3306 TRG PDF

April 2011
Labor Requirement Guide

3306 Truck Engines
3306 Truck Engines
Combined Repair Times For

3306 Truck Engines
COMP JOB MOD QTY Code Description

1052 000 Turbocharger, Comb Repair Time (Wrnt)
Notes: Claim this code when this procedure is performed as part of the troubleshooting process.
If complete turbo was replaced with an exchange turbo, add code (1052-040) for diagnosing cause of failure.
If turbo cartridge was repaired/replaced, use code (1053-010) for R&I turbo cartridge.
All appropriate repair time segments in this trg, include raise & lower cab-over cabs to the safety lock position.
Claim this code one additional time for each repair that requires the cab to be raised to the break-over position.
This code can be used more than once if required by the sequence of tests or repairs.
Time Includes: SC MC CV CO
2.6 2.5 2.4 2.8
Labor Code Code Description
1052-074 Wash Turbocharger 0.3 0.3 0.3 0.5
1052-030 Test After Repair Turbocharger 0.3 0.3 0.3 0.3
1052-035 Troubleshoot Turbocharger 0.6 0.6 0.6 0.6
1052-010 Remove & Install Turbocharger 1.4 1.3 1.2 1.2
7301-009 Lift, Block & Lower Cab 0.0 0.0 0.0 0.2

1053 000 Turbocharger Cartridge, Comb Repair Time (Wrnt)
All appropriate repair time segments in this trg, include raise & lower cab-over cabs to the safety lock position.
2.3 2.2 2.1 2.6
1052-074 Wash Turbocharger 0.3 0.3 0.3 0.5
1053-030 Test After Repair Turbocharger Cartridge 0.3 0.3 0.3 0.3
1053-035 Troubleshoot Turbocharger Cartridge 0.6 0.6 0.6 0.6
1053-010 Remove & Install Turbocharger Cartridge 1.1 1.0 0.9 1.0

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: All appropriate repair time segments in this trg, include raise & lower cab-over cabs to the safety lock position.
If required, add code (1059-017) to D&A exhaust manifold.
3.5 3.5 3.1 3.3
1059-030 Test After Repair Exhaust Manifold 0.3 0.3 0.3 0.3
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5 0.5 0.5
1059-010 Remove & Install Exhaust Manifold 2.7 2.7 2.3 2.3

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
Notes: Add this code to the appropriate repair code, when required.
If exchange head is used, add code (1100-002) to transfer components.
If head is machined/replaced, add codes (1101-063) and (1100-002).
If lines to A/C condenser require S&C, add code (1802-045) for charging with refrigerant.
Add code (1051-010) if R&I air cleaner housing is required.
If repair is performed in conjunction with timing gear housing (1162-010) or timing gear housing plate (1163-010), use instead (1100-
010-ES).
If required, add code (1216-082-LJ-S) for measuring liner projection.
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3306 Truck Engines
16.9 16.8 15.8 15.6
1100-074 Wash Cylinder Head Assembly 0.5 0.5 0.5 0.7
1100-030 Test After Repair Cylinder Head Assembly 1.0 1.0 1.0 1.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2 1.2 1.2 1.2
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7 0.7 0.7
1100-010 Remove & Install Cylinder Head Assembly 13.5 13.4 12.4 12.0

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
If equipped with a frame brace, add (7050-010-BK) for R&I frame brace.
If equipped with a pto pump, add (1165-010-T3) for R&I pto.
If equipped with a rear mounted battery box, add code (7257-010) for cab-overs only.
If required, add code (1061-010) to R&I the exhaust pipe.
Replacement of any worn clutch parts, is the customers expense.
14.3 14.3 13.8 12.0
1157-074 Wash Flywheel Housing 0.5 0.5 0.5 0.7
1157-030 Test After Repair Flywheel Housing 0.3 0.3 0.3 0.3
1157-035 Troubleshoot Flywheel Housing 0.6 0.6 0.6 0.6
1157-010 Remove & Install Flywheel Housing 12.9 12.9 12.4 10.2

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
If it is required to tilt the radiator, add code (1353-029).
If R&I fan drive is required, add code (1359-010-ES).
If R&I radiator is required, add code (1353-010).
3.0 3.0 3.0 3.4
1160-074 Wash Crankshaft Front Seal 0.3 0.3 0.3 0.5
1160-030 Test After Repair Crankshaft Front Seal 0.3 0.3 0.3 0.3
1160-035 Troubleshoot Crankshaft Front Seal 0.6 0.6 0.6 0.6
1160-010 Remove & Install Crankshaft Front Seal 1.8 1.8 1.8 1.8

1161 000 Crankshaft Rear Seal, Comb Repair Time (Wrnt)
If equipped with a frame bracket, add (7050-010-BK) for R&I frame bracket.
9.5 9.5 9.0 7.1
1161-074 Wash Crankshaft Rear Seal 0.3 0.3 0.3 0.5
1161-030 Test After Repair Crankshaft Rear Seal 0.3 0.3 0.3 0.3
1161-035 Troubleshoot Crankshaft Rear Seal 0.6 0.6 0.6 0.6
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3306 Truck Engines
1161-010 Remove & Install Crankshaft Rear Seal 8.3 8.3 7.8 5.5

1162 000 Timing Gear Housing, Comb Repair Time (Wrnt)
If this repair was done in conjunction with a cylinder head repair R&I claim (1100-010-ES) also.
Do not use this code for access to timing advance mechanism, use instead code (1166-010) for R&I timing gear cover.
14.0 14.0 14.0 14.4
1162-074 Wash Timing Gear Housing 0.5 0.5 0.5 0.7
1162-030 Test After Repair Timing Gear Housing 0.3 0.3 0.3 0.3
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6 0.6 0.6
1162-010 Remove & Install Timing Gear Housing 12.6 12.6 12.6 12.8

1163 000 Timing Gear Housing Plate, Comb Repair Time (Wrnt)
Notes: Do not use this code for access to timing advance mechanism, use instead code (1166-010) for R&I timing gear cover.
19.3 19.1 19.1 19.7
1163-035 Troubleshoot Timing Gear Housing Plate 0.6 0.6 0.6 0.6
1163-074 Wash Timing Gear Housing Plate 0.5 0.5 0.5 0.7
1163-010 Remove & Install Timing Gear Housing Plate 17.7 17.5 17.5 17.9
1163-030 Test After Repair Timing Gear Housing Plate 0.5 0.5 0.5 0.5

1202 000 Crankshaft, Comb Repair Time (Wrnt)
Notes: For new/exchange engines, add (1000-002) to transfer components.
If equipped with jake brake, add code (1119-010-ES-S) to R&I jake brakes.
Only CO time excludes R&I oil pan/pump items. if R&I oil pan/pump is required and has not been claimed as part of another
segment, add either (1304-010), (1304-010-ES), or (1302-010) for CO only .
Add this code to the appropriate repair code, when required.
Maneuver inoperative truck into shop.
This code excludes R&I engine.
Time is based on cylinder head & pistons remaining installed.
For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS) or (1202-030).
38.6 35.9 35.2 33.7
1202-074 Wash Crankshaft 0.5 0.5 0.5 0.7
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2 1.2
1000-010 Remove & Install Engine 19.0 16.3 15.6 13.0
7006-552 Tow Truck 0.6 0.6 0.6 0.6
1202-010 Remove & Install Crankshaft 15.6 15.6 15.6 16.5

1202 000 WX Crankshaft, Comb Repair Time (Wrnt), With Named Component(S)
Add this code to the appropriate repair code, when required.
Maneuver inoperative truck into shop.

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3306 Truck Engines
Add code (1216-082-LJ-S) for measuring liner projection.

This code is to be claimed for engines with piston/rod damage and includes R&I only one cylinder pack (OTHER PISTONS REMAIN
INSTALLED).
46.6 43.9 43.2 42.3
1202-074 Wash Crankshaft 0.5 0.5 0.5 0.7
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2 1.2
1000-010 Remove & Install Engine 19.0 16.3 15.6 13.0
7006-552 Tow Truck 0.6 0.6 0.6 0.6
1202-010-WX Remove & Install Crankshaft, With Named Component(S) 23.6 23.6 23.6 25.1

1210 000 IS Camshaft, Comb Repair Time (Wrnt), Includes R&I Some Comp
Notes: This code includes R&I cylinder head and cam followers.
26.8 26.5 26.2 26.6
1210-074 Wash Camshaft 0.5 0.5 0.5 0.7
1210-030 Test After Repair Camshaft 1.0 1.0 1.0 1.0
1210-035 Troubleshoot Camshaft 1.2 1.2 1.2 1.2
1210-010-IS Remove & Install Camshaft, Includes R&I Some Comp 24.1 23.8 23.5 23.7

1239 000 F Cylinder Pack, Comb Repair Time (Wrnt), First One
If cylinder pack is reconditioned, add code (1239-020-E OR S).
If a timing gear housing or a timing gear housing plate is performed in conjuntion with this repair, add code
(1162-010-ES) or (1163-010-ES).
19.2 18.7 17.4 18.2
1239-074 Wash Cylinder Pack 0.5 0.5 0.5 0.7
1239-030 Test After Repair Cylinder Pack 1.0 1.0 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2 1.2 1.2
1239-010-F Remove & Install Cylinder Pack, First One 15.8 15.3 14.0 14.6

1239 000 S Cylinder Pack, Comb Repair Time (Wrnt), Set (All)
If cylinder pack is reconditioned, add code (1239-020-E OR S).
(1162-010-ES) or (1163-010-ES).
21.7 21.1 20.0 20.7
1239-074 Wash Cylinder Pack 0.5 0.5 0.5 0.7
1239-030 Test After Repair Cylinder Pack 1.0 1.0 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2 1.2 1.2
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3306 Truck Engines
1239-010-S Remove & Install Cylinder Pack, Set (All) 18.3 17.7 16.6 17.1

1254 000 F Fuel Inj Valve/Nozzle, Comb Repair Time (Wrnt), First One
Notes: None
3.1 3.1 2.8 3.2
1254-030 Test After Repair Fuel Inj Valve/Nozzle 0.5 0.5 0.5 0.5
1254-035 Troubleshoot Fuel Inj Valve/Nozzle 0.6 0.6 0.6 0.6
1254-074 Wash Fuel Inj Valve/Nozzle 0.3 0.3 0.3 0.5
1254-010-F Remove & Install Fuel Inj Valve/Nozzle, First One 1.7 1.7 1.4 1.6

1254 000 S Fuel Inj Valve/Nozzle, Comb Repair Time (Wrnt), Set (All)
Notes: None
3.6 3.6 3.1 3.5
1254-030 Test After Repair Fuel Inj Valve/Nozzle 0.5 0.5 0.5 0.5
1254-035 Troubleshoot Fuel Inj Valve/Nozzle 0.6 0.6 0.6 0.6
1254-074 Wash Fuel Inj Valve/Nozzle 0.3 0.3 0.3 0.5
1254-010-S Remove & Install Fuel Inj Valve/Nozzle, Set (All) 2.2 2.2 1.7 1.9

1256 000 Fuel Transfer Pump, Comb Repair Time (Wrnt)
If required, add code (1352-010-HG) for R&I coolant filter housing.
1.8 1.8 1.8 2.2
1256-074 Wash Fuel Transfer Pump 0.3 0.3 0.3 0.5
1256-030 Test After Repair Fuel Transfer Pump 0.5 0.5 0.5 0.5
1256-035 Troubleshoot Fuel Transfer Pump 0.6 0.6 0.6 0.6
1256-010 Remove & Install Fuel Transfer Pump 0.4 0.4 0.4 0.4

1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)
If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
If equipped with an underframe crossmember, add (7050-010-BK) to R&I crossmember.
3.2 3.2 3.2 3.8
1302-074 Wash Engine Oil Pan 0.3 0.3 0.3 0.5
1302-030 Test After Repair Engine Oil Pan 0.3 0.3 0.3 0.3
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3306 Truck Engines
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5 0.5

1302-010 Remove & Install Engine Oil Pan 2.1 2.1 2.1 2.3

1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)
2.2 2.2 2.2 2.7
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3 0.3 0.5
1355-030 Test After Repair Thermostat/Water Temp Reg 0.5 0.5 0.5 0.5
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6 0.6
1355-010 Remove & Install Thermostat/Water Temp Reg 0.8 0.8 0.8 0.9

1361 000 Water Pump, Comb Repair Time (Wrnt)
Notes: None
2.6 2.4 2.4 2.9
1361-074 Wash Water Pump 0.3 0.3 0.3 0.5
1361-030 Test After Repair Water Pump 0.3 0.3 0.3 0.3
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5 0.5
1361-010 Remove & Install Water Pump 1.5 1.3 1.3 1.6

1803 000 Air Compressor, Comb Repair Time (Wrnt)
Notes: Add this code to code (1803-010), if the air compressor was replaced with an exchange compressor.
Use this code for both 2 & 4 cylinder compressors.
If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
If air compressor R&I was done in conjunction with another repair that includes drain & refill coolant, use instead code (1803-010-
ES).
3.9 3.9 3.9 4.3
1803-030 Test After Repair Air Compressor 0.3 0.3 0.3 0.3
1803-035 Troubleshoot Air Compressor 0.6 0.6 0.6 0.6
1803-074 Wash Air Compressor 0.3 0.3 0.3 0.5
1803-002 Tfr Components To/From Air Compressor 0.4 0.4 0.4 0.4
1803-010-C2 Remove & Install Air Compressor, Two-Cylinder Type 2.3 2.3 2.3 2.5
SEGMENTED REPAIR TIMES FOR

3306 Truck Engines

1000 002 Engine, Tfr Components To/From
Notes: If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
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3306 Truck Engines
If equipped with jake brake, add (1119-002) to transfer jake brake.

Use this code for transferring peripheral accessory components and fittings from a removed engine to a new/exchange engine.
4.2 4.2 4.2 4.2
Tfr Components To/From 4.2 4.2 4.2 4.2

Tfr Components To/From Engine

1000 010 Engine, Remove & Install
19.0 16.3 15.6 13.0
Remove 9.1 7.8 7.6 6.1

Raise Cab
Remove Fender, Inner
Separate Battery Cable
Drain Engine Cooling System
Separate Hood, Wiring Harness
Separate Hood, Cable
Remove Hood
Remove Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Filter To Turbocharger
Remove Air Inlet, Turbo To Aftercooler
Remove Bumper
Remove Radiator Hose, Upper
Remove Radiator Hose, Lower
Separate Refrigerant Condenser
Remove Radiator, Support
Remove Radiator
Remove Air Cleaner, Housing
Separate Refrigerant Compressor
Remove Seat Assembly
Remove Engine Enclosure
Separate Alternator, Wiring Harness
Separate Heater Hose/Lines
Separate Fuel Supply/Return Lines
Separate Engine, Wiring Harness
Separate Engine, Hose(S)
Separate Governor Control Linkage
Separate Steering Pump
Drain Engine Oil
Remove Engine Oil Pan, Sound Suppression
Remove Engine Oil Pan
Clean Engine Oil Pan, Gasket
Remove Engine Oil Pump
Separate Drive Shaft
Remove Fuel Tank, Bracket
Separate Exhaust Pipe
Separate Transmission, Wiring Harness
Separate Transmission, Line(S)
Separate Engine Mount
Remove Engine Mount
Remove Engine
Remove Transmission, Out F/Out Hull/Off Site
Install 9.9 8.5 8.0 6.9
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3306 Truck Engines
Install Transmission, Out F/Out Hull/Off Site

Install Engine
Install Engine Mount
Connect Engine Mount
Connect Transmission, Line(S)
Connect Transmission, Wiring Harness
Connect Exhaust Pipe
Install Fuel Tank, Bracket
Connect Drive Shaft
Install Engine Oil Pump
Install Engine Oil Pan
Install Engine Oil Pan, Sound Suppression
Refill Engine Oil
Connect Steering Pump
Connect Engine, Hose(S)
Connect Engine, Wiring Harness
Separate Governor Control Linkage
Connect Fuel Supply/Return Lines
Connect Heater Hose/Lines
Connect Alternator, Wiring Harness
Install Engine Enclosure
Install Seat Assembly
Connect Refrigerant Compressor
Install Air Cleaner, Housing
Install Radiator
Install Radiator, Support
Connect Refrigerant Condenser
Install Radiator Hose, Lower
Install Radiator Hose, Upper
Install Bumper
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Aftercooler To Manifold
Install Hood
Connect Hood, Cable
Connect Hood, Wiring Harness
Refill Engine Cooling System
Connect Battery Cable
Lower Cab
Install Fender, Inner

1000 031 CS Engine, Dynamometer Test, Chassis
Notes: This test is used to verify the quality of a repair.
This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
1.1 1.1 1.1 1.1
Dynamometer Test 1.1 1.1 1.1 1.1

Dynamometer Test Engine, Chassis

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes: This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
5.0 5.0 5.0 5.0
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3306 Truck Engines

Move Engine, With Dynamometer Test
Connect Engine, Out F/Out Hull/Off Site
Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes: None
0.9 0.9 0.9 0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
Notes: If par rerun is required, add code (1000-031-P2) or (1000-031-P3).
This test is for evaluating engine performance problems.
This test is not for diagnosing engine problems, like engine miss.
Time includes only the dyno test, evaluation & preparing report. if other checks are performed prior to dyno, add appropraite codes.
If equipped with a PTO, Auxiliary Transmission, Transfer case or other non-typical accessories, add reasonable time to calculate the
number of accessories to be added to PAR. Use the Truck PAR Accessory Worksheet.
A stationary regeneration commanded by Cat ET must be completed prior to running an EPA ’07 engine for a PAR test.
To be eligible for this time, the dealer technician performing the PAR “must be” PAR Certified.
2.8 2.8 2.8 2.8

Dynamometer Test Engine, Par

1000 031 P2 Engine, Dynamometer Test, Par After Repair
Notes: Add this code to (1000-031-P1) for initial par dyno test.
For CO trucks, add code (7301-009) to raise & lower cab.
0.8 0.8 0.8 0.8

Dynamometer Test Engine, Par After Repair

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
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3306 Truck Engines
Notes: Add this code to (1000-031-P1) for initial par dyno test.
For CO trucks, add code (7301-009) to raise & lower cab.
2.4 2.4 2.4 2.4

Dynamometer Test Engine, Par After Repair & Unhook

1000 072 Engine, Paint
Notes: This time is for a complete painting of the engine as necessary, after a major repair.
1.5 1.5 1.5 1.5
Paint 1.5 1.5 1.5 1.5

Paint Engine

1000 072 MN Engine, Paint, Minor
Notes: For component touch-up after a minor repair.
Use only if not already included & documented in service report.
0.2 0.2 0.2 0.2
Paint 0.2 0.2 0.2 0.2

Paint Engine, Minor

1000 074 Engine, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Engine

1000 074 MN Engine, Wash, Minor
Notes: Includes raise & lower cab for CO trucks.
This time is for a localized washing of an engine around an individual component, it is not a complete engine wash.
0.3 0.3 0.3 0.7
Wash 0.3 0.3 0.3 0.7

Lift, Block & Lower Cab
Wash Engine, Minor

1000 530 MN Engine, Road Test, Minor
Notes: This test is used to evaluate driver operating technique, or to evaluate a repair where a dyno is not available.
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3306 Truck Engines
0.3 0.3 0.3 0.3
Road Test 0.3 0.3 0.3 0.3

Road Test Engine, Minor

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Notes: Use this code when diagnosing engine performance problems.
0.2 0.2 0.2 0.2
Crack/Leak Test 0.2 0.2 0.2 0.2

Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes: This code is a combination of (1050-040) & (1050-034). it includes air filter R&I for inspection and inspecting the intake and exhaust
system components for damage and leaks with the engine running.
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Inspect Air Induction & Exh Sys

1051 010 Air Cleaner, Remove & Install
Notes: This code may be claimed as needed if not already included in the repair being performed.
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Remove Air Inlet, Outside Air To Filter
Install 0.3 0.3 0.3 0.3
Install Air Inlet, Outside Air To Filter

1052 010 Turbocharger, Remove & Install
Notes: If complete turbo was replaced with an exchange turbo, add code (1052-040) for diagnosing cause of failure.
If turbo cartridge was repaired/replaced, use code (1053-010) for R&I turbo cartridge.
1.4 1.3 1.2 1.2
Remove 0.6 0.5 0.5 0.5

Separate Inlet Manifold
Separate Engine Oil Lines
Remove Turbocharger
Clean 0.2 0.2 0.2 0.2
Clean Turbocharger
Install 0.6 0.6 0.5 0.5
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3306 Truck Engines
Install Turbocharger
Connect Engine Oil Lines
Connect Inlet Manifold

1052 010 LI E Turbocharger, Remove & Install, Line(S), Each
Notes: Claim this code for either oil line, but not both AT the same time.
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Separate Air Inlet, Turbo To Aftercooler
Remove Turbocharger, Line(S), Each
Clean 0.1 0.1 0.1 0.1
Clean Turbocharger, Line(S)
Install 0.1 0.1 0.1 0.1
Install Turbocharger, Line(S), Each
Connect Air Inlet, Turbo To Aftercooler

1052 010 OX Turbocharger, Remove & Install, Out F/Out Hull/Off Site
Notes: Claim this code with all (1100-010), (1216-010), and (1239-010) codes when R&I turbocharger is performed with the cylinder head
out-of-frame.
If this code is used, do not also submit code (1100-002).
0.4 0.4 0.4 0.4
Remove & Install 0.4 0.4 0.4 0.4

Remove & Install Turbocharger, Out F/Out Hull/Off Site

1052 017 Turbocharger, Disassemble & Assemble
Notes: Claim this code to R&I both housings to determine cause of failure.
0.2 0.2 0.2 0.2
Disassemble & Assemble 0.2 0.2 0.2 0.2

Disassemble & Assemble Turbocharger

1052 030 Turbocharger, Test After Repair
Notes: None
0.3 0.3 0.3 0.3
Test After Repair 0.3 0.3 0.3 0.3

Test After Repair Turbocharger

1052 035 Turbocharger, Troubleshoot
Notes:
None
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3306 Truck Engines
0.6 0.6 0.6 0.6
Troubleshoot 0.6 0.6 0.6 0.6

Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
Notes: Use this code to inspect turbo shaft for end play, side play and compressor wheel damage.
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Inspect Turbocharger

1052 074 Turbocharger, Wash
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Turbocharger

1052 082 Turbocharger, Measure
Notes: Includes R&I air inlet pipe elbow (FILTER TO TURBO), turbo compressor housing and dial indicator. inspect turbo shaft for end play,
side play and compressor wheel for damage.
Use this code when diagnosing engine performance problems, do not also submit CODE(1052-040).
0.4 0.4 0.4 0.4
Measure 0.4 0.4 0.4 0.4

Measure Turbocharger

1053 010 Turbocharger Cartridge, Remove & Install
Notes: None
1.1 1.0 0.9 1.0

Remove & Install Turbocharger Cartridge

1053 030 Turbocharger Cartridge, Test After Repair
Notes: None
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3306 Truck Engines
0.3 0.3 0.3 0.3

Test After Repair Turbocharger Cartridge

1053 035 Turbocharger Cartridge, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Turbocharger Cartridge

1058 010 Inlet Manifold, Remove & Install
Notes: If required, claim code (1051-010) for R&I air cleaner housing.
0.9 0.9 0.9 0.9
Remove 0.3 0.3 0.3 0.3

Remove Air Inlet
Separate Fuel Injection Lines
Remove Air Inlet Heater, Bolt(S)
Remove Inlet Manifold
Clean 0.1 0.1 0.1 0.1
Clean Inlet Manifold
Install 0.5 0.5 0.5 0.5
Install Inlet Manifold, Gasket
Install Air Inlet Heater, Bolt(S)
Install Inlet Manifold
Connect Fuel Injection Lines
Install Air Inlet

1058 082 PX Inlet Manifold, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Inlet Manifold, Pressure(S)

1059 010 Exhaust Manifold, Remove & Install
Notes: If required, add code (1059-017) to D&A exhaust manifold.
2.7 2.7 2.3 2.3
Remove 1.2 1.2 1.0 1.0

Page 15 of 109
3306 Truck Engines

Remove Turbocharger
Remove Turbocharger Heat Shield
Remove Fuel Injection Lines
Remove Exhaust Heat Shield
Remove Exhaust Manifold
Clean 0.1 0.1 0.1 0.1
Clean Exhaust Manifold, Gasket
Install 1.4 1.4 1.2 1.2
Install Exhaust Manifold
Install Exhaust Heat Shield
Install Fuel Injection Lines
Install Turbocharger Heat Shield

1059 010 OX Exhaust Manifold, Remove & Install, Out F/Out Hull/Off Site
Notes: Claim this code with all (1100-010), (1216-010), and (1239-010) codes when R&I turbocharger is performed with the cylinder head
out-of-frame.
If this code is used, do not also submit code (1100-002).
0.7 0.7 0.7 0.7

Remove & Install Exhaust Manifold, Out F/Out Hull/Off Site

1059 017 Exhaust Manifold, Disassemble & Assemble
Notes: Add this code to code (1059-010) for R&I exhaust manifold.
0.3 0.3 0.3 0.3

Disassemble & Assemble Exhaust Manifold

1059 030 Exhaust Manifold, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes:
None
Page 16 of 109
3306 Truck Engines
0.5 0.5 0.5 0.5

Troubleshoot Exhaust Manifold

1061 010 Exhaust Pipe, Remove & Install
Notes: Use this code in conjunction with repair time codes that require exhaust piping removal for engine component accessibility.
0.5 0.5 0.5 0.5
Remove 0.3 0.3 0.3 0.3

Remove Exhaust Pipe
Install 0.2 0.2 0.2 0.2
Install Exhaust Pipe

1061 010 AD Exhaust Pipe, Remove & Install, Adapter
Notes: None
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Remove Exhaust Pipe, Adapter
Install 0.2 0.2 0.2 0.2
Install Exhaust Pipe, Adapter

1064 010 AA Aftercooler Core, Remove & Install, Air To Air
Notes: If aftercooler core is sandwiched between A/C condenser core and radiator, claim actual reasonable time for R&I aftercooler core.
0.9 0.9 0.9 0.9
Remove 0.4 0.4 0.4 0.4

Remove Aftercooler Core, Air To Air
Install 0.5 0.5 0.5 0.5
Install Aftercooler Core, Air To Air

1064 034 AA Aftercooler Core, Crack/Leak Test, Air To Air
Notes: None
0.6 0.6 0.6 0.6

Crack/Leak Test Aftercooler Core, Air To Air
Page 17 of 109
3306 Truck Engines

1064 046 AA Aftercooler Core, Flush, Air To Air
Notes: None
0.9 0.9 0.9 0.9
Flush 0.9 0.9 0.9 0.9

Flush Aftercooler Core, Air To Air

1090 010 Air Inlet Heater, Remove & Install
Notes: None
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Remove Air Inlet Heater, Bolt(S)
Install 0.3 0.3 0.3 0.3
Install Air Inlet Heater, Bolt(S)

1100 002 Cylinder Head Assembly, Tfr Components To/From
Notes: Add this code to repair codes that include R&I cylinder head, when replacing with an exchange cylinder head.
1.7 1.7 1.7 1.7

Tfr Components To/From Cylinder Head Assembly

1100 010 Cylinder Head Assembly, Remove & Install
Notes: If exchange head is used, add code (1100-002) to transfer components.
If repair is performed in conjunction with timing gear housing or timing gear housing plate, use instead (1100-
010-ES).
13.5 13.4 12.4 12.0
Remove 4.9 4.9 4.3 4.3

Raise Cab
Time Flywheel, With Pin
Remove Engine, Shield
Page 18 of 109
3306 Truck Engines

Separate Refrigerant Compressor, Bracket
Separate Cylinder Head Assembly, Wiring Harness
Separate Alternator, Bracket
Separate Refrigerant Compressor, Attachment
Remove V-Belt(S), Set (All)
Separate Crankcase Breather, Tube
Remove Coolant Hose/Lines, One Side
Remove Radiator
Tilt Radiator
Separate Fan Drive, Line(S)
Remove Fan Drive
Remove Turbocharger, Line(S)
Remove Water Manifold
Remove Valve Cover
Remove Rocker Shaft Assembly
Remove Cam Rlr Fol/Valve Lifter, Set (All)
Remove Push Rod, Set (All)
Remove Valve Bridge, Set (All)
Remove Cylinder Head Assembly
Remove Cylinder Head Assembly, Gasket
Clean 2.1 2.1 2.1 2.1
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Install 6.5 6.4 6.0 5.6
Install Cylinder Head Assembly, Gasket
Install Cylinder Head Assembly
Install Valve Bridge, Set (All)
Install Push Rod, Set (All)
Install Cam Rlr Fol/Valve Lifter, Set (All)
Install Rocker Shaft Assembly
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover
Install Water Manifold
Install Turbocharger, Line(S)
Install Fan Drive
Connect Fan Drive, Line(S)
Install Radiator
Align Radiator
Install Coolant Hose/Lines, One Side
Connect Crankcase Breather, Tube
Install V-Belt(S), Set (All)
Connect Refrigerant Compressor, Attachment
Connect Alternator, Bracket
Connect Cylinder Head Assembly, Wiring Harness
Connect Refrigerant Compressor, Bracket
Connect Hood, Cable
Page 19 of 109
3306 Truck Engines

Install Engine, Shield
Prime Fuel System
Lower Cab

1100 010 ES Cylinder Head Assembly, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with (1162-010) or (1163-010) when the two repairs are performed AT the same time.
7.9 7.8 7.4 7.4
Remove 2.4 2.3 2.1 2.1

Remove Valve Cover
Remove Cylinder Head Assembly, Excludes Some R&I
Clean 2.1 2.1 2.1 2.1
Install 3.4 3.4 3.2 3.2
Install Cylinder Head Assembly, Excludes Some R&I
Install Valve Cover
Prime Fuel System
Page 20 of 109
3306 Truck Engines

1100 030 Cylinder Head Assembly, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Cylinder Head Assembly

1100 074 Cylinder Head Assembly, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Cylinder Head Assembly

1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: Cylinder head assembly can remain assembled during this test.
1.4 1.4 1.4 1.4

Crack/Leak Test Cylinder Head (Bare)

1101 040 CK Cylinder Head (Bare), Inspect, Crack(S)
Notes: Use this code when using magnaflux.
0.5 0.5 0.5 0.5
Inspect 0.5 0.5 0.5 0.5

Inspect Cylinder Head Assembly, Crack(S)
Page 21 of 109
3306 Truck Engines

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes: It is not necessary to remove the valves, when milling.
When milling cylinder heads that are not disassenbled for repair, add code (1100-002).
1.6 1.6 1.6 1.6
Machine/Grind/Mill 1.6 1.6 1.6 1.6

Machine/Grind/Mill Cylinder Head (Bare)

1102 010 Rocker Shaft Assembly, Remove & Install
Notes: If equipped with jake brake, add code (1119-010-ES-S) to R&I jake brakes.
2.2 2.2 1.8 1.8
Remove 0.7 0.7 0.5 0.5

Remove Valve Cover
Clean 0.2 0.2 0.2 0.2
Clean Rocker Shaft Assembly
Install 1.3 1.3 1.1 1.1
Install Valve Cover

1103 010 E Valve Seat/Insert, Remove & Install, Each
Notes: Add this code to code (1100-001) for repairing the cylinder head for warranty.
This code does not include R&I valves.
If required, add code (1103-063- -E) to machine the valve seat (2 SEATS PER CYLINDER).
0.1 0.1 0.1 0.1

Remove & Install Valve Seat/Insert, Each

1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes: This code is for each cylinder (2 SEATS).
0.1 0.1 0.1 0.1
Machine/Grind/Mill 0.1 0.1 0.1 0.1

Machine/Grind/Mill Valve Seat/Insert, Each
Page 22 of 109
3306 Truck Engines

1104 010 E Valve Guide, Remove & Install, Each
Notes: Add this code to code (1100-001) for repairing the cylinder head for warranty.
This code does not include R&I valves.
If required, add code (1103-063- -E) to machine the valve seat (2 SEATS PER CYLINDER).
0.1 0.1 0.1 0.1

Remove & Install Valve Guide, Each

1105 010 E Inlet/Exhaust Valve, Remove & Install, Each
Notes: This time is for each cylinder and also includes checking the valves for straightness.
0.1 0.1 0.1 0.1

Remove & Install Valve Spring, Each
Remove & Install Inlet/Exhaust Valve, Each
Remove & Install Valve Guide, Seal, Each
Check Valve Guide, Each

1105 010 S Inlet/Exhaust Valve, Remove & Install, Set (All)
Notes: This time is for all 6 cylinders and also includes checking the valves for straightness.
0.6 0.6 0.6 0.6

Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)

1105 025 S Inlet/Exhaust Valve, Adjust, Set (All)
Notes: For CV or CO equipped with an under-hood air cleaner that must be removed for access, claim (1051-010).
If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
If equipped, jake brake must be installed to adjust valves.
If non-jake use this code anyway.
Time includes adjusting valves & jake slaves.
1.9 1.9 1.5 1.5
Remove 0.6 0.6 0.4 0.4

Remove Valve Cover
Adjust 0.5 0.5 0.5 0.5
Adjust Inlet/Exhaust Valve, In Frame/In Hull/On Site, Set (All)
Page 23 of 109
3306 Truck Engines
Install 0.8 0.8 0.6 0.6

Install Valve Cover

1105 025 ES S Inlet/Exhaust Valve, Adjust, Excludes Some R&I, Set (All)
Notes: For the repair time that includes all R&I for adjusting valves, use code (1105-025- -S).
This code excludes R&I air inlet piping, air filter housing, dog house & valve covers.
0.5 0.5 0.5 0.5
Adjust 0.5 0.5 0.5 0.5

Adjust Inlet/Exhaust Valve, Excludes Some R&I, Set (All)

1107 010 Valve Cover, Remove & Install
Notes: If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
1.4 1.4 1.0 1.3
Remove 0.5 0.5 0.3 0.5

Raise Cab
Remove Valve Cover
Clean 0.2 0.2 0.2 0.2
Clean Valve Cover
Install 0.7 0.7 0.5 0.6
Install Valve Cover
Lower Cab

1119 010 ES E Jake Brake, Remove & Install, Excludes Some R&I, Each
Notes: Claim this code in conjunction with any repair requiring R&I of rocker arms.
This code excludes R&I valve covers, air piping, etc., for access to jake brakes.
0.4 0.4 0.4 0.4

Remove & Install Jake Brake, Excludes Some R&I, Each
Adjust Jake Brake, Excludes Some R&I, Each

1119 010 ES S Jake Brake, Remove & Install, Excludes Some R&I, Set (All)
Notes: Claim this code in conjunction with any repair requiring R&I of rocker arms.
Page 24 of 109
3306 Truck Engines
This code excludes R&I valve covers, air piping, etc., for access to jake brakes.
0.8 0.8 0.8 0.8

Remove & Install Jake Brake, Excludes Some R&I, Set (All)
Adjust Jake Brake, Excludes Some R&I, Set (All)

1119 014 PG E Jake Brake, Replace Gasket/Reseal, Plug(S), Each
Notes: This is an out-of -frame repair and excludes R&I vavle cover and jake brake.
0.1 0.1 0.1 0.1
Replace Gasket/Reseal 0.1 0.1 0.1 0.1

Replace Gasket/Reseal Jake Brake, Plug(S), Each

1119 035 Jake Brake, Troubleshoot
Notes: When using this code, claim the actual/reasonable time to identify the cause of the symptom and decide what repair is required.
document in claim story.
0.0 0.0 0.0 0.0

Troubleshoot Jake Brake

1119 046 HG E Jake Brake, Flush, Housing, Each
Notes: None
1.4 1.4 1.4 1.4
Flush 1.4 1.4 1.4 1.4

Flush Jake Brake, Housing, Each

1119 510 A7 A Jake Brake, Replace, D-Lash/Pwr Lash Adj Screw, Each Additional
Notes: None
0.1 0.1 0.1 0.1
Replace 0.1 0.1 0.1 0.1

Remove Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Clean Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Inspect Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Install Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Adjust Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Page 25 of 109
3306 Truck Engines

1119 510 A7 F Jake Brake, Replace, D-Lash/Pwr Lash Adj Screw, First One
Notes: None
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Remove Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Clean Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Inspect Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Install Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Adjust Jake Brake, D-Lash/Pwr Lash Adj Screw, First One

1119 510 JV E Jake Brake, Replace, Solenoid Valve, Each
Notes: None
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Separate & Connect Jake Brake, Solenoid Valve, Each
Remove, Clean & Install Jake Brake, Solenoid Valve, Each

1119 510 JZ Jake Brake, Replace, Clutch Switch
Notes: Location of switch varies by oem, not always jake components.
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Separate & Connect Throttle, Linkage
Replace Jake Brake, Clutch Switch
Adjust Jake Brake, Clutch Switch

1119 510 M5 E Jake Brake, Replace, Master Piston/Spring, Each
Notes: None
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Replace Jake Brake, Master Piston/Spring, Each

1119 510 QF Jake Brake, Replace, Fuel Pump Switch
Notes: Not always a jake component.
0.3 0.3 0.3 0.3
Page 26 of 109
3306 Truck Engines
Replace 0.3 0.3 0.3 0.3

Replace Jake Brake, Fuel Pump Switch

1119 510 Q4 A Jake Brake, Replace, Control Valve/Springs, Each Additional
Notes: None
0.1 0.1 0.1 0.1
Replace 0.1 0.1 0.1 0.1

Remove, Clean & Install Jake Brake, Control Valve/Springs, Each Additional

1119 510 Q4 F Jake Brake, Replace, Control Valve/Springs, First One
Notes: None
0.2 0.2 0.2 0.2
Replace 0.2 0.2 0.2 0.2

Remove, Clean & Install Jake Brake, Control Valve/Springs, First One

1119 510 Q7 E Jake Brake, Replace, Slave Piston/Spring, Each
Notes: None
0.4 0.4 0.4 0.4
Replace 0.4 0.4 0.4 0.4

Replace Jake Brake, Slave Piston/Spring, Each

1119 510 SD E Jake Brake, Replace, Stud(S), Each
Notes: None
0.1 0.1 0.1 0.1
Replace 0.1 0.1 0.1 0.1

Replace Jake Brake, Stud(S), Each

1119 510 Z4 E Jake Brake, Replace, Spacer(S), Each
Notes: This code replaces code (1120-010).
0.4 0.4 0.4 0.4
Page 27 of 109
3306 Truck Engines
Replace 0.4 0.4 0.4 0.4

Remove & Install Jake Brake, Spacer(S), Each

1152 029 RE Engine Mount, Separate & Connect, Rear
Notes: None
0.7 0.7 0.7 0.7
Separate & Connect 0.7 0.7 0.7 0.7

Separate & Connect Engine Mount, Rear

1153 029 Engine Front Support, Separate & Connect
Notes: None
0.5 0.5 0.5 0.5

Separate & Connect Engine Front Support

1156 010 Flywheel, Remove & Install
Notes: If equipped with a frame bracket, add (7050-010-BK) for R&I frame bracket.
7.8 7.8 7.3 5.0
Remove 3.2 3.2 3.1 2.0

Lift & Block Truck
Separate Brake Air Tank, Line(S)
Separate Fuel Tank, Line(S)
Separate Transmission Control
Separate Flywheel Clutch Control
Remove Brake Air Tank
Remove Transmission
Separate Electric Starting Motor, Wiring Harness
Remove Electric Starting Motor
Remove Engine Speed Sensor
Remove Flywheel Clutch
Remove Flywheel
Inspect Flywheel Ring Gear
Install 4.6 4.6 4.2 3.0
Install Flywheel
Install Flywheel Clutch
Install Engine Speed Sensor
Page 28 of 109
3306 Truck Engines
Install Electric Starting Motor

Connect Electric Starting Motor, Wiring Harness
Install Transmission
Install Brake Air Tank
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Fuel Tank, Line(S)
Connect Brake Air Tank, Line(S)
Connect Drive Shaft
Lower Truck

1157 010 Flywheel Housing, Remove & Install
Notes: If equipped with a frame brace, add (7050-010-BK) for R&I frame brace.
12.9 12.9 12.4 10.2
Remove 4.8 4.8 4.7 3.6

Lift & Block Truck
Remove Transmission
Remove Flywheel
Drain Engine Oil
Separate Engine Mount, Rear
Remove Flywheel Housing
Remove Crankshaft Rear Seal
Clean 2.0 2.0 2.0 2.0
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 6.1 6.1 5.7 4.6
Install Crankshaft Rear Seal
Install Flywheel Housing
Connect Engine Mount, Rear
Refill Engine Oil
Install Flywheel
Page 29 of 109
3306 Truck Engines
Connect Drive Shaft
Lower Truck

1157 010 ES Flywheel Housing, Remove & Install, Excludes Some R&I
Notes: This code excludes R&I oil pan time.
Use this code in conjunction with a front timing gear housing (1162-010) or a timing gear housing plate (1163-010) repair.
10.7 10.7 10.2 7.9
Remove 4.2 4.2 4.1 3.0

Remove Transmission
Remove Flywheel
Separate Engine Mount, Rear
Remove Flywheel Housing, Excludes Some R&I
Clean 1.1 1.1 1.1 1.1
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 5.4 5.4 5.0 3.8
Install Flywheel Housing, Excludes Some R&I
Connect Engine Mount, Rear
Install Flywheel
Connect Drive Shaft
Page 30 of 109
3306 Truck Engines

1157 030 Flywheel Housing, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Flywheel Housing

1160 010 Crankshaft Front Seal, Remove & Install
Notes: If it is required to tilt the radiator, add code (1353-029).
If R&I fan drive is required, add code (1359-010-ES).
If R&I radiator is required, add code (1353-010).
1.8 1.8 1.8 1.8
Remove 0.8 0.8 0.8 0.8

Drain Engine Oil
Remove Crankshaft Damper/Pulley
Remove Crankshaft Front Seal
Clean Crankshaft Front Seal, Housing
Install 1.0 1.0 1.0 1.0
Install Crankshaft Front Seal
Install Crankshaft Damper/Pulley
Adjust V-Belt(S), Set (All)
Connect Hood, Cable
Page 31 of 109
3306 Truck Engines
Refill Engine Oil


1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Crankshaft Front Seal

1161 010 Crankshaft Rear Seal, Remove & Install
8.3 8.3 7.8 5.5
Remove 3.3 3.3 3.2 2.1

Lift & Block Truck
Page 32 of 109
3306 Truck Engines

Remove Transmission
Remove Flywheel
Drain Engine Oil
Install 5.0 5.0 4.6 3.4
Refill Engine Oil
Install Flywheel
Connect Drive Shaft
Lower Truck

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Crankshaft Rear Seal

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
Page 33 of 109
3306 Truck Engines
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Crankshaft Rear Seal

1162 010 Timing Gear Housing, Remove & Install
Notes: If this repair was done in conjunction with a cylinder head repair R&I claim (1100-010-ES) also.
Do not use this code for access to timing advance mechanism, use instead code (1166-010) for R&I timing gear cover.
12.6 12.6 12.6 12.8
Remove 4.3 4.3 4.3 4.5

Raise Cab
Drain Engine Oil
Remove Radiator, Assembled
Remove Fan Drive
Remove Water Pump
Remove Timing Gear Housing Cover
Separate Engine Front Support, In Frame
Raise Engine
Remove Timing Gear Housing, In Frame/In Hull/On Site
Clean 2.0 2.0 2.0 2.0
Clean Timing Gear Housing
Clean Timing Gear Housing Cover
Clean Timing Gear Housing Plate, Front
Install 6.3 6.3 6.3 6.3
Install Timing Gear Housing, In Frame/In Hull/On Site
Lower Engine
Connect Engine Front Support, In Frame
Install Timing Gear Housing Cover
Install Water Pump
Install Fan Drive
Page 34 of 109
3306 Truck Engines

Install Radiator, Assembled
Connect Hood, Cable
Refill Engine Oil
Prime Fuel System
Lower Cab

1162 010 ES Timing Gear Housing, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with (1239-010) when the two repairs are performed AT the same time.
6.1 6.0 6.0 6.0
Remove 2.1 2.0 2.0 2.0

Remove Crankshaft Damper/Pulley, In Frame/In Hull/On Site
Separate Air Compressor, Line(S)
Remove Air Compressor
Remove Water Pump
Separate Engine Front Support
Raise Engine
Remove Timing Gear Housing, Excludes Some R&I
Clean 1.1 1.1 1.1 1.1
Clean Timing Gear Housing Plate, Front
Install 2.9 2.9 2.9 2.9
Install Timing Gear Housing, Excludes Some R&I
Connect Engine Front Support
Lower Engine
Install Water Pump
Install Air Compressor
Connect Air Compressor, Line(S)
Install Crankshaft Damper/Pulley, In Frame/In Hull/On Site

1162 030 Timing Gear Housing, Test After Repair
Notes:
None
Page 35 of 109
3306 Truck Engines
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Timing Gear Housing

1163 010 Timing Gear Housing Plate, Remove & Install
Notes: Do not use this code for access to timing advance mechanism, use instead code (1166-010) for R&I timing gear cover.
17.7 17.5 17.5 17.9
Remove 6.4 6.2 6.2 6.5

Raise Cab
Drain Engine Oil
Page 36 of 109
3306 Truck Engines
Remove Fan Drive

Remove Valve Cover
Separate Air Compressor Governor
Remove Water Pump
Raise Engine
Remove Timing Gear Housing
Remove Camshaft
Remove Timing/Accessory Gears
Remove Timing Gear Housing Plate
Clean 1.9 1.9 1.9 1.9
Clean Timing Gear Housing Plate
Clean Cylinder Block, Front
Install 9.4 9.4 9.4 9.5
Install Timing Gear Housing Plate
Install Timing/Accessory Gears
Install Camshaft
Install Timing Gear Housing
Lower Engine
Install Water Pump
Connect Air Compressor Governor
Install Valve Cover
Install Fan Drive
Page 37 of 109
3306 Truck Engines

Connect Hood, Cable
Refill Engine Oil
Prime Fuel System
Lower Cab

1163 010 ES Timing Gear Housing Plate, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with (1100-010) or (1239-010), when these two repairs are performed AT the same time.
9.5 9.5 9.5 9.6
Remove 3.4 3.5 3.5 3.7

Remove Crankshaft Damper/Pulley, In Frame/In Hull/On Site
Remove Water Pump
Raise Engine
Remove Camshaft
Remove Timing/Accessory Gears
Remove Timing Gear Housing Plate, Excludes Some R&I
Clean 1.3 1.3 1.3 1.3
Clean Timing Gear Housing Plate, Excludes Some R&I
Clean Cylinder Block, Front
Install 4.8 4.7 4.7 4.6
Install Timing Gear Housing Plate, Excludes Some R&I
Install Timing/Accessory Gears
Install Camshaft
Lower Engine
Install Water Pump
Install Crankshaft Damper/Pulley, In Frame/In Hull/On Site

1163 030 Timing Gear Housing Plate, Test After Repair
Notes:
None
Page 38 of 109
3306 Truck Engines
0.5 0.5 0.5 0.5

Test After Repair Timing Gear Housing Plate

1163 035 Timing Gear Housing Plate, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing Plate

1163 074 Timing Gear Housing Plate, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Timing Gear Housing Plate

1165 010 FR Eng Power Takeoff Drive, Remove & Install, Front
Notes: None
0.8 0.8 0.8 0.8

Remove & Install Eng Power Takeoff Drive, Front

1165 010 HG Eng Power Takeoff Drive, Remove & Install, Housing
Use this code for rear seal cover, (BEHIND FLYWHEEL HOUSING) oil leak repairs.
15.6 15.6 15.6 15.6
Remove 6.3 6.5 6.6 6.4

Page 39 of 109
3306 Truck Engines

Remove Fuel Tank, Bracket
Remove TC/Trans Oil Cooler
Remove Transmission
Remove Flywheel
Remove Eng Power Takeoff Drive, Housing
Install 9.3 9.1 9.0 9.2
Install Eng Power Takeoff Drive, Housing
Install Flywheel
Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Connect Drive Shaft
Adjust Flywheel Clutch

1165 010 T3 Eng Power Takeoff Drive, Remove & Install, Transmission
Notes: None
1.7 1.7 1.7 1.7

Remove & Install Eng Power Takeoff Drive, Transmission

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: This is the cover to gain access to the timing advance mechanism.
0.2 0.2 0.2 0.2

Remove & Install Timing Gear Housing Cover

1200 002 Short Block, Tfr Components To/From
R&I oil pan is part of R&I engine, except for cab-over.
17.7 17.7 17.7 19.2
Page 40 of 109
3306 Truck Engines

Separate & Connect Air Compressor, Line(S)
Remove & Install Engine Oil Cooler, Bonnet
Remove & Install Engine Oil Cooler
Remove & Install Eng Oil Filter Hsg/Base
Remove & Install Turbocharger
Remove & Install Turbocharger, Line(S)
Remove & Install Crankcase Breather
Remove & Install Eng Oil Level Ga/Dipstick
Remove & Install V-Belt(S)
Remove & Install Fan Drive
Remove & Install Refrigerant Compressor, Bracket
Remove & Install Crankshaft Damper/Pulley
Remove & Install Engine Mount, Out F/Out Hull/Off Site
Remove & Install Thermostat/Water Temp Reg
Remove & Install Thermostat/Water Temp Reg, Housing
Remove & Install Water Pump
Remove & Install Air Compressor
Remove & Install Fuel Supply/Return Lines
Remove & Install Fuel Injection Lines
Remove & Install Timing Gear Housing, Out F/Out Hull/Off Site
Remove & Install Crankshaft Front Seal
Remove & Install Fuel Filter Housing/Base
Remove & Install Valve Cover
Remove & Install Rocker Shaft Assembly
Remove & Install Valve Bridge, Set (All)
Remove & Install Cam Rlr Fol/Valve Lifter, Set (All)
Remove & Install Push Rod, Set (All)
Remove & Install Cylinder Head Assembly, Bolt(S), Set (All)
Remove & Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Remove & Install Timing/Accessory Gears
Remove & Install Camshaft Gear, Out F/Out Hull/Off Site
Remove & Install Camshaft, Out F/Out Hull/Off Site
Remove & Install Timing Gear Housing Plate, Out F/Out Hull/Off Site
Remove & Install Electric Starting Motor
Remove & Install Flywheel Clutch, Out F/Out Hull/Off Site
Remove & Install Flywheel, Out F/Out Hull/Off Site
Remove & Install Engine Oil Pan
Remove & Install Engine Oil Pan, Sound Suppression
Remove & Install Engine Oil Pump
Remove & Install Flywheel Housing, Out F/Out Hull/Off Site
Remove & Install Crankshaft Rear Seal
Clean 4.8 4.8 4.8 5.7
Clean Timing Gear Housing, Gasket
Clean Flywheel Housing, Gasket
Clean Timing Gear Housing Plate, Gasket
Wash Short Block

1201 010 Cylinder Block, Remove & Install
Notes: Add code (1000-010) for R&I engine.
If any cylinder packs are reconditioned, add code (1239-020-E OR S).
R&I oil pan is part of R&I engine, except for cab-over.
For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS).
Page 41 of 109
3306 Truck Engines
26.0 26.0 26.0 27.5
Remove & Install 20.6 20.6 20.6 21.2

Remove & Install Piston Cooling Jet, Set (All)
Remove & Install Connecting Rod Bearing, Set (All)
Remove & Install Piston & Connecting Rod, Set (All)
Remove & Install Cylinder Liner, Set (All)
Remove & Install Cylinder Liner, Seal, Set (All)
Remove & Install Cylinder Block
Remove & Install Crankshaft, Out F/Out Hull/Off Site
Disassemble & Assemble Piston, Set (All)
Remove & Install Piston Rings, Set (All)
Clean 5.4 5.4 5.4 6.3
Wash Cylinder Block
Page 42 of 109
3306 Truck Engines
Clean Crankshaft

1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each
Notes: None
0.3 0.3 0.3 0.3
Replace Gasket/Reseal 0.3 0.3 0.3 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each

1201 082 PX Cylinder Block, Measure, Pressure(S)
Using the 8t2700 blow-by meter.
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Cylinder Block, Pressure(S)

1202 010 Crankshaft, Remove & Install
Notes: This code excludes R&I engine.
Time is based on cylinder head & pistons remaining installed.
15.6 15.6 15.6 16.5
Remove & Install 10.9 10.9 10.9 11.8

Page 43 of 109
3306 Truck Engines

Remove & Install Connecting Rod Bearing, Set (All)
Unpack & Pack Crankshaft
Clean 4.7 4.7 4.7 4.7
Wash Cylinder Block, Out F/Out Hull/Off Site

1202 010 WX Crankshaft, Remove & Install, With Named Component(S)
Notes: If equipped with jake brake, add (1119-010-ES-S).
This code is to be claimed for engines with piston/rod damage and includes R&I only one cylinder pack (OTHER PISTONS REMAIN
INSTALLED).
23.6 23.6 23.6 25.1
Remove & Install 16.0 16.0 16.0 16.7

Page 44 of 109
3306 Truck Engines

Remove & Install Piston Cooling Jet, First One
Remove & Install Connecting Rod Bearing, First One
Remove & Install Piston & Connecting Rod, First One
Remove & Install Cylinder Liner, First One
Remove & Install Cylinder Liner, Seal, First One
Disassemble & Assemble Piston, Set (All)
Remove & Install Piston Rings, Set (All)
Clean & Inspect 7.6 7.6 7.6 8.4
Wash Cylinder Block
Clean & Inspect Crankshaft

1202 030 Crankshaft, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Crankshaft

1202 035 Crankshaft, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Crankshaft
Page 45 of 109
3306 Truck Engines

1203 010 A Crankshaft Main Bearing, Remove & Install, Each Additional
Notes: This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod/piston or cylinder
pack.
This time is for either replacement or inspection of main bearing.
0.3 0.3 0.3 0.3

Remove Crankshaft Main Bearing, Each Additional
Clean Crankshaft Main Bearing, Each Additional
Install Crankshaft Main Bearing, Each Additional

1203 010 F Crankshaft Main Bearing, Remove & Install, First One
Notes: If equipped with an underframe crossmember, add (7050-010-BK) to R&I crossmember.
If main bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code (1203-
010- -A).
3.6 3.6 3.6 3.9
Remove 1.0 1.0 1.0 1.2

Lift & Block Truck
Loosen V-Belt(S)
Drain Engine Oil
Remove Crankshaft Main Bearing, First One
Clean 1.0 1.0 1.0 1.0
Clean Crankshaft Main Bearing, First One
Install 1.6 1.6 1.6 1.7
Install Crankshaft Main Bearing, First One
Check Crankshaft, End Play
Refill Engine Oil
Tighten V-Belt(S)
Lower Truck

1203 010 S Crankshaft Main Bearing, Remove & Install, Set (All)
If main bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code (1203-
010-ES-S).
This time is for either replacement or inspection of main bearings.
5.4 5.4 5.4 5.5
Remove 1.6 1.6 1.6 1.7

Lift & Block Truck
Loosen V-Belt(S)
Drain Engine Oil
Page 46 of 109
3306 Truck Engines
Remove Crankshaft Main Bearing, Set (All)

Clean 1.2 1.2 1.2 1.2
Clean Crankshaft Main Bearing, Set (All)
Install 2.6 2.6 2.6 2.6
Install Crankshaft Main Bearing, Set (All)
Refill Engine Oil
Tighten V-Belt(S)
Lower Truck

1203 010 ES E Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Each
Notes: This code excludes R&I engine oil, oil pan, suction bell and oil pump.
This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod/piston or cylinder
pack.
0.3 0.3 0.3 0.3

Remove Ckshft Main & Rod Brg, Excludes Some R&I, Each
Clean Ckshft Main & Rod Brg, Excludes Some R&I, Each
Install Ckshft Main & Rod Brg, Excludes Some R&I, Each

1203 010 ES S Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Set (All)
This code excludes R&I oil, oil pan, suction bell & oil pump.
This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod/piston or cylinder
packs.
This time is for either replacement or inspection of main bearings.
2.1 2.1 2.1 2.1

Remove Ckshft Main & Rod Brg, Excludes Some R&I, Set (All)
Clean Ckshft Main & Rod Brg, Excludes Some R&I, Set (All)
Install Ckshft Main & Rod Brg, Excludes Some R&I, Set (All)

1205 010 Crankshaft Damper/Pulley, Remove & Install
Notes: If required, add code (1353-010) to R&I radiator or (1353-029) to tilt radiator.
If required, add code (1359-010) to R&I fan drive assembly.
1.0 1.0 1.0 1.0
Remove 0.6 0.6 0.6 0.6

Loosen V-Belt(S)
Remove Crankshaft Damper/Pulley, In Frame
Install 0.4 0.4 0.4 0.4
Install Crankshaft Damper/Pulley, In Frame
Tighten V-Belt(S)
Page 47 of 109
3306 Truck Engines

1209 010 S Cam Rlr Fol/Valve Lifter, Remove & Install, Set (All)
Notes: None
2.8 2.8 2.4 2.4
Remove 0.7 0.7 0.5 0.5

Remove Valve Cover
Clean 0.7 0.7 0.7 0.7
Clean Cam Rlr Fol/Valve Lifter, Set (All)
Clean Valve Cover
Install 1.4 1.4 1.2 1.2
Install Valve Cover

1210 010 Camshaft, Remove & Install
If R&I air cleaner housing is required, add code (1051-010).
This code does excludes R&I cylinder head as the valve lifters are wired-up from the camshaft.
Use this code only if cam followers do not require replacement. if followers require replacement, use instead codes (1100-010 OR
1209-010- -S) to R&I cam followers.
16.6 16.5 16.1 16.5
Remove 6.2 6.1 5.9 6.2

Raise Cab
Drain Engine Oil
Page 48 of 109
3306 Truck Engines

Remove Fan Drive
Remove Valve Cover
Remove Water Pump
Raise Engine
Remove Camshaft
Clean 1.4 1.4 1.4 1.4
Install 9.0 9.0 8.8 8.9
Install Camshaft
Lower Engine
Install Water Pump
Install Valve Cover
Install Fan Drive
Connect Hood, Cable
Page 49 of 109
3306 Truck Engines
Refill Engine Oil

Prime Fuel System
Lower Cab

1210 010 ES Camshaft, Remove & Install, Excludes Some R&I
Notes: Use this code when the cylinder head has already been removed and then the decision is made to R&I the camshaft.
9.8 9.6 9.6 11.5
Remove 3.1 3.0 3.0 3.9

Drain Engine Oil
Remove Water Pump
Raise Engine
Remove Camshaft
Clean 2.3 2.3 2.3 2.3
Clean Camshaft, Bearing, Set (All)
Install 4.4 4.3 4.3 5.3
Install Camshaft
Lower Engine
Install Water Pump
Refill Engine Oil
Page 50 of 109
3306 Truck Engines

1210 010 IS Camshaft, Remove & Install, Includes R&I Some Comp
Notes: This code includes R&I cylinder head and cam followers.
24.1 23.8 23.5 23.7
Remove 8.9 8.7 8.6 8.7

Raise Cab
Drain Engine Oil
Remove Hood
Remove Alternator
Remove Radiator
Remove Fan Drive
Remove Fuel Injection Lines, Set (All)
Remove Crankcase Breather, Tube
Separate Turbocharger, Line(S)
Remove Valve Cover
Remove Water Pump
Raise Engine
Page 51 of 109
3306 Truck Engines
Remove Camshaft, Includes R&I Some Comp

Clean 3.5 3.5 3.5 3.5
Install 11.7 11.6 11.4 11.5
Install Camshaft, Includes R&I Some Comp
Lower Engine
Install Water Pump
Install Valve Cover
Connect Turbocharger, Line(S)
Install Crankcase Breather, Tube
Install Fuel Injection Lines, Set (All)
Install Fan Drive
Install Radiator
Install Alternator
Install Hood
Connect Hood, Cable
Refill Engine Oil
Prime Fuel System
Page 52 of 109
3306 Truck Engines
Lower Cab

1210 030 Camshaft, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Camshaft

1210 035 Camshaft, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Camshaft

1210 074 Camshaft, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Camshaft

1211 010 A Camshaft Bearing, Remove & Install, Each Additional
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Camshaft Bearing, Each Additional

1211 010 F Camshaft Bearing, Remove & Install, First One
Notes: If cam bearings require replacement, add this code (1210-010) to R&I camshaft.
This code does not include R&I camshaft.
0.7 0.7 0.7 0.7
Page 53 of 109
3306 Truck Engines

Remove & Install Camshaft Bearing, First One

1211 010 S Camshaft Bearing, Remove & Install, Set (All)
Notes: If cam bearings require replacement, add this code to R&I camshaft.
This code does not include R&I camshaft.
1.8 1.8 1.8 1.8

Remove & Install Camshaft Bearing, Set (All)

1212 010 Camshaft Gear, Remove & Install
Notes: None
0.7 0.7 0.7 0.7

Remove & Install Camshaft Gear

1214 020 A Piston, Recondition, Each Additional
Notes: None
0.2 0.2 0.2 0.2
Recondition 0.2 0.2 0.2 0.2

Recondition Piston, Each Additional

1214 020 F Piston, Recondition, First One
Notes: None
0.4 0.4 0.4 0.4

Recondition Piston, First One

1214 020 S Piston, Recondition, Set (All)
Notes: None
1.3 1.3 1.3 1.3
Page 54 of 109
3306 Truck Engines

Recondition Piston, Set (All)

1216 010 A Cylinder Liner, Remove & Install, Each Additional
Notes: None
0.6 0.6 0.6 0.6

Remove Piston & Connecting Rod, Each Additional
Remove Cylinder Liner, Each Additional
Remove & Install Cylinder Liner, Seal, Each Additional
Install Cylinder Liner, Each Additional
Install Piston & Connecting Rod, Each Additional

1216 010 F Cylinder Liner, Remove & Install, First One
Notes: If cylinder pack is reconditioned, add code (1239-020-E OR S).
15.5 15.0 13.8 14.3
Remove 5.5 5.3 4.7 5.1

Raise Cab
Lift & Block Truck
Drain Engine Oil
Remove Radiator
Remove Fan Drive
Page 55 of 109
3306 Truck Engines

Remove Valve Cover
Remove Piston Cooling Jet, First One
Remove Piston & Connecting Rod, First One
Remove Cylinder Liner, First One
Package Cylinder Liner, First One
Clean 2.6 2.6 2.6 2.6
Clean & Inspect Cylinder Head Assembly
Install 7.4 7.1 6.5 6.6
Unpack Cylinder Liner, First One
Assemble Piston & Liner, First One
Install Cylinder Pack, First One
Install Piston Cooling Jet, First One
Install Valve Cover
Install Fan Drive
Install Radiator
Connect Hood, Cable
Refill Engine Oil
Prime Fuel System
Lower Truck
Lower Cab
Page 56 of 109
3306 Truck Engines

1216 010 S Cylinder Liner, Remove & Install, Set (All)
18.8 18.3 17.2 17.6
Remove 7.7 7.5 7.0 7.3

Raise Cab
Lift & Block Truck
Drain Engine Oil
Remove Radiator
Remove Fan Drive
Remove Valve Cover
Remove Piston Cooling Jet, Set (All)
Remove Piston & Connecting Rod, Set (All)
Remove Cylinder Liner, Set (All)
Package Cylinder Liner, Set (All)
Clean 2.6 2.6 2.6 2.6
Install 8.5 8.2 7.6 7.7
Unpack Cylinder Liner, Set (All)
Page 57 of 109
3306 Truck Engines
Assemble Piston & Liner, Set (All)

Install Cylinder Pack, Set (All)
Install Piston Cooling Jet, Set (All)
Install Valve Cover
Install Fan Drive
Install Radiator
Connect Hood, Cable
Refill Engine Oil
Prime Fuel System
Lower Truck
Lower Cab

1216 020 FH E Cylinder Liner, Recondition, Flex Hone, Each
Notes: None
0.3 0.3 0.3 0.3

Recondition Cylinder Liner, Flex Hone, Each

1216 020 FH S Cylinder Liner, Recondition, Flex Hone, Set (All)
Notes:
None
Page 58 of 109
3306 Truck Engines
1.4 1.4 1.4 1.4

Recondition Cylinder Liner, Flex Hone, Set (All)

1216 020 HH E Cylinder Liner, Recondition, Hard Hone, Each
Notes: None
0.6 0.6 0.6 0.6

Recondition Cylinder Liner, Hard Hone, Each

1216 020 HH S Cylinder Liner, Recondition, Hard Hone, Set (All)
Notes: None
3.3 3.3 3.3 3.3

Recondition Cylinder Liner, Hard Hone, Set (All)

1216 082 LJ S Cylinder Liner, Measure, Liner Projection, Set (All)
0.7 0.7 0.7 0.7
Measure 0.7 0.7 0.7 0.7

Measure Cylinder Liner, Liner Projection, Set (All)

1217 012 A Liner Seat/Insert, Install, Each Additional
Notes: Counterboring one cylinder does not require R&I liner of adjacent cylinder(S) on either side, when using Caterpillar service tooling.
0.7 0.7 0.7 0.7
Install 0.7 0.7 0.7 0.7

Install Liner Seat/Insert, Each Additional

1217 012 F Liner Seat/Insert, Install, First One
1.4 1.4 1.4 1.4
Page 59 of 109
3306 Truck Engines
Install 1.4 1.4 1.4 1.4

Install Liner Seat/Insert, First One

1217 012 S Liner Seat/Insert, Install, Set (All)
4.6 4.6 4.6 4.6
Install 4.6 4.6 4.6 4.6

Install Liner Seat/Insert, Set (All)

1218 020 MJ A Connecting Rod, Recondition, Major, Each Additional
0.7 0.7 0.7 0.7

Recondition Connecting Rod, Major, Each Additional

1218 020 MJ F Connecting Rod, Recondition, Major, First One
If con-rods require only measure/check, use code (1218-082- -F), instead.
Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
1.4 1.4 1.4 1.4

Recondition Connecting Rod, Major, First One

1218 020 MJ S Connecting Rod, Recondition, Major, Set (All)
If con-rods require only measure/check, use code (1218-082- -S), instead.
Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
4.6 4.6 4.6 4.6

Recondition Connecting Rod, Major, Set (All)

1218 020 MN A Connecting Rod, Recondition, Minor, Each Additional
0.3 0.3 0.3 0.3

Recondition Connecting Rod, Minor, Each Additional
Page 60 of 109
3306 Truck Engines

1218 020 MN F Connecting Rod, Recondition, Minor, First One
If con-rods require only measure/check, use code (1218-082- -F), instead.
Minor recondition includes measure/check rods and machining piston pin bore.
0.9 0.9 0.9 0.9

Recondition Connecting Rod, Minor, First One

1218 020 MN S Connecting Rod, Recondition, Minor, Set (All)
If con-rods require only measure/check, use code (1218-082- -S), instead.
Minor recondition includes measure/check rods and machining piston pin bore.
2.3 2.3 2.3 2.3

Recondition Connecting Rod, Minor, Set (All)

1218 082 A Connecting Rod, Measure, Each Additional
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Connecting Rod, Each Additional

1218 082 F Connecting Rod, Measure, First One
Cleaning con-rod is included in R&I con-rod/piston time.
If pin bore and/or crank journal bore require machining, use instead, either (1218-020-MN-F) or (1218-020-MJ-F).
0.5 0.5 0.5 0.5
Measure 0.5 0.5 0.5 0.5

Measure Connecting Rod, First One

1218 082 S Connecting Rod, Measure, Set (All)
Cleaning con-rod is included in R&I of con-rod/piston time.
If pin bore and/or crank journal bore require machining, use instead, either code (1218-020-MN-S) or (1218-020-MJ-S).
1.4 1.4 1.4 1.4
Measure 1.4 1.4 1.4 1.4

Measure Connecting Rod, Set (All)
Page 61 of 109
3306 Truck Engines
1219 010 A Connecting Rod Bearing, Remove & Install, Each Additional
Notes: None
0.3 0.3 0.3 0.3

Remove & Install Connecting Rod Bearing, Each Additional

1219 010 F Connecting Rod Bearing, Remove & Install, First One
Notes: If connecting rod bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code
(1219-010- -A).
This time is for either replacement or inspection of connecting rod bearing.
3.1 3.1 3.1 3.3
Remove 0.7 0.7 0.7 0.9

Lift & Block Truck
Loosen V-Belt(S)
Drain Engine Oil
Remove Connecting Rod Bearing, First One
Clean 1.0 1.0 1.0 1.0
Clean Connecting Rod Bearing, First One
Install 1.4 1.4 1.4 1.4
Install Connecting Rod Bearing, First One
Refill Engine Oil
Tighten V-Belt(S)
Lower Truck

1219 010 S Connecting Rod Bearing, Remove & Install, Set (All)
Notes: If connecting rod bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code
(1219-010- -A).
This time is for either replacement or inspection of connecting rod bearing.
4.6 4.6 4.6 4.7
Remove 1.4 1.4 1.4 1.5

Lift & Block Truck
Loosen V-Belt(S)
Drain Engine Oil
Remove Connecting Rod Bearing, In Frame/In Hull/On Site, Set (All)
Clean 1.2 1.2 1.2 1.2
Clean Connecting Rod Bearing, Set (All)
Install 2.0 2.0 2.0 2.0
Install Connecting Rod Bearing, In Frame/In Hull/On Site, Set (All)
Page 62 of 109
3306 Truck Engines

Refill Engine Oil
Tighten V-Belt(S)
Lower Truck

1223 040 IT S Cylinder Block Cylinder, Inspect, Using Borescope, Set (All)
Time includes inspecting all six cylinders with bore-o-scope through injector tip hole - (INCLUDES ROTATING THE CRANKSHAFT).
0.6 0.6 0.6 0.6
Inspect 0.6 0.6 0.6 0.6

Inspect Cylinder Block Cylinder, Using Borescope, Set (All)

1223 082 E Cylinder Block Cylinder, Measure, Each
Notes: Use dial bore to check and record roundness, size and taper for each liner or cylinder.
0.1 0.1 0.1 0.1
Measure 0.1 0.1 0.1 0.1

Measure Cylinder Block Cylinder, Each

1230 010 S Ckshft Main & Rod Brg, Remove & Install, Set (All)
This time is for either replace or inspection of main & rod bearings.
7.2 7.2 7.2 7.3
Remove 2.4 2.4 2.4 2.5

Lift & Block Truck
Loosen V-Belt(S)
Drain Engine Oil
Remove Ckshft Main & Rod Brg, Set (All)
Clean 1.5 1.5 1.5 1.5
Clean Ckshft Main & Rod Brg, Set (All)
Install 3.3 3.3 3.3 3.3
Install Ckshft Main & Rod Brg, Set (All)
Refill Engine Oil
Tighten V-Belt(S)
Lower Truck

1239 010 A Cylinder Pack, Remove & Install, Each Additional
Notes: This time includes D&A of piston rings, piston and con-rod.
Page 63 of 109
3306 Truck Engines
0.7 0.7 0.7 0.7
Remove 0.2 0.2 0.2 0.2

Remove & Install Cylinder Pack, Each Additional
Clean 0.3 0.3 0.3 0.3
Clean Cylinder Pack, Each Additional
Install 0.2 0.2 0.2 0.2
Install Cylinder Pack, Each Additional
Measure Cylinder Liner, Each Additional

1239 010 F Cylinder Pack, Remove & Install, First One
(1162-010-ES) or (1163-010-ES).
15.8 15.3 14.0 14.6
Remove 5.6 5.4 4.8 5.2

Raise Cab
Lift & Block Truck
Drain Engine Oil
Remove Radiator
Remove Fan Drive
Remove Valve Cover
Page 64 of 109
3306 Truck Engines

Remove Piston Cooling Jet, First One
Remove Connecting Rod Bearing, First One
Remove Cylinder Pack, First One
Package Cylinder Pack, First One
Clean 2.6 2.6 2.6 2.6
Install 7.6 7.3 6.6 6.8
Unpack Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, First One
Install Connecting Rod Bearing, First One
Install Piston Cooling Jet, First One
Install Valve Cover
Install Fan Drive
Install Radiator
Connect Hood, Cable
Refill Engine Oil
Prime Fuel System
Lower Truck
Lower Cab

1239 010 S Cylinder Pack, Remove & Install, Set (All)
Page 65 of 109
3306 Truck Engines
(1162-010-ES) or (1163-010-ES).
18.3 17.7 16.6 17.1
Remove 7.0 6.7 6.2 6.5

Raise Cab
Lift & Block Truck
Drain Engine Oil
Remove Radiator
Remove Fan Drive
Remove Valve Cover
Remove Piston Cooling Jet, Set (All)
Remove Connecting Rod Bearing, Set (All)
Remove Cylinder Pack, Set (All)
Package Cylinder Pack, Set (All)
Clean 2.6 2.6 2.6 2.6
Install 8.7 8.4 7.8 8.0
Unpack Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Set (All)
Install Connecting Rod Bearing, Set (All)
Install Piston Cooling Jet, Set (All)
Page 66 of 109
3306 Truck Engines

Install Valve Cover
Install Fan Drive
Install Radiator
Connect Hood, Cable
Refill Engine Oil
Prime Fuel System
Lower Truck
Lower Cab

1239 020 E Cylinder Pack, Recondition, Each
Notes: None
0.6 0.6 0.6 0.6

Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Each
Disassemble Piston & Connecting Rod, Each
Remove Piston Rings, Each
Clean Piston, Each
Hone Cylinder Liner, Each
Assemble Piston & Connecting Rod, Each
Install Piston Rings, Each
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Each
Page 67 of 109
3306 Truck Engines
1239 020 S Cylinder Pack, Recondition, Set (All)

Notes: None
3.4 3.4 3.4 3.4

Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Remove Piston Rings, Set (All)
Clean Piston, Set (All)
Hone Cylinder Liner, Set (All)
Assemble Piston & Connecting Rod, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)

1239 030 Cylinder Pack, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Cylinder Pack

1239 035 Cylinder Pack, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Cylinder Pack

1239 074 Cylinder Pack, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Cylinder Pack

1250 046 Fuel System, Flush
Notes: Claim this code when an engine component failure has contaminated the fuel (i.e. coolant in fuel from a defective injector sleeve);
fuel tank is not included.
Page 68 of 109
3306 Truck Engines
0.4 0.4 0.4 0.4
Flush 0.4 0.4 0.4 0.4

Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Fuel System, Pressure(S)

1251 010 A Fuel Injection Pump, Remove & Install, Each Additional
Notes: Includes centering the fuel rack.
0.2 0.2 0.2 0.2

Remove & Install Fuel Injection Pump, Each Additional

1251 010 F Fuel Injection Pump, Remove & Install, First One
Notes: Includes R&I air cleaner assembly and fuel injection lines. center the fuel rack. prime and bleed the fuel system.
1.4 1.4 1.4 1.4
Remove 0.7 0.7 0.7 0.7

Remove Fuel Injection Pump, First One
Install 0.7 0.7 0.7 0.7
Install Fuel Injection Pump, First One

1251 010 S Fuel Injection Pump, Remove & Install, Set (All)
Notes: Includes R&I air cleaner assembly and fuel injection lines. center the fuel rack. prime and bleed the fuel system.
2.3 2.3 2.3 2.3
Remove 1.1 1.1 1.1 1.1

Remove Fuel Injection Pump, Set (All)
Install 1.2 1.2 1.2 1.2
Install Fuel Injection Pump, Set (All)

1251 020 S Fuel Injection Pump, Recondition, Set (All)
Notes: None
1.9 1.9 1.9 1.9
Page 69 of 109
3306 Truck Engines

Recondition Fuel Injection Pump, Set (All)

1251 034 S Fuel Injection Pump, Crack/Leak Test, Set (All)
Notes: For leak testing of fuel injection lines, refer to code (1252-034- -S).
If R&I engine oil pan is required, add code (1302-010).
0.7 0.7 0.7 0.7

Crack/Leak Test Fuel Injection Pump, Set (All)

1251 535 V3 S Fuel Injection Pump, Check, Full Load/Torque Setting, Set (All)
Notes: None
0.5 0.5 0.5 0.5
Check 0.5 0.5 0.5 0.5

Check Fuel Injection Pump, Full Load/Torque Setting, Set (All)

1252 010 E Fuel Injection Lines, Remove & Install, Each
Notes: If required, add code (1052-010) to R&I turbocharger.
Includes prime and bleed the fuel system.
0.2 0.2 0.2 0.2

Remove & Install Fuel Injection Lines, Each

1252 010 S Fuel Injection Lines, Remove & Install, Set (All)
Notes: If required, add code (1052-010) to R&I turbocharger.
Includes prime and bleed the fuel system.
0.9 0.7 0.5 0.7

Remove & Install Fuel Injection Lines, Set (All)

1252 034 S Fuel Injection Lines, Crack/Leak Test, Set (All)
Notes: Only one fuel injection line can be disconnected AT a time. for leak testing of fuel injection pumps, refer to code (1251-034- -S).
0.7 0.7 0.7 0.7
Page 70 of 109
3306 Truck Engines
Crack/Leak Test Fuel Injection Lines, Set (All)

1254 010 A Fuel Inj Valve/Nozzle, Remove & Install, Each Additional
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Fuel Inj Valve/Nozzle, Each Additional

1254 010 F Fuel Inj Valve/Nozzle, Remove & Install, First One
Notes: None
1.7 1.7 1.4 1.6
Remove 0.8 0.8 0.7 0.8

Raise Cab
Remove Turbocharger
Remove Fuel Inj Valve/Nozzle, First One
Install 0.9 0.9 0.7 0.8
Install Fuel Inj Valve/Nozzle, First One
Lower Cab

1254 010 S Fuel Inj Valve/Nozzle, Remove & Install, Set (All)
Notes: None
2.2 2.2 1.7 1.9
Remove 1.0 1.0 0.8 0.9

Raise Cab
Remove Turbocharger
Remove Fuel Inj Valve/Nozzle, Set (All)
Install 1.2 1.2 0.9 1.0
Install Fuel Inj Valve/Nozzle, Set (All)
Page 71 of 109
3306 Truck Engines

Lower Cab

1254 030 Fuel Inj Valve/Nozzle, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Fuel Inj Valve/Nozzle

1254 035 Fuel Inj Valve/Nozzle, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Fuel Inj Valve/Nozzle

1254 038 E Fuel Inj Valve/Nozzle, Diagnostic Test, Each
Notes: For testing five or more nozzles, use instead code (1254-038- -S).
Reference special instruction form(S) sehs 9083 or sehs 7350.
0.1 0.1 0.1 0.1
Diagnostic Test 0.1 0.1 0.1 0.1

Diagnostic Test Fuel Inj Valve/Nozzle, Each

1254 038 S Fuel Inj Valve/Nozzle, Diagnostic Test, Set (All)
Notes: Reference special instruction form(S) sehs 9083 or sehs 7350.
0.4 0.4 0.4 0.4

Diagnostic Test Fuel Inj Valve/Nozzle, Set (All)

1254 074 Fuel Inj Valve/Nozzle, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5
Page 72 of 109
3306 Truck Engines
Wash Fuel Inj Valve/Nozzle

1256 010 Fuel Transfer Pump, Remove & Install
Notes: If required, add code (1352-010-HG) for R&I coolant filter housing.
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2

Remove Fuel Transfer Pump
Install 0.2 0.2 0.2 0.2
Install Fuel Transfer Pump

1256 030 Fuel Transfer Pump, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Fuel Transfer Pump

1256 035 Fuel Transfer Pump, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Fuel Transfer Pump

1256 040 Fuel Transfer Pump, Inspect
Notes: This code includes R&I and D&A of fuel transfer pump.
0.6 0.6 0.6 0.6
Remove 0.2 0.2 0.2 0.2

Remove Fuel Transfer Pump, From Attached Comp
Inspect 0.2 0.2 0.2 0.2
Inspect Fuel Transfer Pump
Install 0.2 0.2 0.2 0.2
Install Fuel Transfer Pump, From Attached Comp

1256 074 Fuel Transfer Pump, Wash
Notes: None
Page 73 of 109
3306 Truck Engines
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Fuel Transfer Pump

1257 025 Torque Control/Fuel Rack, Adjust
Notes: Add this code to code (1257-082) for checking full load, full torque and frc settings.
0.4 0.4 0.4 0.4
Adjust 0.4 0.4 0.4 0.4

Adjust Torque Control/Fuel Rack

1257 082 Torque Control/Fuel Rack, Measure
Notes: For adjustment of frc settings, use code (1278-025).
For full load and torque setting adjustments, add code (1257-025).
This code is for procedure #114 in the truck performance diagnostic guide.
0.9 0.9 0.9 0.9
Measure 0.9 0.9 0.9 0.9

Measure Torque Control/Fuel Rack

1258 010 Fuel Priming Pump, Remove & Install
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Fuel Priming Pump

1259 010 Fuel Shutoff Solenoid, Remove & Install
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Fuel Shutoff Solenoid

1261 010 Fuel Filter, Remove & Install
Notes: None
Page 74 of 109
3306 Truck Engines
0.1 0.1 0.1 0.1

Remove & Install Fuel Filter

1262 010 Fuel Filter Housing/Base, Remove & Install
Notes: None
0.4 0.4 0.4 0.4
Remove 0.1 0.1 0.1 0.1

Remove Fuel Filter
Remove Fuel Filter Housing/Base
Install 0.3 0.3 0.3 0.3
Install Fuel Filter Housing/Base
Install Fuel Filter
Prime Fuel System

1263 010 Water Separator, Remove & Install
Notes: None
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Remove Water Separator
Install 0.2 0.2 0.2 0.2
Install Water Separator

1264 010 DP Governor, Remove & Install, Dashpot
Notes: Add this code to either R&I rear governor housing (1264-010-HG) or R&I governor servo (1264-010-SJ), which includes R&I rear
governor housing.
0.3 0.3 0.3 0.3

Remove & Install Governor, Dashpot

1264 010 FY Governor, Remove & Install, Flyweight Carrier
Notes: This code includes R&I fuel shut-off solenoid, turbo drain line, fuel ratio control, throttle spring bracket, tampering seal (GOVERNOR
HOUSING), rear governor housing, governor servo, dash pot assembly and governor spring.
2.2 2.2 2.2 2.2

Remove & Install Governor, Flyweight Carrier
Page 75 of 109
3306 Truck Engines

1264 010 HG Governor, Remove & Install, Housing
HOUSING) and rear governor housing.
0.9 0.9 0.9 0.9

Remove & Install Governor, Housing

1264 010 JF Governor, Remove & Install, Shaft
HOUSING) and rear governor housing. transfer governor housing parts to exchange housing. check and adjust low idle.
2.7 2.7 2.7 2.7

Remove & Install Governor, Shaft

1264 010 SJ Governor, Remove & Install, Servo
HOUSING), rear governor housing and governor servo.
2.3 2.3 2.3 2.3

Remove & Install Governor, Servo

1264 010 T6 E Governor, Remove & Install, Tamper Resistant Blt/Plug, Each
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Governor, Tamper Resistant Blt/Plug

1264 020 JF Governor, Recondition, Shaft
Notes: None
1.4 1.4 1.4 1.4

Recondition Governor, Shaft
Page 76 of 109
3306 Truck Engines

1264 025 Governor, Adjust
Notes: Add this code to code (1264-082) for checking the set point
and code (1000-031-P2 OR P3) for par test after repair.
If equipped with a tamper resistant bolt, add code (1264-010-T6-E).
0.7 0.7 0.7 0.7
Adjust 0.7 0.7 0.7 0.7

Adjust Governor

1264 038 Governor, Diagnostic Test
Notes: S&C 6v2100 multi-tach. check governor linkage breakover. compare cab tach to multi-tach reading.
0.2 0.2 0.2 0.2

Diagnostic Test Governor

1264 082 Governor, Measure
Notes: Add code (1264-025) if set point requires adjustment.
Add this code to code (1000-530) for road test to check set point.
Do not use this code with codes (1000-031-P1, P2 OR P3) for par dynamometer test, since this check is included in the par
dynamometer test.
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Governor

1265 010 Governor Control Linkage, Remove & Install
Notes: Includes R&I governor control linkage and brackets from flywheel housing.
0.5 0.5 0.5 0.5

Remove & Install Governor Control Linkage

1265 036 Governor Control Linkage, Test/Check & Adjust
Notes: None
0.3 0.3 0.3 0.3
Test/Check & Adjust 0.3 0.3 0.3 0.3

Test/Check & Adjust Governor Control Linkage

1272 017 Timing Advance, Disassemble & Assemble
Page 77 of 109
3306 Truck Engines
Notes: Includes R&I timing advance access cover.

Pin time fuel injection pump to engine and adjust.
0.7 0.7 0.7 0.7
Disassemble 0.3 0.3 0.3 0.3

Disassemble Timing Advance
Assemble 0.4 0.4 0.4 0.4
Assemble Timing Advance

1272 082 Timing Advance, Measure
Notes: Claim this code when timing is checked dynamically.
0.7 0.7 0.7 0.7
Measure 0.7 0.7 0.7 0.7

Measure Timing Advance

1273 044 Fuel Tank, Drain & Refill
Notes: Claim this code as an actual/reasonable time.
Claim this code when an engine component failure has contaminated the fuel.
0.0 0.0 0.0 0.0
Drain & Refill 0.0 0.0 0.0 0.0

Drain & Refill Fuel Tank

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes: This code is a visual inspection of the fuel lines for cracks and/or leaks.
0.1 0.1 0.1 0.1
Inspect & Maintain 0.1 0.1 0.1 0.1

Inspect & Maintain Fuel Supply/Return Lines

1278 010 Fuel Ratio Control, Remove & Install
Notes: None
0.3 0.3 0.3 0.3

Remove & Install Fuel Ratio Control

1278 025 Fuel Ratio Control, Adjust
Notes: Add this code to code (1257-082) for checking full load, full torque and frc settings.
If equipped with a tamper resistant bolt, add code (1264-010-T6-E).
Page 78 of 109
3306 Truck Engines
0.2 0.2 0.2 0.2
Adjust 0.2 0.2 0.2 0.2

Adjust Fuel Ratio Control

1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Notes: This code does not include time to isolate and repair problem.
This code is for procedure number 113 in the truck performance diagnostic guide.
0.5 0.5 0.5 0.5

Diagnostic Test Fuel, Pressure(S)

1280 082 AP Fuel, Measure, Api Gravity
Notes: Do not use this code with codes (1000-031-P1, P2 OR P3) for par dynamometer test, since this check is included in the par
dynamometer test.
Includes obtaining sample of fuel from the fuel tank. measure fuel api and temperature.
Determine corrected api AT 60 degrees fahrenheit. calculate hp correction factor for api.
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Fuel, Api Gravity

1286 010 Governor & Fuel Inj Pump, Remove & Install
Notes: None
3.0 3.0 3.0 3.0
Remove 1.3 1.3 1.3 1.3

Remove Timing Advance, Cover
Time Governor & Fuel Inj Pump, With Pin
Remove Timing Advance
Remove Timing Advance, Seal
Remove Governor & Fuel Inj Pump
Clean 0.2 0.2 0.2 0.2
Clean Governor & Fuel Inj Pump
Install 1.5 1.5 1.5 1.5
Install Governor & Fuel Inj Pump
Install Timing Advance, Seal
Install Timing Advance
Install Timing Advance, Cover
Page 79 of 109
3306 Truck Engines

1286 038 Governor & Fuel Inj Pump, Diagnostic Test
Notes: Includes measure performance on fuel test bench.
1.4 1.4 1.4 1.4

Diagnostic Test Governor & Fuel Inj Pump

1288 025 Fuel Pump/Governor Drive, Adjust
Notes: Add this code to code (1272-082) for dynamically checking the initial timing.
Includes R&I timing advance cover. pin time fuel injection pump to engine. loosen and tighten timing advance unit. dynamically re-
check initial timing.
0.6 0.6 0.6 0.6
Adjust 0.6 0.6 0.6 0.6

Adjust Fuel Pump/Governor Drive

1302 010 Engine Oil Pan, Remove & Install
2.1 2.1 2.1 2.3

Lift & Block Truck
Drain Engine Oil
Install Engine Oil Pan, Gasket
Refill Engine Oil
Lower Truck

1302 010 S1 Engine Oil Pan, Remove & Install, Sound Suppression
Notes: If required, add this code to (1302-010).
0.3 0.3 0.3 0.3


1302 030 Engine Oil Pan, Test After Repair
Notes: None
Page 80 of 109
3306 Truck Engines
0.3 0.3 0.3 0.3

Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Engine Oil Pan

1302 074 Engine Oil Pan, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Engine Oil Pan

1304 010 Engine Oil Pump, Remove & Install
Notes: None
2.7 2.7 2.7 2.9
Remove 0.6 0.6 0.6 0.7

Lift & Block Truck
Drain Engine Oil
Remove Engine Oil Pan, Gasket
Clean 1.0 1.0 1.0 1.0
Clean Engine Oil Pump
Install 1.1 1.1 1.1 1.2
Install Engine Oil Pan, Gasket
Refill Engine Oil
Lower Truck

1304 010 ES Engine Oil Pump, Remove & Install, Excludes Some R&I
Notes: This time excludes R&I oil/filter, inspecting oil pump and some cleaning.
Use this code for R&I oil pan and pump on an exchange engine when the work is done out-of-frame.
Page 81 of 109
3306 Truck Engines
1.0 1.0 1.0 1.0
Remove 0.4 0.4 0.4 0.4

Remove Engine Oil Pump, Excludes Some R&I
Install 0.6 0.6 0.6 0.6
Install Engine Oil Pump, Excludes Some R&I

1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None
0.9 0.8 0.8 0.8
Remove 0.3 0.3 0.3 0.3

Drain Engine Oil
Remove Engine Oil, Filter
Remove Eng Oil Filter Hsg/Base
Install 0.6 0.5 0.5 0.5
Clean Eng Oil Filter Hsg/Base
Install Eng Oil Filter Hsg/Base
Install Engine Oil, Filter
Refill Engine Oil

1308 010 KY Engine Oil Filter, Remove & Install, Canister-Type
Notes: None
0.3 0.3 0.3 0.3

Remove & Install Engine Oil Filter, Canister-Type

1308 010 NN Engine Oil Filter, Remove & Install, Spin-On Type
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Engine Oil Filter, Spin-On Type

1308 507 Engine Oil Filter, Cut & Analyze
Notes:
None
Page 82 of 109
3306 Truck Engines
0.3 0.3 0.3 0.3
Cut & Analyze 0.3 0.3 0.3 0.3

Cut & Analyze Engine Oil Filter

1316 010 Engine Oil Filler, Remove & Install
Notes: For CO claim additional time depending on tube configuration.
0.2 0.2 0.2 0.0

Remove & Install Engine Oil Filler

1317 010 Crankcase Breather, Remove & Install
Notes: None
0.2 0.2 0.2 0.2


1318 010 Engine Oil & Filter, Remove & Install
Notes: If equipped with an auxiliary or canister type filter, add appropriate code.
0.5 0.5 0.5 0.5

Drain & Refill Engine Oil
Remove & Install Engine Oil Filter

1318 010 AF Engine Oil & Filter, Remove & Install, Auxiliary Filter
Notes: If so equipped, add this code to code (1318-010) for R&I engine oil and filters, or to any code that includes R&I engine oil and filters.
0.4 0.4 0.4 0.4

Remove & Install Engine Oil & Filter, Auxiliary Filter

1326 010 Eng Oil Level Ga/Dipstick, Remove & Install
Notes: For CO claim additional time depending on tube configuration.
0.4 0.4 0.4 0.4
Page 83 of 109
3306 Truck Engines


1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes: Use this code to calibrate dipstick.
0.9 0.9 0.9 0.9
Adjust 0.9 0.9 0.9 0.9

Adjust Eng Oil Level Ga/Dipstick

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
0.2 0.2 0.2 0.2
Take & Analyze S-O-S From 0.2 0.2 0.2 0.2

Take & Analyze S-O-S From Engine Oil, Sample

1348 010 Engine Oil, Remove & Install
Notes: This code does not include R&I oil filters.
0.4 0.4 0.4 0.4

Remove & Install Engine Oil

1348 082 PX Engine Oil, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Engine Oil, Pressure(S)

1350 034 Engine Cooling System, Crack/Leak Test
0.3 0.3 0.3 0.3

Crack/Leak Test Engine Cooling System
Page 84 of 109
3306 Truck Engines
1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
0.5 0.5 0.5 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test

1350 046 Engine Cooling System, Flush
Notes: Do not use this code in conjunction with any repair code that includes drain & refill coolant, instead use code (1350-046-ES).
This code may be claimed twice (MUST BE JUSTIFIED IN CLAIMS STORY) if cooling system is extremely contaminated.
Use this code to perform this operation when a dyno is not available.
0.9 0.9 0.9 0.9
Flush 0.9 0.9 0.9 0.9

Separate Radiator Hose, Lower
Drain Engine Coolant
Connect Radiator Hose, Lower
Refill Engine Coolant

1350 046 ES Engine Cooling System, Flush, Excludes Some R&I
Notes: This code does not include draining old coolant and refilling with new coolant.
Use this code in conjunction with repair code that includes drain & refill engine coolant, such as R&I water pump.
0.6 0.6 0.6 0.6
Flush 0.6 0.6 0.6 0.6

Drain Engine Coolant

1352 010 HG Coolant Conditioner, Remove & Install, Housing
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Coolant Conditioner, Housing

1352 010 NN Coolant Conditioner, Remove & Install, Spin-On Type
Notes: None
0.1 0.1 0.1 0.1
Page 85 of 109
3306 Truck Engines

Remove & Install Coolant Conditioner, Spin-On Type

1353 010 Radiator, Remove & Install
Notes: If lines to A/C condenser requires S&C, add (1802-045).
2.6 2.6 2.6 3.3
Remove 1.2 1.2 1.2 1.5

Separate Air Inlet, Aftercooler To Manifold
Separate Radiator Hose, Upper
Separate Radiator, Support
Remove Radiator
Install 1.4 1.4 1.4 1.8
Install Radiator
Connect Radiator, Support
Connect Radiator Hose, Upper
Connect Air Inlet, Aftercooler To Manifold
Connect Hood, Cable

1353 010 BK Radiator, Remove & Install, Bracket
Notes: This code is for R&I radiator support bracket that is mounted above the valve covers on some trucks.
0.3 0.3 0.3 0.3

Remove & Install Radiator, Bracket

1353 029 Radiator, Separate & Connect
Notes: If lines to A/C condenser requires S&C, add (1802-045).
Use this code if access for front of engine repairs is gained by tilting radiator instead of removing it.
1.6 1.6 1.6 1.8
Separate 0.7 0.7 0.7 0.8

Raise Cab
Separate Air Inlet, Aftercooler To Manifold
Separate Radiator Hose, Upper
Separate Radiator, Support
Page 86 of 109
3306 Truck Engines
Tilt Radiator
Connect 0.9 0.9 0.9 1.0
Tilt Radiator
Connect Radiator, Support
Connect Radiator Hose, Upper
Connect Air Inlet, Aftercooler To Manifold
Connect Hood, Cable
Lower Cab

1353 046 OX Radiator, Flush, Out F/Out Hull/Off Site
Notes: None
0.7 0.7 0.7 0.7
Flush 0.7 0.7 0.7 0.7

Flush Radiator, Out F/Out Hull/Off Site

1355 010 Thermostat/Water Temp Reg, Remove & Install
Notes: None
0.8 0.8 0.8 0.9
Remove 0.3 0.3 0.3 0.3

Separate Water Temperature Sensor
Separate Hoses & Lines
Remove Thermostat/Water Temp Reg
Remove Thermostat/Water Temp Reg, Seal
Clean 0.1 0.1 0.1 0.1
Clean Thermostat/Water Temp Reg
Install 0.4 0.4 0.4 0.5
Install Thermostat/Water Temp Reg, Seal
Install Thermostat/Water Temp Reg
Connect Hoses & Lines
Connect Water Temperature Sensor

1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Thermostat/Water Temp Reg
Page 87 of 109
3306 Truck Engines

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Thermostat/Water Temp Reg

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
Notes: None
0.3 0.3 0.3 0.3

Diagnostic Test Thermostat/Water Temp Reg

1355 074 Thermostat/Water Temp Reg, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Thermostat/Water Temp Reg

1356 010 Fan, Remove & Install
Notes: None
0.5 0.5 0.5 0.5

Remove & Install Fan

1356 082 VF Fan, Measure, Speed
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Fan, Speed
Page 88 of 109
3306 Truck Engines

1357 010 V-Belt(S), Remove & Install
Notes: None
0.3 0.3 0.3 0.3

Remove V-Belt(S)
Install V-Belt(S)
Adjust V-Belt(S)

1357 010 S V-Belt(S), Remove & Install, Set (All)
Notes: None
0.6 0.6 0.6 0.6

Remv, Test, Adj, Install V-Belt(S), Set (All)

1359 010 Fan Drive, Remove & Install
Notes: None
1.5 1.5 1.5 1.5
Remove 0.6 0.6 0.6 0.6

Remove Fan
Remove V-Belt(S)
Remove Fan Drive
Install 0.9 0.9 0.9 0.9
Install Fan Drive
Install V-Belt(S)
Adjust V-Belt(S)
Install Fan

1359 010 ES Fan Drive, Remove & Install, Excludes Some R&I
Notes: Excludes R&I and adjust fan belts.
0.5 0.5 0.5 0.5

Remove & Install Fan Drive, Excludes Some R&I
Page 89 of 109
3306 Truck Engines

1361 010 Water Pump, Remove & Install
Notes: None
1.5 1.3 1.3 1.6
Remove 0.5 0.4 0.4 0.6

Raise Cab
Separate Hoses & Lines
Remove Coolant Conditioner, Bracket
Loosen Fan Drive
Remove Water Pump, Elbow Fitting
Remove Water Pump
Clean 0.2 0.2 0.2 0.2
Clean Water Pump, Gasket
Install 0.8 0.7 0.7 0.8
Install Water Pump
Install Water Pump, Elbow Fitting
Tighten Fan Drive
Install Coolant Conditioner, Bracket
Connect Hoses & Lines
Lower Cab

1361 030 Water Pump, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Water Pump

1361 035 Water Pump, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None
Page 90 of 109
3306 Truck Engines
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Water Pump

1361 535 PX Water Pump, Check, Pressure(S)
If no repair is necessary, claim code (1395-044) to drain & refill coolant.
0.3 0.3 0.3 0.3
Check 0.3 0.3 0.3 0.3

Check Water Pump, Pressure(S)

1378 010 Engine Oil Cooler, Remove & Install
Notes: If oil cooler R&I was done in conjunction with another labor segment that includes R&I cylinder head, use instead code (1378-010-
ES).
If oil was contaminated and cooler replaced, add (1318-010) for R&I engine oil, unless bearings were checked which includes R&I
engine oil.
2.5 2.4 2.3 2.6
Remove 0.9 0.9 0.8 1.0

Raise Cab
Drain Engine Oil
Drain Engine Oil Cooler, Oil
Remove Eng Oil Filter Hsg/Base
Remove Engine Oil Cooler, Bonnet
Remove Engine Oil Cooler
Clean 0.3 0.3 0.3 0.3
Clean Engine Oil Cooler, Gasket
Install 1.3 1.2 1.2 1.3
Install Engine Oil Cooler
Install Engine Oil Cooler, Bonnet
Install Eng Oil Filter Hsg/Base
Refill Engine Oil Cooler, Oil
Refill Engine Oil
Lower Cab

1378 030 Engine Oil Cooler, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Engine Oil Cooler
Page 91 of 109
3306 Truck Engines
1378 034 Engine Oil Cooler, Crack/Leak Test

Notes: None
0.6 0.6 0.6 0.6

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Engine Oil Cooler

1378 074 Engine Oil Cooler, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Engine Oil Cooler

1382 034 Radiator Cap, Crack/Leak Test
0.2 0.2 0.2 0.2

Crack/Leak Test Radiator Cap

1393 010 Water Temp Regulator Hsg, Remove & Install
Notes: None
1.9 1.9 1.9 2.0
Remove 0.5 0.5 0.5 0.5

Remove Thermostat/Water Temp Reg
Remove Air Inlet Heater
Remove Water Temperature Sensor
Page 92 of 109
3306 Truck Engines

Clean 0.5 0.5 0.5 0.5
Clean Water Temp Regulator Hsg
Install 0.9 0.9 0.9 1.0
Install Water Temperature Sensor
Install Air Inlet Heater
Install Thermostat/Water Temp Reg

1395 044 Engine Coolant, Drain & Refill
Notes: None
0.4 0.4 0.4 0.4
Drain & Refill 0.4 0.4 0.4 0.4

Drain & Refill Engine Coolant

1395 081 Engine Coolant, Test
Notes: Claim this code to test coolant concentration and conditioner levels.
0.2 0.2 0.2 0.2
Test 0.2 0.2 0.2 0.2

Test Engine Coolant

1395 082 TA Engine Coolant, Measure, Temperature(S)
This test is done using a infra-red gun and assumes engine is already heated.
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Engine Coolant, Temperature(S)

1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
This code may only be claimed once per job.
0.2 0.2 0.2 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
Notes:
Claim this code when this procedure is performed as part of the troubleshooting process.
Page 93 of 109
3306 Truck Engines
This code does not include charging.

0.2 0.2 0.2 0.2

Diagnostic Test Battery, Using Battery Load Test

1405 010 Alternator, Remove & Install
Notes: For warranty repairs, use this code only if the failed alternator is a Caterpillar alternator.
0.8 0.8 0.8 0.8
Remove 0.4 0.4 0.4 0.4

Remove Alternator
Install 0.4 0.4 0.4 0.4
Install Alternator
Adjust V-Belt(S)

1405 010 BK Alternator, Remove & Install, Bracket
Notes: The bracket must be replaced to claim this code.
This is the additional time to R&I a bracket after the alternator is removed.
0.2 0.2 0.2 0.2

Remove & Install Alternator, Bracket

1453 010 Electric Starting Motor, Remove & Install
Notes: For warranty repairs, use this code only if the failed starter is a Caterpillar starter.
1.1 1.1 1.0 1.0
Remove 0.5 0.5 0.5 0.5

Install 0.6 0.6 0.5 0.5

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
Page 94 of 109
3306 Truck Engines
1.3 1.3 1.3 1.3
Remove 0.5 0.5 0.5 0.5

Recover Refrigerant
Separate Refrigerant Compressor, V-Belt
Remove Refrigerant Compressor
Install 0.8 0.8 0.8 0.8
Install Refrigerant Compressor
Connect Refrigerant Compressor, V-Belt
Adjust Refrigerant Compressor, V-Belt
Charge Refrigerant Compressor

1802 029 Refrigerant Compressor, Separate & Connect
Notes: Time is based on leaving the lines attached to compressor, so the refrigerant compressor is not totally removed from the truck.
0.5 0.5 0.5 0.5

Separate Refrigerant Compressor, V-Belt
Separate & Connect Refrigerant Compressor
Connect Refrigerant Compressor, V-Belt

1802 045 Refrigerant Compressor, Charge
Notes: Does not include time required to remove moisture from system by pulling a vacuum, which is normally done while doing other work.
0.5 0.5 0.5 0.5
Charge 0.5 0.5 0.5 0.5

Charge Refrigerant Compressor

1803 002 Air Compressor, Tfr Components To/From
Notes: Add this code to code (1803-010), if the air compressor was replaced with an exchange compressor.
Use this code for both 2 & 4 cylinder compressors.
0.4 0.4 0.4 0.4

Tfr Components To/From Air Compressor

1803 010 C2 Air Compressor, Remove & Install, Two-Cylinder Type
Notes: If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
If air compressor R&I was done in conjunction with another repair that includes drain & refill coolant, use instead code (1803-010-
ES).
2.3 2.3 2.3 2.5
Remove 1.0 1.0 1.0 1.1

Raise Cab
Separate Steering System
Page 95 of 109
3306 Truck Engines

Clean 0.2 0.2 0.2 0.2
Clean Air Compressor, Gasket
Install 1.1 1.1 1.1 1.2
Connect Steering System
Lower Cab

1803 010 ES Air Compressor, Remove & Install, Excludes Some R&I
Notes: If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
Use this code in conjunction with another R&I code that includes drain & refill coolant.
2.0 2.0 2.0 2.0
Remove 0.9 0.9 0.9 0.9

Separate Steering System
Clean 0.2 0.2 0.2 0.2
Clean Air Compressor, Gasket
Install 0.9 0.9 0.9 0.9
Connect Steering System

1803 010 QV Air Compressor, Remove & Install, Pressure Control Valve
Notes: None
0.5 0.5 0.5 0.5

Remove & Install Air Compressor, Pressure Control Valve

1803 030 Air Compressor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Air Compressor
Page 96 of 109
3306 Truck Engines
1803 035 Air Compressor, Troubleshoot

Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Air Compressor

1803 074 Air Compressor, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Air Compressor

1805 029 Refrigerant Condenser, Separate & Connect
Notes: Time is based on leaving the lines attached to condensor, so the refrigerant condenser is not totally removed from the truck.
0.5 0.5 0.5 0.5
Separate 0.2 0.2 0.2 0.2

Connect 0.3 0.3 0.3 0.3

1906 010 Water Temperature Sensor, Remove & Install
Notes: Requires special socket 9v5103 (1-1/16" WITH CUTOUT).
0.9 0.9 0.9 0.9
Remove 0.4 0.4 0.4 0.4

Remove Air Inlet Heater, Manifold
Separate Water Temperature Sensor, Wiring Harness
Remove Water Temperature Sensor
Install 0.5 0.5 0.5 0.5
Install Water Temperature Sensor
Connect Water Temperature Sensor, Wiring Harness
Install Air Inlet Heater, Manifold

3253 012 Drive Shaft, Install
Notes: Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.6 0.6 0.6 0.6
Install 0.6 0.6 0.6 0.6
Page 97 of 109
3306 Truck Engines
Install Drive Shaft

3278 012 Drive Axle, Install
Notes: Use this code if the axle shaft was removed for towing.
0.6 0.6 0.6 0.6
Install 0.6 0.6 0.6 0.6

Install Drive Axle

4272 010 Brake Air Tank, Remove & Install
Notes: Use this code in conjunction with repair time codes that include R&I transmission.
1.0 1.0 1.0 1.0
Remove 0.5 0.5 0.5 0.5

Remove Brake Air Tank, Bracket
Remove Brake Air Tank, Drain
Install 0.5 0.5 0.5 0.5
Install Brake Air Tank, Drain
Install Brake Air Tank, Bracket

4272 046 E Brake Air Tank, Flush, Each
Notes: If required, claim this code when the air system is contaminated from an air compressor failure.
Time includes R&I fittings, flush with solvent and blow out or drain.
0.4 0.4 0.4 0.4
Flush 0.4 0.4 0.4 0.4

Flush Brake Air Tank, Each

4285 010 Air Dryer, Remove & Install
This code may also be claimed if the air dryer must be removed for access to a component to be repaired.
0.7 0.7 0.7 0.7

Remove & Install Air Dryer

4285 017 Air Dryer, Disassemble & Assemble
Time includes D&A, clean and replace desiccant.
Page 98 of 109
3306 Truck Engines
0.7 0.7 0.7 0.7

Disassemble & Assemble Air Dryer

4300 029 Steering System, Separate & Connect
Notes: Oil lines to the steering system remain attached, so the oil reservoir is not totally removed from the truck.
0.3 0.3 0.3 0.3

Separate & Connect Steering System

4306 002 Steering Pump, Tfr Components To/From
Notes: None
0.2 0.2 0.2 0.2

Tfr Components To/From Steering Pump

4306 010 Steering Pump, Remove & Install
Notes: None
0.8 0.8 0.8 0.9
Remove 0.3 0.3 0.3 0.3

Remove Steering System, Housing
Separate Steering Pump, Line(S)
Remove Steering Pump
Install 0.5 0.5 0.5 0.6
Install Steering Pump
Connect Steering Pump, Line(S)
Install Steering System, Housing
Refill Steering System
Purge Steering System

4306 029 Steering Pump, Separate & Connect
Notes: Pump oil lines remain attached to the pump, so the steering pump is not totally removed from the truck.
So the steering pump is not totally removed frome the truck.
0.3 0.3 0.3 0.3

Separate & Connect Steering Pump
Page 99 of 109
3306 Truck Engines

7006 552 Truck, Tow
Notes: Maneuver inoperative truck into shop.
0.6 0.6 0.6 0.6
Tow 0.6 0.6 0.6 0.6

Tow Truck

7050 010 BK Frame, Remove & Install, Bracket
Notes: For conventional freightliner - 120 trucks, add this code to code (1157-010) for R&I flywheel housing.
0.0 0.0 1.9 0.0

Remove & Install Frame, Bracket

7050 010 S4 Frame, Remove & Install, Support
Notes: Add this code when an underframe brace must be removed for access to items beneath the truck for such repairs as R&I engine or
flywheel housing.
0.3 0.3 0.3 0.3

Remove & Install Frame, Support

7151 010 Crankcase Guard, Remove & Install
Notes: Use this code for trucks equipped with a skid pan that must be removed for repair access on the underside of the vehicle.
0.7 0.7 0.7 0.7

Remove & Install Crankcase Guard

7156 012 Bumper, Install
Notes: Do not use this code in conjunction with repair codes that include R&I front bumper.
Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.3 0.3 0.3 0.3
Install 0.3 0.3 0.3 0.3

Install Bumper

7251 010 Hood, Remove & Install
Notes: Except CO & western star.
0.7 0.7 0.7 0.0
Page 100 of 109
3306 Truck Engines
Remove 0.4 0.4 0.4 0.0

Remove Hood
Install 0.3 0.3 0.3 0.0
Install Hood
Connect Hood, Cable

7252 010 S Fender, Remove & Install, Set (All)
Notes: None
0.9 0.9 0.9 0.0

Remove & Install Fender, Set (All)

7257 010 Battery Box/Support, Remove & Install
Notes: For cab-over trucks, add this code to codes that include R&I transmission.
0.0 0.0 0.0 1.9

Remove & Install Battery Box/Support

7263 010 Engine Enclosure, Remove & Install
Notes: None
0.4 0.4 0.0 0.0

Remove & Install Engine Enclosure

7263 010 MS Engine Enclosure, Remove & Install, For Specified Model(S)
Notes: Includes R&I seat assembly.
This code is for ford & western star short conventionals.
1.4 0.0 0.0 0.0

Remove & Install Engine Enclosure, For Specified Model(S)
Remove & Install Seat Assembly, For Specified Model(S)
Page 101 of 109
3306 Truck Engines
7267 010 SI Body Panel, Remove & Install, Side

Notes: If required, claim this code to R&I side body panel or fairing to access bolts underneath cab to R&I seat.
0.5 0.5 0.5 0.0

Remove & Install Body Panel, Side

7301 009 Cab, Lift, Block & Lower
0.0 0.0 0.0 0.2
Lift, Block & Lower 0.0 0.0 0.0 0.2

Page 102 of 109
CHECKLIST FOR WARRANTY REPAIRS
MECHANIC (S): _____________________________ /____________________________________/____________________________________
DEALER CODE WORK ORDER DATE ENGINE MODEL ENGINE S/N CAB TYPE MILES/HR KM
TOW TRUCK INTO SHOP 7006-552 INSTALL DRIVE SHAFT 3253-012
R&I AIR CLEANER 1051-010 MEASURE LINER PROJECTION 1216-082 –LJ-S
WASH ****-074 JAKE BRAKE 1119-010-ES-E OR S JAKE S/N_________
RADIATOR BRACKET 1353-010-BK BUMPER INSTALL AFTER TOW 7156-012
DRIVE AXLE INSTALL 3278-012 R&I AIR TANKS 4272-010
OUTER FENDER 7252-010-S INNER FENDER EACH 7251-010-IN-E
PTO R&I 1165-010 TRANS TYPE___5 OR 6 SPD ___10 OR 13 SPD___AUTO
POWER STEERING RESERVOIR 4306-029 BATTERY BOX 7257-010 CO ONLY
BOTTLE TEST 1350-038-Q3 FLUSH COOLING SYSTEM 1350-046, 1350-046-ES
FLUSH AFTERCOOLER CORE 1064-046-AA DRAIN FUEL TANKS 1273-044
RECHARGE A/C 1802-045-ES OIL PAN SUPPRESSION PANEL 1301-010-S1
ENGINE ENCLOSURE 7263-010 REMOVE BROKEN HEAD BOLT
BROKEN EXHAUST STUDS BLOCK UNDERFRAME (LADDER) 1240-010
OIL PAN PLATE 1302-010-PH EXHAUST PIPE 1061-010
CYLINDER CUTOUT TEST REQUIRES 2 PRINTOUTS (before & after repair) 1290-038-I3-S claim 2 times
ECM HISTOGRAM (required for major engine failures)
COMMENTS______________________________________________________________________________________
SERVICEMAN SIGNATURE_________________________________________ DATE_________________
Page 103 of 109

1000-031-P0 ENGINE
PAR PRELIMINARY INSPECTION
NOTE --- Add this code to Code 1000-031-P1
--- For CO Trucks, add Code 7301-009 for Raise & Lower Cab only if
the Inspection is not performed at the Chassis Dynamometer.
STANDARD TIMES (HRS.): 0.9(ALL)
TIME INCLUDES:
ENGINE OFF:
• Check Coolant & Oil Level

• Check Fuel API
• Check Air Intake & Exhaust
• Inspect Turbocharger
• Verify Throttle Linkage Breakover on Mechanical Engines or Verify Throttle
Position Sensor Duty Cycle on Electronic Engines
• Check Governor Seals
• Check Fuel Heater – If so Equipped
• Check Fuel Ratio Control on Mechanical Engines or Check Boost Sensor on
3176 & 3406B/C Electronic engines
• Check the Vehicle Air System for Leaks
• Check the Engine Fan for Proper Operation
• Check Condition of U-Joints & Carrier Bearings
• Check & Record Pressure and Condition of Tires
ENGINE ON:
• Check for Coolant & Oil Leaks

• Check Primary & Secondary Fuel Filters and Low Pressure Fuel Lines for
Leaks and Restrictions
• Inspect High Pressure Fuel Lines for Leaks – If so Equipped
• Check Inlet & Exhaust System for Leaks
• Check other Engine Driven Accessories for Proper Operation
• Check for Partially Engaged Engine Retarder – If so Equipped
• Check for Dragging Service Brakes
• Check the Operation
Page 104 of 109

Index of Repair Times
Part or Component Failure Page Part or Component Failure Page
A CAMSHAFT GEAR
AFTERCOOLER CORE Remove & Install............................................................ 54
Crack/Leak Test – (Air To Air)............................….......... 17 CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
Flush – (Air To Air)........................................……............ 18 Remove & Install, Set (all) ……………………………..… 48
Remove & Install – (Air To Air)……………...…….…….... 17 CONNECTING ROD
AIR CLEANER Measure – (Each Additional).......................................... 61
Remove & Install………………...………...………...……... 12 Measure – (First One).................................................... 61
AIR COMPRESSOR Measure – (Set [All])....................................................... 61
Combined Repair Time…………….................................. 7 Recondition – (Major) – (Each Additional)...................... 60
Remove & Install – (Two-Cylinder Type)……………..….. 95 Recondition – (Major) – (First One)................................ 60
Remove & Install – (Excludes Some R & I)…………….... 96 Recondition – (Major) – (Set [All]).................................. 60
Remove & Install, Pressure Control Valve……..…........… 96 Recondition – (Minor) – (Each Additional)...................... 60
Test After Repair......................................................….... 96 Recondition – (Minor) – (First One)................................ 61
Transfer Components To/From.........................…........... 95 Recondition – (Minor) – (Set [All]).................................. 61
Troubleshoot........................................................…......... 97 CONNECTING ROD BEARING
Wash....................................................................………. 97 Remove & Install – (Each Additional)............................. 62
AIR DRYER Remove & Install – (First One)....................................... 62
Disassemble & Assemble………………………………... 98 Remove & Install – (Set [All]).......................................... 62
Remove & Install………………………………..….……… 98 COOLANT CONDITIONER
AIR INDUCTION & EXHAUST SYSTEM Remove & Install – (Housing)......................................... 85
Crack/Leak Test……………………………………..…….. 12 Remove & Install – (Spin-on Type)..........................….. 85
Inspect………………………………………………..……... 12 CRANKCASE BREATHER
AIR INLET HEATER Remove & Install………………………………………..…. 83
Remove & Install...…………………………………….….... 18 CRANKCASE GUARD
ALTERNATOR Remove & Install………………………………………..…. 100
Remove & Install...…………………………………….….... 94 CRANKSHAFT
Remove & Install – (Bracket[s])……...……………...….… 94 Combined Repair Time................................................... 4
ATMOSPHERIC PRESSURE SENSOR Combined Repair Time – (With Named Components).. 4
Remove & Install………………………………….....……… Remove & Install …………………………….................... 43
B Remove & Install – (With Named Components)............. 44
BATTERY Test After Repair............................................................ 45
Diagnostic Test – (Using Battery Load Test)………........ 93 Troubleshoot................................................................... 45
BATTERY BOX/SUPPORT Wash.............................................................................. 45
Remove & Install ………………………………………….. 101 CRANKSHAFT DAMPER/PULLEY
BODY PANEL Remove & Install............................................................ 47
Remove & Install – (Side)……………………..…………. 102 CRANKSHAFT FRONT SEAL
BRAKE AIR TANK Combined Repair Time................................................... 3
Flush – (Each)………………………………...…..……...... 98 Remove & Install............................................................ 31
Remove & Install………………………...………..…...…… 98 Test After Repair............................................................ 32
BUMPER Troubleshoot................................................................... 32
Install……………………………………...………...……..... 100 Wash.............................................................................. 32
C CRANKSHAFT MAIN & ROD BEARING
CAB Remove & Install – (Set [All]).............................…......... 63
Lift, Block & Lower ………………………………….……... 102 CRANKSHAFT MAIN BEARING
CAMSHAFT Remove & Install – (Each Additional)..........…............... 46
Combined Repair Time………………………………….... 5 Remove & Install – (First One).........................…........... 46
Remove & Install…………………………………….……... 48 Remove & Install – (Set [All])...............................…....... 46
Remove & Install – (Excludes Some R & I)…………….... 50 Remove & Install – (Excludes Some R & I) – (Each)… 47
Remove & Install – (Includes R&I Some Comp).............. 51 Remove & Install – (Excludes Some R & I) – (Set [All]… 47
Test After Repair………………………………………....... 53 CRANKSHAFT REAR SEAL
Troubleshoot……………………………………………...... 53 Combined Repair Time......................................…......... 3
Wash………………………………………………..…...…. 53 Remove & Install................................................…......... 32
CAMSHAFT BEARING Test After Repair...............................................….......... 33
Remove & Install – (Each Additional)....................……... 53 Troubleshoot....................................................…........... 33
Remove & Install – (First One)..................................…... 53 Wash..............................................................…............. 33
Remove & Install – (Set [All])........................................... 54
Page 105 of 109

CYLINDER BLOCK E
Measure – (Pressure[s])....................................….......... 43 ELECTRIC STARTING MOTOR
Remove & Install...................................................…....... 41 Remove & Install.................................................…........ 94
Replace Gasket/Reseal – (Plug[s]) – (Each)........…..... 43 ELECTRIC SYSTEM
CYLINDER BLOCK CYLINDER Diagnostic Test – (Using Voltmeter)............................. 93
Inspect – (Using Borescope) – (Set [All])........…............ 63 ENGINE
Measure – (Each).................................................…........ 63 Dynamometer Test – (Chassis).............................…..... 9
CYLINDER HEAD ASSEMBLY Dynamometer Test – (Out F/Out Hull/ Off Site).............. 9
Combined Repair Time…………………………………… 2 Dynamometer Test – (PAR)........................................... 10
Remove & Install…………………………………………. 18 Dynamometer Test – (PAR After Repair)....................... 10
Remove & Install - Excludes Some R&I ……………….. 20 Dynamometer Test – (PAR After Repair And Unhook)… 10
Test After Repair...................................................…....... 21 Dynamometer Test – (PAR Preliminary Inspection)…… 10
Transfer Components To/From………………………….. 18 Paint................................................................……........ 11
Troubleshoot........................................................….….... 21 Paint – (Minor).............................................……............ 11
Wash……………………………………………………… 21 Remove & Install........................................……............. 8
CYLINDER HEAD (BARE) Road Test – (Minor)....………………………………….... 11
Crack/Leak Test……………………………………..……. 21 Transfer Components To/From.............…...................... 7
Inspect, Cracks…………………………………...……….. 21 Wash, Minor.....................................................……....... 11
Machine/Grind/Mill………………………………...………. 22 ENGINE COOLANT
CYLINDER LINER Drain & Refill................................................................... 93
Measure, Liner Projection, Set (all)…………………….. 59 Measure – (Temperature[s])........................................... 93
Recondition, Flex Hone, Each………………………….. 58 Test................................................................................. 93
Recondition, Flex Hone, Set (all)……………………….. 58 ENGINE ENCLOSURE
Recondition, Hard Hone, Each…………………………. 59 Remove & Install ……………………............................... 101
Recondition, Hard Hone, Set (all)………………………. 59 Remove & Install - (For Specific Models)....................... 101
Remove & Install, Each Additional …………………..…. 55 ENGINE FRONT SUPPORT
Remove & Install, First One ………………………..……. 55 Separate & Connect.................…………........................ 28
Remove & Install, Set (all) …………………………..…… 57 ENGINE MOUNT(S)
CYLINDER PACK Separate & Connect – (Rear)......................................... 28
Combined Repair Time - (First One)…………………….. 5 ENGINE OIL
Combined Repair Time - (Set [All])…………………….. 5 Measure – (Pressure[s])................................................. 84
Recondition, Each ……………………………………… 67 Remove & Install ……………………............................... 84
Recondition, Set (all) …………………………………… 68 Take & Analyze S O S From – (Sample)........................ 84
Remove & Install, Each Additional …………………..…. 63 ENGINE OIL COOLER
Remove & Install, First One ………………………..……. 64 Crack/Leak Test............................................................. 92
Remove & Install, Set (all) …………………………..…… 65 Remove & Install............................................................ 91
Test After Repair …………………………………...……. 68 Test After Repair............................................................ 91
Troubleshoot ……………………………………….……… 68 Troubleshoot................................................................... 92
Wash.....................................................................……... 68 Wash.............................................................................. 92
D ENGINE OIL FILLER TUBE/CAP
DRIVE AXLE Remove & Install............................................................ 83
Install................................................................……......... 98 ENGINE OIL FILTER HOUSING/BASE
DRIVE SHAFT Remove & Install.............................................……........ 82
Install...................................................................……….. 97
Page 106 of 109

ENGINE OIL FILTER FRAME

Cut & Analyze.................................................….............. 82 Remove & Install - (Bracket)………………………….….. 100
Remove & Install – (Canister Type)………………….... 82 Remove & Install – (Support).............................……….. 100
Remove & Install – (Spin-On Type)............................... 82 FUEL
ENGINE OIL & FILTER Diagnostic Test – (Pressure[s])...................................... 79
Remove & Install.............................................................. 83 Measure.......................................................................... 79
Remove & Install – (Auxiliary Filter)………………….... 83 FUEL FILTER
ENGINE OIL LEVEL GAUGE/DIPSTICK Remove & Install ..........................................…………... 74
Adjust............................................................................... 84 FUEL FILTER HOUSING/BASE
Remove & Install.............................................................. 83 Remove & Install............................................................ 75
ENGINE OIL PAN FUEL INJECTION LINES
Combined Repair Time………………………….………… 6 Crack/Leak Test - Set (all).............................................. 70
Remove & Install.............................................................. 80 Remove & Install - Each ………………………...……… 70
Remove & Install – (Sound Suppression)……...………… 80 Remove & Install, Set (all) …………………………..…… 70
Test After Repair.............................................................. 80 FUEL INJECTION PUMP
Troubleshoot.................................................................... 81 Check – (Full Load/Torque Setting) Set (all))................. 70
Wash………………………………………………………. 81 Crack/Leak Test - Set (all).............................................. 70
ENGINE OIL PUMP Recondition, Set (all) …………………………………… 69
Remove & Install………………………………………...… 81 Remove & Install, Each Additional ………………….…. 69
Remove & Install – (Excludes Some R&I))……...........…. 81 Remove & Install, First One ……………………….……. 69
ENGINE POWER TAKEOFF DRIVE Remove & Install, Set (all) ………………………….…… 69
Remove & Install – (Front).......………………….………... 39 FUEL INJECTION VALVE / NOZZLE
Remove & Install – (Housing).......……………………..…. 39 Combined Repair Time - (First One)…………………… 6
Remove & Install – (Transmission).......………………….… 40 Combined Repair Time - (Set [All])…………………….. 6
EXHAUST MANIFOLD Diagnostic Test – (Each)……………………………….… 72
Combined Repair Time.................................................... 2 Diagnostic Test – (Set)……………………………………. 72
Disassemble & Assemble.......................................…...... 16 Remove & Install, Each Additional …………………..…. 71
Remove & Install.......................................................…... 15 Remove & Install, First One ………………………….…. 71
Remove & Install – (Out F/Out Hull/Off Site).........…....... 16 Remove & Install, Set (all) …………………………..…… 71
Test After Repair.................................................……...... 16 Test After Repair............................................................ 72
Troubleshoot.......................................................……...... 16 Troubleshoot................................................................... 72
EXHAUST PIPE Wash………………………………………………………. 72
Remove & Install................................………................... 17 FUEL PRIMING PUMP
Remove & Install – (Adapter).......…………………....….. 17 Remove & Install................................……….................. 74
F FUEL PUMP / GOVERNOR DRIVE
FAN Adjust.............................................................................. 80
Measure – (Speed).......................................................... 88 FUEL RATIO CONTROL
Remove & Install.............................................................. 88 Adjust.............................................................................. 78
FAN DRIVE Remove & Install................................……….................. 78
Remove & Install.............................................................. 89 FUEL SHUTOFF SOLENOID
Remove & Install – (Excludes Some R & I)…….............. 89 Remove & Install................................……….................. 74
FENDER FUEL SUPPLY/RETURN LINES
Remove & Install – (Set [All])........................................... 101 Inspect & Maintain.......................................................... 78
FLYWHEEL FUEL SYSTEM
Remove & Install.............................................................. 28 Flush............................................................................... 68
FLYWHEEL HOUSING Measure – (Pressure[s])................................................. 69
Combined Repair Time.................................................... 3 FUEL TANK
Remove & Install.............................................................. 29 Drain & Refill.................................................….............. 78
Remove & Install - (Excludes Some R&I) …………….… 30 FUEL TRANSFER PUMP
Test After Repair.............................................................. 31 Combined Repair Time................................................... 6
Troubleshoot.................................................................... 31 Inspect.............................................................…........... 73
Wash................................................................................ 31 Remove & Install............................................................ 73
Test After Repair............................................................ 73
Troubleshoot................................................................... 73
Wash.............................................................................. 73
Page 107 of 109

G O
GOVERNOR OIL PAN – (SEE ENGINE OIL PAN)
Adjust............................................................................... 77 OIL PUMP – (SEE ENGINE OIL PUMP)
Diagnostic Test ……………….......................................... 77 P
Measure ………………..................................................... 77 PISTON
Recondition – (Throttle Shaft Bore).................................. 76 Recondition – (Each Additional)..................................... 54
Remove & Install - (Dashpot) ………………………..…… 75 Recondition – (First One)............................................... 54
Remove & Install - (Flyweight Carrier) ………………...… 75 Recondition – (Set [All]).................................................. 54
Remove & Install - (Housing) …………………………..… 76 R
Remove & Install - (Servo) ……………………………...… 76 RADIATOR
Remove & Install - (Tamper Resistant Bolt - Each) ……… 76 Flush – (Out Of Frame).................................................. 87
Remove & Install - (Throttle Shaft Bore) ……………...… 76 Remove & Install............................................................ 86
GOVERNOR & FUEL INJECTION PUMP Remove & Install – (Bracket)……………………..……… 86
Diagnostic Test ……………….......................................... 80 Separate & Connect…………………………………….. 86
Remove & Install.............................................................. 79 RADIATOR CAP
GOVERNOR CONTROL LINKAGE Crack/Leak Test............................................................. 92
Remove & Install.............................................................. 77 REFRIGERANT COMPRESSOR
Test/Check & Adjust......................................................... 77 Charge …………………………...…………………...….. 95
H Remove & Install............................................................ 94
HOOD Separate & Connect…………………………………….. 95
Remove & Install.............................................................. 100 REFRIGERANT CONDENSER
I Separate & Connect....................................................... 97
INLET MANIFOLD ROCKER SHAFT ASSEMBLY
Measure – (Pressure[s])................................................... 15 Remove & Install............................................................ 22
Remove & Install.............................................................. 15 S
INLET/EXHAUST VALVE(S) SHORT BLOCK
Adjust – (Set [All])............................................................ 23 Transfer Components To/From....................…............... 40
Adjust – (Excludes Some R & I) – (Set)…………….……. 24 STEERING PUMP
Remove & Install – (Each)............................................... 23 Remove & Install ………………..………………..………. 99
Remove & Install – (Set [All])........................................... 23 Separate & Connect..................................….................. 99
J Transfer Components To/From....................…............... 99
JAKE BRAKE STEERING SYSTEM
Flush - (Housing, Each)……………………………......... 25 Separate & Connect..................................….................. 99
Remove & Install - (Excludes Some R&I, Each)............. 24 T
Remove & Install - (Excludes Some R&I, Set) ……...… 24 THERMOSTAT/WATER TEMPERATURE REGULATOR
Replace - Clutch Switch................................................... 26 Combined Repair Time................................................... 7
Replace - Control Valve/Springs, Each Additional......... 27 Diagnostic Test............................................................... 88
Replace - Control Valve/Springs, First............................. 27 Remove & Install............................................................ 87
Replace - D-lash/Pwr Lash Adjusting Screws, Each…... 26 Test After Repair............................................................ 87
Replace - D-lash/Pwr Lash Adjusting Screws, First…..... 25 Troubleshoot................................................................... 88
Replace - Fuel Pump Switch............................................ 26 Wash.............................................................................. 88
Replace - Master Piston/Spring....................................... 26 TIMING ADVANCE
Replace - Slave Piston/Spring......................................... 27 Disassemble & Assemble ……...…………………….… 77
Replace - Solenoid Valve, Each………………….......…... 26 Measure..........................................................…............ 78
Replace - Spacers, Each…………………………............. 27 TIMING GEAR HOUSING
Replace - Studs, Each…….............................................. 27 Combined Repair Time................................................... 4
Replace - Gasket/Reseal, Plugs, Each............................ 25 Remove & Install............................................................ 34
Troubleshoot.................................................................... 25 Remove & Install – (Excludes Some R & I)………..…… 35
L Test After Repair............................................................ 35
LINER SEAT/INSERT Troubleshoot................................................................... 36
Install – (Each Additional)................................................ 59 Wash.............................................................................. 36
Install – (First One)...............................................…….... 59
Install – (Set [All])............................................................. 60
Page 108 of 109

Part or Component Failure Page
TIMING GEAR HOUSING COVER

Remove & Install...............................................…........... 40
TIMING GEAR HOUSING PLATE
Combined Repair Time – (Housing Plate)....................… 4
Remove & Install……………………………………...…… 36
Remove & Install – (Excludes Some R & I)…………….... 38
Test After Repair……………………………………...…… 38
Troubleshoot…………………………………………...….. 39
Wash…………………………………………………......… 39
TORQUE CONTROL / FUEL RACK
Adjust............................................................................... 74
Measure..........................................................….............. 74
TRUCK
Tow.......................................................................…….… 100
TURBOCHARGER
Combined Repair Time ……………………...................... 2
Disassemble & Assemble ……...……………………...… 13
Inspect.............................................................…............. 14
Measure..........................................................….............. 14
Remove & Install ………………. …………………….….... 12
Remove & Install, Lines……. …………………………...... 13
Remove & Install, Out of Frame……………………..….... 13
Test After Repair …………………………………………. 13
Troubleshoot ……………………………………………… 13
Wash ………………………………………………………. 14
TURBOCHARGER CARTRIDGE
Combined Repair Time ……………………...................... 2
Remove & Install ………………. ………………….…….... 14
Test After Repair …………………………………………. 14
Troubleshoot ……………………………………………… 15
V
V-BELT(S)
Remove & Install ………………………………………….. 89
Remove & Install - Set (all) ……………………………….. 89
VALVE COVER
Remove & Install ………………………………………….. 24
VALVE GUIDE
Remove & Install – (Each)..............….............................. 23
VALVE SEAT/INSERT(S)
Machine/Grind/Mill………………………………….………. 22
Remove & Install – (Each)..............….............................. 22
W
WATER PUMP
Combined Repair Time.................................................... 7
Check – (Pressure[s])...................................................... 91
Remove & Install.............................................................. 90
Test After Repair.............................................................. 90
Troubleshoot.................................................................... 90
Wash................................................................................ 90
WATER SEPARATOR
Remove & Install.............................................................. 75
WATER TEMPERATURE REGULATOR HOUSING
Remove & Install.............................................................. 92
WATER TEMPERATURE SENSOR
Remove & Install.............................................................. 97
Page 109 of 109

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April 2011

Labor Requirement Guide

Combined Repair Times For

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Add code (1216-082-LJ-S) for measuring liner projection.

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5 0.5

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

SEGMENTED REPAIR TIMES FOR

COMP JOB MOD QTY Code Description

If equipped with jake brake, add (1119-002) to transfer jake brake.

Tfr Components To/From 4.2 4.2 4.2 4.2

COMP JOB MOD QTY Code Description

Remove 9.1 7.8 7.6 6.1

Install Transmission, Out F/Out Hull/Off Site

COMP JOB MOD QTY Code Description

Dynamometer Test 1.1 1.1 1.1 1.1

COMP JOB MOD QTY Code Description

Dynamometer Test 5.0 5.0 5.0 5.0

COMP JOB MOD QTY Code Description

Dynamometer Test 0.9 0.9 0.9 0.9

COMP JOB MOD QTY Code Description

Dynamometer Test 2.8 2.8 2.8 2.8

COMP JOB MOD QTY Code Description

Dynamometer Test 0.8 0.8 0.8 0.8

COMP JOB MOD QTY Code Description

Dynamometer Test 2.4 2.4 2.4 2.4

COMP JOB MOD QTY Code Description

Paint 1.5 1.5 1.5 1.5

COMP JOB MOD QTY Code Description

Paint 0.2 0.2 0.2 0.2

COMP JOB MOD QTY Code Description

Wash 0.3 0.3 0.3 0.5

COMP JOB MOD QTY Code Description

Wash 0.3 0.3 0.3 0.7

COMP JOB MOD QTY Code Description

Road Test 0.3 0.3 0.3 0.3

COMP JOB MOD QTY Code Description

Crack/Leak Test 0.2 0.2 0.2 0.2