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TECHNICAL SECTION
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‘SECTION 2. Basic Gear Formulas
‘SPUR AND HELICAL GEARS
2a
2s
TMssecloncoessmanconmce!tbohprariots 205
tees str espa an heel ges
al Rack — Thabceck stown Fc 216
Usage What theo eon oe By
‘herd. Wher prlnumbas cf we, oe
{cra dsare uaton we evecare. ie
Ieee naar Ser acer aeons
rust. n Sarde pes eed re
og mirage he roe
"ret open egy caraors sg 2 ac
Imager uy conuatee Betase ack Sch
Charges be acaed whet eo erat
‘oer uplre seared
SpurGeen — Tata ack town figue 2206
"neon pmo evn ve 27 pore
Ds ect sp
ete re — Tepe eh comet a
‘die amcnepaed n be rorra pare be base
‘akatown nie? Ta Ee?
‘Sundar Cntr ane — Succ dence
Tegan y threo shown be?
208
FIGURE2.1 — BASIC RACK — (NORMAL PLANE)
ante Datnes Stone — Chee voceards: 27 Spur Pian Eagar’ — Egat ot SP
Taso sunt Teg hence
Cirare Sim rhe ges oe Dsance
Spe Th cae of whe wl perc on
Be numero een omega
ther aig oguterans Wh eed pricn
‘Site re D3 pea ae ar Soe
otis rhe hom be he et
‘art aio tte ru be tess
‘Beanovra be pon eigeren When
tnlage peor oan nee pion and etn
Sorter ge aremesed eget te cot de
‘area muse peer tans
‘SunsueCane Dates Byam — (erg an stor.
‘eseedme) mig atom eee ace
mae ster be samba om, pe
‘reso eras cori Tne oie nee
‘drat set ego's sens these
routine on dant ieee
Tool 20 ong Pec ge ed Dane
Bon Sot pu peshaen
Tile? @ saa be estes ai oben
Unser Poon o ae pes ange
‘ould be tapes serene are
‘ends prone bie? Te mata goa
ev dues age eased
barsapn 205 Pros! eran 12 ara
ls eqave seca ans’son Ue pp
tonal he cleaaceequres ton wt
bouze peated areal nest
Meshes process wl hve ss hua
'Ssecniy tara
Tame2.1
‘TOOTH PROPORTIONS 40 FORMULAS FOR
[WAMETERS AND STANDARD CENTER DISTANCE
theese eucees) darren
Toei oreo 1 {oom mronton aa
— See | a r= soe ie
pa " 4 poe ip
towne) [esta | ee= 1165, onan) ERE eamiani | FE oaainn
eausaenra fi |ffcomir ff co =o = e
woeomamy | tem | 20m, wt en ERE eominm | + oom ime
carea Wew | wea, Caras Ge Toc m
Cave) css ype | ‘ona OPE caine) | FE oomnn
“aor un wesw conetwm | UP comin | 2 omzinny
"qmncest ae ve
ee os
re Phd Ahora ret Pen ‘
reaceneeo | a ano rae
ovscroarew a) | norm |(aty+2)¥) Pia bene =
Kem | (tes [aise es
comoawerto | BS | (haem) none) i (a+)
ise oo (ae
ee = Maes cor) 3 (GR)
ae a
‘orale a ane ce Os af
3 Sr ren
2, = Norra Grae Fh ‘Where P = Transverse arma Pach Moura Cit Pach
& Sheutowe ‘Ghatgeeea oTheage
ce ‘Nowra! Tooth Thies 11 = Nuon Teel
4 Staab arn renner 4 tities aan
one: 600-249-6105 + FAK 200-768-6271
oesian :
E-Mail: info@pic-design.com 133TECHNICAL SECTION
SECTION 2. Basic Gear Formulas
SPUR AND HELIGAL GEARS
TaLe22
[MINIMUM NUMBER OF PIMION TEETH VS. PRESSURE ANGLE AND HELIKARGLE
| tern igh Hand Lat Han ion lt Had Pion a MEER Yo OSIECTIONABLE UNDERCUT
foweate Reveals Aight ing Gaur "ot Hon Guar
|
gt ae State rae! Sate ea fe
fs |
[FIGURE 2,3 — HELICAL GEARS OF THE SAME HAND MESH AT RIGHT ANGLES: 23 26 Ee “
HeLtcAL GEARS OF THE OPPOSITE HAND MESH OM PARALLEL SHAFTS [sp
oe [et
se [oo
‘Ay ocr wil mesh and run wit ay other gear of the same pth ef a [oe
Facommend meshing stilss sie! wih aluminum gears for smoother fof{ se 3}
running, longer It and silent operation. Fr best operation halal gears
Shou Tun wth test weshers — sae PIC standard stock thrust washers
an age 6-1 and reference below.
a ramezs
oo 7 ‘AV DCOREE PRESSURE ANGLE INVOLUTE AME PITCH SYSTEM FOR MODIFIED
iy ‘Davee Gat 17 TEETH OR LESS SPUR PINION:
eee —— et (All tabular cimensions are given in inches tor 4 diametral pitch. For ather pitches:
hie abd les by dare! ph
aver + russ Nel-sniaus | 7 a
ones sume covecbaaea yuan | gacar dence
: oo me me van Dans Nomattenkianany” | Sen Sens
"onan Et
Paral Sat teat tte
ren) en] em
"THe agen Tw | Se | Cnt! | wena | canes
once sun Manner
tt mee |
® ES
eH te)
A |sbire)
ra_|rassoe | +0700 | one | 12600 | aa | ate [outst | so
6 i frorisef taser Parton patie [ao | vaso [oases [1108
mK Te asoas rar [ost [reso [ar | vara oom | 1
ca caf sar) irae [ears | tener [9514 [ease [vz
4 | [ec fieaees or Tease Te [mes zee [oust 0
is raen] nator [oats | tans [2 | iste [over [158
ee: ae 16 | sa.234 | vans | onze [1s241 [ta | 1519 | ose | 1.436
righ ani Shas ie pisane raves Poore | seer [va] 15 [oer [sit
FGURE2 4 — THRUST LOADING DETALS The etd dwt cf sal pan eee rH wot
Enlrpernis ae tased or adendum proportions ofthe ase rack, Figure 2 1, of \OOP
When dren’ propotone ar sad, be ui Gane must be
_ajusted accorcngly,
1 To meintn standard comer dtanes when using ergs pions, he mating gar
daeters rst be deceased byte amon of We pran erage,
2 i mang oar are made wih tants roth proportions, te cent otc us! be
Increased as stow
2 owl lus il vary de to eet of tears
a peel Phong: 800-249-6125 = FAX: 203-758-8271
E-Mail: info@pic-design.coma eee
TECHNICAL SECTION
SECTION 2. Basic Gear Formulas
‘STRAIGHT BEVEL GEARS
2.08 This seton overs recommended 109
‘proportions and ciensions of banks for
‘generated strat bevel gears of tooth ratios
{Foner indusial se
2.08 Bevet Gears in his system have unequal
eds and unequal tote thicknesses,
‘xcept fr pas haing equal rambers of eth
This dierent rom the commen practee
for spat geanag ln bevel gear extn, the
‘goth hicares s corrals by machine
anjmstments ncaa of by ts tots, making
itpossble fo oban tooth ilnesseé according
to requirments for balance of strength in gear
and pion, Consideration has been given to both
Surlae dura ity ang beam strength in deter
ng te tach poportons.
2.10 An Adwartage in designing bev! gears accering
to th stem is at tables ae avaiable giving
tootn data ae achie sting, ths minimizing
talelaons.* Hehe tooth designs are used tne
ata mst be dotermined specally
2.41 Angular Beve) Gears re tov! gears wnoseshats
‘0 set at an angle oer tan 80 degrees.
2.12 Backlash — Table 2.4 gives se recommended
backash wen the gear ae pinion ate fished end
assembled redy to run. Quality oumoar reared
to nthe Table ae dined oy the AGMA Gear
Classtcatin Manual, AGMA 29002
TABLE 2.4 RECOMMENDED BACKLASH
aca
Diamaat TEMA out Nae
aah Gas | Tiwi
Hes | oom 00m | 000-0007
‘oreo | a000-coar | coed cont
ine iw | 0.000 a.007 | 0.000 = 0.0097
“Tons bes ele ooh ison Wars,
How Yok
FIGURE 2.5 — BEVEL GEAR NOMENCLATURE
WORMGEARING
2.13 Wormgeating Is gnoraly divide ito two
‘categories, fe-picn worm gearing and
coarse-pch worm gearing. Fine-pton worm
gearing Is segregated from coarseptciy
‘worm gearing for the folowing reasons:
2.14 Fine-Ptch Wormgears ae used largely to
‘wansmit mation rather than power. Tooth
sirengin, except tthe coarser end ofthe
fine-pch rage. is seldom an important
factor. Durabilly and accuracy, a5 tiey afte
the trangmision of uniform angular motion,
‘ae of gretor importance, Housing
constructions and lubreating methods ae
generally radcaly diferent infineitch
wormgearng,
2.46 Profle Deviations and tooth teeing cannot
be detrminad a the sae degree of
accuracy a8 these of coarse-ish worms and
wormgears, because of thai small ie,
2.16 Wormgear cutting equipment generally
avalabe for Ie-ptch gears nas define
Festitions whlch limit the glaeter ana lead
range, degree of accuracy and kind of teth
beating oblaable
2.17 Special Consideration must be given to top
lends nfne-pich hardened worms and in
ear cating tool
In Fire-Piteh Worms and Wermgears,
imterchangeabity and high production are
important factors.
Individual matching of the worm tothe ger,
as is frequenlypracted wt coase-ptch
Decision worms, i impractical inthe case of
worms of ie pith
The Methods of production and inspection of
fine-ptoh wormgears aro generally iorent
from thse of coarse pitch
Proportions of worms and woxmgear are
van in Table 25. The pict rlatons are
expressed by the falling formulas
2.18
219
2.20
TABLE 2S
PROPORTIONS OF FIVE PCH WORMS
‘AMD WORMGEARS
Worn Dimemions
Term frmen Forma Gay
eae mi oe
FachOwnaer | 4 | 1 (wank)
cst Darter | 05 rr
Ste wii
igh atthe | fy | DFO
"Ti or alow 8 TS gi We pet worms
Warmgete Dinensiont
Teun] 9 wae
‘auger anew | Oe | _t-avtn
Mag Fat gear | Fane | 11269 a2 16- |
la Rtg orm a8 Wore
Tero 7 one
woe dem |_| ore ome
worn anor,
| eerance L_ hw
Te ares [1 25h,
“epoxies
Roma Prue | fom
En2 eee
tert Dewner |G wear
lature 6 =
Grete Ped of Worngear
Pen! Wem
uma rele Pec Wor and Women
Sryeae) = peak
eas ange of Worm
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