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BASIN 3 LIQUID BULK TERMINAL,Sokhna Port, Egypt

Contract No. PD-0113.018-2

SANITARY SEWER
SYSTEM TREATMENT
UNIT
Cable Schedule
STP-001

COMPANY PMC CONTRACTOR CONTRACTOR’S


ENG.

ORIGINATOR

000 10.07.2019 Approved Ibrahim Tally Fawzy


C02 15.04.2019 Re-Issue for Employer’s Review Ibrahim Tally Fawzy
C01 11.03.2019 Issue for Employer’s Review Ibrahim Tally Fawzy
B02 30.01.2019 Re- Issue for Contractor’s Review Ibrahim Tally Fawzy
B01 09.09.2018 Issue for Contractor’s Review Ibrahim Tally Fawzy
A01 08.09.2018 Issue for IDC Ibrahim Tally Fawzy
PREPARED
REV. DATE DESCRIPTION CHECKED APROVED

ENS-EL-SCH-0002 000

PROJECT DOC. NO. REV. ORIGINATOR DOC. NO.


BASIN 3 LIQUID BULK TERMINAL,Sokhna Port, Egypt
Contract No. PD-0113.018-2

CABLE SCHEDULE

Main Supply 380VAC (0.6/1KV-)

Description
( Destination from the
N Size Manufacturer Type Tag Name L
equipment to control
Panel )
1 POWER CABLE
Lifting Pump 1.5 HP DOL CU/XLPE/SWA 0.6KV/1KV-
1.2 4X4MM2 2M KABLO 6M
(P1A) 1119 Watt /PVC STP-001-02
Lifting Pump 1.5 HP DOL CU/XLPE/SWA 0.6KV/1KV-
1.3 4X4MM2 2M KABLO 6M
(P1B) 1119 Watt /PVC STP-001-03
Buffer Tank Pump 1.5 HP CU/XLPE/SWA 0.6KV/1KV-
1.4 4X4MM2 2M KABLO 5M
DOL 1119 Watt (P2A) /PVC STP-001-04
Buffer Tank Pump 1.5 HP CU/XLPE/SWA 0.6KV/1KV-
1.5 4X4MM2 2M KABLO 5M
DOL 1119 Watt (P2B) /PVC STP-001-05
Out Flow Of RBC Pump
CU/XLPE/SWA 0.6KV/1KV-
1.6 746 Watt 4X4MM2 2M KABLO 15M
/PVC STP-001-06
1 HP DOL (P3)
Outflow of screen Filter
CU/XLPE/SWA 0.6KV/1KV-
1.7 Pump 746 Watt 4X4MM2 2M KABLO 3M
/PVC STP-001-07
1 HP DOL (P4)
SAND Filter Backwash
CU/XLPE/SWA 0.6KV/1KV-
1.8 746 Watt 4X4MM2 2M KABLO 4M
/PVC STP-001-08
Pump 1 HP DOL (P5)
Treated Pump 2HP DOL CU/XLPE/SWA 0.6KV/1KV-
1.9 4X4MM2 2M KABLO 12M
1492 Watt (P6A) /PVC STP-001-09
Treated Pump 2HP DOL CU/XLPE/SWA 0.6KV/1KV-
1.10 4X4MM2 2M KABLO 12M
1492 Watt (P6B) /PVC STP-001-10
RBC Unit (biological CU/XLPE/SWA 0.6KV/1KV-
1.11 4X4MM2 2M KABLO 15M
treatment unit) 75 Watt /PVC STP-001-11
DELTA
For lighting for Filters 2PX0.75 CU/XLPE/SWA 0.3KV/0.5KV-
1.12 CROMPTON 4M
Room MM2 /PVC STP-001-12
CABLES
2 CONTROL CABLE
DELTA
Lifting Tank (Low-Hi-Hi Hi 5PX0.75 CU/XLPE/SWA CON-STP001-
2.1 CROMPTON 6M
(LS1-LS2-LS3) MM2 /PVC 01
CABLES
DELTA
2PX0.75 CU/XLPE/SWA CON-STP001-
2.2 Buffer Tank HI LEVEL (LS4) CROMPTON 5M
MM2 /PVC 02
CABLES
DELTA
Treated Tank (Low-Hi-Hi 5PX0.75 CU/XLPE/SWA CON-STP001-
2.3 CROMPTON 12M
Hi (LS1-LS2-LS3) MM2 /PVC 03
CABLES
DELTA
2PX0.75 CU/XLPE/SWA CON-STP001-
2.4 Pressure Switch CROMPTON 5M
MM2 /PVC 04
CABLES
DELTA
2PX0.75 CU/XLPE/SWA CON-STP001-
2.5 Sand filter CROMPTON 5M
MM2 /PVC 05
CABLES
BASIN 3 LIQUID BULK TERMINAL,Sokhna Port, Egypt
Contract No. PD-0113.018-2

Equipment Tag number

Equipment Name Qty Tag No. Make Model

pumps - Inflow lifting P1A -P1B 2 STP-001-P-001A/B Tsurumi 50UT2.75S

pumps - Buffer tank P2A –P2B 2 STP-001-P-002A/B Tsurumi 50UT2.75S

Pump - Outflow of
P3 1 STP-001-P-003 Ebara JESXM 5
RBC unit
Pump -Outflow of
P4 1 STP-001-P-004 Ebara JESXM 5
Screens filter

pump - Back wash P5 1 STP-001-P-005 Ebara CMA100M

pumps - Treated
P6A –P6B 2 STP-001-P-006A/B IMPO SK404
effluent water

Coarse screen filter STP-001-S-001A


1 Local
fine screen filter STP-001-S-001B

Control WS1
Sand filter 1 STP-001-S-002
head: Clack

Dossi-3

Chlorine injection In-line


1 STP-001-X-001 Asralpool
unit
Cod.
24429
Biological treatment
1 STP-001-A-001 Kingspan BE
unit - RBC
BASIN 3 LIQUID BULK TERMINAL,Sokhna Port, Egypt
Contract No. PD-0113.018-2

Appendix A
DATA SHEET

FireKab 2M400

Construction
Plain annealed stranded copper wires (IEC/EN 228, HD 383, BS 6360, VDE0295
Conductor
Class 2)
Flame Barrier Mica tape
Insulation XLPE
Core Identification 4 Cores: Red – Black – Yellow - Blue
Lay-up Cores stranded together
Bedding LSOH, Black (RAL 9005)
Armour Single layer of round galvanized steel wire
Halogen free flame retardant compound (HFFR/LSZH/LSOH/FRNC) (EN 50290-2,
Sheath
VDE 0207 HM2, BS 7655 LTS1/LTS3), Red
Reference Standard BS 7846

Technical and Electrical Properties (20 °C)

Operating Voltage 0.6/1 kV


Test Voltage 3500 V
Conductor Resistance Acc. to EN 60228
Insulation Resistance > 5000 MΩ.km
Temperature Range -40° C · · · +90° C
Min. Bending Radius 12 x Cable diameter
Flame Tests IEC 60332-1, IEC 60332-3-24 (CAT-C), EN 50266-2-4
Insulation Integrity IEC 60331, BS 6387 C,W,Z
Smoke Density IEC/EN 61034-2, BS7622, HD 606
Corrosive Gas Measurement IEC 60754-2, EN 50267, BS 6425

Ref. No 0311-15 Date 04.06.2015 Quotation Ref.


Department
www.2mkablo.com
R&D

Page 1 / 2
DATA SHEET
Cores / Size Contuctor Insulation Cable
(Cu) Thickness Diameter
(mm²) (stranded) (nom.mm) (mm)(±10%)
4x2.5 7x0,66 mm 0,7 16,2
4x4 7x0,83 mm 0,7 17,4
4x6 7x1,02 mm 0,7 119,7
4x10 7x1,37 mm 0,7 21,5
4x16 7x1,80 mm 0,7 23,9
4x25 7x2,19 mm 0,9 29,3
4x35 7x2,55 mm 0,9 31,9
4x50 7x3.0 mm 1 36

Cable Marking:
Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375001-06A FireKab 2M400 4x2.5 mm² 0.6/1 kV LSOH EC60331 BS 6387 CWZ
CE RoHS Month/Year meter mark

Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375002-06A FireKab 2M400 4x4 mm² 0.6/1 kV LSOH IEC60331 BS 6387 CWZ CE
RoHS Month/Year meter mark

Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375003-06A FireKab 2M400 4x6 mm² 0.6/1 kV LSOH IEC60331 BS 6387 CWZ CE
RoHS Month/Year meter mark

Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375004-06A FireKab 2M400 4x10 mm² 0.6/1 kV LSOH IEC60331 BS 6387 CWZ CE
RoHS Month/Year meter mark

Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375005-06A FireKab 2M400 4x16 mm² 0.6/1 kV LSOH IEC60331 BS 6387 CWZ CE
RoHS Month/Year meter mark

Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375006-06A FireKab 2M400 4x25 mm² 0.6/1 kV LSOH IEC60331 BS 6387 CWZ CE
RoHS Month/Year meter mark

Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375007-06A FireKab 2M400 4x35 mm² 0.6/1 kV LSOH IEC60331 BS 6387 CWZ CE
RoHS Month/Year meter mark

Fire Resistant Cable 2MKABLO LOT NO-01 - P/N :3P22B375008-06A FireKab 2M400 4x50 mm² 0.6/1 kV LSOH IEC60331 BS 6387 CWZ CE
RoHS Month/Year meter mark

Product Number :

FireKab 2M400 4x2.5 mm² : 3P22B375001-06A


FireKab 2M400 4x4 mm² : 3P22B375002-06A
FireKab 2M400 4x6 mm² : 3P22B375003-06A
FireKab 2M400 4x10 mm² : 3P22B375004-06A
FireKab 2M400 4x16 mm² : 3P22B375005-06A
FireKab 2M400 4x25 mm² : 3P22B375006-06A
FireKab 2M400 4x35 mm² : 3P22B375007-06A
FireKab 2M400 4x50 mm² : 3P22B375008-06A

Ref. No 0311-15 Date 04.06.2015 Quotation Ref.


Department
www.2mkablo.com
R&D

Page 2 / 2
1
Control and Instrumentation Cables
2 Multipair PVC Insulated Instrumentation Cable DELTA CROMPTON CABLES
BS5308 Part 2 Type 2
3 Collective Screen, Armoured 300/500V

Application
7
These cables are designed to connect electrical instrument circuits and provide communication services in and around process
plants (e.g. petrochemical industry etc). Suitable for direct buried applications.
8

9 Specifications
• In accordance with BS 5308 Part 2. • Mild galvanised steel wires to BS EN10257-1.
10 • Conductors: Stranded (Class 2) or flexible (Class 5) • Outer Sheath: PVC outer sheath Type TM.1 to
copper conductors to BS EN 60228. BS EN 50363-4-1.
• Insulation: PVC insulation Type TI.1 to BS EN 50363-3. In addition, outer sheath displays following
11 characteristics:
• Pair Identification: See colour code chart 2 page 4:32.
Minimum oxygen index: 30%.
• 100mm maximum pair lay length (minimum 10 twists Maximum HCL Emission @ 800°C: 15%.
12 per metre).
• Flame retardant to BS EN 60332-3-24 & IEC60332-3-24
• Binder Tape: p.e.t.p. tape 50% overlap. Category C (NMV1.5).
13 • Collective Screen: tinned copper drain wire(s) under • Voltage Rating: 300/500V.
and in contact with aluminium/p.e.t.p. laminated tape
• Temperature Rating: 65°C maximum conductor
14 applied metallic side down.
operating temperature.
• PVC bedding Type TM.1 to BS EN 50363-4-1.

15

16

17

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19

DELTA CROMPTON CCABLES


04•26
1
Control & Instrumentation Cables
Multipair PVC Insulated Instrumentation Cable 2
BS5308 Part 2 Type 2
Collective Screen, Armoured 300/500V 3

Anixter Number Number Nominal Nominal Insulation Nominal Armour Wire Nominal Approx Min Bending
of Cond Cond Thickness Diameter Diameter O/D Cable Radius 4
Pairs/ Area Stranding Under Weight (fixed bend)
Triple Armour

mm2 #/mm mm mm mm mm kg/km mm 5


A7-S32-0001LF 1P 0.50 16/0.2 0.60 7.00 0.90 11.4 255 100
A7-S32-0002LF 2P(Q) 0.50 16/0.2 0.60 7.90 0.90 12.3 305 100 6
A7-S32-0005LF 5P 0.50 16/0.2 0.60 13.10 0.90 17.9 610 150
A7-S32-0010LF 10P 0.50 16/0.2 0.60 17.20 1.25 22.9 1060 190 7
A7-S32-0020LF 20P 0.50 16/0.2 0.60 22.30 1.60 29.1 1800 240
A7-S32-0001TLF 1TR 0.50 16/0.2 0.60 7.30 0.90 11.7 280 100 8

A7-S42-0001LF 1P 0.75 24/0.2 0.60 7.30 0.90 11.7 305 100 9


A7-S42-0002LF 2P(Q) 0.75 24/0.2 0.60 8.30 0.90 12.9 360 110
A7-S42-0005LF 5P 0.75 24/0.2 0.60 14.30 1.25 19.8 820 160 10
A7-S42-0010LF 10P 0.75 24/0.2 0.60 18.70 1.60 25.3 1380 210
A7-S42-0020LF 20P 0.75 24/0.2 0.60 24.50 1.60 31.3 2080 260 11
A7-S42-0001TLF 1TR 0.75 24/0.2 0.60 7.70 0.90 12.1 330 100
12
A7-S22-0001LF 1P 1.50 7/0.53 0.60 8.30 0.90 12.9 360 110
A7-S22-0002LF 2P(Q) 1.50 7/0.53 0.60 9.70 0.90 14.3 460 120
13
A7-S22-0005LF 5P 1.50 7/0.53 0.60 16.40 1.25 22.1 1040 180
A7-S22-0010LF 10P 1.50 7/0.53 0.60 21.60 1.60 28.4 1610 230
14
A7-S22-0020LF 20P 1.50 7/0.53 0.60 28.50 1.60 35.7 2630 290
A7-S22-0001TLF 1TR 1.50 7/0.53 0.60 8.90 0.90 13.5 380 110
15

(Q) = Quad 16
N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02, for green outer add -04.
15, 30 and 50 pair cables of the above type are also covered in BS5308 Part 2 and details are available upon request.
For further technical information refer to page 4:32. 17

18

19

DELTA CROMPTON CABLES


04•27
1
Control & Instrumentation Cables
2 Technical Information for BS5308 Part 2
IDENTIFICATION OF PAIRS
3
Two-pair unscreened and collectively screened cables shall be laid up in quad formation and colour coded in clockwise order
of rotation: blue, green, orange, brown.
All other unscreened or collectively screened cables up to 50 pair shall be colour coded as given in colour code chart 2 below:
4
COLOUR CODE CHART 2
5
Pair Number a-Wire b-Wire Pair Number a-Wire b-Wire
1 White Blue 26 RED-Blue Blue
6 2 White Orange 27 RED-Blue Orange
3 White Green 28 RED-Blue Green
7 4 White Brown 29 RED-Blue Brown
5 White Grey 30 RED-Blue Grey
6 Red Blue 31 BLUE-Black Blue
8 7 Red Orange 32 BLUE-Black Orange
8 Red Green 33 BLUE-Black Green
9 9 Red Brown 34 BLUE-Black Brown
10 Red Grey 35 BLUE-Black Grey
11 Black Blue 36 YELLOW-Blue Blue
10 12 Black Orange 37 YELLOW-Blue Orange
13 Black Green 38 YELLOW-Blue Green
11 14 Black Brown 39 YELLOW-Blue Brown
15 Black Grey 40 YELLOW-Blue Grey
16 Yellow Blue 41 WHITE-Orange Blue
12
17 Yellow Orange 42 WHITE-Orange Orange
18 Yellow Green 43 WHITE-Orange Green
13 19 Yellow Brown 44 WHITE-Orange Brown
20 Yellow Grey 45 WHITE-Orange Grey
21 WHITE-Blue Blue 46 ORANGE-Red Blue
14
22 WHITE-Blue Orange 47 ORANGE-Red Orange
23 WHITE-Blue Green 48 ORANGE-Red Green
15 24 WHITE-Blue Brown 49 ORANGE-Red Brown
25 WHITE-Blue Grey 50 ORANGE-Red Grey

16 Single triple cables will be identified white, blue, orange.

17

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04•32 DELTA CROMPTON CABLES


1
Control & Instrumentation Cables
Technical Information for BS5308 Part 2 2

ELECTRICAL CHARACTERISTICS 3
Maximum Mutual Capacitance Values:
Maximum mutual capacitance of the pairs or adjacent cores - 250pF/m
Maximum capacitance between any core and screen - 450pF/m
4
MAXIMUM D.C. CONDUCTOR RESISTANCE @ 20°C
5
Conductor Size Conductor Stranding Resistance @ 20ºC Maximum
mm2 #/mm Ω/km
6
Multi-Core Multipair
0.5 16/0.2 39.0 39.7
7
0.75 24/0.2 26.0 26.5
1.5 7/0.53 12.1 12.3
8

9
MAXIMUM L/R RATIO
Conductor Size Conductor L/R Ratio (for adjacent cores)
10
mm 2
pF/m = pico Farads per metre
0.5 25µH/Ω Ω/km = ohms per km
µH/Ω = micro Henrys per ohm 11
0.75 25µH/Ω
1.5 40µH/Ω
12
INFORMATION ON HANDLING AND USAGE AT LOW TEMPERATURES
Attention is drawn to the fact that as the temperature decreases PVC compounds become increasingly stiff and brittle, with the 13
result that if the cable is bent quickly into a small radius, or is struck sharply at temperatures in the region of 0°C or lower,
there is a risk of shattering the PVC components. To avoid the risk of damage during handling, therefore, it is desirable that the
cables specified in this standard should be installed only when both the cable and the ambient temperatures are above 0°C 14
and have been so for the previous 24 hrs, or where special precautions have been taken to maintain the cable above this
temperature. However, after installation, they will operate satisfactorily at temperatures between -40°C and +65°C providing 15
that at temperatures below 0°C they are not subject to movement or impact. The manufacturer should be consulted for precise
instructions if the cable is to be stored and/or used outside these temperature limits.
16

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DELTA CROMPTON CABLES 04•33

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