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Response Prediction of RC Beams Externally Bonded

with Steel-Reinforced Polymers


Marisa Pecce1; Francesca Ceroni2; Andrea Prota3; and Gaetano Manfredi4
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Abstract: This paper deals with an innovative technique for strengthening reinforced concrete 共RC兲 structures using steel-reinforced
polymer 共SRP兲 materials. The results of an experimental campaign using RC beams strengthened in flexure with carbon fiber-reinforced
polymer or SRP laminates are summarized, and the experimental outcomes are compared to the predictions provided by analytical models
and code formulations in terms of flexural strength, curvature of the cross section, deflections, and crack widths. Under ultimate
conditions, the ACI 440.2R-02 approach provided conservative flexural strength, and a modified expression for the bond coefficient km
was proposed. Under serviceability conditions, good agreement was obtained between experimental results and a theoretical model
developed by the writers. Comparisons of code models in terms of both crack width and deflections highlighted the need for a calibration
of code formulas to account for effects due to externally bonded reinforcement.
DOI: 10.1061/共ASCE兲1090-0268共2006兲10:3共195兲
CE Database subject headings: Concrete beams; Concrete, reinforced; Curvature; Deflection; Stiffening; Cracking; Ultimate
strength.

Introduction The present paper deals with an innovative strengthening


system based on steel-reinforced polymer 共SRP兲 composites
Over the last decade, fiber-reinforced polymer 共FRP兲 composites that could be an alternative technique for structural applications
have emerged in construction mainly for the strengthening and that could not be fulfilled by FRP materials. Similar to FRP, SRP
rehabilitation of reinforced concrete 共RC兲 structures 共Cosenza composites are obtained by impregnating steel cords with either
et al. 2001; Bakis et al. 2002兲. In addition to their high mech- an epoxy or a cementitious matrix. The steel fibers occur in cords
anical properties, these materials have other features that can be identical to those used as radial reinforcement for car tires;
exploited, such as high durability and high resistance to aggres- steel cords can vary between highly twisted cords, for optimum
sive and harsh environments, easy and rapid installation, light ductility, and slightly twisted cords, which are more open to
weight and low impact on the original geometry of strengthened allow resin penetration 共Hardwire 2002兲. The steel tape has very
members, and the possibility of targeting their density and texture high strength and stiffness and is economical to produce, and its
to the requirements of each specific application. density can be targeted to meet the requirements of reinforcement,
Despite a wide consensus at both the academic and industrial viscosity of resin, and cosmetic applications. No special resin is
levels that FRP composites represent a real and competitive alter- required for wetting the steel cord reinforcement as it is for FRP,
native to traditional strengthening techniques, one barrier to their where sizing plays a critical role.
larger diffusion in construction is their low fire resistance 共Nanni For applications where fire resistance is the parameter govern-
et al. 2001兲. This problem affects both carbon and glass laminates ing the strengthening job, the use of a low-density steel tape could
and is related to the properties of the epoxy resins generally used overcome such a problem by installing a SRP composite impreg-
to impregnate the fibers. In addition, other reasons for concern nated with a cementitious matrix not sensitive to fire and high
include the linear-elastic behavior up to failure of the fibers and temperatures. It is also possible to improve the bond of such
the orthotropic behavior of the laminates. laminates by using mechanical anchorages, which in general are
not compatible with the use of FRP. If this is done, the design of
1
Full Professor, Engineering Dept., Univ. of Sannio, Benevento, Italy. the anchorages could also rely on the ductility of steel fibers to
E-mail: pecce@unisannio.it redistribute high stresses at anchorage locations and prevent local
2
Assistant Professor, Engineering Dept., Univ. of Sannio, Benevento, failures. In addition to fire resistance, the use of a traditional
Italy. E-mail: ceroni@unisannio.it material such as a polymer-modified cementitious matrix reduces
3
Assistant Professor, Dept. of Structural Analysis and Design, Univ. the uncertainties and the likelihood of defects related to mixing
of Naples Federico II, Italy. E-mail: aprota@unina.it an epoxy resin, with which typical workers in the construction
4
Full Professor, Dept. of Structural Analysis and Design, Univ. of industry are not familiar.
Naples Federico II, Italy. E-mail: gaetano.manfredi@unina.it The use of SRP laminates in strengthening requires reassess-
Note. Discussion open until November 1, 2006. Separate discussions ment of the models at ultimate and service conditions, usually to
must be submitted for individual papers. To extend the closing date by
predict the response of RC elements externally reinforced with
one month, a written request must be filed with the ASCE Managing
Editor. The manuscript for this paper was submitted for review and pos- FRP. To this end, comparisons with analytical models are per-
sible publication on November 23, 2004; approved on September 6, 2005. formed to simulate the behavior of members along the entire
This paper is part of the Journal of Composites for Construction, Vol. load history 共moment–curvature and load crack-width relation-
10, No. 3, June 1, 2006. ©ASCE, ISSN 1090-0268/2006/3-195–203/ ships兲 and confirm the validity of assumptions typically made
$25.00. for RC members. This analysis is aimed at showing which main

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J. Compos. Constr., 2006, 10(3): 195-203


Table 1. Test Matrix Experimental-Theoretical Analysis
Externally bf at Ultimate Limit State
Beam reinforced Matrix 共mm兲 nf
D — — — — Strength and Failure Modes
A-1 Steel 3⫻2 E 150 1 The nominal flexural strength of tested beams was calculated
A-2 Steel 3⫻2 E 300 1 according to the recommendations of the guidelines, ACI 318 and
A-3 Steel 3⫻2 E 150 2 ACI 440.2R 共ACI 1999, 2002兲. Since the goal was to compare
B-1 Steel 12⫻ E 200 1 experimental values, both CE 共environmental-reduction factor兲
B-2 Steel 12⫻ C 200 1 and ␺ f 共additional FRP strength reduction factor兲 were taken to
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B-3a Steel 12⫻ C 200 1 equal 1. The calculations considered the above-mentioned
B-4a Steel 12⫻ C 200 2 material properties.
C-1 CFRP E 300/500 2 To determine the failure mode according to the guidelines
C-2 CFRP E 300 3 共ACI 2002兲, one should check whether the effective strain of
Note: E⫽epoxy and C⫽cementitious. the external reinforcement, ␧ fe, is no larger than the product of
a the ultimate reinforcement strain, ␧ fu, times the bond-dependent
With nails.
coefficient, km. If this condition is verified, the failure mode is
concrete crushing, and the effective strain in the composite rein-
parameters should be recalibrated to improve the reliability of forcement is obtained from the linearity of the strain diagram. If it
code formulations 共Eurocode 2 1992; ACI 1995兲. is not verified, the failure is due to FRP/SRP rupture, and the
effective strain is computed as
␧ fe = km␧ fu 共1兲
Experimental Program
The document ACI 共2002兲 provides two expressions for
The experimental program was aimed at evaluating the effect computing km, depending on the value of the product n f · E f · t f
of various types of external flexural reinforcements on RC 共n f is the number of plies and E f and t f are the Young’s modulus
beams. A total of 10 RC shallow beams with a cross section of and nominal thickness of one ply of the external reinforcement,
400⫻ 200 mm were tested. The stirrups were ⌽8 mm steel respectively兲. For beams discussed in the present paper, this
bars spaced at 100 mm center to center. For all specimens, five product is always less than the threshold of 180 MPa, and the
⌽10 and two ⌽8 steel bars were used as tensile and compressive following equation should be used:
internal reinforcement, respectively. All beams were tested as
simply supported members over a clear span of 3.40 m and
loaded to failure under a four-point configuration, with a constant-
km =
1

60␧ fu
1−
nE f t f
360,000

艋 0.90 共2兲

moment region of 1.0 m across the midspan. One of these beams Note that by means of km, the maximum usable strain in
was not strengthened 共specimen D兲, while the other nine were the external reinforcement is reduced by ACI 共2002兲, and thus
externally reinforced using steel tapes 共Beam Types A and B兲 and SRP/FRP rupture represents a conventional way to also account
carbon fiber-reinforced polymer 共CFRP兲 laminates 共Type C兲 for premature failures.
共Prota et al. 2004兲. Type A and B beams were strengthened using For all tested beams, the ultimate neutral axis position can be
3 ⫻ 2 and 12⫻ cord SRP laminates, respectively. The former is a computed by a trial-and-error procedure from the equilibrium
medium-density laminate, which the latter is characterized by a equation in which the summation of horizontal compressive
low density of steel fibers. 共i.e., concrete and compressive steel reinforcement兲 and tensile
Seven beams were strengthened with steel tapes impregnated 共i.e., tensile steel and FRP reinforcement兲 forces is equal to zero.
with epoxy resin or cementitious grout 共A and B beams兲; the By means of the equilibrium condition, the nominal flexural
remaining two beams 共C-1 and C-2兲 were strengthened with moment M n, strains in the concrete, steel reinforcement, and FRP
CFRP laminates impregnated with epoxy resin. Two of the can be determined. For Beams A-2, B-4, C-1, and C-2, a failure
beams 共B-3 and B-4兲 were strengthened with steel tape using due to concrete crushing was predicted, while for all the other five
cementitious grout and mechanically anchored with nail anchors. beams, Eq. 共1兲 governed and the expected failure mode involved
Table 1 shows the research program, summarizing for each beam FRP/SRP rupture.
the type, matrix, bond width, b f , and number of plies of the The results of such theoretical analysis are reported in Table 2,
externally bonded reinforcement, n f . where a comparison with experimental outcomes is also pro-
The experimental concrete mean cube strength was 29.7 MPa. posed. Tests showed that the strength increases provided by SRP
Based on experimental tests, the yield stress, ultimate stress, and bonded with cementitious grout were smaller than those obtained
ultimate strain for ⌽10 bars were 500 MPa, 600 MPa, and 0.12, using epoxy. CFRP was more effective than epoxy-bonded SRP in
respectively. The CFRP laminates had a unidirectional fiber tex- terms of strength, and the epoxy resin was more effective than the
ture with a density of 300 g / m2 and an equivalent fiber thickness cementitious grout in engaging the concrete substrate. It was also
of 0.167 mm 共Mapei 2000兲. The Young’s modulus was 230 GPa, found that the nail anchors did not affect the performance of the
and the ultimate tensile strain was 0.015. The experimental char- SRP impregnated with cementitious grout because the lack of a
acterization of the SRP showed that the material can be consid- transverse link in the steel tape did not allow distributing the local
ered linear elastic up to failure, with no yielding of the steel; tests stress concentration at the anchor location. A detailed description
provided mean ultimate tensile stress of 3,070 MPa, ultimate of experimental results can be found in Prota et al. 共2004兲.
strain of 0.017, and a Young’s modulus of 184 GPa. The compres- As far as the failure mode is concerned, the theoretical predic-
sive and splitting tensile strengths of the cementitious grout, at tion 共concrete crushing兲 was not confirmed by experiments for
28 days of curing, were equal to 41.4 and 5.2 MPa, respectively. one beam of both Series A and B 共A-2 and B-4兲 and for the

196 / JOURNAL OF COMPOSITES FOR CONSTRUCTION © ASCE / MAY/JUNE 2006

J. Compos. Constr., 2006, 10(3): 195-203


Table 2. Comparison between Theoretical and Experimental Predictions in Terms of Strength and Failure Modes
Theoretical Experimental

Failure Fu,th Mn Failure Fu,exp M u,exp


Beam ⑀cu共h − c / c兲 − ⑀bi km⑀ fu ⑀ fe mode 共kN兲 共kNm兲 mode 共kN兲 共kNm兲
D — — — CC 43.6 26.13 Concrete crushing 49.3 29.58
A-1 0.0119 0.0108 0.0108 SR 85.3 51.16 SRP delamination 86.3 51.78
A-2 0.0090 0.0108 0.0090 CC 110.5 66.31 SRP delamination 121.1 72.66
A-3 0.0092 0.0086 0.0086 SR 107.8 64.69 SRP delamination 100.4 60.24
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B-1 0.0126 0.0108 0.0108 SR 80.4 48.22 SRP delamination 88.6 53.16
B-2 0.0126 0.0108 0.0108 SR 80.4 48.22 SRP delamination 72.7 43.62
B-3 0.0126 0.0108 0.0108 SR 80.4 48.22 SRP delamination 71.5 42.90
B-4 0.0095 0.0108 0.0095 CC 105.7 63.44 SRP delamination 86.7 52.02
C-1 0.0105 0.0131 0.0105 CC 96.1 57.65 FRP delamination 96.5 57.90
C-2 0.0080 0.0114 0.0080 CC 121.0 72.58 FRP delamination 134.8 80.88
Note: CC= concrete crushing and SR= SRP failure.

two beams of Series C 共Table 2兲. The same amount of external grout 共B-2, B-3, and B-4兲. To calculate effective strains in the
reinforcement arranged in different configurations determines that SRP that provide theoretical moments equal to those experimen-
the ACI formulas are able to capture the failure mode of A-3 共two tally measured for the three beams, values of about 0.58 共B-2 and
plies and width equal to 37.5% that of the beam兲, whereas they do B-3兲 and 0.47 共B-4兲 of ␧ fu are obtained. Based on these consid-
not perform in the same way if the SRP is arranged in one ply, but erations, the km equation could be safely extended to external
on a width equal to 75% of that of the beam 共A-2兲. Since the reinforcements bonded with cementitious grout as follows:

冉 冊
strain that the FRP would attain at concrete crushing by linearity
共second column of Table 2兲 is almost equal for both 共0.090 versus 1 nfEftf
0.092兲, the difference is due to values of km equal to 0.90 共which km = 1− 共3兲
120␧ fu 360,000
would be 1.06, but the limit controls兲 and 0.71 for A-2 and A-3,
respectively. The strength prediction that would be obtained for the three
For Beams B-1, B-2, and B-3, the km value would be 1.17, beams according to Eq. 共3兲 are summarized in Table 3; recall that
whereas it would be 0.95 for B-4; therefore, the limit of 0.90 Beams B-2 and B-3 are identical from a strength point of view, as
controls them all. This allows for a good prediction of the failure the presence of nails is not accounted for in the adopted formulas.
mode on B-1, B-2, and B-3 beams, while the effective strain Note also that the use of Eq. 共3兲 so much reduces the effective
in the SRP reinforcement is overestimated when two plies are strain in the SRP of the B-4 beam that the strain in its tensile steel
installed and concrete crushing is expected 共B-4兲. The same hap- reinforcement at ultimate is lower than 0.005 共0.0048兲. This
pens for the two CFRP-strengthened beams. Finally, for the nine would have an important repercussion from a design standpoint
strengthened beams, the analysis according to ACI 共2002兲 would because it would determine the use of a strength-reduction factor
provide ultimate strains in the tensile steel reinforcement, ␧s, lower than 0.90.
much larger than 0.005 共ranging between 0.0061 of C-2 and
0.0084 of B-1兲 and then all largely fall into the region where the
strength reduction factor, ␾, is equal to 0.90. For this reason, Moment–Curvature Relationships
no changes to the formulas appear necessary, considering that a
correction aiming at fitting all experimental failure modes would The behavior of tested beams was also analyzed in terms of
not affect the overall safety of the strengthening design. moment–curvature relationships. For the control beam, the
Regarding the nominal flexural moments, the ACI approach experimental mean curvature was determined from readings of
is conservative for both A-1 and A-2 beams and overestimates linear variable differential transducers 共LVDTs兲 mounted over a
the strength of A-3 by 7.4% 共Table 2兲. With respect to Series B, gauge length of 350 mm across midspan at the heights of both
it is conservative for the beam impregnated with epoxy 共B-1兲, compressive concrete and internal steel reinforcement 关Fig. 1共a兲兴.
whereas it overestimates the strength of those impregnated For the strengthened beams, the experimental mean curvature was
with cementitious grout by about 11.4% 共B-2 and B-3兲 and 22% obtained from readings of the LVDT transducer mounted on the
共B-4兲; it is always conservative for the CFRP-strengthened beams compressive concrete and of strain gauges installed at midspan on
共Table 2兲. the external reinforcement 关Fig. 1共b兲兴.
The main conclusion of such comparison is that the approach
of ACI 共2002兲 overestimates by more than 10% the strength of
the beams whose SRP reinforcement is bonded with cementitious

Table 3. Theoretical Strength Using Modified km


Failure Mn
Beam ⑀ fe mode 共kNm兲
B-2/B3 0.0070 SRP rupture 42.16 Fig. 1. Experimental curvature of 共a兲 control and 共b兲 strengthened
B-4 0.0057 SRP rupture 50.44 beams

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Table 4. Experimental Results at Service Load
Fserv f wexp srm,exp
Beam 共kN兲 ␩ 共mm兲 共mm兲 n 共mm兲
D 27 1.8 14.40 0.120 11 100
A-1 56 1.5 23.80 0.179 11 100
A-2 72 1.7 25.89 0.165 11 100
A-3 72 1.4 29.83 0.246 11 100
B-1 53 1.7 26.75 0.250 11 95
B-2 53 1.4 28.20 0.325 12 85
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B-3a 53 1.3 27.10 0.360 10 104


B-4a 69 1.3 30.28 0.264 10 100
C-1 66 1.5 26.38 0.237 10 94
C-2 80 1.7 25.60 0.182 9 106
Fig. 2. Experimental moment–curvature relationships for Type A a
With nails.
beams
CFRP-strengthened beams cracked at about 10.5 kNm and their
Experimental moment–curvature trends 共Fig. 2兲 have been initial slope was stiffer than that of D; after the cracking point, the
analyzed for tested beams, and it has been pointed out that curves started diverging and reflected that the higher amount of
the control beam cracked at about 5 kNm and yielded at about external reinforcement made the C-2 cross section stiffer.
25 kNm, with corresponding curvatures of 1.96⫻ 10−6 and Theoretical moment–curvature relationships were computed
2 ⫻ 10−5 rad/ mm, respectively. The A-1 and A-2 beams showed a for tested beams using the above-mentioned material properties.
cracking moment of about 13.5 kNm, which was higher than that A typical comparison is depicted in Fig. 3 for a series of beams
provided by A-3 共about 9.7 kNm兲; up to the cracking moment, the having almost equivalent external reinforcement; experimental
A-1 and A-2 curves were very similar, even though A-2 was curves are denoted with the symbol EX in parentheses after the
slightly stiffer than A-1, which was closer to D up to its first code of the relevant beam. The symbol TH is used for theoretical
cracking. Then A-1 yielded at about 35.4 kNm, whereas A-2 and curves that were drawn considering, since the beginning, the
A-3 yielded at about 45 kNm. For these two beams, branches moment of inertia of the cracked cross section and were obtained
between cracking and steel yielding and between steel yielding as the sum of a continuous and a dashed line.
and ultimate were very similar 共Fig. 2兲. Experimental ultimate The continuous branch represents the moment–curvature
moment values have already been discussed for all beams in the determined by stopping the analysis of the cross section when
previous section and are summarized in Table 2. the strain in the external reinforcement 共SRP or FRP兲 of each
Curves of all beams in Series B showed very similar trends up beam attains the value of ␧ fe, computed according to ACI 共2002兲
to the cracking moment of about 6 kNm and were all stiffer than 共Table 2兲. The dashed branch represents the portion of the
the control beam. No matter whether the SRP tape was bonded moment curvature that could be attained if premature failures
with epoxy or cementitious grout or nailed, Beams B-1, B-2, and were not considered, and then the ultimate composite strain was
B-3 showed a similar yielding moment of about 35 kNm. How- not reduced via the coefficient km discussed in the previous
ever, B-1 and B-2 had similar branches between cracking and sections. Therefore, the dashed branches allow understanding of
yielding, whereas the presence of the nails stiffened B-3, which the reductions of strength 共moment兲 and deformation 共curvature兲
attained the yielding with a curvature about 20% lower than the capacity that the cross section undergoes if premature failures
other two beams. The higher amount of external reinforcement 共delamination兲 are accounted for in addition to conventional
caused B-4 to yield at a moment of about 43 kNm; its curve failure modes 共concrete crushing and FRP/SRP rupture兲. As
almost overlapped that of B-2 until such beam yielded. Both expected, the experimental curves are in general stiffer than the
theoretical ones; this is because the experimental curves are

Fig. 3. Comparison between experimental and theoretical


moment–curvature relationships for beams having almost equivalent Fig. 4. Experimental comparison between beams in terms of crack
reinforcement percentage width

198 / JOURNAL OF COMPOSITES FOR CONSTRUCTION © ASCE / MAY/JUNE 2006

J. Compos. Constr., 2006, 10(3): 195-203


Table 5. Experimental and Theoretical Crack Width at Service Load
Fserv wexp wmod ⌬
Beam 共kN兲 共mm兲 共mm兲 共%兲
D 27 0.120 0.11 8.3
A-1 56 0.179 0.179 −0.3
A-2 72 0.165 0.18 −9.1
A-3 72 0.246 0.21 14.6
C-1 66 0.237 0.205 13.3
C-2 80 0.182 0.166 8.8
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section times the depth of the internal reinforcement兲. These


observations are confirmed in Table 4, if the comparison between
Fig. 5. Ratio of experimental deflection of strengthened beam to the different beams is developed considering the ratio Fserv / wexp, due
reference versus strengthening ratio to the variability of the service load.
When the 12⫻ steel cords were used 共B1 in Fig. 4兲, values of
the crack width were similar to the reference beam 共D兲, consid-
ering that the ratio Fserv / wexp is almost the same and that the
mean curvatures 共averaged over a length of 350 mm where in external reinforcement had no sensible effect. This is probably
general only three cracks formed兲, whereas the theoretical curves due to the low density of the 12⫻ steel cords and to the use of
represent curvatures of the cracked cross section. cementitious grout instead of epoxy resin. In fact, due to the
higher density of the cementitious grout, the adhesive layer is
thicker, giving less stiff bond relationships and a reduction of
crack width is observed only when the number of layers of steel
Experimental-Theoretical Analysis cords increases.
at Serviceability Limit State To estimate the stiffening effect of the external reinforce-
ment on the unstrengthened beam, Fig. 5 shows that the ratio
Experimental Results of experimental values of deflection, f, to the reference beam
deflection, f ref, is a function of the ratio between the axial stiffness
To summarize the experimental results and compare them to code of the external reinforcement 共EA兲ext and the internal reinforce-
models in terms of deflections, crack spacing, and width, the ment 共EA兲int; the latter is the same for all the beams. The com-
service load, Fserv, is defined by dividing the theoretical ultimate parison is reported at the service load of the reference beam and
load over 1.5. Table 4 reports the following data: shows that by increasing the area of the external reinforcement,
• Service load, Fserv; deflection can be reduced up to 50% for the same load due to
• Ratio ␩ between experimental ultimate load and service load; the tension-stiffening effect, since the inertia of the gross section
• Experimental deflection, f, at Fserv; differs less.
• Mean experimental crack width, wexp, at Fserv;
• Number of cracks, n, at Fserv; and
• Mean crack spacing, srm,exp, at Fserv. Crack Width
Steel stirrups spaced at 100 mm influenced the development When external reinforcement is applied, development of cracking
of cracks during the loading history, and in general no relevant is modified 共Sato et al. 2002; Zhang et al. 2003; Ceroni et al.
difference in crack spacing was observed between the reference 2004a兲 because of the additional stresses transferred to the tensile
and strengthened beams. Considering the evolution of cracks for concrete by the laminate. The number of cracks and the crack
different load levels until steel yielding, the crack pattern at the spacing change, depending on the bond behavior at the concrete-
service load corresponds to a stabilized cracking situation because laminate interface 共Smith and Teng 2002a,b; Teng et al. 2001兲.
no more cracks formed until the failure occurred, and cracking
became more irregular due to local debonding at the concrete-
laminate interface 共Ceroni et al. 2004b兲.
Crack openings, as evidenced in Fig. 4, achieved maximum
reduction when carbon fibers and steel 3 ⫻ 2 cords were applied
共Beams A2 and C2兲: the reduction was greater as the width of the
external bonded reinforcement increased 共A1 and A2, C1 and
C2兲, while for the same width, no relevant effect was produced
when the number of plies increased 共A1 and A3兲. This phenom-
enon in the elastic range of steel was already evidenced by 共Pecce
and Ceroni 2004兲.
Comparable effects were obtained for carbon 共C2兲 and 3 ⫻ 2
steel 共A2兲 reinforcement with a similar equivalent reinforcement
percentage and the same width. The equivalent reinforcement
percentage is defined as ␳eq = ␳s + E f / Es · ␳ f , where ␳s and ␳ f are
the reinforcement ratios of internal and external reinforcement Fig. 6. Comparison between experimental and theoretical crack
area over the concrete cross-sectional area 共i.e., width of the cross width for unstrengthened Beam D

JOURNAL OF COMPOSITES FOR CONSTRUCTION © ASCE / MAY/JUNE 2006 / 199

J. Compos. Constr., 2006, 10(3): 195-203


coefficients, and on the ratio of cracking to the service bending
moment. Therefore the mean crack spacing depends on the steel
bar diameter and the geometrical percentage, ␮, of the internal
steel reinforcement with respect to the effective concrete area in
tension, Act,eff, defined as the minimum value between 关2.5· B · c兴
and 关B · 共H-xc兲 / 3兴, being B, H, c, xc width, height, concrete cover,
and neutral axis of the section. The parameter, ␮, when fiber
reinforcement is applied externally, could be modified by intro-
ducing the contribution of external reinforcement transformed
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through the ratio of the Young’s modulus of the external to the


internal reinforcement.
Fig. 7. Comparison between experimental and theoretical crack The American Concrete Institute 共ACI 1995兲 proposed an
width for Beams A2 and C2 empirical formula for RC members where the computation of
crack width does not require the evaluation of crack spacing. The
formulation of ACI 共1995兲 depends directly on the stress in the
Theoretical models have been developed 共Ueda et al. 2002兲 for steel bar at the service load, and the main parameters are the
RC elements externally bonded with FRP, and the writers used effective area of concrete in tension surrounding each steel bar,
one model to calculate mean strain, crack width, and spacing on
the percentage of tensile area with respect to the total area of the
RC ties externally bonded with FRP laminates 共Pecce and Ceroni
section, and the concrete cover. Bond properties would be intro-
2004兲. Herein the model is extended to beams, considering the
duced by a bond parameter, k, experimentally calibrated and
part of the beam in tension as a tie with a section equal to the
effective area of concrete in tension surrounding the internal steel equal to 1 for ribbed steel. Since 1999 关therefore also in ACI
reinforcement. The approach is monodimensional and is based 共2002兲兴, no formulation has been proposed by the ACI 318 code
on equilibrium equations for the steel bar, external reinforcement, for the evaluation of crack width, but limitations on the minimum
and concrete and compatibility equations for slip between mate- value of spacing of reinforcement are provided to limit surface
rials. The experimental nonlinear constitutive relationship of cracks. Note that ACI 440.2R-02 refers to provisions of ACI
steel, a linear constitutive relationship for CFRP and SRP based 318-99 for all serviceability checks, while, for the purpose of
on the experimental values of Young’s moduli, and the nonlinear an experimental-theoretical comparison, the provisions of ACI
law developed by Eligehausen et al. 共1983兲 for the bond behavior 共1995兲 are used here.
of steel bar in concrete are introduced in the model. For the bond In the following, experimental crack widths are compared
behavior of fibers externally bonded to concrete, a bilinear model either with values calculated using code formulations 共ACI and
共FIB 2001兲 is assumed, adopting the following values as the main EC2兲 or with those given by the theoretical model developed
parameters, based on a parametric analysis 共Pecce and Ceroni and previously introduced by the writers.
2004兲: Table 5 reports the theoretical mean crack width given by the
model, wmod, and the percent difference, ⌬, from the experimental
␶max = 3 MPa; s1 = 0.05 mm; smax = 0.1 mm values, wexp, at the service load for the unstrengthened beam and
The codes provide formulations to calculate the mean for those strengthened with carbon fibers and 3 ⫻ 2 steel cords.
crack width, wm, for RC elements in service conditions Beams reinforced with 12⫻ cords are not reported because the
共Eurocode 2 1992; ACI 1995; FIB 2001兲 based on numerical experimental crack widths are comparable or greater than those of
parameters validated through experimental tests. Eurocode 2 Reference Beam D. The area of concrete in tension is assumed
共1992兲 allows evaluating the average crack width by using the equal to the effective area Act,eff calculated according to the pro-
following expression: visions of Eurocode 2 共1992兲 considering the experimental mean
crack spacing.
wm = ␧sm · srm 共4兲 Good agreement between the experimental and theoretical
and formulations are proposed for the mean steel strain, ␧sm, and values of crack width was observed also for the entire load
the mean crack spacing, srm, depending on the bond characteris- history for the beams strengthened with carbon fibers and steel
tics of the internal reinforcement and the loading type through cords using epoxy resins. As an example, Figs. 6 and 7 compare

Fig. 8. Comparison between experimental and theoretical values of crack width: 共a兲 comparison between experimental and model results;
共b兲 comparison between experimental and code results

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Fig. 11. Comparison between experimental and code values of


Fig. 9. Comparison between experimental and code values of
deflections for Beam C1
deflections

Deflections
the model and experimental results for the unstrengthened Eurocode 2 共1992兲 formulates the deflection by combining the
Beam D and Beams A2 and C2 with the same width 共300 mm兲 deflection calculated for the gross, f 1, and the cracked section, f 2,
and adhesive 共epoxy兲 and similar equivalent reinforcement through a tension-stiffening coefficient, ␨, depending on loading
percentage 共0.74 for Beam A2 and 0.79 for Beam C2兲. The type, bond properties, and ratio of cracking to service bending
experimental values of crack width are given by a mechanical moment according to the following expression:
deformometer and have not been registered until the service load
for all beams. f = 共1 − ␨兲 · f 1 + ␨ · f 2 共5兲
Figs. 8共a兲 compare the experimental values of the crack width,
wexp, at the service loads with those given by the model, while On the other hand, the ACI approach is based on a combination of
Fig. 8共b兲 compares the values, wcode, given by Eurocode 2 共1992兲 gross, Ig, and cracked, Icr, inertias using the ratio of cracking to
and ACI 共1995兲 to show the reliability of different theoretical service bending moment, according to the following expression:

冉 冊 冋 冉 冊册
approaches. Fig. 8共a兲 confirms the effectiveness of the model. In
3 3
the EC2 formulation the crack spacing was calculated according M cr M cr
to the expression suggested by the code. The writers noticed that Ie = · Ig + 1 − · Icr 共6兲
M M
by introducing the experimental crack spacing at the service load,
a better agreement could be obtained 共Ceroni et al. 2004b兲. This value of equivalent inertia is used to calculate the deflection
ACI 共1995兲 estimates the effective concrete area in tension according to the load pattern. Both formulations take FRP into
surrounding each bar to be equal to the value of Act,eff used for account in the calculation of inertia of the cracked section Icr.
formulation of Eurocode 2 共1992兲 divided by the number of bars. In both code formulations the effect of the beam weight was
Both code formulations generally overestimate the experimental added to the applied load. Fig. 9 compares the experimental
values, except for two beams 共B2 and B3兲, which resulted in a deflections at the service load and the values given by EC2 and
crack width more deformable than the Reference Beam D. The ACI formulations, showing that the ACI provisions underestimate
code formulations for strengthened beams with epoxy resin show the experimental values in all cases. On the other hand, EC2
an approximation with respect to the experimental values gener- mainly shows a better agreement. Note that in some cases the
ally no higher than for the unstrengthened beam. experimental deflections are close to deflection f 2, corresponding
to the condition of cracked inertia; beams strengthened with
cementitious mortar in some cases show deflections larger than f 2.

Fig. 10. Comparison between experimental and code values of Fig. 12. Comparison between experimental and code values of mean
deflections for Beam A1 curvature for Beam A1

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As an example, Figs. 10 and 11 compare the experimental Notation
deflection and the values given by the EC2 and ACI formulations
for the entire load history for Beams A1 and C1, which experi- The following symbols are used in this paper:
mentally showed a good tension-stiffening effect. Ac ⫽ concrete area;
The combination of curvature in the hypothesis of gross Act,eff ⫽ effective concrete area in tension;
and cracked inertia is also used to calculate the mean curvature, Afrp ⫽ area of external FRP reinforcement;
␹, according to a formulation similar to the deflection of CEB As ⫽ area of internal steel reinforcement;
共1985兲 B ⫽ width of cross section;
bfrp ⫽ width of FRP sheet;
␹ = 共1 − ␨兲 · ␹1 + ␨ · ␹2 共7兲 CE ⫽ environmental reduction factor;
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c ⫽ concrete cover;
where the tension-stiffening coefficient ␨ is the same used for Ec ⫽ Young’s modulus of concrete;
deflection. E f ⫽ Young’s modulus of FRP;
Fig. 12 compares the code value of mean curvature, ␹code, Es ⫽ Young’s modulus of steel bar;
using Eq. 共7兲 with the experimental value, ␹exp, given by LVDT F ⫽ vertical applied load;
measures: the theoretical values show a good agreement with the Fserv ⫽ service load;
experimental ones. Fu,th ⫽ theoretical ultimate load;
Fu,exp ⫽ experimental ultimate load;
f ⫽ deflection;
Conclusions f code ⫽ deflection calculated by codes;
f exp ⫽ experimental deflection;
The results of a theoretical-experimental analysis are presented f fu ⫽ tensile strength of FRP;
for RC beams strengthened in flexure with FRP and SRP lami- f ref ⫽ deflection;
nates. Regarding the ultimate behavior, the comparison allows f 1 ⫽ deflection at condition of gross inertia;
assessing the strength gains provided by FRP and SRP systems. f 2 ⫽ deflection at condition of cracked inertia;
For the latter, the performance of epoxy resin and cementitious Ig ⫽ gross inertia;
mortar are compared. Icr ⫽ cracked inertia;
The paper confirms that the approach of ACI 共2002兲 provides H ⫽ height of cross section;
conservative strength estimates for both FRP and SRP systems, if km ⫽ bond-dependent coefficient;
the external reinforcement is bonded with epoxy. The different M ⫽ bending moment;
bond behavior of a cementitious mortar is not predicted by the M cr ⫽ cracking bending moment;
current equations given by ACI 共2002兲; a modified expression for M n ⫽ nominal bending moment;
the bond coefficient km has been proposed herein to extend these M u,exp ⫽ experimental ultimate bending moment;
equations to systems impregnated with mortar. Further tests will n ⫽ number of cracks;
need to be performed to confirm the reliability of the modified n f ⫽ number of FRP plies;
equation. sfrp ⫽ slip at concrete-laminate interfaces;
Regarding the behavior at service conditions, the following smax ⫽ slip at concrete-laminate interface corresponding to
conclusions are based on the experimental results: shear stress equal to zero;
• At similar serviceability load levels, crack width becomes srm ⫽ mean crack spacing;
smaller if the width of the laminate increases, while the num- srm,exp ⫽ mean experimental crack spacing;
ber of fiber layers is less important; s1 ⫽ slip at concrete-laminate interface corresponding to
• Steel cords and carbon fibers, both impregnated with epoxy, maximum shear stress;
gave very similar results when the reinforcement percentage t f ⫽ thickness of FRP sheet;
was the same; wexp ⫽ experimental crack width;
• Low-density steel cords bonded with cementitious grout gave wm ⫽ mean crack width;
a low tension-stiffening effect; wmod ⫽ mean crack width;
• Comparisons between code formulations and experimental wcode ⫽ mean crack width;
values of crack width and deflections for beams strengthened xc ⫽ neutral axis;
with epoxy resin show a scatter generally comparable to that ␧ fe ⫽ effective FRP strain;
observed for unstrengthened beam. When the cementitious ␧ fu ⫽ ultimate FRP strain;
mortar is used, experimental values are much larger than code ␧sm ⫽ mean strain of steel bar;
values; and ␧2 ⫽ steel strain at cracked section;
• Beams strengthened with cementitious mortar showed a less ␨ ⫽ tension-stiffening coefficient;
stiff behavior in serviceability conditions. ␩ ⫽ ratio between experimental ultimate load over
service load;
␮ ⫽ ratio between internal reinforcement over Act,eff
␳s ⫽ percentage of internal reinforcement;
Acknowledgments ␳eq ⫽ equivalent reinforcement percentage;
␳frp ⫽ percentage of external reinforcement;
The writers would like to thank Hardwire LLC, Pocomoke ␶max ⫽ maximum bond stress of FRP at concrete interface;
City, Maryland; Mapei Spa, Milan, Italy; and Sika Italia, Milan, ␾ ⫽ steel bar diameter;
Italy, for donating the steel tapes, FRP system, and epoxy resin/ ␹ ⫽ mean curvature;
cementitious grout used to bond SRP, respectively. ␹exp ⫽ experimental curvature;

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J. Compos. Constr., 2006, 10(3): 195-203


␹1 ⫽ curvature at condition of gross inertia; Hardwire LLC. 共2002兲. “What is Hardwire.” 具www.hardwirellc.com典,
␹2 ⫽ curvature at condition of cracked section; and Pocomoke City, Md.
␺ f ⫽ FRP strength reduction factor. International Federation for Structural Concrete 共FIB兲. 共2001兲.
“Externally bonded FRP reinforcement of RC structures: Basis of
design and safety concept.” FIB Bulletin 14, TG9.3, FIB, Lausanne,
Switzerland.
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