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CH10 Cleaning and Sanitation Opreration Lecture
CH10 Cleaning and Sanitation Opreration Lecture
CH10 Cleaning and Sanitation Opreration Lecture
Cleaning and
Sanitation
Fundamentals of Food Safety and Sanitation 2nd Ed.
By: Mary Jean C. Ang et.al.
Learning Objectives
At the end of the chapter, the student should be able to:
•Cleaning prior to
sanitizing is
recommended as it
increases the
effectiveness of the
sanitizing step.
Cleaning and Sanitizing Programs Steps:
• 1. Routine procedures
performed throughout and at
the completion of food
processing or preparation on
a daily basis;
• 2. periodic procedures that
are required less frequently;
Cleaning and Sanitizing Programs Steps:
•A
Dry clean
Remove
excess water
Leave
surfaces dry
Apply
Apply
cleaning
sanitizer
agent
Post rinse
Rinse with water if
recommended
Fundamentals of Cleaning
Procedures
•3. Rinse
• Rinse of all surfaces with cold
to hot water, depending upon
the temperature of the
cleaning cycle, to thoroughly
remove all remaining chemical
solution and food soil residues.
Fundamentals of Cleaning
Procedures
•5. Sanitize
• All equipment surfaces are
rinsed or flooded with a
sanitizing agent. Time and
concentration are critical
for optimum results.
PART 3.
Removal of food
particles
Fundamentals of Food Safety and Sanitation 2nd Ed.
By: Mary Jean C. Ang et.al.
Removal of Food Particles
•Food Soil
• Is generally defined as
unwanted matter on food-
contact surfaces.
• Soil is visible or invisible.
• Food soils are complex in that
they contain mixtures of
several components.
Classifications of Soils:
• 1. Fat-based Soils
• Fat usually is present as an
emulsion and can generally be
rinsed away with hot water above
the melting point.
• Can be removed with alkaline
detergents.
• 2. Protein-based Soils
• By far the most difficult soils to
remove.
• Casein (a major milk protein), with
adhesive properties.
Classifications of Soils:
• 3. Carbohydrate-based
soils
• Simple sugars are readily
soluble in warm water and
are quite easily removed.
• Starch residues are also
easily removed with mild
detergents.
Classifications of Soils:
• 4. Mineral Salt-based
soils
• Calcium and
magnesium some of
the most difficult
mineral films.
• Require acid cleaner
for removal.
Classifications of Soils:
• 5. Microbiological Films
• Bacteria, yeasts, and molds
can form invisible films
(biofilms) on surfaces.
• Require cleaners and
sanitizers with strong
oxidizing properties.
Classifications of Soils:
•1. Foam
• Increase the contact time
of the chemical solutions.
•2. High Pressure
• Increase mechanical force,
aiding in soil removal.
Methods of Cleaning
• 3. Clean in Place (CIP)
• To clean interior surfaces of tanks and
pipelines of liquid process equipment.
• 4. Clean out of Place (COP)
• Clean tear-down part of fillers and parts
of equipment which require disassembly
for proper cleaning.
• 5. Mechanical
• Use of brush either by hand or a
machine such as floor scrubber.
PART 6. Rinsing
Fundamentals of Food Safety and Sanitation 2nd Ed.
By: Mary Jean C. Ang et.al.
Rinsing
• Immediately after cleaning,
thoroughly rinse all equipment
surfaces with hot potable water to
remove the cleaning solution.
• This very important rinse step is
necessary because the product or
detergent for washing can
interfere with the germ killing
power of sanitizer.
Rinsing
•Water Quality
• Water is the primary
component of cleaning
materials used in food
establishments.
• Must be safe to drink (potable).
• Water may contain substances
that affect hardness, taste, and
odors.
Rinsing
•Water Quality
• Water functions to:
• Carry detergent or the
sanitizer to the surface; and
• Carry soil or contamination
from the surface.
Rinsing
• Water Quality
• The impurities in water can
drastically alter the
effectiveness of a detergent
or a sanitizer.
• Water hardness
• is the most important
chemical property with a
direct effect on cleaning
and sanitizing efficiency.
Leaves lime scale deposits
on the surface of
equipment.
PART 7.
Sanitizing Principle
Fundamentals of Food Safety and Sanitation 2nd Ed.
By: Mary Jean C. Ang et.al.
SANITIZING PRINCIPLES
•Sanitizers
• Destroy disease causing
microorganisms which may be
present on equipment and
utensils even after cleaning.
• Sanitation is not sterilization.
General Types of Sanitation
• 1. Thermal Sanitizing
• Disadvantages (Hot water)
1. Slow process which
requires come-up and
cool-down time;
2. Can have high energy
costs;
3. Safety concerns for
employees.
General Types of Sanitation
• 1. Chlorine
• The most commonly used
sanitizer.
• Disadvantages:
• Corrosive to many metal
surfaces (at high temperature).
• Health and safety concerns (skin
irritation, suffocation in
confined areas).
Types of Chemical Sanitizers:
• 2. Iodine/Iodophors
• Have a broad spectrum, being,
being active against bacteria,
viruses, yeasts, molds, fungi, and
protozoans.
• Limited to lower temperature
applications.
• Disadvantage: can cause staining on
some surfaces (e.g. plastics).
Types of Chemical Sanitizers:
• 3. Quaternary Ammonium Compounds
(QAC’s or Quats)
• Active and stable over a broad
temperature range.
• Non-corrosive and non-irritating to
skin and have no taste or odors when
used in proper dilution.
• Effective sanitizers, but do not
destroy the wide variety of germs
that chlorine and iodophors
sanitizers do.
Factors Affecting Sanitizer
Effectiveness: PHYSICAL FACTORS
•1. Surface
characteristics.
•2. Exposure time.
•3. Temperature.
AVOID:
ABOVE 55OC (131OF)
•4. Concentration.
“FOLLOW MANUFACTURER’S LABEL INSTRUCTION”
Factors Affecting Sanitizer
Effectiveness:
•5. Soil (including “YOU CANNOT SANITIZE AN
CHLORINE:
•6. pH. INEFFECTIVE ABOVE 7.5 pH
•Ware washing
• The process of washing
and sanitizing dishes,
glassware, flatware, and
pots and pans either
manually or mechanically.
Ware Washing
•Manual Dishwashing
•Typically performed in
a sink that has at least
3 compartments.
PART 8.
Ware Washing
Fundamentals of Food Safety and Sanitation 2nd Ed.
By: Mary Jean C. Ang et.al.
Ware Washing (Manual)
• Dishwashing Machine
• Designed to clean and
sanitize large quantities of
equipment and utensils that
will fit into the machine and
that have no electrical parts.
• Air-dry utensils. Do not wipe
soiled multi-use cloth towels.
Ware Washing (Mechanical)
4. SANITIZE
Heat = 82OC
Chemical = 60OC
PART 9.
Pest Control
Fundamentals of Food Safety and Sanitation 2nd Ed.
By: Mary Jean C. Ang et.al.
Pest Control
• The benefits of proper
cleaning and sanitizing of
equipment and utensils,
time and temperature
controls, and food handling
can all be wasted if insect
and rodent are allowed to
contaminate food and food-
contact surface.
Pest Control
• Three activities to keep pests in
check:
1. Prevent entry of insects and
rodent into the establishment;
2. Eliminate food, water, and
places, where insect and rodent
can hide; and
3. Implement an integrated pest
management program to control
insect and rodent pest that enter
the establishment.
Pest in Food
Service Facility
• 1. House Mouse
• Considered to be the most widespread
terrestrial mammal in the world.
• Well adapted to living in close contact
with human.
• Thrive in the conditions which man
provides – where hygiene and
housekeeping standards are low.
• Carry a wide range of diseases
transmittable to humans.
Pest in Food
Service Facility
•2. Cockroach
• Usually found in areas of
high temperature such as
kitchens and offices.
• Carrier of many pathogenic
bacteria including
salmonella, gastro-enteritis,
and the tapeworm.
Pest in Food
Service Facility
•3. Ants
• Pose risk to health.
• Pathogenic organisms may
be transmitted mechanically
as the ants feed in
unhygienic places including
drains, refuse bins, etc.
Pest in Food
Service Facility
• 4. Moths
• Can be found in a variety of
stored products like vegetables
and animal products.
• Moth larvae can cause damage
to stored goods by feeding or
by contamination with their
own products (e.g. webbing).
Pest in Food
Service Facility
• 5. Common House Fly
• Ubiquitous insects, with flight
range of at least 8 km.
• Highly active indoors.
• Can transmit intestinal worms or
their eggs, and are potential
vectors or diseases such as
dysentery, gastroenteritis,
typhoid, cholera, and
tuberculosis.
PART 10.
Environmental
Sanitation
Fundamentals of Food Safety and Sanitation 2nd Ed.
By: Mary Jean C. Ang et.al.
Environmental Sanitation