ati 1g. tet TWI Le Welding Inspection DefectsRepairs Course Relerence WIS 5 Disaster Definition A parte n amieena force, pret sr th bleh oot Weld Defects. Defects which lected by visual Inspection can be grouped wae five hiding + Grecks + Lack of silt metals: * Lack af fiesion + Lack af =raathly blended surfaces © Mizcalianecus ee o ba} a 2] post te) fey ee Definition * CracksCracks Cracks that may occur in welded materials are caused generally by by many factors and may be classifed by shape and pnsition, cracks arn Gassed as planar. Classified by Shape Classified by Position + Longinadin + HAZ eine + Br * Chewron + Patent mets! TECHNOLO GY: Process Cracks *HAZ hydrogen cracking = Weld metal hydrogen cracking "Solidification cracking (Hot Tearing} *Lamell tearing ELE CUNO LGG ¥: “ HAL beurogcn crac _ Transverse crack ongtuaina rack LACK OF SOLID METALS POROSITY eseriprian | Gas pores crapped wighin the weld metal Z lem fa) 5} =Gas Cavities ieeetalear) o o = o ro bw Le: feat [= Crater Pipe ss Shvnuage cavy othe a ata i ashe a r Serna Fal o Lo] =) ° Chae F 4 s wre [s ETON Aon eR Root concavity A shallow greaus which may azcurin dhe root ef 2 burt wait raat gonsavityUnderfill/ Incomplete Filled Groove than that sf dhe pare VLE CHNOLO “4 Slag_Inclusions oe or citar ators vascea awmg wekng Tae epasectn nt Be TECHNOLOGY paRe slag Inclusions Elongate sing lines ss Inter- run Imperfections a wath watt bawns sa o io} = fe) z es iS) a Bs Lack of FusionIncomplete root penetration he mstote pat Lack of sidewall fusion facsigt meine betes me met ao at et ie oe Lack of Smoothly Blended SurfacesExcess Weld Metal ( Reinforcement Roivorsemortiy Me we Je pecacns corey OF eis a CF Bah mE Excessive Penetration injector atm x pesain baad Bey 2 zpenied tot Excessive reot penetration Undercut ‘io eit aa ji hd pare meer rows oeoseas men. caute Sy weap -xteteing ot 1p etze due to high wekling earzend( experialy Fre else ne keh reawel pce -Anremping au TF Wer eS Teg bensts 0 SINE f econ TECHNOLOGY Cap UndercutCease so Naa Oc he CHN OL Roat undarcut ‘cap ureter t Overlay Profile Defects Paor stonstarts <] TECHNOLOGY Miscellaneous Misalignment aygrrertottum snug mage Are strikes avira oe teeSpatter [Srl pie ot acest ei ptt a ht Burn Through High Aenpatvelts + Sena Koat tac Root Gap Root Defects eng TECHN OF O:C Bum thaw Root Coking/Oxidized Root + Lous or ineumicsant aes, Panga ga Most commenty recurs when wee stainless loots + Purging gsees include Argon hatin ard cocanienaly niliagen Mechanical Damage “TECHNOLOGY = o Re ra [se Ss [=3} il Mechanical Damage Modlanival danege jefe amy gut face mate damage cause during the manufachsing process. This can Inctused damage caused ty *Greding + Hammening “0H neg wy off waded altact 1 surfaces)Parent Material Defects ener hell les ape the marina fer ng wisinks detncts Mochorkeg damage ta HNOTOGY. 3 ‘Sepreaston ne Plate Lamination lo) =) 5 iS ise) Lo ie) ial Any Questions? Es oO fe} re) Le} 4 = o c=) f= a Questions. QU. Give tae minis ema tet aenmesnf boca U2, Give two main causes to the occurence of enceschve root ememas gn 8 singiV butt ed JOU, Give-Mve dares, whieh may occur when welding carson ‘ches uring the MMAveaving proce with fe rare sting ha hot [U4 Glos tase pasibie eaunes oe tecceutencs ef lack tide wal fusion 5 Bhenel the talc cats Leck otrogtwatltupion Lack of rect peneratan fc Invemplete ted groove 4. Ganawe rast Weld Repairs Wel 1g Repairs 7 In the event of repair + Authorization for repair + Removal and preparation for repair HNOLOG "Te sting of repair - visual and NOT c geo}Weld Repairs “Ae! repair may te wed to eMprowe wad peel ar -esterizue rit remcat Repairs to fatwa detocts are goneraby exter tan repairs ta service kale berate Ihe eons proces may be fotowned Toe resin gc ym repeat wei the insiraerce of wechaniral prope Curr thaivepection of the renewed sie te def Faw Ais isd tern sel the original jot prey has ues maint a Ul ve ps Weld Repairs ‘The specication ar procedure wil pow hrew tha dofectit ined are 1 be ravgd: The metnod OF rerival may BS + Grinding * Chipping + Machining + Fil + Oe-Gus a + Arcair gouging 10Chicks fo CHARACTERISTIC 2 dawg 2 cparked . 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