MECHANICAL ENGINEERING

RPS
Semester Learning Plan - Rencana Pembelajaran Semester

MANUFACTURING PROCESSES
MECH 2304

Credit hours : 3 credits

Semester : 4, Spring
Pre-requisite(s) : 1. ENGR 1303 Comp. Prog. For Engr. Apps.
Instructor/Coordinator : Dr. Farid Triawan; Budi Hadisujoto, Ph.D
Teaching Team member : Mr. Aditiya Harjon, Mr. Hindra Salim,
Mr. Muhammad Idris, Mr. Reza Hadyansyah

Head of Study Program/

Course Instructor Course Coordinator
Dean*

Hindra Salim Budi Hadisujoto, Ph.D. Dr. Farid Triawan

*Faculty’ courses and/or GenEd should be approved by Dean
1. Course Description
Introduction to theory of manufacturing techniques and processes with an emphasis on metal
working processes for industrial applications. The course discusses various manufacturing processes
and forms basic skills in the operation of standard machine tools and manufacturing processes. The
instructional parts include introduction to manufacturing, metal processing, casting, metal and sheet
metal forming, conventional and non-conventional machining. The students have the chance to
operate various machines: lathe, milling, grinding, and welding.

2. Related Program/Graduate Learning Outcomes –PLOs (CPL)

Upon successful completion of this course, students will meet the following PLOs:
a) An ability to apply knowledge of mathematics, science, and engineering to solve tasks that require
mathematical analysis (PLO-01).
b) An ability to communicate effectively, both orally and in writing, in Indonesian and English (PLO-
05).
c) An ability to utilize information technology, software, computer programming, and modern
engineering equipment, which are required for mechanical engineering tasks (PLO-07).
d) An ability to identify, formulate, and solve engineering problems (PLO-08).

3. Course/Student Learning Outcomes –SLOs (CPMK)

Upon successful completion of this course, students will meet the following SLOs:
Course Learning Outcome (SLO/CPMK) related PLO
Gain the exposures to the scopes in engineering
SLO-1 PLO-1, PLO-5, PLO-8
manufacturing field
SLO-2 Ability to determine the relationship between materials
PLO-1, PLO-5, PLO-8
and the manufacturing processes
SLO-3 Comprehend the basics of manufacturing processes,
PLO-1, PLO-5, PLO-8
including cutting, forming, welding, casting, and polymer
SLO-4 Able to comprehend the non-traditional manufacturing PLO-1, PLO-5, PLO-7,
processes PLO-8
SLO-5 Able to apply basic terminologies in engineering PLO-1, PLO-5, PLO-7,
manufacturing PLO-8

4. Related Key Topics (Bahan Kajian)

a) Mechanical Behavior Testing
b) Heat Treatments of Metal Alloys
c) Metal rolling, forging
d) Metal extrusion and drawing
e) Sheet-metal forming
f) Cutting tools and fluids
g) Turning, lathe, boring, drilling, reaming
h) Milling, planning
i) broaching sawing, filing, gear manufacturing
j) Machine tool structure, vibration
k) Abrasive machining and finishing

MECH 2304 – Manufacturing Processes MECHANICAL ENGINEERING

 l) Welding
m) Metrology

5. Learning Resources
a. Textbook
 Manufacturing Engineering and Technology, S. Kalpakjian, S. Schmid, 6th edition, Pearson.

6. Course Outline
Estimated Students’ Related
Instructional
Week Topics time Learning References SLO/
strategy*
needed Experience** CPMK
1 The Structure of Metals, 150 Lecture Chapter 1, SLO-1,
Mechanical Behavior Testing: 2 SLO-2,
Tension, Compression SLO-5
2 Torsion, bending, hardness, 150 Lecture Chapter 2 SLO-1,
creep, impact, residual stresses SLO-2,
SLO-5
3 Metal alloys: their structure and 150 Lecture Chapter 4 SLO-1,
strengthening by heat treatment SLO-2,
SLO-5
4 Metal rolling, metal forging 150 Lecture Chapter SLO-1,
13, 14 SLO-2,
SLO-5
5 Metal extrusion and drawing 150 Lecture Chapter 15 SLO-1,
processes, hot and cold extrusion SLO-2,
SLO-5
6 Fundamentals of Machining, 75 + 90 Lecture + Examination Chapter SLO-1 –
Cutting tools materials and (Exam) exam 21, 22 SLO-3,
cutting fluids; Midterm Exam I SLO-5
7 Machining Process: Turning and 150 Lecture Chapter 23 SLO-1 –
hole making; lathe, boring SLO-3,
SLO-5
8 Machining Process: Turning and 150 Lecture Chapter 23 SLO-1 –
hole making; drilling, reaming SLO-3,
SLO-5
9 Machining Process: milling, 150 Lecture Chapter 24 SLO-1 –
planning, shaping; SLO-3,
SLO-5
10 Machining Process: broaching 150 Lecture Chapter 24 SLO-1 –
sawing, filing, gear SLO-3,
manufacturing; SLO-5
11 Machining center, machine tool 150 Lecture Chapter 25 SLO-1 –
structure, vibration, high speed SLO-5
machining
12 Abrasive machining and finishing 75 + 90 Lecture + Examination Chapter 26 SLO-1 –
operations, grinding, deburring; (Exam) exam SLO-5
Midterm Exam II
13 Fusion-Welding Processes: 150 Lecture Chapter 30 SLO-1 –
Oxyfuel-gas welding, arc-welding, SLO-5
Laser-beam welding, cutting
14 Fusion-Welding Processes: the 150 Lecture Chapter 30 SLO-1 –
weld joint, quality, testing, joint SLO-5
design and process selections

MECH 2304 – Manufacturing Processes MECHANICAL ENGINEERING

 15 Engineering Metrology: 150 Lecture Chapter 35 SLO-1 –
Traditional measuring methods, SLO-5
Modern measuring instrument
and machines, Inspection,
Geometric Dimensioning and
Tolerancing
16 Review, Final Exam 75 + 180 Lecture + Examination SLO-1 –
(Exam) exam SLO-5
* please fill with: lecturing, group discussion, simulation, case study, project based, individual assignment, or other strategies
**Activities done by students to achieve the specified SLO, could be in the form of writing paper, FGD, survey, benchmark, practicum, case
study, taking internship, community service, etc

7. Assessment and grading system

7.1. Assessment Type
The assessment of the defined SLOs will be conducted throughout the course, and consist of:
No. Assessment type Weight (%) SLO/ CPMK measured Remark*
1. Midterm Exam I 20 SLO-1 – SLO-3, SLO-5
2. Midterm Exam II 20 SLO-1 – SLO-5
3. Final Exam 35 SLO-1 – SLO-5
4. Homeworks 15 SLO-1 – SLO-5
Class discussion and
5. 10 SLO-1 – SLO-5
participation
Total 100%
*use this column to explain any point(s) that needs to be emphasized

7.2. Grading System

Points/ Grade Description (as stated in the Academic
Grade
weight Policy)
A Excellent/ Memuaskan 4 All SLOs have been fulfilled in an excellent way

B Very Good/ Sangat Baik 3 All SLOs have been fulfilled in a very good way

C Satisfactory/ Baik 2 All SLOs have been fulfilled in a satisfactory way

D Sufficient/ Cukup 1 All SLOs have been fulfilled in a sufficient way

Have not been fulfilled/
F 0 All SLOs have not been fulfilled
Tidak lulus

To successfully pass this course, students must achieve a minimum final grade of C

8. Regulation
 Refer to the SU Student Handbook, minimum attendance rate is 75% of the sessions, failure to
fulfill this requirement will prohibit the student to sit in the final exam. Lecturer has the right to
make a discretion for any special circumstances;
 Any kind of cheating act during exam and/or plagiarism will not be accepted. Student will get ‘F’
for the respective course and must retake the course in the following semester;
 Students are required to read the textbook on the prescribed topics prior to the scheduled
lecturing session;
 Late submission of an assignment will not be accepted regardless of the reasons provided;

MECH 2304 – Manufacturing Processes MECHANICAL ENGINEERING

  Writing style; to ensure all assignment, quizzes and exams are graded, students are responsible to
write readable writing;
 All examination solutions are to be either written on spaces provided on the original examination
paper or on A4 paper.

MECH 2304 – Manufacturing Processes MECHANICAL ENGINEERING