Yuken Valve DSG-01 Spec Ec-0402 PDF

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EC-0402

SOLENOID OPERATED
DIRECTIONAL VALVES DIRECTIONAL
CONTROLS
∗ -DSG-01-∗∗∗ -∗ -60/6090
1/8, Sub-plate Mounting
Up to 31.5 M Pa (4570 PSI), 63 L /m in (16.6 U.S.GPM )
M ounting Surface : ISO 4401-AB-03-4-A, CETOP-3, NFPA-D01

T erm inal Box T ype


E

Plug-in Connector T ype


Features
These are Solenoid Operated Directional Valves of high pressure, high flow and low pressure drop, the features of which
can be materialized by employing a powerful wet type solenoid and the rational flow channel design.
Standard type..... Useable at high pressure: 31.5 MPa (4570 PSI) and high flow: 63 L/min. (16.6 U.S.GPM)
Shockless type.... A noise at spool changeover and a vibration in piping can be reduced to a minimum.
Stable operation
With a strong magnet and spring force, the valves are tough against contamination and thus ensure a stable operation.
Solenoids
Solenoid Connectors (DIN connector)
The solenoid connectors are conform to the international standard ISO 4400 (Fluid power systems and components-
Three-pin electrical plug connectors-Characteristics and requirements).
AC Solenoids
50 to 60 Hz common service solenoids do not require rewiring when the applied frequency is changed.
DC Solenoids (Reputable K-series)
These DC solenoids have surge absorbers for K-series functions. The three advantages of them are as mentioned below:
1. Since surge voltage can be controlled to a very low figure, electric control devices, such as a computer, can be used
without any interference like noise.
2. There being no spark between contacts, the life of the relay becomes longer.
3. Time lag for spool return after de-energisation of the solenoid is very short.
R Type Solenoids
These are rectifier and surge absorber incorporated direct current solenoids which can be used by connecting directly to
the AC power source. They have, like other DC solenoids, such advantages that the sound in on-off operation is quite
low and the coils are hardly burnt out even if the spool is stuck at the half way of its changeover for contaminant particles
etc. Moreover, they can be used almost permanently without being affected by a surge voltage from the outside. Thus,
they are the solenoids of high reliability and durability.
Insulation Class of Solenoid
Class H

T he products approved by CSA (Canadian Standards Association)


and the products conform ing to the Low Voltage Directive 73/23/
EEC (am ended by 93/68/EEC) are also available. For the details,
please consult us or your Yuken distributors.

No.1
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Specifications/ Solenoid Ratings / Others

Specificatios
Max. Operating Max. T-Line Max. Changeover Approx. Mass kg(1bs.)
Valve Model Max. Flow
P ressure Back P res. Frequency Ty pe of Solenoid
Ty pe Num bers L /m in (U.S.GP M)
MP a (P SI) MP a (P SI) m in -1 (Cy cles /Min) AC DC, R

Standard
∗∗
DSG-01-3C - -60/6090 31.5 (4570) 300 1.9 (4.2) 2.2 (4.9)
Ty pe ∗
DSG-01-2D2- -60/6090 63 (16.6) Spool Ty pe 60 Only
25 (3630)
16 (2320) R Ty pe Sol. Only
120
DSG-01-2B∗ - ∗ -60/6090 1.45 (3.2) 1.6 (3.5)
Shockless S-DSG-01-3C∗ - ∗ -60/6090 2.2 (4.9)
40 (10.6) 16 (2320) 16 (2320) 120
Ty pe S-DSG-01-2B2- ∗ -60/6090 1.6 (3.5)
The m axim um flow m eans the lim ited flow without inducing any abnorm ality to the operation (changeover) of the valve. The m axim um flow
differs according to the spool ty pe and operating conditions. For details, please refer to the "List of Standard Models and Maxim um Flow" on pages
5 to 9.

Solenoid Ratings
Coil Frequency Voltage (V) Current & P ower at Rated Voltage
Valve Ty pe Electric source
Ty pe (Hz) Source Rating Serviceable Range Inrush (A) 2 Holding (A) P ower (W )
50 100 80 - 110 2.42 0.51
A100 100 2.14 0.37
60 90 - 120
110 2.35 0.44
50 96 - 132 2.02 0.42
A120 120
1 60 108 - 144 1.78 0.31
Standard AC
Ty pe 50 200 160 - 220 1.21 0.25
A200 200 1.07 0.19
60 180 - 240
220 1.18 0.22
50 192 - 264 1.01 0.21
Shockless A240 240
60 216 - 288 0.89 0.15
Ty pe D12 12 10.8 - 13.2 2.45
DC (K Series) D24 24 21.6 - 26.4 1.23 29
D48 48 43.2 - 52.8 0.61
R100 100 90 - 110 0.33
AC →DC Rectified (R) 50/60 29
R200 200 180 - 220 0.16
1. AC solenoid is not available in shockless ty pe.
R ty pe m odels with built-in current rectifier is recom m ended for shockless operation with AC power.
2. Inrush current in the above table show rm s values at m axim um stroke.
3. There are m ore coil ty pes other than the above. For details, please m ake inquiries.

The coil ty pe num bers in the shaded colum n are handled as opotinal extras.
In case these coils are required to be chosen, please confirm the tim e of
delivery with us before ordering.

Sub-plate
Japanese Standard "JIS" European Design Standard N.Am erican Design Standard Approx.
P iping
Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Size
Model Num bers Size Model Num bers Size Model Num bers Size kg (lbs.)
1/8 DSGM-01-30 Rc 1/8 DSGM-01-3080 1/8 BSP .F DSGM-01-3090 1/8 NP T 0.8 (1.8)
1/4 DSGM-01X-30 Rc 1/4 DSGM-01X-3080 1/4 BSP .F DSGM-01X-3090 1/4 NP T 0.8 (1.8)
3/8 DSGM-01Y-30 Rc 3/8 DSGM-01Y-3090 3/8 NP T 0.8 (1.8)
Sub-plates are available. Specify the sub-plate m odel num ber from the table above.
W hen sub-plates are not used, the m ounting surface should have a good m achined finish.

Mounting Bolts
For socket head cap screws in the table below are included.
Descriptions Soc. Hd. Cap Screw (4 pcs.) Tightening Torque
Japanese Standard "JIS" 5 - 7 Nm (43 - 60 in. 1bs.)
M5 × 45 Lg.
European Design Standard Applicable to working pressure m ore than
25 MP a (3630 P SI): 6 - 7 Nm (52 - 60 in. 1bs.)
N. Am erican Design Standard No. 10-24 UNC × 1-3/4 Lg.

No.2
Model Number Designation
F- S- DSG -01 -2 B 2 A -D24 -C -∗ -60 ∗ -L
Special Two Models with
Number Spool- Position Valve Electrical Reverse Mtg. of
Special Shockless Series Valve Spool Coil Manual Design Design Solenoid
of Valve Spring Conduit
Seals Type Number Size Type Type Override Number Standard
Positions Arrangement Omit if not Connection Omit if not
required required

2, 3
3: C: None:
4, 40 AC:
Three Spring Japanese
60, 9 A100
Positions Centred Std. "JIS"
10, 11 A120
12 None: None:
A200
Manual Terminal 90:
A240 Override Box Type N.American
Pin Design Std.

DC:
None: D: D12
Standard 2
No-Spring D24
Type Detented
D48
F: C:
For Phosphate DSG: 2: Push
Ester Type Solenoid Button
01 Two 60
Fluids Operated R: and
(Omit if not Positions N: None:
Directional (AC → Lock Nut
required Valve (Option) Plug-in Japanese
DC) Connector Std. "JIS"
DSG-01 / S-DSG-01

B: 1
2, 3 A R100 Type and
1
Model Number Designation

Spring L
8 B European
Offset R200 2 Design
N1: Std.
Plug-in
Connector
Type 90:
Solenoid Operated Directional Valves

DC: with
3: C: D12 N. American
2 Indicator
Three Spring D24 Light Design
S: Positions Centred 40 D48 Std.
(Option)
Shockless
Type R:
(AC →
2: B: DC)
Two Spring 2 R100 L
Positions Offset R200

1. In case of the special two position valve, please refer to page 10 for details.
In the table above, the symbols or numbers highlighted with shade represent the optional extras.
2. N1 is not available for R type solenoids. The valves with model number having such optional extras are handles as options, therefore,
CONTROLS

please confirm the time of delivery with us before ordering.


DIRECTIONAL

No.3
E
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Options / Hydraulic Fluids / Instructions
Options
Push Button with Lock Nut Lock Nut

Can be used for manual changeover of spool. The push


button can be locked in the pressed condition.
SOL b

Push Button

Plug-in Connector with Solenoid Indicator Light Plug-in Connector


with Indicator Light
These are the indicator light incorporated plug-in
connector type solenoids. Energisation or de-energisation
of the solenoid can be easily identified with the
incorporated indicator light. SOL b

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid, listed in the table below can be used.
P etroleum base oil Use fluids equivalent to ISO VG32 or VG46.
Use phosphate ester or poly ol ester fluid.W hen phosphate ester fluid is used, prefix "F-" to the m odel num ber
Sy nthetic fluids
because the special seals (fluororubber) are required to be used.
W ater containing fluids Use water-gly col fluids or W /O em ulsion fluids.
Note: For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Always be sure to use hydraulic fluids within the stipulated conditions shown below:
Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70°C (5 to 160°F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 µm or finer line filter.

Instructions
Mounting Posture Shockless Type
In case No-spring detented type valves are used in the In order to benefit from a shockless operation, it is
solenoid de-energised state, install the valve in such a necessary to fill the tank line with operating oil.
way that the axis L-L' becomes horizontal to get the Only after the tank line has been filled with operating oil,
detent effect firmly. For the valve types other than the start the operation of the valve on a regular basis.
above, there are no restrictions on the mounting posture.

Operating Force for Manual Override Push Pin


SOL a SOL b Please note that as the back pressure of the tank line rises,
L L'
the manual override push pin turns hard to operate (see
the graph below).
Solenoid Energisation 1bf. N
30 150
For double solenoid valves do not energise both at the
same time as it will result in coils burning out.
Operating

20 120
Force

10 50
0
Valve Tank Port 0
0 1 2 3 4 MPa
Avoid connecting the valve tank port to a line with
possible surge pressure.
Piping end of tank line should be submerged in oil. 0 100 200 300 400 500 PSI

Tank Line Back P ressure

No.4
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-01-∗∗∗ -A∗
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-01-∗∗∗ -A∗
Max. Flow L /m in
Spool-Spring Arrangement
No. of Valve Positions

A B P A P B
P A T
B [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B

P T P T
P T

5 10 16 25 31.5 5 10 16 25 31.5 5 10 16 25 31.5


MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a
A B
a b 63(30) 63(23) 63(15) 50(10) 40(10) 63(30) 63(23) 63(15) 50(10) 40(10)
DSG-01-3C2 63 63 63 63 63
45(25) 33(18) 20(10) 13(5) 13(5) 45(25) 33(18) 20(10) 13(5) 13(5)

E
P T
A B
a b
DSG-01-3C3 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63
P T
A B
a b 63(48) 63(25) 63(23) 63(20) 63(13) 55(10) 63(25) 63(23) 63(20) 63(13) 55(10)
DSG-01-3C4 63 63 63 63
P T 63(43) 58(20) 48(18) 35(15) 20(8) 13(5) 58(20) 48(18) 35(15) 20(8) 13(5)
A B
b 63(30) 63(23) 63(15) 50(10) 40(10) 63(30) 63(23) 63(15) 50(10) 40(10)
DSG-01-3C40 a 63 63 63 63 63
Three Positions

Spring Centred

P T 45(25) 33(18) 20(10) 13(5) 13(5) 45(25) 33(18) 20(10) 13(5) 13(5)
A B
a b
DSG-01-3C60 45 43 40 40 45 43 40 40 45 43 40 40
P T
A B
a b
DSG-01-3C9 63 63 63 63 63 28 20 15 10 10 28 20 15 10 10
P T
A B
63(38) 63(30) 63(25) 63(15) 63(13) 63(38) 63(30) 63(25) 63(15) 63(13)
DSG-01-3C10 a b
63 63 63 63 63
P T 63(33) 45(25) 30(20) 20(10) 15(8) 63(33) 45(25) 30(20) 20(10) 15(8)
A B
63 63(50) 63(50) 63(50) 63(50)
DSG-01-3C11 a b
63 63 63 63 63 30 23 20 13 10
P T 63(58) 63(45) 63(45) 63(45) 63(45)
A B
63(30) 63(28) 63(23) 63(18) 63(15) 63(30) 63(28) 63(23) 63(18) 63(15)
DSG-01-3C12 a b
63 63 63 63 63
P T 63(25) 35(23) 25(18) 18(13) 15(10) 63(25) 35(23) 25(18) 18(13) 15(10)

45(35) 45(25) 45(35) 45(25)


No-Spring
Detented

A B
a b
DSG-01-2D2 63 63 63 63 63 45 45 45 45 45 45
P T
Two Positions

40(30) 30(20) 40(30) 30(20)

A B
63(55) 63(50) 63(50) 63(45)
DSG-01-2B2 b 63 63 63 63 63 20 20 20 20 20 63
63(50) 63(45) 63(45) 63(40)
Spring Offset

P T
A B
63 63 63 63 63 63 63 63 63
DSG-01-2B3 b 63 50 50 50 50 50
P T 63(60) 63(60) 63(60) 63(60) 63(55) 63(55) 63(55) 63(55) 63(55)
A B 63(28) 63(25) 63(20) 63(13) 50(10)
DSG-01-2B8 b 25 13 10 10 10
P T 63(23) 35(20) 23(15) 15(8) 10(5)
Notes: 1. The relation between the m axim um flow in the table above and the frequency /voltage (within the serviceable voltage) is as shown below.

(Example) 50Hz, At rated voltage 50Hz, At m inim um serviceable voltage


(80% of rated voltage)
63(48)
The m axim um flow rate is 63
constant regardless of 50 Hz 63(43)
or 60 Hz and of any voltage
variants within the 60Hz, At rated voltage 60Hz, At m inim um serviceable voltage
serviceable voltage (90% of rated voltage)
2. For the m axim um flow rate in P → T of the valves with a m ark, please see page 9.

The valve models with a mark are handled


as Options. If you choose such valves, check
the time of delivery beforehand.

No.5
Solenoid Operated Directional Valves
DSG-01-∗∗∗ -A∗ DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-01-∗∗∗ -A∗
Max. Flow U.S.GP M
Spool-Spring Arrangement
No. of Valve Positions

A B P A P B
P A T
B [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B

P T P T
P T

730 1450 2320 3630 4570 730 1450 2320 3630 4570 730 1450 2320 3630 4570
P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI
A B 1 6 .6 (7 .9 ) 1 6 .6 (6 .1 ) 1 6 .6 (4 .0 ) 1 3 .2 (2 .6 ) 1 0 .6 (2 .6 ) 1 6 .6 (7 .9 ) 1 6 .6 (6 .1 ) 1 6 .6 (4 .0 ) 1 3 .2 (2 .6 ) 1 0 .6 (2 .6 )
a b
DSG-01-3C2 16.6 16.6 16.6 16.6 16.6
P T 1 1 .9 (6 .6 ) 8 .7 (4 .8 ) 5 .3 (2 .6 ) 3 .4 (1 .3 ) 3 .4 (1 .3 ) 1 1 .9 (6 .6 ) 8 .7 (4 .8 ) 5 .3 (2 .6 ) 3 .4 (1 .3 ) 3 .4 (1 .3 )
A B
a b
DSG-01-3C3 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6
P T
A B 1 6 .6 (1 2 . 1 6 .6 (6 .6 ) 1 6 .6 (6 .1 ) 1 6 .6 (5 .3 ) 1 6 .6 (3 .4 ) 1 4 .5 (2 .6 ) 1 6 .6 (6 .6 ) 1 6 .6 (6 .1 ) 1 6 .6 (5 .3 ) 1 6 .6 (3 .4 ) 1 4 .5 (2 .6 )
a b
DSG-01-3C4 16.6 16.6 16.6 16.6
P T 7) 1 5 .3 (5 .3 ) 1 2 .7 (4 .8 ) 9 .2 (4 .0 ) 5 .3 (2 .1 ) 3 .4 (1 .3 ) 1 5 .3 (5 .3 ) 1 2 .7 (4 .8 ) 9 .2 (4 .0 ) 5 .3 (2 .1 ) 3 .4 (1 .3 )
A B 1 6 .6 (7 .9 ) 1 6 .6 (6 .1 ) 1 6 .6 (4 .0 ) 1 3 .2 (2 .6 ) 1 0 .6 (2 .6 ) 1 6 .6 (7 .9 ) 1 6 .6 (6 .1 ) 1 6 .6 (4 .0 ) 1 3 .2 (2 .6 ) 1 0 .6 (2 .6 )
a b
DSG-01-3C40 16.6 16.6 16.6 16.6 16.6
Three Positions

Spring Centred

P T 1 1 .9 (6 .6 ) 8 .7 (4 .8 ) 5 .3 (2 .6 ) 3 .4 (1 .3 ) 3 .4 (1 .3 ) 1 1 .9 (6 .6 ) 8 .7 (4 .8 ) 5 .3 (2 .6 ) 3 .4 (1 .3 ) 3 .4 (1 .3 )
A B
a b
DSG-01-3C60 11.9 11.4 10.6 10.6 11.9 11.4 10.6 10.6 11.9 11.4 10.6 10.6
P T
A B
a b
DSG-01-3C9 16.6 16.6 16.6 16.6 16.6 7.4 5.3 4.0 2.6 2.6 7.4 5.3 4.0 2.6 2.6
P T
A B 1 6 .6 (1 0 ) 1 6 .6 (7 .9 ) 1 6 .6 (6 .6 ) 1 6 .6 (4 .0 ) 1 6 .6 (3 .4 ) 1 6 .6 (1 0 ) 1 6 .6 (7 .9 ) 1 6 .6 (6 .6 ) 1 6 .6 (4 .0 ) 1 6 .6 (3 .4 )
DSG-01-3C10 a b
16.6 16.6 16.6 16.6 16.6
P T 1 6 .6 (8 .7 ) 1 1 .9 (6 .6 ) 7 .9 (5 .3 ) 5 .3 (2 .6 ) 4 .0 (2 .1 ) 1 6 .6 (8 .7 ) 1 1 .9 (6 .6 ) 7 .9 (5 .3 ) 5 .3 (2 .6 ) 4 .0 (2 .1 )
A B 1 6 .6 1 6 .6 (1 3 . 1 6 .6 (1 3 . 1 6 .6 (1 3 . 1 6 .6 (1 3 .
DSG-01-3C11 a b
16.6 16.6 16.6 16.6 16.6 7.9 6.1 5.3 3.4 2.6
P T 1 6 .6 (1 5 . 2) 2) 2) 2)
A B 1 6 .6 (7 .9 ) 1 6 .6 (7 .4 ) 1 6 .6 (6 .1 ) 1 6 .6 (4 .8 ) 1 6 .6 (4 .0 ) 1 6 .6 (7 .9 ) 1 6 .6 (7 .4 ) 1 6 .6 (6 .1 ) 1 6 .6 (4 .8 ) 1 6 .6 (4 .0 )
DSG-01-3C12 a b
16.6 16.6 16.6 16.6 16.6
P T 1 6 .6 (6 .6 ) 9 .2 (6 .1 ) 6 .6 (4 .8 ) 4 .8 (3 .4 ) 4 .0 (2 .6 ) 1 6 .6 (6 .6 ) 9 .2 (6 .1 ) 6 .6 (4 .8 ) 4 .8 (3 .4 ) 4 .0 (2 .6 )

1 1 .9 (9 .2 ) 1 1 .9 (6 .6 ) 1 1 .9 (9 .2 )1 1 .9 (6 .6 )
No-Spring
Detented

A B
a b
DSG-01-2D2 16.6 16.6 16.6 16.6 16.6 11.9 11.9 11.9 11.9 11.9 11.9
P T
Two Positions

1 0 .6 (7 .9 ) 7 .9 (5 .3 ) 1 0 .6 (7 .9 ) 7 .9 (5 .3 )

A B 1 6 .6 (1 4 . 1 6 .6 (1 3 . 1 6 .6 (1 3 . 1 6 .6 (1 1 .
DSG-01-2B2 b 16.6 16.6 16.6 16.6 16.6 5.3 5.3 5.3 5.3 5.3 16.6
Spring Offset

P T 5) 2) 2) 9)

A B
16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6
DSG-01-2B3 b 16.6 13.2 13.2 13.2 13.2 13.2
P T 1 6 .6 (1 5 . 1 6 .6 (1 5 . 1 6 .6 (1 5 . 1 6 .6 (1 5 . 1 6 .6 (1 4 . 1 6 .6 (1 4 . 1 6 .6 (1 4 . 1 6 .6 (1 4 . 1 6 .6 (1 4 .

A B 5) 5) 5) 5) 5)
DSG-01-2B8 b 6.6 3.4 2.6 2.6 2.6
P T 1 6 .6 (7 .4 ) 1 6 .6 (6 .6 ) 1 6 .6 (5 .3 ) 1 6 .6 (3 .4 ) 1 3 .2 (2 .6 )

Notes: 1. The relation between the m axim um flow in the table above and the frequency /voltage (within the serviceable voltage) is as shown below.

(Example) 50Hz, At rated voltage 50Hz, At m inim um serviceable voltage


(80% of rated voltage)
11.9(9.2)
The m axim um flow rate is 11.9
constant regardless of 50 Hz 10.6(7.9)
or 60 Hz and of any voltage
variants within the 60Hz, At rated voltage 60Hz, At m inim um serviceable voltage
serviceable voltage (90% of rated voltage)
2. For the m axim um flow rate in P → T of the valves with a m ark, please see page 9.

The valve models with a mark are handled


as Options. If you choose such valves, check
the time of delivery beforehand.

No.6
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-01-∗∗∗ -D∗ /R∗
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with DC or R Type Solenoids: DSG-01-∗∗∗ -D∗ /R∗
Max. Flow L /m in
Spool-Spring Arrangement
No. of Valve Positions

A B P A P B
P A T
B [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B

P T P T
P T

5 10 16 25 31.5 5 10 16 25 31.5 5 10 16 25 31.5


MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a MP a
A B
a b 45 30 20 15 13 45 30 20 15 13
DSG-01-3C2 63 63 63 63 63
33 23 15 10 10 33 23 15 10 10

E
P T
A B
a b
DSG-01-3C3 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63
P T
A B
a b 63 35 63 45 35 30 28 63 45 35 30 28
DSG-01-3C4 63 63 63
P T 28 23 50 30 23 15 13 50 30 23 15 13
A B
b 45 30 20 15 13 45 30 20 15 13
DSG-01-3C40 a 63 63 63 63 63
Three Positions

Spring Centred

P T 33 23 15 10 10 33 23 15 10 10
A B
a b
DSG-01-3C60 45 43 40 40 45 43 40 40 45 43 40 40
P T
A B
a b
DSG-01-3C9 63 63 63 63 63 25 20 15 10 10 25 20 15 10 10
P T
A B
63 45 55 40 28 20 55 40 28 20
DSG-01-3C10 a b
63 63 63 63 63
P T 33 23 40 28 18 13 40 28 18 13
A B
58 55 55 55
DSG-01-3C11 a b
63 63 63 63 63 30 23 20 13 10 63
P T 50 50 50 50
A B
63 38 60 40 25 20 60 40 25 20
DSG-01-3C12 a b
63 63 63 63 63
P T 30 23 38 28 20 15 38 28 20 15

63 63 63 63 63 40 30 40 30
No-Spring
Detented

A B
a b
DSG-01-2D2 45 45 45 45 45 45
P T
Two Positions

58 55 55 55 55 30 25 30 25

A B
63 63 63 63 63 58 40 30 30
DSG-01-2B2 b 20 18 18 18 18 63
53 53 53 53 53 40 28 25 25
Spring Offset

P T
A B
38 38 38 38 38 48 48 45 45 40 63 63 63 63
DSG-01-2B3 b 63
P T 28 28 28 28 28 45 45 40 40 38 60 60 60 60
A B 48 28 15 15
DSG-01-2B8 b 25 13 10 8 8 63
P T 30 20 13 10
Notes: 1. The relation between the m axim um flow in the table above and the voltage (within the serviceable voltage) is as shown below.

(Example)
At rated voltage [after tem perature rise and saturated]
63
The m axim um flow rate is constant regardless of 63
any voltage variants within the serviceable 30 At m inim um serviceable voltage
voltage (90% of rated voltage) [after tem perature rises and saturated]

2. For the m axim um flow rate in P → T of the valves with a m ark, please see page 9.

The valve models with a mark are handled


as Options. If you choose such valves, check
the time of delivery beforehand.

No.7
Solenoid Operated Directional Valves
DSG-01-∗∗∗ -D∗ /R∗ DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with DC or R Type Solenoids: DSG-01-∗∗∗ -D∗ /R∗
Max. Flow U.S.GP M
Spool-Spring Arrangement
No. of Valve Positions

A B P A P B
P A T
B [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B

P T P T
P T

730 1450 2320 3630 4570 730 1450 2320 3630 4570 730 1450 2320 3630 4570
P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI
A B
a b 11.9 7.9 5.3 4.0 3.4 11.9 7.9 5.3 4.0 3.4
DSG-01-3C2 16.6 16.6 16.6 16.6 16.6
P T 8.7 6.1 4.0 2.6 2.6 8.7 6.1 4.0 2.6 2.6
A B
a b
DSG-01-3C3 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6
P T
A B
a b 16.6 9.2 16.6 11.9 9.2 7.9 7.4 16.6 11.9 9.2 7.9 7.4
DSG-01-3C4 16.6 16.6 16.6
P T 7.4 6.1 13.2 7.9 6.1 4.0 3.4 13.2 7.9 6.1 4.0 3.4
A B
b 11.9 7.9 5.3 4.0 3.4 11.9 7.9 5.3 4.0 3.4
DSG-01-3C40 a 16.6 16.6 16.6 16.6 16.6
Three Positions

Spring Centred

P T 8.7 6.1 4.0 2.6 2.6 8.7 6.1 4.0 2.6 2.6
A B
a b
DSG-01-3C60 11.9 11.4 10.6 10.6 11.9 11.4 10.6 10.6 11.9 11.4 10.6 10.6
P T
A B
a b
DSG-01-3C9 16.6 16.6 16.6 16.6 16.6 6.6 5.3 4.0 2.6 2.6 6.6 5.3 4.0 2.6 2.6
P T
A B
16.6 11.9 14.5 10.6 7.4 5.3 14.5 10.6 7.4 5.3
DSG-01-3C10 a b
16.6 16.6 16.6 16.6 16.6
P T 8.7 6.1 10.6 7.4 4.8 3.4 10.6 7.4 4.8 3.4
A B
15.3 14.5 14.5 14.5
DSG-01-3C11 a b
16.6 16.6 16.6 16.6 16.6 7.9 6.1 5.3 3.4 2.6 16.6
P T 13.2 13.2 13.2 13.2
A B
16.6 10 15.9 10.6 6.6 5.3 15.9 10.6 6.6 5.3
DSG-01-3C12 a b
16.6 16.6 16.6 16.6 16.6
P T 7.9 6.1 10 7.4 5.3 4.0 10 7.4 5.3 4.0

16.6 16.6 16.6 16.6 16.6 10.6 7.9 10.6 7.9


No-Spring
Detented

A B
a b
DSG-01-2D2 11.9 11.9 11.9 11.9 11.9 11.9
P T
Two Positions

15.3 14.5 14.5 14.5 14.5 7.9 6.6 7.9 6.6

A B
16.6 16.6 16.6 16.6 16.6 15.3 10.6 7.9 7.9
DSG-01-2B2 b 5.3 4.8 4.8 4.8 4.8 16.6
14 14 14 14 14 10.6 7.4 6.6 6.6
Spring Offset

P T
A B
10 10 10 10 10 12.7 12.7 11.9 11.9 10.6 16.6 16.6 16.6 16.6
DSG-01-2B3 b 16.6
P T 7.4 7.4 7.4 7.4 7.4 11.9 11.9 10.6 10.6 10 15.9 15.9 15.9 15.9
A B 12.7 7.4 4.0 4.0
DSG-01-2B8 b 6.6 3.4 2.6 2.1 2.1 16.6
P T 7.9 5.3 3.4 2.6
Notes: 1. The relation between the m axim um flow in the table above and the voltage (within the serviceable voltage) is as shown below.

(Example)
At rated voltage [after tem perature rise and saturated]
14.5
The m axim um flow rate is constant regardless of 16.6
any voltage variants within the serviceable 10.6 At m inim um serviceable voltage
voltage (90% of rated voltage) [after tem perature rises and saturated]

2. For the m axim um flow rate in P → T of the valves with a m ark, please see page 9.

The valve models with a mark are handled


as Options. If you choose such valves, check
the time of delivery beforehand.

No.8
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-01 / S-DSG-01
CONTROLS
Max. Flow of Centre By-Pass / List of Shockless

Maximum Flow of Centre By-Pass


In valve type 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated below and
where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in
the suspended state of the actuator, the maximum flow rates available are those as shown as the table below regardless
of any voltage in the range of serviceable valtage.

Max. Flow L /m in (U.S.GP M)


Graphic
Mode Num bers 5 MP a 10 MP a 16 MP a 25 MP a
Sy m bol
(730 P SI) (1450 P SI) (2320 P SI) (3630 P SI)
A B
45 43 40 30
DSG-01-3C60-A /D /R ∗ ∗ ∗ a b
(11.9) (11.4) (10.6) (7.9)

E
P T

List of Shockless Models and The Maximum Flow


Models with DC or R Type Solenoids: S-DSG-01-∗∗∗ -D∗ /R∗
Max. Flow L /m in (U.S.GP M)

A B P A P B
P T
B A [P ort "B" Blocked] [P ort "A" Blocked]
Spool-
No. of
Spring Model Graphic
Valve A B
Arrange- Num bers Sy m bols A B
P ositions A B
m ent
P T P T
P T

5 MP a 10 MP a 16 MP a 5 MP a 10 MP a 16 MP a 5 MP a 10 MP a 16 MP a
(730 P SI) (1450 (2320 (730 P SI) (1450 (2320 (730 P SI) (1450 (2320
A B 40 (10.6) 30 (7.9) 40 (10.6) 30 (7.9)
a b
S-DSG-01-3C2 40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6)
Three Spring P T 20 (5.3) 15 (4.0) 20 (5.3) 15 (4.0)
P ositions Centred A B 40 (10.6) 30 (7.9) 40 (10.6) 30 (7.9)
a b
S-DSG-01-3C4 40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6)
P T 20 (5.3) 15 (4.0) 20 (5.3) 15 (4.0)

Two Spring A B 40 (10.6) 40 (10.6) 40 (10.6) 30 (7.9)


S-DSG-01-2B2 b 40 (10.6) 30 (7.9) 30 (7.9) 30 (7.9) 40 (10.6)
P ositions Offset P T 35 (9.2) 35 (9.2) 20 (5.3) 15 (4.0)
Note: The relation between the m axim um flow in the table above and the
voltage (within the serviceable voltage) is as shown below.

(Example)

L /m in U.S.GP M
At rated voltage [after tem perature rise and saturated]
40 (10.6)
The m axim um flow rate is constant regardless of 40 (10.6)
any voltage variants within the serviceable 20 (5.3) At m inim um serviceable voltage
voltage (90% of rated voltage) [after tem perature rises and saturated]

No.9
Solenoid Operated Directional Valves
DSG-01- / S-DSG-01 DIRECTIONAL
CONTROLS
Reverse Mtg. of Slenoid / Special 2-PositionValve
Reverse Mounting of Solenoid.
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B ∗ A and 2B ∗ B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.

A B A B

SOL b SOL a
a
b
P T P T

Standard Mtg. of Solenoid Reverse Mtg. of Solenoid

Valves Using Neutral Position and Side Position. (Special Tw o position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B∗ A) and
another is the valve using the neutral position and SOL b position (2B∗ B).

(Example) In case of Spool Type "2"


Neutral Position
SOL. a Energised SOL. b Energised
Position Position

A B
a b

P T

2B2A 2B2B
A B A B

b b
P T P T
"A": Use of Neutral and "B": Use of Neutral and
SOL. a Energised SOL. b Energised
Position (2B2A) Position (2B2B)

Graphic Sy m bols Graphic Sy m bols

Model Num bers Model Num bers


Standard Reverse Standard Reverse
Mtg. Ty pe Mtg. Ty pe Mtg. Ty pe Mtg. Ty pe

A B A B A B A B


DSG-01-2B A
P T
b a

P T
DSG-01-2B B ∗ P T
b a

P T

DSG-01-2B2A DSG-01-2B2B

DSG-01-2B3B

DSG-01-2B4B

DSG-01-2B60B

DSG-01-2B10B

In the above table, the graphic symbols in


mounting type highlighted with shade are
optional extra, therefore, please confirm the
time of delivery with us before ordering.

No.10
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Typical Changeover Time
Typical Changeover Time
Changeover time varies according to oil viscosity, spool type and hydraulic circuit.

Standard Type Shockless Type


(Without Shockless Function)
[Test Circuit and Conditions]
Accelmeter
[Test Conditions]
P ressure: 16 MP a (2320 P SI) Speed
Flow Rate: 31.5 L /m in (8.3 U.S.GP M)
Viscosity : 35 m m 2 /s (164 SSU) a b
Load

E
Voltage: 100 %V
(After coil tem prature rises and saturated)
Ps

ON
Solenoid OFF OFF

Setting P ressure (P s): 7 MP a (1020 P SI)


Spool Shift 0 0 Load (W ): 1000 kg (2205 1bs.)
Speed: 8 m /m in (27 ft./m in)
Max.
Viscosity : 35 m m 2 /s (164 SSU)
T1 T2 [Reaults of Measurement]
ON OFF

SOL a
[Result of Measurment] G1 G2
Tim e m s Acceleration (G)
Ty pe Model Num bers
T1 T2
P ressure (Ps)
Standard
DSG-01-3C2-A ∗ 15 23

Ty pe
DSG-01-3C2-D ∗ 48 19
DSG-01-3C2-R ∗ 50 100 T1
Time T2

Tim e Acceleration
Ty pe Model Nm bers ms m /s2 (G)
T1 T2 G 1 G2
Shockless 12 7
Ty pe
S-DSG-01-3C2-D ∗ 70 30
(1.2) (0.7)
Standard 18 15
Ty pe
DSG-01-3C2-D ∗ 35 25
(1.8) (1.5)

No.11
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Pressure Drop
Pressure Drop
Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.

Standard Type: DSG-01 P ressure Drop Curve Num ber


Model Num bers
P →A B→T P →B A →T P →T
DSG-01-3C2 5 5 5 5
PSI MPa DSG-01-3C3 6 6 6 6 4
2.5 DSG-01-3C4 5 6 5 6
350 2
P

300 DSG-01-3C40 5 5 5 5
2.0 3
1
Pressure Drop

4 DSG-01-3C60 1 1 1 1 4
1.5 6 5 6 5
200 DSG-01-3C9
5
1.0 6 DSG-01-3C10 5 6 5 5
100 DSG-01-3C11 6 5 5 5
0.5
DSG-01-3C12 5 5 5 6
0
0
0 10 20 30 40 50 60 63 L /min DSG-01-2D2 5 2 5 2
DSG-01-2B2 2 2 5 5
0 2 4 6 8 10 12 14 16 U.S.GPM DSG-01-2B3 3 3 5 6
Flow Rate DSG-01-2B8 5 5

Shockless Type: S-DSG-01

PSI MPa
1 P ressure Drop Curve No.
70 0.5 Model Num bers
P A B→T P →B A →T

P

60 2
0.4 1 1 1 1
S-DSG-01-3C2
Pressure Drop

0.3 S-DSG-01-3C4 1 2 1 2
40
0.2 S-DSG-01-2B2 1 1 1 1
20
0.1
0
0 0 10 20 30 40 L /min

0 2 4 6 8 10 U.S.GPM
Flow Rate

For any other viscosity , m ultiply the factors in the table below.
m m 2 /s 15 20 30 40 50 60 70 80 90 100
Viscosity
SSU 77 98 141 186 232 278 324 371 417 464
Factor 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
For any other specific gravity (G'), the pressure drop ( P ') m ay be
obtained from the form ula below.
P ' = P (G'/0.850)

No.12
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-01-∗∗∗ -A∗
CONTROLS
Installation Drawing
Mounting surface: ISO 4401-AB-03-4-A

TERMINAL BOX TYPE


Models w ith AC Solenoids
Double Solenoid: Spring Centred & No-Spring Detented
3C∗
DSG-01- 2D2 -A ∗ -60/6090

Solenoid Indicator Light Pressure Port "P "


(For Sol a)

Cylinder Port "A"


5.5(.22) Dia. Through
9.5(.37) C' Bore 40.5 74.2
4 Places

E
(1.59) (2.92)

(1.22) (.03)
0.75

(1.28)
32.5
31

Model Num bers "C" Thd.


Solenoid Indicator Light
Cylinder Port "B"
(For Sol b) DSG-01- ∗∗∗ ∗ -A -60 G 1/2
DSG-01- ∗∗∗ -A ∗ - 1/2 NP T
Tank Port "T"
Space Needed to Remove
Solenoid-Each End
191.4 45.5
(7.54) (1.79)
Electrical Conduit Connection
0.5 90 50.7
"C" Thd. (Both Ends)
(.02) (3.54) (2.00)
23.5 48
(.93) (1.89)

(3.56)
90.3
(2.83)
72
L SOL a SOL b L' (.98)
25
(1.50)
38

11 22
Mounting Surface (.43) (.87)
(O-Rings Furnished) 65 Manual Actuator-Both Ends
(2.56) Lock Nut 6(.24) Dia.
Tightening Torque:
10.3-11.3 Nm (91-100 IN.lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)
Single Solenoid: Spring Offset
DSG-01-2B∗ -A ∗ -60/6090
0.5 140.7
(.02) (5.54)

SOL b

142.7
(5.62)

For other dim ensions, refer to "Spring Centred and No-Spring Detented"
m odels.
Solenoid being m ounted in the reverse position -SOL a side- is also
available.

No.13
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Installation Drawing
Mounting surface: ISO 4401-AB-03-4-A
TERMINAL BOX TYPE
Models w ith DC Solenoids : (S-)DSG-01-∗∗∗ -D∗ -60/6090
Models w ith R Type Solenoids : (S-)DSG-01-∗∗∗ -R∗ -60/6090
Spring Centred
No-Spring Detented Model Num bers "C" Thd.
Spring Offset Space Needed to Remove
Solenoid-Each End DSG-01- ∗∗∗- ∗-60 G 1/2
210 55 DSG-01- ∗∗∗ - ∗ -6090 1/2 NP T
(8.27) (2.17)
0.5 90 60
(.02) (3.54) (2.36)
23.5 48 Electrical Conduit Connection
(.93) (1.89) "C" Thd. (Both Ends)

(3.56)
90.3
(2.83)
72
SOL a SOL b
(1.50)

(.98)
38

25
152 22
Double Solenoid
Models Only (5.98) (.87)
Manual Actuator-Both Ends
6(.24) Dia.

For other dim ensions, refer to m odels with AC solenoids (P age 13).

DIMENSIONS IN
MILLIMETRES (INCHES)
Sub-plate : DSGM-01/01X/01Y-30/3080/3090

40.5 14.2
(1.59) (.56)
30.2 32
(1.19) (1.26)
21.5 "D " Thd. "E " Deep 16
7 (.28) Dia.
(.85) 4 Places (.63) "C " Thd.
4 Places 12.7(.50) 15
4 Places
(.30)
(.33)
7.5
8.5

(.59)
(.03)

(.61)
0.75

15.5

P
(1.02)

(2.48)
(1.22)

(1.89)
25.8

A B
(1.25)
31.75
(.20)

63
5.2

31

48

(1.46)
37

(.94)

T
24

(.43)
11

12.5
71 7 7 (.28) Dia. Through (.49)
(2.80) (.28) 11 (.43) Dia. Spotface 35.5
85 2 Places (1.40)
(3.35) 58.5
(2.30)

Sub-plate P iping Size "E"


"D" Thd.
Model Num bers "C" Thd. m m (IN.)
DSGM-01-30 Rc 1/8
M5 10 (.39)
DSGM-01-3080 1/8 BSP .F
DSGM-01-3090 1/8 NP T No.10-24 UNC 12 (.47)
DSGM-01X-30 Rc 1/4
M5 10 (.39)
DSGM-01X-3080 1/4 BSP .F
DSGM-01X-3090 1/4 NP T No.10-24 UNC 12 (.47)
DSGM-01Y-30 Rc 3/8 M5 10 (.39)
DSGM-01Y-3090 3/8 NP T No. 10-24 UNC 12 (.47)

No.14
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-01 / S-DSG-01
CONTROLS
Installation Drawing

PLUG-IN CONNECTOR TYPE (N) DIMENSIONS IN


PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1) MILLIMETRES (INCHES)
N
Models w ith AC Solenoids: DSG-01-∗∗∗ -A ∗ -N1 -60/6090
The position of the Plug-in connector can be
changed as illustrated below by loosening the lock
Cable Departure
191.4 Cable Applicable: nut. After completion of the change, be sure to
Outside Dia. ⋅⋅⋅⋅⋅⋅ 8-10mm(.31-.39 in.) tighten the lock nut with the torque as specified
(7.54)
Conductor Area ⋅⋅⋅⋅⋅⋅ below.
74.2 Not Exceeding 1.5mm 2 (.002 Sq. in.) 48
(2.92) (1.89)
70 27 39 27.5
(2.76) (1.06) (1.54) (1.08)

(2.09)

(3.54)
53

90
SOL a SOL b
L L'

(.98)
25
Lock Nut
152 Tightening Torque:
(5.98) 10.3 - 11.3 Nm (91-100 IN.lbs.)
Double Solenoid
Models Only

N
Models w ith DC Solenoids: (S-)DSG-01-∗∗∗ -D∗ -N1-60/6090
Models w ith R Solenoids: (S-)DSG-01-∗∗∗ -R∗ -N-60/6090
The position of the Plug-in connector can be
changed as illustrated below by loosening the lock
nut. After completion of the change, be sure to
210 tighten the lock nut with the torque as specified
(8.27) below.
83.5 48
(3.29) (1.89)
70 27
(2.76) F E
(1.06)
D

L SOL a SOL b L'


(.98)
25

Lock Nut
Double Solenoid 152 Tightening Torque:
(5.98) 10.3 - 11.3 Nm (91-100 IN.lbs.)
Models Only

Dim ensions m m (Inches)


Model Num bers
C D E F
(S-)DSG-01- ∗∗∗ ∗ -D -N/N1-60/ 101 (3.98) 64 (2.52) 27.5 (1.08) 39 (1.54)
6090 104 (4.09) 57.2 (2.25) 34 (1.34) 53 (2.09)

For other dim ensions, refer to "Term inal Box ty pe" (P age 13 to 14).

Models w ith Push Button & Lock Nut


(S-)DSG-01-∗∗∗ -∗ -C AC : 129.2 (5.09) Lock Nut
Press the "Push Button" then turn "Lock Nut"
DC/R : 138.5 (5.45)
clockwise. The positionof the "Push Button" is
held.
Be sure to loosen "Lock Nut" fully before solenoid
is energised

SOL b

Push Button

No.15
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Lead Wire Connection

Details of Receptacle
Ty pe of
Electrical Conduit Double Solenoid Ty pe Single Solenoid Ty pe
Connection

Power Supply 3
(For SOL.a) Power Supply 3

Power Supply 3
Ground 1
(For SOL.b)

Indicator Light
Term inal
Box Ty pe
SOL. a SOL. b SOL. b

Common Plate 2 Indicator Light Indicator Light

Common 3 1 Ground
Ground

1 Ground

P lug-in
1
1-Power Supply 3
Connector
3

Ty pe 2-Power Supply 3
2

2
3

1. There are two grounding term inals. You can use either one.
2. If y ou do not need the com m on plate, rem ove it. DANGER
3. W ith DC solenoids, polarity is no question.
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause
an irregular movement of the machine, resulting in a
grave accident.

Electrical Circuit
Ty pe of Electric Source
Electrical Conduit
Connection AC DC AC →DC Rectified

Indicator Light
Indicator Light Indicator Light Voltage-Surge
Suppressor
Power Power Power
Supply Supply Supply
Term inal
Box Ty pe SOL. SOL. SOL.

Common Common Common


Ground Ground Voltage-Surge Ground Rectifier
Suppressor Circuit

Indicator Light
(Integrated in "N1"
model only) Voltage-Surge
SOL. Suppressor
1-Power 1-Power 1-Power
Supply Supply Supply
P lug-in SOL. SOL.
Connector 2-Power 2-Power 2-Power
Ty pe Supply Supply Supply
Ground Ground Ground Rectifier
Voltage-Surge Circuit
Indicator Light Suppressor
(Integrated in "N1" (Circuit composed
model only) in coil)

No.16
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Spare Parts List

∗ -DSG-01-∗∗∗ -∗ -60/6090
X
21 22 23 24 25 26
18
13 30 17 32 33 31 10 14 12 19 25 24

11
View Arrow X

E
SOL a SOL b

1 2 8 3 4 5 26 21 23 22
Spring Offset type

∗ -DSG-01-∗∗∗ -∗ -N/N1-60/6090
15
40 43 42 13 41
9
16
7
8 SOL a SOL b

List of Seals
Qty .
Item Nam e of P arts P art Num bers Rem arks
3C ∗ 2D2 2B ∗
8 O-Ring SO-NB-P 9 4 4 4
9 O-Ring SO-NB-P 18 1
10 O-Ring S6 2 2 2
15 O-Ring 1790S-VK418329-9 2
24 O-Ring SO-NB-P 18 2 2 1
Included in Solenoid Ass'y (Item 13)
25 O-Ring SO-NA-P 4 4 4 2
32 P acking 1790S-VK418328-1 1 1 1
W hen ordering the O-Rings, please specify the seal kit num ber from the table below.

Valve Model Num bers Seal Kit No. O-Ring Details for Seal Kit

∗-DSG-01- ∗∗∗- ∗-60/6090 KS-DSG-01-60 8 (4 P cs.), 9 & 24 (2 P cs., see above),25 (4 P cs.)

∗-DSG-01- ∗∗∗- ∗-N-60/6090 KS-DSG-01-N-60 8 (4 P cs.), 9 & 24 (2 P cs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector


Refer to P age 18 for the details of these parts. WARNING
Before maintenance or removal, do the following, Failure
to do
CAUTION these may cause components to move, causing oil
When making replacement of seals, please do it leakage orthe equipment's power supply, and be sure that
Shut off
carefully after reading through the relevant serious
all accidents.
instructions in the Operator's Manual. electric motors and
Return pressure engines
in all havesystems
hydraulic stopped.to zero.

No.17
Solenoid Operated Directional Valves
DSG-01/S-DSG-01 DIRECTIONAL
CONTROLS
Spare Parts List

Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.


13 21 14 40 41
Valve Model Num bers Receptacle Connector Ass'ly Connector Ass'ly Rem arks
Solenoid Ass'y No. Coil No. P art No. P art No. P art No.
DSG-01- ∗∗∗-A100-60∗ SA1-100-60 C-SA1-100-60
DSG-01- ∗∗∗-A120-60∗ SA1-120-60 C-SA1-120-60
R1-60
DSG-01- ∗∗∗-A200-60∗ SA1-200-60 C-SA1-200-60
DSG-01- ∗∗∗-A240-60∗ SA1-240-60 C-SA1-240-60
DSG-01- ∗∗∗-D12-60∗ SD1-12-60 C-SD1-12-60
KR1-A-60
DSG-01- ∗∗∗-D24-60∗ SD1-24-60 C-SD1-24-60
Term inal
DSG-01- ∗∗∗-D48-60∗ SD1-48-60 C-SD1-48-60 KR1-B-60
Box
DSG-01- ∗∗∗-R100-60∗ SR1-100-60 C-SR1-100-60
RR1-60 Ty pe
DSG-01- ∗∗∗-R200-60∗ SR1-200-60 C-SR1-200-60
S-DSG-01- ∗∗∗-D12-60∗ SD1-12-S-60 C-SD1-12-60
KR1-A-60
S-DSG-01- ∗∗∗-D24-60∗ SD1-24-S-60 C-SD1-24-60
S-DSG-01- ∗∗∗-D48-60∗ SD1-48-S-60 C-SD1-48-60 KR1-B-60
S-DSG-01- ∗∗∗-R100-60∗ SR1-100-S-60 C-SR1-100-60
RR1-60
S-DSG-01- ∗∗∗-R200-60∗ SR1-200-S-60 C-SR1-200-60
DSG-01- ∗∗∗-A100-N-60∗ SA1-100-N-60 C-SA1-100-N-60
DSG-01- ∗∗∗-A120-N-60∗ SA1-120-N-60 C-SA1-120-N-60
DSG-01- ∗∗∗-A200-N-60∗ SA1-200-N-60 C-SA1-200-N-60
DSG-01- ∗∗∗-A240-N-60∗ SA1-240-N-60 C-SA1-240-N-60 GDM-211-A-11 GDM-211-B-11
DSG-01- ∗∗∗-D12-N-60∗ SD1-12-N-60 C-SD1-12-N-60
DSG-01- ∗∗∗-D24-N-60∗ SD1-24-N-60 C-SD1-24-N-60
P lug-in
DSG-01- ∗∗∗-D48-N-60∗ SD1-48-N-60 C-SD1-48-N-60
Connector
DSG-01- ∗∗∗-R100-N-60∗ SR1-100-N-60 C-SR1-100-N-60
GDME-211-R-A-10 GDME-211-R-B-10 Ty pe
DSG-01- ∗∗∗-R200-N-60∗ SR1-200-N-60 C-SR1-200-N-60
S-DSG-01- ∗∗∗-D12-N-60∗ SD1-12-S-N-60 C-SD1-12-N-60
S-DSG-01- ∗∗∗-D24-N-60∗ SD1-24-S-N-60 C-SD1-24-N-60 GDM-211-A-11 GDM-211-B-11
S-DSG-01- ∗∗∗-D48-N-60∗ SD1-48-S-N-60 C-SD1-48-N-60
S-DSG-01- ∗∗∗-R100-N-60∗ SR1-100-S-N-60 C-SR1-100-N-60
GDME-211-R-A-10 GDME-211-R-B-10
S-DSG-01- ∗∗∗-R200-N-60∗ SR1-200-S-N-60 C-SR1-200-N-60
DSG-01- ∗∗∗-A100-N1-60∗ SA1-100-N-60 C-SA1-100-N-60
DSG-01- ∗∗∗-A120-N1-60∗ SA1-120-N-60 C-SA1-120-N-60
GDML-211-1-11 GDML-211-1-11
DSG-01- ∗∗∗-A200-N1-60∗ SA1-200-N-60 C-SA1-200-N-60
DSG-01- ∗∗∗-A240-N1-60∗ SA1-240-N-60 C-SA1-240-N-60 P lug-in
Connector
DSG-01- ∗∗∗-D12-N1-60∗ SD1-12-N-60 C-SD1-12-N-60 GDML-211-2-11 GDML-211-2-11
with
DSG-01- ∗∗∗-D24-N1-60∗ SD1-24-N-60 C-SD1-24-N-60 GDML-211-3-11 GDML-211-3-11
Indicator
DSG-01- ∗∗∗-D48-N1-60∗ SD1-48-N-60 C-SD1-48-N-60 GDML-211-1-11 GDML-211-1-11 Light
S-DSG-01- ∗∗∗-D12-N1-60 SD1-12-S-N-60 C-SD1-12-N-60 GDML-211-2-11 GDML-211-2-11
S-DSG-01- ∗∗∗-D24-N1-60 SD1-24-S-N-60 C-SD1-24-N-60 GDML-211-3-11 GDML-211-3-11
S-DSG-01- ∗∗∗-D48-N1-60 SD1-48-S-N-60 C-SD1-48-N-60 GDML-211-1-11 GDML-211-1-11
Note: The connector assem bly is not included in the solenoid assem bly .

No.18
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-01 / S-DSG-01
CONTROLS
Interchangeability between current and New Design

To improve product qualities and facilitate the supply of product, the solenoid operated directional valves, DSG-01 series
have been model-changed from 50 to 60 design. The new and current models can be compared as follows:
Specifications and Characteristics
There are no changes in the specifications and characteristics of the valves themselves.
Solenoid Ratings
There are changes in the inrush current, holding current and power as shown below. No other changes.

Voltage (V) Current & P ower at Rated Voltage


Frequency
Valve Ty pe Electric Source Coil Ty pe Source Serviceable Inrush 2(A) Holding (A) P ower (W )
(Hz)
Rating Range New Current New Current New Current
50 100 80 - 110 2.42 2.38 0.51 0.46

E
A100 100 2.14 2.12 0.37 0.32
60 90 - 120
110 2.35 2.33 0.44 0.39
50 96 - 132 2.02 1.98 0.42 0.38
A120 120
1 60 108 - 144 1.78 1.77 0.31 0.27
Standard AC
50 200 160 - 220 1.21 1.19 0.25 0.23
Ty pe
A200 200 1.07 1.06 0.19 0.16
60 180 - 240
220 1.18 1.17 0.22 0.19
50 192 - 264 1.01 0.99 0.21 0.19
Shockless A240 240
60 216 - 288 0.89 0.89 0.15 0.13
Ty pe
D12 12 10.8 - 13.2 2.45 2.2
DC D24 24 21.6 - 26.4 1.23 1.1 29 26
D48 48 43.2 - 52.8 0.61 0.55
AC→DC R100 100 90 - 110 0.33 0.30
50/60 29 26
Rectified R200 200 180 - 220 0.16 0.15

1. Shockless ty pe AC solenoids are not available.


2. Inrush current in the above table shown rm s values at m axim um stroke.

Interchangeability in Installation
AC solenoids
There is an interchangeability in installation, except for differences in the dimensions with an star mark.

Current : Design 50 New : Design 60

210 191.4
(8.27) (7.54)
60 50.7
(2.36) (2.00)

SOL a SOL b SOL a SOL b

152 142.7
(5.98) (5.62)

DC/R Type solenoids


There is an interchangeability in installation, except for a solenoid shape changes from hexagonal to circular.
There are no other changes in appearance, dimensions etc.

No.19

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