AIR CONDITIONER Copper pipes

4. INSTALLATION DIAGRAM 6. INDOOR UNIT INSTALLATION

Wall Mounted Type It is necessary to use seamless copper pipes and it is desirable that the amount of residual oil Installation dimensions Indoor unit piping direction The piping can be connected in
Outdoor the 6 directions indicated in the

INSTALLATION MANUAL
is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discolored [INDOOR UNIT] unit bottom
portion (especially on the interior surface). Otherwise, the expansion value or capillary tube may (Rear) following.
Wall hook bracket When the piping is connected in
become blocked with contaminants. 6.3 cm or over 2: Right 5: Left
Drain hose direction 2 , 3 , 4 or 5 , cut along
As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary 7 cm or over 10 cm or over outlet outlet
PART No. 9332622072-02 the piping groove in the side of
to choose adequate materials. 6: Left rear
Drain pipe 1: Rear outlet outlet the front cover with a hacksaw.
1. SAFETY PRECAUTIONS Thicknesses of copper pipes used with R410A are as shown in chart below. Never use copper 3: Bottom outlet
4: Left bottom outlet
pipes thinner than 0.8mm even when it is available on the market.
• Be sure to read this manual thoroughly before installation.
• Warnings and precautions indicated in this manual contain important information pertaining to Thicknesses of Annealed Copper Pipes Cutting the hole in the wall for the connecting piping
your safety. Be sure to observe them. Thickness (mm) (1) Cut a 65 mm diameter hole in the wall at the position shown in the following.
• Hand this manual, together with the operating manual, to the customer. Request the customer Nominal diameter Outer diameter (mm) R410A [ref.] R22 (2) Cut the hole so that the outside end is lower (5 to 10 mm) than the inside end.
to keep them on hand for future use, such as for relocating or repairing the unit. (3) Always align the center of the wall hole. If misaligned, water leakage will occur.
1/4 in. 6.35 0.80 0.80 150 cm or over
This mark indicates procedures which, if improperly performed, (Wall cap) (4) Cut the wall pipe to match the wall thickness, stick it into the wall cap, fasten the cap with
3/8 in. 9.52 0.80 0.80 180 cm or over
WARNING might lead to the death or serious injury of the user. vinyl tape, and stick the pipe through the hole.
(5) For left piping and right piping, cut the hole a little lower so that drain water will flow freely.
• Installation of this product must be done by experienced service technicians or professional WARNING
installers only in accordance with this manual. Installation by non-professional or improper Remote controller Wall hook bracket
Do not use the existing (for R22) piping and flare nuts.
installation of the product might cause serious accidents such as injury, water leakage, If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause [OUTDOOR UNIT] CAUTION Center mark Center mark Fasten with vinyl tape
electric shock, or fire. If the product is installed in disregard of the instructions in this manual, failure, injury, etc. (Use the special R410A materials.) 10 cm or over
it will void the manufacturer’s warranty. 60 cm or over • When the outdoor temperature
• Do not turn on the power until all work has been completed. Turning on the power before the When installing and relocating the air conditioner, do not mix gases other than the is 0 °C or less, do not use the
work is completed can cause serious accidents such as an electric shock or a fire. 10 cm or over accessory drain pipe and drain 5 to
specified refrigerant (R410A) to enter the refrigerant cycle. 10 mm low
• If refrigerant leaks when you are working, ventilate the area. If the leaking refrigerant is If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally cap. Wall pipe*
exposed to a direct flame, it may produce a toxic gas. high value and cause failure, injury, etc. 25 cm or If the drain pipe and drain cap Wall cap* (Inside) Wall (Outside)
• Installation must be performed in accordance with regulations, codes, and standards for over are used, the drain water in the
electrical wiring and equipment in each country, region, or the installing place. For authorized service personnel only pipe may freeze in extremely
• Do not use this equipment with air or any other unspecified refrigerant in the refrigerantlines. 20 cm or over 65 mm dia. hole 65 mm dia. hole *Field supplied
cold weather. (Reverse cycle
Excess pressure can cause a rupture. WARNING model only)
• During installation, make sure that the refrigerant pipe is attached firmly before you run the • In the area with heavy snowfall, WARNING
compressor. Do not operate the compressor under the condition of refrigerant piping not • For appropriate working of the air conditioner, install it as written in this manual. if the intake and outlet of outdoor Always use the wall pipe. If the wall pipe is not used, the cable that is connected between the
attached properly with 2 way or 3 way valve open. This may cause abnormal pressure in • To connect indoor unit and outdoor unit, use air conditioner piping and cables available 5 cm or over unit is blocked with snow, it indoor unit and the outdoor unit may touch metal, and cause an electric discharge.
the refrigeration cycle that leads to rupture and even injury. through your local distributor. This manual describes proper connections using such 45.4 cm might become difficult to get
• During the pump-down operation, make sure that the compressor is turned off before you installation set. warm and it is likely to cause of Installing the wall hook bracket
remove the refrigerant piping. Do not remove the connection pipe while the compressor is • Installation work must be performed in accordance with national wiring standards by the breakdown. Construct a canopy (1) Install the wall hook bracket so that it is
authorized personnel only. Wall hook bracket
in operation with 2-way or 3-way valve open. This may cause abnormal pressure in the 33 cm and a pedestal or place the unit on correctly positioned horizontally and vertically.
refrigeration cycle that leads to breakage and even injury. • Do not turn on the power until all work has been completed. a high stand (local configured). If the wall hook bracket is titled, water will drip
• This appliance is not intended for use by persons (including children) with reduced physical, to the floor.
• Be careful not to scratch the air conditioner when handling it.
sensory or mental capabilities, or lack of experience and knowledge, unless they have been (2) Install the wall hook bracket so that it is strong
given supervision or instruction concerning use of the appliance by a person responsible for
• After installation, explain correct operation to the customer, using the operating manual.
5. SELECTING THE MOUNTING POSITION enough to support the weight of the unit.
their safety. Children should be supervised to ensure that they do not play with the appliance. Accessories Decide the mounting position with the customer as follows:
The following installation accessories are supplied. Use them as required. • Do not set to a place where there is oily smoke, oil is used in the factory, the unit can contact • Fasten the wall hook bracket to the wall with 5 or more
This mark indicates a potentially hazardous situation that may sea breeze, sulfide gases will be generated in the hot spring area, corrosive gases will be
C
CAUTION result in minor or moderate injury or damage to property.
Name and Shape Q’ty Name and Shape Q’ty Name and Shape Q’ty screws through the holes near the outer edge of the
Installation manual Wall hook bracket generated, animal may urine on the unit and ammonia will be generated and a dusty place. bracket.
Operating manual
M • Read carefully all of safety information written in this manual before you install or use the (This manual) Indoor unit Tapping screw • Check that there is no rattle at the wall hook bracket.
air conditioner. 1 1 1 (1) Install the indoor unit level on a strong wall which is not subject to vibration.
Y • This unit must be installed by qualified personnel with a capacity certification of handling (2) The inlet and outlet ports should not be obstructed : the air should be able to blow all CAUTION
refrigerant fluids. Refer to regulation and laws in use on installation place. over the room. Install the wall hook bracket both horizontally and vertically aligned. Misaligned installation
CM • Install the unit by following local codes and regulations in force in the place of installation, (3) Install the unit a dedicated electrical branch circuit. may cause water leakage.
and the instructions provided by manufacturer. Remote controller Battery Cloth tape
(4) Do not install the unit where it will be exposed to direct sunlight.
• This unit is part of a set constituting an air conditioner. The unit must not be installed alone 2 1
MY
(5) Install the unit where connection to the outdoor unit is easy. Forming the drain hose and pipe
or be installed with non-authorized device by the manufacturer. (6) Install the unit where the drain pipe can be easily installed.
CY
• Always use a separate power supply line protected by a circuit breaker operating on all wires 1 (7) Take servicing, etc. into consideration and leave the spaces shown in " 4. INSTALLATION [Rear piping, Right piping, Bottom piping]
Tapping screw Drain pipe
with a distance between contact of 3 mm for this unit. (M4 × 25 mm) DIAGRAM ". Also install the unit where the filter can be removed. Pipe (top) • Install the indoor unit piping in the direction of the
CMY 5 1
• To protect the persons, ground the unit correctly, and use the power cable combined with (8) Indoor unit should be set to a place where it is free from the influence of the electronic wall hole and bind the drain hose and pipe together
an Earth Leakage Circuit Breaker (ELCB). instant on/off type fluorescent lamp and the thin TV screen. with vinyl tape.
K
• The units are not explosion proof, and therefore should not be installed in explosive atmosphere. The following items are necessary to install this air conditioner. (The items are not included • Install the piping so that the drain hose is at the
Correct initial installation location is important because it is difficult to move unit after it is installed.
• To avoid getting an electric shock, never touch the electrical components soon after the with the air conditioner and must be purchased separately.) bottom.
power supply has been turned off. After turning off the power, always wait 5 minutes or Outdoor unit • Wrap the pipe of the indoor unit that visible from
Name Q’ty Name Q’ty
more before you touch the electrical components. (1) If possible, do not install the unit where it will be exposed to direct sunlight. Indoor unit the outside with decorative tape.
• This unit contains no user-serviceable part. Always consult experienced service technician Connection pipe assembly 1 Wall cap 1 (If necessary, Install a blind that does not interfere with the air flow.) drain hose • For right or bottom outlet piping, cut off the piping
Connection cable 1 Saddle 1 set (2) Do not install the unit where a strong wind blows or where it is very dusty. (bottom)
for repairing. outlet cutting groove with a hacksaw.
• Do not touch the aluminum fins of heat exchanger built-in the indoor or outdoor unit to avoid Wall pipe 1 Drain hose 1 (3) Do not install the unit where people pass.
[For Left rear piping, Left piping]
personal injury when you install the unit. (4) Take you neighbors into consideration so that they are not disturbed by air blowing into
Decorative tape 1 Tapping screws 1 set
• When moving or relocating the air conditioner, consult experienced service technicians for their windows or by noise. Interchange the drain cap and the drain hose.
disconnection and reinstallation of the unit. Vinyl tape 1 Sealant 1 (5) Provide the space shown in " 4. INSTALLATION DIAGRAM " so that the air flow is not blocked. • For left or left bottom outlet piping,
• Do not place any other electrical products or household belongings under indoor unit or Also for efficient operation, leave open three of the four directions front, rear, and both sides. cut off the piping outlet cutting groove
outdoor unit. Dripping condensation from the unit might get them wet, and may cause damage 3. ELECTRICAL REQUIREMENT (6) Install the unit where keep away more than 3m from the antenna of TV set and Radio. with a hacksaw.
or malfunction of your property. • Always make the air conditioner power supply a special branch circuit and provide a special (7) Outdoor unit should be set to a place where both drainage and itself will not be affected • Remove the drain cap by pulling at
switch and receptacle. Do not extend the power cable. when heating. the projection at the end of the cap
2. ABOUT THE UNIT • Install the disconnect device with a contact gap of at least 3 mm nearby the units. Drain cap with pliers, etc.
WARNING Indoor unit drain hose
Precautions for using R410A refrigerant Cable Size (mm2)*1 Type Remarks Installation method of Drain cap Installation method of drain hose
Install the unit where is capable to support the weight of the unit. Secure the unit firmly
• The basic installation work procedures are the same as conventional refrigerant (R22) models. Connection cable 1.5 Type 60245 IEC 57 3 cable + Earth (Ground), 1 Ø 230V so that the unit does not topple or fall. No gap
However, pay careful attention to the following points. Drain cock Drain hose
*1 Selected sample: Select the correct cable type and size according to the country or Screw hole
• Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22) Hexagonal
models, some of the piping and installation and service tools are special. (See the table below.) region’s regulations. CAUTION wrench Drain cock
Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant Max. wire length: Set a length so that the voltage drop is less than 2%. Increase the wire Drain cap
diameter when the wire length is long. Do not install the unit in the following areas:
R410A model, always replace the conventional piping and flare nuts with the R410A piping Use a hexagonal wrench 4 mm at opposite Screw
• Area with high salt content, such as at the seaside. It will deteriorate metal parts, causing the
and flare nuts. side to insert the drain cap, till the drain Drain fixture
WARNING parts to fail or the unit to leak water.
cap contacts the tip of drain cock.
• Models that use refrigerant R410A have a different charging port thread diameter to prevent • Area filled with mineral oil or containing a large amount of splashed oil or steam, such as a
erroneous charging with conventional refrigerant (R22) and for safety. Therefore, check Vertically insert the drain hose toward the
• The rated voltage of this product is 230 V AC 50 Hz. kitchen. It will deteriorate plastic parts, causing the parts to fail or the unit to leak water. Removal method of drain hose inside, so that the drain fixture (blue) can
beforehand. [The charging port thread diameter for R410A is 1/2 inch.] • Before turning on the power, check if the voltage is within the 220 V -10 % to 240 V +10 % range. • Area where is close to heat sources. Screw Drain hose accurately align with the screw hole around
• Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant • Always use a special branch circuit and install a special receptacle to supply power to the • Area that generates substances that adversely affect the equipment, such as sulfuric gas,
(R22) models. Also, when storing the piping, securely seal the opening by pinching, taping, etc. the drain cock. After inserting and before
room air conditioner. chlorine gas, acid, or alkali. Remove the screw
• When charging the refrigerant, take into account the slight change in the composition of the replacing, reinstall and fix the removed
• Use a circuit breaker and receptacle matched to the capacity of the air conditioner. It will cause the copper pipes and brazed joints to corrode, which can cause refrigerant leakage. at the left of drain
gas and liquid phases. And always charge from the liquid phase where refrigerant composition screws
• Do not extend the power cable. • Area that can cause combustible gas to leak, contains suspended carbon fibers or flammable hose and pull out
is stable. • Perform wiring work in accordance with standards so that the air conditioner can be operated dust, or volatile inflammables such as paint thinner or gasoline. drain hose.
safely and correctly. Drain fixture
Special tools for R410A • Install a leakage circuit breaker in accordance with the related laws and regulations and electric
• If gas leaks and settles around the unit, it can cause a fire.
• Area where animals may urinate on the unit or ammonia may be generated. Hold around the joint of the drain hose during working.
Gauge manifold company standards. As the screw is inside, be sure to use screwdriver treated with magnet.
Pressure is high and cannot be measured with a conventional (R22) gauge. • Do not use the unit for special purposes, such as storing food, raising animals, growing plants,
To prevent erroneous mixing of other refrigerants, the diameter of each port has been changed. or preserving precision devices or art objects. It can degrade the quality of the preserved or
CAUTION Connection • For left piping and left rear piping, align the marks
It is recommended the gauge with seals -0.1 to 5.3 MPa (-1 to 53 bar) for high pressure. stored objects.
pipe on the wall hook bracket and shape the connection
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure. • Install the unit where drainage does not cause any trouble.
• The power source capacity must be the sum of the air conditioner current and the current (6.35 mm dia.) pipe.
Charge hose • Install the indoor unit, outdoor unit, and power supply cable at least 1 m away from a television
of other electrical appliances. When the current contracted capacity is insufficient, change • Bend the connection piping at a bend radius of
To increase pressure resistance, the hose material and base size were changed. or radio receivers. The purpose of this is to prevent TV reception interference or radio noise.
the contracted capacity. 70 mm or more and install no more than 35 mm
Vacuum pump (Even if they are installed more than 1 m apart, you could still receive noise under some signal Bend (R70)
• When the voltage is low and the air conditioner is difficult to start, contact the power company from the wall.
A conventional vacuum pump can be used by installing a vacuum pump adapter. conditions.) with a pipe Align the marks. • After passing the indoor piping and drain hose
for increasing the voltage. • If children may approach the unit, take preventive measures so that they cannot reach the unit.
Gas leakage detector bender Connection through the wall hole, hang the indoor unit on the
Special gas leakage detector for HFC refrigerant R410A. • Install the indoor unit on the wall where the height from the floor is more than 1.8 m. pipe (9.52 mm dia.) hooks at the top and bottom of the wall hook bracket.
 [Installing the indoor unit] Indoor unit wiring Additional charge
9. TEST RUN
Top hooks Refrigerant suitable for a piping length of 15 m is charged in the outdoor unit at the factory.
When the piping is longer than 15 m, additional charging is necessary. • Perform test operation and check items 1 and 2 below. Transmitter
• Hang the indoor unit from the • For the test operation method, refer to the operating manual. section
Wire cover For the additional amount, see the table below.
hooks at the top of the wall hook
(1) Remove the wire cover. Pipe length 15 m 20 m Rate
• The outdoor unit, may not operate, depending on the room
bracket. temperature. In this case, press the TEST RUN button on the remote
(2) Remove the cable clamp.

30mm
Additional refrigerant None +100 g 20 g/m controller while the air conditioner is running. (Point the transmitter
(3) Connect the ring terminals
Bottom hooks fully nto the terminal block. section of the remote controller toward the air conditioner and press
(4) Fasten the connection
CAUTION the test run button with the tip of a ball-point pen, etc.) Test run button
Indoor unit 40mm • To end test operation, press the remote controller START/STOP button.
(Spacer) • Insert the spacer, etc. between the indoor unit and the cable with a cable clamp. • When adding refrigerant, add the refrigerant from the charging port at the completion of work.
(When the air conditioner is run by pressing the test run button, the OPERATION indicator
wall hook bracket and separate the bottom of the indoor Screw (5) Fasten the wire cover. • The maximum length of the piping is 20 m. If the units are further apart than this, correct
lamp and TIMER indicator lamp will simultaneously flash slowly.)
unit from the wall. operation can not be guaranteed.
Insert the wire cover tab 1. Indoor unit
Cable Connection cable into the square hole of Between 15 m and 20m, when using a connection pipe other than that in the table, charge (1) Is operation of each button on the remote control unit normal?
• After hooking the indoor unit to the top hook, hook the fittings of clamp additional refrigerant with 20g/1 m as the criteria. (2) Does each lamp light normally?
Wall hook bracket the indoor unit a fasten
the indoor unit to the two bottom hooks while lowering the unit (3) Do the airflow direction louver operate normally?
and pushing it against the wall. with a screw. Outdoor unit wiring Indoor unit terminal block Outdoor unit terminal block (4) Is the drain normal?
CAUTION Earth Earth 2. Outdoor unit
CAUTION (Ground) (Ground) (1) Is there any abnormal noise and vibration during operation?
• Match the terminal block numbers and connection cable colors with those of the outdoor screw screw (2) Will noise, wind, or drain water from the unit disturb the neighbors?
• Insert drain hose and drain cap securely. Drain should slope down to avoid water leakage. unit. Incorrect wiring may cause a fire. (3) Is there any gas leakage?
• When inserting the drain hose, no other material than water should be applied. Application • When fixing the connection cable with the cable clamp, always fasten the cable at the
of other material than water will cause deterioration of the hose, and may cause water leakage. plastic jacket portion, but not at the insulator portion. If the insulator is chafed, electric Screw
Connection cable 10. CUSTOMER GUIDANCE
• After you remove a drain hose, be sure to attach the drain cap. leakage may occur. Explain the following to the customer in accordance with the operating manual.
Cable clamp
• When you secure the piping and drain hose with tape, arrange the drain hose so that it • Always connect the earth (ground) wire. Improper earthing (grounding) work can cause (1) Starting and stopping method, operation switching, temperature adjustment, timer,
comes under bottom of piping. electric shocks. airflow switching, and other remote controller operations.
• For drain hose piping in low temperature environment, you need to apply frozen protection • Connect the connection cables firmly to the terminal block. Imperfect installation may Power supply cable (2) Air filter removal and cleaning, and how to use the air louvers.
to prevent a frozen drain hose. After cooling operation is performed in low temperature cause a fire. (3) Give the operating and installation manuals to the customer.
environment, (when outdoor temperature under 0 °C,) water in the drain hose could be Earth 1 2 3 L N
• Do not use the ground screw for the indoor unit to the outdoor unit unless it is specified. (Ground)
frozen. Frozen drain water will block the water flow in the hose, and may cause water screw (1) Remove the outdoor unit switch 11. FRONT PANEL REMOVAL AND INSTALLATION
leakage at the indoor unit. cover A, B.
Intake grill removal Intake grill installation

30mm
30mm
(2) Remove the outdoor unit cable clamp.
7. OUTDOOR UNIT INSTALLATION

40mm
While holding the grille
Flare connection (Pipe connection) (3) Connect the ring terminals fully into
horizontal, set the left
Switch cover A, B removal Open the intake
Flaring Hooks the terminal block. and right mounting
(1) Remove the tapping screws. 40mm grille. While gently
(1) Cut the connection pipe to the necessary length with a pipe cutter. Switch cover (4) Fasten the sheath with a cable clamp. shafts into the pillow
(2) Push downward the Switch cover B. Cable clamp pressing the left
(2) Hold the pipe downward so that cuttings will not enter the pipe and remove the burrs. Hooks (5) Install switch cover A, B. and right mounting blocks at the top of the
(3) Push upward the Switch cover A. a
(3) Insert the flare nut onto the pipe and flare the pipe with a flaring tool. Hooks shafts of the intake panel “c”.
Connection cable wiring b
Switch cover grille outward “a”, c To latch each shaft
Insert the flare nut (always use the flare nut attached Check if [L] is Installing the switch cover A, B properly, insert the
(1) After inserting the three hooks of Switch cover A, then remove the intake
to the indoor and outdoor units respectively) onto the flared uniformly Screw shaft until it snaps.
push upward. grille in direction
pipe and perform the flare processing with a flare tool. and is not cracked HOLE Run the connection cable to the rear of the outdoor unit
(2) After inserting the three hooks of Switch cover B, then of the arrow “b”.
Use the special R410A flare tool, or the conventional or scratched. within the A range of the arrows shown in the figure.
(for R22) flare tool. push upward, and then tighten the tap ping screw. Press 4 places on the
Hooks (The switch cover becomes difficult to install.)
Die intake grille to close it

C
When using the conventional flare tool, always use
an allowance adjustment gauge and secure the A
A
WARNING
A Front panel removal completely.
dimension shown in table below . Pipe L Screws (Wire cover) Wire cover
• Install the unit where it will not be tilted by more than 5°. HOLE
M Pipe outside diameter
• When installing the outdoor unit where it may exposed to strong wind, fasten it securely.
Pipe outside A (mm) CAUTION
Y
diameter Flare tool for R410A Conventional (R22) flare tool Air purge • Match the terminal block numbers and connection cable colors with those of the outdoor unit.
CM Clutch type Clutch type Wing nut type Always use a vacuum pump to purge the air. Incorrect wiring may cause a fire.
ø 6.35 mm (1/4”) 0 to 0.5 1.0 to 1.5 1.5 to 2.0 Refrigerant for purging the air is not charged in the outdoor unit at the factory. • When fixing the connection cable with the cable clamp, always fasten the cable at the plastic
MY
ø 9.52 mm (3/8”) 0 to 0.5 1.0 to 1.5 1.5 to 2.0 Close the high pressure side valve of the gauge manifold fully and do not operate it during the jacket portion, but not at the insulator portion. If the insulator is chafed, electric leakage may Screws (3 position)
following work. occur. (1) Remove intake grille
(4) The front panel is pulled to the front,
CY Connection Tighten with two wrenches. • Always connect the earth(ground) wire. Improper earthing (grounding) work can cause electric (Reference the intake grille removal.)
raising the upper surface, and a front
(1) Install the outdoor unit wall cap (supplied with the CAUTION shocks. (2) Remove wire cover.
panel is removed.
CMY
optional installation set or procured at the site) to • Connect the connection cables firmly to the terminal block. Imperfect installation may cause a fire. (3) Remove 3 screws.
Wrench (fixed) • Refrigerant must not be discharged into atmosphere.
the wall pipe. • Do not use the ground screw for the indoor unit to the outdoor unit unless it is specified.
K
(2) Connect the outdoor unit and indoor unit piping. Torque Flare nut • After connecting the piping , check the joints for gas leakage with gas leak detector. Front panel installation
wrench
(3) After matching the center of the flare surface and
(1) Check if the piping connections are secure. 8. FINISHING Top hooks
tightening the nut hand tight, tighten the nut to the Top holes
Connection pipe (2) Check that the stems of 2-way valve and 3-way valve are closed fully. (1) Insulate between pipes.
specified tightening torque below with a torque Indoor unit pipe • For rear, right, and bottom piping, overlap the
Overlap the insulation
wrench. (3) Connect the gauge manifold charge hose to the charging port of the 3-way valve
connection pipe insulation and indoor unit pipe
(side with the projection for pushing in the valve core). Connection
Flare nut size and tightening torque To prevent gas insulation and bind them with vinyl tape so that there
pipe
Flare nut [mm (in.)] Tightening torque [N•m (kgf•cm)] leakage, coat (4) Open the low pressure side valve of the gauge manifold fully. is no gap.
(heat insulation)
the flare surface with (5) Operate the vacuum pump and start pump down. • For left and left rear piping, butt the connection pipe
6.35 (1/4) dia. 16 to 18 (160 to 180)
refrigerator oil. Bind the pipes Vinyl tape insulation and indoor unit pipe insulation together and Indoor unit Front panel
9.52 (3/8) dia. 32 to 42 (320 to 420) (6) Slowly loosen the flare nut of the 3-way valve and check if air enters, then retighten the flare nut. together so that bind them with and vinyl tape so that there is no gap.
Bottom holes Bottom hooks
(When the flare nut is loosened the operating sound of the vacuum pump changes and the there is no gap. • For left and left rear piping, wrap the area which
CAUTION reading of the compound pressure gauge goes from minus to zero.) accommodates the rear piping storage section with
cloth tape.
• Fasten a flare nut with a torque wrench as instructed in this manual. If fastened too tight, (7) Pump down the system for at least 15 minutes, then check if the compound pressure gauge Left piping
• For left and left rear piping, bind the connection cord (1) Firstly, fit the lower part of the front panel, (2) Three screws is attached.
the flare nut may be broken after a long period of time and cause a leakage of refrigerant. reads -0.1 MPa (-76 cmHg, -1 bar). Connection cable to the top of the pipe with vinyl tape. and insert top and bottom hooks. (3) The wire cover is attached.
(8) At the end of pump down, close the low pressure side gauge of the gauge manifold fully and • For left and left rear piping, bundle the piping and ( 3 top sides, 6 bottom sides) (4) The intake grille is attached.
HOW TO CONNECT THE WIRE TO THE TERMINALS drain hose together by wrapping them with cloth tape
stop the vacuum pump.
(1) Use ring terminals with insulating sleeves as shown in the figure below to connect to the over within the range of which they fit into the rear 12.PUMP DOWN OPERATION (FORCED COOLING OPERATION)
terminal block. (9) Slowly loosen the valve stem of the 3-way valve. When the compound pressure gauge
piping storage section. To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal,
(2) Securely crimp the ring terminals to the wires using an appropriate tool so that the wires reading reaches 0.1-0.2 MPa, retighten the valve stem and disconnect the charge hose from Pipe Drain hose
(2) Temporarily fasten the connection cord along the recover refrigerant by doing the cooling operation or forced cooling operation according to the
do not come loose. connection pipe with vinyl tape. (Wrap to about 1/3 the
the 3-way valve charging port. following procedure. (When the cooling operation cannot start in winter, and so on, start the
(3) Use the specified wires, connect them securely, and fasten them so that there is no width of the tape from the bottom of the pipe with tape
(If the stem of the 3-way valve is opened fully before the charge hose is disconnected, it may forced cooling operation.)
stress placed on the terminals. so that water does not enter.) (1) Do the air purging of the charge hose by connecting the charging hose of gauge manifold
(4) Use an appropriate screwdriver to tighten the terminal screws. Do not use a screwdriver be difficult to disconnect the charge hose.) (3) Fasten the connection pipe to the outside wall with
Pipe to the charging port of 3-way valve and opening the low-pressure valve slightly.
that is too small, otherwise, the screw heads may be damaged and prevent the screws (10) Fully open the valve stems of the 2-way valve and 3-way valve using a hexagon wrench. saddles,etc. (2) Close the valve stem of 2-way valve completely.
from being properly tightened. (4) Fill the gap between the outside wall pipe hole and the
(After the valve stem begins to turn, turn it with a torque of less than 2.9 N • m until it stops turning.) Wrap with (3) Start the cooling operation or following forced cooling operation.
(5) Do not tighten the terminal screws too much, otherwise, the screws may break. cloth tape pipe with sealant so that rain water and wind cannot
(11) Firmly tighten the 2-way valve and 3-way valve blank cap and the charging port cap. Keep on pressing the MANUAL AUTO button of the indoor unit for more than 10 seconds.
(6) See the table below for the terminal screw tightening torques. Cloth tape blow in. The operation indicator lamp and timer indicator lamp will begin to flash simultaneously
Gauge manifold Drain hose (5) Fasten the drain hose to the outside wall, etc.
Tightening torque during test run. (The forced cooling operation cannot start if the MANUAL AUTO button
2-way valve Compound pressure gauge
M3.5 screw 0.8 to 1.0 N • m ( 8 to 10 kgf • cm ) Pressure gauge is not kept on pressing for more than 10 seconds.)
-0.1 MPa (-76 cmHg -1 bar) For connection from the left rear (4) Close the valve stem of 3-way valve when the reading on the compound pressure gage
M4 screw 1.2 to 1.8 N • m (12 to 18 kgf • cm) LO
Check the following:
3-way valve
HI

Flare nut Wall pipe Connection cable Good becomes 0.05~0 Mpa (0.5~0 kg/cm2).
M5 screw 2.0 to 3.0 N • m (20 to 30 kgf • cm) High pressure Drain hose
Low pressure (5) Stop the operation.
Strip side valve (closed)
Valve stem side valve • Press the START/STOP button of the remote controller to stop the operation.
10 mm Connection pipe Saddle • Press the MANUAL AUTO button when stopping the operation from indoor unit side.
Charge hose Drain hose
Screw with special washer Outside (It is not necessary to press on keeping for more than 10 seconds.)
Blank cap Charge hose Vacuum pump wall cap*
Wire Saddle*
Ring terminal Charging Charging port Sealer Prohibited Prohibited Prohibited
putty* WARNING
port cap
Terminal board During the pump-down operation, make sure that the compressor is turned off before
Ring terminal you remove the refrigerant piping.
Tightening torque [N • m(kgf • cm)]
(Outdoors) Do not remove the connection pipe while the compressor is in operation with 2-way or
Blank cap 20.0 to 25.0 (200 to 250 ) 3-way valve open. This may cause abnormal pressure in the refrigeration cycle that
Terminal block Wire Pipe Wall
Charging port cap 12.5 to 16.0 (125 to 160 ) Wave leads to breakage and even injury.
Sleeve *Field supplied Lifted up End in water