned 1 m away from the temperature more accurately.
specimens as shown in Fig. 2. The camera has a thermal Ambient temperature (°C) and relative humidity (%) data,
sensitivity of less than 0.05 °C, a resolution of 320 × 240 which was automatically determined by the camera, was also
pixels and can handle a temperature range of − 20 °C to supplied to compensate for the effects of several different
650 °C. The infrared camera was calibrated by the manufac- radiation sources. These parameters were also collected to
turer 2 months before the tests following recommendations in observe their influence on the thermal behavior of the defects.
the user’s manual, and calibrations must be done every year The test specimens were molded at the University of
[37]. The thermograms were captured at intervals of 30 min Pernambuco, Brazil, following the specifications and rec-
over a period of 14 h from 7:00 a.m. to 9:00 p.m. to analyze the ommendations of NBR 12655 [38]. During the process, four
behavior of the concrete surface throughout the day and deter- cylindrical specimens of 10 cm diameter and 20 cm height
mine the best time to inspect for delaminations. Parameters were also molded for each w/c ratio using the procedure
such as emissivity and reflected temperature were deter- established in NBR 5739 to determine the 28-day compres-
sive strength of the concrete [39]. Table 2 shows the results of
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Fig. 2 Position of the camera to perform the test: a CS-1 and b CS-2
Table 2 Compressive strength of cylindrical concrete specimens for the test did not allow for direct solar radiation (Fig. 3a).
Cylindrical concrete 28-day compressive strength This section can represent parts of the bridge not exposed to
specimens (MPa) the sun, such as the substructure. Here heat transfer occurs
mostly by convection. It also occurs by heat radiation from
w/c 0.6 w/c 0.5
surrounding structures (nearby buildings and the floor) and
CCS-1 24.6 30.6 the atmosphere and by reflection of solar radiation; these
CCS-2 23.6 33.2 contribute approximately 30%–40% of the total heat trans-
CCS-3 27.3 31.5 fer and varies according to the date, hours of the day, and
CCS-4 25.6 33.2 atmospheric conditions. Because analysis is restricted to the
Average 25.3 32.1 surface of the exposed concrete, a wooden scaffolding was
Standard deviation 1.58 1.29 maintained to reduce the edge effects.
Average density 2198 2394 Figure 3b shows the thermogram of the test bodies; the
(kg/m3 ) observable defects are shown as a thermal contrast between
the area of the intact concrete and that of the delaminations. In
the thermogram, the yellow and blue colors represent warm
the compressive strength tests on the cylindrical specimens and cool areas, respectively. In addition to the qualitative
(CS). information of the thermograms, the thermal contrast, T,
After 28 days of curing in a wet chamber, the specimens defined by Eq. (1), was used for the detection of defects and
with delaminations were taken out of the laboratory. The free their subsequent analysis.
moisture contents in the concrete specimens CS-1 and CS-
2 were 3.97% and 3.18%, respectively. The section chosen T TD − TC . (1)
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On the other hand, during the afternoon hours, evaporation in the interior of the concrete, interrupting the formation of
occurred due to the high environmental temperatures and the detectable thermal contrasts on the concrete surface.
reflection of solar radiation, preventing the relative humidity The detectability of delamination defects depends on the
from influencing the concrete surface. heat exchange and its temporal behavior, the geometry of
The relative humidity played an important role in the the defects, the thermal resolution of the IR camera, and the
detection of delaminations in both CS-1 and CS-2 because it thermal properties of the material. However, as described in
increased and reduced the moisture content of the concrete the results, visible gradients were observed up to a depth
through the absorption and desorption processes, respec- of 50 mm at CS-2, which had a compressive strength of
tively, which affected several properties of the concrete such 32 MPa. At CS-1, with a compressive strength of 25 MPa,
as diffusivity and thermal conductivity [41–43]. Cement- the results were only visible up to a depth of 25 mm. Com-
based materials generally have type-II sigmoidal sorption pressive strength is a direct consequence of the w/c ratio
isotherms according to the BET classification [44, 45]. and other properties, such as density and porosity [47]. The
Increased relative humidity increased the equilibrium mois- results show that an indirect relationship exists between the
ture content between the concrete and air, improving the compressive strength of the concrete and the maximum depth
thermal conductivity of the concrete. However, when the of detection of the delamination; this corresponds with the
ambient temperature increased, the equilibrium moisture trend found in the results of other investigations [1, 9, 13, 16,
content was lower, indicating that during periods of higher 48], regardless of whether the investigations were performed
temperatures, there were less adsorption and absorption of in conditions of sun exposure or not.
water in the concrete. Moist air penetrates into concretes
faster than dry air, creating a more efficient convective heat 4.3 Time Periods and Inspection Considerations
transfer between the concrete and the environment, resulting
in a thermal gradient, even if the solar energy source is not Figures 6 and 7 show the thermal contrasts of the delam-
present [26]. In this case, there are thermal contrasts at night ination temperature and the concrete for CS-1 and CS-2
with a high degree of relative humidity, whereas during the during daylight hours. For better visualization and presenta-
day, relative humidity is lower. Considering this, it can be tion of the results, the curves have been smoothed. It can be
concluded that the ambient temperature was mostly respon- observed that the more superficial and the greater the thick-
sible for the thermal contrasts in the morning and part of the ness of the delamination, the greater the thermal gradient.
afternoon, whereas the relative humidity contributed mostly Considering the monitoring time, the behavior of delami-
to the process at night by increasing the moisture content of nations can be divided into four distinct periods. The first
the concrete and, therefore, the rate of heat transfer. occurred during the early morning hours, when the gradient
was practically zero, and delaminations were not visible. The
4.2 Water/Cement Ratio second occurred between 10:00 a.m. and 2:00 p.m., when the
gradient reached its maximum, and the delaminations were
In both specimens, defects at a depth of 25 mm were completely visible. During the third period, between 3:00
detectable throughout most of the day because they reacted and 6:00 p.m., the thermal gradient had a positive-to-negative
rapidly to changing conditions, becoming hotter than the sur- inversion; the detection of delaminations became ineffective
rounding concrete, which in this case was thin; therefore, the in this period due to the poor visualization of defects in the
heat was concentrated in a small area and rapid heating (and thermograms. In CS-1, the thermal gradient of D3 was the
rapid cooling at night) was provoked. Delaminations at a first to go below zero and become negative, at approximately
depth of 50 mm were only detected in CS-2, and delamina- 5:00 p.m., and those of D1 and D2 at around 6:00 p.m. In
tions at a depth of 75 mm were not detected at all during the CS-2, the thermal gradient of D3 went below zero to become
test. negative at 5:00 p.m., and those of the other delaminations at
The w/c ratio influenced the detection of defects with IRT around 6:00 and 7:00 p.m., with the exception of D4, whose
since most delaminations detected were in CS-2, which had thermal gradient reached zero at 5: 00 p.m. and remained
a w/c ratio of 0.5, compared to CS-1, which had a w/c ratio of there. Finally, the fourth period occurred at night, after 7:00
0.6. As Al-Hadharmi et al. [46] and Farrag et al. [1] reported, p.m., where a negative contrast was observed, and the delam-
this behavior is due to the porosity and density of the concrete inations were visible again, although to a lesser extent and
(Table 2): Denser concrete has higher thermal conductivity, with lower values than the thermal gradients during the day.
and therefore, more detailed results appeared in the thermo- The thermal contrast developed during the time of the
grams. This explains the existence of more easily detectable experiment was small, approximately 1 °C. However, to
gradients in CS-2 compared to CS-1, which, due to its com- develop higher values, other sources of thermal excitation
position and lower density, was more porous and had a higher could be used through active IRT, as proposed by other
degree of heterogeneity; these properties impede heat flow authors.
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Fig. 9 Thermograms at 1:00 p.m.: a CS-1; b CS-2 Here, Defμ is the arithmetic mean of the pixels of the defec-
tive area, Refμ is the arithmetic mean of the pixels of the
reference area, and Refσ is the standard deviation of the pix-
els of the reference area.
The results of the SNR are presented in Table 3. The SNR
values were null for the hours of 7 a.m. and 5 p.m. as there was
no detection in the thermograms; for 1 p.m. the visible defects
in the thermograms presented values greater than 3; however,
by 8 p.m. only some detachments had an SNR greater than
2, indicating that delaminations were detected with greater
Fig. 10 Thermograms at 5:00 p.m.: a CS-1; b CS-2 accuracy during the day.
As revealed in this chapter, the best period to carry out
inspections in sections not exposed to the sun is the sec-
ond period (10 a.m. to 14 p.m.), specifically at noon, since
the highest values of the thermal gradient were developed
and the defects were better defined in the thermograms. The
night period may also be considered, but may have some lim-
itations due to the low values of thermal contrasts. However,
under these conditions, the ambient temperature, which is the
Fig. 11 Thermograms at 8:00 p.m.: a CS-1; b CS-2 main cause of thermal gradients, must be considered. During
the test, it was observed that certain day-night differences
in ambient temperature were required for the development
To better visualize this behavior, Fig. 8 shows the thermo- of thermal gradients in the concrete. A minimum difference
gram captured at 7:00 a.m., representing the behavior during of 5.4 °C allows for the detection of delaminations in the
the first period, where no delaminations were visible. Figure 9 concrete. Table 4 provides the differences in ambient tem-
shows the thermogram captured at 1:00 p.m. in the second perature for the 20 days of the test, in addition to the climatic
period, where the maximum gradients occurred. Figure 10 conditions of the days.
shows the third period when the thermal gradient changed, In this study, the focus is on the results from day 10, where
with a thermogram taken at 5:00 p.m., in which no defects the smallest temperature difference occurred; the days where
were visible. Finally, Fig. 11 shows a thermogram captured at the difference was greater showed higher values of thermal
8:00 p.m., showing the fourth period, where negative thermal contrasts, regardless of the climatic conditions of the day.
gradients were observed. Figures 9 and 11 show that D5 suf- Greater differences in ambient temperature during the day
fered a small displacement from its position during molding allow for the development of greater thermal contrasts, as
in relation to that shown in Fig. 1; however, the depth of each indicated in Washer [6].
delamination was verified during the construction process. It was verified that thermography is strongly influenced
by environmental conditions. When the application is pas-
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7:00 0 0 0 0 0 0 0 0 0
13:00 3.51 3.97 4.34 3.88 4.04 4.29 3.09 3.51 3.78
17:00 0 0 0 0 0 0 0 0 0
20:00 1.07 1.92 2.78 1.09 2.01 2.81 0.39 0.84 0.97
sive—as most frequently used for bridge inspections—and Delaminations of much smaller areas would not probably be
the concrete elements are unexposed to direct sunlight, the accurately displayed in the thermograms.
ability to obtain thermograms is affected [5, 6]. However, The detection of defects (delaminations and voids) using
it must be noted that the site chosen for the tests, i.e., the IRT on concrete surfaces involves observing the differences
municipality of Recife-PE, presents adequate environmental in radiation emitted by the surface of the structure, which
conditions for the development of gradients in the concrete. can provide information on the existence of potential defects;
Here, IRT made the delaminations visible both during the however, details about the nature of such defects or irregu-
day and night. larities are limited. In the case of bridges, delaminations and
As investigated, the detection of the depth and size of voids can be linked to corrosion products or building defects.
the delaminations represents a limitation of IRT [7]. In the The existence of temperature gradients is an important ref-
present study, delaminations of the same size were used at dif- erence for the detection of defects in concrete with a high
ferent depths and thicknesses. The maximum depth reached confidence level.
by the thermogram was 50 mm, for a 3 mm thick delami- The results obtained are corroborated by those of other
nation, represented by CS-2 D4. It is important to consider non-destructive techniques, such as ground penetrating radar,
that the area of the studied delaminations (10 × 10 cm) con- ultrasonic tests, and impact-echo [2, 4, 9, 49].
stitutes a high percentage of the surface when compared to Undoubtedly, the simulated delaminations in CS-1 and
others in the literature, and the larger the area of the delami- CS-2 provide a model of the behavior of a defect in con-
nation, the more accurate is the detection in the thermograms. cretes, and the thermal contrast found may be much larger
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8 Page 10 of 12 Journal of Nondestructive Evaluation (2019) 38:8
than that of a real or natural delamination at a similar depth considering the different environmental conditions and char-
[6]. The data and results show that the change in ambient acteristics that the concrete of the inspected structure is
temperature and other environmental parameters results in subjected to. Nonetheless, the detection of visible thermal
the development of thermal gradients in the concrete, which contrasts in the thermograms accurately indicates the pres-
help to detect and locate hidden damages. If reinforcement ence of defects in the concretes.
steel were present above the delaminations, the results within Infrared thermography is a suitable tool for bridge inspec-
the time the defects visualization would vary, since steel has tion because it is more reliable than solely visual inspection.
greater thermal conductivity than concrete; therefore, the It provides more information, and its application is not
heat flow would be faster when passing through the steel restricted to sections of the bridge exposed to the sun; more-
material, but it would be limited in the delamination. On the over, it also applies to the sections without contact with solar
other hand, if reinforcement were present below the delami- radiation. However, many factors, such as the quality of the
nations, the results would not vary from those shown in this concrete and the environmental conditions of the inspection
study, considering that corrosion would be the main cause of site, must be considered.
these defects. Although this technique allows for the location of defects,
The detection of thermal gradient in the specimens does it is unable to detect their depth. Further investigations using
not necessarily indicate that a real or natural delamination other non-destructive tests may be necessary for better char-
would be observable in the same proportions and with the acterization of the defects.
same values. The thermal contrast would likely present dif-
ferent values for the same conditions and the same depth, but Acknowledgements To CAPES (Coordination of Improvement of
Higher Level Personnel) for the financial support.
its appearance in the thermogram would be a good indica-
tion of the presence of a defect. Because the contrast values
under these conditions may be minimal, the camera used
should have a thermal sensitivity lower than 0.1 °C. References
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