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ndustrial/Commercial Division e Fulton Companies = Fulton RB Series | ™ Horizontal Fuel-Fired _ Steam & Hot-water Boiler Lo, Capacity ranges from 60-300 BHP f ? \ www. fulton com Built/certified in accordance to BS2790 or ASME Boiler and Pressure Vessel Code chil The philosophy of this RB boiler was to manufacture the "best’ horizontal reverse flame, three pass, wet-back steam & hot water boiler in the boiler industry. The two designers with over seventy years of combined experience in designing and manufacturing set out to incorporate proven engineering principle with modern design and construction methods. The RB bears comparison with all other similar boiler, wherever in the world they are made. There has been no compromise in the brief to make a highly efficient, safe, reliable , long lasting and easily maintainable boiler in the Fulton tradition, Design Features @ Designed and constructed to BS 2790 or ASME code, with standard maximum _ operating Pressure of 1.0 Mpa. * @ Equipped with Nu-Way (Special for RB series with Fulton brand) oll, gas or dual fuel automatic high/low burner, modulating burner is optional according to customer requirement. © Compact design, smaller than boiler of equal capacity @ 100%NDT (Non-Destructive Test) on all major pressure vessel welds * © Deviated front door, eas, access and inspection of welds @ 3 year warranty on pressure vessel backed by Fulton, world- Wide service and spares system Operating Principle and Structural Features Fulton RB boller is a wet-back horizontal boiler. Fuel is injected from the bummer into the combus- tion chamber and is ignited and burned. Long and narrow flame transfers heat to combustion chamber walls by Fully matched bume radiation, The high temperate fly gas reverses back reaching furnace end plate. Hew from the flue gas is passed to ( boiler water through convection and conduction. Then the flue gas flows into fire tubes through front chamber, transferring residual heat to boiler water. Finally the cooled low temperature flue gas vents into stack via rear chamber. Large Furnace Volume, Large Furnace Surface Area, Better Combustion, Higher Efficiency With large furnace Votumteliees fumace heating surface, RE Hg” has low heat flux furnace and large fumace sures area reduce furnace exit temperature via enhanced raga. tion and convection: The large Large Number of Fire Tubes and Large Tube Total Cross-Secti Area Sonal large Water Content, ee Sensitivity to Load hange ©... Zige water content and steam Chamber ensures low sensitivity to load change, and stabilty of steam Pressure & steam quality Low NOx Emission Fulton RB boiler adopts large furnace volume and large furnace surface area that enhance heat transfer, reduce heat flux and limit NOx to a low level, which comply with the latest European and North ‘American's environmertal require- ment. @ijater Level Probe “integrated with pressure Vessel Jer_lvel probe decty igo felse water lve coe erat sey pplication and System pesign RB range Is suitable to meet ‘process steam demands i ughout industry. ca Fulton Technical Sales iron team can provide system sHeplcaton sevice fr he Re s! 1d the full range of Fulton boiler and ancillary equipment. Ancillary equipment and optional features: Condensate Return Systems @ Blowdown Separators @ Flue systems @ Water treatment and Chemical feed system © Specialized Controls High integrity self monitoring water level limiters / Automatic TDS blowdown system / Automatic main blowdown valve PLC control system @ Ladder and platform to meet Heath & Safety standards © Spare parts kit for 285 years edad Site and system requirements The boile ositio ied on a load n a well ventilated and dry loca Access must be available around and above the boiler for service and maintenance purposes. KEY FEAT\ FULTON RB HORIZQ Pua forenne (onan nfeeeaieteees 7 INSULATION AND AIR GAP FOR LOW SURFACE - ere DOOR SAFETY MIGRO SWTCH AND INSPECTION ake, SELF-ADJUSTING HINGES NO TUBES ABOVE FURNACE = —— GENEROUS TUBE SPACING LOW TUBE LIGAMENT TEMPERATURE (TYPICALLY<308°C) FULLY AUTOMATIC BURNER HIGH/LOW OR MODULATING OPTION WITH QUICK RELEASE ————___| ELECTRICAL CONNECTION &s OF THE TAL STEAM BOILER ~SONTROLS FULL SIZE MANHOLE FOR ACCESS ANO INSPECTION FLANGED FLUE OUTLET REAR OR TOP WIN REFLEX GAUGES SINGLE OR TWIN FEED WATER PUMP INTERCONNECTED TO BOILER FULL LENGTH SUPPORTING BEAMS FORM SUBFRAME SKID. EVEN LOAD DISTRIBUTION, TWO INSPECTION BELLY HANDHOLES 178x127MM REVERSE FLAME IN LARGE COMBUSTION CHAMBER. LOW HEAT FLUX IS ACHEIVED BY LARGE FURNACE VOLUME AND LARGE FURNACE SURFACE AREA Dimension & Specification Dimension SET Length . ‘A Shel mm | zaas | 2545 | a005 | oaas | o4a5 | 3745 | 3745 | 9795 = Sam aimee eal a14s 2005 | 240 | 2040 | 2040 | 2200 | azo | 2200 | 31K D__Tubewithdrawal mm | 2200 | 2210 | 2610 | 2950 | 2050 | 3260 | 9250 | 3250 E Radius door opening mm | 1700 | 1750 | 1760 | 1750 | 1750 | 1900 | 1825 | 2250 F__Frotsorseom mm [40 | 240 | 200 | oxo | 2x0 | eo [ aco | 240 | 240 Gi__ Ol bumer mm | 606 | 696 | 686 | 66 | 7ar__| 7a7__| 7s7__| 910 | 910 _ “cu Gasbumer _ | [ves [rea [ aa] aa | 11s | ms _| 06 | 06 Safety valve to ond shel as | 25 | eas | c4s | cos | ons | eas | 695 J ‘Steam outlet io end shell ~~ mm =| 4585/1655 | 2005 | 2095 | 2095 | 2095 245 | 2295 | 2348 ___Hotowater outet to end shel 20 | aos | sais | as | 1505 | 1575 | 1675 | 1575 | 1575 wiath — —_ a K Overall mm | 1960 | 1960 zs | 2150 | 2280 | 2200 | 2450 | 2450 — Base tame jroo 70d Foro taro [aoa 7020 | 2248 | 2248 M___ Shel diameter mm | 1600 | 1500 ve50 | v6s0_[ 1e00_[ 00 | amze [song a (© Steam outlet to floor ~ tam ] 2100] 2100 | 2100 | 2250 | 2250 | 2400 | 224s | 266 | 2616 _Hotwater outlet to floor mm | 2010 | 2100 | 2100 | 2100 | 2100 | 2245 | 224s | 2395 | 2305 R___ Flue outlet to floor mm | 1700 | 1700 | 1700 | 1850 | 1810 | 1975 | 1975 | 2150 | 2150 7 fodanew mm [350 | 300 | 300 | 380 | 00 | 480 | as0 | 600 | os0 155 [155 | 194 | 261.) 261 [4a [41 [48 [40 slraccin [Faqs Tectia steno. iaom RGA Specification-steam boiler Model: RE CE erry ‘Steam output omr_| 1000 | r200_| 1500 | zo00| 2500 | 3000 | 3500 | a000 ‘Approximate fuel ui Light cess! ol one [ eos [7s [ora [ vrei [ 1823 [4027 | oraz | ome one Heavy diesel ol kom | e22 | 745 {033 | r2e0|| 1555 | 1206 | 2177 | cag Natural gas in| 766 | s19 | 149 | 1592) | 1015 | 2208 | ope ets Town 968 mine | 1804 | 2273 | 2041 | 3708) | «705 S04 Connection Steam outlet mm [65 | 5 | 65 EC Safely vale outlet mm [25 | 25 | a2 ES Drain outlet mmf | 2s | 40 | 40 || a0 Gas iniotnetural 935 ino | 142 | ae [2 oul Gas ilo ges ee Power [ ‘Burner fan motor Diesel oll fred kw ra 4 55 Burmer fen motorges fred few Hrmeaoewe 22 [remap va ‘Bumer fan motorcombinaton fw 22emalfe2" | 4 iss Feed water pump ow a5 [45 [1s [22 UY a2 Specification-hot water boiler Neat output 10%xKealmr| 690 | 750 | 900 | 1200 Hot water output ‘vhr 20 25 30 | 40 Approximate fuel usage Lint eset oi ‘owe [sso | 4a | oo7 | 19 Heavy diesel ol ‘ome oa | 754 | soe | tat Town gas Pine tes | 290 | 278 | 970 Connection Water inet om woo | 100 | 100 | 100 Hot water oxtat as wo | 100 | 100 | 100. Drain port mm 4 | 4 | 40 | 40 Gas mitral gas ch vie [we fa |e ‘Power Burner en moto Diss oi fed bw 22 [22 [3 | Ca 22 [22 [3 | Fer ton motorconbinaion hw 22122 1a |4 Nate 2 nt stean subutonvings fom 0 corsorton bse on ntl gs 8.200 kai? © Spectieatins ans Omens ronimate,The Fulton Companis reserve the ght to change ers 1500 50 150 151 108 44 100 100 40 ered 1400 60 i i [aaa [ss [150 189 [ao 6 Et | 2100 70 208 213 262 648 [150 150 40 N65 75 . ae 7s Ey 2400 20 298 244 300 742 150 150 {roe Nes 3000 3000 100 208 [ 30s [7s [928 = 150 40 Nes: Consider the following when analyzing why you should select the Fulton RB boiler: © Efficiency & emissions on full and part load LY Combustion chamber/furnace volume length and diameter EX Combustion intensity and furnace wall loading a &® Shell diameter and length LY Number, size and thickness of tubes © Steam space volume and water surface area LW Steam release rate and dryness factor LY Tube ligament temperature and gas temperatures at tube entry and boiler flue exit XLarge water content-arge thermal mass to meet peak loads =Fulton ‘The Fulton Companies Fulton China LLC 172 Centerville Road No.9 18th Streets pie NY USA 13142 HETZ Hangzhou China 310018 Phoner(315)298-5121 Phone:(86)571-86725890 “(315)298-6390 Fax:(86)571-86725896 wrotutoncom Be sat ee ese ae ere oe sy | a0. “ nousas SLN3LNO9 40 LSI1 enue souevsyurey puy uopersdo wopeyersuy SuATIOg TVLINOZIMOH SHRmaS dy NOLIN] uoynj= ‘S19/10g JEJUOZLOH ‘SeH8S gy UO}NS seein en eee mensarcwemt vincsveqemen Sie se wm: Eas SESSA TSS aon “sseyauo oj pus were ue oe sabe Lauaune hoje en wo poodle Kas ‘enue sg svopoes snouesu seedde G2LOK Put ‘Siopnezeig pue sBuuuem Hones ‘SNOUNV ‘SONNE G40} XL Ayayes sno, 104 Lt uonesteysuy C uoRoes roms tem aeadga ia suee aaa. 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TSS pmo tena So $$ paboes ve usin soe6 ub igi igo i mA MOTE NINA ermevicwesseradyoup “reut wane one eam neciessimey "mayen ca Sams ‘ong assy oa Cevgees ns pow 0 wo}gad @ ates es 8 eS ‘wriwen sae mes pe ord aoe pene Se a aos mesons magna ot on wommanecmemane ee ema, nnn een = prwemwna ead 2 een pow ma ‘Soa cra tons ee ow a eon no mmm an —Apowe "asm ‘worgota peste mune pom rap ot pnp mL ine sm a om cums ang an mao PNA RL een pL canoes og wii anaaany t 32 nd "ne wn pepoon PEs pe oe summon ue sont 10 SEEMS on mrereinsenls a" "Sie oege oo “eonsinen mon porto nado Same Se Sa cue nen 7 ee Sietacereentooe nso WEL he see ca nga eopotnt 1 tear me Tagamet Sanne tomes day ean munnon — ‘useuounaees Sen hen set eee aaa Suncossiqnons 6 uones2do eps Hie Li al i fib fl - ajite lel tu i i i ue ue uonseg Beg je19U9D 9 uoyoes 4Jojlog Say9g ae 104 ynoKe" es0UsD o@ SLNSLNOO Tablet RB Series Boller Trims and Valves ~ JANTITY TEM | _PART DESCRIPTION 600 | 750 | 1000 1500 | 1080 | 2100 No. | NUMBER +] more =e rs ssecoreso7 | SAFETY VALVE ManY.160 8 Ol «| sesoteas | OreoK VALVE Pure nae +fo fo ‘[-[o =| sscneize | reeoweten nnn anesrernne +t fo sseaoverzs | FEEDWATER PUMP 127405 227 MON ezine _| WATER FEED Raw annoros Gros 1 «| _roreses _ | apa ston sTor vane fia ws sa ‘{- [oe 7 ‘e00o1@s%s | WATER SAMPLE STOP VALVE PN ONS 1 + 1 + 1 + 7 | teen | ssw oom ane ureriache | fas} ‘aaees | Ow EOm WAREROL ERAS | ii] at 6 |Po a oR flea ef -fafalafle feels ate Oe wa SHES BH _2yoa e900 ase z eee = =e a oe [as [oe [oe [an [a od s sama_| va | waNund ‘a 85 To NGN1 25-41 38 To NDFL125-41 8. High Gas jot Gas Pressure Governor Pressure 4. Pilot Gas Solenoid Valve 5. SKP10 Valve 6. SKP70 Valve 7. SKP Valve Body. 8. High Gas Pressure S: 9. Low Gas Pressure Swit Burner Range: NGN35 To NGNS5S NDFL35-34 To NDFL60-34 lot Gas Pressure Governor jot Gas Solenoid Valve SKP10 Valve SKP70 Valve High Gas Pressure Switch Low Gas Pressure Switch SOR Aad ate 1 Pilot Gas Pressure Governor B. BURNER 1. Nusway Oilfired Burner Parts Roplacafmont List 1, NOL35-NOL100 Bumer Replacoment Parts List 35-NOL100 Burner Parts Assembly aw NOL3S-NOL100 Replacement Parts List RB6O0 & rpisco8 | |S ES sz0 1180 mt [cooeno [reno | oelrwrnon [noose [nasa [recon [are wecnos 1 | Noszras Bumer Plame Tube S.$. 560mm Proj. 1 a se i 2 | Gop-001N Gasket ~| ) Mounted 1 V 1 1 . 3 | to60060 ‘Ai taet Ring | 1 . Tosa “i ng 7 iota i 1 4 | aisons Tespeton Winow i 7 3 | cx001¢ Gasket for pecton Window H ; ‘ os 1 i 7_[eioco1a AicFap Bash 1 i + | mer Air Rap rou98 AicFiap 7 9 [pros Fan inet 397375 DisaosR Fan pete 337% 7 Diseore a pete 381 85 10 | zea. Mor Ado Pine 1 704-206 Moor Adair Pe 1 Danse Mote Adit Pne 11_[ atone Moora Gommsaaisaso | 1 ‘ieoo1k Moor 3akW on saRTI50 7 N6OIK Maso ORW (SHE) ATONE 1 ‘nro Mor SSW GSH AISA aieoW Mecor 75K (00ND at5750He ‘Aiso081 Mesor 225 @ OND) S870 7 Neos More SW Oy 0/5 7 ‘A100 Morr 4 OW SH) HORSE 7 ‘Arron Moor St aH) soon | coronn ‘Gio nt Se 7 7 7 B eum | Damper Mace Hi 7 7 14 | Boson ‘Flexible Oil Pipe 3/4” sPxoitem | 3 3 3 Bsa enh Ol Pye Wa aSPxaitme | 2 oso 3 2 3 5 | oct 3 3 > 16 | em 5 1 1 17_| oat ‘Bec Pai (vin Nw) 1 1 7 8 | eosoose “ORing 2 2 2 @ Oi 2 2 2 | meso oie Back ie 5 1 2 Nowe (Send Seay Aieen) |__2 2 2 | 2 [ote Ditwer ite 6X2 Wale Dine Pate 727 Wale Diffuser Plate 51/2" 24/2" Hole ‘To Spec. Advised Ditser Plate °% 21/2" Hoe maa [eoaw 0 G03-017X_ | 1108012706 FRexible Coupling (Rubber) Flexible Coupling (Motor End) Motor Shaft At Los # (14-18 28°26 2b 22 27 30 2727036 4043 44 LEGEND A temas ‘TON BMC [BLOWER MOTOR CONTACTOR me [ELECTRICITY HEAT CONTACTOR | aurea [MOTOR OVERLOAD | fu [Fuse a, Tie 1 [HEATER CONTROL, zs “ Swi-3 [SECECT SMmICH ~ WAR WATER LEVEL. RELAY. CONTROL RELAY 1AM [ALARM HORA, 2 MR/WRI| MANUAL RESET Fp [FLAME PROGRAMMER \wse.2 [LOW WATER SAFETY RELAY ps__ [SELECT SICA OPC [OPERATING PRESSURE CONTROL | NOTES: - 1. AML FELD WIRING( = = == = JAND. FUSED SWTOHS BY INSTALLER: ” Order No.2012-086 | MAM ZOU Serial t Model MODEL RB~i250 STEAM BOKER SIEMENS LAL 08 PROGRAMMER ann 220VAC CONTROL FULTON RELAYS HI/LO/OFF #180-O1L SUIS HOIN (eee-zv 43u) 6 “O14 2. NOLI25-41 Nuway Bumer Replacement Pars ist cc ells Fi. 19 NOL125.41 Sumer Pans Assembly safe oF TR & ROOD NOLS [oom eros (Reale ne) 2. NOL125-41 Nu-way Bummer Replacement Parts List Fig.19 NOL125-41 Burner Parts Assembly NOLI25-41Replacement Parts List ory RB2500 & RB3000 TEM [CODENO [HFICNO | DESCRIPTION NOLI2541 1 Draught Tube (To Spec. advised) 1 2 | coos Gasket Hinge Mounted T 3_ | bos.03sK 38X36 Flexible Ol Pipe 2 05-037 12X18 Flexible Oil Pipe I 2 4 Oil Fier i S| coos | 1107012611 | Pressure Gauge 0-600 px 7 6 [es 1-017R | 0506009505 | QRB3 Photo-clectric Cel 1 7__ | €50-035~ [0910009923 | Gwi0 Pressure Switch 1 | As0-014n | os0s000401 | STI16 Damper Mowr 1 9 | coon “Transformer SOmA 1 [222 Scena 7308 PARMEKO Solenoids il : Differ 9172" (To Spee. advised) Bites ss [Nozzles (Size and Spray Angle req) ts Electrode Bracket — U90-325X ectrodes (4/5 Nozzle Burners) 16 | A1s-0o4y 7.5kW 3PH 380V MOTOR ‘A19-003Y I1kW 3PH MOTOR A2I-001Q 15kW 3PH 415V MOTOR 17 | co2-025w | Tapertock Bush [ 02-027 Tapertock Bush 1s | Go1-007c Taperlock Adaptor 19 | D14-005) | Fan 14X4 D16-002R Fan 16X4 D17-0023 | Fan 17x3 1/2 20 | 104.0208 Air Inlet Ring L04-021T Air Inlet Ring 104-0220 Air Inlet Ring 104-020E Air Inlet Ring 104-0220 21 Air Inlet Damper 2 0307002650 | Air Inlet Silencer E02-116N KSA 1000 Fuel Pump 206-702F Covnlng End.946 es 26 | 206-7160 ‘Coupling End 1.1kW 3PH MOTOR Burner Parts Replacement List, I. Nu-way Gas-fired Burner Parts Replacement List 1. NGNS-NGN 100 Bumer Replacement Parts List RBLESOR E2100 NONI [i [non | 602.025 ‘Tapertock Bath - a — 1 3 fonen er a - | coon Trt Ar i ra nop OTE Best Tetopl ATE ; [C[onone Fang : DIS.007™M Fan Impeller BEI X95 1 s cxron26so | Air niet Silebcer ' 1 1 1 a Di oR an sane ead op ei i on Dewi Ta Sp it 7 oss Da ose cee i 7 Tees Ein i po : Topi ae 1 a a 3 Gaictrtypawaor [1 pap 10 [corer [ovens [ows arhe ech 1 cavasnn [ona | Ovi0x Pei a ce eS 7 pe po a Kiser | 1 on a Se ; n(n B0S-127X | 0905009482 | SKP70 Valve (NO CPI) BOS-10SA_ | 0906009558 | 2 1/2” SKP Valve Body 25 €50-076K | 0910009922 | UBSO High Gas Pressure Switch = C50-104M | 0910009926 | UB150 High Gas Pressure Switch €50-048X_ | 0910009920 | GW10/50 Low Gas Pressure Switch "a 0910009924 iz ae 0901009005 | Proving Controller (for option) oo eC a 2. NGN125-41 Bumer Replacement Parts| Fig.21 List IGN125-41 Bumer Parts Assembly NGN125-41 Replacement Pars List = RB2500 & RB3O00 ITEM | CODENO | HFTCNO DESCRIPTION a NGNI25-41 ‘A19-0055, TIKW 3Ph 380V Motor 1 KW 3Ph 415V Motor ‘Taperlock Bush 164 Fan 1 1 1 1 5 (0307002650 ‘Air Inlet Silencer i 6 | u90-s46V Draught Tube (To Spec. advised) 1 7 I Inspection Window 1 8 Gasket for Inspection Window 1 9 C50-05S5N GW10 Air Pressure Switch 1 10 A30-027N 0905009402 STM30 Motor (Large) 1 rm ‘Air Scoop 1 12 C31-010W | 0906009502 QRA2 Photocell 1 13 G09-031B Mounting Gasket 14 G09-070W Gas Train Gasket 15 MOS-111Q Diffuser 248mm 16 MOS-109F Mounting Stud 17 NOS-189T Gas Nozzle is | A | U90-378L_ Electrode |" B | GO6-012V Electrode Extension 1 1 1 4 1 1 1 19 | C21-137L_| 0901009005 DK2F Control Box 1 20 | C50-048x GW10/50 Pressure Switch 1 1 1 1 1 1 1 1 1 1 1 21] A | £06-015Q | 0906009564 3/4” Governor 06-0251 _| 0906009565 1" Governor 22__| E01-070E 3/4” ASCO Solenoid Valve ASCO 23 | B08-124U | 0905009481 SKP10 Valve (NO CPL) 4 SKP70 Valve (NO CPL) 1” SKP Valve Body 2.1/2" SKP Valve Body 3° SKP Valve Body UBISO High Gas Pressure Switch GW10/S0 Low Gas Pressure Switch III. Nu-way Town Gas-fired Burner Parts Replacement List | 1, NGT35-NGT125 Burner Replacement Parts List + RBIESOR | REISOOR e210 | RB300 Nari | NGTI2s 3 | corane Taperock Adaptor ‘antonre Tapellck Adanor | «| par Fan tele 337% 76 DRONE Fan Inpeter 337% 102 DISQOTN Fan Inpeler 38195 DIGOAR Fan Impeter 406% 102 s comese Air Inet Silencer 5 rave Te (To Spec vised) 7 Hinged Extension 5 Tnapecton Window ° ‘Gast or Inspection Window 10 | cs0.055N | orrommra | GWIOAir rere Switch a nes Damper Motor 2 i S009 13 _| caroiow | woxnnsa (QRA2 Phew 14 | Goe.o0n Gasket Hinge Mounted 09-0318 Gasket Hinge Mounted 15_| Gosarow (Gus Tan Gasket 16 Diter 17_| vsosvat — A | vs0s7at Blcode 606012 led Extension 6 ‘oioees | Proving Contra fe option) 9 | csooex | ‘Valve Proving Pressure Switches 20 [A | Bo6aisa | ooamses 34 Governor 506025 T Governor 21_| eov0708 B/S ASCO Solenoid Vale 72 [al poeizau | onsen | SkP10Vave (NOPD ‘08-1206 | ovsmnasi | __ SKPIO Valve (CW CPD) 'SKE7O Yave (C7W CPD 'SKF70 Valve (NO CPD IV. Nu-way sc Burner Parts Replacement List Fig.23 NDFL3S-NDFL125 Bumer Parts Assembly or | sons te i 4 |e oe oe oe = ras | same = rere [pens Prova [perasa [perso A[aene[owea —larmmeae [en | miles 5 |G |: 1 1 E a S| eorome .MEASCO Sok ave . sort | cotcomee | uisorignonremne son | ceux | onto O10 Rema Sich 1 omr009931 w [a] cmaue 52.000 Trento ' ‘| coconan| Sm Talore 1 | Soour | osm SIME Danger Ma i orn | osm: STM Ma a) oi ‘onron6s0 ‘Are Se 1 omens 16 | coransa t rene 7 | ppom SKF val Bear wk, Fan ini 31% Farlex Fa nga XS Fae Pe exe Farman = = ‘coe TOW on 1 1 1 1 1 1 “Atson8y “TSW 3PH 380 MOTOR : | cmon “oR ton0meTs (GW) remare Sefch 1 1 — ee = Se — —— == arin = a ; oS oe : - SS B Loon me bitin 1 ze E == Se a une —— =e + |. 5 ee = =a ; a = Mag 312Y Nozale (Gs) 1 seen ‘Nace (Gas) 1 ia = we) | ; = —}— | SS Bis NOTES 1. Categories: A-Recommended Short-Term Spares-Commissioning Spares (3 years) B-recommended Long-Term Spares (5 years) 2. When ordering spare parts it is essential to quote serial & specification number of burner 3. 4 Code numbers and types of electrical items are based on standard electrical supplies of 220-240 Iphase 50Hz, or 380-440 3phase SOHz For continuous improvement purposes, we reserve the right to change the parts” dimensions and specifications. C. Control Panel ; 1) ELECTRIC CONTROL BOX ASSEMBLIES (for RB Series steam boiler GAS) Figure 24 i (9) fol folio S119) — Air SeitchFuo¥ater LevelHlih Vater Low Foter Relays Safety RelaySafety Relays ‘Terminal Block Table 1 ELECTRIC CONTROL BOX ASSEMBLIES-gas fired tem | PART QUANTITY Nunee DESCRIPTION oe eee 600 | 750-1000 | 1250 | 1500 | 1a50 | 2100 | 2500-2000 ‘wich nose + | cncsvoseee 1 1 1 1 1 1 1 Stews C68 C40 SH 400 Fase Mot 2 | cscucosa7e 1 1 1 1 1 1 1 ROIs RT¥8:92 24 50v Water eet ays mode ‘o4o0sa0s | FULTON AC. Lie 220 1 1 1 1 1 1 ' I ‘Ac S060H2 40000405 encsoosaes | ease:240.000422 1 1 1 1 1 1 1 oh water aay aye ode ee ee 1 7 1 1 1 1 : aw water ale ea Mad esossona0s | FULTON AC.ine 2200 : 1 2 f2f2]e 2 2 ‘csv 240000405 ‘wowonsce | ase 1 1 2 |2|]2i]e 2 Feed wate pare motor coracion | oomosane teribiao 7 7 aaa | a 7 7 7 rad hare (pn ogee ewan | ra b18244 7 7 coronas | Una b18 1825 7 cnomonese | Une O19 554A 7 7 Compressor mtr cantar cnn | wii Continued(Table 1) ELECTRIC CONTROL BOX ASSEMBLIES-gas fired trem | PART No. | NUNBER DESCRIPTION + QUANTITY, 600 750-1000 1250 1500 1050 2100 caoscoensr | UR2D18 7104) ‘ses000256 | LRP O13 8.134 comoose [ um or ween 7 Seco 7 Ferengi oe! Sas EN 7 cxoeoe azav24sosoz ® SENS 35 5m oncerane rfor fafa dada : cezev2wv soso os cowie | BEMENSIA Be Tho te 7 ‘contol ay ‘os04002201 ‘ORMOAN MYON 200.220 AC ‘ORMOAN MANU 200200 AC (ace: PYFOGAE TASOV AC ‘Base: PYFMAE TAZ50V AC ‘Harm : CND{BZ}405 VA High lit presse contol Mod 2) ELECTRIC CONTROL BOX ASSEMBLIES (for RB Series steam boiler Oil) Figure 25 1 2 re u i bo oO Air SwitchFuse¥ater Leveliiigh Water Low Relays Safety Relay Safety Feed Water Puep Wotor Contactor/ Compressor Motor Contactor /Over~ oad-3Phase (Upon) Request For Burner Fan Table 2 ELECTRIC Cor INTROL BOX ASSEMBLIES-oil fired PART NUNBER DESCRIPTION ‘QUANTITY 600.750 | 1000 | 1250 | 1500 | 1850 | 2100 2540-2000 Sein CHS C40 52-4000 Witerovt aye mos FULTON AC Une 220 ACs 249000405 ih water ety relays mode: FULTON Ac. ine 2207 ‘AG SOK 240090408 ave: 2-40.000623 ow wat sala ays Nod FULTON AC Line 2207, ‘Ac Soot 240000405 ‘base Fed wae pu motor crtacor terorzie “ovat phase (pon) eet UR DIs 24a (a2 p19 16254 Ln2013 554A MUM FE ELE tor or2i0 ern Continued (Table 2) ELECTRIC CONTROL BOX ASSEMBLIES-oil fired (Tem ] PART ‘QUANTITY DESCRIPTION No. | NUNBER 600-750 | 1000 | 1250 | 1500 | 1850 | 2100 | 2500-2000 a ee ‘vosoneas | UR? 013 17254 Fame tafe guard burner contol ‘SIEMENS LAL225 SER 20100800 ' ' 1 1 1 ‘ 1 02 22V:240V 50-604, 10 ‘SIEMENS LFL1.395 SER 02 22-240 50-60K2 ‘os04008967 | SIEMENSLAL Gate + + + 1 1 1 ‘oso0n366 | SIEMENS LFL Base ‘0904008901 ont « 4 4 4 4 4 4 RMON Myan 200-2207 AC 11 | eowemses | Ono wat 80 0” AS ~t. to lo 7 ‘ooronaei | Save: PYFORAE TARSOVAG oe = 04005963 | ase: PYFIAAE TAZSOV AC 1 1 ‘A: CNDISZ)-405,8VA 3) ELECTRIC CONTROL BOX ASSEMBLIES (for RB Series steam boller dual fuel) Figure 26 | || 1 3 ace 5 Wn iif Oo ojo sree tr vate tar Cone) Toe MA is Rt Feed Water Pump ee Cer lont Phase apse “9 7 Grete | hed frre [+ Lt boos [ew ELECTRIC CONTROL BOX ASSEMBLIES-dual fuel wm | ow co 1 No, NUNBER 600-750 | 1000 1250 | 1500 | 1850 | 2100 2500-2000 ee itor ievel ays most: enosoos%0s | FULTON AC. Une 2200 ' ' 1 1 , 1 ' Ac soon 2000405 cvowooes6e | ease:2-40-000422 1 1 1 1 1 1 ’ High wate aay reaps moet tosses | FULTON AC. Une 2209 1 1 ' ' 1 Ac soon 240000406 | votoosses | Base: 2-40-000428 7 1 1 1 1 1 1 we wat salty etaye Mos 0toss0s | FULTON AC Line 20 1 1 2 2 2 2 2 AC SoH 40000405 = [Tle te [+ [ef [== pee Continued(Table 3) ELECTRIC CONTROL BOX ASSEMBLIES-dual fuel laa ‘QUANTITY DESCRIPTION no. | NUNBER ‘600-750 | 1000 | 1250 | 1500 | 1050 | 2100 | 2500-2000 Fe ste gor borer cont ‘SEMENS L135 SER ro} cxotoo0oe 1 1 ' 1 1 1 1 cc 220 2400 so-60H2 canwooseee | SEMENSLAL Base | 1 1 1 1 1 1 1 Contctrley xcs 5 s | os 5 si . CORMORN MEN 200 20 AC x [ evoeeosaes | ORWORN wan zDOO0” AC 2 2 2 2 2 2 2 aocconaet_| Base: PYFGEA-E TASOVAG 5 * fs 3 5 3 3 es 2 2 | 2 2 2 2 2 ‘Ar: CNOYBZ)-405.8V8 12 | cnrecconee 1 1 ' 1 1 1 ‘A200 220050 60H oh ti pressure conte Medal 13 | corooosst Nevomwt 1 1 1 1 1 1 oud 1386 ‘pring pressre cna edo Hfeywet 14 | cxtecoseat 1 1 1 : 1 1 1 eon 1906 Lowtigh Fre presi cont 1s | ext 1 1 1 1 1 ode! Honey ADU 1996 ‘ ' 16 | covo100%0 | Temi ake SAKAEN 240 | 2500 | v0 | 0 | sw | so | m0 7) corior0007 | Grom book Eras 7 7 of 7 7 1 we | corvoroooe | tae Dexe wow [| 2040 | s040 | aoa | aow | soa | ovo 7 | corroro0e | onac sbessanby 008 1 1 7 7 1 20 | onsoroo0e | Fnac was 2 2 2 [2 2 2 2 Ee 2 2 . a ee 5 [No pat of this Installation, Operation, and Maintenance manusl may be ceproduced in any form o¢ by any means witnout ‘Permission in wrting trom the Futon Compsaies. Former teehee sures wae US, Palit Mater AMOS, SL. AFH LTO ‘Geos hoponen Movers 1912 ad 1D Soa Papa Naresrs S97 and SMCS ‘Geman Pret ater WAGER 7. Grows Reperzion Members 2THBO2ED, OLOM and 2139 ‘Freec Regprcn Wirtert SDKGNt 04013. ad RADE Corsets cer

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