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Fermented Mushroom PDF
Fermented Mushroom PDF
Fermented Mushroom PDF
Received: 21 July 2010 Revised: 12 January 2011 Accepted: 20 January 2011 Published online in Wiley Online Library: 28 March 2011
Abstract
BACKGROUND: As worldwide interest in healthy and delicious meat analogues increases, the texture of these products has
become an important indicator of quality. Mycoprotein as fungal mycelium could provide a distinctive chewing sensation;
however, the unfavorable consumer perception of fungal mycelium demands the production of meat analogues with true
mushroom mycelium.
RESULTS: The industrial and economical bioprocess was developed using an inexpensive medium (30 g L−1 sugar cane extract
(SCE), 10 g L−1 NaNO3 and 5 g L−1 yeast extract) and A. bisporus Suksung. The SCE was maintained at around 10 g L−1 to minimize
osmotic shock. The maximum mycelium production of 15.0 g L−1 (dry weight) was reached within 4 days. Scanning electron
microscopic analysis showed fibrous and directional structure rather than a more typical pellet structure. Meat analogues with
mushroom mycelium had better textural properties, being higher in hardness, springiness, and chewiness and with preferable
umami characteristics compared to meat analogues utilizing soy protein. The overall acceptance of meat analogues prepared
with mycelium and soy protein, and a ground beef patty, were 5, 2 and 10, respectively.
CONCLUSION: The development of an industrial bioprocess for A. bisporus mycelium allowed the production of a highly
acceptable meat analogue having not only superior textural properties but also umami characteristics when compared to that
of soy protein.
c 2011 Society of Chemical Industry
have been successful for 20 years in Europe, the consumption indicated. For the preparation of meat analogues, all food-grade
of fungal mycelium-based foodstuffs has been limited due to ingredients were used and obtained from CJ Food Inc. (Seoul,
consumer perception that Fusarium is a ‘pathogenic mold’ and Korea).
not true ‘mycelium from mushroom’.7 As a result, there have
been demands to produce meat analogues with ‘true mushroom A. bisporus stock culture preparation and storage
mycelium’ to overcome consumer perceptions. Commercial cultures of A. bisporus were obtained from the
Edible mushrooms have been consumed by many cultures mushroom culture collection of Korea Agricultural College and
for centuries because of their taste. Unlike negative perceptions the Suksung mushroom farm (Buyeo, Korea). For the preparation
against fungi, mushrooms are considered to be health-supporting of stock cultures, fruiting bodies of each mushroom were washed
and functional foods. Mushrooms are generally low in saturated with 75% alcohol and aseptically cut into blocks of 5 × 5 × 5 mm.
fats and high in fiber and protein, and may reduce harmful A block of mushroom was transferred to a potato dextrose agar
cholesterol in blood and act as an appetite suppressant.8 (PDA, Difco, MN, USA) plate and incubated for 3 weeks at 25 ◦ C.
It is also well known that meat analogues with mushroom Mycelial maps on the PDA plates were aseptically transferred to a
mycelia possess a superior taste when compared with plant- pre-sterilized blend jar (250 mL, Sunbeam, Boca Raton, FL, USA),
derived proteins.9 It is expected that meat analogues based on and mixed with 100 mL sterilized deionized water (D-water). The
mushroom mycoprotein in the form of mycelium have more mixed cell cultures were blended with a blender (Waring, New
potential than plant-derived proteins or fungal mycoprotein Hartford, CT, USA) for 3 min with 10 s intervals at the highest
in the commercial marketplace. Industrial applications of the blending speed. The homogenized cell cultures were transferred
production of edible mushroom mycelium for human and animal to flasks containing 100 mL potato dextrose medium (PDB, Difco)
consumption have been investigated for a long time.10,11 However, and incubated for 2–3 days at 25 ◦ C. Following incubation, 100 mL
the growing of edible mushrooms using normal mushroom of cultured mycelia were transferred to a blender jar and chopped
cultivation methods and producing edible fruiting bodies is with a Waring blender, and 15 mL of sterilized glycerol was added.
a relatively lengthy process, with a cultivation time of over A 2 mL aliquot of chopped mycelia was dispensed to 2 mL cryo
6 months and requiring tedious cultivation processes. As an vials (Nalgene, Rochester, NY, USA) and stored at −80 ◦ C.
alternative, a submerged fermentation processes for mushroom
mycelium growth for human diet sources has been developed.12
Unfortunately, the development of an economically viable process Growth of A. bisporus mycelium in liquid medium
for the production of mushroom mycelium using submerged Following screening of A. bisporus cultures, all experiments for
fermentation has been limited owing to the slow growth of the determination of optimal growth conditions were carried
most species (15–30 days), requirements of rich media, and the out using A. bisporus Suksung (Buyeo, Korea), which showed fast
threat of microbial contamination. Specifically, the development growth in a defined medium. For liquid culturing in flasks, 2 mL
of an economically viable submerged fermentation process stock culture of mushroom mycelium was inoculated into 100 mL
using conventional fermentation equipment is a major hurdle PDB supplemented with 5 g L−1 yeast extract (YE), 5 g L−1 malt
to producing large quantities for industrial applications within a extract (ME) and 5 g L−1 soytone (PDBYMS medium, pH 6.0).
reasonable timeframe. The inoculated culture was incubated at 25 ◦ C and subjected
Agaricus bisporus belongs to the Agaricaceae family and is an to stirring at 200 rpm for 2 days. Following mycelium culture, a
edible mushroom mostly consumed in the Western world. It has complete mycelium culture was homogenized as described above
spread to Asia because of its characteristic flavoring properties and used as inocula for subsequent culturing. In order to determine
in many dishes, and is being intensively investigated for the environmental growth conditions, a PDBYMS medium was used.
production of mycelium by submerged fermentation. Mycelium 1% (v/v) of a homogenized inoculum of mycelium was inoculated
of A. bisporus can be produced by either solid or liquid culture into 100 mL PDBYMS medium in a 500 mL flask while shaking at
methods. Solid culturing has certain disadvantages, including 200 rpm during incubation using a rotary shaker (Korea Shaker
a long culture time, a high probability of contamination, and Model KSL-201, Seoul, Korea). Following incubation for 4 days,
difficulty in automating a recovery process following cell culture. all mycelia were recovered by centrifugation at 10 000 × g for
In contrast, liquid culturing has a relatively lower probability of 10 min using an ultracentrifuge. Recovered mushroom mycelium
contamination and relatively high mass production in a limited from 100 mL of cell culture was dried in a drying oven at 60 ◦ C
space, although the development of an industrial bioprocess using for 24 h before measuring the dry weight of the mycelium mass.
submerged fermentation is still hampered by relatively longer In order to examine the nutritional requirements for mycelium
culture times and high costs for media components, particularly growth of A. bisporus Suksung, 1% (v/v) of a homogenized
carbon sources. inoculum of mycelium was inoculated into 100 mL of media
The main purpose of this research was to study an industrial, as containing various nutritional components in a 500 mL flask. The
well as economically viable bioprocess and to develop a method nutritional requirements for A. bisporus Suksung were determined
for the production of mycelium of A. bisporus by submerged by comparing each dry weight of mycelium with that of mycelium
fermentation, and to characterize mycelium for the production of produced in PDBYMS.
lower-calorie meat analogues.
Growth of A. bisporus mycelium in bioreactors
For the development of an industrial and economical bioprocess
MATERIALS AND METHODS using a conventional fermenter, a 2.5 L stirred-tank fermenter
Chemicals and reagents (BioFlow LLC, New Brunswick Scientific, Edison, NJ, USA) with a
All chemicals and reagents used in this research were ACS analytical working volume of 2 L and a 20 L in situ sterilization bioreactor with
grade and were purchased from either Sigma-Aldrich (St Louis, a working volume of 15 L (Biotron 20, Bupyoung, Korea) were used.
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MO, USA) or Daejung Chemical (Seoul, Korea) unless otherwise Following extensive investigation of the nutritional requirements
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c 2011 Society of Chemical Industry J Sci Food Agric 2011; 91: 1561–1568
Meat analogue with Agaricus bisporus mycelium www.soci.org
for industrial production of A. bisporus mycelium, a medium Preparation of meat analogues using A. bisporus mycelium
containing 20 g L−1 sugar cane extract (SCE, CJ Food Co., Seoul, Two different types of meat analogues in the form of a patty
Korea), 10 g L−1 NaNO3 (Sigma, St Louis, MO, USA) and 5 g L−1 YE and a ground beef patty were prepared. The control patty (T1),
was used for the growth of mycelium in bioreactors. Inoculum was soybean meat analogue, consisted of 27% soybean, 62% water,
prepared using PDBYMS medium as described above. Inoculum 5.6% wheat gluten, 5.6% corn starch and 0.1% NaCl. The mushroom
as homogenized mycelium was added to bioreactors at a level of mycelium patty (T2) consisted of approximately 27% freeze-dried
1% (v/v). All bioreactors were equipped with a pH electrode for mushroom mycelium, 7.3% soybean, 62% water, 1.5% wheat
pH monitoring and a dissolved oxygen (DO) probe for monitoring gluten, 1.5% corn starch and 0.1% NaCl. For the preparation
of dissolved oxygen in the cell culture, and the cell cultures of ground beef petty, ground beef was purchased at a local
were maintained at pH 6.5 with 50% NaOH solution during supermarket. The beef patty (T3) consisted of approximately 100%
fermentation. Unless otherwise specified, fermentation was carried ground beef and 0.1% NaCl. All ingredients were mixed by hand
out under the following conditions: a temperature of 28 ◦ C and and processed into patties (10 mm thick and 40 mm diameter).
aeration rate of 0.25 v/v/m for 3–4 days with an agitation speed Patties were cooked in a preheated (150 ◦ C) electric oven (Samsung
of 200 and 150 rpm for 2 L and 20 L fermenters, respectively. The Electronics Inc., Seoul, Korea). The patties were cooked at 150 ◦ C
residual glucose concentration of cell cultures in bioreactors was for 15 min.
continuously measured using a Biochemical Analyzer (YSI 2000,
Yellow Springs, OH, USA). Following termination of fermentation
Evaluation of meat analogues prepared with A. bisporus
without sterilization, mycelium was harvested using a continuous
mycelium
bucket centrifuge (Hanil, Seoul, Korea) lined with Whatman 41
Texture profile analysis (TPA) was conducted on T1, T2 and T3
filter papers (Whatman, Florham Park, NJ, USA). For freeze-drying,
patties (six samples of each). The cooked patties were prepared as
the recovered mushroom mycelium was frozen at −80 ◦ C and
describe above and cooled to room temperature before texture
dried in a freeze drier (Model ISE, Ilsin Engr. Co., Seoul, Korea). After
analysis. TPA was carried out using a texture analyzer (TMS-Pro,
freeze-drying, all mycelium were packed in polyethylene bags and
Food Technology Co., Sterling, VA, USA) with a 100 N load cell.
stored at −80 ◦ C until used.
Patties were placed in the middle of the platform of the texture
analyzer, and the calibrated probe (10 mm), which has a smaller
Analysis of physical and chemical properties of A. bisporus diameter than the patties, was pressed down on to the patties twice
mycelium at a cross-head speed of 100 mm min−1 . The first time fractures
Scanning electron microscopy (SEM) and the second time hardness were recorded. The parameters
To determine the structure of A. bisporus mycelium, a scanning ‘instrumental fracturability’ and ‘instrumental hardness’ were
electron microscope was used. A culture containing A. bisporus calculated using Texture Lab Pro (version 1.13–002) If necessary,
mycelium was quickly frozen at −80 ◦ C, dried in a freeze dryer, and samples were prepared in duplicate and the data obtained were
cut into thin slices. The samples were attached to an SEM stub using analyzed using a logistic curve model. Overall acceptance of meat
double-sliced cellophane tape. The stub and sample were then analogues prepared with A. bisporus mycelium was evaluated by a
coated with gold–palladium and examined and photographed sensory panel consisting of 10 trained graduate students at Sejong
under a scanning electron microscope (Philips SEM515, Eindhoven, University. The relative acceptance was determined by comparison
Netherlands) at 600× magnification. with ground patties using a 1–10 scale analysis (taking ground
beef patty as 10).
Nutritional composition
All nutritional components of A. bisporus mycelium, such as lipid, RESULTS AND DISCUSSIONS
crude protein, carbohydrate, salts and ash, were determined Screening of A. bisporus strains for commercial bioprocess
using standard methods described in the AOAC manual. Total development
carbohydrate was determined by the difference. For the analysis A total of 10 commercially available A. bisporus mushrooms
of β-glucan content, a mushroom and yeast β-glucan assay obtained from both Korea Agricultural University and the Suksung
system (Megazyme Inc., Wicklow, Ireland) was used following mushroom farm in Korea were screened for commercial bioprocess
AOAC methodology. Following hydrolysis of β-glucan with development. All mushrooms except A. bisporus Suksung required
both lichenase and β-glucosidase, the concentration of released at least 15–30 days of incubation time to obtain sufficient
glucose was measured by biochemical analyzer (YSI Model 2700). mycelium masses in submerged flask cultures because of mycelial
The crude proteins as total nitrogen content of A. bisporus pellet formation (data not shown). A. bisporus Suksung, a variety of
mycelium was determined by the Kjeldahl method13 using freeze- the commercially known ‘white button’ mushroom (i.e. Sylvan
dried mycelium (protein constant was 6.25). For the determination and Amycel), was the only economically feasible choice to
of the total amino acid content of mycroprotein, A. bisporus develop a commercial bioprocess for mycelium production. The
mycelium, was hydrolyzed with 6 mol L−1 HCl at 110 ◦ C for maximum mycelium production of 15.3 g L−1 (dry weight basis)
24 h and then was analyzed using a Waters AccQ tag system was reached after 4 days’ incubation using PDBYMS medium.
(Millipore Co., Billerica, MA, USA) and a high-performance liquid Extended incubation time did not increase mycelium mass
chromatographic system (Agilent 1200 detector, Agilent, Santa of A. bisporus Suksung, while using additional glucose for the
Clara, CA, USA). For the determination of free amino acid content, production of extracellular biopolymers, such as β-glucans, was
the same method was used following sonication for 60 min of responsible for the viscosity of the cell cultures. It was expected
A. bisporus mycelium without acid hydrolysis. If necessary, samples that A. bisporus Suksung grew relatively fast in liquid culture since
were prepared in duplicate and the data obtained were analyzed this strain is a main mushroom culture that has been extensively
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using a logistic curve model. selected for higher productivity (i.e. total mushrooms and larger
(Table 1). level of shear pressure coupled with a relatively high agitation
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Meat analogue with Agaricus bisporus mycelium www.soci.org
Table 1. Growth conditions for A. bisporus Suksung mycelium in the submerged bioreactors
A. bisporus Suksung contained a total of 0.4 g kg−1 of glucan, source with various additional health benefits from lower fat and
glutamic acid during acid hydrolysis. gumminess, and cohesiveness increased. Moisture content might
b Amino acids without acid hydrolysis were not separated in this be significant in regard to the texture characteristics of meat
experimental condition. analogues.26 Although meat analogues with A. bisporus Suksung
mycelium did not have the same textural properties as the ground
beef patty, they had desirable textural properties, and rated
comparatively higher in hardness, springiness, and chewiness than
higher carbohydrate contents, making it suitable for lower-calorie
that of soy protein. The overall acceptance of meat analogues
meat analogues with excellent flavor qualities when compared to
prepared with A. bisporus Suksung mycelium, soy protein, and
soy proteins.24
ground beef by the sensory panel were 5, 2 and 10, respectively.
The higher acceptance of the meat analogue with A. bisporus
Characterization of meat analogues prepared with mycelium Suksung mycelium than that of soy protein was due not just to
of A. bisporus Suksung superior textural properties, but also to the umami characteristics
It is important that meat analogues should have a fibrous structure of cooked meat analogue with A. bisporus Suksung mycelium.
giving desirable textural properties.25 Meat analogues prepared It is known that meat analogues produced using plant-derived
from plant-derived proteins, especially soy and/or wheat proteins, proteins usually have an off-flavor originating from plants, such as
were very elastic, rubbery and tough, with poor mouthfeel due to a ‘beany’ note following cooking. In order to improve the textural
their agglomeration properties. Kelly et al.3 suggested that using a properties of A. bisporus Suksung mycelium, the formulation of
matrix of fibers having inclusion bodies would enhance the textural ingredients, especially the selection of additional binding agents
properties. According to structure studies and sensory evaluation, and methods for meat analogue preparation and cooking, such as
the products that were higher in hardness or chewiness had a extrusion, are currently being investigated.
more orderly directional structure.26
Alternatively, fungal mycelium was used for the production
of meat analogues giving fibrous structural properties, but CONCLUSIONS
fungal cultures appear to exhibit highly branched mycelium In this study, a commercial and economically viable fermentation
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growth requiring an extended fermentation process for cell process for the production of A. bisporus Suksung mycelium in
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c 2011 Society of Chemical Industry J Sci Food Agric 2011; 91: 1561–1568
Meat analogue with Agaricus bisporus mycelium www.soci.org
Figure 4. Preparation of meat analogues with soy protein and A. bisporus Suksung mycelium grown in submerged culture, and a ground beef patty. T1,
meat analogue prepared with soy proteins; T2, meat analogue prepared with A. bisporus Suksung mycelium grown in submerged culture; T3, ground
beef patty; a, prepared patties; b, cooked patties.
submerged fermenters was developed. The successful production with fewer textural properties when compared to beef itself. Thus
of A. bisporus mycelium could have several applications in the a consumer evaluation of this kind of product is recommended
food industry, such as in the production of an alternative for the future. It is expected that mycelium of A. bisporus Suksung
protein, functional foods and supplements, and flavor enhancers can be used as a good protein source in addition to the various
utilizing its nutritional contents: mycoprotein and β-glucan, with health benefits that are expected from lower fat and higher
high amino acid content and nucleotides, respectively. For the carbohydrate contents, including β-glucan, making it suitable for
production of meat analogues, health and nutritional benefits such lower calorie meat analogues possessing excellent flavor quality
as lower calorie and fat content, as well as physiological reactions when compared to those made with soy proteins.
and safety, must be considered. Technically, flavors and textures
of meat analogues should be matched with consumer preferences
in terms of good mouthfeel and juiciness resulting from moisture ACKNOWLEDGEMENTS
and fat retained in meat. A. bisporus Suksung mycelium grown This study was partly supported by an industrial research grant
using a submerged fermentation process could be used for the from CJ Food Inc. and a research grant from Sejong University.
production of a superior edible meat analogue, because of its meat-
like fibrous microstructure. However, it comes with the caveat that
the most texturized product may not necessarily be the one that
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