The project involves replacing a bucket elevator over 15 days from December 5-15. It will be done by 3 teams working across 3 levels. The work includes dismantling the old elevator, transporting components to the workshop, installing the new elevator segments from the bottom up, and commissioning once complete. Safety and housekeeping tasks are also included on each day.
The project involves replacing a bucket elevator over 15 days from December 5-15. It will be done by 3 teams working across 3 levels. The work includes dismantling the old elevator, transporting components to the workshop, installing the new elevator segments from the bottom up, and commissioning once complete. Safety and housekeeping tasks are also included on each day.
The project involves replacing a bucket elevator over 15 days from December 5-15. It will be done by 3 teams working across 3 levels. The work includes dismantling the old elevator, transporting components to the workshop, installing the new elevator segments from the bottom up, and commissioning once complete. Safety and housekeeping tasks are also included on each day.
Date: December 2019 Date Duration 5-Dec 6-Dec 7-Dec 8-Dec 9-Dec 10-Dec 11-Dec 12-Dec 13-Dec 14-Dec 15-Dec NO Activities Working Area (Hour) Thu Fri Sat Sun Mon Tue Wed Thur Fri Sat Sun 1 Scaffolding Installation level1,2,3 8 2 Mobilize tools box to imery ground floor 2 3 Tools inspection by imery ground floor 2 4 Safety Briefying ground floor 2 Team A 6 Standby new conveyor item and arrange follow sequence ground floor 8 Team B 7 housekeeping & clearing path for working area ground floor level1,2,3 8 Team C 8 Marking and enlarge opening using oxy cutter or grinder. level1,2,3 8 9 Standby 10 Plant shut down 11 Disconnect wire,cable & sensor by imerys level1,2,3 12 Scaffolding installation ground floor 3 Team A 13 Apply lototo ground floor 1 14 Remove bottom casing cover to clear powder. ground floor 2 15 Mobilize old bucket item to workshop area ground floor 2 16 Team B 17 Dismantle screw conveyor ground floor 2.5 18 remove the inlet pipe ground floor 1 19 remove the bottom drum bearing and drum ground floor 1.5 20 Dismantle bucket ground floor 4.5 Team C 21 Remove motor & gearbox level 3 1.5 22 Remove the top cover level 3 1 23 Cutting chute and separate from top section level 3 2 24 Dismount belt after all bucket had been removed ground floor 4 Team A 25 Receive casing segment from level 3 and store at workshop area. ground floor 2 26 Receive casing segment from level 1 and store at workshop area. ground floor 2 27 Receive casing segment from ground floor and store at workshop area. ground floor 2 Team B 28 Installation of bottom drum rubber liner and tensioning device. ground floor 6 29 Remove casing segment level 2 2.5 30 Remove casing segment level 1 2 31 Support team C from level 1 dismantle bottom segment. level 1 2.5 Team C 32 Removed drum, shaft, bearing level 3 3 33 Removed casing level 3 1 34 Lifting casing segment to level 3 from team B level 2 (space constraint) level 3 2 35 Support team B lifting segment level 2 2 Project: Replacement of bucket elevator Customers: Imerys kinta powdertec Date: December 2019 Date Duration 5-Dec 6-Dec 7-Dec 8-Dec 9-Dec 10-Dec 11-Dec 12-Dec 13-Dec 14-Dec 15-Dec NO Activities Working Area (Hour) Thu Fri Sat Sun Mon Tue Wed Thur Fri Sat Sun 36 Removed casing segment . ground floor 3 Team A 37 Mobilize Installation Item follow sequence. ground floor 10 Team B 38 Installation of bottom segment ground floor 6 39 Receive & mobilize item to installation area. level 1 2 40 Install level 1 casing segment level 1 2 Team C 41 Installation of bottom segment ground floor 6 42 Support Team B install casing segment level 2 2 43 Receive & mobilize item to installation area. level 3 2 Team A 44 Mobilize Installation Item follow sequence. ground floor 8 Team B 45 Receive & mobilize item to installation area. level 2 2 46 Install level 2 casing segment. level 2 3 47 Support Team C for installation work. level 3 6 Team C 48 Support Team B install casing segment level 3 3 49 Receive & mobilize level 3 item to installation area. level 3 2 50 Level 3 casing segment installation level 3 2 51 Level 3 installation gear box, motor, shaft & accessories. level 3 3 Team A 52 Mobilize Installation Item follow sequence. ground floor 8 Team B 53 Mount and install belt ground floor 4 54 Installation of new bucket on to belt ground floor 9 Team C 55 Mount and install belt level 3 4 56 Fitting of outlet chute & motor support at top section level 3 4 Team A 57 Support team c for chute & screw installation. ground floor 4 58 House keeping ground floor 4 Team B 59 Welding and touch up of top section outlet chute level 3 4 60 Welding and touch up of top section outlet chute ground floor 4 Team C 61 Fitting of inlet chute at bottom section ground floor 4 62 Installation of screw conveyor and inlet pipe ground floor 4 Team A 63 Alignment ground floor level1,2,3 4 64 commisioning ground floor level1,2,3 4 Project: Replacement of bucket elevator Customers: Imerys kinta powdertec Date: December 2019 Date Duration 5-Dec 6-Dec 7-Dec 8-Dec 9-Dec 10-Dec 11-Dec 12-Dec 13-Dec 14-Dec 15-Dec NO Activities Working Area (Hour) Thu Fri Sat Sun Mon Tue Wed Thur Fri Sat Sun Team B 65 Alignment ground floor level1,2,3 4 66 commisioning ground floor level1,2,3 4 Team C 67 Alignment ground floor level1,2,3 4 68 commisioning ground floor level1,2,3 4