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Wire Fin Heat Exchanger Using Aluminium Fumarate For Adsorption Heat Pumps
Wire Fin Heat Exchanger Using Aluminium Fumarate For Adsorption Heat Pumps
H I GH L IG H T S
• Results showed that wire fin heat exchanger had a better performance than others.
• Aluminium fumarate packed fin wire heat exchanger optimum design was proposed.
• Increasing fin height, spacing and tube diam. adversely affected the performance.
A R T I C LE I N FO A B S T R A C T
Keywords: Adsorption heat pumps have faced major challenges in terms of their large size and capital cost caused by using
COMSOL Multiphysics conventional heat exchangers for adsorption beds and the poor performance of the currently used adsorbent
Adsorption process materials such as silica gel and zeolite. This work experimentally and numerically investigates the performance
CFD model of a wire finned heat exchanger compared to rectangular finned and microchannel heat exchangers. The mi-
Aluminium fumarate/Water
crochannel heat exchanger experienced significantly high pressure drop almost 5 times that of the wire and
Heat pump
rectangular finned heat exchangers. The two heat exchangers were packed with aluminium fumarate metal-
Wire finned heat exchanger
organic framework (MOF) material where the finned wire heat exchanger had a superior performance. Then the
performance of the wire finned heat exchanger packed with aluminium fumarate was investigated in terms of
water uptake and surface temperature at various fin height (3.5, 7 and 14 mm), spacing (1, 2 and 3.5 mm) and
tube diameter (6, 9 and 12 mm). The numerical model was validated using experimental work showing good
agreement with deviation ranging from ± 10.
1. Introduction/Background as shown in Fig. 1. Adsorption beds are considered as the most im-
portant parts of the adsorption system. Their design determines the heat
In the last few decades there have been significant interests in ad- and mass transfer rates in the system. In an adsorption process, the
sorption systems for producing cooling, heat storage and water desali- cooling/heating fluid flows to alternately cool/heat the adsorbent ma-
nation using solar and waste heat sources [1,2]. Adsorption systems terial through exchanging the heat of the fluid with the packed ad-
have the advantages of using environmentally friendly working fluids sorbent (Fig. 1).
such as water and ammonia that causes no ozone depletion or global Different types of heat exchangers design have been used in ad-
warming effect. Also, adsorption systems has almost no moving parts sorption systems. In this study three types of heat exchangers were
and are free of vibration operation compared to conventional systems used, the wire finned, the rectangular finned and the microchannel heat
[1,3–5]. However, the main disadvantages of adsorption systems are exchanger.
the low performance, large system size and capital cost. These dis- Increasing the rate of heat transfer between adsorbent material and
advantages prevent adsorption systems from widespread utilization and cooling/heating fluid increases the overall heat transfer coefficient
commercialization [4,6,7]. Typically, a two bed adsorption system leading to improving the adsorber bed performance and reducing its
consists of two adsorber/desorber beds, an evaporator and a condenser size [4,9]. Also, improving the refrigerant diffusion in the adsorbent
⁎
Corresponding author at: School of Mechanical Engineering, University of Birmingham, Birmingham B15 2TT, UK.
E-mail address: majdidwas@gmail.com (M.M. Saleh).
https://doi.org/10.1016/j.applthermaleng.2019.114426
Received 26 April 2019; Received in revised form 17 September 2019; Accepted 21 September 2019
Available online 23 September 2019
1359-4311/ © 2019 Elsevier Ltd. All rights reserved.
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
Nomenclature →
u velocity field [m/s]
w maximum uptake [gref/gads]
A adsorption potential [J/mol] wmax equilibrium water vapour uptake [gref/gads]
Cp specific heat capacity [J/kg K] ρ density [kg/m3]
Dso pro-exponential constant of the effective vapour diffu- εads porosity [–]
sivity [m2/s] α permeability [ m2]
Ds surface diffusivity [m2/s] µ dynamic viscosity [Pa s]
E adsorption characteristic parameter [J/mol]
Ea activation energy [J/mol] Abbreviations
F constant depending on the particles shape [–]
△H isosteric enthalpy [J/kg] a air
→ Al aluminium
I unit matrix [–]
K overall mass transfer coefficient [1/S] ads adsorbent material
k thermal conductivity [W/(m K)] P packing
kkur turbulent kinetic energy [m2/s2] PTout pressure transducer at outlet
P equilibrium pressure [Pa] PTin pressure transducer at inlet
Pads saturation pressure of adsorbate at adsorption temperature T total
[Pa] w water
P/Pads relative pressure [–] CFD Computational Fluid Dynamics
R ideal gas constant [J/(mol K)] COP coefficient of performance
Rp radius of adsorbent particle [m] LDF Linear Driving Force
T temperature [K] MOF metal-organic framework
Tads adsorber temperature [°C] RTD Resistance Temperature Detectors
t time [s] SCP specific cooling power
material by enhancing mass transfer leads to short cycle duration and showed that at the specified operating conditions, a specific cooling
improved overall performance of whole system [4,10]. Therefore, it is power (SCP) of 125–298 W/kg and a coefficient of performance (COP)
important to select the best design of the adsorber bed and the ad- of 0.33–0.58 were achieved [17]. The performance of nine adsorption
sorbent material that would enhance the heat and mass transfer [1,11]. bed configurations including shell and tube, spiral plate, annulus tube,
Metal-organic Frameworks (MOFs) is a class of porous materials hairpin, plate fin, finned tube, plate-tube, plate and simple tube in
that have been used as adsorbents due to their tunnable properties, high vehicle air conditioning and refrigeration was compared showing that
surface area, pore volume and exceptional gas/vapour capacity the finned tube heat exchanger outperformed other configuration and
[3,12,13]. The water uptake of MOF adsorbent materials is higher than achieving a COP of 0.25 and SCP of 80 W/kg [18]. The potential of
that of conventional adsorbent materials such as silica gel and zeolite at different radiators’ configurations was investigated by Zhu et al.
the same operating conditions [14]. Aluminium fumarate MOF material showing that they achieved a COP of 0.30 and an SCP of 198.4 W/kg
has the advantage of high water uptake and can be regenerated at re- [19]. The water vapour uptake of two adsorption bed configurations
latively low temperature (< 100 °C) [15] and hence is considered as a including a fin and tube heat exchanger and an engine oil cooler was
potential candidate for adsorption heat pump application [16]. The experimental tested by Sharafian et al. [20]. Results showed that the
effect of adsorption bed configuration on the performance of adsorption engine oil cooler had a higher water vapour uptake than the fin and
system were investigated experimentally and numerically in the lit- tube heat exchanger. Also, it was reported that at a cycle time of
erature. The performance of silica gel and zeolite were experimentally 10 min, engine oil cooler system had an SCP of 112.9 W/kg and a COP
and numerically investigated in a finned tube heat exchanger. Results and of 0.34.
2
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
εads is the adsorbent bed porosity which was calculated through Eq. (5)
2. CFD modelling [29,30]. α is permeability which is calculated through Eq. (6) [31].
ρP
In this section the CFD modelling of three types of heat exchangers εads = 1 −
ρT (5)
was carried out to investigate the feasibility of using such heat ex-
changers for adsorption heat pump applications. The modelling in- 3
4εads Rp2
cludes (i) CFD modelling of heat exchangers without adsorbent material α=
150(1 − εads )2 (6)
(Section 2.1); (ii) CFD modelling of heat exchangers packed with the
adsorbent material at ambient conditions (Section 2.2) and (iii) CFD uair is the velocity of air and can be determined by the following
modelling of heat exchangers packed with the adsorbent material under equations;
adsorption process (Section 2.3).
α
uair = − ∇Pads
μ (7)
2.1. CFD model set up of heat exchanger without adsorbent material
Eqs. (8)–(10) describe the energy conservation for heating water,
Fig. 2 shows three types of heat exchangers namely rectangular aluminum tube wall and fins and adsorbent material, respectively.
finned tube, wire finned and microchannel heat exchangers which were ∂Tw
modelled using COMSOL Multiphysics software to investigate the heat ρw Cpw + Cpw →
u ∇Tw = ∇ (k w ∇Tw )
∂t (8)
transfer performance. Eq. (1) models the turbulent flow of hot water in
the tube. σTAl
ρAl CpAl = ∇ (kAl ∇TAl )
σt (9)
∂→u
ρw + ρw (→
u ∇) →
u
∂t ∂Tads α ∂w
→ 2 → ρeq Cpeq + Cpa ∇ [Tads ρa ⎜⎛− ∇Pads ⎟⎞ ⎤ = ∇ (keq ∇Tads ) + ρads ΔHads
{
= ∇ −Pw I + (μ + μT )[∇→
u + (∇→
u )T ] − ρw kkur I
3 } (1)
∂t ⎝ μ ⎠⎦
⎥ ∂t
(10)
Eqs. (2) and (3) describe the energy balance for the heating water
keq and ρeqCpeq are thermal conductivity and the effective thermal
and the tube wall and fins, respectively.
capacity of the adsorbent material as calculated by Eqs. (11) and (12)
∂Tw respectively.
ρw Cpw + Cpw →
u ∇Tw = ∇ (k w ∇Tw )
∂t (2)
ρeq Cpeq = (εads ρa + ρads w ) Cpa + ρads Cpads (11)
σT
ρAl CpAl Al = ∇ (kAl ∇TAl ) keq = (1 − εads ) kads + εads ka
σt (3) (12)
The boundary conditions of the model were fixing the evaporation Thermal contact resistance is the resistance between the adsorbent
pressure on the surfaces between the refrigerant and the adsorbent material and the heat exchanger metal surface. The resistance was
material. Also, the symmetry around the surfaces on one side and the calculated through equations mentioned elsewhere [5,31,32].
Table 1
Literature review of CFD modelling of adsorber beds.
References Adsorber bed type Adsorbent/Adsorbate Dim. Adsorbent kinetics model Intra-grain mass transfer resistance model Validation
3
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
Fig. 2. Schematic diagram for various types of heat exchanger: (a) Rectangular finned tube heat exchanger. (b) Wire finned heat exchanger. (c) Microchannel heat
exchanger.
Fig. 3. Schematic diagram for the domain of the quarter wire finned adsorption bed.
4
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
Fig. 4. Three types of heat exchangers under study: (a) Wire finned, (b) rectangular finned tube and (c) microchannel.
Fig. 5. Pictorial view of testing facility of heat transfer for the wire finned heat exchanger.
∂w
= K (wmax − w )
∂t (13)
15DS
K=
Rp2 (14)
E
DS = Dso exp ⎡− a ⎤
⎣ RTbed ⎥
⎢ ⎦ (15)
The Linear Driving Force (LDF) theory is based on the assumption
that the difference between the adsorbate concentration on the inner
and the outer surfaces of the adsorbent particle and the adsorption rate
are proportional to each other [35]. Also, the inner diffusion rate is
much slower than the adsorption rate on the surface of the particle,
Fig. 6. Schematic figure of the test facility. hence the linear driving force theory neglects the mass transfer re-
sistance between particles (inter-particle) as the adsorption rate on the
surface is not considered as a rate-limiting and it only considers the
5
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
wmax
= −3.124455E − 11A3 + 1.68302E − 07A2 − 3.12E − 04A + 0.5948
at A < 2900 (18)
3. Experimental work
Fig. 9. Pictorial view of packing adsorbent material for (a) wire finned tube and (b) rectangular finned tube adsorber bed.
6
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
Fig. 10. Temperature distribution of three heat exchangers' configurations at 700 s: (a) rectangular finned tube heat exchanger, (b) wire finned tube heat exchanger
and (c) microchannel heat exchanger.
Fig. 11. Comparison of temperature at the surface of fins between experimental and predicted data: (a) rectangular finned tube heat exchanger, (b) wire finned heat
exchanger and (c) microchannel heat exchanger.
7
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
Fig. 12. Comparison among microchannel, wire finned and rectangular heat
exchanger.
Fig. 14. Schematic diagram of the wire finned.
Fig. 8 shows the pressure difference between inlet and outlet at hot
water inlet temperature of 95 °C and ambient temperature of 23.36 °C. It
is clear from these figures that microchannel and wire finned heat ex-
changers outperform the rectangular finned tube heat exchanger in
terms of achieving the highest surface temperature. However, the mi-
crochannel heat exchanger produced significantly higher pressure dif-
ference compared to the other two heat exchangers.
Fig. 9 shows the wire finned tube and rectangular finned tube heat
exchangers packed with the same amount (0.560 kg) of aluminium
fumarate granules with 425–700 µm average diameter. Several K type
surface thermocouples were fitted on the heat exchangers to measure
the temperature at various locations.
4. Model validation
Fig. 10 shows the CFD predicted temperature distributions at 700 s. Fig. 15. Effect of fin height on the average aluminium fumarate surface tem-
At this time, two of the three heat exchangers reached the maximum perature. (Fin spacing = 2 mm and fin diameter = 0.66 mm) (Mass flow rate of
hot water temperature of 95 °C as shown in Figs. 7 and 8. 5 L/min, ambient temperature of 22.2 °C, atmospheric pressure and hot water
Fig. 11 compares the surface temperature of the heat exchanger inlet of 95 °C).
variation with time as predicted by the CFD model and measured by
experimental testing for rectangular finned tube, wire finned and mi- exchanger for adsorption applications.
crochannel heat exchangers. The CFD model prediction shows good
agreement with experimental results with a deviation of ± 9%.
Fig. 12 compares the fin surface temperature of the three heat ex- 5. Results and discussion
changers with time at same material volume of 84.4 cm3, mass flow rate
of 5 L/min and hot water inlet of 95 °C. It is clear from this figure that 5.1. Packed wire finned adsorption bed at atmospheric pressure
the surface temperature of the wire finned and microchannel heat ex-
changers are higher than that of rectangular finned tube heat ex- 5.1.1. Numerical model validation
changer. However, the high pressure drop in the microchannel is about Fig. 13a shows the CFD predicted temperature distribution for the
5 times that of the wire finned heat exchanger as shown in Fig. 8 wire finned heat exchanger packed with aluminium fumarate at at-
leading to higher pumping power consumption. Therefore, in the next mospheric pressure. It can be noticed that after 700 s, the temperature
section the work in this paper will focus on the wire finned heat at the top of the fin was approximately 80 °C.
Fig. 13. (a) CFD predicted temperature distribution and (b) Comparison of the predicted average bed temperature with experimental data. (Mass flow rate of 5 L/
min, ambient temperature of 22.2 °C, atmospheric pressure and hot water inlet of 95 °C).
8
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
Fig. 18. Effect of wire fin height on the water vapour uptake of aluminium
Fig. 16. Effect of wire fin spacing on the average aluminium fumarate surface
fumarate packed bed. (Tube diameter = 6 mm, fin spacing = 2 mm, evaporator
temperature. (Wire fin diameter = 0.66 mm and fin height = 7 mm) (Mass flow
temperature of 15 °C, inlet cooling water temperature of 30 °C, an initial bed
rate of 5 L/min, ambient temperature of 22.2 °C, atmospheric pressure and hot
temperature of 90 °C, flow rate of cooling water of 0.5 L/min and a half cycle
water inlet of 95 °C).
time of 1800 s).
Fig. 17. Effect of wire fin height and tube diameter on the average aluminium fumarate surface temperature. (Mass flow rate of 5 L/min, ambient temperature of
22.2 °C, atmospheric pressure and hot water inlet of 95 °C).
9
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
6. Conclusions
10
M.M. Saleh, et al. Applied Thermal Engineering 164 (2020) 114426
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