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SECTION 001

GENERAL INFORMATION
...
SERVICE MANUAL
GENERAL SPECIFICATIONS

GENERAL INFORMATION
LETOURNEAU TECHNOLOGIES™
DIGITALLY CONTROLLED MACHINES
CUSTOMER RESPONSIBILITIES, OPERATOR TRAINING
AND MACHINE SPECIFICATIONS
OSL-1

TABLE OF CONTENTS
SCOPE OF THIS PUBLICATION
CUSTOMER RESPONSIBILITIES AND WARRANTY ADVISORIES
BREAK-IN PERIOD SERVICE PROCEDURES
TRACTION MOTORS AND AC GENERATOR
DRIVERS, HYDRAULIC SYSTEM AND PUMP DRIVE GEARBOX
LINCS® COMPUTER SYSTEM DATA DOWNLOADS
OPERATOR AND SUPPORT PERSONNEL TRAINING
DIGITALLY CONTROLLED MACHINE SPECIFICATIONS
L/D-950 COMPONENT APPROXIMATE WEIGHTS
PROCEDURE TO WEIGH LETOURNEAU, INC. LOADERS
PREPARATION OF WEIGHING AREA AND SCALES
PREPARATION OF MACHINE TO BE WEIGHED
WEIGHING PROCEDURE
DOCUMENTING THE WEIGHING PROCESS

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:13:01 2007 MASTER L-950 001A001 ( d 1 )

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SERVICE MANUAL
GENERAL SPECIFICATIONS

LIST OF ILLUSTRATIONS
Figure 1. CARRY POSITION (LOADER)
Figure 2. TIP POSITION (LOADER)
Figure 3. FULL LIFT POSITION (LOADER)
Figure 4. WEIGHING DATA SHEET (LOADER)
SCOPE OF THIS PUBLICATION
GENERAL INFORMATION contains ESSENTIAL information for owners, maintenance
personnel and operators for warranty requirements, operator training and machine dimensions
and operating clearances. It is ESSENTIAL for all personnel associated with the machine to
become familiar with this information and the instructions contained in the other publications in
this manual BEFORE operating the machine.
CUSTOMER RESPONSIBILITIES AND WARRANTY ADVISORIES
LeTourneau Technologies loaders are warranted in accordance with the warranty policy
contained in this publication. The recommended operating and maintenance procedures set
forth shall be followed to assure warranty coverage is not jeopardized. Failure to comply with
recommended operating and maintenance procedures may void machine warranty.

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:13:01 2007 MASTER L-950 001A001 ( d 2 )

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SERVICE MANUAL
CUSTOMER RESPONSIBILITIES...CONT'D 3_4

Any questions or problems relating to warranty policy or administration should be directed to


LeTourneau Technologies, P.O. Box 2307, Longview, Texas 75601, Attn: Product Support.
Include the model and serial number, in-service date of the machine, and hourmeter reading.
We especially draw your attention to the following advisories:

1.
The use of non-recommended lubricants or the mixing of
incompatible lubricants may damage components and void
the warranty. Refer to LUBRICATION AND FLUID
SPECIFICATIONS for recommended lubricants.
2. Modifications to, cutting, drilling or welding on the roll over
protective structure (ROPS) can reduce its effectiveness in a
roll over situation and may void its certification. Contact your
authorized LeTourneau Technologies distributor before
performing any of the above operations to the ROPS.
3. Welding procedures can damage the solid-state electronic
controls for the engine, machine, and fire suppression
system (optional), and also the bearings in mechanical
components unless pre-cautions are taken. Before
conducting any welding repair, refer to FIELD WELDING
PROCEDURES and contact your authorized LeTourneau
Technologies distributor for assistance.
4. Under no circumstances should the owner attempt to
disassemble a driver past the instructions contained in this
SERVICE MANUAL. Unauthorized disassembly of
components may void the warranty.
5. All driver, traction motor and generator repairs are to be
made by a LeTourneau Technologies authorized repair
facility. Unauthorized disassembly or repair may void the
warranty.
BREAK-IN PERIOD SERVICE PROCEDURES:
Break-in period service procedures, as outlined in SERVICE UPON RECEIPT
PROCEDURES, must be performed and a record of these services maintained. A BREAK-IN
PERIOD CHECKLIST is provided for this documentation.
AC GENERATOR:
The AC generator must be maintained in accordance with the following instructions that are
located in this SERVICE MANUAL:
a. SERVICE UPON RECEIPT PROCEDURES.
b. MODULAR PREVENTIVE MAINTENANCE SCHEDULES – POST BREAK-IN PERIOD,
500 HOUR ELECTRICAL PM

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:13:34 2007 MASTER L-950 001A002 ( d 1 )

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SERVICE MANUAL
CUSTOMER RESPONSIBILITIES...CONT'D 3_4

DRIVERS, HYDRAULIC SYSTEM AND PUMP DRIVE GEARBOX:


The drivers, hydraulic system and pump drive gearbox must be maintained in accordance with
the following instructions that are located in this SERVICE MANUAL:
a. DRIVER MAINTENANCE AND ROTATION.
b. BREAK-IN SERVICE PROCEDURES.
c. MODULAR PREVENTIVE MAINTENANCE SCHEDULES – POST BREAK-IN PERIOD.

An on-going oil analysis program for these components, with samples


collected every 500 hours, is mandatory to meet LeTourneau Technologies
warranty requirements. Refer to LUBRICATING OIL ANALYSIS.

LINCS COMPUTER SYSTEM DATA DOWNLOADS


Monthly downloads of LINCS Computer System production, operational and loadweigh data
must be submitted to the LeTourneau Technologies Product Support Department. Failure to
deliver these monthly reports may adversely affect warranty disposition. Contact your
authorized LeTourneau Technologies distributor for assistance in this matter.
OPERATOR AND SUPPORT PERSONNEL TRAINING
It is ESSENTIAL that the operator(s) read the SERVICE MANUAL and be trained in the safe
and effective operation of the machine BEFORE operating the machine.
The machine’s load limits and clearances are found in GENERAL INFORMATION.
• Safety instructions and precautions are found in SAFETY INSTRUCTIONS and, where
required, throughout the other publications in the manual.
• Operating instructions are found in DESCRIPTION OF CONTROLS AND
OPERATING INSTRUCTIONS.
• Service requirements and recommendations are found within each publication in the
SERVICE MANUAL.
• If after reading this manual you have questions or do not understand any
portions of the instructions, contact LeTourneau Technologies or your
distributor.

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:13:34 2007 MASTER L-950 001A002 ( d 2 )

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SERVICE MANUAL
MACHINE SPECIFICATIONS 3_4

DIGITALLY CONTROLLED MACHINE SPECIFICATIONS


LeTourneau Technologies has made every effort to make these specifications as accurate as
possible at the time of printing. However, we reserve the right to make changes and
improvements at any time, without notice, in equipment, materials and specifications. To
ensure the most current information, please contact your distributor representative. Data
herein is applicable to model L/D-950 unless specified individually.

These same specifications are in PDF format--(L-950)--(D-950). They require


the ability of your computer to read PDF 5.0 or greater file format.

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:14:20 2007 MASTER L-950 001A017 ( d 1 )

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NOTES

NOTE: If you have printed a page from the LEPS-LeTourneau Electronic Publication System-The page may not include all relevant data,
such as specifications, Warnings, Cautions or Notes that may be found elsewhere in the complete document or in other applicable service
information documents. Make sure you have read and understood all associated information before performing any maintenance on the
machine. It is the responsibility of the mechanic, repairman or inspector to understand the current instructions of the manufacturer and the
manuals, for the specific operation concerned.
LeTourneau Technologies © 2007 All Rights Reserved
COVER SHEET 1
LeTourneau Technologies 2007 All Rights Reserved 001A017 ( p1 )
SHEET 2
LeTourneau Technologies 2007 All Rights Reserved 001A017 ( p2 )
SHEET 3
LeTourneau Technologies 2007 All Rights Reserved 001A017 ( p3 )
SHEET 4
LeTourneau Technologies 2007 All Rights Reserved 001A017 ( p4 )
SHEET 5
LeTourneau Technologies 2007 All Rights Reserved 001A017 ( p5 )
SHEET 6
LeTourneau Technologies 2007 All Rights Reserved 001A017 ( p6 )
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SERVICE MANUAL
L/D-950 COMPONENT APPROXIMATE WEIGHTS 3_4

L/D-950 COMPONENT APPROXIMATE WEIGHTS


NOTE: These weights are only approximate as a guide for determining proper lifting
procedures and equipment. These weights do not include liquids or external hardware in or on
the components.
ITEM/EQUIPMENT LOADER DOZER
LBS. KGS. LBS. KGS.
ENGINE, CUMMINS 7,337 3,500 7,337 3,500
ENGINE, DETROIT DIESEL 9,799 4,445 9,799 4,445
POWER UNIT (ENGINE/GENERATOR) CUMMINS 11,800 5,352 11,800 5,352
POWER UNIT (ENGINE/GENERATOR) DETROIT DIESEL 14,100 6,396 14,100 6,396
BUCKET/BLADE (STANDARD) 25,000 11,340 18,000 8,165
BUCKET (QUICK CHANGE) 25,000 11,340
BUCKET ADAPTER (QUICK CHANGE) 6,600 2,994
LIFT ARM ASSEMBLY 32,000 14,515 N/A
BELLCRANK 3,278 1,487
LEVEL LINK 625 284
MAINFRAME CONNECTED (FULLY ASSEMBLED) 125,000 56,699 147,000 66,678
FRONT FRAMES 42,000 19,051 64,000 29,030
REAR FRAMES 83,000 37,648 83,000 37,648
HOIST CYLINDER (EACH) 2,158 979 537 244
BUCKET CYLINDER (EACH) 3,200 1452 N/A
TILT CYLINDER (EACH) 303 138
N/A
PITCH CYLINDER (EACH) 296 135
STEERING CYLINDER (EACH) 600 273 600 273
TIRE AND RIM (EACH) 8,600 3901 8,600 3,901
DRIVER 2,976 1350 2,976 1,350
MOTOR WITH BRAKE 4,000 1815 4,000 1,815
MOTOR, DRIVER, BRAKE 6,976 3165 6,976 3,165
GENERATOR 3,500 1,588 3,300 1,497
HYDRAULIC TANK* 2,000 907 2,000 907
HOOD STRUCTURE 1,701 772 1700.5 772
REAR COWL 2317 1,051 2,316.1 1,051
RADIATOR, OIL COOLER ASSEMBLY 2,800 1,271 2.800 1,271
REAR AXLE 7,070 3,207 7,070 3,207
HYDRAULIC PUMP GEARBOX (PUMPS NOT INCLUDED) 1408 639 1,408 639
HOIST AND BUCKET/BLADE PUMPS 287 131 287 131
HUSCO VALVE 300 136 300 136
BLOWER/AIR CLEANER ASSEMBLY 2,200 998 2,200 998
MUFFLER 400 181 400 181
ELECTRICAL CONVERTER CABINET 3,488 1,583 3,488 1,583
ROLL BAR 5,650 2,563 5,650 2,563
CAB 2,000 907 2,000 907
GRID STRUCTURE W/GRIDS 800 363 800 363
BATTERIES 150 68 150 68
*Empty

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:15:33 2007 MASTER L-950 001A027 ( d 1 )

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SERVICE MANUAL
PROCEDURE TO WEIGH LOADERS...CONT'D & FIGURES 10 & 11 3_4

TIP POSITION

(LOADER USED FOR ILLUSTRATIVE PURPOSES)


• The bucket/blade (as applicable) is rolled back to the stops.
• The lift arms/supporting members (as applicable) are raised to position the
bucket/blade pivot pin level with the lift arm pivot ball.
Figure 2. TIP POSITION

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:19:53 2007 MASTER L-950 001A038 ( d 1 )

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SERVICE MANUAL
PROCEDURE TO WEIGH LOADERS...CONT'D & FIGURES 10 & 11 3_4

FULL LIFT POSITION

(LOADER USED FOR ILLUSTRATIVE PURPOSES)


• The bucket/blade (as applicable) is rolled back to the stops.
• The lift arms/supporting members (as applicable) are raised to the maximum lift
height (hoist detent cut-out).
Figure 3. FULL LIFT POSITION
b. The machine is weighed first facing in one direction, and then turned around 180°and
weighed again.
c. The machine is weighed in each position, and in each direction, first with an empty
bucket, then with a loaded bucket. The load in the bucket/blade (as applicable) is to be
as close to the machine-rated load as possible, up to a maximum of ± 5%.

1. The machine load weigh system should be calibrated and used


to establish the bucket load weight.
2. The same bucket load should be used for all recorded weights.
DOCUMENTING THE WEIGHING PROCESS
The Machine Weighing Record Chart provides the fields to be recorded during the weighing
process.

The chart must be completed in full to be a valid weight record. The chart
can be printed from the DVD on 8-1/2 x 11 or A4 paper.

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:19:53 2007 MASTER L-950 001A038 ( d 2 )

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SERVICE MANUAL
FIGURE 12 3_4

Loader Weighing Data Sheet


Unit of measure (Select One) US Short Ton 2000 Lbs. 907 Kgs.
Imperial Ton 2240 Lbs. 1016 Kgs.
Metric Ton 2204 Lbs. 1000 Kgs.
Machine Details Model Serial Number Hours Date Time Fuel %

Scale Details Owner Make Model Capacity Calibration Date

Front Axle Rear Axle Subtotals


Position Bucket Direction Left Right Left Right Front Axle Rear Axle Total Averages
Carry Empty Left to Right
Tip Empty Left to Right
Full Lift Empty Left to Right
Carry Empty Right to Left
Tip Empty Right to Left
Full Lift Empty Right to Left
Carry Loaded Left to Right
Tip Loaded Left to Right
Full Lift Loaded Left to Right
Carry Loaded Right to Left
Tip Loaded Right to Left
Full Lift Loaded Right to Left
Payload

Weighing Technician Name Company Signature

Notes: This document must be completed in full. Date Completed Time Completed

Attach copies of scale calibration curves to this data sheet.


Figure 4. MACHINE WEIGHING DATA SHEET

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:20:14 2007 MASTER L-950 001A039 ( d 1 )

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SERVICE MANUAL
PROCEDURE TO WEIGH LETOURNEAU, INC. LOADERS & FIGURE 9 3_4

PROCEDURE TO WEIGH LETOURNEAU TECHNOLOGIES


MACHINES
The following procedure is designed to provide an accurate weighing of the loader and
conform to SAE definitions. This procedure is provided to assist with tire specifications and
LINCS® load weighing calibrations.
PREPARATION OF WEIGHING AREA AND SCALES
a. Ensure scales have sufficient capacity to withstand the loaded front axle mass of the
loader. Ensure scales are adequate to handle 80% of listed machine mass. Refer to
L/D-950, COMPONENT APPROXIMATE WEIGHTS in this publication.
b. Scales used for weighing to be installed and calibrated to the requirements of the scale
manufacturers. Calibration date and error curves are to be provided.
c. Scales to be positioned to allow machine weights to be taken with machine frame level,
both fore and aft, and side to side. Surface to be a hard-packed area, offering minimal
rolling resistance.
d. An area adjacent to the scales must be provided to enable the machine to be turned
around, enabling the weights to be recorded in opposing directions.
PREPARATION OF MACHINE TO BE WEIGHED
a. Machine is to be thoroughly cleaned and all bucket hang-up is to be completely
removed.
b. Machine is to be charged with a full fuel load and all systems up to the operating fluid
levels.
c. Tire pressures to be to manufacturer’s specifications.
d. The machine operator should remain onboard during all weight readings.

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:54:42 2007 MASTER L-950 001A037 ( d 1 )

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SERVICE MANUAL
PROCEDURE TO WEIGH LETOURNEAU, INC. LOADERS & FIGURE 9 3_4

WEIGHING PROCEDURE
a. Three (3) different bucket positions are used with weighing the machine. The definitions
are:
CARRY POSITION

(LOADER USED FOR ILLUSTRATIVE PURPOSES)


• The bucket/blade (as applicable) is rolled back to the stops.
• The lift arms/supporting members (as applicable) are raised to give a 15°-approach
angle under the bucket/blade (as applicable) to the front tire, tangent to the tire
contact point. This is approximately 4 feet (1.2 m) from bucket/blade pivot pin to
ground level.
Figure 1. CARRY POSITION

NOTE: If you have printed a page from the LEPDS-LeTourneau Electronic Publication Delivery System-The page may not include all relevant data, such as specifications, Warnings,
Cautions or Notes that may be found in other documentation. Verify you have read and understood all associated information before performing any work on the machine. It is the
responsibility of the mechanic, repairman or inspector to understand all instructions for the specific work being performed.
Mon Apr 30 09:54:42 2007 MASTER L-950 001A037 ( d 2 )

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