CASE STUDY – MIG WELDING CELL & FIXTURE DESIGN

INDUSTRY - INDUSTRIAL MANUFACTURING REGION – US

CLIENT PROFILE One of the leading manufacturers for industrial products, parts and solutions.

OBJECTIVE Design of Welding Fixture for given Automobile component

Ÿ Design of Robotic weld cell using Motoman ArcWorld IV-6200 SLHD cell
BUSINESS
Ÿ Use of Motoman RS165D & MA1900 Robot for MIG welding
CHALLENGES
Ÿ MIG weld gun access study
Ÿ All tooling, valves & electrical junction boxes to be mounted on indexing frame
Ÿ Design of Fixture considering shimable in all direction.
Ÿ Sufficient design details required to build the system in USA
Ÿ Strict project delivery dead-line/Schedules
 Ÿ Concept layout for Fixture and Weld cell
TECHNOSOFT
Ÿ Engineering Design for Fixture suitable for Motoman weld cell
SOLUTION
Ÿ Selection of SMC Pneumatic cylinders, Clamps, Valves, Connectors
Ÿ Selection of NAAMS standard components
Ÿ 3D CAD development, Design review & Modification
Ÿ Manufacturing Part drawings, Assembly drawings, BOM
Ÿ Robot reach & Weld gun access study
Ÿ Provide Sequence chart, Timing chart, Shim chart, Sensor layout
Ÿ Manufacturing support & Vendor coordination

Ÿ Cycle time of 120 Sec

BUSINESS IMPACT
Ÿ Ergonomic design for easy loading & uploading of the components on the fixture
DELIVERED
Ÿ Managed to maintain the weight of fixture within the specified limit of Cell
Ÿ Maintained the project delivery schedule

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