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HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 51
__________
51-HIGHLIGHTS Page 1 of 1
REVISION NO. 57 May 01/08
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CHAPTER 51
__________
51-L.E.P. Page 1
May 01/08
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CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
51-L.E.P. Page 2
May 01/08
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CHAPTER 51
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
STANDARDS PRACTICES AND STRUCTURES -
____________________________________ 51-00-00
_______
GENERAL
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Aircraft Zoning and Dimensions 1 ALL
Restricted Areas 1 ALL
Access - Door and Panel 1 ALL
Identification
Abbreviations 2 ALL
51-CONTENTS Page 1
Nov 01/04
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CHAPTER 51
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Engine Pylon and Nacelle 12 ALL
Coatings
_______
REPAIRS 51-70-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Minor Damage 1 ALL
Corrosion 1 ALL
Protective Treatments 1 ALL
Sealants 1 ALL
Composite Materials 1 ALL
51-CONTENTS Page 2
Feb 01/07
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CHAPTER 51
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Aluminum Cladding
REPAIR OF MINOR DAMAGE 51-73-11
REPAIRS 801 ALL
Repair of Minor Damage on Aluminum 801 ALL
Clad Components
Repair of Minor Damage on Unclad 805 ALL
Components
Repair of Minor Damage on 808 ALL
Titanium, Forged Aluminum, or
Steel Components
Repair of Dents in Skin Panels 812 ALL
51-CONTENTS Page 3
Feb 01/08
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CHAPTER 51
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Preventive Compound
Repair to a layer of Cold 807 ALL
Phosphate
51-CONTENTS Page 4
Feb 01/08
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CHAPTER 51
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
- Resistant Steel Doubler
51-CONTENTS Page 5
Aug 01/06
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STANDARDS PRACTICES AND STRUCTURES - GENERAL - DESCRIPTION AND OPERATION
________________________________________________________________________
1. General
_______
2. Description
___________
B. Restricted Areas
(Ref. AMM 12-11-28) (Ref. AMM 09-20-00)
EFF :
ALL 51-00-00
Page 1
Feb 01/96
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D. Abbreviations
Abbreviations used in this chapter include:
AFRP = Aramidfiber Reinforced Plastic
CFRP = Carbonfiber Reinforced Plastic
CL = Center Line
FD = Fuselage Datum
Fig = Figure
FR = Frame
FWD = Forward
GFRP = Glassfiber Reinforced Plastic
LH = Left-Hand (side)
LONGN = Longeron
MAX = Maximum
MID = Middle
MIN = Minimum
RH = Right-Hand (side)
REF = Reference
RPM = Revolutions Per Minute
STA = Station
STD = Standard
STGR = Stringer
THS = Trimmable Horizontal Stabilizer
VERT = Vertical
EFF :
ALL 51-00-00
Page 2
Feb 01/96
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Aircraft Structure
Figure 001
EFF :
ALL 51-00-00
Page 3
Feb 01/96
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PROTECTIVE TREATMENT - DESCRIPTION AND OPERATION
________________________________________________
1. General
_______
The material, the function and the location of a component have an effect
upon the type of protective treatment applied to a component.
2. ___________
Description
(Ref. Fig. 001, 002)
A. Unpainted Areas
The protective treatment build-up is not the same for all aircraft
structures. The areas that are made of corrosion resistant material, or
areas where the performance of the component would change, are not
painted. These areas include:
- the leading edges of the slats and the engine inlet cowl,
- the external surfaces of the engine pylon that are made of corrosion
resistant materials,
- passenger and cargo-compartment door scuff-plates,
- APU exhaust,
- angle of attack sensors and static ports.
EFF :
ALL 51-21-00
Page 1
Feb 01/96
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Protective Treatment Zones - Fuselage and Stabilizers
Figure 001
EFF :
ALL 51-21-00
Page 2
Feb 01/96
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Protective Treatment Zones - Wing
Figure 002
EFF :
ALL 51-21-00
Page 3
Feb 01/96
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B. Aircraft Internal Areas
The internal areas of the aircraft are divided into four categories.
These categories, which have different protection requirements, are as
follows:
(1) Category A:
- Areas which have contact with air and water.
(2) Category B:
- Fuel tanks.
3. ______________________________
Types of Protective Treatments
A. Pretreatments
The pretreatment of a material increases the corrosion resistant
properties of the material and provides a good surface for the adhesion
of the paint coatings.
The chemical or galvanic applied film passivates the surface and prevents
corrosion.
B. Paint Coatings
A layer of primer paint is applied to all of the general structure to
protect it against corrosion.
The primer contains corrosion inhibitant to prevent a chemical attack
from corrosive materials.
A polyurethane top layer is applied to protect the structure from
chemical and mechanical damage.
C. Special Coatings
A water repellant coating is applied in areas where water or condensation
may collect.
A corrosion preventive compound is applied in areas where the structure
may be effected by corrosion.
EFF :
ALL 51-21-00
Page 4
Feb 01/96
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PROTECTIVE TREATMENT - CLEANING/PAINTING
________________________________________
TASK 51-21-00-916-001
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
NOTE : Do not polish or wax the slats in the unpainted areas of the leading
____
edge.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-21-00
Page 701
May 01/07
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-21-00-941-050
4. Procedure
_________
Subtask 51-21-00-110-050
NOTE : Do not polish or wax the slats in the unpainted areas of the
____
leading edge.
(1) Clean the area with CLEANING AGENTS (Material No. 11-001) and a lint-
free cloth.
(3) Wax and polish the area with SPECIAL MATERIALS (Material No. 05-025)
and a lint-free cloth.
EFF :
ALL 51-21-00
Page 702
Feb 01/08
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5. Close-up
________
Subtask 51-21-00-942-050
A. Close-up
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 51-21-00
Page 703
Nov 01/03
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CORROSION PREVENTION - DESCRIPTION AND OPERATION
________________________________________________
1. _______
General
Corrosion, the removal of corrosion and subsequent maintenance have a direct
effect on the operational safety and the in-service capability of the
aircraft.
2. ___________
Description
Corrosion-resistant materials and protective coatings are applied at the
construction stage to obtain the maximum possible resistance to corrosion.
3. ____________________
Corrosion Protection
EFF :
ALL 51-22-00
Page 1
Feb 01/96
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(4) An application of paint or soft varnish, after components are
assembled protects the joint seams.
EFF :
ALL 51-22-00
Page 2
Feb 01/96
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COATINGS APPLICATION - GENERAL - DESCRIPTION AND OPERATION
__________________________________________________________
1. _______
General
This topic gives information about the location of the paint and protective
coatings on the aircraft.
For further information about the coatings Ref. ASRM 51-23-00.
2. Description
___________
EFF :
ALL 51-23-00
Page 1
Feb 01/07
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Fuselage Internal Areas - Coatings
Figure 001
R
EFF :
ALL 51-23-00
Page 2
Feb 01/07
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Areas of the Moisture-Removing Oil Coating
Figure 002
R
EFF :
001-012, 014-099, 901-999, 51-23-00
Page 3
Feb 01/07
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R Areas of the Moisture-Removing Oil Coating
R Figure 002A
R
EFF :
101-199, 51-23-00
Page 4
Feb 01/07
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R Fuselage External Areas - Coatings
R Figure 003
EFF :
ALL 51-23-00
Page 5
Nov 01/04
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Areas of Moisture Removing Oil Coating (External)
R Figure 004
EFF :
ALL 51-23-00
Page 6
May 01/04
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C. Wing Internal Areas
(Ref. Fig. 005)
EFF :
ALL 51-23-00
Page 7
Nov 01/04
R
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Wing - Coatings
Figure 005
R
EFF :
ALL 51-23-00
Page 8
May 01/04
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D. Wing External Areas
(Ref. Fig. 005)
R
EFF :
ALL 51-23-00
Page 9
May 01/04
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R E. Stabilizer Coatings
R (Ref. Fig. 006)
EFF :
ALL 51-23-00
Page 10
May 01/04
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Stabilizer - Coatings
Figure 006
EFF :
ALL 51-23-00
Page 11
May 01/04
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F. Engine Pylon and Nacelle Coatings
EFF :
ALL 51-23-00
Page 12
Feb 01/07
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External Coatings - Pylon and Nacelle V2500
Figure 007
R
EFF :
001-012, 014-099, 51-23-00
Page 13
May 01/06
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External Coatings - Pylon and Nacelle CFM56
Figure 007A
R
EFF :
101-199, 901-999, 51-23-00
Page 14
Feb 01/07
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COATINGS APPLICATION - GENERAL - MAINTENANCE PRACTICES
______________________________________________________
TASK 51-23-00-370-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 201
May 01/06
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 202
May 01/06
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 203
Feb 01/07
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-23-00-860-054
(1) Put a WARNING NOTICE in position to tell persons not to operate the
APU.
EFF :
ALL 51-23-00
Page 204
Feb 01/07
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Subtask 51-23-00-010-053
B. Get Access
(a) Remove the lining panels around the frame of the forward
passenger/crew door at FR16 and FR20:
- for the left forward passenger/crew door 831, (Ref. TASK 25-23-
45-000-005)
- for the right forward passenger/crew door 841, (Ref. TASK 25-
23-45-000-002).
(b) Open the aft passenger/crew door 832 (842), and lock it in the
open position (Ref. TASK 52-10-00-010-001).
(c) Remove the lining panels around the frame of the aft
passenger/crew door:
- for the left aft passenger/crew door 832 (Ref. TASK 25-23-45-
000-003)
- for the right aft passenger/crew door 842 (Ref. TASK 25-23-45-
000-004).
(b) Open the avionics compartment doors 811, 812, 822 and 824
(Ref. TASK 52-41-00-010-002).
(c) Remove the floor panels from FR1 to FR12 (Ref. TASK 53-12-11-000-
001).
(4) Cabin
(a) Remove the upper sidewall panels from FR21 to FR66 (Ref. TASK 25-
23-43-000-001).
EFF :
ALL 51-23-00
Page 205
Feb 01/07
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(b) Remove the lower sidewall panels from FR21 to FR66 (Ref. TASK 25-
23-44-000-001).
(c) Remove the floor panels from FR12 to FR24 (Ref. TASK 53-12-12-
000-001).
(d) Remove the floor panels from FR24 to FR35 (Ref. TASK 53-22-12-
000-001).
(e) Remove the floor panels from FR35 to FR47 (Ref. TASK 53-32-12-
000-002).
(f) Remove the floor panels from FR47 to FR64 (Ref. TASK 53-42-12-
000-001).
(g) Remove the floor panels from FR64 to FR70 (Ref. TASK 53-42-12-
000-002).
(b) Open the forward cargo-compartment door 825 (Ref. TASK 52-30-00-
860-003).
(b) Open the aft cargo-compartment door 826 (Ref. TASK 52-30-00-860-
003).
EFF :
ALL 51-23-00
Page 206
Feb 01/07
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(c) Remove the ceiling panels in the aft cargo-compartment (Ref. TASK
25-55-12-000-002).
(d) Remove the floor panels in the aft cargo-compartment (Ref. TASK
53-42-14-000-001).
(f) Remove the aft cargo-compartment partition at FR47 (Ref. TASK 25-
55-11-000-001).
(g) Remove the aft cargo-compartment partition at FR65 (Ref. TASK 25-
55-12-000-001).
4. Procedure
_________
Subtask 51-23-00-916-050
EFF :
ALL 51-23-00
Page 207
Feb 01/07
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Paint and Protective Coatings - Fuselage Internal Areas
Figure 201/TASK 51-23-00-991-001
EFF :
ALL 51-23-00
Page 208
May 01/04
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(1) Apply the protective coating to the items that follow in the area A:
- skin panels
- stringers of lap joint assemblies
- butt straps.
(2) Apply the protective coatings to the items that follow in the area A:
- stringers
- frames and cleats.
(3) Apply the protective coating to the items that follow in the area B:
- skin panels
- stringers of lap joint assemblies
- butt straps
- frames and cleats.
(5) Apply the protective coating to the items that follow in the area C:
- skin panels
- stingers
- frames and cleats
- butt straps.
EFF :
ALL 51-23-00
Page 209
Feb 01/07
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Subtask 51-23-00-370-050
(2) Apply the materials that follow in the given sequence to the area B:
- STRUCTURE PAINTS (Material No. 16-006)
- STRUCTURE PAINTS (Material No. 16-002).
(3) Apply the materials that follow in the given sequence to the area C:
- STRUCTURE PAINTS (Material No. 16-006)
- STRUCTURE PAINTS (Material No. 16-002).
EFF :
ALL 51-23-00
Page 210
Feb 01/07
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Moisture-Removing Oil Coatings - Fuselage Internal Areas
Figure 202/TASK 51-23-00-991-002
R
EFF :
001-012, 014-099, 901-999, 51-23-00
Page 211
Feb 01/07
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R Moisture-Removing Oil Coatings - Fuselage Internal Areas
R Figure 202A/TASK 51-23-00-991-002-A
R
EFF :
101-199, 51-23-00
Page 212
Feb 01/07
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R **ON A/C ALL
(a) Apply the materials that follow to the areas that are shown:
- STORAGE PRESERVATION (Material No. 15-009) or as an
alternative, STORAGE PRESERVATION (Material No. 15-004) and
STORAGE PRESERVATION (Material No. 15-007).
5. Close-up
________
Subtask 51-23-00-410-053
A. Close Access
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(c) Install the floor panels in the aft cargo-compartment (Ref. TASK
53-42-14-400-001).
(g) Close the aft cargo-compartment door 826 (Ref. TASK 52-30-00-860-
004).
EFF :
ALL 51-23-00
Page 213
Feb 01/07
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(4) Forward Cargo Compartment
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(g) Close the forward cargo-compartment door 825 (Ref. TASK 52-30-00-
860-004).
(5) Cabin
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(b) Install the floor panels from FR12 to FR24 (Ref. TASK 53-12-12-
400-001).
(c) Install the floor panels from FR24 to FR35 (Ref. TASK 53-22-12-
400-001).
(d) Install the floor panels from FR35 to FR47 (Ref. TASK 53-32-12-
400-002).
(e) Install the floor panels from FR47 to FR64 (Ref. TASK 53-42-12-
400-001).
(f) Install the floor panels from FR64 to FR70 (Ref. TASK 53-42-12-
400-002).
(g) Install the upper sidewall panels from FR21 to FR36 (Ref. TASK
25-23-43-400-001).
R
EFF :
ALL 51-23-00
Page 214
Feb 01/07
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(h) Install the lower sidewall panels from FR21 to FR36 (Ref. TASK
25-23-44-400-001).
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(c) Install the floor panels from FR1 to FR12 (Ref. TASK 53-12-11-
400-001).
(d) Close the avionics compartment doors 811, 812, 822 and 824
(Ref. TASK 52-41-00-410-002).
(a) Install the lining panels around the frame of the aft
passenger/crew door:
- for the left aft passenger/crew door 832 (Ref. TASK 25-23-45-
400-008)
- for the right aft passenger/crew door 842 (Ref. TASK 25-23-45-
400-005).
(b) Close the aft passenger/crew door 832 (842) (Ref. TASK 52-10-00-
410-001).
(a) Install the lining panels around the frame of the forward
passenger/crew door:
- for the left forward passenger/crew door 831 (Ref. TASK 25-23-
45-400-006)
- for the right forward passenger/crew door 841 (Ref. TASK 25-23-
45-400-007).
(11) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-23-00
Page 215
Feb 01/07
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TASK 51-23-00-370-003
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 216
Feb 01/07
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-23-00-860-053
(1) Put a WARNING NOTICE in position to tell persons not to operate the
flight controls.
EFF :
ALL 51-23-00
Page 217
Feb 01/07
R
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Subtask 51-23-00-010-052
B. Get Access
4. Procedure
_________
Subtask 51-23-00-916-051
(1) Apply the materials that follow in the given sequence to the area D1:
- CAA UNSEALED
- STRUCTURE PAINTS (Material No. 16-006)
(2) Apply the materials that follow in the given sequence to the area D4:
- TEDLAR FOIL
- STRUCTURE PAINTS (Material No. 16-006B)
NOTE : Protective coating is not necessary on the areas D2, D3, D5,
____
D6 and D7.
EFF :
ALL 51-23-00
Page 218
Feb 01/07
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Paint and Protective Coatings - Fuselage External Areas
Figure 203/TASK 51-23-00-991-003
EFF :
ALL 51-23-00
Page 219
Feb 01/07
R
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Moisture-Removing Oil Coatings - Fuselage External Areas
Figure 204/TASK 51-23-00-991-004
R
EFF :
ALL 51-23-00
Page 220
Feb 01/07
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**ON A/C 001-010,
Subtask 51-23-00-370-051
(1) Apply the materials that follow in the given sequence to the area D1:
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(2) Apply the materials that follow in the given sequence to the area D2:
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(3) Apply the materials that follow in the given sequence to the area D3:
- STRUCTURE PAINTS (Material No. 16-001)
- PORE FILLER (if necessary)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(4) Apply the materials that follow in the given sequence to the area D4:
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
R
EFF :
001-010, 51-23-00
Page 221
Feb 01/07
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(5) Apply the materials that follow in the given sequence to the area D5:
- STRUCTURE PAINTS (Material No. 16-040)
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
(6) Apply the materials that follow in the given sequence to the area D6:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-040)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(7) Apply the materials that follow in the given sequence to the area D7:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(a) Apply the material that follows to the areas that are shown:
- STORAGE PRESERVATION (Material No. 15-004)
Subtask 51-23-00-370-051-A
R
EFF :
ALL 51-23-00
Page 222
Feb 01/07
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(1) Apply the materials that follow in the given sequence to the area D1:
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(2) Apply the materials that follow in the given sequence to the area D2:
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(3) Apply the materials that follow in the given sequence to the area D3:
- STRUCTURE PAINTS (Material No. 16-001)
- PORE FILLER (if necessary)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(4) Apply the materials that follow in the given sequence to the area D4:
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(5) Apply the materials that follow in the given sequence to the area D5:
- STRUCTURE PAINTS (Material No. 16-040)
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
(6) Apply the materials that follow in the given sequence to the area D6
(external):
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-040)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(7) Apply the materials that follow in the given sequence to the area D6
(internal):
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-040)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
R
EFF :
011-012, 014-099, 101-199, 901-999, 51-23-00
Page 223
Feb 01/07
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(8) Apply the materials that follow in the sequence given to the area D7:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(a) Apply the material that follows to the areas that are shown:
- STORAGE PRESERVATION (Material No. 15-004)
5. Close-up
________
Subtask 51-23-00-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-23-00
Page 224
Feb 01/07
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IAC
TASK 51-23-00-370-004
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
EFF :
ALL 51-23-00
Page 225
Feb 01/07
IAC
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 226
Feb 01/07
R
IAC
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-23-00-860-052
(2) Put a WARNING NOTICE in position to tell persons not to operate the
flight controls.
Subtask 51-23-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 51-23-00
Page 227
Feb 01/07
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Subtask 51-23-00-010-051
C. Get Access
4. Procedure
_________
Subtask 51-23-00-916-052
R (1) Apply the materials that follow, in the given sequence, to the area
R E1:
- CAA UNSEALED
R - BR127.
R (2) Apply the materials that follow, in the given sequence, to the areas
R E2, E4, E5, E8, E9 and E11:
- CAA UNSEALED
R - STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C).
EFF :
ALL 51-23-00
Page 228
Feb 01/08
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Paint and Protective Coatings - Wing Areas
Figure 205/TASK 51-23-00-991-005
EFF :
ALL 51-23-00
Page 229
Feb 01/07
R
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(3) Apply the material that follows to the area E13:
R - STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C).
R NOTE : The protective coating is not necessary on the areas E3, E6,
____
R E7, E10 and E12.
Subtask 51-23-00-370-052
(1) Apply the materials that follow in the given sequence to the area E2:
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
R - STRUCTURE PAINTS (Material No. 16-018).
(2) Apply the materials that follow in the given sequence to the area E3:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
R - STRUCTURE PAINTS (Material No. 16-018).
EFF :
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Page 230
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(4) Apply the materials that follow in the given sequence to the area E5:
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
R - PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-004).
(5) Apply the materials that follow in the given sequence to the area E6:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
R - PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-004).
(6) Apply the materials that follow in the given sequence to the area E7:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C)
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
R - STRUCTURE PAINTS (Material No. 16-018).
(7) Apply the materials that follow in the given sequence to the area E8:
- STRUCTURE PAINTS (Material No. 16-018)
R - PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-003).
(9) Apply the materials that follow in the given sequence to the area
E10:
- STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C)
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
R - STRUCTURE PAINTS (Material No. 16-018).
(10) Apply the materials that follow in the given sequence to the area
E12:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C)
R - STRUCTURE PAINTS (Material No. 16-018).
EFF :
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Page 231
Feb 01/08
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R (11) Apply the material that follows to the area E13:
R
R - STRUCTURE PAINTS (Material No. 16-018B).
5. Close-up
________
Subtask 51-23-00-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2.
Subtask 51-23-00-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-23-00
Page 232
Feb 01/08
IAC
TASK 51-23-00-370-005
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
1. __________________
Reason for the Job
EFF :
ALL 51-23-00
Page 233
Feb 01/07
IAC
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 234
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-23-00-860-050
(2) Put a WARNING NOTICE in position to tell persons not to operate the
flight controls.
EFF :
ALL 51-23-00
Page 235
Feb 01/07
R
IAC
(3) Put a WARNING NOTICE in position to tell persons not to pressurize
the hydraulic systems:
- on the panel 40VU in the cockpit
- on the ground service panels of the Green, Yellow and Blue
hydraulic systems.
Subtask 51-23-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 51-23-00-010-050
C. Get Access
EFF :
ALL 51-23-00
Page 236
Feb 01/07
R
IAC
4. Procedure
_________
Subtask 51-23-00-916-053-A
(a) Apply the materials that follow in the given sequence to the area
G1:
- CAA UNSEALED
- STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C)
EFF :
ALL 51-23-00
Page 237
Feb 01/07
R
IAC
Paint and Protective Coatings - Stabilizer Areas
Figure 206/TASK 51-23-00-991-006
R
EFF :
ALL 51-23-00
Page 238
Feb 01/07
IAC
R **ON A/C 011-011, 017-099, 101-199, 901-999,
Subtask 51-23-00-916-053
(a) Apply the materials that follow in the given sequence to the area
G1:
- CAA UNSEALED
- STRUCTURE PAINTS (Material No. 16-006B) / STRUCTURE PAINTS
(Material No. 16-006C)
(a) Apply the material that follows to the areas F4, F5 and F6:
- CAA UNSEALED
R
EFF :
011-011, 017-099, 101-199, 901-999, 51-23-00
Page 239
Feb 01/07
IAC
**ON A/C 001-010,
Subtask 51-23-00-370-053
(a) Apply the materials that follow in the given sequence to the area
G1:
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(b) Apply the materials that follow in the given sequence to the area
G2:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(c) Apply the materials that follow in the given sequence to the area
G3:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
EFF :
001-010, 51-23-00
Page 240
Feb 01/07
R
IAC
- STRUCTURE PAINTS (Material No. 16-012)
- STRUCTURE PAINTS (Material No. 16-013)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(d) Apply the materials that follow in the given sequence to the area
G4:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-012)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(a) Apply the materials that follow in the given sequence to the area
F1:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-040)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(b) Apply the materials that follow in the given sequence to the area
F2:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-040)
- STRUCTURE PAINTS (Material No. 16-013)
(c) Apply the materials that follow in the given sequence to the area
F3:
- STRUCTURE PAINTS (Material No. 16-040)
- ANTIER. N-53636
- STRUCTURE PAINTS (Material No. 16-013)
(d) Apply the materials that follow in the given sequence to the
areas F4 and F5:
- PRETREATMENT FOR PAINTING (Material No. 13-002)
- STRUCTURE PAINTS (Material No. 16-006)
- STRUCTURE PAINTS (Material No. 16-018)
(e) Apply the materials that follow in the given sequence to the area
F6:
- STRUCTURE PAINTS (Material No. 16-001C)
- STRUCTURE PAINTS (Material No. 16-018C)
R
EFF :
001-010, 51-23-00
Page 241
Feb 01/07
IAC
R **ON A/C 011-012, 014-099, 101-199, 901-999,
Subtask 51-23-00-370-053-A
(a) Apply the materials that follow in the given sequence to the area
G1:
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(b) Apply the materials that follow in the given sequence to the area
G2:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(c) Apply the materials that follow in the given sequence to the area
G3:
- STRUCTURE PAINTS (Material No. 16-024)
- STRUCTURE PAINTS (Material No. 16-030)
- STRUCTURE PAINTS (Material No. 16-031)
- STRUCTURE PAINTS (Material No. 16-029)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
R
EFF :
011-012, 014-099, 101-199, 901-999, 51-23-00
Page 242
Feb 01/07
IAC
(d) Apply the materials that follow in the given sequence to the area
G4:
- STRUCTURE PAINTS (Material No. 16-024)
- STRUCTURE PAINTS (Material No. 16-030)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(a) Apply the materials that follow in the given sequence to the area
F1:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-040)
- STRUCTURE PAINTS (Material No. 16-020)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(b) Apply the materials that follow in the given sequence to the area
F2:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-024)
- STRUCTURE PAINTS (Material No. 16-018C)
(c) Apply the materials that follow in the given sequence to the area
F3:
- STRUCTURE PAINTS (Material No. 16-040)
- ANTIER. N-53636
- STRUCTURE PAINTS (Material No. 16-013)
- SPECIAL MATERIALS (Material No. 05-065)
(d) Apply the materials that follow in the given sequence to the area
F4:
- STRUCTURE PAINTS (Material No. 16-001C)
- STRUCTURE PAINTS (Material No. 16-018C)
(e) Apply the materials that follow in the given sequence to the area
F5:
- STRUCTURE PAINTS (Material No. 16-001C)
- STRUCTURE PAINTS (Material No. 16-031)
- STRUCTURE PAINTS (Material No. 16-018C)
(f) Apply the materials that follow in the given sequence to the area
F6:
- STRUCTURE PAINTS (Material No. 16-001C)
- STRUCTURE PAINTS (Material No. 16-018C)
R
EFF :
011-012, 014-099, 101-199, 901-999, 51-23-00
Page 243
Feb 01/07
IAC
**ON A/C ALL
5. Close-up
________
Subtask 51-23-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 22CE, 21CE1, 21CE2, 21CE3
Subtask 51-23-00-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-23-00
Page 244
Feb 01/07
R
IAC
TASK 51-23-00-370-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 245
Feb 01/08
IAC
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-23-00
Page 246
Feb 01/08
IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 51-23-00-860-055
(1) Put a WARNING NOTICE in position to tell persons not to start the
engine:
- on the panel 115VU in the cockpit.
(2) Make sure that the engine 1(2) has been shutdown for a minimum of
five minutes before you do these subsequent procedures:
- Application of the Protective Coatings
- Application of the Paint.
(3) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton
switch is off.
(4) Put a WARNING NOTICE in position to tell persons not to energize the
FADEC 1(2):
- on the panel 50VU in the cockpit.
Subtask 51-23-00-010-054
B. Get Access
(1) Pylons
(2) Nacelles
4. Procedure
_________
EFF :
ALL 51-23-00
Page 247
Feb 01/08
IAC
Paint and Protective Coatings - Pylon and Nacelle Areas
Figure 207/TASK 51-23-00-991-007
R
EFF :
001-012, 014-099, 51-23-00
Page 248
Feb 01/08
IAC
**ON A/C 101-199, 901-999,
Subtask 51-23-00-916-054
Subtask 51-23-00-370-054
R
EFF :
ALL 51-23-00
Page 249
Feb 01/08
IAC
Paint and Protective Coatings - Pylon and Nacelle Areas
Figure 207A/TASK 51-23-00-991-007-A
R
EFF :
101-199, 901-999, 51-23-00
Page 250
Feb 01/07
IAC
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.
_______
IF YOU DO:
- RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
- WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.
(1) Apply the materials that follow in the given sequence to the area K1:
- STRUCTURE PAINTS (Material No. 16-001)
R - STRUCTURE PAINTS (Material No. 16-052) or STRUCTURE PAINTS
R (Material No. 16-024) without thinner agent (if necessary)
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(2) Apply the materials that follow in the given sequence to the areas K2
and L1:
- STRUCTURE PAINTS (Material No. 16-001)
R - STRUCTURE PAINTS (Material No. 16-052) or STRUCTURE PAINTS
R (Material No. 16-024) without thinner agent (if necessary)
R
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-018)
(3) Apply the materials that follow in the given sequence to the area L2:
R - STRUCTURE PAINTS (Material No. 16-052) or STRUCTURE PAINTS
R (Material No. 16-024) without thinner agent (if necessary)
R
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(4) Apply the materials that follow in the given sequence to the area L3:
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
EFF :
001-012, 014-099, 51-23-00
Page 251
Feb 01/08
IAC
R **ON A/C 101-199, 901-999,
Subtask 51-23-00-916-054-A
Subtask 51-23-00-370-054-A
R
EFF :
101-199, 901-999, 51-23-00
Page 252
Feb 01/07
IAC
(1) Apply the materials that follow in the given sequence to the area H1:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-018)
(2) Apply the materials that follow in the given sequence to the area H2:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- STRUCTURE PAINTS (Material No. 16-018)
(3) Apply the materials that follow in the given sequence to the area H3:
- STRUCTURE PAINTS (Material No. 16-006)
- STRUCTURE PAINTS (Material No. 16-018)
(4) Apply the materials that follow in the given sequence to the area J1:
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-008)
- STRUCTURE PAINTS (Material No. 16-001)
- PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-005)
- STRUCTURE PAINTS (Material No. 16-018)
5. Close-up
________
Subtask 51-23-00-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-23-00
Page 253
Feb 01/07
IAC
SEALING - GENERAL - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
R This topic gives data about the reasons for the use of sealants on the
R aircraft and the primary sealing areas.
R For sealing repairs (Ref. AMM 51-76-00).
2. ___________
Description
R (Ref. Fig. 001)
R A. Use of Sealants
B. Sealed Areas
(1) The aircraft is divided into three primary areas for sealing:
EFF :
ALL 51-24-00
Page 1
Nov 01/04
IAC
Areas of Sealing
Figure 001
EFF :
ALL 51-24-00
Page 2
Feb 01/96
IAC
(b) The nonpressurized areas of the aircraft which include:
- the MLG and NLG bay,
- the wing center box,
- the airconditioning and hydraulic compartments,
- the tail section of the rear fuselage aft of FR70,
- the vertical and horizontal stabilizers,
- the wings.
EFF :
ALL 51-24-00
Page 3
Feb 01/96
IAC
REPAIRS - DESCRIPTION AND OPERATION
___________________________________
1. _______
General
This topic gives data about the repairs used on the aircraft. For more data
refer to the ASRM 51-70-00.
2. Description
___________
A. Minor Damage
(Ref. AMM 51-73-00).
B. Corrosion
(Ref. AMM 51-74-00).
C. Protective Treatments
(Ref. AMM 51-75-00).
D. Sealants
(Ref. AMM 51-76-00).
E. Composite Materials
(Ref. AMM 51-77-00).
EFF :
ALL 51-70-00
Page 1
Feb 01/96
IAC
REPAIRS OF MINOR DAMAGE - DESCRIPTION AND OPERATION
___________________________________________________
1. General
_______
Minor damage such as scratches, dents and marks can cause cracks and
corrosion. Minor damage must be repaired.
EFF :
ALL 51-73-00
Page 1
Feb 01/96
IAC
REPAIRS OF MINOR DAMAGE - INSPECTION/CHECK
__________________________________________
TASK 51-73-00-200-001
1. __________________
Reason for the Job
To find out if the minor damage has gone through the aluminum cladding.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-73-00
Page 601
Feb 01/96
IAC
3. __________
Job Set-up
Subtask 51-73-00-941-050
4. Procedure
_________
Subtask 51-73-00-230-050
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the area with CLEANING AGENTS (Material No. 11-004) and a lint-
free cloth.
(2) Cover the area adjacent to the minor damage with masking tape and
masking paper.
CAUTION : DO NOT LET THE TEST SOLUTION ENTER JOINTS OR GO BELOW RIVET
_______
HEADS. THE TEST SOLUTION CAN CAUSE CORROSION.
(4) With a pipette, apply 3 or 4 drops of the test solution to the minor
damage.
(5) Let the solution take effect for 1 to 3 minutes. If the minor damage
has gone through the aluminum cladding, the exposed alloy will go
black/ brown, the cladding will not change color.
(6) Flush the test area with clean water before the solution dries.
EFF :
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Page 602
Feb 01/08
IAC
(7) Neutralize the area with a 5 % chromic oxide solution.
5. Close-up
________
Subtask 51-73-00-942-050
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
EFF :
ALL 51-73-00
Page 603
Feb 01/08
IAC
REPAIR OF MINOR DAMAGE - REPAIRS
________________________________
TASK 51-73-11-300-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-73-11
Page 801
Feb 01/96
IAC
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-73-11-941-051
4. Procedure
_________
Subtask 51-73-11-320-050
(1) Do an inspection of the depth of the minor damage (Ref. TASK 51-73-
00-200-001).
(2) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57
for the permitted depth limits.
EFF :
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Page 802
Feb 01/08
IAC
(3) Repair the minor damage that has not gone through the aluminum
cladding as follows:
(4) Clean the repair area with the CLEANING AGENTS (Material No. 11-004)
and a lint-free cloth.
(6) Force the aluminum cladding into the scratch with a steel roller.
NOTE : Use the roller along the length of the scratch until the
____
aluminum cladding has sealed the surface.
(7) Repair the minor damage that has gone through the aluminum cladding
as follows:
(9) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57
for the permitted depth limits.
(10) Remove the paint from the area of the scratch with abrasive cloth
grade 280 until you can see all of the scratch.
(11) Remove the scratch with a rounded scotch stone and water. Move the
scotch stone along the scratch until the contour is smooth and
rounded.
(12) Rub the roughened area with abrasive paper grade 400. Rub along the
length of the scratch until the surface is smooth.
(13) Clean the area with CLEANING AGENTS (Material No. 11-004) and a lint-
free cloth.
(14) Polish the bare metal with SPECIAL MATERIALS (Material No. 05-025)
and a lint-free cloth:
NOTE : Rub the area in the direction of the scratch. Do not rub with
____
a circular motion. Make sure you remove all the rough surface.
EFF :
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Page 803
Feb 01/08
R
IAC
(15) Clean the area with CLEANING AGENTS (Material No. 11-004) and a clean
cloth.
(16) Apply PRETREATMENT FOR PAINTING (Material No. 13-002) to the metal
surface.
5. Close-up
________
Subtask 51-73-11-942-051
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-73-11
Page 804
Feb 01/08
R
IAC
TASK 51-73-11-300-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-73-11
Page 805
Feb 01/08
IAC
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-73-11-941-052
4. Procedure
_________
Subtask 51-73-11-320-054
(3) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57
for the permitted depth limits.
(4) Remove the paint from the area of the scratch with abrasive cloth
grade 280 until you can see all of the scratch.
(5) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint free cloth.
(6) Remove the scratch with a rounded scotch stone and water. Move the
scotch stone along the scratch until the contour is smooth and
rounded.
(7) Rub the roughened area with abrasive paper grade 400. Rub along the
length of the scratch until the surface is smooth.
EFF :
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Page 806
Feb 01/08
R
IAC
(8) Clean the area with CLEANING AGENTS (Material No. 11-004) and a lint-
free cloth.
(9) Polish the bare metal with SPECIAL MATERIALS (Material No. 05-025)
and a lint-free cloth:
NOTE : Rub the area in the direction of the scratch. Do not rub with
____
a circular motion. Make sure you remove all the rough surface.
(10) Clean the area with CLEANING AGENTS (Material No. 11-004) and a clean
cloth.
(11) Apply PRETREATMENT FOR PAINTING (Material No. 13-002) to the metal
surface.
5. Close-up
________
Subtask 51-73-11-942-052
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-73-11
Page 807
Feb 01/96
IAC
TASK 51-73-11-300-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-73-11
Page 808
Feb 01/08
IAC
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-73-11-941-053
4. Procedure
_________
Subtask 51-73-11-320-055
R (3) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57
R for the permitted depth limits.
(4) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint-free cloth.
(a) Remove the paint from the area of the damage with abrasive cloth
grade 280.
EFF :
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Page 809
May 01/00
IAC
(b) Remove the scratch with a rounded scotch stone and water. Move
the scotch stone along the scratch until the contour is smooth
and rounded.
(c) Rub the roughened area with abrasive cloth grade 400 and CLEANING
AGENTS (Material No. 11-002). Rub along the length of the scratch
until the surface is smooth.
(d) Clean the area with CLEANING AGENTS (Material No. 11-004) and a
lint-free cloth.
(e) Polish the bare metal with SPECIAL MATERIALS (Material No. 05-
025) and a lint-free cloth.
NOTE : Rub the area in the direction of the scratch. Do not rub
____
in a circular motion. Make sure you remove all the rough
surfaces.
(f) Clean the area with CLEANING AGENTS (Material No. 11-004) and a
clean cloth.
(a) Remove the paint from the area of the damage with abrasive cloth
grade 280.
(b) Remove the scratch with abrasive cloth grade 400. Rub along the
length of the scratch until the surface is smooth.
(c) Clean the area with CLEANING AGENTS (Material No. 11-004) and a
lint-free cloth.
(d) Polish the bare metal with SPECIAL MATERIALS (Material No. 05-
025) and a lint-free cloth.
NOTE : Rub the area in the direction of the scratch. Do not use a
____
circular motion. Make sure you remove all the rough
surfaces.
EFF :
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Page 810
Feb 01/96
IAC
(e) Clean the area with CLEANING AGENTS (Material No. 11-004) and a
clean cloth.
(a) Remove the paint from the area of the damage with abrasive cloth
grade 280.
(b) Remove the scratch with a rounded scotch stone and water. Move
the scotch stone along the scratch until the contour is smooth
and rounded.
(c) Rub the roughened area with abrasive cloth grade 400. Rub along
the length of the scratch until the surface is smooth.
(d) Clean the area with CLEANING AGENTS (Material No. 11-004) and a
lint-free cloth.
(e) Polish the bare metal with SPECIAL MATERIALS (Material No. 05-
025) and a lint-free cloth:
NOTE : Rub the area in the direction of the scratch. Do not rub
____
in a circular motion. Make sure you remove all the rough
surface.
(f) Clean the area with CLEANING AGENTS (Material No. 11-004) and a
clean cloth.
5. Close-up
________
Subtask 51-73-11-942-053
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-73-11
Page 811
Feb 01/96
IAC
TASK 51-73-11-300-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-73-11
Page 812
Nov 01/07
IAC
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-73-11-941-054
4. Procedure
_________
Subtask 51-73-11-320-053
A. Repair of Dents
R (2) Refer to the ASRM (Ref. ASRM 517300) and the applicable ASRM-chapter
R 52 thru 57 for the permitted limits of the dent.
R (a) Remove all of the paint from the area of the dent and 10 mm
R (0.3937 in.) around the dent with CLOTH-EMERY (GRADE 240).
R (b) Clean the repair area with the CLEANING AGENTS (Material No. 11-
R 026) and a clean lint-free cloth MISCELLANEOUS (Material No. 19-
003)
R
R (4) Apply masking paper and masking tape to the area around the dent.
R (a) Mix the necessary quantity of the BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-078).
EFF :
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Page 813
Nov 01/07
IAC
R (b) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-078) to
R the repair area with a SPATULA - NON METALLIC.
R
R (6) Make sure that the area is dry before you continue with the steps
R that follow.
R
R (7) Smooth the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-078) to
R the contours of the component with CLOTH-EMERY (GRADE 240).
R
R (8) Smooth the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-078) to
R the contours of the component with CLOTH-EMERY (GRADE 400).
R
5. Close-up
________
Subtask 51-73-11-942-054
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-73-11
Page 814
Nov 01/07
IAC
REPAIRS OF CORRODED AREAS - DESCRIPTION AND OPERATION
_____________________________________________________
1. _______
General
R Corrosion can seriously effect the safe operation of the aircraft, its
R components and structure. When corrosion is found it must be removed as soon
R as possible. The area of the corrosion damage must be inspected before the
R repair can be started.
R It is very important that all corrosion deposits are removed. Any corrosion
R remaining can become a starting point for more corrosion.
R Refer to ASRM 51-74-00 for more data.
2. ___________
Description
R Corrosion usually starts on the material surface. It then goes towards the
R material center destroying its solid substance.
R Refer to AMM 51-74-11 08 for the removal of:
R - corrosion, general,
R - corrosion on unpainted alloy,
R - corrosion on window frames.
EFF :
ALL 51-74-00
Page 1
Nov 01/04
IAC
REPAIR OF CORRODED AREAS - REPAIRS
__________________________________
TASK 51-74-11-300-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-74-11
Page 801
May 01/07
IAC
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-74-11-941-050
4. Procedure
_________
Subtask 51-74-11-140-050
A. Repair of Corrosion
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the repair area with CLEANING AGENTS (Material No. 11-001) and
a lint-free cloth.
(2) Cover the area adjacent to the damage with masking paper and masking
tape.
EFF :
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Page 802
Feb 01/08
IAC
(4) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint-free cloth.
(5) Make a visual inspection with a magnifying glass to make sure that
all the corrosion is removed.
5. Close-up
________
Subtask 51-74-11-942-050
R A. Removal of Equipment
R
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft log book and attach a tag on the
R captain side stick to tell the crew that:
R - Protection covers/devices have been installed.
EFF :
ALL 51-74-11
Page 803
Feb 01/08
IAC
TASK 51-74-11-300-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-74-11
Page 804
May 01/07
IAC
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-74-11-941-051
4. Procedure
_________
Subtask 51-74-11-140-051
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the repair area with CLEANING AGENTS (Material No. 11-001) and
a lint-free cloth.
(2) Cover the area adjacent to the damage with masking paper and masking
tape.
(4) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint-free cloth.
EFF :
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Page 805
Feb 01/08
IAC
(5) Make a visual inspection with a magnifying glass to make sure that
all the corrosion is removed.
(6) Wax and polish the repair area (Ref. TASK 51-21-00-916-001).
5. Close-up
________
Subtask 51-74-11-942-051
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft log book and attach a tag to the
R captain side stick to tell the crew that:
R - Protection covers/devices have been installed.
EFF :
ALL 51-74-11
Page 806
Feb 01/08
IAC
TASK 51-74-11-300-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-74-11
Page 807
May 01/07
IAC
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-74-11-941-052
4. Procedure
_________
Subtask 51-74-11-140-052
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the repair area with CLEANING AGENTS (Material No. 11-001) and
a lint-free cloth.
(2) Cover the window pane with tape 3M595, PE-Foil and Tesodur tape.
EFF :
ALL 51-74-11
Page 808
Feb 01/08
IAC
Masking of the Windows
Figure 801/TASK 51-74-11-991-001
EFF :
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Page 809
Nov 01/97
R
IAC
(3) Cover the area adjacent to the damage with masking paper and masking
tape.
(4) Remove the corrosion with light grit blasting equipment and aluminum
oxide (80-120 microns) at a pressure of 4 bar (58.0150 psi).
(5) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint-free cloth.
(6) Make a visual inspection of the repair area with a magnifying glass
to make sure all the corrosion is removed.
5. Close-up
________
Subtask 51-74-11-942-052
R A. Removal of Equipment
R
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft log book and attach a tag on the
R captain side stick to tell the crew that:
R - Protection covers/devices have been installed.
EFF :
ALL 51-74-11
Page 810
Feb 01/08
IAC
PAINT REPAIRS - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
You must repair any damage to the original protective treatment. Refer to
AMM 51-23-00 and SRM 51-75-00 for the original build up.
EFF :
ALL 51-75-00
Page 1
Feb 01/96
IAC
STRIPPING/PAINT REMOVAL - CLEANING/PAINTING
___________________________________________
TASK 51-75-11-100-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific polyethylene film
R
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-75-11
Page 701
May 01/06
IAC
3. __________
Job Set-up
Subtask 51-75-11-950-052
CAUTION : MAKE SURE THAT THE MATERIALS, AREAS AND PARTS WHICH FOLLOW HAVE
_______
THE CORRECT PROTECTION FROM CHEMICAL PAINT STRIPPERS:
- RUBBER, ALL COMPOSITE PARTS, ACRYLIC MATERIALS, AERODYNAMIC
SMOOTHER, METAL BONDED EDGES, PITOT PROBES, SENSORS, STATIC
PORTS, ENGINE AIR INTAKE, PRECOOLER AIR OUTLET SCREEN, ENGINE
EXHAUST DUCT, APU EXHAUST, APU INTAKES AND OUTLETS,
AIR-CONDITIONING RAM AIR INLETS, LANDING GEARS, DOOR SEALS,
ACCESS DOORS, CABIN WINDOW AND WINDSHIELD PANELS AND SEALS,
ELECTRICAL EQUIPMENT AND CABLES, PLASTIC MATERIALS, EXTERNAL
SKIN PANEL JOINTS, HIGH STRENGTH STEEL PARTS, DRAIN HOLES,
VENTS AND ALL ANTENNAS.
(1) Use the polyethylene film and the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-019) to mask the areas adjacent to the work area.
4. Procedure
_________
Subtask 51-75-11-150-050
EFF :
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Page 702
May 01/06
IAC
INTENTIONALLY BLANK
R
51-75-11
Page 703
May 01/06
IAC
INTENTIONALLY BLANK
R
51-75-11
Page 704
May 01/06
IAC
5. Close-up
________
Subtask 51-75-11-942-051
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 51-75-11
Page 705
Nov 01/04
R
IAC
TASK 51-75-11-100-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-75-11
Page 706
Nov 01/04
IAC
3. __________
Job Set-up
Subtask 51-75-11-950-053
(1) Use the masking paper and the masking tape to mask the areas adjacent
to the work area.
4. Procedure
_________
Subtask 51-75-11-150-052
NOTE : This procedure gives the data necessary to remove the paint
____
coatings from composite materials. The procedure can also be used
to remove paint coatings from metallic materials, as an
alternative procedure to chemical paint stripping.
NOTE : This procedure gives the data necessary to remove the top coat of
____
the paint system, but not to remove the basic primer.
(1) Lightly abrade the surface of the work area with the abrasive paper,
grade 220 or 320, until the layer of basic primer comes fully into
view.
EFF :
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Nov 01/04
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R (2) Polish the abraded areas with the scotch-brite pad, MISCELLANEOUS
(Material No. 19-011).
R (4) Clean the work area with a lint-free cloth MISCELLANEOUS (Material
R No. 19-003) and the CLEANING AGENTS (Material No. 11-004), and let
R the surface dry.
(5) Inspect the areas that were masked for damaged paint.
(6) If necessary, do the steps (1), (2) and (4) again, to remove the
damaged paint.
(7) If applicable, inspect the work area for damage to the sealing beads
of the skin joints.
(8) If necessary, repair the damaged sealing beads at the skin joints
(Ref. TASK 51-76-11-300-001).
5. Close-up
________
Subtask 51-75-11-942-052
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 51-75-11
Page 708
Nov 01/04
IAC
REPAIR OF PAINT COATINGS - REPAIRS
__________________________________
TASK 51-75-12-300-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 51-75-12
Page 801
Feb 01/08
IAC
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-75-12-941-050
4. Procedure
_________
Subtask 51-75-12-350-052
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
EFF :
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Page 802
May 01/07
IAC
(1) Clean the repair area with CLEANING AGENTS (Material No. 11-001) and
a lint-free cloth.
(3) Cover the area adjacent to the damage with the masking paper and
masking tape.
NOTE : If you must repair paint damage adjacent the AOA sensor, you
____
R must install COVER-ALPHA PROBE PROTECTIVE (98D53103000000).
(4) Remove the damaged paint and primer coatings with abrasive cloth
grade 280.
(5) Feather the edges of the undamaged paint to give a smooth surface to
the repair area.
(6) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint-free cloth.
(7) Apply the primer coatings and paint coatings to the repair area.
(8) Remove the masking paper, masking tape and protective covers as
necessary.
5. Close-up
________
Subtask 51-75-12-942-050
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
EFF :
ALL 51-75-12
Page 803
Feb 01/08
IAC
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
EFF :
ALL 51-75-12
Page 804
Feb 01/08
IAC
TASK 51-75-12-300-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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R
IAC
3. __________
Job Set-up
Subtask 51-75-12-941-051
4. Procedure
_________
Subtask 51-75-12-350-053
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the repair area with CLEANING AGENTS (Material No. 11-001) and
a lint-free cloth.
(2) Cover the area adjacent to the damage with the masking paper and
masking tape.
(5) Remove the damaged paint and primer coatings with abrasive cloth
grade 280.
(6) Feather the edges of the undamaged paint to give a smooth surface to
the repair area.
(7) Clean the repair with CLEANING AGENTS (Material No. 11-004) and a
lint-free cloth.
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(8) Apply a protective treatment of SPECIAL MATERIALS (Material No. 05-
042) to the repair area. (Ref. TASK 51-75-13-916-003)
(9) Apply the paint coating to the repair area (Ref. ASRM 512311000).
5. Close-up
________
Subtask 51-75-12-942-051
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
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TASK 51-75-12-300-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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Page 808
Feb 01/08
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
ASRM 512311000
3. __________
Job Set-up
Subtask 51-75-12-941-052
4. Procedure
_________
Subtask 51-75-12-350-054
(1) Clean the repair area with CLEANING AGENTS (Material No. 11-001) and
a lint-free cloth.
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Page 809
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(2) Cover the area adjacent to the damage with the masking paper and
masking tape.
NOTE : If you must repair paint damage adjacent the AOA sensor, you
____
R must install COVER-ALPHA PROBE PROTECTIVE (98D53103000000).
(3) Remove the damaged topcoat of paint with abrasive cloth grade 280.
(4) Feather the edges of the undamaged topcoat to give a smooth surface
to the repair area.
(5) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint-free cloth.
(6) Apply the paint coatings to the repair area (Ref. ASRM 512311000).
(7) Remove the masking paper, masking tape and protective covers as
necessary.
5. Close-up
________
Subtask 51-75-12-942-052
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
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REPAIR OF SPECIAL COATINGS - REPAIRS
____________________________________
TASK 51-75-13-916-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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May 01/06
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3. __________
Job Set-up
Subtask 51-75-13-941-050
4. Procedure
_________
Subtask 51-75-13-110-050
(1) Cover the equipment and fittings adjacent to the area with masking
paper and masking tape.
(2) Clean the area with CLEANING AGENTS (Material No. 11-004) and a
lintfree cloth.
(3) Apply a layer of SPECIAL MATERIALS (Material No. 05-027) to the area.
(4) Let the moisture-removing oil cure for 1 hour before you apply a
second protective layer.
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5. Close-up
________
Subtask 51-75-13-942-050
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
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TASK 51-75-13-916-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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Page 804
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R
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-75-13-941-051
4. Procedure
_________
Subtask 51-75-13-140-050
(1) Apply the masking paper and the masking tape to the equipment
adjacent to the area.
(3) Repair the layer of the moisture-removing oil (Ref. TASK 51-75-13-
916-001).
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(4) Apply the special materials
(b) Apply the SPECIAL MATERIALS (Material No. 05-005) to the area.
5. Close-up
________
Subtask 51-75-13-942-051
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
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TASK 51-75-13-916-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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Page 807
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3. __________
Job Set-up
Subtask 51-75-13-941-052
4. Procedure
_________
Subtask 51-75-13-120-050
(1) Cover the equipment and fittings adjacent to the area with the
masking paper or masking tape.
(2) Remove the damaged phosphate layer from an area of 20 mm (0.7874 in.)
around the repair with the abrasive cloth grade 400.
(3) Clean the area with CLEANING AGENTS (Material No. 11-004) and the
lintfree cloth.
(4) Apply a layer of SPECIAL MATERIALS (Material No. 05-042) with the
brush or a clean lintfree cloth.
(5) Let the phosphatic liquid soak into the metal surface for 5 to 15
minutes.
(6) When the surface of the metal has changed to a grey-white color,
rinse the area with clean water.
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(8) Remove the masking paper or the masking tape.
5. Close-up
________
Subtask 51-75-13-942-052
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
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Page 809
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SEALING REPAIRS - DESCRIPTION AND OPERATION
___________________________________________
1. _______
General
Sealants are used on the aircraft structure to stop pressurization and fuel
leaks. You must repair the sealant when it has been damaged during
maintenance or found damaged on an inspection/check.
For the repair of general sealants Ref. AMM 51-76-11 08.
For the repair of fuel tank sealing Ref. AMM 51-76-12 08.
For more data Ref. ASRM 51-24-00 and ASRM 51-76-00.
2. Description
___________
-----------------------------------------------------------------------------
| TERM | DEFINITION |
|------------------------|----------------------------------------------------|
| Application Life or | This is the period of time that a sealant remains |
| Pot Life | suitable for application after it has been mixed. |
|------------------------|----------------------------------------------------|
| Barrier Coating | A layer of quick-drying sealant that is applied |
| | over a layer of slow-drying sealant before it has |
| | fully cured. This term also applies when a layer |
| | of special material is put over the original |
| | sealant to protect it. |
|------------------------|----------------------------------------------------|
| Breakable Joint | A joint that can be easily disassembled. |
|------------------------|----------------------------------------------------|
| Cure | This refers to the change of a sealant from its |
| | original mixed condition to its final condition. |
-----------------------------------------------------------------------------
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-----------------------------------------------------------------------------
| TERM | DEFINITION |
|------------------------|----------------------------------------------------|
| Fillet | This is formed when sealant is applied into gaps |
| or | or corners in the structure. The fillet or bead |
| Bead | can be formed from sealant that is applied for |
| | this purpose, or from the interfay sealant that |
| | is squeezed out when a joint is assembled. |
|------------------------|----------------------------------------------------|
| Initial Cure Time | This is the minimum period of time required before |
| | a sealant is cured enough to permit a sealed |
| | joint to be pressure tested. |
|------------------------|----------------------------------------------------|
| Interfay Sealant | A layer of sealant applied to the contacting |
| | (faying) surfaces of repair parts before they are |
| | assembled. |
|------------------------|----------------------------------------------------|
| Leak Path | This is the path along which a fluid can get |
| | out of, or into a sealed area. |
|------------------------|----------------------------------------------------|
| Overcoating | This term refers to the application of a brushing |
| | thickness sealant over a joint. |
|------------------------|----------------------------------------------------|
| Tack Free Time | This is the period of time measured from when the |
| | sealant is mixed until its surface should be |
| | touch dry. |
|------------------------|----------------------------------------------------|
| Work Life | This is the period of time within which a joint |
| | that must be sealed, must be riveted, bolted or |
| | temporarily fastened, after the sealant has been |
| | applied to the contacting surfaces of the joint. |
-----------------------------------------------------------------------------
3. ___________________
Sealant Preparation
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(2) Mix the base compound and sealant accelerator slowly until you get an
even consistency and color. If you mix quickly you will cause heat
and air bubbles and shorten the application life of the sealant.
(3) You must mix the sealant as close to the time of application as
possible.
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REPAIR OF SEALING EXCLUDING FUEL TANK - REPAIRS
_______________________________________________
TASK 51-76-11-300-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 801
May 01/06
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-76-11-941-050
4. Procedure
_________
Subtask 51-76-11-110-050
R (a) Clean the repair area with CLEANING AGENTS (Material No. 11-004)
R and a lint free-cloth, MISCELLANEOUS (Material No. 19-003) and
R let it dry.
R
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(5) Use a BRUSH - NON METALLIC apply the SEALANTS (Material No. 09-013)
to the repair area with an overlap of the undamaged sealant.
(7) Apply masking paper and masking tape to the area adjacent to the
repair.
(8) Apply the STRUCTURE PAINTS (Material No. 16-021) to the repair area
to a width of 25.0 mm (0.9842 in.) around the repair area.
5. Close-up
________
Subtask 51-76-11-942-050
R A. Removal or Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
EFF :
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Page 803
Feb 01/08
IAC
REPAIR OF FUEL TANK SEALING - REPAIRS
_____________________________________
TASK 51-76-12-300-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific 1 SCRAPER - NON METALLIC
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 51-76-12-941-050
A. Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001), (Ref. TASK
28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
Subtask 51-76-12-650-050
Subtask 51-76-12-010-050
4. Procedure
_________
Subtask 51-76-12-160-050
R (1) Remove the sealant from around the leak point area for a minimum
R distance of 75 mm (2.9527 in.) with a SCRAPER - NON METALLIC.
R (3) Clean the repair area with the CLEANING AGENTS (Material No. 11-026)
R and a clean lint free-cloth MISCELLANEOUS (Material No. 19-003).
Subtask 51-76-12-914-050
R B. Repair
R (1) Do the local repair of the fuel tank sealant (Ref. SRM 517612 P.
R Block 1).
R
Subtask 51-76-12-650-051
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Subtask 51-76-12-790-050
(1) If there are leaks, refer to SRM 51-76-12, P. Block 1, for corrective
action.
5. Close-up
________
Subtask 51-76-12-942-050
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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Page 803
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R
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TASK 51-76-12-300-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific 1 SCRAPER - NON METALLIC
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-76-12-941-051
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Page 804
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Subtask 51-76-12-650-052
Subtask 51-76-12-010-051
4. Procedure
_________
Subtask 51-76-12-160-051
(1) Remove the sealant from the leak point and up to a distance of 75 mm
R (2.9527 in.) from the leak point area with a SCRAPER - NON METALLIC.
R
R (2) Chamfer the edges of the sealant that is not damaged. Clean the
R repair area.
R
R (3) Clean the repair area with the CLEANING AGENTS (Material No. 11-026)
R and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
Subtask 51-76-12-914-051
R B. Repair
R (1) Do the repair of the fuel tank fillet (Ref. SRM 517612 P. Block 1).
R
Subtask 51-76-12-650-053
Subtask 51-76-12-790-051
(1) If there are leaks, refer to SRM 51-76-12, P. Block 1, for corrective
action.
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Page 805
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5. Close-up
________
Subtask 51-76-12-942-051
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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Page 806
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R
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INTENTIONALLY BLANK
R
51-76-12
Page 807
Nov 01/07
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INTENTIONALLY BLANK
R
51-76-12
Page 808
Nov 01/07
IAC
TASK 51-76-12-300-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 809
May 01/07
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3. __________
Job Set-up
Subtask 51-76-12-941-052
Subtask 51-76-12-010-052
Subtask 51-76-12-280-050
C. Calculate the leak rate (Ref. TASK 28-11-00-280-002) and make sure that a
temporary repair is permitted.
4. Procedure
_________
Subtask 51-76-12-110-052
R (1) Clean the repair area with the CLEANING AGENTS (Material No. 11-026)
R and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
R
Subtask 51-76-12-914-052
R B. Repair
R (1) Apply the SEALANTS (Material No. 09-008C) to the leak area. Push the
R sealant into the leak source with a SCRAPER - NON METALLIC until the
R leak stops.
R
R (2) If you cannot get a good seal, defuel the aircraft to below the leak
R level (Ref. TASK 28-25-00-650-001).
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R (3) Apply a second coat of the SEALANTS (Material No. 09-008C).
R (5) Refuel the aircraft above the level of the repair (Ref. TASK 12-11-
R 28-650-004) and examine the fuel tank for leaks.
5. Close-up
________
Subtask 51-76-12-942-052
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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Page 811
May 01/07
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STANDARD COMPOSITE REPAIRS - DESCRIPTION AND OPERATION
______________________________________________________
1. General
_______
2. Description
___________
A. Types of Structure
NOTE : For more data Ref. ASRM 51-77-00 or the ASRM chapter related
____
to the component you will repair.
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MATERIAL HANDLING AND PREPARATION - MAINTENANCE PRACTICES
_________________________________________________________
TASK 51-77-11-910-006
Preparation of Composite Material Surfaces for Repair (Damage of not more than
1 Layer)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-77-11-010-052
4. Procedure
_________
Subtask 51-77-11-918-052
(1) Cover the area adjacent to the repair area with masking paper and
masking tape.
(2) Remove the surface protection and up to 50 mm (1.9685 in.) around the
repair area with emery paper grade 100 or light grit blast (400-700)
micron walnut grit.
(3) Remove all damaged material but not more than one layer.
(4) Feather the edges of the undamaged area to give a smooth edge to the
repair area.
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(5) Make the repair area smooth with emery paper grade 280 and emery
paper grade 400.
(6) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint-free cloth.
NOTE : Do not pour the vapor degreaser directly on the repair area.
____
Moisten the lint-free cloth with vapor degreaser.
(7) Remove all loose and unwanted material with a vacuum cleaner.
(8) Clean the repair area with demineralized water and a lint-free cloth.
R 5. Close-up
________
R Subtask 51-77-11-942-050
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (2) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
R (3) Make an entry in the aircraft logbook and attach a tag on the captain
R side stick to tell the crew that:
R - Protection covers/devices have been installed.
EFF :
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Page 203
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TASK 51-77-11-700-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-77-11-010-051
4. Procedure
_________
Subtask 51-77-11-750-050
NOTE : A thick coating of demineralized water will not show all the
____
defects on the repair area.
(3) Inspect the wetted surface to make sure the water forms a thin
continuous coating.
(4) A defect is shown when the demineralized water is repelled and forms
into beads of water.
(5) If necessary, rub down the repair area with emery paper grade 400 to
remove the defect.
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(6) If necessary, clean the repair area with demineralized water and a
lint-free cloth.
(7) If necessary, repeat the water-break test until there are no defects
on the repair area surface.
(9) At the repair area apply new paint as necessary (Ref. SRM 51-75-12).
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Page 205
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TASK 51-77-11-910-008
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-77-11-010-050
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Page 206
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4. Procedure
_________
Subtask 51-77-11-918-054
(1) If the specific repair data does not give a doubler thickness, the
doubler thickness is as follows:
(2) For a skin thickness over 3 mm (0.1181 in.), the doubler thickness is
half of the skin thickness.
(c) If necessary, shape and form the doubler to match the contours of
the composite structure.
NOTE : The gap between the doubler and the composite structure
____
must not exceed 0.3 mm (0.0118 in.).
R (a) Clean the doubler with CLEANING AGENTS (Material No. 11-002) and
R a lint-free cloth.
R
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COMPOSITE REPAIRS - SKIN DAMAGE ALL STRUCTURES - REPAIRS
________________________________________________________
TASK 51-77-12-300-001
NOTE : You can use high-speed tape to cover light skin damage when internal
____
damage is not found.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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Page 801
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3. __________
Job Set-up
Subtask 51-77-12-941-050
4. Procedure
_________
Subtask 51-77-12-350-050
(2) Make the sharp edges smooth with emery paper, grade 100.
(3) Make the repair area smooth with emery paper, grade 280 and emery
paper, grade 400.
(4) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lintfree cloth.
Subtask 51-77-12-560-050
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
_______
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
(1) Cut the high-speed tape to the necessary dimensions and round off the
corners.
5. Close-up
________
Subtask 51-77-12-942-050
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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Page 802
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Temporary Skin Repair with High-Speed Tape
Figure 801/TASK 51-77-12-991-001
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Page 803
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TASK 51-77-12-330-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-77-12-941-057
EFF :
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4. Procedure
_________
Subtask 51-77-12-350-051
(4) Mix the necessary amount of adhesive. Use BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-010C), SPECIAL MATERIALS (Material No. 05-
057).
(7) Refer to the material specification for the curing time and let the
adhesive cure.
(8) Remove the polythene sheet when the adhesive has cured.
(9) Rub down the adhesive with emery paper, Grade 280 and emery paper,
Grade 400 to the contours of the composite structure.
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Permanent Skin Repair - One Ply Depth
Figure 802/TASK 51-77-12-991-003
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5. Close-up
________
Subtask 51-77-12-942-057
A. Close up
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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COMPOSITE REPAIRS - MONOLITHIC STRUCTURES - REPAIRS
___________________________________________________
TASK 51-77-14-350-004
NOTE : You do this repair on composite structures with skin and rib or stringer
____
damage.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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Feb 01/96
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-77-14-941-056
4. Procedure
_________
Subtask 51-77-14-918-067
(2) Make the sharp edges smooth with emery paper (grade 100).
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Temporary Repair with Corrosion - Resistant Steel Doubler
Figure 801/TASK 51-77-14-991-006
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(3) Make the repair area smooth with abrasive cloth (grade 280) and
abrasive cloth (grade 400).
(4) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint free cloth.
Subtask 51-77-14-420-050
NOTE : Use carbide tipped drills when you drill composite material.
____
(1) Put the doubler over the repair and drill a rivet hole in the skin.
Use the doubler as a template.
(2) Install a rivet in the hole with SEALANTS (Material No. 09-013).
(3) Drill a second rivet hole in the skin, opposite the rivet already
installed. Use the doubler as a template.
(4) Install a rivet in the second hole with SEALANTS (Material No. 09-
013).
(5) Drill the remaining holes in the skin. Use the doubler as a template.
(6) Install the remaining rivets in the other holes with SEALANTS
(Material No. 09-013).
(7) Clean the repair area with CLEANING AGENTS (Material No. 11-004) and
a lint free cloth.
(Ref. Fig. 801/TASK 51-77-14-991-006)
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(8) Apply SEALANTS (Material No. 09-005) to the edges of the doubler.
5. Close-up
________
Subtask 51-77-14-942-056
A. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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CLEANING PROCESSES - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
This topic gives information on the cleaning of the aircraft structure after
a spillage or contamination of the structure. A spillage must be removed as
soon as possible to prevent damage to the aircraft structure.
2. Description
___________
A. Type of Contamination
(1) Sewage
Sewage can damage the aircraft metallic components and cause
corrosion.
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CLEANING PROCESSES - CLEANING/PAINTING
______________________________________
TASK 51-78-00-615-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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R
IAC
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-78-00-865-050
A. Open, safety and tag the circuit breakers of all electrical components
and systems in the work area.
Subtask 51-78-00-010-050
B. Get Access
(2) Remove components from the area you will clean to prevent
contamination from water and/or cleaning agents.
NOTE : Make sure that all electrical outlets are covered to protect
____
them from water.
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4. Procedure
_________
Subtask 51-78-00-110-050
A. Cleaning Procedure
R (1) Remove the loose materials with a SCRAPER - NON METALLIC, a VACUUM
R EQUIPMENT 0 TO 0.4 BAR (6 PSI), or a BRUSH - NON METALLIC.
R (3) Mix water and 10 % of the bicarbonate of soda or the CLEANING AGENTS
R (Material No. 11-001) to make a cleaning solution.
R (4) Clean the area with the cleaning solution and a lint-free cloth
R MISCELLANEOUS (Material No. 19-003).
R (7) Clean the area with the cleaning solution and a lint-free cloth
R MISCELLANEOUS (Material No. 19-003).
R (9) Dry the area with a HOT AIR BLOWER OPERATING 40 DEG C (100 DEG F).
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R (13) If necessary, apply a layer of the SPECIAL MATERIALS (Material No.
R 05-005) to the area (Ref. TASK 51-75-13-916-002).
5. Close-up
________
Subtask 51-78-00-410-050
A. Close Access
(1) Install all the components that were removed for the cleaning task.
(2) Remove the safety clips(s) and the tag(s) and close the circuit
breaker(s) of all the electrical components and systems in the work
area.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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TASK 51-78-00-615-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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May 01/07
IAC
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-78-00-865-052
A. Open, safety and tag the circuit breakers of all the electrical
components and systems in the work area.
Subtask 51-78-00-010-051
B. Get Access
(2) Remove components from the area you will clean to prevent
contamination from water and/or cleaning agents.
NOTE : Make sure that all electrical outlets are covered to protect
____
them from water.
4. Procedure
_________
Subtask 51-78-00-110-051
A. Cleaning Procedure
(2) Clean the area with CLEANING AGENTS (Material No. 11-003) and a
lint-free cloth.
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(3) Apply SPECIAL MATERIALS (Material No. 05-038) to the area, let it
stay on the area for 30 minutes.
(4) If necessary, repeat the procedure until the unwanted hydraulic fluid
is removed.
(5) Clean the area with the CLEANING AGENTS (Material No. 11-001) and a
lint-free cloth.
5. Close-up
________
Subtask 51-78-00-410-051
A. Close Access
(1) Install all the components that were removed for the cleaning task.
(2) Remove the safety clip(s) and tag(s) and close the circuit breaker(s)
of all the electrical components and systems in the work area.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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TASK 51-78-00-615-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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May 01/07
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-78-00-865-054
A. Open, safety and tag the circuit breakers of all electrical components
and systems in the work area.
Subtask 51-78-00-010-052
B. Get Access
(2) Remove the components from the area you will clean to prevent
contamination from water and/or cleaning agents.
NOTE : Make sure that all electrical outlets are covered to protect
____
them from water.
4. Procedure
_________
Subtask 51-78-00-110-052
A. Cleaning Procedure
R (1) Remove the loose materials with a SCRAPER - NON METALLIC, a VACUUM
R EQUIPMENT 0 TO 0.4 BAR (6 PSI), or a BRUSH - NON METALLIC.
R (2) Clean the area with the CLEANING AGENTS (Material No. 11-001).
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(4) Prepare one of the cleaning solution that follow:
- mix water with 5 % potassium bichromate and 0.5 % of the CLEANING
AGENTS (Material No. 11-001)
or
- mix water with 0.5 % of the CLEANING AGENTS (Material No. 11-001).
R (8) Dry the area with a HOT AIR BLOWER OPERATING 40 DEG C (100 DEG F).
5. Close-up
________
Subtask 51-78-00-410-052
A. Close Access
(1) Install all the components that were removed for the cleaning task.
(2) Remove the safety clip(s) and tag(s) and close the circuit breaker(s)
of all the electrical components and systems in the work area.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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TASK 51-78-00-615-004
WARNING : YOU MUST ALWAYS WEAR RUBBER GLOVES WHEN YOU DO THIS PROCEDURE.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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Feb 01/96
IAC
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 51-78-00-865-056
A. Open, safety and tag the circuit breakers of all the electrical
components and the systems in the leakage area.
Subtask 51-78-00-010-053
B. Get Access
(2) Remove the components from the area you will clean, to prevent
contamination from water and/or cleaning agents.
NOTE : Make sure that all electrical outlets are covered to protect
____
them from water.
(3) Put plastic sheets over components and areas adjacent to the leakage.
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(4) Use a plastic container for used cloths and/or sponges.
4. Procedure
_________
Subtask 51-78-00-110-053
A. Cleaning Procedure
(2) In areas that you can not dry with a cloth use SPECIAL MATERIALS
(Material No. 05-038).
(4) For alkali leakage mix a solution of 5 % boric acid and water. Mix 50
g (1.76 oz) of boric acid with 1 l (0.2641 USgal) of water to get the
necessary solution.
(5) For acid leakage mix a solution of 5 % sodium bicarbonate and water.
Mix 50 g (1.76 oz) of sodium bicarbonate with 1 l (0.2641 USgal) of
water to get the necessary solution.
(6) Apply the solution to the dirty area with a nonmetallic brush and/or
lint-free cloth.
(7) Apply the solution until the chemical reaction stops. Keep the
solution on the surface for 5 min.
(13) Make sure that the pH-value is not more than 7 and not less than 5.5.
(14) You must do a test on areas where it is not easy to get access.
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(17) If necessary, repair corrosion damage (Ref. TASK 51-74-11-300-001).
5. Close-up
________
Subtask 51-78-00-410-053
R A. Close Access
R
(1) Install all the components that were removed for the cleaning task.
(2) Remove the safety clip(s) and tag(s) and close the circuit breakers
of the electrical components and systems in the work area.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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Nov 01/02
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TASK 51-78-00-200-001
WARNING : ALWAYS SUPPLY SUFFICIENT VENTILATION WHILE YOU CLEAN AREAS WHERE
_______
THERE IS MERCURY CONTAMINATION.MERCURY VAPORS ARE TOXIC.
WARNING : DO NOT BREATHE MERCURY VAPORS.THE AIR FROM THE VACUUM CLEANER
_______
CONTAINS MERCURY VAPORS COLLECTED DURING CONTACT WITH THE MERCURY
DEPOSITED IN THE GLASS CONTAINER.
WARNING : DO NOT USE THE AIR HOSE TO REMOVE MERCURY FROM THE AIRCRAFT.
_______
1. __________________
Reason for the Job
You must do the inspection when mercury is spilled in the cargo compartment.
Mercury and mercury compounds, are heavily corrosive on a wide range of
metallic materials, especially on aluminum alloys. When mercury is spilled
in the aircraft there is a high risk of serious damage to the structure.
Corrosion caused by spilled mercury can destroy a large area, although only
R a small amount of mercury is spilled. Heavy destruction can occur within a
R few hours.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R No specific woods
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 51-78-00-941-055
R A. Safety Precautions
R (2) On the panel 2020VU put a warning notice to tell persons to keep out
R of the work areas.
R Subtask 51-78-00-010-054
R B. Get Access
R (1) Open the cargo compartment doors 825 and 826 (Ref. TASK 52-30-00-860-
R 001).
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Subtask 51-78-00-869-050
(1) Blow clean filtered air from an air compressor through the cargo
compartment, as follows:
(b) Put the end of the air compressor supply hose into the
compartment through the door.
(c) Start the air compressor and make sure that the air flows through
the cargo compartment.
R
4. Procedure
_________
Subtask 51-78-00-615-050
(2) Isolate the contaminated area, do not let mercury spread from the
contaminated areas to the clean areas. Do not walk through or move
parts from the contaminated area into the clean areas of the
aircraft.
(3) Do not touch the surfaces that you suspect of contamination. Use
woods and glass fiber sheets to support your body while you work on
the contaminated area.
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(e) To check under floor zones, use a mercury sniffer and a portable
X-ray equipment.
Subtask 51-78-00-210-050
------------------------------------------------------------------------------
| |INSP.| |PHASE|PHASE|PHASE|INSP.|DETAIL|
|ITEM | | INSP. TASKS TO BE ACCOMPLISHED | 1 | 2 | 3 |SIGN |(FIG) |
| |CODE | | | | | | |
|---- |---- |---------------------------------|-----|-----|-----|-----|------|
| 1 | 2 | | 4 | 5 | 6 | 7 | 8 |
|---- |---- |---------------------------------|-----|-----|-----|-----|------|
|1. | | Do a visual inspection of the | X | | | | |
| | | cargo compartment floor, the | | | | | |
| | | componemts of the cargo loading | | | | | |
| | | system and the lowest point of | | | | | |
| | | the structure: | | | | | |
| | | - remove the mercury. | | | | | |
| | | | | | | | |
|2. | | Do a visual inspection of the | X | | | | |
| | | non-visible contamined areas | | | | | |
| | | with a mercury sniffer: | | | | | |
| | | - remove the mercury. | | | | | |
| | | | | | | | |
|3. | | Remove floor panels in the | X | | | | |
| | | contaminated zones: | | | | | |
| | | - FWD cargo compartment floor | | | | | |
| | | (Ref. TASK 53-22-14-000-001), | | | | | |
| | | - aft cargo compartment floor | | | | | |
| | | (Ref. TASK 53-43-14-00-001). | | | | | |
| | | | | | | | |
|4. | | Do a visual inspection of the | X | | | | |
| | | bottom of the fuselage. | | | | | |
| | | Do an inspection of the skin and| | | | | |
| | | the internal structure below the| | | | | |
| | | point of spillage. | | | | | |
| | | If mercury spillage has occurred| | | | | |
| | | in the cargo area, do an | | | | | |
| | | inspection of the lowest point | | | | | |
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R
IAC
------------------------------------------------------------------------------
| |INSP.| |PHASE|PHASE|PHASE|INSP.|DETAIL|
|ITEM | | INSP. TASKS TO BE ACCOMPLISHED | 1 | 2 | 3 |SIGN |(FIG) |
| |CODE | | | | | | |
|---- |---- |---------------------------------|-----|-----|-----|-----|------|
| 1 | 2 | | 4 | 5 | 6 | 7 | 8 |
|---- |---- |---------------------------------|-----|-----|-----|-----|------|
| | | of the fuselage below the cargo | | | | | |
| | | compartment floor: | | | | | |
| | | - remove the mercury. | | | | | |
| | | | | | | | |
|5. | | Do an inspection with a mercury | X | | | | |
| | | sniffer or a portable X-ray | | | | | |
| | | equipment of the non-visible | | | | | |
| | | contaminated areas between the | | | | | |
| | | skin, stringer and frames below | | | | | |
| | | the floor. | | | | | |
| | | NOTE | | | | | |
| | | Droplets of mercury are shown on| | | | | |
| | | the X-ray equipment as small | | | | | |
| | | white spots. | | | | | |
| | | - remove the mercury. | | | | | |
| | | | | | | | |
|6. | | Do an inspection of the | X | | | | |
| | | stucture. | | | | | |
| | | | | | | | |
| A.| | Use a portable X-ray | | | | | |
| | | equipment to examine the | | | | | |
| | | hidden corrosion areas between | | | | | |
| | | the skin, stringers and frames | | | | | |
| | | below the floor. | | | | | |
| | | If you find damage: | | | | | |
| | | - do a repair | | X | | | |
| | | (Ref. SRM 51-22-00-00). | | | | | |
| | | | | | | | |
|7. | | Examine all the removable compo-| X | | | | |
| | | nents. | | | | | |
| | | If you find damage: | | | | | |
| | | - do a repair | | X | | | |
| | | (Ref. SRM 53-02-00-02). | | | | | |
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R
IAC
5. Close-up
________
Subtask 51-78-00-110-055
(1) Clean all the tools used in the contaminated areas with steam or hot
water and soap.
(2) Discard twist drills and other cutting tools used on the contaminated
structure.
(3) Thoroughly clean all the protective clothing with water and soap
after use in the contaminated areas.
Thoroughly wash your hands with water and soap before you touch your
face.
R
Subtask 51-78-00-410-054
R B. Close Access
(1) Install the floor panels of the cargo compartment (Ref. TASK 53-22-
14-400-001) (Ref. TASK 53-42-14-400-001).
Subtask 51-78-00-942-054
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
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R TASK 51-78-00-615-005
R CAUTION : DO NOT POINT THE SPRAY GUN OF THE WATER HIGH-PRESSURE CLEANER AT
_______
R ELECTRICAL COMPONENTS, HARNESSES, SENSORS, CONNECTORS, EQUIPMENT AND
R ACTUATOR BEARINGS.
R WATER CAN CAUSE DAMAGE TO THESE COMPONENTS.
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
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R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R C. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 51-78-00-865-061
R A. Open, safety and tag the circuit breakers of all the electrical
R components and systems in the work area.
R Subtask 51-78-00-941-056
R B. Get Access
R (1) Get access to the area(s) where you will do the work.
R Subtask 51-78-00-010-055
R (1) Remove the components from the area where the corrosion preventive
R compound must be removed.
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R 4. Procedure
_________
R Subtask 51-78-00-160-051
R (1) Apply a thin layer of the CLEANING AGENTS (Material No. 11-032) to
R the area.
R (2) Let the CLEANING AGENTS (Material No. 11-032) soak into the corrosion
R preventive compound for a minimum of 20 minutes.
R (3) Flush the area with water with a maximum temperature of 50 deg.C
R (122.00 deg.F). Use a CLEANING EQUIPMENT - HIGH PRESSURE to do this,
R as follows:
R (a) Hold the spray gun of the CLEANING EQUIPMENT - HIGH PRESSURE with
R an angle of 30 to 45 degrees to the surface.
R (b) Make sure that the distance between the nozzle of the CLEANING
R EQUIPMENT - HIGH PRESSURE and the surface is more than 250 mm
R (9.8425 in.).
R (c) Do not apply more than 80 bar (1160.3016 psi) water pressure to
R the structure.
R (d) Do not apply more than 2 bar (29.0075 psi) water pressure to the
R composite materials.
R (4) Dry the area with a HOT AIR BLOWER OPERATING 40 DEG C (100 DEG F).
R (7) Apply the new corrosion preventive compound as necessary (Ref. ASRM
R 51-23-12-001).
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R 5. Close-up
________
R Subtask 51-78-00-410-055
R A. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (2) Install all the components that were removed for the removal of the
R corrosion preventive compound.
R Subtask 51-78-00-865-062
R B. Remove the safety clip(s) and tag(s) and close the circuit breaker(s) of
R all the electrical components and systems in the work area.
R Subtask 51-78-00-942-055
R C. Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
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R TASK 51-78-00-916-001
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
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Aug 01/06
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R C. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 51-78-00-865-063
R A. Open safety and tag the circuit breakers of all the electrical components
R and systems in the work area.
R Subtask 51-78-00-941-057
R B. Get Access
R (1) Get access to the area(s) where you will do the inspection/check.
R Subtask 51-78-00-010-056
R C. Removal of components
R (1) Remove all components necessary from the TPS inspection/check area.
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R 4. Procedure
_________
R Subtask 51-78-00-160-052
R (1) Does the MPD task make the removal of the TPS necessary.
R (a) If the TPS does not need to be removed, clean the inspection area
R with the CLEANING AGENTS (Material No. 11-026) and a clean
R lint-free cloth MISCELLANEOUS (Material No. 19-003).
R Subtask 51-78-00-210-051
R (2) If the TPS is in the correct condition, a secondary layer of the same
R TPS can be applied over the first layer.
R (3) If the TPS is not in the correct condition, remove the TPS, clean the
R area and apply a new layer of the correct TPS type.
R (4) If the TPS has been removed for an inspection, apply a new layer of
R the TPS to the inspection area.
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R Temporary Protection System (TPS)
R Figure 701/TASK 51-78-00-991-002
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Subtask 51-78-00-916-054
(2) Make sure the correct TPS type is applied to the surface.
(3) If TPS type 1 has been removed, apply the same TPS type 1 to the
surface.
(4) If TPS type 1 and TPS type 2 have been applied in an inspection area
and are removed:
- Apply the same TPS type 1 and type 2 or, as an alternative, apply
the TPS type 3 to the inspection area.
(5) Make sure that the TPS is not applied to the insulating
blankets/material.
5. Close-up
________
Subtask 51-78-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
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IAC
R Subtask 51-78-00-865-064
R B. Remove the safety clip(s) and tag(s) and close the circuit breaker(s) of
R all the electrical components and systems in the inspection area.
R Subtask 51-78-00-942-056
R C. Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
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IAC
TASK 51-78-00-615-006
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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IAC
3. __________
Job Set-up
Subtask 51-78-00-010-057
A. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the
applicable passenger door.
(4) Remove the correct forward or aft floor panel(s) at the door entry
position.
4. Procedure
_________
Subtask 51-78-00-110-056
A. Cleaning Procedure
(1) Clean the floor panel with the CLEANING AGENTS (Material No. 11-026)
and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
(2) Make sure that the water drain collector(s) are clean and in the
correct condition.
(a) Put water down the drain collector(s) and let it drain.
R (b) Make sure that the water drains away from below the fuselage.
(5) If the water does not drain away from the drain collector(s):
(a) Use a low pressure AIR COMPRESSED SOURCE 0.3 TO 0.7 BAR (5 TO 10
PSI) - REGULATED, FILTERED, DRY attached to the drain
collector(s) to remove the contamination.
(b) Put water down the drain collector(s) and make sure that it
drains away from below the fuselage.
EFF :
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Feb 01/07
IAC
5. Close-up
________
Subtask 51-78-00-410-057
A. Close Access
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 51-78-00
Page 733
Aug 01/06
IAC