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SAFETY UNLOADING, SORTING &

ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

INDEX

CONTENTS PAGE
NO.

INDEX (i)

1.0 PURPOSE 1

2.0 LOCATION OF WORKS 1

3.0 SEQUENCE OF EVENTS 1

4.0 MATERIALS 1

5.0 EQUIPMENT AND TOOLS 1

6.0 SAFETY REQUIREMENTS 2

7.0 RESPONSIBILITIES 2

8.0 WORK PROCEDURE 4


9.0 WORKPLACE, HEALTH & SAFETY 1

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

1. PURPOSE

The purpose of this Work Methodology is to define the work operation, quality
control and safety activities involved safely unloading of steel structures, sorting &
arrangement, protection and storage of materials and Erection Steel Structure
including installation and fixing of Roof and Wall Sheets.

2. LOCATION OF WORKS

GTX Terminal Take over Works


IL Corso, SRP, Cebu City

3. SEQUENCE OF EVENTS

This procedure shall apply to all activities and actions undertaking for the following:

 Preparation of the site including safety loading, protection, storage materials,


sorting and arrangement

 Steel Structure Erection, including Tubular beams, Fascia, C-Purlins, roofings and
Accessories

 Concreting and Curing on works upon compaction at SOG, pavement, curb,


asphalt application

4. MATERIALS

All Structural steel works to form a sound and complete structure, consisting of
Tubular steel, steel C-purlins, sagrods threaded w/ washers, THK stiffener plates.

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY
5. EQUIPMENT AND TOOLS

5.1 Boom Truck

5.2 Jack Hammer

5.3 Welding Machines

5.4 Scaffoldings and Support

5.5 Concrete Cutter

6. SAFETY REQUIREMENTS

6.1 Tools and equipment should be made operational and available for use.

6.2 Continuous monitoring and inspection shall be implemented to detect


and correct unsafe work practices while performing any activities.

6.3 Safety officer shall implement surveillance to help and protect all assigned
workers against exposure to safety hazards.

6.4 All personnel related to work shall wear PPE.

6.5 In case of adverse weather conditions and in poor visibility as


conditions lifting operation will be stopped.

6.6 When working at height, body harness shall be fixed to safety line, fixed on
beams or a rigid steel element.

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

7. RESPONSIBILITIES

7.1 Project Manager

The Project Manager shall be responsible for the overall implementation of this
procedure and execution works in accordance with the requirements.

7.2 Project In-Charge / Site Engr.

The Project In-Charge / Site Engineer shall be responsible in carrying out all the
activities mentioned in this methodology in accordance with the approved
construction drawings.

For the coordination during the execution of this methodology in liaison


with the Consultant during the entire work procedure.

7.3 Safety Officer

The Safety Officer is responsible for monitoring and assessing hazardous and
unsafe situations and developing measures to assure personnel safety.

7.4 QA/QC Engineer

The QA/QC Engineer shall be responsible for monitoring the works, attending
inspections at various stages of the works defined herein, and the efficient
recording and reporting of results.

7.5 Planning Engineer

The Planning Engineer is responsible for planning and coordinating the


materials, plant, equipment and labor for large construction projects.

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

8. WORK PROCEDURE

8.1 Safety Unloading

8.1.1. Place the fabricated rigid A-frame beside the truck with container.

8.1.2. Set the rigid A-frame to be the same level or elevation with the truck bed.

8.1.3. Discharge/Sliding tracks are provided in the container for withdrawing the skid.
Remove the discharge/sliding tracks from container.

8.1.4. Align the assembled discharge/sliding track to the inside track. The level of the
discharge/sliding track is the same level with the inside track.

8.1.5. Once the level of inside and discharge/sliding track is aligned, fix the discharge
track to the rigid A-Frame.

8.1.6. Grease the discharge/sliding track. Attach cables(or chains) to the front of the skid
frame, and then attach to the pulling vehicle.

8.1.7. Pull the skid from the container using an even pull speed. Safety should always be
observed. Do not jerk the skid by accelerating discharge vehicle. Cables(or
chains) should always be tight during the entire discharge pull.

8.1.8. After pulling out the contents form inside the container remove the inside tracks
form the container by removing out the fasteners. When the inside track has
been removed from the container closed the door, the container is ready to
returned to the terminal.

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

8.2 Sorting & Arrangement

8.2.1. Members should be checked parkmark as packing list enclosed before unloading
for best unloaded positions.

8.2.2. Columns should be arranged closed to their anchor bolt position.

8.2.3. Rafter members should be arranged to ensure easy assembly, movement.

8.2.4. Girts, purlins, eave struts and bracing are divided according to the

8.2.5. requirements of each bay.

8.2.6. Small components (nuts, bolts, clips, fasteners etc.) area stored in a given area
convenient to all parts of the building.

8.3 Protection & Storage of Materials

8.3.1. Choose firmed and dry area for storage.

8.3.2. The material shall be stored above ground level with timber packing. They shall
not be stacked directly on top of each other but must be separated by 50mm
thick timber.

8.3.3. The materials should be placed in minimum 5% slope to avoid water pond.

8.3.4. The materials shall be kept free from dirt, grease, and other foreign materials and
shall be protected from road splash.

8.3.5. Never step on the materials.

8.3.6. All bolts, nuts, washers, screws, small plates and articles generally shall be
suitably packed and identified.

8.3.7. Cover with canvas tarpaulin to protect from rain.

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

8.4 Steel Works Preparation

8.4.1 Along Grid Line 1 – 16/ A-B

 Applications of rust converter at existing steel tubular columns


 Marine Paint Finish Tubular beams divided into equal parts @ 4040mm
O.C and is subjected to change according to tilted columns
 C-Purlins divided equally as per span of Tubular Beams
 Standing beam metal roofing 1.2mm THK. Long span standing beam
profile roofing system
 Steel Tubular Fascia
 Downspout painted finish
 Bracket light mounted at each column

8.4.2 Along Grid Line 1 – 16/ C-E (Kiosk Area)

 Applications of rust converter at existing 200mm diameter steel round


columns
 Steel Tubular Cantilevered Beams, spaced @ 2020mm O.C
 Bracket mounted lights mounted at each column
 C-Purlins divided equally as per span of Tubular Beams
 Standing beam metal roofing 1.2mm THK. Long span standing beam
profile roofing system
 Steel Tubular Fascia
 Downspout painted finish
 Bracket light mounted at each column

8.5 Architectural Preparation

8.5.1 Along Gridline T1-T3/TA-TC (Existing public Toilet)

 Applications of rust converter at existing steel tubular columns


 Preparation for unpolished homogeneous porcelain tiles at both toilets
 Toilet partition including accessories (Urinal Partition/ledge and Toilet
partition through Phenolic partition system
 Standing Seam pre-painted G.I. Roofing including accessories
 Installation of Mirrors, grabrail, doors and windows
 Application of Paints

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

8.6 Civil Works preparation

 Preparation for concreting with 3500 psi at pavement including asphalt


application
 Preparation for concreting with 3500 psi at curb including asphalt
application
 Preparation for concreting with 3500 psi for slab-on-grade including
asphalt application
 Reinforcement Bars preparation and fabrication for concrete manholes
including steel frame/handle
 Preparation of concreting of manholes

8.7 Roof Sheeting

8.7.1 Before sheeting, all task below must be completed.


8.7.2 All column base plates must be filled grouting strong enough for support
loading.
8.7.3 Roof sheets lifted on the roof will be arrange to adjacent bays, piled and
tied safely to C purlins before installation.

8.8 Eave Gutter and Downspout

8.8.1 The eave gutter is attached to gutter strap with gutter support and shall be
fixed.
8.8.2 Insert the downspout to the cut valley of the gutter.

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY


SAFETY UNLOADING, SORTING &
ARRANGEMENT, PROTECTION,
MARIÑAS & CO. BUILDERS, INC ERECTION AND STORAGE OF
MATERIALS WORK METHODOLOGY

9. WORKPLACE, HEALTH & SAFETY

Health and Safety hazards / Risks associated with the covered by this Work
Methodology are:

Personal Protective Equipment (PPE) such as safety boots and helmet would be
provided with workers. In addition, adequate PPE (e.g. ear and eye protectors)
should also be available for construction work as required.

First Aide Facilities such as first aide box would be made available for in case of
minor injury treatment.

This risk will be reduced by:

Workers used PPE / Gloves / suitable for the work being carried out and as
recommended by the Safety Officer in charge / Engineer in charge.

MARIÑAS & CO. BUILDERS, INC. – QUALITY ASSURANCE – WORK METHODOLOGY

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