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Turbine Inlet Valve Stroking Test Draft 4
Turbine Inlet Valve Stroking Test Draft 4
OPERATION MANAGEMENT
REV : R0 STROKING TEST
OPERATING INSTRUCTION
Doc : SE-ML-ONM-PRT-INS-
TURBINE INLET VALVE STROKING 0052
TEST
Rev : 00
Table of Contents
1.0 Purpose....................................................................................................................... 3
2.0 Scope.......................................................................................................................... 3
3.0 Responsibility.............................................................................................................. 3
4.0 Definitions.................................................................................................................... 3
5.0 Reference Documents.................................................................................................3
6.0 Tools, PPE, Environment.............................................................................................4
6.1 Tools............................................................................................................................4
6.2 Safety and Personal Protective Equipment................................................................4
6.3 Environment................................................................................................................4
7.0 Detail Operating Instruction.........................................................................................4
7.1 Prerequisition..............................................................................................................4
7.2 HP Steam Control Valve L (ML01MAA11AA101) and HP Steam Stop Valve L
(ML01MAA11AA001) Stroking Test............................................................................4
7.3 HP Steam Control Valve R (ML01MAA12AA101) and HP Steam Stop Valve R
(ML01MAA12AA001) Stroking Test............................................................................7
7.4 LP Steam Control Valve (ML01MAC31AA101) and LP Steam Stop Valve
(ML01MAC31AA001) Stroking Test..........................................................................10
8.0 Attachment................................................................................................................13
8.1 Figure........................................................................................................................13
8.2 Sequence Flow Chart................................................................................................15
1.0 Purpose
The purpose this operating instruction is to provide guideline for routine operation turbine inlet
valve stroking test. The objective of turbine inlet valve stroking test is to ensure the turbine inlet
valve works well and avoid being stuck.
2.0 Scope
This operating instruction is applied to Turbine Inlet Valve: ML01MAA11AA101 (HP Steam Control
Valve L), ML01MAA12AA101 (HP Steam Control Valve R), ML01MAC31AA101 (LP Steam
Control Valve), HP Steam Stop Valve L (ML01MAA11AA001), HP Steam Stop Valve R
(ML01MAA12AA001), and LP Steam Stop Valve (ML01MAC31AA001). PT. Supreme Energy
Muara Laboh.
3.0 Responsibility
It is responsibility of Production Supervisor to ensure this procedure is executed according to the
program and schedule, Production Operator is responsible to excecute the routine operation test
follow this procedure.
4.0 Definitions
MCV (Main Control Valve) Main valve used for control supply steam to turbine.
2. Stop Watch
3 Environment
1. Noise
4 Prerequisition
1. Permit from PLN or Management is ready, regarding the decrease in
load and the intention to perform the stem free test.
2. This test shall be carried out under the turbine condition less than
80% load in order to avoid the rise and over pressure of main steam
exceeding its design condition.
3. CHECK there are no other routine tests is exected at the same time. Operator
report.
5. While travelling to close, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
11. Observe the valve movement on local and DCS, check HP Steam
Stop Valve L (ML01MAA11AA001) is move to fully open.
12. After fully open, operator in PPCR inform to operator at local that HP
Steam Stop Valve L (ML01MAA11AA001) will be closed.
14. Observe the valve movement on local and DCS, check HP Steam
Stop Valve L (ML01MAA11AA001) is move to fully close.
15. After fully close, operator in PPCR inform to operator at local that HP
Steam Control Valve L (ML01MAA11AA101) will be opened.
16. Operator in PPCR select on DCS face plate the HP Steam Control
Valve L (ML01MAA11AA101). Press OPEN button to command the
HP Steam Control Valve L (ML01MAA11AA101) to open and
observe the valve movement and directly local operator record the
travelling time from close to fully open by using stopwatch.
17. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve L
(ML01MAA11AA101) and compare to operator data at local and
report.
18. While travelling to open, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
19. After fully open, operator in PPCR inform to operator at local that HP
Steam Control Valve L (ML01MAA11AA101) will be closed.
movement and directly local operator record the travelling time from
open to fully close by using stopwatch.
21. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve L
(ML01MAA11AA101) and compare to operator data at local and
report.
22. While travelling to close, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
23. After fully close, operator in PPCR inform to operator at local that HP
Steam Control Valve L (ML01MAA11AA101) will be opened.
24. Operator in PPCR select on DCS face plate the HP Steam Control
Valve L (ML01MAA11AA101). Press OPEN button to command the
HP Steam Control Valve L (ML01MAA11AA101) to open and
observe the valve movement and directly local operator record the
travelling time from close to fully open by using stopwatch.
25. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve L
(ML01MAA11AA101) and compare to operator data at local and
report.
26. While travelling to open, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
27. After fully open, operator in PPCR inform to operator at local that HP
Steam Control Valve L (ML01MAA11AA101) will be closed.
29. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve L
(ML01MAA11AA101) and compare to operator data at local and
report.
30. While travelling to close, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
31. After fully close, operator in PPCR inform to operator at local that HP
Steam Control Valve L (ML01MAA11AA101) will be opened.
32. Operator in PPCR select on DCS face plate the HP Steam Control
Valve L (ML01MAA11AA101). Press OPEN button to command the
HP Steam Control Valve L (ML01MAA11AA101) to open and
observe the valve movement and directly local operator record the
travelling time from close to fully open by using stopwatch.
33. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve L
SE-ML-ONM-PRT-INS-0052 Page 6 of 16 Print Date: 8 December 2019
SE-ML-ONM-PRT-INS-0052 TURBINE INLET VALVE
OPERATION MANAGEMENT
REV : R0 STROKING TEST
34. While travelling to open, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
35. Operator in PPCR change the control mode position from ”Manual”
to “Auto” for HP Steam Control Valve L (ML01MAA11AA101) and HP
Steam Stop Valve L (ML01MAA11AA001) on DCS.
36. Operator in PPCR confirm the test is complete for HP Steam Control
Valve L (ML01MAA11AA101) and HP Steam Stop Valve L
(ML01MAA11AA001) to Production Supervisor.
37. Operator in PPCR record all test data in the Test Report Form, Print
the valve traveling trend and attach to the Test Report Form.
11. Observe the valve movement on local and DCS, check HP Steam
Stop Valve R (ML01MAA12AA001) is move to fully open.
12. After fully open, operator in PPCR inform to operator at local that HP
Steam Stop Valve R (ML01MAA12AA001) will be closed.
14. Observe the valve movement on local and DCS, check HP Steam
Stop Valve R (ML01MAA12AA001) is move to fully close.
15. After fully close, operator in PPCR inform to operator at local that HP
Steam Control Valve R (ML01MAA12AA101) will be opened.
16. Operator in PPCR select on DCS face plate the HP Steam Control
Valve R (ML01MAA12AA101). Press OPEN button to command the
HP Steam Control Valve R (ML01MAA12AA101) to open and
observe the valve movement and directly local operator record the
travelling time from close to fully open by using stopwatch.
17. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve R
(ML01MAA12AA101) and compare to operator data at local and
report.
18. While travelling to open, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
19. After fully open, operator in PPCR inform to operator at local that HP
Steam Control Valve R (ML01MAA12AA101) will be closed.
21. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve R
(ML01MAA12AA101) and compare to operator data at local and
report.
22. While travelling to close, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
23. After fully close, operator in PPCR inform to operator at local that HP
Steam Control Valve R (ML01MAA12AA101) will be opened.
24. Operator in PPCR select on DCS face plate the HP Steam Control
Valve R (ML01MAA12AA101). Press OPEN button to command the
HP Steam Control Valve R (ML01MAA12AA101) to open and
observe the valve movement and directly local operator record the
travelling time from close to fully open by using stopwatch.
25. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve R
(ML01MAA12AA101) and compare to operator data at local and
report.
26. While travelling to open, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
27. After fully open, operator in PPCR inform to operator at local that HP
Steam Control Valve R (ML01MAA12AA101) will be closed.
29. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve R
(ML01MAA12AA101) and compare to operator data at local and
report.
30. While travelling to close, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
31. After fully close, operator in PPCR inform to operator at local that HP
Steam Control Valve R (ML01MAA12AA101) will be opened.
32. Operator in PPCR select on DCS face plate the HP Steam Control
Valve R (ML01MAA12AA101). Press OPEN button to command the
HP Steam Control Valve R (ML01MAA12AA101) to open and
observe the valve movement and directly local operator record the
travelling time from close to fully open by using stopwatch.
33. Operator in PPCR observe and record the parameters on DCS, the
travelling time record of HP Steam Control Valve R
(ML01MAA12AA101) and compare to operator data at local and
report.
34. While travelling to open, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
35. Operator in PPCR change the control mode position from ”Manual”
to “Auto” for HP Steam Control Valve R (ML01MAA12AA101) and
HP Steam Stop Valve R (ML01MAA12AA001) on DCS.
36. Operator in PPCR confirm the test is complete for HP Steam Control
Valve R (ML01MAA12AA101) and HP Steam Stop Valve R
(ML01MAA12AA001) to Production Supervisor.
37. Operator in PPCR record all test data in the Test Report Form, Print
the valve traveling trend and attach to the Test Report Form.
11. Observe the valve movement on local and DCS, check LP Steam
Stop Valve (ML01MAC31AA001) is move to fully open.
12. After fully open, operator in PPCR inform to operator at local that
LP Steam Stop Valve (ML01MAC31AA001) will be closed.
14. Observe the valve movement on local and DCS, check LP Steam
Stop Valve (ML01MAC31AA001) is move to fully close.
15. After fully close, operator in PPCR inform to operator at local that
LP Steam Control Valve (ML01MAC31AA101) will be opened.
16. Operator in PPCR select on DCS face plate the LP Steam Control
Valve (ML01MAC31AA101). Press OPEN button to command the
LP Steam Control Valve (ML01MAC31AA101) to open and observe
the valve movement and directly local operator record the travelling
time from close to fully open by using stopwatch.
18. While travelling to open, check the other turbine condition and
steam operating parameter. Record if any abnormal conditions.
19. After fully open, operator in PPCR inform to operator at local that
LP Steam Control Valve (ML01MAC31AA101) will be closed.
22. While travelling to close, check the other turbine condition and
steam operating parameter. Record if any abnormal conditions.
23. After fully close, operator in PPCR inform to operator at local that
LP Steam Control Valve (ML01MAC31AA101) will be opened.
24. Operator in PPCR select on DCS face plate the LP Steam Control
Valve (ML01MAC31AA101). Press OPEN button to command the
LP Steam Control Valve (ML01MAC31AA101) to open and observe
the valve movement and directly local operator record the travelling
time from close to fully open by using stopwatch.
26. While travelling to open, check the other turbine condition and
steam operating parameter. Record if any abnormal conditions.
27. After fully open, operator in PPCR inform to operator at local that
LP Steam Control Valve (ML01MAC31AA101) will be closed.
30. While travelling to close, check the other turbine condition and
steam operating parameter. Record if any abnormal conditions.
31. After fully close, operator in PPCR inform to operator at local that
LP Steam Control Valve (ML01MAC31AA101) will be opened.
32. Operator in PPCR select on DCS face plate the LP Steam Control
Valve (ML01MAC31AA101). Press OPEN button to command the
LP Steam Control Valve (ML01MAC31AA101) to open and observe
the valve movement and directly local operator record the travelling
time from close to fully open by using stopwatch.
34. While travelling to open, check the other turbine condition and
steam operating parameter. Record if any abnormal conditions.
35. Operator in PPCR change the control mode position from ”Manual”
to “Auto” for LP Steam Control Valve (ML01MAC31AA101) and LP
Steam Stop Valve (ML01MAC31AA001) on DCS.
37. Operator in PPCR record all test data in the Test Report Form, Print
the valve traveling trend and attach to the Test Report Form.
8.0 Attachment
8 Figure
HP Steam
Control
Valve (L)
HP Steam
Control Vave
(R)
LP Steam
Control
Valve