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    Lhoz:eu9e szwsw ‘Accessed by NEWCREST MINING LIMITED en 23 Nev 202 (Deeutrent ourency not guaranteed when price) ASINZS 3678:2011 Australian/New Zealand Standard™ Structural steel—Hot-rolled plates, floorplates and slabs MITED on 23 Now 2013 (Document ca ‘Assooaed by NEWGREST MINING, ASINZS 3678:2011 a : “This Tome Australian/New Zealand Standard was prepare’ by Joint TeNalcal Committee 3-023, Structural Steel, It was approved on belitif of the Council of Standards Australia on 17 December 2010 and on behalf of the Counell of Standards New Zealand on 17 December 2010. ‘This Standard was published on 21 February 2011 ‘The following are represented on Committee BD-023: Austroads Austalion Chamber of Commerce and industry Australian Industry Group Australian Steol Asso Austral Bureau of Stee! Manufacturers of Australia Business New Zealand ‘Steel Consivuction New Zealand ‘The University of New South Wales The University of Sycney Keeping Stondards up-to-date Standards are living documents which roflest progress in seience, technology and systems, To maintain thet currency, all Standards are periodically reviewed, and ew editions are published. “Hetween ditions, emenchnents. may ‘be. ivuce Standards may ako be withdcawn. ei importa that raiders susure theneelyes they are ‘using @ surrent Standard, which should inclinde any amendmsnts whieh may have heen pobllshed since the Standard was porehaced Detaied information bout joint Australian/New Zealand Stendards can be found by visiting the ‘Standards. Web ‘Shop aww sxigiobal coma or Standards. Now Zealand web si al wwnstandas go.ne and locking up the vlevat Stanerd ite online catalogue For more ftequent stings or notification of revisions, amendments and ‘vithdrawals, Sttadards Australia and Standands New Yskmd offer n numer of Upeate options. For informstion about these services, vaste should contest theit respective naiowal Standards organization, We also woteome suggestions for, mproverant isa Stands nd copesialiy sncoucage readers (0 notify us. immediately” of ny epparentineccuraeieso mbiguites. Please address your commnente to the Chke? Excettive of either Standards Australis o” Standates Neo Zeatand a: the sddrse shown on the back Ths Standard! was tseued Im drapt form for comment as DR 07233. MITED on 23 Now 2013 (Document ca ‘Assooaed by NEWGREST MINING, ASINZS 3678:2011 a : “This Tome Australian/New Zealand Standard was prepare’ by Joint TeNalcal Committee 3-023, Structural Steel, It was approved on belitif of the Council of Standards Australia on 17 December 2010 and on behalf of the Counell of Standards New Zealand on 17 December 2010. ‘This Standard was published on 21 February 2011 ‘The following are represented on Committee BD-023: Austroads Austalion Chamber of Commerce and industry Australian Industry Group Australian Steol Asso Austral Bureau of Stee! Manufacturers of Australia Business New Zealand ‘Steel Consivuction New Zealand ‘The University of New South Wales The University of Sycney Keeping Stondards up-to-date Standards are living documents which roflest progress in seience, technology and systems, To maintain thet currency, all Standards are periodically reviewed, and ew editions are published. “Hetween ditions, emenchnents. may ‘be. ivuce Standards may ako be withdcawn. ei importa that raiders susure theneelyes they are ‘using @ surrent Standard, which should inclinde any amendmsnts whieh may have heen pobllshed since the Standard was porehaced Detaied information bout joint Australian/New Zealand Stendards can be found by visiting the ‘Standards. Web ‘Shop aww sxigiobal coma or Standards. Now Zealand web si al wwnstandas go.ne and locking up the vlevat Stanerd ite online catalogue For more ftequent stings or notification of revisions, amendments and ‘vithdrawals, Sttadards Australia and Standands New Yskmd offer n numer of Upeate options. For informstion about these services, vaste should contest theit respective naiowal Standards organization, We also woteome suggestions for, mproverant isa Stands nd copesialiy sncoucage readers (0 notify us. immediately” of ny epparentineccuraeieso mbiguites. Please address your commnente to the Chke? Excettive of either Standards Australis o” Standates Neo Zeatand a: the sddrse shown on the back Ths Standard! was tseued Im drapt form for comment as DR 07233. ‘Acoassod by NEWOREST MINING LIMITED cr 29 Nov 2019 (Occunert currency not guarameed won printed) AS/NZS 3678:2011 Australian/New Zealand Standard™ Structural steel—Hot-rolled plates, floorplates and slabs Oiisnated in Auscalie as pat of AS A —i 925, Prova ana tetjon!aaiton ASINZS $678 198 ‘Ta eden 2014 COPYRIGHT © Standards Australia LimteaiStancatee Now Zes'and reserved. No pat of this work may be ceproduced or copled in any torm by flettionie or mechanica, nekging photocopying, without the wien jarmission of the publisher, unless othewse permited undar tha Copyright Act 1963 UAustralia) or the Cepy ight Act 1384 (New Zealand) oily pubssnac by SBI Giebal Limited uncer lence from Standeide Auetralis Limited, GPO Box 476, Sycner, NEW 2001 and by Standards New Zealand, Private fay 2430, Wetington 6160 (SBN 678.0 7357 97229 ecestod by NEW/OREST MINING LIMITED on 23 Nov 2013 [Document curancy not guaranteed when prnod ASINES 30782011 4 PREFACE This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee BD-025, Structural Steel, to supersede AS/NZS 3678: 1996, ‘The objective of this Standard is to specify requirements for hot-rolled plates, floorplates and slabs for general structural and engineering applications This edition incorporates the following changes: (2) Ray and Ry have boen added to Table 9. (b) Steel making manufacturing process has been included. (©) Layout and clause numbering have been changed. (@) Referenced Standards have been updated, Siatements expressed in mandatory terms in, notes (0 tables are deemed to be requirements of this Standard. The terms ‘normative’ and “informative” have been used in this Standard to define the application of the appendix to which they apply. A ‘normative’ appendix is an integral part of Standard, whetoas an ‘informative’ appendix is only for information and guidance. ‘Aconsoed ty NEWCREST MINING LIMITED on 28 Nov 2018 (Oseument currency ral quarantsed when printed) : ASINTS 36782001 CONTENTS SCOPB rissa NORMATIVE REFERENCES. . DEFINITIONS NOTATION... DESIGNATION MANUFACTURING PROCESS... . CHEMICAL COMPOSITION... ss 10 MANUFACTURING TOLERANCES i sisson TS FREEDOM FROM DEPECTS....... TESTING Jessen MECHANICAL PROPERTIES IDENTIFICATION AND ROUNDING OF NUMBERS SAMPLING AND TESTING TO DEMONSTRATE PRODUCT CONFORMITY. .23 APPENDICES A a c D BIBLIOGRAPHY... PURCHASING GUIDELINES. 24 PRODUCT CONFORMITY... 26 COLD-BENDING AND HOT-FORMING OF PLATE DURING FABRICATION. 31 STBEL FOR SEISMIC AND FRACTURE CRITICAL APPLICATIONS (NEW ZEALAND ONLY)... i 32 34 ‘Aszessed ty NEWICREST MINING LIMITED on 23 Ne 2013 (Dosumont currency not guaranteed whe printed) ASINZS S47%-2001 4 STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND Australian/New Zealand Standard Structural stee!—Hot-rolled plates, floorplates and slabs 1 SCOPE This Standard specifies requirements for the production and sapply of hot-rolled structural steel plates and floorplaics for carbon and cerbon-manganese mechanically-tested steels, fully-killed analysis-only steels, and low-alloy (weathering) mechanically-tosted stecls. This Standard also specifies requirements for the production and supply of wide slabs as fully-killed analysis-only steel For gomeral structure! and engineering applications, ail geades specified in this Standard are suitable for— (a) welding in accordance with AS/NZS 1554; or (b) riveting and bolting as specified in AS/NZS 4600, AS3990, AS 4100 and NZS 3404.1 ‘This Standard does not cover the following: (Structural steel—Hot-rolled bars and sections (AS/NZS 3679.1), and welded 1 sections (AS/NZS 3679.2) Gi) Stoel plates for pressure equipment (AS 1548). ii) Structural steel hollow sections (ASINZS 1163). Gv) Hot-rollod stoet Flat products (AS 1594). (¥) Structural and pressure vessel stoel—Quenehed and tempered plate (AS 3597). Means for demonstrating compliance with this Standard are specified in Appendix B. NOTES: 1 Guidelines to purchasers on requirements that should be specified by the purchaser and those that should oF may be agreed on at the ‘ime ef enquiry and ordering are given in Appendix A. 2 Guidelines on cold-bending amd horforming of plate during fabrication ate given in Appen nC. 2. NORMATIVE REFERENCES ‘The following are the normative documents referenced in this Standard, NOTE: References for information purposes are included in the Bibliography, 1365 —"Toleranas fo ato sto product 139 Metallic materiais—Tensile testing at ambient temperature 1544 Methods for impact tests on metals 15442 Part 2: Charpy V-notch 1733 Methods for the detormination of grain size in metals 2706 Numerical values—Rounding and interpretation of limiting values 3990 Mechanica! equipment—Steelwork, 4100 Steel structures copyright ‘Accesses by NEWCREST WINING LIMITED on 23 Nev 2012 (Deere currency not guavanleed when pried) 5 ASINZS 3078-2018 ASINZS 1050 Methods for the analysis of iron and steel 1050.1 Part {: Sampling iron and steel for chemical analysis 1354 Structural steel welding 1554.1 Part L: Welding of stecl structures 1554.2 Part 2: Stud welding (steel studs 10 steel) 4600 Cold-formed stee! structures 4855 Welding consumables—Covered clectrodes for manual metal arc welding of non-alloy and fine grain steels—Classification Iso 2566 Steel—Conversion of elongation vaiues 2566-1 Patt 1: Carbon and low alloy steeis 7966 Acceptance control charts Nes 3404 Steel structures Standard 3404.1 Part |: Materials, fabrication and construction cmical composition of carbon steels 3 DEFINITIONS For the purpose of this Standard, the definitions below apply. 3 Analysis BLA Cust analyse 3.1.2 Product analysis Chemical analysis determined from a test sample of the finished product. 32 Batch The tonnage of products 10 be accepted or rejected together, the basis of the tests to be carried out on sample produets in accordance with the product conformity requirements (test unit) 33 Cun To imply a capability or possibitity and refers to the ability of the user of the Standard, or to.a possibility that is available or that might occur. 34 Crack Nantow line of fracture on the surface, 3.5 Defects Surface disconti greater than a spe 3.6 Rage conditions 3.6.1 Trimmed edve Edge produced by the removal of material by mechanical means or gas cutting —also referred to as sheared, slit or thermal-cut edge. ty including cracks, shell and seams with » depth or area, or both, fe! Himiting value. coPvRIGHT ‘Recaesed by NEWOREST MINING LIMITED on 23 Nev 2019 (Documert currency not guaranisec whan printed) ASA se8:2011 6 3.6.2 Unteimmed edge Edge produced by the rolling between horizontal rolls, with or without vertical edging. rolls—also roferred to as mill, universal or rolled edge. 3.7 Fine grained steels Steels which have an austenitic grain size of number 6 or finer when tested in accordance with AS 1733. Gonerally, steels are considered fine grained without the need for testing when the total aluminium content js greater than 0.020%, or when niobium 20.01%, titanium 20.01% or vanadium 20.02% are deliberately added as carbonitride formers, NOTE: AS 1733 includes vatious recognized methods for grain size determination, including the MeQuaid-Fhn method, and appropriate etching techniques, 38 Floorplate Hot-rolled product supplicd flat, having a tolled raised pattern at regular intervals on one surface, with width greater than or equal to 900 mm, with a nominal thickness greater than ‘or equal 10 4.50 mm. Edges are either trimmed or untrimmed. 3.9 Imperfection Surface discontinuity other than cracks, shell and seams with a depth or area, er both, less than of equal to a specified limiting valve, 3.10 Longitudinal direction Direction of the greatest extension of the steel during rolling (X direction), 3.1L Manufacturer ‘The business operating the hot rolling process producing the steel product, 312 May Indieates the existence of an option, 343. Normalized Steel produced by heating to a suitable temperature above the transformation range (typically 870°C to 930°C) and then cooling in air to a temperature substantially below the transformation range. St Plate Hot-rolled product supplied flat, with a width greater than or equal to 900 mm, with nominal thickness greater than or equal to 4.50 mm. Edges are either timmed or untrimmed 31S Seams Scams arc caused when imperfections in the semi-finished product are elongated and extended during rolling, 3.16 Shall Indicates that a statement is mandatory 3.7 Shell ‘Overlapping materiai partially connected with the base material. 3.18 Should Indicates a recommendation. cory aIGHT ‘Agoossod by NEWCREST MINING LIMITED on 26 Nev 2018 (Document currency not guaranteed wnen prises) ASINES 3078:2011 3.49 Slab A semi-finished rolled or continuously-cast product with a reetangular cross-section, with thickness greater than 100 mm and a widih-to-thickness ratio of not loss than 4:1 3:20 Testing Chemical analysis tests and mechanical tests as specified in Clauses 7 and 10, respectively. 321 Test piece Pieoe prepared for testing, made from a test specimen by a mechanical operetion 3.22 Test sample Portion of material or product, or a group of items selected from a test batch or group by a sampling procedure. 3.23 Test specimen Portion or « single item taken from the test sample for the purpose of applying « particular test, 3.24 ‘Through-thickness direction Direction perpendicular to the plate surface (Z direction), 3.28 Transverse direction Direction at right angles to the direction of the greatest extension of the stee! during rolling (Y direction). 4 NOTATION The symbols used in this Standard are listed in Table 1 TABLE 1 NOTATION Symbot Unit Description mencurement of perpendicular diameters ‘eaoureanent of perpendicular diameters iamcter ofthe text piece absorbed eneray gauge lengih cross-sectional orca after Fncture ‘oFiginal ress-seetional area ‘nominal thickness percentage reduetion ofthe eroszreeticnal area after fracture Upper yield tress MPa | Lower yield stoss Me [Proof stess 0.2% plastic exiension. ©.2% proof sues) Mba | Proof sees, 059 ool extension. 59 total extension) papa] Tensile stengih NOTE: 1 MPa=1 Nima COPYRIGHT ‘Accesses by NEWCREST WINING LINGTED en 23 Nev 2012 (Deeurentourency not quoranleed when prbted) ASIN 86782201 : 5 DESIGNATION 31 General All grades shall be designated in accordance with the procedures specified in Clause 5.2 or Clause 5.4, as applicable. Additional modifications may be designated with the procedures specified in Clause 5.3, Clause 5.5 or Clause 5.6 as applicable, All designations shall include the number of this Australian/New Zealand Standard, ie., AS/NZS 3678. Grades designated with a WR pretix, offer enhanced atmospheric corrosion resistance over nallayed grades. 5.2 Mechanically tested grades Mechanically tested carbon and carbon-manganese grades and low alloy (weathering) grades shall be designated as follows: Examples: AS/NZS 1678250 ASINZS 3678-WR350 where ASINZS 3678 = number of this Standard 250,350 = grade designation wR = weather-resistant Grades to these designations shall meet the requirements for impact designation Table 10, 5.3 Additional properties In addition to Clause 5.2, the grade designation for the steel may also indicate mechanical testing in accordance with the following: (@)Through-thickness tensile properties. Where material has a specified minimum shrough-thickness tensile properties, this is indicated by the suffix °Z” indicating that the material has been through thickness tested. This suffix is followed by the value of the guaranteed minimum reduction in area (see Clause 11.3). Example: ASINZS 3678-25025 (b) Jmpact properties. Where material hes specitied minimum impact properties, this is ated by the quality suffix ‘L’ or *Y” indicating that the material has been impact tested and the minimum energy requirement. The suffix is followed by the value of a temperature equal to the actual impact test temperature that is at or below 0°C. Examples: ASINZS 3678-WRIS0L0 ASINZS 3678-350L20 ASINZS 3678-350Y40 NOTE: A grace designated at one impact test temperature is suitable for use at alf higher limpet test temperatures. (©) Any combination of these additional properties is valid. Example: ASINZS 3678-350¥40235 (a) For New Zealand only, a seismic grade designation suffix SO is available (see Appendix D) Example: AS/NZS 3678-35080 copyRiaut ‘Asoassed by NEWCREST MINING LIMTED on 23 Nov 2019 (Document sirrency not guaranteed when pend) ° ASINZS 367822011 Sa Amalysis grades The designation for analysis grades shell consist of a five-digit alphanumeris systom in accordance with the following: (@) First character, # letter ind; @ A= aluminium killed, deoxidation practice, as follows: Gi) K = silicon killed, with or without aluminium additions (b) A four-digit series designation whorcby the first two digits indicate the type of steel, as follows: DW! TWireasnniasisnin .-plain carbon steels, Gi) 15xx, ssn earbonemanganese steels ‘The last two digits indicate the approximate mean of the specified carbon range based on corresponding AISI-SAE 1403 grade. Example: AS/NZS 3678-A1006 5.5 Modification symbol Modification symbols may be added to the grade designation specified in Clause 5.3(a), ‘The prefix letter ‘X? shall be used to indicate « major deviation in chemical composition of ‘any grade from the corresponding AISI-SAE J403 grade, Example; AS/NZS 3678-XK1016 5.6 Fine grained steels A fine-grained modification symbol may be added (0 the grade designations specified in Clauses 5.2 and $3(4). ‘The sullix letter ‘FG? shall be used to Indieate that the material was produced using a fine rained steelmaking practice (Appendix A), Examples: AS(NZS 3678-250FG ASINZS 3678-K 1016EG NOTE: Fine grained steelmaking practies is a steelmaking practice that is intended to produce Killed steel that is capable of meeting the requirements for fine austenitic grain size after post rolling reheating. This may have no effect on the grain size ofthe a3 rolled stool. Typically used {© contol the austenite grain size when the as rolled steel is subsequently reheated in the normalizing temperature range (see Clause 11.4). 6 MANUFACTURING PROCESS 6.1 Steclmaking process ‘The steelmaking process shall be at the discretion of the manufacturer with the exclusion of the open hearth process, The steelmaking process shall be shown on test certificates and inspection documentation, 6.2, Delivery condition Unless otherwise agreed at the time of enguizy and ordering, the delivery condition is at the ‘manufacturer's diseretion (see Appendix A), The delivery condition shall be shown on test cortficates of inspection documentation. copyaicHT Acoeseod by NEWCREST MINING LIMITED on 28 Nov 2018 (Document currency no: quarartses when pane) Asn 28 32011 0 7 cm MICAL COMPOSITION TA General ‘The method of sampling for chemical analysis shall be in accordance with AS/NZS 1050.1 Chemical composition shall be defermined in accordance with AS/NZS 1050.1 or other procedures which achieve the same, or betier, degree of accuracy. 7.2 Cast analysis: ‘A cast analysis of the stecl shall be made from ench cast to determine the proportions of the specified elements. In enses where it is impracticable to obtain samples from the liquid steel, analysis on test samples taken in accordance with AS/NZS 1050.1 may be reported as ‘cast analysis. ‘The cost analysis of the stect shall conform to the limits given in Tables 2 and 3 for the appropriate grade. Inspection documents reporting cast analysis. shall indicate values for all clements necessary to establish compliance with the appropriate grade. 7.3. Product analysis, The chemical analysis of the finished product is not a mandatory requirement of this Standard. If the steel is subjected to a product analysis, the analysis shall conform to the limits given in Table 2, Table 3 or Table 4, a8 appropriate, 74 Residual elements Elements not given in Table 2 or Table 3 for the appropriate grade shall not be intent added to the stee! without the agreement of the purchaser, ally COPYRIGHT {¢§soeg 25 sieve pone oye satya.) eos uP poser ote 4y anes ain re wo poteg wounds Zaoios 1p oy PoE 1 (GO) NERRhS GORE y ca 0 FAM PE OG) ae POLES ILI] “Seudde eaeu NEY $600'1 = ONE + 2+ IN +19 8 “OTOPELM PUP OCCU “EXADSE NR'TOSE “OGE SAU HoH aoe “pect pos 12) ponnuods (Hemppe wp ce wes) sovgons Bugs uDuEDL ICOM MpAWS JO ANG) Sa10N nom peoeds ou = — aa 49.10N 295) HPO | ODT oro oFd sto) sso $01 [seo] ogo | esto | ont 10 Oscum wo _[orN>)| awa) oor) | sto] oo | —] oso) ste [=| oof ovo] ov wo or ae [@aeND| ODO) _oOTD sro | oo oso | see |—| oevo| aro] ont wo ‘Oty se [OeeNm| oo) word | sa | ore] —] oro | ee |—| ool awo] ocr zo oe Wo __[Gaewen| oro | coro | ara | we] =| oro | ee |— oat aon] at wo mF 10 (5 210N 295} 0400 oro oro oro | — 080, sto | ~ | o¢0'0 | crore | ov za | ost ste (sn 295}] CHO | OTD. ore ovo | — oso szo | — | oe00 | oso0 | 090 sro ot ie dC a am oom) Greate | a [ieney=9]lenecson] Gancan |igoees emvenl | a | en | ‘onesitp 815 % seesee wapoud 103003 SHdVAD ALUAdOUd TYINVHOGN—NOLLISOdIWOD WOT v atave (anid va paquarens you Kouosms psuineog) £407 Aa £7 LO SLANT ONIN LSSUSMHGN ha psS=2Oy COPYRIGHT 2 ASINIS S678:2011 sav osmmepaston —() ‘STOOD — (2) S050 FIN) ‘sin 9 a8dde—(e) 00" 10 weIwo> yeIor¥ Or ofan PaTEIS wosoid 99 Seu siusioge FuYACHLA aL luna: 495 g-¢-smeE9 905 (y eEpUaday) sensed Finyouo2 peules? uy #8 posepsO #) apeIB SHOU ‘anu pods ATE pur 2]gnyos pseu 103 238 pei pans 40) aod 5 (gon ppe ¥D Se yous) Fanbqayor Supers voHFoispou apres go 950 24), 'Sa10N ‘yy pocgueds ot = oro ‘oor TaN | HIONT | GONE] DOD | OTD | OFT a Fs ooo ore WaeN TH) | (HON= | TraNI | oro | oro | OT oo erp | ere B11 0807 ore (enon 395) | aon ees) | renee) | oro | oro | 060 oso | oro | oro | chOry oot wore Tamnws) | @oon=s) | FamNe | veo | oO | wT #0 | tro | avo ov Deore 000 Gran as) | (ane) | een) | deo | or | oF eo | so | — cg cy eK aN =H eW a oe cs ~ a | Geese | < o [sla on F >| tepmersnosceen - p19 edjeue 3809, SUCVUD SISATYNV—NOLLUSOdWO9 TVOIWAHD © q1gvE copyRIGHT (poynsd wou esenezonf ju fauoune Newncon) 2.07 AON £7 Uo UaLIAN BRINN LSROMAN M9 PASSA [Accesved by NEWOREST MINING LIMITED on 28 Noy 2073 (Document currency not qusrantsed when pened) 8 ASINZS 30782011 TABLE 4 PRODUCT ANALYSIS TOLERANCRS FOR GRADES GIVEN IN TABLE 3 toment Cebon 20.25. <0.50 Silicon <00s 005 $0.50 Manganese ss Phosphorus - sr aia no specie fi 8 MANUFACTURING TOLERANCES Plates, floorplates and slabs supplied in accordance with this Standard shall comply with the dimensional tolerances specified in AS 1365 9. FREEDOM FROM DEFECTS 9.1 General Discontinuities visible to the naked eye and discontinuities of steelmaking and rolling origin are covered by this Clause, ‘This Clause may also be applied to discon originating during processing and despatching of product If the purchaser needs to be sure that all discontinuities visible to the naked eye have been identified, assessed and where necessary repaired before delivery, products shall be ordered descaled. Ifthe product is not ordeted desealed, some of the discontinuities may be covered by scale and not visible to the naked eye. The surface condition shall comply with Clauses 9.2 und 9.3. ‘The remaining thickness of the affected area under discontinuities and of repaired ground areas may be less than the minimum thickness as specified in AS 1365. Repair by chipping or grinding, or both, followed by welding is permitted in compliance with Clause 9.3 9.2 Requirements 921 General Plates may have surface discontinuities, which are divided into categories depending on thoir nature, depth and number as specified in Clauses 9.2.2 and 9.2.3 9.2.2 Imperfections ‘The following imperfections shall be eonsidored: (a) Discontinuities other than eracks, shell and seams (see Clause 9.2.3(¢)) not exceeding the limits given in Table 5, are regarded as being inherent to the manufacturing process and are permissible irrespective of their number copyriaHr ‘Aveeesed by NEWOREDT MINING LIMTED cn 25 Nov 2018 (Dcourent curency not guaranteed when past) ASINES $078-2011 “ A surface area with a romaining thickness under the discontinuities tess than the ‘minimum thielness as specified in AS 1365, is permissible with a meximum of 15% of the inspected! surface (b) Discontinuities other than cracks, shell and seams (sce Clause 9.2.3(c)) with a depth ‘exceeding the limits given in Table 5 but not exceeding the limits given in Table 6 and of which the sum of the affected areas does not exceed 5% of the inspected surface, may be loft unrepaired A surface area with a remeining thickness undor the discontinuities less than the ‘minimum thickness as specified in AS 1365, is permissible with 2 maximum of 2% of the inspected surface. NOTES: 1 Cracks are duc mainly 10 material stresses which often develop during the cooling of the feed stock, 2 ‘There isa preponderance of non-metallic inclusions or scals, or both, among the shel TABLE 5 MAXIMUM PERMISSIBLE DEPTH OF IMPERFECTIONS < 5% OF INSPECTED AREA. Nominal iieknoss of he | ‘Maximum permissible depth praduct (0 of imperfections Bare 02 Bereas 03 aser< a0 oa 4osr wna mW ousuey ereararny raw By ‘sens pet ana ‘ELV 1d HOOT ONY ALVI1d AOA SINAWAUINOTA LSAL ATISNAL (nnd uowe paciueren jou euaums 1=tan5q) 8402 A £2 UE OLIN ONIN IS=RIONEIN Aa poeescay 6 w1avL COPYRIGHT ‘Accesoed by NEWICREST MINING LIMITED on 28 Nov 2018 (Document currency not guaran when prin) 18 xom2011 TABLE 10 CHARPY V-NOTCH IMPACT TEST REQUIREMENTS ‘Minimum absorbed enerays tet [— =a rae |, tmesct | temperatare Sino of test piece Aesigeation | (eee 10 imin 10 mim 10 mm x75 mm 10 mm x5 mm ec [Average Tnatviauat | Average ‘Average | tadivideat Steats| test [ofdeats| test | of Stests | test None ° 20 Lis as | ” 2 2 16 19 8 ao | Lao 20 aoa 10 400 20 j 40 30 2 4 a 2 $50 ~0 “UL Wwrs0 o 2 30 2 16 9 B Nowes 1 aeany products teste, fer gris with no et Lest designation (Nae), the absorb nacay shall meet these ves. 2 Grados witt impact doignations with lower tet temperatures are ditety replaceable for grees with esfgations with higher tx temperatures anor lower mismum energies, For example, Gres with Y40 esigration can be used in place of grades with Y20, L40, £20, L13 and None designations. Grades with 1L40 designations ean be used in plaee of grades with L20, 1.13 and None designations. 12 IDENTIFICATION AND CERTIFICATION 12.1 Identification All product supplied to this standard shall be clearly and legibly identified by suitable and durable methods, such as painting or stamping with the fotlowing: (a) The manufacturer’s name or mark, or both. (b) The grade of (e) The product to be identified with this Standard steel (see Clause 5), (@) A traceable plate oF identification number (Jo inchide seference 1 serial and heat umber). ‘Where identification is by means of die-stamping, low-stress stamps shall be used for impact tested grades, NOTES: 1 Products not marked with the provisions specified in this Clause would be considered to be ston-compliant with this Standard 2 ifthe idemtfied portion of the product is subsequently removed, then these identifications are to be transferred to exeh remaining portion ef the product. 3 Manufacturers meking a statement of compliance with this Standard on a product, packy ‘est certification, inspection documentation oF promotional material related to that product are advised to ensure that such compliance is eapsble af being verified 12.2. Inspection decuments and test certificates 12.2.1 Qualifications on inspection documents and test certificates ‘An inspection document or test certificate shall provide results in relation to the following: COPYRIGHT ‘Accessed by NEWOREST MINING LIMITED on 25 Now 2013 (Occumar crrancy nat guaranties en printed) ASINES 36078:2011 2 (a) Tests performed by a laboratory accredited by signatories to the International Laboratory Accreditation Corporation (IILAC) through their Mutual Recognition Agreement (MRA), in the field and class of testing, on behalf of the manufacturer for the purpose of establishing complicnce with this Standard, ‘The appropriate logo or further details of the ILAC (MRA) signatory shall be noted on the decument. (®) Additional tests es agreed between the purchaser and manufacturer, sce Appendix B. NOTE: In Australia, ILAC (MRA) accredited bodies include National Association of ‘Testing ‘Authorities (NATA} and in New Zealand they include International Accreditation New Zealand GANZ), 12.2.2. Minimum requiremenis for inspection documents and test certificates In addition to Clause 12.2.1, any inspection document or test certificate shall be written in English alphanumeric characters, issued by the manufacturer and shall have the following: (@) Steelmaker's, manufueturer’s, supplior’s, inspection and testing authority's eompany name, (b) Test certificate number and test number (©) Date (@) Product, testing specification and grade, e.g. AS/NZS 3678-35010 (see Clause 5). (©) Product delivery condition (see Clause 62) and dimensions Wich (1mm) « ‘Thickness (mm) % Length (mrn), e.g, 2000.0 » 100,00 x 6000, (Product steelmaking provess, e.g, basie oxygen, slab east (see Clause 6.1). (2) Unique product identifiers for the tested units and other product that the inspection document or test certificate applies (see Clause 12.1(4)) () Heat number (from steel feed melting and casting), Gi) Chemicat analysis type, eg. ladle or cast analysis “Lor product ‘Pt (see Clauses 7.1, 7.2 and 7.3), G@) Chemical composition of all elements listed in Table 2 or Table 3 as appropriate for the grade including elements mentioned in the noies and any otter element intentionally added. (k) Where relevant, mochanical tosting information as noted below: (1) Tensite tests t0 Clause 10.4.1, position and orientation (see Clause 10.2), bateh or item test, and results, i.c., Rua (OF Ryoa oF Res oF Rui), in MPa, Ra, in MPa, gauge length and % elongation (see Cleuse 11.1). (ii) Impact tests to Clause 10.4.2, position and orientation (see Clause 10.2), bate oor item test, test pieee dimensions, in mm, (see Clause 10.3.3), tested temperature in °C and results, i.e. individual and average energy, in J, (sco Clause 11.2). (iii) Through-thickness tensile tests 10 Clause 10.4.3: Position and orientation (see Clause 10.2), batch or item test and results, ie, % reduction in area (see Clause 11.3). (iv) Any additional heat treatment of the test pices (soe Clause 10.1.1), Additional tests agreed between the purchaser and the manufacturer, see Appendix A. (2m) Statement acknowledging the chemistry and tested mechanical properties comply with this Standard. COPYRIGHT Acmiozod by MEWCAEST MINING LIMITED on 22 Nov 2019 (Doeumen! asxrency nol guranteed when pined) a ASINZS s678:201 () Signatory from imanufacturer, supplier and certification authority atesting to Items (a) to (mn) above, NOTE; Test certificates may be requested by the end purchaser atthe time of menafueture 12.3 Independent tests In the event of a dispute as to the compliance of the steel with the requirements of this Standard, the purchaser and the manufacturer, or the supplier, shall have referee testing carried out by independent laboratories accredited by signatorics to ILAC (MRA), 13 ROUNDING OF NUMBERS 13.1 General For the purpose of deciding whether a pacticular requirement of this Standard is complied the determined value, observed or ealculated, shall be rounded off in accordance with AS 2706. The number of significant places retained in the rounded-ofT value shal! be the same as that of the specified value in the appropriate material standard, 132. Tensile properties ‘The determined vatue of tensile strength shall be rounded off to the nearest 10 MPa, and the determined value of yield stress shall he rounded off to the nearest § MPa, 14 SAMPLING AND TESTING TO DEMONSTRATE PRODUCT CONFORMITY As a minimum, the sampling and testing procedures shall conform to Appendix B. Adgitional testing of product may be agreed between the manufacturer and the purchaser (sce Appendix A). copyRIGHT ‘Aoceaood by NEWCREST MINING LIMITED on24 Nov 2019 (Oscurtert crrency nol purer aben printed) ASINAS So7R2001 By APPENDIX. A PURCHASING GUIDELINES (Informative) Al GENERAL Australian/New Zealand Standards are intended to include the technical provisions necessary for the supply of materials referred to in the particular Standard, but do not purport to comprise all the necessary provisions of a contract. In a number of cases, the purchaser is asked to state the requirements or is given a choice of optional requirements, ‘These are contractual matters to be gereed upon between the purcheser and the ‘manufacturer, or the supplier. This Appendix contains deteiled oxplanctions, advice and recommendations on the information to be supplied by the purchaser at the time of enguiry and order. Its aims are to avoid misunderstandings and to result in the purchaser recciving satisfactory products and services. A2_ INFORMATION TO BE SUPPLIED BY THE PURCHASER The purchaser should consider and supply the following information at the time of enquiry and order, after making due reference to the explanation, advice and recommendations contained in this Appendix: (a) Product form required, ie., plate, floorplate or slab (see Clauses 3.14, 3.8 and 3.19 respectively). (b) Quantity and delivery instruetions (dates, schedules, delivery point). (©) Dimensions of seetion, e.g thickness, width, length (a) Designation of grade and Standard number (see Clause $) (©) Type of edge requived, i, trimmed or untrimmed elge (see Clause 3.6). (f) Any limitations in rospect of packaging, o.g. number or mass of plates per pack, packaging materials {) Whether itis the intention of the purchaser to inspect the steel at the manufaeturee's works (see Paragraph AS) (1) Any information concerning processing or end-use the! the purchaser eonsiders would assist the manufacturer. Whether the steel is to be ultrasonically tested (see Paragraph A3). @ — Whether a product analysis is required and the frequency of the analysis (see Clause 7.3). (k)_ Whether special tolerances on dimensions are required Q)— Allowing additions of residual elements (see Clause 7 4) (in) Heat-treated condition of steel, ic., as-rolled or normelized (see Clause 6.2). as-rolled or normalized (see (n) For as-rolled steel, the condition of test pieces, Clause 10.1.1) (0) Hf fine grained stecimaking practice is required on steels supplied (see Clause 5.6). (p) If products are to be ordered descated (see Clause 9.1). COPYRIGHT ‘Aczvezed by NEWCREST MINING LIMITED on 29 Nov 2018 (Owouent aavenoy not guaranteed when prec) 2s ASINZS 3678-2011 (@) repair by wolding is not allowed (see Clause 9.3.2). (© If the product is for seismic and fracture critical applications to NZS 3404.1, ésee Appendix D). NOTE: Any special or supplementary requirements of this Standard are subject to agreement ‘between the purchaser and the manufseturer, oF the supplicr at the time of enquiry and order, and should be stated on the order. A3_ ULTRASONIC TESTING If ultrasonic testing is required by the purchaser, the method of test to be used and the limits of acceptance should be determined at the time of enquiry and order. The test method and quality grade should be in accordance with AS 1710, Ad INDEPENDENT TESTS {in the event of a dispute as to the compliance of the steel with this Standard, a referee testing should be carried owt by an independent Iaboratory, and the results should be aceopted as final AS INSPECTION If it is the purchaser's intention to undertake sny of the following fimetions at the ‘manufaevarer's works, this should be notified at the time of enquiry and order, and should be aecomplished in a snanner which will not interfere with the operation of the works. The functions are as follows: (a) Inspect the product during manufacture (b) _Seleot and identity the test samples (©) Witness the tests being made, ‘The manufacturer should provide afl ressonable facilities 10 enable the purchaser to be satisfied that the product complies with this Standard, AG HEAT TREATMENT ‘The mechanical properties of these grades can be affected by eny reheating that may be applied for its end use. If it Is intended to reheat these grades above 620°C, the purchaser should discuss the application and the proposed reheating treatment with the manufacturer. copyRIGHT ‘ecesoed by NEWCREST MINING LIMITED on 23 Nov 2013 (Document curacy not quaraniaed when printed) ASINES 3078:201 26 APPENDIX B PRODUCT CONFORMITY (Normative) BI SCOPE ‘This Appendix sots out the minimum sampling and testing plan for produet conformity to this Standard, which shall be demonstrated by the plate, Hoorplate or slab menufacturer or supplies ‘The product conformity requirements shail enable conformity assessment to be made by & ‘manufacturer of supplier (first party), e user or purchaser (second party), or an independent body (third party), and shall not he dependent on a quality management system standard (eg. ASINZS ISO 9001, etc), NOTE: These provisions ave based on the following: (a) ISOMBC Directives, Patt 2, Rules for she structure and drafting of international Standard 5 Eaton, 2004, (0) ISOMEC Directives, Supplement —Procedures specific to IEC, 4! Edition, 2008. (2) TEC, Conformity Assessment Board (CAB/22INF, 2009-05-27), Agende item 7.2, ISO/IEC Directives, teat concerning contonnity assessment; erent stats. B2_ SAMPLING AND TESTING B21 General Sampling and testing shall be carried out by the manufueturer in accordance with Paragraphs B2.2 or B2.3, a8 appropriate, For every batch, the chemical composition shall be obtained in accordance with Clause 7.1, 7.2 07 7.3, as appropriate. B2.2_ Minimum batch sampling and testing BRIA Test batch B221.1 General A test batch is a group of rolled parent plates consisting of finished steel of the same yield sireas gradation (see Table 9) and product form, treated in the same manner and from the same east, A sample product representative of the batch shall be selected and samples taken as follows: (a) One sample for a batch not execeding 70 tonnes. (b) One additional sample for the balance of the bateh. If either batch includes steel of more than one thickness, a further sample shall be taken for cach variation in thickness, above or below the thickness of the first test piece selected within each thickness range as set out in Table B1. (©) _ If specified at the time of order, take @ sample for exch rolled parent plate. (@) Where the product is heat treated by normalizing, one sample shall be taken from ‘each discrete piece londed in to the heat treatment unit copyRichT ‘Accassed by NEWCREST MINING LIMITED on 28 Nov 2013 (ocumen! curency not quarartaed when print) ca ASW serm208 TABLE BL BATCH THICKNESS VARIATION RANGE: [Nominal thickness of the aed [Nominal thickness veristion yeres = rs Longitudinal = Geenete | Motor = mors: 1 Atransserse bend ison whee the avs ofthe bed! 1 aN ANES othe direction ofraling 2A lonpitsinal bend i ane wer the axis ofthe bend is pra fo the direction of cling 3. Where radi inthe appeocinsteeange of 310 1948 desired, bencing shouldbe etrred ut by teeming, Where large bend ra (gener than 10) 1s dese, Hexeing May he cashed xt BY coldefoming. With pve eneknses svete ha 40 9, slight warning to approninately 73°C is recommended defove forming 4 Wie generay cestable Wo het-torm. € bend ail a Targe (restr than 15) and the steel proealed to gquoslnaey 75°C, eousoening methacs shoal be eatistactoy. 5. The recommended misinen Bending cali of Donplaes are as above eacep tht whee the aied fguces ae fa teniey, more liberal mci sould be wed (C2 HOT-FORMING Where hot-forming is required, it should be earried out within the temperature ranges of 580°C to 620°C or 870°C to 930°C (see Paragraph AG of Appendix A), coPyRicHT ‘Acces eae by NEVICREST MINING LIMITED on 29 Nov 2019 |Docureri wrrenay nok guarentee pine ASINES $678:2001 2 APPENDIX. D STEEL FOR SEISMIC AND FRACTURE CRITICAL APPLICATIONS (NEW ZEALAND ONLY) (Normative) D1 ADDITIONAL REQUIREMENTS FOR SEISMIC AND FRACTURE CRITICAL, APPLICATIONS Additional requirements for steel used for seismic and fracture critical applications are set out in the New Zealand Steel Structures Standard, NZS 3404.1. Where steel is required to be supplied for these applications, the steel shall comply with those additional requirements and a set out in this Appondin. D2 DESIGNATION Grades for seismic and fracture critical applications shall be designated in accordance with the procedures specified in Clause 5.2 and have a $0 suffix as specified in Clause $.3. The fine grained requirement is as specified in Clause 5.6, Example: ASINZS 3678-350S0FG D3. STEEL FOR SEISMIC APPLICATIONS $0 grade shall be tensile tested according to Clauses 10.1, 10.2, 10.3.2. If determined in accordance with Clause 10.4.1, the yield siress and tensile strength of a test piece shall conform (o the limits given in Table 9, The elongation, yield ratio and yield sitess of a tost piece shall also conform to the additional limits in itoms L, 2 and 3 given in Table DI} ‘The lower yield stress R,,, shall be used for determining the limiting ratios in Table D1 for 0 grade soismic steels, The Re. value used shall be cither— (@) the Ry, value determine ccttificate; or accordance with AS 1391 and reported on the mill test (b) the Ru, value calculated from the 2x value reported on the mill test certificate, The steel manufacturer shall provide the difference in mean values of Ray and Ry, for all SO grades of steel with a 90% statistical confidence level. ‘These values shall be Published by the manufacturer and made freely available to the purchaser om request ‘COPYRIGHT ‘Accessed by NEWOREST MINING LIMITED cn 23 Nov 2013 (Oceument currency not guaranigea whan prod) ‘The following requi 33 ASINES s678-2005 TABLE Dt LIMITING RATIO REQUIREMENTS FOR SO GRADE SEISMIC STEELS: aL eres fe “Fst i ale aD acon ts 1 [ating ic ar er Sai eiiah 1G th wre novia yield srs forthe sea 16mm tick ‘The Ro Ika ond A voluss ee the actual values recorded om tho plate ox batch test cette Impacts rly rogue fr plats wit a aomina hoknost > 12am, The sbsorbed cacy vakes ae das acual absorbed energy values cecodel onthe plate er ach test cestiicate D4. STEEL FOR FRACTURE CRITICAL MEMBERS sents apply: (a) Steel shall be ordered with the Fine grained steelmaking practice option (see Clause 5.6), () No weld repairs shall be performed to the steel (see Clause 93.2). (©The removal of defects from a plate by grinding, or by chipping followed by grinding, shall not extond below the rolled surface by more than 0.5 mm for all thicknesses of ‘material (see Clause 9.3.1). (@) Conformity as outlined in Appendix B shall apply, NOTE: Fracture critical members are typically fatigue sensitive members in bridges and other structures as defined in NZS 3404.1 copyRicnT ‘Aczessed ty NEWGREST MINING LIMITED on 28 Nov 2013 (Document cxvency not guaraniaad wren prac) asovzsaereoms " AS 1199 1199.0 1199.1 1548 1594 io 2490 3597 ASINZS 1163 3679 3679, 3679.2 ASINZS 9001 BIBLIOGRAPHY Sampling procedures for inspeetion by attributes Part 0: Introduction to the ISO 2859 attribute sompling system Part |: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by- lot inspection Fine grained, weldable sicel plates for pressure equipment Hot-rolled steel flat products Non-destructive testing —Ultrasonic testing of carbon and low alloy stee! plate and universal sections—Test methods and quality classification Sampling procedures and charts for inspection by variables for percent nonconforming Cast iron wedge gate valves for general purposes Cold-formed structural stee! hollow sections Structural stect Part {: Hotrolied bars and sections Part 2: Welded | sections iso Quality management systems—Requiroments copyricnt ASINZS 3078-2018 s nores (p24 vown poate Jou fousuire juounced) £402 AON ee vo ALWIT ON LSaeOMAN ha passecoy ASINZS 30782001 notes (Poiysd way pexpmiant jou uae HOUuNee A) E102 40N CF Ye CTALINIT ONININ ESSHOMN Aa poseEEoN Accum by NEWEREST MINING LIMITED on 28 Noy 2019 Document carey ne arated wien red) Standards Australia Standards Australia is an independent company. ited by gusrantee. wich prepares and publishes most of the valanary technical and commecal standards used in Australia. These standards are ‘dovelopod through an open prozess of eeneuitaton and consensus, in which al interested parties are invited to participate. Through 2 Memorandum of Understanding with the Commenealth ovecnment, Standards Ausralia is recognized ae Australia's poak national standaide body, ‘Standards New zealand The first cational Standards organization was created In New Zealand in 1982. Tho Standarde Council of New Zestand ie he national authoriy reepansibi forthe production of Stancards, Standards New Zealand Is the lading arm of tho Standards Council establishes under ne Standarde Act 1988, ‘AustralianiNow Zealand Standards Under a Memorandum of Understanding between Standards Australia and Standards Naw Zealand ‘Australian/New Zealand Standards are prepared by commitiess of experts fom industry, ‘governments, consuriers and other saciors. The requirements or recommendations eontained in published Standards ave a conswnsus of the views of representative Interests and uso take account of comments received trom other sources, They rflet the [atest eclotitc an ladustry ‘experience, Australian/New Zealand Standards are kept under continuous review after pubicaton ‘20 are updatg ceguiacty 10 take account af changing technology. International tnveivament Standards Australia and Standards New Zealand are responsin¢ for ensuing thatthe Australian {andl New Zealand viewpoints are considered in tre formulation of interational Standards and that the latest international experience is incorporated in national and Joint Standards, This role fe vill ‘in assisting local industy t compels In inocnational markets. Sotnorganizstions are the national ‘members of ISO (the Intemational Organization for Stondardzation) and IEG (Ihe International Eleototechnical Commission) Visit our web sitoe www.standards.org.au www.standards.co.nz www. standards.com.au currency rot uerartees when pine) ‘Aazaoved by NEWCREST MINING LIMITED on 28 Nor 2018 (Docu |gBN 978 0 7337 9722 9 \ {9P0 Boxae Sydeoy NSW 2004 Phone 02 #887 e000 Fax 2) 9297 ao10 email mangetanaic 09 au aterm wn tna or mall sles iglobal com

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