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Tetra ThermAsepticPrimo

Indirect UHT treatment module


– based on tubular and plate heat exchangers

Application If product supply fails or a stop at a filling ma-


Aseptic processing module for indirect UHT treat- chine occurs, sterile water replaces the product and
ment in plate and tubular heat exchangers of cow goes into circulation.
milk. The product is regeneratively pre-heated in the
plate heat exchanger before being homogenised in a
Working Principle non-aseptic Tetra Alex homogeniser (optional). Final
The Tetra Therm Aseptic Primo is sterilised by heating takes place in the Tetra Spiraflo tubular heat
circulating hot water under pressure for 30 minutes. exchanger. The product is then held in a holding
After sterilisation the plant is cooled down step by tube for the required period of time.
step to production temperatures. Finally sterile water Regenerative cooling to packaging temperature
is circulated through the product circuit. takes place in the plate heat exchanger.
A production run starts with filling the plant with In order to prolong the production period between
product via the balance tank. The product displaces full CIP (Cleaning In Place), an Aseptic Intermediate
the water/product mix to drain or reject tank. When a Cleaning (AIC) can be performed.
downstream tank or filling machine is ready produc- After each production run the plant is cleaned
tion can start. with both lye and acid.

TM
Tetra ThermAsepticPrimo– IndirectUHTtreatmentmodule

Basic Module Capacities


Pre-mounted and tested feed module with pipes, The Tetra Therm Aseptic Primo is arranged for a
valves, pumps, fittings, balance tanks, and control temperature program for cow milk (10 – 20) – 90 –
panel with SattCon control system. 132/30 seconds – (25 – 35) °C.
ClipLine plate heat exchanger. Fixed production capacities 2 100 or 3 900 l/h.
Tetra Spiraflo tubular heat exchanger. Optional version for both full and half capacities.
Steam injection head for water line.
Optional Equipment
Material • Homogeniser, non-aseptic
Product wetted surfaces of AISI 304 stainless steel. • Full and half capacity version
Heat exchangers and holding cell of AISI 316.

Technical Data Shipping Data, approx.


Net weight, kg 2 800
Plant capacity, l/h 2 100 3 900
Gross weight, kg 4 450
Power consumption, kW 11 11
Volumes, m3 18 + 12,5 + 2
Electricity, 230/400 V, 50 Hz
Steam at 600 Pa (6 bar), kg/h 80 120
Water at 300 kPa (3 bar) 30°C for cooling
during production, max. l/h 500 500 1 Balance tank, product

Teknotext AB
during pre-sterilisation, l/h 650 1 000 2 Feed pump
Water at 300 Pa (3 bar) for rinsing during CIP, l/h 6 000 6 000 3 Plate heat exchanger
Instrument air, incl. pneumatic CIP pump, N l/min 130 130 4 Non-aseptic homogeniser
(optional)
Homogeniser 5 Tubular heat exchanger
Production flowchart 4 6 Holding tubes
7 Manual CIP unit
Optional

Tetra Therm Aseptic

sattcontrol

16000l/h F L O W R AT E
72 .3°C PA S T. T E M P
4 .1°C COOL. TEMP
READY

F1 F2 F3 F4 F5

Steam
7 8 9 C F6 F7

4 5 6 +/-
F8 F9
1 2 3 E
N
T
E
SHIFT
0 3 R F10 F11

Hot water

1 5
Milk inlet
2
Cooling
water
3
NAOH HNO
3 H
H22O
O

7
Diverted flow 6
To aseptic filling Product
Steam

Code PD 63340 en2 97-11


Optional
Cooling water
Installation Hot water
dimensions Diverted flow
Measurements in mm. CIP solutions
Approx. 3 300

© 1997 Tetra Pak Dairy Systems AB, Lund, Sweden.

Approx. 6 500

Tetra Pak Food & Beverage Systems We reserve the right to introduce design modifications without
prior notice. Tetra Pak and Tetra Alblend are trademarks
belonging to the Tetra Pak Group.

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