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International Journal of Applied Engineering Research, ISSN 0973-4562 Vol.7 No.

11 (2012)
© Research India Publications; http://www.ripublication.com/ijaer.htm

Simulation Of Mems Based Capacitive Pressure Sensor Using Comsol Multiphysics

Gitesh Mishra, Neha Paras, Arti Arora, P.J.George

Kurukshetra Institute of Technology & Management, Kurukshetra


giteshmishra001@gmail.com, neharao1993@gmail.com

Abstract used & comparisons between them using various parameters


In today’s scenario, designing of the device before actual like stress, displacement etc. It also presents the best known
fabrication is very necessary to save economy and time both. behavior on Eigen frequency for square diaphragm. Square
The present work demonstrates the design of MEMS based diaphragm is chosen because it gives maximum displacement
capacitive pressure sensor using Comsol Multiphysics. It on account of variable load. It is observed on COMSOL multi-
allows detailed visualization of various structures’ bend or physics that when square, hexagon and circular shape of
twist, and indicates distributions of stresses and displacements diaphragm of same dimensions are taken, then square gives
and provides a wide range of simulation options. Deflection, the maximum displacement, hence it is more sensitive than
Eigen frequency and stress of the capacitive pressure sensor others.
are computed. The capacitance measurement is simulated for a
capacitive pressure sensor for a capacitance of about 2.12e-14 Design parameters
farad. Design of a device depends on various parameters like
material, structure and shape etc. All the parameters are
Keywords— MEMS, COMSOL Multiphysics, Capacitive needed to be optimized to obtain the desired specification of
pressure sensor, deflection, displacement. the device. The design started with the selection of the
substrate material and its properties. In the present work,
single-crystal silicon having Young’s modulus of 169 GPa and
Introduction Poisson’s ratio 0.33 has been used. Silicon is chosen because
Micromachined pressure sensors have been developed because of its high melting point, low thermal expansion coefficient,
of their small size, high performance, high reliability and low less mechanical hysteresis [10] etc. Based on these properties
cost [1]. Different kind of pressure sensors are piezoresistive, used, the shape of the diaphragm was optimized. Square shape
piezoelectric, capacitive sensors which have been widely used has been chosen as shown in Fig-1, due to the ease of
in automotive fields [2-4]. Capacitive sensors have attracted anisotropic etching of the silicon in bulk. All the parameters
attention because of their high sensitivity when compared with necessary for the design of capacitive pressure sensors are
other sensors. Pressure sensors are required in applications optimized for this shape.
including bio-medical systems, environmental monitoring and
industrial process control. Capacitive pressure sensors provide
very high pressure sensitivity, have low noise, give rapid
response to change in pressure, can withstand a lot of
vibration, have low temperature sensitivity and are preferred
in many emerging high performance applications [5-8].
Micromachined capacitive pressure sensors have typically
used an elastic diaphragm with fixed edges and a sealed cavity
in between the diaphragm and the substrate below.
The capacitive pressure sensor uses a pair of parallel
plates which forms a capacitor. The upper plate acts as
movable plate which is fixed from four sides. When pressure
is applied on the upper plate it deforms which changes the
distance between two plates of capacitor. This change in Fig-1 capacitive pressure sensor Diaphragm
capacitance can then be observed to sense the pressure.
The paper explores the design parameters of MEMS
based capacitive pressure sensor using FEM (Finite Element The optimized dimensions of silicon diaphragm are
Modeling). It consists of two silicon plates with air as a 60µm*60µm*1.5µm. Stress, Displacement and Eigen
dielectric between the two layers. Sandwiched-type frequency is optimized using these dimensions of square
constructions with deformable intermediate layers have been diaphragm.
used in some micro-machined sensors as well as commercial Capacitive pressure sensor consists of two parallel plates,
pressure mapping systems [9]. The present work demonstrates lower plate is fixed while the upper plate is movable. When
the deflection, stress, Eigen frequency analysis of capacitive pressure is applied on the upper plate it deforms which
pressure sensor. changes the distance between two plates of capacitor. The
The behavior of square diaphragm by applying variable change in capacitance is then observed. The concept of
load on it is studied. It emphasizes on the type of substrate parallel plate capacitor is expressed as follows
International Journal of Applied Engineering Research, ISSN 0973-4562 Vol.7 No.11 (2012)
© Research India Publications; http://www.ripublication.com/ijaer.htm

C = εoεr (1) The diaphragm deflection is found to be linear with the


variation in the load applied on the upper plate of the
diaphragm. Fig-4 shows that the deflection or displacement in
Where, ‘εo’ is the permittivity of free space and ‘εr’ is the
the diaphragm follows the Hooke’s law [11].
dielectric constant of the material between the plates of the
Also, Fig-5 shows the stress behavior of diaphragm with
capacitance. ‘A’ is the overlapping area of the plates used, and
respect to variable load. It also obeys the Hooke’s law. The
‘d’ is the distance between the two plates. A realization
range for variable load is kept from 0-1000 N/m2 and the step
function of this concept would be that the plates of the
size is 100.
capacitor could move close to each other. The distance
between two plates will decrease resulting in increase of
capacitance of sensor as shown in Fig-2 simulated using FEM.

Fig-4 Curve of displacement vs. variable load


Fig 2: Capacitance vs. Distance curve

Resonance (Eigen) frequency of the pressure sensor has


been optimized using Solid, Stress-Strain MEMS module. It is
found that frequency increases with increase in thicknesses as
higher frequency is needed for vibration of the silicon
diaphragm.

Simulation result
The deflection of the diaphragm after simulation is shown in
Fig. 3

Fig-5 Stress measurement on diaphragm with variable load

Similarly, Eigen frequency and frequency response is


calculated for the Diaphragm. Fig-6 shows the frequency
response curve. The calculated Eigen frequency is 6.79 MHz

Fig-3 Deflection of diaphragm


International Journal of Applied Engineering Research, ISSN 0973-4562 Vol.7 No.11 (2012)
© Research India Publications; http://www.ripublication.com/ijaer.htm

S. H. Keshmiri, University of Ferdowsi, Mashhad, Iran


“Capacitive pressure sensor technology and
applications”, ICSE 2008 Proceedings. 2008, Johor
Bahru, Malaysia.
[9] Toshihiko Omi, Syo Saskai, Fumihiko Sato and Mikio
Matsumoto, Central R&D Laboratory Corporate
Research and Development Headquarters, Omron
Corporation, “Capacitive Pressure Sensor Technology
and Applications for Semiconductor Manufacturing
Equipment”.
[10] Satu Kärki and Jukka Lekkala Tampere University of
Technology, Institute of Measurement and Information
Technology, Tampere, “Pressure Mapping System For
Physiological Measurements”, XVIII IMEKO
WORLD CONGRESS, Metrology for a Sustainable
Development, September, 17 – 22, 2006, Rio de
Janeiro, Brazil.
[11] Kurt E. Petersen, member, IEEE, “Silicon as a
Mechanical Material”, Proceedings of the IEEE, VOL.
70, NO. 5, MAY 1982.
Fig-6 Frequency response curve [12] College Physics, Volume 1, By Nicholas Giordano.

Conclusion
This paper demonstrates the deflection, stress, and Eigen
frequency analysis of a capacitive pressure sensor. The design
parameters for the capacitive pressure sensor are optimized so
as to give a capacitance of about 2.12e-14 farad.

References

[1] Lynn F. Fuller, Fellow, IEEE, Steven Sudirgo, Student


Member, IEEE,
[2] Bulk Micromachined Pressure Sensor.
[3] Robert Puers, Katholreke Unrversltelt Leuven,
Department Elektrotechmek, ES A T -M I CA S,
Kardmaal Merclerlaan 94, B-3001 Heverlee
(Belgmm), “Capacitive sensors: when and how to
use them”, Sensors and Actuators, A 37-38 (1993)
93-105
[4] “Capacitance Based Pressure Transducer Handbook”,
Understanding, specifying and applying Capacitive
Pressure Transducers
[5] Sensata Technologies, Pressure Transducers Technical
Note 1, Understanding And Specifying Capacitive
Pressure Transducers, Mitch Berkson, Original, Dave
Field, Update, 2007.
[6] Ko, W.H.; Wang, Q. “Touch mode capacitive pressure
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[7] Chapter 6, Experimental Methods for Engineers, 6th
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MEASUREMENTS,
www.mech.uq.edu.au/courses/metr3100/ST5_Press_M
eas.pdf
[8] Y. Hezarjaribi, Golestan University, Gorgan, Iran, M.
N. Hamidon, A. R. Bahadorimehr University Putra
Malaysia, 43400 UPM Serdang, Selangor, Malaysia ,

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