Arjo - Serv GB Rev B

NINJO
SERVICE INSTRUCTIONS
Serial No. SEV0340001-

5010542-01 Rev B
Foreword
These service instructions apply to all Ninjo models.
Ninjo is one of Arjo’s range of flusher-disinfectors. It is available as a free-
standing or under-bench model.
Service instructions
Contents
Foreword _______________________________________________ 2
Safety regulations ________________________________________ 4
General safety regulations _____________________________________ 4
Isolator switch ______________________________________________ 4
Attention symbols ___________________________________________ 4
General _________________________________________________ 5
Control panel _______________________________________________ 6
Technical data ___________________________________________ 8
Maintenance ____________________________________________ 9
Periodic maintenance _________________________________________ 9
Function check ______________________________________________ 10
Cleaning the steam generator __________________________________ 12
Cleaning the filter in the supply line ______________________________ 13
Cleaning the rotating nozzle (jet nozzle)___________________________ 13
Service program __________________________________________ 15
Operation __________________________________________________ 15
Table of line numbers and line information ________________________ 16
Service program_____________________________________________ 18
Machine-independent variables, line number 1 _____________________ 20
Configuration, line numbers 10 - 29 ______________________________ 20
Dose size, line numbers 8-10 ___________________________________ 21
Cooling, line numbers 13-14 ____________________________________ 22
Disinfection, line numbers 15-16 ________________________________ 22
Fault statistics, line numbers 21-31 ______________________________ 23
Program statistics, line numbers 40-42 ___________________________ 23
Function test, line numbers 51 - 83 ______________________________ 24
Fault indications __________________________________________ 26
Fault message ______________________________________________ 26
Acknowledging a fault message ________________________________ 26
Resetting the machine ________________________________________ 27
Table of faults and possible actions ______________________________ 28
Repair and adjustment ____________________________________ 29
Replacing a temperature sensor ________________________________ 29
Checking fuses _____________________________________________ 30
Overheat protection __________________________________________ 31
Changing a hose in dosage pump ________________________________ 32
Replacing a jet nozzle ________________________________________ 33
Setting dosing quantities _______________________________________ 34
Component list ___________________________________________ 35
Electrical diagram ________________________________________ 36
Assembly and installation instructions ________________________ Appendix 1
5010542-01 Rev B Edition 070305 3

Safety regulations
This machine was designed with a number of built-in safety devices. To
avoid injury, it is very important that these safety devices are not
bypassed and thus disabled.
General safety regulations

• take care when handling the chemical detergent used in the machine. Read
the details on the container or contact the manufacturer:
- if detergent comes into contact with operator’s eyes or skin or if the
vapours are breathed in, etc.
- about storing the detergent and disposing of empty containers.
• The machine must be connected in accordance with the installation instructions.
• The machine may only be operated by adults.
• Installation and service work must be done by personnel trained in the
use of this machine.
• The door locks of the machine must never be bypassed.
• Leakage in the system, due to a worn door seal for example, must be
repaired without delay.
• Before repair or service work is done, the personnel concerned must study
the relevant handbooks and service manuals.
• The machine must not be hosed down with water.
• Take care when using corrosive detergents.
• Precautionary measures for hot water and steam.
• Run a process before starting servicing. If this is not possible, disinfect the
machine with disinfectant before starting servicing.
Isolator switch
The machine must always be fitted with a separate isolating device in the
power supply, mounted in an easily accessible position on the wall.
Attention symbols
I Some of the warnings, instructions and advice in this manual are so important
that we used the following special symbols to draw attention to them. The
symbols used are as follows:
This symbol indicates a warning in the text of the manual. The nature
of what the warning relates to is such that it may result in more or less
severe injury and in certain cases mortal danger.
It also highlights warnings of possible damage to the machine.
This symbol highlights a warning in the text of the manual dealing with
the handling of components sensitive to ESD. The hazard that is warns
about may result in damage to hardware and/or circuit boards. (ESD
= electrostatic discharge)
4 Edition 070305 5010542-01 Rev B

General
These service instructions cover preventive maintenance, troubleshooting, repair
and adjustment. The instructions assume that the reader knows how the machine
operates and is familiar with the technical terms that refer to the components of
the machine. The service instructions also include an electrical diagram.
The machine is approved by SEMKO.
V1362
V1361
5010542-01 Rev B Edition 070305 5

Control panel
Description
The flusher-disinfector is designed for cleaning and disinfecting circulation goods such
as bedpans and urine bottles. In this context, disinfection means killing all vegetative
bacteria, fungal spores and viruses, but not bacterial spores.
Operation
The goods are cleaned by flushing with cold and hot water through fixed and rotating
nozzles. The water is drawn by a pump from the machine tank and fed to the flushing
housing. The waste outlet of the machine is connected to the normal waste pipe
system. The goods are disinfected with steam and then cooled by flushing with water
(the cooling phase can be eliminated by programming the machine accordingly).
Dosing of descaler/rinse-aid
Hot water
Cold water
{0>Pump
Dosing of descaler via the steam generator
Tank
Pump
Main
pump
Steam
generator
Fixed nozzles
Hot/cold water
Rotating nozzle
V1377
Safe and simple

The disinfector is controlled by a microprocessor. This has several advantages:
• safety and reliability can be kept high by continuous monitoring of the process
• the dosing of descaler, the temperature and the disinfection time can all be
altered with great precision to suit different conditions.
• the built-in service program makes troubleshooting and servicing far easier
Operation is simple and the control buttons and few and clearly marked.
Simple service and installation

Valves and the electrical equipment are easily accessible for inspection and
service from the front and from above.
6 Edition 070305 5010542-01 Rev B

The programs
The disinfector has two main programs:
P1 economy program for lightly soiled goods.
P2 normal program for normally soiled goods.
As an extra supplement there are intensive programs in three versions with
different numbers of cleaning phases depending on how heavily soiled the
goods are:
P3 intensive program 1.
To start a program:
• Choose a program with P or Q.
• Start with R. A yellow lamp at M flashes for six seconds, during which
time the program can be aborted.
When the process is complete, the green lamp at N lights up and the door can
be opened.
The goods may be hot at the end of the program. If the temperature of
the goods is above 60 °C, the display shows U7.
The illustration below shows an example of the program sequence in a normal

program.
100
80
60
40
20
01 02 03
V1365
Program sequence Purpose

01. Cleaning Cleaning of the goods by flushing with cold,
mixed and hot water in one or more phases.
02. Disinfection The flushing chamber is heated with steam until
the correct disinfection temperature and the
correct time are reached.
03. Cooling The goods are cooled with water (the cooling
phase can be eliminated by programming the
machine accordingly).
5010542-01 Rev B Edition 070305 7

Technical data
Free-standing
Weight 68 kg
Width 450 mm
Depth 580 mm
Height 1250 mm
Under-bench
Weight 57 kg
Width 450 mm
Depth 620 mm
Height 900 mm
Environmental requirements:
Air humidity max 80% at 31 °C
Room temperature 5-40 °C
Water consumption (including cooling*)
Economy program 14 l/process
Normal program 23 l/process
* Cooling approx 3 litres
Cold water
Temperature not below 2 °C
Connection 15 (1/2") mm
Pressure 70-800 kPa
Flow rate 20 l/min
Hot water
Temperature 45-60 °C
Connection 15 (1/2") mm
Pressure 70-800 kPa
Flow rate 20 l/min
Waste ø 110 mm
Max outside temperature 40 °C
Sound level 60 dB(A)
Variant Elec. supply Fuse Power requirement

L1 230 V, 1N+PE 50 Hz (TN) 1x16 A 3.0 kW
L5 240 V, 2+PE 60 Hz (TN) 2x15 A 3.3 kW
L9 208 V, 2+PE 60 Hz (TN) 2x15 A 3.0 kW
L14 200 V, 2+PE 50 Hz (TN) 2x16 A 3.0 kW
L18 200 V, 2+PE 60 Hz (TN) 2x16 A 3.0 kW
L22 230 V, 1N+PE 60 Hz (TN) 1x16 A 3.0 kW
L28 240V, 1N+PE 50 Hz (TN) 1x16 A 3,3 kW
8 Edition 070305 5010542-01 Rev B

Maintenance
The required maintenance interval will depend largely on the quality of the
incoming water and how often the machine is used. The maintenance will have
to be determined in each individual case. We recommend that the stated
maintenance operations are done once or twice a year.
Periodic maintenance
This must only be done by authorised personnel.
The machine is connected to the electricity supply and some

components are live.
Component Interval
Check Clean Replace every Replace after

every year or replace other year removal
if necessary
Hoses between z z
dosing pump and
detergent container
Filter in incoming z z
media (solenoid valve or
valve for incoming
media)
O-ring in steam generator z z
Cone, diaphragm and z z

O-ring in solenoid valve
Rotating nozzle (jet nozzle) z z
Fixed nozzles z z
Manual washing of
flushing chamber (see z
instructions
Door seal z z
5010542-01 Rev B Edition 070305 9

Function check
This may only be done by authorised personnel.

Instructions, cable, switch

• Check that a goods placing sign and quick help instructions have been put
up on the wall behind the disinfector.
• Check that the isolator switch is working and that the connecting lead is
not defective or damaged.
Filter and valves
All supply line valves must be closed when working on the pipe system.
• Check that non-return valves and manual shutoff valves are working properly.
• Check the filters and the flow limiters in the supply line (see under
Cleaning the filters). Clean when necessary.
• Check all pipe couplings. Tighten and seal if necessary.
Controls
Check the panel lamps by:
• switching off the power with the isolator switch
• and switching the power on again.
All the lamps on the panel must not light up and the buzzer must sound.
10 Edition 070305 5010542-01 Rev B

Detergent consumption
The detergent in the containers may be corrosive. Use protective gloves.
• Pour 100 ml of detergent into a measuring glass and push the suction hose down
into it. Check that the suction hose and pump are full of detergent. Run a program
with dosing. Lift up the suction hose and check that the correct amount has
been used and that detergent is not forced back when the pump stops. The
amount used must conform to the manufacturer’s recommendations.
If dosing is incorrect on a machine with dosing via the steam generator, the
non-return valve of the steam generator must be checked.
With dosing of combined agents (rinse-aid and descaler) via tank
Water quantity
hardness of agent
0-10 dH° 5 ml approx
With separate dosing of descaler via the steam generator
Water quantity
hardness agent
6-10 dH° 1.5 ml approx
For setting, see under “Setting the dosing amounts”.
• The hose between the pumpe and the detergent container must be check
yearly and replaced every other year.
Flush system
• Check the nozzels for visible damages or that they not are clogged.
• Check that the rotating nozzle rotates easily.
Temperature check
• Check the temperature during the disinfection phase and the length of the
phase when the disinfection temperature has been reached, against the
temperature curve supplied.
• The measuring equipment must be capable of registering temperature and
time continuously.
High-performance equipment is essential for reliable measuring results,
because of the relatively rapid temperature changes.
• The recommended measurement point when checking the temperature is on
the internal surface of the goods (eg the bottom of the pan.)
5010542-01 Rev B Edition 070305 11

Cleaning the steam generator
Before starting work, make sure that the machine is isolated from the
electric power supply.
If the water is hard (above about 6 dH) there is a risk of limescale deposits forming on the steam
generator elements. The elements should be checked and cleaned once or twice a year. The
overheat cutout is in the steam generator elements.
• Remove the cover below the ball valve. Empty the steam generator by opening the ball valve.
• Remove the hose and the non-return valve.
• Remove the entire steam generator from the pipe system of the machine. Before the steam
generator can be opened, the insulation must be removed and then the clamping ring.
• Remove any limescale deposits on the elements with limescale remover or mechanically (take
care, since the elements are welded to the end panel).
• Before re-assembling the steam generator, replace the O-ring between the halves of the tank.
Then fit the clamping ring. Tighten carefully to avoid damaging the O-ring.
• Re-fit the insulation and secure it with adhesive tape.
• Fit the cover to the ball valve, making sure that the ball valve is closed.
• Install the steam generator on the pipe system. The gasket between the steam generator and
the pipe system of the machine must be replaced.
• Refit the hose and non-return valve.
If the problems are severe, we recommend increasing the dosing amount (see under “Setting the
dosing amounts”).
Gasket
Non-return valve
Clamping ring
O-ring
Insulation
Ball valve
Cover
V928_1
12 Edition 070305 5010542-01 Rev B

Cleaning the filter in the supply line

The filters and flow limiters in the supply lines (hot water and cold water)
should be checked regularly and cleaned if necessary.
Flow limiter Filter
V1347
Cleaning the rotating nozzle (jet nozzle)

The nozzle must be removed for cleaning. This can be done in either of the
following ways.
Unscrew with fixed wrench

Use a fixed wrench (size 10 mm) to lock the nut between the nozzle and the
rotating nozzle. The unscrew the nozzle by hand. Clean the nozzle components
mechanically and refit the nozzle.
V574
5010542-01 Rev B Edition 070305 13

Unscrew with a screwdriver

Hold the nozzle and unscrew the nozzle head. Then insert a screwdriver into the
nozzle and position the blade in the slot. Holding with the screwdriver unscrew
the nozzle. Clean the nozzle components mechanically and refit the nozzle.
V1375 V1376
14 Edition 070305 5010542-01 Rev B

Service program
Operation
In the service program, maintenance and service personnel can set parameters
which control the operation of the machine. These parameters are divided into
the following groups:
• Machine-independent settings
• Configuration
• Program selection
• Dose size
• Disinfection
• Fault statistics
• Program statistics
• Function test
• Activation of inputs and outputs
The facility for changing line information is protected by authorisation codes,
so as not put the operation of the machine at risk. There are three
authorisation levels:
• - indicates a line that cannot be changed.
• Level A for users; display only (code 0000)
• Level B for users; change (code 2000)
• Level C for service personnel, change
You can always view all higher-level program lines without the authorisation
code for those levels. The code only protects against unauthorised changes.
The operator communicates with the service program via the pushbuttons on
the front panel and via the display.
The information in the memory of the machine is structured as a number of
lines, where every line has a two-digit line number (00 - 99). On every line
there is either line information or a control for a certain function, eg:
On program line 04 you can choose the temperature scale youwant.
Line Parameter Basic setting Setting range Authorisation
04 Temperature scale 1 1=Celsius, 2=Fahrenheit C
The table on the pages that follow lists all the line numbers of the machine.
This section also describes how to work with the service program. This is
followed by a detailed description of each line number and its information.
5010542-01 Rev B Edition 070305 15

Table of line numbers and line information

Lineno. Parameter Basicsetting SettingrangeAuthorisation
Line no 1-2: Machine-independent variables

1 Programversion N.NN -
2 Serialnumber SEVYYWWNNN -
Line nos. 4-5: Configuration

4 Temperaturescale 1 1=Celsius,2=Fahrenheit BC
5 Coolingmethod 1 0=None,1=Internal,2=External BC
Line nos. 6-7: Program selection

6 Programselectionbutton1 1 1-5=Programno. BC
7 Programselectionbutton2 2 1-5=Programno. BC
Line nos. 8-10: Dose size

8 Dose,descaler 0 0-99seconds BC
9 Dose,rinse-aid 12 0-99seconds BC
10 Dose,detergent 0 0-99seconds BC
Line nos. 13-14: Cooling
13 Internalcooling 0 0-3 BC
14 Externalcooling 20 0-600seconds BC
Line nos. 15-16: Disinfection

15 Disinfectiontemperature 91 80-95 °C (Note: Celsius only) C
16 Disinfectiontime 35 0-1800seconds C
Line nos. 21-33: Fault statistics

21 Counter,faultcodeF1 0-99faults C
Line nos. 40-42: Program statistics

40 Maxdisinfectiontemperature 5-130°C(withchosentempscale)
41 Counter,processes 0-99999
42 Counter,operatingtime 0-99999h
Line nos. 51-83: Function test

51 Input1-Doorclosed 0=open,1=closed -
52 Input2-Doorlocked 0=unlocked,1=locked -
53 Input3-Leakagesensor 0=OK,1=leak -
54 Input4-Rinse-aidlow 0=OK,1=low -
55 Input4-Descalerlow 0=OK,1=low -
56 Input6-Level,Ctank 0=no,1=yes -
57 Input7-Detergentlow 0=OK,1=low -
61 Output1-Coldwater 0=off,1=on BC
62 Output2-Hotwater 0=off,1=on BC
63 Output3-Externalcooling 0=off,1=on BC
64 Output4-Pump,rinse-aid 0=off,1=on BC
65 Output5-Pump,descaler 0=off,1=on BC
16 Edition 070305 5010542-01 Rev B

Lineno. Parameter Basicsetting Settingrangeauthorisation
66 Output6-Pressurepump 0=off,1=on BC
67 Output7-Steamgenerator 0=off,1=on BC
68 Output8-Pump,detergent 0=off,1=on BC
69 Output9-Unlockdoor 1->rununlockingsequence BC
70 Output10-Lockdoor 1->runlockingsequence BC
75 Readinternaltemperature Temperatureshownwithrelevant -
temperaturescale
76 Readexternaltemperature Temperatureshownwithrelevant -
temperaturescale
81 Readflow1 Counterreset,thenshown -
running till aborted
runningtillaborted
runningtillaborted
5010542-01 Rev B Edition 070305 17

Service program
Note:
You must enter your authorisation code before you can change
anything in the programming; see under Authorisation code.
If the reading is flashing it can be changed. If it is not flashing either it
cannot be changed or you do not have the authority to change it.
Accessing the service program

Press and hold P and Q. Then press R and keep pressing the buttons for
ten seconds.
Enter the first two digits of the authorisation code and press R, then enter the
last two digits of the authorisation code and press R.
The machine is now in service mode. Line numbers appear on the display!.
Note that the correct authorisation code must be entered before you can
change the values displayed (see under “Authorisation code” ).
The pushbuttons get the following functions (the function may vary depending
on where you are in the service program; see the next section):
P+ Q+ R Access the service program. Press and hold P and Q.
Then press R and keep pressing the buttons for ten
seconds.
Quit the service program (press the buttons for three seconds).
Note that you must be in line number mode to quite the
service program.
P Increase line number or numerical value. For fast feed,
hold the button down.
Q Reduce line number or numerical value. For fast feed, hold
the button down.
R Shows the value for a line number/saves the value.
Authorisation code (line number 0)

The machine has three authorisation levels:
• Level A for users, display only (code 0000)
• Level B for users, change (code 2000)
• Level C for service personnel, change
The code only protects against changes.
The authorisation code must be entered in the same way as other numerical
values as described in the next section.
18 Edition 070305 5010542-01 Rev B

Checking or changing a value on a line

• Press P (increase line number) or Q (reduce line
number) until the display shows the correct line
number. Holding down the P or Q button scrolls the
value up or down respectively for as long as the
button is pressed.
• Press R. The value for the line number is shown.
The value flashes if you are authorised to change it.
Line number always
• To change the value:
appears to the left on
- If you want to change the value, press P the display
(increase) or Q (reduce) until the correct value is
shown. Press R to store the new value in the
memory of the computer. !%
- If the value consists of four digits, the two digits to
the left flash. Change these and press R. The two
digits to the right now flash and can be changed in
Value as two digits
the same way.
- When you have finished, press R once more to =!
show the line number again.
The numerical value
appears to the right on
the display
Value as four digits
=!##
First change the two ...then the two to the right

digits to the left...
Quitting the service program

If there is a value on the display, press R to return to the
line number.
Press and hold P, Q and R for three seconds.
5010542-01 Rev B Edition 070305 19

Machine-independent variables, line number 1

Program version
Line number 1
Shows which version of the program is loaded on the computer board.
These numbers cannot be changed.
Serial number
Line number 2
Show the serial number of the machine.
SEUYY and WWXXX are shown alternately.
SEU = Sweden, Växjö (the display cannot show V, so it shows U).
YY = year
WW = week
XXX = serial number
This value cannot be changed.
Configuration, line numbers 10 - 29

Temperature scale
Line number 4 Authorisation level: BC
Selecting °C or °F. The display shows temperatures in the selected unit.
1 = °Celsius
2 = °Fahrenheit
Cooling method
Shows the type of cooling method used by the disinfector.
0 = no cooling
1 = Internal cooling
2 = External cooling.
20 Edition 070305 5010542-01 Rev B

Program selection and program name

Line number 6-7 Authorisation level: BC
Function for determining which program is to be linked to the program selection
buttons. There are five programs which can be linked to any chosen button.
The numbers of the programs are as follows. They can be linked to the various
buttons:
01 = Economy program
02 = Normal program
03 = Intensive program 1
Dose size, line numbers 8-10

Here you can set the dosing time for the various agents used during a process.
Line numbers 8-10 correspond to the following agents:
Dose, descaler
Dosing time, descaler.
0 - 99 seconds in one-second steps.
0 = descaler not activated.
Dose, rinse-aid
Dosing time, rinse-aid.
0 = rinse-aid not activated.
Dose, detergent
Dosing time for detergent.
0 = detergent not activated.
5010542-01 Rev B Edition 070305 21

Cooling, line numbers 13-14

Internal cooling
Temperature and water quantity on cooling
0 = Standard 3 litres HW approx 80 °C

1= Standard+ mixed water, 5.75 litres HW+ 2.75 litres CW approx 65 °C
2= Standard + cold water 3 litres HW + 5.5 litres CW approx 65 °C
3= Standard + cold water 3 litres HW + 8.5 litres CW approx 65 °C
External cooling
Time for cooling
Disinfection, line numbers 15-16

Disinfection temperature
Line number 15 Authorisation level: C
When this temperature is reached, the disinfection time in line 16 starts to count
down.
80-95°C (can only be set in °C).
80°C = 176°F
85°C = 185°F
90°C = 194°F
95°C = 203°F
Disinfection time
Line number 16 Authorisation level: C
Time, thermal disinfection.
22 Edition 070305 5010542-01 Rev B

Fault statistics, line numbers 21-31

Counters, fault codes F1 - F13
Line number 21-31 Authorisation code: C
There is a counter for every fault code.
Line number Fault code Meaning
21 F1 Temperature sensor fault
24 F4 Door logic error
27 F7 Disinfection temperature not reached within 900 s
28 F8 Door open/unlocked during process
29 F9 Fault, settings (E2 fault)
30 F10 Could not fill/empty tank
31 F11 Leakage/waste blocked
33 F13 Internal software error
Press and hold 1 and 2 together for three seconds to reset counters.
Program statistics, line numbers 40-42

Max disinfection temperature
Line number 40
Highest temperature reached in last program.
5 - 130 °C
Counter for number of programs started

Line number 41
Total number of programs started since the machine was installed.
00000 - 99999
Program time, total

Line number 42
Total duration of all programs run since the machine was installed.
00000 - 99999 hours
5010542-01 Rev B Edition 070305 23

Function test, line numbers 51 - 83

Reading inputs 1 - 7
Line number 51-57 Authorisation level: -
All digital inputs can be read.
Line number Input number Function
51 01 Door closed, 0=open/1=closed
52 02 Door locked, 0=unlocked/1=locked
53 03 Leakage sensor, 0=OK/1=leak (closed)
54 04 Rinse-aid low, 0=OK/1=low (open)
55 05 Descaler low, 0=OK/1=low (open)
56 06 Level, C tank, 0=no/1=yes (open)
57 07 Detergent low, 0=OK/1=low (open)
Control to outputs 1 - 10
Line numbers 61-70 Authorisation level: BC
Note:
For certain outputs to be activated, the door must be closed and locked.
All digital outputs can be controlled.
Line number Output number Function
61 01 Valve, cold water
62 02 Valves, hot water.
63 03 External cooling
64 04 Pump, rinse-aid
65 05 Pump, descaler
66 06 Main pump
67 07 Steam generator
68 08 Pump, detergent
69 09 Unlock door (1 runs unlocking sequence)
70 10 Lock door (1 runs locking sequence)
00 = Output not active
01 = Output active
24 Edition 070305 5010542-01 Rev B

Read temperature
Line number 75
Read current temperature sensor value in chosen temperature scale.
1 - 130 °C / 34 - 266 °F in one-degree steps.
Read independent temperature

Line number 76
Read current temperature sensor value in chosen temperature scale.
1 - 130 °C / 34 - 266 °F in one-degree steps.
Read flow
Line number 81-83 Authorisation level: -
Read current flow for chosen dosing.
Line number Function
81 Descaler
82 Rinse-aid
83 Detergent
5010542-01 Rev B Edition 070305 25

Fault indications
Fault message
For certain faults in the process, information about the cause of the fault is given
on the display on the front panel. The fault messages must be acknowledged
when the fault has been put right. For further information see under
”Acknowledging a fault message”. The following fault message may appear:
Fault codes (must be acknowledged):
Fault code Meaning
F1 Temperature sensor fault
F4 Door logic error
F7 Disinfection temperature not reached within 900 s
F8 Door open/unlocked during process
F9 Checksum error
F10 Could not fill/empty tank
F11 Leakage
F13 Internal software error
Warning codes (acknowledgement not needed):

Warning Meaning
U1 Descaler, low level
U2 Detergent, low level
U3 Rinse-aid, low level

U7 Warning of high goods temperature
U8 External communication
Warning codes that require action before the machine is restarted:

Warning Meaning
H6 Start attempt with door open
H7 Can’t lock door
H8 Can’t unlock door
Acknowledging a fault message
Some messages need to be acknowledged before the machine can be returned

to run mode. When the cause of the fault has been found and the fault has been
put right, the fault message is acknowledged as follows:
First press the P button, then the R button. Keep pressing the two buttons
for five seconds.
26 Edition 070305 5010542-01 Rev B

Resetting the machine

Resetting the machine works in the same way as if the power had been
switched off, with the difference that the machine does not restart. So there is
no “zeroing” of the machine.
To reset a machine: Press and hold P and Q. Then press R and keep
pressing the buttons for 20 seconds.
5010542-01 Rev B Edition 070305 27

Table of faults and possible actions

Fault Possible cause/Action

The machine will not start Fuses blown.
Electronics unit not working.
The machine stops and the Overheat cutout has tripped because:
lamp at O lights up. Fault - the temperature sensor is set too high
code F7 appears. Resistance of
- the temperature sensor is not working temperature sensor:
- of foaming agent in the steam generator 20 °C: 1078Ω
25 °C: 1097Ω
- of a blockage in pipe to the steam generator.
Elements in the steam generator are coated with limescale or are working.
The contactor which controls the steam generator is faulty (check the coil).
The machine does not stop Fault in the electronics unit

and repeats the program.
A yellow, green or red lamp The respective bulb has blown. Test by first switching off and then
does not light up. on the power with the isolator switch. All
lamps must light up and the buzzer must sound.
The machine does not clean the Check filters and nozzles.
goods. Tank water filling is not working.
The main pump is not working.
The jet nozzle does not rotate.
The dosing pump is not The non-return valves on the steam generator is not working.
delivering enough detergent. The dosing pump is not working / hose needs replacing.
Air leak
28 Edition 070305 5010542-01 Rev B

Repair and adjustment

Replacing a temperature sensor

• Remove the old temperature sensor by pulling it out of the seal.

• Push the new sensor in through the seal.
Temperature sensor
V524
5010542-01 Rev B Edition 070305 29

Checking fuses

The disinfector has the following three fuses:
• F1 - 100 mA T, which protects the primary side of the transformer for the
electronics unit
• F2-10 A T 230V which protects parts of the heavy-current components of the
machine
• F3-10 AT 230V, which protects parts of the heavy-current components of the
machine.
F2 F3
F1 V1373
V1355
Check the fuses as follows:

• Open the isolator switch of the machine.
• Pull out the panel and remove the cover.
• Close the isolator switch of the machine.
Check that
- the voltage is present and is within tolerance and that the fuses are OK.
- If there is no voltage or if the voltage is outside tolerance, go to the next step.
• The fault is in the power supply to the machine, eg fuse F2 or F3.
30 Edition 070305 5010542-01 Rev B

Overheat protection

The steam generator has an overheat cutout which trips is the temperature in the
steam generator goes too high. The overheat cutout is in the element of the steam
generator. If the element overheats, fault code F7 appears and the power to
the element is switched off automatically. When the fault code has been reset,
machine can be restarted. The steam generator is reset automatically. To make
sure that the overheat cutout does not trip immediately, the steam generator
should be allowed to cool down before a new process is started.
Note:
Before restarting the machine, always find out why the overheat cutout
tripped.
The cutout may have tripped because the temperature sensor is faulty, because
of incorrect operation, because of foaming additive or because the water
supply is shut off or blocked.
V928_1
5010542-01 Rev B Edition 070305 31

Changing a hose in dosage pump
Only to be carried out by qualified staff.
Make sure the machine is not live before commencing work.
• Remove pump cover.

• Lift up one of the hose attachments and pull the hose upwards, at the same
time turning the pump wheel by hand.
• When the hose has been freed from the pump wheel, fit a new hose.
• Fix one hose attachment and press the hose home while at the same time
turning the pump wheel.
• When the hose is home in the pump housing, replace the other hose
attachment and refit the cover.
NB! Do not remove pump wheel!
Pump wheel
Hose
Hose attachment
V230
32 Edition 070305 5010542-01 Rev B

Replacing a jet nozzle

Flush
chamber
Nozzle
Jet nozzle
V1356
• Alternative 1. Use a fixed wrench (size 10 mm) to lock the nut between
the nozzle and the rotating nozzle. Then unscrew the nozzle by hand.
V574
• Alternative 2. Hold the nozzle and unscrew the nozzle head. Then insert a
screwdriver into the nozzle and position the blade in the slot. Holding with
the screwdriver, unscrew the nozzle.
V1375
V1376
• Take out the nozzle at the back of the chamber and disconnect the nozzle
from the hose.
The pump head can be removed to make this operation easier. Disconnect the
hoses and the two fixing screws under the pump shelf. Move the pump for-
ward and lift it out.
• After replacement/repair, refit in the reverse order.
5010542-01 Rev B Edition 070305 33

Setting dosing quantities
The pumps in the various systems cannot be adjusted. All adjustments are done by
varying the running time of the pump during the cleaning program. Adjustment is done
in the service program.
The machine may be fitted with the following dosing systems:
Dosing system Basic setting Setting range Line number
Descaler 0 0-99 seconds 8
Rinse-aid 12 0-99 seconds 9
Detergent 0 0-99 seconds 10
V579
• Dispense 100 ml of the relevant substance in a measuring beaker. Check that the
suction hose and pump are full before the check.
• Push the suction hose down into the beaker and run a cleaning program. Pull up the
suction hose and note the consumption. Adjust if necessary, using the service
program and repeat the measurement until the amount conforms to the
manufacturer’s recommendations.
34 Edition 070305 5010542-01 Rev B

Component list
-K2,-F2,-F3,-X50 -B5
-Y1,-Y2,-Y3
-A1,-F1
-A2
-B5
-S1 -A1,-F1
-S2
-M5 -B6
-A2
-T1
-M2
-M3
-M4
-E1
-M1
-M2
-M3
-M4
-B2
-B3 -M1
-B4 -E1
-Y1
-Y2 V1355
-Y3
V1354 -B2
-K2,-F2,-F3,-X50 -B3
-B4
-A1 Control system, processor board -M4 Motor, rinse-aid pump

-A2 Display button set -M5 Motor, door
-B1 Leakage sensor -S1 Limit switch, door closed
-B2 Level sensor, descaling -S2 Limit switch, door locked
-B3 Level sensor, process -T1 Transformer
-B4 Level sensor, rinse-aid -Y1 Solenoid valve, cold water
-B5 Level sensor, tank -Y2 Solenoid valve, hot water
-B6 Temperature sensor Pt-1000 (two sensors in one -Y3 Solenoid valve, external cold water, cooling
sensor body) -X50 Terminal strip
-E1 Electric element in steam generator
-F1 Fuse on processor board Note: Some components are extra equipment.
-F2 Fuse, operating voltage, phase 1
-F3 Fuse, operating voltage, phase 2 (alternative L2)
-K2 Contactor, electric element in steam generator
-M1 Motor, main pump
-M2 Motor, descaler pump
-M3 Motor, process pump
5010542-01 Rev B Edition 070305 35

Electrical diagram
36 Edition 070305 5010542-01 Rev B

Appendix 1
Assembly and installation instructions
Installation
Flusher-disinfector
Assembly and installation
instructions
Foreword
These installation instructions apply to all Ninjo models.
Ninjo is one of Arjo’s range of flusher-disinfectors. It is available as a free-
standing or under-bench model.
Innehåll
Foreword _______________________________________________ 1
Safety regulations ________________________________________ 2
The flusher-disinfector must be assembled and installed by _________ 2
When the work is complete, check that _______________________ 2
Product liability _________________________________________ 2
Unpacking ______________________________________________ 2
Installing the flusher-disinfector _____________________________ 3
Function check ___________________________________________ 5
Accessories _____________________________________________ 6
This product is manufactured by:

GETINGE DISINFECTION AB, Ljungadalsgatan 11, Box 1505, 351 15 Växjö, Sweden
Subject to alterations - Rätt till ändringar förbehålles - Recht auf technische Änderungen vorbehalten - Sujet à modification
5010638-00 Edition 030612 1

Installation
Safety regulations
The flusher-disinfector must be assembled and
installed by
• qualified personnel.
• in accordance with current local regulations and rules.
Warning
Two people are need to assemble and install this equipment, to avoid
the risk of back injury.
When the work is complete, check that

• all parts have been installed in accordance with the assembly instructions
• all screws have been properly tightened
• there are no sharp edges or cracks on any parts that may come into contact
with people
• all hoses, pipes and connections are intact and free from defects
• all the functions of the flusher-disinfector are working properly. Adjust if
necessary.
Product liability
Modifications to the equipment made without the

approval of the manufacturer, or incorrect use, invalidate
the manufacturer’s product liability.
Unpacking
The flusher-disinfector is supplied securely bolted to a
pallet. Remove the packaging.
Remove the bolts securing the flusher-disinfector to the
pallet.
The following items must accompany the flusher-
disinfector when it is delivered:
two cabinet keys
one folder containing documentation
G184 Note:
Before installing the flusher-disinfector, check it
for damage in transit.
2 Edition 030612 5010638-00

Installation
Installing the flusher-disinfector

Carry out the installation in the following order:
1. Free-standing model only: Measure up and drill the holes for securing
the machine to the wall.
2. Fit the trap to the waste. The trap can be connected towards the rear or
downwards. The pipe diameter is 110 mm.
3. Position the machine and level it with a spirit level held vertically against the
side of the machine. If necessary, adjust with the adjustable feet at the front
of the machine.
4. Fix the machine to the wall. Use suitable screws and washers for the
material of the wall.
5. Connect the water supplies. The connections must meet the requirements
for water connection as shown in the table below.
Water Connection Pressure Flow Temperature
Cold water 15 mm (1/2") 70-800 kPa 20 l/min at Not below 2 °C
400 kPa
Hot water 15 mm (1/2") 70-800 kPa 20 l/min at 45-60 °C
400 kPa
The pipes must be fitted with an approved 1/2" shutoff valve. Seal all
connections with PTFE tape.
6. Carry out the electrical installation as follows:
• Install the machine in accordance with installation category CAT II.
• Make an opening for electrical cables on the side of the machine.
In the opening, fit the cable gland supplied and pull the cables through.
• Connect the machine to a separate isolator switch approved to local
standards. The isolator must be mounted on the wall close to the machine.
• Connect to protective earth and to the supply voltage stated on the type
plate. Check that the connection has suitable overcurrent protection.
The correct fuse rating is stated on the type plate.
• All cables must be classified for at least 90 °C.
Variant Electrical connection Fuse Power
L1 230 V, 1N+PE 50 Hz (TN) 1x16 A 3.0 kW
L5 240 V, 2+PE 60 Hz (TN) 2x15 A 3,3 kW
L9 208 V, 2+PE 60 Hz (TN) 2x15 A 3.0 kW
L14 200 V, 2+PE 50 Hz (TN) 2x16 A 3.0 kW
L18 200 V, 2+PE 60 Hz (TN) 2x16 A 3.0 kW
L22 230 V, 1N+PE 60 Hz (TN) 1x16 A 3.0 kW
• For variants L9, L14 and L18 a transformer must be installed. Follow
the instructions supplied with the transformer unit.
7. Environmental requirements, sound level and weight:
Air humidity max 80 % at 31 °C
Room temperature 5-40 °C
Sound level 60 dB(A)
Weight Free-standing = 68 kg, under-bench = 57 kg
5010638-00 Edition 030612 3

Installation
Free-standing model
85 280
F F
1255
1205
1175
C
370
A B
150
225 120
300 75 500
450 535
V1350 580
600
Under-bench E
500
model
40
900
870
Depth 120 C
A B
220
200
G D
100
60 60 80
300 540
225
450 578
620
A. Hot water E. Electrical connection, cable, 3 m

V1351
B. Cold water F. Holes for fixing the machine to the wall
C. Waste connection, P, wall G. Transformer unit
D. Waste connection, S, floor
4 Edition 030612 5010638-00

Installation
Function check
• Check that the flusher-disinfector is connected to the correct supply voltage
and that it is protected by a fuse of the correct rating as per the type plate.
• Open the water valves and close the isolator switch. Check that all the
lamps on the panel light up and that the buzzer sounds. The display shows
the current software version, followed by the preselected program.
• Check that the temperature of the incoming water is correct. The tempera-
ture must be in the range 45-60 °C for hot water and not less than 2 °C for
cold water.
• Start a program with the machine empty and check that:
- the yellow lamp flashes for 6 seconds.
- the yellow lamp at M lights up
- the temperature rises continuously until the cooling phase begins
- the heating-up time does not exceed about 10 minutes
- the temperature reaches 89 °C
- the green lamp at N lights up and the display shows U7 (hot goods).
- open the door and check max temperature.
U7
V1360
Process Process Disinfection not achieved or

running complete other fault code
• The machine has a descaling system. The service instructions explain how
to check and adjust the consumption of descaler.
• Check that there are no water leaks. If necessary, tighten connections and
pipe couplings.
5010638-00 Edition 030612 5

Accessories
Description Article number
Combination valve (shutoff valve/ 4996319-00
check valve/filter) 1 pair
Isolator (safety switch) 4987618-00
Cable gland to isolator 5004224-00
Water trap P, ∅ 110, free-standing 4997267-00
Additional pipe 5010289-00
Water trap S, ∅ 110, free-standing 5009191-00
Water trap P, ∅ 110, under-bench 5009192-00
Water trap S, ∅ 110, under-bench 5009193-00
Water trap P, ∅ 90, free-standing 4998720-00
Additional pipe 5010289-00
Water trap S, ∅ 90, free-standing 5010291-00
Water trap P, ∅ 90, under-bench 5010292-00
Water trap S, ∅ 90, under-bench 5010293-00
Service instructions 5010542-00
AUSTRIA FRANCE IRELAND SWITZERLAND
ARJO GmbH ARJOEQUIPEMENTS ARJO Ltd. ARJO SIC AG
Föhrenweg 5 HOSPITALIERS S.A. Units 16-18 Florenzstr. 1 d
AT-6065 THAUR 45 Avenue de l'Europe 19 Heron Road, Postfach
Tel. 05223/493360 EUROCIT - BP 133 Sydenham Busines Park 4023 BASEL
Fax. 05223/493360-10 FR - 59436 RONCQ BELFASTGreat Britain Switzerland
CEDEX BT39LE Phone: 0041-61-337 97 77
BELGIUM Tel. 03 20 28 13 13 Tel. 02890 502 000 Fax: 0041-61-311 97 42
ARJO HOSPITAL Fax 03 20 28 13 14 Fax. 02890 502 001
EQUIPMENT NV - SA UNITED KINGDOM
Ternesselei 248 GERMANY ARJO
BE-2160 WOMMELGEM ARJO Systeme für ITALIA St.Catherine Street
Rehabilitation GmbH ARJO ITALIA S.p.A GLOUCESTERGL12SL
Tel.03/353-91 00
Christof-Ruthof Weg Via Tor Vergata, 432 Great Britain
Fax 03/353 91 01
DE-55252 MAINZ- IT-00133 ROMA Tel. 01452 – 428 200
KASTEL
CANADA Tel. 0039 - 06 87426211 Fax. 01452 – 428 337
Unit C Tel. 06134 1860 Fax 0039 - 06 87426222
1575 South Gateway Road Fax. 06134 186160 USA
MISSISSAUGA, Ontario THE NETHERLANDS ARJO Inc.
Canada L4W 5J1 FAR EAST ARJO NEDERLAND B.V. 50 N Gary Avenue,
ARJO Far East Ltd. De Blomboogerd 8 Suite A
Tel: 0905 238 7880
Unit 3A, 4/F, Block B Postbus 6116 ROSELLE, IL 60172
Fax: 0905 238 7881
55 Hoi Yuen Road NL-4000 HC TIEL USA
Kwun Tong
CZECH REPUBLIC Tel. 0344 - 640 800 Tel : 0630 307 6123
Kowloon
ARJO HOSPITAL Fax. 0344 - 640 885 Fax : 0630 307 6195
HONG KONG
EQUIPMENT s.r.o.
Hlinky 118 Tel : 2508 9553 SPAIN ARJO
CZ-60300 BRNO Fax : 2389 5797 ARJO SPAIN S.A. INTERNATIONALAB
Tel. 05 49 25 4252 C/ San Rafael, 6 Verkstadsvägen 5
Fax. 05 41 21 3550 ES-28108 ALCOBENDAS Box 61
(Madrid) 241 21 ESLÖV
Tel 091 4900636 Sweden
Fax. 091 4900637 Tel 0413-645 00
Fax. 0413-645 83
If your country is not listed here, please contact your local distributor or:
ARJO International AB, Verkstadsvägen 5, Box 61, 241 21 ESLÖV,
Sweden, Tel 0413-645 00, Fax. 0413-645 83

Arjo - Serv GB Rev B

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NINJO

Serial No. SEV0340001-

Assembly and installation instructions ________________________ Appendix 1

5010542-01 Rev B Edition 070305 3

General safety regulations

4 Edition 070305 5010542-01 Rev B

5010542-01 Rev B Edition 070305 5

Safe and simple

Simple service and installation

6 Edition 070305 5010542-01 Rev B

The illustration below shows an example of the program sequence in a normal

Program sequence Purpose

5010542-01 Rev B Edition 070305 7

Variant Elec. supply Fuse Power requirement

8 Edition 070305 5010542-01 Rev B

The machine is connected to the electricity supply and some

Check Clean Replace every Replace after

O-ring in steam generator z z

Cone, diaphragm and z z

Rotating nozzle (jet nozzle) z z

5010542-01 Rev B Edition 070305 9

This may only be done by authorised personnel.

The machine is connected to the electricity supply and some

Instructions, cable, switch

Filter and valves

10 Edition 070305 5010542-01 Rev B

The detergent in the containers may be corrosive. Use protective gloves.

5010542-01 Rev B Edition 070305 11

Cleaning the steam generator

This may only be done by authorised personnel.

12 Edition 070305 5010542-01 Rev B

Cleaning the filter in the supply line

Flow limiter Filter

Cleaning the rotating nozzle (jet nozzle)

Unscrew with fixed wrench

5010542-01 Rev B Edition 070305 13

Unscrew with a screwdriver

14 Edition 070305 5010542-01 Rev B

5010542-01 Rev B Edition 070305 15

Table of line numbers and line information

Line no 1-2: Machine-independent variables

Line nos. 4-5: Configuration

Line nos. 6-7: Program selection

Line nos. 8-10: Dose size

Line nos. 13-14: Cooling

Line nos. 15-16: Disinfection

Line nos. 21-33: Fault statistics

Line nos. 40-42: Program statistics

Line nos. 51-83: Function test

16 Edition 070305 5010542-01 Rev B

Lineno. Parameter Basicsetting Settingrangeauthorisation

5010542-01 Rev B Edition 070305 17

Accessing the service program

Authorisation code (line number 0)

18 Edition 070305 5010542-01 Rev B

Checking or changing a value on a line

Value as four digits

First change the two ...then the two to the right

Quitting the service program

5010542-01 Rev B Edition 070305 19

Machine-independent variables, line number 1

Configuration, line numbers 10 - 29