Nammiaca 000033

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HIGHLIGHTS
REVISION NO. 57 May 01/08
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 53
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L.E.P. 1-15 REVISED TO REFLECT THIS REVISION INDICATING

NEW,REVISED, AND/OR DELETED PAGES
T. OF C. REVISED TO REFLECT THIS REVISION
18- 35
53-12-12 CORRECTION/ADDITION/AMPLIFICATION 028-099, 101-199, 901-999,
410, 413, REPLACED PANELS BY STRUCTURE.
422, 425,
427
53-19-42 LAYOUT IMPROVED/MATERIAL RELOCATED 101-199, 901-999,

410- 412
53-31-00 EFFECTIVITY UPDATED

B607,B616, SB 53-1060 01 INCORPORATED 001-012, 014-099,
B625,B665- FUSELAGE - CENTER FUSELAGE - INSPECT THE KEEL
B679 BEAM SIDE PANELS BETWEEN FRAME 40 AND 41 RH/
LH
LAYOUT IMPROVED/MATERIAL RELOCATED ALL
WARNING/NOTE/REASON FOR THE JOB AMENDED ALL
MPD/MMEL/CDL DATA AMENDED ALL
53-41-00 WARNING/NOTE/REASON FOR THE JOB AMENDED ALL

B600,B604, MPD/MMEL/CDL DATA AMENDED ALL
B614,B629,
B636,B643,
B666,C692
53-42-12 EFFECTIVITY UPDATED

415- 416, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 902-999,
419- 429
53-58-11 LAYOUT IMPROVED OR EFFECTIVITY UPDATED

401, 422,
427- 429,
435, 440
53-HIGHLIGHTS Page 1 of 1
REVISION NO. 57 May 01/08
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CHAPTER 53
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FUSELAGE
LIST OF EFFECTIVE PAGES

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N, R or D indicates pages which are New, Revised or Deleted respectively
Remove and insert the affected pages and complete the Record of Revisions and
the Record of Temporary Revisions as necessary
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
RECORD 53-00-00 2 Feb01/07 53-11-00 602 May01/03

OF TEMP. 53-00-00 3 May01/06 53-11-00 603 May01/03
REVISION 53-00-00 4 Feb01/07 53-11-00 604 May01/03
53-00-00 5 Feb01/07 53-11-00 605 May01/03
L.E.P. R 1-15 May01/08 53-00-00 6 Feb01/07 53-11-00 606 May01/03
T. of C. 1 Feb01/07 53-00-00 7 Feb01/07 53-11-00 607 May01/03
T. of C. 2 Feb01/07 53-00-00 601 May01/06 53-11-00 608 May01/03
T. of C. 3 Feb01/07 53-00-00 602 Feb01/07 53-11-00 609 May01/03
T. of C. 4 Feb01/07 53-00-00 603 Feb01/07 53-11-00 610 May01/03
T. of C. 5 Feb01/07 53-00-00 604 Feb01/07 53-11-00 611 Nov01/99
T. of C. 6 Feb01/08 53-00-00 605 May01/06 53-11-00 612 May01/03
T. of C. 7 Nov01/07 53-00-00 606 Feb01/07 53-11-00 613 May01/03
T. of C. 8 Nov01/07 53-00-00 607 Feb01/07 53-11-00 614 May01/03
T. of C. 9 Nov01/07 53-00-00 608 Feb01/07 53-11-00 615 May01/03
T. of C. 10 Nov01/07 53-00-00 609 Feb01/07 53-11-00 616 May01/03
T. of C. 11 Nov01/07 53-00-00 610 Feb01/07 53-11-00 617 May01/03
T. of C. 12 Nov01/07 53-11-00 618 May01/03
T. of C. 13 Nov01/07 53-10-00 1 May01/04 53-11-00 619 May01/03
T. of C. 14 Nov01/07 53-10-00 2 Feb01/96 53-11-00 620 May01/03
T. of C. 15 Nov01/07 53-10-00 3 Feb01/96 53-11-00 621 May01/03
T. of C. 16 Nov01/07 53-10-00 4 Feb01/96 53-11-00 622 May01/03
T. of C. 17 Nov01/07 53-10-00 5 Feb01/07 53-11-00 623 May01/03
T. of C. R 18 May01/08 53-10-00 6 May01/01 53-11-00 624 May01/03
T. of C. R 19 May01/08 53-10-00 7 May01/01 53-11-00 625 May01/03
T. of C. R 20 May01/08 53-10-00 8 Feb01/07 53-11-00 626 May01/03
T. of C. R 21 May01/08 53-10-00 9 May01/01 53-11-00 627 May01/03
T. of C. R 22 May01/08 53-10-00 10 Feb01/07 53-11-00 628 May01/03
T. of C. R 23 May01/08 53-10-00 11 Feb01/07 53-11-00 629 May01/03
T. of C. R 24 May01/08 53-10-00 12 May01/01 53-11-00 630 May01/03
T. of C. R 25 May01/08 53-10-00 13 May01/01 53-11-00 631 May01/03
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T. of C. R 31 May01/08 53-10-00 19 May01/01 53-11-00 637 May01/03
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T. of C. R 33 May01/08 53-10-00 21 Feb01/07 53-11-00 639 May01/03
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T. of C. R 35 May01/08 53-10-00 23 Feb01/07 53-11-00 641 May01/03
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53-51-00 645 May01/06 53-53-11 406 Feb01/08 53-56-11 404 May01/06
53-51-00 646 May01/06 53-53-11 407 Aug01/06 53-56-11 405 May01/06
53-51-00 647 May01/06 53-53-11 408 May01/06 53-56-11 406 Feb01/07
53-51-00 648 May01/06 53-53-11 409 May01/06 53-56-11 407 Feb01/07
53-L.E.P. Page 14
May 01/08
IAC
53-56-11 408 Aug01/06 53-58-11 432 Feb01/07

53-56-11 409 Aug01/06 53-58-11 433 Feb01/07
53-56-11 410 Feb01/07 53-58-11 434 Feb01/07
53-56-11 411 Feb01/07 53-58-11 R 435 May01/08
53-56-11 412 Feb01/07 53-58-11 436 Feb01/07
53-56-11 413 May01/06 53-58-11 437 Feb01/07
53-56-11 414 May01/06 53-58-11 438 Feb01/07
53-56-11 415 Feb01/07 53-58-11 439 Feb01/07
53-56-11 416 Feb01/07 53-58-11 R 440 May01/08
53-56-11 417 Feb01/07 53-58-11 441 Feb01/07
53-56-11 418 Aug01/06 53-58-11 442 Feb01/07
53-56-11 419 Aug01/06 53-58-11 443 Feb01/07
53-56-11 420 Feb01/07 53-58-11 444 Feb01/07
53-56-11 421 Feb01/07 53-58-11 445 Feb01/07
53-56-11 422 Aug01/06 53-58-11 446 Feb01/07
53-56-11 423 Aug01/06 53-58-11 447 Feb01/07
53-58-00 1 Feb01/96 53-59-00 1 Feb01/96

53-58-00 2 Feb01/96 53-59-00 2 Feb01/96
53-58-00 3 Feb01/96 53-59-00 601 Nov01/03
53-58-11 R 401 May01/08 53-59-00 602 Nov01/03
53-58-11 402 Feb01/07 53-59-00 603 Feb01/96
53-58-11 403 Feb01/07 53-59-00 604 Nov01/03
53-58-11 404 Feb01/07 53-59-00 605 Feb01/07
53-58-11 405 Feb01/07 53-59-00 606 Feb01/07
53-58-11 406 Feb01/96 53-59-00 607 Feb01/07
53-58-11 407 Feb01/07
53-58-11 408 Feb01/96
53-58-11 409 Feb01/96
53-58-11 410 Feb01/07
53-58-11 411 Feb01/07
53-58-11 412 Feb01/07
53-58-11 413 Feb01/07
53-58-11 414 Feb01/07
53-58-11 415 Feb01/07
53-58-11 416 Feb01/07
53-58-11 417 Feb01/07
53-58-11 418 Feb01/07
53-58-11 419 Feb01/07
53-58-11 420 Feb01/07
53-58-11 421 Feb01/07
53-58-11 R 422 May01/08
53-58-11 423 Feb01/07
53-58-11 424 Feb01/07
53-58-11 425 Feb01/07
53-58-11 426 Feb01/07
53-58-11 R 427 May01/08
53-58-11 R 428 May01/08
53-58-11 R 429 May01/08
53-58-11 430 Nov01/07
53-58-11 431 Feb01/07
53-L.E.P. Page 15
May 01/08
IAC
CHAPTER 53
__________
FUSELAGE
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
FUSELAGE - GENERAL
__________________ 53-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 2 ALL
Description 2 ALL
Nose Forward Fuselage (Ref. AMM 2 ALL
531100)
Forward Fuselage (Ref. AMM 6 ALL
532100)
Center Fuselage (Ref. AMM 6 ALL
533100)
Rear Fuselage (Ref. AMM 534100) 6 ALL
Cone/Rear Fuselage (Ref. AMM 7 ALL
535100)
___________________
FUSELAGE - GENERAL 53-00-00
INSPECTION/CHECK 601 ALL
Removal and Detailed Inspection of 601 ALL
the Piston-Type Drain Valves in
the Lower Fuselage Shell
_____________________
NOSE FORWARD FUSELAGE 53-10-00
General 1 ALL
Location 1 ALL
Description 1 ALL
Main Structure 1 ALL
Skin 5 ALL
Frames 6 001-012,
Frames 10 014-099, 101-199
901-999,
Floors 21 ALL
MAIN STRUCTURE 53-11-00

Detailed Inspection of Forward 601 ALL
Passenger/Crew Door Frame, Upper
Corners, External Surface, LH and
RH
Passenger/Crew Door Frame, Forward
Lower Corner underneath the Scuff
Plate, LH/RH
Special Detailed Inspection of 609 ALL
Forward Passenger/Crew Door Frame,
53-CONTENTS Page 1
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Forward Lower Corner underneath
the Scuff Plate , LH and RH
Face of Pressure Bulkhead,
Vertical Angle (Y=675) at Crossing
Areas with Horizontal Stiffeners
(Z=1 and Z=1329), LH/RH
General Visual Inspection of 618 001-012, 014-019
Entrance Stairs Door Surround,
Upper and Lower Corners, External
Surface, LH
General Visual Inspection of 622 ALL
Avionics Compartment Doors,
Surround Corners, External Surface
(4 Doors)
Fuselage Side Panel, below Cockpit
Side Windows, between FR 1 and FR
12, External Surface, LH/RH
General Visual Inspection of Area 631 ALL
Forward of Windshield, above Side
Panel, from FR 0 to FR 4, External
Surface, LH/RH
Detailed Inspection of Fuselage 635 ALL
Lower Panel at NLG Bay Aft
Corners, External Surface, LH/RH
Skin above Windshield, between FR
4 and FR 12, External Surface,
LH/RH
Detailed Inspection of Upper Skin 643 ALL
of Lower Longitudinal Lap Joint,
between FR 9 and FR 20, External
Surface, LH/RH
Detailed Inspection of Upper Skin 647 ALL
of Upper Longitudinal Lap Joint,
between FR 15 and FR 16 and FR 20
and FR 24, External Surface, LH/RH
Detailed Inspection of Outer Skin 651 ALL
of Lateral Longitudinal Lap Joint,
between FR 11 and FR 14 and FR 20
and FR 24, LH/RH
Detailed Inspection of Outer Skin 655 ALL
of Lateral Longitudinal Lap Joint,
between FR 1 and FR 24, LH/RH
Detailed Inspection of FR 20 659 ALL
53-CONTENTS Page 2
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Splice, between Stringer 30 and
Stringer 32, LH/RH
Detailed Inspection of Windshield 664 001-012, 014-019
Center Post, Lower Attachment
Area, internal Side
Special Detailed Inspection of 669 001-012, 014-019
Windshield Center Post, Lower
Attachment Area, Internal Side
Detailed Inspection of Windshield 674 ALL
Center Post, Upper Attachment
Area, Internal Side
Detailed Inspection of Windshield 680 001-012, 014-099
Side Post at FR 4, Lower
Attachment, Internal Side, LH/RH
Special Detailed Inspection of 685 001-012, 014-099
Windshield Side Post at FR 4,
Lower Attachment, Internal Side,
LH/RH
Windshield Side Post at Frame 4,
Upper Attachment, Internal Side,
LH/RH
Detailed Inspection of Side Window A602 ALL
Structure, Upper Junction, between
Forward and Rear FR, External
Surface, LH/RH
Detailed Inspection of Door Stop A606 ALL
Fittings on FR 16 and FR 20, LH/RH
Special Detailed Inspection of A610 ALL
Door Frame 16, at Double Joggle
Area in Outer Flange of Frame at
Door Stops Number 1 and 7
Location, LH/RH
Door FR 20, at Double Joggle Area
in Outer Flange of FR, at Door
Stops Number 1 and 7 Location,
LH/RH
Detailed Inspection of Continuity A624 ALL
Fitting between FR 20 and FR 21,
and Angle Fitting, Both Sides of
FR 21, at Stringer 41 Location,
LH/RH
General Visual Inspection of NLG A630 ALL
Bay, all Panels, LH/RH
Detailed Inspection of NLG Bay, A634 ALL
53-CONTENTS Page 3
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Rear Panel Aft Face, Lower
Corners, LH/RH
Detailed Inspection of Internal A639 ALL
Structure around Forward
Passenger/Crew Door above Cabin
Floor Level, between FR 15 and FR
21 and between Stringer 8 and...
Detailed Inspection of Fuselage A646 ALL
Internal Structure, below Forward
Passenger/ Crew Doors and Cabin
Floor Level, from FR 15 to FR 21
and between Stringer ...
Internal Structure, below
Batteries, between FR 10 and FR
16, RH
General Visual Inspection of A658 ALL
Fuselage Internal Structure below
Galley and Toilet, between FR12
and FR15 and between STRG 23 LH
and STRG 23 RH
Detailed Inspection of Cockpit A663 ALL
Windshield, Lower Front Fitting at
FR 4, Lower Attachment, External
Surface, LH/RH
Cockpit Windshield, Lower Front
Fitting at FR 4, Lower Attachment,
External Surface, LH/RH
Detailed Inspection of NLG, A672 ALL
Secondary Door Hinge Supports on
Fuselage, LH/RH
Skin, between FR 21 and FR 23 LH
and FR 17 and FR 18 RH, from
Stringer 31 to Stringer 36
Detailed Inspection of Forward A684 ALL
Face of Front Pressure Bulkhead
Attached to FR 1
Side Windows, External Visible
Portion of Framework, between FR 4
and FR 12, LH/RH
Windshield, External Portion of
Framework Covered by Retainers
53-CONTENTS Page 4
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TABLE OF CONTENTS
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_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Windshield, External Visible
Portion of Retainers
Detailed Inspection of Forward B600 ALL
Passenger/Crew Door Cutout,
Underneath the Scuff-Plate, LH/RH
Detailed Inspection of Fuselage B604 ALL
Internal Structure and Lower
Surface of Cabin Floor Structure,
from FR 15 to FR 21, between STRG
23 and STRG 28 LH/RH
Detailed Inspection of Central and B610 001-012, 014-019
Adjacent Vertical Posts of Forward
Pressure Bulkhead and Web
Assembly, Upper Portion
Detailed Inspection of Aft Face of B614 ALL
Forward Pressure Bulkhead, Above
Cockpit Floor Level, Including FR
1, as far as Visible
Detailed Inspection of Cockpit B618 ALL
Window Frames and Closing Panels,
Internal Structure (FR 12 and
Forward)
Detailed Inspection of Cockpit B624 ALL
Floor Structure, between FR 1 and
FR 12
Detailed Inspection of Cabin Floor B629 ALL
Structure between FR 12 and FR 21
Detailed Inspection of Aft Face of B634 ALL
Forward Pressure Bulkhead, below
Cockpit Floor Level, Including FR1
and Stringer Connections
Detailed Inspection of Cabin Floor B639 ALL
Structure, below and 0.5 M around
Galleys and Toilets, between FR 21
and FR 24
Clean Door Girt Bar Fitting Stop B644 ALL
Levers
General Visual Inspection of Cabin B648 ALL
Floor Structure Excluding Areas
below Galleys and Toilets, between
FR 21 and FR 24
General Visual Inspection of B653 ALL
Fuselage Internal Structure and
Floor Structure, Including NLG Bay
Panels, Between FR 1 and FR 12,
53-CONTENTS Page 5
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
below Cockpit Floor Panels
Fuselage Internal Structure and
Floor Structure, Including NLG Bay
Aft Face, between FR 21 and FR 24,
below Cabin Floor Panels
Detailed Visual Inspection and B663 001-012, 014-019
Torque Check of the NLG Doors
Uplock Fitting Bolts
Fuselage Internal Structure, from
FR 1 to FR 24, above Cabin Floor
Level, as far as Visible
Detailed Inspection of Forward B674 ALL
Passenger/Crew Door Cutout Lower
Corners Internal Structure above
Cabin Floor Level, at FR 16 and FR
20 from ...
PROTECTIVE SHIELDS - FR1 53-11-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Protective Shields 401 ALL
- FR1
Installation of the Protective 408 ALL
Shields - FR1
FLOOR PANELS 53-12-00

REPAIRS 801 ALL
Repair of the Damaged Area of the 801 ALL
Adhesive Tape
Repair of the Anti-slip Surface of 805 ALL
the Passenger/Crew Floor Panel
221FF(222FF)
PANELS - COCKPIT FLOOR 53-12-11
Removal of the Cockpit Floor 401 ALL
Panels from FR1 Thru FR12
Installation of the Cockpit Floor 407 ALL
Panels from FR1 thru FR12
PANELS - CABIN FLOOR 53-12-12
Removal of the Cabin Floor Panels 401 ALL
from FR12 thru FR24
Installation of the Cabin Floor 415 ALL
Panels from FR12 thru FR24
PANELS - AVIONICS COMPARTMENT FLOOR 53-12-13
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the avionics 401 ALL
compartment floor panels
Installation of the avionics 407 ALL
compartment floor panels
RADOME 53-15-11
MAINTENANCE PRACTICES 201 ALL
Opening of the Radome 110AL 201 ALL
Closing of the Radome 110AL 205 ALL
RADOME 53-15-11
Removal of the Radome 401 ALL
Installation of the Radome 407 ALL
Removal of a Radome Telescopic Rod 423 ALL
Installation of a Radome 427 ALL
Telescopic Rod
Removal of the Locking Handle 432 ALL
Installation of the Locking Handle 436 ALL
Removal of the Arrestor Pick-Up 444 ALL
Fitting
Installation of the Arrestor 448 ALL
Pick-Up Fitting
Removal of the Radome Seal 452 ALL
Installation of the Radome Seal 457 ALL
Removal of the Seal at Frame 1 462 ALL
Installation of the Seal at Frame 465 ALL
1
RADOME 53-15-11
ADJUSTMENT/TEST 501 ALL
Tap Test of the Radome 501 ALL
Radio Electrical Test of the 504 001-012, 014-099
Radome
Radio Electrical Test of the 506 001-012, 014-099
Radome
RADOME 53-15-11
Detailed Inspection of the Radome 601 ALL
RADOME 53-15-11
REPAIRS 801 ALL
Repair of the Radome 801 ALL
SCUFF PLATES - DOOR ENTRANCE 53-15-15
Removal of the FWD Passenger/Crew 401 ALL
Door Scuff Plates
Installation of the FWD 404 ALL
Passenger/Crew Door Scuff Plates
MOUNT FITTING - CABIN 53-16-11
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Mount Fitting at FR 401 ALL
14
Installation of the Mount Fitting 405 ALL
at FR 14
MISCELLANEOUS (EG : DRAINS) 53-19-00

General 1 ALL
Description 1 ALL

Inspection of the Cockpit Grid 601 ALL
Collector Assy
Operational Check of the Cockpit 605 ALL
Drainage Pipe
Operational Check of Piston Type 609 ALL
Drain Valves in Lower Fuselage
Shell from Outside
DRAINS - NOSE FORWARD FUSELAGE 53-19-41
Removal of the Collector Grid and 401 ALL
the Container
Installation of the Collector Grid 405 ALL
and the Container
Removal of the Drain Valves 409 ALL
Installation of the Drain Valves 413 ALL
Removal of the Airstairs Drain 417 001-012, 014-019
Panel
Installation of the Airstairs 421 001-012, 014-019
Drain Panel
BLANKING PLATE - STATIC PORT 53-19-42
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Static Port 401 101-199, 901-999
Blanking-Plate
Installation of the Static Port 404 101-199, 901-999
Blanking-Plate
________________
FORWARD FUSELAGE 53-20-00
General 1 ALL
Location 1 001-012, 014-099
901-999,
Location 1 101-199,
53-CONTENTS Page 8
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Description 6 ALL
Frames 6 ALL
Stringers 11 001-012, 014-019
901-901,
Stringers 11 020-099, 101-199
902-999,
Skin 12 001-012, 014-099
901-999,
Skin 12 101-199,
Cabin Floor Structure 13 ALL
Structure of Cargo Compartment 19 ALL
Floor
Cabin Windows 20 ALL
Cargo Door Frame 20 ALL

Detailed Inspection of Internal 601 101-199,
Structure around Forward Emergency
Exit Cutouts, between FR 35 and FR
35.3 from Stringer 23 LH to
Stringer 7 LH...
Detailed Inspection of Door Stop 608 101-199,
Fittings on FR 35.1 and FR 35.2A,
LH/RH
Detailed Inspection of Escape 612 101-199,
Chute Slide Compartment, Internal
Structure, between FR 35.1 and FR
35.2A, from Stringer 24 to
Stringer 28, LH/RH
Detailed Inspection of Forward 617 101-199,
Emergency Exit Cutout Underneath
the Scuff-plate, LH/RH
Detailed Inspection of Frame Webs 621 001-012, 014-099
at Stringer 18 LH/RH for: FR25, 101-199,
26, 27, 28, 32, 33, 34
Detailed Inspection of FR 24 628 ALL
Junction with Cabin Floor Beam at
Stringer 23, Internal Side, RH
Forward Cargo Door Hinge Fitting
and External Attachment Area
Cargo Door Cutout Panels, Upper
and Lower Corners, External
Surface
53-CONTENTS Page 9
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Cargo Door Eccentric Bolts of
Locking Mechanism at Lock
Fittings, between FR 25 and FR 27A
Detailed Inspection of 649 ALL
Circumferential Joint at FR 24,
between Stringer 6 LH and Stringer
6 RH, Internal Side
between Stringer 10 LH and
Stringer 10 RH, External Side
Fuselage External Surface around
Water Drain Panel Cutout, between
FR 25 and FR 29 at Stringer 43 LH
Forward Cargo Door Actuator Attach
Brackets, between Cabin Floor
Beams, from FR 25A to FR 27A
Skin and Visible Part of Window
Forging Doublers around Cabin
Windows, between FR 28 and FR 35
and between Stringer ...
Skin at FR 35 and 10cm Forward, at
Level of Stringer 30, Internal
Side, LH/RH
Detailed Inspection of Attachment 676 ALL
Area of FR 29 to FR 34, to Cabin
Floor Beams and to Cargo Floor
Beams, LH/RH
Detailed Inspection of Forward 683 101-199,
Emergency Exit Skin Cutout, Upper
Corners, External Surface, LH
Detailed Inspection of Internal 687 ALL
Structure around Forward Cargo
Door Cutout, from FR 24 to FR 29
and between Stringer 23 and
Stringer 38, RH
Detailed Inspection of Frame 693 ALL
Splices at Stringer 35 LH, from FR
24 to FR 34
Detailed Inspection of Fuselage 698 001-012, 014-099
Internal Structure between FR 24 901-999,
53-CONTENTS Page 10
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_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
and FR 35, Including Forward Face
of Pressure Bulkhead, from
Stringer 38 LH/RH to botto...
Detailed Inspection of Fuselage A604 101-199,
Internal Structure between FR 24
and FR 35.8, Including Forward
Face of Pressure Bulkhead, from
Stringer 38 LH/RH to botto...
Detailed Inspection of Inside A610 ALL
Radius of Cross Beam at FR 25, FR
26 and FR 27 Lower Fittings,
Located above Forward Cargo Door,
RH
Inside Radius of Cross Beam at FR
25, FR 26 and FR 27 Lower
Fittings, Located above Forward
Cargo Door, RH
General Visual Inspection of Cabin A621 001-012, 014-099
Floor Structure, Excluding Areas 901-999,
below Galleys and Toilets (if
Installed), between FR 24 and FR
35
General Visual Inspection of Cabin A626 101-199,
Floor Structure, Excluding Areas
below Galleys and Toilets (if
Installed) and Emergency Exit
Entrance Area, between...
Forward Cargo Door Cutout, Visible
Part of Lateral FR 24A and FR 28
Forward Cargo Door Lock Fittings
and Surrounding Structure, between
FR 25 and FR 27A, External Portion
(6 places)
Detailed Inspection of Cabin Floor A641 001-012, 014-099
Structure, below and 0.5 M around 901-999,
Galleys and Toilets (if
Installed), between FR 24 and FR
35
Detailed Inspection of Cabin Floor A646 101-199,
Structure, below and 0.5 M around
Galleys and Toilets (if Installed)
and Emergency Exit Entrance Area,
between FR 24 ...
53-CONTENTS Page 11
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Special Detailed Inspection of A651 101-199,
Circumferential Joint at FR35.8,
between Stringer 10LH and Stringer
10RH, External Side
External Surface, between FR 35
and FR 35.8 from Stringer 8 to
crown centerline, LH/RH
General Visual Inspection of A660 101-199,
Fuselage External Surface, between
FR 35.4 and FR 35.8 from Stringer
8 to Stringer 14 and Stringer 18
to Stringer 23, LH/RH
General Visual Inspection of A664 001-012, 014-099
Fuselage External Surface, between 901-999,
FR 24 and FR 35, from Stringer 23
LH/RH to bottom Centerline, except
Areas Covered...
FR 24 and FR 35.8, from Stringer
23 LH/RH to bottom Centerline,
except Areas Covered...
Surface Covered by Belly Fairing,
between FR 35.5 and FR 35.7 from
Stringer 26 to Stringer 32, LH/RH
Detailed Inspection of Forward A676 101-199,
Emergency Exit Skin Cutout, Upper
Corners, External Surface, RH
Skin and Visible Part of Window
Forging Doublers around Cabin
Windows, between FR 35.3 and FR
35.8 and between ...
Detailed Inspection of FR 35.1 and A684 101-199,
FR 35.2A Web and Door Stop
Intercostals, at Junction Area,
between Door Stop No1 and No8
(LH)/No6 (RH), LH/RH
Detailed Inspection of Attachment A690 101-199,
Area of FR35.1 and FR35.2A to
Cabin Floor Beams, LH/RH
Detailed Inspection of Skin of A694 901-999,
between Stringer 10 LH and
53-CONTENTS Page 12
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Stringer 10 RH, External Side
Fuselage Skin Around Forward
Emergency Exit Skin Cutout between
FR 35 and FR 35.3 and from
Stringer 8 to Stringer 23
External...
Detailed Inspection of Frame Webs B602 901-999,
at Stringer 18 LH/RH for: FR25,
26, 27, 28 29, 30, 34
Panels
PANELS - FWD CARGO COMPARTMENT FLOOR 53-22-14
Removal of the FWD 401 ALL
Cargo-Compartment Floor-Panels
Installation of the FWD 408 ALL
Removal of the Maintenance Panels 413 101-199,
at Frame 35.5
Installation of the Maintenance 416 101-199,
Panels at Frame 35.5
FAIRINGS - WING TO FUSELAGE 53-25-11
Removal of the Wing-to-Fuselage 401 ALL
Fairings (191AT, 191AB, 192AT,
192AB)
Installation of the 412 ALL
Wing-to-Fuselage Fairings (191AT,
191AB, 192AT, 192AB)
SCUFF PLATES - EMERGENCY EXIT DOOR 53-25-41
REMOVAL/INSTALLATION 401 101-199,
Removal of the FWD Emergency-Exit 401 101-199,
Scuff-Plate
Installation of the FWD 404 101-199,
Emergency-Exit Scuff-Plate

General 1 ALL
Description 1 ALL
DRAINS - FORWARD FUSELAGE 53-29-41
53-CONTENTS Page 13
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
_______________
CENTER FUSELAGE 53-30-00
General 1 ALL
Description 1 ALL

General 1 ALL
Description 1 ALL
Wing Center Box 1 ALL
Belly Fairing 3 ALL
Center Fuselage 3 ALL

Detailed Visual Inspection of 601 ALL
Pressure Bulkhead at FR46, FWD
Face
Detailed Visual Inspection of MLG 606 ALL
Bay Fuselage Side Panels inside
MLG Bay, between FR42 and FR46,
including Slanted Frames and Side
Box, LH/RH
Detailed Visual Inspection of MLG 611 ALL
Bay Fuselage Side Panels, Outboard
Face, between FR42 and FR47, from
STGR26 to STGR36, LH/RH
Upper Surfaces of Pressure Deck
Membranes, Side Boxes between FR42
and FR46 including Connections to
all Beams and Ribs, LH/RH
Lower Surface of Pressure Deck
Membranes between FR42 and FR46
Including Connections to
Longitudinal Beams
Keelbeam Box
Pressure Bulkhead at FR46, AFT
53-CONTENTS Page 14
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Face, Including Vertical Beams,
Above Cargo Floor Level
Detailed Visual Inspection of 638 001-012, 014-099
Internal Structure around the 901-999,
Emergency Exit Cutouts, Both
Sides, from STGR10 to STGR23,
LH/RH
Detailed Visual Inspection of Skin 646 ALL
around Anti-Collision Light
Cutout, between FR40 and FR41 and
between Stringer 1, LH/RH,
External Surface
around ADF-1 Antenna Cutout,
between FR44 and FR45 and between
Stringer 1, LH/RH, External
Surface
Pressure Bulkhead FWD Face and the
Pressure Deck Upper Surface,
including connections to Center
Wing Box
Pressure Bulkhead AFT Face and the
Lower Skin of Pressure Deck Lower
Surface
Hinge and Actuator Fittings for
MLG Doors at Keelbeam
Lower Skin of Longitudinal Lap
Joints in Crack Stopper Areas, at
Stringer 6, LH/RH between FR35 and
FR47/54 External Surface
Detailed Visual Inspection of the 686 001-012, 014-099
Emergency Exit Skin Cutouts, Upper 901-999,
and Lower Corners, LH/RH
in Circumferential Splice and
Stringer Coupling Area at FR35,
from STGR10, LH/RH to Crown
Centerline, External Surface
Stringer Coupling Area at FR47,
from STGR10, LH/RH to Crown
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Centerline, External Surface
Detailed Visual Inspection of A600 ALL
Visible Part of Window Forgings
and Fuselage Skin in Window
Forging Area, between FR35 and
FR47/54 LH/RH, External Surface
General Visual Inspection of Main A605 ALL
Landing Gear Bay including Main
Landing Gear Door Hinges
Fuselage Skin, between FR35 and
FR36 and between Stringer 25 and
Stringer 30, LH/RH, External
Surface
Joint at Stringer 18 LH and
Stringer 18 RH, in Runout Area at
FR42, Internal
Detailed Visual Inspection of A618 001-012, 014-099
Flanges at FR38, 39, 40 and 41, 901-999,
between STGR12 to STGR21, and
Longl Beam FLange at STGR20A,
between FR38 to 39, FR40 to 41,
LH/RH
Detailed Visual Inspection of Side A626 ALL
Box Beam in Area of Attachment to
FR46, LH/RH
Frame Attachments to Pressure
Floor from FR42 to FR46, LH/RH
Hinge and Actuator Fittings for
MLG Doors at Keelbeam
Joints in Crack Stopper Areas at
Stringer 6 LH/RH, between FR35.8
and FR47, External Surface
Upper Flange of Longitudinal Floor
Beams at FR42 and FR46, as far as
Visible
Joint at Stringer 18LH and
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________ C
_ PAGE ___________
____ EFFECTIVITY
Stringer 18RH, in Runout Area at
FR42, Internal
Splice Plate at Circumferential
Skin Splice at FR47, from Stringer
10, LH/RH, to Crown Centerline
Special Detailed inspection of A667 ALL
Keel Beam Box Elliptical Cutout at
FR46, LH/RH
Fuselage Structure below Cabin
Floor Panels, including Cabin
Floor Structure between FR36 and
FR46
General Visual Inspection of A678 001-012, 014-099
Pressure Bulkhead Aft Face at FR35 901-999,
and Lower Skin of Pressure Deck
Lower Surface between FR35 and
FR36
Pressure Bulkhead Aft Face at
FR35.8 and Lower Skin of Pressure
Deck Lower Surface between FR35.8
and FR36
Special Detailed Inspection of the A687 001-012, 014-099
Frames and the Frame Feet, from
FR37 to FR41, adjacent to STGR23
Special Detailed Inspection of A695 001-012, 014-019
Fastener Holes of the Pick-up
Angles between FR35 and FR36 at
STGR 30, LH/RH
General Visual Inspection of B601 001-012, 014-099
Emergency Exit Skin Cutouts, Upper 901-999,
and Lower Corners, LH/RH
General Visual Inspection of Upper B607 ALL
Skin of Longitudinal Lap Joints
and Crack Stopper Areas at STGR6
LH/RH, between FR35 and FR47/54,
External Surface
Skin of Longitudinal Lap Joints in
Crack Stopper Areas at STGR18
External Surface
General Visual Inspection of Lower B625 ALL
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Crack Stopper Areas at STGR18
External Surface
Fuselage External Surface between
FR35(FR35.8) and FR47, from STGR23
LH/RH to Crown Centerline, except
areas below Belly Fairing
Fuselage Internal Structure
between FR35(FR35.8) and FR47,
above Cabin Floor Level
Detailed Visual Inspection of the B653 001-012, 014-019
Transition Angle between FR35 and
FR36 just below STGR30, LH/RH
Detailed Inspection of the B659 001-012, 014-019
Outboard Flanges around the
Fastner Holes of Frames 38 thru
41, between STGR 12 and STGR 21,
LH/RH
Detailed Visual Inspection of B665 001-012, 014-099
Riveted Area of Keel Beam Side
Panel at Attachment to Center Wing
Box, LH/RH, Area A
Detailed Visual Inspection of B673 001-012, 014-099
Riveted Area of Keel Beam Side
Panel at Attachment to Center Wing
Box, LH/RH, Area B

CLEANING/PAINTING 701 ALL
Apply Type I Grade 2 or 3 701 ALL
Temporary Protection to Pressure
Bulkhead AFT Face at FR35 and
Bottom Surface of Pressure Deck
between FR35 and FR36.
Temporary Protection to fuselage
internal structure below cabin
floor panels, including cabin
floor structure between FR36 and
FR46

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PAGE ___________
General 1 ALL
Cabin Floor Panels 1 001-012, 014-099
901-999,
Cabin Floor Panels 1 101-199,
Door Threshold Heater Panels 1 101-199,
Description and Operation 1 ALL
Cabin Floor Panels 1 001-012, 014-099
901-999,
Cabin Floor Panels 2 101-199,
Door Threshold Heater Panels 2 101-199,
Panels
SUPPORT STRUTS 53-33-00

General 1 ALL
Description 1 ALL
Support Struts 1 ALL
Floor Support Struts 1 ALL
FAIRINGS 53-35-00
General 1 ALL
Description 1 ALL
FAIRINGS 53-35-00
Inspection of the Wing to Fuselage 601 ALL
Fairings and Belly Fairing Access
Panels for Missing Fasteners
Inspection of the Vanes of the 618 ALL
Belly-Fairing Louver-Panels
Refer to the CDL TASK: 53-1 618 ALL
FAIRINGS - WING TO FUSELAGE 53-35-11
Removal of the Wing-to-Fuselage 401 ALL
Fairings
Installation of the 429 ALL
Wing-to-Fuselage Fairings
FAIRINGS - COOLING AIR INLET 53-35-12
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_ ____ ___________
PAGE EFFECTIVITY
Removal of the Belly Fairing 401 ALL
Blowout Panel
Installation of the Belly Fairing 406 ALL
Blowout Panel
ACCESS PANELS 53-35-13
Removal of the Belly Fairing 401 ALL
Access Panels
Installation of the Belly Fairing 414 ALL
Access Panels
Removal of the Quick-Release 428 ALL
Access Panels from the Belly
Fairing Structure
Installation of the Quick-Release 440 ALL
Access Panels on the Belly Fairing
Structure
Removal of the Louver Panel - 450 ALL
Panel 147FB (148FB)
Installation of the Louver Panel - 454 ALL
Panel 147FB (148FB)
FITTINGS 53-36-00
General 1 ALL
Description 1 ALL

General 1 ALL
Drain Assemblies 1 ALL
Overpressure Valves 1 ALL
Description 1 ALL

Operational Check of Rubber Flap 601 ALL
Drain Valve Holes in Pressure
Floor from MLG Bay
VALVE - OVERPRESSURE 53-39-41
Removal of the Overpressure Valve 401 ALL
Installation of the Overpressure 404 ALL
Valve
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_ PAGE ___________
____ EFFECTIVITY
REAR FUSELAGE
_____________ 53-40-00
General 1 ALL
Description 5 ALL
Rear Fuselage Main Structure 5 ALL
Cargo Compartments 5 001-012, 014-099
901-999,
Cargo Compartments 5 101-199,
Dorsal Fin 5 ALL
Drains 5 ALL

General 1 ALL
Description 1 ALL
Skin Plates 1 ALL
Frames 1 ALL
Stringers and Skin Stiffeners 1 ALL
Crossbeams 1 ALL
Top Beams and Seat Tracks 1 ALL
Floor Panels 4 ALL
Junction Rear-Fuselage/Cone 4 ALL
Rear-Fuselage
Fittings 4 ALL

Detailed Visual Inspection of Skin 601 001-012, 014-099
around ADF-2 Antenna Cutout
between Stringers 1 LH/RH,
External Surface (Optional)
Internal Structure around AFT
Passenger/Crew Door above Cabin
Floor between FR65 and FR69 and
from STGR6 to STGR23, LH/RH
Fuselage Internal Structure around
AFT Cargo Door Cutout between
STGR23 and STGR38
Fuselage Structure at Internal
Attachment Area of AFT Cargo Door
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____ EFFECTIVITY
Hinge Fittings between STGR22 and
STGR23
Fuselage AFT Cargo Door Hinge
Fittings and External Attachment
Area
Detailed Visual Inspection of 633 101-199,
Fuselage Skin under Bulk Cargo
Door Scuff Plate
Special Detailed Inspection of 636 101-199,
Fuselage Skin of Bulk Cargo Door
Cutout and Sealing Profile at
Upper Corners
Stringer 32 LH, between FR47 and
FR53, External Surface
Joints in Crack Stopper Area at
STGR 32 LH between FR47 and FR48
STGR 32 RH FR47 and FR47.5 Ext
Stringer 32 LH, between FR47/51
and FR57, External Surface
Detailed Visual Inspection of AFT 653 ALL
Passengers/Crew Door Cutout Upper
Corners including Skin and
Internally the Visible Portion of
the Internal Doubler
Frame Splices and Adjacent Area
from FR53 to FR60, located above
Stringer 18 RH
Detailed Visual Inspection of AFT 661 ALL
Cargo Door Lock Fittings and
Surrounding Structure between
Stringer 41 RH to Door Sill (6
places)
Fuselage Internal Structure
between FR46 and FR65 including
AFT Face of Pressure Bulkhead from
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_ PAGE ___________
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STGR 38 LH/RH to Bottom CenterLine
Visible Part of Windows Forgings
between FR47 and FR65 LH/RH,
External Surface
between FR47 and FR64 LH/RH,
External Surface
between FR47/51 and FR65 LH/RH,
External Surface
in Circumferential Splice at FR70
between STGR10 LH/RH and Crown
Center Line, including Cutout
Corners for Fin
around VHF-3 Antenna Cutout
between Stringer 1 LH/RH, External
Surface
Stringer Coupling Areas at FR64,
from STGR10, LH/RH, to Crown
Center Line
Detailed Visual Inspection of AFT A600 ALL
Corners including Skin and Doubler
underneath the Scuff Plate, LH/RH
Cargo Door Eccentric Bolts of
Locking Mechanism at Lock Fittings
(6 places)
Detailed Visual Inspection of Bulk A607 101-199,
Cargo Door Stop Fittings and
Back-up Structure at FR60 and FR62
(10 places)
Stringer 6 LH/RH between FR47 and
Detailed Visual Inspection of A615 101-199,
Fuselage Internal Structure around
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________ C
_ PAGE ___________
____ EFFECTIVITY
Bulk Cargo Door Cutout from FR59
to FR63 and between STGR23 and
STGR38
Detailed Visual Inspection of Door A619 ALL
Stop Fittings on FR66 and FR68,
LH/RH
Fuselage Internal Structure, Below
Cabin Floor Panels Including Floor
Structure from FR65 to FR70
Cargo Door Cutout Upper and Lower
Corners, External Surface
Upper Segment of FR70, Fin to
Fuselage FWD Attach Fittings and
Area between FR69 and FR70 from
STGR6 LH/RH to Crown Center Line
Cabin Floor Structure, below and
0.5m around Galleys and Toilets,
from FR47/54 (318), FR47/51 (319),
FR47 (320/321) to FR70
General Visual Inspection of AFT A643 ALL
Cargo Door Lock Fittings and
Surrounding Structure, External
Portion (6 places)
Detailed Visual Inspection of Aft A647 ALL
Passenger/Crew Door Cutout,
underneath the scuff-Plate, LH/RH
Detailed Visual Inspection of Skin A651 101-199,
Stringer Coupling areas at FR47.5
from Stringer 16 LH/RH to Crown
Centerline, External
Detailed Visual Inspection of the A655 101-199,
Aft Emergency Skin Cutouts Upper
Surface LH/RH
Emergency-Exit Escape Chute
Compartment Skin Cutouts, Upper
and Lower Corners External Surface
LH/RH
Skin at the Window Cutout between
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FR47 and FR47.2 from Stringer 14
to Stringer 18, External Surface
LH/RH
Door Stop Fittings on FR47.2A and
FR47.4, LH and RH
Detailed Visual Inspection of A668 101-199,
Internal Structure around
Emergency Exit Cutouts above Cabin
Floor Level between FR47.2 and
FR47.5 and STGR 10 to 23
Escape Chute Slide Compartment
Internal Structure Between FR47.2A
and FR47.4 from Stringer 24 to
Stringer 28 LH/RH
General Visual Inspection of Cabin A674 ALL
Floor Structure, excluding Areas
below Galleys and Toilets and Door
Entrance Area, from FR47 to FR70
Fuselage External Surface and
Belly Fairing Support Structure
under the Belly Fairing
General Visual Inspection of AFT A684 ALL
Cargo Door Cutout, Visible Part of
Lateral Frames
Sealing Profile of Bulk Cargo Door
Cutout at Upper Corners
General Visual Inspection of Bulk A693 101-199,
Cargo Door Stop Fittings and
Back-Up Structure, at FR60 and
FR62 (10 Places)
Detailed Visual Inspection of the A696 ALL
Fuselage Skin External Surface
between FR64 and FR70 from
Stringer 6 to Crown Center Line LH
and RH
Skin of Longitudinal Lap Joints,
including Crack Stopper Areas at
Stringer 6, LH/RH between FR47 and
FR70
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Stringer 32 LH and Stringer 41 RH,
External Surface
Stringer 32 LH/RH and Stringer 41
RH, External Surface
Fuselage External Surface from
Stringer 23 LH/RH to Bottom
Centerline, except Area covered by
Belly Fairing
FR64 External Surface
Crack Stopper Areas at Stringer 18
LH/RH, between FR47 and FR64
External Surface
Crack Stopper Areas at Stringer 32
LH/RH, between FR59 and FR70
External Surface
Fuselage Skin around AFT
Passenger/Crew Door Cutouts,
External Surface (except Area
under Scuff Plates), LH/RH
Fuselage Skin around Outflow Valve
Cutout, between FR 65 and FR 66
and from Stringer 26 to Stringer
31, RH, External Surface
Fuselage Skin around Water Service
Panel Cutout between FR 65 and FR
66 and from STGR 37 to STGR 43,
LH, External Surface
Fuselage Skin around Waste Service
Panel Cutout between FR 65 and FR
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66 and from STGR 33 to STGR 40,
RH, External Surface
STGR 41 RH, between FR 51 and FR
58, External Surface
General Visual Inspection of AFT B672 ALL
Cargo Door Actuator Attach
Bracket, between Floor Beams
General Visual Inspection of B680 101-199,
Circumferential Joint above AFT
Emergency Exit Door at FR 47.3
from Stringer 6 to Stringer 12,
External Surface, LH/RH
FR 47 and FR 70 From STGR 23 LH/RH
to Crown Centerline
General Visual Inspection of the B693 ALL
Fuselage Internal Structure, From
FR 47 to FR 70, above the Cabin
Floor Level
General Visual Inspection of C601 ALL
Fuselage Internal Structure,
between Cabin Floor Panels and
Cargo Compartment Floor, inc.
Cabin Floor Stucture, FR46 to FR
65
General Visual Inspection of AFT C611 101-199,
Emergency Exit Skin Cutouts, Upper
Surface, LH/RH
Special Detailed Inspection of C616 ALL
Frame Splices and Adjacent Area
from FR53 to FR60, located above
Stringer 18 RH
Stringer 32 LH, between FR47 and
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_ PAGE ___________
____ EFFECTIVITY
Special Detailed Internal C634 ALL
Inspection of the Lock Fittings
and Adjacent Structure at the AFT
Cargo-Compartment Door.
Internal Doubler Forward and AFT
Water Service Panel Cutout between
STGR38 and STGR42 LH
Special Detailed Inspection of AFT C642 ALL
Corners including Skin and Doubler
underneath the Scuff Plate, LH/RH
Internal Doubler Forward and AFT
of Waste Service Panel Cutout
between STGR35 and STGR39 RH
Skin Splice at FR64, from Stringer
10, LH/RH, to Crown Centerline
Special Detailed Inspection of Aft C657 ALL
Cargo Door Lock Fitting and
Surrounding Structure between FR53
and FR55A, from STGR41 RH to Door
Sill (6 Places)
Special Detailed Inspection of C665 101-199,
Skin Splice at FR47.5 from
Stringer 16 LH and RH to Crown
Center Line, External
Special Detailed Inspection of C669 001-010,
Gusset Plate Attachment Holes on
FR66 at Stringer Positions 18, 20
and 22
Special Detailed Inspection of C674 001-012, 014-019
Former Junction Fastener Holes and
Tooling Hole on FR68, LH/RH
Detailed Visual Inspection of AFT C679 ALL
Passenger/Crew Door-Cutout above
Cabin Floor Level, at FR66 and
FR68 from STGR22 to STGR23 and
around Girt Bar Fittings
Detailed Visual Inspection of C684 ALL
Cabin Floor Structure and
Structure below AFT Entrance Area,
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________ C
_ PAGE ___________
____ EFFECTIVITY
between FR66 and FR68 and Lateral
Shear Plates FR68 and FR70
General Visual Inspection of C692 101-199, 901-999
Longitudinal Butt Joint at
STGR30(RH) from FR47 to FR64
External Surface (Area covered by
Belly-Fairing)

CLEANING/PAINTING 701 ALL
Temporary Protection to Fuselage
External Surface and Belly Fairing
Support Structure, under the belly
fairing.
Apply Type I Grade 2 or 3 707 101-199,
Temporary Protection to Sealing
Profile of Bulk Cargo Door Cutout
at Upper Corners.
Temporary Protection to Cabin
Floor Structure, Excluding Areas
Below Galleys and Toilets and Door
Entrance Area
Temporary Protection to Aft Cargo
Door Cutout, Visible Part

General 1 ALL
Cabin Floor Panels 1 ALL
Door Threshold Floor Panels 1 ALL
at FR47 thru FR64
Panels at FR47 thru FR64
at FR64 thru FR70
Panels at FR64 thru FR70
FLOOR PANELS - AFT CARGO COMPARTMENT 53-42-14
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ZONE 150
Removal of the AFT 401 ALL
Zone 150
Installation of the AFT 409 ALL
Zone 150
FLOOR PANELS - AFT CARGO COMPARTMENT 53-42-17
ZONE 160
Removal of the BULK 401 ALL
Installation of the BULK 409 ALL

General 1 ALL
Description 1 ALL
Support Strut Installations 1 ALL
STRUTS 53-43-11
Removal of the Support Struts 401 ALL
Installation of the Support Struts 406 ALL
FAIRINGS 53-45-00
General 1 ALL
DORSAL FIN 53-45-11
Removal of the Dorsal Fin 321AL 401 ALL
Installation of the Dorsal Fin 406 ALL
321AL
SCUFF PLATES - DOOR ENTRANCE 53-45-15
Removal of the Scuff Plates at the 401 ALL
AFT Passenger/Crew Doors
Installation of the Scuff Plates 404 ALL
at the AFT Passenger/Crew Doors
Removal of the Scuff Plates at the 411 101-199,
BULK Cargo-Compartment Door
Installation of the Scuff Plates 414 101-199,
at the BULK Cargo-Compartment Door
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_______ CH/SE/SU
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FITTINGS 53-46-00
General 1 ALL
Description 1 ALL

General 1 ALL
Description 1 ALL
DRAINS - REAR FUSELAGE 53-49-21
__________________
CONE/REAR FUSELAGE 53-50-00
General 1 ALL
Description 1 ALL
Cone/Rear Fuselage Shell 1 ALL
Structure
Cone/Rear Fuselage Access 1 001-012, 014-019
Cone/Rear Fuselage Access 1 020-099, 101-199
901-999,
Jacking Point 3 ALL
Stabilizer Attach Points 3 ALL
Systems and Components 3 ALL

General 1 ALL
Description 1 ALL
Frames 1 ALL
Stringers and Skin Stiffeners 1 ALL
Skin Plates 1 ALL
Support Struts 1 ALL
Fittings 3 ALL

Detailed Visual Inspection of Rear 601 ALL
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________ C
_ PAGE ___________
____ EFFECTIVITY
Pressure Bulkhead AFT Face and
Fuselage Internal Structure, FR70
and FR71, from STGR 26 LH/RH to
Bottom Center Line
Pressure Bulkhead Forward Face
below Cabin Floor Level
Detailed Visual Inspection of the 611 ALL
Ring Frame at the Circumferential
Joint of the Rear Pressure
Bulkhead Skin at FR70 AFT Face
Fuselage Skin at Horizontal
Stabilizer Cutout at Forward Upper
and Lower Corners LH/RH
FR74, Splices at STGR12 and STGR19
LH/RH, Internal Structure
Horizontal Stabilizer Attachment
and Back-up Structure at FR77,
from Stringer 8 to Stringer 21
LH/RH
Pressure Bulkhead Forward Face
above Cabin Floor Level
Detailed Visual Inspection of Tail 631 ALL
Cone Attachment Fittings at FR77
and FR78
Detailed Visual Inspection of Fin 635 ALL
to Fuselage MID and AFT Attach
Fittings inside Fuselage, in Areas
of Attachment to Fuselage Skin and
to FR72 and FR74
Attach Fittings for Horizontal
Stabilizer Trim Actuator at FR73
Detailed Visual Inspection of Fin 643 ALL
to Fuselage FWD, MID and AFT
Attach Fittings, Outside Fuselage,
LH/RH
Pressure Bulkhead AFT Face,
Reinforcement Splice at Forward
Fin Attachment Area
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________ C
_ PAGE ___________
____ EFFECTIVITY
Pressure Bulkhead, Skin Splices
AFT Face
Pressure Bulkhead, Areas around
Outlet Cutouts, AFT Face
Detailed Visual Tnspection of 659 ALL
Shear Ties and Frame Clips at FR72
and FR74, between Stringer 3 and
Stringer 9, LH/RH, Internal
Structure
Fuselage Skin around Cutout for
Tail Compartment Access Door,
between FR 70 and FR 73, STGR 25
RH and Bottom Center Line
General Visual Inspection of the 667 ALL
Fuselage External Surface and the
Vertical Stabilizer Attachment
Fitting, below the Vertical
Stabilizer/Fuselage Fairings
Rear Fuselage Internal Structure,
between FR70 and FR77
Rear Fuselage External Surface,
between FR70 and FR87
MAINTENANCE PLATFORM 53-51-17
Removal of the Maintenance 401 ALL
Platform Panels (AFT Equipment
Compartment)
Installation of the Maintenance 404 ALL
Platform Panels (AFT Equipment
Compartment)

General 1 ALL
Description 1 ALL
Removal of the Horizontal Support 401 ALL
Struts between FR74 and FR77
Installation of the Horizontal 405 ALL
Support Struts between FR74 and
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FR77
Removal of the Diagonal Support 410 ALL
Struts at FR77
Installation of the Diagonal 414 ALL
Support Struts at FR77
FAIRINGS 53-55-00
General 1 ALL
FAIRINGS - VERTICAL STABILIZER 53-55-11
Removal of the Fairings 401 ALL
323AL/323AR
Installation of the Fairings 405 ALL
323AL/323AR
FAIRINGS - RUDDER 53-55-12
Removal of the Rudder Fairings 401 ALL
325AL and 325AR
Installation of the Rudder 406 ALL
Fairings 325AL and 325AR
FAIRINGS - TRIMMABLE HORIZONTAL 53-55-13
STABILIZER
Removal of the Fairings at the THS 401 ALL
Fittings.
Installation of the Fairings at 405 ALL
the THS Fittings.
FITTINGS 53-56-00
General 1 ALL
Description 1 ALL
The Cone/Rear Fuselage Fittings 1 ALL
The Vertical Stabilizer Fittings 1 ALL
The Horizontal Stabilizer 1 ALL
Fittings
The Tailcone Atachment Fittings 1 ALL
FITTINGS - TRIMMABLE HORIZONTAL 53-56-11
STABILIZER
Removal of the Support Fittings of 401 ALL
the Trimmable Horizontal
Stabilizer (THS)
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_ ____ ___________
PAGE EFFECTIVITY
Installation of the Support 413 ALL
Fittings of the Trimmable
Horizontal Stabilizer (THS)
TAIL CONE (APU COMPARTMENT) 53-58-00

General 1 ALL
Description 1 ALL
General 1 ALL
Component Description 1 ALL
TAIL CONE 53-58-11
Removal of the Fuselage Tail Cone 401 ALL
Installation of the Fuselage Tail 429 ALL
Cone

General 1 ALL
Drains 1 ALL
Description 1 ALL

Operational Check of Single Drain 601 ALL
Pipe Aft of FR70 from Outside
Operational Check of Rubber Flap 605 101-199,
Drain Valve at Bulk Cargo
Compartment Door from Outside
53-CONTENTS Page 35
May 01/08
R
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FUSELAGE - GENERAL - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
R The fuselage is a semi-monocoque structure. Light alloy circular frames and
R longitudinal stringers support and strengthen the main fuselage skin. There
R are no longitudinal stringers in the nose assembly.
R
R The fuselage is made of separate assemblies which are put together to make
R the complete fuselage shell. The assemblies are as follows:
R - nose forward fuselage,
R - forward fuselage,
R - center fuselage,
R - rear fuselage,
R - cone/rear fuselage.
R Frames 24, 35, 47 and 70 make the joints for the assemblies.
R
R Pressure bulkheads are installed at FR1 and FR70. The pressure bulkheads and
R the fuselage skin make the basic pressurized zone. The cockpit, cabin,
R avionics compartment and the FWD and AFT cargo compartments are included in
R the pressurized zone.
R
R The structure is made of frames, stringers and skin panels. They are riveted
R together to make the fuselage shell. Crossbeams make the shell stronger in
R the forward and aft fuselage. Support struts are attached to each end of the
R crossbeams (Ref. AMM 533300/534300). Longerons and seat tracks that are
R attached to the crossbeams make the cabin floor structure. The belly fairing
R primary structure (Ref. AMM 533500) is installed on the exterior of the
R lower fuselage between FR31/35 and FR48/FR53. It is an extension to the
R lower fuselage and contains the air-conditioning and hydraulic services
R equipment.
R
R The cabin floor structure divides the fuselage into two areas, the upper
R fuselage and the lower fuselage. The upper fuselage includes the cockpit and
R the cabin. The lower fuselage includes the avionics compartments, nose and
R main gear bays and the FWD and AFT cargo compartments. Crossbeams and
R support struts support the cabin floor structure at STGR23.
R
R The floor panels are made of a honeycomb core which is bonded between Glass-
R fiber Reinforced Plastic (GFRP) sheets (Ref. AMM 533200/534200).
R
R The radome, wing center box, nose and main gear bays, belly fairing and
R cone/rear fuselage are not in the pressurized zone.
R
R Skin stiffeners make the fuselage skin stronger. They are riveted to the
R skin in areas of high stress (door openings, emergency exits, cabin windows,
R etc.).
R

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The cabin windows are installed between STGR14 and STGR18 (Ref. AMM 562100).
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 001A)
R **ON A/C 901-999,
R (Ref. Fig. 001B)
**ON A/C ALL
3. Description
___________
A. Nose Forward Fuselage (Ref. AMM 531100)
(1) The nose forward fuselage extends from FR1 to FR24. The upper part of
the assembly includes the cockpit and the entrance area for the two
FWD passenger/crew doors (Ref. AMM 521100). The nose gear bay and the
avionics compartment are installed in the lower part of the assembly.
(2) Longitudinal stringers are not included in the nose forward fuselage.
More frames are installed at approximately half the distance of those
installed in the other sections of the fuselage shell.
(3) Crossbeams make the shell stronger; they are attached to the frames.
Support struts are attached to each end of the crossbeams. Longerons
are attached to the crossbeams to make the cockpit and the
entrance-area floor structure.
(4) The FWD pressure bulkhead is installed at FR1. The radome is

installed on the forward face of FR1. The radome and the nose gear
bay are not in the pressurized zone.

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Fuselage - Component Location
Figure 001

R

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Page 3
May 01/06

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R Fuselage - Component Location
R Figure 001A

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Fuselage - Component Location
R Figure 001B

R

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B. Forward Fuselage (Ref. AMM 532100)
(1) The forward fuselage extends from FR24 to FR35. The upper part of the
assembly contains the forward cabin area. The FWD cargo compartment
is included in the lower part of the assembly. The upper and the
lower parts of the assembly are in the pressurized zone.
(2) The structure of the FWD cargo-compartment floor is made of

crossbeams which are attached to the frames at STGR37. Support struts
are attached to the crossbeams. The cargo compartment door is
installed on the right of the lower fuselage, between FR24A and FR28.
C. Center Fuselage (Ref. AMM 533100)
(1) The center fuselage extends from FR35 to FR47. The upper part of the
assembly contains the center cabin area and the left and right
overwing emergency exits between FR38 and FR41 (Ref. AMM 522100). The
wing center box and the main gear bay are installed in the lower
assembly, below the cabin floor. Only the cabin area of the assembly
is in the pressurized zone.
(2) The wing center box is installed between FR36 and FR42. The structure
extends across the width of the lower fuselage and is a continuation
of the wing cantilever box. The main gear bay is installed between
FR42 and FR46.
(3) A keel beam is installed in the bottom of the lower fuselage and
extends from FR35 to FR46. The keel beam keeps the longitudinal
structural strength of the lower fuselage and transmits the fuselage
bending loads.
D. Rear Fuselage (Ref. AMM 534100)
(1) The rear fuselage extends from FR47 to FR70. It is made of two
separate subassemblies which are then put together. The joint for the
two subassemblies is made at FR64.
(2) The upper part of the complete assembly contains the rear cabin and
the entrance area for the AFT passenger/crew doors (Ref. AMM 521300).
The AFT cargo compartment is installed in the lower part of the
assembly, between FR46/47 and FR65. The upper and the lower parts of
the assembly are in the pressurized zone.
(3) The structure of the AFT cargo-compartment floor is made of

crossbeams which are attached to the frames. Support struts are
attached to the crossbeams. The cargo compartment door is installed
on the right of the lower fuselage, between FR52A and FR56.

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Feb 01/07
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E. Cone/Rear Fuselage (Ref. AMM 535100)
(1) The cone/rear fuselage extends from FR70 to FR86. The assembly is
made of two separate subassemblies. The joint for the two
subassemblies is made at FR77.
NOTE : The specification given for the two subassemblies, and used in
____
this topic, is cone/rear fuselage (FR70 to FR77) and tailcone
(FR77 to FR86).
(2) The basic structure of both subassemblies is similar. They are made
of frames, stringers and skin panels riveted together to make the
cone/rear fuselage and tailcone shells.
(3) The rear pressure bulkhead is installed at FR70 in the cone/rear

fuselage. The vertical stabilizer attach fittings are included on the
top of FR70, FR72 and FR77 (Ref. AMM 553000). The trimmable
horizontal stabilizer is installed between FR74 and FR77 (Ref. AMM
551000). Four tailcone attach fittings are included on the rear face
of FR77.
(4) The Auxiliary Power Unit (APU) is installed in the tailcone (Ref. AMM
535800). The APU compartment is a specified fire zone and firewalls
close the compartment on all sides. The firewalls are made of
titanium sheets. You can remove the tailcone from the aircraft as one
complete unit.
(5) Maintenance access doors are included in the lower right side of the
two subassemblies (Ref. AMM 524100). The cone/rear fuselage access
door 314AR is installed between FR78 and FR80; the APU access doors
315AL and 316AR are installed between FR80 and FR84.

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FUSELAGE - GENERAL - INSPECTION/CHECK
_____________________________________
TASK 53-00-00-210-001
Removal and Detailed Inspection of the Piston-Type Drain Valves in the Lower
Fuselage Shell
1. __________________
Reason for the Job
Refer to the MPD TASK: 530000-01
2. ______________________
Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific clean cloth

No specific access platform 1.8 m (5 ft. 11 in.)
No specific access platform 2 m (6 ft. 7 in.)
No specific 1 PROBE - NON METALLIC, FLEXIBLE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
52-30-00-860-001 Open the FWD or AFT Cargo-Compartment Door with the

Yellow Electric Pump
52-30-00-860-002 Close the FWD or AFT Cargo-Compartment Door with the
52-41-00-010-002 Open the Avionics Compartment Doors for Access
52-41-00-410-002 Close the Avionics Compartment Doors after Access
53-22-14-000-001 Removal of the FWD Cargo-Compartment Floor-Panels
53-22-14-400-001 Installation of the FWD Cargo-Compartment
Floor-Panels
53-42-14-000-001 Removal of the AFT Cargo-Compartment Floor-Panels
Zone 150
53-42-14-400-001 Installation of the AFT Cargo-Compartment
Floor-Panels Zone 150
53-42-17-000-001 Removal of the BULK Cargo-Compartment Floor-Panels
53-42-17-400-001 Installation of the BULK Cargo-Compartment
Floor-Panels

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May 01/06
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
53-00-00-991-001 Fig. 601
**ON A/C 101-199,
R 53-00-00-991-001-B Fig. 601A
R **ON A/C 901-999,
R 53-00-00-991-001-A Fig. 601B
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 53-00-00-010-050
A. Get Access
(1) Put the access platform in position.
(2) Open the access doors 811, 824 (Ref. TASK 52-41-00-010-002).
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
(3) Open the FWD and the AFT cargo-compartment doors (Ref. TASK 52-30-00-
860-001)
(4) Put an access platform in position position below the cargo doors.

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(5) Remove the floor panels 131AF, 131HF from the FWD cargo compartment
(Ref. TASK 53-22-14-000-001).
(6) Remove the floor panels 151DF, 151GF, 161AF from the AFT cargo
compartment (Ref. TASK 53-42-14-000-001) (Ref. TASK 53-42-17-000-
001).
(7) From the inside of the aircraft, clean the areas around the drain
valves with a clean cloth.
R **ON A/C 101-199,
R Subtask 53-00-00-010-050-B
R A. Get Access
R (1) Put the access platform in position.
R (2) Open the access doors 811, 824 (Ref. TASK 52-41-00-010-002).
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
R BEFORE YOU START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R (3) Open the FWD and the AFT cargo-compartment doors (Ref. TASK 52-30-00-
R 860-001)
R (4) Put an access platform in position position below the cargo doors.
R (5) Remove the floor panels 131AF, 131HF from the FWD cargo compartment
R (Ref. TASK 53-22-14-000-001).
R (6) Remove the floor panels 151CG, 151TF, 152TF, 151GF from the AFT cargo
R compartment (Ref. TASK 53-42-14-000-001). Remove the floor panel
R 161AF from the BULK cargo compartment (Ref. TASK 53-42-17-000-001).
R (7) From the inside of the aircraft, clean the areas around the drain
R valves with a clean cloth.

R

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R **ON A/C 901-999,
Subtask 53-00-00-010-050-A
A. Get Access
(2) Open the access doors 811, 824 (Ref. TASK 52-41-00-010-002).
_______
(3) Open the FWD and the AFT cargo-compartment doors (Ref. TASK 52-30-00-
860-001)
(4) Put an access platform in position position below the cargo doors.
(5) Remove the floor panels 131AF, 131CG from the FWD cargo compartment
(Ref. TASK 53-22-14-000-001).
(6) Remove the floor panels 151VG, 151ZG, 151CE from the AFT cargo
compartment (Ref. TASK 53-42-14-000-001).
(7) From the inside of the aircraft, clean the areas around the drain
valves with a clean cloth.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 601/TASK 53-00-00-991-001)
**ON A/C 101-199,
R (Ref. Fig. 601A/TASK 53-00-00-991-001-B)

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Page 604
Feb 01/07

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Piston-Type Drain Valves
Figure 601/TASK 53-00-00-991-001

R

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R Piston-Type Drain Valves
R Figure 601A/TASK 53-00-00-991-001-B

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Page 606
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R **ON A/C 901-999,
R (Ref. Fig. 601B/TASK 53-00-00-991-001-A)
**ON A/C ALL
Subtask 53-00-00-210-050
A. Inspection Procedure
(1) Do the removal and the detailed inspection of the piston-type drain
valves in the lower fuselage shell:
(a) Remove the basic valves from the drain valve assemblies.
(b) Make sure that the basic valves are not blocked. Remove any
blockage.
(c) Carefully push a PROBE - NON METALLIC, FLEXIBLE into the center
of each basic valve and make sure that the valves are open.
(d) Install the basic valves.
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-00-00-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the floor panels 151DF, 151GF, 161AF in the AFT cargo
001).
(3) Install the floor panels 131AF, 131HF in the FWD cargo compartment
(Ref. TASK 53-22-14-400-001).
(4) Remove the access platform(s).

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Page 607
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R Figure 601B/TASK 53-00-00-991-001-A

R

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Page 608
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(5) Close the FWD and the AFT cargo-compartment doors (Ref. TASK 52-30-
00-860-002).
(6) Close the access doors 811, 824 (Ref. TASK 52-41-00-410-002).
(8) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R **ON A/C 101-199,
R Subtask 53-00-00-410-050-B
R A. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (2) Install the floor panels 131AF, 131HF in the FWD cargo compartment
R and (Ref. TASK 53-22-14-400-001).
R (3) Install the floor panels 151CG, 151TF, 152TF, 151GF in the AFT cargo
R compartment (Ref. TASK 53-42-14-400-001). Install the floor panel
R 161AF in the BULK cargo compartment (Ref. TASK 53-42-17-400-001).
R (4) Remove the access platform(s).
R (5) Close the FWD and the AFT cargo-compartment doors (Ref. TASK 52-30-
R 00-860-002).
R (6) Close the access doors 811, 824 (Ref. TASK 52-41-00-410-002).
R (8) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.

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R **ON A/C 901-999,
Subtask 53-00-00-410-050-A
A. Close Access
items.
(2) Install the floor panels 151VG, 151ZG, 151CE in the AFT cargo
001).
(3) Install the floor panels 131AF, 131CG in the FWD cargo compartment
(Ref. TASK 53-22-14-400-001).
(5) Close the FWD and the AFT cargo-compartment doors (Ref. TASK 52-30-
00-860-002).
(6) Close the access doors 811, 824 (Ref. TASK 52-41-00-410-002).

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Page 610
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NOSE FORWARD FUSELAGE - DESCRIPTION AND OPERATION
_________________________________________________
1. General
_______
R A. Location
The nose forward fuselage extends from STA254 to FR24. It is divided into
two zones : non-pressurized zone and pressurized zone.
(1) The non-pressurized zone forward of FR1 includes the radome which
houses the radar and the ILS antennas.
(2) The pressurized zone extends between FR1 and FR24 and comprises:
- the cockpit at the upper part between FR1 and FR13 forward of
STA621 and the forward section of the cabin aft of STA621,
- the avionics compartment and the nose landing gear well at the
lower part.
2. Description
___________
A. Main Structure
The structure of the nose forward fuselage comprises three parts:
- the forward upper structure between FR1 and FR11,
(Ref. Fig. 001)
- the aft upper structure between FR12 and FR23,
(Ref. Fig. 002)
- the lower structure between FR1 and FR23.
(Ref. Fig. 003)
(1) The forward upper structure between FR1 and FR11 comprises:
- four closed frames and bulkheads FR1, FR2, FR8 and FR11,
- four open frames comprising the openings for the windshield and the
side windows ; FR3, FR4, FR5, FR6, FR7, FR9, FR10,
- a windshield and side window frame to which the structural frames
are attached,
- two lateral boxes at floor level,
- a forward pressure bulkhead,
- a floor support structure,
(2) The aft upper structure between FR12 and FR23 comprises:
- an assembly of closed frames,
- the passenger/crew door frames between FR16 and FR20,
- three open frames FR17A, FR18 and FR19A in the zone of the
passenger/crew door,
- stringers,
- a floor support structure.

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Page 1
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Forward Upper Structure - FR1 to FR11
Figure 001

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Aft Upper Structure - FR12 to FR24
Figure 002

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Nose Forward Fuselage
Figure 003

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**ON A/C 001-012, 014-019,
(3) The lower structure between FR1 and FR23 comprises:

- a landing gear well which consists of three machined panels
reinforced by extruded sections attached by rivets in the frame
plane,
- an assembly of frame curved members two of which, FR9 and FR20, are
main frames and which make the forward and aft limit of the landing
gear well,
- two lower stringers which provide the joint between the lower skin
panel and the lateral panels,
- a lifting ring attached to the front of FR9,
- four access door frames,
- a waste water tank for cabin drainage,
- external power receptacle.
R **ON A/C 020-099, 101-199, 901-999,
(3) The lower structure between FR1 and FR23 comprises:

- a landing gear well which consists of three machined panels
reinforced by extruded sections attached by rivets in the frame
plane,
- an assembly of frame curved members two of which, FR9 and FR20, are
main frames and which make the forward and aft limit of the landing
gear well,
- two lower stringers which provide the joint between the lower skin
panel and the lateral panels,
- a lifting ring attached to the front of FR9,
- four access door frames,
- external power receptacle.
**ON A/C ALL
B. Skin
(Ref. Fig. 003)
The skin panels are formed from aluminium alloy sheets and include
cut-outs and reinforcement obtained through chemical milling.
NOTE : The skin panels above and below the windshield are made of
____
titanium to provide improved protection against bird impact.
The lower section of the fuselage comprises three skin panels extending
from FR1 to FR24.

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The central panel has an opening for access between frames 3 and 5 and
the opening for the nose landing gear between frames 9 and 20. The lower
right panel has two access openings between FR12 and FR14 and FR21 and
FR23.
The lower left panel has an access opening between FR13 and FR15.
The forward upper part of the fuselage (FR1 to FR12) comprises the
lateral skin panels and five upper skin panels. These panels are secured
to the windshield and side window frames.
The aft upper part of the fuselage section (FR12 to FR24) consists of
lateral skin panels and an upper skin panel. The lateral panels contain
the frames of the passenger/crew doors between FR16 and FR20. A channel
is installed above the doors.
All the skin panels are riveted together with an application of sealant.
**ON A/C 001-012,
C. Frames
(Ref. Fig. 004)
(1) Frame 1 Pressure Bulkhead

(Ref. Fig. 005)
Frame 1 which provides the forward pressure bulkhead of the fuselage,
is made with an aluminium alloy sheet reinforced by stiffeners
riveted to the forward and aft surfaces of the bulkhead. The forward
stiffeners are arranged horizontally and the aft stiffeners are
arranged horizontally and vertically.
The joint between the pressure bulkhead and the outer skin is
provided by edging made from formed metal sheet riveted to the edge
of the frame and to the skin. The bulkhead attachment is reinforced
by webs riveted to the skin and to aft stiffeners of the bulkhead,
and by a box in the cockpit floor. The center part of the pressure
bulkhead is thus secured to the support structure of the floor. The
two radome hinge fittings and the radome latch and support fittings
are attached to the upper and lower sections of the frame
respectively.
A protective bird-impact screen made of a honeycomb structure is
secured to the forward face of the pressure bulkhead.

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Page 6
May 01/01
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Frame Location
Figure 004

R

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May 01/01

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Frame Location
Figure 004A

R

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Frame 1 and Pressure Bulkhead
Figure 005

R

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001-012, 53-10-00

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R **ON A/C 014-099, 101-199, 901-999,
C. Frames
**ON A/C 014-019,
(Ref. Fig. 004)
R **ON A/C 020-099, 101-199, 901-999,
(Ref. Fig. 004A)
R **ON A/C 014-099, 101-199, 901-999,
(1) Frame 1 Pressure Bulkhead

(Ref. Fig. 005A)
Frame 1 which provides the forward pressure bulkhead of the fuselage,
is made with an aluminium alloy sheet reinforced by stiffeners
riveted to the forward and aft surfaces of the bulkhead. The forward
stiffeners are arranged horizontally and the aft stiffeners are
arranged horizontally and vertically.
The joint between the pressure bulkhead and the outer skin is
provided by edging made from formed metal sheet riveted to the edge
of the frame and to the skin. The bulkhead attachment is reinforced
by webs riveted to the skin and to aft stiffeners of the bulkhead,
and by a box in the cockpit floor. The center part of the pressure
bulkhead is thus secured to the support structure of the floor. The
two radome hinge fittings and the radome latch and support fittings
are attached to the upper and lower sections of the frame
respectively.
A protective bird-impact screen made of a honeycomb structure is
secured to the forward face of the pressure bulkhead.
New supports are installed on the honeycomb panel structure. A
ballast of 200 kg (440.9244 lb) can be fitted to these supports.

R

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Frame 1 and Pressure Bulkhead
Figure 005A

R

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**ON A/C ALL
(2) Frame 2
(Ref. Fig. 006)
The top of the frame is closed by a machined curved member the upper
section of which is straight. This provides a forward attachment
point for the instrument panel and the frame for the windshield. The
lateral and lower curved members are formed from folded Z-section
sheet.
(3) Frame 3
Consists of machined lateral and lower curved members. Its upper
section is open.
(4) Frame 4
Consists of folded sheet lateral and lower curved members. Its upper
and lower sections are open.
(5) Frame 5
The lower curved member is machined and the lateral curved members
are formed from folded sheet.
(6) Frames 6 and 7

These frames consist of two lateral curved members and a lower curved
member formed from folded sheet.
(7) Frame 8
(Ref. Fig. 007)
This frame is closed and consists of machined upper, lateral and
lower curved members. The upper curved members form the posts between
the side windows. The frame supports a cross beam of the cockpit
floor. This cross beam is also supported by two rods which are
themselves supported by the lower section of the frame.
(8) Frame 9
(Ref. Fig. 008)
The frame which is open at the level of the side windows consists ;
of an upper curved member formed from folded sheet, and machined
lateral and upper curved members. The lower section provides the
forward bulkhead of the nose landing gear box. Two reinforcement rods
are attached to the top corners of the landing gear box and to the
lateral curved members of the frame.

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Frames 2 and 4
Figure 006

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Page 13
May 01/01
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Frame 8
Figure 007

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Page 14
May 01/01
R
IAC
Frame 9
Figure 008

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Page 15
May 01/01
R
IAC
(9) Frame 10
Consists of an upper curved member and lateral curved members formed
from folded sheet and two machined lower curved members attached to
the landing gear well.
(10) Frame 11
(Ref. Fig. 009)
The upper lateral and lower curved members are machined. The upper
curved members provide the aft posts of the side windows. A floor
cross beam is secured to the frame. This cross beam is supported by
two rods which are supported by the landing gear well.
(11) Frame 12
The upper and lateral curved members are formed from folded sheet.
They comprise an extruded T-section and a splice which provide the
skin joint. The lower curved members are machined. This frame
supports a cross beam of the floor reinforced by two rods attached to
the landing gear well.
(12) Frames 13 and 14

The upper and lateral curved members are formed from folded sheet.
The lower curved members are machined. These frames have an opening
in the lower right (FR13) or left (FR14) section for the cargo
compartment doors. Frame 14 also supports a cross beam of the cabin
floor.

(Ref. Fig. 010)
These reinforced frames form the forward frames of the passenger/crew
doors. All curved members are machined. Frame 16 supports a cross
beam of the floor.
(14) Frames 17A and 19A

(Ref. Fig. 011)
These frames consist only of lower machined curved members.
(15) Frame 18
The upper curved member is formed from folded sheet and the lower
curved members are machined.

(Ref. Fig. 012)
These reinforced frames form the aft frames of the passenger/crew
doors. All curved members are machined. The frames support a cross
beam of the floor. Frame 20 closes the rear of the landing gear well
and is reinforced by rods attached to the top corners of the landing
gear well.

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Page 16
May 01/01
R
IAC
Frame 11
Figure 009

EFF :

ALL 53-10-00

Page 17
May 01/01
R
IAC
Frame 16
Figure 010

EFF :

ALL 53-10-00

Page 18
May 01/01
R
IAC
Frame 17
Figure 011

EFF :

ALL 53-10-00

Page 19
May 01/01
R
IAC
Frame 20
Figure 012

R

EFF :

ALL 53-10-00

Page 20
May 01/01

IAC
(17) Frame 23
This frame is closed. The upper and lateral curved members are formed
from folded sheet and the lower curved member is machined. This frame
supports a cross beam of the floor reinforced by two struts.
D. Floors
**ON A/C 001-012, 014-014,
(Ref. Fig. 013)
R **ON A/C 015-099, 101-199, 901-999,
(Ref. Fig. 013A)
**ON A/C ALL
The cockpit, cabin and avionics compartment floors consists mainly of

honeycomb panels attached to the floor support structure with screws
In the forward avionics compartment the floor panels are installed to
protect the structure and systems when an operator gets access to the
compartment.

EFF :

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Page 21
Feb 01/07

IAC
Typical Floor Assemblies
Figure 013

EFF :

001-012, 014-014, 53-10-00

Page 22
May 01/01

IAC
Typical Floor Assemblies
Figure 013A

R

EFF :

015-099, 101-199, 901-999, 53-10-00

Page 23
Feb 01/07

IAC
MAIN STRUCTURE - INSPECTION/CHECK
_________________________________
TASK 53-11-00-210-001
R Detailed Inspection of Forward Passenger/Crew Door Frame, Upper Corners,

R External Surface, LH and RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)
C. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
SRM 511100 P.Block 001 (for corrective action)

53-11-00-991-001 Fig. 601

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Page 601
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-050
A. Get Access
R (1) Put an access platform in position in front of the forward

R passenger/crew door 831 (841).
Subtask 53-11-00-110-051
B. Cleaning of the Structure
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
R (1) Clean the inspection areas with CLEANING AGENTS (Material No. 11-004)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-066
A. Inspection
(Ref. Fig. 601/TASK 53-11-00-991-001)
R (1) Do a detailed inspection of the structure of the upper corners of the

R door frame, external surface, left and right sides.
(2) Make sure that there is no:
(a) corrosion damage:

R - If you find corrosion damage, refer to the Structural Repair
R Manual (Ref. SRM 512200 P.Block 001) for types, inspection,
removal and corrosion protection.

EFF :

ALL 53-11-00

Page 602
May 01/03

IAC
R Upper Corners of the Door Frame of the Forward Passenger/Crew Door
Figure 601/TASK 53-11-00-991-001

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Page 603
May 01/03

IAC
(b) other damage (cracks, scratches, stress, marks, dents,
bumps,...):
R - If you find other damage, refer to the Structural Repair Manual
R (Ref. SRM 511100 P.Block 001) for damage classification and
R corrective action.
5. Close-up
________
Subtask 53-11-00-410-050
A. Close Access
R
R items.

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ALL 53-11-00

Page 604
May 01/03

IAC
TASK 53-11-00-210-002
R Detailed Inspection of Forward Passenger/Crew Door Frame, Forward Lower Corner

R underneath the Scuff Plate, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific access platform 3.5 m (11 ft. 6 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52-10-00-010-001 Opening of the Passenger/Crew Door

52-10-00-410-001 Closing of the Passenger/Crew Door
53-15-15-000-001 Removal of the FWD Passenger/Crew Door Scuff Plates
53-15-15-400-001 Installation of the FWD Passenger/Crew Door Scuff
Plates
53-11-00-991-002 Fig. 602

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Page 605
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-051
A. Get Access
R (1) Put an access platform in position at the zone 831 (841).
R (2) Open the forward passenger/crew door 831 (841), (Ref. TASK 52-10-00-
010-001).
Subtask 53-11-00-020-057
B. Removal of the Component
R (1) Remove the forward corner of the scuff plate of the forward
R passenger/crew door (Ref. TASK 53-15-15-000-001).
Subtask 53-11-00-110-052
C. Cleaning of the Structure

_______
DO NOT SMOKE.
R (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-067
A. Inspection
(Ref. Fig. 602/TASK 53-11-00-991-002)
R (1) Do a detailed inspection of the structure of the forward lower corner

R below the scuff plate.

EFF :

ALL 53-11-00

Page 606
May 01/03

IAC
R Door Frame below the Forward Lower Corner of the Scuff Plate
Figure 602/TASK 53-11-00-991-002

EFF :

ALL 53-11-00

Page 607
May 01/03

IAC


bumps,...):
5. Close-up
________
Subtask 53-11-00-420-055
A. Installation of the Component
R (1) Install the forward corner of the scuff plate of the forward
R passenger/crew door(Ref. TASK 53-15-15-400-001).
Subtask 53-11-00-410-051
B. Close Access
items.
R (2) Close the forward passenger/crew door 831 (841), (Ref. TASK 52-10-00-
410-001).

EFF :

ALL 53-11-00

Page 608
May 01/03

IAC
TASK 53-11-00-210-028
R Special Detailed Inspection of Forward Passenger/Crew Door Frame, Forward Lower

R Corner underneath the Scuff Plate , LH and RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Plates
NTM 531104,P.Block-401
SRM 511100,P.Block 001 (for corrective action)
53-11-00-991-072 Fig. 603

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Page 609
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-068
A. Get Access
010-001).
Subtask 53-11-00-020-064
R (1) Remove the forward corner of the scuff plate from the sill of the
R forward passenger/crew door (Ref. TASK 53-15-15-000-001).
Subtask 53-11-00-110-053
C. Preparation of the Inspection Area

(Ref. Fig. 603/TASK 53-11-00-991-072)

_______
DO NOT SMOKE.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
R necessary.
(2) Make sure that the surface of the inspection area is clean and
smooth.
R (3) Do a visual check of the inspection area for damage or

R discontinuities.

EFF :

ALL 53-11-00

Page 610
May 01/03

IAC
R Door Frame - Forward Lower Corner below Scuff Plate - Inspection Area
R Figure 603/TASK 53-11-00-991-072

EFF :

ALL 53-11-00

Page 611
Nov 01/99

IAC
(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 512200,P.Block 001) for types, inspection,
(b) Other damage (cracks, scratches, stress, marks, dents, bumps...):

- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.
4. Procedure
_________
Subtask 53-11-00-270-050
A. Inspection
(Ref. Fig. 603/TASK 53-11-00-991-072)
R (1) Do a special detailed inspection of the structure of the forward

R lower corner below the scuff plate. Refer to the Non-destructive
R Testing Manual (Ref. NTM 531104,P.Block-401).
R (2) Make a report of the damage after the non-destructive testing

R inspection:

- If you find damage, refer to the Structural Repair Manual (Ref.
SRM 512200,P.Block 001) for types, inspection, removal and
corrosion protection.

5. Close-up
________
Subtask 53-11-00-420-062
R (1) Install the forward corner of the scuff plate on the sill of the
R forward passenger/crew door (Ref. TASK 53-15-15-400-001)

EFF :

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Page 612
May 01/03

IAC
Subtask 53-11-00-410-068
B. Close Access
items.
410-001).

EFF :

ALL 53-11-00

Page 613
May 01/03

IAC
TASK 53-11-00-210-003
R Detailed Inspection of Forward Face of Pressure Bulkhead, Vertical Angle

R (Y=675) at Crossing Areas with Horizontal Stiffeners (Z=1 and Z=1329), LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific access platform 3 m (9 ft. 10 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-11-41-000-001 Removal of the Protective Shields - FR1

53-11-41-400-001 Installation of the Protective Shields - FR1
53-15-11-010-001 Opening of the Radome 110AL
53-15-11-410-001 Closing of the Radome 110AL
53-11-00-991-003 Fig. 604

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Page 614
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-052
A. Get Access
R (1) Put an access platform in position at the zone 110.
(2) Open the radome 110AL (Ref. TASK 53-15-11-010-001).
(3) Remove the upper protection shield (Ref. TASK 53-11-41-000-001).
Subtask 53-11-00-110-054

_______
DO NOT SMOKE.
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-068-A
A. Inspection
(Ref. Fig. 604/TASK 53-11-00-991-003)
R (1) Do a detailed inspection of the structure of the forward face of the

R pressure bulkhead. This inspection also includes the vertical angles,
R the horizontal stiffeners and the supports of the honeycomb panels.

EFF :

ALL 53-11-00

Page 615
May 01/03

IAC
R Forward Face of the Forward Pressure Bulkhead
Figure 604/TASK 53-11-00-991-003

EFF :

ALL 53-11-00

Page 616
May 01/03

IAC

if you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 512200 P.Block 001) for types, inspection,

bumps,...):
if you find other damage, refer to the Structural Repair Manual
(Ref. SRM 511100 P.Block 001) for damage classification and
corrective action.
R
5. Close-up
________
Subtask 53-11-00-410-052
A. Close Access
(1) Install the upper protective shield (Ref. TASK 53-11-41-400-001).
items.
(3) Close the radome 110AL (Ref. TASK 53-15-11-410-001).

EFF :

ALL 53-11-00

Page 617
May 01/03

IAC
R **ON A/C 001-012, 014-019,
R TASK 53-11-00-210-808
R General Visual Inspection of Entrance Stairs Door Surround, Upper and Lower
R Corners, External Surface, LH
R 1. __________________
Reason for the Job
R Refer to the MPD TASK: 531109-01
R 2. ______________________
R A. Fixtures, Tools, Test and Support Equipment
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R Material No. 11-004 USA MIL-T-81533

R 1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
R (Ref. 20-31-00)
R Material No. 19-003 USA AMS 3819
R LINT-FREE COTTON CLOTH (Ref. 20-31-00)
R C. Referenced Information
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R SRM 511100 P.Block 001 (for corrective action)

R 53-11-00-991-082 Fig. 605

R

EFF :

001-012, 014-019, 53-11-00

Page 618
May 01/03

IAC
R 3. __________
Job Set-up
R Subtask 53-11-00-010-099
R A. Get Access
R Subtask 53-11-00-110-114
R B. Cleaning of the Structure
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
R MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
R OBEY THE MANUFACTURERS INSTRUCTIONS.
R PUT ON PROTECTIVE CLOTHING.
R DO NOT GET THEM IN YOUR MOUTH.
R DO NOT SMOKE.
R DO NOT BREATHE THE GAS.
R THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
R GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
R necessary.
R 4. Procedure
_________
R Subtask 53-11-00-210-088
R A. Inspection
R (Ref. Fig. 605/TASK 53-11-00-991-082)
R (1) Do a visual inspection of the external surface of the entrance-stairs

R door surround, upper and lower corners, left side.
R (2) Make sure that there is no:
R (a) corrosion damage:

R removal and corrosion protection.

R

EFF :

001-012, 014-019, 53-11-00

Page 619
May 01/03

IAC
R Entrance-Stairs Door Surround - Upper and Lower Corners - External Surface
R Figure 605/TASK 53-11-00-991-082

R

EFF :

001-012, 014-019, 53-11-00

Page 620
May 01/03

IAC
R (b) other damage (cracks, scratches, stress, marks, dents,
R bumps,...):
R 5. Close-up
________
R Subtask 53-11-00-410-099
R A. Close Access
R items.

R

EFF :

001-012, 014-019, 53-11-00

Page 621
May 01/03

IAC
R **ON A/C ALL
R TASK 53-11-00-210-809
R General Visual Inspection of Avionics Compartment Doors, Surround Corners,

R External Surface (4 Doors)
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-11-00-991-083 Fig. 606

EFF :

ALL 53-11-00

Page 622
May 01/03

IAC
R 3. __________
Job Set-up
R Subtask 53-11-00-941-088
R A. Get Access
R (1) Put an access platform in position at the zones 811, 812, 822 and
R 824.
R (2) Do not open the avionics compartment doors.
R Subtask 53-11-00-110-115

_______
R DO NOT SMOKE.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
R MATERIAL/S.
R USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
R necessary.
R 4. Procedure
_________
R Subtask 53-11-00-210-089
R A. Inspection
R (Ref. Fig. 606/TASK 53-11-00-991-083)
R (1) Do a visual inspection of the external surface of the avionics

R compartment doors, surround corners.

EFF :

ALL 53-11-00

Page 623
May 01/03

IAC
R Avionics Compartment Doors - External Surface
R Figure 606/TASK 53-11-00-991-083- 12 (SHEET 1)

EFF :

ALL 53-11-00

Page 624
May 01/03

IAC
R Avionics Compartment Doors - External Surface

EFF :

ALL 53-11-00

Page 625
May 01/03

IAC
R (a) Corrosion damage:

R (b) Other damage (cracks, scratches, stress, marks, dents,

R bumps,...):
R 5. Close-up
________
R Subtask 53-11-00-942-096
R A. Close Access
R items.

EFF :

ALL 53-11-00

Page 626
May 01/03

IAC
R TASK 53-11-00-210-810
R General Visual Inspection of Fuselage Side Panel, below Cockpit Side Windows,
R between FR 1 and FR 12, External Surface, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-11-00-991-079 Fig. 607

EFF :

ALL 53-11-00

Page 627
May 01/03

IAC
R 3. __________
Job Set-up
R Subtask 53-11-00-941-085
R A. Get Access
R (1) Put an access platform in position at the zones 211 and 212.
R Subtask 53-11-00-110-116

_______
R DO NOT SMOKE.
R necessary.
R 4. Procedure
_________
R Subtask 53-11-00-210-090
R A. Inspection
R (Ref. Fig. 607/TASK 53-11-00-991-079)
R (1) Do a visual inspection of the external surface of the fuselage side

R panel, below the cockpit side windows. This inspection is applicable
R between FR1 and FR12, left and right sides.


EFF :

ALL 53-11-00

Page 628
May 01/03

IAC
R Fuselage Side Panel below Cockpit Side Windows - External Surface
R Figure 607/TASK 53-11-00-991-079

EFF :

ALL 53-11-00

Page 629
May 01/03

IAC
R bumps,...):
R 5. Close-up
________
R Subtask 53-11-00-942-093
R A. Close Access
R items.

EFF :

ALL 53-11-00

Page 630
May 01/03

IAC
R TASK 53-11-00-210-811
R General Visual Inspection of Area Forward of Windshield, above Side Panel, from
R FR 0 to FR 4, External Surface, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-11-00-991-080 Fig. 608

EFF :

ALL 53-11-00

Page 631
May 01/03

IAC
R 3. __________
Job Set-up
R Subtask 53-11-00-941-087
R A. Get Access
R (1) Put an access platform in position at the zones 211 and 212.
R Subtask 53-11-00-110-117

_______
R DO NOT SMOKE.
R necessary.
R 4. Procedure
_________
R Subtask 53-11-00-210-091
R A. Inspection
R (Ref. Fig. 608/TASK 53-11-00-991-080)
R (1) Do a visual inspection of the external surface area forward of

R windshield, above side panel, from FR0 to FR4, left and right sides.


EFF :

ALL 53-11-00

Page 632
May 01/03

IAC
R External Fuselage Structure - Area forward of the Windshield - External Surface
R Figure 608/TASK 53-11-00-991-080

EFF :

ALL 53-11-00

Page 633
May 01/03

IAC
R bumps,...):
R 5. Close-up
________
R Subtask 53-11-00-942-095
R A. Close Access
R items.

EFF :

ALL 53-11-00

Page 634
May 01/03

IAC
TASK 53-11-00-210-005
R Detailed Inspection of Fuselage Lower Panel at NLG Bay Aft Corners, External
R Surface, LH/RH
1. __________________
Reason for the Job
2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-005 Fig. 609

EFF :

ALL 53-11-00

Page 635
May 01/03

IAC
3. __________
Job Set-up
R Subtask 53-11-00-941-089
R A. Get Access
Subtask 53-11-00-110-057

_______
DO NOT SMOKE.
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-070
A. Inspection
R (Ref. Fig. 609/TASK 53-11-00-991-005)
R (1) Do a detailed inspection of the fuselage lower panel at the aft

R corners of the nose landing-gear well, external surface.


EFF :

ALL 53-11-00

Page 636
May 01/03

IAC
Edges of the Corners of the Nose-Gear Door Frame
R Figure 609/TASK 53-11-00-991-005

EFF :

ALL 53-11-00

Page 637
May 01/03

IAC
bumps,...):
R 5. Close-up
________
R Subtask 53-11-00-942-097
R A. Close Access
R items.

EFF :

ALL 53-11-00

Page 638
May 01/03

IAC
TASK 53-11-00-210-006
R Detailed Inspection of Fuselage Skin above Windshield, between FR 4 and FR 12,

R External Surface, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-006 Fig. 610

EFF :

ALL 53-11-00

Page 639
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-941-054
A. Get Access
R (1) Put an access platform in position at the zone 211/212.
Subtask 53-11-00-110-058

_______
DO NOT SMOKE.
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-071
A. Inspection
R (Ref. Fig. 610/TASK 53-11-00-991-006)
R (1) Do a detailed inspection of the structure of the upper skin panels

R above the windshield, L and R sides.


EFF :

ALL 53-11-00

Page 640
May 01/03

IAC
R Upper Skin Panels above the Windshield
R Figure 610/TASK 53-11-00-991-006

EFF :

ALL 53-11-00

Page 641
May 01/03

IAC
bumps,...):
5. Close-up
________
Subtask 53-11-00-942-054
A. Close Access
items.

EFF :

ALL 53-11-00

Page 642
May 01/03

IAC
TASK 53-11-00-210-007
R Detailed Inspection of Upper Skin of Lower Longitudinal Lap Joint, between FR 9

R and FR 20, External Surface, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-007 Fig. 611

EFF :

ALL 53-11-00

Page 643
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-941-055
A. Get Access
Subtask 53-11-00-110-059

_______
DO NOT SMOKE.
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-072
A. Inspection
R (Ref. Fig. 611/TASK 53-11-00-991-007)
R (1) Do a detailed inspection of the structure of the lap joint from FR9
R to FR20, L and R sides.


EFF :

ALL 53-11-00

Page 644
May 01/03

IAC
Lap Joint from FR9 to FR20
R Figure 611/TASK 53-11-00-991-007

EFF :

ALL 53-11-00

Page 645
May 01/03

IAC
bumps,...):
5. Close-up
________
Subtask 53-11-00-942-055
A. Close Access
items.

EFF :

ALL 53-11-00

Page 646
May 01/03

IAC
TASK 53-11-00-210-008
R Detailed Inspection of Upper Skin of Upper Longitudinal Lap Joint, between FR

R 15 and FR 16 and FR 20 and FR 24, External Surface, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-008 Fig. 612

R

EFF :

ALL 53-11-00

Page 647
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-941-056
A. Get Access
Subtask 53-11-00-110-060

_______
DO NOT SMOKE.
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-073
A. Inspection
R (Ref. Fig. 612/TASK 53-11-00-991-008)
R (1) Do a detailed inspection of the external surface of the upper skin of

R the upper-longitudinal lap joints. This inspection is applicable
R between FR15 and FR16 and between FR20 and FR24, left and right
R sides.


R

EFF :

ALL 53-11-00

Page 648
May 01/03

IAC
R Upper-Longitudinal Lap Joints - Upper Skin - External Surface from FR15 to FR16
R and FR20 to FR24
R Figure 612/TASK 53-11-00-991-008

R EFF :

ALL

53-11-00 Page 649
May 01/03

IAC
bumps,...):
5. Close-up
________
Subtask 53-11-00-942-056
A. Close Access
items.

R

EFF :

ALL 53-11-00

Page 650
May 01/03

IAC
TASK 53-11-00-210-009
R Detailed Inspection of Outer Skin of Lateral Longitudinal Lap Joint, between FR

R 11 and FR 14 and FR 20 and FR 24, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-009 Fig. 613

R

EFF :

ALL 53-11-00

Page 651
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-941-057
A. Get Access
Subtask 53-11-00-110-061

_______
DO NOT SMOKE.
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-074
A. Inspection
R (Ref. Fig. 613/TASK 53-11-00-991-009)
R (1) Do a detailed inspection of the outer skin of the

R lateral-longitudinal lap joints. This inspection is applicable
R between FR11 and FR14, and between FR20 and FR24, left and right
R sides.


R

EFF :

ALL 53-11-00

Page 652
May 01/03

IAC
R Lateral-Longitudinal Lap Joints - Outer Skin from FR11 to FR14 and FR20 to FR24
R Figure 613/TASK 53-11-00-991-009

R

EFF :

ALL 53-11-00

Page 653
May 01/03

IAC
bumps,...):
5. Close-up
________
Subtask 53-11-00-942-057
A. Close Access
items.

R

EFF :

ALL 53-11-00

Page 654
May 01/03

IAC
TASK 53-11-00-210-010
R Detailed Inspection of Outer Skin of Lateral Longitudinal Lap Joint, between FR

R 1 and FR 24, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-010 Fig. 614

R

EFF :

ALL 53-11-00

Page 655
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-941-058
A. Get Access
Subtask 53-11-00-110-064

_______
DO NOT SMOKE.
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-075
A. Inspection
R (Ref. Fig. 614/TASK 53-11-00-991-010)
R (1) Do a detailed inspection of the outer skin of the

R lateral-longitudinal lap joints. This inspection is applicable from
R FR1 to FR24, left and right sides.


R

EFF :

ALL 53-11-00

Page 656
May 01/03

IAC
R Lateral-Longitudinal Lap Joints - Outer Skin from FR1 to FR24
R Figure 614/TASK 53-11-00-991-010

EFF :

ALL 53-11-00

Page 657
May 01/03

IAC
bumps,...):
5. Close-up
________
Subtask 53-11-00-942-058
A. Close Access
items.

EFF :

ALL 53-11-00

Page 658
May 01/03

IAC
TASK 53-11-00-210-011
R Detailed Inspection of FR 20 Splice, between Stringer 30 and Stringer 32, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-80-00-000-001 Removal of the Insulation Blankets

25-80-00-400-001 Installation of the Insulation Blankets
R 52-41-00-010-002 Open the Avionics Compartment Doors for Access
R 53-11-00-991-025 Fig. 615

EFF :

ALL 53-11-00

Page 659
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-054
A. Get Access
R (2) Open the lateral avionics-compartment door 824 (Ref. TASK 52-41-00-
R 010-002).
**ON A/C 001-012, 014-019,
Subtask 53-11-00-020-058
R B. Removal of the Components
R (1) Remove the insulation at the FR20 in the area of the left and right
R STGR31 (Ref. TASK 25-80-00-000-001).
R (2) Remove part of the gasket (left and right sides), if installed.
**ON A/C ALL
Subtask 53-11-00-110-065

_______
DO NOT SMOKE.
R necessary.

EFF :

ALL 53-11-00

Page 660
May 01/03

IAC
4. Procedure
_________
Subtask 53-11-00-220-076
A. Inspection
R (Ref. Fig. 615/TASK 53-11-00-991-025)
R (1) Do a detailed inspection of the structure of the splices of FR20 at

R the lower stringers STGR30 and STGR32, left and right sides.


bumps,...):
5. Close-up
________
**ON A/C 001-012, 014-019,
Subtask 53-11-00-420-056
R A. Installation of the Components
R (1) Install the gasket (left and right sides), if removed.
R (2) Install the insulation blankets at FR20 in the area of the left and
R right STGR31 (Ref. TASK 25-80-00-400-001).

EFF :

ALL 53-11-00

Page 661
May 01/03

IAC
R Splices of the FR20 at the STGR30 and STGR32
R Figure 615/TASK 53-11-00-991-025

EFF :

ALL 53-11-00

Page 662
May 01/03

IAC
**ON A/C ALL
Subtask 53-11-00-410-054
B. Close Access
items.
(2) Close the lateral avionics-compartment door 824 (Ref. TASK 52-41-00-
410-002).

R

EFF :

ALL 53-11-00

Page 663
May 01/03

IAC
**ON A/C 001-012, 014-019,
TASK 53-11-00-210-012
R Detailed Inspection of Windshield Center Post, Lower Attachment Area, internal

R Side
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-038 Fig. 616
R 53-11-00-991-012 Fig. 617

R

EFF :

001-012, 014-019, 53-11-00

Page 664
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-055
A. Get Access
010-001).
R (3) Remove the vertical lining panel 211MW and the lining panel 211LW
R from the windshield center post.
R
R (Ref. Fig. 616/TASK 53-11-00-991-038)
R
Subtask 53-11-00-110-066

R (Ref. Fig. 617/TASK 53-11-00-991-012)

_______
DO NOT SMOKE.
R and a clint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
R necessary.
4. Procedure
_________
Subtask 53-11-00-220-077
A. Inspection
R (Ref. Fig. 617/TASK 53-11-00-991-012)
R (1) Do a detailed inspection of the internal side of the lower attachment

R of the windshield center post.

R

EFF :

001-012, 014-019, 53-11-00

Page 665
May 01/03

IAC
Lining Panels near the Windshield Center Post
R Figure 616/TASK 53-11-00-991-038

R

EFF :

001-012, 014-019, 53-11-00

Page 666
May 01/03

IAC
R Windshield Center Post - Lower Attachment
R Figure 617/TASK 53-11-00-991-012

R

EFF :

001-012, 014-019, 53-11-00

Page 667
May 01/03

IAC


bumps,...):
- If you find other damage, refer to the Structural Repair Manual
corrective action.
5. Close-up
________
Subtask 53-11-00-410-055
A. Close Access
(Ref. Fig. 616/TASK 53-11-00-991-038)
(1) Install the lining panel 211MW and the vertical lining panel 211LW on
the windshield center post.
items.
(3) Close the forward passenger/crew door 831 (841), (Ref. TASK 52-10-00-
410-001).

EFF :

001-012, 014-019, 53-11-00

Page 668
Nov 01/03
R
IAC
TASK 53-11-00-220-001
Special Detailed Inspection of Windshield Center Post, Lower Attachment Area,

Internal Side
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-038 Fig. 616
R 53-11-00-991-012 Fig. 617
R 53-11-00-991-073 Fig. 618

R

EFF :

001-012, 014-019, 53-11-00

Page 669
May 01/03

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-071
A. Get Access
010-001).
R (3) Remove the vertical lining panel 211MW and the lining panel 211LW
R from the windshield center post.
R
R (Ref. Fig. 616/TASK 53-11-00-991-038)
R
Subtask 53-11-00-110-067
R B. Preparation of the Inspection Area

R (Ref. Fig. 618/TASK 53-11-00-991-073)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
R necessary.
smooth.

R discontinuities.

R

EFF :

001-012, 014-019, 53-11-00

Page 670
May 01/03

IAC
R Windshield Center Post - Lower Attachment - Internal Side
R Figure 618/TASK 53-11-00-991-073

R

EFF :

001-012, 014-019, 53-11-00

Page 671
May 01/03

IAC


4. Procedure
_________
Subtask 53-11-00-250-050
A. Inspection
R (Ref. Fig. 618/TASK 53-11-00-991-073)
R (1) Do a special detailed inspection of the internal side of the lower

R attachment area of the windshield center post.
Refer to the Non-destructive Testing Manual (Ref. NTM 531129,P.Block-
601).
(2) Make a report of damage after NDT inspection:


5. Close-up
________
Subtask 53-11-00-410-071
A. Close Access
R (Ref. Fig. 617/TASK 53-11-00-991-012)
R (1) Install the lining panel 211LW and the vertical lining panel 211MW on
R the windshield center post.
R

R

EFF :

001-012, 014-019, 53-11-00

Page 672
May 01/03

IAC
items.
410-001).

R

EFF :

001-012, 014-019, 53-11-00

Page 673
Nov 01/05

IAC
**ON A/C ALL
TASK 53-11-00-210-013
Detailed Inspection of Windshield Center Post, Upper Attachment Area, Internal

Side
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

ALL 53-11-00

Page 674
Nov 01/05

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
53-11-00-991-039 Fig. 619
R
53-11-00-991-014 Fig. 620
3. __________
Job Set-up
Subtask 53-11-00-010-056
A. Get Access
(1) Put an access platform in position at the zone 831 (841).
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
(3) Remove the vertical lining panels 211MC, 211MW from the windshield
center post.
R
(Ref. Fig. 619/TASK 53-11-00-991-039)
R
(4) Remove the ceiling panels 211LC, 212LC.
R
(Ref. Fig. 619/TASK 53-11-00-991-039)

EFF :

ALL 53-11-00

Page 675
May 01/06

IAC
Linings of the Upper Attachment of the Windshield Center Post
Figure 619/TASK 53-11-00-991-039

R

EFF :

ALL 53-11-00

Page 676
May 01/06

IAC
R
Subtask 53-11-00-110-068

_______
DO NOT SMOKE.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 53-11-00-220-078
A. Inspection
(Ref. Fig. 620/TASK 53-11-00-991-014)
(1) Do a detailed inspection of the structure of the upper attachment of

the windshield center post, internal side.


bumps,...):
(Ref. SRM 511100,P.Block 001) for damage classification and
corrective action.

EFF :

ALL 53-11-00

Page 677
May 01/06

IAC
Upper Attachment of the Windshield Center Post - Internal Side
R Figure 620/TASK 53-11-00-991-014

EFF :

ALL 53-11-00

Page 678
Nov 01/05

IAC
5. Close-up
________
Subtask 53-11-00-410-056
A. Close Access
(1) Install the ceiling panels 211LC, 212LC.
(2) Install the lining panels 211MC, 211MW on the windshield center post.
items.
(4) Close the forward passenger/crew door 831 841 (Ref. TASK 52-10-00-
410-001).

EFF :

ALL 53-11-00

Page 679
May 01/06
R
IAC
R **ON A/C 001-012, 014-099,
TASK 53-11-00-210-014
Detailed Inspection of Windshield Side Post at FR 4, Lower Attachment, Internal

Side, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-040 Fig. 621
53-11-00-991-015 Fig. 622

R

EFF :

001-012, 014-099, 53-11-00

Page 680
May 01/06

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-057
A. Get Access
(1) Put an access platform at the zone 831 (841).
010-001).
(3) Open the sliding window.
(4) Remove the lining panel 211PW (212PW).

(Ref. Fig. 621/TASK 53-11-00-991-040)
(5) Remove the lining panel 211NW (212NW) from the side post at FR4.
(Ref. Fig. 621/TASK 53-11-00-991-040)
Subtask 53-11-00-110-069

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-079
A. Inspection
(Ref. Fig. 622/TASK 53-11-00-991-015)
(1) Do an inspection of the internal side of the lower attachment of the

windshield side post. This inspection is applicable at FR4, left and
right sides.

R

EFF :

001-012, 014-099, 53-11-00

Page 681
May 01/06

IAC
Linings of the Lower Area of the Side Post at FR4
Figure 621/TASK 53-11-00-991-040

R

EFF :

001-012, 014-099, 53-11-00

Page 682
May 01/06

IAC
Lower Attachment Area of the Windshield Side Post at FR4 - Internal Side
Figure 622/TASK 53-11-00-991-015

R

EFF :

001-012, 014-099, 53-11-00

Page 683
May 01/06

IAC


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-410-057
A. Close Access
(1) Install the lining panel 211NW (212NW).
(2) Install the lining panel 211PW (212PW).
(3) Close the sliding window.
items.
(5) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).

R

EFF :

001-012, 014-099, 53-11-00

Page 684
May 01/06

IAC
TASK 53-11-00-210-029
Special Detailed Inspection of Windshield Side Post at FR 4, Lower Attachment,

Internal Side, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-040 Fig. 621
53-11-00-991-075 Fig. 623

R

EFF :

001-012, 014-099, 53-11-00

Page 685
May 01/06

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-069
A. Get Access
010-001).
(3) Open the sliding window.
(4) Remove the lining panel 211PW (212PW).

(Ref. Fig. 621/TASK 53-11-00-991-040)
(5) Remove the lining panel 211NW (212NW) from the side post at FR4.
(Ref. Fig. 621/TASK 53-11-00-991-040)
Subtask 53-11-00-110-070
B. Preparation of the Inspection Area

(Ref. Fig. 623/TASK 53-11-00-991-075)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
smooth.
(3) Do a check of the inspection area for damage or discontinuities.

R

EFF :

001-012, 014-099, 53-11-00

Page 686
May 01/06

IAC
Lower Attachment Area of the Windshield Side Post at FR4 - Internal Side
Figure 623/TASK 53-11-00-991-075

R

EFF :

001-012, 014-099, 53-11-00

Page 687
May 01/06

IAC

Manual (Ref. SRM 512200,P.Block 001) types, inspection, removal
and corrosion protection.

4. Procedure
_________
Subtask 53-11-00-250-057
A. Inspection
(Ref. Fig. 623/TASK 53-11-00-991-075)
(1) Do a special detailed inspection of the internal side of the lower

attachment of the windshield side post. This inspection is applicable
at FR4, left and right sides.
601).
(2) Make a report of the damage after the NDT inspection:


Manual (Ref. SRM 511100,P.Block 001) or damage classification and
corrective action.
5. Close-up
________
Subtask 53-11-00-410-069
A. Close Access
(1) Install the lining panel 211NW (212NW) on the side post at FR4.
(2) Install the lining panel 211PW (212PW).

R

EFF :

001-012, 014-099, 53-11-00

Page 688
May 01/06

IAC
(3) Close the sliding window.
items.
410-001).

R

EFF :

001-012, 014-099, 53-11-00

Page 689
May 01/06

IAC
**ON A/C ALL
TASK 53-11-00-210-026
Special Detailed Inspection of Windshield Side Post at Frame 4, Upper

Attachment, Internal Side, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-005 USA MIL-S-81733 CLASS C

CORROSION INHIBITIVE INTERFAY SEALANT (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-12-11-010-001 Opening of the Cockpit Sliding Windows
56-12-11-410-001 Closing of the Cockpit Sliding Windows
R SRM 514211,P.Block 001
53-11-00-991-041 Fig. 624

EFF :

ALL 53-11-00

Page 690
May 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-019,
R 53-11-00-991-042 Fig. 625
R **ON A/C ALL
R Post SB 53-1039 For A/C 001-012,014-019,
R 53-11-00-991-042-B Fig. 625A
R **ON A/C 001-012, 014-019,
R 53-11-00-991-069 Fig. 626
R **ON A/C ALL
R Post SB 53-1039 For A/C 001-012,014-019,
R 53-11-00-991-069-A Fig. 626A

R
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-11-00-010-066
A. Get Access
(1) Put an access platform in position at zone 831 (841).
010-001).
(3) Open the sliding window (Ref. TASK 56-12-11-010-001).
(4) Remove the lining panels 211NW (212NW).

R (Ref. Fig. 624/TASK 53-11-00-991-041)

EFF :

ALL 53-11-00

Page 691
Nov 01/05

IAC
Lining Panels of the Windshield Side Post at FR4
R Figure 624/TASK 53-11-00-991-041

EFF :

ALL 53-11-00

Page 692
Nov 01/05

IAC
(5) Remove the lining panels 211BC, 211KC, 211LC (212BC, 212KC, 212LC).
R (Ref. Fig. 624/TASK 53-11-00-991-041)
**ON A/C 001-012, 014-019,
Subtask 53-11-00-020-062
B. Removal of the Components

R (Ref. Fig. 625/TASK 53-11-00-991-042)
(1) Remove the 14 bolts (1) and the nuts (2).
**ON A/C ALL
Post SB 53-1039 For A/C 001-012,014-019,
Subtask 53-11-00-020-062-A

R (Ref. Fig. 625A/TASK 53-11-00-991-042-B)
(1) Remove the 3 bolts (1) and the nuts (2).
**ON A/C ALL
Subtask 53-11-00-110-071
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 626/TASK 53-11-00-991-069)
R **ON A/C ALL
R Post SB 53-1039 For A/C 001-012,014-019,
R (Ref. Fig. 626A/TASK 53-11-00-991-069-A)

R

EFF :

ALL 53-11-00

Page 693
Nov 01/05

IAC
Bolts at the Upper Attachment of the Windshield Side Post, at FR4
R Figure 625/TASK 53-11-00-991-042

R

EFF :

001-012, 014-019, 53-11-00

Page 694
Nov 01/05

IAC
Bolts at the Upper Attachment of the Windshield Side Post, at FR4
R Figure 625A/TASK 53-11-00-991-042-B

EFF :

ALL 53-11-00

Page 695
Nov 01/05

IAC
Windshield Side Post at FR4 - Upper Attachment
R Figure 626/TASK 53-11-00-991-069

R

EFF :

001-012, 014-019, 53-11-00

Page 696
Nov 01/05

IAC
Windshield Side Post at FR4 - Upper Attachment
R Figure 626A/TASK 53-11-00-991-069-A

EFF :

ALL 53-11-00

Page 697
Nov 01/05

IAC
**ON A/C ALL

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
smooth.
(3) Do a visual check of the inspection area for damage or

discontinuities.



R

EFF :

ALL 53-11-00

Page 698
Nov 01/05

IAC
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 53-11-00-250-055
A. Inspection
R (Ref. Fig. 626/TASK 53-11-00-991-069)
(1) Do a special detailed inspection of the internal side of the upper

attachment (14 positions) of the windshield side post at FR4 (left
and right sides).
(Ref. NTM 531135,P.Block-601).


**ON A/C ALL
Post SB 53-1039 For A/C 001-012,014-019,
Subtask 53-11-00-250-055-A
A. Inspection
R (Ref. Fig. 626A/TASK 53-11-00-991-069-A)
(1) Do a special detailed inspection of the internal side of the upper

attachment (3 positions) of the windshield side post at FR4 (left and
right sides).


EFF :

ALL 53-11-00

Page 699
Nov 01/05

IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-11-00-914-050
A. Preparation of the Bolts for Installation
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Apply a bead of SEALANTS (Material No. 09-005) around the bolts (1)
and the nuts (2).
**ON A/C 001-012, 014-019,
Subtask 53-11-00-420-060
B. Installation of the Components

(Ref. Fig. 625/TASK 53-11-00-991-042)
R (1) Install the 14 bolts (1) and the new nuts (2). Refer to the
R Structural Repair Manual (Ref. SRM 514211,P.Block 001).
**ON A/C ALL
Post SB 53-1039 For A/C 001-012,014-019,
Subtask 53-11-00-420-060-A

(Ref. Fig. 625A/TASK 53-11-00-991-042-B)
R (1) Install the 3 bolts (1) and the new nuts (2). Refer to the Structural
R Repair Manual (Ref. SRM 514211,P.Block 001).

EFF :

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Page A600
May 01/07

IAC
**ON A/C ALL
Subtask 53-11-00-410-066
C. Close Access
(1) Install the lining panels 211BC, 211KC, 211LC (212BC, 212KC, 212LC).
(2) Install the lining panels 211NW (212NW).
(3) Close the sliding window (Ref. TASK 56-12-11-410-001).
items.
410-001).
(6) Remove the access platform.

EFF :

ALL 53-11-00

Page A601
Nov 01/05
R
IAC
TASK 53-11-00-210-015
Detailed Inspection of Side Window Structure, Upper Junction, between Forward

and Rear FR, External Surface, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-016 Fig. 627

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Page A602
Nov 01/05

IAC
3. __________
Job Set-up
Subtask 53-11-00-941-063
A. Get Access
Subtask 53-11-00-110-072

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-080
A. Inspection
R (Ref. Fig. 627/TASK 53-11-00-991-016)
(1) Do a detailed inspection of the structure of the external surface of

the upper junction of the side windows. This inspection is applicable
forward and aft of the frame, left and right sides.


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Page A603
Nov 01/05

IAC
External Surface of the Upper Junction of the Side Window Stucture - Forward
and Aft of the Frame
R Figure 627/TASK 53-11-00-991-016

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53-11-00 Page A604
Nov 01/05

IAC
bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-942-063
A. Close Access
items.

EFF :

ALL 53-11-00

Page A605
Nov 01/05
R
IAC
TASK 53-11-00-210-017
Detailed Inspection of Door Stop Fittings on FR 16 and FR 20, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-45-000-002 Removal of the Door Frame Linings at the Right FWD

Passenger/Crew Door
25-23-45-000-005 Removal of the Door Frame Linings at the Left FWD
Passenger/Crew Door
25-23-45-400-006 Installation of the Door Frame Linings at the Left
FWD Passenger/Crew Door
25-23-45-400-007 Installation of the Door Frame Linings at the Right

EFF :

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Page A606
Nov 01/05
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-018 Fig. 628
3. __________
Job Set-up
Subtask 53-11-00-010-059
A. Get Access
(2) Open the forward passenger/crew door 831 (841), (Ref. TASK 52-10-00-
010-001).
(3) Remove the lining panels on FR16 and FR20:

- For the left forward passenger/crew door:
221AW, 221BW, 221CW, 221EW, 221FW, 221GW. (Ref. TASK 25-23-45-000-
005)
- For the right forward passenger/crew door:
222AW, 222BW, 222CW, 222DW, 222EW, 222FW, 222GW. (Ref. TASK 25-23-
45-000-002)
Subtask 53-11-00-110-073

_______
DO NOT SMOKE.
necessary.

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Page A607
Nov 01/05

IAC
4. Procedure
_________
Subtask 53-11-00-220-081
A. Inspection
R (Ref. Fig. 628/TASK 53-11-00-991-018)
(1) Do a detailed inspection of the structure of the stop fittings of the

door frame at FR16 and FR20 (left and right sides).


bumps,...):
(Ref. SRM 511100 P.Block 001) for damage. classification and
corrective action.
5. Close-up
________
Subtask 53-11-00-410-059
A. Close Access
(1) Install the lining panels on FR16 and FR20:

- For the left forward passenger/crew door:
221AW, 221BW, 221CW, 221EW, 221FW, 221GW. (Ref. TASK 25-23-45-400-
006)
- For the right forward passenger/crew door:
222AW, 222BW, 222CW, 222DW, 222EW, 222FW, 222GW. (Ref. TASK 25-23-
45-400-007)
items.
410-001).

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Page A608
Nov 01/05

IAC
Stop Fittings on the Frame of the Forward Passenger/Crew Door - Left and Right
Sides
R Figure 628/TASK 53-11-00-991-018

EFF :

ALL

53-11-00 Page A609
Nov 01/05

IAC
TASK 53-11-00-210-025
Special Detailed Inspection of Door Frame 16, at Double Joggle Area in Outer
Flange of Frame at Door Stops Number 1 and 7 Location, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
R CORROSION INHIBITING FILLET CONSISTENCY
R (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Passenger/Crew Door
Passenger/Crew Door

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Page A610
Nov 01/06

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-31-41-000-001 Removal of the FWD Galley Unit (6475MM)

25-31-41-000-002 Removal of the FWD Galley Unit (6478MM or 6479MM)
25-31-41-000-008 Removal of the Galley/Stowage 6477MM
25-31-41-000-013 Removal of the Galley/Stowage 6580MM
25-31-41-400-001 Installation of the FWD Galley Unit (6475MM)
25-31-41-400-002 Installation of the FWD Galley Unit (6478MM or
6479MM)
25-31-41-400-008 Installation of the Galley/Stowage 6477MM
25-31-41-400-013 Installation of the Galley/Stowage 6580MM
25-41-41-000-001 Removal of the Lavatory A
25-41-41-400-001 Installation of the Lavatory A
R NTM 531153, P.Block 601
SRM 511100, P.Block 001
SRM 512200, P.Block 001
R SRM 514211, P.Block 001
53-11-00-991-043 Fig. 629
53-11-00-991-070 Fig. 630
3. __________
Job Set-up
Subtask 53-11-00-010-065
A. Get Access
R (1) Put an access platform in position at zone 831 (841).
(2) Open the forward passenger/crew door 831 (841), and lock it in the
open position (Ref. TASK 52-10-00-010-001).
(3) Remove the lining panels at FR16:

- For the left door:
221AW, 221BW, 221CW, 221EW, 221FW, 221GW (Ref. TASK 25-23-45-000-
005).
- For the right door:
222AW, 222BW, 222CW, 222DW, 222EW, 222FW, 222GW (Ref. TASK 25-23-
45-000-002).

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Page A611
May 01/07

IAC
Subtask 53-11-00-020-061
(1) Remove the insulation blankets at FR16 (Ref. TASK 25-80-00-000-001).
(2) Remove the threaded pins (HI-LITE) (1) and the nuts (2). Refer to the
R Structural Repair Manual (Ref. SRM 514211, P.Block 001).
(Ref. Fig. 629/TASK 53-11-00-991-043)
(3) Remove the FWD galleys (Ref. TASK 25-31-41-000-001), (Ref. TASK 25-
31-41-000-002), (Ref. TASK 25-31-41-000-008), (Ref. TASK 25-31-41-
000-013), if installed.
(4) Remove the FWD lavatories (Ref. TASK 25-41-41-000-001), if installed.
Subtask 53-11-00-110-074

(Ref. Fig. 630/TASK 53-11-00-991-070)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
and lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
smooth.

discontinuities.

EFF :

ALL 53-11-00

Page A612
May 01/07

IAC
Bolts at the Outer Flange of the Frame at the Double Joggle Area (FR16)
R Figure 629/TASK 53-11-00-991-043

EFF :

ALL 53-11-00

Page A613
Nov 01/05

IAC
Door Frame FR16 - Inspection Areas
R Figure 630/TASK 53-11-00-991-070

EFF :

ALL 53-11-00

Page A614
Nov 01/05

IAC

Manual (Ref. SRM 512200, P.Block 001) for types of corrosion,
inspection, removal and corrosion protection.

Manual (Ref. SRM 511100, P.Block 001) for damage classification
4. Procedure
_________
Subtask 53-11-00-250-054
A. Inspection
(Ref. Fig. 630/TASK 53-11-00-991-070)
(1) Do a special detailed inspection of the door frame 16, left and right
sides. This inspection is applicable at the double joggle area in the
outer flange of the frame (at the door stops Number 1 and 7).
R Refer to the Non-destructive Testing Manual (Ref. NTM 531153, P.Block
R 601).

SRM 512200, P.Block 001) for types of corrosion , inspection,

Manual (Ref. SRM 511100, P.Block 001) for damage classification
5. Close-up
________
Subtask 53-11-00-914-051
(2) Apply a bead of SEALANTS (Material No. 09-005) around the screws (1)
and the nuts (2).

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Page A615
May 01/07

IAC
Subtask 53-11-00-420-059
(1) Install the FWD lavatories (Ref. TASK 25-41-41-400-001), if removed.
(2) Install the FWD galleys (Ref. TASK 25-31-41-400-001), (Ref. TASK 25-
31-41-400-002), (Ref. TASK 25-31-41-400-008), (Ref. TASK 25-31-41-
400-013), if removed.
R (3) Install the threaded pins (HI-LITE) (1) with SEALANTS (Material No.
R 09-016) and the new nuts (2). Refer to the Structural Repair Manual
R (Ref. SRM 514211, P.Block 001).
(Ref. Fig. 629/TASK 53-11-00-991-043)
(4) Install the insulation blankets at FR16 (Ref. TASK 25-80-00-400-001).
Subtask 53-11-00-410-065
C. Close Access
(1) Install the lining panels at FR16:

- For the left side:
221AW, 221BW, 221CW, 221EW, 221FW, 221GW (Ref. TASK 25-23-45-400-
006).
- For the right side:
222AW, 222BW, 222CW, 222DW, 222EW, 222FW, 222GW (Ref. TASK 25-23-
45-400-007).
items.
410-001).

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ALL 53-11-00

Page A616
May 01/07

IAC
TASK 53-11-00-210-027
Special Detailed Inspection of Door FR 20, at Double Joggle Area in Outer

Flange of FR, at Door Stops Number 1 and 7 Location, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Passenger/Crew Door
Passenger/Crew Door

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Page A617
Nov 01/05
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

SRM 514211,P.Block 001
R 53-11-00-991-044 Fig. 631
R 53-11-00-991-071 Fig. 632
3. __________
Job Set-up
Subtask 53-11-00-010-067
A. Get Access
(3) Remove the lining panels at FR20:

221KW, 221LW, 221MW, 221NW, 221PW, 221QW (Ref. TASK 25-23-45-000-
005)
002)
Subtask 53-11-00-020-063
(1) Remove the insulation blankets (Ref. TASK 25-80-00-000-001) at FR20.
(2) Remove the threaded pins (HI-LITE) (1) and the nuts (2).
Refer to the Structural Repair Manual (Ref. SRM 514211,P.Block 001).
R (Ref. Fig. 631/TASK 53-11-00-991-044)

EFF :

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Page A618
Nov 01/05

IAC
Bolts at the Outer Flange of FR20 at the Double Joggle Area
R Figure 631/TASK 53-11-00-991-044

EFF :

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Page A619
Nov 01/05

IAC
Subtask 53-11-00-110-075

R (Ref. Fig. 632/TASK 53-11-00-991-071)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.
smooth.

discontinuities.

Manual (Ref. SRM 512200,P.Block 001) for types of corrosion,


EFF :

ALL 53-11-00

Page A620
Nov 01/05

IAC
Door Stops at FR20 - Inspection Area
R Figure 632/TASK 53-11-00-991-071

EFF :

ALL 53-11-00

Page A621
Nov 01/05

IAC
4. Procedure
_________
Subtask 53-11-00-250-056
A. Inspection
R (Ref. Fig. 632/TASK 53-11-00-991-071)
(1) Do a special detailed inspection of the door FR20, left and right
sides. This inspection is applicable at the double joggle area in the
outer flange of the frame (at the door stops 1 and 7).
601).


5. Close-up
________
Subtask 53-11-00-914-052
(2) Apply a bead of SEALANTS (Material No. 09-005) around the screws (1)
and the nuts (2).
Subtask 53-11-00-420-061
(1) Install the threaded pins (HI-LITE) (1) and the nuts (2).
Refer to the Structural Repair Manual (Ref. SRM 514211,P.Block 001).
R (Ref. Fig. 631/TASK 53-11-00-991-044)
(2) Install the insulation blankets (Ref. TASK 25-80-00-400-001).

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Page A622
Nov 01/05

IAC
Subtask 53-11-00-410-067
C. Close Access
(1) Install the lining panels at FR20:

006).
007).
items.
410-001).

EFF :

ALL 53-11-00

Page A623
Nov 01/05
R
IAC
TASK 53-11-00-210-021
Detailed Inspection of Continuity Fitting between FR 20 and FR 21, and Angle

Fitting, Both Sides of FR 21, at Stringer 41 Location, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-12-13-000-001 Removal of the avionics compartment floor panels
53-12-13-400-001 Installation of the avionics compartment floor panels
R 53-11-00-991-093 Fig. 633
R 53-11-00-991-022 Fig. 634
R

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Page A624
Nov 01/05

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-062
A. Get Access
(1) Put an access platform in position at zone 824.
(2) Open the lateral avionics-compartment door 824 (Ref. TASK 52-41-00-
010-002).
**ON A/C 001-012, 014-099,
Subtask 53-11-00-020-060-A

(Ref. Fig. 633/TASK 53-11-00-991-093)
(1) Remove the two quick-release pins (1) and lift and remove the ladder
(2), if necessary.
(2) Remove the floor panel 127CG (4) of the avionics compartment
(Ref. TASK 53-12-13-000-001).
R **ON A/C 101-199, 901-999,
Subtask 53-11-00-020-060-B

(Ref. Fig. 633/TASK 53-11-00-991-093)
(2), if necessary.
(2) Remove the floor panel 127BG (4) of the avionics compartment
(Ref. TASK 53-12-13-000-001).

EFF :

ALL 53-11-00

Page A625
Feb 01/07

IAC
Ladder
R Figure 633/TASK 53-11-00-991-093

EFF :

ALL 53-11-00

Page A626
Nov 01/05

IAC
R **ON A/C ALL
Subtask 53-11-00-110-076

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-085
A. Inspection
(Ref. Fig. 634/TASK 53-11-00-991-022)
(1) Do a detailed inspection of:

- The continuity fitting (1) between FR20 and FR21,
- The angle fitting (2) on the two sides of FR21, at STGR41, left and
right sides.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
(Ref. SRM 511100,P.Block 001) for damage classification and
corrective action.

EFF :

ALL 53-11-00

Page A627
May 01/06

IAC
Continuity Fitting between FR20 and FR21 and Angle Fittings at FR21
R Figure 634/TASK 53-11-00-991-022

EFF :

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Page A628
Nov 01/05

IAC
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-11-00-420-058-A
A. Installation of the Components

(Ref. Fig. 633/TASK 53-11-00-991-093)
(1) Install the floor panel 127CG (4) in the avionics compartment
(Ref. TASK 53-12-13-400-001).
(2) Install the ladder (2) on the floor fittings (3), if necessary, and
install the two quick-release pins (1).
R **ON A/C 101-199, 901-999,
Subtask 53-11-00-420-058-B

(Ref. Fig. 633/TASK 53-11-00-991-093)
(1) Install the floor panel 127BG (4) in the avionics compartment
(Ref. TASK 53-12-13-400-001).
**ON A/C ALL
Subtask 53-11-00-410-062
B. Close Access
items.
410-002).

EFF :

ALL 53-11-00

Page A629
Feb 01/07

IAC
TASK 53-11-00-210-803
General Visual Inspection of NLG Bay, all Panels, LH/RH
1. __________________
Reason for the Job
2. ______________________
A. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific masking paper

Material No. 08-074
MASKING TAPE (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 15-005 AIB TN 10138 TYPE I GRADE 2
CORROSION PREVENTIVE TEMPORARY PROTECTIVE COMPOUND
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
32-22-00-010-001 Nose Gear Doors - Ground Doors Opening

32-22-00-410-001 Nose Gear Doors - Ground Doors Closing
R 53-11-00-991-064 Fig. 635

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Page A630
Nov 01/05

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-094
A. Get Access
(1) Open the nose landing-gear doors 713 (714) (Ref. TASK 32-22-00-010-
001).
Subtask 53-11-00-110-109

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-210-083
A. Inspection
R (Ref. Fig. 635/TASK 53-11-00-991-064)
(1) Do a general visual inspection of all the panels of the nose

landing-gear well, left and right sides.


EFF :

ALL 53-11-00

Page A631
Nov 01/05

IAC
Nose-Landing-Gear Well Panels
R Figure 635/TASK 53-11-00-991-064

EFF :

ALL 53-11-00

Page A632
Nov 01/05

IAC
bumps,...):
corrective action.
Subtask 53-11-00-916-066
B. Application of Temporary Protection
CAUTION : DO NOT APPLY TEMPORARY PROTECTION ON THE OXYGEN SYSTEMS.

_______
MAKE SURE THAT THE TEMPORARY PROTECTION DOES NOT GET:
-ON COMPOSITE PARTS, CONTROL CABLES, PULLEYS,TEFLON BEARINGS.
-ON LUBRICATED SURFACES.
-IN DRAIN VALVES OR OTHER ORIFICES.
TEMPORARY PROTECTION ON OR IN THESE PARTS CAN CAUSE DAMAGE.
(1) Apply masking paper or masking tape BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-074) on the equipment and fittings adjacent to the
area.
(2) Apply a layer of STORAGE PRESERVATION (Material No. 15-005) or

STORAGE PRESERVATION (Material No. 15-006) to the inspection area.
(3) Remove the masking tape or the masking paper.
5. Close-up
________
Subtask 53-11-00-410-094
A. Close Access
items.
(2) Close the nose landing-gear doors 713 (714) (Ref. TASK 32-22-00-410-
001).

EFF :

ALL 53-11-00

Page A633
Nov 01/05
R
IAC
TASK 53-11-00-210-018
Detailed Inspection of NLG Bay, Rear Panel Aft Face, Lower Corners, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-019 Fig. 636

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Page A634
Nov 01/05

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-060
A. Get Access
010-002).
**ON A/C 001-012, 014-099,
Subtask 53-11-00-020-059-A

(Ref. Fig. 636/TASK 53-11-00-991-019)
(2), if necessary.
(2) Remove the floor panel 127AG (4) of the avionics compartment
(Ref. TASK 53-12-13-000-001).
R **ON A/C 101-199, 901-999,
Subtask 53-11-00-020-059-B

(Ref. Fig. 636/TASK 53-11-00-991-019)
(2), if necessary.
(2) Remove the floor panel 127BG (4) of the avionics compartment
(Ref. TASK 53-12-13-000-001).

EFF :

ALL 53-11-00

Page A635
Feb 01/07

IAC
NLG Well - Rear Panel Aft Face - Lower Corners
R Figure 636/TASK 53-11-00-991-019

EFF :

ALL 53-11-00

Page A636
Nov 01/05

IAC
R **ON A/C ALL
Subtask 53-11-00-110-077

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-082
A. Inspection
(Ref. Fig. 636/TASK 53-11-00-991-019)
(1) Do a detailed inspection of the structure of the NLG well. This

inspection is applicable to the rear panel aft face, lower corners,
left and right sides.

Manual (Ref. SRM 512200 P.Block 001) for types of corrosion,

bumps,...):
corrective action.

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ALL 53-11-00

Page A637
May 01/06

IAC
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-11-00-420-057-A

(Ref. Fig. 636/TASK 53-11-00-991-019)
(1) Install the floor panel 127AG (4) in the avionics compartment
(Ref. TASK 53-12-13-400-001).
R **ON A/C 101-199, 901-999,
Subtask 53-11-00-420-057-B

(Ref. Fig. 636/TASK 53-11-00-991-019)
(1) Install the floor panel 127BG (4) in the avionics compartment
(Ref. TASK 53-12-13-400-001).
**ON A/C ALL
Subtask 53-11-00-410-060
B. Close Access
items.
410-002).

EFF :

ALL 53-11-00

Page A638
Feb 01/07

IAC
TASK 53-11-00-210-019
Detailed Inspection of Internal Structure around Forward Passenger/Crew Door

above Cabin Floor Level, between FR 15 and FR 21 and between Stringer 8 and...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page A639
Nov 01/05
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-42-000-001 Removal of the Ceiling Panels - Forward Utility Area

25-23-42-400-001 Installation of the Ceiling Panels - Forward Utility
Area
Passenger/Crew Door
Passenger/Crew Door
R 53-11-00-991-020 Fig. 637
3. __________
Job Set-up
**ON A/C 001-012, 014-026,
Subtask 53-11-00-010-061
A. Get Access
(3) Remove the lining panels around the frame of the passenger/crew door
at FR16 and FR20:
- For the frame of the left door:
221AW, 221BW, 221CW, 221DW, 221EW, 221FW, 221GW, 221HW, 221JW,
221KW, 221LW, 221MW, 221NW, 221PW, 221QW. (Ref. TASK 25-23-45-000-
005)
- For the frame of the right door:

EFF :

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Page A640
Nov 01/05

IAC
002)
(4) Remove the ceiling panels:

- for the left door:
221BC. (Ref. TASK 25-23-42-000-001)
- for the right door:
222BC. (Ref. TASK 25-23-42-000-001)
(5) Remove the insulation blankets around the frame of the passenger/crew
door. (Ref. TASK 25-80-00-000-001)
R **ON A/C 027-099, 101-199, 901-999,
Subtask 53-11-00-010-061-A
A. Get Access
(3) Remove the lining panels around the frame of the passenger/crew door
at FR16 and FR20:
- For the frame of the left door:
221AW, 221BW, 221CW, 221EW, 221FW, 221RW, 221SW, 221VW, (Ref. TASK
25-23-45-000-005).
- For the frame of the right door:
222RW, 222SW, 222TW, 222UW, 222VW, (Ref. TASK 25-23-45-000-002).
(4) Remove the ceiling panels:

- for the left door:
221BC. (Ref. TASK 25-23-42-000-001)
- for the right door:
222BC. (Ref. TASK 25-23-42-000-001)
(5) Remove the insulation blankets around the frame of the passenger/crew
door. (Ref. TASK 25-80-00-000-001)

EFF :

ALL 53-11-00

Page A641
Feb 01/07

IAC
**ON A/C ALL
Subtask 53-11-00-110-078

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-083
A. Inspection
R (Ref. Fig. 637/TASK 53-11-00-991-020)
(1) Do a detailed inspection of the internal structure around the forward

passenger/crew door, left and right sides. This inspection is
applicable above the cabin floor level, between FR15 and FR21 and
between STGR8 and STGR23. This inspection does not include the bottom
corners of the door entrance area at FR16 and FR20, between STGR 22
and 23.


bumps,...):
corrective action.

EFF :

ALL 53-11-00

Page A642
Nov 01/05

IAC
Internal Structure around the Passenger/Crew Doors
R Figure 637/TASK 53-11-00-991-020

EFF :

ALL 53-11-00

Page A643
Nov 01/05

IAC
Subtask 53-11-00-916-050
B. Application of the Temporary Protection

_______
area.

STORAGE PRESERVATION (Material No. 15-006) to the inspected area.
(3) Remove the masking paper or the masking tape.
5. Close-up
________
**ON A/C 001-012, 014-026,
Subtask 53-11-00-410-061
A. Close Access
(1) Install the insulation blankets around the frame of the

passenger/crew door. (Ref. TASK 25-80-00-400-001)
(2) Install the ceiling panels:

- for the left side:
221BC. (Ref. TASK 25-23-42-400-001)
- for the right side:
222BC. (Ref. TASK 25-23-42-400-001)
(3) Install the lining panels around the frame of the passenger/crew door
at FR16 and FR20:
- For the left passenger/crew door:
006)
- For the right passenger/crew door:

EFF :

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Page A644
Nov 01/05
R
IAC
007)
items.
410-001).
R **ON A/C 027-099, 101-199, 901-999,
Subtask 53-11-00-410-061-A
A. Close Access
(1) Install the insulation blankets around the frame of the

passenger/crew door. (Ref. TASK 25-80-00-400-001)
(2) Install the ceiling panels:

221BC. (Ref. TASK 25-23-42-400-001)
222BC. (Ref. TASK 25-23-42-400-001)
(3) Install the lining panels around the frame of the passenger/crew door
at FR16 and FR20:
- For the left passenger/crew door:
221AW, 221BW, 221CW, 221EW, 221FW, 221RW, 221SW, 221VW, (Ref. TASK
25-23-45-400-006).
- For the right passenger/crew door:
222RW, 222SW, 222TW, 222UW, 222VW, (Ref. TASK 25-23-45-400-007).
items.
410-001).

EFF :

ALL 53-11-00

Page A645
Feb 01/07

IAC
**ON A/C ALL
TASK 53-11-00-210-801
Detailed Inspection of Fuselage Internal Structure, below Forward Passenger/

Crew Doors and Cabin Floor Level, from FR 15 to FR 21 and between Stringer ...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

EFF :

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Page A646
Nov 01/05

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-045 Fig. 638
3. __________
Job Set-up
**ON A/C 001-012, 014-019,
Subtask 53-11-00-010-093-A
A. Get Access
(2) Open the lateral avionics-compartment doors 812 (824) (Ref. TASK 52-
41-00-010-002).
(3) Remove the left side gasket.
(4) Remove the insulation blankets (Ref. TASK 25-80-00-000-001).
R **ON A/C 020-099, 101-199, 901-999,
Subtask 53-11-00-010-093
A. Get Access
(2) Open the lateral avionics-compartment doors 812 (824) (Ref. TASK 52-
41-00-010-002).

EFF :

ALL 53-11-00

Page A647
Feb 01/07

IAC
**ON A/C ALL
Subtask 53-11-00-110-107

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-090
A. Inspection
R (Ref. Fig. 638/TASK 53-11-00-991-045)
(1) Do a detailed inspection of the fuselage internal structure below the

forward passenger/crew doors and the cabin floor level. This
inspection is applicable from FR15 to FR21 and between the stringers
28, left and right sides. This inspection is applicable as far as you
can see.


bumps,...):
corrective action.

EFF :

ALL 53-11-00

Page A648
Nov 01/05

IAC
Internal Structure below the Forward Passenger/Crew Doors and the Cabin Floor
Level
R Figure 638/TASK 53-11-00-991-045

EFF :

ALL

53-11-00 Page A649
Nov 01/05

IAC
Subtask 53-11-00-916-065

_______
area.

5. Close-up
________
**ON A/C 001-012, 014-019,
Subtask 53-11-00-410-093-A
A. Close Access
(2) Install the left side gasket.
items.
(4) Close the lateral avionics-compartment doors 812 (824) (Ref. TASK 52-
41-00-410-002).

EFF :

ALL 53-11-00

Page A650
Nov 01/05
R
IAC
R **ON A/C 020-099, 101-199, 901-999,
Subtask 53-11-00-410-093
A. Close Access
(1) Install the insulation (Ref. TASK 25-80-00-400-001).
items.
(3) Close the lateral avionics-compartment doors 812 (824) (Ref. TASK 52-
41-00-410-002).

R

EFF :

020-099, 101-199, 901-999, 53-11-00

Page A651
Feb 01/07

IAC
**ON A/C ALL
TASK 53-11-00-210-036
Detailed Inspection of Fuselage Internal Structure, below Batteries, between FR

10 and FR 16, RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page A652
Nov 01/05
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-048 Fig. 639
3. __________
Job Set-up
Subtask 53-11-00-010-076
A. Get Access
(1) Put an access platform at the zone 126.
(2) Open the avionics compartment door 822 (Ref. TASK 52-41-00-010-002).
Subtask 53-11-00-110-084

_______
DO NOT SMOKE.
necessary.

EFF :

ALL 53-11-00

Page A653
Nov 01/05

IAC
4. Procedure
_________
Subtask 53-11-00-220-052
A. Inspection
R (Ref. Fig. 639/TASK 53-11-00-991-048)
(1) Do a detailed inspection of the internal structure below the

batteries between FR10 and FR16.


bumps,...):
corrective action.
Subtask 53-11-00-916-055

R (Ref. Fig. 639/TASK 53-11-00-991-048)

_______
area.


EFF :

ALL 53-11-00

Page A654
Nov 01/05

IAC
5. Close-up
________
Subtask 53-11-00-410-076
A. Close Access
items.
(3) Close the avionics compartment door 822 (Ref. TASK 52-41-00-410-002)
.

EFF :

ALL 53-11-00

Page A655
Nov 01/05
R
IAC
Fuselage Internal Structure - Below Batteries, between FR10 and FR16

EFF :

ALL 53-11-00

Page A656
Nov 01/05

IAC
Fuselage Internal Structure - Below Batteries, between FR10 and FR16

EFF :

ALL 53-11-00

Page A657
Nov 01/05

IAC
TASK 53-11-00-210-804
General Visual Inspection of Fuselage Internal Structure below Galley and

Toilet, between FR12 and FR15 and between STRG 23 LH and STRG 23 RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific masking tape
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page A658
Nov 01/05
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-049 Fig. 640
3. __________
Job Set-up
Subtask 53-11-00-010-095
A. Get Access
(1) Put an access platform at zone 125 (126).
(2) Open the lateral avionics-compartment doors 812 (822).
(3) Remove the insulation (Ref. TASK 25-80-00-000-001).
Subtask 53-11-00-110-110

_______
DO NOT SMOKE.
and a MISCELLANEOUS (Material No. 19-003), if necessary.

EFF :

ALL 53-11-00

Page A659
Nov 01/05

IAC
4. Procedure
_________
Subtask 53-11-00-210-084
A. Inspection
R (Ref. Fig. 640/TASK 53-11-00-991-049)
(1) Do a general visual inspection of fuselage internal structure below

galley and toilet between FR12 and FR15 and between STRG 23 LH and
STRG 23 RH.
(2) Make sure that there are no signs of corrosion, cracks or damage.
(3) Make sure that all the installations are attached correctly.
Subtask 53-11-00-916-067

_______
(1) Cover the equipment and fittings adjacent to the area with masking
tape or masking paper, if necessary.

(3) Remove the masking tape or the masking paper if necessary.
5. Close-up
________
Subtask 53-11-00-410-095
A. Close Access
items.
(3) Close the lateral avionics-compartment doors 812 (822).

EFF :

ALL 53-11-00

Page A660
Nov 01/05

IAC
Temporary Protection Location Zone 125 (126)
R Figure 640/TASK 53-11-00-991-049

EFF :

ALL 53-11-00

Page A661
Nov 01/05

IAC

EFF :

ALL 53-11-00

Page A662
Nov 01/05
R
IAC
TASK 53-11-00-210-038
Detailed Inspection of Cockpit Windshield, Lower Front Fitting at FR 4, Lower

Attachment, External Surface, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-11-11-000-001 Removal of the Windshield

56-11-11-400-001 Installation of the Windshield
R 53-11-00-991-050 Fig. 641

EFF :

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Page A663
Nov 01/05

IAC
3. __________
Job Set-up
Subtask 53-11-00-020-053
A. Get Access
(1) Put an access platform in position at the zone 210 in front of the
windshield.
(2) Remove the lower retainers (Ref. TASK 56-11-11-000-001).
Subtask 53-11-00-110-086

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-053
A. Inspection
R (Ref. Fig. 641/TASK 53-11-00-991-050)
(1) Do a detailed inspection of the structure of the lower front fittings

of the cockpit windshield. This inspection is applicable at FR4, left
and right sides.


EFF :

ALL 53-11-00

Page A664
Nov 01/05

IAC
Cockpit Windshield - Lower Front Fitting at FR4
R Figure 641/TASK 53-11-00-991-050

EFF :

ALL 53-11-00

Page A665
Nov 01/05

IAC
bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-420-051
A. Close Access
(1) Install the lower retainers (Ref. TASK 56-11-11-400-001).
(2) Make sure that the inspection area is clean and clear of tools and
other items.

EFF :

ALL 53-11-00

Page A666
Nov 01/05
R
IAC
TASK 53-11-00-210-039
Special Detailed Inspection of Cockpit Windshield, Lower Front Fitting at FR 4,

Lower Attachment, External Surface, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific non metallic scraper

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-076 Fig. 642

EFF :

ALL 53-11-00

Page A667
Nov 01/05

IAC
3. __________
Job Set-up
Subtask 53-11-00-020-054
A. Get Access
(1) Put an access platform in position at the zone 210 in front of the
windshield.
(2) Remove the lower retainers (Ref. TASK 56-11-11-000-001).
Subtask 53-11-00-110-087

R (Ref. Fig. 642/TASK 53-11-00-991-076)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Remove the sealant from the inspection area with a non metallic
scraper.
necessary.
smooth.

discontinuities.

EFF :

ALL 53-11-00

Page A668
Nov 01/05

IAC
Cockpit Windshield - Lower Front Fitting at FR4
R Figure 642/TASK 53-11-00-991-076

EFF :

ALL 53-11-00

Page A669
Nov 01/05

IAC


4. Procedure
_________
Subtask 53-11-00-250-051
A. Inspection
R (Ref. Fig. 642/TASK 53-11-00-991-076)
(1) Do a special detailed inspection of the structure of the lower front

fittings of the cockpit windshield. This inspection is applicable at
FR4, left and right sides.


5. Close-up
________
Subtask 53-11-00-420-052
A. Close Access
(1) Install the lower retainers (Ref. TASK 56-11-11-400-001).
items.

EFF :

ALL 53-11-00

Page A670
Nov 01/05

IAC

EFF :

ALL 53-11-00

Page A671
Nov 01/05
R
IAC
TASK 53-11-00-210-020
Detailed Inspection of NLG, Secondary Door Hinge Supports on Fuselage, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page A672
Nov 01/05
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-11-00-991-021 Fig. 643
3. __________
Job Set-up
Subtask 53-11-00-010-072
A. Get Access
(2) Open the aft nose gear doors 715 and 716.
Subtask 53-11-00-110-079

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-084
A. Inspection
R (Ref. Fig. 643/TASK 53-11-00-991-021)
(1) Do a detailed inspection of the structure of the hinge supports of

the aft nose-gear doors.

EFF :

ALL 53-11-00

Page A673
Nov 01/05

IAC
Hinge Supports of the Aft Nose-Gear Doors
R Figure 643/TASK 53-11-00-991-021

EFF :

ALL 53-11-00

Page A674
Nov 01/05

IAC


bumps,...):
corrective action.
Subtask 53-11-00-916-051

_______
area.

5. Close-up
________
Subtask 53-11-00-410-072
A. Close Access
(1) Close the aft nose-gear doors 715 and 716.
items.

EFF :

ALL 53-11-00

Page A675
Nov 01/05
R
IAC
TASK 53-11-00-210-032
Detailed Inspection of Fuselage Skin, between FR 21 and FR 23 LH and FR 17 and

FR 18 RH, from Stringer 31 to Stringer 36
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099,
53-11-00-991-035 Fig. 644

EFF :

ALL 53-11-00

Page A676
May 01/06

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
53-11-00-991-035-A Fig. 644A
**ON A/C 001-012, 014-099,
53-11-00-991-034 Fig. 645
R **ON A/C 101-199, 901-999,
53-11-00-991-034-A Fig. 645A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-11-00-941-080
A. Put an access platform in position:

- for the left side: at the zone 127,
- for the right side: at the zone 126.
Subtask 53-11-00-110-080

_______
DO NOT SMOKE.

_______
MATERIAL/S.

EFF :

ALL 53-11-00

Page A677
Feb 01/07

IAC
necessary.
4. Procedure
_________
Subtask 53-11-00-220-088
A. Inspection
(1) Do a detailed inspection of the structure of the fuselage skin:

from FR21 to FR23 between STGR31 and STGR36.
**ON A/C 001-012, 014-099,
(Ref. Fig. 644/TASK 53-11-00-991-035)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 644A/TASK 53-11-00-991-035-A)
**ON A/C ALL

from FR17 to FR18 between the STGR31 and STGR36.
**ON A/C 001-012, 014-099,
(Ref. Fig. 645/TASK 53-11-00-991-034)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 645A/TASK 53-11-00-991-034-A)

EFF :

ALL 53-11-00

Page A678
Feb 01/07

IAC
Fuselage Skin Between FR21 and FR23, Left Side, from STGR31 to STGR36
Figure 644/TASK 53-11-00-991-035

R

EFF :

001-012, 014-099, 53-11-00

Page A679
May 01/06

IAC
Fuselage Skin Between FR21 and FR23, Left Side, from STGR31 to STGR36
Figure 644A/TASK 53-11-00-991-035-A

R

EFF :

101-199, 901-999, 53-11-00

Page A680
Feb 01/07

IAC
Fuselage Skin between FR17 and FR18, Right Side, from STGR31 to STGR36
Figure 645/TASK 53-11-00-991-034

R

EFF :

001-012, 014-099, 53-11-00

Page A681
May 01/06

IAC
Fuselage Skin between FR17 and FR18, Right Side, from STGR31 to STGR36
Figure 645A/TASK 53-11-00-991-034-A

R

EFF :

101-199, 901-999, 53-11-00

Page A682
Feb 01/07

IAC
R **ON A/C ALL


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-942-088
A. Close Access
items.

EFF :

ALL 53-11-00

Page A683
May 01/06

IAC
TASK 53-11-00-210-040
Detailed Inspection of Forward Face of Front Pressure Bulkhead Attached to FR 1
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-051 Fig. 646

EFF :

ALL 53-11-00

Page A684
May 01/06
R
IAC
3. __________
Job Set-up
Subtask 53-11-00-010-078
A. Get Access
(2) Open the radome 110AL (Ref. TASK 53-15-11-010-001)
(4) Remove the protection shield.
Subtask 53-11-00-110-088

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-054
A. Inspection
(Ref. Fig. 646/TASK 53-11-00-991-051)
(1) Do a detailed inspection of the structure of the forward face of the

front pressure bulkhead attached to FR1.

EFF :

ALL 53-11-00

Page A685
May 01/06
R
IAC
Forward Face of the Forward Pressure Bulkhead Attached to FR1
Figure 646/TASK 53-11-00-991-051

EFF :

ALL 53-11-00

Page A686
May 01/06
R
IAC


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-410-078
A. Close Access
(1) Install the protection shield.
items.

EFF :

ALL 53-11-00

Page A687
May 01/06
R
IAC
TASK 53-11-00-210-041
Detailed Inspection of Cockpit Side Windows, External Visible Portion of

Framework, between FR 4 and FR 12, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-052 Fig. 647

EFF :

ALL 53-11-00

Page A688
May 01/06
R
IAC
3. __________
Job Set-up
Subtask 53-11-00-941-082
A. Get Access
Subtask 53-11-00-110-089

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-055
A. Inspection
(Ref. Fig. 647/TASK 53-11-00-991-052)
(1) Do a detailed inspection of the external portion that you can see of
the frame of the cockpit side windows. This inspection is applicable
between FR4 and FR12 (left and right sides).


EFF :

ALL 53-11-00

Page A689
May 01/06
R
IAC
Frame of the Cockpit Side Windows - FR4 to FR12
Figure 647/TASK 53-11-00-991-052

EFF :

ALL 53-11-00

Page A690
May 01/06
R
IAC
bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-942-090
A. Close Access
items.

EFF :

ALL 53-11-00

Page A691
May 01/06
R
IAC
TASK 53-11-00-210-042
Detailed Inspection of Cockpit Windshield, External Portion of Framework

Covered by Retainers
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-053 Fig. 648

EFF :

ALL 53-11-00

Page A692
May 01/06
R
IAC
3. __________
Job Set-up
Subtask 53-11-00-020-055
A. Get Access
(2) Removal of the components
(a) Remove the retainers one at a time:
1
_ Remove the retainer (Ref. TASK 56-11-11-000-001).
2
_ Clean the inspection area (Ref. para. 3.B.).
3
_ Do an inspection of the structure (Ref. para. 4.A.).
4
_ Install the retainer (Ref. TASK 56-11-11-400-001).
5
_ Do the same operation for the other retainers.
Subtask 53-11-00-110-090

_______
DO NOT SMOKE.
necessary.

EFF :

ALL 53-11-00

Page A693
May 01/06
R
IAC
4. Procedure
_________
Subtask 53-11-00-220-056
A. Inspection
(Ref. Fig. 648/TASK 53-11-00-991-053)
(1) Do a detailed inspection of the external portion of the cockpit

windshield frame below the retainers.


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-420-053
A. Close Access
items.

EFF :

ALL 53-11-00

Page A694
May 01/06
R
IAC
Cockpit Windshield Frame
Figure 648/TASK 53-11-00-991-053

EFF :

ALL 53-11-00

Page A695
May 01/06
R
IAC
TASK 53-11-00-210-043
Detailed Inspection of Cockpit Windshield, External Visible Portion of

Retainers
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-054 Fig. 649

EFF :

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Page A696
May 01/06
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3. __________
Job Set-up
Subtask 53-11-00-941-083
A. Get Access
Subtask 53-11-00-110-091

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-057
A. Inspection
(Ref. Fig. 649/TASK 53-11-00-991-054)
(1) Do a detailed visual inspection of the external portion that you can
see of the cockpit windshield retainers.


EFF :

ALL 53-11-00

Page A697
May 01/06
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Cockpit Windshield Retainers
Figure 649/TASK 53-11-00-991-054

EFF :

ALL 53-11-00

Page A698
May 01/06
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bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-942-091
A. Close Access
items.

EFF :

ALL 53-11-00

Page A699
May 01/06
R
IAC
TASK 53-11-00-210-044
Detailed Inspection of Forward Passenger/Crew Door Cutout, Underneath the

Scuff-Plate, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Plates
53-11-00-991-055 Fig. 650

EFF :

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Page B600
May 01/06
R
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3. __________
Job Set-up
Subtask 53-11-00-020-056
A. Get Access
010-001).
(3) Remove the scuff plates (Ref. TASK 53-15-15-000-001) of the forward
passenger/crew doors.
Subtask 53-11-00-110-093

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-058
A. Inspection
(Ref. Fig. 650/TASK 53-11-00-991-055)
(1) Do a detailed inspection of the structure of the forward

passenger/crew door cutout left and right sides . This inspection is
applicable below the scuff plate.

EFF :

ALL 53-11-00

Page B601
May 01/06
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Forward Passenger/Crew Door Cutout below Scuff Plate
Figure 650/TASK 53-11-00-991-055

EFF :

ALL 53-11-00

Page B602
May 01/06
R
IAC


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-420-054
A. Close Access
(1) Install the scuff plates (Ref. TASK 53-15-15-400-001) of the forward
items.
410-001).

EFF :

ALL 53-11-00

Page B603
May 01/06
R
IAC
TASK 53-11-00-210-035
Detailed Inspection of Fuselage Internal Structure and Lower Surface of Cabin

Floor Structure, from FR 15 to FR 21, between STRG 23 and STRG 28 LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific circuit breaker(s) safety clip(s)

No specific adjustable access platform 1.80 m (5 ft. 11 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 15-007 AIB TN 10138 TYPE II GRADE 1
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

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Page B604
May 01/06
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

External Power
24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
from the External Power
53-12-12-000-001 Removal of the Cabin Floor Panels from FR12 thru FR24
53-12-12-400-001 Installation of the Cabin Floor Panels from FR12 thru
FR24
53-11-00-991-047 Fig. 651
3. __________
Job Set-up
Subtask 53-11-00-010-075
A. Get Access
(1) Put an adjustable access platform in position at the zone 121 (122).
(2) Open the lateral avionics compartment doors 812 and 824 (Ref. TASK
52-41-00-010-002) .
(3) Remove the floor panels from FR15 to FR21 (Ref. TASK 53-12-12-000-
001).
**ON A/C 001-012, 014-019,
Subtask 53-11-00-865-056
B. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU DOORS/STAIRS/PWR SPLY/STBY 1MW T15
122VU DOORS/STAIRS/PWR SPLY/NORM 2MW T14
122VU DOORS/STAIRS CTL/STBY 3MW T11
122VU DOORS/STAIRS CTL/NORM 4MW T10

EFF :

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Page B605
May 01/06
R
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Subtask 53-11-00-860-055
C. Aircraft Maintenance Configuration
(1) Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-

002).
(2) Electrically extend the entrance stairs with 10MW or 5GC.
**ON A/C ALL
Subtask 53-11-00-110-083
D. Cleaning of the Structure

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-051
A. Inspection
(Ref. Fig. 651/TASK 53-11-00-991-047)
(1) Do a detailed inspection of the internal structure of the fuselage

and the lower surface of the cabin floor. This inspection is
applicable from FR15 to FR21, between STGR23 and STGR28 left and
right sides.

EFF :

ALL 53-11-00

Page B606
May 01/06
R
IAC
Fuselage Internal Structure from FR15 to FR21, between STGR23 and STGR28
Figure 651/TASK 53-11-00-991-047

R

EFF :

ALL 53-11-00

Page B607
May 01/06

IAC

(b) Other damage (cracks, scratches, stress, marks, dents, bumps,

...):
corrective action.
Subtask 53-11-00-916-054

(Ref. Fig. 651/TASK 53-11-00-991-047)

_______
area.


STORAGE PRESERVATION (Material No. 15-007) to the lower surface of
the cabin floor structure between FR15 and FR21.

R

EFF :

ALL 53-11-00

Page B608
May 01/06

IAC
5. Close-up
________
**ON A/C 001-012, 014-019,
Subtask 53-11-00-860-056
A. Aircraft Maintenance Configuration
(1) Electrically retract the entrance stairs with 10MW or 5GC.
(2) De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-

002).
Subtask 53-11-00-865-057
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1MW, 2MW, 3MW, 4MW.
**ON A/C ALL
Subtask 53-11-00-410-075
C. Close Access
(1) Install the floor panels from FR15 to FR21 (Ref. TASK 53-12-12-400-
001).
items.
(3) Close the lateral avionics compartment doors 812 and 824 (Ref. TASK
52-41-00-410-002).

R

EFF :

ALL 53-11-00

Page B609
May 01/06

IAC
**ON A/C 001-012, 014-019,
TASK 53-11-00-210-045
Detailed Inspection of Central and Adjacent Vertical Posts of Forward Pressure

Bulkhead and Web Assembly, Upper Portion
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-056 Fig. 652

EFF :

001-012, 014-019, 53-11-00

Page B610
May 01/06
R
IAC
3. __________
Job Set-up
Subtask 53-11-00-010-079
A. Get Access
(1) Put an access platform in position at the zone 120.
(2) Open the avionics-compartment door 811 (Ref. TASK 52-41-00-010-002).
Subtask 53-11-00-110-092

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-059
A. Inspection
(Ref. Fig. 652/TASK 53-11-00-991-056)
(1) Do a detailed inspection of the center and adjacent vertical posts of

the forward pressure bulkhead and web assembly. This inspection is
applicable to the upper portion.


R

EFF :

001-012, 014-019, 53-11-00

Page B611
May 01/06

IAC
Forward Pressure Bulkhead Vertical Posts
Figure 652/TASK 53-11-00-991-056

R

EFF :

001-012, 014-019, 53-11-00

Page B612
May 01/06

IAC
bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-410-079
A. Close Access
items.
(3) Close the avionics-compartment door 811 (Ref. TASK 52-41-00-410-002).

R

EFF :

001-012, 014-019, 53-11-00

Page B613
May 01/06

IAC
**ON A/C ALL
TASK 53-11-00-210-046
Detailed Inspection of Aft Face of Forward Pressure Bulkhead, Above Cockpit

Floor Level, Including FR 1, as far as Visible
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-057 Fig. 653

EFF :

ALL 53-11-00

Page B614
May 01/06
R
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3. __________
Job Set-up
Subtask 53-11-00-010-080
A. Get Access
(1) Put an access platform in position at the zone 121(122).
(4) Move the wiring bundles.
Subtask 53-11-00-110-094

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-060
A. Inspection
(Ref. Fig. 653/TASK 53-11-00-991-057)
(1) Do a detailed inspection of the structure of the aft face of the

forward pressure bulkhead. This inspection is applicable above the
cockpit floor level as far as you can see, and includes FR1.

EFF :

ALL 53-11-00

Page B615
May 01/06
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Aft Face of the Forward Pressure Bulkhead
Figure 653/TASK 53-11-00-991-057

EFF :

ALL 53-11-00

Page B616
May 01/06
R
IAC


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-11-00-410-080
A. Close Access
(1) Put the wiring bundles in position.
items.

EFF :

ALL 53-11-00

Page B617
May 01/06
R
IAC
TASK 53-11-00-210-047
Detailed Inspection of Cockpit Window Frames and Closing Panels, Internal

Structure (FR 12 and Forward)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-41-000-001 Removal of the Ceiling Panels

25-13-41-000-002 Removal of the Sidewall Panels
25-13-41-400-001 Installation of the Ceiling Panels
25-13-41-400-002 Installation of the Sidewall Panels

EFF :

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Page B618
May 01/06
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-058 Fig. 654
53-11-00-991-059 Fig. 655
3. __________
Job Set-up
Subtask 53-11-00-010-081
A. Get Access
(Ref. Fig. 654/TASK 53-11-00-991-058)
(3) Open the forward passenger/crew Door 831 (841) (Ref. TASK 52-10-00-
010-001).
(4) Remove the linings around the cockpit windows: 211GW, 211DW, 211PW,
211NW, 211LW, 211MW, 211KC, 211AC, 211LC, 211MC, 212LC, 212AC, 212KC,
212NW, 212PW, 212DW, 212KW, 212GW, (Ref. TASK 25-13-41-000-001),
(Ref. TASK 25-13-41-000-002).
(6) Move the electrical devices.
Subtask 53-11-00-110-095

_______
DO NOT SMOKE.

EFF :

ALL 53-11-00

Page B619
May 01/06
R
IAC
Cockpit Lining Panels
Figure 654/TASK 53-11-00-991-058

EFF :

ALL 53-11-00

Page B620
May 01/06
R
IAC
necessary.
4. Procedure
_________
Subtask 53-11-00-220-061
A. Inspection
(Ref. Fig. 655/TASK 53-11-00-991-059)
(1) Do a detailed inspection of the structure of the cockpit window

frames and closing panels (up to FR12).

(b) Other damage (cracks, scratches, stress, marks, dents, bumps

...):
corrective action .
5. Close-up
________
Subtask 53-11-00-410-081
A. Close Access
(1) Put the electrical devices back in position.
(3) Install the lining panels around the cockpit windows 211GW, 211DW,
211PW, 211NW, 211LW, 211MW, 211KC, 211AC, 211LC, 211MC, 212LC, 212AC,
212KC, 212NW, 212PW, 212DW, 212KW, 212GW, (Ref. TASK 25-13-41-400-
001), (Ref. TASK 25-13-41-400-002).
items.
(5) Close the forward passenger/crew Door 831 (841) (Ref. TASK 52-10-00-
410-001).

EFF :

ALL 53-11-00

Page B621
May 01/06
R
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Cockpit Window Frames
Figure 655/TASK 53-11-00-991-059

EFF :

ALL 53-11-00

Page B622
May 01/06
R
IAC

EFF :

ALL 53-11-00

Page B623
May 01/06
R
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TASK 53-11-00-210-048
Detailed Inspection of Cockpit Floor Structure, between FR 1 and FR 12
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B624
May 01/06
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-12-11-000-001 Removal of the Cockpit Floor Panels from FR1 Thru
FR12
53-12-11-400-001 Installation of the Cockpit Floor Panels from FR1
thru FR12
53-11-00-991-060 Fig. 656
3. __________
Job Set-up
Subtask 53-11-00-010-082
A. Get Access
010-001).
(3) Remove the floor panels of the cockpit (Ref. TASK 53-12-11-000-001).
(4) Remove the rubber leveling strips.
Subtask 53-11-00-110-096

_______
DO NOT SMOKE.

EFF :

ALL 53-11-00

Page B625
May 01/06
R
IAC
necessary.
4. Procedure
_________
Subtask 53-11-00-220-062
A. Inspection
(Ref. Fig. 656/TASK 53-11-00-991-060)
(1) Do a detailed inspection of the structure of the cockpit floor,

between FR1 and FR12.


bumps,...):
corrective action.
Subtask 53-11-00-916-071

_______
area.


EFF :

ALL 53-11-00

Page B626
May 01/06
R
IAC
Cockpit Floor Structure
Figure 656/TASK 53-11-00-991-060

EFF :

ALL 53-11-00

Page B627
May 01/06
R
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5. Close-up
________
Subtask 53-11-00-410-082
A. Close Access
(1) Install the rubber leveling strips.
(2) Install the floor panels of the cockpit (Ref. TASK 53-12-11-400-001).
410-001).

EFF :

ALL 53-11-00

Page B628
May 01/06
R
IAC
TASK 53-11-00-210-049
Detailed Inspection of Cabin Floor Structure between FR 12 and FR 21
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B629
May 01/06
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6479MM)
25-41-42-000-001 Removal of the Lavatory B
25-41-42-400-001 Installation of the Lavatory B
FR24
53-11-00-991-061 Fig. 657
3. __________
Job Set-up
Subtask 53-11-00-010-083
A. Get Access
010-001).
(3) Remove the lavatories, if installed (Ref. TASK 25-41-41-000-001)

(Ref. TASK 25-41-42-000-001).
(4) Remove the galleys, if installed (Ref. TASK 25-31-41-000-001)

(Ref. TASK 25-31-41-000-002).
(5) Remove the floor panels from FR12 to FR21 (Ref. TASK 53-12-12-000-
001).

EFF :

ALL 53-11-00

Page B630
May 01/06
R
IAC
Subtask 53-11-00-110-097

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-063
A. Inspection
(Ref. Fig. 657/TASK 53-11-00-991-061)
(1) Do a detailed inspection of the structure of the cabin floor between

FR12 and FR21.


bumps,...):
corrective action.

EFF :

ALL 53-11-00

Page B631
May 01/06
R
IAC
Floor Structure FR12 to FR21
Figure 657/TASK 53-11-00-991-061

EFF :

ALL 53-11-00

Page B632
May 01/06
R
IAC
Subtask 53-11-00-916-060

_______
(Material No. 08-074) on the equipment and fitting adjacent to the
area.


5. Close-up
________
Subtask 53-11-00-410-083
A. Close Access
(1) Install the floor panels from FR12 to FR21 (Ref. TASK 53-12-12-400-
001).
(2) Install the galleys, if removed (Ref. TASK 25-31-41-400-001)

(Ref. TASK 25-31-41-400-002).
(3) Install the lavatories, if removed (Ref. TASK 25-41-41-400-001)

(Ref. TASK 25-41-42-400-001).
410-001).

EFF :

ALL 53-11-00

Page B633
May 01/06
R
IAC
TASK 53-11-00-220-002
Detailed Inspection of Aft Face of Forward Pressure Bulkhead, below Cockpit

Floor Level, Including FR1 and Stringer Connections
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B634
May 01/06
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-062 Fig. 658
3. __________
Job Set-up
Subtask 53-11-00-010-084
A. Get Access
(3) Remove the forward avionics-compartment floor-panels (Ref. TASK 53-

12-13-000-001).
(5) Move the wiring bundles.
Subtask 53-11-00-110-098

_______
DO NOT SMOKE.

EFF :

ALL 53-11-00

Page B635
May 01/06
R
IAC
necessary.
4. Procedure
_________
Subtask 53-11-00-220-064
A. Inspection
(Ref. Fig. 658/TASK 53-11-00-991-062)
(1) Do a detailed inspection of the structure of the aft face of the

forward pressure bulkhead. This inspection is applicable below the
cockpit floor level and includes FR1 and the stringer connections.

(b) - If you find corrosion on the pressure bulkhead above the

avionics floor panels, you must examine the full aft face (top
and bottom areas) of the pressure bulkhead.
(c) Other damage (cracks, scratches, stress, marks, dents, bumps,

...):
corrective action.
Subtask 53-11-00-916-058

_______
area.

EFF :

ALL 53-11-00

Page B636
May 01/06
R
IAC
Aft Face of the Forward Pressure Bulkhead
Figure 658/TASK 53-11-00-991-062

EFF :

ALL 53-11-00

Page B637
May 01/06
R
IAC
5. Close-up
________
Subtask 53-11-00-410-084
A. Close Access
(1) Put the wiring bundles in position.
(3) Install the forward avionics-compartment floor-panels (Ref. TASK 53-

12-13-400-001).
items.

EFF :

ALL 53-11-00

Page B638
May 01/06
R
IAC
TASK 53-11-00-220-003
Detailed Inspection of Cabin Floor Structure, below and 0.5 M around Galleys
and Toilets, between FR 21 and FR 24
1. __________________
Reason for the Job
R NOTE : This task is applicable if galleys or toilets are installed in this

____
R area.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B639
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6479MM)
25-32-41-000-001 Removal of the MID RH Galley Unit (7000MM)
25-32-41-400-001 Installation of the MID RH Galley Unit (7000MM)
25-42-41-000-001 Removal of the Lavatory H
25-42-41-400-001 Installation of the Lavatory H
FR24
53-11-00-991-063 Fig. 659
3. __________
Job Set-up
Subtask 53-11-00-010-085
A. Get Access
010-001).
(3) Remove the lavatories, if installed (Ref. TASK 25-41-41-000-001)

(Ref. TASK 25-41-42-000-001) (Ref. TASK 25-42-41-000-001).
(4) Remove the galleys, if installed (Ref. TASK 25-31-41-000-002)

(Ref. TASK 25-31-41-000-001) (Ref. TASK 25-32-41-000-001).
(5) Remove the cabin floor panels from FR21 to FR24 (Ref. TASK 53-12-12-
000-001).

EFF :

ALL 53-11-00

Page B640
Aug 01/07

IAC
Subtask 53-11-00-110-099

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-11-00-220-065
A. Inspection
(Ref. Fig. 659/TASK 53-11-00-991-063)
(1) Do a detailed inspection of the cabin floor structure below and 0.5 M
(19.685 in.) around the galleys and the lavatories. The inspection is
applicable between FR21 and FR24.


bumps,...):
corrective action.

EFF :

ALL 53-11-00

Page B641
May 01/06
R
IAC
Floor Structure, FR21 to FR24
Figure 659/TASK 53-11-00-991-063

EFF :

ALL 53-11-00

Page B642
May 01/06
R
IAC
Subtask 53-11-00-916-059

_______
area.


5. Close-up
________
Subtask 53-11-00-410-085
A. Close Access
(1) Install the cabin floor panels from FR21 to FR24 (Ref. TASK 53-12-12-
400-001).
(2) Install the galleys, if removed (Ref. TASK 25-31-41-400-002)

(Ref. TASK 25-32-41-400-001) (Ref. TASK 25-31-41-000-001).
(3) Install the lavatories, if removed (Ref. TASK 25-41-42-400-001)

(Ref. TASK 25-41-41-400-001) (Ref. TASK 25-42-41-400-001).
items.
410-001).

EFF :

ALL 53-11-00

Page B643
May 01/06
R
IAC
TASK 53-11-00-210-034
Clean Door Girt Bar Fitting Stop Levers
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific vacuum cleaner

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-11-31-000-003 Removal of the Girt Bar Fittings
52-11-31-400-003 Installation of the Girt Bar Fittings
53-11-00-991-037 Fig. 660

EFF :

ALL 53-11-00

Page B644
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-11-00-010-070
A. Get Access
R (1) Put the access platform in position at the left and right, aft and
R forward passenger/crew door.
(2) Open the door 831, 832, 841 842, (Ref. TASK 52-10-00-010-001).
4. Procedure
_________
Subtask 53-11-00-110-050
A. Cleaning
R (1) Clean the girt-bar fitting stop-levers and its adjacent area with a
R vacuum cleaner to remove the dirt and dust in these areas.
NOTE : Do not apply grease on the cleaned area.

____
Subtask 53-11-00-720-050
B. Test
(Ref. Fig. 660/TASK 53-11-00-991-037)
R (1) Press the lever (1) down and release it to do an operational test.
R (2) Make sure that the lever (1) comes up quickly.
(3) If the operational test is unsatisfactory:
R (a) Clean the lever (1) with CLEANING AGENTS (Material No. 11-004)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
R (b) Press the lever (1) down again and release it to do the
R operational test again.
R (4) If the operational test is again unsatisfactory:
(a) Remove the girt bar fitting (Ref. TASK 52-11-31-000-003) or

(Ref. TASK 52-13-31-000-003)
(b) Clean all the components

EFF :

ALL 53-11-00

Page B645
Feb 01/07

IAC
Girt Bar Fitting
Figure 660/TASK 53-11-00-991-037

EFF :

ALL 53-11-00

Page B646
May 01/06
R
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(c) Install the girt bar fitting (Ref. TASK 52-11-31-400-003) or
(Ref. TASK 52-13-31-400-003)
5. Close-up
________
Subtask 53-11-00-410-070
A. Close Access
items.
(2) Close the door 831, 832, 841 842, (Ref. TASK 52-10-00-410-001).

EFF :

ALL 53-11-00

Page B647
Feb 01/07
R
IAC
TASK 53-11-00-210-805
General Visual Inspection of Cabin Floor Structure Excluding Areas below

Galleys and Toilets, between FR 21 and FR 24
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B648
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR24
53-11-00-991-065 Fig. 661
3. __________
Job Set-up
Subtask 53-11-00-010-096
A. Get Access
010-001).
(3) Remove the floor panels between FR21 and FR24 (Ref. TASK 53-12-12-
000-001).
Subtask 53-11-00-110-111

_______
DO NOT SMOKE.

EFF :

ALL 53-11-00

Page B649
Feb 01/07
R
IAC
necessary.
4. Procedure
_________
Subtask 53-11-00-210-085
A. Inspection
(Ref. Fig. 661/TASK 53-11-00-991-065)
(1) Do a general visual inspection of the cabin floor structure between

FR21 and FR24. This inspection does not include the areas below the
galleys and the toilets.


bumps,...):
corrective action.
Subtask 53-11-00-916-068

(Ref. Fig. 661/TASK 53-11-00-991-065)

_______
area.

EFF :

ALL 53-11-00

Page B650
Feb 01/07
R
IAC
Cabin Floor Structure between FR21 and FR24
Figure 661/TASK 53-11-00-991-065

EFF :

ALL 53-11-00

Page B651
Feb 01/07
R
IAC

STORAGE PRESERVATION (Material No. 15-007) to the lower surface of
the cabin floor structure. This does not include the areas below the
galleys and the toilets between FR21 and FR24.
5. Close-up
________
Subtask 53-11-00-410-096
A. Close Access
(2) Install the floor panels between FR21 and FR24 (Ref. TASK 53-12-12-
400-001).
items.
410-001).

EFF :

ALL 53-11-00

Page B652
Feb 01/07
R
IAC
TASK 53-11-00-210-806
General Visual Inspection of Fuselage Internal Structure and Floor Structure,

Including NLG Bay Panels, Between FR 1 and FR 12, below Cockpit Floor Panels
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B653
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-066 Fig. 662
3. __________
Job Set-up
Subtask 53-11-00-010-097
A. Get Access
(2) Open the avionics-compartment doors 811 812 822 (Ref. TASK 52-41-00-
010-002).
(3) Remove the floor panels (Ref. TASK 53-12-13-000-001):

121AF, 121BF, 121CF, 122BF.
(5) Remove the air conditioning ducts, as necessary.
Subtask 53-11-00-110-112

_______
DO NOT SMOKE.

EFF :

ALL 53-11-00

Page B654
Feb 01/07
R
IAC
necessary.
4. Procedure
_________
Subtask 53-11-00-210-086
A. Inspection
(Ref. Fig. 662/TASK 53-11-00-991-066)
(1) Do a general visual inspection of the fuselage internal structure and

floor structure. This inspection includes the NLG well panels and is
applicable between FR1 and FR12, below the cockpit floor panels.


bumps,...):
corrective action.
Subtask 53-11-00-916-069

_______
area.


EFF :

ALL 53-11-00

Page B655
Feb 01/07
R
IAC
Fuselage Internal Structure between FR1 and FR12
Figure 662/TASK 53-11-00-991-066

EFF :

ALL 53-11-00

Page B656
Feb 01/07
R
IAC
5. Close-up
________
Subtask 53-11-00-410-097
A. Close Access
(1) Install the air conditioning ducts.
(3) Install the floor panels (Ref. TASK 53-12-13-400-001):

121AF, 121BF, 121CF, 122BF.
items.
(5) Close the avionics-compartment door 811 812 822 (Ref. TASK 52-41-00-
410-002) .

EFF :

ALL 53-11-00

Page B657
Feb 01/07
R
IAC
TASK 53-11-00-210-807
General Visual Inspection of Fuselage Internal Structure and Floor Structure,

Including NLG Bay Aft Face, between FR 21 and FR 24, below Cabin Floor Panels
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B658
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-11-00-991-067 Fig. 663
3. __________
Job Set-up
Subtask 53-11-00-010-098
A. Get Access
010-002).
(3) Remove the floor panels 127BF, 127CF, 127DF, 128CF (Ref. TASK 53-12-
13-000-001).
Subtask 53-11-00-110-113

_______
DO NOT SMOKE.
necessary.

EFF :

ALL 53-11-00

Page B659
Feb 01/07
R
IAC
4. Procedure
_________
Subtask 53-11-00-210-087
A. Inspection
(Ref. Fig. 663/TASK 53-11-00-991-067)
(1) Do a general visual inspection of the fuselage internal structure,

below cabin floor panels between FR21 and FR24. This inspection
includes the NLG bay aft face.


bumps,...):
corrective action.
Subtask 53-11-00-916-070
B. Application of the temporary Protection

_______
area.


EFF :

ALL 53-11-00

Page B660
Feb 01/07
R
IAC
Fuselage internal Stucture between FR21 and FR24
Figure 663/TASK 53-11-00-991-067

EFF :

ALL 53-11-00

Page B661
Feb 01/07
R
IAC
5. Close-up
________
Subtask 53-11-00-410-098
A. Close Access
(1) Install the floor panels 127BF, 127CF, 127DF, 128CF (Ref. TASK 53-12-
13-400-001).
items.
410-002).

R

EFF :

ALL 53-11-00

Page B662
Feb 01/07

IAC
**ON A/C 001-012, 014-019,
TASK 53-11-00-220-005
Detailed Visual Inspection and Torque Check of the NLG Doors Uplock Fitting
Bolts
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-003 USA ASTM D 740

METHYL-ETHYL-KETONE (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
32-22-00-010-001 Nose Gear Doors - Ground Doors Opening

32-22-00-410-001 Nose Gear Doors - Ground Doors Closing
53-11-00-991-068 Fig. 664

EFF :

001-012, 014-019, 53-11-00

Page B663
Feb 01/07
R
IAC
3. __________
Job Set-up
Subtask 53-11-00-010-092
A. Get Access
(2) Open the access door 812.
(3) Open the nose gear doors 713, 714 (Ref. TASK 32-22-00-010-001).
Subtask 53-11-00-110-106

_______
DO NOT SMOKE.
and a MISCELLANEOUS (Material No. 19-003), if necessary.
4. Procedure
_________
Subtask 53-11-00-220-089
A. Inspection
(Ref. Fig. 664/TASK 53-11-00-991-068)
(1) Do a detailed visual inspection of the inside and outside of the gear
well, four fasteners of the door uplock fitting.
(2) Check the torque value of the fasteners.

Make sure that the torque value is to between 0.8 and 0.9 m.daN
(70.79 and 79.64 lbf.in).

EFF :

001-012, 014-019, 53-11-00

Page B664
Feb 01/07
R
IAC
INTENTIONALLY BLANK

R

53-11-00

Page B665
Feb 01/07

IAC
NLG Doors Uplock Fittings Bolts
Figure 664/TASK 53-11-00-991-068- 12 (SHEET 1)

EFF :

001-012, 014-019, 53-11-00

Page B666
Feb 01/07
R
IAC
NLG Doors Uplock Fittings Bolts

R

EFF :

001-012, 014-019, 53-11-00

Page B667
Feb 01/07

IAC
(3) If one or several fasteners is(are) broken replace, by new
fastener(s). TORQUE to the same torque value and apply a STORAGE
PRESERVATION (Material No. 15-007) on the head of the fasteners
NOTE : Do not remove all the fasteners at the same time but replace
____
them one after the other.
5. Close-up
________
Subtask 53-11-00-410-092
A. Close Access
items.
(2) Close the nose gear doors 713, 714 (Ref. TASK 32-22-00-410-001).
(3) Close the access door 812.

R

EFF :

001-012, 014-019, 53-11-00

Page B668
Feb 01/07

IAC
R **ON A/C ALL
R TASK 53-11-00-210-814
R General Visual Inspection of Fuselage Internal Structure, from FR 1 to FR 24,

R above Cabin Floor Level, as far as Visible
R 1. __________________
Reason for the Job
R 2. ______________________
R A. Consumable Materials
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R B. Referenced Information
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-23-41-000-001 Removal of the Ceiling Panels

R 25-23-41-400-001 Installation of the Ceiling Panels
R 25-23-42-000-001 Removal of the Ceiling Panels - Forward Utility Area
R 25-23-42-400-001 Installation of the Ceiling Panels - Forward Utility
R Area
R 25-23-45-000-002 Removal of the Door Frame Linings at the Right FWD
R Passenger/Crew Door
R 25-23-45-000-005 Removal of the Door Frame Linings at the Left FWD
R Passenger/Crew Door
R 25-23-45-400-006 Installation of the Door Frame Linings at the Left
R FWD Passenger/Crew Door
R 25-23-45-400-007 Installation of the Door Frame Linings at the Right
R FWD Passenger/Crew Door
R 25-31-41-000-001 Removal of the FWD Galley Unit (6475MM)
R 25-31-41-000-002 Removal of the FWD Galley Unit (6478MM or 6479MM)

EFF :

ALL 53-11-00

Page B669
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 25-31-41-400-001 Installation of the FWD Galley Unit (6475MM)

R 25-31-41-400-002 Installation of the FWD Galley Unit (6478MM or
R 6479MM)
R 25-41-41-000-001 Removal of the Lavatory A
R 25-41-41-400-001 Installation of the Lavatory A
R 25-41-42-000-001 Removal of the Lavatory B
R 25-41-42-400-001 Installation of the Lavatory B
R 53-11-00-991-085 Fig. 665
R 3. __________
Job Set-up
R Subtask 53-11-00-010-101
R A. Get Access
R (1) Remove the lavatories, if installed (Ref. TASK 25-41-41-000-001)

R (Ref. TASK 25-41-42-000-001).
R (2) Remove the galleys, if installed (Ref. TASK 25-31-41-000-001)

R (Ref. TASK 25-31-41-000-002).
R (3) Remove the door frame linings (Ref. TASK 25-23-45-000-005) (Ref. TASK
R 25-23-45-000-002).
R (4) Remove the air conditioning ducts.
R (5) Remove the ceiling panels (Ref. TASK 25-23-41-000-001) (Ref. TASK 25-
R 23-42-000-001).
R (6) Lift the insulation.

EFF :

ALL 53-11-00

Page B670
Aug 01/07

IAC
R Subtask 53-11-00-110-120

_______
R DO NOT SMOKE.
R necessary.
R 4. Procedure
_________
R Subtask 53-11-00-210-094
R A. Inspection
R (Ref. Fig. 665/TASK 53-11-00-991-085)
R (1) Do a general visual inspection of the fuselage internal structure

R from FR1 to FR24 above the cabin floor level. This inspection is
R applicable as far as you can see around the protective covers above
R the cockpit central-overhead panels.


R bumps,...):
R - If you find this type of damage, refer to the Structural Repair
R Manual (Ref. SRM 511100 P.Block 001) for damage classification
R and corrective action.

EFF :

ALL 53-11-00

Page B671
Aug 01/07

IAC
R Fuselage Internal Structure from FR1 to FR24, above Cabin Floor Level
R Figure 665/TASK 53-11-00-991-085

EFF :

ALL 53-11-00

Page B672
Aug 01/07

IAC
R 5. Close-up
________
R Subtask 53-11-00-410-101
R A. Close Access
R (1) Put the insulation back in position.
R (2) Install the ceiling panels (Ref. TASK 25-23-41-400-001) (Ref. TASK
R 25-23-42-400-001).
R (3) Install the air conditioning ducts.
R (4) Install the door frame linings (Ref. TASK 25-23-45-400-007)

R (Ref. TASK 25-23-45-400-006).
R (5) Install the galleys, if removed (Ref. TASK 25-31-41-400-001)

R (Ref. TASK 25-31-41-400-002).
R (6) Install the lavatories, if removed (Ref. TASK 25-41-41-400-001)

R (Ref. TASK 25-41-42-400-001).

EFF :

ALL 53-11-00

Page B673
Aug 01/07

IAC
R
TASK 53-11-00-220-006
Detailed Inspection of Forward Passenger/Crew Door Cutout Lower Corners

Internal Structure above Cabin Floor Level, at FR 16 and FR 20 from ...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-11-00

Page B674
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 52-11-31-000-003 Removal of the Girt Bar Fittings
52-11-31-000-005 Removal of the Girt-Bar Fitting Blanking-Plates
R 52-11-31-400-003 Installation of the Girt Bar Fittings
52-11-31-400-005 Installation of the Girt-Bar Fitting Blanking-Plates
53-11-00-991-094 Fig. 666
3. __________
Job Set-up
Subtask 53-11-00-010-104
A. Get Access
R (2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
Subtask 53-11-00-020-070
R (1) Remove the girt bar fittings at the forward passenger/crew doors
R (Ref. TASK 52-11-31-000-003).
R (2) Remove the girt-bar fitting blanking-plates (Ref. TASK 52-11-31-000-

005).

EFF :

ALL 53-11-00

Page B675
Feb 01/08

IAC
Subtask 53-11-00-110-123

(Ref. Fig. 666/TASK 53-11-00-991-094)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
smooth.

discontinuities.


R bumps,...):

EFF :

ALL 53-11-00

Page B676
Feb 01/08

IAC
FWD Door-Cutout Lower-Corners
Figure 666/TASK 53-11-00-991-094

EFF :

ALL 53-11-00

Page B677
Feb 01/08
R
IAC
4. Procedure
_________
Subtask 53-11-00-220-091
A. Inspection
(Ref. Fig. 666/TASK 53-11-00-991-094)
(1) Do a detailed inspection of the forward passenger/crew door-cutout

R lower-corners above the cabin floor level. This inspection is
R applicable at FR16 and FR20 from STGR22 to STGR23 and around the girt
R bar fittings, right and left sides.


bumps,...):
R Manual (Ref. SRM 511100,P.Block 001) for damage classification
Subtask 53-11-00-916-073

_______
R (1) Apply masking paper or masking tape BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-074) on the equipment and fittings adjacent to the
area.



EFF :

ALL 53-11-00

Page B678
Feb 01/08

IAC
5. Close-up
________
Subtask 53-11-00-420-067
R A. Installation of the Component
(1) Install the girt-bar fitting blanking-plates (Ref. TASK 52-11-31-400-

005).
R (2) Install the girt bar fittings at the forward passenger/crew doors
R (Ref. TASK 52-11-31-400-003).
Subtask 53-11-00-410-104
B. Close Access
items.
R (2) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).

EFF :

ALL 53-11-00

Page B679
Feb 01/08

IAC
PROTECTIVE SHIELDS - FR1 - REMOVAL/INSTALLATION
_______________________________________________
TASK 53-11-41-000-001
Removal of the Protective Shields - FR1
CAUTION : DO NOT USE THE LOCALIZER ANTENNA AT THE BOTTOM OF THE RADOME AS A
_______
SUPPORT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
24-42-00-861-001 Energize the Ground Service Network from the External

Power
**ON A/C 001-012,
53-11-41-991-001 Fig. 401
R **ON A/C 014-099, 101-199, 901-999,
53-11-41-991-001-A Fig. 401A

EFF :

ALL 53-11-41

Page 401
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012,
53-11-41-991-002 Fig. 402
R **ON A/C 014-099, 101-199, 901-999,
53-11-41-991-002-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-11-41-861-050
A. Energize the ground service network

(Ref. TASK 24-42-00-861-001)
Subtask 53-11-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
121VU COM NAV/RADAR/2 5SQ2 K14
**ON A/C ALL

EFF :

ALL 53-11-41

Page 402
Feb 01/07

IAC
Subtask 53-11-41-010-050
C. Get Access
(1) Put an access platform in position below the radome in the zone 110.
(2) Open the radome 110AL (Ref. TASK 53-15-11-010-001).
WARNING : DO NOT OPEN THE RADOME IF THE WIND SPEED IS MORE THAN 35
_______
KNOTS.
NOTE : Two persons are necessary to open the radome.

____
4. Procedure
_________
**ON A/C 001-012,
Subtask 53-11-41-020-050
A. Removal of the Protective Shields

(Ref. Fig. 401/TASK 53-11-41-991-001, 402/TASK 53-11-41-991-002)
(1) Remove the bolts (1), the washers (2) and the clamps (3) and (5).
(2) Remove and discard the cotter pins (6).
(3) Remove the nuts (7), the washers (8) and the plates (9).
(4) Remove the shields (4), (10) and (11).
R **ON A/C 014-099, 101-199, 901-999,
Subtask 53-11-41-020-050-A
A. Removal of the Protective Shields

(Ref. Fig. 401A/TASK 53-11-41-991-001-A, 402A/TASK 53-11-41-991-002-A)
(1) Remove the screws (3) and the washers (2).
(2) Remove the shields (1), (4) and (5).

EFF :

ALL 53-11-41

Page 403
Feb 01/07

IAC
Upper Protective Shield
Figure 401/TASK 53-11-41-991-001

EFF :

001-012, 53-11-41

Page 404
Nov 01/99

IAC
Upper Protective Shield
Figure 401A/TASK 53-11-41-991-001-A

R

EFF :

014-099, 101-199, 901-999, 53-11-41

Page 405
Feb 01/07

IAC
Lower Protective Shields
Figure 402/TASK 53-11-41-991-002

EFF :

001-012, 53-11-41

Page 406
Nov 01/99

IAC
Lower Protective Shields
Figure 402A/TASK 53-11-41-991-002-A

R

EFF :

014-099, 101-199, 901-999, 53-11-41

Page 407
Feb 01/07

IAC
**ON A/C ALL
TASK 53-11-41-400-001
Installation of the Protective Shields - FR1
CAUTION : DO NOT USE THE LOCALIZER ANTENNA AT THE BOTTOM OF THE RADOME AS A
_______
SUPPORT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
6 cotter pins 53-11-01 01A-010

EFF :

ALL 53-11-41

Page 408
Nov 01/99

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
24-42-00-862-001 De-energize the Ground Service Network Supplied from
the External Power
**ON A/C 001-012,
53-11-41-991-001 Fig. 401
R **ON A/C 014-099, 101-199, 901-999,
53-11-41-991-001-A Fig. 401A
**ON A/C 001-012,
53-11-41-991-002 Fig. 402
R **ON A/C 014-099, 101-199, 901-999,
53-11-41-991-002-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-11-41-860-050
(1) Make sure that the ground service network is energized

(Ref. TASK 24-42-00-861-001).
(2) Make sure that access platform is in position below the radome in the
zone 110.

EFF :

ALL 53-11-41

Page 409
Feb 01/07

IAC
(3) Make sure that the radome 110AL is open (Ref. TASK 53-15-11-010-001).
WARNING : DO NOT OPEN THE RADOME IF THE WIND SPEED IS MORE THAN 35
_______
KNOTS.
Subtask 53-11-41-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012,
Subtask 53-11-41-420-050
A. Installation of the Protective Shields

(Ref. Fig. 401/TASK 53-11-41-991-001, 402/TASK 53-11-41-991-002)
(1) Put the shields (4), (10) and (11) in position.
(2) Install the nuts (7), the washers (8) and the plates (9).
(3) Install the bolts (1), the washers (2) and the clamps (3) and (5).
(4) Tighten the bolts (1) and the nuts (7).
(5) Safety the nuts (7) with the new cotter pins (6).

EFF :

ALL 53-11-41

Page 410
Feb 01/07
R
IAC
R **ON A/C 014-099, 101-199, 901-999,
Subtask 53-11-41-420-050-A
A. Installation of the Protective Shields

(1) Put the shields (1), (4) and (5) in position.
(2) Install the screws (3) and the washers (2).
(3) Tighten the screws (3).
**ON A/C ALL
5. Close-up
________
Subtask 53-11-41-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5SQ1, 5SQ2.
Subtask 53-11-41-410-050
B. Close Access
items.
(4) Remove the warning notice(s).
Subtask 53-11-41-862-050
C. De-energize the ground service network

(Ref. TASK 24-42-00-862-001)

EFF :

ALL 53-11-41

Page 411
Feb 01/07

IAC
FLOOR PANELS - REPAIRS
______________________
TASK 53-12-00-300-001
Repair of the Damaged Area of the Adhesive Tape
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-032 USA MIL-I-19166

INSULATING ADHESIVE TAPE (Ref. 20-31-00)
R Material No. 11-003 USA ASTM D 740
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-12-11-000-001 Removal of the Cockpit Floor Panels from FR1 Thru
FR12
53-12-11-400-001 Installation of the Cockpit Floor Panels from FR1
thru FR12
FR24
53-12-00-991-001 Fig. 801
3. __________
Job Set-up
Subtask 53-12-00-941-050
A. Get Access
(2) Open the passenger/crew door (Ref. TASK 52-10-00-010-001).
Subtask 53-12-00-020-050
B. Removal of the Panel
(1) Remove the damaged panel (Ref. TASK 53-12-11-000-001) or (Ref. TASK
53-12-12-000-001) or (Ref. TASK 53-12-13-000-001).

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4. Procedure
_________
Subtask 53-12-00-350-050
A. Repair Procedure
(Ref. Fig. 801/TASK 53-12-00-991-001)
(1) Cut out the damaged area of the corrosion-protection adhesive tape of
the floor panel edge.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE

_______
R THIS/THESE MATERIAL/S.
(2) Clean and degrease the damaged area with CLEANING AGENTS (Material
No. 11-003) or CLEANING AGENTS (Material No. 11-004).
(3) Prepare BONDING AND ADHESIVE COMPOUNDS (Material No. 08-032) (1) for
the cutout limits.
(4) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-032) (1) to the
damaged area.
5. Close-up
________
Subtask 53-12-00-420-050
A. Installation of the Panel
(1) Install the repaired panel (Ref. TASK 53-12-11-400-001) or (Ref. TASK
53-12-12-400-001) or (Ref. TASK 53-12-13-400-001).
Subtask 53-12-00-942-050
B. Close Access
(2) Close the passenger/crew door (Ref. TASK 52-10-00-010-001).

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Repair of the Damaged Area of the Adhesive Tape
Figure 801/TASK 53-12-00-991-001

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R TASK 53-12-00-300-002
R Repair of the Anti-slip Surface of the Passenger/Crew Floor Panel 221FF(222FF)
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific abrasive cloth (grade 320)

R No specific masking tape
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 08-117 AIB ABS5092A

R SLIP-RESISTANT MATERIAL,SELF ADHESIVE (Ref. 20-31-00)
R METHYL-ETHYL-KETONE (Ref. 20-31-00)
R Material No. 11-010 USA TT-I-735 GRADE A
R ISOPROPYL ALCOHOL (Ref. 20-31-00)
R Material No. 11-026 GB DEF-STAN 68-148/1
R SOLVENT GENERAL PURPOSE (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 52-10-00-010-001 Opening of the Passenger/Crew Door

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R 3. __________
Job Set-up
R Subtask 53-12-00-941-051
R A. Get Access
R (1) Put an access platform in position.
R (2) Open the passenger/crew door 831 (Ref. TASK 52-10-00-010-001).
R 4. Procedure
_________
R Subtask 53-12-00-350-051
R A. Repair Procedure
R (1) Apply masking tape to the adjacent area which you will not rub with
R the abrasive cloth (grade 320).
R (2) Lightly rub the contact surface of the floor panel 221FF(222FF) with
R abrasive cloth (grade 320) or finer to remove the external anti-slip
R top layer. Do not cause damage to the basic primer.
R (3) Clean the surface with a lint-free cotton cloth MISCELLANEOUS

R (Material No. 19-003) made moist with CLEANING AGENTS (Material No.
R 11-026) or CLEANING AGENTS (Material No. 11-010) or CLEANING AGENTS
R (Material No. 11-003).
R (4) Remove the masking tape.
R (5) Do an inspection for damaged paint in the areas that had masking tape
R on them.
R (6) Let the surface dry for 30 minutes.
R (7) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-117).
R 5. Close-up
________
R Subtask 53-12-00-942-051
R A. Close Access
R (2) Close the passenger/crew door 831 (Ref. TASK 52-10-00-010-001).

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PANELS - COCKPIT FLOOR - REMOVAL/INSTALLATION
_____________________________________________
TASK 53-12-11-000-001
Removal of the Cockpit Floor Panels from FR1 Thru FR12
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 25-11-41-000-001 Removal of the Third Occupant Seat

25-11-51-000-001 Removal of the Captain/First Officer Seat (3MS, 4MS)
25-15-51-000-001 Removal of the Captain/First Officer Foot Warmer
(2DR1,2DR2,2DR3,2DR4)
53-12-11-991-001 Fig. 401
53-12-11-991-002 Fig. 402
53-12-11-991-003-A Fig. 403
3. __________
Job Set-up
Subtask 53-12-11-941-050
A. Get Access
(2) Open the passenger/crew door (Ref. TASK 52-10-00-010-001).

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**ON A/C 001-012, 014-099,
Subtask 53-12-11-020-052
(1) Remove the captain/first officer seat (Ref. TASK 25-11-51-000-001).
(2) Remove the third occupant seat (Ref. TASK 25-11-41-000-001).
(3) Remove the cockpit carpet.
(4) Remove the foot warmer (Ref. TASK 25-15-51-000-001).
(5) Remove the textile floor covering.
R **ON A/C 101-199, 901-999,
Subtask 53-12-11-020-052-A
(1) Remove the captain/first officer seat (Ref. TASK 25-11-51-000-001).
(2) Remove the third occupant seat (Ref. TASK 25-11-41-000-001).
(3) Remove the cockpit carpet.
(4) Remove the textile floor covering.
**ON A/C ALL
4. Procedure
_________
Subtask 53-12-11-020-050
A. Removal of the Panels from FR1 thru FR6

(Ref. Fig. 401/TASK 53-12-11-991-001, 402/TASK 53-12-11-991-002)
(1) Remove the sealant from the screws.
(2) Remove the screws (3).
(3) Remove the panels (4).

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R Cockpit Floor Panels
Figure 401/TASK 53-12-11-991-001

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Floor Panels from FR1 thru FR6
Figure 402/TASK 53-12-11-991-002

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(5) Remove the floor panels (2).
Subtask 53-12-11-020-051
B. Removal of the Panels from FR6 thru FR12

(Ref. Fig. 401/TASK 53-12-11-991-001, 403/TASK 53-12-11-991-003-A)

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Floor Panels from FR6 thru FR12
Figure 403/TASK 53-12-11-991-003-A

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May 01/06
R
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TASK 53-12-11-400-001
Installation of the Cockpit Floor Panels from FR1 thru FR12
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 05-002 USA MIL-PRF-8116

PUTTY, ZINC CHROMATE GENERAL PURPOSE (Ref. 20-31-00)
Material No. 08-004 AIB AIMS-04-05-003
ADHESIVE SEALANT (Ref. 20-31-00)
Material No. 11-021
ADHESIVE REMOVER CARBON STRUCTURE (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-11-41-400-001 Installation of the Third Occupant Seat

25-11-51-400-001 Installation of the Captain/First Officer Seat (3MS,
4MS)
25-15-51-400-001 Installation of the Captain/First Officer Foot Warmer
(2DR1,2DR2,2DR3,2DR4)
53-12-00-300-001 Repair of the Damaged Area of the Adhesive Tape
53-12-11-991-001 Fig. 401
53-12-11-991-002 Fig. 402
53-12-11-991-003-A Fig. 403
53-12-11-991-004 Fig. 404
3. __________
Job Set-up
Subtask 53-12-11-869-050
(1) Make sure that the access platform is in position.
(2) Make sure that the passenger/crew door is open (Ref. TASK 52-10-00-
010-001).
Subtask 53-12-11-160-050
B. Clean Component Interface and/or Adjacent Area

_______
DO NOT SMOKE.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.

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(1) Remove the adhesive of the old strips with CLEANING AGENTS (Material
No. 11-021).
Subtask 53-12-11-210-050
C. Inspection of the Component
(2) Do an inspection of the component interface and/or the adjacent area.
(3) Make sure that the seal is in the correct condition.
Subtask 53-12-11-210-052
D. Inspection of the Adhesive Tape
(1) Make sure that the adhesive tapes are clean and in the correct
condition.
If necessary, repair the related adhesive tape (Ref. TASK 53-12-00-
300-001).
Subtask 53-12-11-210-054
E. Inspection of the Shims

(Ref. Fig. 404/TASK 53-12-11-991-004)
(1) Examine the shims between FR1 and FR12. If the shims are damaged, do
the steps that follow:
(a) Remove the shims with a non metallic scraper.
(b) Clean the area between the shims and the structure with CLEANING
AGENTS (Material No. 11-003) and a MISCELLANEOUS (Material No.
19-003).
(c) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) on the
surface between the shims and the structure.
(d) Install the shims on the structure.

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Shims from FR1 thru FR12
Figure 404/TASK 53-12-11-991-004

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4. Procedure
_________
Subtask 53-12-11-420-050
A. Installation of Panels from FR1 thru FR6

(Ref. Fig. 401/TASK 53-12-11-991-001, 402/TASK 53-12-11-991-002)
items.
(2) Put the floor panels (2) in position.
(3) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (1).
(4) Install the screws (1) and TORQUE to between 0.15 and 0.20 m.daN
(13.27 and 17.69 lbf.in).
(13.27 and 17.69 lbf.in).
Subtask 53-12-11-420-051-A
B. Installation of Panels from FR6 thru FR12

(Ref. Fig. 401/TASK 53-12-11-991-001, 403/TASK 53-12-11-991-003-A)
items.
(2) Make sure that the adhesive tape (15) is in position.
Subtask 53-12-11-420-053
C. Installation of Panels from FR6 thru FR12
(13.27 and 17.69 lbf.in).

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5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-12-11-420-052
(1) Install the textile floor covering.
(2) Install the foot warmer (Ref. TASK 25-15-51-400-001).
(3) Install the cockpit carpet.
(4) Install the third occupant seat (Ref. TASK 25-11-41-400-001).
(5) Install the captain/first officer seat (Ref. TASK 25-11-51-400-001).
R **ON A/C 101-199, 901-999,
Subtask 53-12-11-420-052-A
(1) Install the textile floor covering.
(2) Install the cockpit carpet.
(3) Install the third occupant seat (Ref. TASK 25-11-41-400-001).
(4) Install the captain/first officer seat (Ref. TASK 25-11-51-400-001).
**ON A/C ALL
Subtask 53-12-11-942-050
B. Close Access
(2) Close the passenger/crew door (Ref. TASK 52-10-00-010-001).

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PANELS - CABIN FLOOR - REMOVAL/INSTALLATION
___________________________________________
TASK 53-12-12-000-001
Removal of the Cabin Floor Panels from FR12 thru FR24
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-27-44-000-001 Removal of a Stowage (LAV A) FWD LH (Zone 221)

25-27-44-000-002 Removal of a Stowage FWD LH (Zone 231)
25-27-44-000-003 Removal of a Stowage FWD RH (Zone 232)
25-28-41-000-001 Removal of the Textile Floor-Covering
25-28-42-000-001 Removal of the Non-Textile Floor Covering (NTF)
53-12-12-991-004 Fig. 401
**ON A/C 001-012, 014-019,
53-12-12-991-001 Fig. 402

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
53-12-12-991-001-B Fig. 402A
R **ON A/C 101-199, 901-999,
R 53-12-12-991-001-D Fig. 402B
R **ON A/C 001-012, 014-099,
R Post SB 53-1143 For A/C 001-012,014-027,
R 53-12-12-991-001-C Fig. 402C
R **ON A/C 028-099,
R 53-12-12-991-003 Fig. 403
R **ON A/C 101-199, 901-999,
R 53-12-12-991-003-C Fig. 403A
R **ON A/C 028-099,
R 53-12-12-991-003-B Fig. 403B

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-12-12-941-050
A. Get Access
(2) Open the FWD passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-
001).
Subtask 53-12-12-020-052
(1) Remove the toilets (Ref. TASK 25-41-41-000-001), (Ref. TASK 25-41-42-
000-001), (Ref. TASK 25-41-44-000-001) and (Ref. TASK 25-42-41-000-
001), if installed.
(2) Remove the galleys (Ref. TASK 25-31-41-000-001), (Ref. TASK 25-31-41-
000-002) and (Ref. TASK 25-32-41-000-001), if installed.
(3) Remove the LH and RH FWD Stowages (Ref. TASK 25-27-44-000-001),

(Ref. TASK 25-27-44-000-002) and (Ref. TASK 25-27-44-000-003), if
installed.
(4) Remove the textile floor covering (Ref. TASK 25-28-41-000-001).
(5) Remove the non-textile floor covering (Ref. TASK 25-28-42-000-001).
4. Procedure
_________
Subtask 53-12-12-020-053
A. Removal of the Angles at FR16 and FR20

(Ref. Fig. 401/TASK 53-12-12-991-004)
(1) Remove the screws (3) and (5) and the washers (2) and (4).
(2) Remove the angles (1) and (6).

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Angles at FR16 and FR20
Figure 401/TASK 53-12-12-991-004

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**ON A/C 001-012, 014-027,
Subtask 53-12-12-020-050
**ON A/C 001-012, 014-019,
(Ref. Fig. 402/TASK 53-12-12-991-001)
**ON A/C 020-027,
(Ref. Fig. 402A/TASK 53-12-12-991-001-B)
R **ON A/C 001-012, 014-027,
R Post SB 53-1143 For A/C 001-012,014-027,
R (Ref. Fig. 402C/TASK 53-12-12-991-001-C)
**ON A/C 001-012, 014-027,
(1) Pull the cords (4) up to remove the sealant from the floor panel
joints.
NOTE : Identify the position of the screws when you remove the panels
____
to prevent the incorrect position of the screws during the
installation.

R

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Floor Panels at FR12 thru FR24
Figure 402/TASK 53-12-12-991-001

R

EFF :

001-012, 014-019, 53-12-12

Page 406
Feb 01/08

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Figure 402A/TASK 53-12-12-991-001-B

R

EFF :

020-099, 53-12-12

Page 407
Feb 01/08

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R Floor Panels at FR12 thru FR24
R Figure 402B/TASK 53-12-12-991-001-D

R

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Page 408
Feb 01/08

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R Figure 402C/TASK 53-12-12-991-001-C

R

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**ON A/C 028-099, 101-199, 901-999,
Subtask 53-12-12-020-050-A
**ON A/C 028-099,
(Ref. Fig. 402A/TASK 53-12-12-991-001-B)
**ON A/C 101-199, 901-999,
(Ref. Fig. 402B/TASK 53-12-12-991-001-D)
**ON A/C 028-099,
(Ref. Fig. 402C/TASK 53-12-12-991-001-C)
**ON A/C 028-099, 101-199, 901-999,
(1) Pull the cords (4) up to remove the sealant from the floor panel
joints.
NOTE : Identify the position of the screws when you remove the panels
____
R to prevent the incorrect position of the screws during
R installation.
**ON A/C 028-099,
(Ref. Fig. 403/TASK 53-12-12-991-003)
**ON A/C 101-199, 901-999,
(Ref. Fig. 403A/TASK 53-12-12-991-003-C)

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R Figure 403/TASK 53-12-12-991-003

R

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Page 411
Feb 01/08

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R Figure 403A/TASK 53-12-12-991-003-C

R

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**ON A/C 028-099,
(Ref. Fig. 403B/TASK 53-12-12-991-003-B)
**ON A/C 028-099, 101-199, 901-999,
(4) Remove the screws (21) and the washers (22) from the panel (23).
R (6) Make sure that the clipnuts (24) are installed on the structure (25).

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Page 413
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R Figure 403B/TASK 53-12-12-991-003-B

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Page 414
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**ON A/C ALL
TASK 53-12-12-400-001
Installation of the Cabin Floor Panels from FR12 thru FR24
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lint-free cloth

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-004 AIB AIMS-04-05-003
Material No. 08-064 USA MIL-W-5044 TYPE I
ANTI-SLIP SURFACING (FLEX.) (Ref. 20-31-00)
Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
CORROSION INHIBITING FILLET CONSISTENCY
(Ref. 20-31-00)
Material No. 09-018 USA AMS 3267/3
CORROSION INHIBITING LOW ADHESION SEALANT
(Ref. 20-31-00)
Material No. 11-016 USA BOEING BAC 5000 BAC 5504 BAC 5750
CLEANING SOLVENT (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-021

Material No. 19-027 F NSA3811
WHITE CORD-BRAIDED (NYLON) (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-27-44-400-001 Installation of a Stowage (LAV A) FWD LH (Zone 221)

25-27-44-400-002 Installation of a Stowage FWD LH (Zone 231)
25-27-44-400-003 Installation of a Stowage FWD RH (Zone 232)
25-28-41-400-001 Installation of the Textile Floor-Covering
25-28-42-400-001 Installation of the Non-Textile Floor Covering (NTF)
6479MM)
53-12-00-300-002 Repair of the Anti-slip Surface of the Passenger/Crew
Floor Panel 221FF(222FF)
53-12-12-991-004 Fig. 401
**ON A/C 001-012, 014-019,
53-12-12-991-001 Fig. 402
**ON A/C 020-099,
53-12-12-991-001-B Fig. 402A

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R 53-12-12-991-001-D Fig. 402B
R **ON A/C 001-012, 014-099,
R Post SB 53-1143 For A/C 001-012,014-099,
R 53-12-12-991-001-C Fig. 402C
R **ON A/C 028-099,
R 53-12-12-991-003 Fig. 403
R **ON A/C 101-199, 901-999,
R 53-12-12-991-003-C Fig. 403A
R **ON A/C 028-099,
R 53-12-12-991-003-B Fig. 403B
**ON A/C 001-012, 014-099,
53-12-12-991-006 Fig. 404
**ON A/C ALL
Post SB 53-1143 For A/C 001-012,014-099,
53-12-12-991-006-A Fig. 404A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-12-12-869-050
(2) Make sure that the FWD passenger/crew door 831 (841) is in the open
position (Ref. TASK 52-10-00-010-001).
Subtask 53-12-12-160-050
B. Clean Component Interface and/or Adjacent Area

_______
DO NOT SMOKE.
_______
MATERIAL.
(1) Remove the remaining sealant from the floor panels and the component
interface with a non metallic scraper. If the sealant is not easy to
remove, use CLEANING AGENTS (Material No. 11-003) and a lint-free
cloth.
(2) Use CLEANING AGENTS (Material No. 11-021) to remove the remaining
adhesive from the used strips of adhesive tape.

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Subtask 53-12-12-210-050
C. Inspection of the Component
Subtask 53-12-12-210-052
D. Inspection of the Adhesive Tapes
(1) Make sure that the adhesive tapes are clean and in the correct
condition.
If necessary, repair the damaged adhesive tapes (Ref. TASK 53-12-00-
300-001).
Subtask 53-12-12-210-054
E. Inspection of the Shims
**ON A/C 001-012, 014-099,
(Ref. Fig. 404/TASK 53-12-12-991-006)
**ON A/C ALL
Post SB 53-1143 For A/C 001-012,014-099,
(Ref. Fig. 404A/TASK 53-12-12-991-006-A)
**ON A/C ALL
(1) Examine the shims between FR12 and FR24. If the shims are damaged, do
the steps that follow:
(a) Remove the shims with a non metallic scraper.
(b) Clean the area between the shims and the structure with CLEANING
AGENTS (Material No. 11-003) and a MISCELLANEOUS (Material No.
19-003).

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Figure 404/TASK 53-12-12-991-006

R

EFF :

001-012, 014-099, 53-12-12

Page 420
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Figure 404A/TASK 53-12-12-991-006-A

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(c) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) on the
surface between the shims and the structure.
(d) Install the shims on the structure.
4. Procedure
_________
**ON A/C 001-012, 014-027,
Subtask 53-12-12-420-050-A
A. Preparation before Installation
**ON A/C 020-027,
(Ref. Fig. 402A/TASK 53-12-12-991-001-B)
**ON A/C 001-012, 014-027,
Post SB 53-1143 For A/C 001-012,014-027,
(Ref. Fig. 402C/TASK 53-12-12-991-001-C)
**ON A/C 001-012, 014-027,
items.
(2) Make sure that the adhesive tapes (5) are in position.
Subtask 53-12-12-420-053
B. Installation of the Panels from FR12 thru FR24
CAUTION : BEFORE YOU INSTALL THE SCREWS ON THE PANEL, MAKE SURE THAT THE
_______
POSITION OF THE SCREWS IS CORRECT. AN INCORRECT POSITION OF THE
SCREWS CAN CAUSE DAMAGE TO THE EQUIPMENT BELOW THE PANEL.
**ON A/C 001-012, 014-019,
(Ref. Fig. 402/TASK 53-12-12-991-001)

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**ON A/C 020-027,
(Ref. Fig. 402A/TASK 53-12-12-991-001-B)
R **ON A/C 001-012, 014-027,
R Post SB 53-1143 For A/C 001-012,014-027,
R (Ref. Fig. 402C/TASK 53-12-12-991-001-C)
**ON A/C 001-012, 014-027,
(26.54 and 35.39 lbf.in).
(3) Install the cords (4) MISCELLANEOUS (Material No. 19-027) in the
joints between the floor panels (2). Make a loop at the end of the
cord for the subsequent removal procedure.
**ON A/C 028-099, 101-199, 901-999,
Subtask 53-12-12-420-050-B
A. Preparation before Installation
**ON A/C 028-099,
(Ref. Fig. 402A/TASK 53-12-12-991-001-B)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 402B/TASK 53-12-12-991-001-D)
R **ON A/C 028-099,
R (Ref. Fig. 402C/TASK 53-12-12-991-001-C)

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R **ON A/C 028-099, 101-199, 901-999,
items.
R **ON A/C 028-099,
R (Ref. Fig. 403/TASK 53-12-12-991-003)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 403A/TASK 53-12-12-991-003-C)
R **ON A/C 028-099,
R (Ref. Fig. 403B/TASK 53-12-12-991-003-B)
R **ON A/C 028-099, 101-199, 901-999,
Subtask 53-12-12-420-053-B
B. Installation of the Panels from FR12 thru FR24.
CAUTION : BEFORE YOU INSTALL THE SCREWS ON THE PANEL, MAKE SURE THAT THE
_______
POSITION OF THE SCREWS IS CORRECT. AN INCORRECT POSITION OF THE
SCREWS CAN CAUSE DAMAGE TO THE EQUIPMENT BELOW THE PANEL.
R **ON A/C 028-099,
R (Ref. Fig. 403/TASK 53-12-12-991-003)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 403A/TASK 53-12-12-991-003-C)

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**ON A/C 028-099,
(Ref. Fig. 403B/TASK 53-12-12-991-003-B)
**ON A/C 028-099, 101-199, 901-999,
(2) Install the washers (22).
(26.54 and 35.39 lbf.in).
(4) Install the cords (4) MISCELLANEOUS (Material No. 19-027) in the
joints between the floor panels (2). Make a loop at the end of the
cord for the subsequent removal procedure.
R (5) Make sure that the clipnuts (24) are installed on the structure (25).
**ON A/C ALL
Subtask 53-12-12-914-050
C. Application of the Sealants
**ON A/C 001-012, 014-019,
(Ref. Fig. 402/TASK 53-12-12-991-001)
**ON A/C 020-099,
(Ref. Fig. 402A/TASK 53-12-12-991-001-B)
**ON A/C 101-199, 901-999,
(Ref. Fig. 402B/TASK 53-12-12-991-001-D)

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R **ON A/C 001-012, 014-099,
R Post SB 53-1143 For A/C 001-012,014-099,
R (Ref. Fig. 402C/TASK 53-12-12-991-001-C)
**ON A/C ALL
(1) Apply SEALANTS (Material No. 09-016) in the joints between the floor
panels (2).
Subtask 53-12-12-420-054
D. Installation of the Angles at FR16 and FR20

(Ref. Fig. 401/TASK 53-12-12-991-004)
(1) Apply SEALANTS (Material No. 09-018) on the surface of the angles (1)
and (6) that touches the metal surface of the cabin floor.
(2) Install the angles (1) and (6).
(3) Install the washers (2) and (4) and the screws (3) and (5) and
tighten them.
(4) Remove the unwanted sealant with MISCELLANEOUS (Material No. 19-003).
5. Close-up
________
Subtask 53-12-12-420-052
(1) Install the non-textile floor covering (Ref. TASK 25-28-42-400-001).
(2) Install the textile floor covering (Ref. TASK 25-28-41-400-001).
(3) Install the LH and RH FWD Stowages (Ref. TASK 25-27-44-400-001),

(Ref. TASK 25-27-44-400-002) and (Ref. TASK 25-27-44-400-003), if
removed.
(4) Install the galleys (Ref. TASK 25-31-41-400-001), (Ref. TASK 25-31-
41-400-002) and (Ref. TASK 25-32-41-400-001), if removed.
(5) Install the toilets (Ref. TASK 25-41-41-400-001), (Ref. TASK 25-41-
42-400-001), (Ref. TASK 25-41-44-400-001) and (Ref. TASK 25-32-41-
400-001), if removed.

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Subtask 53-12-12-210-056
B. Inspection of the Floor Panel 221FF (222FF)
(1) Make sure that the anti-slip surface of the passenger/crew floor
R panel 221FF (222FF) is in correct condition.
If necessary, repair the damaged anti-slip surface (Ref. TASK 53-12-
00-300-002).
**ON A/C 001-012, 014-099,
Post SB 53-1129 For A/C 001-012,014-099,
Subtask 53-12-12-210-055
R C. Inspection of the anti-slip strips on the passenger door sills
R (1) Examine the anti-slip strips on the passenger door sills. If the
R anti-slip strips are damaged, do the steps that follow:
(a) Remove the anti-slip strips with a non metallic scraper.
(b) Clean the area between the anti-slip strips and the panels with
CLEANING AGENTS (Material No. 11-016) and a MISCELLANEOUS
(Material No. 19-003).
(c) Install the anti-slip strips from self-adhesive anti-slip

surfacing BONDING AND ADHESIVE COMPOUNDS (Material No. 08-064).
**ON A/C ALL
Subtask 53-12-12-942-050
D. Close Access
(2) Close the FWD passenger/crew door 831 (841) (Ref. TASK 52-10-00-410-
001).

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PANELS - AVIONICS COMPARTMENT FLOOR - REMOVAL/INSTALLATION
__________________________________________________________
TASK 53-12-13-000-001
Removal of the avionics compartment floor panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platforms 1.80 m (5 ft. 11 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-12-13-991-001 Fig. 401
**ON A/C 001-012, 014-099,
53-12-13-991-002 Fig. 402
R **ON A/C 101-199, 901-999,
53-12-13-991-002-A Fig. 402A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-12-13-010-050
A. Get Access
(1) Put the access platforms in position in the zones 121/122 and 128.
(2) Open the access doors 811 and 824.
4. Procedure
_________
Subtask 53-12-13-020-050
A. Removal of the FWD Avionics-Compartment Floor-Panels

(Ref. Fig. 401/TASK 53-12-13-991-001)
(1) Find one of the ends of the synthetic fiber cord (5) at one of the
floor panel joints.
(2) Pull the cord (5) up to remove the sealant from between the floor
panels (4).
(4) Remove the stiffener (2).
Subtask 53-12-13-020-051
B. Removal of the AFT Avionics-Compartment Floor-Panels
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-12-13-991-002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 53-12-13-991-002-A)

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FWD Avionics-Compartment Floor-Panels
Figure 401/TASK 53-12-13-991-001

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Feb 01/96

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AFT Avionics-Compartment Floor-Panels
Figure 402/TASK 53-12-13-991-002

R

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AFT Avionics-Compartment Floor-Panels
Figure 402A/TASK 53-12-13-991-002-A

R

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Page 405
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R **ON A/C ALL
(2) Remove the sheet metal assembly (30).
(4) Remove the track (27).
(6) Remove the fitting (24).
(7) Find one of the ends of the synthetic fiber cord at one of the floor
panel joints.
(8) Pull the cord up to remove the sealant from between the floor panels.
(10) Remove the panel (12).
(12) Remove the panels (20) and (21).
(14) Remove the panels (14), (15), (16) and (17).

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TASK 53-12-13-400-001
Installation of the avionics compartment floor panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 11-021
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-12-13-991-001 Fig. 401
**ON A/C 001-012, 014-099,
53-12-13-991-002 Fig. 402
R **ON A/C 101-199, 901-999,
53-12-13-991-002-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-12-13-869-050
(1) Make sure that the access platform is in position in zone 121/122 and
128.
(2) Make sure that the doors 811 and 824 are open.
Subtask 53-12-13-160-050
B. Cleaning of Component Interface and/or Adjacent Area.

_______
DO NOT SMOKE.

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_______
MATERIAL.
(1) Remove the old sealant from the floor panels and the component
interface with a non metallic scraper if the sealant is not easy to
remove use CLEANING AGENTS (Material No. 11-003) and a lint-free
cloth.
(2) Remove the adhesive of the old strips with CLEANING AGENTS (Material
No. 11-021).
Subtask 53-12-13-210-050
C. Inspection of the Component.
Subtask 53-12-13-210-051
D. Inspection of the Adhesive Tape
(1) Make sure that adhesive tapes are clean and in correct condition.
If necessary, repair the related adhesive tape (Ref. TASK 53-12-00-
300-001).
4. Procedure
_________
Subtask 53-12-13-420-050
A. Installation of the FWD Avionics-Compartment Floor-Panels

(Ref. Fig. 401/TASK 53-12-13-991-001)
items.
(2) Put the floor panels (4).
(4) Install the screws (3) and tighten them.

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(5) Put the stiffener (2) in position.
(7) Install the screws (1) and TORQUE them to between 0.15 and 0.40 m.daN
(13.27 and 35.39 lbf.in)
Subtask 53-12-13-420-051
B. Installation of the AFT Avionics-Compartment Floor-Panels
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-12-13-991-002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 53-12-13-991-002-A)
**ON A/C ALL
items.
(2) Put the floor panels (14), (15), (16) and (17) in position.
(4) Install the screws (13) and TORQUE them to between 0.15 and 0.40
m.daN (13.27 and 35.39 lbf.in)
(5) Put the floor panels (20) and (21) in position.
(7) Install the screws (19) with the washers (18).
(8) TORQUE the screws (19) to between 0.15 and 0.40 m.daN (13.27 and
35.39 lbf.in)
(9) Install the panel (12).

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(11) Install the screws (11) and TORQUE them to between 0.15 and 0.40
m.daN (13.27 and 35.39 lbf.in)
Subtask 53-12-13-914-050
C. Application of the Sealants
(1) Install the cord MISCELLANEOUS (Material No. 19-002) in the gap
between the floor panels. Make a loop at the end of the cord, this
helps for the next removal procedure.
(2) Apply SEALANTS (Material No. 09-018) in the joints between the floor
panels.
Subtask 53-12-13-420-052
D. Installation of the Aft Avionics-Compartment Floor-Panels.
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-12-13-991-002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 53-12-13-991-002-A)
**ON A/C ALL
(1) Put the fitting (24), the track (27) and the sheet metal assembly
(30) in position.
(2) Install the screws (22), (25), (28) and the washers (23), (26), (29).
(3) TORQUE the screws (22), (25) and (28), to between 0.15 and 0.40 m.daN
(13.27 and 35.39 lbf.in)

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5. Close-up
________
Subtask 53-12-13-410-050
A. Close Access
(2) Close the access doors 811

824 (Ref. TASK 52-41-00-410-002).

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RADOME (1560WM) - MAINTENANCE PRACTICES
_______________________________________
TASK 53-15-11-010-001
Opening of the Radome 110AL
WARNING : MAKE SURE THAT THE CIRCUIT BREAKERS RELATED TO THE WEATHER RADAR ARE
_______
OPENED, SAFETIED AND TAGGED.
WARNING : DO NOT OPEN THE RADOME IF THE WIND SPEED IS MORE THAN 35 KNOTS.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notice
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-15-11-991-004 Fig. 201

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3. __________
Job Set-up
Subtask 53-15-11-865-058
A. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
R 121VU COM NAV/RADAR/1 5SQ1 K13
Subtask 53-15-11-941-055
B. Get Access
(1) Put the access platform in position in the zone 110.
(2) In the cockpit, put a warning notice in position on the center

pedestal to tell persons not to operate the radar system.
4. Procedure
_________
Subtask 53-15-11-010-053
A. Opening of the Radome 110AL.

(Ref. Fig. 201/TASK 53-15-11-991-004)
_______
NOTE : You must fully close the radome to lock it correctly in open
____
position.
NOTE : Two persons are necessary for this task, one on each side of the
____
radome. Each person must release the latches (1) on his side and
lift the radome (3) to its maximum open and locked position.
(1) Release the two latches (1).

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R Opening/Closing of the Radome
Figure 201/TASK 53-15-11-991-004

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Nov 01/98

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(2) Lift the radome (3) until the two rods (4) are locked and you hear
the locking click of each rod (4).

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TASK 53-15-11-410-001
Closing of the Radome 110AL
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-15-11-991-004 Fig. 201
3. __________
Job Set-up
Subtask 53-15-11-869-052
(1) Make sure that the access platform is in position in the zone 110.

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Subtask 53-15-11-865-059
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
4. Procedure
_________
Subtask 53-15-11-410-053
A. Closing of the Radome 110AL

(Ref. Fig. 201/TASK 53-15-11-991-004)
NOTE : To close the radome (3), two persons are necessary:

____
- one (person A) to support the radome weight,
- one (person B) to unlock the rods (4).
(1) Support the radome (3) but do not lift it (person A in front of the
radome).
(2) Do the first unlocking step:
(a) Push the bush (2) of the two rods (4) (person B) to the end of
travel until you hear the unlocking click of the rods (4).
NOTE : The painted red mark on the lower tube comes into view.
____
(3) Do the second unlocking step:
(a) Lift the radome (3) (person A) until you hear the unlocking click
of the rods (4).
(4) Move the radome (3) down (person A).
(5) Close the two latches (1).

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(6) Make sure that the radome (3) is closed.
5. Close-up
________
Subtask 53-15-11-865-060
breaker(s):
5SQ1, 5SQ2
Subtask 53-15-11-942-056
B. Close Access

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RADOME (1560WM) - REMOVAL/INSTALLATION
______________________________________
TASK 53-15-11-000-001
Removal of the Radome
_______
NOTE : You must first fully close the radome to lock it correctly in the open
____
position.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific plastic bag
No specific lifting equipment 6 m (19 ft. 8 in.)
R 98D53103013000 1 TROLLEY - RADOME
98D53103500000 1 SLING-RADOME
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-001 Fig. 401
53-15-11-991-002 Fig. 402

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3. __________
Job Set-up
Subtask 53-15-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
Subtask 53-15-11-941-050
B. Get Access
_______
(1) Put the access platform in position in the zone 110 in front of the
radome.

(3) Open the radome (Ref. TASK 53-15-11-010-001).
Subtask 53-15-11-620-050
C. Protection of the Radome.
CAUTION : DO NOT USE THE LOCALIZER ANTENNA AT THE BOTTOM OF THE RADOME AS
_______
A SUPPORT.
(1) Put a plastic bag on the radome.

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Subtask 53-15-11-420-052
D. Installation of the Radome Sling.
(1) Install the SLING-RADOME (98D53103500000) (42) on the radome.

(Ref. Fig. 401/TASK 53-15-11-991-001)
(2) Attach the ends of the sling to the housings of the handles (41) and
to the hinge fittings.
Subtask 53-15-11-420-053
E. Installation of the Support Equipment.
(1) Put the lifting equipment with a capacity of 50 kg (110.2311 lb) in

position.
(2) Put the SLING-RADOME (98D53103500000) (42) under tension.
4. Procedure
_________
Subtask 53-15-11-020-052
A. Disconnection of the Component.

(Ref. Fig. 402/TASK 53-15-11-991-002)
CAUTION : MOVE THE RADOME CAREFULLY TO PREVENT DAMAGE TO THE RADAR.

_______
(1) Disconnect the bonding leads (8).
(a) Remove the nuts (6), the bolts (10) and the washers(9).
(b) Let the bonding leads (8) hang.
(2) Disconnect the rods (13) from the hinge fittings (7) of the radome.
(a) Remove the cotter pins (18) and discard them.
(b) Remove the nuts (17).
(c) Remove the bolts (11) from the rods (13).
(d) Push the rods (13) forwards.

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Radome Sling
Figure 401/TASK 53-15-11-991-001

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Aug 01/06
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R Radome
Figure 402/TASK 53-15-11-991-002

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Subtask 53-15-11-210-050
B. Inspection of the Radome Sling.
(1) Make sure that the SLING-RADOME (98D53103500000) is under tension.
Subtask 53-15-11-020-050
C. Removal of the Radome.
CAUTION : MOVE THE RADOME CAREFULLY TO PREVENT DAMAGE TO THE RADAR.

_______
(1) Remove the cotter pins (2) and discard them.
(2) Remove the nuts (3) with the washers (4).
(3) Remove the bolts (5).
(4) Remove the radome (19) and install it in TROLLEY - RADOME

(98D53103013000).
Subtask 53-15-11-020-054
D. Removal of the Support Equipment
(1) Remove the SLING-RADOME (98D53103500000).

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TASK 53-15-11-400-001
Installation of the Radome
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lifting equipment

No specific spring scale
R No specific Torque Wrench : range 0.00 to 1.20 m.daN
R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
Material No. 05-001 USA SAE-AS8660
INSULATING AND SEALING GREASE SILICONE
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 cotter pins 53-15-11 01 -040

2 cotter pins 53-15-11 01A-040
18 cotter pins 53-15-11 03 -010
18 cotter pins 53-15-11 03A-010
D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-28-00-869-002 Table of the Maximum Permitted Resistance Values

20-28-00-912-004 Electrical Bonding of Components With Conductive
Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
53-15-11-991-002 Fig. 402
53-15-11-991-003 Fig. 403
**ON A/C 001-012, 014-099,
53-15-11-991-012 Fig. 404
R **ON A/C 101-199, 901-999,
53-15-11-991-012-A Fig. 404A
R **ON A/C ALL
53-15-11-991-006 Fig. 405

R
53-15-11-991-015 Fig. 406
53-15-11-991-014 Fig. 407

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3. __________
Job Set-up
Subtask 53-15-11-869-050
(1) Make sure that an access platform is in position at zone 110.
(2) Make sure that the warning notice is in position.
Subtask 53-15-11-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL
Subtask 53-15-11-420-056
C. Installation of the Radome Sling
(1) Install the SLING-RADOME (98D53103500000) on the radome.
(2) Remove the radome from the TROLLEY - RADOME (98D53103013000).
Subtask 53-15-11-820-051
D. Adjustment of the Rods

(Ref. Fig. 402/TASK 53-15-11-991-002)
(1) Adjust the rods (13).
(2) Extend the rods and lock them with the bushes (22).

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(3) Loosen the nut (21) and turn the eye end (20) to set the rod (13) to
a nominal center-to-center distance of L=544 +1 -1 mm (21.4173
+0.0393 -0.0393 in.).
(4) Tighten the nut (21).
R (5) Lubricate the bolts and the eye ends of the rods (13) with COMMON
GREASE (Material No. 04-004).
4. Procedure
_________
Subtask 53-15-11-420-050
A. Installation of the Radome

(Ref. Fig. 402/TASK 53-15-11-991-002)
CAUTION : DO NOT USE THE LOCALIZER ANTENNA AT THE BOTTOM OF THE RADOME AS
_______
A SUPPORT.
(1) Carefully put the radome in position with the lifting equipment.
(2) Install the radome (19).
(a) Put the hinge fittings (7) of the radome in position opposite the
support fittings of the radome.
(b) Install the bolts (5).
(c) Install the washers (4) and the nuts (3).
(d) Tighten the nuts (3).
(e) Install the cotter pins (2).
Subtask 53-15-11-420-055
B. Installation of the Component
(1) Install the rods (13) on the hinge fittings of the radome.
(a) Install the bolts (11).

If necessary, pull the heads of the rods to install the bolts
(11) easily.
(b) Install the nuts (17).
(c) Tighten the nuts (17).

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(d) Install the cotter pins (18).
(2) Connect the bonding leads (8).
(a) Install the bolts (10), the washers (9) and the nuts (6).
(b) Do an electrical bonding of the bolts (10) (Ref. TASK 20-28-00-

912-004).
(c) Tighten the nuts (6).
Subtask 53-15-11-020-055
C. Removal of the Radome Sling
(1) Remove the SLING-RADOME (98D53103500000) from the radome.
Subtask 53-15-11-820-050
D. Adjustment of the Locking Handle

R (Ref. Fig. 403/TASK 53-15-11-991-003)
R (1) Close then open the radome two times (Ref. TASK 53-15-11-410-001)
R (Ref. TASK 53-15-11-010-001).
R NOTE : This is to make sure that the radome is in the correct

____
R position for the check (no remaining stress).
R (2) Close the radome (Ref. TASK 53-15-11-410-001).
R (3) Put a spring scale with a capacity of 20 daN (44.9617 lbf)

R perpendicularly and at 10 mm (0.3937 in.) from the end of the locking
R handle (30).
R (4) Make sure that the tension of the lock is between 8 daN (17.9847 lbf)
R and 12 daN (26.9770 lbf).
R (5) If necessary, adjust the tension of the lock as follows:
R (a) Open the radome (Ref. TASK 53-15-11-010-001).
R (b) Adjust the tension of the lock to between 8 daN (17.9847 lbf) and
R 12 daN (26.9770 lbf) with the nut (31) of the spring rod (32).
R

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Adjustment of the Locking Handle of the Radome
Figure 403/TASK 53-15-11-991-003

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May 01/04
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**ON A/C 001-012, 014-099,
Subtask 53-15-11-820-056
R E. Check of the Hook Out-of-Flush Dimension

(Ref. Fig. 404/TASK 53-15-11-991-012)
R (1) Make sure that the out-of-flush dimension between the hinge arm (92)
R and the radome (91) is J1= 0.5 -1.5 +1.5 mm (0.0196 -0.0590 +0.0590
in.).
R **ON A/C 101-199, 901-999,
Subtask 53-15-11-820-056-A
R E. Check of the Hook Out-of-Flush Dimension and Adjustment

(Ref. Fig. 404A/TASK 53-15-11-991-012-A)
R (1) Make sure that the out-of-flush dimension between the hinge arm (93)
R and the radome (92) is J1= 0.5 -1.5 +1.5 mm (0.0196 -0.0590 +0.0590
R in.).
(2) If the out-of-flush dimension is not in the tolerances, adjust the

position of the locking fitting as follows:
(a) Loosen the four screws (91).
R (b) Adjust the position of the fitting (94) with the serrated plate
R (95).
R NOTE : The possible movement of the locking fitting (94) is 0 +3-

____
R 3 mm (0.0000 +0.1181 -0.1181 in.).
(c) TORQUE the four screws (91) to between 0.26 and 0.30 m.daN (23.00
and 26.54 lbf.in).

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R Check of Hook Out-of-Flush Dimension
Figure 404/TASK 53-15-11-991-012

EFF :

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Page 414
Feb 01/07

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R Check of Hook Out-of-Flush Dimension and Adjustment
Figure 404A/TASK 53-15-11-991-012-A

R

EFF :

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Page 415
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**ON A/C ALL
Subtask 53-15-11-220-053
F. Check of the Clearances

(Ref. Fig. 405/TASK 53-15-11-991-006)
(1) Open then close the radome two times (Ref. TASK 53-15-11-010-001)
(Ref. TASK 53-15-11-410-001).
NOTE : This is to make sure that the radome is in the correct

____
position for the check (no remaining stress).
(2) Measure the out-of-flush dimension A1 between the aircraft structure

and the radome. You must do this at:
- 15 equidistant points: 1 to 3, 5 to 14, 16 and 17.
- 2 specified points at the top left and right corners of the radome:
4 and 15.
(a) In the sub-frame area (points 1 to 4 and 15 to 17), make sure

that A1 is between -1.5 mm (-0.0590 in.) and +3.5 mm (+0.1377
in.) on the radome periphery.
(b) In the FR1 static-port area (points 5 to 7 and 12 to 14), make

sure that A1 is between -1.5 mm (-0.0590 in.) and +2.5 mm
(+0.0984 in.) on the radome periphery.
(c) In the FR1 intermediate area (points 8 and 11), make sure that A1
is between -1.5 mm (-0.0590 in.) and +3.5 mm (+0.1377 in.) on the
radome periphery.
(d) In the FR1 lower area (points 9 and 10), make sure that A1 is
between -1.5 mm (-0.0590 in.) and +4.5 mm (+0.1771 in.) on the
radome periphery.
(3) Measure the peripheral clearance J1 between the radome and the
aircraft structure. You must do this at:
- 15 equidistant points: 1 to 3, 5 to 14, 16 and 17.
- 2 specified points at the top left and right corners of the radome:
4 and 15.
R (a) Make sure that J1 is 2 -1.8 +1.5 mm (0.0787 -0.0708 +0.0590 in.).

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R Clearances between the Radome and the Aircraft Structure
R Figure 405/TASK 53-15-11-991-006

R

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Subtask 53-15-11-220-055
G. Check of the Seal Compression

(Ref. Fig. 406/TASK 53-15-11-991-015)
(1) Close the radome (102) until the seals (104) touch the aircraft
structure (101).
(2) Measure the clearance D1.
(3) Fully close the radome (102) (Ref. TASK 53-15-11-410-001).
R (4) Make sure that the arrestor pick-up fittings are connected correctly
R to the bonding-clips.
R (5) Measure the clearance D2.
R (6) Make sure that the two radome seals (104) are correctly compressed
along their full length and make sure that the seal compression D1 -
D2 is 3 +2 -2 mm (0.1181 +0.0787 -0.0787 in.).
Subtask 53-15-11-720-050
H. Check of the Ohmic Resistance
(1) Close the radome (Ref. TASK 53-15-11-410-001).
(2) Measure the ohmic resistance between each lightning arrestor strip of
the radome and the adjacent primary structure of the aircraft
(Ref. TASK 20-28-00-869-002).
(3) Make sure that the ohmic resistance is correct.
Subtask 53-15-11-640-052
J. Application of Grease
(Ref. Fig. 407/TASK 53-15-11-991-014)
(2) Clean the contact surface of the stop fittings (41) with CLEANING
AGENTS (Material No. 11-003) and MISCELLANEOUS (Material No. 19-003).
R (3) Apply SPECIAL MATERIALS (Material No. 05-001) on the surface of the
R stop fittings (41) that touch the structure.

R

EFF :

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Radome - Seal Compression
Figure 406/TASK 53-15-11-991-015

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Page 419
Feb 01/07
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Stop Fittings - Application of Grease
Figure 407/TASK 53-15-11-991-014

EFF :

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Page 420
Feb 01/07
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5. Close-up
________
Subtask 53-15-11-865-052
breaker(s):
5SQ1, 5SQ2
Subtask 53-15-11-160-051
R B. Cleaning of the Radome
(1) Clean the outer surface of the radome.
Subtask 53-15-11-942-051
C. Close Access
(2) Remove the plastic bag from the radome.

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INTENTIONALLY BLANK

R

53-15-11

Page 422
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TASK 53-15-11-000-002
Removal of a Radome Telescopic Rod
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific lifting equipment
No specific plastic bag
98D53103500000 1 SLING-RADOME
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-001 Fig. 401
53-15-11-991-005 Fig. 408

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3. __________
Job Set-up
Subtask 53-15-11-865-055
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
Subtask 53-15-11-941-053
B. Get Access
radome.
(2) In the cockpit put a warning notice in position to tell persons not
to operate the radar system.
Subtask 53-15-11-620-051
C. Protection of the Radome.
(1) Put a plastic bag on the radome.
Subtask 53-15-11-420-054
D. Installation of the Radome Sling.
(1) Install the SLING-RADOME (98D53103500000) (42) on the radome.

(Ref. Fig. 401/TASK 53-15-11-991-001)
(2) Attach the ends of the sling to the housings of the handles (41) and
to the hinge fittings.

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(3) Put the lifting equipment with a capacity of 50 kg (110.2311 lb) in
position.
(4) Put the SLING-RADOME (98D53103500000) (42) under tension.
4. Procedure
_________
Subtask 53-15-11-020-051
A. Removal of the Component.

(Ref. Fig. 408/TASK 53-15-11-991-005)
CAUTION : MAKE SURE YOU DO NOT DAMAGE THE ANTENNA.

_______
(1) Remove the cotter pin (7) and discard it.
(2) Remove the nut (6) and the washer (5).
(3) Remove the bolt (3).
(4) Remove the rod (4) from the support (14).
(6) Remove the nut (8).
(7) Remove the bolt (2).
(8) Remove the rod (4) form the support (1).

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May 01/06
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Radome
Figure 408/TASK 53-15-11-991-005

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Page 426
May 01/06
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TASK 53-15-11-400-002
Installation of a Radome Telescopic Rod
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
16 cotter pin 53-15-11 01 -080

16 cotter pin 53-15-11 01A-080
18 cotter pin 53-15-11 03 -010
R 18 cotter pin 53-15-11 03A-010

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-001 Fig. 401
53-15-11-991-005 Fig. 408
3. __________
Job Set-up
Subtask 53-15-11-869-051
(2) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the radar system.
Subtask 53-15-11-865-056
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL

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R
Subtask 53-15-11-820-053
C. Adjustment of the Rods.

(Ref. Fig. 408/TASK 53-15-11-991-005)
(1) Adjust the rod (4).
(2) Unscrew the nut (12)
(3) Pull up the bush (13) and extend the rod (4).
(4) Push down the bush (13) to lock the rod in the extended position.
(5) Adjust the center-to-center distance to L=544 +1 -1 mm (21.4173

+0.0393 -0.0393 in.) by acting on eye end (11).
(6) Tighten down nut (12).
Subtask 53-15-11-640-051
D. Lubrication.
(1) Lubricate the bolts and the ends of the rod (4) with the COMMON
GREASE (Material No. 04-004).
4. Procedure
_________
Subtask 53-15-11-420-051
A. Installation of the Rods.

(Ref. Fig. 401/TASK 53-15-11-991-001, 408/TASK 53-15-11-991-005)
(1) Install the adjusted rod (4) on the support (1).
(2) Install the bolt (2) with the head on the outer side of the aircraft.
(3) Install the nut (8).
(5) Install the cotter pin (18) (9).
(6) Put the rod (4) on the support of the fuselage.

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(7) Install the bolt (3) with the head on the outer side of the aircraft.
If it is necessary, pull the heads of the rods to install the bolt
(3) easily.
(8) Install the washer (5) and the nut (6).
(10) Install the cotter pin (16) (7).
Subtask 53-15-11-020-056
B. Removal of the Sling-Radome.
(1) Loosen SLING-RADOME (42) and remove it from the radome (10).
(2) Remove the lifting equipment.
Subtask 53-15-11-720-051
C. Functionnal Test.
(1) Fully open the radome (10) (Ref. TASK 53-15-11-010-001).
(2) Make sure that the radome is locked correctly:
(a) The bush (13) is in the maximum low position.
(b) The painted red ring is not in view.
(3) Close the radome. (Ref. TASK 53-15-11-410-001)
5. Close-up
________
Subtask 53-15-11-010-054
A. Opening of the Radome.
(1) Fully open the radome (10) (Ref. TASK 53-15-11-010-001).
Subtask 53-15-11-865-057
breaker(s):
5SQ1, 5SQ2

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May 01/06
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Subtask 53-15-11-942-055
C. Close Access
(1) Remove the plastic bag from the radome.

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May 01/06
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TASK 53-15-11-000-003
Removal of the Locking Handle
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-007 Fig. 409

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3. __________
Job Set-up
Subtask 53-15-11-865-061
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
Subtask 53-15-11-941-056
B. Get Access
_______
radome.

4. Procedure
_________
Subtask 53-15-11-020-057
A. Removal of the Locking Handle

(Ref. Fig. 409/TASK 53-15-11-991-007)
(2) Remove the nut (52) and the washer (53).

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Aug 01/06

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Locking Handle
Figure 409/TASK 53-15-11-991-007

EFF :

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May 01/06
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(3) Remove the bolt (56), the washer (55) and remove the locking handle
(54).

EFF :

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Page 435
Aug 01/06
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TASK 53-15-11-400-003
Installation of the Locking Handle
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
51 cotter pin 53-15-11 03 -220

51 cotter pin 53-15-11 03 -220A
51 cotter pin 53-15-11 03A-220
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-007 Fig. 409
53-15-11-991-008 Fig. 410
**ON A/C 001-012, 014-099,
53-15-11-991-013 Fig. 411

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
53-15-11-991-013-A Fig. 411A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-15-11-869-054
(1) Make sure that the radome is open (Ref. TASK 53-15-11-010-001).
(3) Make sure that the warning notice which tells persons not to operate
the radar system is in position on the center pedestal.
Subtask 53-15-11-865-065
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL

EFF :

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4. Procedure
_________
Subtask 53-15-11-420-058
A. Installation of the Locking Handle

(Ref. Fig. 409/TASK 53-15-11-991-007)
(1) Put the locking handle (54) in position.
(2) Install the bolt (56) and the washer (55).
(3) Install the washer (53) and the nut (52).
(5) Install a new cotter pin (51).
Subtask 53-15-11-820-055
B. Adjustment of the Locking Handle

(Ref. Fig. 410/TASK 53-15-11-991-008)
(1) Fully close the radome (Ref. TASK 53-15-11-410-001).
(2) Adjust the force of the locking handle (54).
(3) Put a spring scale with a capacity of 20 daN (44.9617 lbf) to 10 mm

(0.3937 in.) at the end of the locking handle (54).
(4) Make sure that the tension of the lock is to between 8 daN (17.9847
lbf) and 12 daN (26.9770 lbf).
(5) If necessary, adjust the tension of the lock as follows:
(a) Open the radome (Ref. TASK 53-15-11-010-001).
(b) Adjust the tension of the lock to between 8 daN (17.9847 lbf) and
12 daN (26.9770 lbf) with the nut (57) of the spring rod (58).

EFF :

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Feb 01/07
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Locking Handle Adjustment
Figure 410/TASK 53-15-11-991-008

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Aug 01/06
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**ON A/C 001-012, 014-099,
Subtask 53-15-11-820-057
C. Check of Hook Out-of-flushness

(Ref. Fig. 411/TASK 53-15-11-991-013)
(1) Check that the out-of-flushness between hinge arm (102) and radome
(101) is J1= 0.5 -1.5 +1.5 mm (0.0196 -0.0590 +0.0590 in.).
R **ON A/C 101-199, 901-999,
Subtask 53-15-11-820-057-A
C. Check of Hook Out-of-flushness and Adjustment

(Ref. Fig. 411A/TASK 53-15-11-991-013-A)
(1) Check that the out-of-flushness between hinge arm (103) and radome
(102) is J1= 0.5 -1.5 +1.5 mm (0.0196 -0.0590 +0.0590 in.).
(2) If the out-of-flushness is not in the tolerances, adjust the position

of the locking fitting as follows:
(a) Loosen the four screws (101).
(b) Adjust position of the fitting (104) by means of serrated plate

(105).
(c) Tighten the four screws (101).
**ON A/C ALL
5. Close-up
________
Subtask 53-15-11-865-066
breaker(s):
5SQ1, 5SQ2

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Check of Hook Out-of-Flushness
Figure 411/TASK 53-15-11-991-013

R

EFF :

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Page 441
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Check of Hook Out-of-Flushness and Adjustment
Figure 411A/TASK 53-15-11-991-013-A

R

EFF :

101-199, 901-999, 53-15-11

Page 442
Feb 01/07

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Subtask 53-15-11-942-058
B. Close Access

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Aug 01/06
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TASK 53-15-11-000-004
Removal of the Arrestor Pick-Up Fitting
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-009 Fig. 412

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3. __________
Job Set-up
Subtask 53-15-11-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
Subtask 53-15-11-941-058
B. Get Access
_______
radome.

4. Procedure
_________
Subtask 53-15-11-020-058
A. Removal of the Arrestor Pick-Up Fitting

(Ref. Fig. 412/TASK 53-15-11-991-009)
NOTE : The removal procedure is the same for each fitting.

____
(1) Remove the nuts (63) and the bolts (61).

EFF :

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Arrestor Pick-Up Fitting
Figure 412/TASK 53-15-11-991-009

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(2) Remove the arrestor pick-up fitting (62).

EFF :

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Aug 01/06
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TASK 53-15-11-400-004
Installation of the Arrestor Pick-Up Fitting
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-28-00-869-002 Table of the Maximum Permitted Resistance Values

53-15-11-991-009 Fig. 412

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3. __________
Job Set-up
Subtask 53-15-11-869-055
Subtask 53-15-11-865-067
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL

EFF :

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R
4. Procedure
_________
Subtask 53-15-11-110-050
A. Preparation for Installation

_______
DO NOT SMOKE.
_______
MATERIAL.
(1) Clean the mating surfaces of the arrestor pick-up fitting and the
frame edge of the radome with CLEANING AGENTS (Material No. 11-003)
and MISCELLANEOUS (Material No. 19-003).
Subtask 53-15-11-420-059
B. Installation of the Arrestor Pick-Up Fitting

(Ref. Fig. 412/TASK 53-15-11-991-009)
NOTE : The installation procedure is the same for each fitting.

____
(1) Apply SEALANTS (Material No. 09-016) on the mating surfaces of the
arrestor pick-up fitting and the frame edge of the radome.
(2) Put the arrestor pick-up fitting (62) in position.
(3) Install the bolts (61) and the nuts (63).
(4) TORQUE the nuts (63) to 0.56 m.daN (49.55 lbf.in).

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Subtask 53-15-11-720-053
C. Check of the Ohmic Resistance
(1) Make sure that the radome is closed (Ref. TASK 53-15-11-410-001).
(2) Measure the ohmic resistance between each lightning arrestor strip of
the radome and the adjacent primary structure of the aircraft
(Ref. TASK 20-28-00-869-002).
(3) Make sure that the ohmic resistance is correct.
5. Close-up
________
Subtask 53-15-11-865-068
breaker(s):
5SQ1, 5SQ2
Subtask 53-15-11-942-059
B. Close Access

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Aug 01/06
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TASK 53-15-11-000-005
Removal of the Radome Seal
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
53-15-11-991-010 Fig. 413
R **ON A/C 101-199, 901-999,
53-15-11-991-010-A Fig. 413A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-15-11-865-069
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL
Subtask 53-15-11-941-057
B. Get Access
_______
radome.

4. Procedure
_________
Subtask 53-15-11-020-059
A. Removal of the Radome Seal
**ON A/C 001-012, 014-099,
(Ref. Fig. 413/TASK 53-15-11-991-010)

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Feb 01/07
R
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Radome Seal
Figure 413/TASK 53-15-11-991-010

R

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R **ON A/C 101-199, 901-999,
(Ref. Fig. 413A/TASK 53-15-11-991-010-A)
**ON A/C ALL
(1) Remove the nuts (72), the supports (73) and the bolts (71).
(2) Remove the two seals (74) from the frame edge (76).

R

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Feb 01/07

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Radome Seal
Figure 413A/TASK 53-15-11-991-010-A

R

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TASK 53-15-11-400-005
Installation of the Radome Seal
1. __________________
Reason for the Job
R NOTE : This task can contribute to fuel savings.

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-013 C Z-16.127

CORROSION INHIBITING BRUSH CONSISTENCY
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-15-11-991-010 Fig. 413

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
53-15-11-991-010-A Fig. 413A
**ON A/C ALL
53-15-11-991-011 Fig. 414
3. __________
Job Set-up
Subtask 53-15-11-869-056
Subtask 53-15-11-865-070
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL

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4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 53-15-11-420-060
A. Installation of the Radome Seal

(Ref. Fig. 413/TASK 53-15-11-991-010)
(1) Apply SEALANTS (Material No. 09-013) to the bolts (71).
(2) Install the seal (74) 6 mm (0.2362 in.) from the guide (75) between
the frame edge (76) and the related support (73) with the bolts (71)
and the nuts (72). Do not tighten.
Continue this operation until the three supports (73) are fully on
the right or left seal (74), with each support at its related
location.
(3) Do this operation again for the other seal (74).
R **ON A/C 101-199, 901-999,
Subtask 53-15-11-420-060-A
A. Installation of the Radome Seal

(Ref. Fig. 413A/TASK 53-15-11-991-010-A)
(1) Apply SEALANTS (Material No. 09-013) to the bolts (71).
(2) Install the seal (74) 6 mm (0.2362 in.) from the guide (75) between
the frame edge (76) and the related support (73) with the bolts (71)
and the nuts (72). Do not tighten.
Continue this operation until the four supports (73) are fully on the
right or left seal (74), with each support at its related location.
(3) Do this operation again for the other seal (74).

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**ON A/C ALL
Subtask 53-15-11-220-054
B. Check of the Seal Compression

(Ref. Fig. 414/TASK 53-15-11-991-011)
(1) Close the radome (82) until the seals (84) touch the aircraft
structure (91).
(2) Measure the clearance C1.
(3) Fully close the radome (82) (Ref. TASK 53-15-11-410-001).
(4) Measure the clearance C2.
(5) Make sure that the two radome seals (84) are correctly compressed
along all their length and make sure that the seal compression C1 -
C2 is 3 +2 -2 mm (0.1181 +0.0787 -0.0787 in.).
5. Close-up
________
Subtask 53-15-11-865-071
breaker(s):
5SQ1, 5SQ2
Subtask 53-15-11-942-060
B. Close Access

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Aug 01/06
R
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Radome Seal - Clearances
Figure 414/TASK 53-15-11-991-011

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TASK 53-15-11-000-006
Removal of the Seal at Frame 1
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-016 Fig. 415

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3. __________
Job Set-up
Subtask 53-15-11-865-072
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
Subtask 53-15-11-941-059
B. Get Access
_______
radome.

4. Procedure
_________
Subtask 53-15-11-020-060
A. Removal of the Seal at Frame 1

(Ref. Fig. 415/TASK 53-15-11-991-016)
(1) Remove the screws (110) and the retainer (111).
(2) Remove the seal (112) from the support (113).

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Seal at Frame 1
Figure 415/TASK 53-15-11-991-016

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Aug 01/06
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TASK 53-15-11-400-006
Installation of the Seal at Frame 1
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-400-001 Installation of the Radome
53-15-11-991-016 Fig. 415
3. __________
Job Set-up
Subtask 53-15-11-869-057

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Subtask 53-15-11-865-073
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
4. Procedure
_________
Subtask 53-15-11-420-061
A. Installation of the Seal at Frame 1

(Ref. Fig. 415/TASK 53-15-11-991-016)
(1) Install the applicable new seal (112) on its support (113).
(2) Install the retainer (111) and tighten the screws (110).
5. Close-up
________
Subtask 53-15-11-865-074
breaker(s):
5SQ1, 5SQ2

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Subtask 53-15-11-942-061
B. Close Access

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RADOME (1560WM) - ADJUSTMENT/TEST
_________________________________
TASK 53-15-11-700-002
Tap Test of the Radome
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific chalk
98A57103013000 1 TAP TEST TOOL
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-11-991-017 Fig. 501
3. __________
Job Set-up
Subtask 53-15-11-941-060
A. Get Access
(2) Open the radome (Ref. TASK 53-15-11-010-001), if necessary.

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4. Procedure
_________
Subtask 53-15-11-750-050
A. Tap Test
CAUTION : TAP THE SURFACE OF THE COMPONENT LIGHTLY. IF YOU APPLY TOO MUCH
_______
FORCE, YOU CAN CAUSE DAMAGE TO THE RADOME.
(1) Tap the full surface of the inspection area with a TAP TEST TOOL
(98A57103013000) in a grid pattern with a distance of approximately
10 mm (0.3937 in.) between the grids
(Ref. Fig. 501/TASK 53-15-11-991-017)
(a) If there is a clear resonant sound, the area has no debonding.
(b) If there is a dull sound, the area has delamination/debonding.
(2) Identify the damage area on the skin with chalk.
5. Close-up
________
Subtask 53-15-11-860-050
A. Close Access
items.
(2) Close the radome (Ref. TASK 53-15-11-410-001), if necessary.

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Radome - Tap Test Tool and Grid Pattern
Figure 501/TASK 53-15-11-991-017

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R **ON A/C 001-012, 014-099,
TASK 53-15-11-760-002
Radio Electrical Test of the Radome
1. __________________
Reason for the Job

There is an alternative method for this procedure. This task gives one of
the methods. For the other method refer to the other task in this page
block.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-15-11-000-001 Removal of the Radome

3. __________
Job Set-up
Subtask 53-15-11-941-064
A. Get Access
Subtask 53-15-11-010-057
(1) Remove the radome (Ref. TASK 53-15-11-000-001).

R

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4. Procedure
_________
Subtask 53-15-11-760-052
A. Radio Electrical Test
(1) Send the radome to a repair station for a radio electrical test.
5. Close-up
________
Subtask 53-15-11-410-056
(1) Install the radome (Ref. TASK 53-15-11-400-001).
Subtask 53-15-11-942-064
B. Close Access

R

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TASK 53-15-11-760-002- 01
Radio Electrical Test of the Radome
1. __________________
Reason for the Job

There is an alternative procedure for this procedure. This task gives one of
theprocedures. For the other procedure refer to the other task in this page
block.
NOTE : This procedure is applicable only if you have the tool

____
LCRAD0300HM0100. The tool LCRAD0300HM0100 is no longer procurable.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

LCRAD0300HM0100 1 TEST TOOL - RADOME
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

3. __________
Job Set-up
Subtask 53-15-11-941-065
A. Get Access
Subtask 53-15-11-010-058
(1) Remove the radome (Ref. TASK 53-15-11-000-001).

R

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4. Procedure
_________
Subtask 53-15-11-760-053
A. Radio Electrical Test
(1) Put the radome on a clear surface.
(2) Refer to the user manual of the TEST TOOL - RADOME (LCRAD0300HM0100)
to do a radio electrical test.
(3) Send the radome to a repair station, if necessary.
5. Close-up
________
Subtask 53-15-11-410-057
(1) Install the radome (Ref. TASK 53-15-11-400-001).
Subtask 53-15-11-942-065
B. Close Access

R

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RADOME (1560WM) - INSPECTION/CHECK
__________________________________
TASK 53-15-11-200-001
R Detailed Inspection of the Radome
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notices
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 11-001A USA MIL-C-87936 TYPE I

R EXT.AIRCRAFT CLEANER GENERAL PURPOSE CLEANING
R (Ref. 20-31-00)
R Material No. 11-001Q USA AMS 1526,1527
R CLEANER,EXTERIOR AIRCRAFT-GENERAL PURPOSE
R (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
53-15-11-200-001 Detailed Inspection of the Radome
R 53-15-11-300-001 Repair of the Radome
53-15-11-700-002 Tap Test of the Radome
CMM 531511 (for corrective action)
53-15-11-991-019 Fig. 601
53-15-11-991-020 Fig. 602
53-15-11-991-021 Fig. 603
53-15-11-991-023 Fig. 604
53-15-11-991-022 Fig. 605
3. __________
Job Set-up
Subtask 53-15-11-860-052
A. Energize the ground service network (Ref. TASK 24-42-00-861-001).
Subtask 53-15-11-941-052
B. Get Access
(1) Put an access platform in position at zone 110 and an access platform
in position at zone 811.
(2) Open the forward avionics-compartment door 811 (Ref. TASK 52-41-00-
010-002).
(3) Install warning notices in the cockpit to tell persons not to operate
the radar system.

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Subtask 53-15-11-865-053
C. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

R
R **ON A/C ALL
Subtask 53-15-11-100-050
D. Cleaning of the Radome
(1) Remove all the particles and contamination with a vacuum cleaner.
(2) Clean the radome with CLEANING AGENTS (Material No. 11-001A) or
CLEANING AGENTS (Material No. 11-001Q) and a soft brush or a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(3) Dry the radome with a lint-free cotton cloth MISCELLANEOUS (Material
No. 19-003) before the CLEANING AGENTS (Material No. 11-001A) or
CLEANING AGENTS (Material No. 11-001Q) becomes dry.
Subtask 53-15-11-210-055
E. Preparation for the Inspection

(Ref. Fig. 601/TASK 53-15-11-991-019)
(1) Do a check of the inspection area for damage in Zone A around the
fittings. If there is damage:
(a) Immediately remove (Ref. TASK 53-15-11-000-001) and send the

radome to a repair station.
(b) Install a new radome (Ref. TASK 53-15-11-400-001).

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R Damage Areas
Figure 601/TASK 53-15-11-991-019

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(2) Do a check of the inspection area for damage in Zone B. If there is
damage:
(Ref. Fig. 602/TASK 53-15-11-991-020)
(a) Measure the distance between the damage areas.
1
_ The distance between two adjacent areas, X, must be more than
X min. X min must be less than or equal to 300 mm (11.8110
in.) and more than or equal to max. (dia.i, dia.j).
2
_ If X is less than X min, there is one damage area.
3
_ If X is less than or equal to 300 mm (11.8110 in.) and more
than or equal to X min, there are two different damage areas.
4
_ If X is more than 300 mm (11.8110 in.), there are two
different damage areas.
(b) Measure the distance between the repairs.
1
_ The minimum distance between the repairs is 150 mm (5.9055
in.).
(c) Measure the distance between the Zone B damage and Zone A.
1
_ The distance between the damage and Zone A, C, must be more
than C min = 0 mm (0.0000 in.).
2
_ If C is more than or equal to C min, repair is permitted.
R Refer to the subsequent paragraph for permitted types of
R damage.
3
_ If C is less than C min:
- Immediately remove (Ref. TASK 53-15-11-000-001) and send the
- Install a new radome (Ref. TASK 53-15-11-400-001).
4. Procedure
_________
Subtask 53-15-11-220-050
A. Inspection of the Outer Face for all Types of Radome (KEVLAR radome: P/N
D5311047700001, P/N D5311047700002, P/N D5311047700003, P/N
D5311047700004, P/N D5311047700005; QUARTZ radome: P/N D5311047700006,
P/N D5311047700007, P/N D53132010000)
(Ref. Fig. 603/TASK 53-15-11-991-021)

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Distance between the Damage Areas and the Repair Areas
Figure 602/TASK 53-15-11-991-020

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May 01/06
R
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R Possible Types of Damage - Outer Face of the Radome
Figure 603/TASK 53-15-11-991-021

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(1) Do an inspection for scratches, gouges, nicks and peeling.
(a) If the diameter is less than or equal to 250 mm (9.8425 in.):
1
_ If the area has peeling, gouges or nicks of the paint:
a
_ Remove the flakes and immediately do a temporary repair
with adhesive tape (Ref. TASK 53-15-11-300-001). Do a
permanent repair at the subsequent 600FH check.
2
_ If the area has one or two plies of composite that have
scratches:
- Immediately do a temporary repair with adhesive tape
(Ref. TASK 53-15-11-300-001). Do a permanent repair at the
subsequent 600FH check.
3
_ If the area has more than two plies that have scratches:
(b) If the diameter is more than 250 mm (9.8425 in.):

(c) If the distance between the damage and the monolithic area is
less than 200 mm (7.8740 in.):
NOTE : Only one damage area (Ref. TASK 53-15-11-200-001) is

____
permitted.
(2) Do an inspection for burn spots.

(Ref. Fig. 604/TASK 53-15-11-991-023)
NOTE : This inspection is not applicable to the radome structure. On

____
the radome structure, you must examine burn spots as other
R types of damage (perforation, scratches,etc.).
R (a) If there are burn spots on the screw-heads of the lightning

R arrester strips, no procedure is immediately necessary. Do a
R permanent repair at the subsequent 600FH check or 6000FH check.

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R Damage Areas and Distances between Damage Areas on the Lightning Arrester
R Strips
Figure 604/TASK 53-15-11-991-023

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(b) If there are burn spots on the last screw-head (structure side)
of the lightning arrester strips, do a permanent repair (one
flight only is permitted before the repair).
(c) If there are burn spots on the screw-heads of the

radome-to-structure junction, no procedure is immediately
R necessary. Do a permanent repair at the subsequent 600FH check or
R 6000FH check.
(d) If there are burn spots on the lightning arrester strips:
1
_ If there is one damage area, measure the diameter Y.
a
_ If Y is less than or equal to 7 mm (0.2755 in.), no
procedure is immediately necessary. Do a permanent repair
at the subsequent 600FH check or 6000FH check, whichever
occurs first.
b
_ If Y is more than 7 mm (0.2755 in.):
- Immediately remove (Ref. TASK 53-15-11-000-001) and send
the radome to a repair station.
R 2
_ If there is more than one damage area, measure the distance Z
R between the damage areas.
R a
_ If the distance Z is less than or equal to 5 mm (0.1968
R in.) from one or more damage area, you must measure the
R diameters (Y1, Y2, Y3, ...) and calculate the sum Y of the
R diameters of the damage areas.
R - If the sum Y is less than or equal to 7 mm (0.2755 in.):
R At the subsequent 600FH check or 6000FH check, whichever
R occurs first:
R Remove the radome (Ref. TASK 53-15-11-000-001), repair it
R (Ref. CMM 531511) and install it (Ref. TASK 53-15-11-400-
001),
R Or replace the radome (Ref. TASK 53-15-11-000-001) and
R (Ref. TASK 53-15-11-400-001).
R - If the sum Y is more than 7 mm (0.2755 in.):
R Immediately remove (Ref. TASK 53-15-11-000-001) and send
R the radome to a repair station.
R Install a new radome (Ref. TASK 53-15-11-400-001).
R b
_ If the distance Z is more than 5 mm (0.1968 in.) from all
R the damage areas, refer to the one damage area paragraph.
R

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(3) Do an inspection for delamination, debonding and core crushing in
Zone B.
(Ref. Fig. 603/TASK 53-15-11-991-021)
(a) Do a tap test to get the delamination diameter (Ref. TASK 53-15-
11-700-002).
(b) If the diameter is less than or equal to 250 mm (9.8425 in.)

without fiber rupture, no procedure is necessary. Do a permanent
repair at the subsequent 6000FH check.
(c) If the diameter is more than 250 mm (9.8425 in.):

NOTE : Only one damage area is permitted.

____
(d) If the distance between the damage and the monolithic area is
(4) Do an inspection for debonding on the lightning arrester strips.

(Ref. Fig. 604/TASK 53-15-11-991-023)
(a) If there is debonding between two screws on the lightning

arrester strips, immediately do:
- a temporary repair with adhesive tape (Ref. TASK 53-15-11-300-
001) (one flight only is permitted with this repair)
- or a permanent repair.
(b) If there is debonding at the end of the lightning arrester strips

(radome nose side), immediately do:
- a temporary repair with adhesive tape (Ref. TASK 53-15-11-300-
001) (one flight only is permitted with this repair)
- or a permanent repair.
(c) If there is debonding at the end of the lightning arrester strips

(structure side) so that they do not touch the structure:
radome to a repair station for permanent repair.

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R
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(5) Do an inspection for black marks on the radome.
(a) If there are black marks on the radome, clean the surface area
with CLEANING AGENTS (Material No. 11-001A).
(6) Do an inspection for perforations with or without damage to the

honeycomb core.
(Ref. Fig. 605/TASK 53-15-11-991-022)
(a) If the diameter is less than or equal to 50 mm (1.9685 in.),

immediately do a temporary repair with adhesive tape (Ref. TASK
53-15-11-300-001). Do a permanent repair at the subsequent 600FH
check.

____
(b) If the distance between the damage and the monolithic area is
(7) Do an inspection for damage on the monolithic area (Zone B).
(a) If there is damage:

Subtask 53-15-11-220-052
B. Inspection of the Inner Face for all Types of Radome (KEVLAR radome: P/N
D5311047700001, P/N D5311047700002, P/N D5311047700003, P/N
D5311047700004, P/N D5311047700005; QUARTZ radome: P/N D5311047700006,
P/N D5311047700007, P/N D53132010000)
(2) Do an inspection for burn spots on the radome-to-structure junction.

(Ref. Fig. 604/TASK 53-15-11-991-023)
(a) If there are burn spots on the screw-heads of the

radome-to-structure junction, no procedure is immediately
R 6000FH check.

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Possible Types of Damage - Inner Face of the Radome
Figure 605/TASK 53-15-11-991-022

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R
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(b) If there are burn spots on the radome contact element
(radome-to-structure junction), no procedure is immediately
R 6000FH check.
(3) Do an inspection for scratches, gouges, nicks and peeling of the

paint.
(Ref. Fig. 605/TASK 53-15-11-991-022)
(a) If the diameter is less than or equal to 250 mm (9.8425 in.):
1
_ If the area has one ply that has scratches, no procedure is
necessary.
2
_ If the area has two plies that have scratches:
a
_ Immediately do a temporary repair with adhesive tape
(Ref. TASK 53-15-11-300-001). Do a permanent repair at the
subsequent 600FH check.
3
_ If the area has X plies that have scratches:
(b) If the diameter is more than 250 mm (9.8425 in.):

(c) If the distance between the damage and the monolithic area is

____
(4) Do an inspection for delamination, debonding and core crushing.
(a) Do a tap test to get the delamination diameter (Ref. TASK 53-15-
11-700-002).
(b) If the diameter is less than or equal to 250 mm (9.8425 in.)

R without fiber rupture, no procedure is immediately necessary. Do
R a permanent repair at the subsequent 6000FH check.

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(c) If the diameter is more than 250 mm (9.8425 in.):

____
(d) If the distance between the damage and the monolithic area is
(5) Do an inspection for perforations with or without damage to the

honeycomb core.
(a) If the diameter is less than or equal to 50 mm (1.9685 in.),

immediately do a temporary repair with adhesive tape (Ref. TASK
53-15-11-300-001). Do a permanent repair at the subsequent 600FH
check.

____
(b) If the distance between the damage and the monolithic area is
5. Close-up
________
Subtask 53-15-11-865-054
breaker(s):
5SQ1, 5SQ2.
Subtask 53-15-11-942-052
B. Close Access
(2) Close the forward avionics-compartment door 811 (Ref. TASK 52-41-00-
410-002).

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(4) De-energize the ground service network (Ref. TASK 24-42-00-862-001).

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RADOME (1560WM) - REPAIRS
_________________________
TASK 53-15-11-300-001
R Repair of the Radome
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific abrasive paper

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific ADVAC03200
No specific RP13
EROSION PROTECTIVE TAPE (Ref. 20-31-00)
Material No. 08-001 USA DOD-A-82720
GENERAL PURPOSE ADHESIVE HONEYCOMB FILLER
(Ref. 20-31-00)
Material No. 11-026D F ASN 42202
GENERAL CLEANING AGENT - MULTI PURPOSE
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-15-11-991-018 Fig. 801

53-15-11-991-024 Fig. 802
3. __________
Job Set-up
Subtask 53-15-11-941-061
A. Get Access
4. Procedure
_________
Subtask 53-15-11-350-050
A. Temporary repair

_______
DO NOT SMOKE.
R (1) For all types of radome (KEVLAR radome: PN. D5311047700001, PN.
R D5311047700002, PN. D5311047700003, PN. D5311047700004, PN.
R D5311047700005; QUARTZ radome: PN. D5311047700006, PN.
R D5311047700007, PN. D53132010000), with SPECIAL MATERIALS (Material
R No. 05-065) or Polyurethane Adhesive Tape (Supplier/Ref. 8672):
(Ref. Fig. 801/TASK 53-15-11-991-018)
(a) Clean the damage area and remove the grease with a clean
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) soaked
with CLEANING AGENTS (Material No. 11-026D).

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Temporary Repair of the Radome
Figure 801/TASK 53-15-11-991-018

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(b) Apply SPECIAL MATERIALS (Material No. 05-065) or Polyurethane
Adhesive Tape (Supplier 3M/Ref. 8672) to the repair area.
NOTE : The repair does not change the radio-electric, mechanical

____
and erosion resistance performance.
R NOTE : For QUARTZ radomes only (PN. D5311047700006, PN.

____
R D5311047700007 and PN. D53132010000), the maximum damage
R diameter permitted for this temporary repair is 250 mm
(9.8425 in.). This damage must be permanently repaired for
the subsequent 600FH check for gouge, nick and scratch
damage and for the subsequent 6000FH check for debonding
of the skin.
R (2) For QUARTZ radomes only (PN. D5311047700006, PN. D5311047700007, PN.
D53132010000), with White or Gray Self-Adhesive Patch Dia. 50 mm
(1.9685 in.) (Supplier ADHETEC/Ref. 5015BC or 5015GS):
(a) Clean the damage area and remove the grease with a clean
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) soaked
with CLEANING AGENTS (Material No. 11-026D).
(b) Apply a White or Gray Self-Adhesive Patch Dia. 50 mm (1.9685 in.)

R (Supplier ADHETEC/Ref. 5015BC or 5015GS) on the repair area.
NOTE : The repair does not change the radio-electric, mechanical

____
and erosion resistance performance.
NOTE : The maximum number of patches is 25 for a radome.

____
The minimum distance between each patch is 100 mm (3.9370
in.).
An overlap is permitted between two patches.
Subtask 53-15-11-350-052
B. Permanent Repair

_______
DO NOT SMOKE.

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R (1) For QUARTZ radomes only (PN. D5311047700006, PN. D5311047700007 and
R PN. D53132010000) with resin injection.
(Ref. Fig. 802/TASK 53-15-11-991-024)
CAUTION : MAKE SURE THAT THE DISTANCE (X) BETWEEN TWO RESIN
_______
INJECTIONS IS MORE THAN THE WIDTH OF THE LARGER RESIN
INJECTION: X > MAX. DIA.
IF THE DISTANCE IS LESS, DO NOT DO A SECOND RESIN INJECTION
BUT A PRE-PREG REPAIR THAT INCLUDES THE FIRST INJECTION.
IF THE NUMBER OF EXISTING INJECTIONS IS THE MAXIMUM
PERMITTED, THE NEW INJECTION (DIA. < 50 MM) MUST INCLUDE
THE PREVIOUS INJECTION IF POSSIBLE. IF IT CANNOT, YOU MUST
TO A PRE-PREG REPAIR.
R NOTE : The maximum number of resin injections is 5 for each radome.

____
(a) Make sure that the repair area is dry.
(b) Rub a surface 20 mm (0.7874 in.) to 30 mm (1.1811 in.) larger

R than the damaged area with Grade-80 abrasive paper, until you are
R at the anti-static paint. Then rub the applicable area with
R Grade-150, then Grade-240 abrasive paper, until you are at the
R green film.
(c) Clean the damage area and remove the grease with a lint-free
cotton cloth MISCELLANEOUS (Material No. 19-003) soaked with
CLEANING AGENTS (Material No. 11-026D).
(d) Drill dia. 3 mm (0.1181 in.) holes at 7 mm (0.2755 in.) pitch in

the outer skin until you get to the honeycomb cells. Drill these
holes on the full area that you rubbed.
NOTE : You must drill a skin thickness of approximately 1 mm

____
(0.0393 in.).
(e) Remove swarf and clean with CLEANING AGENTS (Material No. 11-
026D). Carefully clean drilled holes.
(f) Fill the syringe with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-001), RP13 or ADVAC03200 and put it through the holes into
the honeycomb until the resin overflows.
R (g) Remove the unwanted resin and rub the area.
(h) For RP13 or ADVAC03200 the resin cure time is 45 minutes at

ambient temperature and for ARALDITE AW106 the resin cure time is
24 hours at ambient temperature or 1 hour at 60 deg.C maximum.

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R Definitive repair of the Radome
R Figure 802/TASK 53-15-11-991-024

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5. Close-up
________
Subtask 53-15-11-860-051
A. Close Access
items.

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SCUFF PLATES - DOOR ENTRANCE - REMOVAL/INSTALLATION
___________________________________________________
TASK 53-15-15-000-001
Removal of the FWD Passenger/Crew Door Scuff Plates
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non metallic wedge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-15-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-15-15-941-050
A. Get Access
(1) Put the access platform in zone 831 or 841.
(2) Open the applicable FWD passenger/crew door 831 or 841 (Ref. TASK 52-
10-00-010-001).

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4. Procedure
_________
Subtask 53-15-15-020-050
A. Removal of the Scuff Plates

(Ref. Fig. 401/TASK 53-15-15-991-001)
CAUTION : MAKE SURE THAT YOU DO NOT DAMAGE THE FUSELAGE WHEN YOU REMOVE
_______
THE SCUFF PLATES.
R NOTE : The scuff plates can become damaged during the subsequent removal
____
R procedure.
(1) Remove the screws (1) and the cover strip (2).
(2) Remove the sealant between the scuff plates (3) (5) and (9) with a
non metallic scraper.
(3) Remove the screws (6) and (8), the nuts (4), and the washers (7) from
the scuff plates (3), (5) and (9).
(4) Blow air on the scuff plates (3), (5) and (9) with a hot air blower.
NOTE : Do not let the temperature of the scuff plates increase by

____
more than 100 +50 -0 deg.C (212.00 +90.00 -0.00 deg.F).
(5) Carefully put a non metallic wedge between the fuselage and the scuff
plates (3), (5) and (9).
(6) Remove the scuff plates (3), (5) and (9).
NOTE : If the scuff plates (3), (5) and (9) are damaged, discard
____
them.

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R FWD Passenger/Crew Door Scuff Plate
Figure 401/TASK 53-15-15-991-001

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TASK 53-15-15-400-001
Installation of the FWD Passenger/Crew Door Scuff Plates
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific scotch brite

No specific vacuum pump
No specific vacuum valve
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific adhesive tape

No specific porous material
Material No. 05-013A C Z-24.223
RELEASE AGENT (Ref. 20-31-00)
Material No. 05-068 D 80-T-31-2910
VACUUM FOIL (Ref. 20-31-00)
Material No. 08-065 USA MIL-T-60394 TYPE I CLASS I
DOUBLE SIDED ADHESIVE TAPE (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 09-030 D 80-T-50-4005
SEAL TAPE (Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 scuff plate 53-15-01 05 -100

3 scuff plate 53-15-01 05 -100A
3 scuff plate 53-15-01 05 -110
3 scuff plate 53-15-01 05 -110A
3 scuff plate 53-15-01 05 -110B
5 scuff plate 53-15-01 05 -080
5 scuff plate 53-15-01 05 -080A
5 scuff plate 53-15-01 05 -080B
5 scuff plate 53-15-01 05 -090
5 scuff plate 53-15-01 05 -090A
9 scuff plate 53-15-01 05 -120
9 scuff plate 53-15-01 05 -120A
9 scuff plate 53-15-01 05 -120B
9 scuff plate 53-15-01 05 -130
9 scuff plate 53-15-01 05 -130A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-15-15-991-001 Fig. 401
53-15-15-991-002 Fig. 402
3. __________
Job Set-up
Subtask 53-15-15-869-050
(2) Make sure that the applicable FWD passenger/crew door is open.

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Subtask 53-15-15-110-051
B. Preparation for Installation

_______
DO NOT SMOKE.
_______
MATERIAL.
(1) Clean the contact surfaces of the scuff plates and the fuselage skin
with CLEANING AGENTS (Material No. 11-003) and MISCELLANEOUS
R
R (2) Make sure that the scuff plates are in the correct position and are
R not damaged. If necessary, replace the damaged scuff plates.
(4) Put the vacuum equipment adjacent to the required FWD passenger/crew
door.
NOTE : We recommend that you use a strong vacuum pump for attachment
____
of the scuff plates.
4. Procedure
_________
Subtask 53-15-15-420-050
A. Installation of the Scuff Plates

(Ref. Fig. 401/TASK 53-15-15-991-001, 402/TASK 53-15-15-991-002)
(1) Drilling of the scuff plates
NOTE : This procedure is applicable only when you install new scuff
____
plates.

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(a) Take the new scuff plates:
- for the left passenger/crew door scuff plate (3), scuff plate
(5) and scuff plate (9).
- for the right passenger/crew door scuff plate (3), scuff plate
(5) and scuff plate (9).
(b) Put the scuff plates (3), (5) and (9) in position on the door
sill.
R (c) Drill the attachment hole of the scuff plates to the final
R diameter of 4.8 mm (0.1889 in.).
(d) Remove and deburr the scuff plates (3), (5) and (9).
(2) Make the top coat of the scuff plates (3), (5) and (9) rough with
scotch brite on an area of:
- 15 mm (0.5905 in.) width on the scuff plate periphery,
- 20 mm (0.7874 in.) radius around each fastener hole.
(3) Clean the rough area with CLEANING AGENTS (Material No. 11-003) and
MISCELLANEOUS (Material No. 19-003).
NOTE : The correct application of the release agent makes sure that
____
the scuff plates are not damaged during the subsequent removal
procedure.
(4) Apply adhesive tape on the rough area of the scuff plates.
(5) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-013A) to the
remaining inner areas of the scuff plates (3), (5) and (9).
(6) Remove the adhesive tape from the scuff plates (3), (5) and (9).
(7) Apply a thin layer of SEALANTS (Material No. 09-005):

- to the mating area of the scuff plates on the fuselage skin and
- on the rough area of the scuff plates.
(8) Put the scuff plates (3), (5) and (9) in position on the fuselage
skin.
(9) Install the cover strip (2), the screws (6), (8) and (1) with
SEALANTS (Material No. 09-016), the washers (7) and the nuts (4).
(10) Tighten the nuts (4) and the screws (1) , (6) and (8).
(11) Remove unwanted sealant around the scuff plates (3), (5) and (9).

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R Scuff Plates - Installation Procedure

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R Scuff Plates - Installation Procedure

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(12) Apply SEALANTS (Material No. 09-030) around and approximately 30 mm
(1.1811 in.) from the edges of the scuff plates (3), (5) and (9).
(13) Cover the scuff plates (3), (5) and (9) with a sheet of porous
material.
(14) Attach the porous material with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-065) to the scuff plates (3), (5) and (9).
(15) Connect the vacuum valve to the SPECIAL MATERIALS (Material No. 05-
068).
(16) Cover the scuff plates (3), (5) and (9) and SEALANTS (Material No.
09-030) with SPECIAL MATERIALS (Material No. 05-068). You must make
an overlap of 30 mm (1.2 in.) from the edge of SEALANTS (Material No.
09-030).
(17) Connect the vacuum pump to the vacuum valve.
R (18) Operate the vacuum pump and increase the vacuum around the scuff
R plates (3), (5) and (9) to 0 bar (0.0000 psi).
Refer to the temperature given in the table:
-------------------------------------------------------------------------------
TEMPERATURE TIME
-------------------------------------------------------------------------------
18 deg.C (64.40 deg.F) for 48 hours
(19) Disconnect the vacuum pump.
(20) Remove the SPECIAL MATERIALS (Material No. 05-068).
(21) Remove the vacuum valve from the SPECIAL MATERIALS (Material No. 05-
068), the porous material, and SEALANTS (Material No. 09-030).
(22) Apply SEALANTS (Material No. 09-016) on the external joints of the
scuff plates (3), (5) and (9) and around the scuff plates.
(23) Remove unwanted sealant with CLEANING AGENTS (Material No. 11-003)
AND MISCELLANEOUS (Material No. 19-003).

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5. Close-up
________
Subtask 53-15-15-942-050
A. Close Access
items.
(2) Close the applicable FWD passenger/crew door (Ref. TASK 52-10-00-410-
001).

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MOUNT FITTING - CABIN - REMOVAL/INSTALLATION
____________________________________________
TASK 53-16-11-000-001
Removal of the Mount Fitting at FR 14
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platform
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-72-51-000-001 Removal of the Anti-Hijack-System Cameras

Power
52-51-11-000-001 Removal of the Cockpit Door
53-16-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-16-11-860-050
(1) Energize the ground service network (Ref. TASK 24-42-00-861-001).

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Subtask 53-16-11-010-050
B. Get Access
010-001).
(3) Remove the Anti-Hijack-System Camera (Ref. TASK 23-72-51-000-001), if

installed.
(4) Remove the ceiling panel 221AC (Ref. TASK 25-23-42-000-001).
(5) Remove the lining panel 211HC (Ref. TASK 25-13-41-000-001).
(6) Remove the cockpit door (Ref. TASK 52-51-11-000-001).
4. Procedure
_________
Subtask 53-16-11-020-050
A. Removal of the Mount Fitting at FR 14

(Ref. Fig. 401/TASK 53-16-11-991-001)
(1) For the web (7)
(a) Remove and discard the nuts (6)
(b) Remove the washers (5) and the bolts (3)
(c) Remove and discard the nuts (8)
(d) Remove the bolts (14)
(e) Remove the web (7)
(2) For the web (13)
(b) Remove the bolts (12) and the web (13)

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R Mount Fitting at FR 14
Figure 401/TASK 53-16-11-991-001

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(3) For the plate (4)
(d) Remove the washers (16), the bolts (11) and the plate (4)
(4) For the fitting (1)
(d) Remove the washers (20) and the bolts (22)

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TASK 53-16-11-400-001
Installation of the Mount Fitting at FR 14
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platform
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 6 nut 53-16-01 90 -050

6 nut 53-16-01 90A-050
R 8 nut 53-16-01 90 -020
8 nut 53-16-01 90A-020
R 9 nut 53-16-01 90 -050
9 nut 53-16-01 90A-050
R 15 nut 53-16-01 90 -020
15 nut 53-16-01 90A-020
17 nut 53-16-01 90A-025
19 nut 53-16-01 90A-025
21 nut 53-16-01 90A-025
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-72-51-000-001 Removal of the Anti-Hijack-System Cameras

23-72-51-400-001 Installation of the Anti-Hijack-System Cameras
Power
the External Power

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Area
52-51-11-000-001 Removal of the Cockpit Door
52-51-11-400-001 Installation of the Cockpit Door
53-16-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-16-11-860-051
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
Subtask 53-16-11-010-051
B. Get Access
(1) Make sure that the access platform is in position at zone 831 (841).
(2) Make sure that the forward passenger/crew door 831 (841) is open
(Ref. TASK 52-10-00-010-001).
(3) Make sure that the Anti-Hijack-System Camera is removed (Ref. TASK
23-72-51-000-001), if installed.
(4) Make sure that the ceiling panel 221AC is removed (Ref. TASK 25-23-
42-000-001).
(5) Make sure that the lining panel 211HC is removed (Ref. TASK 25-13-41-
000-001).
(6) Make sure that the cockpit door is removed (Ref. TASK 52-51-11-000-
001).

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4. Procedure
_________
Subtask 53-16-11-420-050
A. Installation of the Mount Fitting at FR 14

(Ref. Fig. 401/TASK 53-16-11-991-001)
(1) Install the fitting (1)
(a) Install the bolts (22), the washers (20) and the new nut (21)
(b) Install the bolts (24), the washers (18) and the new nut (19)
(2) Install the plate (4)
(3) Install the web (13)
(a) Install the bolts (12) and the new nut (15)
(b) Install the bolts (23), the washers (10) and the new nut (9)
(4) Install the web (7)
(b) Install the bolts (14) and the new nut (8).
5. Close-up
________
Subtask 53-16-11-410-050
A. Close Access
(1) Install the cockpit door (Ref. TASK 52-51-11-400-001).
(2) Install the lining panel 211HC (Ref. TASK 25-13-41-400-001).

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(3) Install the ceiling panel 221AC (Ref. TASK 25-23-42-400-001).
(4) Install the Anti-Hijack-System Camera (Ref. TASK 23-72-51-400-001),

if installed.
410-001).
Subtask 53-16-11-862-050
B. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

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MISCELLANEOUS (EG : DRAINS) - DESCRIPTION AND OPERATION
_______________________________________________________
1. _______
General
Drains are installed in the nose forward fuselage structure of the aircraft
at or near to the lowest points in an area. The drains let water and
condensation drain out so that they do not cause corrosion.
2. ___________
Description
(Ref. Fig. 001)
Drain valves are installed in the nose forward fuselage shell. When the
cabin pressurizes, the valves, preset to operate when cabin pressurization
reaches 2 psi (0.1378 bar) , close to prevent loss of cabin pressure. As the
cabin pressure decreases below the preset value (normally after the aircraft
has landed), the valves open (under spring tension) to allow any water that
has collected to drain away. You can remove the drain valves, for inspection
or replacement, with an allen key from outside the aircraft.
In other structural components (doors, door frames, stringers, brackets and
fittings) holes are drilled at the lowest points to make sure that water and
condensation drain to the drain valves.

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Nose Forward Fuselage - Drains
Figure 001

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MISCELLANEOUS (EG : DRAINS) - INSPECTION/CHECK
______________________________________________
TASK 53-19-00-210-001
Inspection of the Cockpit Grid Collector Assy
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific flashlight
No specific sponge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-19-41-000-001 Removal of the Collector Grid and the Container
53-19-41-400-001 Installation of the Collector Grid and the Container
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
53-19-00-991-001 Fig. 601

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**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-00-010-050
A. Get Access
(1) Put the access platform in position at the zone 831 (841).
001).
(3) Remove the collector grid (Ref. TASK 53-19-41-000-001).
Subtask 53-19-00-110-050
B. Cleaning of the Inspection Area
(1) Clean the inspection area with a sponge and a solution of water and
soap and dry with a MISCELLANEOUS (Material No. 19-003).
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-00-210-050
A. Inspection
(Ref. Fig. 601/TASK 53-19-00-991-001)
(1) Do a detailed inspection of the cockpit grid collector assy between

lavatory A and galley 1 with a flashlight.
(2) Make sure that there is no unwanted material (dirt, water, debris):
- If there is unwanted material (dirt, water, debris), clean the area
following the procedure given above para. 3.B.

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Cockpit Grid Collector Assy
Figure 601/TASK 53-19-00-991-001

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ALL 53-19-00

Page 603
May 01/06
R
IAC
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-00-410-050
A. Close Access
(1) Install the collector grid (Ref. TASK 53-19-41-400-001).
items.
001).

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Page 604
May 01/06

IAC
**ON A/C ALL
TASK 53-19-00-710-001
Operational Check of the Cockpit Drainage Pipe
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific adjustable access platform 2 m (6 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-19-41-000-001 Removal of the Collector Grid and the Container
53-19-41-400-001 Installation of the Collector Grid and the Container
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
53-19-00-991-002 Fig. 602

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Page 605
May 01/06

IAC
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-00-010-054
A. Get Access
(1) Put an adjustable access platform in position at zone 831 (841).
001).
(3) Remove the collector grid (Ref. TASK 53-19-41-000-001).
(4) Put an adjustable access platform in position at zone 824.
(5) Open the avionics compartment door 824 (Ref. TASK 52-41-00-010-002).
(6) Remove the avionics-compartment floor panels (Ref. TASK 53-12-13-000-

001).
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-00-710-050
A. Inspection
(Ref. Fig. 602/TASK 53-19-00-991-002)
(1) In the avionics compartment:
(a) Use a flashlight to make sure that the drainage pipe connectors
on the outputs of the fluid collector are in the correct
condition.

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ALL 53-19-00

Page 606
May 01/06

IAC
Cockpit Drainage Pipe
Figure 602/TASK 53-19-00-991-002

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Page 607
May 01/05
R
IAC
(b) Do a detailed visual inspection of the cockpit drainage pipe:
- fill the fluid collector with water and do a check of the
drainage pipe for leaks.
(c) If the drainage pipe is blocked, flush the drainage pipe with
water.
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-00-410-054
A. Close Access
(1) Install the collector grid (Ref. TASK 53-19-41-400-001).
(2) Install the avionics-compartment floor panels (Ref. TASK 53-12-13-

400-001).
items.
(4) Close the avionics compartment door 824 (Ref. TASK 52-41-00-410-002).
001).

EFF :

ALL 53-19-00

Page 608
May 01/06

IAC
**ON A/C ALL
TASK 53-19-00-710-003
Operational Check of Piston Type Drain Valves in Lower Fuselage Shell from
Outside
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
1. __________________
Reason for the Job

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 PROBE - NON METALLIC, FLEXIBLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
53-19-00-991-003 Fig. 603
**ON A/C 101-199,
53-19-00-991-003-B Fig. 603A

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Page 609
May 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 53-19-00-991-003-A Fig. 603B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-19-00-010-056
A. Get Access
4. Procedure
_________
Subtask 53-19-00-710-052
**ON A/C 001-012, 014-099,
(Ref. Fig. 603/TASK 53-19-00-991-003)
**ON A/C 101-199,
R (Ref. Fig. 603A/TASK 53-19-00-991-003-B)
R **ON A/C 901-999,
R (Ref. Fig. 603B/TASK 53-19-00-991-003-A)

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Page 610
Feb 01/07

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Figure 603/TASK 53-19-00-991-003

R

EFF :

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Page 611
May 01/06

IAC
R Piston-Type Drain Valves
R Figure 603A/TASK 53-19-00-991-003-B

EFF :

101-199, 53-19-00

Page 612
Feb 01/07

IAC
R Figure 603B/TASK 53-19-00-991-003-A

R

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901-999, 53-19-00

Page 613
Feb 01/07

IAC
**ON A/C ALL
(1) Do the operational check of the piston-type drain valves in lower

fuselage shell:
(a) Make sure that the basic valves are not blocked. Remove any
blockage.
(b) Carefully push a PROBE - NON METALLIC, FLEXIBLE into the center
of each basic valve and make sure that the valves are open.
5. Close-up
________
Subtask 53-19-00-860-050
A. Close Access
items.

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Page 614
Feb 01/07

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DRAINS - NOSE FORWARD FUSELAGE - REMOVAL/INSTALLATION
_____________________________________________________
TASK 53-19-41-000-001
Removal of the Collector Grid and the Container
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
53-19-41-991-001 Fig. 401

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Page 401
May 01/06

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**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-41-861-050
A. Energize the aircraft electrical circuits

(Ref. TASK 24-41-00-861-002).
Subtask 53-19-41-010-050
B. Get Access
(2) Open the FWD passenger/crew door 831 (Ref. TASK 52-10-00-010-001).
(4) Open the avionics-compartment access door 812.
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-41-020-050
A. Removal of the Collector Grid and the Container

(Ref. Fig. 401/TASK 53-19-41-991-001)
(2) Remove the collector grid (2).
(3) Remove the clamps (7).
(4) Disconnect the ducts (8).

EFF :

ALL 53-19-41

Page 402
May 01/06

IAC
Collector Grid and Container
Figure 401/TASK 53-19-41-991-001

EFF :

ALL 53-19-41

Page 403
Nov 01/99

IAC
(7) Remove the container (9).

EFF :

ALL 53-19-41

Page 404
Nov 01/99

IAC
**ON A/C ALL
TASK 53-19-41-400-001
Installation of the Collector Grid and the Container
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 405
May 01/05

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
53-19-41-991-001 Fig. 401
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-41-860-050
(1) Make sure that the access platform is in position at zone 812.
(2) Make sure that the access platform is in position at zone 831.
(3) Make sure that the FWD passenger/crew door 831 is open (Ref. TASK 52-
10-00-010-001).
(4) Make sure that the avionics-compartment access door 812 is open.

EFF :

ALL 53-19-41

Page 406
May 01/06

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-41-840-050

(Ref. Fig. 401/TASK 53-19-41-991-001)
(1) Flush the collector grid (2) and the container (9).
(2) Remove and clean the strainers (10) of the container.
(3) Dry the collector grid (2), the container (9) and the strainers (10).
(4) Install the strainers (10).
(5) Clean the component interface and/or the adjacent area.
Subtask 53-19-41-420-050
B. Installation of the Collector Grid and the Container

(Ref. Fig. 401/TASK 53-19-41-991-001)
(1) Put the container (9) in position.
(2) Install the washers (3) and the screws (4).
(4) Tighten the screws (4) and (6).
(5) Make sure that the line end-fittings are serviceable.
(6) Connect the ducts (8).
(7) Install the clamps (7) and TORQUE the clamps to 0.28 m.daN (24.77
lbf.in).
(8) Put the collector grid (2) in position.
(9) Install the screws (1) and tighten.

EFF :

ALL 53-19-41

Page 407
May 01/06

IAC
(10) Apply a layer of SEALANTS (Material No. 09-016) between the structure
and the grid rack assembly, on the heads of the screws (1) and on the
ends of the screws (4) and (6).
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
R Post SB 53-1143 For A/C 001-012,014-099,
Subtask 53-19-41-410-050
A. Close Access
items.
(2) Close the FWD passenger/crew door 831 (Ref. TASK 52-10-00-410-001).
(3) Close the access door 812.
Subtask 53-19-41-862-050
B. De-energize the aircraft electrical circuit (Ref. TASK 24-41-00-862-002).

EFF :

ALL 53-19-41

Page 408
May 01/06

IAC
R **ON A/C ALL
R TASK 53-19-41-000-003
R Removal of the Drain Valves
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific non metallic scraper

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

R External Power
R 53-12-13-000-001 Removal of the avionics compartment floor panels
R 53-19-41-991-003 Fig. 402

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Page 409
Nov 01/00

IAC
R 3. __________
Job Set-up
R Subtask 53-19-41-861-052
R A. Energize the aircraft electrical circuits

R (Ref. TASK 24-41-00-861-002).
R Subtask 53-19-41-010-053
R B. Get access to the Avionics Compartment
R (1) Put an access platform in position at zone 811.
R (2) Open the avionics-compartment access door 811.
R (5) On the panel 50VU:

R - push the AVIONICS/COMPT LT pushbutton switch 23LS.
R Subtask 53-19-41-010-054
R C. Removal of Components
R (1) In the avionics compartment, remove the applicable floor panel

R (Ref. TASK 53-12-13-000-001).
R (2) Remove the insulation blanket.
R 4. Procedure
_________
R Subtask 53-19-41-020-052
R A. Removal of the Drain Valve

R (Ref. Fig. 402/TASK 53-19-41-991-003)
R (1) Remove the remaining sealant with CLEANING AGENTS (Material No. 11-
R 004), MISCELLANEOUS (Material No. 19-003) and a non metallic scraper
R around the valve (4).
R (2) Remove the valve (4).
R (3) Remove the two bolts (3).

EFF :

ALL 53-19-41

Page 410
Nov 01/00

IAC
R Drain Valve
R Figure 402/TASK 53-19-41-991-003

EFF :

ALL 53-19-41

Page 411
Nov 01/00

IAC
R (4) Remove the remaining sealant with CLEANING AGENTS (Material No. 11-
R 004), MISCELLANEOUS (Material No. 19-003) and a non metallic scraper
R around the retaining valve (2).
R (5) Remove the two nuts (1).
R (6) Remove the retaining valve (2).

EFF :

ALL 53-19-41

Page 412
Nov 01/00

IAC
TASK 53-19-41-400-003
Installation of the Drain Valves
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
LOW ADHESION CORROSION INHIBITING SEALANT
(Ref. 20-31-00)
CORROSION INHIBITING SEALANT SPRAYABLE
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
53-19-41-991-003 Fig. 402

EFF :

ALL 53-19-41

Page 413
May 01/05

IAC
R 3. __________
Job Set-up
R Subtask 53-19-41-860-052
R A. Aircraft Maintenance Configuration
R (1) Make sure that the aircraft electrical circuits are energized
R (Ref. TASK 24-41-00-861-002).
R Subtask 53-19-41-010-055
R B. Get Access
R (1) Make sure that the access platform is in position at zone 811.
R (2) Make sure that the avionics-compartment access door 811 is open.

R - make sure that the AVIONICS/COMPT LT pushbutton switch 23LS is
R pushed.
R (6) In the avionics compartment, make sure that the applicable floor
R panel is removed (Ref. TASK 53-12-13-000-001).
R (7) Make sure that the insulation blanket is removed.
R 4. Procedure
_________
R Subtask 53-19-41-840-052
R A. Preparation for Installation
R (1) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (2) Clean the component interface and/or the adjacent area.

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Page 414
Nov 01/00

IAC
R Subtask 53-19-41-420-052
R B. Installation of the Drain Valve

R (Ref. Fig. 402/TASK 53-19-41-991-003)
R (1) Apply SEALANTS (Material No. 09-025) on the component interface.
R (2) Put the retaining valve (2) in position.
R (3) Apply SEALANTS (Material No. 09-025) around the retaining valve (2).
R (4) Put the two nuts (1) in position.
R (5) Install the two bolts (3). Tighten the two nuts (1).
R (6) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-
R 019) between the valve (4) and the structure.
R (7) Install the valve (4).
R 5. Close-up
________
R Subtask 53-19-41-410-052
R A. Installation of Components
R (1) Install the insulation blanket on the drain valve.
R items.
R (3) Install the floor panel (Ref. TASK 53-12-13-400-001).
R Subtask 53-19-41-941-051
R B. Close Access

R - push then release the AVIONICS COMPT/LT pushbutton switch.
R (2) Close the avionics-compartment access doors 824 and 811.

EFF :

ALL 53-19-41

Page 415
Nov 01/00

IAC
R Subtask 53-19-41-862-052
R C. De-energize the aircraft electrical circuits

R (Ref. TASK 24-41-00-862-002).

EFF :

ALL 53-19-41

Page 416
Nov 01/00

IAC
R **ON A/C 001-012, 014-019,
R TASK 53-19-41-000-004
R Removal of the Airstairs Drain Panel
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

R External Power
R 53-19-41-991-004 Fig. 403
R 3. __________
Job Set-up
R Subtask 53-19-41-860-054
R (1) Energize the aircraft electrical circuits

R (Ref. TASK 24-41-00-861-002).

EFF :

001-012, 014-019, 53-19-41

Page 417
May 01/06

IAC
R Subtask 53-19-41-010-056
R B. Get Access
R (2) Open the FWD Passenger/crew door 831 (Ref. TASK 52-10-00-010-001).
R 4. Procedure
_________
R Subtask 53-19-41-020-053
R A. Removal of the Airstairs Drain Panel

R (Ref. Fig. 403/TASK 53-19-41-991-004)
R (1) Disconnect the backshell connector (19) from the connector-receptacle

R (18) and the bracket-connector mounting (20).
R (2) For the mount (15):
R (a) Remove and discard the nut (17)
R (b) Remove the washer (16) and the bolt (14) from the pan (4).
R (3) For the pan (4):
R (a) Remove and discard the nuts (21)
R (b) Remove the washers (22) and the screws (23)
R (c) Remove and discard the nut (10)
R (d) Remove the washers (6) and the screws (5)
R (e) Remove and discard the nut (3)
R (f) Remove the washer (2) and the screw (1)
R (g) Remove and discard the nut (9)
R (h) Remove the washer (8) and the screw (7)
R (i) Remove and discard the nut (11)

EFF :

001-012, 014-019, 53-19-41

Page 418
May 01/06

IAC
R Airstairs Drain Panel
R Figure 403/TASK 53-19-41-991-004

EFF :

001-012, 014-019, 53-19-41

Page 419
May 01/06

IAC
R (j) Remove the washer (12) and the screw (13)
R (k) Remove and discard the nut (24)
R (l) Remove the washer (25) and the screw (26)
R (m) Remove the pan (4).

EFF :

001-012, 014-019, 53-19-41

Page 420
May 01/06

IAC
R TASK 53-19-41-400-004
R Installation of the Airstairs Drain Panel
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R B. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R 3 nut 53-19-01 05 -160

R 9 nut 53-19-01 05 -160
R 10 nuts 53-19-01 05 -160
R 11 nut 53-19-01 05 -160
R 17 nut 53-19-01 05 -120
R 21 nuts 53-19-01 05 -160
R 24 nut 53-19-01 05 -160
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied

R from the External Power
R 52-10-00-410-001 Closing of the Passenger/Crew Door
R 53-19-41-991-004 Fig. 403

EFF :

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Page 421
May 01/06

IAC
R 3. __________
Job Set-up
R Subtask 53-19-41-860-055
R (3) Make sure that the FWD Passenger/Crew door 831 is open (Ref. TASK 52-
R 10-00-010-001).
R 4. Procedure
_________
R Subtask 53-19-41-420-053
R A. Installation of the Airstairs Drain Panel

R (Ref. Fig. 403/TASK 53-19-41-991-004)
R (1) Install the pan (4):
R (a) Install the screws (23), the washers (22) and the new nuts (21)
R (b) Install the screws (5), the washers (6) and the new nuts (10)
R (c) Install the screw (1), the washer (2) and the new nut (3)
R (d) Install the screw (7), the washer (8) and the new nut (9)
R (e) Install the screw (13), the washer (12) and the new nut (11)
R (f) Install the screw (26), the washer (25) and the new nut (24).
R (2) Install the mount (15):
R (a) Install the bolt (14), the washer (16) and the new nut (17).
R (3) Connect the backshell connector (19) on the connector-receptacle (18)

R and the bracket-connector mounting (20).

EFF :

001-012, 014-019, 53-19-41

Page 422
May 01/06

IAC
R 5. Close-up
________
R Subtask 53-19-41-410-053
R A. Close Access
R items.
R (2) Close the FWD passenger/crew door 831 (Ref. TASK 52-10-00-410-001).
R (3) Close the access door 812.
R Subtask 53-19-41-862-053
R B. De-energize the aircraft electrical circuits

R (Ref. TASK 24-41-00-862-002).

EFF :

001-012, 014-019, 53-19-41

Page 423
May 01/06

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BLANKING PLATE - STATIC PORT - REMOVAL/INSTALLATION
___________________________________________________
TASK 53-19-42-000-001
Removal of the Static Port Blanking-Plate
_______
WARNING : MAKE SURE THAT:

_______
- THE STATIC PROBE IS NOT HOT
- THE ELECTRICAL SUPPLY TO THE HEATING ELEMENT OF THE PROBE IS
ISOLATED
BEFORE YOU START THE TASK.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific nonmetallic scraper
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-19-42-991-001 Fig. 401

R

EFF :

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Page 401
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-19-42-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
Subtask 53-19-42-941-050
B. Get Access
4. Procedure
_________
(Ref. Fig. 401/TASK 53-19-42-991-001)
Subtask 53-19-42-020-050
A. Removal of the Static Port Blanking-Plate
(1) Remove the sealant from the area between the static port
blanking-plate (3) and the fuselage structure with a nonmetallic
scraper.
(2) Remove the screws (1) and (2).
(3) Remove the static port blanking-plate (3).

R

EFF :

101-199, 901-999, 53-19-42

Page 402
Feb 01/07

IAC
Static Port Blanking-Plate
Figure 401/TASK 53-19-42-991-001

R

EFF :

101-199, 901-999, 53-19-42

Page 403
Feb 01/07

IAC
TASK 53-19-42-400-001
Installation of the Static Port Blanking-Plate
_______
WARNING : MAKE SURE THAT:

_______
- THE STATIC PROBE IS NOT HOT
- THE ELECTRICAL SUPPLY TO THE HEATING ELEMENT OF THE PROBE IS
ISOLATED
BEFORE YOU START THE TASK.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non metallic pin 2.5 mm (0.0984 in.) dia.
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 09-019B USA AMS 3267
LOW ADHESION POLYSULFIDE SEALANT (Ref. 20-31-00)

R

EFF :

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Page 404
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
34-11-16-000-001 Removal of the Static Probe

(7DA1,7DA2,7DA3,8DA1,8DA2,8DA3)
34-11-16-400-002 Installation of the Static Probe
(7DA1,7DA2,7DA3,8DA1,8DA2,8DA3)
53-19-42-991-001 Fig. 401
53-19-42-991-003 Fig. 402
3. __________
Job Set-up
Subtask 53-19-42-865-051
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
Subtask 53-19-42-860-050
B. Aircraft Maintenance Configuration
(1) Make sure that the access platform is in position at the zone 122.
Subtask 53-19-42-020-051
C. Removal of the Static Probe 7DA3(8DA3)
(1) Remove the static probe 7DA3(8DA3) (Ref. TASK 34-11-16-000-001).

R

EFF :

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Page 405
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IAC
Subtask 53-19-42-110-050
D. Cleaning
(Ref. Fig. 401/TASK 53-19-42-991-001)

_______
DO NOT SMOKE.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
(1) Remove the remaining sealant from the mating surface of the fuselage
with a nonmetallic scraper.
(2) Clean the mating surface of the fuselage with CLEANING AGENTS
(Material No. 11-003) and MISCELLANEOUS (Material No. 19-003).
(3) Remove the remaining sealant from the screws (1) and (2) with a
nonmetallic scraper.
(4) Clean the screws (1) and (2) with CLEANING AGENTS (Material No. 11-
003) and MISCELLANEOUS (Material No. 19-003).
(5) Remove the remaining sealant from the component interface with a
nonmetallic scraper.
(6) Clean the component interface with CLEANING AGENTS (Material No. 11-
003) and MISCELLANEOUS (Material No. 19-003).
Subtask 53-19-42-220-051
E. Check of the Clearances

(Ref. Fig. 402/TASK 53-19-42-991-003)
(1) Put the static port blanking-plate (3) in position on the fuselage
structure.

R

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(2) In zone D, make sure that the out-of-flush dimension A1 is 0.55 -0.25
+0.25 mm (0.0216 -0.0098 +0.0098 in.) between the fuselage structure
and the static port blanking-plate (3).
(3) In zone E, make sure that the out-of-flush dimension A1 is 0.55 -0.35
(4) If necessary, remove the unwanted layers of the laminated shim (4) to
adjust the thickness of the static port blanking-plate (3).
NOTE : Initially, the laminated shim (4) of the static port

____
blanking-plate (3) has 16 layers. The thickness of each layer
of the laminated shim (4) is 0.05 mm (0.0019 in.). Thus, the
total thickness of the laminated shim (4) is 0.8 mm (0.0314
in.).
(5) Remove the static port blanking-plate (3) from the fuselage
structure.
Subtask 53-19-42-390-051
F. Application of Sealants
(Ref. Fig. 402/TASK 53-19-42-991-003)

_______
DO NOT SMOKE.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT NO SEALANT GOES INTO THE MIDDLE HOLES OF THE
_______
BLANKING PLATE. SEALANT IN THE HOLES CAN CAUSE DAMAGE TO THE
STATIC PROBE AND CAN CAUSE THE PROBE TO GIVE INCORRECT DATA.
(1) On the component interface, put masking tape on the middle holes.

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(2) Apply SEALANTS (Material No. 09-019B) to the mating surface of the
static port blanking-plate (3).
NOTE : The mating surface of the static port blanking-plate (3) is

____
the same as the surface of the laminated shim (4).
(3) Let the sealant become dry.
(4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surface
of the static port blanking-plate (3).
(5) In the middle hole of the laminated shim (4):
(a) Fill the space between the laminated shim (4) and the bottom hole
of the static port blanking-plate (3) with SEALANTS (Material No.
09-016).
(b) Apply a bead of SEALANTS (Material No. 09-016) on the inner side
of the middle hole of the laminated shim (4).
(c) Let the sealant become dry.
R (d) Apply SPECIAL MATERIALS (Material No. 05-013A) in the space

R between the laminated shim (4) and the bottom hole of the static
port blanking-plate (3).
(6) Apply SEALANTS (Material No. 09-016) below the heads of the screws
(1) and (2).
(7) Let the sealant become dry.
(8) Apply SPECIAL MATERIALS (Material No. 05-013A) below the heads of the
screws (1) and (2).
4. Procedure
_________
(Ref. Fig. 402/TASK 53-19-42-991-003)
Subtask 53-19-42-420-050
A. Installation of the Static Port Blanking-Plate

(Ref. Fig. 402/TASK 53-19-42-991-003)
(1) Put the static port blanking-plate (3) in position on the fuselage
structure.
(2) Install the screws (1) and (2) and tighten them.

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Subtask 53-19-42-220-050
B. Check of the Clearances

(Ref. Fig. 402/TASK 53-19-42-991-003)
(1) In zone D, make sure that the out-of-flush dimension A1 is 0.55 -0.25
(2) In zone E, make sure that the out-of-flush dimension A1 is 0.55 -0.35
(3) Make sure that the peripheral clearance J1 between the fuselage
structure and the static port blanking-plate (3) is 3.1 -1 +1 mm
(0.1220 -0.0393 +0.0393 in.).
(4) The permitted mismatch for the head of the 8 pins of the
blanking-plate is -0.05 mm (-0.0019 in.) to -0.35 mm (-0.0137 in.).
R Subtask 53-19-42-390-050
R C. Application of the Aerodynamic Sealant

R (Ref. Fig. 402/TASK 53-19-42-991-003)
R (1) Fill the remaining space between the static port blanking-plate (3)
R and the fuselage structure with SEALANTS (Material No. 09-016).
R (2) Make the contour of the sealant around the static port blanking-plate
R (3) smooth.
R (3) Let the sealant become dry.
5. Close-up
________
Subtask 53-19-42-420-051
A. Installation of the Static Probe 7DA3(8DA3)
CAUTION : MAKE SURE THAT NO SEALANT GOES INTO THE MIDDLE HOLES OF THE
_______
BLANKING PLATE. SEALANT IN THE HOLES CAN CAUSE DAMAGE TO THE
STATIC PROBE AND CAN CAUSE THE PROBE TO GIVE INCORRECT DATA.
(1) With a non metallic pin 2.5 mm (0.0984 in.) dia., remove the masking
tape through the middle holes of the static port blanking-plate (3).
(2) Install the static probe 7DA3(8DA3) (Ref. TASK 34-11-16-400-002).

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Subtask 53-19-42-865-052
breaker(s):
2DA3, 3DA3, 4DA3, 5DA3.
Subtask 53-19-42-942-050
C. Put the aircraft back to its initial configuration.
items.

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R
IAC
FORWARD FUSELAGE - DESCRIPTION AND OPERATION
____________________________________________
1. General
_______
R **ON A/C 001-012, 014-099, 901-999,
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
R **ON A/C 901-999,
R (Ref. Fig. 001B)
R **ON A/C 001-012, 014-099, 901-999,
A. Location
The section 13/14 is the intermediate part of the forward fuselage. It
lies between the FR24 and FR35. The upper part contains the front section
of the cabin. The lower part contains the forward cargo compartment. The
opening for the cargo door is on the right side of the aircraft between
FR24A and FR28.
R **ON A/C 101-199,
R (Ref. Fig. 001A, 002)
R A. Location
R The section 13/14 is the intermediate part of the forward fuselage. It
R lies between the FR24 and FR35. The upper part contains the front section
R of the cabin. The lower part contains the forward cargo compartment. The
R opening for the cargo door is on the right side of the aircraft between
R FR24A and FR28.
R The section 14A is the intermediate part of the forward fuselage. It lies
R between the FR35 and FR35.8. The top part contains the front section of
R the cabin. The bottom part contains the forward cargo compartment. The
R opening for the emergency exit door is on each side of the aircraft
R between FR35.1 and FR35.2A.

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Forward Fuselage - Section 13/14
Figure 001

R

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IAC
R Forward Fuselage - Section 13/14
R Figure 001A

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Forward Fuselage - Section 13/14
R Figure 001B

R

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R Forward fuselage - Section 14A
R Figure 002

R

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**ON A/C ALL
2. Description
___________
A. Frames
R **ON A/C 001-012, 014-019, 901-901,
(Ref. Fig. 003)
R **ON A/C 020-099, 101-199, 902-999,
(Ref. Fig. 003A)
**ON A/C ALL
(1) Frame 24
Frame 24 provides the splice between sections 13/14 and 11/12 (Ref.
53-10-00). The core of the frame consists of curved members formed
from L-section sheet metal joined by splices. The skin of the two
sections is secured by a T-section edging by lockbolts to the frame
core and a splice.
(2) Frame 24A

This secondary frame, the top part of which is open, forms the
forward vertical member of the cargo door frame. It consists of a
machined curved member (located on the right side between stringers
20 and 44) and a curved member formed from Z-section sheet metal
(located on the left side between stringers 31 and 44).
(3) Frames 25, 26 and 27

These frames are open at the cargo door. They consist of curved
members formed from sheet metal.
Three frame lower sections located above the cargo door provide the
joint between the upper curved members of the frame, the cabin floor
cross beams and the top frame of the cargo door.
(4) Frames 29 to 34
These closed frames consist of curved members formed from Z-section
sheet metal connected by splices.

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Fuselage Section
Figure 003

R

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Page 7/8
May 01/07

IAC
Fuselage Section
Figure 003A

R

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**ON A/C 101-199,
(5) Frame 35
Frame 35 provides the splice between sections 13/14 and 14A. The core
of the frame consists of curved members formed from L-section sheet
metal joined by splices. The skin of the two sections is secured by a
T-section edging by lockbolts to the frame core and a splice.
(6) Frames 35.1 to 35.2A

These frames are open at the emergency exit. They consist of curved
members formed from sheet metal.
(7) Frames 35.3 to 35.8

These closed frames consist of curved members formed from Z-section
sheet metal, connected by splices.
R **ON A/C 001-012, 014-019, 901-901,
B. Stringers
(Ref. Fig. 003)
The fuselage stringers consist of folded aluminium alloy Z-section sheet.
They are arranged longitudinally and, together with the frames, they
stiffen the fuselage ; the skin is attached to them.
Between the frame 31 and 35, the left stringer 41 side to the right
stringer 41 side are reinforced.
At the frame 24, the rivets are replace by lockbolts in titanium.
R **ON A/C 020-099, 101-199, 902-999,
B. Stringers
(Ref. Fig. 003A)
The fuselage stringers consist of folded aluminium alloy Z-section sheet
metal. They are arranged longitudinally and, together with the frames,
they stiffen the fuselage ; the skin is attached to them. At the stringer
18,added lockbolts in place of rivets

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**ON A/C 001-012, 014-099, 901-999,
C. Skin
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
**ON A/C 901-999,
(Ref. Fig. 001B)
R **ON A/C 001-012, 014-019, 901-901,
(Ref. Fig. 003)
R **ON A/C 020-099, 902-999,
(Ref. Fig. 003A)
**ON A/C 001-012, 014-099, 901-999,
The outer skin comprises three upper panels extending from FR24 to FR35
and fire lower panels. The two upper lateral panels include the openings
for the cabin windows. The forward right lower panel includes the opening
for the cargo door. The forward wing to fuselage fairings are attached to
the lower section of the skin (Ref. 53-25-11).
The skin panels are aluminium alloy sheets lightened by cut-outs formed
by chemical milling. Skin joints are formed by overlapping the edges of
the upper panel on the lower panels on stringers 6, 18, 32 and 41. They
are reinforced by crack-stop plates on frame intersections. The skin is
secured to the frame via frame doublers and to the stringers.
**ON A/C 101-199,
C. Skin
(Ref. Fig. 001A, 002, 003A)
The outer skin comprises three upper panels extending from FR24 to FR35.8
and fire lower panels. The two upper lateral panels include the openings
for the cabin windows. The forward right lower panel includes the opening

R

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for the cargo door. The forward wing to fuselage fairings are attached to
the lower section of the skin (Ref. 53-25-11).
The skin panels are aluminium alloy sheets lightened by cut-outs formed
by chemical milling. Skin joints are formed by overlapping the edges of
the upper panel on the lower panels on stringers 6, 18, 32 and 41. They
are reinforced by crack-stop plates on frame intersections. The skin is
secured to the frame via frame doublers and to the stringers.
**ON A/C ALL
D. Cabin Floor Structure
R **ON A/C 001-012, 014-019, 901-901,
(Ref. Fig. 003)
R **ON A/C 020-099, 101-199, 902-999,
(Ref. Fig. 003A)
**ON A/C 001-012, 014-099,
(Ref. Fig. 004)
**ON A/C 101-199,
(Ref. Fig. 004A)
**ON A/C 901-999,
(Ref. Fig. 004B)
**ON A/C ALL
The structure of the cabin floor comprises:

- cross beams,
- seat tracks,
- dummy seat tracks,
- floor edgings,
- floor panels.

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Cabin Floor Structure - Section 13/14
R Figure 004

R

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IAC
INTENTIONALLY BLANK

R

53-20-00

Page 15
Feb 01/07

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R Cabin Floor Structure - Section 13/14 and Section 14A
R Figure 004A (SHEET 1)

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R Cabin Floor Structure - Section 13/14 and Section 14A
R Figure 004A (SHEET 2)

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Cabin Floor Structure - Section 13/14
R Figure 004B

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Page 18
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(1) Cross Beams
The cross beams consist of aluminium alloy extruded sections riveted
to the frames in the zones of stringers 23 and 24. They reinforce the
frames and increase fuselage stability. The cross beams are supported
by two struts on either side of the fuselage. These struts are
riveted to the lower part of the frame level with stringers 32.
(2) Seat Tracks

Four seat tracks are bolted on to the cross beams. They provide the
mounts for the passenger seats and support the floor panels. The seat
tracks consist of aluminium alloy extruded sections.
(3) Dummy seat tracks

The floor panels in the center part of the floor are supported by two
dummy seat tracks bolted on to the cross beams. These dummy seat
tracks consist of aluminium alloy extruded sections.
(4) Floor Edgings

Two Z-section edgings secured to the cross beams support the sides of
the cabin floor. An assembly of rods, secured by rivets, connects
stringer 26 to the floor edging along the entire length of the
fuselage.
(5) Floor panels

The floor is made up of NOMEX honeycomb sandwich panels covered with
a glass fiber skin protected with Alutisse strip. The panels are
screwed on to the seat tracks, the dummy seat tracks and the floor
edgings. The center sections of the panels are supported between the
seat tracks dummy seat tracks and the edgings by supports bolted on
to the cross beams.
E. Structure of Cargo Compartment Floor
R **ON A/C 001-012, 014-019, 901-901,
(Ref. Fig. 003)
R **ON A/C 020-099, 101-199, 902-999,
(Ref. Fig. 003A)

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Page 19
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**ON A/C ALL
The structure of the cargo compartment floor consists of cross beams

formed from folded sheet riveted to the frames. The cross beams are
supported by folded sheet struts riveted to the lower part of the frames.
F. Cabin Windows
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 001A)
**ON A/C 901-999,
(Ref. Fig. 001B)
**ON A/C 101-199,
(Ref. Fig. 002)
**ON A/C ALL
The drop-forged frames in which the cabin windows are installed, are
riveted on both sides of the fuselage between stringers 14 and 18.
There are no stringers at window level.
G. Cargo Door Frame
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)

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Page 20
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R
IAC
**ON A/C 101-199,
(Ref. Fig. 001A)
R **ON A/C 901-999,
R (Ref. Fig. 001B)
**ON A/C ALL
The sides of the cargo door opening are formed by frames 24A and 28.
Frame 24A is riveted to frame 24 on attach-fittings.
The top and bottom zones of the door are formed by stringers 23 and 29.
The top of the door opening is reinforced by the lower sections of frames
25, 26 and 27 which are attached to the cross beams of the cabin floor by
the door edging plates.
The bottom of the door opening is reinforced by a door threshold box, on
to which the door latch fittings are secured.

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_________________________________
R **ON A/C 101-199,
R TASK 53-21-00-200-018
R Detailed Inspection of Internal Structure around Forward Emergency Exit

R Cutouts, between FR 35 and FR 35.3 from Stringer 23 LH to Stringer 7 LH...
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific masking paper

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Material No. 08-074
R MASKING TAPE (Ref. 20-31-00)
R (Ref. 20-31-00)
R Material No. 15-005 AIB TN 10138 TYPE I GRADE 2
R CORROSION PREVENTIVE TEMPORARY PROTECTIVE COMPOUND
R (Ref. 20-31-00)
R (Ref. 20-31-00)

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R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-23-41-000-001 Removal of the Ceiling Panels

R 25-23-41-400-001 Installation of the Ceiling Panels
R 25-23-43-000-001 Removal of the Upper Sidewall Panel(s)
R 25-23-43-400-001 Installation of the Upper Sidewall Panel(s)
R 25-23-47-000-004 Removal of the Door Frame Linings of the LH FWD
R Emergency Exit Door, zone 231
R 25-23-47-000-009 Removal of the Door Frame Linings of the RH FWD
R 25-23-47-400-004 Installation of the Door Frame Linings of the LH FWD
R 25-23-47-400-009 Installation of the Door Frame Linings of the RH FWD
R 25-23-48-000-001 Removal of the Cove Light Panels
R 25-23-48-400-001 Installation of the Cove Light Panels
R 25-24-41-000-001 Removal of the Overhead Stowage Compartments
R 25-80-00-000-001 Removal of the Insulation Blankets
R 25-80-00-400-001 Installation of the Insulation Blankets
R 52-22-00-010-001 Opening of the Emergency Exit Doors from the
R Passenger Compartment
R 52-22-00-410-001 Closing of the Emergency Exit Doors from the
R 53-21-00-991-020 Fig. 601
R 3. __________
Job Set-up
R Subtask 53-21-00-010-059
R A. Get Access
R (2) Open the forward emergency exit door 833 (843) (Ref. TASK 52-22-00-
R 010-001).
R 25-23-47-000-009).
R (4) Remove the sidewall panels: 231AX, 232AX, 231PX, 232PX, 231BX, 232BX,
R 231QX, 232QX (Ref. TASK 25-23-43-000-001).

R

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R (5) Remove the cove light panels: 231CX, 231FX, 231RX, 232CX, 232FX,
R 232RX (Ref. TASK 25-23-48-000-001).
R (6) Remove the ceiling panels (Ref. TASK 25-23-41-000-001).
R (7) Remove the overhead stowage compartments, if installed (Ref. TASK 25-
R 24-41-000-001).
R (8) Remove the insulation blankets (Ref. TASK 25-80-00-000-001).
R Subtask 53-21-00-110-050

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R necessary.
R 4. Procedure
_________
R Subtask 53-21-00-220-050
R A. Inspection
R (Ref. Fig. 601/TASK 53-21-00-991-020)
R (1) Do a detailed inspection of the internal structure around the forward

R emergency exit cutouts between FR35 and FR35.3 :
R - for the left side, from STGR23 to STGR7
R - for the right side, from STGR23 to STGR10.

R

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R Forward Emergency Exit Cutouts - Internal Structure

R

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Page 604
Feb 01/07

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R Forward Emergency Exit Cutouts - Internal Structure

R

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R Manual (Ref. SRM 512200 P.Block 001) for types of corrosion,
R inspection, removal and corrosion protection.

R bumps,...):
R Subtask 53-21-00-916-050
R B. Application of the Temporary Protection

R (Ref. Fig. 601/TASK 53-21-00-991-020)
R CAUTION : DO NOT APPLY TEMPORARY PROTECTION ON THE OXYGEN SYSTEMS.

_______
R MAKE SURE THAT THE TEMPORARY PROTECTION DOES NOT GET:
R -ON COMPOSITE PARTS, CONTROL CABLES, PULLEYS,TEFLON BEARINGS.
R -ON LUBRICATED SURFACES.
R -IN DRAIN VALVES OR OTHER ORIFICES.
R TEMPORARY PROTECTION ON OR IN THESE PARTS CAN CAUSE DAMAGE.
R (1) Put masking paper or masking tape BONDING AND ADHESIVE COMPOUNDS
R area.
R (2) Apply a layer of STORAGE PRESERVATION (Material No. 15-005) or

R STORAGE PRESERVATION (Material No. 15-006) on the inspection area.
R (3) Remove the masking paper or masking tape.
R 5. Close-up
________
R Subtask 53-21-00-410-058
R A. Close Access
R items.
R (2) Install the insulation blankets (Ref. TASK 25-80-00-400-001).
R (3) Install the overhead stowage compartments, if removed.

R

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R (4) Install the ceiling panels (Ref. TASK 25-23-41-400-001).
R (5) Install the cove light panels 231CX, 231FX, 231RX, 232CX, 232FX,
R 232RX (Ref. TASK 25-23-48-400-001).
R (6) Install the sidewall panels 231AX, 232AX, 231PX, 232PX, 231BX, 232BX,
R 231QX, 232QX (Ref. TASK 25-23-43-400-001).

R (Ref. TASK 25-23-47-400-009).
R (8) Close the forward emergency exit door 833 (843) (Ref. TASK 52-22-00-
R 410-001).

R

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R TASK 53-21-00-200-019
R Detailed Inspection of Door Stop Fittings on FR 35.1 and FR 35.2A, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 52-22-00-010-001 Opening of the Emergency Exit Doors from the

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 52-22-00-410-001 Closing of the Emergency Exit Doors from the

R 53-21-00-991-021 Fig. 602
R 3. __________
Job Set-up
R Subtask 53-21-00-010-060
R A. Get Access
R (1) Put an access platform in position at the zone 231(232).
R (2) Open the forward emergency exit door 833 (843), (Ref. TASK 52-22-00-
R 010-001).
R 25-23-47-000-009).
R Subtask 53-21-00-110-051

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R (1) Clean the inspection area with a CLEANING AGENTS (Material No. 11-
R 004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
R 003), if necessary.

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R 4. Procedure
_________
R Subtask 53-21-00-220-051
R A. Inspection
R (Ref. Fig. 602/TASK 53-21-00-991-021)
R (1) Do a detailed inspection of the structure of the door stop fittings.


R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-059
R A. Close Access
R items.

R (Ref. TASK 25-23-47-400-009).
R (3) Close the forward emergency exit 833 (843), (Ref. TASK 52-22-00-410-
R 001).

R

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R Door Stop Fitting, FR35.1 and FR35.2A, Left and Right Sides
R Figure 602/TASK 53-21-00-991-021

R

EFF :

101-199, 53-21-00

Page 611
Feb 01/07

IAC
R TASK 53-21-00-200-020
R Detailed Inspection of Escape Chute Slide Compartment, Internal Structure,

R between FR 35.1 and FR 35.2A, from Stringer 24 to Stringer 28, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R (Ref. 20-31-00)
R (Ref. 20-31-00)

R

EFF :

101-199, 53-21-00

Page 612
Feb 01/07

IAC
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-62-47-000-001 Escape-Slide Enclosure - Removal

R 25-62-47-400-001 Escape-Slide Enclosure - Installation
R 52-30-00-860-003 Open the FWD or AFT Cargo-Compartment Door with the
R Hand Pump
R 52-30-00-860-004 Close the FWD or AFT Cargo-Compartment Door with the
R Hand Pump
R 53-21-00-991-022 Fig. 603
R 3. __________
Job Set-up
R Subtask 53-21-00-010-061
R A. Get Access
R (1) Put an access platform at the zone 131 (132).
R (2) Open the forward cargo compartment door 825 (Ref. TASK 52-30-00-860-
R 003).
R (3) Remove the escape-slide stowage compartment at door 2 and 3

R (Ref. TASK 25-62-47-000-001).
R Subtask 53-21-00-110-052

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.

R

EFF :

101-199, 53-21-00

Page 613
Feb 01/07

IAC
R 4. Procedure
_________
R Subtask 53-21-00-220-052
R A. Inspection
R (Ref. Fig. 603/TASK 53-21-00-991-022)
R (1) Do a detailed inspection of the internal structure of the escape

R slide stowage compartment. This inspection is applicable between
R FR35.1 and FR35.2A from STGR24 to STGR28, left and right sides.


R bumps,...):
R Subtask 53-21-00-916-059

R (Ref. Fig. 603/TASK 53-21-00-991-022)

_______
R area.

R STORAGE PRESERVATION (Material No. 15-006) to the inspection area.

R

EFF :

101-199, 53-21-00

Page 614
Feb 01/07

IAC
R Escape-Slide Stowage Compartment
R Figure 603/TASK 53-21-00-991-022

R

EFF :

101-199, 53-21-00

Page 615
Feb 01/07

IAC
R (3) Remove the masking paper or masking tape.
R 5. Close-up
________
R Subtask 53-21-00-410-060
R A. Close Access
R items.
R (2) Install the escape slide stowage compartment at door 2 and 3

R (Ref. TASK 25-62-47-400-001).
R (3) Close the forward cargo compartment door 825 (Ref. TASK 52-30-00-860-
R 004).

R

EFF :

101-199, 53-21-00

Page 616
Feb 01/07

IAC
R TASK 53-21-00-200-021
R Detailed Inspection of Forward Emergency Exit Cutout Underneath the

R Scuff-plate, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 52-22-00-010-002 Opening of the Emergency Exit Doors from the Outside

R 52-22-00-410-002 Closing of the Emergency Exit Doors from the Outside
R 53-25-41-000-001 Removal of the FWD Emergency-Exit Scuff-Plate
R 53-25-41-400-001 Installation of the FWD Emergency-Exit Scuff-Plate
R 53-21-00-991-023 Fig. 604

R

EFF :

101-199, 53-21-00

Page 617
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-010-062
R A. Get Access
R (2) Open the forward emergency exit door 833 (843) (Ref. TASK 52-22-00-
R 010-002).
R (3) Remove the scuff-plate below the forward emergency exit (Ref. TASK
R 53-25-41-000-001) (left and right sides).
R Subtask 53-21-00-110-053

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R necessary.
R 4. Procedure
_________
R Subtask 53-21-00-220-053
R A. Inspection
R (Ref. Fig. 604/TASK 53-21-00-991-023)
R (1) Do a detailed inspection of the internal structure below the scuff

R plate.

R

EFF :

101-199, 53-21-00

Page 618
Feb 01/07

IAC
R Scuff plates of the FWD Emergency Exit
R Figure 604/TASK 53-21-00-991-023

R

EFF :

101-199, 53-21-00

Page 619
Feb 01/07

IAC


R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-061
R A. Close Access
R items.
R (2) Install the scuff-plates under the forward emergency exit (Ref. TASK
R 53-25-41-400-001) (left and right sides).
R (3) Close the forward emergency exit 833 (843) (Ref. TASK 52-22-00-410-
R 002).

R

EFF :

101-199, 53-21-00

Page 620
Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 101-199,
TASK 53-21-00-200-001
Detailed Inspection of Frame Webs at Stringer 18 LH/RH for: FR25, 26, 27, 28,
32, 33, 34
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

001-012, 014-099, 101-199, 53-21-00

Page 621
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-43-000-001 Removal of the Upper Sidewall Panel(s)

25-23-43-400-001 Installation of the Upper Sidewall Panel(s)
25-23-44-000-001 Removal of the Lower Sidewall-Panels (Dado Panels)
25-23-44-400-001 Installation of the Lower Sidewall-Panels (Dado
Panels)
25-23-48-000-001 Removal of the Cove Light Panels
25-23-48-400-001 Installation of the Cove Light Panels
R **ON A/C 001-012, 014-099,
R 53-21-00-991-001 Fig. 605
R **ON A/C 101-199,
R 53-21-00-991-001-B Fig. 605A
R **ON A/C 001-012, 014-099, 101-199,
3. __________
Job Set-up
R **ON A/C 001-012, 014-099,
Subtask 53-21-00-010-050
A. Get Access
010-001).

R

EFF :

001-012, 014-099, 101-199, 53-21-00

Page 622
Feb 01/07

IAC
(3) Remove the linings and the insulation panels between FR21 and FR36 in
the zone 231 (232) at the STGR18: 231DW, 231EW, 231FW, 231GW, 231HW,
231JW, 231KW, 231LW, 231MW, 231NW, 231PW, 231QW, 231RW, 231SW, 231TW,
231UW, 231VW, 231WW, 231XW, 231YW, 232DW, 232EW, 232FW, 232GW, 232HW,
232JW, 232KW, 232LW, 232MW, 232NW, 232PW, 232QW, 232RW, 232SW, 232TW,
232UW, 232VW, 232WW, 232XW, 232YW, (Ref. TASK 25-23-43-000-001),
(Ref. TASK 25-23-44-000-001), (Ref. TASK 25-23-48-000-001).
R **ON A/C 101-199,
R Subtask 53-21-00-010-050-A
R A. Get Access
R 010-001).
R (3) Remove the linings and the insulation panels between FR21 and FR35.1
R in the zone 231 (232) at the STGR18: 231DW, 231EW, 231FW, 231GW,
R 231HW, 231JW, 231KW, 231LW, 231MW, 231NW, 231PW, 231QW, 231RW, 231SW,
R 231TW, 231UW, 231VW, 231WW, 231AX, 231BX, 232DW, 232EW, 232FW, 232GW,
R 232TW, 232UW, 232VW, 232WW, 232AX, 232BX, (Ref. TASK 25-23-43-000-
R 001), (Ref. TASK 25-23-44-000-001), (Ref. TASK 25-23-48-000-001).
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-21-00-110-054

_______
DO NOT SMOKE.

R

EFF :

001-012, 014-099, 101-199, 53-21-00

Page 623
Feb 01/07

IAC
_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-056
A. Inspection
R **ON A/C 001-012, 014-099,
R (Ref. Fig. 605/TASK 53-21-00-991-001)
R **ON A/C 101-199,
R (Ref. Fig. 605A/TASK 53-21-00-991-001-B)
R **ON A/C 001-012, 014-099, 101-199,
(1) Do a detailed inspection of the frame webs at the STGR18 for: FR25,
FR26, FR27, FR28, FR32, FR33, FR34, left and right sides.
(2) Make sure that there is no :
(a) Corrosion damage :


bumps,...):
Manual (Ref. SRM 511100 P.Block 001) for damage classification

R

EFF :

001-012, 014-099, 101-199, 53-21-00

Page 624
Feb 01/07

IAC
Frame Webs at FR25, FR26, FR27, FR28, FR32, FR33, FR34 at STGR18, Left and
Right Sides
R Figure 605/TASK 53-21-00-991-001

R EFF :

001-012, 014-099,

53-21-00 Page 625
Feb 01/07

IAC
R Frame Webs at FR25, FR26, FR27, FR28, FR32, FR33, FR34 at STGR18, Left and
R Right sides
R Figure 605A/TASK 53-21-00-991-001-B

R EFF :

101-199,

53-21-00 Page 626
Feb 01/07

IAC
5. Close-up
________
R **ON A/C 001-012, 014-099,
Subtask 53-21-00-410-050
A. Close Access
items.
(2) Install the linings and the insulation panels between FR21 and FR36
in the zone 231 (232) at the STGR18: 231DW, 231EW, 231FW, 231GW,
231HW, 231JW, 231KW, 231LW, 231MW, 231NW, 231PW, 231QW, 231RW, 231SW,
231TW, 231UW, 231VW, 231WW, 231XW, 231YW, 232DW, 232EW, 232FW, 232GW,
232HW, 232JW, 232KW, 232LW, 232MW, 232NW, 232PW, 232QW, 232RW, 232SW,
232TW, 232UW, 232VW, 232WW, 232XW, 232YW, (Ref. TASK 25-23-43-400-
001), (Ref. TASK 25-23-44-400-001), (Ref. TASK 25-23-48-400-001).
410-001).
R **ON A/C 101-199,
R Subtask 53-21-00-410-050-A
R A. Close Access
R items.
R (2) Install the linings and the insulation panels between FR21 and FR35.1
R in the zone 231 (232) at the STGR18: 231DW, 231EW, 231FW, 231GW,
R 231TW, 231UW, 231VW, 231WW, 231AX, 231BX, 232DW, 232EW, 232FW, 232GW,
R 232TW, 232UW, 232VW, 232WW, 232AX, 232BX, (Ref. TASK 25-23-43-400-
R 001), (Ref. TASK 25-23-44-400-001), (Ref. TASK 25-23-48-400-001).
R 410-001).

R

EFF :

001-012, 014-099, 101-199, 53-21-00

Page 627
Feb 01/07

IAC
**ON A/C ALL
TASK 53-21-00-200-002
Detailed Inspection of FR 24 Junction with Cabin Floor Beam at Stringer 23,

Internal Side, RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-21-00

Page 628
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-54-11-000-001 Removal of the FWD Cargo-Compartment Partition FR24

25-54-11-400-001 Installation of the FWD Cargo-Compartment Partition
FR24
25-54-12-000-002 Removal of the Ceiling Panels in the FWD Cargo
Compartment
25-54-12-400-002 Installation of the Ceiling Panels in the FWD Cargo
Compartment
Hand Pump
Hand Pump
R 53-21-00-991-002 Fig. 606
3. __________
Job Set-up
Subtask 53-21-00-010-051
A. Get Access
(2) Open the forward cargo compartment door 825 (Ref. TASK 52-30-00-860-
003).
(3) Remove the partition panels 132BW, 132EW (Ref. TASK 25-54-11-000-
001).
(4) Remove the ceiling panel 131HC (Ref. TASK 25-54-12-000-002).

EFF :

ALL 53-21-00

Page 629
Feb 01/07

IAC
Subtask 53-21-00-110-055

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-057
A. Inspection
R (Ref. Fig. 606/TASK 53-21-00-991-002)
(1) Do a detailed inspection of the structure at the junction of FR24

with the cabin floor beam. This inspection is applicable at STGR23,
right side only.


bumps,...):

EFF :

ALL 53-21-00

Page 630
Feb 01/07

IAC
Junction with the Cabin Floor Beam at STGR23, Right Internal Side
Figure 606/TASK 53-21-00-991-002

R

EFF :

ALL 53-21-00

Page 631
Nov 01/07

IAC
INTENTIONALLY BLANK

R

53-21-00

Page 632
Nov 01/07

IAC
5. Close-up
________
Subtask 53-21-00-410-051
A. Close Access
items.
(3) Install the ceiling panel 131HC (Ref. TASK 25-54-12-400-002).
(4) Install the partition panels 132BW, 132EW (Ref. TASK 25-54-11-400-
001).
(5) Close the forward cargo compartment door 825 (Ref. TASK 52-30-00-860-
004).

EFF :

ALL 53-21-00

Page 633
Feb 01/07
R
IAC
TASK 53-21-00-200-027
Detailed Inspection of Fuselage Forward Cargo Door Hinge Fitting and External
Attachment Area
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-21-00

Page 634
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hand Pump
R 53-21-00-991-003 Fig. 607
3. __________
Job Set-up
Subtask 53-21-00-941-086
Subtask 53-21-00-110-101

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.

EFF :

ALL 53-21-00

Page 635
Feb 01/07

IAC
4. Procedure
_________
Subtask 53-21-00-220-082
A. Inspection
R (Ref. Fig. 607/TASK 53-21-00-991-003)
(1) Do a detailed inspection of the structure along the full length of

the hinge fitting and attachment rivets. This inspection is
applicable on the closed forward compartment door.


bumps,...):
Subtask 53-21-00-010-094
B. Get Access
(1) Open the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
001)
Subtask 53-21-00-110-102

_______
DO NOT SMOKE.

EFF :

ALL 53-21-00

Page 636
Feb 01/07

IAC
Hinge-Fitting of the Forward Cargo-Compartment Door, Fuselage and External
Attachment Area
R Figure 607/TASK 53-21-00-991-003

EFF :

ALL

53-21-00 Page 637
Feb 01/07

IAC
_______
MATERIAL/S.
necessary.
Subtask 53-21-00-220-083
D. Inspection
R (Ref. Fig. 607/TASK 53-21-00-991-003)
(1) Do a detailed inspection of the structure along the full length of

the hinge fitting and attachment rivets. This inspection is
applicable on the open forward compartment door.

(b) Other damage (cracks, scratches, stress, marks, dents, bumps,..)

:
Subtask 53-21-00-916-068
E. Application of the Temporary Protection (limited to the inner side of the

hinge fittings)

_______
area.

EFF :

ALL 53-21-00

Page 638
Feb 01/07

IAC
5. Close-up
________
Subtask 53-21-00-410-088
A. Close Access
items.
(2) Close the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
004)

EFF :

ALL 53-21-00

Page 639
Feb 01/07
R
IAC
TASK 53-21-00-200-004
Detailed Inspection of Forward Cargo Door Cutout Panels, Upper and Lower
Corners, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-004 Fig. 608

EFF :

ALL 53-21-00

Page 640
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-010-067
Subtask 53-21-00-110-057

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.
NOTE : You must remove and replace the sealant if it has cracks or
____
damage, or if its edges are not attached to the structure.
4. Procedure
_________
Subtask 53-21-00-220-060
A. Inspection
R (Ref. Fig. 608/TASK 53-21-00-991-004)
(1) Do a detailed inspection of the external surface of the cutout panels

of the forward cargo-compartment door (825). This inspection is
applicable to the upper corners.

EFF :

ALL 53-21-00

Page 641
Feb 01/07

IAC
Forward Cargo-Compartment Door - Cutout Panels - Upper and Lower Corners
R Figure 608/TASK 53-21-00-991-004

EFF :

ALL 53-21-00

Page 642
Feb 01/07

IAC


bumps,...):
Subtask 53-21-00-010-064
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE ELEVATORS ARE CLEAR
_______
DURING CARGO COMPARTMENT DOOR OPERATION.
001).
Subtask 53-21-00-110-058

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.

EFF :

ALL 53-21-00

Page 643
Feb 01/07
R
IAC
Subtask 53-21-00-220-061
D. Inspection
R (Ref. Fig. 608/TASK 53-21-00-991-004)
(1) Do a detailed inspection of the external surface of the cutout panels

of the forward cargo-compartment door (825). This inspection is
applicable to the lower corners.


bumps,...):
5. Close-up
________
Subtask 53-21-00-410-063
A. Close Access
items.
002).

EFF :

ALL 53-21-00

Page 644
Feb 01/07

IAC
TASK 53-21-00-200-005
Detailed Inspection of Forward Cargo Door Eccentric Bolts of Locking Mechanism

at Lock Fittings, between FR 25 and FR 27A
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-31-32-000-001 Removal of the Lock Fitting Components
52-31-32-400-001 Installation of the Lock Fitting Components
R 53-21-00-991-005 Fig. 609

EFF :

ALL 53-21-00

Page 645
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-941-054
A. Get Access
_______
001).
Subtask 53-21-00-020-050
(1) Remove the eccentric bolts (Ref. TASK 52-31-32-000-001).
Subtask 53-21-00-110-071

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-062
A. Inspection
R (Ref. Fig. 609/TASK 53-21-00-991-005)
(1) Do a detailed inspection of the eccentric bolts at the lock fittings

on the locking mechanism from FR25 to FR27A.

EFF :

ALL 53-21-00

Page 646
Feb 01/07

IAC
Eccentric Bolts on the Locking Mechanism Fittings of the Forward Cargo
Compartment Door
R Figure 609/TASK 53-21-00-991-005

EFF :

ALL

53-21-00 Page 647
Feb 01/07

IAC


bumps,...).
5. Close-up
________
Subtask 53-21-00-420-050
A. Installation of the components
(1) Install the eccentric bolts (Ref. TASK 52-31-32-400-001).
Subtask 53-21-00-942-056
B. Close Access
_______
002).

EFF :

ALL 53-21-00

Page 648
Feb 01/07
R
IAC
TASK 53-21-00-200-006
Detailed Inspection of Circumferential Joint at FR 24, between Stringer 6 LH

and Stringer 6 RH, Internal Side
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-006 Fig. 610

EFF :

ALL 53-21-00

Page 649
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-941-055
A. Get Access
(2) Open the forward passenger/crew door (Ref. TASK 52-10-00-010-001).
Subtask 53-21-00-010-052
(1) Remove the ceiling panels 231BC, 231CC (Ref. TASK 25-23-41-000-001).
(2) Remove the insulation blankets (Ref. TASK 25-80-00-000-001)
Subtask 53-21-00-110-069

_______
DO NOT SMOKE.
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) if
necessary.
4. Procedure
_________
Subtask 53-21-00-220-063
A. Inspection
R (Ref. Fig. 610/TASK 53-21-00-991-006)
(1) Do a detailed inspection of the circumferential joint at FR24. This

inspection is applicable between STGR6, left side and STGR6, right
side.

EFF :

ALL 53-21-00

Page 650
Feb 01/07

IAC
Circumferential Joint at FR24
R Figure 610/TASK 53-21-00-991-006

EFF :

ALL 53-21-00

Page 651
Feb 01/07

IAC


bumps,...).
5. Close-up
________
Subtask 53-21-00-410-052
items.
(3) Install the ceiling panels 231BC, 231CC (Ref. TASK 25-23-41-400-001).
Subtask 53-21-00-942-058
B. Close Access
(1) Close the FWD passenger/crew door (Ref. TASK 52-10-00-410-001).

EFF :

ALL 53-21-00

Page 652
Feb 01/07
R
IAC
TASK 53-21-00-200-024
Special Detailed Inspection of Circumferential Joint at FR 35, between Stringer

10 LH and Stringer 10 RH, External Side
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
51-75-12-300-001 Repair of Major Paint Damage on Light Alloy and

Composite Material
SRM 512300,P.Block-001
SRM 517500,P.Block-001
R 53-21-00-991-042 Fig. 611

EFF :

ALL 53-21-00

Page 653
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-941-070
A. Get Access
Subtask 53-21-00-110-070

R (Ref. Fig. 611/TASK 53-21-00-991-042)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Remove the top layer paint from the inspection area (Ref. TASK 51-75-
12-300-001), (Ref. SRM 517500,P.Block-001), (Ref. SRM 512300,P.Block-
001).
NOTE : Do not remove the primer from the inspection area.

____
necessary.
smooth.

discontinuities.

EFF :

ALL 53-21-00

Page 654
Feb 01/07

IAC
R Figure 611/TASK 53-21-00-991-042

EFF :

ALL 53-21-00

Page 655
Feb 01/07

IAC


4. Procedure
_________
Subtask 53-21-00-250-050
A. Inspection
R (Ref. Fig. 611/TASK 53-21-00-991-042)
(1) Do a special detailed inspection of the circumferential joint at

FR35. This inspection is applicable to the external side between
STGR10, left side and STGR10, right side (Ref. NTM 532186,P.Block-
601).

SRM 512200,P.Block 001) for types of corrosion, inspection,

Manual (Ref. SRM 511100,P.Block 001), (Ref. SRM 532111,P.Block
101) or (Ref. SRM 533111,P.Block 101) for damage classification
5. Close-up
________
Subtask 53-21-00-370-050
A. Application of Paint
(1) Apply the top layer paint on the inspection area (Ref. TASK 51-75-12-
300-001), (Ref. SRM 517500,P.Block-001), (Ref. SRM 512300,P.Block-
001).

EFF :

ALL 53-21-00

Page 656
Feb 01/07

IAC
Subtask 53-21-00-942-075
B. Close Access
items.

EFF :

ALL 53-21-00

Page 657
Feb 01/07
R
IAC
TASK 53-21-00-210-007
General Visual Inspection of Fuselage External Surface around Water Drain Panel
Cutout, between FR 25 and FR 29 at Stringer 43 LH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-053 Fig. 612

EFF :

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Page 658
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-941-082
A. Get Access
Subtask 53-21-00-110-097

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-21-00-210-081
A. Inspection
R (Ref. Fig. 612/TASK 53-21-00-991-053)
(1) Do a visual inspection of the fuselage external surface around the

water-drain panel cutout (133AL). This inspection is applicable
between FR25 and FR29 at the STGR43, left side.

If you find corrosion damage, refer to the Structural Repair

EFF :

ALL 53-21-00

Page 659
Feb 01/07

IAC
Fuselage External Surface around the Water-Drain Panel Cutout between FR25 and
FR29 at STGR43, Left Side
R Figure 612/TASK 53-21-00-991-053

EFF :

ALL

53-21-00 Page 660
Feb 01/07

IAC
bumps,...):
If you find other damage, refer to the Structural Repair Manual
corrective action.
5. Close-up
________
Subtask 53-21-00-942-088
A. Close Access
items.

EFF :

ALL 53-21-00

Page 661
Feb 01/07
R
IAC
TASK 53-21-00-210-008
General Visual Inspection of Forward Cargo Door Actuator Attach Brackets,

between Cabin Floor Beams, from FR 25A to FR 27A
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Compartment
Compartment

EFF :

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Page 662
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 53-21-00-991-052 Fig. 613
3. __________
Job Set-up
Subtask 53-21-00-941-083
A. Get Access
001).
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-21-00-010-089
R **ON A/C 901-999,
Subtask 53-21-00-010-089-A
(1) Remove the ceiling panel 131MC (Ref. TASK 25-54-12-000-002).

EFF :

ALL 53-21-00

Page 663
Feb 01/07

IAC
**ON A/C ALL
Subtask 53-21-00-110-098

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-21-00-210-082
A. Inspection
R (Ref. Fig. 613/TASK 53-21-00-991-052)
(1) Do a visual inspection of the attach brackets of the forward cargo

door actuator. This inspection is applicable between the cabin floor
beams, from FR 25A to FR 27A.


bumps,...):
corrective action.

EFF :

ALL 53-21-00

Page 664
Feb 01/07

IAC
Forward Cargo Door Actuator - Attach Brackets
R Figure 613/TASK 53-21-00-991-052

EFF :

ALL 53-21-00

Page 665
Feb 01/07

IAC
5. Close-up
________
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-21-00-410-085
items.
R **ON A/C 901-999,
Subtask 53-21-00-410-085-A
items.
(2) Install the ceiling panel 131MC (Ref. TASK 25-54-12-400-002).
**ON A/C ALL
Subtask 53-21-00-942-089
B. Close Access
_______
002).

EFF :

ALL 53-21-00

Page 666
Feb 01/07

IAC
TASK 53-21-00-200-008
Detailed Inspection of Fuselage Skin and Visible Part of Window Forging

Doublers around Cabin Windows, between FR 28 and FR 35 and between Stringer ...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-008 Fig. 614

EFF :

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Page 667
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-941-057
A. Get Access
(1) Put an access platform in position at the zone 231 (232) in front of
the cabin windows.
Subtask 53-21-00-110-065

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-064
A. Inspection
R (Ref. Fig. 614/TASK 53-21-00-991-008)
(1) Do a detailed inspection of:

- the fuselage skin
- the part of the window forging doublers that you can see around the
cabin windows.
- this inspection is applicable to the external surface from FR28 to
FR35, between STGR14 and STGR18, left and right sides.


EFF :

ALL 53-21-00

Page 668
Feb 01/07

IAC
Cabin Window Frame, External Surface
R Figure 614/TASK 53-21-00-991-008

EFF :

ALL 53-21-00

Page 669
Feb 01/07

IAC
bumps,...):
5. Close-up
________
Subtask 53-21-00-942-061
A. Close Access
items.

EFF :

ALL 53-21-00

Page 670
Feb 01/07
R
IAC
TASK 53-21-00-200-023
Detailed Inspection of Fuselage Skin at FR 35 and 10cm Forward, at Level of

Stringer 30, Internal Side, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-54-12-000-001 Removal of the FWD Cargo Compartment Partition FR34

25-54-12-400-001 Installation of the FWD Cargo Compartment Partition
FR34

EFF :

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Page 671
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-025 Fig. 615
3. __________
Job Set-up
Subtask 53-21-00-010-066
A. Get Access
_______
001).
(3) Remove the lining at the zone 137 (138): 131PW, 132PW (Ref. TASK 25-
54-12-000-001).
(4) Remove the insulation blankets as necessary to see the structure

(Ref. TASK 25-80-00-000-001).
Subtask 53-21-00-110-066

_______
DO NOT SMOKE.

_______
MATERIAL/S.

EFF :

ALL 53-21-00

Page 672
Feb 01/07

IAC
necessary.
4. Procedure
_________
Subtask 53-21-00-220-055
A. Inspection
R (Ref. Fig. 615/TASK 53-21-00-991-025)
(1) Do a detailed inspection of the fuselage skin at FR35 and 100 mm

(3.9370 in.) forward, at the level of STGR30. This task is applicable
to the internal side, left and right sides.


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-21-00-410-065
A. Close Access
_______
items.
(3) Install the lining panels 131PW, 132PW (Ref. TASK 25-54-12-400-001).
002).

EFF :

ALL 53-21-00

Page 673
Feb 01/07

IAC
Fuselage Skin at FR35, and at the STGR30 Level, Left and Right Sides
R Figure 615/TASK 53-21-00-991-025

EFF :

ALL 53-21-00

Page 674
Feb 01/07

IAC

EFF :

ALL 53-21-00

Page 675
Feb 01/07
R
IAC
TASK 53-21-00-200-009
Detailed Inspection of Attachment Area of FR 29 to FR 34, to Cabin Floor Beams

and to Cargo Floor Beams, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Floor-Panels

EFF :

ALL 53-21-00

Page 676
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-009 Fig. 616
3. __________
Job Set-up
Subtask 53-21-00-941-058
A. Get Access
_______
001).
**ON A/C 001-012, 014-099,
Subtask 53-21-00-010-053
(1) Remove the lower sidewall panels 132KW, 132MW, 132LW, 131HW, 131MW.
(2) Remove the cargo-compartment floor panels 131EF, 131HF (Ref. TASK 53-
22-14-000-001).

(Ref. TASK 25-80-00-000-001).

EFF :

ALL 53-21-00

Page 677
Feb 01/07

IAC
R **ON A/C 101-199,
R Subtask 53-21-00-010-053-B
R B. Removal of the Components
R (1) Remove the lower sidewall panels 132KW, 132MW, 132QW, 132LW, 131HW,
R 131MW, 131QW
R (2) Remove the cargo-compartment floor panels 131EF, 131HF (Ref. TASK 53-
R 22-14-000-001).
R (3) Remove the insulation blankets as necessary to see the structure

R (Ref. TASK 25-80-00-000-001).
R **ON A/C 901-999,
Subtask 53-21-00-010-053-A
(1) Remove the lower sidewall panels 132KW, 132SW, 132LW, 131HW, 131SW.
(2) Remove the cargo-compartment floor panels 131CG, 131DG, 131EG, 132DG,
132EG (Ref. TASK 53-22-14-000-001).

(Ref. TASK 25-80-00-000-001).
**ON A/C ALL
Subtask 53-21-00-110-063

_______
DO NOT SMOKE.

EFF :

ALL 53-21-00

Page 678
Feb 01/07

IAC
necessary.
4. Procedure
_________
Subtask 53-21-00-220-065
A. Inspection
R (Ref. Fig. 616/TASK 53-21-00-991-009)
(1) Do a detailed inspection of the structure on the attachments at the

ends of the cross-beams and the frames.


:
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-21-00-410-053
items.
(2) Install the insulation blankets (Ref. TASK 25-80-00-400-001)
(3) Install the cargo-compartment floor panels 131EF, 131HF (Ref. TASK
53-22-14-400-001).
(4) Install the insulation blankets and the sidewall panels 132KW, 132MW,
132LW, 131HW, 131MW.

EFF :

ALL 53-21-00

Page 679
Feb 01/07

IAC
Cabin-Floor Cross Beams
R Figure 616/TASK 53-21-00-991-009

EFF :

ALL 53-21-00

Page 680
Feb 01/07

IAC
R **ON A/C 101-199,
R Subtask 53-21-00-410-053-B
R items.
R (3) Install the cargo-compartment floor panels 131EF, 131HF (Ref. TASK
R 53-22-14-400-001).
R (4) Install the insulation blankets and the sidewall panels 132KW, 132MW,
R 132QW, 132LW, 131HW, 131MW, 131QW.
R **ON A/C 901-999,
Subtask 53-21-00-410-053-A
items.
(3) Install the cargo floor panels 131CG, 131DG, 131EG, 132DG, 132EG
(Ref. TASK 53-22-14-400-001).
(4) Install the insulation blankets and the sidewall panels 132KW, 132SW,
132LW, 131HW, 131SW.

R

EFF :

101-199, 901-999, 53-21-00

Page 681
Feb 01/07

IAC
**ON A/C ALL
Subtask 53-21-00-942-063
B. Close Access
_______
002)

EFF :

ALL 53-21-00

Page 682
Feb 01/07
R
IAC
R **ON A/C 101-199,
R TASK 53-21-00-200-022
R Detailed Inspection of Forward Emergency Exit Skin Cutout, Upper Corners,

R External Surface, LH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-21-00-991-024 Fig. 617

R

EFF :

101-199, 53-21-00

Page 683
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-010-065
R A. Get Access
R (2) Open the forward emergency exit 833 (Ref. TASK 52-22-00-010-002).
R Subtask 53-21-00-110-062

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R necessary.
R 4. Procedure
_________
R Subtask 53-21-00-220-054
R A. Inspection
R (Ref. Fig. 617/TASK 53-21-00-991-024)
R (1) Do a detailed inspection of the external structure of the upper

R corners of the forward emergency exit skin cutout. This inspection is
R applicable from FR35.1 to FR35.2A, left side.

R

EFF :

101-199, 53-21-00

Page 684
Feb 01/07

IAC
R Forward Emergency Exit, Upper Corners - External Surface, Left Side
R Figure 617/TASK 53-21-00-991-024

R

EFF :

101-199, 53-21-00

Page 685
Feb 01/07

IAC


R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-064
R A. Close Access
R items.
R (2) Close the forward emergency exit 833 (Ref. TASK 52-22-00-410-002).

R

EFF :

101-199, 53-21-00

Page 686
Feb 01/07

IAC
R **ON A/C ALL
TASK 53-21-00-200-011
Detailed Inspection of Internal Structure around Forward Cargo Door Cutout,

from FR 24 to FR 29 and between Stringer 23 and Stringer 38, RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-21-00

Page 687
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Compartment
25-54-12-000-003 Removal of the Sidewall Panels in the FWD Cargo
Compartment
Compartment
25-54-12-400-003 Installation of the Sidewall Panels in the FWD Cargo
Compartment
Floor-Panels
3. __________
Job Set-up
Subtask 53-21-00-010-070
A. Get Access
001).
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-21-00-010-054
(2) Remove the floor panels 132GF, 132FF (Ref. TASK 53-22-14-000-001).

EFF :

ALL 53-21-00

Page 688
Feb 01/07

IAC
(3) Remove the sidewall panel 132KW (Ref. TASK 25-54-12-000-003).
(4) Remove the partition panels 132BW, 132EW.
(5) Remove the insulation blankets at the location of the removed panels
(Ref. TASK 25-80-00-000-001).
R **ON A/C 901-999,
Subtask 53-21-00-010-054-A
(1) Remove the ceiling panels 131MC, 131PC (Ref. TASK 25-54-12-000-002).
(2) Remove the floor panels 132GF, 132FF (Ref. TASK 53-22-14-000-001).
(3) Remove the sidewall panel 132KW (Ref. TASK 25-54-12-000-003).
(4) Remove the partition panels 132BW, 132EW.
(5) Remove the insulation blankets at the location of the removed panels
(Ref. TASK 25-80-00-000-001).
**ON A/C ALL
Subtask 53-21-00-110-067

_______
DO NOT SMOKE.
necessary.

EFF :

ALL 53-21-00

Page 689
Feb 01/07

IAC
4. Procedure
_________
Subtask 53-21-00-220-066
A. Inspection
(1) Do a detailed inspection of the internal structure around the forward

cargo-door cutout. This inspection is applicable from FR24 to FR29
and between STGR23 and STGR38, right side.


:
Subtask 53-21-00-916-051

_______
(1) Apply masking tape or masking tape BONDING AND ADHESIVE COMPOUNDS
area.


EFF :

ALL 53-21-00

Page 690
Feb 01/07
R
IAC
5. Close-up
________
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-21-00-410-054
items.
(3) Install the partition panels 132BW, 132EW.
(4) Install the sidewall panel 132KW (Ref. TASK 25-54-12-400-003).
(5) Install the floor panels 132GF, 132FF (Ref. TASK 53-22-14-400-001).
R **ON A/C 901-999,
Subtask 53-21-00-410-054-A
items.
(3) Install the partition panels 132BW, 132EW.
(4) Install the sidewall panel 132KW (Ref. TASK 25-54-12-400-003).
(5) Install the floor panels 132GF, 132FF (Ref. TASK 53-22-14-400-001).
(6) Install the ceiling panels 131MC, 131PC (Ref. TASK 25-54-12-400-002).

EFF :

ALL 53-21-00

Page 691
Feb 01/07

IAC
**ON A/C ALL
Subtask 53-21-00-410-068
B. Close Access
_______
002).

EFF :

ALL 53-21-00

Page 692
Feb 01/07
R
IAC
TASK 53-21-00-200-012
Detailed Inspection of Frame Splices at Stringer 35 LH, from FR 24 to FR 34
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Floor-Panels

EFF :

ALL 53-21-00

Page 693
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 53-21-00-991-012 Fig. 618
3. __________
Job Set-up
Subtask 53-21-00-941-061
A. Get Access
_______
001).
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-21-00-010-068
(1) Remove the cargo floor panels 131BF, 131FF, 131JF (Ref. TASK 53-22-
14-000-001).

(Ref. TASK 25-80-00-000-001).
R **ON A/C 901-999,
Subtask 53-21-00-010-068-A
(1) Remove the cargo floor panels 131BF and 131DG (Ref. TASK 53-22-14-
000-001).

(Ref. TASK 25-80-00-000-001).

EFF :

ALL 53-21-00

Page 694
Feb 01/07

IAC
**ON A/C ALL
Subtask 53-21-00-110-064

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-067
A. Inspection
R (Ref. Fig. 618/TASK 53-21-00-991-012)
(1) Do a detailed inspection of the structure of the frame splices at

STGR35, left side. This inspection is applicable from FR24 to FR34.


bumps,...):

EFF :

ALL 53-21-00

Page 695
Feb 01/07

IAC
Inspection of the Splices at STGR35 in the Forward Cargo Compartment
R Figure 618/TASK 53-21-00-991-012

EFF :

ALL 53-21-00

Page 696
Feb 01/07

IAC
5. Close-up
________
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-21-00-410-066
(1) Install the insulation blankets of the floor panels 131BF, 131FF,
131JF (Ref. TASK 25-80-00-400-001).
(2) Install the cargo floor panels 131BF, 131FF, 131JF (Ref. TASK 53-22-
14-400-001).
R **ON A/C 901-999,
Subtask 53-21-00-410-066-A
(1) Install the insulation blankets of the floor panels 131BF and 131DG
(Ref. TASK 25-80-00-400-001).
(2) Install the cargo floor panels 131BF and 131DG (Ref. TASK 53-22-14-
400-001).
**ON A/C ALL
Subtask 53-21-00-942-082
B. Close access
items.
002).

EFF :

ALL 53-21-00

Page 697
Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
TASK 53-21-00-200-013
Detailed Inspection of Fuselage Internal Structure between FR 24 and FR 35,

Including Forward Face of Pressure Bulkhead, from Stringer 38 LH/RH to botto...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

EFF :

001-012, 014-099, 901-999, 53-21-00

Page 698
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Floor-Panels
R 53-21-00-991-013 Fig. 619
3. __________
Job Set-up
Subtask 53-21-00-010-093
A. Get Access
_______
(1) Put an access platform in position in the zone 130.
001).
(3) Remove the floor panels of the forward cargo compartment (Ref. TASK
53-22-14-000-001).

R

EFF :

001-012, 014-099, 901-999, 53-21-00

Page 699
Feb 01/07

IAC
Subtask 53-21-00-110-068

_______
DO NOT SMOKE.
necessary.
NOTE : During the inspection, if you find sealant cracked or in bad

____
condition, or with the edges separated from the structure, you
must remove and replace sealant.
4. Procedure
_________
Subtask 53-21-00-220-068
A. Inspection
R (Ref. Fig. 619/TASK 53-21-00-991-013)
(1) Do a detailed inspection of the fuselage internal structure between

FR24 and FR35 from STGR38 to the bottom centerline (left and right
sides). This inspection includes the forward face of the pressure
bulkhead.


bumps,...):

R

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A600
Feb 01/07

IAC
Fuselage Internal Structure between FR24 and FR35 from STGR38 to bottom
Centerline, Left and Right Sides
R Figure 619/TASK 53-21-00-991-013

R EFF :

001-012, 014-099, 901-999,

53-21-00 Page A601
Feb 01/07

IAC
Subtask 53-21-00-916-052

R (Ref. Fig. 619/TASK 53-21-00-991-013)

_______
area.

(3) After this application, apply a layer of STORAGE PRESERVATION

(Material No. 15-008) or STORAGE PRESERVATION (Material No. 15-007)
on area A (Area A is between FR34 and FR35).
5. Close-up
________
Subtask 53-21-00-410-067
(1) Install the floor panels of the forward cargo compartment (Ref. TASK
53-22-14-400-001).
Subtask 53-21-00-942-067
B. Close Access
_______
items.
002).

R

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A602
Feb 01/07

IAC

R

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A603
Feb 01/07

IAC
R **ON A/C 101-199,
R TASK 53-21-00-200-013-A
R Detailed Inspection of Fuselage Internal Structure between FR 24 and FR 35.8,

R Including Forward Face of Pressure Bulkhead, from Stringer 38 LH/RH to botto...
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R (Ref. 20-31-00)
R (Ref. 20-31-00)
R Material No. 15-007 AIB TN 10138 TYPE II GRADE 1
R (Ref. 20-31-00)
R (Ref. 20-31-00)

R

EFF :

101-199, 53-21-00

Page A604
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Yellow Electric Pump
R 53-22-14-000-001 Removal of the FWD Cargo-Compartment Floor-Panels
R 53-22-14-000-002 Removal of the Maintenance Panels at Frame 35.5
R 53-22-14-400-001 Installation of the FWD Cargo-Compartment
R Floor-Panels
R 53-22-14-400-002 Installation of the Maintenance Panels at Frame 35.5
R 53-21-00-991-032 Fig. 620
R 3. __________
Job Set-up
R Subtask 53-21-00-010-092
R A. Get Access
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE ELEVATORS ARE CLEAR
_______
R DURING CARGO COMPARTMENT DOOR OPERATION.
R (1) Put an access platform in position in the zone 130.
R 001).
R (3) Remove the floor panels of the forward cargo compartment (Ref. TASK
R 53-22-14-000-001), (Ref. TASK 53-22-14-000-002)

R

EFF :

101-199, 53-21-00

Page A605
Feb 01/07

IAC
R Subtask 53-21-00-110-079

_______
R DO NOT SMOKE.
R necessary.
R NOTE : During the inspection, if you find sealant cracked or in bad

____
R condition, or with the edges separated from the structure, you
R must remove and replace sealant.
R 4. Procedure
_________
R Subtask 53-21-00-220-072
R A. Inspection
R (Ref. Fig. 620/TASK 53-21-00-991-032)
R (1) Do a detailed inspection of the fuselage internal structure between

R FR24 and FR35.8 from STGR38 to the bottom centerline (left and right
R sides). This inspection includes the forward face of the pressure
R bulkhead.
R (2) Make sure that there is no :
R (a) Corrosion damage :


R bumps,...):
R Manual (Ref. SRM 511100 P.Block 001) for damage classification

R

EFF :

101-199, 53-21-00

Page A606
Feb 01/07

IAC
R Fuselage Internal Structure between FR24 and FR35.8 from STGR38 to bottom
R Centerline, Left and Right Sides
R Figure 620/TASK 53-21-00-991-032

R EFF :

101-199,

53-21-00 Page A607
Feb 01/07

IAC
R Subtask 53-21-00-916-060
R B. Application of Temporary Protection

R (Ref. Fig. 620/TASK 53-21-00-991-032)

_______
R area.

R (3) After this application, apply a layer of STORAGE PRESERVATION

R (Material No. 15-008) or STORAGE PRESERVATION (Material No. 15-007)
R on area A (Area A is between FR35.7 and FR35.8.
R (4) Remove the masking paper or the masking tape.
R 5. Close-up
________
R Subtask 53-21-00-410-075
R (1) Install the floor panels of the forward cargo compartment (Ref. TASK
R 53-22-14-400-001) (Ref. TASK 53-22-14-400-002) .
R Subtask 53-21-00-942-077
R B. Close Access
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE ELEVATORS ARE CLEAR
_______
R DURING CARGO COMPARTMENT DOOR OPERATION.
R items.
R (2) Close the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
R 002).

R

EFF :

101-199, 53-21-00

Page A608
Feb 01/07

IAC

EFF :

101-199, 53-21-00

Page A609
Feb 01/07

IAC
R **ON A/C ALL
TASK 53-21-00-200-016
Detailed Inspection of Inside Radius of Cross Beam at FR 25, FR 26 and FR 27

Lower Fittings, Located above Forward Cargo Door, RH
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

ALL 53-21-00

Page A610
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-36-18-000-001 Removal of the Door Actuator
2502MJ/2503MJ/2505MJ/2506MJ
52-36-18-400-001 Installation of the Door Actuator
2502MJ/2503MJ/2505MJ/2506MJ
53-22-12-000-001 Removal of the Cabin Floor Panels
53-22-12-400-001 Installation of the Cabin Floor Panels
R 53-21-00-991-017 Fig. 621
3. __________
Job Set-up
Subtask 53-21-00-941-066
A. Get Access
_______
(2) Open the forward cargo-compartment door (Ref. TASK 52-30-00-860-001).
Subtask 53-21-00-010-055
(1) Disconnect the actuator from the cargo door structure (Ref. TASK 52-
36-18-000-001).
(2) Remove the access panel 232PF (Ref. TASK 53-22-12-000-001).

R

EFF :

ALL 53-21-00

Page A611
Feb 01/07

IAC
Subtask 53-21-00-110-060

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-069
A. Inspection
R (Ref. Fig. 621/TASK 53-21-00-991-017)
(1) Do a detailed inspection of the structure above the forward

cargo-compartment door. This inspection is applicable to the inner
radius of the cross-beam on the fittings at FR25, FR26 and FR27.


bumps,...):
- - If you find this type of damage, refer to the Structural
Repair Manual (Ref. SRM 511100 P.Block 001) for damage
classification and corrective action.

R

EFF :

ALL 53-21-00

Page A612
Feb 01/07

IAC
Fittings at FR25, FR26 and FR27.
R Figure 621/TASK 53-21-00-991-017

R

EFF :

ALL 53-21-00

Page A613
Feb 01/07

IAC
5. Close-up
________
Subtask 53-21-00-410-055
A. Installation of the components
items.
(2) Install the access panel 232PF (Ref. TASK 53-22-12-400-001).
(3) Connect the actuator to the door structure (Ref. TASK 52-36-18-400-
001).
Subtask 53-21-00-942-073
B. Close Access
_______
(1) Close the forward compartment door 825 (Ref. TASK 52-30-00-860-002).
(3) Remove the warning notices.

R

EFF :

ALL 53-21-00

Page A614
Feb 01/07

IAC
TASK 53-21-00-200-017
Special Detailed Inspection of Inside Radius of Cross Beam at FR 25, FR 26 and

FR 27 Lower Fittings, Located above Forward Cargo Door, RH
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

ALL 53-21-00

Page A615
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-36-18-000-001 Removal of the Door Actuator
2502MJ/2503MJ/2505MJ/2506MJ
52-36-18-400-001 Installation of the Door Actuator
2502MJ/2503MJ/2505MJ/2506MJ
R 53-21-00-991-040 Fig. 622
3. __________
Job Set-up
Subtask 53-21-00-941-068
A. Get Access
_______
001).
Subtask 53-21-00-010-057
(1) Disconnect the actuator from the door structure (Ref. TASK 52-36-18-
000-001).
(2) Remove the access panel 232PF (Ref. TASK 53-22-12-000-001).

EFF :

ALL 53-21-00

Page A616
Feb 01/07

IAC
Subtask 53-21-00-110-061

R (Ref. Fig. 622/TASK 53-21-00-991-040)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
and lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
smooth.

discontinuities.



EFF :

ALL 53-21-00

Page A617
Feb 01/07

IAC
Cross Beams at FR25, FR26 and FR27
R Figure 622/TASK 53-21-00-991-040

EFF :

ALL 53-21-00

Page A618
Feb 01/07

IAC
4. Procedure
_________
Subtask 53-21-00-250-051
A. Inspection
R (Ref. Fig. 622/TASK 53-21-00-991-040)
(1) Do a special detailed inspection of the structure above the forward

cargo-compartment door. This inspection is applicable to the inside
radius of the cross-beam on the fittings at FR25, FR26 and FR27 (Ref.
NTM 532140,P.Block-601).


5. Close-up
________
Subtask 53-21-00-410-057
items.
(2) Install the access panel 232PF (Ref. TASK 53-22-12-400-001).
(3) Connect the actuator to the door structure (Ref. TASK 52-36-18-400-
001).
Subtask 53-21-00-942-074
B. Close Access
_______
002).

EFF :

ALL 53-21-00

Page A619
Feb 01/07

IAC

EFF :

ALL 53-21-00

Page A620
Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
TASK 53-21-00-210-001
General Visual Inspection of Cabin Floor Structure, Excluding Areas below

Galleys and Toilets (if Installed), between FR 24 and FR 35
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

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Page A621
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

SRM 512200 P Block 001 (for corrective action)
R 53-21-00-991-026 Fig. 623
3. __________
Job Set-up
Subtask 53-21-00-010-082
A. Get Access
010-001).
(3) Remove the cabin floor panels (Ref. TASK 53-22-12-000-001).
Subtask 53-21-00-110-086

_______
DO NOT SMOKE.
necessary.

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A622
Feb 01/07

IAC
4. Procedure
_________
Subtask 53-21-00-210-071
A. Inspection
R (Ref. Fig. 623/TASK 53-21-00-991-026)
(1) Do a general visual inspection of the cabin floor structure, between

FR24 and FR35. This inspection includes the seat tracks and cross
beams. This inspection does not include the areas below the galleys
and toilets.

Manual (Ref. SRM 512200 P Block 001) for types of corrosion,

bumps,...):
corrective action.
Subtask 53-21-00-916-061

_______
(1) Put masking paper or masking tape BONDING AND ADHESIVE COMPOUNDS
area.


EFF :

001-012, 014-099, 901-999, 53-21-00

Page A623
Feb 01/07

IAC
Cabin Floor Structure between FR24 and FR35
R Figure 623/TASK 53-21-00-991-026

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A624
Feb 01/07

IAC
5. Close-up
________
Subtask 53-21-00-410-080
A. Close Access
(1) Install the cabin floor panels (Ref. TASK 53-22-12-400-001).
items.
410-001).

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A625
Feb 01/07

IAC
R **ON A/C 101-199,
R TASK 53-21-00-210-001-A
R General Visual Inspection of Cabin Floor Structure, Excluding Areas below

R Galleys and Toilets (if Installed) and Emergency Exit Entrance Area, between...
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R (Ref. 20-31-00)
R (Ref. 20-31-00)

EFF :

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Page A626
Feb 01/07

IAC
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-22-12-000-001 Removal of the Cabin Floor Panels
R 53-22-12-400-001 Installation of the Cabin Floor Panels
R SRM 512200 P Block 001 (for corrective action)
R 53-21-00-991-027 Fig. 624
R 3. __________
Job Set-up
R Subtask 53-21-00-010-085
R A. Get Access
R 010-001).
R (3) Remove the cabin floor panels (Ref. TASK 53-22-12-000-001).
R Subtask 53-21-00-110-089

_______
R DO NOT SMOKE.
R necessary.

EFF :

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Page A627
Feb 01/07

IAC
R 4. Procedure
_________
R Subtask 53-21-00-210-074
R A. Inspection
R (Ref. Fig. 624/TASK 53-21-00-991-027)
R (1) Do a general visual inspection of the cabin floor structure, between

R FR24 and FR35.8. This inspection includes the seat tracks and cross
R beams. This inspection does not include the areas below the galleys
R and toilets and the emergency exit entrance area.

R Manual (Ref. SRM 512200 P Block 001) for types of corrosion,

R bumps,...):
R (3) Make sure that all the installations are attached correctly.
R Subtask 53-21-00-916-064

_______
R area.

R (3) Remove the masking tape or the masking paper.

EFF :

101-199, 53-21-00

Page A628
Feb 01/07

IAC
R Cabin Floor Structure between FR24 and FR35.8
R Figure 624/TASK 53-21-00-991-027

EFF :

101-199, 53-21-00

Page A629
Feb 01/07

IAC
R 5. Close-up
________
R Subtask 53-21-00-410-083
R A. Close Access
R (1) Install the cabin floor panels (Ref. TASK 53-22-12-400-001).
R items.
R 410-001).

EFF :

101-199, 53-21-00

Page A630
Feb 01/07

IAC
R **ON A/C ALL
TASK 53-21-00-210-002
General Visual Inspection of Forward Cargo Door Cutout, Visible Part of Lateral
FR 24A and FR 28
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-21-00

Page A631
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-028 Fig. 625
3. __________
Job Set-up
Subtask 53-21-00-010-083
A. Get Access
(1) Put an access platform at zone 132.
001).
Subtask 53-21-00-110-087

_______
DO NOT SMOKE.
necessary.

EFF :

ALL 53-21-00

Page A632
Feb 01/07

IAC
4. Procedure
_________
Subtask 53-21-00-210-072
A. Inspection
(Ref. Fig. 625/TASK 53-21-00-991-028)
(1) Do a general visual inspection of the cutout of the forward

cargo-compartment door. This inspection is applicable to the lateral
part of FR24A and FR28 that you can see.


bumps,...):
corrective action.
Subtask 53-21-00-916-062
B. Application of the Temporary Protection (only necessary for CPCP

R (Corrosion Prevention and Control Program)
(Ref. Fig. 625/TASK 53-21-00-991-028)

_______
(1) Put masking paper or MASKING TAPE BONDING AND ADHESIVE COMPOUNDS
area.

STORAGE PRESERVATION (Material No. 15-006) on the inspection area.

EFF :

ALL 53-21-00

Page A633
Feb 01/08

IAC
Forward Cargo Door Cutout at FR24A and FR28
R Figure 625/TASK 53-21-00-991-028

EFF :

ALL 53-21-00

Page A634
Feb 01/07

IAC
5. Close-up
________
Subtask 53-21-00-410-081
A. Close Access
items.
002).

EFF :

ALL 53-21-00

Page A635
Feb 01/07

IAC
TASK 53-21-00-210-006
General Visual Inspection of Forward Cargo Door Lock Fittings and Surrounding
Structure, between FR 25 and FR 27A, External Portion (6 places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-21-00

Page A636
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-029 Fig. 626
3. __________
Job Set-up
Subtask 53-21-00-941-080
A. Get Access
001)
Subtask 53-21-00-110-095

_______
DO NOT SMOKE.
necessary.

EFF :

ALL 53-21-00

Page A637
Feb 01/07

IAC
4. Procedure
_________
Subtask 53-21-00-210-079
A. Inspection
(Ref. Fig. 626/TASK 53-21-00-991-029)
(1) Do a visual inspection of the lock fittings of the forward cargo door
and the adjacent structure. This inspection includes the area between
FR25 and FR27A, and the external part (6 places).


bumps,...):
corrective action.
Subtask 53-21-00-916-065
B. Application of the Temporary Protection (only necessary for CPCP

R (Corrosion Prevention and Control Program))

_______
(1) Put masking paper or masking tape BONDING AND ADHESIVE COMPOUNDS
area.


EFF :

ALL 53-21-00

Page A638
Feb 01/08

IAC
Forward Cargo Door - Lock Fittings and the Adjacent Structure, FR25 and FR27A
R Figure 626/TASK 53-21-00-991-029

EFF :

ALL 53-21-00

Page A639
Feb 01/07

IAC
5. Close-up
________
Subtask 53-21-00-942-086
A. Close Access
items.
002).

EFF :

ALL 53-21-00

Page A640
Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
TASK 53-21-00-220-001
Detailed Inspection of Cabin Floor Structure, below and 0.5 M around Galleys
and Toilets (if Installed), between FR 24 and FR 35
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A641
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6479MM)
R
53-21-00-991-026 Fig. 623
3. __________
Job Set-up
Subtask 53-21-00-010-075
A. Get Access
(2) Open the forward passenger/crew door 831 841 (Ref. TASK 52-10-00-010-
001).
R (3) Remove the lavatories if installed (Ref. TASK 25-41-41-000-001)

R (Ref. TASK 25-41-42-000-001).

EFF :

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Page A642
Nov 01/07

IAC
(4) Remove the galleys if installed (Ref. TASK 25-31-41-000-002)
(Ref. TASK 25-31-41-000-001) (Ref. TASK 25-32-41-000-001).
(5) Remove the cabin floor panels from FR24 to FR35 (Ref. TASK 53-22-12-
000-001).
Get Access
Subtask 53-21-00-110-076

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-070
A. Inspection
R (Ref. Fig. 623/TASK 53-21-00-991-026)
(1) Do a detailed inspection of the cabin floor structure below and 0.5 m
(1.64 ft.) around the galleys and the lavatories. This inspection is
applicable between FR24 and FR35 and includes the seat tracks and
cross beams.


EFF :

001-012, 014-099, 901-999, 53-21-00

Page A643
Feb 01/07

IAC
bumps,...):
corrective action.
Subtask 53-21-00-916-057

(Ref. Fig. 623/TASK 53-21-00-991-026)

_______
area.


5. Close-up
________
Subtask 53-21-00-410-073
A. Close Access
(1) Install the cabin floor panels from FR24 to FR35 (Ref. TASK 53-22-12-
400-001).
(2) Install the galleys if removed (Ref. TASK 25-31-41-400-002)

(Ref. TASK 25-32-41-400-001) (Ref. TASK 25-31-41-000-001).

R (Ref. TASK 25-41-41-400-001).
items.

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A644
Nov 01/07

IAC
(5) Close the forward passenger/crew door 831 841 (Ref. TASK 52-10-00-
410-001).

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A645
Feb 01/07

IAC
R **ON A/C 101-199,
R TASK 53-21-00-220-001-A
R Detailed Inspection of Cabin Floor Structure, below and 0.5 M around Galleys
R and Toilets (if Installed) and Emergency Exit Entrance Area, between FR 24 ...
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R (Ref. 20-31-00)
R (Ref. 20-31-00)
R (Ref. 20-31-00)
R (Ref. 20-31-00)

EFF :

101-199, 53-21-00

Page A646
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-31-41-000-001 Removal of the FWD Galley Unit (6475MM)

R 25-31-41-000-002 Removal of the FWD Galley Unit (6478MM or 6479MM)
R 25-31-41-400-001 Installation of the FWD Galley Unit (6475MM)
R 25-31-41-400-002 Installation of the FWD Galley Unit (6478MM or
R 6479MM)
R 25-32-41-000-001 Removal of the MID RH Galley Unit (7000MM)
R 25-32-41-400-001 Installation of the MID RH Galley Unit (7000MM)
R 25-41-41-000-001 Removal of the Lavatory A
R 25-41-41-400-001 Installation of the Lavatory A
R 25-41-42-000-001 Removal of the Lavatory B
R 25-41-42-400-001 Installation of the Lavatory B
R 25-42-41-000-001 Removal of the Lavatory H
R 25-42-41-400-001 Installation of the Lavatory H
R 53-22-12-000-001 Removal of the Cabin Floor Panels
R 53-22-12-400-001 Installation of the Cabin Floor Panels
R 53-21-00-991-027 Fig. 624
R 3. __________
Job Set-up
R Subtask 53-21-00-010-076
R A. Get Access
R 010-001).
R (3) Remove the lavatories, if installed (Ref. TASK 25-41-41-000-001)

R (Ref. TASK 25-41-42-000-001) (Ref. TASK 25-42-41-000-001).

EFF :

101-199, 53-21-00

Page A647
Feb 01/07

IAC
R (4) Remove the galleys, if installed (Ref. TASK 25-31-41-000-001)
R (5) Remove the cabin floor panels from FR24 to FR35.8 (Ref. TASK 53-22-
R 12-000-001).
R Subtask 53-21-00-110-077

_______
R DO NOT SMOKE.
R necessary.
R 4. Procedure
_________
R Subtask 53-21-00-220-071
R A. Inspection
R (Ref. Fig. 624/TASK 53-21-00-991-027)
R (1) Do a detailed inspection of the cabin floor structure between FR24

R and FR35.8. This inspection includes:
R - the areas below and 0.5 m (1.64 ft.) around the galleys and the
R lavatories (if installed) and the emergency exit entrance,
R - the seat tracks and cross beams.


EFF :

101-199, 53-21-00

Page A648
Feb 01/07

IAC
R bumps,...):
R Subtask 53-21-00-916-058

R (Ref. Fig. 624/TASK 53-21-00-991-027)

_______
R area.


R (4) Remove the masking tape or the masking paper.
R 5. Close-up
________
R Subtask 53-21-00-410-074
R A. Close Access
R (1) Install the cabin floor panels from FR24 to FR35.8 (Ref. TASK 53-22-
R 12-400-001).
R (2) Install the galleys, if removed (Ref. TASK 25-31-41-400-001)


R items.

EFF :

101-199, 53-21-00

Page A649
Feb 01/07

IAC
R 410-001).

EFF :

101-199, 53-21-00

Page A650
Feb 01/07

IAC
R TASK 53-21-00-200-025
R Special Detailed Inspection of Circumferential Joint at FR35.8, between

R Stringer 10LH and Stringer 10RH, External Side
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 51-75-12-300-001 Repair of Major Paint Damage on Light Alloy and

R Composite Material
R NTM 532187,P.Block-601
R SRM 512300,P.Block-001
R SRM 517500,P.Block-001
R SRM 511100,P.Block 001 (for corrective action)
R 53-21-00-991-043 Fig. 627

EFF :

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Page A651
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-941-071
R A. Get Access
R Subtask 53-21-00-110-078
R B. Preparation of the Inspection Area

R (Ref. Fig. 627/TASK 53-21-00-991-043)

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R (1) Remove the top layer paint from the inspection area (Ref. TASK 51-75-
R 12-300-001), (Ref. SRM 517500,P.Block-001), (Ref. SRM 512300,P.Block-
R 001).
R NOTE : Do not remove the primer from the inspection area.

____
R necessary.
R (3) Make sure that the surface of the inspection area is clean and
R smooth.

R discontinuities.

EFF :

101-199, 53-21-00

Page A652
Feb 01/07

IAC
R Circumferential Joint at FR35.8
R Figure 627/TASK 53-21-00-991-043

EFF :

101-199, 53-21-00

Page A653
Feb 01/07

IAC

R Manual (Ref. SRM 512200,P.Block 001) for types of corrosion,
R (b) Other damage (cracks, scratches, stress, marks, dents, bumps...):

R Manual (Ref. SRM 511100,P.Block 001) for damage classification
R 4. Procedure
_________
R Subtask 53-21-00-250-052
R A. Inspection
R (Ref. Fig. 627/TASK 53-21-00-991-043)
R (1) Do a special detailed inspection of the circumferential joint at

R FR35.8. This inspection is applicable to the external side between
R STGR10 left side and STGR 10 right side (Ref. NTM 532187,P.Block-
R 601).
R (2) Make a report of the damage after the NDT inspection:

R Manual (Ref. SRM 512200,P.Block 001) for types of corrosion,
R (b) Other damage (cracks, scratches, stress, marks, dents, bumps...):

R Manual (Ref. SRM 511100,P.Block 001), (Ref. SRM 532111,P.Block
R 101) and (Ref. SRM 533111,P.Block 101) for damage classification
R 5. Close-up
________
R Subtask 53-21-00-370-051
R A. Application of Paint
R (1) Apply the top layer paint on the inspection area (Ref. TASK 51-75-12-
R 300-001), (Ref. SRM 517500,P.Block-001), (Ref. SRM 512300,P.Block-
R 001).

EFF :

101-199, 53-21-00

Page A654
Feb 01/07

IAC
R Subtask 53-21-00-942-076
R B. Close Access
R items.

EFF :

101-199, 53-21-00

Page A655
Feb 01/07

IAC
R TASK 53-21-00-220-002
R Detailed Inspection of Fuselage External Surface, between FR 35 and FR 35.8

R from Stringer 8 to crown centerline, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific access platform 5.8 m (19 ft.)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-21-00-991-033 Fig. 628

EFF :

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Page A656
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-941-073
R A. Get Access
R Subtask 53-21-00-110-080

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R 4. Procedure
_________
R Subtask 53-21-00-220-073
R A. Inspection
R (Ref. Fig. 628/TASK 53-21-00-991-033)
R (1) Do a detailed inspection of the fuselage external surface. This

R inspection is applicable between FR35 and FR35.8 from stringer 8 to
R the crown centerline, left and right sides.


EFF :

101-199, 53-21-00

Page A657
Feb 01/07

IAC
R Fuselage External Surface between FR35 and 35.8
R Figure 628/TASK 53-21-00-991-033

EFF :

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Page A658
Feb 01/07

IAC
R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-942-078
R A. Close Access
R items.

EFF :

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Page A659
Feb 01/07

IAC
R TASK 53-21-00-210-004
R General Visual Inspection of Fuselage External Surface, between FR 35.4 and FR

R 35.8 from Stringer 8 to Stringer 14 and Stringer 18 to Stringer 23, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-21-00-991-048 Fig. 629

EFF :

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Page A660
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-941-077
R A. Get Access
R Subtask 53-21-00-110-092

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R and with a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
R 4. Procedure
_________
R Subtask 53-21-00-210-076
R A. Inspection
R (Ref. Fig. 629/TASK 53-21-00-991-048)
R (1) Do a visual inspection of the fuselage external surface between

R FR35.4 and FR 35.8. This inspection is applicable from STGR8 to
R STGR14 and STGR18 to STGR23, left and right sides.

R If you find corrosion damage, refer to the Structural Repair

EFF :

101-199, 53-21-00

Page A661
Feb 01/07

IAC
R Fuselage External Surface between FR35.4 and FR35.8
R Figure 629/TASK 53-21-00-991-048

EFF :

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Page A662
Feb 01/07

IAC
R bumps,...):
R If you find other damage, refer to the Structural Repair Manual
R 5. Close-up
________
R Subtask 53-21-00-942-083
R A. Close Access
R items.

EFF :

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Page A663
Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
TASK 53-21-00-210-005
General Visual Inspection of Fuselage External Surface, between FR 24 and FR

35, from Stringer 23 LH/RH to bottom Centerline, except Areas Covered...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-049 Fig. 630

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A664
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-941-078
A. Get Access
Subtask 53-21-00-110-093

_______
DO NOT SMOKE.

_______
MATERIAL/S.
and with a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.
4. Procedure
_________
Subtask 53-21-00-210-077
A. Inspection
R (Ref. Fig. 630/TASK 53-21-00-991-049)
(1) Do a visual inspection of the fuselage external surface between FR24

and FR35, left and right sides. This inspection is applicable from
the STGR23 to the bottom centerline left and right sides. It is not
applicable to the area below the belly fairing.

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A665
Feb 01/07

IAC
Fuselage External Surface between FR24 and FR35
R Figure 630/TASK 53-21-00-991-049

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A666
Feb 01/07

IAC


bumps,...):
corrective action.
5. Close-up
________
Subtask 53-21-00-942-084
A. Close Access
items.

EFF :

001-012, 014-099, 901-999, 53-21-00

Page A667
Feb 01/07

IAC
R **ON A/C 101-199,
R TASK 53-21-00-210-005-A
R General Visual Inspection of Fuselage External Surface, between FR 24 and FR

R 35.8, from Stringer 23 LH/RH to bottom Centerline, except Areas Covered...
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-21-00-991-050 Fig. 631

EFF :

101-199, 53-21-00

Page A668
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-941-079
R A. Get Access
R Subtask 53-21-00-110-094

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R and with a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
R 4. Procedure
_________
R Subtask 53-21-00-210-078
R A. Inspection
R (Ref. Fig. 631/TASK 53-21-00-991-050)
R (1) Do a visual inspection of the fuselage external surface between FR24

R and FR35.8, left and right sides. This inspection is applicable from
R the STGR23 to the bottom centerline left and right sides. It is not
R applicable to the areas below the belly fairing.

EFF :

101-199, 53-21-00

Page A669
Feb 01/07

IAC
R Fuselage External Surface between FR24 and FR35.8 from STGR23 to the bottom
R Centerline, Left and Right Sides
R Figure 631/TASK 53-21-00-991-050

EFF :

101-199,

53-21-00 Page A670
Feb 01/07

IAC

R If you find corrosion damage, refer to the Structural Repair

R bumps,...):
R If you find other damage, refer to the Structural Repair Manual
R 5. Close-up
________
R Subtask 53-21-00-942-085
R A. Close Access
R items.

EFF :

101-199, 53-21-00

Page A671
Feb 01/07

IAC
R TASK 53-21-00-220-003
R Detailed Inspection of Fuselage Surface Covered by Belly Fairing, between FR

R 35.5 and FR 35.7 from Stringer 26 to Stringer 32, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 53-25-11-000-001 Removal of the Wing-to-Fuselage Fairings (191AT,

R 191AB, 192AT, 192AB)
R 53-25-11-400-001 Installation of the Wing-to-Fuselage Fairings (191AT,
R 191AB, 192AT, 192AB)
R 53-21-00-991-034 Fig. 632

EFF :

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Page A672
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-010-078
R A. Get Access
R (2) Remove the access panels 191AT (192AT) (Ref. TASK 53-25-11-000-001).
R Subtask 53-21-00-110-081

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R 4. Procedure
_________
R Subtask 53-21-00-220-074
R A. Inspection
R (Ref. Fig. 632/TASK 53-21-00-991-034)
R (1) Do a detailed inspection of the fuselage surface below the belly

R fairing, from FR35.5 to FR35.7. This inspection is applicable from
R STGR26 to STGR32, left and right sides.

EFF :

101-199, 53-21-00

Page A673
Feb 01/07

IAC
R Fuselage Surface Below the Belly Fairing, from FR35.5 to FR35.7
R Figure 632/TASK 53-21-00-991-034

EFF :

101-199, 53-21-00

Page A674
Feb 01/07

IAC

R Manual (Ref. SRM 512200 P.Block 001) for types of corrosion ,

R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-076
R A. Close Access
R items.
R (2) Install the access panels 191AT (192AT) (Ref. TASK 53-25-11-400-001).

EFF :

101-199, 53-21-00

Page A675
Feb 01/07

IAC
R TASK 53-21-00-220-004
R Detailed Inspection of Forward Emergency Exit Skin Cutout, Upper Corners,

R External Surface, RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-21-00-991-035 Fig. 633

EFF :

101-199, 53-21-00

Page A676
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-010-079
R A. Get Access
R (2) Open the forward emergency exit door 843 (Ref. TASK 52-22-00-010-
R 002).
R Subtask 53-21-00-110-082

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R necessary.
R 4. Procedure
_________
R Subtask 53-21-00-220-075
R A. Inspection
R (Ref. Fig. 633/TASK 53-21-00-991-035)
R (1) Do a detailed inspection of the upper corners of the forward

R emergency-exit skin-cutout. This inspection is applicable to the
R external surface, right side.

EFF :

101-199, 53-21-00

Page A677
Feb 01/07

IAC
R Forward Emergency Exit, Upper corners - External Surface, Right Side
R Figure 633/TASK 53-21-00-991-035

EFF :

101-199, 53-21-00

Page A678
Feb 01/07

IAC


R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-077
R A. Close Access
R items.
R (2) Close the forward emergency exit door 843 (Ref. TASK 52-22-00-410-
R 002).

EFF :

101-199, 53-21-00

Page A679
Feb 01/07

IAC
R TASK 53-21-00-220-005
R Detailed Inspection of Fuselage Skin and Visible Part of Window Forging

R Doublers around Cabin Windows, between FR 35.3 and FR 35.8 and between ...
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-21-00-991-036 Fig. 634

EFF :

101-199, 53-21-00

Page A680
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-941-074
R A. Get Access
R Subtask 53-21-00-110-083

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R 4. Procedure
_________
R Subtask 53-21-00-220-076
R A. Inspection
R (Ref. Fig. 634/TASK 53-21-00-991-036)
R (1) Do a detailed inspection of:

R - the fuselage skin
R - the part of the window forging doublers that you can see around the
R cabin windows.
R - this inspection is applicable to the external surface from FR35.3
R to FR35.8, between STGR14 and STGR18, left and right sides.

EFF :

101-199, 53-21-00

Page A681
Feb 01/07

IAC
R Fuselage Skin and the Window Forging Doublers around the Cabin Windows, Left
R and Right Sides
R Figure 634/TASK 53-21-00-991-036

EFF :

101-199,

53-21-00 Page A682
Feb 01/07

IAC


R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-942-079
R A. Close Access
R items.

EFF :

101-199, 53-21-00

Page A683
Feb 01/07

IAC
R TASK 53-21-00-220-006
R Detailed Inspection of FR 35.1 and FR 35.2A Web and Door Stop Intercostals, at
R Junction Area, between Door Stop No1 and No8 (LH)/No6 (RH), LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


EFF :

101-199, 53-21-00

Page A684
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-037 Fig. 635
R 3. __________
Job Set-up
R Subtask 53-21-00-010-080
R A. Get Access
R (1) Put an access platform in position at the forward emergency exit

R door.
R (2) Open the forward emergency exit door 833 (843), (Ref. TASK 52-22-00-
R 010-002).
R 25-23-47-000-009).
R (4) Remove the door insulation.
R Subtask 53-21-00-110-084

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.

EFF :

101-199, 53-21-00

Page A685
Feb 01/07

IAC
R 4. Procedure
_________
R Subtask 53-21-00-220-077
R A. Inspection
R (Ref. Fig. 635/TASK 53-21-00-991-037)
R (1) Do a detailed inspection of the FR35.1 and FR35.2A web and the door
R stop intercostals. This inspection is applicable at the junction area
R :
R - For the left side, between door stop No. 1 and No. 8
R - For the right side, between door stop No. 1 and No. 6.


R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-078
R A. Close Access
R items.

R (Ref. TASK 25-23-47-400-009).
R (3) Install the door insulation.
R (4) Close the forward emergency exit door 833 (843), (Ref. TASK 52-22-00-
R 410-002).

EFF :

101-199, 53-21-00

Page A686
Feb 01/07

IAC
INTENTIONALLY BLANK

53-21-00

Page A687
Feb 01/07

IAC
R FR35.1 and FR35.2A Web and Door Stop Intercostals

EFF :

101-199, 53-21-00

Page A688
Feb 01/07

IAC
R FR35.1 and FR35.2A Web and Door Stop Intercostals

EFF :

101-199, 53-21-00

Page A689
Feb 01/07

IAC
R TASK 53-21-00-220-007
R Detailed Inspection of Attachment Area of FR35.1 and FR35.2A to Cabin Floor

R Beams, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-54-12-000-003 Removal of the Sidewall Panels in the FWD Cargo

R Compartment
R 25-54-12-400-003 Installation of the Sidewall Panels in the FWD Cargo
R Compartment
R 25-80-00-000-001 Removal of the Insulation Blankets
R 25-80-00-400-001 Installation of the Insulation Blankets

EFF :

101-199, 53-21-00

Page A690
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-038 Fig. 636
R 3. __________
Job Set-up
R Subtask 53-21-00-010-081
R A. Get Access
R (1) Put an access platform in position at the forward cargo compartment

R door.
R 001).
R (3) Remove the sidewall panels 131QW, 131RW, 132QW, 132RW (Ref. TASK 25-
R 54-12-000-003).
R (4) Remove the insulation blankets (Ref. TASK 25-80-00-000-001).
R Subtask 53-21-00-110-085

_______
R DO NOT SMOKE.

_______
R MATERIAL/S.
R necessary.

EFF :

101-199, 53-21-00

Page A691
Feb 01/07

IAC
R 4. Procedure
_________
R Subtask 53-21-00-220-078
R A. Inspection
R (Ref. Fig. 636/TASK 53-21-00-991-038)
R (1) Do a detailed inspection of the attachment area of FR35.1 and FR35.2A

R to the cabin floor beams, left and right sides.


R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-079
R A. Close Access
R items.
R (3) Install the sidewall panels 131QW, 131RW, 132QW, 132RW (Ref. TASK 25-
R 54-12-400-003).
R (4) Close the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
R 002).

EFF :

101-199, 53-21-00

Page A692
Feb 01/07

IAC
R Attachment Area of FR35.1 and FR35.2A to the Cabin Floor Beams
R Figure 636/TASK 53-21-00-991-038

EFF :

101-199, 53-21-00

Page A693
Feb 01/07

IAC
R **ON A/C 901-999,
TASK 53-21-00-200-026
Detailed Inspection of Skin of Circumferential Joint at FR 35, between Stringer

10 LH and Stringer 10 RH, External Side
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-21-00-991-044 Fig. 637

EFF :

901-999, 53-21-00

Page A694
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 53-21-00-941-075
A. Get Access
Subtask 53-21-00-110-091

_______
DO NOT SMOKE.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-081
A. Inspection
R (Ref. Fig. 637/TASK 53-21-00-991-044)
(1) Do a detailed inspection on the structure of the circumferential

joint at FR35 and between left and right STGR10.


EFF :

901-999, 53-21-00

Page A695
Feb 01/07

IAC
R Figure 637/TASK 53-21-00-991-044

EFF :

901-999, 53-21-00

Page A696
Feb 01/07

IAC
bumps,...).
5. Close-up
________
Subtask 53-21-00-942-081
A. Close Access
items.

EFF :

901-999, 53-21-00

Page A697
Feb 01/07

IAC
R **ON A/C 101-199,
R TASK 53-21-00-210-015
R General Visual Inspection of Fuselage Skin Around Forward Emergency Exit Skin
R Cutout between FR 35 and FR 35.3 and from Stringer 8 to Stringer 23 External...
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 53-21-00-991-062 Fig. 638

EFF :

101-199, 53-21-00

Page A698
Feb 01/07

IAC
R 3. __________
Job Set-up
R Subtask 53-21-00-010-103
R A. Get Access
R Subtask 53-21-00-110-112

_______
R DO NOT SMOKE.
R necessary.
R 4. Procedure
_________
R Subtask 53-21-00-210-091
R A. Inspection
R (Ref. Fig. 638/TASK 53-21-00-991-062)
R (1) Do a general visual inspection of the fuselage skin around the

R forward emergency-exit skin cutout . This inspection is applicable
R from FR35 to FR35.3 and from STGR8 to STGR23, external surface left
R and right sides.


EFF :

101-199, 53-21-00

Page A699
Feb 01/07

IAC
R Skin Around the Forward Emergency Exit - from FR35 to 35.3 and from STGR8 to
R STGR23, External Surface
R Figure 638/TASK 53-21-00-991-062

EFF :

101-199,

53-21-00 Page B600
Feb 01/07

IAC
R bumps,...):
R 5. Close-up
________
R Subtask 53-21-00-410-097
R A. Close Access
R items.

EFF :

101-199, 53-21-00

Page B601
Feb 01/07

IAC
R **ON A/C 901-999,
TASK 53-21-00-200-030
Detailed Inspection of Frame Webs at Stringer 18 LH/RH for: FR25, 26, 27, 28
29, 30, 34
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

901-999, 53-21-00

Page B602
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Panels)
R
3. __________
Job Set-up
Subtask 53-21-00-010-104
A. Get Access
010-001).
(3) Remove the linings and the insulation panels between FR24 and FR35 in
zone 231 (232) at STGR18:
231GW, 231KW, 231NW, 231RW, 232GW, 232KW, 232NW, 232RW (Ref. TASK 25-
23-44-000-001),
231HW, 231LW, 231PW, 231SW, 232HW, 232LW, 232PW, 232SW (Ref. TASK 25-
23-43-000-001).

EFF :

901-999, 53-21-00

Page B603
Nov 01/07

IAC
Subtask 53-21-00-110-121

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 53-21-00-220-089
A. Inspection
R
(1) Do a detailed inspection of the frame webs at STGR18 for: FR25, FR26,
FR27, FR28, FR29, FR30, FR34, left and right sides.


bumps,...):

EFF :

901-999, 53-21-00

Page B604
Nov 01/07

IAC
5. Close-up
________
Subtask 53-21-00-410-098
A. Close Access
items.
(2) Install the linings and the insulation panels between FR24 and FR35
in zone 231 (232) at STGR18:
231GW, 231KW, 231NW, 231RW, 232GW, 232KW, 232NW, 232RW (Ref. TASK 25-
23-44-400-001),
231HW, 231LW, 231PW, 231SW, 232HW, 232LW, 232PW, 232SW (Ref. TASK 25-
23-43-400-001).
410-001).

EFF :

901-999, 53-21-00

Page B605
Feb 01/07

IAC
___________________________________________
TASK 53-22-12-000-001
Removal of the Cabin Floor Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-27-51-000-001 Removal of the Heated Floor Panel 5DS (6DS), 15DS
(16DS)
**ON A/C 001-012, 014-099,
53-22-12-991-001 Fig. 401
**ON A/C 101-199,
R 53-22-12-991-001-C Fig. 401A
R **ON A/C 901-901,
53-22-12-991-001-A Fig. 401B
R **ON A/C 902-999,
R 53-22-12-991-001-D Fig. 401C

EFF :

ALL 53-22-12

Page 401
Nov 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-22-12-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 53-22-12-010-050
B. Get Access.
(1) Remove the necessary equipment and furnishings to get access to the
cabin floor panels.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-22-12-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-22-12-991-001-C)
R **ON A/C 901-901,
(Ref. Fig. 401B/TASK 53-22-12-991-001-A)
R **ON A/C 902-999,
R (Ref. Fig. 401C/TASK 53-22-12-991-001-D)

EFF :

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Page 402
Nov 01/07

IAC
Cabin Floor Panel Installation - FR24 thru FR35
Figure 401/TASK 53-22-12-991-001

R

EFF :

001-012, 014-099, 53-22-12

Page 403
May 01/06

IAC
R Cabin Floor Panel Installation - FR24 thru FR35.8
R Figure 401A/TASK 53-22-12-991-001-C

EFF :

101-199, 53-22-12

Page 404
Nov 01/07

IAC
Figure 401B/TASK 53-22-12-991-001-A

R

EFF :

901-901, 53-22-12

Page 405
Nov 01/07

IAC
R Cabin Floor Panel Installation - FR24 thru FR35
R Figure 401C/TASK 53-22-12-991-001-D

R

EFF :

902-999, 53-22-12

Page 406
Nov 01/07

IAC
R **ON A/C 001-012, 014-099, 901-901,
Subtask 53-22-12-020-050
A. Removal of the Cabin Floor Panels.
(1) Pull the cord (1) up to remove the sealant from the floor panel
joints.
NOTE : Identify the floor panels. This will help the installation
____
procedure.
R **ON A/C 101-199,
R Subtask 53-22-12-020-050-C
R A. Removal of the Cabin Floor Panels
R (1) Pull the cord (4) up to remove the sealant from between the floor
R panel joints.
R (2) Remove the screws (2).
R (3) Remove the floor panels (1).
R NOTE : Identify the floor panels (1). This will help with the
____
R installation procedure.
R (4) If necessary, remove the heated floor panels 5DS (6DS) at the forward
R emergency exits (Ref. TASK 25-27-51-000-001).

R

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Page 407
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IAC
R **ON A/C 902-999,
R Subtask 53-22-12-020-050-B
R A. Removal of the Cabin Floor Panels
R (1) Pull the cord (4) up, to remove the sealant from the floor panel
R joints.
____

R

EFF :

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Page 408
Nov 01/07

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**ON A/C ALL
TASK 53-22-12-400-001
Installation of the Cabin Floor Panels
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
ONLY WITH A GOOD SUPPLY OF AIR.
DO NOT SMOKE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 SCRAPER - NON METALLIC

(0.00 to 9.00 lbf.ft)

EFF :

ALL 53-22-12

Page 409
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 11-026 GB DEF-STAN 68-148/1
SOLVENT GENERAL PURPOSE (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 self-adhesive foam tape 53-22-02 01 -210

3 self-adhesive foam tape 53-22-02 01 -210
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-27-51-400-001 Installation of the Heated Floor Panel 5DS (6DS),
15DS (16DS)
**ON A/C 001-012, 014-099,
53-22-12-991-001 Fig. 401

EFF :

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Page 410
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 53-22-12-991-001-C Fig. 401A
R **ON A/C 901-901,
53-22-12-991-001-A Fig. 401B
R **ON A/C 902-999,
R 53-22-12-991-001-D Fig. 401C
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-22-12-860-050
(1) Make sure the ground service network is energized (Ref. TASK 24-42-
00-861-001).
(2) Make sure the necessary equipment is removed to get access to the
cabin floor panels.
4. Procedure
_________
R **ON A/C 001-012, 014-099,
Subtask 53-22-12-160-050

R
(Ref. Fig. 401/TASK 53-22-12-991-001)
R

R

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(2) Remove the old sealant from the floor panels with a SCRAPER - NON
METALLIC.
(3) Make sure that the self-adhesive foam tape (2) is in the correct
condition. If necessary:
(a) Remove the defective self-adhesive foam tape (2).
(b) Clean the contact surfaces with the CLEANING AGENTS (Material No.
11-026) and a clean lint-free cloth MISCELLANEOUS (Material No.
19-003).
(c) Install the new self-adhesive foam tape (2).
R **ON A/C 101-199, 902-999,
R Subtask 53-22-12-160-050-B
R **ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-22-12-991-001-C)
R **ON A/C 902-999,
R (Ref. Fig. 401C/TASK 53-22-12-991-001-D)
R **ON A/C 101-199, 902-999,
R (1) Do an inspection of the component interface and/or the adjacent area.
R (2) Remove the used sealant from the floor panels (1) with a SCRAPER -
R NON METALLIC.
R (3) Make sure that the clipnuts (5) are clean and in the correct
R condition. If necessary, replace the defective clipnuts.

R

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R (4) Make sure that the self-adhesive foam tape (3) is in the correct
R condition. If necessary:
R (a) Remove the defective self-adhesive foam tape (3).
R (b) Clean the surfaces with the CLEANING AGENTS (Material No. 11-026)
R and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
R (c) Install the new self-adhesive foam tape (3).
R **ON A/C 901-901,
Subtask 53-22-12-160-050-A

(Ref. Fig. 401B/TASK 53-22-12-991-001-A)
(1) Remove the used sealant from the floor panels with a SCRAPER - NON
METALLIC.
(2) Clean the component interface:
(a) Clean the component interface and the adjacent area with the
CLEANING AGENTS (Material No. 11-026) and a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(5) Make sure that the clipnuts (5) are clean and in the correct
condition. If necessary, replace the defective clipnuts (5).
(6) Make sure that the self-adhesive foam tape (2), the self-adhesive
foam tape (7) and the self-adhesive foam tape (8) are in the correct
(a) Remove the defective self-adhesive foam tapes (2), (7) and/or
(8).

R

EFF :

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(b) Clean the contact surfaces
1
_ Clean the contact surfaces of the self-adhesive foam tapes
(2), (7) and/or (8) with the CLEANING AGENTS (Material No. 11-
026) and a lint-free cotton cloth, MISCELLANEOUS (Material No.
19-003).
(c) Install the new self-adhesive foam tapes (2), (7) and/or (8) with
the correct width and thickness.
NOTE : The self-adhesive foam tapes (2), (7) and (8) have
____
different widths and thicknesses:
- The self-adhesive foam tape (2) is 25 mm (0.9842 in.)
wide and 2 mm (0.0787 in.) thick
wide and 2 mm (0.0787 in.) thick
wide and 4 mm (0.1574 in.) thick.
R **ON A/C 001-012, 014-099, 901-901,
Subtask 53-22-12-420-050
B. Installation of the Floor Panels
NOTE : This procedure is applicable for all floor panels.

____
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-22-12-991-001)
R **ON A/C 901-901,
(Ref. Fig. 401B/TASK 53-22-12-991-001-A)
R **ON A/C 001-012, 014-099, 901-901,
items.
NOTE : Refer to the identification made during the removal procedure.

____

EFF :

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IAC
(3) Apply the SPECIAL MATERIALS (Material No. 05-002) to the screws (3).
(4) Install the screws (3) and TORQUE to 0.42 m.daN (37.16 lbf.in).
(5) Install the cord (1) MISCELLANEOUS (Material No. 19-027) in the
clearance between the floor panels.
NOTE : Make a loop at the end of the cord, this will help the
____
subsequent removal procedure.
(6) Apply the SEALANTS (Material No. 09-016) in the clearance between the
floor panels.
R **ON A/C 101-199,
R Subtask 53-22-12-420-050-C
R B. Installation of the Floor Panels
R NOTE : This procedure is applicable for all the floor panels.

____
R (Ref. Fig. 401A/TASK 53-22-12-991-001-C)
R items.
R (2) If removed, install the heated floor panels 5DS (6DS), at the forward
R (3) Put the floor panels (1) in psoition
R NOTE : Refer to the identification made during the removal procedure.

____
R (4) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-002)
R to the screws (2).
R (5) Install the screws (2) and TORQUE to 0.42 m.daN (37.16 lbf.in).
R (6) Install the cord (4) MISCELLANEOUS (Material No. 19-027) in the
R clearance between the floor panels (1). Make a loop at the end of the
R cord. This will help with the subsequent removal procedure.
R (7) Apply the SEALANTS (Material No. 09-016) in the space between the
R floor panels (1).

EFF :

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Page 415
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IAC
R **ON A/C 902-999,
R Subtask 53-22-12-420-050-B

____
R (Ref. Fig. 401C/TASK 53-22-12-991-001-D)
R items.
R (2) Put the floor panels (1) in position.

____
R (5) Install the cord (4) MISCELLANEOUS (Material No. 19-027) in the space
R between the floor panels (1). Make a loop at the end of the cord.
R This will help with the subsequent removal procedure.
R floor panels (1).
**ON A/C ALL
5. Close-up
________
Subtask 53-22-12-410-051
A. Close Access
items.
(2) Install the equipment removed to get access to the cabin floor
panels.

EFF :

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Page 416
Nov 01/07

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Subtask 53-22-12-862-050
B. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 417
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IAC
PANELS - FWD CARGO COMPARTMENT FLOOR - REMOVAL/INSTALLATION
___________________________________________________________
TASK 53-22-14-000-001
Removal of the FWD Cargo-Compartment Floor-Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-019,
53-22-14-991-001 Fig. 401
**ON A/C 020-099,
53-22-14-991-001-A Fig. 401A
**ON A/C 101-199,
R 53-22-14-991-001-C Fig. 401B

EFF :

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Page 401
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 53-22-14-991-001-B Fig. 401C
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-22-14-010-050
A. Get Access
(1) Open the FWD cargo-compartment door (Ref. TASK 52-30-00-860-001).
(2) Put the access platform in position below the FWD cargo-compartment
door.
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-22-14-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 53-22-14-991-001-A)
**ON A/C 101-199,
R (Ref. Fig. 401B/TASK 53-22-14-991-001-C)
R **ON A/C 901-999,
R (Ref. Fig. 401C/TASK 53-22-14-991-001-B)

EFF :

ALL 53-22-14

Page 402
Feb 01/07

IAC
FWD Cargo-Compartment Floor-Panels
Figure 401/TASK 53-22-14-991-001

R

EFF :

001-012, 014-019, 53-22-14

Page 403
May 01/01

IAC
R FWD Cargo-Compartment Floor-Panels
R Figure 401A/TASK 53-22-14-991-001-A

R

EFF :

020-099, 53-22-14

Page 404
May 01/01

IAC
R FWD Cargo-Compartment Floor-Panels
R Figure 401B/TASK 53-22-14-991-001-C

EFF :

101-199, 53-22-14

Page 405
Feb 01/07

IAC
FWD Cargo-Compartment Floor-Panels
R Figure 401C/TASK 53-22-14-991-001-B

R

EFF :

901-999, 53-22-14

Page 406
Feb 01/07

IAC
**ON A/C 001-012, 014-019,
Subtask 53-22-14-020-050
A. Removal of the Floor Panels:
(1) Find the end of the cord (7).
panels (1).
(3) Remove the sealant from between the cutouts and the tiedown positions
(5) Remove the floor panels (1) and the seals (3), (4), (5) and (6).
R **ON A/C 020-099, 101-199, 901-999,
Subtask 53-22-14-020-050-A
panels (1).
(5) Remove the floor panels (1) and the seals (3) and (6).

EFF :

ALL 53-22-14

Page 407
Feb 01/07

IAC
**ON A/C ALL
TASK 53-22-14-400-001
Installation of the FWD Cargo-Compartment Floor-Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific FIBER GLASS CORD 1.1MM DIA. (DAN107-1)


EFF :

ALL 53-22-14

Page 408
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 25-50-00-200-002 General Visual Inspection of Cargo Compartment

R Decompression, Lining and Floor Panels
**ON A/C 001-012, 014-019,
53-22-14-991-001 Fig. 401
**ON A/C 020-099,
53-22-14-991-001-A Fig. 401A
**ON A/C 101-199,
53-22-14-991-001-C Fig. 401B
**ON A/C 901-999,
53-22-14-991-001-B Fig. 401C
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-22-14-860-050
(1) Make sure that the aircraft is in the same configuration as for the
removal task.
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-22-14-991-001)

EFF :

ALL 53-22-14

Page 409
Nov 01/07

IAC
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 53-22-14-991-001-A)
**ON A/C 101-199,
(Ref. Fig. 401B/TASK 53-22-14-991-001-C)
**ON A/C 901-999,
(Ref. Fig. 401C/TASK 53-22-14-991-001-B)
**ON A/C ALL
Subtask 53-22-14-916-050
R (1) Remove the used sealant from the floor panels with a SCRAPER - NON
R METALLIC.
R (2) Clean the component interface and the adjacent area with the CLEANING
R AGENTS (Material No. 11-026) and a clean lint-free cloth
R MISCELLANEOUS (Material No. 19-003).
R (5) Do the inspection of the floor panels (Ref. TASK 25-50-00-200-002).
**ON A/C 001-012, 014-019,
Subtask 53-22-14-420-050
items.
(2) Put the floor panels (1) and the seals (3) thru (6) in position.

EFF :

ALL 53-22-14

Page 410
Nov 01/07

IAC
R (3) Apply the SEALANTS (Material No. 09-005) in the holes at the end of
R each seal.
R (4) Make sure that all the seal intersections are flush with each other.
R (7) Install the cord (7) FIBER GLASS CORD 1.1MM DIA. (DAN107-1) in the
R spaces between the floor panels (1).
R
R (8) Make a loop at the end of the cord. This will help with the subsequet
R removal procedure.
R (9) Apply the SEALANTS (Material No. 09-005) in the spaces between the
R floor panels (1) and the cutouts of the tiedown positions.
**ON A/C 020-099, 101-199, 901-999,
Subtask 53-22-14-420-050-A
items.
(2) Put the floor panels (1) and the seals (3) and (6) in position.
R each seal.
R

EFF :

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Page 411
May 01/07

IAC
R (8) Make a loop at the end of the cord. This will help with the susequent
R removal procedure.
**ON A/C ALL
5. Close-up
________
Subtask 53-22-14-410-050
A. Close Access
items.
(3) Close the FWD cargo-compartment door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 53-22-14

Page 412
May 01/07

IAC
R **ON A/C 101-199,
R TASK 53-22-14-000-002
R Removal of the Maintenance Panels at Frame 35.5
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 ACCESS PLATFORM 2M (6 FT)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-54-12-000-001 Removal of the FWD Cargo Compartment Partition FR34

R 53-22-14-991-003 Fig. 402
R 3. __________
Job Set-up
R Subtask 53-22-14-010-051
R A. Get Access
R (1) Open the FWD cargo-compartment door (Ref. TASK 52-30-00-860-001).
R (2) Put an ACCESS PLATFORM 2M (6 FT) in position below the FWD

R cargo-compartment door.
R (3) Remove the FWD cargo-compartment partitions 131NW, 131PW, 132PW

R (Ref. TASK 25-54-12-000-001).

EFF :

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Page 413
Feb 01/07

IAC
R 4. Procedure
_________
R (Ref. Fig. 402/TASK 53-22-14-991-003)
R Subtask 53-22-14-020-051
R A. Removal of the Maintenance Panels (1):
R (1) Remove the screws (2) and the countersunk washers (3).
R (2) Remove the maintenance panels (1).

EFF :

101-199, 53-22-14

Page 414
Feb 01/07

IAC
R Maintenance Panels at Frame 35.5
R Figure 402/TASK 53-22-14-991-003

EFF :

101-199, 53-22-14

Page 415
Feb 01/07

IAC
R TASK 53-22-14-400-002
R Installation of the Maintenance Panels at Frame 35.5
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 08-064 USA MIL-W-5044 TYPE I

R ANTI-SLIP SURFACING (FLEX.) (Ref. 20-31-00)
R (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-54-12-400-001 Installation of the FWD Cargo Compartment Partition

R FR34
R 53-22-14-991-003 Fig. 402

EFF :

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Page 416
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R 3. __________
Job Set-up
R Subtask 53-22-14-860-051
R (1) Make sure that the aircraft is in the same configuration as for the
R removal task.
R 4. Procedure
_________
R (Ref. Fig. 402/TASK 53-22-14-991-003)
R Subtask 53-22-14-916-051

_______
R DO NOT SMOKE.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
R MATERIAL.
R THIS MATERIAL IS DANGEROUS.
R (1) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-064) to the
R maintenance panels (1), if necessary.
R (2) Clean the component interface and the adjacent area with CLEANING
R AGENTS (Material No. 11-004) and a clean cloth MISCELLANEOUS

EFF :

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Page 417
Feb 01/07

IAC
R Subtask 53-22-14-420-051
R B. Installation of the Maintenance Panels
R items.
R (2) Put the maintenance panels (1) in the installation position.
R (3) Install the screws (2) with the countersunk washers (3).
R (4) TORQUE the screws (2) to 0.42 m.daN (37.16 lbf.in).
R 5. Close-up
________
R Subtask 53-22-14-410-051
R A. Close Access
R items.
R (2) Install the FWD cargo-compartment partitions 131NW, 131PW, 132PW

R (Ref. TASK 25-54-12-400-001).
R (3) Close the FWD cargo-compartment door (Ref. TASK 52-30-00-860-002).

EFF :

101-199, 53-22-14

Page 418
Feb 01/07

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FAIRINGS - WING TO FUSELAGE - REMOVAL/INSTALLATION
__________________________________________________
TASK 53-25-11-000-001
Removal of the Wing-to-Fuselage Fairings (191AT, 191AB, 192AT, 192AB)
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-80-00-866-004 Extending the Slats on the Ground
**ON A/C 001-012, 014-019,
53-25-11-991-001 Fig. 401
R **ON A/C 020-099, 901-999,
53-25-11-991-001-A Fig. 401A

EFF :

ALL 53-25-11

Page 401
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R 53-25-11-991-001-B Fig. 401B
**ON A/C 001-012, 014-019,
53-25-11-991-002 Fig. 402
R **ON A/C 020-099, 901-999,
53-25-11-991-002-A Fig. 402A
R **ON A/C 101-199,
R 53-25-11-991-002-B Fig. 402B
**ON A/C ALL
53-25-11-991-003 Fig. 403
3. __________
Job Set-up
Subtask 53-25-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU AIR COND/RAM/AIR/INLET 1HZ D10
106VU CSM/G /EV/MAN/SPLY 6XE B04
**ON A/C 001-012, 014-099,
122VU AIR COND/PACK TEMP/CTL SYS1/2/115VAC 21HH W22

122VU AIR COND/PACK TEMP/CTL SYS1/2/28VDC 23HH W21
122VU AIR COND/PACK TEMP/CTL SYS1/1/115VAC 1HH X22

EFF :

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Page 402
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU AIR COND/PACK TEMP/CTL SYS1/1/28VDC 3HH X21
122VU AIR COND/PACK TEMP CTL SYS2/2/28VDC 24HH Y21
122VU AIR COND/PACK TEMP CTL SYS2/2/115VAC 22HH Y20
**ON A/C ALL
Subtask 53-25-11-869-052
(1) Make sure that the slats are extended (Ref. TASK 27-80-00-866-004).
Subtask 53-25-11-010-050
C. Get Access
(1) Put the access platform in position in the zones 191 and 192.
4. Procedure
_________
Subtask 53-25-11-020-051
A. Removal of the Fairing-Wing to Fuselage
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-25-11-991-001)
R **ON A/C 020-099, 901-999,
(Ref. Fig. 401A/TASK 53-25-11-991-001-A)
R **ON A/C 101-199,
R (Ref. Fig. 401B/TASK 53-25-11-991-001-B)

EFF :

ALL 53-25-11

Page 403
Feb 01/07

IAC
R Fairing - Left Access Panels
Figure 401/TASK 53-25-11-991-001

EFF :

001-012, 014-019, 53-25-11

Page 404
May 01/00

IAC
Fairing - Left Access Panels
Figure 401A/TASK 53-25-11-991-001-A

R

EFF :

020-099, 901-999, 53-25-11

Page 405
Feb 01/07

IAC
R Fairing - Left Access Panels
R Figure 401B/TASK 53-25-11-991-001-B

R

EFF :

101-199, 53-25-11

Page 406
Feb 01/07

IAC
R **ON A/C 001-012, 014-019,
(Ref. Fig. 402/TASK 53-25-11-991-002)
R **ON A/C 020-099, 901-999,
(Ref. Fig. 402A/TASK 53-25-11-991-002-A)
R **ON A/C 101-199,
R (Ref. Fig. 402B/TASK 53-25-11-991-002-B)
R **ON A/C ALL
(Ref. Fig. 403/TASK 53-25-11-991-003)
(1) Hold the fairing you want to remove. Remove the screws (1) and the
washers (2) and keep them.
(2) Identify and mark the position of the screws (1).
(3) Remove the panel.

R

EFF :

ALL 53-25-11

Page 407
Feb 01/07

IAC
Fairing - Right Access Panels
Figure 402/TASK 53-25-11-991-002

R

EFF :

001-012, 014-019, 53-25-11

Page 408
Feb 01/07

IAC
Fairing - Right Access Panels
Figure 402A/TASK 53-25-11-991-002-A

R

EFF :

020-099, 901-999, 53-25-11

Page 409
Feb 01/07

IAC
R Fairing - Right Access Panels
R Figure 402B/TASK 53-25-11-991-002-B

R

EFF :

101-199, 53-25-11

Page 410
Feb 01/07

IAC
Fairing-Wing to Fuselage - Typical Installation
Figure 403/TASK 53-25-11-991-003

EFF :

ALL 53-25-11

Page 411
Feb 01/07
R
IAC
TASK 53-25-11-400-001
Installation of the Wing-to-Fuselage Fairings (191AT, 191AB, 192AT, 192AB)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
53-25-11-991-001 Fig. 401
R **ON A/C 020-099, 901-999,
53-25-11-991-001-A Fig. 401A

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R 53-25-11-991-001-B Fig. 401B
**ON A/C 001-012, 014-019,
53-25-11-991-002 Fig. 402
R **ON A/C 020-099, 901-999,
53-25-11-991-002-A Fig. 402A
R **ON A/C 101-199,
R 53-25-11-991-002-B Fig. 402B
**ON A/C ALL
53-25-11-991-003 Fig. 403
3. __________
Job Set-up
Subtask 53-25-11-869-050

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Subtask 53-25-11-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU AIR COND/RAM/AIR/INLET 1HZ D10
106VU CSM/G /EV/MAN/SPLY 6XE B04
**ON A/C 001-012, 014-099,
122VU AIR COND/PACK TEMP/CTL SYS1/2/115VAC 21HH W22

122VU AIR COND/PACK TEMP/CTL SYS1/2/28VDC 23HH W21
122VU AIR COND/PACK TEMP/CTL SYS1/1/115VAC 1HH X22
122VU AIR COND/PACK TEMP/CTL SYS1/1/28VDC 3HH X21
**ON A/C ALL
Subtask 53-25-11-210-050
C. Inspection of the Structure.
(1) Examine the seals on the panels you removed. If necessary, replace
them.
(2) Examine the support structure.
Subtask 53-25-11-110-050
D. Cleaning of Component.
(1) Clean and degrease the washers (2) (to the bare metal) with CLEANING
AGENTS (Material No. 11-003).

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4. Procedure
_________
Subtask 53-25-11-420-050
A. Installation of the Fairings.
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-25-11-991-001)
R **ON A/C 020-099, 901-999,
(Ref. Fig. 401A/TASK 53-25-11-991-001-A)
R **ON A/C 101-199,
R (Ref. Fig. 401B/TASK 53-25-11-991-001-B)
R **ON A/C 001-012, 014-019,
(Ref. Fig. 402/TASK 53-25-11-991-002)
R **ON A/C 020-099, 901-999,
(Ref. Fig. 402A/TASK 53-25-11-991-002-A)
R **ON A/C 101-199,
R (Ref. Fig. 402B/TASK 53-25-11-991-002-B)
R **ON A/C ALL
(Ref. Fig. 403/TASK 53-25-11-991-003)
items.
(2) Put the fairings (3) in position.

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(3) Temporarily attach the fairings (3) with four screws (1) and washers
(2) at the locating holes (4).
(4) TORQUE the four screws to between 0.20 and 0.25 m.daN (17.69 and
22.12 lbf.in).
(5) Install the remaining screws (1) and washers (2) in position.
(6) Do a visual check to make sure that the seals touch the fuselage
and/or the edges of the wings.
(7) TORQUE all the screws (1) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).
5. Close-up
________
Subtask 53-25-11-865-052
breaker(s):
1HZ, 1HH, 2HH, 3HH, 4HH, 21HH, 22HH, 23HH, 24HH, 6XE
Subtask 53-25-11-942-050
B. Close Access
items.

EFF :

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Page 416
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SCUFF PLATES - EMERGENCY EXIT DOOR - REMOVAL/INSTALLATION
_________________________________________________________
TASK 53-25-41-000-001
Removal of the FWD Emergency-Exit Scuff-Plate
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non metallic wedge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52-22-00-010-002 Opening of the Emergency Exit Doors from the Outside

53-25-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-25-41-941-050
A. Get Access
(1) Put the access platform in zone 833 or 843.
(2) Open the applicable emergency exit 833 or 843 (Ref. TASK 52-22-00-
010-002).

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4. Procedure
_________
Subtask 53-25-41-020-050
A. Removal of the Scuff Plates

(Ref. Fig. 401/TASK 53-25-41-991-001)
CAUTION : MAKE SURE THAT YOU DO NOT DAMAGE THE FUSELAGE WHEN YOU REMOVE
_______
THE SCUFF PLATES.
(1) Remove the screws (1) and (2), and the washers (6).
(2) Remove the sealant between the scuff plates (3), (5) and (9) with a
non metallic scraper.
(3) Remove the screws (8), the nuts (4), and the washers (7) from the
scuff plates (3), (5) and (9).
(4) Blow air on the scuff plates (3), (5) and (9) with a hot air blower.
NOTE : Do not let the temperature of the scuff plates increase by

____
more than 100 +50 -0 deg.C (212.00 +90.00 -0.00 deg.F).
(5) Carefully put a non metallic wedge between the fuselage and the scuff
plates (3), (5) and (9).
(6) Remove the scuff plates (3), (5) and (9).
NOTE : If the scuff plates (3), (5) and (9) are damaged, discard
____
them.

EFF :

101-199, 53-25-41

Page 402
Feb 01/07

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FWD Emergency-Exit Scuff-Plate
Figure 401/TASK 53-25-41-991-001

EFF :

101-199, 53-25-41

Page 403
Feb 01/07

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TASK 53-25-41-400-001
Installation of the FWD Emergency-Exit Scuff-Plate
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific scotch brite

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific porous material
Material No. 05-068 D 80-T-31-2910
(Ref. 20-31-00)
Material No. 09-030 D 80-T-50-4005

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52-22-00-410-002 Closing of the Emergency Exit Doors from the Outside

53-25-41-991-001 Fig. 401
53-25-41-991-002 Fig. 402
3. __________
Job Set-up
Subtask 53-25-41-869-050
(2) Make sure that the applicable emergency exit door is open.
Subtask 53-25-41-110-050
B. Preparation for Installation

_______
DO NOT SMOKE.
_______
MATERIAL.
(1) Clean the contact surfaces of the scuff plates and the fuselage skin
with CLEANING AGENTS (Material No. 11-003) and MISCELLANEOUS

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(4) Put the vacuum equipment adjacent to the required emergency exit.
NOTE : We recommend that you use a strong vacuum pump for attachment
____
of the scuff plates.
4. Procedure
_________
Subtask 53-25-41-420-050
A. Installation of the Scuff Plates

(Ref. Fig. 401/TASK 53-25-41-991-001, 402/TASK 53-25-41-991-002)
(1) Drilling of the scuff plates
NOTE : This procedure is applicable only when you install new scuff
____
plates.
(a) Put the scuff plates (3), (5) and (9) in position on the door
sill.
(b) Drill the attachment hole of the scuff plates to the final
diameter of 4.8 mm (0.1889 in.).
(c) Remove and deburr the scuff plates (3), (5) and (9).
(2) Make the top coat of the scuff plates (3), (5) and (9) rough with
scotch brite on an area of:
- 15 mm (0.5905 in.) width on the scuff plate periphery,
- 20 mm (0.7874 in.) radius around each fastener hole.
(3) Clean the rough area with CLEANING AGENTS (Material No. 11-003) and
(4) Apply adhesive tape on the rough area of the scuff plates.
(5) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-013A) to the
remaining inner areas of the scuff plates (3), (5) and (9).
(6) Remove the adhesive tape from the scuff plates (3), (5) and (9).
(7) Apply a thin layer of SEALANTS (Material No. 09-005):

- to the mating area of the scuff plates on the fuselage skin and
- on the rough area of the scuff plates.
(8) Put the scuff plates (3), (5) and (9) in position on the fuselage
skin.

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(9) Install the screws (2), (8) and (1) with SEALANTS (Material No. 09-
016), the washers (7) and (6) and the nuts (4).
(10) Tighten the nuts (4) and the screws (1), (2) and (8).
(11) Remove unwanted sealant around the scuff plates (3), (5) and (9).
(12) Apply SEALANTS (Material No. 09-030) around and approximately 30 mm

(1.1811 in.) from the edges of the scuff plates (3), (5) and (9).
(13) Cover the scuff plates (3), (5) and (9) with a sheet of porous
material.
(14) Attach the porous material with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-065) to the scuff plates (3), (5) and (9).
(15) Connect the vacuum valve to the SPECIAL MATERIALS (Material No. 05-
068).
(16) Cover the scuff plates (3), (5) and (9) and SEALANTS (Material No.
09-030) with SPECIAL MATERIALS (Material No. 05-068). You must make
an overlap of 30 mm (1.2 in.) from the edge of SEALANTS (Material No.
09-030).
(17) Connect the vacuum pump to the vacuum valve.
(18) Operate the vacuum pump to extract the air from the scuff plates (3),
(5) and (9).
Refer to the temperature given in the table:
-------------------------------------------------------------------------------
TEMPERATURE TIME
-------------------------------------------------------------------------------
(19) Disconnect the vacuum pump.
(20) Remove the SPECIAL MATERIALS (Material No. 05-068).

EFF :

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Page 407
Feb 01/07

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Scuff Plates - Installation Procedure

EFF :

101-199, 53-25-41

Page 408
Feb 01/07

IAC
Scuff Plates - Installation Procedure

EFF :

101-199, 53-25-41

Page 409
Feb 01/07

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(21) Remove the vacuum valve from the SPECIAL MATERIALS (Material No. 05-
068), the porous material, and SEALANTS (Material No. 09-030).
(22) Apply SEALANTS (Material No. 09-016) on the external joints of the
scuff plates (3), (5) and (9) and around the scuff plates.
(23) Remove unwanted sealant with CLEANING AGENTS (Material No. 11-003)
AND MISCELLANEOUS (Material No. 19-003).
5. Close-up
________
Subtask 53-25-41-942-050
A. Close Access
items.
(2) Close the applicable emergency exit (Ref. TASK 52-22-00-410-002).

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_______________________________________________________
1. _______
General
Drains are installed in the forward fuselage structure of the aircraft at or
near to the lowest points in an area. The drains let water and condensation
drain out so that they do not cause corrosion.
2. Description
___________
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 001)
R **ON A/C 901-999,
(Ref. Fig. 001A)
**ON A/C ALL
Drain valves are installed in the forward fuselage shell. When the cabin
pressurizes, the valves, preset to operate when cabin pressurization reaches
2 psi (0.1378 bar) , close to prevent loss of cabin pressure. As the cabin
pressure decreases below the preset value (normally after the aircraft has
landed), the valves open (under spring tension) to allow any water that has
collected to drain away. You can remove the drain valves, for inspection or
replacement, with an allen key from outside the aircraft.
In other structural components (doors, door frames, stringers, brackets and
fittings) holes are drilled at the lowest points to make sure that water and

EFF :

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Page 1
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IAC
Forward Fuselage - Drains
Figure 001

R

EFF :

001-012, 014-099, 101-199, 53-29-00

Page 2
Feb 01/07

IAC
Forward Fuselage - Drains
Figure 001A

R

EFF :

901-999, 53-29-00

Page 3
Feb 01/07

IAC
DRAINS - FORWARD FUSELAGE - REMOVAL/INSTALLATION
________________________________________________
TASK 53-29-41-000-001
Removal of the Drain Valves
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific acces platform 2 m (6 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 001-012, 014-099, 101-199,
53-29-41-991-001 Fig. 401
R **ON A/C 901-999,
53-29-41-991-001-A Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-29-41-861-050
A. Energize the aircraft electrical circuits

(Ref. TASK 24-41-00-861-002).
Subtask 53-29-41-010-050
B. Get Access
(1) Put an acces platform in position at the FWD cargo-compartment door

825.
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
(3) Set the CARGO COMPT LIGHT switch 6LU to ON.
(4) In the FWD cargo compartment, remove the applicable floor panel
(Ref. TASK 53-22-14-000-001)
4. Procedure
_________
Subtask 53-29-41-020-050
A. Removal of the Drain Valve
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 401/TASK 53-29-41-991-001)
R **ON A/C 901-999,
(Ref. Fig. 401A/TASK 53-29-41-991-001-A)
**ON A/C ALL
(1) Remove the drain valve (4).
(2) Remove the nut (1), the screws (3) and the retainers (4).

EFF :

ALL 53-29-41

Page 402
Feb 01/07

IAC
Drain Valve
Figure 401/TASK 53-29-41-991-001

R

EFF :

001-012, 014-099, 101-199, 53-29-41

Page 403
Feb 01/07

IAC
Drain Valve
Figure 401A/TASK 53-29-41-991-001-A

R

EFF :

901-999, 53-29-41

Page 404
Feb 01/07

IAC
TASK 53-29-41-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 09-013 C Z-16.127

(Ref. 20-31-00)
(Ref. 20-31-00)
LOW ADHESION CORROSION INHIBITING SEALANT
(Ref. 20-31-00)
Material No. 16-021A
FLEXIBLE POLYURETHANE (Ref. 20-31-00)

EFF :

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Page 405
May 01/06

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Floor-Panels
R **ON A/C 001-012, 014-099, 101-199,
53-29-41-991-001 Fig. 401
R **ON A/C 901-999,
53-29-41-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-29-41-860-050
(1) Make sure that the aircraft electrical circuits are energized.
(Ref. TASK 24-41-00-861-002).

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Page 406
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Subtask 53-29-41-010-052
B. Get Access
(1) Make sure that the access platform is in position at the FWD
cargo-compartment door 825.
(2) Make sure that the FWD cargo-compartment door 825 is open (Ref. TASK
52-30-00-860-001).
(3) Make sure that the CARGO COMPT LIGHT switch 6LU is at ON.
(4) In the FWD cargo compartment, make sure that the applicable floor
panel is removed (Ref. TASK 53-22-14-000-001).
Subtask 53-29-41-110-050
C. Preparation for Installation

_______
DO NOT SMOKE.
_______
MATERIAL.
(1) With a SCRAPER - NON METALLIC, remove the old sealant from the
contact surfaces of the retainer and of the structure.
(2) Clean the contact surfaces of the retaining valve and the structure
with CLEANING AGENTS (Material No. 11-003) and a lint-free cloth

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Page 407
May 01/06
R
IAC
4. Procedure
_________
Subtask 53-29-41-420-050
A. Installation of the Drain Valves
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 401/TASK 53-29-41-991-001)
R **ON A/C 901-999,
(Ref. Fig. 401A/TASK 53-29-41-991-001-A)
**ON A/C ALL
(1) Apply SEALANTS (Material No. 09-016) on the contact surfaces of the
retainer (2) and of the structure.
(2) Put the retainer (2) in position.
(3) Apply SEALANTS (Material No. 09-013) on the shank of the screws (3).
(4) Install the screws (3) and the nuts (1).
(5) Tighten the two nuts (1).
(6) Remove the unwanted sealant with CLEANING AGENTS (Material No. 11-
003) and a lint-free cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(7) Apply a bead of SEALANTS (Material No. 09-016) at the edge of the
structure and of the retainer (2).
(8) Make sure that the bead of sealant is continuous.
(9) Apply a second bead of STRUCTURE PAINTS (Material No. 16-021A) on

first sealant at the edge
(10) Apply SEALANTS (Material No. 09-019) on the contact surface of the
valve (4) and the strucure
(11) Install the drain valve (5).

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Page 408
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5. Close-up
________
Subtask 53-29-41-410-050
A. Installation of Components
items.
(2) Install the floor panel (Ref. TASK 53-22-14-400-001).
Subtask 53-29-41-410-051
B. Close Access
(1) Set the CARGO COMPT LIGHT switch to OFF.
(2) Close the FWD cargo-compartemnt door 825 (Ref. TASK 52-30-00-860-
002).
Subtask 53-29-41-862-050
C. De-energize the aircraft electrical circuits

(Ref. TASK 24-41-00-862-002).

EFF :

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Page 409
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CENTER FUSELAGE - DESCRIPTION AND OPERATION
___________________________________________
1. _______
General
The aircraft center fuselage contains the wing-to-fuselage interface section
and part of the passenger compartment. The area below the passenger
compartment is unpressurized.
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
R **ON A/C 101-199,
R (Ref. Fig. 001A)
R **ON A/C 901-999,
R (Ref. Fig. 001B)
**ON A/C ALL
3. Description
___________
**ON A/C 001-012, 014-099,
The aircraft center fuselage extends from FR35 to FR47 and includes:
- the wing center box. This structure extends across the width of the
fuselage and is a continuation of the wing cantilever box. The two primary
frames for the fuselage, FR36 and FR42, are also part of the wing
center-box structure,
- the main landing-gear bay, installed between FR42 and FR46,
- the belly fairing primary-structure, installed on the exterior of the
center-fuselage lower section. This structure is an extension to the
fuselage and gives easy access to the air conditioning and hydraulic
services equipment,
- a keel beam to keep the longitudinal structural continuity of the lower
fuselage and to transmit the fuselage bending loads. The beam is installed
between FR35 and FR46. It is attached to the bottom of both frames and the
wing center-box structure. The main landing-gear inner-door fittings are
attached to the keel beam,

EFF :

ALL 53-30-00

Page 1
Feb 01/07

IAC
Center Fuselage - Component Location
Figure 001

R

EFF :

001-012, 014-099, 53-30-00

Page 2
May 01/06

IAC
R Center Fuselage - Component Location
R Figure 001A

EFF :

101-199, 53-30-00

Page 3
Feb 01/07

IAC
Center Fuselage - Component Location
R Figure 001B

R

EFF :

901-999, 53-30-00

Page 4
Feb 01/07

IAC
- a zone pressure limit-structure. The limit includes the top skin panel of
the wing center-box section and two adjacent diaphragms. The forward
diaphragm extends from FR35 to the wing box. The rear diaphragm extends
from the wing box to FR46. Pressure limit bulkheads are installed in the
wing-box front spar and in the lower part of FR35 and FR46,
- the center fuselage shell, which is made of skin-panels, frames, stringers
and skin stiffeners,
- the passenger-compartment floor structure, made of longitudinal beams,
seat and support tracks, support struts and floor panels.
R **ON A/C 101-199,
R The aircraft center fuselage extends from FR35.8 to FR47 and includes:
R - the wing center box. This structure extends across the width of the
R fuselage and is a continuation of the wing cantilever box. The two primary
R frames for the fuselage, FR36 and FR42, are also part of the wing
R center-box structure,
R - the main landing-gear bay, installed between FR42 and FR46,
R - the belly fairing primary-structure, installed on the exterior of the
R center-fuselage lower section. This structure is an extension to the
R fuselage and gives easy access to the air conditioning and hydraulic
R services equipment,
R - a keel beam to keep the longitudinal structural continuity of the lower
R fuselage and to transmit the fuselage bending loads. The beam is installed
R between FR35.8 and FR46. It is attached to the bottom of both frames and
R the wing center-box structure. The main landing-gear inner-door fittings
R are attached to the keel beam,
R - a zone pressure limit-structure. The limit includes the top skin panel of
R the wing center-box section and two adjacent diaphragms. The forward
R diaphragm extends from FR35.8 to the wing box. The rear diaphragm extends
R from the wing box to FR46. Pressure limit bulkheads are installed in the
R wing-box front spar and in the lower part of FR35.8 and FR46,
R - the center fuselage shell, which is made of skin-panels, frames, stringers
R and skin stiffeners,
R - the passenger-compartment floor structure, made of longitudinal beams,
R seat and support tracks, support struts and floor panels.
R **ON A/C 901-999,
The aircraft center fuselage extends from FR35 to FR47/51 and includes:
- the wing center box. This structure extends across the width of the
fuselage and is a continuation of the wing cantilever box. The two primary
frames for the fuselage, FR36 and FR42, are also part of the wing
center-box structure,
- the main landing-gear bay, installed between FR42 and FR46,

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Page 5
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IAC
- the belly fairing primary-structure, installed on the exterior of the
center-fuselage lower section. This structure is an extension to the
fuselage and gives easy access to the air conditioning and hydraulic
services equipment,
- a keel beam to keep the longitudinal structural continuity of the lower
fuselage and to transmit the fuselage bending loads. The beam is installed
between FR35 and FR46. It is attached to the bottom of both frames and the
wing center-box structure. The main landing-gear inner-door fittings are
attached to the keel beam,
- a zone pressure limit-structure. The limit includes the top skin panel of
the wing center-box section and two adjacent diaphragms. The forward
diaphragm extends from FR35 to the wing box. The rear diaphragm extends
from the wing box to FR46. Pressure limit bulkheads are installed in the
wing-box front spar and in the lower part of FR35 and FR46,
- the center fuselage shell, which is made of skin-panels, frames, stringers
and skin stiffeners,
- the passenger-compartment floor structure, made of longitudinal beams,
seat and support tracks, support struts and floor panels.

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MAIN STRUCTURE - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The center fuselage main-structure includes:
- the wing center box which makes the wing-to-fuselage joint and is
installed in the lower center-fuselage shell,
- the belly fairing structure installed on the lower exterior of the
fuselage shell,
- skin panels which make the outer skin of the fuselage shell,
- frames which are the stiffeners around the fuselage shell,
- stringers and skin stiffeners to make the skin stronger,
- floor and pressure-limit structures. The floor structure makes the
passenger compartment floor above the wing center box and the main-landing
gear bay pressure limit-zone. The pressure limit structure makes a
diaphragm between the upper (pressurized) and lower (unpressurized) areas
of the center fuselage,
- seat tracks for the installation of the passenger compartment seats.
2. Description
___________
A. Wing Center Box

(Ref. Fig. 001)
The primary components of the wing center box include:
- two root ribs, one left and one right. The root ribs give external
attach points and internal structural strength to FR37 thru FR41,
- two spars, one front and one rear. Two primary fuselage frames
interface with the spars to make the wing-to-fuselage joint. FR36 is
connected to the front spar and FR42 is connected to the rear spar.
(The front spar is also a pressure bulkhead in the pressure limit
zone).
- two skin panels, one top and one bottom. The top skin panel is part of
the pressure limit-zone structure. The bottom skin panel is closed by
the belly fairing structure.
The box is made stronger by internal truss ribs. The truss ribs are
installed along the length of the inner structure and extend between
the front and rear spars. The complete wing center box-assembly reacts
to wing bending moment. It transmits external wing shear and torsion
into the fuselage. Some is transmitted through the root ribs, but most
transmits through the two spars and primary frames, FR36 and FR42. Two
triangular holes in the rear spar give hand access into the wing center
box-structure. You can get access to the holes forward of the main
landing-gear bay. Light-alloy panels close the holes. An integral fuel
tank (option) can be installed in the wing center box-structure.

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Wing Center Box - Component Location
Figure 001

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B. Belly Fairing
The belly fairing is installed on the exterior of the lower center
fuselage. The structure is an extension to the fuselage and gives easy
access to the air conditioning and hydraulic services equipment Ref. Task
53-35-00.
C. Center Fuselage
The center fuselage is constructed of:
- frames which give the shape and rigidity to the semi-monocoque
structure,
- skin panels preformed to the contour of the fuselage and riveted to the
frames to make the fuselage shell,
- stringers and skin stiffeners to make the fuselage skin stronger,
- floor structures to hold the passenger compartment floor above the
pressure limit zone.
R **ON A/C 001-012, 014-099,
(1) Frames
(Ref. Fig. 002)
Frames are the circular stiffeners around the fuselage shell. All but
the two primary wing box frames are made of aluminum-alloy sections.
The top part of each frame is formed from sheet and the lower part is
machined from plate. The two wing box frames, FR36 and FR42, are
machined from forgings. Clips, with cutouts for stringers, are
riveted between the frames and the skin panels. The center fuselage
is constructed of the following frames:
- FR35. A full ring frame which makes the joint between the forward
and center fuselage. The forward pressure limit bulkhead is
installed in the lower part of this frame. The keel beam also
connects to the bottom of the frame,
- FR36. This is the forward primary frame of the wing-to-fuselage
joint and is part of the wing box assembly. The frame is made of
two forged sections which are machined and installed back-to-back.
The longer of the two sections extends to STGR1; the shorter
section extends to STGR18. The frame is connected to the wing-box
front spar,
- FR37 thru FR41. Five frames which are connected to the left and
right external attach points of the wing box root-ribs. FR38 and
FR39, FR40 and FR41 are installed at irregular distances to the
other center section frames. These frames give the structural
strength to the two emergency exit openings found above the wing on
each side,

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Center Fuselage - Frame and Skin Panel Location
Figure 002

R

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- FR42. This is the rear primary frame of the wing-to-fuselage joint
and is part of the wing box assembly. The frame, almost the same as
FR36, is two forged sections which are machined and installed
back-to-back. The longer of the two sections extends to STGR1; the
shorter section extends to STGR11. The frame is connected to the
wing box rear spar,
- FR43 thru FR45. These frames go around the shell and connect with
the side box assemblies (left and right) and extend into the main
landing-gear bay. Two slanting frames connect with the frame ends
on each side to shape and strengthen the landing-gear wheel
openings,
- FR46. The rear pressure-limit bulkhead is installed in the lower
part of this frame. The bulkhead completes the pressure limit zone
of the center fuselage and makes the rear wall of the main
landing-gear bay. The bulkhead slopes to the rear at the bottom to
give the necessary wheel retraction area in the main landing-gear
bay. The keel beam connects to the bottom of the frame,
- FR47. A full ring frame which makes the joint between the center
and rear fuselage sections.
(2) Skin Panels

(Ref. Fig. 002)
Five primary skin panels and four lower side panels make the center
fuselage skin. The five primary panels extend the length of the
center fuselage and include:
- one top panel which extends across the width of the shell from
STGR6 left to STGR6 right. The panel edges overlap the side panel
edges and the panels are then riveted together,
- two side panels, a top and middle on each side. The top side panel
extends from STGR6 to STGR18 and includes eight passenger cabin
windows and two emergency exit openings. The middle side panel
includes the bottom part of both emergency exit openings. The panel
extends from STGR18 and attaches to the wing root cruciform-fitting
and forward and rear lower side panels. The top side panel lower
edges overlap the middle side-panel edges and are then riveted
together at STGR18. Both side panel edges have a recess so that
their outer faces are in line with each other when riveted
together.
The top panel and the top and middle side panels are chemically
milled. Stringers are riveted to them on the inner surface to make
them stronger. Two lower side panels, a forward and a rear panel on
each side, complete the center fuselage skin. They include:
- a forward lower side panel, left and right, installed in front of
the wing center box between FR35 and FR36. Each panel, complete
with stringers on the outer face, is chemically milled. The panel
contains openings for systems interface between the fuselage and

R

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the wing leading edge. You can get access to both forward lower
side panels from behind the belly fairing structure,
- a rear lower side-panel, left and right. The panels surround the
wheel openings of the main landing-gear bay aft of the wing
centerbox structure. They are installed between FR42 and FR47 and
span between the middle side panel and keel beam structure. Two
slanting frames (connected together at one end to make an inverted
V-shape) support and strengthen each panel at the edges of the
wheel opening. The panels are chemically milled and stringers are
riveted on their outer face. You can get access to both rear lower
side panels from behind the belly fairing structure.
(3) Stringers and Skin Stiffeners
(a) The stringers are the longitudinal stiffeners of the fuselage

shell. They are made of aluminum-alloy Z-section which are formed
or machined. They are riveted between the frames and the skin
panels.
(b) The skin stiffeners make the skin stronger. They are riveted to
the skin in areas of high stress (fuselage section and skin panel
joints, cabin windows, emergency exits and door openings). Skin
stiffeners are chemically milled or machined from forgings.
R **ON A/C 101-199,
R (1) Frames
R (Ref. Fig. 002A)
R Frames are the circular stiffeners around the fuselage shell. All but
R the two primary wing box frames are made of aluminum-alloy sections.
R The top part of each frame is formed from sheet and the lower part is
R machined from plate. The two wing box frames, FR36 and FR42, are
R machined from forgings. Clips, with cutouts for stringers, are
R riveted between the frames and the skin panels. The center fuselage
R is constructed of the following frames:
R - FR35.8. A full ring frame which makes the joint between the forward
R and center fuselage. The forward pressure limit bulkhead is
R installed in the lower part of this frame. The keel beam also
R connects to the bottom of the frame,
R - FR36. This is the forward primary frame of the wing-to-fuselage
R joint and is part of the wing box assembly. The frame is made of
R two forged sections which are machined and installed back-to-back.
R The longer of the two sections extends to STGR1; the shorter
R section extends to STGR18. The frame is connected to the wing-box
R front spar,

R

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R Center Fuselage - Frame and Skin Panel Location
R Figure 002A

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R - FR37 thru FR41. Five frames which are connected to the left and
R right external attach points of the wing box root-ribs. These
R frames add to the structural strength of the center fuselage above
R the wing on each side,
R - FR42. This is the rear primary frame of the wing-to-fuselage joint
R and is part of the wing box assembly. The frame, almost the same as
R FR36, is two forged sections which are machined and installed
R back-to-back. The longer of the two sections extends to STGR1; the
R shorter section extends to STGR11. The frame is connected to the
R wing box rear spar,
R - FR43 thru FR45. These frames go around the shell and connect with
R the side box assemblies (left and right) and extend into the main
R landing-gear bay. Two slanting frames connect with the frame ends
R on each side to shape and strengthen the landing-gear wheel
R openings,
R - FR46. The rear pressure-limit bulkhead is installed in the lower
R part of this frame. The bulkhead completes the pressure limit zone
R of the center fuselage and makes the rear wall of the main
R landing-gear bay. The bulkhead slopes to the rear at the bottom to
R give the necessary wheel retraction area in the main landing-gear
R bay. The keel beam connects to the bottom of the frame,
R - FR47. A full ring frame which makes the joint between the center
R and rear fuselage sections.
R (2) Skin Panels

R (Ref. Fig. 002A)
R Five primary skin panels and four lower side panels make the center
R fuselage skin. The five primary panels extend the length of the
R center fuselage and include:
R - one top panel which extends across the width of the shell from
R STGR6 left to STGR6 right. The panel edges overlap the side panel
R edges and the panels are then riveted together,
R - two side panels, a top and middle on each side. The top side panel
R extends from STGR6 to STGR18 and includes ten passenger cabin
R windows. The middle side panel extends from STGR18 and attaches to
R the wing root cruciform-fitting and forward and rear lower side
R panels. The top side panel lower edges overlap the middle
R side-panel edges and are then riveted together at STGR18. Both side
R panel edges have a recess so that their outer faces are in line
R with each other when riveted together.
R The top panel and the top and middle side panels are chemically
R milled. Stringers are riveted to them on the inner surface to make
R them stronger. Two lower side panels, a forward and a rear panel on
R each side, complete the center fuselage skin. They include:
R - a forward lower side panel, left and right, installed in front of
R the wing center box between FR35.8 and FR36. Each panel, complete
R with stringers on the outer face, is chemically milled. The panel

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R contains openings for systems interface between the fuselage and
R the wing leading edge. You can get access to both forward lower
R side panels from behind the belly fairing structure,
R - a rear lower side-panel, left and right. The panels surround the
R wheel openings of the main landing-gear bay aft of the wing
R centerbox structure. They are installed between FR42 and FR47 and
R span between the middle side panel and keel beam structure. Two
R slanting frames (connected together at one end to make an inverted
R V-shape) support and strengthen each panel at the edges of the
R wheel opening. The panels are chemically milled and stringers are
R riveted on their outer face. You can get access to both rear lower
R side panels from behind the belly fairing structure.
R (3) Stringers and Skin Stiffeners
R (a) The stringers are the longitudinal stiffeners of the fuselage

R shell. They are made of aluminum-alloy Z-section which are formed
R or machined. They are riveted between the frames and the skin
R panels.
R (b) The skin stiffeners make the skin stronger. They are riveted to
R the skin in areas of high stress (fuselage section and skin panel
R joints, cabin windows, emergency exits and door openings). Skin
R stiffeners are chemically milled or machined from forgings.
R **ON A/C 901-999,
(1) Frames
R (Ref. Fig. 002B)
Frames are the circular stiffeners around the fuselage shell. All but
the two primary wing box frames are made of aluminum-alloy sections.
The top part of each frame is formed from sheet and the lower part is
machined from plate. The two wing box frames, FR36 and FR42, are
machined from forgings. Clips, with cutouts for stringers, are
riveted between the frames and the skin panels. The center fuselage
is constructed of the following frames:
- FR35. A full ring frame which makes the joint between the forward
and center fuselage. The forward pressure limit bulkhead is
installed in the lower part of this frame. The keel beam also
connects to the bottom of the frame,
- FR36. This is the forward primary frame of the wing-to-fuselage
joint and is part of the wing box assembly. The frame is made of
two forged sections which are machined and installed back-to-back.
The longer of the two sections extends to STGR1; the shorter
section extends to STGR18. The frame is connected to the wing-box
front spar,

R

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Center Fuselage - Frame and Skin Panel Location
R Figure 002B

R

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- FR37 thru FR41. Five frames which are connected to the left and
right external attach points of the wing box root-ribs. These
frames add to the structural strength of the center fuselage and
emergency exit opening installed above the wing on each side,
- FR42. This is the rear primary frame of the wing-to-fuselage joint
and is part of the wing box assembly. The frame, almost the same as
FR36, is two forged sections which are machined and installed
back-to-back. The longer of the two sections extends to STGR1; the
shorter section extends to STGR11. The frame is connected to the
wing box rear spar,
- FR43 thru FR45. These frames go around the shell and connect with
the side box assemblies (left and right) and extend into the main
landing-gear bay. Two slanting frames connect with the frame ends
on each side to shape and strengthen the landing-gear wheel
openings,
- FR46. The rear pressure-limit bulkhead is installed in the lower
part of this frame. The bulkhead completes the pressure limit zone
of the center fuselage and makes the rear wall of the main
landing-gear bay. The bulkhead slopes to the rear at the bottom to
give the necessary wheel retraction area in the main landing-gear
bay. The keel beam connects to the bottom of the frame,
- FR47/51. A full ring frame which makes the joint between the center
and rear fuselage sections.
(2) Skin Panels

R (Ref. Fig. 002B)
Five primary skin panels and four lower side panels make the center
fuselage skin. The five primary panels extend the length of the
center fuselage and include:
- one top panel which extends across the width of the shell from
STGR6 left to STGR6 right. The panel edges overlap the side panel
edges and the panels are then riveted together,
- two side panels, a top and middle on each side. The top side panel
extends from STGR6 to STGR18 and includes nine passenger cabin
windows and the emergency exit opening. The middle side panel
includes the bottom part of the emergency exit opening. The panel
extends from STGR18 and attaches to the wing root cruciform-fitting
and forward and rear lower side panels. The top side panel lower
edges overlap the middle side-panel edges and are then riveted
together at STGR18. Both side panel edges have a recess so that
their outer faces are in line with each other when riveted
together.
The top panel and the top and middle side panels are chemically
milled. Stringers are riveted to them on the inner surface to make
them stronger. Two lower side panels, a forward and a rear panel on
each side, complete the center fuselage skin. They include:

R

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- a forward lower side panel, left and right, installed in front of
the wing center box between FR35 and FR36. Each panel, complete
with stringers on the outer face, is chemically milled. The panel
contains openings for systems interface between the fuselage and
the wing leading edge. You can get access to both forward lower
side panels from behind the belly fairing structure,
- a rear lower side-panel, left and right. The panels surround the
wheel openings of the main landing-gear bay aft of the wing
centerbox structure. They are installed between FR42 and FR47/51
and span between the middle side panel and keel beam structure. Two
slanting frames (connected together at one end to make an inverted
V-shape) support and strengthen each panel at the edges of the
wheel opening. The panels are chemically milled and stringers are
riveted on their outer face. You can get access to both rear lower
side panels from behind the belly fairing structure.
(3) Stringers and Skin Stiffeners
(a) The stringers are the longitudinal stiffeners of the fuselage

shell. They are made of aluminum-alloy Z-section which are formed
or machined. They are riveted between the frames and the skin
panels.
(b) The skin stiffeners make the skin stronger. They are riveted to
the skin in areas of high stress (fuselage section and skin panel
joints, cabin windows, emergency exits and door openings). Skin
stiffeners are chemically milled or machined from forgings.

R

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**ON A/C 001-012, 014-099,
(4) Floor Structure

(Ref. Fig. 003)
The passenger compartment is a pressurized zone. The area below the
passenger compartment floor-structure is unpressurized. The floor
pressure limit-zone consists of the top-skin panel of the wing
center-box and two adjacent diaphragms. The diaphragms forward of the
wing box connect with a pressure bulkhead installed in the lower part
of FR35. The rear diaphragm (which is also the top panel of the main
landing-gear bay) connects with the pressure bulkhead at FR46.
Longitudinal beams extend the length of the center fuselage and hold
the passenger compartment floor above the pressure limit structure.
The forward beam section is supported between a crossbeam installed
at FR35 and the wing center box. The rear beam section is supported
between the wing box and a crossbeam installed at FR47. Support
struts are attached to the crossbeams at each end. Seat and floor
support tracks are installed on the longitudinal beams and screws
attach floor panels to the track structure. You can remove the floor
panels for maintenance work, or to replace them. The longitudinal
beams, crossbeams, support-struts, seat-tracks and floor support
tracks are made of aluminum alloy. They are either extruded or
milled. The floor panels are made of honeycomb core which is bonded
between Glassfiber Reinforced Plastic (GFRP)

R

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Center Fuselage - Floor Structure
Figure 003

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R **ON A/C 101-199,
R (4) Floor Structure

R (Ref. Fig. 003A)
R The passenger compartment is a pressurized zone. The area below the
R passenger compartment floor-structure is unpressurized. The floor
R pressure limit-zone consists of the top-skin panel of the wing
R center-box and two adjacent diaphragms. The diaphragms forward of the
R wing box connect with a pressure bulkhead installed in the lower part
R of FR35.8. The rear diaphragm (which is also the top panel of the
R main landing-gear bay) connects with the pressure bulkhead at FR46.
R Longitudinal beams extend the length of the center fuselage and hold
R the passenger compartment floor above the pressure limit structure.
R The forward beam section is supported between a crossbeam installed
R at FR35.8 and the wing center box. The rear beam section is supported
R between the wing box and a crossbeam installed at FR47. Support
R struts are attached to the crossbeams at each end. Seat and floor
R support tracks are installed on the longitudinal beams and screws
R attach floor panels to the track structure. You can remove the floor
R panels for maintenance work, or to replace them. The longitudinal
R beams, crossbeams, support-struts, seat-tracks and floor support
R tracks are made of aluminum alloy. They are either extruded or
R milled. The floor panels are made of honeycomb core which is bonded
R between Glassfiber Reinforced Plastic (GFRP)

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R Center Fuselage - Floor Structure
R Figure 003A

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R **ON A/C 901-999,
(4) Floor Structure

R (Ref. Fig. 003B)
The passenger compartment is a pressurized zone. The area below the
passenger compartment floor-structure is unpressurized. The floor
pressure limit-zone consists of the top-skin panel of the wing
center-box and two adjacent diaphragms. The diaphragms forward of the
wing box connect with a pressure bulkhead installed in the lower part
of FR35. The rear diaphragm (which is also the top panel of the main
landing-gear bay) connects with the pressure bulkhead at FR46.
Longitudinal beams extend the length of the center fuselage and hold
the passenger compartment floor above the pressure limit structure.
The forward beam section is supported between a crossbeam installed
at FR35 and the wing center box. The rear beam section is supported
between the wing box and a crossbeam installed at FR47/51. Support
struts are attached to the crossbeams at each end. Seat and floor
support tracks are installed on the longitudinal beams and screws
attach floor panels to the track structure. You can remove the floor
panels for maintenance work, or to replace them. The longitudinal
beams, crossbeams, support-struts, seat-tracks and floor support
tracks are made of aluminum alloy. They are either extruded or
milled. The floor panels are made of honeycomb core which is bonded
between Glassfiber Reinforced Plastic (GFRP)

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Center Fuselage - Floor Structure
R Figure 003B

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_________________________________
TASK 53-31-00-210-002
Detailed Visual Inspection of Pressure Bulkhead at FR46, FWD Face
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

DRY CLEANING SOLVENT (VARSOL/WHITE SPIRIT)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
29-10-00-864-001 Depressurize the Green Hydraulic System

29-10-00-864-002 Depressurize the Yellow Hydraulic System
29-10-00-864-003 Depressurize the Blue Hydraulic System
32-12-00-010-001 Open the Main Gear Doors for Access
32-12-00-410-001 Close the Main Gear Doors after Access
ASRM 53-31-16-001 (for corrective action)
53-31-00-991-003 Fig. 601

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3. __________
Job Set-up
Subtask 53-31-00-010-051
A. Get Access
(1) Open the MLG doors (Ref. TASK 32-12-00-010-001).
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON

_______
THE LANDING GEAR.
(2) Depressurize the Green, Blue and Yellow hydraulic systems (Ref. TASK
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
(3) Put the warning notice in position to tell persons not to operate the
landing gear.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(5) Carefully clean the forward face of the pressure bulkhead at FR46
with CLEANING AGENTS (Material No. 11-002) and a lint-free cloth.

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Subtask 53-31-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
4. Procedure
_________
(Ref. Fig. 601/TASK 53-31-00-991-003)
Subtask 53-31-00-210-051
A. Inspection
(1) Examine the forward face of the pressure bulkhead at FR46 for cracks.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 53-31-16-001) for

____
the correct repair procedure.
5. Close-up
________
Subtask 53-31-00-865-051
breaker(s):
1GA, 2GA, 52GA.
Subtask 53-31-00-410-051
B. Close Access
(1) Close the MLG doors (Ref. TASK 32-12-00-410-001).

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Pressure Bulkhead FR46
Figure 601/TASK 53-31-00-991-003

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TASK 53-31-00-210-003
Detailed Visual Inspection of MLG Bay Fuselage Side Panels inside MLG Bay,
between FR42 and FR46, including Slanted Frames and Side Box, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-002 USA MIL-PRF-680

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-004 Fig. 602

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3. __________
Job Set-up
Subtask 53-31-00-010-052
A. Get Access

_______
THE LANDING GEAR.
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
landing gear.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(5) Carefully clean the inboard face of the MLG bay side-panels with
CLEANING AGENTS (Material No. 11-002) and a lint-free cloth .

EFF :

ALL 53-31-00

Page 607
May 01/06
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Subtask 53-31-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 602/TASK 53-31-00-991-004)
Subtask 53-31-00-210-052
A. Inspection:
(1) Examine the inboard face of the MLG bay side-panels, slanted frames
and side boxes between FR42 and FR46 for:
- cracks,
- corrosion,

____
5. Close-up
________
Subtask 53-31-00-865-053
breaker(s):
1GA, 2GA, 52GA.
Subtask 53-31-00-410-052
B. Close Access
(1) Close the MLG door (Ref. TASK 32-12-00-410-001).

EFF :

ALL 53-31-00

Page 608
Aug 01/06

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Inboard Face of the MLG Bay Side-Panels
Figure 602/TASK 53-31-00-991-004

EFF :

ALL 53-31-00

Page 609
May 01/06
R
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EFF :

ALL 53-31-00

Page 610
Aug 01/06
R
IAC
TASK 53-31-00-210-004
Detailed Visual Inspection of MLG Bay Fuselage Side Panels, Outboard Face,
between FR42 and FR47, from STGR26 to STGR36, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-35-11-000-001 Removal of the Wing-to-Fuselage Fairings
53-35-11-400-001 Installation of the Wing-to-Fuselage Fairings
53-31-00-991-005 Fig. 603

EFF :

ALL 53-31-00

Page 611
May 01/06
R
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3. __________
Job Set-up
Subtask 53-31-00-010-053
A. Get Access

_______
THE LANDING GEAR.
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
flight controls.
(5) Remove the access panels 191ET, 193AT, 192ET, 194AT (Ref. TASK 53-35-
11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(6) Clean the outboard face of the MLG bay side-panels with CLEANING
AGENTS (Material No. 11-002) and a lint-free cloth .

EFF :

ALL 53-31-00

Page 612
May 01/06
R
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Subtask 53-31-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 603/TASK 53-31-00-991-005)
Subtask 53-31-00-210-053
A. Inspection
(1) Examine the outboard face of the MLG bay side-panels between FR42
thru FR47 and from STGR26 thru STGR36 for cracks.

____
5. Close-up
________
Subtask 53-31-00-865-055
breaker(s):
1GA, 2GA, 52GA.
Subtask 53-31-00-410-053
B. Close Access
items.
(2) Install the access panels 191ET, 193AT, 192ET, 194AT (Ref. TASK 53-
35-11-400-001).

EFF :

ALL 53-31-00

Page 613
Aug 01/06

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Outboard Face of the MLG Bay Side-Panels
Figure 603/TASK 53-31-00-991-005

EFF :

ALL 53-31-00

Page 614
May 01/06
R
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EFF :

ALL 53-31-00

Page 615
Aug 01/06
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TASK 53-31-00-210-005
Detailed Visual Inspection of Upper Surfaces of Pressure Deck Membranes, Side

Boxes between FR42 and FR46 including Connections to all Beams and Ribs, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
21-20-00-010-001 Removal of the Air-Conditioning Distribution Ducts

21-20-00-410-001 Installation of the Air-Conditioning Distribution
Ducts
53-31-00-991-006 Fig. 604

EFF :

ALL 53-31-00

Page 616
May 01/06
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3. __________
Job Set-up
Subtask 53-31-00-010-054
A. Get Access
(1) Remove the following floor panels 241JF, 241KF, 241LF, 241MF, 242KF,
242LF, 242MF (Ref. TASK 53-32-12-000-002).
(3) Remove the necessary cabin air supply ducts installed above the floor
structure between FR42 and FR46 (Ref. TASK 21-20-00-010-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
and a lint-free cloth .
4. Procedure
_________
(Ref. Fig. 604/TASK 53-31-00-991-006)
Subtask 53-31-00-210-054
A. Detailed Visual Inspection Procedure.
(1) Examine the pressure deck membranes (upper surfaces) and the side
boxes with the connections to the longitudinal beams and support ribs
from FR42 thru FR46 for cracks.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 53-31-14-001) and

____
(Ref. ASRM 53-31-29-001) for the correct repair procedures.

EFF :

ALL 53-31-00

Page 617
May 01/06
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Upper Surface of the Pressure Deck Membranes and the Side Boxes
Figure 604/TASK 53-31-00-991-006

EFF :

ALL 53-31-00

Page 618
May 01/06
R
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5. Close-up
________
Subtask 53-31-00-410-054
A. Close Access
items.
(2) Install the cabin air supply ducts removed to gain access to the
floor structure between FR42 and FR46 (Ref. TASK 21-20-00-410-001).
(4) Install the following floor panels 241JF, 241KF, 241LF, 241MF, 242KF,
242LF, 242MF (Ref. TASK 53-32-12-400-002).

EFF :

ALL 53-31-00

Page 619
May 01/06
R
IAC
TASK 53-31-00-210-006
Detailed Visual Inspection of Lower Surface of Pressure Deck Membranes between

FR42 and FR46 Including Connections to Longitudinal Beams
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-007 Fig. 605

EFF :

ALL 53-31-00

Page 620
May 01/06
R
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3. __________
Job Set-up
Subtask 53-31-00-010-055
A. Get Access

_______
THE LANDING GEAR.
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
landing gear.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(5) Carefully clean the lower surface of the pressure deck with CLEANING
AGENTS (Material No. 11-002) and a lint-free cloth .

EFF :

ALL 53-31-00

Page 621
May 01/06
R
IAC
Subtask 53-31-00-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 605/TASK 53-31-00-991-007)
Subtask 53-31-00-210-055
A. Inspection
(1) Examine the lower surface of the pressure deck membranes between FR42
thru FR46 with the connections to the longitudinal beams, side boxes,
support ribs, rear spar of the wing box and the pressure bulkhead,
LH/RH for:
- cracks,
- corrosion,

____
5. Close-up
________
Subtask 53-31-00-865-057
breaker(s):
1GA, 2GA, 52GA.
Subtask 53-31-00-410-055
B. Close Access

EFF :

ALL 53-31-00

Page 622
Aug 01/06

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Lower Surface of the Pressure Deck Membranes
Figure 605/TASK 53-31-00-991-007

EFF :

ALL 53-31-00

Page 623
May 01/06
R
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EFF :

ALL 53-31-00

Page 624
Aug 01/06
R
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TASK 53-31-00-210-007
Detailed Visual Inspection of Keelbeam Box
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-31-00

Page 625
May 01/06
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

51-75-13-916-001 Repair to a layer of Moisture-Removing Oil
53-35-13-000-001 Removal of the Belly Fairing Access Panels
53-35-13-000-002 Removal of the Quick-Release Access Panels from the
Belly Fairing Structure
53-35-13-400-001 Installation of the Belly Fairing Access Panels
53-35-13-400-002 Installation of the Quick-Release Access Panels on
the Belly Fairing Structure
53-31-00-991-008 Fig. 606
3. __________
Job Set-up
Subtask 53-31-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

EFF :

ALL 53-31-00

Page 626
Aug 01/06

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R **ON A/C 001-012, 014-099,
Subtask 53-31-00-010-056
B. Get Access

_______
THE LANDING GEAR.
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
landing gear.
(4) Put the access platform in position at the area to be inspected.
(5) Remove the access panels 147AB, 147BB, 147EB, 147FB, 148DB, 148FB,
191GB, 191HB, 191JB, 191KB, 192KB, 195AB and 196AB (Ref. TASK 53-35-
11-000-001), (Ref. TASK 53-35-13-000-001), (Ref. TASK 53-35-13-000-
002).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(6) Clean the keelbeam box with CLEANING AGENTS (Material No. 11-002) and
a lint-free cloth.

EFF :

001-012, 014-099, 53-31-00

Page 627
Aug 01/06

IAC
R **ON A/C 101-199, 901-999,
Subtask 53-31-00-010-056-A
B. Get Access

_______
THE LANDING GEAR.
29-10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-
864-003).
landing gear.
(4) Put the access platform in position at the area to be inspected.
(5) Remove the access panels 147AB, 147BB, 147EB, 147FB, 148DB, 148FB,
191BB, 191GB, 191HB, 191JB, 191KB, 192KB, 195AB and 196AB (Ref. TASK
53-35-11-000-001), (Ref. TASK 53-35-13-000-001), (Ref. TASK 53-35-13-
000-002).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(6) Clean the keelbeam box with CLEANING AGENTS (Material No. 11-002) and
a lint-free cloth.

R

EFF :

101-199, 901-999, 53-31-00

Page 628
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 606/TASK 53-31-00-991-008)
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-056
A. Inspection
(1) Examine the keelbeam box between FR35 thru FR47 for corrosion.

____
R **ON A/C 101-199,
R Subtask 53-31-00-210-056-B
R A. Inspection
R (1) Examine the keelbeam box between FR35.8 thru FR47 for corrosion.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 53-31-29-001) for

____
R the correct repair procedure.
R **ON A/C 901-999,
Subtask 53-31-00-210-056-A
A. Inspection
(1) Examine the keelbeam box between FR35 thru FR47/51 for corrosion.

____

EFF :

ALL 53-31-00

Page 629
Feb 01/07

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Keelbeam Box
Figure 606/TASK 53-31-00-991-008

EFF :

ALL 53-31-00

Page 630
May 01/06
R
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**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-916-055
A. Apply STORAGE PRESERVATION (Material No. 15-005) or STORAGE PRESERVATION

(Material No. 15-006) to the keelbeam box (Ref. TASK 51-75-13-916-001).
Subtask 53-31-00-865-059
breaker(s):
1GA, 2GA, 52GA.
**ON A/C 001-012, 014-099,
Subtask 53-31-00-410-056
C. Close Access
items.
(2) Install the access panels 147AB, 147BB, 147EB, 147FB, 148DB, 148FB,
191GB, 191HB, 191JB, 191KB, 192KB, 195AB and 196AB (Ref. TASK 53-35-
11-400-001), (Ref. TASK 53-35-13-400-001), (Ref. TASK 53-35-13-400-
002).

EFF :

ALL 53-31-00

Page 631
Feb 01/07
R
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R **ON A/C 101-199, 901-999,
Subtask 53-31-00-410-056-A
C. Close Access
items.
(2) Install the access panels 147AB, 147BB, 147EB, 147FB, 148DB, 148FB,
191BB, 191GB, 191HB, 191JB, 191KB, 192KB, 195AB and 196AB (Ref. TASK
53-35-11-400-001), (Ref. TASK 53-35-13-400-001), (Ref. TASK 53-35-13-
400-002).

R

EFF :

101-199, 901-999, 53-31-00

Page 632
Feb 01/07

IAC
**ON A/C ALL
TASK 53-31-00-210-008
Detailed Visual Inspection of Pressure Bulkhead at FR46, AFT Face, Including

Vertical Beams, Above Cargo Floor Level
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-31-00

Page 633
Feb 01/07
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 25-55-11-000-001 Removal of the AFT Cargo Compartment Partition FR47

R 25-55-11-400-001 Installation of the AFT Cargo Compartment Partition
FR47
53-31-00-991-009 Fig. 607
3. __________
Job Set-up
Subtask 53-31-00-010-058
A. Get Access
(1) Open the AFT cargo-compartment doors (Ref. TASK 52-30-00-860-001).
(2) Put an access platform in position below the cargo doors.
(3) If installed, remove the additional center tank(s) (Ref. AMM

28-11-27, Page Block 401).
(4) Remove the AFT cargo-compartment partitions 151AW, 151BW and 152BW
(Ref. TASK 25-55-11-000-001).
(5) Remove the insulation blankets from the aft face of the pressure
bulkhead (Ref. TASK 25-80-00-000-001).
NOTE : Identify the insulation blankets for installation.

____
(6) Cleaning.

_______
SPECIAL MATERIAL.

EFF :

ALL 53-31-00

Page 634
Feb 01/07

IAC
_______
DO NOT SMOKE.
(a) Clean the aft face of the pressure bulkhead and the vertical
beams with CLEANING AGENTS (Material No. 11-002) and a lint-free
cloth.
4. Procedure
_________
(Ref. Fig. 607/TASK 53-31-00-991-009)
Subtask 53-31-00-210-057
A. Inspection
(1) Examine the AFT face of the pressure bulkhead at FR46 and the
vertical beams above the AFT cargo-compartment floor level for:
- cracks,
- corrosion.

____
5. Close-up
________
Subtask 53-31-00-916-056

(Material No. 15-006) to the aft face of the pressure bulkhead at FR46
(Ref. TASK 51-75-13-916-001).
Subtask 53-31-00-410-058
B. Close Access
items.

EFF :

ALL 53-31-00

Page 635
Feb 01/07
R
IAC
Aft Face of the Pressure Bulkhead and Vertical Beams at FR46
Figure 607/TASK 53-31-00-991-009

EFF :

ALL 53-31-00

Page 636
Feb 01/07
R
IAC
(3) Install the partitions 151AW, 151BW and 152BW (Ref. TASK 25-55-11-
400-001).
(4) If removed, install the additional center tank(s) (Ref. AMM 28-11-27,
Page Block 401).
(5) Close the Aft cargo-compartment door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 53-31-00

Page 637
Feb 01/07
R
IAC
**ON A/C 001-012, 014-099, 901-999,
TASK 53-31-00-210-009
Detailed Visual Inspection of Internal Structure around the Emergency Exit

Cutouts, Both Sides, from STGR10 to STGR23, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Ducts
R 25-23-47-000-002 Removal of the Upper Sidewall Panel Assy 241LW,
R (242LW), 241CW, (242CW) and 241FW, (242FW)
R 25-23-47-400-002 Installation of the Upper Sidewall Panel Assy 241LW,
R (242LW), 241CW, (242CW) and 241FW, (242FW)

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 638
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-21-11-000-001 Removal of the Emergency Exit Hatch
52-21-11-400-001 Installation of the Emergency Exit Hatch
**ON A/C 001-012, 014-099,
53-31-00-991-010 Fig. 608
**ON A/C 901-999,
53-31-00-991-010-A Fig. 608A
**ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 53-31-00-010-059
A. Get Access
R (1) Remove the emergency exit hatches (Ref. TASK 52-21-11-000-001).
R (2) Remove the sidewall panels 241CW, 241LW, 242CW, 242LW (Ref. TASK 25-
R 23-47-000-002).
(3) Remove the cove light panels above the emergency exits (Ref. TASK 25-
23-48-000-001).
(4) Remove the riser duct and the cabin air outlet assembly from both
sides of the cabin, between FR37 and FR41 (Ref. TASK 21-20-00-010-
001).

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 639
Feb 01/08

IAC
(5) Remove the necessary insulation blankets from the inspection area
(Ref. TASK 25-80-00-000-001).
R
R (6) Clean the inspection area with the CLEANING AGENTS (Material No. 11-
R 026) and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
**ON A/C 901-999,
Subtask 53-31-00-010-059-A
A. Get Access
R (1) Remove the emergency exit hatches (Ref. TASK 52-21-11-000-001).
R (2) Remove the sidewall panels 241FW, 242FW (Ref. TASK 25-23-47-000-002).
23-48-000-001).
001).
(Ref. TASK 25-80-00-000-001).
R
**ON A/C 001-012, 014-099, 901-999,
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 608/TASK 53-31-00-991-010)
**ON A/C 901-999,
(Ref. Fig. 608A/TASK 53-31-00-991-010-A)

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 640
Feb 01/08

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Emergency-Exit Hatch Cutouts and Adjacent Structure
Figure 608/TASK 53-31-00-991-010

R

EFF :

001-012, 014-099, 53-31-00

Page 641
Feb 01/08

IAC
INTENTIONALLY BLANK

R

53-31-00

Page 642
Feb 01/08

IAC
Emergency-Exit Hatch Cutouts and Adjacent Structure
Figure 608A/TASK 53-31-00-991-010-A

R

EFF :

901-999, 53-31-00

Page 643
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-058
(1) Examine the internal structure around the cutouts of the

emergency-exit hatch , between FR37 thru FR41 and STGR10 thru STGR23,
for corrosion.

____
R **ON A/C 901-999,
Subtask 53-31-00-210-058-A
(1) Examine the internal structure around the cutouts of the

emergency-exit hatch , between FR39 thru FR41 and STGR10 thru STGR23,
for corrosion.

____
R **ON A/C 001-012, 014-099, 901-999,
5. Close-up
________
Subtask 53-31-00-916-057

(Material No. 15-006) to the inspection area (Ref. TASK 51-75-13-916-
001).

R

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 644
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 53-31-00-410-059
B. Close Access
items.
(3) Install the riser duct and cabin air outlet assembly (Ref. TASK 21-
20-00-410-001).
(4) Install the cove light panels (Ref. TASK 25-23-48-400-001).
R (5) Install the sidewall panels 241CW, 241LW, 242CW, 242LW (Ref. TASK 25-
R 23-47-400-002).
(6) Install the emergency exit hatches (Ref. TASK 52-21-11-400-001).
**ON A/C 901-999,
Subtask 53-31-00-410-059-A
B. Close Access
items.
20-00-410-001).
R (5) Install the sidewall panels 241FW, 242FW (Ref. TASK 25-23-47-400-
R 002).

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 645
Feb 01/08

IAC
R **ON A/C ALL
TASK 53-31-00-210-010
Detailed Visual Inspection of Skin around Anti-Collision Light Cutout, between

FR40 and FR41 and between Stringer 1, LH/RH, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
33-48-11-000-001 Removal of the Upper Beacon/Strobe Light 7LV from the

Outside of the Fuselage
33-48-11-400-001 Installation of the Upper Beacon/Strobe Light 7LV
from the Outside of the Fuselage
53-31-00-991-011 Fig. 609

EFF :

ALL 53-31-00

Page 646
May 01/06

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3. __________
Job Set-up
Subtask 53-31-00-010-060
A. Get Access
(1) Remove the upper beacon (Ref. TASK 33-48-11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(2) Clean the area around the anticollision light cutout with CLEANING
AGENTS (Material No. 11-003) and a lint-free cloth.
4. Procedure
_________
(Ref. Fig. 609/TASK 53-31-00-991-011)
Subtask 53-31-00-210-059
A. Inspection:
(1) Examine the area around the anti-collision light cutout between FR40
and FR41 and STGR1 LH to STGR1 RH for:
- corrosion,
- cracks.

____

EFF :

ALL 53-31-00

Page 647
May 01/06
R
IAC
Anti Collision Light Cutout
Figure 609/TASK 53-31-00-991-011

R

EFF :

ALL 53-31-00

Page 648
May 01/06

IAC
5. Close-up
________
Subtask 53-31-00-410-060
A. Close Access
(1) Install the upper beacon (Ref. TASK 33-48-11-400-001).

EFF :

ALL 53-31-00

Page 649
May 01/06
R
IAC
TASK 53-31-00-210-011
Detailed Visual Inspection of Skin around ADF-1 Antenna Cutout, between FR44
and FR45 and between Stringer 1, LH/RH, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
34-53-11-000-001 Removal of the ADF Loop and Sense Antenna

34-53-11-400-001 Installation of the ADF Loop and Sense Antenna
53-31-00-991-012 Fig. 610

EFF :

ALL 53-31-00

Page 650
May 01/06
R
IAC
3. __________
Job Set-up
Subtask 53-31-00-010-061
A. Get Access
(1) Remove the ADF1 antenna 3RP1 (Ref. TASK 34-53-11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(2) Clean the area around the ADF1 antenna 3RP1 cutout with CLEANING
AGENTS (Material No. 11-003) and a lint-free cloth.
4. Procedure
_________
(Ref. Fig. 610/TASK 53-31-00-991-012)
Subtask 53-31-00-210-060
A. Inspection:
(1) Examine the area between the fuselage external skin around the ADF1
antenna cutout between FR44 and FR45 and STRG1 LH/RH for:
- corrosion,
- cracks,

____

EFF :

ALL 53-31-00

Page 651
May 01/06
R
IAC
Skin Cutout of the ADF1 Antenna 3RP1
Figure 610/TASK 53-31-00-991-012

EFF :

ALL 53-31-00

Page 652
May 01/06
R
IAC
5. Close-up
________
Subtask 53-31-00-410-061
A. Close Access
(1) Install the ADF1 antenna 3RP1 (Ref. TASK 34-53-11-400-001).

EFF :

ALL 53-31-00

Page 653
May 01/06
R
IAC
TASK 53-31-00-210-012
Detailed Visual Inspection of Pressure Bulkhead FWD Face and the Pressure Deck
Upper Surface, including connections to Center Wing Box
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-31-00

Page 654
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
21-21-41-000-001 Removal of the Recirculation Filter 4012HM (4013HM)

21-21-41-400-001 Installation of the Recirculation Filter 4012HM
(4013HM)
R 21-21-43-000-002 Removal of the lower part of the Mixer Unit
R 21-21-43-400-003 Installation of the lower part of the Mixer Unit
25-54-12-000-001 Removal of the FWD Cargo Compartment Partition FR34
25-54-12-400-001 Installation of the FWD Cargo Compartment Partition
FR34
38-11-41-000-001 Removal of the Potable Water Tank 3000MM
38-11-41-400-002 Installation of the Potable Water Tank 3000MM
R **ON A/C 001-012, 014-099, 901-999,
53-31-00-991-013 Fig. 611
R **ON A/C 101-199,
R 53-31-00-991-013-A Fig. 611A

EFF :

ALL 53-31-00

Page 655
Feb 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-019, 101-199,
Subtask 53-31-00-010-062
A. Get Access
R (1) Open the forward cargo-compartment door (Ref. TASK 52-30-00-860-001).
R (2) Put the ACCESS PLATFORM 2M (6 FT) in position below the cargo door.
R (3) Remove the forward cargo-compartment partitions 131NW, 131PW, 132PW

R (Ref. TASK 25-54-12-000-001).
(4) Remove the insulation blankets from the inspection area (Ref. TASK
25-80-00-000-001).
(5) Remove the recirculation filter (Ref. TASK 21-21-41-000-001).
R (6) Remove the lower part of the mixer unit (Ref. TASK 21-21-43-000-002).
R **ON A/C 020-099, 901-999,
Subtask 53-31-00-010-062-A
A. Get Access
R (1) Open the forward cargo-compartment door (Ref. TASK 52-30-00-860-001).
(3) Remove the potable water tank 3000 MM (Ref. TASK 38-11-41-000-001).
R (4) Remove the forward cargo-compartment partition 131PW (Ref. TASK 25-
54-12-000-001).
25-80-00-000-001).
(6) Remove the recirculation filter (Ref. TASK 21-21-41-000-001).

EFF :

ALL 53-31-00

Page 656
Feb 01/07

IAC
R (7) Remove the lower part of the mixer unit (Ref. TASK 21-21-43-000-002).
**ON A/C ALL
Subtask 53-31-00-110-059
B. Cleaning
_______
MATERIAL.

_______
DO NOT SMOKE.
and a lint-free cloth.
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 611/TASK 53-31-00-991-013)
R **ON A/C 101-199,
R (Ref. Fig. 611A/TASK 53-31-00-991-013-A)

EFF :

ALL 53-31-00

Page 657
Feb 01/07

IAC
Forward Face of the Pressure Bulkhead FR35
Figure 611/TASK 53-31-00-991-013

R

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 658
Feb 01/07

IAC
R Inspection Areas of the Pressure Bulkhead and the Pressure Deck
R Figure 611A/TASK 53-31-00-991-013-A

R

EFF :

101-199, 53-31-00

Page 659
Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-210-061
A. Inspection:
(1) Examine the forward face of the pressure bulkhead at FR35 and the
upper surface of the pressure deck between FR35 and FR36, and the
connections to the center wing box, for:
R - Cracks
R - Corrosion.

____
R **ON A/C 101-199,
R Subtask 53-31-00-210-061-A
R A. Inspection:
R (1) Examine the forward face of the pressure bulkhead at FR35.8 and the
R upper surface of the pressure deck between FR35.8 and FR36, and the
R connections to the center wing box, for:
R - Cracks
R - Corrosion.

____
R **ON A/C ALL
5. Close-up
________
Subtask 53-31-00-916-059

001).

EFF :

ALL 53-31-00

Page 660
Feb 01/07

IAC
R **ON A/C 001-012, 014-019, 101-199,
Subtask 53-31-00-410-067
B. Close Access
(2) Install the recirculation filter (Ref. TASK 21-21-41-400-001).
R (3) Install the lower part of the mixer unit (Ref. TASK 21-21-43-400-
R 003).
(4) Install the partitions 131NW, 131PW, 132PW (Ref. TASK 25-54-12-400-
001).
R (5) Close the forward cargo-compartment door (Ref. TASK 52-30-00-860-

002).
R **ON A/C 020-099, 901-999,
Subtask 53-31-00-410-067-A
B. Close Access
(2) Install the recirculation filter (Ref. TASK 21-21-41-400-001).
R (3) Install the lower part of the mixer unit (Ref. TASK 21-21-43-400-
R 003).
(4) Install the partition 131PW (Ref. TASK 25-54-12-400-001).
(5) Install the potable water tank 3000 MM (Ref. TASK 38-11-41-400-002).
R (6) Close the forward cargo-compartment door (Ref. TASK 52-30-00-860-

002).

EFF :

ALL 53-31-00

Page 661
Feb 01/07

IAC

R

EFF :

020-099, 901-999, 53-31-00

Page 662
Feb 01/07

IAC
**ON A/C ALL
TASK 53-31-00-210-013
Detailed Visual Inspection of Pressure Bulkhead AFT Face and the Lower Skin of
Pressure Deck Lower Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-25-11-000-001 Removal of the Wing-to-Fuselage Fairings (191AT,

191AB, 192AT, 192AB)
53-25-11-400-001 Installation of the Wing-to-Fuselage Fairings (191AT,
191AB, 192AT, 192AB)
53-31-00-991-014 Fig. 612

EFF :

ALL 53-31-00

Page 663
Feb 01/07
R
IAC
3. __________
Job Set-up
Subtask 53-31-00-010-066
A. Get Access
(1) Remove the wing-to-fuselage panels 191BB, 191EB, 192EB and 192FB
(Ref. TASK 53-25-11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 612/TASK 53-31-00-991-014)
R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-210-062
A. Inspection:
(1) Examine the AFT face of the pressure bulkhead at FR35 and the skin of
the pressure deck lower surface, between FR35 and FR36, for:
- cracks,
- corrosion,

____

EFF :

ALL 53-31-00

Page 664
Feb 01/07

IAC
Pressure Bulkhead Aft-Face FR35 and Pressure Deck Lower-Face FR35 to FR36
Figure 612/TASK 53-31-00-991-014

EFF :

ALL 53-31-00

Page 665
Feb 01/07
R
IAC
R **ON A/C 101-199,
R Subtask 53-31-00-210-062-A
R A. Inspection:
R (1) Examine the AFT face of the pressure bulkhead at FR35.8 and the skin
R of the pressure deck lower surface, between FR35.8 and FR36, for:
R - cracks,
R - corrosion,

____
R **ON A/C ALL
5. Close-up
________
Subtask 53-31-00-410-062
A. Close Access
(1) Install the wing-to-fuselage panels 191BB, 191EB, 192EB and 192FB
(Ref. TASK 53-25-11-400-001).

EFF :

ALL 53-31-00

Page 666
Feb 01/07

IAC
TASK 53-31-00-210-014
Detailed Visual Inspection of Hinge and Actuator Fittings for MLG Doors at
Keelbeam
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ACCESS PLATFORM 2M (6 FT)

No specific 1 WARNING NOTICE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
(Ref. 20-31-00)
(Ref. 20-31-00)
R

EFF :

ALL 53-31-00

Page 667
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 32-00-00-481-002 Installation of the Safety Devices on the Landing
R Gear Doors
32-12-11-400-001 Installation of the Door Assembly - Main.
32-31-35-400-001 Installation of the MLG Door Actuating-Cylinder
2523GM (2522GM)
51-75-13-916-002 Repair to a layer of Corrosion Preventive Compound
R ASRM 51-11-00-001
R ASRM 51-22-00-001
R ASRM 53-31-11-101
R ASRM 53-31-11-201
R AMM 51-73-11-300-001 (for corrective action)
R **ON A/C 001-012, 014-099,
R 53-31-00-991-074 Fig. 613
R **ON A/C 101-199,
R 53-31-00-991-074-A Fig. 613A
R **ON A/C 901-999,
R 53-31-00-991-074-B Fig. 613B
**ON A/C 001-012, 014-099,
53-31-00-991-072-A Fig. 614

EFF :

ALL 53-31-00

Page 668
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
53-31-00-991-072 Fig. 614A
**ON A/C 001-012, 014-099,
53-31-00-991-073-A Fig. 615
**ON A/C 101-199, 901-999,
53-31-00-991-073 Fig. 615A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-010-067
A. Get Access
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE
_______
LANDING GEAR.
R (1) Open the MLG doors (Ref. TASK 32-12-00-010-001).
R (2) Make sure that the ground lock-sleeve is installed on the applicable
R MLG door actuator-cylinder (Ref. TASK 32-00-00-481-002).
R (3) Depressurize the Green, Blue and Yellow hydraulic systems (Ref. TASK
R 29-10-00-864-001), (Ref. TASK 29-10-00-864-002) and (Ref. TASK 29-10-
00-864-003).
R (4) Put the WARNING NOTICE in position to tell persons not to operate the
landing gear.
R (5) Put the ACCESS PLATFORM 2M (6 FT) in position.

R

EFF :

ALL 53-31-00

Page 669
Aug 01/07

IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
R (Ref. Fig. 613/TASK 53-31-00-991-074)
R **ON A/C 101-199,
R (Ref. Fig. 613A/TASK 53-31-00-991-074-A)
R **ON A/C 901-999,
R (Ref. Fig. 613B/TASK 53-31-00-991-074-B)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 614/TASK 53-31-00-991-072-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 614A/TASK 53-31-00-991-072)
**ON A/C 001-012, 014-099,
(Ref. Fig. 615/TASK 53-31-00-991-073-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 615A/TASK 53-31-00-991-073)

R

EFF :

ALL 53-31-00

Page 670
Aug 01/07

IAC
R Inspection areas of the Hinge Fittings and the Actuator Fitting of the MLG Door
R Figure 613/TASK 53-31-00-991-074

R

EFF :

001-012, 014-099, 53-31-00

Page 671
Aug 01/07

IAC
R Figure 613A/TASK 53-31-00-991-074-A

R

EFF :

101-199, 53-31-00

Page 672
Aug 01/07

IAC
R Figure 613B/TASK 53-31-00-991-074-B

R

EFF :

901-999, 53-31-00

Page 673
Aug 01/07

IAC
Inspection of the Keel Beam Hinge Fittings
Figure 614/TASK 53-31-00-991-072-A

R

EFF :

001-012, 014-099, 53-31-00

Page 674
Aug 01/07

IAC
Inspection of the Keel Beam Hinge Fittings
Figure 614A/TASK 53-31-00-991-072

R

EFF :

101-199, 901-999, 53-31-00

Page 675
Aug 01/07

IAC
Inspection of the Keel Beam Actuator-Hinge Fittings
Figure 615/TASK 53-31-00-991-073-A

R

EFF :

001-012, 014-099, 53-31-00

Page 676
Aug 01/07

IAC
Inspection of the Keel Beam Actuator-Hinge Fittings
Figure 615A/TASK 53-31-00-991-073

R

EFF :

101-199, 901-999, 53-31-00

Page 677
Aug 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-063-A
R A. Inspection
R
R (1) Do a detailed inspection of the keelbeam MLG door center

R hinge-fitting, LH/RH. Do a check for corrosion, fretting and wear on
R the items that follow:
R - The hinge-fitting
R - The bearing
R - The spacers
R - Around the head of the bolt.
R (2) If damage has been found:
R (a) Refer to the ASRM (Ref. ASRM 51-11-00-001) for the class of
R damage.
R (b) If you find corrosion damage:

R - Refer to the ASRM (Ref. ASRM 51-22-00-001) for the general
R corrosion data
R - Refer to the AMM (Ref. AMM 51-74-11-300-001) for the repair of
R the corroded areas.
R (c) If you find other types of damage:

R - Refer to the ASRM (Ref. ASRM 53-31-11-101) for the permitted
R damage limits for this structure
R - Refer to the ASRM (Ref. ASRM 53-31-11-201) for the repair data
R for this structure
R the minor damage.
R (3) Make sure the MLG door forward and aft hinges are installed and
R adjusted correctly. Make sure that the spacer and a maximum of two
R shim washers are installed (Ref. TASK 32-12-11-400-001).
R (4) Measure and record the dimension A between the washer and the
R keelbeam hinge-fitting.
R (5) Do a detailed inspection of the keelbeam MLG door actuator-fitting,

R LH/RH. Do a check for corrosion, fretting and wear on the
R actuator-fitting and the bearing.

R

EFF :

001-012, 014-099, 53-31-00

Page 678
Aug 01/07

IAC
R damage.

R corrosion data

R the minor damage.
R (7) Make sure the MLG door actuator and the spacer are installed and
R adjusted correctly (Ref. TASK 32-31-35-400-001).
R (8) Measure and record the dimension B between the washer and the
R actuator-fitting.
R
**ON A/C 101-199, 901-999,
Subtask 53-31-00-210-063
R A. Inspection
R (1) Do a detailed inspection of the keelbeam MLG door forward and aft
R hinge-fittings, LH/RH. Do a check for corrosion, fretting and wear on
R the items that follow:
R - The hinge-fitting
R - The bearing
R - The spacers
R - Around the head of the bolt.
R
R damage.

EFF :

ALL 53-31-00

Page 679
Aug 01/07

IAC
R corrosion data

R the minor damage.
R
R (3) Make sure the MLG door forward and aft hinges are installed and
R adjusted correctly. Make sure that the spacer and a maximum of two
R shim washers are installed (Ref. TASK 32-12-11-400-001).
R
R (4) Measure and record the dimension A between the washer and the
R keelbeam hinge-fitting.
R
R (5) Do a detailed inspection of the keelbeam MLG door actuator-fitting,

R LH/RH. Do a check for corrosion, fretting and wear on the
R actuator-fitting and the bearing.
R damage.

R corrosion data

R the minor damage.
R

R

EFF :

101-199, 901-999, 53-31-00

Page 680
Aug 01/07

IAC
R (7) Make sure the MLG door actuator and the spacer are installed and
R adjusted correctly (Ref. TASK 32-31-35-400-001).
R
R (8) Measure and record the dimension B between the washer and the
R actuator-fitting.
R
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-916-061

002).
Subtask 53-31-00-410-063
B. Close Access

EFF :

ALL 53-31-00

Page 681
Aug 01/07

IAC
TASK 53-31-00-210-015
Detailed Visual Inspection of Lower Skin of Longitudinal Lap Joints in Crack

Stopper Areas, at Stringer 6, LH/RH between FR35 and FR47/54 External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-016 Fig. 616

EFF :

ALL 53-31-00

Page 682
Aug 01/07
R
IAC
3. __________
Job Set-up
Subtask 53-31-00-010-071
A. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position.
(2) Clean the inspection area with the CLEANING AGENTS (Material No. 11-
026) and a clean lint free cloth MISCELLANEOUS (Material No. 19-003).
4. Procedure
_________
(Ref. Fig. 616/TASK 53-31-00-991-016)
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-210-064
A. Inspection
(1) Examine the lower skin of the longitudinal lap joints in the crack
stopper area between FR35 thru FR47, LH/RH external surface, for
cracks.

____
**ON A/C 101-199,
Subtask 53-31-00-210-064-A
A. Inspection
(1) Examine the lower skin of the longitudinal lap joints in the crack
stopper area between FR35.8 thru FR47, LH/RH external surface, for
cracks.

____

EFF :

ALL 53-31-00

Page 683
Aug 01/07
R
IAC
Lap Joint FR35 thru FR47
Figure 616/TASK 53-31-00-991-016

R

EFF :

ALL 53-31-00

Page 684
Aug 01/07

IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-410-069
A. Close Access

R

EFF :

ALL 53-31-00

Page 685
Aug 01/07

IAC
**ON A/C 001-012, 014-099, 901-999,
TASK 53-31-00-210-016
Detailed Visual Inspection of the Emergency Exit Skin Cutouts, Upper and Lower
Corners, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-31-00-991-017 Fig. 617

R

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 686
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,
53-31-00-991-017-A Fig. 617A
**ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 53-31-00-010-068
A. Get Access
(1) Remove the emergency exit hatches (Ref. TASK 52-21-11-000-001).
and a lint-free cloth where necessary.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 617/TASK 53-31-00-991-017)

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 687
Aug 01/07
R
IAC
Upper and Lower Corners of the Emergency Exit Hatch-Cutouts
Figure 617/TASK 53-31-00-991-017

R

EFF :

001-012, 014-099, 53-31-00

Page 688
Aug 01/07

IAC
**ON A/C 901-999,
(Ref. Fig. 617A/TASK 53-31-00-991-017-A)
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-210-066
A. Inspection
(1) Examine the skin cutouts at the upper and lower corners of the
emergency exit hatches for:
- cracks,
- corrosion,

____
5. Close-up
________
Subtask 53-31-00-410-064
A. Close Access

R

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 689
Aug 01/07

IAC
Upper and Lower Corners of the Emergency Exit Hatch-Cutouts
Figure 617A/TASK 53-31-00-991-017-A

R

EFF :

901-999, 53-31-00

Page 690
Aug 01/07

IAC
**ON A/C ALL
TASK 53-31-00-210-018
Detailed Visual Inspection of Skin in Circumferential Splice and Stringer

Coupling Area at FR35, from STGR10, LH/RH to Crown Centerline, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-31-00

Page 691
Aug 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099, 901-999,
53-31-00-991-018 Fig. 618
**ON A/C 101-199,
53-31-00-991-018-A Fig. 618A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-010-072
A. Get Access
flight controls.
_______
(2) Put the access platform in position adjacent to FR35.

R

EFF :

ALL 53-31-00

Page 692
Aug 01/07

IAC
4. Procedure
_________
**ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 618/TASK 53-31-00-991-018)
**ON A/C 101-199,
(Ref. Fig. 618A/TASK 53-31-00-991-018-A)
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-210-067
A. Inspection
(1) Examine the external surface of the skin in the areas of the
circumferential splice and stringer coupling at FR35, from STGR10 to
the crown centerline, for cracks.

____
correct repair procedure.
**ON A/C 101-199,
Subtask 53-31-00-210-067-A
A. Inspection
(1) Examine the external surface of the skin in the areas of the
circumferential splices and the stringer couplings at FR35 and
FR35.8. Do this from STGR10 LH/RH to the crown centerline.
(2) Look for cracks and other damage.

____

R

EFF :

ALL 53-31-00

Page 693
Aug 01/07

IAC
Circumferential Skin Splice at FR35
Figure 618/TASK 53-31-00-991-018

R

EFF :

001-012, 014-099, 901-999, 53-31-00

Page 694
Aug 01/07

IAC
Circumferential Skin Splices at FR35 and FR35.8
Figure 618A/TASK 53-31-00-991-018-A

R

EFF :

101-199, 53-31-00

Page 695
Aug 01/07

IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-410-070
A. Close Access

EFF :

ALL 53-31-00

Page 696
Aug 01/07
R
IAC
TASK 53-31-00-210-019

Coupling Area at FR47, from STGR10, LH/RH to Crown Centerline, External Surface
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-019 Fig. 619

EFF :

ALL 53-31-00

Page 697
Aug 01/07
R
IAC
3. __________
Job Set-up
Subtask 53-31-00-010-073
A. Get Access
(1) Put the WARNING NOTICE in position to tell persons not to operate the
flight controls.
026) and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
4. Procedure
_________
(Ref. Fig. 619/TASK 53-31-00-991-019)
Subtask 53-31-00-210-068
A. Inspection
(1) Examine the external surface of the skin in the circumferential

splice and stringer coupling area at FR47, from STGR10 to the crown
centerline, for cracks.

____
5. Close-up
________
Subtask 53-31-00-410-071
A. Close Access

EFF :

ALL 53-31-00

Page 698
Aug 01/07
R
IAC
Circumferential Skin Splice at FR47
Figure 619/TASK 53-31-00-991-019

EFF :

ALL 53-31-00

Page 699
Aug 01/07
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TASK 53-31-00-210-020
Detailed Visual Inspection of Visible Part of Window Forgings and Fuselage Skin
in Window Forging Area, between FR35 and FR47/54 LH/RH, External Surface
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-020 Fig. 620
53-31-00-991-023 Fig. 621

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Page A600
Aug 01/07
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3. __________
Job Set-up
Subtask 53-31-00-010-074
A. Get Access
flight controls.
(3) Carefully clean the window forgings with CLEANING AGENTS (Material
No. 11-002) and a lint-free cloth.
4. Procedure
_________
(Ref. Fig. 620/TASK 53-31-00-991-020, 621/TASK 53-31-00-991-023)
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-069
A. Inspection
(1) Examine the external surface of the window forgings and the fuselage
skin in the window forging area between FR35 thru FR47, for cracks.

____
**ON A/C 101-199,
Subtask 53-31-00-210-069-B
A. Inspection
skin in the window forging area between FR35.8 thru FR47, for cracks.

____

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ALL 53-31-00

Page A601
Aug 01/07
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Window Forgings FR35 thru FR47
Figure 620/TASK 53-31-00-991-020

EFF :

ALL 53-31-00

Page A602
Aug 01/07
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Window Forgings - Permitted Damage
Figure 621/TASK 53-31-00-991-023

EFF :

ALL 53-31-00

Page A603
Aug 01/07
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**ON A/C 901-999,
Subtask 53-31-00-210-069-A
A. Inspection
skin in the window forging area between FR35 thru FR47/51, for
cracks.

____
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-410-072
A. Close Access

EFF :

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Page A604
Aug 01/07
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TASK 53-31-00-210-023
General Visual Inspection of Main Landing Gear Bay including Main Landing Gear
Door Hinges
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page A605
Aug 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
29-00-00-864-001 Put the Related Hydraulic System in the Depressurized

Configuration before Maintenance Action
53-31-00-991-024 Fig. 622
3. __________
Job Set-up
Subtask 53-31-00-010-070
A. Get Access:

_______
THE LANDING GEAR.
(2) Depressurize the aircraft hydraulic systems

(Ref. TASK 29-00-00-864-001).
landing gear.
(4) Put the access platform in position below the main landing-gear bay.
4. Procedure
_________
(Ref. Fig. 622/TASK 53-31-00-991-024)
Subtask 53-31-00-210-071
A. General Visual Inspection
_______
MATERIAL.

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Page A606
Aug 01/07
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Area of Inspection in the MLG Bay
Figure 622/TASK 53-31-00-991-024

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Page A607
Aug 01/07
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_______
DO NOT SMOKE.
(1) Carefully clean the MLG bay and the MLG door hinges with CLEANING
AGENTS (Material No. 11-002) and a MISCELLANEOUS (Material No. 19-
003).
(2) Do a general visual inspection of the MLG bay including the MLG door
hinges for corrosion and other damage.
(3) If necessary, refer to the ASRM:

- (Ref. ASRM 53-31-16-001),
- (Ref. ASRM 53-31-29-001),
- (Ref. ASRM 53-35-11-001),
- (Ref. ASRM 53-36-11-001)
for the correct repair procedures.
(4) Apply STORAGE PRESERVATION (Material No. 15-005) or STORAGE

PRESERVATION (Material No. 15-006) to the MLG bay and the MLG door
hinges.
5. Close-up
________
Subtask 53-31-00-410-068
A. Close Access
items.

EFF :

ALL 53-31-00

Page A608
Aug 01/07
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TASK 53-31-00-210-025
Detailed Visual Inspection of Fuselage Skin, between FR35 and FR36 and between
Stringer 25 and Stringer 30, LH/RH, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific adjustable access platform

No specific lint free cloth
R 98D27803000000 2 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-030 Fig. 623

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Page A609
Aug 01/07

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3. __________
Job Set-up
Subtask 53-31-00-010-082
A. Get Access
_______
R (1) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) on the slat/flap control lever when working near the
slats/flaps.
(2) Put the warning notice on the slat/flap control lever to tell persons
not to operate the slats.
(3) Put the adjustable access platform in position.
(4) Remove the wing-to-fuselage fairings (Ref. TASK 53-35-11-000-001):

- 191BT from the left side,
- 192BT from the right side.
(5) Remove the quick-release access panels (Ref. TASK 53-35-13-000-002):

- 191EB from the left side,
- 192EB from the right side.
Subtask 53-31-00-110-076
B. Cleaning Procedure

_______
MATERIAL/S.

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Page A610
Aug 01/07

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WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
and a lint free cloth , if necessary. Make sure the area is dry
before you continue.
4. Procedure
_________
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-210-073
A. Detailed Visual Inspection Procedure

(Ref. Fig. 623/TASK 53-31-00-991-030)
(1) Do a detailed visual inspection of the external fuselage skin between

FR35 and FR36, and between stringer 25 and stringer 30 LH and RH, for
cracks.
NOTE : If required, for information on allowable damage and repair

____
procedures for cracks, refer to the ASRMs:
- skin plates, allowable damage (Ref. ASRM 53-31-11-101) and

repairs (Ref. ASRM 53-00-11-201).

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Page A611
Aug 01/07
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External Surface of Fuselage Skin between FR35 and FR36, and between Stringer
25 and Stringer 30, LH/RH
Figure 623/TASK 53-31-00-991-030

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ALL

53-31-00 Page A612
Aug 01/07
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**ON A/C 101-199,
Subtask 53-31-00-210-073-A

(Ref. Fig. 623/TASK 53-31-00-991-030)
(1) Do a detailed visual inspection of the external fuselage skin between

FR35.8 and FR36, and between stringer 25 and stringer 30 LH and RH,
for cracks.

____
procedures for cracks, refer to the ASRMs:

repairs (Ref. ASRM 53-00-11-201).
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-410-080
A. Close Access
items.
(2) Install the quick-release access panels (Ref. TASK 53-35-13-400-002):

- 191EB on the left side,
- 192EB on the right side.
(3) Install the wing-to-fuselage fairings (Ref. TASK 53-35-11-400-001):

- 191BT on the left side,
- 192BT on the right side.
R (4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) from the flap/slat control lever.

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Page A613
Aug 01/07

IAC
TASK 53-31-00-210-027
Detailed Visual Inspection of Lower Skin of Longitudinal Lap Joint at Stringer

18 LH and Stringer 18 RH, in Runout Area at FR42, Internal
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
53-31-00-991-029 Fig. 624

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Page A614
Aug 01/07
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3. __________
Job Set-up
Subtask 53-31-00-861-055

(Ref. TASK 24-42-00-861-001).
Subtask 53-31-00-010-083
B. Get Access
(1) Remove the necessary upper sidewall panels (Ref. TASK 25-23-43-000-
001).
(2) Remove the necessary insulation blankets (Ref. TASK 25-80-00-000-

001).
Subtask 53-31-00-110-072
C. Cleaning Procedure

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
and a lint free cloth, if necessary. Make sure the area is dry before
you continue.

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ALL 53-31-00

Page A615
Aug 01/07
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4. Procedure
_________
Subtask 53-31-00-210-074

(Ref. Fig. 624/TASK 53-31-00-991-029)
(1) Do a detailed visual inspection of the internal lower skin of the

longitudinal lap joint at stringers 18LH and 18RH, in the runout area
at FR42, for cracks.

____
procedures for cracks, refer to the following ASRMs:

repairs (Ref. ASRM 53-00-11-201),
- Stringers and Stiffeners, repairs (Ref. ASRM 53-00-13-201).
5. Close-up
________
Subtask 53-31-00-410-081
A. Close Access
items.
(3) Install the upper sidewall panels (Ref. TASK 25-23-43-400-001).
Subtask 53-31-00-862-055

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page A616
Aug 01/07

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Internal Lower Skin of Longitudinal Lap Joint at Stringer 18 LH and RH, in
Runout at FR42
Figure 624/TASK 53-31-00-991-029

R EFF :

ALL

53-31-00 Page A617
Aug 01/07

IAC
**ON A/C 001-012, 014-099, 901-999,
TASK 53-31-00-210-028
Detailed Visual Inspection of Flanges at FR38, 39, 40 and 41, between STGR12 to
STGR21, and Longl Beam FLange at STGR20A, between FR38 to 39, FR40 to 41, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Ducts
Power
the External Power
25-23-47-000-001 Removal of the Lining from the Emergency Exit Hatches

EFF :

001-012, 014-099, 901-999, 53-31-00

Page A618
Aug 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-47-400-001 Installation of the Lining on the Emergency Exit

Hatches
**ON A/C 001-012, 014-099,
53-31-00-991-033 Fig. 625
**ON A/C 901-999,
53-31-00-991-033-A Fig. 625A
**ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 53-31-00-861-057

(Ref. TASK 24-42-00-861-001).
**ON A/C 001-012, 014-099,
Subtask 53-31-00-010-086
B. Get Access
(1) Remove the sidewall linings 241CW, 241LW, 242CW, 242LW (Ref. TASK 25-
23-47-000-001).
23-48-000-001).

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001-012, 014-099, 901-999, 53-31-00

Page A619
Aug 01/07
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001).
(Ref. TASK 25-80-00-000-001).
**ON A/C 901-999,
Subtask 53-31-00-010-086-A
B. Get Access
(1) Remove the sidewall linings 241FW, 242FW (Ref. TASK 25-23-47-000-
001).
23-48-000-001).
001).
(Ref. TASK 25-80-00-000-001).
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-110-078

_______
MATERIAL/S.

R

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001-012, 014-099, 901-999, 53-31-00

Page A620
Aug 01/07

IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
and a lint free cloth, if necessary. Make sure the area is dry before
you continue.
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-076

(Ref. Fig. 625/TASK 53-31-00-991-033)
(1) Do a detailed visual inspection of the frame flanges at FR38, FR39,

FR40 and FR41, between stringer 12 and stringer21, and the
longitudinal beam flange at stringer20A, between FR38 and FR39, and
between FR40 and FR41, LH and RH, for cracks.
NOTE : If required, for information on repair procedures for cracks,

____
refer to the ASRM frames (Ref. ASRM 53-00-12-201).

EFF :

001-012, 014-099, 901-999, 53-31-00

Page A621
Aug 01/07
R
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Frame Flanges at FR38 thru FR41, between STGR12 and STGR21, and Longitudinal
Beam Flange at STGR20A, between FR38 and FR39, and between FR40 and FR41, LH/RH
Figure 625/TASK 53-31-00-991-033

R EFF :

001-012, 014-099,

53-31-00 Page A622
Aug 01/07

IAC
**ON A/C 901-999,
Subtask 53-31-00-210-076-A

(Ref. Fig. 625A/TASK 53-31-00-991-033-A)
(1) Do a detailed visual inspection of the frame flanges at FR40 and

FR41, between stringer 12 and stringer 21, and the longitudinal beam
flange at stringer 20A between FR40 and FR41, LH and RH, for cracks.

____
**ON A/C 001-012, 014-099, 901-999,
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-31-00-410-084
A. Close Access
items.
20-00-410-001).
(5) Install the sidewall linings 241CW, 241LW, 242CW, 242LW (Ref. TASK
25-23-47-400-001).

EFF :

001-012, 014-099, 901-999, 53-31-00

Page A623
Aug 01/07
R
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Frame Flanges at FR40 and FR41, between STGR12 and STGR21, and Longitudinal
Beam Flange at STGR20A, between FR40 and FR41, LH/RH
Figure 625A/TASK 53-31-00-991-033-A

R EFF :

901-999,

53-31-00 Page A624
Aug 01/07

IAC
**ON A/C 901-999,
Subtask 53-31-00-410-084-A
A. Close Access
items.
20-00-410-001).
(5) Install the sidewall linings 241FW, 242FW (Ref. TASK 25-23-47-400-
001).
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-862-057

(Ref. TASK 24-42-00-862-001).

R

EFF :

001-012, 014-099, 901-999, 53-31-00

Page A625
Aug 01/07

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**ON A/C ALL
TASK 53-31-00-210-029
Detailed Visual Inspection of Side Box Beam in Area of Attachment to FR46,

LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-032 Fig. 626

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Page A626
Aug 01/07
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3. __________
Job Set-up
Subtask 53-31-00-010-087
A. Get Access
_______
_______
LANDING GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE LANDING GEAR ARE CLEAR.
_______
landing gear.
(3) Put the access platform in position below the MLG compartment.
(4) Take a flashlight to do the inspection.
Subtask 53-31-00-110-079

_______
MATERIAL/S.

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Page A627
Aug 01/07
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_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
4. Procedure
_________
Subtask 53-31-00-210-077

(Ref. Fig. 626/TASK 53-31-00-991-032)
(1) Do a detailed visual inspection of the side box beam in the area
where it attaches to FR46, LH and RH, for cracks.

____
5. Close-up
________
Subtask 53-31-00-410-085
A. Close Access
items.

EFF :

ALL 53-31-00

Page A628
Aug 01/07
R
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Side Box Beam Attachment Area to FR46, LH/RH
Figure 626/TASK 53-31-00-991-032

EFF :

ALL 53-31-00

Page A629
Aug 01/07
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EFF :

ALL 53-31-00

Page A630
Aug 01/07
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TASK 53-31-00-210-030
Detailed Visual Inspection of Frame Attachments to Pressure Floor from FR42 to

FR46, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Panels)
53-31-00-991-034-A Fig. 627

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Page A631
Aug 01/07
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3. __________
Job Set-up
Subtask 53-31-00-861-059-A

(Ref. TASK 24-42-00-861-001).
Subtask 53-31-00-010-089-A
B. Get Access
(1) Remove the necessary lower sidewall panels between FR42 and FR46
(Ref. TASK 25-23-44-000-001).
(2) Release and carefully pull back the necessary insulation blankets
from the sides of the fuselage, below the floor level, between FR42
and FR46.
(3) Attach them temporarily to the fuselage structure above the floor
level.
Subtask 53-31-00-110-081-A

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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Page A632
Aug 01/07
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4. Procedure
_________
(Ref. Fig. 627/TASK 53-31-00-991-034-A)
Subtask 53-31-00-210-078-A
(1) Do a detailed visual inspection of the frame attachments to the

pressure floor from FR42 to FR46 LH and RH, for cracks.

____
5. Close-up
________
Subtask 53-31-00-410-087-A
A. Close Access
items.
(2) Release and fold down the insulation blankets, and attach them in
their initial positions.
(3) Install the lower sidewall panels between FR42 and FR46 (Ref. TASK
25-23-44-400-001).
Subtask 53-31-00-862-059-A

(Ref. TASK 24-42-00-862-001).

EFF :

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Page A633
Aug 01/07
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Frame Attachments to Pressure Floor from FR42 to FR46, LH/RH
Figure 627/TASK 53-31-00-991-034-A

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Page A634
Aug 01/07
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TASK 53-31-00-220-001
Special Detailed Inspection of Hinge and Actuator Fittings for MLG Doors at
Keelbeam
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific abrasive cloth, grade 280
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
32-12-11-000-001 Removal of the Door Assembly - Main.

32-12-11-400-001 Installation of the Door Assembly - Main.
32-31-35-000-001 Removal of the MLG Door Actuating-Cylinder 2523GM
(2522GM)
32-31-35-400-001 Installation of the MLG Door Actuating-Cylinder
2523GM (2522GM)
ASRM 51-11-00-001
ASRM 51-22-00-001
R NTM 533154 Part 4
NTM 533154 Part 6
NTM 533160 Part 6

R

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Page A635
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
AMM 51-73-11-300-001 (for corrective action)

**ON A/C 001-012, 014-099,
53-31-00-991-063 Fig. 628
R **ON A/C 101-199,
R 53-31-00-991-063-B Fig. 628A
R **ON A/C 901-999,
R 53-31-00-991-063-C Fig. 628B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-010-069
A. Get Access
(1) Remove the MLG doors (Ref. TASK 32-12-11-000-001).
(2) Remove the MLG door actuating-cylinders (Ref. TASK 32-31-35-000-001).
Subtask 53-31-00-860-062
B. Preparation of the Inspection Areas
**ON A/C 001-012, 014-099,
(Ref. Fig. 628/TASK 53-31-00-991-063)

R

EFF :

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Page A636
Aug 01/07

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R Inspection Areas of the Hinge Fittings and the Actuator Fitting of the MLG Door
Figure 628/TASK 53-31-00-991-063

R

EFF :

001-012, 014-099, 53-31-00

Page A637
Aug 01/07

IAC
R **ON A/C 101-199,
R (Ref. Fig. 628A/TASK 53-31-00-991-063-B)
R **ON A/C 901-999,
R (Ref. Fig. 628B/TASK 53-31-00-991-063-C)
**ON A/C ALL
(1) Make sure that the inspection areas of the hinge and actuator
fittings of the MLG door are:
- Clean and smooth
- Free from paint runs and used sealant.
(2) If necessary, clean the inspection areas with the CLEANING AGENTS
(Material No. 11-026) and a clean lint-free MISCELLANEOUS (Material
No. 19-003). Make sure the inspection areas are dry before you
continue.
(3) If necessary, make the surface of the inspection areas smooth with
the abrasive cloth, grade 280.
(4) Do a visual inspection of the inspection areas. Look for damage and
defects in the condition of the surface.
(5) If you find damage :
(a) Refer to the ASRM (Ref. ASRM 51-11-00-001) for the class of
damage.
(b) If you find corrosion damage:

- Refer to the ASRM (Ref. ASRM 51-22-00-001) for the general
corrosion data
- Refer to the AMM (Ref. AMM 51-74-11-300-001) for the repair of
the corroded areas.
(c) If you find other types of damage:

- Refer to the AMM (Ref. AMM 51-73-11-300-001) for the repair of
the minor damage.

EFF :

ALL 53-31-00

Page A638
Aug 01/07

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R Figure 628A/TASK 53-31-00-991-063-B

R

EFF :

101-199, 53-31-00

Page A639
Aug 01/07

IAC
R Figure 628B/TASK 53-31-00-991-063-C

R

EFF :

901-999, 53-31-00

Page A640
Aug 01/07

IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 628/TASK 53-31-00-991-063)
R **ON A/C 101-199,
R (Ref. Fig. 628A/TASK 53-31-00-991-063-B)
R **ON A/C 901-999,
R (Ref. Fig. 628B/TASK 53-31-00-991-063-C)
R **ON A/C 001-012, 014-099,
R Subtask 53-31-00-220-052-A
R A. Special Detailed Inspection Procedure
R (1) If the hinge fittings are painted, before you do the inspection you
R must:
R (a) Refer to the procedure steps in the NTM (Ref. NTM 533154 Part 6),
R Preparation for Inspection.
R (b) Measure the thickness of the paint at the inspection areas.
R (c) Make sure that the paint thickness is less than the given limit.
R (2) Do the special detailed inspection of the keelbeam MLG door center
R hinge-fitting, LH/RH (Ref. NTM 533154 Part 6) and (Ref. NTM 533160
R Part 6).
R (a) If no cracks are found, send the results to AIRBUS.
R (b) If cracks are found, contact AIRBUS for the correct repair
R procedure.

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Page A641
Aug 01/07

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R (3) Do the special detailed inspection of the keelbeam MLG door
R actuator-fitting, LH/RH (Ref. NTM 533154 Part 4) and (Ref. NTM 533154
R Part 6) and (Ref. NTM 533160 Part 6).
R (a) If no cracks are found, send the results to AIRBUS.
R (b) If cracks are found, contact AIRBUS for the correct repair
R procedure.
R **ON A/C 101-199, 901-999,
Subtask 53-31-00-220-052
R A. Special Detailed Inspection Procedure
(1) If the hinge fittings are painted, before you do the inspection you
must:
(a) Refer to the procedure steps in the NTM (Ref. NTM 533154 Part 6),
Preparation for Inspection.
(b) Measure the thickness of the paint at the inspection areas.
(c) Make sure that the paint thickness is less than the given limit.
R (2) Do the special detailed inspection of the keelbeam MLG door forward
R hinge-fitting, LH/RH (Ref. NTM 533154 Part 6) and (Ref. NTM 533160
Part 6).
(a) If no cracks are found, send the results to AIRBUS.
(b) If cracks are found, contact AIRBUS for the correct repair
procedure.
(3) Do the special detailed inspection of the keelbeam MLG door

R actuator-fitting, LH/RH (Ref. NTM 533154 Part 4) and (Ref. NTM 533154
Part 6) and (Ref. NTM 533160 Part 6).
(a) If no cracks are found, send the results to AIRBUS.
(b) If cracks are found, contact AIRBUS for the correct repair
procedure.

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Page A642
Aug 01/07

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R **ON A/C ALL
5. Close-up
________
Subtask 53-31-00-370-054
A. Repair of the Surface Protection
(1) If necessary, refer to the ASRM (Ref. ASRM 51-75-12-001) and repair
the paint coating in the inspection areas.
Subtask 53-31-00-410-065
B. Close Access
(1) Install the MLG door actuating-cylinders (Ref. TASK 32-31-35-400-

001).
(2) Install the MLG doors (Ref. TASK 32-12-11-400-001).

R

EFF :

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Page A643
Aug 01/07

IAC
TASK 53-31-00-220-002
Special Detailed Inspection of Lower Skin of Longitudinal Lap Joints in Crack

Stopper Areas at Stringer 6 LH/RH, between FR35.8 and FR47, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
51-75-12-300-003 Repair of Minor Paint Damage (Topcoat Only)
ASRM 51-11-00-001
ASRM 51-22-00-001
NTM 533126-Part.6

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Aug 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-31-00-991-016 Fig. 616
3. __________
Job Set-up
Subtask 53-31-00-010-075
A. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
inspection area.
Subtask 53-31-00-860-053

(Ref. Fig. 616/TASK 53-31-00-991-016)
(1) Make sure that the surfaces of the inspection areas are clean and
smooth.
(Material No. 11-026) and a clean lint free cloth MISCELLANEOUS
(Material No. 19-003). Make sure the inspection areas are dry before
you continue.
defects in the shape of the external surface.
(a) Refer to the ASRM (Ref. ASRM 51-11-00-001) for the classification
of the damage.

corrosion data
- Refer to the ASRM (Ref. ASRM 51-74-00-001) for the repair of
the corroded areas.

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Page A645
Aug 01/07
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the minor damage.
4. Procedure
_________
(Ref. Fig. 616/TASK 53-31-00-991-016)
**ON A/C 001-012, 014-099,
Subtask 53-31-00-220-053
A. Special Detailed Inspection Procedure
(1) Do the special detailed inspection of the lower skin of the

longitudinal lap joints in the crack stopper areas. Do this at STGR6
LH/RH, between FR35 and FR47, on the external surface (Ref. NTM
533126-Part.6).
(2) Write a report if you find damage during the inspection procedure.
(3) If you find damage:
of the damage.

- refer to the ASRM (Ref. ASRM 51-22-00-001) for the general
corrosion data
- refer to the ASRM (Ref. ASRM 51-74-00-001) for the repair of
the corroded areas.

the minor damage
- refer to the ASRM (Ref. ASRM 53-31-11-101) for the allowable
damage limits for this structure
- refer to the ASRM (Ref. ASRM 53-31-11-201) for the repair data
for this structure.

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Page A646
Aug 01/07
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**ON A/C 101-199,
Subtask 53-31-00-220-053-B

LH/RH, between FR35.8 and FR47, on the external surface (Ref. NTM
533126-Part.6).
of the damage.

corrosion data
the corroded areas.

the minor damage
for this structure.
**ON A/C 901-999,
Subtask 53-31-00-220-053-A

LH/RH, between FR35 and FR47/51, on the external surface (Ref. NTM
533126-Part.6).

R

EFF :

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Page A647
Aug 01/07

IAC
of the damage.

corrosion data
the corroded areas.

the minor damage
for this structure.
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-370-051
(1) If necessary, repair the paint coatings in the inspection areas

(Ref. TASK 51-75-12-300-003) or (Ref. TASK 51-75-12-300-001).
Subtask 53-31-00-410-073
B. Close Access
items.

EFF :

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Page A648
Aug 01/07
R
IAC
TASK 53-31-00-220-003
Special Detailed Inspection of Upper Flange of Longitudinal Floor Beams at FR42

and FR46, as far as Visible
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-73-00-001
ASRM 51-74-00-001

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Page A649
Aug 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 53-31-14-001
NTM 533110-Part.6
53-31-00-991-044 Fig. 629
3. __________
Job Set-up
Subtask 53-31-00-860-054
(1) Energize the ground service network

(Ref. TASK 24-42-00-861-001)
Subtask 53-31-00-010-080
B. Get Access
(1) Remove the necessary equipment and furnishing to get access to the
cabin floor panels.
(2) Remove the floor panels 241MF, 241LF, 241KF, 241JF, 242KF, 242LF,
242MF (Ref. TASK 53-32-12-000-002).
(3) Disconnect the electrical wire bundles from the floor beams at FR42
and FR43, as necessary, to get access to the inspection area.
Subtask 53-31-00-860-052
C. Preparation of the Inspection Areas

(Ref. Fig. 629/TASK 53-31-00-991-044)
smooth.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE

_______
THIS/THESE MATERIAL/S.

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INTENTIONALLY BLANK

R

53-31-00

Page A651
Aug 01/07

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Inspection Areas of Upper Flanges of Floor Beams at FR42 and FR46

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Page A652
Aug 01/07
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Inspection Areas of Upper Flanges of Floor Beams at FR42 and FR46

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Page A653
Aug 01/07
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_______
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(Material No. 11-004) and a MISCELLANEOUS (Material No. 19-003). Make
sure the areas are dry before you continue.
(4) Make sure that the inspection areas are clean and dry before you
continue.
(5) Do a visual inspection of the surfaces of the inspection areas. Look

for damage and defects in the shape of the surfaces.
of the damage.

- refer to the ASRM (Ref. ASRM 51-22-00-001)for the general
corrosion data
the corroded areas.

the minor damage.

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Page A654
Aug 01/07
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4. Procedure
_________
(Ref. Fig. 629/TASK 53-31-00-991-044)
Subtask 53-31-00-220-055
(1) Do the inspection:
(a) Do the special detailed inspection (Ref. NTM 533110-Part.6) of

the upper flanges of the longitudinal floor beams at FR42 and
FR46.
(b) Do the inspection on the upper and lower surfaces and along the
edges on both sides of the upper flange.
(c) Do the inspection only in the areas of the upper flange that you
can see.
(d) Do not inspect the areas of the upper flange which are below the
seat-track support fittings.
NOTE : If the inspection areas are painted, before you do the

____
inspection you must:
- refer to the procedure steps in the NTM (Ref. NTM
533110-Part.6), Preparation for Inspection
- measure the thickness of the paint at the inspection
areas
- make sure that the paint thickness is less than the
given limit.
(2) Write a report about the damage you find during the inspection
procedure.
of the damage.

corrosion data
the corroded areas.

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Page A655
Aug 01/07
R
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the minor damage
NOTE : No repair data is given in the ASRM (Ref. ASRM 53-31-14-

____
001) for the upper flanges of the longitudinal floor beams
at FR42 and FR46. If you find damage which is more than
the limits for minor damage:
- you must contact AIRBUS INDUSTRIE for the necessary
corrective action procedure.
5. Close-up
________
Subtask 53-31-00-370-050
the paint coating in the inspection areas.
Subtask 53-31-00-410-078
B. Close Access
(1) Connect the electrical wire bundles to the floor beams at FR42 and
FR43.
items.
(3) Install the floor panels 241MF, 241LF, 241KF, 241JF, 242KF, 242LF,
242MF (Ref. TASK 53-32-12-400-002).
(4) Install the equipment and furnishing, removed to get access to the
cabin floor panels.
Subtask 53-31-00-860-055
(1) De-energize the ground service network

(Ref. TASK 24-42-00-862-001)

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Page A656
Aug 01/07
R
IAC
TASK 53-31-00-220-004
Special Detailed Inspection of Lower Skin of Longitudinal Lap Joint at Stringer

18LH and Stringer 18RH, in Runout Area at FR42, Internal
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
ASRM 51-11-00-001
ASRM 51-22-00-001

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Page A657
Aug 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
NTM 533138-Part.6
53-31-00-991-029 Fig. 624
3. __________
Job Set-up
Subtask 53-31-00-860-056

(Ref. TASK 24-42-00-861-001).
Subtask 53-31-00-010-081
B. Get Access
(1) Remove the necessary upper sidewall panels LH/RH in the area of FR42
and FR43 (Ref. TASK 25-23-43-000-001).
(2) Remove the necessary insulation blankets in the area of STGR18 LH/RH
at FR42 (Ref. TASK 25-80-00-000-001).
Subtask 53-31-00-860-058

(Ref. Fig. 624/TASK 53-31-00-991-029)
smooth.

_______

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Page A658
Aug 01/07
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_______
AND 15 MINUTES.
HEAT.
sure the inspection areas are dry before you continue.
continue.
(5) Do a visual inspection of the surface of the inspection areas. Look

of the damage.

corrosion data
the corroded areas.

the minor damage.

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Page A659
Aug 01/07
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4. Procedure
_________
(Ref. Fig. 624/TASK 53-31-00-991-029)
Subtask 53-31-00-220-056
(1) Do the special detailed inspection (Ref. NTM 533138-Part.6) of the

internal lower skin of the longitudinal lap joint at the stringers 18
LH/RH. Do this at the stringer runout area at FR42.

____
- refer to the procedure steps in the NTM (Ref. NTM 533138-
Part.6), Preparation for Inspection
- measure the thickness of the paint at the inspection areas
- make sure that the paint thickness is less than the given
limit.
of the damage.

corrosion data
the corroded areas.

the minor damage
damage limits.
- refer to the ASRM (Ref. ASRM 53-31-11-201) for the correct
repair procedure.

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Page A660
Aug 01/07
R
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5. Close-up
________
Subtask 53-31-00-370-052
the paint coatings in the inspection areas.
Subtask 53-31-00-410-079
B. Close Access
items.
(2) Install the insulation blankets in the area of STGR18 LH/RH at FR42
(Ref. TASK 25-80-00-400-001).
(3) Install the upper sidewall panels LH/RH in the area of FR42 and FR43
(Ref. TASK 25-23-43-400-001).
Subtask 53-31-00-860-057
(1) De-energize the ground service network

(Ref. TASK 24-42-00-862-001)

EFF :

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Page A661
Aug 01/07
R
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TASK 53-31-00-220-006
Special Detailed Inspection of Splice Plate at Circumferential Skin Splice at

FR47, from Stringer 10, LH/RH, to Crown Centerline
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page A662
Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 53-31-11-001
NTM 533140-Part.6
53-31-00-991-045 Fig. 630
3. __________
Job Set-up
Subtask 53-31-00-860-060

R (98D27803000000) on the flap/slat control lever when working near the
flaps/slats.
Subtask 53-31-00-010-084
B. Get Access
Subtask 53-31-00-860-059

(Ref. Fig. 630/TASK 53-31-00-991-045)
(1) Make sure that the outer surface of the inspection area is clean and
smooth.

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Page A663
Aug 01/07

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Circumferential Skin Splice at FR47, from STGR10 LH/RH to Crown Centerline
Figure 630/TASK 53-31-00-991-045

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Page A664
Aug 01/07
R
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(2) If necessary, clean the outer surface of the inspection area with the
CLEANING AGENTS (Material No. 11-026) and a clean lint-free cloth
MISCELLANEOUS (Material No. 19-003). Make sure the inspection area is
dry before you continue.
(3) If necessary, make the outer surface of the inspection area smooth
with the abrasive cloth, grade 280.
(4) Do a visual inspection of the outer surface of the inspection area.

Look for damage, and defects in the shape of the external surface.
damage.

corrosion data
the corroded areas.

the minor damage.
4. Procedure
_________
Subtask 53-31-00-220-057

splice plates at the circumferential skin splice at FR47. Do this
externally from the STGR10 LH/RH positions, to the crown centerline.
procedure.
NOTE : No repair data is given in the ASRM (Ref. ASRM 53-31-11-001)

____
for the splice plates of the circumferential skin splice at
FR47. If a splice plate is damaged:

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Page A665
Aug 01/07
R
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5. Close-up
________
Subtask 53-31-00-370-053
(1) If necessary, repair the paint layer(s) in the inspection areas

Subtask 53-31-00-410-082
B. Close Access
Subtask 53-31-00-860-061
items.


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Page A666
Aug 01/07

IAC
TASK 53-31-00-220-007
Special Detailed inspection of Keel Beam Box Elliptical Cutout at FR46, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-73-00-001
ASRM 51-74-00-001

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Page A667
Aug 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 53-36-11-001
NTM 511008-Part.6
NTM 533155-Part.6
53-31-00-991-035 Fig. 631
3. __________
Job Set-up
Subtask 53-31-00-010-090
A. Get Access
_______
_______
LANDING GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE LANDING GEAR ARE CLEAR.
_______
landing gear.
(3) Put the access platform in position below the MLG compartment.
Subtask 53-31-00-860-063

(Ref. Fig. 631/TASK 53-31-00-991-035)
smooth.

_______

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Page A668
Aug 01/07
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Keel Beam Box Elliptical Cutout at FR46, LH/RH
Figure 631/TASK 53-31-00-991-035

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Page A669
Aug 01/07
R
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_______
AND 15 MINUTES.
HEAT.
sure the areas are dry before you continue.
continue.

(a) Refer to the (Ref. ASRM 51-11-00-001) for the classification of

the damage.

- refer to the (Ref. ASRM 51-22-00-001) for the general corrosion
data
- refer to the (Ref. ASRM 51-74-00-001) for the repair of the
corroded areas.

- Refer to the (Ref. ASRM 51-73-00-001) for the repair of the
minor damage.

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Page A670
Aug 01/07
R
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4. Procedure
_________
Subtask 53-31-00-220-059

(Ref. Fig. 631/TASK 53-31-00-991-035)

elliptical cutout of the keelbeam box at FR46. Do this at the inner
and outer edges of the cutout in the side panel LH/RH.
NOTE : If the edge of the cutout is painted, before you do the

____
limit.
procedure.
of the damage.

corrosion data
the corroded areas.

the minor damage.
NOTE : No repair data is given in the ASRM (Ref. ASRM 53-36-11-

____
001) for the elliptical cutout in the side panel of the
keelbeam at FR46. If you find damage which is more than
the limits for minor damage:

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Page A671
Aug 01/07
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5. Close-up
________
Subtask 53-31-00-370-055

Subtask 53-31-00-410-088
B. Close Access
items.

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Page A672
Aug 01/07
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TASK 53-31-00-210-031
General Visual Inspection of Fuselage Structure below Cabin Floor Panels,

including Cabin Floor Structure between FR36 and FR46
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 15-005A AIB TN 10138 TYPE I GRADE 2
(Ref. 20-31-00)
(Ref. 20-31-00)

R

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Page A673
Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Ducts
Panels)
53-31-00-991-042 Fig. 632
3. __________
Job Set-up
Subtask 53-31-00-010-092
A. Get Access
cabin floor panels.
(2) Remove the following floor panels 241HF, 241GF, 241FF, 241EF, 242FF,
242GF, 242HF, 241MF, 241LF, 241KF, 241JF, 242KF, 242LF, 242MF
(Ref. TASK 53-32-12-000-002).
(Ref. TASK 25-23-44-000-001).
and FR46.
level.

R

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Page A674
Aug 01/07

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4. Procedure
_________
(Ref. Fig. 632/TASK 53-31-00-991-042)
Subtask 53-31-00-210-080

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
and a lint free cloth. Make sure that the area is dry before you
continue.
(2) Do a general visual inspection of the fuselage structure below the

cabin floor panels, including the cabin floor structure between FR36
and FR46 for corrosion and other damage.
(3) If necessary, refer to the ASRM (Ref. ASRM 53-31-14-001) for the

_______
-ON COMPOSITE PARTS, CONTROL CABLES, PULLEYS,TEFLON
BEARINGS.

R

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Fuselage Internal Structure below Cabin Floor Panels, including Cabin Floor
Structure between FR36 and FR46
Figure 632/TASK 53-31-00-991-042

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Aug 01/07
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PRESERVATION (Material No. 15-005A) or STORAGE PRESERVATION (Material
No. 15-006) or equivalent to the fuselage internal structure below
the cabin floor panels, including the cabin floor structure between
FR36 and FR46.
5. Close-up
________
Subtask 53-31-00-410-090
A. Close Access
items.
(2) Release and fold down the insulation blankets and attach them in
(3) Install the cabin air supply ducts, removed to gain access to the
cabin floor structure between FR36 and FR46 (Ref. TASK 21-20-00-410-
001).
(4) Install the lower sidewall panels between FR42 and FR46 (Ref. TASK
25-23-44-400-001).
(5) Install the floor panels 241HF, 241GF, 241FF, 241EF, 242FF, 242GF,
242HF, 241MF, 241LF, 241KF, 241JF, 242KF, 242LF, 242MF (Ref. TASK 53-
32-12-400-002).
cabin floor panels.

R

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Page A677
Aug 01/07

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**ON A/C 001-012, 014-099, 901-999,
TASK 53-31-00-210-032
General Visual Inspection of Pressure Bulkhead Aft Face at FR35 and Lower Skin
of Pressure Deck Lower Surface between FR35 and FR36
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

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001-012, 014-099, 901-999, 53-31-00

Page A678
Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-043 Fig. 633
3. __________
Job Set-up
Subtask 53-31-00-010-093
A. Get Access
_______

flaps/slats.
(4) Remove the quick-release panels (Ref. TASK 53-35-13-000-002):

- 191BB and 191EB from the left side,
- 192EB and 192FB from the right side.

R

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001-012, 014-099, 901-999, 53-31-00

Page A679
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4. Procedure
_________
(Ref. Fig. 633/TASK 53-31-00-991-043)
Subtask 53-31-00-210-081

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
and a lint free cloth. Make sure that the area is dry before you
continue.
(2) Do a general visual inspection of the pressure bulkhead AFT face at

FR35 and the lower skin of the pressure deck lower surface between
FR35 and FR36 for corrosion and other damage.
(3) If necessary, refer to the ASRM (Ref. ASRM 53-31-16-001) and (Ref.
ASRM 53-31-14-001) for the correct repair procedures.

_______
-ON COMPOSITE PARTS, CONTROL CABLES, PULLEYS,TEFLON
BEARINGS.

R

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001-012, 014-099, 901-999, 53-31-00

Page A680
Aug 01/07

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Inspection Areas of the Aft Face of the Pressure Bulkhead and the Bottom
Surface of the Pressure Deck
Figure 633/TASK 53-31-00-991-043

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53-31-00 Page A681
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No. 15-006) or equivalent to the pressure bulkhead AFT face at FR35
and the lower skin of the pressure deck lower surface between FR35
and FR36.
5. Close-up
________
Subtask 53-31-00-410-091
A. Close Access
items.

- 191BB and 191EB on the left side,
- 192EB and 192FB on the right side.


R

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Page A682
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IAC
**ON A/C 101-199,
TASK 53-31-00-210-032-A
General Visual Inspection of Pressure Bulkhead Aft Face at FR35.8 and Lower
Skin of Pressure Deck Lower Surface between FR35.8 and FR36
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

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101-199, 53-31-00

Page A683
Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ASRM 51-22-00-001
ASRM 53-21-11-101
ASRM 53-21-11-201
53-31-00-991-043 Fig. 633
3. __________
Job Set-up
Subtask 53-31-00-010-114
A. Get Access
_______

flaps/slats.
(2) Put the WARNING NOTICE in position on the slat/flap control lever to
tell persons not to operate the flaps/slats.

- 191BB and 191EB from the left side

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4. Procedure
_________
(Ref. Fig. 633/TASK 53-31-00-991-043)
Subtask 53-31-00-210-098
A. Inspection

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
Make sure that the area is dry before you continue.
(2) Do a general visual inspection of the items that follow for corrosion
and other damage:
- The pressure bulkhead aft face at FR35.8
- The lower skin of the pressure deck lower surface between FR35.8
and FR36.

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(3) If you find corrosion damage:
corrosion data
- Refer to the AMM (Ref. AMM 51-74-11-300-001) for the repair of the
corroded areas.
(4) If you find other types of damage:

- Refer to the ASRM (Ref. ASRM 53-21-11-101) for the permitted damage
limits for this structure
- Refer to the ASRM (Ref. ASRM 53-21-11-201) for the repair data for
this structure
- Refer to the AMM (Ref. AMM 51-73-11-300-001) for the repair of the
damage.
(5) Apply the STORAGE PRESERVATION (Material No. 15-005) or the STORAGE
PRESERVATION (Material No. 15-005A) or the STORAGE PRESERVATION
(Material No. 15-006) or equivalent, to:
- The pressure bulkhead aft face at FR35.8
- The lower skin of the pressure deck lower surface between FR35.8
and FR36.
5. Close-up
________
Subtask 53-31-00-410-111
A. Close Access
items.

- 191BB and 191EB on the left side


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**ON A/C 001-012, 014-099,
TASK 53-31-00-220-009
Special Detailed Inspection of the Frames and the Frame Feet, from FR37 to
FR41, adjacent to STGR23
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page A687
Aug 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Ducts
25-21-41-000-001 Removal of the Passenger Seats
25-21-41-400-001 Installation of the Passenger Seats
Panels)
33-51-38-000-001 Removal of the Emergency Power-Supply Unit (EPSU)
33-51-38-400-001 Installation of the Emergency Power-Supply Unit
(EPSU)
Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
NTM 511008-Part.6
SB No. 53-1141 (for corrective action)
53-31-00-991-046 Fig. 634
3. __________
Job Set-up
Subtask 53-31-00-010-094
A. Get Access
(1) Remove the passenger seats between the FR36 and the FR42 LH and RH
(Ref. TASK 25-21-41-000-001).
(2) Remove the textile floor covering between the FR36 and the FR42 LH
and RH (Ref. TASK 25-28-41-000-001).

EFF :

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IAC
(3) Remove the lower sidewall panels 241AW, 241BW, 241EW, 241KW, 241JW,
241NW, 242AW, 242EW, 242KW, 242JW, 242NW between the FR36 and the
FR42 LH and RH (Ref. TASK 25-23-44-000-001).
(4) Remove the cabin floor panels 241HF, 242HF between the FR36 and the
(5) Remove the air-conditioning distribution ducts as necessary between

the FR37 and the FR41 LH and RH (Ref. TASK 21-20-00-010-001).
(6) Remove the insulation blankets as necessary between the FR37 and the
(7) Remove the emergency power-supply units as necessary between the FR37
and the FR41 LH and RH (Ref. TASK 33-51-38-000-001).
Subtask 53-31-00-860-065

(Ref. Fig. 634/TASK 53-31-00-991-046)

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Make sure that the inspection areas of the frames and frame feets
are:
- clean and smooth
- free from paint runs and used sealant.

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Page A689
Aug 01/07
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Location and Inspection Area of the Frames and Frame Feet from FR37 to FR41

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Location and Inspection Area of the Frames and Frame Feet from FR37 to FR41

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Page A691
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defects in the condition of the surface.
of the damage.

corrosion data
the corroded areas.

the minor damage.
4. Procedure
_________
(Ref. Fig. 634/TASK 53-31-00-991-046)
Subtask 53-31-00-220-061
(1) Do a High-Frequency Eddy-Current (HFEC) inspection at each specified

frame inspection area (Ref. NTM 511008-Part.6).

____
Part.6), Preparation for Inspection.
procedure.
of the damage.

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Page A692
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corrosion data
the corroded areas.

the minor damage.
(d) If you find damage which is more than the limits for minor
damage:
- refer to the Airbus Industrie (Ref. SB No. 53-1141) for the
necessary corrective action procedure.
5. Close-up
________
Subtask 53-31-00-370-056

Subtask 53-31-00-410-092
B. Close Access
items.
(2) Install the removed the emergency power-supply units between the FR37
and the FR41 LH and RH (Ref. TASK 33-51-38-400-001).
(3) Install the removed the insulation blankets between the FR37 and the
(4) Install the air-conditioning distribution ducts as necessary between

the FR37 and the FR41 LH and RH (Ref. TASK 21-20-00-410-001).
(5) Install the cabin floor panels between the FR36 and the FR42 LH and
RH (Ref. TASK 53-32-12-400-002).
(6) Install the lower sidewall panels 241AW, 241BW, 241EW, 241KW, 241JW,
241NW, 242AW, 242EW, 242KW, 242JW, 242NW between the FR36 and the

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(7) Install the textile floor covering between the FR36 and the FR42 LH
and RH (Ref. TASK 25-28-41-400-001).
(8) Install the passenger seats between the FR36 and the FR42 LH and RH
(Ref. TASK 25-21-41-400-001).

R

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Page A694
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**ON A/C 001-012, 014-019,
TASK 53-31-00-220-011
Special Detailed Inspection of Fastener Holes of the Pick-up Angles between

FR35 and FR36 at STGR 30, LH/RH
_______
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page A695
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(4013HM)
Power
the External Power
36-11-48-000-003 Removal of the Bleed Air Ducts
36-11-48-400-003 Installation of the Bleed Air Ducts
NTM 511001
53-31-00-991-065 Fig. 635
3. __________
Job Set-up
Subtask 53-31-00-860-072

(Ref. TASK 24-42-00-861-001).
Subtask 53-31-00-010-104
B. Get Access

slats/flaps.
(2) Put the WARNING NOTICE on the slat/flap control lever to tell persons

R

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Page A696
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(3) Put the ACCESS PLATFORM 2M (6 FT) in position at the FWD
cargo-compartment door.


- 192FB and 192EB from the right side.
(7) Remove the recirculation filters LH and RH (Ref. TASK 21-21-41-000-

001).
(8) Remove the heat and sound insulation from the area between FR35 and
FR36 above STGR30 LH and RH.
(9) Remove the bleed air duct between FR35 and FR36, STGR30, LH and RH
(Ref. TASK 36-11-48-000-003).
Subtask 53-31-00-110-095

_______
DO NOT SMOKE.
(1) Make sure that the surfaces of the inspection areas are clean.
(2) If necessary, clean the inspection areas with a lint-free cotton

cloth, MISCELLANEOUS (Material No. 19-003) and the CLEANING AGENTS

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4. Procedure
_________
(Ref. Fig. 635/TASK 53-31-00-991-065)
Subtask 53-31-00-220-064
(1) Do the special detailed inspection (Ref. NTM 511001) of the fastener
holes of the pick-up angles between FR35 and FR36 at STGR 30, LH/RH.
procedure.
NOTE : No repair data is given in the ASRM for the fastener holes of
____
the pick-up angles between FR35 and FR36 at STGR 30, LH/RH.
(3) If the fastener holes are damaged you must contact AIRBUS INDUSTRIE
for the necessary corrective action procedure.
5. Close-up
________
Subtask 53-31-00-410-101
A. Close Access
items.
(2) Install the bleed air duct between FR35 and FR36, STGR30, LH and RH
(Ref. TASK 36-11-48-400-003).
(3) Install the heat and sound insulation from the area between FR35 and
(4) Install the recirculation filters LH and RH (Ref. TASK 21-21-41-400-

001).
(5) Install the quick release access panels (Ref. TASK 53-35-13-400-002):
- 192FB and 192EB on the right side.
(6) Install the wing-to-fuselage fairing (Ref. TASK 53-35-11-400-001):

- 191BT to the left side,
- 192BT to the right side.

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Page A698
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Inspection Areas of the LH and RH Pick-up Angle Fasteners
Figure 635/TASK 53-31-00-991-065

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Page A699
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slats/flaps.
Subtask 53-31-00-862-062

(Ref. TASK 24-42-00-862-001).

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Page B600
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**ON A/C 001-012, 014-099, 901-999,
TASK 53-31-00-210-033
General Visual Inspection of Emergency Exit Skin Cutouts, Upper and Lower
Corners, LH/RH
WARNING : WEAR AND ATTACH A SAFETY HARNESS WHEN YOU WORK ON HIGH SECTIONS. A
_______
FALL CAN INJURE OR KILL YOU.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
51-73-11-300-001 Repair of Minor Damage on Aluminum Clad Components

51-73-11-300-003 Repair of Dents in Skin Panels
51-73-11-300-004 Repair of Minor Damage on Unclad Components
51-74-11-300-001 Repair of Corroded Areas
51-74-11-300-002 Removal of the Corrosion on Unpainted Light Alloy
Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001

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Page B601
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 51-23-11-001
ASRM 53-31-11-101
**ON A/C 001-012, 014-099,
53-31-00-991-057 Fig. 636
**ON A/C 901-999,
53-31-00-991-057-A Fig. 636A
**ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 53-31-00-010-099
A. Get Access
(1) Remove the LH and the RH emergency-exit hatches (Ref. TASK 52-21-11-
000-001).
Subtask 53-31-00-110-087

_______
DO NOT SMOKE.

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4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 636/TASK 53-31-00-991-057)
**ON A/C 901-999,
(Ref. Fig. 636A/TASK 53-31-00-991-057-A)
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-210-082
(1) Do a general visual inspection of the external skin around the

fuselage cutouts for the emergency exit hatches. Do this at the upper
and lower corners of the cutouts, LH/RH:
(a) Look for scratches, dents, cracks, corrosion and damage to the
surface protection.
(2) If you find scratches, dents and/or cracks:
of the damage.
(b) Refer to the ASRM (Ref. ASRM 53-31-11-101) for the allowable
damage limits for this structure.
(c) Repair the scratches which are in the limits (Ref. TASK 51-73-11-
300-001) or (Ref. TASK 51-73-11-300-004), as necessary.
(d) Repair the dents which are in the limits (Ref. TASK 51-73-11-300-
003).
(e) For damage that is more than the limits for minor damage, refer
to the ASRM (Ref. ASRM 53-31-11-201) for the correct repair data.

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Inspection Areas of the Fuselage Cutouts of the Emergency Exits
Figure 636/TASK 53-31-00-991-057

R

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Inspection Areas of the Fuselage Cutouts of the Emergency Exits
Figure 636A/TASK 53-31-00-991-057-A

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Page B605
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(3) If you find corrosion:
(a) Refer to the ASRM (Ref. ASRM 51-22-00-001) for the general
corrosion data.
(b) Repair the corroded areas (Ref. TASK 51-74-11-300-001) or

(Ref. TASK 51-74-11-300-002), as necessary.
(4) If you find damage to the surface protection:
(a) Refer to the ASRM (Ref. ASRM 51-23-11-001) for the general data
about the paint coating of the aircraft.
(b) Repair the damage to the paint system (Ref. TASK 51-75-12-300-
001) or (Ref. TASK 51-75-12-300-003), as necessary.
5. Close-up
________
Subtask 53-31-00-410-096
A. Close Access
items.
(2) Install the LH and the RH emergency-exit hatches (Ref. TASK 52-21-11-
400-001).

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Page B606
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IAC
**ON A/C ALL
TASK 53-31-00-210-035
General Visual Inspection of Upper Skin of Longitudinal Lap Joints and Crack
Stopper Areas at STGR6 LH/RH, between FR35 and FR47/54, External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ACCESS PLATFORM 8M (26 FT) - ADJUSTABLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-31-00

Page B607
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-23-11-001
ASRM 53-31-11-101
**ON A/C 001-012, 014-099,
53-31-00-991-058 Fig. 637
**ON A/C 101-199,
53-31-00-991-058-B Fig. 637A
**ON A/C 901-999,
53-31-00-991-058-A Fig. 637B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-941-063
A. Install the Ground Support Equipment
(1) Put the ACCESS PLATFORM 8M (26 FT) - ADJUSTABLE in position at the
inspection area.

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Page B608
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IAC
Subtask 53-31-00-110-089

4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 637/TASK 53-31-00-991-058)
**ON A/C 101-199,
(Ref. Fig. 637A/TASK 53-31-00-991-058-B)
**ON A/C 901-999,
(Ref. Fig. 637B/TASK 53-31-00-991-058-A)
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-084
(1) Do a general visual inspection of the external surfaces of the upper

skins of the longitudinal lap joints and the crack stopper areas. Do
this at STGR6 LH/RH, between FR35 and FR47:
surface protection.
damage.

R

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Page B609
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IAC
Inspection Areas of the Center Fuselage Lap-Joint at STGR6, LH/RH
Figure 637/TASK 53-31-00-991-058

R

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Page B610
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IAC
Figure 637A/TASK 53-31-00-991-058-B

R

EFF :

101-199, 53-31-00

Page B611
Aug 01/07

IAC
Figure 637B/TASK 53-31-00-991-058-A

R

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Page B612
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IAC
(b) Refer to the ASRM (Ref. ASRM 53-31-11-101) for the permitted
003).
corrosion data.

about the paint layers of the aircraft.
(b) Repair the damage to the paint layer(s) (Ref. TASK 51-75-12-300-
**ON A/C 101-199,
Subtask 53-31-00-210-084-B

this at STGR6 LH/RH, between FR35.8 and FR47:
surface protection.
damage.

R

EFF :

001-012, 014-099, 101-199, 53-31-00

Page B613
Aug 01/07

IAC
003).
corrosion data.

**ON A/C 901-999,
Subtask 53-31-00-210-084-A

this at STGR6 LH/RH, between FR35 and FR47/51:
surface protection.
damage.

R

EFF :

101-199, 901-999, 53-31-00

Page B614
Aug 01/07

IAC
003).
corrosion data.

**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-942-076
A. Remove the Ground Support Equipment
items.

R

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ALL 53-31-00

Page B615
Aug 01/07

IAC
TASK 53-31-00-210-036
General Visual Inspection of Upper Skin of Longitudinal Lap Joints in Crack

_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-31-00

Page B616
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-23-11-001
ASRM 53-31-11-101
**ON A/C 001-012, 014-099,
53-31-00-991-059 Fig. 638
**ON A/C 101-199,
53-31-00-991-059-B Fig. 638A
**ON A/C 901-999,
53-31-00-991-059-A Fig. 638B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-941-064
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position at the
inspection area.

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Page B617
Aug 01/07

IAC
Subtask 53-31-00-110-090

4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 638/TASK 53-31-00-991-059)
**ON A/C 101-199,
(Ref. Fig. 638A/TASK 53-31-00-991-059-B)
**ON A/C 901-999,
(Ref. Fig. 638B/TASK 53-31-00-991-059-A)
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-085

surface protection.
damage.

R

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ALL 53-31-00

Page B618
Aug 01/07

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Figure 638/TASK 53-31-00-991-059

R

EFF :

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Page B619
Aug 01/07

IAC
Figure 638A/TASK 53-31-00-991-059-B

R

EFF :

101-199, 53-31-00

Page B620
Aug 01/07

IAC
Figure 638B/TASK 53-31-00-991-059-A

R

EFF :

901-999, 53-31-00

Page B621
Aug 01/07

IAC
003).
corrosion data.

**ON A/C 101-199,
Subtask 53-31-00-210-085-B

surface protection.
damage.

R

EFF :

001-012, 014-099, 101-199, 53-31-00

Page B622
Aug 01/07

IAC
003).
corrosion data.

**ON A/C 901-999,
Subtask 53-31-00-210-085-A

surface protection.
damage.

R

EFF :

101-199, 901-999, 53-31-00

Page B623
Aug 01/07

IAC
003).
corrosion data.

**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-942-077
items.

R

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ALL 53-31-00

Page B624
Aug 01/07

IAC
TASK 53-31-00-210-037
General Visual Inspection of Lower Skin of Longitudinal Lap Joints in Crack

_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-31-00

Page B625
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-23-11-001
ASRM 53-31-11-101
**ON A/C 001-012, 014-099,
53-31-00-991-060 Fig. 639
**ON A/C 101-199,
53-31-00-991-060-B Fig. 639A
**ON A/C 901-999,
53-31-00-991-060-A Fig. 639B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-941-065
A. Install the Ground Support Eqipment
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position at the
inspection area.

R

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Page B626
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IAC
Subtask 53-31-00-110-091

4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 639/TASK 53-31-00-991-060)
**ON A/C 101-199,
(Ref. Fig. 639A/TASK 53-31-00-991-060-B)
**ON A/C 901-999,
(Ref. Fig. 639B/TASK 53-31-00-991-060-A)
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-086
(1) Do a general visual inspection of the external surfaces of the lower

skins of the longitudinal lap joints in the crack stopper areas. Do
surface protection.
damage.

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ALL 53-31-00

Page B627
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IAC
Figure 639/TASK 53-31-00-991-060

R

EFF :

001-012, 014-099, 53-31-00

Page B628
Aug 01/07

IAC
Figure 639A/TASK 53-31-00-991-060-B

R

EFF :

101-199, 53-31-00

Page B629
Aug 01/07

IAC
Figure 639B/TASK 53-31-00-991-060-A

R

EFF :

901-999, 53-31-00

Page B630
Aug 01/07

IAC
003).
corrosion data.

**ON A/C 101-199,
Subtask 53-31-00-210-086-B

surface protection.
damage.

R

EFF :

001-012, 014-099, 101-199, 53-31-00

Page B631
Aug 01/07

IAC
003).
corrosion data.

**ON A/C 901-999,
Subtask 53-31-00-210-086-A

surface protection.
damage.

R

EFF :

101-199, 901-999, 53-31-00

Page B632
Aug 01/07

IAC
003).
corrosion data.

**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-942-078
items.

R

EFF :

ALL 53-31-00

Page B633
Aug 01/07

IAC
TASK 53-31-00-210-038
General Visual Inspection of Fuselage External Surface between FR35(FR35.8) and

FR47, from STGR23 LH/RH to Crown Centerline, except areas below Belly Fairing
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

ALL 53-31-00

Page B634
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-23-11-001
ASRM 53-31-11-101
**ON A/C 001-012, 014-099,
53-31-00-991-061 Fig. 640
**ON A/C 101-199,
53-31-00-991-061-B Fig. 640A
**ON A/C 901-999,
53-31-00-991-061-A Fig. 640B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-941-066
inspection area.

R

EFF :

ALL 53-31-00

Page B635
Aug 01/07

IAC
Subtask 53-31-00-110-092

_______
DO NOT SMOKE.

4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 640/TASK 53-31-00-991-061)
**ON A/C 101-199,
(Ref. Fig. 640A/TASK 53-31-00-991-061-B)
**ON A/C 901-999,
(Ref. Fig. 640B/TASK 53-31-00-991-061-A)

R

EFF :

ALL 53-31-00

Page B636
Aug 01/07

IAC
Inspection Areas of the Center Fuselage, from STGR23 LH/RH to Crown Centerline
Figure 640/TASK 53-31-00-991-061

R

EFF :

001-012, 014-099, 53-31-00

Page B637
Aug 01/07

IAC
Figure 640A/TASK 53-31-00-991-061-B

R

EFF :

101-199, 53-31-00

Page B638
Aug 01/07

IAC
Figure 640B/TASK 53-31-00-991-061-A

R

EFF :

901-999, 53-31-00

Page B639
Aug 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-087
(1) Do a general visual inspection of the external surface of the center

fuselage:
- examine the areas between FR35 and FR47, from STGR23 LH/RH to the
crown centerline
- do not examine the areas below the belly fairing.
surface protection.
of the damage.
003).
corrosion data.


R

EFF :

001-012, 014-099, 53-31-00

Page B640
Aug 01/07

IAC
**ON A/C 101-199,
Subtask 53-31-00-210-087-B

fuselage:
- examine the areas between FR35.8 and FR47, from STGR23 LH/RH to the
crown centerline
surface protection.
of the damage.
003).
corrosion data.


R

EFF :

001-012, 014-099, 101-199, 53-31-00

Page B641
Aug 01/07

IAC
**ON A/C 901-999,
Subtask 53-31-00-210-087-A

fuselage:
- examine the areas between FR35 and FR47/51, from STGR23 LH/RH to
the crown centerline
surface protection.
of the damage.
003).
corrosion data.

R

EFF :

101-199, 901-999, 53-31-00

Page B642
Aug 01/07

IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-942-079
items.

R

EFF :

ALL 53-31-00

Page B643
Aug 01/07

IAC
TASK 53-31-00-210-039
General Visual Inspection of Fuselage Internal Structure between FR35(FR35.8)

and FR47, above Cabin Floor Level
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Panels)
25-24-41-000-001 Removal of the Overhead Stowage Compartments
25-24-41-400-001 Installation of the Overhead Stowage Compartments
Composite Material

R

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ALL 53-31-00

Page B644
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 51-22-00-001
ASRM 51-23-11-001
**ON A/C 001-012, 014-099,
53-31-00-991-062 Fig. 641
**ON A/C 101-199,
53-31-00-991-062-B Fig. 641A
**ON A/C 901-999,
53-31-00-991-062-A Fig. 641B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-31-00-010-102
A. Get Access
(1) Remove the lower sidewall panels from the inspection areas (Ref. TASK
25-23-44-000-001).
(2) Remove the upper sidewall panels from the inspection areas (Ref. TASK
25-23-43-000-001).
(3) Remove the cove light panels from the inspection areas (Ref. TASK 25-
23-48-000-001).
(4) Remove the ceiling panels from the inspection areas (Ref. TASK 25-23-
41-000-001).
(5) Remove the overhead stowage compartments from the inspection areas
(Ref. TASK 25-24-41-000-001).

R

EFF :

ALL 53-31-00

Page B645
Aug 01/07

IAC
(6) Move sufficient of the insulation blankets away from the structure,
to get access to the inspection areas (Ref. TASK 25-80-00-000-001).
Subtask 53-31-00-110-093

_______
DO NOT SMOKE.

4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 641/TASK 53-31-00-991-062)
**ON A/C 101-199,
(Ref. Fig. 641A/TASK 53-31-00-991-062-B)
**ON A/C 901-999,
(Ref. Fig. 641B/TASK 53-31-00-991-062-A)

R

EFF :

ALL 53-31-00

Page B646
Aug 01/07

IAC
Inspection Areas of the Center Fuselage above Cabin Floor Level
Figure 641/TASK 53-31-00-991-062

R

EFF :

001-012, 014-099, 53-31-00

Page B647
Aug 01/07

IAC
Figure 641A/TASK 53-31-00-991-062-B

R

EFF :

101-199, 53-31-00

Page B648
Aug 01/07

IAC
Figure 641B/TASK 53-31-00-991-062-A

R

EFF :

901-999, 53-31-00

Page B649
Aug 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 53-31-00-210-088
(1) Do a general visual inspection of the fuselage internal structure

between FR35 and FR47 above the cabin floor level.
(a) Look for corrosion and damage to the surface protection.
corrosion data.

**ON A/C 101-199,
Subtask 53-31-00-210-088-B

between FR35.8 and FR47 above the cabin floor level.
corrosion data.


R

EFF :

001-012, 014-099, 101-199, 53-31-00

Page B650
Aug 01/07

IAC
**ON A/C 901-999,
Subtask 53-31-00-210-088-A

between FR35 and FR47/51 above the cabin floor level.
corrosion data.


R

EFF :

101-199, 901-999, 53-31-00

Page B651
Aug 01/07

IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-31-00-410-099
A. Close Access
items.
(3) Install the overhead stowage compartments (Ref. TASK 25-24-41-400-

001).
(4) Install the ceiling panels (Ref. TASK 25-23-41-400-001).
(6) Install the upper sidewall panels (Ref. TASK 25-23-43-400-001).
(7) Install the lower sidewall panels (Ref. TASK 25-23-44-400-001).

R

EFF :

ALL 53-31-00

Page B652
Aug 01/07

IAC
**ON A/C 001-012, 014-019,
TASK 53-31-00-210-040
Detailed Visual Inspection of the Transition Angle between FR35 and FR36 just
below STGR30, LH/RH
_______
_______
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 FLASHLIGHT
No specific 1 MIRROR - INSPECTION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

001-012, 014-019, 53-31-00

Page B653
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(4013HM)
Power
the External Power
36-11-48-000-003 Removal of the Bleed Air Ducts
36-11-48-400-003 Installation of the Bleed Air Ducts
53-31-00-991-064 Fig. 642
3. __________
Job Set-up
Subtask 53-31-00-860-068

(Ref. TASK 24-42-00-861-001).
Subtask 53-31-00-010-103
B. Get Access

slats/flaps.
(2) Put the WARNING NOTICE on the slat/flap control lever to tell persons
(3) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the FWD

EFF :

001-012, 014-019, 53-31-00

Page B654
Aug 01/07

IAC


- 192FB and 192EB from the right side.
(7) Remove the recirculation filters LH and RH (Ref. TASK 21-21-41-000-

001).
(8) Remove the heat and sound insulation from the area between FR35 and
(9) Remove the bleed air duct between FR35 and FR36, STGR30, LH and RH
(Ref. TASK 36-11-48-000-003).
Subtask 53-31-00-110-094

_______
DO NOT SMOKE.


EFF :

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Page B655
Aug 01/07
R
IAC
4. Procedure
_________
(Ref. Fig. 642/TASK 53-31-00-991-064)
Subtask 53-31-00-210-089
(1) Do a detailed visual inspection, with a MIRROR - INSPECTION and a

FLASHLIGHT, of the transition angle between FR35 and FR36 just below
STGR30, LH/RH.
5. Close-up
________
Subtask 53-31-00-410-100
A. Close Access
items.
(2) Install the bleed air duct between FR35 and FR36, STGR30, LH and RH
(Ref. TASK 36-11-48-400-003).
(3) Install the heat and sound insulation from the area between FR35 and
(4) Install the recirculation filters LH and RH (Ref. TASK 21-21-41-400-

001).
(5) Install the quick release access panels (Ref. TASK 53-35-13-400-002):
- 192FB and 192EB on the right side.
(6) Install the wing-to-fuselage fairing (Ref. TASK 53-35-11-400-001):

- 191BT to the left side,
- 192BT to the right side.

slats/flaps.

EFF :

001-012, 014-019, 53-31-00

Page B656
Aug 01/07

IAC
Inspection Areas of the LH/RH Transition Angle
Figure 642/TASK 53-31-00-991-064

EFF :

001-012, 014-019, 53-31-00

Page B657
Aug 01/07
R
IAC
Subtask 53-31-00-862-060

(Ref. TASK 24-42-00-862-001).

EFF :

001-012, 014-019, 53-31-00

Page B658
Aug 01/07
R
IAC
TASK 53-31-00-210-042
Detailed Inspection of the Outboard Flanges around the Fastner Holes of Frames
38 thru 41, between STGR 12 and STGR 21, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
53-31-00-991-068 Fig. 643
3. __________
Job Set-up
Subtask 53-31-00-860-070

(Ref. TASK 24-42-00-861-001).

EFF :

001-012, 014-019, 53-31-00

Page B659
Aug 01/07

IAC
Subtask 53-31-00-010-107
B. Get Access
(1) Remove the passenger seats as necessary (Ref. TASK 25-21-41-000-001).
(2) Remove the thermal and acoustic insulation (Ref. TASK 25-80-00-000-
001).
Subtask 53-31-00-110-098

_______
DO NOT SMOKE.

4. Procedure
_________
(Ref. Fig. 643/TASK 53-31-00-991-068)
Subtask 53-31-00-210-092
(1) Do a detailed visual inspection from inside of fastener holes at FR38

thru FR41 between STGR 12 and STGR 21, LH/RH for cracks.
NOTE : No repair data is given in the ASRM for the fastener holes at
____
FR38 thru FR41 between STGR 12 and STGR 21, LH/RH. If the
fastener holes are damaged:
(2) If the fastener holes are damaged you must contact AIRBUS INDUSTRIE
for the necessary corrective action procedure.

EFF :

001-012, 014-019, 53-31-00

Page B660
Aug 01/07

IAC
INTENTIONALLY BLANK

R

53-31-00

Page B661
Feb 01/08

IAC
Inspection Areas of the Fasteners Holes at FR38 thru FR41 between STGR12 and
STGR21, LH/RH

EFF :

001-012, 014-019,

53-31-00 Page B662
Aug 01/07

IAC
Inspection Areas of the Fasteners Holes at FR38 thru FR41 between STGR12 and
STGR21, LH/RH

EFF :

001-012, 014-019,

53-31-00 Page B663
Aug 01/07

IAC
5. Close-up
________
Subtask 53-31-00-410-104
A. Close Access
(1) Install the thermal and acoustic insulation (Ref. TASK 25-80-00-400-
001).
(2) Install the passenger seats (Ref. TASK 25-21-41-400-001).
Subtask 53-31-00-862-063

(Ref. TASK 24-42-00-862-001).

R

EFF :

001-012, 014-019, 53-31-00

Page B664
Feb 01/08

IAC
R **ON A/C 001-012, 014-099,
R TASK 53-31-00-210-044
R Detailed Visual Inspection of Riveted Area of Keel Beam Side Panel at

R Attachment to Center Wing Box, LH/RH, Area A
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific lint free cloth

R No specific warning notice
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


EFF :

001-012, 014-099, 53-31-00

Page B665
May 01/08

IAC
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 29-13-42-000-001 Removal of the Yellow Power Accumulator

R 29-13-42-400-001 Installation of the Yellow Power Accumulator
R 29-24-51-000-001 Removal of the Electric Pump (3075GX)
R 29-24-51-400-001 Installation of the Electric Pump (3075GX)
R 32-12-00-010-001 Open the Main Gear Doors for Access
R 32-12-00-410-001 Close the Main Gear Doors after Access
R 53-31-00-210-045 Detailed Visual Inspection of Riveted Area of Keel
R Beam Side Panel at Attachment to Center Wing Box,
R LH/RH, Area B
R 53-35-13-000-002 Removal of the Quick-Release Access Panels from the
R Belly Fairing Structure
R 53-35-13-400-002 Installation of the Quick-Release Access Panels on
R the Belly Fairing Structure
R ASRM 53-31-23-201 (for corrective action)
R ASRM 53-31-29-201 (for corrective action)
R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R 53-31-00-991-069 Fig. 644
R **ON A/C 001-012, 014-099,
R 3. __________
Job Set-up
R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R Subtask 53-31-00-010-108
R A. Get Access
_______

R

EFF :

001-012, 014-099, 53-31-00

Page B666
May 01/08

IAC
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE
_______
R LANDING GEAR.
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE LANDING GEAR ARE CLEAR.
_______
R (2) Put the warning notice in position to tell persons not to operate the
R landing gear.
R (3) On the overhead panel near the hydraulic section of panel 40VU, put a
R warning notice in position to tell persons not to operate the
R hydraulic system.
R (4) On the ground service panel of the Green, Blue and Yellow hydraulic
R system,put a warning notice in position to tell persons not to
R operate the hydraulic system.
R (5) Depressurize the Green, Blue and Yellow hydraulic systems per AMM
R 29-10-00-201. Depressurize the Green, Blue and Yellow hydraulic
R reservoirs per AMM 29-14-00-201. Open and tag the circuit breakers
R for the hydraulic systems.
R (6) Put the access platform in position below the MLG compartment.
R (7) Remove the access panels 191KB, 192KB (Ref. TASK 53-35-13-000-002).
R (8) Open the access doors 195BB, 196BB.
R (9) Remove the Yellow Electric Hydraulic Pump (Ref. TASK 29-24-51-000-
R 001).
R (10) Remove the Yellow Hydraulic Power Accumulator (Ref. TASK 29-13-42-
R 000-001).
R Subtask 53-31-00-110-099
R B. Cleaning Procedure
R (Ref. Fig. 644/TASK 53-31-00-991-069)

_______
R MATERIAL/S.

EFF :

001-012, 014-099, 53-31-00

Page B667
May 01/08

IAC
R Inspection Areas of the Riveted Area of Keel Beam Side Panel at Attachment to
R Center Wing Box

EFF :

001-012, 014-099,

53-31-00 Page B668
May 01/08

IAC
R Inspection Areas of the Riveted Area of Keel Beam Side Panel at Attachment to
R Center Wing Box

EFF :

001-012, 014-099,

53-31-00 Page B669
May 01/08

IAC
R WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
R AREA WHEN YOU USE SPECIAL MATERIALS.
R IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
R OR IN YOUR EYES :
R -FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
R MINUTES.
R -GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
R DO NOT BREATHE THE FUMES FROM THE MATERIAL.
R DO NOT SMOKE WHEN YOU USE THE MATERIAL.
R DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
R HEAT.
R THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
R AND SKIN IRRITANTS.
R and a lint free cloth , if necessary. Make sure the area is dry
R before you continue. Clean the areas around the rivets and elliptical
R cutouts identified in Area A and Area B as identified in Figure 1,
R Sheets 1 and 2.
R **ON A/C 001-012, 014-099,
R 4. Procedure
_________
R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R Subtask 53-31-00-210-093
R A. Detailed Visual Inspection Procedure

R (Ref. Fig. 644/TASK 53-31-00-991-069)
R (1) Do a detailed visual inspection in the area around the rivets of the
R keel beam side panel below the center wing box, at Stringer 42, on
R both LH and RH sides, between Frames 40 and 42, Area A as shown in
R Figure 1, Sheet 2. Inspect areas around the rivets and area around
R elliptical cutout forward of Frame 41 for cracks, use a 10X
R magnifying glass. Use of additional lighting sources and mirrors is
R recommended.

EFF :

001-012, 014-099, 53-31-00

Page B670
May 01/08

IAC
R (a) In case of single crack findings:
R 1
_ If the crack length is less than 15 mm (0.5905 in.):
R a
_ Repair the Area A within 1,700 FC or 3,800 FH, which occurs
R first in accordance with the (Ref. ASRM 53-31-29-201).
R After repair in Area A, Area B must be inspected (Ref. TASK
R 53-31-00-210-045).
R 2
_ If the crack length is between 15 mm (0.5905 in.) and 20 mm
R (0.7874 in.):
R a
_ Repair the Area A within 860 FC or 1,800 FH, which occurs
R first in accordance with the (Ref. ASRM 53-31-29-201).
R After repair in Area A, Area B must be inspected (Ref. TASK
R 53-31-00-210-045).
R 3
_ If the crack length is more than 20 mm (0.7874 in.) or in case
R of multiple crack:
R a
_ Before further flight, repair the Area A in accordance with
R the (Ref. ASRM 53-31-23-201). After repair in Area A, Area
R B must still be inspected (Ref. TASK 53-31-00-210-045).
R **ON A/C 001-012, 014-099,
R 5. Close-up
________
R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R Subtask 53-31-00-410-105
R A. Close Access
R items.
R (2) Install the Yellow Electric Power Accumulator (Ref. TASK 29-13-42-
R 400-001).
R (3) Install the Yellow Electric Hydraulic Pump (Ref. TASK 29-24-51-400-
R 001).
R (4) Service the Yellow Hydraulic System.

EFF :

001-012, 014-099, 53-31-00

Page B671
May 01/08

IAC
R (5) Install the access panels 191KB, 192KB (Ref. TASK 53-35-13-400-002).
R (6) Close the access doors 195BB, 196BB.
R (8) Reset the hydraulic system circuit breakers. Pressurize the Green,
R Blue and Yellow hydraulic reservoirs per AMM 29-14-00-201. Pressurize
R the Green, Blue and Yellow hydraulic system per AMM 29-10-00-201.
R (9) Close the MLG doors (Ref. TASK 32-12-00-410-001).
R (10) Remove the warning notice(s).

EFF :

001-012, 014-099, 53-31-00

Page B672
May 01/08

IAC
R **ON A/C 001-012, 014-099,
R TASK 53-31-00-210-045
R Detailed Visual Inspection of Riveted Area of Keel Beam Side Panel at

R Attachment to Center Wing Box, LH/RH, Area B
R 1. __________________
Reason for the Job
R Refer to the MPD TASK: 533142-01, CN 2003-146(B), AD 2004-13-06
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R No specific warning notice
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 29-13-42-000-001 Removal of the Yellow Power Accumulator

R 29-13-42-400-001 Installation of the Yellow Power Accumulator
R 29-24-51-000-001 Removal of the Electric Pump (3075GX)
R 29-24-51-400-001 Installation of the Electric Pump (3075GX)
R 32-12-00-010-001 Open the Main Gear Doors for Access
R 32-12-00-410-001 Close the Main Gear Doors after Access

EFF :

001-012, 014-099, 53-31-00

Page B673
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R 53-31-00-991-069 Fig. 644
R **ON A/C 001-012, 014-099,
R 3. __________
Job Set-up
R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R Subtask 53-31-00-010-109
R A. Get Access
_______
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE
_______
R LANDING GEAR.
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE LANDING GEAR ARE CLEAR.
_______
R (2) Put the warning notice in position to tell persons not to operate the
R landing gear.
R (3) On the overhead panel near the hydraulic section of panel 40VU, put a
R warning notice in position to tell persons not to operate the
R hydraulic system.

EFF :

001-012, 014-099, 53-31-00

Page B674
May 01/08

IAC
R (4) On the ground service panel of the Green, Blue and Yellow hydraulic
R system,put a warning notice in position to tell persons not to
R operate the hydraulic system.
R (5) Depressurize the Green, Blue and Yellow hydraulic systems per AMM
R 29-10-00-201. Depressurize the Green, Blue and Yellow hydraulic
R reservoirs per AMM 29-14-00-201. Open and tag the circuit breakers
R for the hydraulic systems.
R (6) Put the access platform in position below the MLG compartment.
R (7) Remove the access panels 191KB, 192KB (Ref. TASK 53-35-13-000-002).
R (8) Open the access doors 195BB, 196BB.
R (9) Remove the Yellow Electric Hydraulic Pump (Ref. TASK 29-24-51-000-
R 001).
R (10) Remove the Yellow Hydraulic Power Accumulator (Ref. TASK 29-13-42-
R 000-001).
R Subtask 53-31-00-110-100
R (Ref. Fig. 644/TASK 53-31-00-991-069)

_______
R MATERIAL/S.
_______
R OR IN YOUR EYES :
R MINUTES.
R HEAT.

EFF :

001-012, 014-099, 53-31-00

Page B675
May 01/08

IAC
R and a lint free cloth , if necessary. Make sure the area is dry
R before you continue. Clean the areas around the rivets and elliptical
R cutouts identified in Area A and Area B as identified in Figure 1,
R Sheets 1 and 2.
R **ON A/C 001-012, 014-099,
R 4. Procedure
_________
R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R Subtask 53-31-00-210-094
R A. Detailed Visual Inspection Procedure

R (Ref. Fig. 644/TASK 53-31-00-991-069)
R (1) Do a detailed visual inspection in the area around the rivets of the
R keel beam side panel below the center wing box, at Stringer 42, on
R both LH and RH sides, between Frames 40 and 42, Area B as shown in
R Figure 1, Sheet 2. Inspect areas around the rivets for cracks using a
R 10X magnifying glass. Use of additional lighting sources and mirrors
R is recommended.
R (a) If any cracks are found, contact Liaison Engineering. Airbus must
R be contacted for repair instruction specific to the findings.
R Repair prior to further flight.

EFF :

001-012, 014-099, 53-31-00

Page B676
May 01/08

IAC
R **ON A/C 001-012, 014-099,
R 5. Close-up
________
R **ON A/C 001-012, 014-099,
R Post SB 53-1060 For A/C 001-012,014-099,
R Subtask 53-31-00-410-106
R A. Close Access
R items.
R (2) Install the Yellow Electric Power Accumulator (Ref. TASK 29-13-42-
R 400-001).
R (3) Install the Yellow Electric Hydraulic Pump (Ref. TASK 29-24-51-400-
R 001).
R (4) Service the Yellow Hydraulic System.
R (5) Install the access panels 191KB, 192KB (Ref. TASK 53-35-13-400-002).
R (6) Close the access doors 195BB, 196BB.
R (8) Reset the hydraulic system circuit breakers. Pressurize the Green,
R Blue and Yellow hydraulic reservoirs per AMM 29-14-00-201. Pressurize
R the Green, Blue and Yellow hydraulic system per AMM 29-10-00-201.
R (9) Close the MLG doors (Ref. TASK 32-12-00-410-001).

EFF :

001-012, 014-099, 53-31-00

Page B677
May 01/08

IAC
MLG Door Hinge Fittings and Actuator Fitting on the Keelbeam Box
R Figure 645/TASK 53-31-00-991-015

EFF :

001-012, 014-099, 53-31-00

Page B678
May 01/08

IAC
MLG Door Hinge Fittings and Actuator Fitting on the Keelbeam Box
R Figure 645A/TASK 53-31-00-991-015-A

EFF :

101-199, 901-999, 53-31-00

Page B679
May 01/08

IAC
MAIN STRUCTURE - CLEANING/PAINTING
__________________________________
TASK 53-31-00-916-001
Apply Type I Grade 2 or 3 Temporary Protection to Pressure Bulkhead AFT Face at

FR35 and Bottom Surface of Pressure Deck between FR35 and FR36.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27803000000 2 LOCKING TOOL - FLAP/SLAT CONTROL LEVER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-31-00

Page 701
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-31-00-991-026 Fig. 701
3. __________
Job Set-up
Subtask 53-31-00-010-077
A. Get Access
_______
(1) Install the LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000)

on the slat/flap control lever when working near the flaps/slats.

Subtask 53-31-00-110-070

_______
R MATERIAL/S.

EFF :

ALL 53-31-00

Page 702
Feb 01/07

IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Remove the old temporary protection compound from the area to be
treated with a non metallic scraper, and clean with CLEANING AGENTS
(Material No. 11-004) and a lint free cloth. Make sure that the area
is dry before you continue.
4. Procedure
_________

_______
R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-31-00-916-064
A. Temporary Protection Procedure

(Ref. Fig. 701/TASK 53-31-00-991-026)

No. 15-006) or equivalent to the pressure bulkhead AFT face at FR35
and the bottom surface of the pressure deck between FR35 and FR36.

EFF :

ALL 53-31-00

Page 703
Feb 01/07

IAC
R Pressure Bulkhead AFT Face at FR35 and Bottom Surface of Pressure Deck between
FR35 and FR36
Figure 701/TASK 53-31-00-991-026

EFF :

ALL

53-31-00 Page 704
Nov 01/96

IAC
R **ON A/C 101-199,
R Subtask 53-31-00-916-064-A
R A. Temporary Protection Procedure

R (Ref. Fig. 701/TASK 53-31-00-991-026)
R (1) Apply STORAGE PRESERVATION (Material No. 15-005) or STORAGE

R PRESERVATION (Material No. 15-005A) or STORAGE PRESERVATION (Material
R No. 15-006) or equivalent to the pressure bulkhead AFT face at FR35
R and the bottom surface of the pressure deck between FR35.8 and FR36.
R **ON A/C ALL
5. Close-up
________
Subtask 53-31-00-410-075
A. Close Access
items.

(3) Remove the LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000)

from the flap/slat control lever.

EFF :

ALL 53-31-00

Page 705
Feb 01/07

IAC
TASK 53-31-00-916-002
Apply Type I Grade 2 or 3 Temporary Protection to fuselage internal structure

below cabin floor panels, including cabin floor structure between FR36 and FR46
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-31-00

Page 706
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Ducts
Power
the External Power
R 25-23-44-000-001 Removal of the Lower Sidewall-Panels (Dado Panels)
R 25-23-44-400-001 Installation of the Lower Sidewall-Panels (Dado
R Panels)
53-31-00-991-027 Fig. 702
3. __________
Job Set-up
Subtask 53-31-00-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 53-31-00-010-078
B. Get Access
cabin floor panels.
(2) Remove the following floor panels 241HF, 241GF, 241FF, 241EF, 242FF,
242GF, 242HF, 241MF, 241LF, 241KF, 241JF, 242KF, 242LF, 242MF
(Ref. TASK 53-32-12-000-002).
(Ref. TASK 25-23-44-000-001).
and FR46.

EFF :

ALL 53-31-00

Page 707
Feb 01/07

IAC
level.
Subtask 53-31-00-110-071

_______
R MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
4. Procedure
_________

_______

EFF :

ALL 53-31-00

Page 708
Feb 01/07

IAC
Subtask 53-31-00-916-065

(Ref. Fig. 702/TASK 53-31-00-991-027)

No. 15-006) or equivalent to the fuselage internal structure below
the cabin floor panels, including the cabin floor structure between
FR36 and FR46.
5. Close-up
________
Subtask 53-31-00-410-076
A. Close Access
items.
(2) Release and fold down the insulation blankets and attach them in
(3) Install the cabin air supply ducts, removed to gain access to the
cabin floor structure between FR36 and FR46 (Ref. TASK 21-20-00-410-
001).
R (4) Install the lower sidewall panels between FR42 and FR46 (Ref. TASK
R 25-23-44-400-001).
R (5) Install the floor panels 241HF, 241GF, 241FF, 241EF, 242FF, 242GF,
242HF, 241MF, 241LF, 241KF, 241JF, 242KF, 242LF, 242MF (Ref. TASK 53-
32-12-400-002).
R (6) Install the equipment and furnishing, removed to get access to the
cabin floor panels.
Subtask 53-31-00-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 53-31-00

Page 709
May 01/97

IAC
Fuselage Internal Structure Below Cabin Floor Panels, Including Cabin Floor
Structure between FR36 and FR46.
Figure 702/TASK 53-31-00-991-027

EFF :

ALL

53-31-00 Page 710
May 01/97
R
IAC
FLOOR PANELS - DESCRIPTION AND OPERATION
________________________________________
1. General
_______
R **ON A/C 001-012, 014-099, 901-999,
A. Cabin Floor Panels

The cabin compartment floor is a panel assembly. The floor panels are
made of a honeycomb core which is bonded between reinforced composite
sheets.
R **ON A/C 101-199,
R A. Cabin Floor Panels

R The cabin compartment floor is a panel assembly. The floor panels are
R made of a honeycomb core which is bonded between reinforced composite
R sheets.
R B. Door Threshold Heater Panels

R Door-threshold heater panels are installed in the emergency exit areas,
R adjacent the door sill. These panels are of metal construction.
R **ON A/C ALL
2. _________________________
Description and Operation
R **ON A/C 001-012, 014-099, 901-999,

The cabin floor panels are installed between the seat tracks and the
floor support structure. Rubber sealing strips are installed between the
panels, seat tracks and support structure and screws attach the panels to
the structure. The screws are installed with a corrosion preventive
paste. The gaps between the panels are filled with sealant. Support
struts are installed between the cross beams and support structure to
prevent floor distortion.

EFF :

ALL 53-32-00

Page 1
Feb 01/07

IAC
R **ON A/C 101-199,
R A. Cabin Floor Panels

R The cabin floor panels are installed between the seat tracks and the
R floor support structure. Rubber sealing strips are installed between the
R panels, seat tracks and support structure and screws attach the panels to
R the structure. The screws are installed with a corrosion preventive
R paste. The gaps between the panels are filled with sealant. Support
R struts are installed between the cross beams and support structure to
R prevent floor distortion.
R B. Door Threshold Heater Panels

R To increase the cabin temperatures in the emergency exit areas, an
R electrically heated threshold panel is installed. The panel heater is
R contained in a metal sheet, shaped to include the contours of the drain
R ports (to drain away any water that collects when the doors are open) and
R the panel sides. To reduce downward heat transmission, the bottom of the
R panel, below the heater element, is filled with insulation. The
R electrical connector is installed on the bottom of the panel. The
R installation of these panels is almost the same as the cabin floor
R panels.

EFF :

101-199, 53-32-00

Page 2
Feb 01/07

IAC
___________________________________________
TASK 53-32-12-000-002
Removal of the Cabin Floor Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-27-51-000-001 Removal of the Heated Floor Panel 5DS (6DS), 15DS
(16DS)
R **ON A/C 001-012, 014-099, 901-901,
53-32-12-991-002 Fig. 401
**ON A/C 101-199,
R 53-32-12-991-002-C Fig. 401A
R **ON A/C 902-999,
R 53-32-12-991-002-B Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-32-12-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 53-32-12

Page 401
Nov 01/07

IAC
Subtask 53-32-12-010-050
B. Get access.
cabin floor panels.
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-901,
(Ref. Fig. 401/TASK 53-32-12-991-002)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-32-12-991-002-C)
R **ON A/C 902-999,
R (Ref. Fig. 401B/TASK 53-32-12-991-002-B)
R **ON A/C 001-012, 014-099, 901-901,
Subtask 53-32-12-020-050
A. Removal of the floor panels.

____
panel joints.
NOTE : Identify the floor panels. This will help the installation
____
procedure.

EFF :

ALL 53-32-12

Page 402
Nov 01/07

IAC
Figure 401/TASK 53-32-12-991-002

R

EFF :

001-012, 014-099, 901-901, 53-32-12

Page 403
Nov 01/07

IAC
R Cabin Floor Panel Installation - FR35.8 thru FR47.5
R Figure 401A/TASK 53-32-12-991-002-C

EFF :

101-199, 53-32-12

Page 404
Nov 01/07

IAC
R Figure 401B/TASK 53-32-12-991-002-B

R

EFF :

902-999, 53-32-12

Page 405
Nov 01/07

IAC
R **ON A/C 101-199,
R Subtask 53-32-12-020-050-C
R A. Removal of the floor panels

____
R (1) Pull the cord (4) up, to remove the sealant from between the floor
R panel joints.
____
R (4) If necessary, remove the heated floor panels 15DS (16DS) at the aft
R **ON A/C 902-999,
R Subtask 53-32-12-020-050-B

____
R panel joints.
____

R

EFF :

101-199, 902-999, 53-32-12

Page 406
Nov 01/07

IAC
**ON A/C ALL
TASK 53-32-12-400-002
Installation of the Cabin Floor Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-32-12

Page 407
Feb 01/08

IAC
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 self-adhesive foam tapes 53-32-04 03R-075

R 3 self-adhesive foam tapes 53-32-04 03R-075
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-27-51-400-001 Installation of the Heated Floor Panel 5DS (6DS),
15DS (16DS)
R **ON A/C 001-012, 014-099, 901-901,
53-32-12-991-002 Fig. 401
**ON A/C 101-199,
R 53-32-12-991-002-C Fig. 401A
R **ON A/C 902-999,
R 53-32-12-991-002-B Fig. 401B

EFF :

ALL 53-32-12

Page 408
Nov 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-32-12-860-050
(1) Make sure the ground service network is energized (Ref. TASK 24-42-
00-861-001).
(2) Make sure the necessary equipment is removed to get access to the
cabin floor panels.
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 53-32-12-160-050

(Ref. Fig. 401/TASK 53-32-12-991-002)
(1) Remove the remaining used sealant from the floor panels with a
SCRAPER - NON METALLIC.
(2) Clean the component interface and the adjacent area with the CLEANING
AGENTS (Material No. 11-026) and a clean lint-free cloth
(5) Make sure that the self-adhesive foam tapes (2) are in the correct
(a) Remove the defective self-adhesive foam tapes (2).
(b) Clean the contact surfaces:
1
_ Clean the contact surfaces of the self-adhesive foam tapes (2)
with the CLEANING AGENTS (Material No. 11-026) and a lint-free
cotton cloth, MISCELLANEOUS (Material No. 19-003).

EFF :

ALL 53-32-12

Page 409
Feb 01/08
R
IAC
(c) Install the new self-adhesive foam tapes (2).
**ON A/C 101-199, 902-999,
Subtask 53-32-12-160-050-B
**ON A/C 101-199,
(Ref. Fig. 401A/TASK 53-32-12-991-002-C)
**ON A/C 902-999,
(Ref. Fig. 401B/TASK 53-32-12-991-002-B)
**ON A/C 101-199, 902-999,
(1) Remove the used sealant from the floor panels (1) with a SCRAPER -
NON METALLIC.
CLEANING AGENTS (Material No. 11-026) and a clean lint-free
cotton cloth MISCELLANEOUS (Material No. 19-003).
(b) Clean the surfaces of the self-adhesive foam tapes (3) with the
cloth MISCELLANEOUS (Material No. 19-003).

EFF :

001-012, 014-099, 101-199, 902-999, 53-32-12

Page 410
Feb 01/08
R
IAC
**ON A/C 901-901,
Subtask 53-32-12-160-050-A

(Ref. Fig. 401/TASK 53-32-12-991-002)
(1) Remove the remaining used sealant from the floor panels with a
SCRAPER - NON METALLIC.
(b) Clean the contact surfaces:
1

EFF :

101-199, 901-999, 53-32-12

Page 411
Feb 01/08
R
IAC
**ON A/C 001-012, 014-099, 901-901,
Subtask 53-32-12-420-050

____
(Ref. Fig. 401/TASK 53-32-12-991-002)
items.

____
clearance between the floor panels.
NOTE : Make a loop at the end of the cord, this will help the
____
(6) Apply the SEALANTS (Material No. 09-016) in the clearance between the
floor panels.
**ON A/C 101-199,
Subtask 53-32-12-420-050-C
NOTE : This procedure is applicable for all the floor panels.

____
(Ref. Fig. 401A/TASK 53-32-12-991-002-C)
items.
(2) If removed, install the heated floor panels 15DS (16DS) at the aft
emergency exits (Ref. TASK 25-27-51-400-001).

EFF :

001-012, 014-099, 101-199, 901-901, 53-32-12

Page 412
Feb 01/08
R
IAC

____
R floor panels (1).
R **ON A/C 902-999,
R Subtask 53-32-12-420-050-B

____
R (Ref. Fig. 401B/TASK 53-32-12-991-002-B)
R items.

____
R floor panels (1).

EFF :

101-199, 902-999, 53-32-12

Page 413
Nov 01/07

IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-32-12-410-051
A. Close Access
items.
(2) Install the equipment removed to get access to the cabin floor
panels.
Subtask 53-32-12-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 53-32-12

Page 414
Nov 01/07

IAC
SUPPORT STRUTS - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
Support struts are installed to give structural strength and rigidity
between the aircraft structures, or support between structure and component
assemblies.
2. Description
___________
A. Support Struts
The support struts are made of aluminum alloy. They are set or adjustable
in length and usually tubular in shape. They are made in different tube
dimensions and wall thickness to meet special requirements. A fork-end or
eye-end fitting is attached to each end of the tube. The ends provide the
installation points to connect the strut between the structures, or the
structure and the component.
B. Floor Support Struts

The floor support struts are made of aluminum alloy. They are formed from
extruded section and usually of a set length. The floor support struts
are riveted in position.

EFF :

ALL 53-33-00

Page 1
Feb 01/96

IAC
FAIRINGS - DESCRIPTION AND OPERATION
____________________________________
1. _______
General
R The belly fairing is a permanent extension to the lower fuselage and is
R installed at STA1307 (between FR30 and FR31) thru STA2456/FR53. The
R structure extends around the air conditioning and the hydraulic services
R equipment for the aircraft. It gives easy access for maintenance procedures
R to the equipment. The belly fairing spans the width of the lower fuselage,
R between the left and right wings. The extension of the structure around both
R wing roots completes the wing-to-fuselage fillet zone.
R
R The main landing gear bay is installed between FR42 and FR46. When the
R landing gear doors are up and locked (landing gear up or fully extended),
R the doors complete the belly fairing profile.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
R The belly fairing structure is made of frames, support struts and skin
R panels. Rivets attach the frames to the aircraft lower fuselage. Most of the
R frames become an extension to the aircraft fuselage frames. They are
R installed between FR31 thru FR42 and FR46 thru FR52.
R
R A keel beam gives longitudinal structural strength at the lower center of
R the belly fairing. Rivets attach the beam to the bottom of the aircraft keel
R beam and to FR47. The belly-fairing keel-beam is installed between FR36 thru
R FR47.
R
R The belly fairing panels are made of honeycomb core, which is bonded between
R Glassfiber-Reinforced Plastic (GRP) sheets. You can remove all the panels
R from the structure. Some of them have quick-release fittings for easy
R opening or removal to give fast access to the equipment.
R
R A blow-out panel is included in the air conditioning services panel,192KB.
R If an overpressure condition occurs in the air conditioning bay, the
R blow-out panel will open. The panel is pushed open against spring tension
R and remains open until it can be closed by hand during ground maintenance.

EFF :

ALL 53-35-00

Page 1
Nov 01/04

IAC
Belly Fairing Structure - Component Location
Figure 001

EFF :

ALL 53-35-00

Page 2
Feb 01/96

IAC
FAIRINGS - INSPECTION/CHECK
___________________________
TASK 53-35-00-200-002
Inspection of the Wing to Fuselage Fairings and Belly Fairing Access Panels for
Missing Fasteners
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
53-35-00-991-004 Fig. 601
**ON A/C 101-199,
R 53-35-00-991-004-B Fig. 601A

EFF :

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Page 601
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 53-35-00-991-004-A Fig. 601B
R **ON A/C 001-012, 014-099, 901-999,
53-35-00-991-005 Fig. 602
R **ON A/C 101-199,
R 53-35-00-991-005-A Fig. 602A
R **ON A/C ALL
53-35-00-991-006 Fig. 603
3. __________
Job Set-up
Subtask 53-35-00-010-052
A. Get Access
(1) Put the access platform in position in the zone 190.

EFF :

ALL 53-35-00

Page 602
Feb 01/07

IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 53-35-00-210-051
A. Do an inspection of the wing to fuselage fairings and the belly fairing

access panels for missing fasteners.
(Ref. Fig. 601/TASK 53-35-00-991-004, 602/TASK 53-35-00-991-005, 603/TASK
53-35-00-991-006)
NOTE : You can temporarily replace a missing fastener by a fastener from

____
another panel. Make sure that the replacement fastener has the
same thread size and the same length as the missing one. Obey the
criterias in the subsequent table when you remove a fastener from
any other panel.
|-------------|----------------------------------|----------------------------|
| Panel FIN | Belly Fairing Missing Fasteners | |
| | Description | |
|-------------|----------------------------------|----------------------------|
| 7504MM | No missing fastener permitted. | |
| 7505MM | | |
| | | |
|-------------|----------------------------------|----------------------------|
| 193AB/194AB | No missing fastener permitted. | |
| 193BB/194BB | | |
| | | |
|-------------|----------------------------------|----------------------------|
| 191BB/192FB | Missing fasteners are not | Replace the missing |
| | permitted on the FWD edge of each| fasteners before 10 flight |
| | panel. | cycles |
| | Missing fasteners are permitted, | |
| | only if in accordance with the | |
| | subsequent condition: | |
| | - that a minimum of two fasteners| |
| | in the first fastener positions| |
| | are installed on all corners of| |
| | each panel (count from the | |
| | corner). | |
|-------------|----------------------------------|----------------------------|
| 191AB/191AT | Missing fasteners are not | Replace the missing |
| 191LB/192AB | permitted on the FWD edge of each| fasteners before 10 flight |
| 192AT/192LB | panel. | cycles |
| | Two missing fasteners are | |
| | permitted, only if in accordance | |

R

EFF :

ALL 53-35-00

Page 603
Feb 01/07

IAC
Belly Fairing Access Panels and Wing to Fuselage Fairings - Right Side
Figure 601/TASK 53-35-00-991-004

R

EFF :

001-012, 014-099, 53-35-00

Page 604
Feb 01/07

IAC
R Belly Fairing Access Panels and Wing to Fuselage Fairings - Right Side
R Figure 601A/TASK 53-35-00-991-004-B

R

EFF :

101-199, 53-35-00

Page 605
Feb 01/07

IAC
Belly Fairing Access Panels and Wing to Fuselage Fairings - Right Side
R Figure 601B/TASK 53-35-00-991-004-A

R

EFF :

901-999, 53-35-00

Page 606
Feb 01/07

IAC
Belly Fairing Access Panels and Wing to Fuselage Fairings - Left Side
Figure 602/TASK 53-35-00-991-005

R

EFF :

001-012, 014-099, 901-999, 53-35-00

Page 607
Feb 01/07

IAC
R Belly Fairing Access Panels and Wing to Fuselage Fairings - Left Side
R Figure 602A/TASK 53-35-00-991-005-A

R

EFF :

101-199, 53-35-00

Page 608
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Wing to Fuselage Fairings - 191BT/192BT and 191CT/192CT
Figure 603/TASK 53-35-00-991-006

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R
IAC
|-------------|----------------------------------|----------------------------|
| | Description | |
|-------------|----------------------------------|----------------------------|
| | with the subsequent condition: | |
| | - that a minimum of four | |
| | fasteners of the first fastener| |
| | positions are installed on all | |
| | corners of each panel (count | |
| | from the corner). | |
|-------------|----------------------------------|----------------------------|
| 191DT/192DT | Missing fasteners are not | Replace the missing |
| | One fastener at every fourth | |
| | fastener position is permitted | |
| | missing, only if in accordance | |
|-------------|----------------------------------|----------------------------|
| 191EB/192EB | Missing fasteners are not | Replace the missing |
| | of the first fastener positions| |
| | are installed on all corners | |
| | of each panel (count from the | |
| | corner). | |
|-------------|----------------------------------|----------------------------|
| 191ET/192ET | Missing fasteners are not | Replace the missing |
| 191KB/192KB | permitted when they are located | fasteners before 10 flight |
| 197BB/198BB | directly in the area of service | cycles |
| 147CB/147BB | panels. | |
| 148FB/148DB | Missing fasteners are only | |
| 197GB/198GB | permitted on a maximum of two | |
| 196AB/197AB | sides on each panel. | |
| 191GB/191HB | | |
| 191JB/195AB | At panels without sealing | |
| 147AB/195CB | profiles: | |

R

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|-------------|----------------------------------|----------------------------|
| | Description | |
|-------------|----------------------------------|----------------------------|
| 147EB/147FB | One fastener at every fourth | |
| | are installed on all corner | |
| | areas of each panel (count from| |
| | the corner). | |
| | | |
| | At panels with sealing profiles: | |
| | corner areas of each panel | |
| | (count from the corner). | |
|-------------|----------------------------------|----------------------------|
| 191BT/192BT | (Ref. Fig. 603/TASK 53-35-00-991-| Replace the missing |
| 191CT/192CT | 006-001) | fasteners before 10 flight |
| | 1 - Missing fasteners are not | cycles |
| | permitted in the corner areas| |
| | 2 - Three missing fasteners are | |
| | permitted when two fasteners | |
| | are installed at each side of| |
| | an empty hole. | |
| | 3 - One missing fastener is | |
| | permitted. | |
| | 4 - Two missing fasteners are | |
| | permitted when they are not | |
| | adjacent to each other. | |
|-------------|----------------------------------|----------------------------|

R

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R **ON A/C 101-199,
R Subtask 53-35-00-210-051-B
R A. Do an inspection of the wing to fuselage fairings and the belly fairing

R access panels for missing fasteners.
R (Ref. Fig. 601A/TASK 53-35-00-991-004-B, 602A/TASK 53-35-00-991-005-A,
603/TASK 53-35-00-991-006)
R NOTE : You can temporarily replace a missing fastener by a fastener from

____
R another panel. Make sure that the replacement fastener has the
R same thread size and the same length as the missing one. Obey the
R criterias in the subsequent table when you remove a fastener from
R any other panel.
R |-------------|----------------------------------|----------------------------|
R | Panel FIN | Belly Fairing Missing Fasteners | |
R | | Description | |
R |-------------|----------------------------------|----------------------------|
R | 193AB/194AB | No missing fastener permitted. | |
R | 193BB/194BB | | |
R | | | |
R |-------------|----------------------------------|----------------------------|
R | 191BB/192FB | Missing fasteners are not | Replace the missing |
R | | permitted on the FWD edge of each| fasteners before 10 flight |
R | | panel. | cycles |
R | | Missing fasteners are permitted, | |
R | | only if in accordance with the | |
R | | subsequent condition: | |
R | | - that a minimum of two fasteners| |
R | | in the first fastener positions| |
R | | are installed on all corners of| |
R | | each panel (count from the | |
R | | corner). | |
R |-------------|----------------------------------|----------------------------|
R | 191AB/191AT | Missing fasteners are not | Replace the missing |
R | 191LB/192AB | permitted on the FWD edge of each| fasteners before 10 flight |
R | 192AT/192LB | panel. | cycles |
R | | Two missing fasteners are | |
R | | permitted, only if in accordance | |
R | | with the subsequent condition: | |
R | | - that a minimum of four | |
R | | fasteners of the first fastener| |
R | | positions are installed on all | |
R | | corners of each panel (count | |
R | | from the corner). | |

R

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|-------------|----------------------------------|----------------------------|
| | Description | |
|-------------|----------------------------------|----------------------------|
R |-------------|----------------------------------|----------------------------|
R | 191DT/192DT | Missing fasteners are not | Replace the missing |
R | | One fastener at every fourth | |
R | | fastener position is permitted | |
R | | missing, only if in accordance | |
R | | corners of each panel (count | |
R | | from the corner). | |
R |-------------|----------------------------------|----------------------------|
R | 191EB/192EB | Missing fasteners are not | Replace the missing |
R | | of the first fastener positions| |
R | | are installed on all corners | |
R | | of each panel (count from the | |
R | | corner). | |
R |-------------|----------------------------------|----------------------------|
R | 191ET/192ET | Missing fasteners are not | Replace the missing |
R | 193AT/194AT | permitted when they are located | fasteners before 10 flight |
R | 191KB/192KB | directly in the area of service | cycles |
R | 197KB/198KB | panels. | |
R | 147CB/147BB | Missing fasteners are only | |
R | 148FB/148DB | permitted on a maximum of two | |
R | 196AB/197AB | sides on each panel. | |
R | 197GB/198GB | | |
R | 191GB/191HB | At panels without sealing | |
R | 191JB/195AB | profiles: | |
R | 147AB/195CB | One fastener at every fourth | |
R | 147EB/147FB | fastener position is permitted | |
R | | of the first fastener positions| |

R

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Page 613
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|-------------|----------------------------------|----------------------------|
| | Description | |
|-------------|----------------------------------|----------------------------|
R | | are installed on all corner | |
R | | areas of each panel (count from| |
R | | the corner). | |
R | | | |
R | | At panels with sealing profiles: | |
R | | corner areas of each panel | |
R | | (count from the corner). | |
R |-------------|----------------------------------|----------------------------|
R | 191BT/192BT | (Ref. Fig. 603/TASK 53-35-00-991-| Replace the missing |
R | 191CT/192CT | 006-001) | fasteners before 10 flight |
R | | 1 - Missing fasteners are not | cycles |
R | | permitted in the corner areas| |
R | | 2 - Three missing fasteners are | |
R | | permitted when two fasteners | |
R | | are installed at each side of| |
R | | an empty hole. | |
R | | 3 - One missing fastener is | |
R | | permitted. | |
R | | 4 - Two missing fasteners are | |
R | | permitted when they are not | |
R | | adjacent to each other. | |
R |-------------|----------------------------------|----------------------------|
R **ON A/C 901-999,
Subtask 53-35-00-210-051-A
A. Do an inspection of the wing to fuselage fairings and the belly fairing

access panels for missing fasteners.
R (Ref. Fig. 601B/TASK 53-35-00-991-004-A, 602/TASK 53-35-00-991-005,
603/TASK 53-35-00-991-006)
NOTE : You can temporarily replace a missing fastener by a fastener from

____
another panel. Make sure that the replacement fastener has the
same thread size and the same length as the missing one. Obey the

R

EFF :

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Page 614
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criterias in the subsequent table when you remove a fastener from
any other panel.
|-------------|----------------------------------|----------------------------|
| | Description | |
|-------------|----------------------------------|----------------------------|
| 7504MM | No missing fastener permitted. | |
| 7505MM | | |
| | | |
|-------------|----------------------------------|----------------------------|
| 193AB/194AB | No missing fastener permitted. | |
| 193BB/194BB | | |
| | | |
|-------------|----------------------------------|----------------------------|
| 191BB/192FB | Missing fasteners are not | Replace the missing |
| | Missing fasteners are permitted, | |
| | only if in accordance with the | |
| | subsequent condition: | |
| | in the first fastener positions| |
| | are installed on all corners of| |
| | each panel (count from the | |
| | corner). | |
|-------------|----------------------------------|----------------------------|
| 191AB/191AT | Missing fasteners are not | Replace the missing |
| 191LB/192AB | permitted on the FWD edge of each| fasteners before 10 flight |
| 192AT/192LB | panel. | cycles |
| | Two missing fasteners are | |
| | permitted, only if in accordance | |
|-------------|----------------------------------|----------------------------|
| 191DT/192DT | Missing fasteners are not | Replace the missing |

R

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Page 615
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|-------------|----------------------------------|----------------------------|
| | Description | |
|-------------|----------------------------------|----------------------------|
|-------------|----------------------------------|----------------------------|
| 191EB/192EB | Missing fasteners are not | Replace the missing |
| | are installed on all corners | |
| | of each panel (count from the | |
| | corner). | |
|-------------|----------------------------------|----------------------------|
| 191ET/192ET | Missing fasteners are not | Replace the missing |
| 191KB/192KB | permitted when they are located | fasteners before 10 flight |
| 197BB/198BB | directly in the area of service | cycles |
| 147CB/147BB | panels. | |
| 148FB/148DB | Missing fasteners are only | |
| 197GB/826DR | permitted on a maximum of two | |
| 196AB/198MB | sides on each panel. | |
| 191GB/191HB | | |
| 191JB/195AB | At panels without sealing | |
| 147AB/195CB | profiles: | |
| 147EB/147FB | One fastener at every fourth | |
| 197AB | fastener position is permitted | |
| | are installed on all corner | |
| | areas of each panel (count from| |
| | the corner). | |
| | | |
| | At panels with sealing profiles: | |

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Page 616
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|-------------|----------------------------------|----------------------------|
| | Description | |
|-------------|----------------------------------|----------------------------|
| | corner areas of each panel | |
| | (count from the corner). | |
|-------------|----------------------------------|----------------------------|
| 191BT/192BT | (Ref. Fig. 603/TASK 53-35-00-991-| Replace the missing |
| 191CT/192CT | 006-001) | fasteners before 10 flight |
| | 1 - Missing fasteners are not | cycles |
| | permitted in the corner areas| |
| | 2 - Three missing fasteners are | |
| | permitted when two fasteners | |
| | are installed at each side of| |
| | an empty hole. | |
| | 3 - One missing fastener is | |
| | permitted. | |
| | 4 - Two missing fasteners are | |
| | permitted when they are not | |
| | adjacent to each other. | |
|-------------|----------------------------------|----------------------------|
**ON A/C ALL
5. Close-up
________
Subtask 53-35-00-410-051
A. Close Access
items.

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Page 617
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TASK 53-35-00-040-002
Inspection of the Vanes of the Belly-Fairing Louver-Panels
1. __________________
Reason for the Job
Refer to the CDL TASK: 53-1

Belly Fairing Vent Louver Vannes
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
29-10-00-863-001 Pressurize the Green Hydraulic System

29-10-00-863-002 Pressurize the Yellow Hydraulic System
29-10-00-863-003 Pressurize the Blue Hydraulic System with a Ground
Power Supply
CDL 53-01
53-35-13-000-004 Removal of the Louver Panel - Panel 147FB (148FB)
(for corrective action)
3. __________
Job Set-up
Subtask 53-35-00-010-054
A. Get Access
(2) Put the ACCESS PLATFORM 1M (3 FT) in position.

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Page 618
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Subtask 53-35-00-860-051
(1) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
29-10-00-864-001), (Ref. TASK 29-10-00-864-002) and (Ref. TASK 29-10-
00-864-003).
4. Procedure
_________
Subtask 53-35-00-200-050
A. Inspection of the louver panels
(1) Examine the louver panels for:

- Cracks
- Damage
- Missing vanes.
(2) If you find vanes with cracks more than half their length, replace
the louver panel (Ref. TASK 53-35-13-000-004).
(3) If you find damage, replace the louver panel (Ref. TASK 53-35-13-000-
004).
(4) If more than three vanes are missing from a louver panel, replace the
louver panel in less than 50 flight cycles (Ref. TASK 53-35-13-000-
004) (Ref. CDL 53-01).
5. Close-up
________
Subtask 53-35-00-410-053
A. Close Access
items.
(3) Pressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK
00-863-003).

EFF :

ALL 53-35-00

Page 619
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EFF :

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Page 620
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FAIRINGS - WING TO FUSELAGE - REMOVAL/INSTALLATION
__________________________________________________
TASK 53-35-11-000-001
Removal of the Wing-to-Fuselage Fairings
_______
1. __________________
Reason for the Job
NOTE : This task can contribute to fuel savings.

____
R
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-42-000-001 Offwing Escape-Slide - Removal

27-50-00-866-008 Extension of the Flaps on the Ground
27-50-00-866-009 Retraction of the Flaps on the Ground
33-51-15-000-001 Removal of the Emergency Overwing Lights 60WL (61WL,
62WL, 63WL)

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Page 401
May 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
53-35-11-991-001 Fig. 401
**ON A/C 101-199,
R 53-35-11-991-001-B Fig. 401A
R **ON A/C 901-999,
R 53-35-11-991-001-A Fig. 401B
**ON A/C 001-012, 014-099,
53-35-11-991-002 Fig. 402
**ON A/C 101-199,
R 53-35-11-991-002-B Fig. 402A
R **ON A/C 901-999,
R 53-35-11-991-002-A Fig. 402B
**ON A/C ALL
53-35-11-991-003 Fig. 403

53-35-11-991-010 Fig. 404
53-35-11-991-011 Fig. 405
53-35-11-991-012 Fig. 406
R **ON A/C 101-199,
R 53-35-11-991-013 Fig. 407

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C ALL
R 53-35-11-991-014 Fig. 408

R 53-35-11-991-015 Fig. 409
R 53-35-11-991-004 Fig. 410
R **ON A/C 001-012, 014-099,
R 53-35-11-991-017 Fig. 411
R **ON A/C 101-199, 901-999,
R 53-35-11-991-017-A Fig. 411A
R **ON A/C ALL
R 53-35-11-991-019-A Fig. 412

R 53-35-11-991-020 Fig. 413
3. __________
Job Set-up
Subtask 53-35-11-010-050
A. Get Access
flight controls.

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Page 403
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Subtask 53-35-11-864-050
(1) Extend the slats (Ref. TASK 27-80-00-866-004)
(2) Depressurize the Green, the Yellow and the Blue hydraulic systems
(Ref. TASK 29-10-00-864-001), (Ref. TASK 29-10-00-864-002) and
(Ref. TASK 29-10-00-864-003).
Subtask 53-35-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
R
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-35-11-991-001)
**ON A/C 101-199,
(Ref. Fig. 401A/TASK 53-35-11-991-001-B)
**ON A/C 901-999,
(Ref. Fig. 401B/TASK 53-35-11-991-001-A)

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Page 404
Aug 01/07

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Fairings - Wing-to-Fuselage (LH)
Figure 401/TASK 53-35-11-991-001

R

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Page 405
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R Fairings - Wing-to-Fuselage (LH)
R Figure 401A/TASK 53-35-11-991-001-B

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Page 406
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Fairings - Wing-to-Fuselage (LH)
R Figure 401B/TASK 53-35-11-991-001-A

R

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Page 407
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**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-35-11-991-002)
**ON A/C 101-199,
(Ref. Fig. 402A/TASK 53-35-11-991-002-B)
**ON A/C 901-999,
(Ref. Fig. 402B/TASK 53-35-11-991-002-A)
**ON A/C ALL

53-35-11-991-011, 406/TASK 53-35-11-991-012)
**ON A/C 101-199,
(Ref. Fig. 407/TASK 53-35-11-991-013)
**ON A/C ALL

53-35-11-991-004)
NOTE : The procedure that follows is for one fairing only. The procedure for
____
all fairings is almost the same.
R **ON A/C 001-012, 014-099,
Subtask 53-35-11-020-050
A. Removal of the Root Fillet Fairing of the Fairing Panel 191BT (192BT)
R
(Ref. Fig. 411/TASK 53-35-11-991-017)
R
R (1) Extend the slats (Ref. TASK 27-80-00-866-004).

EFF :

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Page 408
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IAC
Fairings - Wing-to-Fuselage (RH)
Figure 402/TASK 53-35-11-991-002

R

EFF :

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Page 409
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IAC
R Fairings - Wing-to-Fuselage (RH)
R Figure 402A/TASK 53-35-11-991-002-B

R

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IAC
Fairings - Wing-to-Fuselage (RH)
R Figure 402B/TASK 53-35-11-991-002-A

R

EFF :

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Page 411
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IAC
Panel 191BT (192BT)
Figure 403/TASK 53-35-11-991-003

EFF :

ALL 53-35-11

Page 412
Feb 01/07
R
IAC
Panel 191CT (192CT)
Figure 404/TASK 53-35-11-991-010

EFF :

ALL 53-35-11

Page 413
Feb 01/07
R
IAC
Panel 191DT (192DT)

EFF :

ALL 53-35-11

Page 414
Feb 01/07
R
IAC
Panel 191DT (192DT)

EFF :

ALL 53-35-11

Page 415
Feb 01/07
R
IAC
Panel 191ET (192ET)
Figure 406/TASK 53-35-11-991-012

EFF :

ALL 53-35-11

Page 416
Feb 01/07
R
IAC
R Panel 193AT (194AT)
R Figure 407/TASK 53-35-11-991-013

R

EFF :

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Page 417
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IAC
Panels 147CB and 148DB
R Figure 408/TASK 53-35-11-991-014

R

EFF :

ALL 53-35-11

Page 418
Feb 01/07

IAC
Panel 191LB (192LB)
R Figure 409/TASK 53-35-11-991-015

R

EFF :

ALL 53-35-11

Page 419
Feb 01/07

IAC
Wing-to-Fuselage Fairings - Wing Seal Profile Installation
R Figure 410/TASK 53-35-11-991-004

EFF :

ALL 53-35-11

Page 420
Feb 01/07

IAC
Root Fillet Fairing
R Figure 411/TASK 53-35-11-991-017

R

EFF :

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Page 421
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IAC
R (2) Hold the root fillet fairing (1) and remove the screws (3) and the
R washers (2).
R (3) Remove the root fillet fairing (1).
R **ON A/C 101-199, 901-999,
Subtask 53-35-11-020-050-A
A. Removal of the Root Fillet Fairing of the Fairing Panel 191BT (192BT)
(Ref. Fig. 411A/TASK 53-35-11-991-017-A)
R (1) Extend the slats (Ref. TASK 27-80-00-866-004).
R (2) Remove the sealing compound from the plugs (4).
R (3) Remove the plugs (4) from the root fillet fairing (1).
R (4) Hold the root fillet fairing (1) and remove the screws (3) and (5)
R and the washers (2).
R (5) Remove the root fillet fairing (1).
R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-35-11-020-051
B. Remove the Wing-to-Fuselage Fairing Panels
R (1) For the fairing panels 191BT (192BT), 191CT (192CT), 191DT (192DT),
R 191ET (192ET), 193AT (194AT), 147CB, 148DB and 191LB (192LB):
R (2) The fairing panels 193AT and 194AT are part of the offwing
R escape-slides. Before you remove these fairings you must remove the
R offwing escape-slides (Ref. TASK 25-62-42-000-001).
R (a) Hold the fairing panel (3) and remove the screws (1) and the
R washers (2).
R (b) Remove the fairing panel (3).

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Page 422
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IAC
Root Fillet Fairing
R Figure 411A/TASK 53-35-11-991-017-A

R

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Page 423
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IAC
R (3) If you must replace a wing seal profile in the fairing panels 191DT
R (192DT), or 191LB (192LB):
R (a) Remove the nuts (6), the seal retainer (7), the seal profile (5),
R the washers (8) and the screws (9). Do this from the fairing
R panel (3).
R **ON A/C 101-199,
Subtask 53-35-11-020-051-A
R B. Remove the Wing-to-Fuselage Fairing Panels
R (1) For the fairing panels 191BT (192BT), 191CT (192CT), 191ET (192ET),
R 147CB, 148DB and 191LB (192LB):
R (a) Hold the fairing panel (3) and remove the screws (1) and the
R washers (2).
R (b) Remove the fairing panel (3).
R (2) For the fairing panels 191DT (192DT):
R (a) Remove the Emergency Overwing Lights (Ref. TASK 33-51-15-000-

R 001).
R (b) Hold the fairing panel (3) and remove the screws (1) and the
R washers (2).
R (c) Remove the fairing panel (3).
R (3) If you must replace a wing seal profile in the fairing panels 191DT
R (192DT) or 191LB (192LB):
R (a) Remove the nuts (6), the seal reatiner (7), the seal profile (5),
R the washers (8) and the screws (9) from the fairing panel.

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Page 424
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**ON A/C ALL
Subtask 53-35-11-020-052-A
C. Removal of the Access Panel 193BB (194BB) with the Slide Panel
R (Ref. Fig. 412/TASK 53-35-11-991-019-A)
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008).
(2) Remove the screws (1) from the sealing panel (2).
(3) Remove the sealing panel (2).
(4) Remove the screws (4) from the upper side of the access panel (3),
which you can see.
(5) Remove the screws (5) from the upper clip assy (7).
(6) Retract the flaps (Ref. TASK 27-50-00-866-009).
(7) Remove the screws (4) from the lower side of the access panel (3).
(8) Remove the screws (5) from the lower clip assy (6).
(9) Hold the reinforcement hook plate (11) and remove the screws (10) and
the bushes (9).
(10) Remove the access panel (3) together with the slide panel (8) from
the fuselage.
(11) Remove the reinforcement hook plate (11).
(12) Pull the slide panel (8) out of the access panel (3).
(13) Remove any loose and unwanted sealant in the related area.
Subtask 53-35-11-020-053
D. Removal of the Access Panel 193AB (194AB)

R (Ref. Fig. 413/TASK 53-35-11-991-020)
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008).
(2) Remove the screws (2) from the sealing panel (1).
(3) Remove the sealing panel (1).

EFF :

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Access Panel 193BB (194BB)
R Figure 412/TASK 53-35-11-991-019-A

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Feb 01/07

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Panel 193AB (194AB)
R Figure 413/TASK 53-35-11-991-020

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(4) Remove the screws (3) from the upper side of the access panel (7),
which you can see.
(5) Remove the screws (5) from the upper clip assy (6).
(6) Retract the flaps (Ref. TASK 27-50-00-866-009).
(7) Remove the screws (5) from the lower clip assy (4).
(8) Remove the screws (3) from the lower side of the access panel (7).
(9) Remove the access panel (7) from the fuselage.
(10) Remove any loose and unwanted sealant in the related area.

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R
IAC
TASK 53-35-11-400-001
Installation of the Wing-to-Fuselage Fairings
_______
1. __________________
Reason for the Job

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific emery cloth, grade 120 to 240
No specific emery cloth, grade 180
No specific nonmetallic pencil
No specific plastic spatula
No specific spatula
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 07-006 AIB TN 10106 TYPE II
ANTISTATIC PAINT (HIGH RESISTIVITY) (Ref. 20-31-00)
R Material No. 08-004 AIB AIMS-04-05-003
Material No. 08-004A USA MIL-A-46106 TYPE I

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 09-019B USA AMS 3267
LOW ADHESION POLYSULFIDE SEALANT (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 16-024A F AIMS 04-04-002
PRIMER FOR COMPOSITE PARTS (Ref. 20-31-00)
Material No. 19-011
SCOTCH BRITE PADS (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-42-400-001 Offwing Escape-Slide - Installation

27-50-00-866-008 Extension of the Flaps on the Ground
27-50-00-866-009 Retraction of the Flaps on the Ground
27-80-00-866-005 Retracting the Slats on the Ground
33-51-15-400-001 Installation of the Emergency Overwing Lights 60WL
(61WL, 62WL, 63WL)
ASRM 514200
53-35-11-991-003 Fig. 403
53-35-11-991-010 Fig. 404
53-35-11-991-011 Fig. 405
53-35-11-991-012 Fig. 406

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R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R 53-35-11-991-013 Fig. 407
R **ON A/C ALL
R 53-35-11-991-014 Fig. 408

R 53-35-11-991-015 Fig. 409
R 53-35-11-991-004 Fig. 410
R **ON A/C 001-012, 014-099,
R 53-35-11-991-017 Fig. 411
R **ON A/C 101-199, 901-999,
R 53-35-11-991-017-A Fig. 411A
R **ON A/C ALL
R 53-35-11-991-019-A Fig. 412

R 53-35-11-991-020 Fig. 413
R **ON A/C 101-199, 901-999,
R 53-35-11-991-005 Fig. 414

R 53-35-11-991-009 Fig. 415
R **ON A/C 001-012, 014-099,
R 53-35-11-991-007 Fig. 416

R 53-35-11-991-008 Fig. 417

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099, 901-999,
R 53-35-11-991-018 Fig. 418
R **ON A/C ALL
3. __________
Job Set-up
Subtask 53-35-11-860-050
removal task.
(3) Make sure the warning notice is in position to tell persons not to
operate the flight controls.
Subtask 53-35-11-864-051
B. Make sure that the Green, the Yellow and the Blue hydraulic systems are
depressurized (Ref. TASK 29-10-00-864-001), (Ref. TASK 29-10-00-864-002)
and (Ref. TASK 29-10-00-864-003).

R

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Subtask 53-35-11-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
R
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________

53-35-11-991-011, 406/TASK 53-35-11-991-012)
**ON A/C 101-199,
(Ref. Fig. 407/TASK 53-35-11-991-013)
**ON A/C ALL
(Ref. Fig. 408/TASK 53-35-11-991-014, 409/TASK 53-35-11-991-015)
**ON A/C 001-012, 014-099,
Subtask 53-35-11-560-050

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(3) Examine the fuselage seal profiles (4), the wing seal profiles (5)
and/or the seals type P (10), as applicable, for damage.
NOTE : Make sure that you replace the damaged pre-mod seals with the
____
applicable post-mod seals (Ref. SIL 51-008). If a Service
Bulletin (SB) is referred to, you must fully embody the
applicable SB, before you install the post-mod seal.
(4) If you must install a new wing seal profile

R (Ref. Fig. 410/TASK 53-35-11-991-004)
(a) Put the wing seal profile (5) and the seal retainer (7) in
position at the panel (3).
(b) Install the screws (9), the washers (8) and the nuts (6).
(5) Do an inspection of the bonded seals of the panels 191BT (192BT) and
191CT (192CT) for condition. If a seal is defective, do the
subsequent repair procedure.
R **ON A/C 101-199, 901-999,
Subtask 53-35-11-560-050-A
A. Preparation for Installation:

_______
DO NOT SMOKE.
(3) Examine the fuselage seal profiles (4), the wing seal profiles (5)
and the seals type P (10), as applicable, for damage.
NOTE : Make sure that you replace the damaged pre-mod seals with the
____
applicable post-mod seals (Ref. SIL 51-008). If a Service

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Bulletin (SB) is referred to, you must fully embody the
applicable SB, before you install the post-mod seal.
(4) Prepare the panels 191DT (192DT)

R (Ref. Fig. 414/TASK 53-35-11-991-005)
NOTE : The procedure step (5) is only applicable if you install a new
____
panel 191DT (192DT). The procedure is the same for the panels
191DT and 192DT.
(a) Put the panel 191DT (192DT) in the installation position.
(b) With a nonmetallic pencil, put marks on the wing surface and the
fuselage skin to identify the edges of the panel.
(c) Remove the panel.
(d) Apply adhesive tape on the wing surface and the fuselage skin
behind the marks to prevent contamination with the sealant.
(e) Make the inner surface of the seals rough with the MISCELLANEOUS
(f) Use a MISCELLANEOUS (Material No. 19-003) and CLEANING AGENTS

(Material No. 11-002) to clean these surfaces:
- the inner surface of the seals,
- the mating surfaces of the seals on the wing surface and the
fuselage skin.
(g) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating

surfaces of the seals on the wing surface and the fuselage skin.
(h) Make a plastic spatula with the correct shape

R (Ref. Fig. 415/TASK 53-35-11-991-009)
and fill the upper double lip seal - fuselage with the SEALANTS
(Material No. 09-019B).
(i) Make a plastic spatula with the correct shape

R (Ref. Fig. 415/TASK 53-35-11-991-009)
and fill the upper double lip seal - wing with the SEALANTS
(Material No. 09-019B). Do not apply SEALANTS (Material No. 09-
019B) in the area of the seal type P.

R

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Panels 191DT and 192DT - Seal Profile
R Figure 414/TASK 53-35-11-991-005

R

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Application of Sealants
R Figure 415/TASK 53-35-11-991-009

R

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(j) Immediately install the panel while the sealant is still soft.
NOTE : Because of the stiffness of the double lip seals and the
____
added sealant, it is necessary to apply a pressure at the
seals to install the panels.
(k) Make sure that the seals are in the correct position adjacent to
the wing surface and the fuselage skin.
(l) Make sure the seals correctly touch the wing surface and the
fuselage skin.
(m) Remove the adhesive tape from the wing surface and the fuselage
skin.
(5) If you must install a new wing seal profile

R (Ref. Fig. 410/TASK 53-35-11-991-004)
(a) Put the wing seal profile (5) and the seal retainer (7) in
position at the panel (3).
(b) Install the screws (9), the washers (8) and the nuts (6).
(6) Do an inspection of the bonded seals of the panels 191BT (192BT) and
191CT (192CT) for condition. If a seal is defective, do the
subsequent repair procedure.
**ON A/C 001-012, 014-099,
Subtask 53-35-11-350-051
B. Replacement of the Bonded Seals of the Panels 191BT (192BT) and 191CT
(192CT)
R (Ref. Fig. 416/TASK 53-35-11-991-007, 417/TASK 53-35-11-991-008)

_______
MATERIAL/S.
WARNING : DO NOT GET THE PAINT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE PAINT IN
A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A SUPPLIED
AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL AID IF YOUR
SKIN OR EYES BECOME IRRITATED.

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Bonded Seal Replacement, Panel 191BT (192BT)
R Figure 416/TASK 53-35-11-991-007

R

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Bonded Seal Replacement, Panel 191CT (192CT)
R Figure 417/TASK 53-35-11-991-008

R

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Page 440
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_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND A MASK.
NOTE : The seal replacement procedure for one panel is given; the
____
procedure is almost the same for all the panels.
(1) Remove the rivets (4) (Ref. ASRM 514200) from the panel (3), and
discard the rivet burrs (2).
(2) Remove and discard the defective seal (1) from the panel (3).
(3) Clean the panel with a lint-free cloth and the CLEANING AGENTS
(Material No. 11-003) to remove the remaining adhesive.
(4) Clean the new seal (1) with soap and hot water, and let it dry.
(5) Put the seal (1) in its correct position at the edge of the panel
(3).
(6) If necessary, cut the seal (1) to its correct length.
(7) Hold the seal (1) in position and put marks on it to align with the
rivet holes in the panel (3).
(8) Remove the seal (1) and make the holes for the rivets (4).
(9) Make the surface of the panel (3) rough with the emery cloth, grade
180.
NOTE : Be careful that you do not damage the surface of the panel
____
(3).
(10) Lightly rub the mating surface of the seal (1) with the emery cloth,
grade 120 to 240.
(11) Clean the mating surfaces of the seal (1) and the panel (3) with a
lint-free cloth and the CLEANING AGENTS (Material No. 11-003).
(12) Apply a thin layer of the primer of the BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-004) or the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-004A) to the surface of the panel (3).

R

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(13) Let the primer dry for not less than one hour, and not more than six
hours.
NOTE : If after six hours you have not installed the seal (1), you
____
must remove the cured primer and apply new primer.
(14) Use a spatula to apply a layer of the adhesive of the BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-004) or the BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-004A).
(15) Make sure that air bubbles do not show. Air bubbles are not
permitted.
(16) Put the seal (1) in position, and align the holes in the seal (1)
with the pre-drilled holes in the panel (3).
NOTE : You must install the seal (1) on the panel (3) in less than
____
ten minutes from when you applied the adhesive.
(17) Put the new rivets (4) through the panel (3) and the seal (1), and
install new rivet burrs (2) on the tails of the rivets (4).
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE

_______
MADE OF CARBONFIBER REINFORCED PLASTIC.
(18) Install the rivets (4) (Ref. ASRM 514200). Make sure the rivets (4)
are flush with the surface of the panel (3).
(19) Make sure that the height of the tails of the rivets (4) plus the
thickness of the rivet burrs (2) is less than 3.0 mm (0.1181 in.), as
shown.
(20) Apply the STRUCTURE PAINTS (Material No. 16-024A) to the rivet burrs
(2), and to the head and the tail of the rivets (4).
(21) Let the STRUCTURE PAINTS (Material No. 16-024A) dry.
(22) Apply the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
07-006) to the rivet burrs (2), and to the head and the tail of the
rivets (4).
(23) Let the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
006) dry.

R

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R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-35-11-960-050
C. Replacement of the Sealing of the Panel 193AT (194AT).

R (Ref. Fig. 418/TASK 53-35-11-991-018)
NOTE : The sealing replacement procedure for the panel 193AT is given;
____
the procedure for the panel 194AT is the same.
(1) Removal of the sealing (7) and the filler (3):
(a) Remove the screws (6).
(b) Release the studs (5) with the washers (4).
(c) Remove the sealing plate (2).
(d) Remove the sealing (7) and the filler (3).
(2) Preparation of the replacement sealing (7):
NOTE : This procedure is only necessary if you install a new sealing

____
(7).
(a) Temporarily install the new sealing (7) with the sealing plate
(2) at the panel (1).
(b) Cut the new sealing (7) to agree with the shape and the contour
of the initial sealing as shown in the detail C.
R (Ref. Fig. 418/TASK 53-35-11-991-018)
(c) Remove the sealing plate (2) and the sealing (7).
(3) Installation of the sealing (7) and the filler (3):
(a) Put the sealing (7) and the filler (3) in the installation
position.
(b) Install the sealing plate (2) with the studs (5) and the washers
(4).
(c) Install the screws (6).

R

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Seal Replacement - Panel 193AT (194AT)

R

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Page 444
Feb 01/07

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Seal Replacement - Panel 193AT (194AT)

R

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Page 445
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Subtask 53-35-11-420-050
D. Install the Wing-To-Fuselage Fairing Panels
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
(1) For the fairing panels 191BT (192BT), 191CT (192CT), 191ET (192ET),
147CB, 148DB and 191LB (192LB):
NOTE : Fairings 193AT and 194AT are part of the Offwing Escape
____
Slides. Before you try to install these fairings (Ref. TASK
25-62-42-400-001).
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(b) Put the fairing panel (3) in position.
(c) Install the screws (1) and the washers (2).
(d) TORQUE the screws to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
(2) For the fairing panels 191DT (192DT):
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(b) Put the fairing panel (3) in position.
(c) Install the screws (1) and the washers (2).
(d) TORQUE the screws to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
(e) Install the Emergency Overwing Lights (Ref. TASK 33-51-15-400-

001)
(3) For all the fairing panels:
(a) Make sure that the seal profiles of the fairing panels (3)
correctly touch the fuselage and/or the wing skins.
(b) Examine the fuselage seal profiles (4), the wing seal profiles
(5) and/or the seals type P (10), as applicable.

R

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IAC
R **ON A/C 101-199,
R Subtask 53-35-11-420-050-A
R D. Install the Wing-To-Fuselage Fairing Panels
R CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
R CARBONFIBER REINFORCED PLASTIC.
R (1) For the fairing panels 191BT (192BT), 191CT (192CT), 191DT (192DT),
R 191ET (192ET), 193AT (194AT), 147CB, 148DB and 191LB (192LB):
R (a) Make sure that the work area is clean and clear of tool(s) and
R other items.
R (b) Put the fairing panel (3) in position.
R (c) Install the screws (1) and the washers (2).
R (d) TORQUE the screws to between 0.35 and 0.45 m.daN (30.97 and 39.82
R lbf.in).
R (e) Make sure that the seal profiles of the fairing panels (3)
R correctly touch the fuselage and/or the wing skins.
R (f) Examine the fuselage seal profiles (4), the wing seal profiles
R (5) and/or the seals type P (10), as applicable.
**ON A/C 001-012, 014-099,
Subtask 53-35-11-420-051
E. Installation of the Root Fillet Fairing of the Fairing Panel 191BT

(192BT)
R (Ref. Fig. 411/TASK 53-35-11-991-017)
(3) Put the root fillet fairing (1) in the installation position.
(4) Install the screws (3) and the washers (2).
(5) Tighten the screws (3).

R

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(6) Retract the slats (Ref. TASK 27-80-00-866-005).
R **ON A/C 101-199, 901-999,
Subtask 53-35-11-420-051-A
E. Installation of the Root Fillet Fairing of the Fairing Panel 191BT

(192BT)
R (Ref. Fig. 411A/TASK 53-35-11-991-017-A)
(3) If necessary, remove the old sealants from the mating surface of the
root fillet fairing and the fairing panel 191BT (192BT).
(4) Apply the SEALANTS (Material No. 09-018) to the mating surface of the
root fillet fairing (1).
(5) Put the root fillet fairing (1) in position.
(6) Install the screws (3) and (5) and the washers (2).
(7) TORQUE the screws (3) and (5) to between 0.35 and 0.45 m.daN (30.97
and 39.82 lbf.in).
(8) Install the plugs (4) with the SEALANTS (Material No. 09-018) in the
root fillet fairing (1).
(9) Fill the plugged fastener holes and clearance between the root fillet
fairing (1) and the fairing panel 191BT (192BT) with SEALANTS
(Material No. 09-018) to make a smooth surface.
(10) Retract the slats (Ref. TASK 27-80-00-866-005).

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**ON A/C ALL
Subtask 53-35-11-420-052-A
F. Installation of the Access Panel 193BB (194BB) with the Slide Panel
R (Ref. Fig. 412/TASK 53-35-11-991-019-A)
(1) Make sure, that the flaps are retracted (Ref. TASK 27-50-00-866-009).
(4) Install the slide panel (8) to the access panel (3).
(5) Put the access panel (3) in its correct installation position.
(6) Attach the reinforcement hook plate (11) to the slide panel (8) as
follows:
(a) Align the anchor nuts of the reinforcement hook plate (11) with
the holes of the slide panel (8).
(b) Attach the reinforcement hook plate (11) to the slide panel (8)
with the screws (10) and the bushes (9).
(7) Install the screws (5) in the lower clip assy (6).
(8) Install the screws (4) in the lower side of the access panel (3),
which you can see.
(9) Extend the flaps sufficiently to attach the upper side of the access
panel (3) and the sealing panel (2) (Ref. TASK 27-50-00-866-008).
(10) Install the screws (5) in the upper clip assy (7).
(11) Install the screws (4) in the upper side of the access panel (3).
(12) Make sure, that all the screws of the access panel (3) are installed.
(13) TORQUE the screws (4) to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
lbf.in).

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(15) Put the sealing panel (2) in its correct installation position.
(16) Install the sealing panel (2) to the access panel (3) with the screws
(1).
lbf.in).
(18) Fill out the gaps with the SEALANTS (Material No. 09-016) to get a
smooth contour.
Subtask 53-35-11-420-053
G. Installation of the Access Panel 193AB (194AB)

R (Ref. Fig. 413/TASK 53-35-11-991-020)
(1) Make sure that the flaps are retracted (Ref. TASK 27-50-00-866-009).
(4) Put the access panel (7) in position.
(5) Install the screws (3) in the lower area of the access panel (7),
which you can see.
(6) Install the screws (5) in the lower clip (4).
(7) Extend the flaps sufficiently to install the screws (3) at the upper
side of the access panel (7) (Ref. TASK 27-50-00-866-008).
(8) Install the screws (5) in the upper clip (6).
(9) Install the screws (3) in the upper area of the access panel (7).
(10) Make sure that all the screws of the access panel (7) are installed.
lbf.in).
lbf.in).
(13) Put the sealing panel (1) in position.
(14) Install the sealing panel (1) with the screws (2).

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lbf.in).
(16) Fill the clearance between the sealing panel (1) and the access panel
(7) with SEALANTS (Material No. 09-016) to get a smooth surface.
5. Close-up
________
Subtask 53-35-11-865-052
breaker(s):
R 5CV, 6CV, 7CV, 8CV, 21CE1, 21CE2, 22CE.
Subtask 53-35-11-410-052
B. Close Access
items.

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FAIRINGS - COOLING AIR INLET - REMOVAL/INSTALLATION
___________________________________________________
TASK 53-35-12-000-002
Removal of the Belly Fairing Blowout Panel
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-35-12-991-003 Fig. 401
3. __________
Job Set-up
Subtask 53-35-12-010-054
A. Get Access
(2) Remove the quick-release access panel 192KB (Ref. TASK 53-35-13-000-
002).

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4. Procedure
_________
(Ref. Fig. 401/TASK 53-35-12-991-003)
Subtask 53-35-12-020-053
A. Removal the Blowout Panel and Fittings:
(1) Remove the blowout panel (1):
(a) Open the blowout panel (1).
NOTE : To open the blowout panel, you must push the panel by hand
____
from the rear of the quick-release access panel 192KB.
When the blowout panel is open, the compression of the
spring is released.
(b) Disengage the retaining ring (2) and remove the pin (3).
(c) Remove the nut (4), the washer (5) and disconnect the bonding
strap (6).
(d) Install the washer (5) and tighten by hand the nut (4).
(e) Disengage the retaining rings (8) and remove the pins (9) from
the two hinge assemblies (10).
(f) Remove the blowout panel (1).
(2) If you must remove the spring assembly (23):
(a) Support the spring assembly (23), disengage the retaining ring
(16) and remove the pin (17).
NOTE : When you remove the pin (17), you can remove the
____
compression spring (14) and the guide fitting (15) from
the spring support (18).
(3) If you must remove the hinge assemblies (10) and/or the mounting
bracket (11):
(a) Remove the nuts (4), the washers (5) and the screws (7).

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(b) Remove the hinge assemblies (10) and/or the mounting bracket
(11).
(4) If you must remove the hinge bracket assembly (19):
(a) Remove the nuts (20), the washers (21) and the screws (22) that
attach the rods (34) to the hinge bracket assembly (19).
(b) Remove the nuts (24), the washers (25), the screws (26) and the
bonding strap (6).
(c) Remove the hinge bracket assembly (19).
(5) If you must remove the spring-support bracket assembly (27):
(a) Remove the nuts (28), the washers (29), the screws (30) and the
rods (34).
(b) Remove the nuts (31), the washers (32) and the screws (33).
(c) Remove the spring-support bracket assembly (27).

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Belly Fairing Blowout Panel - Component Location

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Feb 01/96

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Belly Fairing Blowout Panel - Component Location

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TASK 53-35-12-400-002
Installation of the Belly Fairing Blowout Panel
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

20-28-00-912-004 Bonding with Conductive Bolts and Screws and Bonding
Straps in the Fuselage and in the Wings (this does
not include the tanks) (for corrective action)
3. __________
Job Set-up
Subtask 53-35-12-860-050
(2) Make sure that the quick-release access panel 192KB is removed.

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4. Procedure
_________
Subtask 53-35-12-560-050
items.
Subtask 53-35-12-420-052
B. Installation of the Blowout Panel and Fittings:
(1) Install the spring-support bracket assembly (27).
(a) Put the spring-support bracket assembly (27) in position and

install and tighten the screws (33), the washers (32) and the
nuts (31).
(b) Put the rods (34) in position and install and tighten the screws
(30), the washers (29) and the nuts (28).
(2) Install the hinge bracket assembly (19):
(a) Put the hinge bracket assembly (19) and bonding strap (6) in
position and install and tighten the screws (26), washers (25)
and the nuts (24). Repair the damage to the bonding point
protective coating (Ref. TASK 20-28-00-912-004).
(b) Put the rods (34) in position and install and tighten the screws
(22), the washers (21) and the nuts (20).
(3) Install the spring assembly (23):
(a) Make sure that the spring guide (13) and the spring adjust nut
(12) are installed on the spring support (18).
(b) Put the spring (14) and the guide fitting (15) on the spring
support (18).

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(c) Put the spring assembly (23) in position and install the pin (17)
through the guide fitting (15), spring-support bracket assembly
(27) and spring support (18).
(d) Install the retaining ring (16) on the pin (17).
(4) Install the hinge assemblies (10) and the mounting bracket (11):
(a) Put the hinge assemblies (10) and the mounting bracket (11) in
position and install and tighten the screws (7), the washers (5)
and the nuts (4).
NOTE : Do not install the screw, the washer and the nut required
____
for the bonding strap (6) installation.
(5) Install the blowout panel (1):
(a) Put the blowout panel (1) in position and install the pins (9)
through the hinge bracket assembly (19) and the two hinge
assemblies (10).
(b) Install the retaining rings (8) on the pins (9).
(c) Install the screw (7), the bonding strap (6), the washer (5) and
the nut (4).
(d) Tighten the nut (4) and repair the damage to the bonding point
protective coating (Ref. TASK 20-28-00-912-004).
(6) Install the spring assembly (23) on the mounting bracket (11):
(a) Put the end-fitting of the spring support (18) in position at the
mounting bracket (11).
(b) Install the pin (3) through the mounting bracket (11) and the end
fitting of the spring support (18).
(c) Install the retaining ring (2) on the pin (3).

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(d) Adjust the spring adjust nut (12) until the full dimension of the
spring (14) is 89.0 mm (3.5039 in.).
NOTE : This dimension will set the spring (14) to the approximate
____
release force required to open the blowout panel.
(e) With a spring scale that you can measure at least 45.0 daN
(101.1640 lbf), attach the spring scale to the mounting bracket
(11) at point X.
(f) Open the blowout panel (1) and make sure that the force necessary
to open the panel is 38.0 +2.0 -2.0 daN (85.4273 +4.4961 -4.4961
lbf).
NOTE : If you must adjust the force to the required limits, you
____
must do so at the spring adjust nut (12).
(g) Remove the spring scale.
(h) Close the blowout panel (1) and make sure that the clearance
between the blowout panel contour and panel 192KB is:
- longitudinal 3.0 +1.5 -1.5 mm (0.1181 +0.0590 -0.0590 in.)
- lateral 3.0 +1.0 -1.0 mm (0.1181 +0.0393 -0.0393 in.).
5. Close-up
________
Subtask 53-35-12-410-055
A. Close Access
items.
(2) Install the quick-release access panel 192KB (Ref. TASK 53-35-13-400-
002).

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ACCESS PANELS - REMOVAL/INSTALLATION
____________________________________
TASK 53-35-13-000-001
Removal of the Belly Fairing Access Panels
_______
NOTE : The removal procedure for one panel is given; the procedure is almost
____
the same for all panels.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific blanking caps
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099,
53-35-13-991-001 Fig. 401

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 53-35-13-991-001-B Fig. 401A
R **ON A/C 901-999,
R 53-35-13-991-001-A Fig. 401B
**ON A/C 001-012, 014-099,
53-35-13-991-002 Fig. 402
**ON A/C 101-199,
R 53-35-13-991-002-B Fig. 402A
R **ON A/C 901-999,
R 53-35-13-991-002-A Fig. 402B
**ON A/C 001-012, 014-099,
53-35-13-991-003 Fig. 403
R **ON A/C 101-199,
R 53-35-13-991-003-A Fig. 403A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-35-13-010-050
A. Get Access
Subtask 53-35-13-860-050
00-864-003).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-35-13-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-35-13-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 53-35-13-991-001-A)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-35-13-991-002)
**ON A/C 101-199,
R (Ref. Fig. 402A/TASK 53-35-13-991-002-B)

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Access Panels - Belly Fairing (LH)
Figure 401/TASK 53-35-13-991-001

R

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R Access Panels - Belly Fairing (LH)
R Figure 401A/TASK 53-35-13-991-001-B

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Access Panels - Belly Fairing (LH)
R Figure 401B/TASK 53-35-13-991-001-A

R

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Access Panels - Belly Fairing (RH)
Figure 402/TASK 53-35-13-991-002

R

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R Access Panels - Belly Fairing (RH)
R Figure 402A/TASK 53-35-13-991-002-B

R

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**ON A/C 901-999,
(Ref. Fig. 402B/TASK 53-35-13-991-002-A)
**ON A/C 001-012, 014-099,
(Ref. Fig. 403/TASK 53-35-13-991-003)
**ON A/C 101-199,
(Ref. Fig. 403A/TASK 53-35-13-991-003-A)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-35-13-020-050
A. Remove the access panels: 147AB, 147BB, 147EB, 147FB, 148FB, 191AB,
191AT, 191GB, 191JB, 192AB, 192AT, 195CB, 197AB, 197GB and 198GB.
(1) Support the panel and remove the screws (1) and the washers (2).
(2) For panel 191JB:
(a) Disconnect the electrical connector from the anti collision light
6LV.
(b) Put blanking caps on the disconnected electrical connectors.
(c) Remove the bonding strap from the anti collision light.
**ON A/C 901-999,
Subtask 53-35-13-020-050-A
R A. Removal of the access panels 147AB, 147BB, 147EB, 147FB, 148FB, 191AB,
R 191AT, 191GB, 191JB, 192AB, 192AT, 195CB, 197AB, 197GB, 198MB, 826CR and
R 826DR
R (1) Hold the panel (3) with your hand and remove the screws (1) and the
R washers (2).

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R Access Panels - Belly Fairing (RH)
Figure 402B/TASK 53-35-13-991-002-A

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Aug 01/07

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Belly Fairing Access Panels - Typical Installation
Figure 403/TASK 53-35-13-991-003

R

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R Belly Fairing Access Panels - Typical Installation
R Figure 403A/TASK 53-35-13-991-003-A

R

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(a) Disconnect the electrical connector from the anti collision light
6LV.
(b) Put blanking caps on the disconnected electrical connectors.
(c) Remove the bonding strap from the anti collision light.

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R
IAC
**ON A/C ALL
TASK 53-35-13-400-001
Installation of the Belly Fairing Access Panels
_______
NOTE : The installation procedure for one panel is given; the procedure is
____
almost the same for all panels.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific emery cloth grade 120 to 240.

No specific emery cloth grade 400
No specific emery cloth, grade 120 to 240
No specific emery cloth, grade 400
No specific 2 SPATULA - WOODEN
(0.00 to 9.00 lbf.ft)

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 07-006 AIB TN 10106 TYPE II

ANTISTATIC PAINT (HIGH RESISTIVITY) (Ref. 20-31-00)
R Material No. 08-004 AIB AIMS-04-05-003
Material No. 08-004A USA MIL-A-46106 TYPE I
Material No. 08-033 USA MIL-A-46050 TYPE I CLASS 3
CYANO - ACRYLATE ADHESIVE (Ref. 20-31-00)
Material No. 16-024A F AIMS 04-04-002
PRIMER FOR COMPOSITE PARTS (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ASRM 514200
**ON A/C 001-012, 014-099,
53-35-13-991-001 Fig. 401
**ON A/C 101-199,
R 53-35-13-991-001-B Fig. 401A

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 53-35-13-991-001-A Fig. 401B
**ON A/C 001-012, 014-099,
53-35-13-991-002 Fig. 402
**ON A/C 101-199,
R 53-35-13-991-002-B Fig. 402A
R **ON A/C 901-999,
R 53-35-13-991-002-A Fig. 402B
**ON A/C 001-012, 014-099,
53-35-13-991-003 Fig. 403
R **ON A/C 101-199,
R 53-35-13-991-003-A Fig. 403A
R **ON A/C 001-012, 014-099,
53-35-13-991-010 Fig. 404

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-35-13-860-051
removal task.
(2) Make sure that the Green, Blue and Yellow hydraulic systems are
depressurized (Ref. TASK 29-10-00-864-001), (Ref. TASK 29-10-00-864-
002) and (Ref. TASK 29-10-00-864-003).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-35-13-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-35-13-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 53-35-13-991-001-A)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-35-13-991-002)
**ON A/C 101-199,
R (Ref. Fig. 402A/TASK 53-35-13-991-002-B)
R **ON A/C 901-999,
R (Ref. Fig. 402B/TASK 53-35-13-991-002-A)

R

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R **ON A/C 001-012, 014-099,
(Ref. Fig. 403/TASK 53-35-13-991-003)
R **ON A/C 101-199,
R (Ref. Fig. 403A/TASK 53-35-13-991-003-A)
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-35-13-560-050
CAUTION : BE CAREFUL WHEN YOU INSTALL THE LOUVER PANEL. IF YOU INSTALL IT
_______
INCORRECTLY, THE BELLY FAIRING WILL PRESSURIZE AND CAUSE DAMAGE
TO THE STRUCTURE.
(3) Do an inspection of the bonded seals of the panels 197GB (198GB) for
condition. If a seal is defective, do the subsequent repair
procedure.
R **ON A/C 901-999,
Subtask 53-35-13-560-050-A

_______
DO NOT SMOKE.

R

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_______
_______
TO THE STRUCTURE.
(3) Do an inspection of the seals on the panels 197GB and 198MB and
replace the seals if it is necessary.
NOTE : This seal replacement procedure is only applicable to the

____
panels 197GB and 198MB.
(a) Drill out the rivets and remove the defective seal (Ref. ASRM
514200).
(b) Remove the used adhesive.

_______
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A
MASK.
1
_ Remove the used adhesive from the panel with the CLEANING
AGENTS (Material No. 11-003) and a lint-free cotton cloth,
(c) Make the mating area of the panel surface rough with emery cloth
grade 400.
(d) Carefully make the mating surface of the seal rough with emery
cloth grade 120 to 240.
(e) Clean the components.

_______
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A
MASK.

R

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1
_ Clean all the repair areas and the seal with the CLEANING
AGENTS (Material No. 11-003) and a lint-free cotton cloth,
(f) You can use for the bonding of the seal the BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-033), the BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-004) or the BONDING AND ADHESIVE
1
_ When you use the BONDING AND ADHESIVE COMPOUNDS (Material No.
08-033):
a
_ Apply a layer of the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-033) to the seal.
b
_ Put the seal in position and align the holes in the seal
with the pre-drilled holes in the panel.
c
_ Apply a continuous force for 60 seconds over the full
length of the bonded seal.
NOTE : You must install the seal on the panel in less than
____
NOTE : It is not possible to move the seal after you

____
install it. If the seal is not in the correct
position, do the installation procedure again.
2
_ When you use the BONDING AND ADHESIVE COMPOUNDS (Material No.
08-004) or the BONDING AND ADHESIVE COMPOUNDS (Material No.
08-004A):
a
_ Apply a thin layer of the primer of the BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-004) or the BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-004A) to the surface of
the panel.
b
_ Let the primer dry for not less than one hour, and not more
than six hours.
NOTE : If after six hours you have not installed the seal,
____
you must remove the cured primer and apply new
primer.
c
_ Use a SPATULA - WOODEN to apply a layer of the adhesive of
the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) or

R

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the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004A)
to the seal.
d
_ Make sure that air bubbles do not show. Air bubbles are not
permitted.
e
_ Put the seal in position and align the holes in the seal
with the pre-drilled holes in the panel.
NOTE : You must install the seal on the panel in less than
____
(g) Install the new seal with the rivets (Ref. ASRM 514200).
(h) Make sure that the new rivets are flush with the fairing skin and
a protective coating is applied.
items.
**ON A/C 001-012, 014-099,
Subtask 53-35-13-350-050
B. Replacement of the Bonded Seals of the Panels 197GB (198GB)

(Ref. Fig. 404/TASK 53-35-13-991-010)

_______
DO NOT SMOKE.
_______
(1) Remove the rivets (2) and the dimpled washers (4) from the panel (3)
(Ref. ASRM 514200).

R

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Bonded Seal Replacement - Panel 197GB (198GB)
Figure 404/TASK 53-35-13-991-010

R

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(2) Remove and discard the defective seal (1) from the panel (3).
(3) Clean the panel.

_______
(a) Clean the panel (3) with a lint-free cotton cloth, MISCELLANEOUS
(Material No. 19-003) and the CLEANING AGENTS (Material No. 11-
003), to remove the remaining adhesive.
(4) Put the new seal (1) in its correct position at the edge of the panel
(3).
(5) Cut the seal (1) to its correct length, and if necessary, cut the
edge of the seal (1) as shown, do this until the shape agrees with
the curve of the panel (3).
(6) Hold the seal (1) in position and put marks on it to align with the
rivet holes in the panel (3).
(7) Remove the seal (1) and make the holes for the rivets (2).
(8) Make the surface of the panel (3) rough with the emery cloth, grade
400.
NOTE : Be careful that you do not damage the surface of the panel
____
(3).
(9) Lightly rub the mating surface of the seal (1) with the emery cloth,
grade 120 to 240.
(10) Clean the components.

_______
(a) Clean the mating surfaces of the seal (1) and the panel (3) with
a lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003) and
the CLEANING AGENTS (Material No. 11-003).
(11) You can use for the bonding of the seal (1) the BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-033), the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-004) or the BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-004A).

R

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(a) When you use the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
033):
1
_ Apply a layer of the BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-033) to the seal (1).
2
_ Put the seal (1) in position and align the holes in the seal
with the pre-drilled holes in the panel (3).
3
_ Apply a continuous force for 60 seconds over the full length
of the bonded seal (3).
NOTE : You must install the seal (1) on the panel (3) in less
____
than ten minutes from when you applied the BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-033).
NOTE : It is not possible to move the seal (1) after you

____
install it. If the seal (1) is not in the correct
position, do the installation procedure again.
(b) When you use the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
004) or the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
004A):
1
_ Apply a thin layer of the primer of the BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-004A) to the surface of the panel
(3).
(c) Let the primer dry for not less than one hour, and not more than
six hours.
NOTE : If after six hours you have not installed the seal (1),
____
you must remove the cured primer and apply new primer.
(d) Use a SPATULA - WOODEN to apply a layer of the adhesive of the

BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) or the
BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004A) to the seal
(1).
(12) Make sure that air bubbles do not show. Air bubbles are not
permitted.

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(13) Put the seal (1) in position and align the holes in the seal with the
pre-drilled holes in the panel (3).
NOTE : You must install the seal (1) on the panel (3) in less than
____
ten minutes from when you applied the BONDING AND ADHESIVE
(14) Push down along the length of the seal (1), and hold it in this
position for not less than one minute.
(15) Install the rivets.

_______
(a) Put the new rivets (2) through the dimpled washers (4), the seal
(1) and the panel (3).
(b) Install the rivets (2) (Ref. ASRM 514200).
(c) Make sure the rivets (2) are flush with the surface of the panel
(3).
(d) Apply the STRUCTURE PAINTS (Material No. 16-024A) to the dimpled
washers (4), and to the head and tail of the rivets (2).
(e) Let the STRUCTURE PAINTS (Material No. 16-024A) dry.
(f) Apply the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material
No. 07-006) to the dimpled washers (4), and to the head and tail
of the rivets (2).
(g) Let the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
07-006) dry.
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-35-13-420-050
C. Install the access panels: 147AB, 147BB, 147EB, 147FB, 148FB, 191AB,
191AT, 191GB, 191JB, 192AB, 192AT, 195CB, 197AB, 197GB and 198GB.
_______

R

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(a) Remove the blanking caps from the electrical connectors.
(b) Make sure that the electrical connectors are clean and in the
correct condition.
(c) Connect the electrical connector to the anti collision light 6LV.
(d) Install the bonding strap (Ref. TASK 20-28-00-912-004).
(2) Put the panel (3) in position.
(4) Make sure that the gap x between the panels 192AT/191AT and
192AB/191AB is 2.0 +1.5 -1.5 mm (0.0787 +0.0590 -0.0590 in.).
NOTE : A maximum gap of 4.0 mm (0.1574 in.) between the edges of the
____
two panels is permitted if:
- the maximum value is for not more than 20% of the total
length of the panel edges,
- the panel edges and the gap sealant are in the correct
condition.
lbf.in).
**ON A/C 901-999,
Subtask 53-35-13-420-050-A
R C. Installation of the access panels 147AB, 147BB, 147EB, 147FB, 148FB,

R 191AB, 191AT, 191GB, 191JB, 192AB, 192AT, 195CB, 197AB, 197GB, 198MB,
R 826CR and 826DR
_______
R (1) For panel 191JB:
(a) Remove the blanking caps from the electrical connectors.
(b) Make sure that the electrical connectors are clean and in the
correct condition.

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IAC
(c) Connect the electrical connector to the anti collision light 6LV.
(d) Install the bonding strap (Ref. TASK 20-28-00-912-004).
R (4) Make sure that the clearance x between the panels 192AT and 191AT,
R and 192AB and 191AB is 2.0 +1.5 -1.5 mm (0.0787 +0.0590 -0.0590 in.).
R NOTE : A maximum clearance of 4.0 mm (0.1574 in.) between the edges

____
R of the two panels is permitted if:
R - The maximum value is not more than 20% of the total length
R of the panel edges
R
R - The panel edges and the sealant are in the correct
R condition.
lbf.in).
**ON A/C ALL
5. Close-up
________
Subtask 53-35-13-410-051
A. Close Access
items.

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Aug 01/07

IAC
TASK 53-35-13-000-002
Removal of the Quick-Release Access Panels from the Belly Fairing Structure
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
53-35-13-991-004 Fig. 405
**ON A/C 101-199,
53-35-13-991-004-B Fig. 405A
**ON A/C 901-999,
53-35-13-991-004-A Fig. 405B
**ON A/C 001-012, 014-099,
53-35-13-991-005 Fig. 406

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
53-35-13-991-005-B Fig. 406A
**ON A/C 901-999,
53-35-13-991-005-A Fig. 406B
**ON A/C 001-012, 014-099, 901-999,
53-35-13-991-006 Fig. 407
**ON A/C 101-199,
53-35-13-991-006-A Fig. 407A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-35-13-010-054
A. Get Access
_______

R (98D27803000000) on the flap/slat control lever when working near the
flaps/slats.
not to operate the slats/flaps.
(3) Put the adjustable access platform in the required position.

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4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-35-13-020-052
A. Removal of the quick-release access panels
**ON A/C 001-012, 014-099,
(Ref. Fig. 405/TASK 53-35-13-991-004)
R **ON A/C 901-999,
R (Ref. Fig. 405B/TASK 53-35-13-991-004-A)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 406/TASK 53-35-13-991-005)
R **ON A/C 901-999,
R (Ref. Fig. 406B/TASK 53-35-13-991-005-A)
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 407/TASK 53-35-13-991-006)
(1) Remove the following quick-release access panels: 191BB, 191EB,

191HB, 191KB, 192EB, 192FB, 192KB, 195AB, 196AB, 197BB, 198DB and
198BB.
(2) Hold the panel and loosen the studs (3).
NOTE : On panel 191KB and panel 192KB you must disengage the pins (5)
____
attached to the cords (6).
NOTE : On panel 198DB you must disengage the cord.

____

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Page 430
Feb 01/07

IAC
Quick-Release Access Panels - Belly Fairing (LH)
Figure 405/TASK 53-35-13-991-004

R

EFF :

001-012, 014-099, 53-35-13

Page 431
Feb 01/07

IAC
R Quick-Release Access Panels - Belly Fairing (LH)
R Figure 405A/TASK 53-35-13-991-004-B

R

EFF :

101-199, 53-35-13

Page 432
Feb 01/07

IAC
Quick-Release Access Panels - Belly Fairing (LH)
R Figure 405B/TASK 53-35-13-991-004-A

R

EFF :

901-999, 53-35-13

Page 433
Feb 01/07

IAC
Quick-Release Access Panels - Belly Fairing (RH)
Figure 406/TASK 53-35-13-991-005

R

EFF :

001-012, 014-099, 53-35-13

Page 434
Feb 01/07

IAC
R Quick-Release Access Panels - Belly Fairing (RH)
R Figure 406A/TASK 53-35-13-991-005-B

R

EFF :

101-199, 53-35-13

Page 435
Feb 01/07

IAC
Quick-Release Access Panels - Belly Fairing (RH)
R Figure 406B/TASK 53-35-13-991-005-A

R

EFF :

901-999, 53-35-13

Page 436
Feb 01/07

IAC
Quick-Release Access Panels - Typical Installation
Figure 407/TASK 53-35-13-991-006

R

EFF :

001-012, 014-099, 901-999, 53-35-13

Page 437
Feb 01/07

IAC
R **ON A/C 101-199,
R Subtask 53-35-13-020-052-A
R A. Removal of the quick-release access panels

R (Ref. Fig. 405A/TASK 53-35-13-991-004-B, 406A/TASK 53-35-13-991-005-B,
407A/TASK 53-35-13-991-006-A)
R (1) Remove the following quick-release access panels: 191BB, 191EB,

R 191HB, 191KB, 192EB, 192FB, 192KB, 195AB, 196AB, 197KB, 198DB and
R 198KB.
R (2) Hold the panel and loosen the studs (3).
R (3) Remove the panel (4).
R NOTE : On panel 191KB and panel 192KB you must disengage the pins (5)
____
R attached to the cords (6).
R NOTE : On panel 198DB you must disengage the cord.

____

R

EFF :

101-199, 53-35-13

Page 438
Feb 01/07

IAC
R Quick-Release Access Panels - Typical Installation
R Figure 407A/TASK 53-35-13-991-006-A

EFF :

101-199, 53-35-13

Page 439
Feb 01/07

IAC
**ON A/C ALL
TASK 53-35-13-400-002
Installation of the Quick-Release Access Panels on the Belly Fairing Structure
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 09-002 USA MIL-S-8802 TYPE I CLASS B
FUEL TANK SEALANTPOLYSULFID(NO LONGER AVAILABLE
(Ref. 20-31-00)

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R C. Expendable Parts
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 8 sealing strip 53-35-13 03A-155

R 9 sealing strip 53-35-13 03 -080
R 9 sealing strip 53-35-13 03A-080
R D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
51-76-11-300-001 Repair of the Sealing
**ON A/C 001-012, 014-099,
53-35-13-991-004 Fig. 405
**ON A/C 101-199,
53-35-13-991-004-B Fig. 405A
**ON A/C 901-999,
53-35-13-991-004-A Fig. 405B
**ON A/C 001-012, 014-099,
53-35-13-991-005 Fig. 406
**ON A/C 101-199,
53-35-13-991-005-B Fig. 406A
**ON A/C 901-999,
53-35-13-991-005-A Fig. 406B

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May 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099, 901-999,
53-35-13-991-006 Fig. 407
**ON A/C 101-199,
53-35-13-991-006-A Fig. 407A
**ON A/C ALL
53-35-13-991-015 Fig. 408
3. __________
Job Set-up
Subtask 53-35-13-860-053
_______
R (1) Make sure the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) is installed on the flap/slat control lever, when
working near the flaps/slats.
(2) Make sure the warning notice is put on the slat/flap control lever,
to tell persons not to operate the flaps/slats.
(3) Make sure the adjustable access platform is in the required position.

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4. Procedure
_________
Subtask 53-35-13-560-052
**ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 407/TASK 53-35-13-991-006)
**ON A/C 101-199,
(Ref. Fig. 407A/TASK 53-35-13-991-006-A)
R **ON A/C ALL
R (Ref. Fig. 408/TASK 53-35-13-991-015)
R
R (3) Do a check of the adhesive tape (2) and the profile sections (1) for
R damage. If necessary, replace the tape and/or the profile sections.
R (4) If you have removed the panels 191EB/192EB, do a check of the sealant
R bead on the lower belly-fairing structure for the correct condition.
R If the sealant bead is not in the correct condition, do the steps
R that follow:
R
R (a) Remove the used sealant bead from the lower side of the belly
R fairing structure with a SCRAPER - NON METALLIC.
R
R (b) Apply the release agent SPECIAL MATERIALS (Material No. 05-013A)
R to the panel in the area of the sealant bead.
R
R (c) Install the panels 191EB/192EB.

R

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Page 443
May 01/07

IAC
R Access Panel 195AB (196AB) and 195BB (196BB) - Location and Detail

EFF :

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Page 444
May 01/07

IAC
R Access Panel 195AB (196AB) and 195BB (196BB) - Location and Detail

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Page 445
May 01/07

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R (d) Apply a new bead of the SEALANTS (Material No. 09-002) (Ref. TASK
51-76-11-300-001).
R (5) For the access panel 195BB (196BB):
R (a) Make sure the sealing strip (8) is in the correct condition on
R access panel (7).
R (b) If necessary, remove the sealing strip (8) with a SCRAPER - NON
R METALLIC.
R (c) Clean the area with the CLEANING AGENTS (Material No. 11-026) and
R a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
R (d) Install the new sealing strip (8) on the access panel (7). Cut
R the sealing strip to the necessary length.
R
R (6) For the access panel 195AB (196AB):
R (a) Make sure the sealing strip (9) is in the correct condition on
R access panel (10).
R (b) If necessary, remove the sealing strip (9) with a SCRAPER - NON
R METALLIC.
R (c) Clean the area with the CLEANING AGENTS (Material No. 11-026) and
R a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
R (d) Install the new sealing strip (9) on the access panel (10). Cut
R the sealing strip to the necessary length.
items.
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-35-13-420-051
B. Installation of the quick-release access panels
**ON A/C 001-012, 014-099,
(Ref. Fig. 405/TASK 53-35-13-991-004)

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**ON A/C 901-999,
(Ref. Fig. 405B/TASK 53-35-13-991-004-A)
**ON A/C 001-012, 014-099,
(Ref. Fig. 406/TASK 53-35-13-991-005)
**ON A/C 901-999,
(Ref. Fig. 406B/TASK 53-35-13-991-005-A)
**ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 407/TASK 53-35-13-991-006)
(1) Install the following quick-release access panels: 191BB, 191EB,

191HB, 191KB, 192EB, 192FB, 192KB, 195AB, 196AB, 197BB, 198DB and
198BB.

_______
(2) On panel 191KB and/or panel 192KB, install the pins (5) and let the
panel hang down on the cords (6).
(3) On the panel 198DB connect the cord.
(5) Tighten the studs (3).
NOTE : When you tighten the studs, do not TORQUE to more than 0.3
____
m.daN (26.54 lbf.in).

R

EFF :

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Page 447
May 01/07

IAC
**ON A/C 101-199,
Subtask 53-35-13-420-051-A
B. Installation of the quick-release access panels

(Ref. Fig. 405A/TASK 53-35-13-991-004-B, 406A/TASK 53-35-13-991-005-B,
407A/TASK 53-35-13-991-006-A)
(1) Install the following quick-release access panels: 191BB, 191EB,

191HB, 191KB, 192EB, 192FB, 192KB, 195AB, 196AB, 197KB, 198DB and
198KB.

_______
(2) On panel 191KB and/or panel 192KB, install the pins (5) and let the
panel hang down on the cords (6).
(3) On the panel 198DB connect the cord.
(5) Tighten the studs (3).
NOTE : When you tighten the studs, do not TORQUE to more than 0.3
____
m.daN (26.54 lbf.in).
**ON A/C ALL
5. Close-up
________
Subtask 53-35-13-410-053
A. Close Access
items.


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Page 448
Aug 01/07

IAC

R

EFF :

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Page 449
May 01/07

IAC
TASK 53-35-13-000-004
Removal of the Louver Panel - Panel 147FB (148FB)
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099,
R 53-35-13-991-011 Fig. 409
R **ON A/C 101-199, 901-999,
R 53-35-13-991-011-A Fig. 409A

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Page 450
May 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-35-13-010-055
A. Get Access
(2) Put the ACCESS PLATFORM 1M (3 FT) in position.
Subtask 53-35-13-860-054
00-864-003).
4. Procedure
_________
R **ON A/C 001-012, 014-099,
R (Ref. Fig. 409/TASK 53-35-13-991-011)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 409A/TASK 53-35-13-991-011-A)
**ON A/C ALL
Subtask 53-35-13-020-056
A. Removal of the Louver Panel
(1) Remove the nuts (1), the washers (2) and the screws (3) from the
louver panel (4).
(2) Remove the louver panel (4).

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Page 451
May 01/07

IAC
Louver Panel - Panel 147FB (148FB) - Location and Detail
R Figure 409/TASK 53-35-13-991-011

R

EFF :

001-012, 014-099, 53-35-13

Page 452
May 01/07

IAC
Louver Panel - Panel 147FB (148FB) - Location and Detail
R Figure 409A/TASK 53-35-13-991-011-A

R

EFF :

101-199, 901-999, 53-35-13

Page 453
May 01/07

IAC
TASK 53-35-13-400-004
Installation of the Louver Panel - Panel 147FB (148FB)
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099,
R 53-35-13-991-011 Fig. 409
R **ON A/C 101-199, 901-999,
R 53-35-13-991-011-A Fig. 409A

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Page 454
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IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-35-13-860-055
removal task.
00-864-003).
4. Procedure
_________
R **ON A/C 001-012, 014-099,
R (Ref. Fig. 409/TASK 53-35-13-991-011)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 409A/TASK 53-35-13-991-011-A)
**ON A/C ALL
Subtask 53-35-13-560-054

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Page 455
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IAC
**ON A/C 001-012, 014-099,
Subtask 53-35-13-420-055
B. Installation of the Louver Panel
_______
TO THE STRUCTURE.
(1) Put the louver panel (4) in its correct installation position. Make
sure that the openings of the vanes point to the rear of the
aircraft.
(2) Install the screws (3), the washers (2) and the nuts (1).
**ON A/C 101-199, 901-999,
Subtask 53-35-13-420-055-A
B. Installation of the Louver Panel
_______
TO THE STRUCTURE.
(1) Put the louver panel (4) in its correct installation position. Make
sure that the openings of the vanes point to the rear of the
aircraft.
(2) Install the screws (3), the washers (2) and the nuts (1).
**ON A/C ALL
5. Close-up
________
Subtask 53-35-13-410-054
A. Close Access
items.

EFF :

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Page 456
May 01/07

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Page 457
May 01/07

IAC
FITTINGS - DESCRIPTION AND OPERATION
____________________________________
1. _______
General
Fittings make possible the connection of structural parts directly to the
fuselage, or to those components that are attached to the fuselage.
2. ___________
Description
The fittings are made of aluminum alloy. They are machined from forgings or
sheet.

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Page 1
Feb 01/96

IAC
_______________________________________________________
1. General
_______
A. Drain Assemblies
(1) Small quantities of water collect in the cabin because of

condensation. Drains are installed in the fuselage structure to let
the water out and to give more protection to the structure from
corrosion. The center fuselage drains are located at the lowest point
of the cabin, below the cabin floor. They are installed in the rear
diaphragm structure and any water is let out through the main gear
bay. As the cabin is a pressurized area, the drains are sensitive to
cabin pressure and close during normal cabin pressurization.
B. Overpressure Valves
(1) Although the belly fairing is not a pressurized structure,

differential pressures can build up between the internal sections.
Equal pressures in the sections is maintained by the overpressure
valves, located at FR36, left and right, in the structure. The valves
open, against spring tension, to release any overpressure build-up in
the belly fairing FWD sections. When the valves open, they remain
open until the pressure again equalizes between the FWD and AFT
sections of the structure.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
Fuselage Drains:
The center fuselage drain assemblies have a rubber seal and an upper plate.
The rubber seal is sensitive to cabin pressure and will move to close or
open a water drain hole. The upper plate limits the movement of the rubber
seal when it moves up.
As the cabin pressurizes, the pressure sensitive rubber seal will move down
to close the drain hole. When the hole is closed, loss of cabin pressure
through the drain hole is prevented. When the cabin pressure decreases the
rubber seal will move up to its usual position and open the drain hole. Any
water that has collected will drain away through the main gear bay.
Overpressure Valves:

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Page 1
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IAC
R Center Fuselage Drains - Component Location
Figure 001

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Page 2
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IAC
The overpressure valves are sensitive to differential air pressures. The
valves open to bleed off excessive pressure when the belly fairing FWD
sections are in an overpressure condition. This operation maintains a normal
pressure throughout the belly fairing structure at all aircraft altitudes.
Each valve has a large piston positioned to close a bleed hole cut in the
structure. The piston is held in the normally closed position under spring
tension. Any overpressure will act on the piston and force the piston to
open against spring tension. As the piston opens, the overpressure bleeds
into the belly fairing AFT sections until an equal pressure again exists.

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Page 3
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IAC
______________________________________________
TASK 53-39-00-210-001
R Operational Check of Rubber Flap Drain Valve Holes in Pressure Floor from MLG
R Bay
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R No specific 1 PROBE - NON METALLIC, FLEXIBLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-39-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 53-39-00-010-050
A. Get Access
(1) Open the main landing-gear doors (Ref. TASK 32-12-00-010-001).
_______

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Page 601
Nov 01/03

IAC
(2) Put the access platform in position under the main landing-gear bay.
4. Procedure
_________
(Ref. Fig. 601/TASK 53-39-00-991-001)
Subtask 53-39-00-210-050
R A. Inspection Procedure
R (1) Do the operational check of the drain holes of the rubber flap
R drain-valves in the pressure floor from the main landing-gear bay:
R
R (a) Make sure that the drain holes in the forward ceiling area of the
R landing gear bay are not blocked.
R
R (b) If a drain hole is blocked, you must remove the blockage.

R
R (c) Carefully push a PROBE - NON METALLIC, FLEXIBLE into each drain
R hole and make sure that the rubber seal operates correctly.
5. Close-up
________
Subtask 53-39-00-410-050
A. Close Access
items.
(3) Close the main landing-gear doors (Ref. TASK 32-12-00-410-001).

EFF :

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Page 602
Nov 01/03

IAC
R FWD Drain Holes - Component Location
Figure 601/TASK 53-39-00-991-001

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Page 603
Nov 01/03

IAC
VALVE - OVERPRESSURE - REMOVAL/INSTALLATION
___________________________________________
TASK 53-39-41-000-001
Removal of the Overpressure Valve
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 191AB, 192AT, 192AB)
53-39-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-39-41-010-050
A. Get Access
(1) Put the access platform in position in zone 191 and 192.
(2) Remove the access panels (Ref. TASK 53-25-11-000-001):

- 191EB, 191LB (left side),
- 192EB, 192LB (right side).

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Page 401
May 01/05

IAC
4. Procedure
_________
Subtask 53-39-41-020-052
A. Removal of the Component.

(Ref. Fig. 401/TASK 53-39-41-991-001)
(1) Compress the spring (8) to remove the nuts (1) and shutter assembly
(2) easily.
(2) Remove the nut (1).
(3) Remove the shutter assembly (2).
(4) Remove the nuts (3), the bolts (4) and the spacers (5).
(5) Remove the tripod assembly (6).

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Page 402
Feb 01/96

IAC
Overpressure Valve
Figure 401/TASK 53-39-41-991-001

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Page 403
Feb 01/96

IAC
TASK 53-39-41-400-002
Installation of the Overpressure Valve
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 191AB, 192AT, 192AB)
R 53-25-11-400-001 Installation of the Wing-to-Fuselage Fairings (191AT,
R 191AB, 192AT, 192AB)
53-39-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-39-41-869-050
(1) Make sure that the access platform is in position in zone 191 and
192.
(2) Make sure that the access panels 191EB, 191LB, 192EB, 192LB are
removed : (Ref. TASK 53-25-11-000-001)
Subtask 53-39-41-210-050
B. Inspection of Seal.
(1) Make sure that the seal of the shutter assembly is in good condition.

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Page 404
May 01/05

IAC
4. Procedure
_________
Subtask 53-39-41-420-050
A. Installation of Component.
(Ref. Fig. 401/TASK 53-39-41-991-001)
(1) Put the tripod assembly (6) in position.
(2) Install the bolts (4), the spacers (5) and the nuts (3).
(3) TORQUE the nuts (3) to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
(4) Put the shutter assembly (2) in position on the shaft (7).
(5) Compress the spring (8) to install the Shutter assembly (2) and nut
(1) easily.
(6) Install the nut (1).
(7) TORQUE the nut (1) to between 0.70 and 0.80 m.daN (61.94 and 70.79
lbf.in).
(8) Make sure that the travel range of the shutter assembly (2) is
correct.
5. Close-up
________
Subtask 53-39-41-410-050
A. Close Access
items.
(2) Install the access panels (Ref. TASK 53-25-11-400-001):

- 191EB, 191LB (left side),
- 192EB, 192LB (right side).

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Page 405
Feb 01/96

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REAR FUSELAGE - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
**ON A/C 001-012, 014-099,
The rear fuselage assembly is a pressurized area, which extends from FR47 to
FR70. The passenger compartment floor divides the rear fuselage into its
upper and lower fuselage sections.
The upper section of the fuselage assembly contains:
- the aft section of the passenger cabin
- the AFT passenger/crew doors (Ref. 52-13-00), installed between FR66 and
FR68, left and right
- the aft utility area
- the galleys
- the lavatories.
The lower section of the fuselage assembly contains:
- the AFT cargo compartment
- the AFT cargo-compartment door (Ref. 52-32-00), installed on the right
side of the fuselage, between FR52A and FR56
- the BULK cargo compartment.
R **ON A/C 101-199,
R The rear fuselage assembly is a pressurized area, which extends from FR47 to
R FR70. The passenger compartment floor divides the rear fuselage into its
R upper and lower fuselage sections.
R The upper section of the fuselage assembly contains:
R - the aft section of the passenger cabin
R - the AFT emergency exit doors (Ref. 52-22-00), installed between FR47.2 and
R FR47.4, left and right
R - the AFT passenger/crew doors (Ref. 52-13-00), installed between FR66 and
R FR68, left and right
R - the aft utility area
R - the galleys
R - the lavatories.
R The lower section of the fuselage assembly contains:
R - the AFT cargo compartment
R - the AFT cargo-compartment door (Ref. 52-32-00), installed on the right
R side of the fuselage, between FR52A and FR56
R - the BULK cargo compartment
R - the BULK cargo-compartment door (Ref. 52-33-00), installed on the right
R side of the fuselage, between FR60 and FR62.

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R **ON A/C 901-999,
The rear fuselage assembly is a pressurized area, which extends from FR47 to
FR70. The passenger compartment floor divides the rear fuselage into its
upper and lower fuselage sections.
The upper section of the fuselage assembly contains:
- the aft section of the passenger cabin
- the AFT passenger/crew doors (Ref. 52-13-00), installed between FR66 and
FR68, left and right
- the aft utility area
- the galleys
- the lavatories.
The lower section of the fuselage assembly contains:
- the AFT cargo compartment
- the AFT cargo-compartment door (Ref. 52-32-00), installed on the right
side of the fuselage, between FR55A and FR59
- the BULK cargo compartment.
**ON A/C ALL
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 001)
R **ON A/C 101-199,
R (Ref. Fig. 001A)

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Rear Fuselage
Figure 001

R

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R Rear Fuselage
R Figure 001A

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R **ON A/C ALL
3. Description
___________
A. Rear Fuselage Main Structure

The main structure (Ref. 53-41-00) is an assembly of skin plates, frames
and stringers, which are riveted together to make the fuselage shell. The
passenger compartment floor panels (Ref. 53-42-00) are fastened to top
beams, seat tracks and cross beams. Support struts (Ref. 53-43-00)
connect the cross beams to the frames. Door frames and braces make the
fuselage structure stronger in the areas of the doors. Fittings (Ref.
53-46-00) are installed at the joints of the primary structural parts and
components.
R **ON A/C 001-012, 014-099, 901-999,
B. Cargo Compartments
Access to the AFT cargo compartment is through the AFT cargo-compartment
door. The BULK cargo compartment is installed behind the AFT cargo
compartment. Nets divide the two cargo compartments. Access to the BULK
cargo compartment is through the AFT cargo compartment.
R **ON A/C 101-199,
R B. Cargo Compartments
R Access to the AFT cargo compartment is through the AFT cargo-compartment
R door. The BULK cargo compartment is installed behind the AFT cargo
R compartment. Access to the BULK cargo compartment is through the BULK
R cargo-compartment door or through the AFT cargo compartment.
R **ON A/C ALL
C. Dorsal Fin
The dorsal fin (Ref. 53-45-00) is a fairing, which is installed at the
leading edge of the vertical stabilizer-to-fuselage joint. The fairing
permits the airflow to flow smoothly around the joint, and keeps the air
turbulence to a minimum.
D. Drains
Drain valves (Ref. 53-49-00) are installed in the bottom of the fuselage,
at locations where it is possible for water and condensation to collect.
Drain holes in the internal structure let the water and condensation flow
to the drain valves.

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__________________________________________
1. _______
General
The main structure of the rear-fuselage is primary, made of aluminum-alloy.
It has skin plates, frames, stringers and skin stiffeners, they are riveted
together to make the fuselage shell. Top beams and seat tracks, riveted to
crossbeams make the cabin floor stronger. Support struts and diagonal braces
make the fuselage structure stronger.
2. Component
__________________
Location
R (Ref. Fig. 001)
3. Description
___________
R A. Skin Plates
R The skin plates are made of aluminum-alloy sheets and stringers which are
R riveted to them make them stronger. Skin plates are preformed to the
R contour of the fuselage before they are riveted to the frames.
R B. Frames
R The frames are the stiffeners that go around the fuselage shell. They are
R made of aluminum-alloy sections which are formed or machined. Clips, with
R cut-outs for stringers, are riveted between the frames and the skin
R plates. Door frames and beams make the frame structure stronger in the
R area of the aft passenger/crew and cargo compartment(s) doors.
R C. Stringers and Skin Stiffeners

R The stringers are the longitudinal stiffeners of the fuselage shell. They
R are made of aluminum-alloy Z-sections which are formed, extruded or
R machined. They are riveted between the frames and the skin plates. Skin
R stiffeners make the skin stronger in areas where there are no stringers.
R The skin stiffeners are riveted to the skin.
R D. Crossbeams
R The crossbeams are made of aluminum-alloy C-sections which are extruded.
R They are riveted to the frames. They are the primary structure of the
R cabin floor. Support struts which are riveted to the crossbeams make them
R stronger.
R E. Top Beams and Seat Tracks

R The top beams are the longitudinal stiffeners of the cabin floor
R structure, they are riveted to the crossbeams. Seat tracks are riveted in
R pairs to the crossbeams and they are also part of the cabin floor
R main-structure.

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Rear Fuselage Main-Structure
Figure 001 (SHEET 1)

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Feb 01/96

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Rear Fuselage Main-Structure

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R F. Floor Panels
R The floor panels are made of honeycomb core which is bonded between
R Glassfiber Reinforced-Polyester or aluminum sheets. Screws attach the
R floor panels to the floor structure.
R G. Junction Rear-Fuselage/Cone Rear-Fuselage
R (1) The junction of the rear-fuselage/cone rear-fuselage is located at

R STA3365/FR70. At this station the rear pressure bulkhead is
R installed.
R (2) The rear pressure-bulkhead has a frame made of aluminum alloy which
R is machined. The segments, made of aluminum-alloy sheets, are riveted
R to the frame to make a pressure diaphragm.
R (3) The top part of the frame is made stronger to support the fwd
R attachment fittings of the vertical stabilizer.
R H. Fittings
R The fittings let structural parts be directly connected to the fuselage
R or to the components already connected to the fuselage.

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_________________________________
R **ON A/C 001-012, 014-099,
TASK 53-41-00-210-002
Detailed Visual Inspection of Skin around ADF-2 Antenna Cutout between

Stringers 1 LH/RH, External Surface (Optional)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
34-53-11-000-001 Removal of the ADF Loop and Sense Antenna

34-53-11-400-001 Installation of the ADF Loop and Sense Antenna
AMM 517311300001 (for corrective action)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-003 Fig. 601
3. __________
Job Set-up
Subtask 53-41-00-010-074
A. Get Access
(1) Remove the ADF 2 antenna (Ref. TASK 34-53-11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 601/TASK 53-41-00-991-003)
Subtask 53-41-00-210-057
A. Detailed Visual Inspection Inspection
(1) Do a detailed visual inspection of the skin cutout of the ADF 2

antenna between FR48 to FR49.
(a) Make sure that you examine the frames, the stringers and the
internal surface of the fuselage skin.

R

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May 01/06

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Skin Cutout of the ADF 2 Antenna
Figure 601/TASK 53-41-00-991-003

R

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(b) Look for corrosion and other damage to the metal parts and to the
surface protection.
corrosion-protection data.
(b) Repair the corroded areas (Ref. AMM 517411300001).
(3) If you find other damage to the metal parts:
of the damage.
damage limits.
(c) Repair the minor damage (Ref. AMM 517311300001) or (Ref. AMM
517311300004).
(d) If you find other damage to the metal parts, that is more than
the limits for minor damage, you must:
1
_ Refer to the ASRM for the material details, the item
identification and the action/repair data:
- for the skin plates, refer to the ASRM (Ref. ASRM 53-41-11-
001)
- for the frames, refer to the ASRM (Ref. ASRM 53-41-12-001)
- for the stringers, refer to the ASRM (Ref. ASRM 53-41-13-
001).
5. Close-up
________
Subtask 53-41-00-410-073
A. Close Access
items.
(2) Install the ADF 2 antenna (Ref. TASK 34-53-11-400-001).

R

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Page 604
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R **ON A/C ALL
TASK 53-41-00-210-003
Detailed Visual Inspection of Internal Structure around AFT Passenger/Crew Door

above Cabin Floor between FR65 and FR69 and from STGR6 to STGR23, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-45-000-003 Removal of the Door Frame Linings at the Left AFT

Passenger/Crew Door
25-23-45-000-004 Removal of the Door Frame Linings at the Right AFT
Passenger/Crew Door
AFT Passenger/Crew Door
R 25-33-41-000-001 Removal of the Aft Galley Unit (6480MM)
R 25-33-41-000-002 Removal of the Aft Galley Unit (6481MM or 6483MM)
R 25-33-41-400-001 Installation of the Aft Galley Unit (6480MM)
R 25-33-41-400-002 Installation of the Aft Galley Unit (6481MM or
6483MM)
25-43-41-000-001 Removal of the Lavatory D
25-43-41-400-001 Installation of the Lavatory D
25-43-42-000-001 Removal of the Lavatory E
25-43-42-400-001 Installation of the Lavatory E
25-43-43-000-001 Removal of the Lavatory F
25-43-43-400-001 Installation of the Lavatory F
53-41-00-991-004 Fig. 602
3. __________
Job Set-up
Subtask 53-41-00-010-070
A. Get Access
(1) Remove the AFT lavatories as necessary (Ref. TASK 25-43-41-000-001),

(Ref. TASK 25-43-42-000-001), (Ref. TASK 25-43-43-000-001),
(Ref. TASK 25-43-44-000-001).
(2) Remove the AFT galleys as necessary (Ref. TASK 25-33-41-000-001),

(Ref. TASK 25-33-41-000-002).

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(3) Remove the door frame linings (Ref. TASK 25-23-45-000-003) (Ref. TASK
25-23-45-000-004).
25-80-00-000-001).

____
Subtask 53-41-00-110-059
B. Clean the inspection area with CLEANING AGENTS (Material No. 11-003) and
a lint-free cloth.
_______
MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 602/TASK 53-41-00-991-004)
Subtask 53-41-00-210-056
A. Inspection
R (1) Examine the internal structure around the aft passenger/crew door
R above cabin floor level. Do this between FR65 and FR69 and between
R stringer 6 and stringer 23, LH/RH and look for:
- corrosion,
R - skin distortion.
R NOTE : The door entrance area between FR66 and FR68, between stringer
____
R 22 and stringer 23, LH/RH is not examined in this procedure.

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R Internal Structure around the Aft Passenger/Crew Door-Cutouts
Figure 602/TASK 53-41-00-991-004

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5. Close-up
________
Subtask 53-41-00-916-050
R A. Apply the STORAGE PRESERVATION (Material No. 15-005) or STORAGE

R PRESERVATION (Material No. 15-006) to the inspection area (Ref. TASK 51-
75-13-916-001).
R (1) Apply the STORAGE PRESERVATION (Material No. 15-005) or STORAGE

R PRESERVATION (Material No. 15-006) only when you use the MPD TASK
R 534135-01-4.
Subtask 53-41-00-410-071
B. Close Access
items.
(3) Install the door frame linings (Ref. TASK 25-23-45-400-008)

(Ref. TASK 25-23-45-400-005).
(4) Install the AFT lavatories as necessary (Ref. TASK 25-43-41-400-001),

(Ref. TASK 25-43-42-400-001), (Ref. TASK 25-43-43-400-001),
(Ref. TASK 25-43-44-400-001).
(5) Install the AFT galleys as necessary (Ref. TASK 25-33-41-400-001),

(Ref. TASK 25-33-41-400-002).

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TASK 53-41-00-210-004
Detailed Visual Inspection of Fuselage Internal Structure around AFT Cargo Door
Cutout between STGR23 and STGR38
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-55-12-000-001 Removal of the AFT Cargo Compartment Partition FR65

25-55-12-400-001 Installation of the AFT Cargo Compartment Partition
FR65
R 28-11-27-000-001 Removal of the Additional Center Tank (ACT)
R 28-11-27-400-001 Installation of the Additional Center Tank (ACT)
34-42-33-000-001 Removal of the Radio Altimeter Transceiver 2SA1 and
2SA2
34-42-33-400-001 Installation of the Radio Altimeter Transceiver 2SA1
and 2SA2
Hand Pump
Hand Pump
Zone 150
53-41-00-991-005 Fig. 603

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3. __________
Job Set-up
R **ON A/C 001-012, 014-099,
Subtask 53-41-00-010-075
A. Get Access
R (1) Open the aft cargo-compartment door (Ref. TASK 52-30-00-860-001) or

R (Ref. TASK 52-30-00-860-003).
R (3) If installed, remove the rear additional center-tank (Ref. TASK 28-
R 11-27-000-001).
R
R (4) Remove the aft cargo-compartment sidewall linings 152HW and 152DW
R (Ref. TASK 25-55-12-000-001).
R (5) Remove the aft cargo-compartment floor panels 152EF, 152FF, 152MF,
R and 152NF (Ref. TASK 53-42-14-000-001).
(6) Remove the radio altimeter transceiver (Ref. TASK 34-42-33-000-001).
25-80-00-000-001).

____
R **ON A/C 101-199,
R Subtask 53-41-00-010-075-A
R A. Get Access

R (Ref. TASK 52-30-00-860-003).

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R 11-27-000-001).
R (4) Remove the aft cargo-compartment sidewall linings 152DW and 152HW
R (Ref. TASK 25-55-12-000-001).
R (5) Remove the aft cargo-compartment floor panels 152RG, 152QG, 152MF,
R and 152NF (Ref. TASK 53-42-14-000-001).
R (6) Remove the radio altimeter transceiver (Ref. TASK 34-42-33-000-001).
R (7) Remove the insulation blankets from the inspection area (Ref. TASK
R 25-80-00-000-001).
R NOTE : Identify the insulation blankets for installation.

____
R **ON A/C 901-999,
R Subtask 53-41-00-010-075-B
R A. Get Access

R (Ref. TASK 52-30-00-860-003).
R (2) Put an ACCESS PLATFORM 2M (6 FT) in position below the cargo door.
R 11-27-000-001).
R (4) Remove the aft cargo-compartment sidewall linings 152TW and 162AW
R (Ref. TASK 25-55-12-000-001).
R (5) Remove the aft cargo-compartment floor panels 152WG, 152XG, 162BF,
R and 162CF (Ref. TASK 53-42-14-000-001).
R (6) Remove the radio altimeter transceiver (Ref. TASK 34-42-33-000-001).
R (7) Remove the insulation blankets from the inspection area (Ref. TASK
R 25-80-00-000-001).

____

R

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Page 613
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R **ON A/C ALL
4. Procedure
_________
(Ref. Fig. 603/TASK 53-41-00-991-005)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-058
(1) Do a detailed visual inspection of the fuselage internal structure

around the cutout for the aft cargo-compartment door. Do this from
FR52 to FR57, between STGR23 and STGR38.
surface protection.
of the damage.
damage limits.
517311300004).

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Internal Structure around the AFT Cargo-Compartment Door-Cutout
Figure 603/TASK 53-41-00-991-005

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Page 615
Nov 01/07
R
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1
001)
001).
**ON A/C 901-999,
Subtask 53-41-00-210-058-A
(1) Do a detailed visual inspection of the fuselage internal structure

around the cutout for the aft cargo-compartment door. Do this from
FR55 to FR60, between STGR23 and STGR38.
surface protection.
of the damage.
damage limits.
517311300004).

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Page 616
Nov 01/07
R
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1
001)
001).
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-916-051

(Material No. 15-006) to the inspection area (Ref. TASK 51-75-13-916-001)
.
R **ON A/C 001-012, 014-099,
Subtask 53-41-00-410-074
B. Close Access
items.
(3) Install the radio altimeter transceiver (Ref. TASK 34-42-33-400-001).
(4) Install the aft-cargo-compartment floor panels 152EF, 152FF, 152MF,

and 152NF (Ref. TASK 53-42-14-400-001).
(5) Install the aft-cargo-compartment sidewall linings 152DW and 152HW

(Ref. TASK 25-55-12-400-001).
(6) If removed, install the rear additional center tank (Ref. AMM
28-11-27, Page Block 401).

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(8) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002) or
(Ref. TASK 52-30-00-860-004).
R **ON A/C 101-199,
R Subtask 53-41-00-410-074-A
R B. Close Access
R items.
R (3) Install the radio altimeter transceiver (Ref. TASK 34-42-33-400-001).
R (4) Install the aft cargo-compartment floor panels 152RG, 152QG, 152MF,
R and 152NF (Ref. TASK 53-42-14-400-001).
R (5) Install the aft cargo-compartment sidewall linings 152DW and 152HW
R (Ref. TASK 25-55-12-400-001).
R (6) If removed, install the rear additional center-tank (Ref. TASK 28-11-
R 27-400-001).
R (8) Close the aft cargo-compartment door (Ref. TASK 52-30-00-860-002) or

R (Ref. TASK 52-30-00-860-004).

R

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Page 618
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R **ON A/C 901-999,
R Subtask 53-41-00-410-074-B
R B. Close Access
R items.
R (3) Install the radio altimeter transceiver (Ref. TASK 34-42-33-400-001).
R (4) Install the aft cargo-compartment floor panels 152WG, 152XG, 162BF,
R and 162CF (Ref. TASK 53-42-14-400-001).
R (5) Install the aft cargo-compartment sidewall linings 152TW and 162AW
R (Ref. TASK 25-55-12-400-001).
R (6) If removed, install the rear additional center-tank (Ref. TASK 28-11-
R 27-400-001).
R (8) Close the aft cargo-compartment door (Ref. TASK 52-30-00-860-002) or

R (Ref. TASK 52-30-00-860-004).

R

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Page 619
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R **ON A/C ALL
TASK 53-41-00-210-005
Detailed Visual Inspection of Fuselage Structure at Internal Attachment Area of

AFT Cargo Door Hinge Fittings between STGR22 and STGR23
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Panels)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hand Pump
53-41-00-991-006 Fig. 604
3. __________
Job Set-up
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-010-076
A. Get Access
(1) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001) or

(Ref. TASK 52-30-00-860-003).
(2) Put an access platform in position below the cargo door
(3) If installed, remove the rear additional center tank (Ref. AMM
28-11-27, Page Block 401).
(4) Remove the lower sidewall panels 252GW, 252KW and 252NW of the
passenger compartment (Ref. TASK 25-23-44-000-001).

____
(6) Cleaning.

_______
SPECIAL MATERIAL.

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Page 621
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R
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_______
DO NOT SMOKE.
(a) Clean the inspection area with CLEANING AGENTS (Material No. 11-
003) and a lint-free cloth.
**ON A/C 901-999,
Subtask 53-41-00-010-076-A
A. Get Access

(Ref. TASK 52-30-00-860-003).
(2) Put an access platform in position below the cargo door
28-11-27, Page Block 401).
(4) Remove the lower sidewall panels 252NW, 252RW and 252UW of the

____
(6) Cleaning.

_______
SPECIAL MATERIAL.

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Page 622
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R
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_______
DO NOT SMOKE.
003) and a lint-free cloth.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 604/TASK 53-41-00-991-006)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-059
(1) Do a detailed visual inspection of the fuselage internal structure at

the hinge fittings of the aft cargo-compartment door. Do this from
FR52 to FR57 at the areas where the fittings are attached.
(a) Make sure that you examine the beam and the internal surface of
the fuselage skin.
(b) Look for corrosion and other damage to the metal parts.
(b) Repair the corroded areas (Ref. AMM 51-74-11-300-001).
of the damage.

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R
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Fuselage Structure at the Internal Attachment of the Hinge Fittings at the AFT
Cargo-Compartment Door
Figure 604/TASK 53-41-00-991-006

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damage limits.
(c) Repair the minor damage (Ref. AMM 51-73-11-300-001) or (Ref. AMM
51-73-11-300-004).
1
- For the skin plates, refer to the ASRM (Ref. ASRM 53-41-11-
001).
- For the beam, refer to the ASRM (Ref. ASRM 53-41-49-001).
**ON A/C 901-999,
Subtask 53-41-00-210-059-A
(1) Do a detailed visual inspection of the fuselage internal structure at

the hinge fittings of the aft cargo-compartment door. Do this from
FR55 to FR60 at the areas where the fittings are attached.
(a) Make sure that you examine the beam and the internal surface of
the fuselage skin.
of the damage.
damage limits.

EFF :

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Page 625
Nov 01/07
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51-73-11-300-004).
1
- For the skin plates, refer to the ASRM (Ref. ASRM 53-41-11-
001).
- For the beam, refer to the ASRM (Ref. ASRM 53-41-49-001).
**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-410-075
A. Close Access
items.
(3) Install the lower sidewall panels 252GW, 252KW and 252NW of the
28-11-27, Page Block 401).
(6) Close the aft cargo compartment door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 53-41-00

Page 626
Nov 01/07
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**ON A/C 901-999,
Subtask 53-41-00-410-075-A
A. Close Access
items.
(3) Install the lower sidewall panels 252NW, 252RW and 252UW of the
28-11-27, Page Block 401).
(6) Close the aft cargo compartment door (Ref. TASK 52-30-00-860-002).

R

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901-999, 53-41-00

Page 627
Nov 01/07

IAC
**ON A/C ALL
TASK 53-41-00-210-006
Detailed Visual Inspection of Fuselage AFT Cargo Door Hinge Fittings and
External Attachment Area

_______
DO NOT SMOKE.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 628
Nov 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hand Pump
Hand Pump
53-41-00-991-008 Fig. 605
3. __________
Job Set-up
Subtask 53-41-00-010-115
A. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the aft
(2) If installed, remove the aft Additional Center Tank (ACT) (Ref. AMM
28-11-27, Page Block 401).

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Page 629
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(3) Carefully clean the inspection area with the CLEANING AGENTS
(Material No. 11-026) and a clean lint-free cloth MISCELLANEOUS
4. Procedure
_________
(Ref. Fig. 605/TASK 53-41-00-991-008)
Subtask 53-41-00-210-060
A. Inspection
(1) Examine the hinge fittings and external attachment at the AFT
cargo-compartment door for:
- cracks,
- corrosion.

____

(Ref. TASK 52-30-00-860-003).
Subtask 53-41-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
122VU DOORS/CARGO 1MJ T12
123VU Y HYD/ELEC/PUMP 3802GX AB06
Subtask 53-41-00-110-063
C. Carefully clean the inspection area with the CLEANING AGENTS (Material
No. 11-026) and a clean lint-free cloth MISCELLANEOUS (Material No. 19-
003).

R

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ALL 53-41-00

Page 630
Nov 01/07

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Hinge Fittings at the AFT Cargo-Compartment Door
Figure 605/TASK 53-41-00-991-008

R

EFF :

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Page 631
Nov 01/07

IAC
Subtask 53-41-00-210-061
D. Examine the hinge fittings at the AFT cargo-compartment door for:

- cracks,
- corrosion,
- loose or missing rivets,
- broken lugs.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 53-46-11-101) for the
____
5. Close-up
________
Subtask 53-41-00-916-090
A. Apply the STORAGE PRESERVATION (Material No. 15-005) or the STORAGE

PRESERVATION (Material No. 15-006) to the inspection area (Ref. TASK 51-
75-13-916-001) .
Subtask 53-41-00-865-051
breaker(s):
3803GX, 1MJ, 3802GX
Subtask 53-41-00-410-112
C. Close Access
items.
28-11-27, Page Block 401).

(Ref. TASK 52-30-00-860-004).

R

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Page 632
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**ON A/C 101-199,
TASK 53-41-00-210-007
Detailed Visual Inspection of Fuselage Skin under Bulk Cargo Door Scuff Plate
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52-30-00-860-006 Open the Bulk Cargo-Compartment Door

52-30-00-860-008 Close the Bulk Cargo-Compartment Door
53-45-15-000-002 Removal of the Scuff Plates at the BULK
53-45-15-400-002 Installation of the Scuff Plates at the BULK
53-41-00-991-009 Fig. 606
3. __________
Job Set-up
Subtask 53-41-00-010-077
A. Get Access
(1) Put the access platform in position at the BULK cargo-compartment

door.
(2) Open the BULK cargo-compartment door (Ref. TASK 52-30-00-860-006).

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Page 633
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(3) Remove the scuff plate at the BULK cargo-compartment door (Ref. TASK
53-45-15-000-002).
4. Procedure
_________
(Ref. Fig. 606/TASK 53-41-00-991-009)
Subtask 53-41-00-210-063
A. Inspection
(1) Examine the fuselage skin below the scuff plate for:
- corrosion,
- cracks,

____
5. Close-up
________
Subtask 53-41-00-410-076
A. Close Access
(1) Install the scuff plate at the BULK cargo-compartment door (Ref. TASK
53-45-15-400-002).
(2) Close the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-008).

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101-199, 53-41-00

Page 634
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Scuff Plate and Sealing Profile at the BULK Cargo-Compartment Door
Figure 606/TASK 53-41-00-991-009

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Page 635
Nov 01/07
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TASK 53-41-00-210-008
Special Detailed Inspection of Fuselage Skin of Bulk Cargo Door Cutout and
Sealing Profile at Upper Corners
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 53-41-11-101
NTM 534171-Part.6

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Page 636
Nov 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-010 Fig. 607
3. __________
Job Set-up
Subtask 53-41-00-010-078
A. Get Access

door.
Subtask 53-41-00-860-062

(Ref. Fig. 607/TASK 53-41-00-991-010)
smooth.

_______
_______
AND 15 MINUTES.
HEAT.
(2) If necessary, clean the surface of the inspection area with the
CLEANING AGENTS (Material No. 11-004) and a MISCELLANEOUS (Material
No. 19-003).

EFF :

101-199, 53-41-00

Page 637
Nov 01/07
R
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Upper Corners of the Cutout and Sealing Profile at the BULK Cargo-Compartment
Door
Figure 607/TASK 53-41-00-991-010

R EFF :

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53-41-00 Page 638
Nov 01/07

IAC
(3) If necessary, make the surface of the inspection area smooth with the
abrasive cloth, grade 280.
(4) Make sure the inspection area is clean and dry before you continue.
(5) Do a visual inspection of the surface of the inspection area. Look

for damage, and defects in the shape of the surface.
of the damage.

corrosion data
the corroded areas.

- refer to the ASRM (Ref. ASRM 53-41-11-101) for the necessary
data.
4. Procedure
_________
(Ref. Fig. 607/TASK 53-41-00-991-010)
Subtask 53-41-00-210-064
(1) Do the special detailed inspection of the fuselage skin at the cutout
for the bulk cargo door. Do this at the forward and aft upper corners
of the cutout (Ref. NTM 534171-Part.6).
NOTE : If the inspection areas are painted , before you do the

____
limit.
procedure.

R

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Page 639
Nov 01/07

IAC
of the damage.

corrosion data
the corroded areas.

data.
5. Close-up
________
Subtask 53-41-00-370-059

Subtask 53-41-00-410-077
B. Close Access
items.
(2) Close the BULK cargo-compartment door (Ref. TASK 52-30-00-860-008).

R

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Page 640
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R **ON A/C 001-012, 014-099,
TASK 53-41-00-210-009

R Stopper Areas at Stringer 32 LH, between FR47 and FR53, External Surface
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

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Page 641
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R ASRM 51-11-00-001
R ASRM 51-22-00-001
R ASRM 53-41-11-101
R ASRM 53-41-11-201
R
53-41-00-991-025 Fig. 608
R
3. __________
Job Set-up
Subtask 53-41-00-010-080
A. Get Access
(1) Remove the belly-fairing access panels 197BB and 197GB (Ref. TASK 53-
35-13-000-001) (Ref. TASK 53-35-13-000-002).
R

R

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Page 642
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4. Procedure
_________
R
(Ref. Fig. 608/TASK 53-41-00-991-025)
R
Subtask 53-41-00-210-066
R A. Inspection
R
R (1) Do the detailed inspection of the lower skin of the lap joints in the
R crack stopper areas. Do this at STGR32 LH, between FR47 and FR53.
R (2) If you find damage:
R damage.

R corrosion data

R - Refer to the AMM (Ref. AMM 53-73-11-300-001) for the correct
R repair procedure.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 53-41-11-101)

____
for the correct repair procedure.

R

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001-012, 014-099, 53-41-00

Page 643
Feb 01/08

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Long Lap Joints at STGR32
Figure 608/TASK 53-41-00-991-025

R

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001-012, 014-099, 101-199, 53-41-00

Page 644
Nov 01/07

IAC
5. Close-up
________
Subtask 53-41-00-410-079
A. Close Access
items.
(2) Install the belly-fairing access panels 197BB and 197GB (Ref. TASK
53-35-13-400-001) (Ref. TASK 53-35-13-400-002).
R

R

EFF :

001-012, 014-099, 53-41-00

Page 645
Feb 01/08

IAC
R **ON A/C 101-199,
R TASK 53-41-00-210-009-A
R Detailed Visual Inspection of Lower Skin of Longitudinal Lap Joints in Crack

R Stopper Area at STGR 32 LH between FR47 and FR48 STGR 32 RH FR47 and FR47.5 Ext
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


R

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101-199, 53-41-00

Page 646
Feb 01/08

IAC
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 53-35-13-000-001 Removal of the Belly Fairing Access Panels

R 53-35-13-400-001 Installation of the Belly Fairing Access Panels
R ASRM 51-11-00-001
R ASRM 51-22-00-001
R ASRM 53-41-11-101
R ASRM 53-41-11-201
R 53-41-00-991-025 Fig. 608
R 3. __________
Job Set-up
R Subtask 53-41-00-010-178
R A. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
R belly-fairing access panels.
R (2) Remove the belly-fairing access panels 197KB, 198KB and 197GB, 198GB
R Subtask 53-41-00-100-052
R B. Cleaning

R

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Page 647
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IAC
R 4. Procedure
_________
R (Ref. Fig. 608/TASK 53-41-00-991-025)
R Subtask 53-41-00-210-146
R A. Detailed Inspection
R crack stopper areas. Do this at STGR32 LH, between FR47 and FR48 and
R STGR32 RH, between FR47 and FR47.5.
R damage.

R corrosion data

R repair procedure.
R 5. Close-up
________
R Subtask 53-41-00-410-174
R A. Close Access
R items.
R (2) Install the belly-fairing access panels 197KB, 198KB and 197GB, 198GB

R

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101-199, 53-41-00

Page 648
Feb 01/08

IAC
R **ON A/C 901-999,
R TASK 53-41-00-210-009-B
R Detailed Visual Inspection of Lower Skin of Longitudinal Lap Joints in Crack

R Stopper Areas at Stringer 32 LH, between FR47/51 and FR57, External Surface
_______
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


R

EFF :

901-999, 53-41-00

Page 649
Feb 01/08

IAC
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 53-35-13-000-001 Removal of the Belly Fairing Access Panels

R 53-35-13-400-001 Installation of the Belly Fairing Access Panels
R ASRM 51-11-00-001
R ASRM 51-22-00-001
R ASRM 53-41-11-101
R ASRM 53-41-11-201
R 53-41-00-991-025-A Fig. 608A
R 3. __________
Job Set-up
R Subtask 53-41-00-010-179
R A. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
R belly-fairing access panels.
R (2) Remove the belly-fairing access panels 197BB and 197GB (Ref. TASK 53-
R 35-13-000-001) (Ref. TASK 53-35-13-000-002).
R Subtask 53-41-00-100-051
R B. Cleaning
R 026) and a clean lint free cloth MISCELLANEOUS (Material No. 19-003).

R

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Page 650
Feb 01/08

IAC
R 4. Procedure
_________
R (Ref. Fig. 608A/TASK 53-41-00-991-025-A)
R Subtask 53-41-00-210-147
R A. Detailed Inspection
R crack stopper areas. Do this at STGR32 LH, between FR47/51 and FR57.
R damage.

R corrosion data

R repair procedure.
R 5. Close-up
________
R Subtask 53-41-00-410-175
R A. Close Access
R items.
R (2) Install the belly-fairing access panels 197BB and 197GB (Ref. TASK
R 53-35-13-400-001) (Ref. TASK 53-35-13-400-002).

R

EFF :

901-999, 53-41-00

Page 651
Feb 01/08

IAC
Long Lap Joints at STGR32
Figure 608A/TASK 53-41-00-991-025-A

R

EFF :

901-999, 53-41-00

Page 652
Feb 01/08

IAC
**ON A/C ALL
TASK 53-41-00-210-010
Detailed Visual Inspection of AFT Passengers/Crew Door Cutout Upper Corners

including Skin and Internally the Visible Portion of the Internal Doubler
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-012 Fig. 609

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Page 653
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3. __________
Job Set-up
**ON A/C 001-012, 014-026,
Subtask 53-41-00-010-082
A. Get Access
(1) Remove the door linings 261HW, 261JW, 261RW, 261SW, 262HW, 262JW,
262RW, 262SW.
25-80-00-000-001).

____

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
**ON A/C 027-099, 101-199, 901-999,
Subtask 53-41-00-010-082-A
A. Get Access
(1) Remove the door linings 261UW, 261VW, 262UW, 262VW.
25-80-00-000-001).

____

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Page 654
Feb 01/08
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_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 609/TASK 53-41-00-991-012)
Subtask 53-41-00-210-067
A. Inspection
(1) Examine the top corners of the aft passenger/crew door-cutout,

fuselage skin and internal doubler for cracks.

____
5. Close-up
________
**ON A/C 001-012, 014-026,
Subtask 53-41-00-410-081
A. Close Access
items.

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Page 655
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Top Corners of the Aft Passenger/Crew Door-Cutout, Fuselage Skin and Internal
Doubler
Figure 609/TASK 53-41-00-991-012

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(3) Install the door frame linings 261HW, 261JW, 261RW, 261SW and 262HW,
262JW, 262RW, 262SW.
**ON A/C 027-099, 101-199, 901-999,
Subtask 53-41-00-410-081-A
A. Close Access
items.
(3) Install the door frame linings 261UW, 261VW, 262UW, 262VW.

EFF :

ALL 53-41-00

Page 657
Feb 01/08
R
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**ON A/C ALL
TASK 53-41-00-210-011
Detailed Visual Inspection of Frame Splices and Adjacent Area from FR53 to
FR60, located above Stringer 18 RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-013 Fig. 610

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Page 658
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3. __________
Job Set-up
Subtask 53-41-00-010-083
A. Get Access
(1) Remove the right upper sidewall panels 252PW, 252LW, 252HW (Ref. TASK
25-23-43-000-001).
25-80-00-000-001).
4. Procedure
_________
(Ref. Fig. 610/TASK 53-41-00-991-013)
Subtask 53-41-00-210-068
A. Inspection
(1) Examine the frame splices at FR53 thru FR56 for cracks.

____
5. Close-up
________
Subtask 53-41-00-410-082
A. Close Access
items.
(3) Install the right upper sidewall panels 252PW, 252LW, 252HW
(Ref. TASK 25-23-43-400-001).

EFF :

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Page 659
Feb 01/08
R
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Frame Splice at FR53 thru FR56
Figure 610/TASK 53-41-00-991-013

EFF :

ALL 53-41-00

Page 660
Feb 01/08
R
IAC
TASK 53-41-00-210-012
Detailed Visual Inspection of AFT Cargo Door Lock Fittings and Surrounding
Structure between Stringer 41 RH to Door Sill (6 places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page 661
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Zone 150
53-41-00-991-015 Fig. 611
3. __________
Job Set-up
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-010-087
A. Get Access
(1) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001).
(2) Put an access platform in position below the cargo door.
28-11-27, Page Block 401).
(4) In the AFT cargo-compartment, remove the floor-panels 151DF, 151GF

(Ref. TASK 53-42-14-000-001).

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Page 662
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25-80-00-000-001).

____
**ON A/C 901-999,
Subtask 53-41-00-010-087-A
A. Get Access
28-11-27, Page Block 401).
(4) In the AFT cargo-compartment, remove the floor-panels 151VG, 151ZG

(Ref. TASK 53-42-14-000-001).
25-80-00-000-001).

____
**ON A/C ALL
Subtask 53-41-00-110-069
B. Cleaning
_______
MATERIAL.

_______
DO NOT SMOKE.

R

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Page 663
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4. Procedure
_________
(Ref. Fig. 611/TASK 53-41-00-991-015)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-070
(1) Do a detailed visual inspection of the lock fittings and the adjacent
structure around the aft cargo-compartment door. Do this between FR53
and FR55A.
(a) Look for corrosion and other damage to the metal parts and to the
surface protection.
of the damage.
damage limits.
517311300004).
1
001)

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Page 664
Feb 01/08
R
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Lock Fittings and Adjacent Structure at the AFT Cargo-Compartment Door
Figure 611/TASK 53-41-00-991-015

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Page 665
Feb 01/08
R
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001).
**ON A/C 901-999,
Subtask 53-41-00-210-070-A
(1) Do a detailed visual inspection of the lock fittings and the adjacent
structure around the aft cargo-compartment door. Do this between FR56
and FR58A.
surface protection.
of the damage.
damage limits.
517311300004).
1
001)
001).

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ALL 53-41-00

Page 666
Feb 01/08
R
IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-916-053

(Material No. 15-006) and STORAGE PRESERVATION (Material No. 15-007) or
STORAGE PRESERVATION (Material No. 15-008) to the inspection area
(Ref. TASK 51-75-13-916-002) .
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-410-087
B. Close Access
items.
(3) Install the AFT cargo-compartment floor-panels 151DF and 151GF

(Ref. TASK 53-42-14-400-001).
28-11-27, Page Block 401).
(5) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 53-41-00

Page 667
Feb 01/08
R
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**ON A/C 901-999,
Subtask 53-41-00-410-087-A
B. Close Access
items.
(3) Install the AFT cargo-compartment floor-panels 151VG and 151ZG

(Ref. TASK 53-42-14-400-001).
28-11-27, Page Block 401).

R

EFF :

901-999, 53-41-00

Page 668
Feb 01/08

IAC
**ON A/C ALL
TASK 53-41-00-210-014
Detailed Visual Inspection of Fuselage Internal Structure between FR46 and FR65
including AFT Face of Pressure Bulkhead from STGR 38 LH/RH to Bottom CenterLine
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

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Page 669
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR47
Zone 150
Floor-Panels
53-41-00-991-016 Fig. 612
3. __________
Job Set-up
Subtask 53-41-00-010-090
A. Get Access
(3) Remove the AFT cargo-compartment floor-panels (Ref. TASK 53-42-14-

000-001) (Ref. TASK 53-42-17-000-001).

R

EFF :

ALL 53-41-00

Page 670
Feb 01/08

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(4) Remove the fixed partition at FR47 (Ref. TASK 25-55-11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 612/TASK 53-41-00-991-016)
Subtask 53-41-00-210-071
A. Inspection.
(1) Examine the levelling compound/sealant at the bottom corners of the

aft cargo compartment door-cutout. Make sure that any fluid in the
area will flow out of the cutout.
NOTE : The levelling compound/sealant is to be removed only if it is

____
found cracked or in a bad condition, or if the edge of the
sealant is coming away from the fuselage skin.
If the levelling compound/sealant is in a bad condition,
carefully remove with a nonmetallic scraper.
(2) Make a detailed visual inspection of the fuselage internal structure.

Do a check from the aft face of the pressure bulkhead and between
FR46 and FR65, from stringer 38 LH/RH to the bottom center line.
Examine the structure for:
- corrosion,
- cracks.

____

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Page 671
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Fuselage Internal Structure FR46 thru FR65
Figure 612/TASK 53-41-00-991-016

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Page 672
Feb 01/08

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5. Close-up
________
Subtask 53-41-00-914-054
A. If the levelling compound/sealant is removed apply SEALANTS (Material No.

09-013) to the bottom corners of the aft cargo-compartment door-cutout.
Subtask 53-41-00-916-055
B. After visual inspection do the following:

PRESERVATION (Material No. 15-006) to the aft face of the pressure
bulkhead and to the fuselage internal structure between FR46 and
FR65, from stringer 38 LH/RH to the bottom center line.

PRESERVATION (Material No. 15-008) or equivalent to the aft face of
the pressure bulkhead and to the fuselage internal structure between
FR46 and FR47, from stringer 38 LH/RH to the bottom center line
(Ref. TASK 51-75-13-916-002).
Subtask 53-41-00-410-091
C. Close Access
items.
(2) Install the AFT cargo-compartment floor-panels (Ref. TASK 53-42-14-

400-001) (Ref. TASK 53-42-17-400-001).
(3) Install the fixed partition at FR47 (Ref. TASK 25-55-11-400-001).

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Page 673
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**ON A/C 001-012, 014-099,
TASK 53-41-00-210-016
Detailed Visual Inspection of Visible Part of Windows Forgings between FR47 and
FR65 LH/RH, External Surface
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 674
Feb 01/08
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-017 Fig. 613
53-41-00-991-030 Fig. 614
3. __________
Job Set-up
Subtask 53-41-00-941-058
A. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent
to the window forging.
4. Procedure
_________
(Ref. Fig. 613/TASK 53-41-00-991-017, 614/TASK 53-41-00-991-030)
Subtask 53-41-00-210-072
A. Inspection
(1) Examine the window forgings at FR47 thru FR65 for cracks.

____
5. Close-up
________
Subtask 53-41-00-942-073
A. Close Access
items.

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Page 675
Feb 01/08
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Figure 613/TASK 53-41-00-991-017

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Page 676
Feb 01/08

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Figure 613A/TASK 53-41-00-991-017-A

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Page 677
Feb 01/08
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Window Forgings FR47/51 thru FR65
Figure 613B/TASK 53-41-00-991-017-B

R

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Page 678
Feb 01/08

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Figure 614/TASK 53-41-00-991-030

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Page 679
Feb 01/08

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Page 680
Feb 01/08

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**ON A/C 101-199,
TASK 53-41-00-210-016-A
Detailed Visual Inspection of Visible Part of Windows Forgings between FR47 and
FR64 LH/RH, External Surface
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 681
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-017-A Fig. 613A
53-41-00-991-030-A Fig. 614A
3. __________
Job Set-up
Subtask 53-41-00-941-087
A. Get Access
4. Procedure
_________
Subtask 53-41-00-210-144
A. Inspection
(1) Examine the window forgings at FR47 thru FR64 for cracks.
(2) Ifyou find cracks, refer to the ASRM (Ref. ASRM 53-00-29-101) for the
5. Close-up
________
Subtask 53-41-00-942-107
A. Close Access
items.

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Page 682
Feb 01/08

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Figure 614A/TASK 53-41-00-991-030-A

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Page 683
Feb 01/08

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**ON A/C 901-999,
TASK 53-41-00-210-016-B
Detailed Visual Inspection of Visible Part of Windows Forgings between FR47/51

and FR65 LH/RH, External Surface
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 684
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-017-B Fig. 613B
53-41-00-991-030-B Fig. 614B
3. __________
Job Set-up
Subtask 53-41-00-941-086
A. Get Access
4. Procedure
_________
(Ref. Fig. 613B/TASK 53-41-00-991-017-B, 614B/TASK 53-41-00-991-030-B)
Subtask 53-41-00-210-143
A. Inspection
(1) Examine the window forgings at FR47/51 thru FR65 for cracks.
(2) If you find cracks, refer to the ASRM (Ref. ASRM 53-00-29-101) for
5. Close-up
________
Subtask 53-41-00-942-106
A. Close Access
items.

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Page 685
Feb 01/08

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Figure 614B/TASK 53-41-00-991-030-B

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Page 686
Feb 01/08

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**ON A/C ALL
TASK 53-41-00-210-018
Detailed Visual Inspection of Skin in Circumferential Splice at FR70 between

STGR10 LH/RH and Crown Center Line, including Cutout Corners for Fin
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-55-11-000-001 Removal of the Fairings 323AL/323AR

53-55-11-400-001 Installation of the Fairings 323AL/323AR
53-41-00-991-018 Fig. 615

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Page 687
Feb 01/08
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3. __________
Job Set-up
Subtask 53-41-00-010-091
A. Get Access
_______
(1) Remove the vertical stabilizer fairings 323AL and 323AR (Ref. TASK
53-55-11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 615/TASK 53-41-00-991-018)
Subtask 53-41-00-210-074
A. Detailed Visual Inspection
(1) Do a detailed visual inspection of the fuselage skin in the

circumferential skin splice at:
- FR70,
- between STGR10 LH and STGR10 RH,
- the crown center line,
- the cutout corners for fin attachments,

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Page 688
Feb 01/08
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Circumferential Skin Splice FR70
Figure 615/TASK 53-41-00-991-018

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Page 689
Feb 01/08
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- the external surface,
for cracks.

____
5. Close-up
________
Subtask 53-41-00-410-092
A. Close Access
items.
(2) Install the vertical stabilizer fairings 323AL and 323AR (Ref. TASK
53-55-11-400-001).

EFF :

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Page 690
Feb 01/08
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TASK 53-41-00-210-019
Detailed Visual Inspection of Skin around VHF-3 Antenna Cutout between Stringer
1 LH/RH, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-12-11-000-002 Removal of the VHF Antenna (4RC3)

23-12-11-400-002 Installation of the VHF Antenna (4RC3)
53-41-00-991-019 Fig. 616

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Page 691
Feb 01/08
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3. __________
Job Set-up
Subtask 53-41-00-010-092
A. Get Access
(1) Remove the VHF 3 antenna (Ref. TASK 23-12-11-000-002).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 616/TASK 53-41-00-991-019)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-075
(1) Do a detailed visual inspection of the skin cutout of the VHF 3

surface protection.

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Page 692
Feb 01/08
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Skin Cutout of the VHF 3 Antenna
Figure 616/TASK 53-41-00-991-019

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Page 693
Feb 01/08
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of the damage.
damage limits.
517311300004).
1
001)
001).
**ON A/C 901-999,
Subtask 53-41-00-210-075-A
A. Detailed Visual Inspection Inspection
(1) Do a detailed visual inspection of the skin cutout of the VHF 3

surface protection.

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Page 694
Feb 01/08
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of the damage.
damage limits.
517311300004).
1
001)
001).
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-410-093
A. Close Access
items.
(2) Install the VHF 3 antenna (Ref. TASK 23-12-11-400-002).

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Page 695
Feb 01/08
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TASK 53-41-00-210-020

Coupling Areas at FR64, from STGR10, LH/RH, to Crown Center Line
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-020 Fig. 617

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Page 696
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3. __________
Job Set-up
Subtask 53-41-00-941-059
A. Get Access

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 617/TASK 53-41-00-991-020)
Subtask 53-41-00-210-076
A. Inspection
(1) Examine the circumferential skin splice FR64 between STGR10 LH and
STGR10 RH for cracks.

____

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Page 697
Feb 01/08
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Circumferential Skin Splice FR64
Figure 617/TASK 53-41-00-991-020

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Page 698
Feb 01/08
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5. Close-up
________
Subtask 53-41-00-942-076
A. Close Access
items.

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Page 699
Feb 01/08
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TASK 53-41-00-210-021
Detailed Visual Inspection of AFT Passenger/Crew Door Cutout Lower Corners

including Skin and Doubler underneath the Scuff Plate, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-45-15-000-001 Removal of the Scuff Plates at the AFT Passenger/Crew

Doors
53-45-15-400-001 Installation of the Scuff Plates at the AFT
Passenger/Crew Doors
53-41-00-991-021 Fig. 618
3. __________
Job Set-up
Subtask 53-41-00-010-093
A. Get Access
(1) Remove the corner scuff plates at the AFT passenger/crew doors
(Ref. TASK 53-45-15-000-001).
4. Procedure
_________
(Ref. Fig. 618/TASK 53-41-00-991-021)
Subtask 53-41-00-210-078
A. Inspection:
(1) Examine the fuselage skin below the scuff plate for:
- corrosion,
- cracks,
- skin distortion.

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Page A600
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Bottom Corners of the Aft Passenger/Crew Door-Cutouts
Figure 618/TASK 53-41-00-991-021

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Page A601
Feb 01/08
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____
5. Close-up
________
Subtask 53-41-00-410-094
A. Close Access
items.
(2) Install the corner scuff plates at the AFT passenger/crew doors
(Ref. TASK 53-45-15-400-001).

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Page A602
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TASK 53-41-00-210-025
Detailed Visual Inspection of AFT Cargo Door Eccentric Bolts of Locking

Mechanism at Lock Fittings (6 places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-32-32-000-001 Removal of the Lock Fitting Components
52-32-32-400-001 Installation of the Lock Fitting Components
53-41-00-991-023 Fig. 619
3. __________
Job Set-up
Subtask 53-41-00-010-096
A. Get Access
(2) Put the access platform in position adjacent to the aft

cargo-compartment door-cutout.
(3) Remove the eccentric bolts (Ref. TASK 52-32-32-000-001).

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Page A603
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4. Procedure
_________
(Ref. Fig. 619/TASK 53-41-00-991-023)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-080
(1) Do a detailed visual inspection of the eccentric bolts of the lock

fittings of the aft cargo-compartment door. Do this between FR53 and
FR55A.
(2) If you find a defective eccentric bolt, you must replace it.
**ON A/C 901-999,
Subtask 53-41-00-210-080-A
(1) Do a detailed visual inspection of the eccentric bolts of the lock

fittings of the aft cargo-compartment door. Do this between FR56 and
FR58A.
(2) If you find a defective eccentric bolt, you must replace it.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-410-097
A. Close Access
(1) Install the eccentric bolts (Ref. TASK 52-32-32-400-001).
items.

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Page A604
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Eccentric Bolts on the Locking Mechanism Fittings at the AFT Cargo-Compartment
Door
Figure 619/TASK 53-41-00-991-023

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Feb 01/08

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Page A606
Feb 01/08

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**ON A/C 101-199,
TASK 53-41-00-210-026
Detailed Visual Inspection of Bulk Cargo Door Stop Fittings and Back-up
Structure at FR60 and FR62 (10 places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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Page A607
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR47
Floor-Panels
53-41-00-991-024 Fig. 620
3. __________
Job Set-up
Subtask 53-41-00-010-099
A. Get Access
(1) Remove the sidewall panels 162BW, 162EW (Ref. TASK 25-55-11-000-001).
(2) Remove the floor panels 162GF, 162HF, 162KF, 162LF (Ref. TASK 53-42-
17-000-001).
(3) Remove the insulation blankets from around the BULK cargo-compartment
door (Ref. TASK 25-80-00-000-001).

____

_______
SPECIAL MATERIAL.

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Page A608
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_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 620/TASK 53-41-00-991-024)
Subtask 53-41-00-210-084
A. Inspection
(1) Examine the stop fittings at the BULK cargo-compartment door for:
- cracks,
- deformation.
(2) Examine the internal and the external structure adjacent to the stop
fittings at the BULK cargo-compartment door for:
- cracks,
- corrosion,
- deformation.

____
5. Close-up
________
Subtask 53-41-00-916-066

002).
Subtask 53-41-00-410-100
B. Close Access
items.

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Page A609
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Stop Fittings at the BULK Cargo-Compartment Door and the Adjacent Structure
Figure 620/TASK 53-41-00-991-024

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Page A610
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(3) Install the floor panels 162GF, 162HF, 162KF and 162LF (Ref. TASK 53-
42-17-400-001).
(4) Install the sidewall panels 162BW and 162EW (Ref. TASK 25-55-11-400-
001).

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Page A611
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**ON A/C ALL
TASK 53-41-00-210-027

Stopper Areas at Stringer 6 LH/RH between FR47 and FR70, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific adjustable platform 5 m (16 ft. 5 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-002 Fig. 621

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Page A612
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3. __________
Job Set-up
Subtask 53-41-00-941-051
A. Get Access
(1) Put the adjustable platform in position.
_______
4. Procedure
_________
(Ref. Fig. 621/TASK 53-41-00-991-002)
Subtask 53-41-00-210-052
A. Inspection
(1) Examine the lap joint along STGR6 for cracks.

____
5. Close-up
________
Subtask 53-41-00-942-051
A. Close Access
items.

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Page A613
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Lap Joint FR47 thru FR70
Figure 621/TASK 53-41-00-991-002

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Page A614
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**ON A/C 101-199,
TASK 53-41-00-210-028
Detailed Visual Inspection of Fuselage Internal Structure around Bulk Cargo

Door Cutout from FR59 to FR63 and between STGR23 and STGR38
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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Page A615
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR47
Floor-Panels
53-41-00-991-011 Fig. 622
3. __________
Job Set-up
Subtask 53-41-00-010-079
A. Get Access
(1) Remove the sidewall panels 162BW, 162EW (Ref. TASK 25-55-11-000-001).
(2) Remove the floor panel 162HF, 162LF, 162GF, 162KF (Ref. TASK 53-42-
17-000-001).
25-80-00-000-001).
(4) Identify the insulation blankets for installation.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.

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Page A616
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4. Procedure
_________
(Ref. Fig. 622/TASK 53-41-00-991-011)
Subtask 53-41-00-210-085
A. Inspection
(1) Examine the internal fuselage skin around the BULK cargo-compartment
door-cutout from FR59 thru FR63 and from STGR24 thru STGR32 for:
- cracks,
- corrosion.

____
5. Close-up
________
Subtask 53-41-00-916-059
A. Apply STORAGE PRESERVATION (Material No. 15-005) STORAGE PRESERVATION

002).
Subtask 53-41-00-410-078
B. Close Access
items.
(3) Install the floor panels 162HF, 162LF, 162GF and 162KF (Ref. TASK 53-
42-17-400-001).
001).

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Page A617
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Internal Fuselage Skin around the Bulk Cargo-Compartment Door-Cutout
Figure 622/TASK 53-41-00-991-011

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Page A618
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**ON A/C ALL
TASK 53-41-00-210-029
Detailed Visual Inspection of Door Stop Fittings on FR66 and FR68, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Passenger/Crew Door
Passenger/Crew Door

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Page A619
Feb 01/08
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-026 Fig. 623
3. __________
Job Set-up
Subtask 53-41-00-010-104
A. Get Access
(1) Remove the door frame linings (Ref. TASK 25-23-45-000-003),

(Ref. TASK 25-23-45-000-004).
(2) Remove the thermal and acoustical insulation blankets (Ref. TASK 25-
80-00-000-001).
NOTE : Identify the blankets for installation.

____
(3) Cleaning.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(a) Clean the door stop fittings with CLEANING AGENTS (Material No.
11-004) and a lint-free cloth.

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Page A620
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4. Procedure
_________
(Ref. Fig. 623/TASK 53-41-00-991-026)
Subtask 53-41-00-210-087
A. Inspection
(1) Examine the door stop fittings for:

- wear,
- cracks.
NOTE : If necessary refer to the ASRM (Ref. ASRM 53-46-11-001) for

____
the limits and the correct repair procedure.
5. Close-up
________
Subtask 53-41-00-410-103
A. Close Access
items.
(2) Install the thermal and acoustical insulation blankets (Ref. TASK 25-
80-00-400-001).
(3) Install the door frame linings (Ref. TASK 25-23-45-400-008),

(Ref. TASK 25-23-45-400-005).

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Page A621
Feb 01/08
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Door Stop Fittings
Figure 623/TASK 53-41-00-991-026

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Page A622
Feb 01/08
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TASK 53-41-00-210-030
Detailed Visual Inspection of Fuselage Internal Structure, Below Cabin Floor

Panels Including Floor Structure from FR65 to FR70
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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Page A623
Feb 01/08
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR65
Hand Pump
Hand Pump
53-41-00-991-027 Fig. 624
3. __________
Job Set-up
Subtask 53-41-00-010-106
A. Get Access

(Ref. TASK 52-30-00-860-003).
(2) Put the access platform below the AFT cargo-compartment door.
(3) Remove the partition access panels 161DW, 162DW at FR65 (Ref. TASK
25-55-12-000-001).
(4) Remove the thermal and acoustical insulation blankets (Ref. TASK 25-
80-00-000-001) and identify the blankets for installation.
NOTE : When it is not easy to remove the insulation blankets between

____
STGR 24 and STGR 26, you can lift the blankets for access. You
can lift the blankets for access only when it lets you make a
full visual inspection of the area.

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Page A624
Feb 01/08
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Subtask 53-41-00-110-115
B. Clean the Inspection Area

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Use a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) and
the CLEANING AGENTS (Material No. 11-003) to clean the inspection
area.
4. Procedure
_________
(Ref. Fig. 624/TASK 53-41-00-991-027)
Subtask 53-41-00-210-089
A. Inspection
(1) Examine the fuselage internal structure below the cabin floor panels
together with the floor structure from FR65 thru FR70 for:
- corrosion,
- cracks.

____
NOTE : If you find corrosion in the area of the AFT lavatory

____
ventilation outlet between FR69 and FR70, STGR30 RH thru
STGR33 RH:
- Refer to the ASRM (Ref. ASRM 53-41-11-201) for the correct
repair procedure.

EFF :

ALL 53-41-00

Page A625
Feb 01/08
R
IAC
Fuselage Internal Structure and the Floor Structure between FR65 thru FR70
Figure 624/TASK 53-41-00-991-027

EFF :

ALL 53-41-00

Page A626
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-916-057

002).
Subtask 53-41-00-410-107
B. Close Access
items.
(2) Install the thermal and acoustical insulation blankets (Ref. TASK 25-
80-00-400-001).
(3) Install the partition access panels 161DW, 162DW at FR65 (Ref. TASK
25-55-12-400-001).

(Ref. TASK 52-30-00-860-004).

EFF :

ALL 53-41-00

Page A627
Feb 01/08
R
IAC
TASK 53-41-00-210-031
Detailed Visual Inspection of AFT Cargo Door Cutout Upper and Lower Corners,
External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hand Pump
Hand Pump
53-41-00-991-028 Fig. 625

EFF :

ALL 53-41-00

Page A628
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-105
A. Get Access
(1) Put the access platform below the AFT cargo-compartment door.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 625/TASK 53-41-00-991-028)
Subtask 53-41-00-210-088
A. Inspection
(1) Examine the external surface of the AFT cargo-compartment door-cutout

upper and lower corners for:
- cracks,
- corrosion.

____

EFF :

ALL 53-41-00

Page A629
Feb 01/08
R
IAC
AFT Cargo Compartment Door Cutout
Figure 625/TASK 53-41-00-991-028

EFF :

ALL 53-41-00

Page A630
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-410-104
A. Close Access
items.

EFF :

ALL 53-41-00

Page A631
Feb 01/08
R
IAC
TASK 53-41-00-210-036
Detailed Visual Inspection of Upper Segment of FR70, Fin to Fuselage FWD Attach
Fittings and Area between FR69 and FR70 from STGR6 LH/RH to Crown Center Line
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-33-41-000-002 Removal of the Aft Galley Unit (6481MM or 6483MM)

25-33-41-400-002 Installation of the Aft Galley Unit (6481MM or
6483MM)
53-41-00-991-029 Fig. 626

EFF :

ALL 53-41-00

Page A632
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-109
A. Get Access
(1) Remove the aft galley (Ref. TASK 25-33-41-000-002).
(2) Remove the lavatory F, if installed (Ref. TASK 25-43-43-000-001).
(3) Remove the insulation blankets from the rear pressure bulkhead
(Ref. TASK 25-80-00-000-001).

____
(4) Cleaning.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(a) Carefully clean the inspection area with CLEANING AGENTS

(Material No. 11-004) and a lint-free cloth.
4. Procedure
_________
(Ref. Fig. 626/TASK 53-41-00-991-029)
Subtask 53-41-00-210-090
A. Inspection
(1) Examine the upper section of FR70, the fin to fuselage FWD
attach-fittings and the area between FR69 to FR70 and from STGR6
LH/RH to the crown centerline for:
- cracks,
- corrosion.

EFF :

ALL 53-41-00

Page A633
Feb 01/08
R
IAC
The Upper Section of FR70 and the Vertical-Stabilizer Forward Attach-Fittings
Figure 626/TASK 53-41-00-991-029

EFF :

ALL 53-41-00

Page A634
Feb 01/08
R
IAC
____
5. Close-up
________
Subtask 53-41-00-410-108
A. Close Access
items.
(3) Install the aft galley (Ref. TASK 25-33-41-400-002).
(4) Install the lavatory F, if removed (Ref. TASK 25-43-43-400-001).

R

EFF :

ALL 53-41-00

Page A635
Feb 01/08

IAC
TASK 53-41-00-210-037
Detailed Visual Inspection of Cabin Floor Structure, below and 0.5m around
Galleys and Toilets, from FR47/54 (318), FR47/51 (319), FR47 (320/321) to FR70
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

EFF :

ALL 53-41-00

Page A636
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-33-41-000-001 Removal of the Aft Galley Unit (6480MM)

25-33-41-400-001 Installation of the Aft Galley Unit (6480MM)
6483MM)
53-42-12-000-001 Removal of the Cabin Floor Panels at FR47 thru FR64
53-42-12-400-001 Installation of the Cabin Floor Panels at FR47 thru
FR64
FR70
**ON A/C 001-012, 014-099, 101-199,
53-41-00-991-031 Fig. 627
**ON A/C 901-999,
53-41-00-991-031-A Fig. 627A

EFF :

ALL 53-41-00

Page A637
Feb 01/08
R
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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-010-112
A. Get Access:
(1) Remove the lavatory D, if installed (Ref. TASK 25-43-41-000-001).
(2) Remove the lavatory E, if installed (Ref. TASK 25-43-42-000-001).
(3) Remove the lavatory F, if installed (Ref. TASK 25-43-43-000-001).
(4) Remove the AFT galley, if installed (Ref. TASK 25-33-41-000-001)

and/or (Ref. TASK 25-33-41-000-002).
(5) Remove the floor panels (Ref. TASK 53-32-12-000-002), (Ref. TASK 53-
42-12-000-001) and (Ref. TASK 53-42-12-000-002).
NOTE : On some aircraft it is not necessary to remove the floor

____
panels in the area of FR47 to do this inspection.
(6) Cleaning

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
003) and a lint free cloth.

EFF :

ALL 53-41-00

Page A638
Feb 01/08
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 627/TASK 53-41-00-991-031)
**ON A/C 901-999,
(Ref. Fig. 627A/TASK 53-41-00-991-031-A)
**ON A/C ALL
Subtask 53-41-00-210-091
A. Inspection:
(1) Examine the cabin floor structure, below and 0.5m around the galley
and toilet areas for corrosion. If necessary, refer to the ASRM (Ref.
ASRM 53-43-00-001) for the correct repair procedure.
NOTE : The door entrance area between FR66 and FR68 is not examined
____
in this procedure.
5. Close-up
________
Subtask 53-41-00-916-075
A. After visual inspection do the following:

PRESERVATION (Material No. 15-006) to the cabin floor structure
(Ref. TASK 51-75-13-916-002).

PRESERVATION (Material No. 15-008) or equivalent to the cabin floor
structure (Ref. TASK 51-75-13-916-002).

EFF :

ALL 53-41-00

Page A639
Feb 01/08
R
IAC
Cabin Floor Structure - FR47 thru FR70
Figure 627/TASK 53-41-00-991-031

R

EFF :

001-012, 014-099, 101-199, 53-41-00

Page A640
Feb 01/08

IAC
Cabin Floor Structure - FR47/51 thru FR70
Figure 627A/TASK 53-41-00-991-031-A

R

EFF :

901-999, 53-41-00

Page A641
Feb 01/08

IAC
Subtask 53-41-00-410-110
B. Close Access:
items.
(2) Install the floor panels (Ref. TASK 53-32-12-400-002), (Ref. TASK 53-
42-12-400-001) and (Ref. TASK 53-42-12-400-002).
(3) Install the lavatory D, if removed (Ref. TASK 25-43-41-400-001).
(4) Install the lavatory E, if removed (Ref. TASK 25-43-42-400-001).
(5) Install the lavatory F, if removed (Ref. TASK 25-43-43-400-001).
(6) Install the AFT galley, if removed (Ref. TASK 25-33-41-400-001)

and/or (Ref. TASK 25-33-41-400-002).

EFF :

ALL 53-41-00

Page A642
Feb 01/08
R
IAC
TASK 53-41-00-210-038
General Visual Inspection of AFT Cargo Door Lock Fittings and Surrounding
Structure, External Portion (6 places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-41-00

Page A643
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-032 Fig. 628
3. __________
Job Set-up
Subtask 53-41-00-010-113
A. Get Access:
(2) Put the access platform in position adjacent the AFT

and a lint free cloth.
4. Procedure
_________
(Ref. Fig. 628/TASK 53-41-00-991-032)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-092
A. Examine the AFT cargo door lock fittings and the adjacent structure
between FR53 and FR55A, external part (6 places) for:
- corrosion,
- cracks
- and other damage.
____

EFF :

ALL 53-41-00

Page A644
Feb 01/08
R
IAC
AFT Cargo Door Lock Fittings
Figure 628/TASK 53-41-00-991-032

EFF :

ALL 53-41-00

Page A645
Feb 01/08
R
IAC
**ON A/C 901-999,
Subtask 53-41-00-210-092-A
A. Examine the AFT cargo door lock fittings and the adjacent structure
between FR56 and FR58A, external part (6 places) for:
- corrosion,
- cracks
- and other damage.
____
**ON A/C ALL
Subtask 53-41-00-916-082
R B. Temporary Protection Procedure
R NOTE : The step that follows is only necessary for the Corrosion
____
R Prevention and Control Program (CPCP).
R (1) Apply the STORAGE PRESERVATION (Material No. 15-005) or the STORAGE
R PRESERVATION (Material No. 15-005A) or the STORAGE PRESERVATION
R (Material No. 15-006) to the inspection area as necessary.
5. Close-up
________
Subtask 53-41-00-410-111
A. Close Access
items.

R

EFF :

ALL 53-41-00

Page A646
Feb 01/08

IAC
TASK 53-41-00-210-041
Detailed Visual Inspection of Aft Passenger/Crew Door Cutout, underneath the

scuff-Plate, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Doors
53-41-00-991-038 Fig. 629

R

EFF :

ALL 53-41-00

Page A647
Feb 01/08

IAC
3. __________
Job Set-up
Subtask 53-41-00-010-123
A. Get Access
(1) Put the access platform in position adjacent to the aft

passenger/crew door.
(2) Open the aft passenger/crew doors (Ref. TASK 52-10-00-010-001), from
the outside.
(3) Remove the scuff-plates (Ref. TASK 53-45-15-000-001), from the aft
Subtask 53-41-00-110-085

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
and a lint free cloth, if necessary. Make sure that the area is dry

R

EFF :

ALL 53-41-00

Page A648
Feb 01/08

IAC
4. Procedure
_________
Subtask 53-41-00-210-094

(Ref. Fig. 629/TASK 53-41-00-991-038)
(1) Do a detailed visual inspection of the aft passenger/crew door

cutout, below the scuff-plates, LH and RH, for corrosion.
NOTE : If required, for information on allowable damage, refer to the

____
ASRM skin plates (Ref. ASRM 53-41-11-101).
5. Close-up
________
Subtask 53-41-00-410-120
A. Close Access
items.
(2) Install the scuff-plates (Ref. TASK 53-45-15-400-001) at the aft

(3) Close the aft passenger/crew doors (Ref. TASK 52-10-00-410-001), from
the outside.

R

EFF :

ALL 53-41-00

Page A649
Feb 01/08

IAC
AFT Passenger/Crew Door Cutout, Underneath the Scuff-Plate, LH/RH
Figure 629/TASK 53-41-00-991-038

R

EFF :

ALL 53-41-00

Page A650
Feb 01/08

IAC
**ON A/C 101-199,
TASK 53-41-00-210-042

Coupling areas at FR47.5 from Stringer 16 LH/RH to Crown Centerline, External
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-039 Fig. 630

EFF :

101-199, 53-41-00

Page A651
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-125
A. Get Access
flight controls.
_______
(2) Put the access platform in position adjacent to FR47.5 LH and RH.
4. Procedure
_________
(Ref. Fig. 630/TASK 53-41-00-991-039)
Subtask 53-41-00-210-095
A. Inspection
(1) Do a detailed visual inspection of the skin in the circumferential

splice and the stringer coupling areas at FR47.5 from the STGR16
LH/RH to the crown centerline, external.

____
5. Close-up
________
Subtask 53-41-00-410-123
A. Close Access

EFF :

101-199, 53-41-00

Page A652
Feb 01/08
R
IAC
Frame Splice at FR47.5 Stringer 16 LH and RH to Crown Center Line
Figure 630/TASK 53-41-00-991-039

EFF :

101-199, 53-41-00

Page A653
Feb 01/08
R
IAC

EFF :

101-199, 53-41-00

Page A654
Feb 01/08
R
IAC
TASK 53-41-00-210-044
Detailed Visual Inspection of the Aft Emergency Skin Cutouts Upper and Lower
Corners, External Surface LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific adjustable platform 3.2 m (10 ft. 6 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

101-199, 53-41-00

Page A655
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-128
A. Get Access
_______
(1) Put the adjustable platform in position below the emergency exit.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
Subtask 53-41-00-210-097
A. Inspection
(1) Examine the skin cutouts at the upper and lower corners of the aft
emergency exit for:
- cracks,
- corrosion,
- skin distortion,
- surface damage.

____

EFF :

101-199, 53-41-00

Page A656
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-410-126
A. Close Access

EFF :

101-199, 53-41-00

Page A657
Feb 01/08
R
IAC
TASK 53-41-00-210-045
Detailed Visual Inspection of the Emergency-Exit Escape Chute Compartment Skin

Cutouts, Upper and Lower Corners External Surface LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

101-199, 53-41-00

Page A658
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-129
A. Get Access
_______
(1) Put the adjustable platform in position below the emergency-exit

escape chute.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
Subtask 53-41-00-210-098
A. Inspection
(1) Examine the skin cutouts at the upper and lower corners of the
emergency-exit escape chute compartment cutouts for:
- cracks,
- corrosion.

____

EFF :

101-199, 53-41-00

Page A659
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-410-127
A. Close Access

EFF :

101-199, 53-41-00

Page A660
Feb 01/08
R
IAC
TASK 53-41-00-210-046
Detailed Visual Inspection of the Skin at the Window Cutout between FR47 and
FR47.2 from Stringer 14 to Stringer 18, External Surface LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

101-199, 53-41-00

Page A661
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-130
A. Get Access
_______
(1) Put the adjustable platform in position below the windows.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
Subtask 53-41-00-210-099
A. Inspection
(1) Examine the skin at the window cutouts for:

- cracks,
- corrosion,

____

EFF :

101-199, 53-41-00

Page A662
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-410-128
A. Close Access

EFF :

101-199, 53-41-00

Page A663
Feb 01/08
R
IAC
TASK 53-41-00-210-048
Detailed Visual Inspection of the Door Stop Fittings on FR47.2A and FR47.4, LH
and RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52-22-00-010-001 Opening of the Emergency Exit Doors from the

Passenger Compartment
52-22-00-410-001 Closing of the Emergency Exit Doors from the
Passenger Compartment
53-41-00-991-041 Fig. 631

EFF :

101-199, 53-41-00

Page A664
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-133
A. Get Access
(1) Open the applicable emergency exit doors (Ref. TASK 52-22-00-010-
001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(a) Clean the door stop fittings with CLEANING AGENTS (Material No.
11-003) and a lint-free cloth.
4. Procedure
_________
Subtask 53-41-00-210-101
A. Inspection
(Ref. Fig. 631/TASK 53-41-00-991-041)
(1) Examine the door stop fittings for:

- wear,
- cracks.
NOTE : If necessary refer to the ASRM (Ref. ASRM 53-46-11-101) for

____
the limits and the correct repair procedure.

EFF :

101-199, 53-41-00

Page A665
Feb 01/08
R
IAC
Door Stop Fittings
Figure 631/TASK 53-41-00-991-041

EFF :

101-199, 53-41-00

Page A666
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-410-131
A. Close Access
items.
(3) Close the emergency exit doors (Ref. TASK 52-22-00-410-001).

EFF :

101-199, 53-41-00

Page A667
Feb 01/08
R
IAC
TASK 53-41-00-210-047
Detailed Visual Inspection of Internal Structure around Emergency Exit Cutouts

above Cabin Floor Level between FR47.2 and FR47.5 and STGR 10 to 23
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

101-199, 53-41-00

Page A668
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-47-000-010 Removal of the Door Frame Linings of the LH/RH AFT

Emergency Exit Doors, zones 251/252.
25-23-47-400-010 Installation of the Door Frame Linings of the LH/RH
AFT Emergency Exit Doors, zones 251/252.
3. __________
Job Set-up
Subtask 53-41-00-010-131
A. Get Access
(1) Open the door.
(2) Remove the door frame linings in the inspection area (Ref. TASK 25-
23-47-000-010).
(3) Remove the insulation blankets in the inspection area (Ref. TASK 25-
80-00-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.

R

EFF :

101-199, 53-41-00

Page A669
Feb 01/08

IAC
4. Procedure
_________
Subtask 53-41-00-210-100
A. Inspection
(1) Examine the internal structure of the emergency-exit cutouts for:

- cracks,
- corrosion.

____
5. Close-up
________
Subtask 53-41-00-916-074
A. Protective Treatment
_______
MATERIAL.

PRESERVATION (Material No. 15-006) to the inspection area (Ref. TASK
51-75-13-916-002).
Subtask 53-41-00-410-129
B. Close Access
items.
(3) Install the door frame linings (Ref. TASK 25-23-47-400-010).
(5) Close the door.

R

EFF :

101-199, 53-41-00

Page A670
Feb 01/08

IAC
TASK 53-41-00-210-049
Detailed Visual Inspection of the Escape Chute Slide Compartment Internal

Structure Between FR47.2A and FR47.4 from Stringer 24 to Stringer 28 LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-47-000-001 Escape-Slide Enclosure - Removal

25-62-47-400-001 Escape-Slide Enclosure - Installation

R

EFF :

101-199, 53-41-00

Page A671
Feb 01/08

IAC
3. __________
Job Set-up
Subtask 53-41-00-010-134
A. Get Access
_______
(1) Put the adjustable platform in position below the emergency-exit

escape chute.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(2) Remove the escape slide enclosure (Ref. TASK 25-62-47-000-001).
4. Procedure
_________
Subtask 53-41-00-210-102
A. Inspection
(1) Do a detailed visual inspection of the escape chute compartment

internal structure between FR47.2A and FR47.4 from the stringer 24
thru stringer 28 LH and RH for:
- corrosion,
- cracks,
- loose or missing rivets.

R

EFF :

101-199, 53-41-00

Page A672
Feb 01/08

IAC
NOTE : If necessary,refer to the ASRM (Ref. ASRM 53-41-11-101) for
____
5. Close-up
________
Subtask 53-41-00-916-077
A. Apply STORAGE PRESERVATION (Material No. 15-005) STORAGE PRESERVATION

002).
Subtask 53-41-00-410-132
B. Close Access
(1) Install the escape slide enclosure (Ref. TASK 25-62-47-400-001).

R

EFF :

101-199, 53-41-00

Page A673
Feb 01/08

IAC
**ON A/C ALL
TASK 53-41-00-210-801
General Visual Inspection of Cabin Floor Structure, excluding Areas below

Galleys and Toilets and Door Entrance Area, from FR47 to FR70
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 53-41-00

Page A674
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR64
FR70
53-41-00-991-043 Fig. 632
3. __________
Job Set-up
Subtask 53-41-00-010-135
A. Get Access
(1) Remove the necessary floor panels (Ref. TASK 53-42-12-000-001) and
(Ref. TASK 53-42-12-000-002).
Subtask 53-41-00-110-086

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

EFF :

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Page A675
Feb 01/08
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4. Procedure
_________
(Ref. Fig. 632/TASK 53-41-00-991-043)
Subtask 53-41-00-210-103
A. Inspection
(1) Inspect the cabin floor structure, without the areas below the
galleys, the toilets and the door entrance areas, from FR47 to FR70
for:
- corrosion,
- cracks

____
Subtask 53-41-00-916-078
B. Temporary Protection Procedure

No. 15-006) or equivalent to the inspection area as necessary.
5. Close-up
________
Subtask 53-41-00-410-133
A. Close Access
items.
(2) Install the floor panels (Ref. TASK 53-42-12-400-001) and (Ref. TASK
53-42-12-400-002).

EFF :

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Page A676
Feb 01/08
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Cabin Floor Structure - FR47 to FR70
Figure 632/TASK 53-41-00-991-043

EFF :

ALL 53-41-00

Page A677
Feb 01/08
R
IAC
TASK 53-41-00-210-802
General Visual Inspection of Fuselage External Surface and Belly Fairing

Support Structure under the Belly Fairing
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27803000000 1 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page A678
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-044 Fig. 633
3. __________
Job Set-up
Subtask 53-41-00-010-136
A. Get Access
_______
(1) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

(98D27803000000) on the flap/slat control lever when you work near
the flaps/slats.
(2) Put a warning notice on the slat/flap control lever to tell persons
(3) Put an adjustable access platform in position at the belly fairing.
(4) Remove these fairings/access panels:

- the wing-to-fuselage fairings (Ref. TASK 53-35-11-000-001),
- the quick-release access panels (Ref. TASK 53-35-13-000-002).
- and the belly fairing access panels (Ref. TASK 53-35-13-000-001).

EFF :

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Page A679
Feb 01/08
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Subtask 53-41-00-110-087

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
4. Procedure
_________
(Ref. Fig. 633/TASK 53-41-00-991-044)
**ON A/C 001-012, 014-099,
Subtask 53-41-00-210-104
A. Inspection
(1) Examine the the fuselage external surface and the belly fairing
support structure between FR30 thru FR53, under the belly fairing
for:
- corrosion,
- cracks
- and other damage.

____

EFF :

ALL 53-41-00

Page A680
Feb 01/08
R
IAC
Fuselage External Surface inside the Belly Fairing and Belly Fairing Support
Structure
Figure 633/TASK 53-41-00-991-044

EFF :

ALL

53-41-00 Page A681
Feb 01/08
R
IAC
**ON A/C 101-199,
Subtask 53-41-00-210-104-B
A. Inspection
(1) Examine the the fuselage external surface and the belly fairing
support structure between FR35.3 thru FR48, under the belly fairing
for:
- corrosion,
- cracks
- and other damage.

____
**ON A/C 901-999,
Subtask 53-41-00-210-104-A
A. Examine the the fuselage external surface and the belly fairing support
structure between FR27 and FR57, under the belly fairing for:
- corrosion,
- cracks
- and other damage.
____
**ON A/C ALL
Subtask 53-41-00-916-079

No. 15-006) or equivalent to the inspection area as necessary.

EFF :

ALL 53-41-00

Page A682
Feb 01/08
R
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5. Close-up
________
Subtask 53-41-00-410-134
A. Close Access
items.
(2) Install these fairings/panels:

- the wing-to-fuselage fairings (Ref. TASK 53-35-11-400-001),
- the quick release access panels (Ref. TASK 53-35-13-400-002)
- and the belly fairing access panels (Ref. TASK 53-35-13-400-001).
(3) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

(98D27803000000) from the flap/slat control lever.

EFF :

ALL 53-41-00

Page A683
Feb 01/08
R
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TASK 53-41-00-210-803
General Visual Inspection of AFT Cargo Door Cutout, Visible Part of Lateral
Frames
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

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Page A684
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-045 Fig. 634
3. __________
Job Set-up
Subtask 53-41-00-010-137
A. Get Access
(2) Put the access platform adjacent to the AFT cargo-compartment door.
Subtask 53-41-00-110-088

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

R

EFF :

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Page A685
Feb 01/08

IAC
4. Procedure
_________
(Ref. Fig. 634/TASK 53-41-00-991-045)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-105
A. Inspection
(1) Examine the lateral FR52A and FR56 that you can see at the AFT cargo
door cutout for:
- corrosion,
- cracks
- and any other damage.

____
**ON A/C 901-999,
Subtask 53-41-00-210-105-A
A. Inspection
(1) Examine the lateral FR55A and FR59 that you can see at the AFT cargo
door cutout for:
- corrosion,
- cracks

____

R

EFF :

ALL 53-41-00

Page A686
Feb 01/08

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AFT Cargo Door Cutout - Lateral
Figure 634/TASK 53-41-00-991-045

R

EFF :

ALL 53-41-00

Page A687
Feb 01/08

IAC
**ON A/C ALL
Subtask 53-41-00-916-080
R B. Temporary Protection Procedure
R NOTE : The step that follows is only necessary for the Corrosion
____
R Prevention and Control Program (CPCP).
R (1) Apply the STORAGE PRESERVATION (Material No. 15-005) or the STORAGE
R PRESERVATION (Material No. 15-005A) or the STORAGE PRESERVATION
R (Material No. 15-006) or an equivalent to the inspection area as
R necessary.
5. Close-up
________
Subtask 53-41-00-410-135
A. Close Access
items.
(3) Close the Aft cargo-compartment door (Ref. TASK 52-30-00-860-002).

R

EFF :

ALL 53-41-00

Page A688
Feb 01/08

IAC
**ON A/C 101-199,
TASK 53-41-00-210-804
General Visual Inspection of Sealing Profile of Bulk Cargo Door Cutout at Upper
Corners
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

101-199, 53-41-00

Page A689
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-046 Fig. 635
3. __________
Job Set-up
Subtask 53-41-00-010-138
A. Get Access
(1) Put the access platform adjacent to the BULK cargo compartment door.
(2) Open the BULK cargo compartment door (Ref. TASK 52-30-00-860-006).
Subtask 53-41-00-110-089
4. Procedure
_________
(Ref. Fig. 635/TASK 53-41-00-991-046)
Subtask 53-41-00-210-106
A. Inspection
(1) Inspect the seealing profile of the bulk cargo door cutout at the
upper corners for:
- corrosion,
- cracks

____

EFF :

101-199, 53-41-00

Page A690
Feb 01/08
R
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Sealing Profile of the Bulk Cargo Door Cutout at the Upper Corners
Figure 635/TASK 53-41-00-991-046

R

EFF :

101-199, 53-41-00

Page A691
Feb 01/08

IAC
Subtask 53-41-00-916-081
NOTE : The steps that follow are only necessary for the Corrosion
____
Prevention and Control Program (CPCP).
PRESERVATION (Material No. 15-005A) or the STORAGE PRESERVATION
(Material No. 15-006) or equivalent to the inspection area as
necessary.
5. Close-up
________
Subtask 53-41-00-410-136
A. Close Access
items.
(2) Close the BULK cargo compartment door (Ref. TASK 52-30-00-860-008).

R

EFF :

101-199, 53-41-00

Page A692
Feb 01/08

IAC
TASK 53-41-00-210-805
General Visual Inspection of Bulk Cargo Door Stop Fittings and Back-Up
Structure, at FR60 and FR62 (10 Places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR47
Floor-Panels
53-41-00-991-024 Fig. 620

R

EFF :

101-199, 53-41-00

Page A693
Feb 01/08

IAC
3. __________
Job Set-up
Subtask 53-41-00-010-139
A. Get Access
(1) Open the bulk cargo-compartment door (Ref. TASK 52-30-00-860-006).
(2) Remove the sidewall panels 162BW and 162EW (Ref. TASK 25-55-11-000-
001).
(3) Remove the floor panels 162GF, 162HF, 162KF and 162LF (Ref. TASK 53-
42-17-000-001).
(4) Remove the insulation blankets from around the bulk-cargo compartment
door (Ref. TASK 25-80-00-000-001).

____
4. Procedure
_________
(Ref. Fig. 620/TASK 53-41-00-991-024)
Subtask 53-41-00-210-107
A. Inspection
(1) Examine the stop fittings of the bulk cargo-compartment door for:
- Cracks
- Deformation.
(2) Examine the internal and external structure adjacent to the stop
fittings at the bulk cargo-compartment door. Examine the structure
that you can see for:
- Cracks
- Corrosion
- Deformation.

____

R

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101-199, 53-41-00

Page A694
Feb 01/08

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Subtask 53-41-00-916-083
B. Temporary Protection
_______
MATERIAL.
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.

_______
IF YOU DO:
- RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
- WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.
PRESERVATION (Material No. 15-006) to the inspection area.
5. Close-up
________
Subtask 53-41-00-410-137
A. Close Access
items.
(3) Install the floor panels 162GF, 162HF, 162KF and 162LF (Ref. TASK 53-
42-17-400-001).
001).
(5) Close the bulk cargo-compartment door (Ref. TASK 52-30-00-860-008).

R

EFF :

101-199, 53-41-00

Page A695
Feb 01/08

IAC
**ON A/C ALL
TASK 53-41-00-210-806
Detailed Visual Inspection of the Fuselage Skin External Surface between FR64
and FR70 from Stringer 6 to Crown Center Line LH and RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-45-11-000-001 Removal of the Dorsal Fin 321AL

53-45-11-400-001 Installation of the Dorsal Fin 321AL
ASRM 51-11-00-001
ASRM 51-22-00-001
53-41-00-991-049 Fig. 636

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Page A696
Feb 01/08
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3. __________
Job Set-up
Subtask 53-41-00-010-140
A. Get Access
(1) Remove the dorsal fin 321AL (Ref. TASK 53-45-11-000-001).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
4. Procedure
_________
(Ref. Fig. 636/TASK 53-41-00-991-049)
Subtask 53-41-00-210-108
A. Detailed Visual Inspection of the Fuselage Skin External Surface between

FR64 and FR70 from Stringer 6 to Crown Center Line LH and RH

of the damage.

corrosion data
the corroded areas.

EFF :

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Page A697
Feb 01/08
R
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Fuselage External Surface - FR64 to FR70 from Stringer 6 to Crown Center Line
Figure 636/TASK 53-41-00-991-049

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Page A698
Feb 01/08
R
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the minor damage.
5. Close-up
________
Subtask 53-41-00-410-138
A. Close Access
items.
(2) Install the dorsal fin 321AL (Ref. TASK 53-45-11-400-001).

EFF :

ALL 53-41-00

Page A699
Feb 01/08
R
IAC
TASK 53-41-00-210-807
General Visual Inspection of Upper Skin of Longitudinal Lap Joints, including

Crack Stopper Areas at Stringer 6, LH/RH between FR47 and FR70
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page B600
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-050 Fig. 637
3. __________
Job Set-up
Subtask 53-41-00-941-069
A. Install the ground support equipment.
(1) Put a warning notice in position to tell persons not to operate the
flight controls.
(2) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in the applicable
position.
Subtask 53-41-00-110-090
(1) Clean the area with the CLEANING AGENTS (Material No. 11-026) and a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003). Let the
area dry.
4. Procedure
_________
(Ref. Fig. 637/TASK 53-41-00-991-050)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-109
A. Inspection
(1) Examine the area that follows for scratches, dents and cracks:
- The upper skin of the longitudinal lap joints, including the crack
stopper areas at stringer 6, LH/RH between FR 47 and FR 70.
permitted damage limits.

EFF :

ALL 53-41-00

Page B601
Feb 01/08
R
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Upper Skin of longitudinal Lap Joints including Crack Stopper Areas at Stringer
6, External Surface
Figure 637/TASK 53-41-00-991-050

EFF :

ALL

53-41-00 Page B602
Feb 01/08
R
IAC
**ON A/C 901-999,
Subtask 53-41-00-210-109-A
A. Inspection
(1) Examine the following area for scratches, dents and cracks:
- the upper skin of the longitudinal lap joints, including the crack
stopper areas at stringer 6, LH/RH between FR 47/51 and FR 70.

____
the allowable damage limits.

____
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-091
A. Remove the ground support equipment.
items.

EFF :

ALL 53-41-00

Page B603
Feb 01/08
R
IAC
TASK 53-41-00-210-808

Crack Stopper Areas at Stringer 32 LH and Stringer 41 RH, External Surface
_______
_______
DAMAGE.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page B604
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-051 Fig. 638
**ON A/C 101-199,
53-41-00-991-070 Fig. 639
**ON A/C ALL
53-41-00-991-081 Fig. 640
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 53-41-00-010-157
A. Get Access
flight controls.
(2) Remove these access panels:

- 197AB
- 197BB
- 197GB
- 198BB
- 198GB

EFF :

ALL 53-41-00

Page B605
Feb 01/08
R
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**ON A/C 101-199,
Subtask 53-41-00-010-157-B
A. Get Access
flight controls.

- 197AB
- 197GB
- 197KB
- 198GB
- 198KB
**ON A/C 901-999,
Subtask 53-41-00-010-157-A
A. Get Access
flight controls.

- 197AB
- 197BB
- 197GB
- 198BB
- 198MB
**ON A/C ALL
Subtask 53-41-00-110-091

_______
MATERIAL/S.

EFF :

ALL 53-41-00

Page B606
Feb 01/08
R
IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Clean the area with a lint-free cotton cloth MISCELLANEOUS (Material
No. 19-003) and the CLEANING AGENTS (Material No. 11-004), and let
the area dry.
4. Procedure
_________
(Ref. Fig. 638/TASK 53-41-00-991-051)
**ON A/C 101-199,
(Ref. Fig. 639/TASK 53-41-00-991-070)
**ON A/C ALL
(Ref. Fig. 640/TASK 53-41-00-991-081)
**ON A/C 001-012, 014-099,
Subtask 53-41-00-210-110
A. Inspection
(1) Examine the following areas for scratches, dents and cracks:
stopper areas at stringer 32 LH between FR 47 and FR 53, external
surface.
stopper areas at stringer 41 RH between FR 47 and FR 51, external
surface.

EFF :

ALL 53-41-00

Page B607
Feb 01/08
R
IAC
Upper Skin of Longitudinal Lap Joints including Crack Stopper Areas at Stringer
32LH, External Surface
Figure 638/TASK 53-41-00-991-051

R EFF :

ALL

53-41-00 Page B608
Feb 01/08

IAC
32RH, External Surface
Figure 639/TASK 53-41-00-991-070

R EFF :

101-199,

53-41-00 Page B609
Feb 01/08

IAC
41RH, External Surface
Figure 640/TASK 53-41-00-991-081

EFF :

ALL

53-41-00 Page B610
Feb 01/08
R
IAC
____

____
**ON A/C 101-199,
Subtask 53-41-00-210-110-B
A. Inspection
surface.
stopper areas at stringer 32 RH between FR 47 and FR 47.5, external
surface.
stopper areas at stringer 41 RH between FR 47 and FR 47.4, external
surface.

____

____
**ON A/C 901-999,
Subtask 53-41-00-210-110-A
A. Inspection
stopper areas at stringer 32 LH between FR 47/51 and FR 57,
external surface.
stopper areas at stringer 41 RH between FR 47/51 and FR 55,
external surface.

____

EFF :

ALL 53-41-00

Page B611
Feb 01/08
R
IAC
____
**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-41-00-410-155
A. Close Access
Make sure that the work area is clean and clear of tool(s) and other
items.
(1) Install these access panels:

- 197AB
- 197BB
- 197GB
- 198BB
- 198GB
Remove the ground support and maintenance equipment, the special
and standard tools and all other items.
Remove the warning notice(s).
Remove the access platform(s).
**ON A/C 101-199,
Subtask 53-41-00-410-155-B
A. Close Access
items.

- 197AB
- 197GB
- 197KB
- 198GB
- 198KB

EFF :

ALL 53-41-00

Page B612
Feb 01/08
R
IAC
**ON A/C 901-999,
Subtask 53-41-00-410-155-A
A. Close Access
items.

- 197AB
- 197BB
- 197GB
- 198BB
- 198MB

R

EFF :

901-999, 53-41-00

Page B613
Feb 01/08

IAC
**ON A/C ALL
TASK 53-41-00-210-809

Crack Stopper Areas at Stringer 32 LH/RH and Stringer 41 RH, External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 ACCESS PLATFORM 1M(3 FT)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page B614
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 53-41-11-101
ASRM 53-41-11-201
53-41-00-991-053 Fig. 641
53-41-00-991-071 Fig. 642
53-41-00-991-072 Fig. 643
3. __________
Job Set-up
Subtask 53-41-00-941-070
flight controls.
(2) Put the ACCESS PLATFORM 1M(3 FT) in the applicable position.
Subtask 53-41-00-110-092
the area dry.

EFF :

ALL 53-41-00

Page B615
Feb 01/08
R
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4. Procedure
_________

53-41-00-991-072)
**ON A/C 001-012, 014-099,
Subtask 53-41-00-210-111
A. Inspection
(1) Examine the areas that follow for scratches, dents and cracks:
surface
surface
surface.
**ON A/C 101-199,
Subtask 53-41-00-210-111-B
A. Inspection
surface
stopper areas at stringer 32 RH between FR 47.5 and FR 70, external
surface
stopper areas at stringer 41 RH between FR 47.4 and FR 70, external
surface.

EFF :

ALL 53-41-00

Page B616
Feb 01/08
R
IAC
Upper Skin of Longitudinal Lap Joints including Crack Stopper Areas, Stringer
32 LH, External Surface
Figure 641/TASK 53-41-00-991-053

EFF :

ALL

53-41-00 Page B617
Feb 01/08
R
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32 RH, External Surface
Figure 642/TASK 53-41-00-991-071

EFF :

ALL

53-41-00 Page B618
Feb 01/08
R
IAC
41 LH, External Surface
Figure 643/TASK 53-41-00-991-072

EFF :

ALL

53-41-00 Page B619
Feb 01/08
R
IAC
**ON A/C 901-999,
Subtask 53-41-00-210-111-A
A. Inspection
stopper areas at stringer 32 LH. Do this between FR57 and FR70,
external surface
stopper areas at stringer 32 RH. Do this between FR64 and FR70,
external surface
stopper areas at stringer 41 RH. Do this between FR55 and FR70,
external surface.
repair data.
(4) Refer to the AMM (Ref. AMM 53-73-11-300-001) for the correct repair
procedure.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-092
A. Remove the ground support equipment
items.

R

EFF :

ALL 53-41-00

Page B620
Feb 01/08

IAC

R

EFF :

ALL 53-41-00

Page B621
Feb 01/08

IAC
TASK 53-41-00-210-810
General Visual Inspection of Fuselage External Surface from Stringer 23 LH/RH

to Bottom Centerline, except Area covered by Belly Fairing
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

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Page B622
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-41-00-991-056 Fig. 644
**ON A/C 101-199,
53-41-00-991-056-B Fig. 644A
**ON A/C 901-999,
53-41-00-991-056-A Fig. 644B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-941-068
flight controls.
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in the required
position.
Subtask 53-41-00-110-093

_______
MATERIAL/S.

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ALL 53-41-00

Page B623
Feb 01/08
R
IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 644/TASK 53-41-00-991-056)
**ON A/C 101-199,
(Ref. Fig. 644A/TASK 53-41-00-991-056-B)
**ON A/C 901-999,
(Ref. Fig. 644B/TASK 53-41-00-991-056-A)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-112
A. Inspection
- the fuselage external surface between FR47 and FR70, from stringer
23 LH/RH to bottom centerline, exept the area that is covered by
the belly fairing.

EFF :

ALL 53-41-00

Page B624
Feb 01/08
R
IAC
Fuselage external Surface from STGR 23 RH/LH toBottom Centerline
Figure 644/TASK 53-41-00-991-056

R

EFF :

001-012, 014-099, 53-41-00

Page B625
Feb 01/08

IAC
Figure 644A/TASK 53-41-00-991-056-B

R

EFF :

101-199, 53-41-00

Page B626
Feb 01/08

IAC
Figure 644B/TASK 53-41-00-991-056-A

R

EFF :

901-999, 53-41-00

Page B627
Feb 01/08

IAC
____

____
**ON A/C 901-999,
Subtask 53-41-00-210-112-A
A. Inspection
- the fuselage external surface between FR47/51 and FR70, from
stringer 23 LH/RH to bottom centerline, exept the area that is
covered by the belly fairing.

____

____
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-090
items.

R

EFF :

ALL 53-41-00

Page B628
Feb 01/08

IAC
TASK 53-41-00-210-811

Crack Stopper Areas at Stringer 18 LH/RH between FR47 and FR64 External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-41-00

Page B629
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-41-00-991-060 Fig. 645
**ON A/C 101-199,
53-41-00-991-060-B Fig. 645A
**ON A/C 901-999,
53-41-00-991-060-A Fig. 645B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-941-071
flight controls.
position.
Subtask 53-41-00-110-094
the area dry.

EFF :

ALL 53-41-00

Page B630
Feb 01/08
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 645/TASK 53-41-00-991-060)
**ON A/C 101-199,
(Ref. Fig. 645A/TASK 53-41-00-991-060-B)
**ON A/C 901-999,
(Ref. Fig. 645B/TASK 53-41-00-991-060-A)
**ON A/C 001-012, 014-099,
Subtask 53-41-00-210-113
A. Inspection
stopper areas at stringer 18, LH/RH between FR 47 and FR 64,
external surface.
**ON A/C 101-199,
Subtask 53-41-00-210-113-B
A. Inspection
stopper areas at stringer 18, LH/RH between FR 47.5 and FR 64,
external surface.

EFF :

ALL 53-41-00

Page B631
Feb 01/08
R
IAC
Upper Skin of longitudinal Lap Joints, including Crack Stopper Areas at
Stringer 18, LH/RH to Bottom Centerline, External Surface
Figure 645/TASK 53-41-00-991-060

R EFF :

001-012, 014-099,

53-41-00 Page B632
Feb 01/08

IAC
Figure 645A/TASK 53-41-00-991-060-B

R EFF :

101-199,

53-41-00 Page B633
Feb 01/08

IAC
Figure 645B/TASK 53-41-00-991-060-A

R EFF :

901-999,

53-41-00 Page B634
Feb 01/08

IAC
**ON A/C 901-999,
Subtask 53-41-00-210-113-A
A. Inspection
stopper areas at stringer 18, LH/RH between FR 47/51 and FR 64,
external surface.

____

____
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-093
items.

R

EFF :

ALL 53-41-00

Page B635
Feb 01/08

IAC
TASK 53-41-00-210-812

Stopper Areas at Stringer 18 LH/RH, between FR47 and FR64 External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-41-00

Page B636
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-41-00-991-063 Fig. 646
**ON A/C 101-199,
53-41-00-991-063-B Fig. 646A
**ON A/C 901-999,
53-41-00-991-063-A Fig. 646B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-941-072
flight controls.
position.
Subtask 53-41-00-110-095
the area dry.

EFF :

ALL 53-41-00

Page B637
Feb 01/08
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 646/TASK 53-41-00-991-063)
**ON A/C 101-199,
(Ref. Fig. 646A/TASK 53-41-00-991-063-B)
**ON A/C 901-999,
(Ref. Fig. 646B/TASK 53-41-00-991-063-A)
**ON A/C 001-012, 014-099,
Subtask 53-41-00-210-114
A. Inspection
- the lower skin of the longitudinal lap joints in the crack stopper
areas at stringer 18, LH/RH between FR 47 and FR 64, external
surface.
**ON A/C 101-199,
Subtask 53-41-00-210-114-B
A. Inspection
areas at stringer 18, LH/RH between FR 47.5 and FR 64, external
surface.

EFF :

ALL 53-41-00

Page B638
Feb 01/08
R
IAC
Lower Skin of longitudinal Lap Joints in Crack Stopper Areas at Stringer 18,
LH/RH, External Surface
Figure 646/TASK 53-41-00-991-063

R EFF :

001-012, 014-099,

53-41-00 Page B639
Feb 01/08

IAC
Figure 646A/TASK 53-41-00-991-063-B

R EFF :

101-199,

53-41-00 Page B640
Feb 01/08

IAC
Figure 646B/TASK 53-41-00-991-063-A

R EFF :

901-999,

53-41-00 Page B641
Feb 01/08

IAC
**ON A/C 901-999,
Subtask 53-41-00-210-114-A
A. Inspection
areas at stringer 18, LH/RH between FR 47/51 and FR 64, external
surface.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-094
items.

R

EFF :

ALL 53-41-00

Page B642
Feb 01/08

IAC
TASK 53-41-00-210-813

Stopper Areas at Stringer 32 LH/RH, between FR59 and FR70 External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-41-00

Page B643
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-41-00-991-066 Fig. 647
**ON A/C 101-199,
53-41-00-991-066-B Fig. 647A
**ON A/C 901-999,
53-41-00-991-066-A Fig. 647B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-941-073
flight controls.
(2) Put the ACCESS PLATFORM 1M(3 FT) in the applicable position.
Subtask 53-41-00-110-096
the area dry.

EFF :

ALL 53-41-00

Page B644
Feb 01/08
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 647/TASK 53-41-00-991-066)
**ON A/C 101-199,
(Ref. Fig. 647A/TASK 53-41-00-991-066-B)
**ON A/C 901-999,
(Ref. Fig. 647B/TASK 53-41-00-991-066-A)
**ON A/C 001-012, 014-099,
Subtask 53-41-00-210-115
A. Inspection
surface.
**ON A/C 101-199,
Subtask 53-41-00-210-115-B
A. Inspection
surface.

EFF :

ALL 53-41-00

Page B645
Feb 01/08
R
IAC
Figure 647/TASK 53-41-00-991-066

R EFF :

001-012, 014-099,

53-41-00 Page B646
Feb 01/08

IAC
Figure 647A/TASK 53-41-00-991-066-B

R EFF :

101-199,

53-41-00 Page B647
Feb 01/08

IAC
Figure 647B/TASK 53-41-00-991-066-A

R EFF :

901-999,

53-41-00 Page B648
Feb 01/08

IAC
**ON A/C 901-999,
Subtask 53-41-00-210-115-A
A. Inspection
surface.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-095
items.

EFF :

ALL 53-41-00

Page B649
Feb 01/08
R
IAC
TASK 53-41-00-210-814
General Visual Inspection of Fuselage Skin around AFT Passenger/Crew Door

Cutouts, External Surface (except Area under Scuff Plates), LH/RH
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-41-00

Page B650
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-069 Fig. 648
3. __________
Job Set-up
Subtask 53-41-00-941-074
flight controls.
position.
Subtask 53-41-00-110-097

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.

EFF :

ALL 53-41-00

Page B651
Feb 01/08
R
IAC
4. Procedure
_________
(Ref. Fig. 648/TASK 53-41-00-991-069)
Subtask 53-41-00-210-116
A. Inspection
- the fuselage skin around the AFT passenger/crew door cutouts
between FR 65 and FR 70 and from stringer 6 to stringer 26,
external surface, LH/RH.
NOTE : This does not include the area under the scuff plates.
____

____

____
5. Close-up
________
Subtask 53-41-00-942-096
items.

EFF :

ALL 53-41-00

Page B652
Feb 01/08
R
IAC
Fuselage Skin around AFT Passenger/Crew Door Cutouts
Figure 648/TASK 53-41-00-991-069

EFF :

ALL 53-41-00

Page B653
Feb 01/08
R
IAC
TASK 53-41-00-210-815
General Visual Inspection of Fuselage Skin around Outflow Valve Cutout, between
FR 65 and FR 66 and from Stringer 26 to Stringer 31, RH, External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-41-00

Page B654
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-073 Fig. 649
3. __________
Job Set-up
Subtask 53-41-00-941-075
flight controls.
(2) Put the ACCESS PLATFORM 1M(3 FT) in the required position.
Subtask 53-41-00-110-098

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.

EFF :

ALL 53-41-00

Page B655
Feb 01/08
R
IAC
4. Procedure
_________
(Ref. Fig. 649/TASK 53-41-00-991-073)
Subtask 53-41-00-210-117
A. Inspection
- the external fuselage skin around the cutout for the fuselage
outflow valve between FR 65 and FR 66 and from stringer 26 to
stringer 31, RH.

____

____
5. Close-up
________
Subtask 53-41-00-942-097
items.

EFF :

ALL 53-41-00

Page B656
Feb 01/08
R
IAC
External Fuselage Skin around the Cutout for the Fuselage Outflow Valve
Figure 649/TASK 53-41-00-991-073

EFF :

ALL 53-41-00

Page B657
Feb 01/08
R
IAC
TASK 53-41-00-210-816
General Visual Inspection of Fuselage Skin around Water Service Panel Cutout
between FR 65 and FR 66 and from STGR 37 to STGR 43, LH, External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-41-00

Page B658
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-074 Fig. 650
3. __________
Job Set-up
Subtask 53-41-00-941-076
flight controls.
Subtask 53-41-00-110-099

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.

EFF :

ALL 53-41-00

Page B659
Feb 01/08
R
IAC
4. Procedure
_________
(Ref. Fig. 650/TASK 53-41-00-991-074)
Subtask 53-41-00-210-118
A. Inspection
- the external fuselage skin around the cutout for the potable water
service door between FR 65 and FR 66 and from stringer 37 to
stringer 43, LH.

____

____
5. Close-up
________
Subtask 53-41-00-942-098
items.

EFF :

ALL 53-41-00

Page B660
Feb 01/08
R
IAC
External Fuselage Skin around the Cutout for the Potable Water Service Door
Figure 650/TASK 53-41-00-991-074

EFF :

ALL 53-41-00

Page B661
Feb 01/08
R
IAC
TASK 53-41-00-210-817
General Visual Inspection of Fuselage Skin around Waste Service Panel Cutout
between FR 65 and FR 66 and from STGR 33 to STGR 40, RH, External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-41-00

Page B662
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-075 Fig. 651
3. __________
Job Set-up
Subtask 53-41-00-941-077
flight controls.
Subtask 53-41-00-110-100
the area dry.
4. Procedure
_________
(Ref. Fig. 651/TASK 53-41-00-991-075)
Subtask 53-41-00-210-119
A. Inspection
- the external fuselage skin around the cutout for the lavatory
(waste) service door between FR 65 and FR 66 and from stringer 33
to stringer 40, RH.

____

____

EFF :

ALL 53-41-00

Page B663
Feb 01/08
R
IAC
External Fuselage Skin around the Cutout for the Lavatory (Waste) Service Door
Figure 651/TASK 53-41-00-991-075

R

EFF :

ALL 53-41-00

Page B664
Feb 01/08

IAC
5. Close-up
________
Subtask 53-41-00-942-099
items.

R

EFF :

ALL 53-41-00

Page B665
Feb 01/08

IAC
TASK 53-41-00-210-818

Crack Stopper Areas at STGR 41 RH, between FR 51 and FR 58, External Surface
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-41-00

Page B666
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099, 101-199,
53-41-00-991-076 Fig. 652
**ON A/C 901-999,
53-41-00-991-076-A Fig. 652A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-941-078
flight controls.
position.
Subtask 53-41-00-110-101

_______
MATERIAL/S.

EFF :

ALL 53-41-00

Page B667
Feb 01/08
R
IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.
4. Procedure
_________
**ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 652/TASK 53-41-00-991-076)
**ON A/C 901-999,
(Ref. Fig. 652A/TASK 53-41-00-991-076-A)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-120
A. Inspection
stopper areas at stringer 41 RH between FR 51 and FR 58.

____

____

EFF :

ALL 53-41-00

Page B668
Feb 01/08
R
IAC
Upper Skin of the Longitudinal Lap Joint at STGR 41 RH
Figure 652/TASK 53-41-00-991-076

R

EFF :

001-012, 014-099, 101-199, 53-41-00

Page B669
Feb 01/08

IAC
Upper Skin of the Longitudinal Lap Joint at STGR 41 RH
Figure 652A/TASK 53-41-00-991-076-A

R

EFF :

901-999, 53-41-00

Page B670
Feb 01/08

IAC
**ON A/C 901-999,
Subtask 53-41-00-210-120-A
A. Inspection
stopper areas at stringer 41 RH between FR 47/51 and FR 58.

____

____
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-100
items.

EFF :

ALL 53-41-00

Page B671
Feb 01/08
R
IAC
TASK 53-41-00-210-819
General Visual Inspection of AFT Cargo Door Actuator Attach Bracket, between
Floor Beams
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 53-41-00

Page B672
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
28-11-27-000-001 Removal of the Additional Center Tank (ACT)

28-11-27-000-003 Removal of the Additional Center Tank No.2 (ACT2)
28-11-27-400-001 Installation of the Additional Center Tank (ACT)
28-11-27-400-003 Installation of the Additional Center Tank No.2
(ACT2)
(ACT3)
R ASRM 51-11-00-001
R ASRM 51-11-11-001
R ASRM 51-22-00-001
R ASRM 53-41-49-001
R
53-41-00-991-077 Fig. 653
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 53-41-00-010-153
A. Get Access
(1) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
position.
(3) If installed, remove the ACT2 from the AFT cargo compartment
(Ref. TASK 28-11-27-000-001)
(4) Remove the access panel 151CC in the ceiling of the AFT Cargo
Compartment.

EFF :

ALL 53-41-00

Page B673
Feb 01/08

IAC
**ON A/C 101-199,
Subtask 53-41-00-010-153-B
A. Get Access
position.
(Ref. TASK 28-11-27-000-001)
(4) Remove the access panel 151CC in the ceiling of the AFT Cargo
Compartment.
**ON A/C 901-999,
Subtask 53-41-00-010-153-A
A. Get Access
position.
(Ref. TASK 28-11-27-000-004)
(Ref. TASK 28-11-27-000-003)
(5) Remove the access panel 151GC in the ceiling of the AFT Cargo
Compartment.

R

EFF :

101-199, 901-999, 53-41-00

Page B674
Feb 01/08

IAC
**ON A/C ALL
Subtask 53-41-00-110-102

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
R No. 19-003) and the CLEANING AGENTS (Material No. 11-026), and let
the area dry.
4. Procedure
_________
(Ref. Fig. 653/TASK 53-41-00-991-077)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-121
R A. Inspection
R
R (1) Do a detailed visual inspection of the aft cargo-door actuator

R attach-bracket between the floor beams. Do this between FR53, FR54
R and FR55.
R (a) Make sure that you examine the floor beams and the actuator
R attach-bracket.

R

EFF :

ALL 53-41-00

Page B675
Feb 01/08

IAC
AFT Cargo Door Actuator Attach Bracket
Figure 653/TASK 53-41-00-991-077

R

EFF :

ALL 53-41-00

Page B676
Feb 01/08

IAC
R (b) Look for corrosion and other damage to the metal parts.
R (2) If you find corrosion damage:
R (a) Refer to the ASRM (Ref. ASRM 51-22-00-001) for the general
R corrosion-protection data.
R (b) Repair the corroded areas (Ref. AMM 51-74-11-300-001).
R (3) If you find other damage to the metal parts:
R damage.
R (b) Refer to the ASRM (Ref. ASRM 51-11-11-001) for the permitted
R damage limits.
R (c) Repair the minor damage (Ref. AMM 51-73-11-300-001) or (Ref. AMM
R 51-73-11-300-004).
R (d) If you find other damage to the metal parts, that is more than
R the limits for minor damage, you must:
R 1
R identification and the action/repair data:
R - For the floor beams refer to the ASRM (Ref. ASRM 53-41-49-
R 001).
**ON A/C 901-999,
Subtask 53-41-00-210-121-A
(1) Do a detailed visual inspection of the aft cargo-door actuator

attach-bracket between the floor beams. Do this between FR56, FR57
and FR58.
(a) Make sure that you examine the floor beams and the actuator
attach-bracket.

R

EFF :

ALL 53-41-00

Page B677
Feb 01/08

IAC
R (a) Refer to the ASRM (Ref. ASRM 51-22-00-001) for the general
R damage.
R (b) Refer to the ASRM (Ref. ASRM 51-11-11-001) for the permitted
R damage limits.
51-73-11-300-004).
1
R - For the floor beams refer to the ASRM (Ref. ASRM 53-41-49-
R 001).
**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 53-41-00-410-151
A. Close Access
(1) Install the access panel 151CC in the ceiling of the AFT Cargo
Compartment.
(2) If removed, install the ACT2 in the AFT cargo compartment (Ref. TASK
28-11-27-400-001)
items.

R

EFF :

ALL 53-41-00

Page B678
Feb 01/08

IAC
(5) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002).
**ON A/C 101-199,
Subtask 53-41-00-410-151-B
A. Close Access
(1) Install the access panel 151CC in the ceiling of the AFT Cargo
Compartment.
items.
**ON A/C 901-999,
Subtask 53-41-00-410-151-A
A. Close Access
(1) Install the access panel 151GC in the ceiling of the AFT Cargo
Compartment.
28-11-27-400-003)
28-11-27-400-004)
items.

R

EFF :

ALL 53-41-00

Page B679
Feb 01/08

IAC
**ON A/C 101-199,
TASK 53-41-00-210-820
General Visual Inspection of Circumferential Joint above AFT Emergency Exit

Door at FR 47.3 from Stringer 6 to Stringer 12, External Surface, LH/RH
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

101-199, 53-41-00

Page B680
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-078 Fig. 654
3. __________
Job Set-up
Subtask 53-41-00-941-079
flight controls.
position.
Subtask 53-41-00-110-103

_______
MATERIAL/S.

R

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101-199, 53-41-00

Page B681
Feb 01/08

IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.
4. Procedure
_________
(Ref. Fig. 654/TASK 53-41-00-991-078)
Subtask 53-41-00-210-122
A. Inspection
- the circumferential joint above the AFT emergency exit door at FR
47.3 from stringer 6 to stringer 12, external surface, LH/RH.

____

____
5. Close-up
________
Subtask 53-41-00-942-101
items.

R

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101-199, 53-41-00

Page B682
Feb 01/08

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Circumferential Joint above the AFT Emergency Door
Figure 654/TASK 53-41-00-991-078

R

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101-199, 53-41-00

Page B683
Feb 01/08

IAC

R

EFF :

101-199, 53-41-00

Page B684
Feb 01/08

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**ON A/C ALL
TASK 53-41-00-210-823
General Visual Inspection of Fuselage External Surface, between FR 47 and FR 70

From STGR 23 LH/RH to Crown Centerline
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page B685
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-41-00-991-082 Fig. 655
**ON A/C 101-199,
53-41-00-991-082-B Fig. 655A
**ON A/C 901-999,
53-41-00-991-082-A Fig. 655B

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ALL 53-41-00

Page B686
Feb 01/08

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-941-081
flight controls.
(2) Put the ACCESS PLATFORM 8M (26 FT) - ADJUSTABLE in the required
position.
Subtask 53-41-00-110-106

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 655/TASK 53-41-00-991-082)

EFF :

ALL 53-41-00

Page B687
Feb 01/08
R
IAC
External Surface from STGR23 LH/RH to Crown Centerline
Figure 655/TASK 53-41-00-991-082

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001-012, 014-099, 53-41-00

Page B688
Feb 01/08

IAC
**ON A/C 101-199,
(Ref. Fig. 655A/TASK 53-41-00-991-082-B)
**ON A/C 901-999,
(Ref. Fig. 655B/TASK 53-41-00-991-082-A)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-125
A. Inspection
- the external surface of the fuselage between FR47 and FR 70 from
STGR 23LH to the crown centerline and from STGR 23RH to the crown
centerline.

____

____
**ON A/C 901-999,
Subtask 53-41-00-210-125-A
A. Inspection
- the external surface of the fuselage between FR47/51 and FR 70 from
STGR 23LH to the crown centerline and from STGR 23RH to the crown
centerline.

____

____

EFF :

ALL 53-41-00

Page B689
Feb 01/08
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Figure 655A/TASK 53-41-00-991-082-B

R

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101-199, 53-41-00

Page B690
Feb 01/08

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Figure 655B/TASK 53-41-00-991-082-A

R

EFF :

901-999, 53-41-00

Page B691
Feb 01/08

IAC
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-942-102
items.

R

EFF :

ALL 53-41-00

Page B692
Feb 01/08

IAC
TASK 53-41-00-210-824
General Visual Inspection of the Fuselage Internal Structure, From FR 47 to FR

70, above the Cabin Floor Level
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Area
Panels)
25-23-46-000-002 Removal of the Door Linings at the AFT Passenger/Crew
Doors

R

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ALL 53-41-00

Page B693
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-46-400-002 Installation of the Door Linings at the AFT

25-23-47-000-001 Removal of the Lining from the Emergency Exit Hatches
25-23-47-400-001 Installation of the Lining on the Emergency Exit
Hatches
25-24-41-000-001 Removal of the Overhead Stowage Compartments
25-24-41-400-001 Installation of the Overhead Stowage Compartments
6483MM)
25-33-45-000-001 Removal of the Aft Galley (6483MM)
25-33-45-400-001 Installation of the Aft Galley (6483MM)
**ON A/C 001-012, 014-099,
53-41-00-991-083 Fig. 656
**ON A/C 101-199,
53-41-00-991-083-B Fig. 656A
**ON A/C 901-999,
53-41-00-991-083-A Fig. 656B

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ALL 53-41-00

Page B694
Feb 01/08

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-010-159
A. Get Access
(1) Remove the AFT Galley (Ref. TASK 25-33-41-000-001) or (Ref. TASK 25-
33-41-000-002) or (Ref. TASK 25-33-45-000-001).
(2) Remove the AFT Lavatories (Ref. TASK 25-43-41-000-001) and/or

(Ref. TASK 25-43-42-000-001) and/or (Ref. TASK 25-43-43-000-001) and
or (Ref. TASK 25-43-44-000-001).
(3) Remove the Overhead Stowage Compartments (Ref. TASK 25-24-41-000-

001).
(4) Remove the linings (Ref. TASK 25-23-41-000-001), (Ref. TASK 25-23-42-
000-001), (Ref. TASK 25-23-43-000-001), (Ref. TASK 25-23-44-000-001),
(Ref. TASK 25-23-46-000-002) and (Ref. TASK 25-23-47-000-001).
Subtask 53-41-00-110-107
a lint-free cloth.
_______
MATERIAL.

_______
DO NOT SMOKE.

EFF :

ALL 53-41-00

Page B695
Feb 01/08
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 656/TASK 53-41-00-991-083)
**ON A/C 101-199,
(Ref. Fig. 656A/TASK 53-41-00-991-083-B)
**ON A/C 901-999,
(Ref. Fig. 656B/TASK 53-41-00-991-083-A)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-210-126
A. Inspection
- the internal structure of the fuselage between FR47 and FR 70 above
the cabin floor level.

____
(Ref. ASRM 53-41-13-101) for the allowable damage limits.

____
(Ref. ASRM 53-41-13-201) for the correct repair procedure.
**ON A/C 901-999,
Subtask 53-41-00-210-126-A
A. Inspection
- the internal structure of the fuselage between FR47/51 and FR 70
above the cabin floor level.

____
(Ref. ASRM 53-41-13-101) for the allowable damage limits.

EFF :

ALL 53-41-00

Page B696
Feb 01/08
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Internal Structure above Cabin Floor
Figure 656/TASK 53-41-00-991-083

R

EFF :

001-012, 014-099, 53-41-00

Page B697
Feb 01/08

IAC
Figure 656A/TASK 53-41-00-991-083-B

R

EFF :

101-199, 53-41-00

Page B698
Feb 01/08

IAC
Figure 656B/TASK 53-41-00-991-083-A

R

EFF :

901-999, 53-41-00

Page B699
Feb 01/08

IAC
____
(Ref. ASRM 53-41-13-201) for the correct repair procedure.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-410-156
A. Close Access
(2) Install the linings (Ref. TASK 25-23-41-400-001), (Ref. TASK 25-23-
42-400-001), (Ref. TASK 25-23-43-400-001), (Ref. TASK 25-23-44-400-
001), (Ref. TASK 25-23-46-400-002) and (Ref. TASK 25-23-47-400-001).
(3) Install the Overhead Stowage Compartments (Ref. TASK 25-24-41-400-

001).
(4) Install the AFT Lavatories (Ref. TASK 25-43-41-400-001) and/or

(Ref. TASK 25-43-42-400-001) and/or (Ref. TASK 25-43-43-400-001) and
or (Ref. TASK 25-43-44-400-001).
(5) Install the AFT Galley (Ref. TASK 25-33-41-400-001) or (Ref. TASK 25-
33-41-400-002) or (Ref. TASK 25-33-45-400-001).
items.

EFF :

ALL 53-41-00

Page C600
Feb 01/08
R
IAC
TASK 53-41-00-210-825
General Visual Inspection of Fuselage Internal Structure, between Cabin Floor

Panels and Cargo Compartment Floor, inc. Cabin Floor Stucture, FR46 to FR 65
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-55-11-000-002 Removal of the Ceiling Panels in the AFT Cargo
Compartment - FR47/FR59
25-55-11-000-003 Removal of the Sidewall Panels in the AFT Cargo
FR47
25-55-11-400-002 Installation of the Ceiling Panels in the AFT Cargo
Compartment -FR47/FR59
25-55-11-400-003 Installation of the Sidewall Panels in the AFT Cargo

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Page C601
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-55-12-000-002 Removal of the Ceiling Panels in the AFT Cargo

FR65
25-55-12-400-002 Installation of the Ceiling Panels in the AFT Cargo
28-11-27-000-001 Removal of the Additional Center Tank (ACT)
28-11-27-400-001 Installation of the Additional Center Tank (ACT)
(ACT1)
(ACT2)
(ACT3)
(ACT5)
Hand Pump
**ON A/C 001-012, 014-099,
53-41-00-991-084 Fig. 657

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Page C602
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
53-41-00-991-084-B Fig. 657A
**ON A/C 901-999,
53-41-00-991-084-A Fig. 657B
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-010-160
A. Get Access
(1) Open the AFT Cargo Compartment Door (Ref. TASK 52-30-00-860-001).
(2) If installed, remove the ACT2 (Ref. TASK 28-11-27-000-001).
000-001), (Ref. TASK 25-55-11-000-002), (Ref. TASK 25-55-11-000-003),

R

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Page C603
Feb 01/08

IAC
**ON A/C 901-999,
Subtask 53-41-00-010-160-A
A. Get Access
(1) Open the AFT Cargo Compartment Door (Ref. TASK 52-30-00-860-001).
000-001), (Ref. TASK 25-55-11-000-002), (Ref. TASK 25-55-11-000-003),
**ON A/C ALL
Subtask 53-41-00-110-108
a lint-free cloth.
_______
MATERIAL.

_______
DO NOT SMOKE.

EFF :

ALL 53-41-00

Page C604
Feb 01/08
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 657/TASK 53-41-00-991-084)
**ON A/C 101-199,
(Ref. Fig. 657A/TASK 53-41-00-991-084-B)
**ON A/C 901-999,
(Ref. Fig. 657B/TASK 53-41-00-991-084-A)
**ON A/C ALL
Subtask 53-41-00-210-127
A. Inspection
- the internal structure of the fuselage between FR46 and FR 65,
between the cabin floor panels and the cargo compartment floor
including the cabin floor structure.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 53-41-12-101),

____
(Ref. ASRM 53-41-13-101) and (Ref. ASRM 53-41-14-101) for the
allowable damage limits.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 53-41-12-201),

____
(Ref. ASRM 53-41-13-201) and (Ref. ASRM 53-41-14-201) for the

R

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ALL 53-41-00

Page C605
Feb 01/08

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Internal Structure between Cabin Floor and Cargo Compartment Floor
Figure 657/TASK 53-41-00-991-084

R

EFF :

001-012, 014-099, 53-41-00

Page C606
Feb 01/08

IAC
Figure 657A/TASK 53-41-00-991-084-B

EFF :

101-199, 53-41-00

Page C607
Feb 01/08
R
IAC
Figure 657B/TASK 53-41-00-991-084-A

R

EFF :

901-999, 53-41-00

Page C608
Feb 01/08

IAC
5. Close-up
________
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-410-157
A. Close Access
12-400-001), (Ref. TASK 25-55-11-400-002), (Ref. TASK 25-55-11-400-
(3) If removed, install the ACT2 (Ref. TASK 28-11-27-400-001).
items.
(8) Close the AFT Cargo Compartment Door (Ref. TASK 52-30-00-860-004).
**ON A/C 901-999,
Subtask 53-41-00-410-157-A
A. Close Access
12-400-001), (Ref. TASK 25-55-11-400-002), (Ref. TASK 25-55-11-400-

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Page C609
Feb 01/08

IAC
items.
(10) Close the AFT Cargo Compartment Door (Ref. TASK 52-30-00-860-004).

R

EFF :

901-999, 53-41-00

Page C610
Feb 01/08

IAC
**ON A/C 101-199,
TASK 53-41-00-210-826
General Visual Inspection of AFT Emergency Exit Skin Cutouts, Upper and Lower
Corners, External Surface, LH/RH
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

101-199, 53-41-00

Page C611
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-41-00-991-085 Fig. 658
3. __________
Job Set-up
Subtask 53-41-00-941-082
flight controls.
position.
Subtask 53-41-00-110-109

_______
MATERIAL/S.

R

EFF :

101-199, 53-41-00

Page C612
Feb 01/08

IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.
4. Procedure
_________
(Ref. Fig. 658/TASK 53-41-00-991-085)
Subtask 53-41-00-210-128
A. Inspection
- the external surface of the the upper and lower skin cutouts of the
AFT Emergency Exit, LH and RH.

____

____
5. Close-up
________
Subtask 53-41-00-942-103
items.

R

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101-199, 53-41-00

Page C613
Feb 01/08

IAC
Upper and Lower Corners of the AFT Emergency Skin Cutouts
Figure 658/TASK 53-41-00-991-085

R

EFF :

101-199, 53-41-00

Page C614
Feb 01/08

IAC

R

EFF :

101-199, 53-41-00

Page C615
Feb 01/08

IAC
**ON A/C ALL
TASK 53-41-00-220-003

Stopper Areas at Stringer 6 LH/RH between FR47 and FR70, External Surface
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 53-41-00

Page C616
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
NTM 534102-Part.6
53-41-00-991-002 Fig. 621
3. __________
Job Set-up
Subtask 53-41-00-860-050
_______

(98D27803000000) on the flap/slat control lever when working near the
flaps/slats.
not to operate the flaps.
Subtask 53-41-00-941-053
B. Get Access
(1) Put the adjustable access platform in position below the inspection
area.

EFF :

ALL 53-41-00

Page C617
Feb 01/08
R
IAC
Subtask 53-41-00-860-051

(Ref. Fig. 621/TASK 53-41-00-991-002)
smooth.

_______
_______
AND 15 MINUTES.
HEAT.
of the damage.

corrosion data
the corroded areas.

EFF :

ALL 53-41-00

Page C618
Feb 01/08
R
IAC
the minor damage.
4. Procedure
_________
(Ref. Fig. 621/TASK 53-41-00-991-002)
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-250-051

longitudinal lap joints in the crack stopper areas. Do this at the
lower rivet row, STGR6 LH/RH, between FR47 and FR70, on the external
surface (Ref. NTM 534102-Part.6).
of the damage.

corrosion data
the corroded areas.

the minor damage
for this structure.

EFF :

ALL 53-41-00

Page C619
Feb 01/08
R
IAC
**ON A/C 901-999,
Subtask 53-41-00-250-051-A
A. Inspection

longitudinal lap joints in the crack stopper areas. Do this at the
lower rivet row, STGR6 LH/RH, between FR47/51 and FR70, on the
external surface (Ref. NTM 534102-Part.6).
of the damage.

corrosion data
- refer to the AMM (Ref. AMM 51-74-11-300-001) for the repair of
the corroded areas.

- refer to the AMM (Ref. AMM 51-73-11-300-001) or (Ref. AMM 51-
73-11-300-004) for the repair of the minor damage
- refer to the ASRM (Ref. ASRM 53-41-11-101) for the permitted
for this structure.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-370-051


EFF :

ALL 53-41-00

Page C620
Feb 01/08
R
IAC
Subtask 53-41-00-942-053
B. Close Access
Subtask 53-41-00-860-052
items.


EFF :

ALL 53-41-00

Page C621
Feb 01/08
R
IAC
TASK 53-41-00-220-004
Special Detailed Inspection of Frame Splices and Adjacent Area from FR53 to
FR60, located above Stringer 18 RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Ducts
Panels)

EFF :

ALL 53-41-00

Page C622
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
NTM 534106-Part.4
53-41-00-991-013 Fig. 610
3. __________
Job Set-up
Subtask 53-41-00-010-085
A. Get Access
(1) Remove the right upper sidewall panels 252PW, 252LW, 252HW (Ref. TASK
25-23-43-000-001) and the right lower sidewall panels 252NW, 252KW
(Ref. TASK 25-23-44-000-001).
25-80-00-000-001).

____
(3) If necessary, remove the air distribution riser-ducts to get access

to the inspection areas at FR54 and FR56 (Ref. TASK 21-20-00-010-
001).
Subtask 53-41-00-860-053

(Ref. Fig. 610/TASK 53-41-00-991-013)
smooth.

EFF :

ALL 53-41-00

Page C623
Feb 01/08
R
IAC
damage.

corrosion data
the corroded areas.

the minor damage.
4. Procedure
_________
(Ref. Fig. 610/TASK 53-41-00-991-013)
Subtask 53-41-00-220-052
(1) Do the special detailed inspection of the frame splices at FR53 thru
FR56, above the STGR18 RH (Ref. NTM 534106-Part.4).
damage.

corrosion data
the corroded areas.

EFF :

ALL 53-41-00

Page C624
Feb 01/08
R
IAC
the minor damage
- refer to the ASRM (Ref. ASRM 53-00-12-201) for the correct
repair procedure.
5. Close-up
________
Subtask 53-41-00-370-052

Subtask 53-41-00-410-084
B. Close Access
(1) If necessary, install the air distribution riser-ducts at FR54 and

FR56 (Ref. TASK 21-20-00-410-001)
items.
(4) Install the right upper sidewall panels 252PW, 252LW, 252HW
(Ref. TASK 25-23-43-400-001) and the right lower sidewall panels
252NW, 252KW (Ref. TASK 25-23-44-400-001).

R

EFF :

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Page C625
Feb 01/08

IAC
TASK 53-41-00-220-005

Stopper Areas at Stringer 32 LH, between FR47 and FR59, External Surface
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

ALL 53-41-00

Page C626
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
NTM 534116-Part.6
**ON A/C 001-012, 014-099, 101-199,
53-41-00-991-025 Fig. 608
**ON A/C 901-999,
53-41-00-991-025-A Fig. 608A

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ALL 53-41-00

Page C627
Feb 01/08
R
IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-41-00-860-054

(98D27803000000) on the flap/slat control lever when working near the
flaps/slats.
not to operate the flaps.
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-41-00-010-081
B. Get Access
(1) Remove the belly-fairing access panels 197BB and 197GB (Ref. TASK 53-
35-13-000-001) (Ref. TASK 53-35-13-000-002).
(2) Remove the sidewall panels in the AFT cargo-compartment (Ref. TASK
25-55-11-000-003).
(3) Remove the necessary insulation to get access to the inspection areas
(Ref. TASK 25-80-00-000-001).
**ON A/C 101-199,
Subtask 53-41-00-010-081-A
B. Get Access
(1) Remove the belly-fairing access panels 197KB and 197GB (Ref. TASK 53-
35-13-000-001) (Ref. TASK 53-35-13-000-002).
(2) Remove the sidewall panels in the AFT cargo-compartment (Ref. TASK
25-55-11-000-003).
(3) Remove the necessary insulation to get access to the inspection areas
(Ref. TASK 25-80-00-000-001).

EFF :

ALL 53-41-00

Page C628
Feb 01/08
R
IAC
**ON A/C ALL
Subtask 53-41-00-860-055
smooth.
damage.

corrosion data
the corroded areas.

the minor damage.
4. Procedure
_________
**ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 608/TASK 53-41-00-991-025)
**ON A/C 901-999,
(Ref. Fig. 608A/TASK 53-41-00-991-025-A)

EFF :

ALL 53-41-00

Page C629
Feb 01/08
R
IAC
**ON A/C 001-012, 014-099,
Subtask 53-41-00-220-050

longitudinal lap joint in the crack stopper areas. Do this at the
lower rivet row at STGR 32 LH, between FR47 and FR53, external
surface, from the inside (Ref. NTM 534116-Part.6).

____
limit.
damage.

corrosion data
the corroded areas.

the minor damage
for this structure.

R

EFF :

001-012, 014-099, 53-41-00

Page C630
Feb 01/08

IAC
**ON A/C 101-199,
Subtask 53-41-00-220-050-B

lower rivet row at STGR 32 LH, between FR47 and FR48, external
damage.

corrosion data
the corroded areas.

the minor damage
for this structure.
**ON A/C 901-999,
Subtask 53-41-00-220-050-A

lower rivet row at STGR 32 LH, between FR47/51 and FR57, external

R

EFF :

101-199, 901-999, 53-41-00

Page C631
Feb 01/08

IAC
damage.

corrosion data
the corroded areas.

the minor damage
for this structure.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-370-053

**ON A/C 001-012, 014-099, 901-999,
Subtask 53-41-00-410-080
B. Close Access
items.
(3) Install the sidewall panels in the AFT cargo-compartment (Ref. TASK
25-55-11-400-003).

EFF :

ALL 53-41-00

Page C632
Feb 01/08
R
IAC
(4) Install the belly-fairing access panels 197BB and 197GB (Ref. TASK
53-35-13-400-001) (Ref. TASK 53-35-13-400-002).
**ON A/C 101-199,
Subtask 53-41-00-410-080-A
B. Close Access
items.
(3) Install the sidewall panels in the AFT cargo-compartment (Ref. TASK
25-55-11-400-003).
(4) Install the belly-fairing access panels 197KB and 197GB (Ref. TASK
53-35-13-400-001) (Ref. TASK 53-35-13-400-002).
**ON A/C ALL
Subtask 53-41-00-860-056
items.


EFF :

ALL 53-41-00

Page C633
Feb 01/08
R
IAC
TASK 53-41-00-220-006
Special Detailed Internal Inspection of the Lock Fittings and Adjacent

Structure at the AFT Cargo-Compartment Door.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Zone 150
NTM 5341566
53-41-00-991-015 Fig. 611

EFF :

ALL 53-41-00

Page C634
Feb 01/08
R
IAC
3. __________
Job Set-up
Subtask 53-41-00-010-089
A. Get Access
(1) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001)
(3) Remove the AFT cargo-compartment floor-panels 151DF and 151GF

(Ref. TASK 53-42-14-000-001).

____
4. Procedure
_________
(Ref. Fig. 611/TASK 53-41-00-991-015)
Subtask 53-41-00-220-053
A. Inspection
(1) Do a nondestructive test on the internal parts of the lock fittings

and the adjacent structure at the AFT cargo-compartment door (Ref.
NTM 5341566).

____
5. Close-up
________
Subtask 53-41-00-410-090
A. Close Access
items.

(Ref. TASK 53-42-14-400-001).

EFF :

ALL 53-41-00

Page C635
Feb 01/08
R
IAC

EFF :

ALL 53-41-00

Page C636
Feb 01/08
R
IAC
TASK 53-41-00-220-007
Special Detailed Inspection of Internal Doubler Forward and AFT Water Service
Panel Cutout between STGR38 and STGR42 LH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 53-41-11-001
NTM 534139-Part.6

EFF :

ALL 53-41-00

Page C637
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-41-00-991-014 Fig. 659
3. __________
Job Set-up
Subtask 53-41-00-010-084
(1) Put an access platform in position below the inspection area.
Subtask 53-41-00-860-060

(Ref. Fig. 659/TASK 53-41-00-991-014)
smooth.

_______
_______
AND 15 MINUTES.
HEAT.
No. 19-003).
with the abrasive cloth, grade 280. Make sure the inspection area is

EFF :

ALL 53-41-00

Page C638
Feb 01/08
R
IAC
Internal Doubler of the Cutout at the AFT Water Service-Panel
Figure 659/TASK 53-41-00-991-014

EFF :

ALL 53-41-00

Page C639
Feb 01/08
R
IAC
Look for damage, and defects in the shape of the surface.
of the damage.

corrosion data
the corroded areas.

the minor damage.
4. Procedure
_________
(Ref. Fig. 659/TASK 53-41-00-991-014)
Subtask 53-41-00-220-051

internal doubler, FWD and AFT of the cutout for the water service
panel. Do this externally between the STGR38 and the STGR42
positions, LH only.
procedure.

____
for the doubler of the cutout for the water service panel. If
the doubler is damaged:

EFF :

ALL 53-41-00

Page C640
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-370-057
(1) If necessary, repair the paint coating in the inspection area

Subtask 53-41-00-410-083
B. Put the aircraft back to the serviceable condition.

EFF :

ALL 53-41-00

Page C641
Feb 01/08
R
IAC
TASK 53-41-00-220-008
Special Detailed Inspection of AFT Passenger/Crew Door Cutout Lower Corners

including Skin and Doubler underneath the Scuff Plate, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Passenger/Crew Door
Passenger/Crew Door
Composite Material

EFF :

ALL 53-41-00

Page C642
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Doors
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 53-41-11-101
NTM 534133-Part.2
NTM 534133-Part.6
53-41-00-991-021 Fig. 618
3. __________
Job Set-up
Subtask 53-41-00-010-094
A. Get Access
(1) Remove the forward and aft scuff plates at the AFT passenger/crew
doors (Ref. TASK 53-45-15-000-001).
(2) Remove the necessary frame linings and the insulation, to get access
to the inner surfaces of the inspection areas (Ref. TASK 25-23-45-
000-003) and (Ref. TASK 25-23-45-000-004).
Subtask 53-41-00-860-058

(Ref. Fig. 618/TASK 53-41-00-991-021)
(1) Make sure that the inner and outer surfaces of the inspection areas
are clean and smooth.

_______

EFF :

ALL 53-41-00

Page C643
Feb 01/08
R
IAC
_______
AND 15 MINUTES.
HEAT.
(2) Clean the inner and outer surfaces of the inspection areas with the
No. 19-003).
(3) Make sure you remove:

- the used sealant from the outer surface of the inspection areas
- the unwanted material from the inner surface of the inspection
areas.
(4) Make the inner and outer surfaces of the inspection areas smooth with
(5) Make sure you remove the damaged paint and the paint runs from the
surfaces.
(6) Make sure the inspection areas are clean and dry before you continue.
(7) Do a visual inspection of the inner and outer surfaces of the

inspection areas. Look for damage, corrosion, and defects in the
shape of the surfaces.
of the damage.

corrosion data
the corroded areas.

EFF :

ALL 53-41-00

Page C644
Feb 01/08
R
IAC
data.
4. Procedure
_________
(Ref. Fig. 618/TASK 53-41-00-991-021)
Subtask 53-41-00-220-054
(1) Do a special detailed inspection of the inner doublers at the lower

corners of the cutout for the AFT passenger/crew door, LH/RH. Do this
on the areas of the doublers which agree with the shape of the
forward and aft scuff plates (Ref. NTM 534133-Part.2).
(2) Do a special detailed inspection of the inner doublers at the lower

corners of the cutout for the AFT passenger/crew door, LH/RH. Do this
at these locations at the forward and aft corners:
- on the edge of the doublers
- on the areas of the skin and doublers which agree with the shape of
the scuff plates (Ref. NTM 534133-Part.6).
procedure.
of the damage.

corrosion data
the corroded areas.

data.

EFF :

ALL 53-41-00

Page C645
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-370-055

Subtask 53-41-00-410-095
B. Close Access
items.
(2) Install the insulation and the frame linings you removed for access
(3) Install the corner scuff plates at the AFT passenger/crew doors
(Ref. TASK 53-45-15-400-001).

EFF :

ALL 53-41-00

Page C646
Feb 01/08
R
IAC
TASK 53-41-00-220-009
Special Detailed Inspection of Internal Doubler Forward and AFT of Waste

Service Panel Cutout between STGR35 and STGR39 RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 53-41-11-001
NTM 534137-Part.6

EFF :

ALL 53-41-00

Page C647
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-41-00-991-022 Fig. 660
3. __________
Job Set-up
Subtask 53-41-00-010-095
(1) Put an access platform in position below the inspection area.
Subtask 53-41-00-860-059

(Ref. Fig. 660/TASK 53-41-00-991-022)
smooth.

_______
_______
AND 15 MINUTES.
HEAT.
No. 19-003).
with the abrasive cloth, grade 280. Make sure the inspection area is

EFF :

ALL 53-41-00

Page C648
Feb 01/08
R
IAC
Internal Doubler of the Cutout at the Waste Service Panel
Figure 660/TASK 53-41-00-991-022

EFF :

ALL 53-41-00

Page C649
Feb 01/08
R
IAC
Look for damage, and defects in the shape of the surface.
of the damage.

corrosion data
the corroded areas.

the minor damage.
4. Procedure
_________
(Ref. Fig. 660/TASK 53-41-00-991-022)
Subtask 53-41-00-220-055

internal doubler, FWD and AFT of the cutout for the waste service
panel. Do this externally between the STGR35 and the STGR39
positions, RH only.
procedure.

____
for the doubler of the cutout for the waste service panel. If
the doubler is damaged:

EFF :

ALL 53-41-00

Page C650
Feb 01/08
R
IAC
5. Close-up
________
Subtask 53-41-00-370-056
(1) If necessary, repair the paint coating in the inspection area

Subtask 53-41-00-410-096
B. Put the aircraft back to the serviceable condition.
items.

EFF :

ALL 53-41-00

Page C651
Feb 01/08
R
IAC
TASK 53-41-00-220-010

FR64, from Stringer 10, LH/RH, to Crown Centerline
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 53-41-11-001
NTM 534121-Part.6

EFF :

ALL 53-41-00

Page C652
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-41-00-991-047 Fig. 661
3. __________
Job Set-up
Subtask 53-41-00-010-121
A. Get Access
Subtask 53-41-00-860-057

(Ref. Fig. 661/TASK 53-41-00-991-047)
smooth.

_______
_______
AND 15 MINUTES.
HEAT.
No. 19-003). Make sure the inspection area is dry before you
continue.
with the abrasive cloth, grade 280.

EFF :

ALL 53-41-00

Page C653
Feb 01/08
R
IAC
Circumferential Skin Splice at FR64, from STGR10 LU/RH to Crown Centerline
Figure 661/TASK 53-41-00-991-047

EFF :

ALL 53-41-00

Page C654
Feb 01/08
R
IAC
of the damage.

corrosion data
the corroded areas.

the minor damage.
4. Procedure
_________
(Ref. Fig. 661/TASK 53-41-00-991-047)
Subtask 53-41-00-220-058

splice plates at the circumferential skin splice at FR64. Do this
externally from the STGR10 LH/RH positions, to the crown centerline.
procedure.

____
for the splice plates of the circumferential skin splice at
FR64. If a splice plate is damaged:
5. Close-up
________
Subtask 53-41-00-370-054


EFF :

ALL 53-41-00

Page C655
Feb 01/08
R
IAC
Subtask 53-41-00-410-118
B. Close Access
items.

EFF :

ALL 53-41-00

Page C656
Feb 01/08
R
IAC
TASK 53-41-00-220-011
Special Detailed Inspection of Aft Cargo Door Lock Fitting and Surrounding
Structure between FR53 and FR55A, from STGR41 RH to Door Sill (6 Places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material

EFF :

ALL 53-41-00

Page C657
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Zone 150
ASRM 51-11-00-001
ASRM 51-22-00-001
NTM 534156-Part.6
53-41-00-991-048 Fig. 662
3. __________
Job Set-up
**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-010-122
A. Get Access
28-11-27, Page Block 401).
(4) In the AFT cargo-compartment, remove the floor-panels 151DF, 151GF

(Ref. TASK 53-42-14-000-001).
25-80-00-000-001).

____

EFF :

ALL 53-41-00

Page C658
Feb 01/08
R
IAC
**ON A/C 901-999,
Subtask 53-41-00-010-122-A
A. Get Access
28-11-27, Page Block 401).
(4) In the AFT cargo-compartment, remove the floor-panels 151VG, 151ZG

(Ref. TASK 53-42-14-000-001).
25-80-00-000-001).

____
**ON A/C ALL
Subtask 53-41-00-860-061

(Ref. Fig. 662/TASK 53-41-00-991-048)
smooth.

_______

R

EFF :

ALL 53-41-00

Page C659
Feb 01/08

IAC
Lock Fittings of the Aft Cargo Compartment Door
Figure 662/TASK 53-41-00-991-048

R

EFF :

ALL 53-41-00

Page C660
Feb 01/08

IAC
_______
AND 15 MINUTES.
HEAT.
(2) If necessary, clean the surfaces of the inspection areas with the
No. 19-003).
(3) Make sure you remove the used sealant.
(4) If necessary, make the surfaces of the inspection areas smooth with
(5) Make sure the inspection areas are clean and dry before you continue.

for damage, and defects in the shape of the surfaces.
of the damage.

corrosion data
the corroded areas.

the minor damage.

R

EFF :

ALL 53-41-00

Page C661
Feb 01/08

IAC
4. Procedure
_________
(Ref. Fig. 662/TASK 53-41-00-991-048)
Subtask 53-41-00-220-059
(1) Do the special detailed inspection of the aft cargo door lock
fittings, and the surrounding structure. Do this from STGR41 RH to
the internal part of the door sill, at 6 places (Ref. NTM 534156-
Part.6).
NOTE : If the inspection areas are painted , before you do the

____
limit.
procedure.
of the damage.

corrosion data
the corroded areas.

the minor damage.
damage data for the latch fittings.

R

EFF :

ALL 53-41-00

Page C662
Feb 01/08

IAC
5. Close-up
________
Subtask 53-41-00-370-058

**ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-410-121
B. Close Access
items.

(Ref. TASK 53-42-14-400-001).
28-11-27, Page Block 401).
**ON A/C 901-999,
Subtask 53-41-00-410-121-A
B. Close Access
items.

R

EFF :

ALL 53-41-00

Page C663
Feb 01/08

IAC
(3) Install the AFT cargo-compartment floor-panels 151VG and 151ZG
(Ref. TASK 53-42-14-400-001).
28-11-27, Page Block 401).

R

EFF :

901-999, 53-41-00

Page C664
Feb 01/08

IAC
**ON A/C 101-199,
TASK 53-41-00-220-012

FR47.5 from Stringer 16 LH and RH to Crown Center Line, External
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

101-199, 53-41-00

Page C665
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-73-00-001
ASRM 51-74-00-001
NTM 53-41-45 P.B. 601
51-73-11-300-003 Repair of Dents in Skin Panels (for corrective
action)
51-74-11-300-001 Repair of Corroded Areas (for corrective action)
53-41-00-991-039 Fig. 630
3. __________
Job Set-up
Subtask 53-41-00-010-124
A. Get Access
flight controls.
_______
(2) Put the access platform in position adjacent to FR47.5 LH and RH.

_______

R

EFF :

101-199, 53-41-00

Page C666
Feb 01/08

IAC
_______
AND 15 MINUTES.
HEAT.
(3) If necessary, clean the surfaces of the inspection area with CLEANING
AGENTS (Material No. 11-004) and a MISCELLANEOUS (Material No. 19-
003).
continue.

of the damage.

- refer to the ASRM (Ref. ASRM 51-22-00-001)for the general
corrosion data
the corroded areas.

the minor damage.

R

EFF :

101-199, 53-41-00

Page C667
Feb 01/08

IAC
4. Procedure
_________
(Ref. Fig. 630/TASK 53-41-00-991-039)
Subtask 53-41-00-220-060
A. Inspection
(1) Do a nondestructive test of the skin splice at FR47.5 from stringer

16 LH and RH to the crown center line (Ref. NTM 53-41-45 P.B. 601).
(2) Record the damage that you find during the inspection procedure.
(a) Refer to the AMM for the classification of the damage (Ref. TASK
51-73-11-300-003).

- refer to the ASRM for the general corrosion data (Ref. ASRM 51-
22-00-001)
- refer to the AMM for the repair of the corroded areas (Ref.
TASK 51-74-11-300-001).

- Refer to the ASRM for the repair of the minor damage (Ref. ASRM
51-73-00-001).
(d) If necessary, refer to the ASRM for the correct repair procedure
(Ref. ASRM 53-00-12-201).
5. Close-up
________
Subtask 53-41-00-410-122
A. Close Access

R

EFF :

101-199, 53-41-00

Page C668
Feb 01/08

IAC
**ON A/C 001-010,
TASK 53-41-00-220-017
Special Detailed Inspection of Gusset Plate Attachment Holes on FR66 at

Stringer Positions 18, 20 and 22
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Passenger/Crew Door
Passenger/Crew Door

R

EFF :

001-010, 53-41-00

Page C669
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ASRM 51-42-11-001
ASRM 53-41-11-001
NTM 511001
53-41-00-991-093 Fig. 663
3. __________
Job Set-up
Subtask 53-41-00-860-065

(Ref. TASK 24-42-00-861-001).
Subtask 53-41-00-010-168
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT

(2) Open the left or right AFT passenger/crew door (Ref. TASK 52-10-00-
010-001).
25-23-45-000-004).
(Ref. Fig. 663/TASK 53-41-00-991-093)
(4) Remove the fasteners that secure the gusset plates to frame 66 at
stringer positions 18, 20 and 22 (Ref. ASRM 51-42-11-001).

R

EFF :

001-010, 53-41-00

Page C670
Feb 01/08

IAC
Gusset Plate Attachment Holes on FR66 at STGR Positions 18, 20, 2
Figure 663/TASK 53-41-00-991-093

R

EFF :

001-010, 53-41-00

Page C671
Feb 01/08

IAC
Subtask 53-41-00-110-119

(Ref. Fig. 663/TASK 53-41-00-991-093)

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(Material No. 11-026) and a lint-free cotton cloth MISCELLANEOUS
4. Procedure
_________
Subtask 53-41-00-220-065

(Ref. Fig. 663/TASK 53-41-00-991-093)
(1) Do the special detailed inspection (Ref. NTM 511001) of the gusset
plate attachment holes on FR66 at stringer positions 18, 20 and 22.
procedure.

____
for the gusset plate attachment holes on FR66 at stringer
positions 18, 20 and 22. If the attachment holes are damaged:

R

EFF :

001-010, 53-41-00

Page C672
Feb 01/08

IAC
5. Close-up
________
Subtask 53-41-00-410-165
A. Close Access
items.
(2) Install the fasteners that secure the gusset plates to frame 66 a
stringer positions 18, 20 and 22 (Ref. ASRM 51-42-11-001).

(Ref. TASK 25-23-45-400-005).
(4) Close the left or right AFT passenger/crew door (Ref. TASK 52-10-00-
410-001).
Subtask 53-41-00-862-058

(Ref. TASK 24-42-00-862-001).

R

EFF :

001-010, 53-41-00

Page C673
Feb 01/08

IAC
**ON A/C 001-012, 014-019,
TASK 53-41-00-220-018
Special Detailed Inspection of Former Junction Fastener Holes and Tooling Hole
on FR68, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Passenger/Crew Door
Passenger/Crew Door

R

EFF :

001-012, 014-019, 53-41-00

Page C674
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ASRM 51-42-11-001
ASRM 53-41-11-001
NTM 51-10-01-001
53-41-00-991-094 Fig. 664
3. __________
Job Set-up
Subtask 53-41-00-861-060

(Ref. TASK 24-42-00-861-001)
Subtask 53-41-00-010-169
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT

(2) Open the left or right AFT passenger/crew door (Ref. TASK 52-10-00-
010-001).
25-23-45-000-004).
(Ref. Fig. 664/TASK 53-41-00-991-094)
(4) Remove the fasteners that secure the former junction on frame 68,
LH/RH (Ref. ASRM 51-42-11-001).

R

EFF :

001-012, 014-019, 53-41-00

Page C675
Feb 01/08

IAC
Former Junction Fastener Holes and Tooling Hole on FR68, LH/RH
Figure 664/TASK 53-41-00-991-094

R

EFF :

001-012, 014-019, 53-41-00

Page C676
Feb 01/08

IAC
Subtask 53-41-00-110-120

(Ref. Fig. 664/TASK 53-41-00-991-094)

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(Material No. 11-026) and a lint-free cotton cloth MISCELLANEOUS
4. Procedure
_________
Subtask 53-41-00-220-066

(Ref. Fig. 664/TASK 53-41-00-991-094)
(1) Do the special detailed inspection (Ref. NTM 51-10-01-001) of the

former junction fastener holes and tooling hole on FR68, LH/RH.
procedures.

____
for the former junction fastener holes and tooling hole on
FR68, LH/RH. If the fastener holes or tooling hole are
damaged:

R

EFF :

001-012, 014-019, 53-41-00

Page C677
Feb 01/08

IAC
5. Close-up
________
Subtask 53-41-00-410-166
A. Close Access
items.
(2) Install the fasteners that secure the former junction to frame 68,
LH/RH (Ref. ASRM 51-42-11-001).

(Ref. TASK 25-23-45-400-005).
(4) Close the left or right AFT passenger/crew door (Ref. TASK 52-10-00-
410-001).
Subtask 53-41-00-862-059

(Ref. TASK 24-42-00-862-001)

R

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001-012, 014-019, 53-41-00

Page C678
Feb 01/08

IAC
**ON A/C ALL
TASK 53-41-00-210-834
Detailed Visual Inspection of AFT Passenger/Crew Door-Cutout above Cabin Floor

Level, at FR66 and FR68 from STGR22 to STGR23 and around Girt Bar Fittings
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Passenger/Crew Door
Passenger/Crew Door

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Page C679
Feb 01/08
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-13-31-000-007 Removal of the Girt-Bar Fitting Blanking-Plates
52-13-31-400-007 Installation of the Girt-Bar Fitting Blanking-Plates
ASRM 51-11-00-001
ASRM 51-11-11-001
53-41-00-991-095 Fig. 665
3. __________
Job Set-up
Subtask 53-41-00-010-170
A. Open the AFT passenger/crew door (Ref. TASK 52-10-00-010-001).
Subtask 53-41-00-860-069

(Ref. TASK 24-42-00-861-001).
(2) Set the light switches in the passenger compartment to ON.
Subtask 53-41-00-010-171
C. Get Access
(1) Remove the door frame linings of the aft passenger/crew doors
(2) Remove the girt-bar fittings at the aft passenger/crew doors

(Ref. TASK 52-13-31-000-003).
(3) Remove the girt-bar fitting blanking-plates at the aft passenger/crew

doors (Ref. TASK 52-13-31-000-007).

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Page C680
Feb 01/08
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Subtask 53-41-00-110-121
D. Clean the Inspection Area

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Clean the inspection area with a lint-free cotton cloth,

MISCELLANEOUS (Material No. 19-003) and the CLEANING AGENTS (Material
No. 11-026), and let the area dry.
4. Procedure
_________
(Ref. Fig. 665/TASK 53-41-00-991-095)
Subtask 53-41-00-210-135
(1) Do a detailed visual inspection of the lower-corners

internal-structure of the AFT passenger/crew door-cutout above cabin
floor level at FR66 and FR68 from STGR22 to STGR23 and around girt
bar fitting, LH/RH.
(a) Look for corrosion and other damage to the door-cutout

lower-corners internal- structure and to the surface protection.

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Page C681
Feb 01/08
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Lower-Corners Internal-Structure of the AFT Passenger/Crew Door-Cutouts
Figure 665/TASK 53-41-00-991-095

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Page C682
Feb 01/08

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(b) Repair the corroded areas (Ref. TASK 51-74-11-300-001).
(a) Refer to the ASRM (Ref. ASRM 51-11-00-001) for classification of

the damage.
damage limits.
(c) Repair the minor damage (Ref. TASK 51-73-11-300-001) or

(Ref. TASK 51-73-11-300-004).
Subtask 53-41-00-916-088
B. Repair of the Temporary Protection
(1) Apply the temporary protective compound, STORAGE PRESERVATION

(Material No. 15-005) or STORAGE PRESERVATION (Material No. 15-006)
or the equivalent to the inspection area, as necessary.
5. Close-up
________
Subtask 53-41-00-410-167
A. Close Access
items.
(2) Install the girt-bar fitting blanking-plates at the aft

passenger/crew doors (Ref. TASK 52-13-31-400-007).
(3) Install the girt-bar fittings at the aft passenger/crew doors

(Ref. TASK 52-13-31-400-003).
(4) Install the door frame linings of the aft passenger/crew doors

R

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Page C683
Feb 01/08

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TASK 53-41-00-210-835
Detailed Visual Inspection of Cabin Floor Structure and Structure below AFT
Entrance Area, between FR66 and FR68 and Lateral Shear Plates FR68 and FR70
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page C684
Feb 01/08
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-22-41-000-001 Removal of the Wall-Mounted Cabin-Attendant Seats

25-22-41-400-001 Installation of the Wall-Mounted Cabin-Attendant
Seats
25-22-42-000-001 Removal of the Free-Standing Cabin-Attendant Seat(s)
25-22-42-400-001 Installation of the Free-Standing Cabin-Attendant
Seat(s)
FR70
AMM 51-73-300-004 (for corrective action)
ASRM 53-41-14-001-001 (for corrective action)
**ON A/C 001-012, 014-099,
53-41-00-991-096 Fig. 666
**ON A/C 101-199, 901-999,
53-41-00-991-096-A Fig. 666A

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Page C685
Feb 01/08
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C ALL
53-41-00-991-098 Fig. 667
3. __________
Job Set-up
Subtask 53-41-00-010-172
A. Get Access
(1) If necessary, remove the cabin attendant seat(s) (Ref. TASK 25-22-41-
000-001) or (Ref. TASK 25-22-42-000-001).
(2) Remove the applicable floor panels between FR66 and FR68 (Ref. TASK
53-42-12-000-002).
(3) Remove the lower door frame lining at FR68, LH/RH.
(4) Remove the side lateral galley lining.
(5) If necessary, remove the aft galley (Ref. AMM 25334100000100) or

(Ref. AMM 25334100000200) or (Ref. AMM 25334100000800) or (Ref. AMM
25334300000100) or (Ref. AMM 25334500000100).
NOTE : The removal of the aft galley is only necessary if you cannot
____
get access to the lateral shear plates.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 666/TASK 53-41-00-991-096)
**ON A/C 101-199, 901-999,
(Ref. Fig. 666A/TASK 53-41-00-991-096-A)

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Page C686
Feb 01/08
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Figure 666/TASK 53-41-00-991-096

R

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001-012, 014-099, 53-41-00

Page C687
Feb 01/08

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Figure 666A/TASK 53-41-00-991-096-A

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Page C688
Feb 01/08
R
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**ON A/C ALL
(Ref. Fig. 667/TASK 53-41-00-991-098)
Subtask 53-41-00-210-136
(1) Do a detailed visual inspection of the cabin floor structure and the
structure below the aft entrance area. Do this between FR66 and FR68
and the lateral shear plates between FR68 and FR70.
(a) Make sure that you examine the floor structure.

- Repair the corroded areas (Ref. AMM 51-74-11-300-001).
(3) If you find damage to the metal parts:

- Refer to the ASRM (Ref. ASRM 51-11-00-001) for the class of damage.
- Refer to the ASRM (Ref. ASRM 51-11-11-001) for the permitted damage
limits.
- Repair the minor damage (Ref. AMM 51-73-11-300-001) or (Ref. AMM
51-73-300-004).
(4) If you find other damage to the metal parts that is more than the
limits for minor damage, you must:
(a) Refer to the ASRM for the material details, the item
- For the floor structure, refer to the ASRM (Ref. ASRM 53-41-14-
001-001).
5. Close-up
________
Subtask 53-41-00-916-089
A. Corrosion Protection

PRESERVATION (Material No. 15-006) to the cabin floor structure
(Ref. TASK 51-75-13-916-002).

R

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Page C689
Feb 01/08

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Lateral Shear Plates - Inspection Area
Figure 667/TASK 53-41-00-991-098

R

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Page C690
Feb 01/08

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PRESERVATION (Material No. 15-008) or equivalent to the cabin floor
structure (Ref. TASK 51-75-13-916-002).
Subtask 53-41-00-410-168
B. Close Access
items.
(2) If necessary, install the aft galley (Ref. AMM 25334140000100) or

(Ref. AMM 25334140000200) or (Ref. AMM 25334140000800) or (Ref. AMM
25334340000100) or (Ref. AMM 25334540000100).
(3) Install the side lateral galley lining.
(4) Install the lower door frame lining at FR68, LH/RH.
(5) Install the applicable floor panels between FR66 to FR68 (Ref. TASK
53-42-12-400-002).
(6) If necessary, install the cabin attendant seat(s) (Ref. TASK 25-22-
41-400-001) (Ref. TASK 25-22-42-400-001).

R

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Page C691
Feb 01/08

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**ON A/C 101-199, 901-999,
TASK 53-41-00-210-836
General Visual Inspection of Longitudinal Butt Joint at STGR30(RH) from FR47 to

FR64 External Surface (Area covered by Belly-Fairing)
_______

_______
DO NOT SMOKE.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page C692
May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 101-199,
53-41-00-991-097-A Fig. 668
**ON A/C 901-999,
53-41-00-991-097 Fig. 668A

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Page C693
Feb 01/08
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**ON A/C 101-199, 901-999,
3. __________
Job Set-up
**ON A/C 101-199,
Subtask 53-41-00-010-173-A
A. Get Access

(98D27803000000) on the flap/slat control lever when you do work near
the flap/slats.
(2) Put the WARNING NOTICE on the flap/slat control lever to tell persons
not to operate the flap/slats.
(3) Put the ACCESS PLATFORM 2M (6 FT) in position at the belly-fairing.
(4) Remove the belly-fairing access panels 198GB (Ref. TASK 53-35-13-000-
001) and 198KB (Ref. TASK 53-35-13-000-002).
**ON A/C 901-999,
Subtask 53-41-00-010-173
A. Get Access

(98D27803000000) on the flap/slat control lever when you do work near
the flap/slats.
(2) Put the WARNING NOTICE on the flap/slat control lever to tell persons
not to operate the flap/slats.
(3) Put the ACCESS PLATFORM 2M (6 FT) in position at the belly-fairing.
(4) Remove the belly-fairing access panels 198MB (Ref. TASK 53-35-13-000-
001) and 198BB (Ref. TASK 53-35-13-000-002).

R

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Page C694
Feb 01/08

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**ON A/C 101-199, 901-999,
Subtask 53-41-00-110-122
B. Cleaning
4. Procedure
_________
**ON A/C 101-199,
(Ref. Fig. 668/TASK 53-41-00-991-097-A)
**ON A/C 901-999,
(Ref. Fig. 668A/TASK 53-41-00-991-097)
**ON A/C 101-199,
Subtask 53-41-00-210-137-A
A. Inspection
(1) Do a general visual inspection of the external surface of the butt

joint at STGR30(RH) between FR47 and FR64.
(2) Examine the butt joint for:

- Cracks
- Scratches
- Corrosion
- Dents
- Loose/missing rivets
- Damage to the surface protection.

R

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Page C695
Feb 01/08

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Inspection Area of the Longitudinal Butt Joint at STGR30, RH between FR47 and
FR64
Figure 668/TASK 53-41-00-991-097-A

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101-199,

53-41-00 Page C696
Feb 01/08

IAC
Inspection Area of the Longitudinal Butt Joint at STGR30, RH between FR47/51
and Fr64
Figure 668A/TASK 53-41-00-991-097

EFF :

901-999,

53-41-00 Page C697
Feb 01/08

IAC
**ON A/C 901-999,
Subtask 53-41-00-210-137
A. Inspection
(1) Do a general visual inspection of the external surface of the butt

joint at STGR30(RH) between FR47/51 and FR64.
(2) Examine the butt joint for:

- Cracks
- Scratches
- Corrosion
- Dents
- Loose/missing rivets
- Damage to the surface protection.
**ON A/C 101-199, 901-999,
5. Close-up
________
**ON A/C 101-199,
Subtask 53-41-00-410-169-A
A. Close Access
items.
(2) Install the belly-fairing access panels 198GB (Ref. TASK 53-35-13-
400-001) and 198KB (Ref. TASK 53-35-13-400-002).

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101-199, 901-999, 53-41-00

Page C698
Feb 01/08

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**ON A/C 901-999,
Subtask 53-41-00-410-169
A. Close Access
items.
(2) Install the belly-fairing access panels 198MB (Ref. TASK 53-35-13-
400-001) and 198BB (Ref. TASK 53-35-13-400-002).

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901-999, 53-41-00

Page C699
Feb 01/08

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Keel Beam Bottom Panel at the FR46/STGR37 Intersection, LH/RH
Figure 669/TASK 53-41-00-991-091

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001-012, 014-019, 53-41-00

Page D600
Feb 01/08

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MAIN STRUCTURE - CLEANING/PAINTING
__________________________________
TASK 53-41-00-916-001
Apply Type I Grade 2 or 3 Temporary Protection to Fuselage External Surface and

Belly Fairing Support Structure, under the belly fairing.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27803000000 2 LOCKING TOOL - FLAP/SLAT CONTROL LEVER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page 701
May 01/06
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-35-12-000-002 Removal of the Belly Fairing Blowout Panel
53-35-12-400-002 Installation of the Belly Fairing Blowout Panel
53-41-00-991-034 Fig. 701
3. __________
Job Set-up
Subtask 53-41-00-010-117
A. Get Access
_______
(1) Install the LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000)

on the flap/slat control lever when working near the flaps/slats.
(3) Put the adjustable access platform in the required position.
(4) Remove all the following panels (Ref. TASK 53-35-11-000-001),

(Ref. TASK 53-35-12-000-002) and (Ref. TASK 53-35-13-000-001) from
the belly fairing support structure.
Subtask 53-41-00-110-079

_______
R MATERIAL/S.

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Page 702
May 01/06

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_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
4. Procedure
_________

_______
R **ON A/C 001-012, 014-099,
Subtask 53-41-00-916-069

(Ref. Fig. 701/TASK 53-41-00-991-034)

No. 15-006) or equivalent to the fuselage external skin and the belly
fairing support structure, contained in the belly fairing, between
FR30 and FR53.

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Page 703
May 01/06

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R Fuselage External Surface, contained in the Belly Fairing, and Belly Fairing
Support Structure zone 190
Figure 701/TASK 53-41-00-991-034

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53-41-00 Page 704
Nov 01/96

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R **ON A/C 101-199,
R Subtask 53-41-00-916-069-B

R (Ref. Fig. 701/TASK 53-41-00-991-034)

R No. 15-006) or equivalent to the fuselage external skin and the belly
R fairing support structure, contained in the belly fairing, between
R FR35.3 and FR48.
R **ON A/C 901-999,
Subtask 53-41-00-916-069-A

(Ref. Fig. 701/TASK 53-41-00-991-034)

No. 15-006) or equivalent to the fuselage external skin and the belly
fairing support structure, contained in the belly fairing, between
FR27 and FR57.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-410-114
A. Close Access
items.
(2) Install all the following panels (Ref. TASK 53-35-11-400-001),

(Ref. TASK 53-35-12-400-002) and (Ref. TASK 53-35-13-400-002) on the
belly fairing support structure.
(3) Remove the LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000)

from the flap/slat control lever.

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ALL 53-41-00

Page 705
Feb 01/07

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ALL 53-41-00

Page 706
Feb 01/07
R
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R **ON A/C 101-199,
R TASK 53-41-00-916-002
R Apply Type I Grade 2 or 3 Temporary Protection to Sealing Profile of Bulk Cargo

R Door Cutout at Upper Corners.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R No specific non metallic scraper
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)
R (Ref. 20-31-00)
R Material No. 15-005A AIB TN 10138 TYPE I GRADE 2
R (Ref. 20-31-00)
R (Ref. 20-31-00)

R

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Page 707
Feb 01/07

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R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 52-30-00-860-006 Open the Bulk Cargo-Compartment Door

R 52-30-00-860-008 Close the Bulk Cargo-Compartment Door
R 53-41-00-991-035 Fig. 702
R 3. __________
Job Set-up
R Subtask 53-41-00-010-118
R A. Get Access
R (1) Put the access platform adjacent to the BULK cargo compartment door.
R (2) Open the BULK cargo compartment door (Ref. TASK 52-30-00-860-006).
R Subtask 53-41-00-110-080

_______
R MATERIAL/S.
_______
R OR IN YOUR EYES :
R MINUTES.
R HEAT.
R (1) Remove the old temporary protection compound from the area to be
R treated with a non metallic scraper, and clean with CLEANING AGENTS
R (Material No. 11-004) and a lint free cloth. Make sure that the area
R is dry before you continue.

R

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101-199, 53-41-00

Page 708
Feb 01/07

IAC
R 4. Procedure
_________

_______
R Subtask 53-41-00-916-070

R (Ref. Fig. 702/TASK 53-41-00-991-035)

R No. 15-006) or equivalent to the sealing profile of the bulk cargo
R compartment door cutout at the upper corners.
R 5. Close-up
________
R Subtask 53-41-00-410-115
R A. Close Access
R items.
R (2) Close the BULK cargo compartment door (Ref. TASK 52-30-00-860-008).

R

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Page 709
Feb 01/07

IAC
R Sealing Profile of Bulk Cargo Cutout at Upper Corners.
R Figure 702/TASK 53-41-00-991-035

R

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Page 710
Feb 01/07

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R **ON A/C ALL
TASK 53-41-00-916-003
Apply Type I Grade 2 or 3 Temporary Protection to Cabin Floor Structure,

Excluding Areas Below Galleys and Toilets and Door Entrance Area
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page 711
Feb 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
FR64
R 53-41-00-991-036 Fig. 703
3. __________
Job Set-up
Subtask 53-41-00-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 53-41-00-010-119
B. Get Access
cabin floor panels.
(2) Remove the necessary floor panels (Ref. TASK 53-32-12-000-002) and
(Ref. TASK 53-42-12-000-001).
Subtask 53-41-00-110-081

_______
MATERIAL/S.

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Page 712
Feb 01/07

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_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
4. Procedure
_________

_______
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-916-071

R (Ref. Fig. 703/TASK 53-41-00-991-036)

No. 15-006) or equivalent to the cabin floor structure, excluding
areas below galleys, toilets and door entrance areas, from FR47 to
FR70.

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Page 713
Feb 01/07

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Cabin Floor Structure, FR47 to FR70.
R Figure 703/TASK 53-41-00-991-036

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Page 714
Feb 01/07

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R **ON A/C 901-999,
Subtask 53-41-00-916-071-A

R (Ref. Fig. 703/TASK 53-41-00-991-036)

No. 15-006) or equivalent to the cabin floor structure, excluding
areas below galleys, toilets and door entrance areas, from FR47/51
and FR70.
**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-410-116
A. Close Access
items.
(2) Install the floor panels (Ref. TASK 53-32-12-400-002) and (Ref. TASK
53-42-12-400-001).
cabin floor panels.
Subtask 53-41-00-862-050

(Ref. TASK 24-42-00-862-001).

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Page 715
Feb 01/07

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TASK 53-41-00-916-004
Apply Type I Grade 2 or 3 Temporary Protection to Aft Cargo Door Cutout,

Visible Part
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page 716
Feb 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-41-00-991-037 Fig. 704
3. __________
Job Set-up
Subtask 53-41-00-010-120
A. Get Access
(2) Put the access platform adjacent to the AFT cargo compartment door.
Subtask 53-41-00-110-082

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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Page 717
Feb 01/07

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4. Procedure
_________

_______
R **ON A/C 001-012, 014-099, 101-199,
Subtask 53-41-00-916-072

R (Ref. Fig. 704/TASK 53-41-00-991-037)

No. 15-006) or equivalent to the lateral frames 52A and 56 that can
be seen at the sides of the AFT cargo door cutout.
R **ON A/C 901-999,
Subtask 53-41-00-916-072-A

R (Ref. Fig. 704/TASK 53-41-00-991-037)

No. 15-006) or equivalent to the lateral frames 55A and 56 that can
be seen at the sides of the AFT cargo door cutout.

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Page 718
Feb 01/07

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Aft Cargo Door Cutout, Visible Part of Lateral FR52A and FR56.
R Figure 704/TASK 53-41-00-991-037

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Page 719
Feb 01/07

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**ON A/C ALL
5. Close-up
________
Subtask 53-41-00-410-117
A. Close Access
items.
(3) Close the Aft cargo compartment door (Ref. TASK 52-30-00-860-002).

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Page 720
Feb 01/07

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FLOOR PANELS - DESCRIPTION AND OPERATION
________________________________________
1. General
_______

The cabin compartment floor is a panel assembly. The floor panels are
made of a honeycomb core which is bonded between reinforced composite
sheets.
B. Door Threshold Floor Panels

Door-threshold floor panels are installed in the cabin utility areas,
adjacent the passenger/crew doors. The construction of these panels is
almost the same as the cabin floor panels.
2. Component
__________________
Location
R (Ref. Fig. 001)

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Page 1
Nov 01/04

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Floor Panels - Component Location
Figure 001

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___________________________________________
TASK 53-42-12-000-001
Removal of the Cabin Floor Panels at FR47 thru FR64
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-26-42-000-001 Removal of a Partition
25-27-46-000-001 Removal of a Doghouse
**ON A/C 001-012, 014-099,
53-42-12-991-001 Fig. 401
**ON A/C 101-199,
R 53-42-12-991-001-C Fig. 401A
R **ON A/C 901-901,
53-42-12-991-001-A Fig. 401B
R **ON A/C 902-999,
R 53-42-12-991-001-D Fig. 401C

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-42-12-010-050
A. Get access:
(1) Remove the passenger seats (Ref. TASK 25-21-41-000-001).
NOTE : Remove only the seats in the area as necessary.

____
(2) Remove the partitions (Ref. TASK 25-26-42-000-001).
(3) Remove the textile floor covering, as necessary (Ref. TASK 25-28-41-
000-001).
(4) Remove the nontextile floor covering, as necessary (Ref. TASK 25-28-
42-000-001).
(5) Remove the doghouse, if installed (Ref. TASK 25-27-46-000-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-42-12-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-42-12-991-001-C)
R **ON A/C 901-901,
(Ref. Fig. 401B/TASK 53-42-12-991-001-A)
R **ON A/C 902-999,
R (Ref. Fig. 401C/TASK 53-42-12-991-001-D)

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Figure 401/TASK 53-42-12-991-001

R

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001-012, 014-099, 53-42-12

Page 403
May 01/06

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R Figure 401A/TASK 53-42-12-991-001-C

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101-199, 53-42-12

Page 404
Nov 01/07

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Cabin Floor Panel Installation - FR47/51 thru FR64
Figure 401B/TASK 53-42-12-991-001-A

R

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901-901, 53-42-12

Page 405
Nov 01/07

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R Cabin Floor Panel Installation - FR47/51 thru FR64
R Figure 401C/TASK 53-42-12-991-001-D

R

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902-999, 53-42-12

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R **ON A/C 001-012, 014-099, 901-901,
Subtask 53-42-12-020-050
A. Removal of the floor panels:

____
panel joints.
NOTE : Identify the floor panels. This will help with the
____
installation.
R **ON A/C 101-199, 902-999,
R Subtask 53-42-12-020-050-A

____
R panel joints.
____

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**ON A/C ALL
TASK 53-42-12-400-001
Installation of the Cabin Floor Panels at FR47 thru FR64
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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R C. Expendable Parts
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 3 self-adhesive foam tapes 53-42-04 01M-015
R D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-26-42-000-001 Removal of a Partition
25-26-42-400-001 Installation of a Partition
25-27-46-400-001 Installation of a Doghouse
**ON A/C 001-012, 014-099,
53-42-12-991-001 Fig. 401
**ON A/C 101-199,
R 53-42-12-991-001-C Fig. 401A
R **ON A/C 901-901,
53-42-12-991-001-A Fig. 401B
R **ON A/C 902-999,
R 53-42-12-991-001-D Fig. 401C

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-42-12-860-050
(1) Make sure that the passenger seats are removed in the area as
necessary (Ref. TASK 25-21-41-000-001).
(2) Make sure that the partitions are removed (Ref. TASK 25-26-42-000-
001).
(3) Make sure that the textile floor covering is removed as necessary
(Ref. TASK 25-28-41-000-001).
(4) Make sure that the nontextile floor covering is removed as necessary
(Ref. TASK 25-28-42-000-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-42-12-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-42-12-991-001-C)
R **ON A/C 901-901,
(Ref. Fig. 401B/TASK 53-42-12-991-001-A)
R **ON A/C 902-999,
R (Ref. Fig. 401C/TASK 53-42-12-991-001-D)

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R **ON A/C 001-012, 014-099, 901-901,
Subtask 53-42-12-160-051
(1) Remove any old sealant from the floor panels with a nonmetallic
scraper.

_______
DO NOT SMOKE.

_______
SPECIAL MATERIAL.
(2) Clean the component interface and the adjacent area with CLEANING
AGENTS (Material No. 11-003) and lint free cloth.
(5) Examine the rubber strips (2) for good condition.
Subtask 53-42-12-420-050

____
items.
NOTE : Refer to the identification made during the removal.

____

R

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(5) Install the cord (1) MISCELLANEOUS (Material No. 19-027) in the gap
between the floor panels.
NOTE : Make a loop at the end of the cord, this will help the next
____
removal procedure.
(6) Apply the SEALANTS (Material No. 09-016) in the gap between the floor
panels.
R **ON A/C 101-199, 902-999,
R Subtask 53-42-12-160-051-A
R (1) Remove the used sealant from the floor panels (1) with a SCRAPER -
R NON METALLIC.
R (2) Clean the component interface:
R (a) Clean the component interface and the adjacent area with the
R CLEANING AGENTS (Material No. 11-026) and a clean lint-free
R cotton cloth MISCELLANEOUS (Material No. 19-003).
R (5) Make sure that the clipnuts (5) are clean and in the correct
R condition. If necessary, replace the defective clipnuts (5).
R (6) Make sure that the self-adhesive foam tapes (3) are in the correct
R condition. If necessary:
R (a) Remove the defective self-adhesive foam tapes (3).
R (b) Clean the surfaces of the self-adhesive foam tapes (3) with the
R CLEANING AGENTS (Material No. 11-026) and a lint-free cotton
R cloth MISCELLANEOUS (Material No. 19-003).
R (c) Install the new self-adhesive foam tapes (3).

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R Subtask 53-42-12-420-050-A

____
R items.
R NOTE : Refer to the identification made during the removal.

____
R floor panels (1).
R **ON A/C ALL
5. Close-up
________
Subtask 53-42-12-410-050
A. Close Access
items.
(3) Install the nontextile floor covering, if removed (Ref. TASK 25-28-
42-400-001).
(4) Install the partitions (Ref. TASK 25-26-42-400-001).
(5) Install the doghouse, if removed (Ref. TASK 25-27-46-400-001).

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Nov 01/07

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R

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TASK 53-42-12-000-002
Removal of the Cabin Floor Panels at FR64 thru FR70
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
53-42-12-991-003 Fig. 402
**ON A/C 101-199,
53-42-12-991-003-E Fig. 402A
R **ON A/C 901-901,
R 53-42-12-991-003-B Fig. 402B
R **ON A/C 902-999,
R 53-42-12-991-003-D Fig. 402C

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-42-12-010-051
A. Get access:
(1) Remove the AFT galley (Ref. TASK 25-33-41-000-001) and/or (Ref. TASK
25-33-41-000-002).
(2) Remove the lavatory (Ref. TASK 25-43-41-000-001) and/or (Ref. TASK
25-43-42-000-001) and/or (Ref. TASK 25-43-43-000-001).
(3) Remove the passenger seats (Ref. TASK 25-21-41-000-001).
NOTE : Remove only the seats in the area as necessary.

____
(4) Remove the nontextile floor covering, as necessary (Ref. TASK 25-28-
42-000-001).
(5) Remove the textile floor covering, as necessary (Ref. TASK 25-28-41-
000-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-42-12-991-003)
**ON A/C 101-199,
(Ref. Fig. 402A/TASK 53-42-12-991-003-E)
R **ON A/C 901-901,
R (Ref. Fig. 402B/TASK 53-42-12-991-003-B)
R **ON A/C 902-999,
R (Ref. Fig. 402C/TASK 53-42-12-991-003-D)

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Typical Cabin Floor Panel Installation - FR64 thru FR70
Figure 402/TASK 53-42-12-991-003

R

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R Cabin Floor Panels FR64 thru FR70
R Figure 402A/TASK 53-42-12-991-003-E

R

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101-199, 53-42-12

Page 418
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R Cabin Floor Panels FR64 thru FR70
R Figure 402B/TASK 53-42-12-991-003-B

R

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Page 419
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Cabin Floor Panels FR64 thru FR70
R Figure 402C/TASK 53-42-12-991-003-D

R

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Page 420
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**ON A/C 001-012, 014-099, 901-901,
Subtask 53-42-12-020-052
(1) If you must remove the floor panels adjacent the door-threshold floor
panels, you must do this:
(a) Remove the inner cover-plate screws (6).
(b) Remove the inner cover plates (7).
panels.
NOTE : Identify the floor panels. This will help with the
____
installation.
(5) If you must remove the door-threshold floor panels:
(a) Pull the cord (1) up to remove the sealant from between the
door-threshold floor panels and the door sills.
(b) Remove the screws (10).
(c) Remove the door-threshold floor panels (5).
**ON A/C 101-199, 902-999,
Subtask 53-42-12-020-052-A
A. Removal of the Floor Panels
(1) If you must remove the floor panels adjacent to the door-threshold
floor panels (6), do the steps that follow:
(a) Remove the screws (8).
(b) Remove the inner cover plates (7).

R

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(2) Pull the cord (4) up, to remove the sealant from between the floor
panels (1).
NOTE : Identify the floor panels (1). This will help with the
____
installation procedure.
(5) If you must remove the door-threshold floor panels (6):
(a) Pull the cord (4) up, to remove the sealant from between the
door-threshold floor panels (6) and the door sills.
(b) Remove the screws (9).
(c) Remove the door-threshold floor panels (6).

R

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**ON A/C ALL
TASK 53-42-12-400-002
Installation of the Cabin Floor Panels at FR64 thru FR70
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-005B F ABS 5006
SEALING TAPE (Ref. 20-31-00)
(Ref. 20-31-00)

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R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6483MM)
**ON A/C 001-012, 014-099,
53-42-12-991-003 Fig. 402
**ON A/C 101-199,
53-42-12-991-003-E Fig. 402A
R **ON A/C 901-901,
R 53-42-12-991-003-B Fig. 402B
R **ON A/C 902-999,
R 53-42-12-991-003-D Fig. 402C

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-42-12-860-051
(1) Make sure that the AFT galley is removed (Ref. TASK 25-33-41-000-001)
and/or (Ref. TASK 25-33-41-000-002).
(2) Make sure that the lavatory is removed (Ref. TASK 25-43-41-000-001)
and/or (Ref. TASK 25-43-42-000-001) and/or (Ref. TASK 25-43-43-000-
001).
(3) Make sure that the passenger seats are removed in the area as
necessary (Ref. TASK 25-21-41-000-001).
(4) Make sure that the textile floor covering is removed as necessary
(Ref. TASK 25-28-41-000-001).
(5) Make sure that the nontextile floor covering is removed as necessary
(Ref. TASK 25-28-42-000-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 53-42-12-991-003)
**ON A/C 101-199,
(Ref. Fig. 402A/TASK 53-42-12-991-003-E)
R **ON A/C 901-901,
R (Ref. Fig. 402B/TASK 53-42-12-991-003-B)
R **ON A/C 902-999,
R (Ref. Fig. 402C/TASK 53-42-12-991-003-D)

R

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**ON A/C 001-012, 014-099,
Subtask 53-42-12-160-050
(1) Remove any old sealant from the floor panels with a nonmetallic
scraper.
AGENTS (Material No. 11-026) and a lint free cloth.
(5) Examine the rubber strips (2) for good condition.
**ON A/C 101-199, 902-999,
Subtask 53-42-12-160-050-B
METALLIC.
(2) Clean the component interface and the adjacent area with the CLEANING
AGENTS (Material No. 11-026) and a lint-free cotton cloth
condition. If necessary, replace the defective clipnuts.

R

EFF :

001-012, 014-099, 101-199, 902-999, 53-42-12

Page 426
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(b) Clean the surfaces of the self-adhesive foam tapes (3) with the
cloth MISCELLANEOUS (Material No. 19-003).
(c) Install the new self-adhesive foam tapes BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-005B) (3).
**ON A/C 901-901,
Subtask 53-42-12-160-050-A
METALLIC.
(2) Clean the component interface
(b) Clean the contact surfaces
1
(c) Install the new self-adhesive foam tapes BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-005B) (2).

R

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Page 427
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**ON A/C 001-012, 014-099, 901-901,
Subtask 53-42-12-420-051
items.

____
(5) Install the cord (1) MISCELLANEOUS (Material No. 19-027) in the gap
between the floor panels.
NOTE : Make a loop at the end of the cord, this will help the next
____
removal procedure.
(6) Apply the SEALANTS (Material No. 09-016) in the gap between the floor
panels.
**ON A/C 101-199, 902-999,
Subtask 53-42-12-420-051-A
items.

____
(3) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-002)
to the screws (2).

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R
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spaces between the floor panels (1). Make a loop at the end of the
cord. This will help with the subsequent removal procedure.
(6) If necessary, apply the zinc chromate putty SPECIAL MATERIALS

(Material No. 05-002) to the screws (8) and (9).
(7) If necessary, install the door-threshold floor panels (6).
(8) If neccessary, install the inner cover-plate (7) and the screws (8)
and (9).
(9) Apply the SEALANTS (Material No. 09-016) in the spaces between the
floor panels (1) and between the door-threshold floor panels (6).
**ON A/C ALL
5. Close-up
________
Subtask 53-42-12-410-052
A. Close Access
items.
(2) Install the nontextile floor covering (Ref. TASK 25-28-42-400-001).
(3) Install the lavatory (Ref. TASK 25-43-41-400-001) and/or (Ref. TASK
25-43-42-400-001) and/or (Ref. TASK 25-43-43-400-001).
(4) Install the galley (Ref. TASK 25-33-41-400-001) and/or (Ref. TASK 25-
33-41-400-002).

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FLOOR PANELS - AFT CARGO COMPARTMENT ZONE 150 - REMOVAL/INSTALLATION
____________________________________________________________________
TASK 53-42-14-000-001
Removal of the AFT Cargo-Compartment Floor-Panels Zone 150
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-019,
53-42-14-991-001 Fig. 401
**ON A/C 020-099,
R 53-42-14-991-001-D Fig. 401A
**ON A/C 101-199,
R 53-42-14-991-001-B Fig. 401B

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 53-42-14-991-001-C Fig. 401C
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-42-14-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 53-42-14-010-050
B. Get Access
(2) Put the access platform in position adjacent to the AFT cargo
compartment door.
(3) Set the AFT CARGO COMPT light switch 8LU to ON.
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 53-42-14-020-050

(Ref. Fig. 401/TASK 53-42-14-991-001)
panels (1).
with a non metallic scraper.

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R AFT Cargo Compartment Floor Panels - Zone 150
Figure 401/TASK 53-42-14-991-001

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(4) Remove the screws (2), and if installed the washers (8) and nuts (9).
NOTE : Identify the length of the screws (2), and if installed the
____
position of the washers (8) and the nuts (9). This will help
with the installation procedure.
(5) Remove the floor panels (1) and the section hoses (3), (4), (5) and
(6).
NOTE : Identify the floor panels (1) and the section hoses (3), (4),
____
(5) and (6). This will help with the installation procedure.
R **ON A/C 020-099, 101-199, 901-999,
Subtask 53-42-14-020-050-A
**ON A/C 020-099,
R (Ref. Fig. 401A/TASK 53-42-14-991-001-D)
**ON A/C 101-199,
R (Ref. Fig. 401B/TASK 53-42-14-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401C/TASK 53-42-14-991-001-C)
R **ON A/C 020-099, 101-199, 901-999,
panels (1).
with a non metallic scraper.

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R AFT Cargo Compartment Floor Panels - Zone 150
R Figure 401A/TASK 53-42-14-991-001-D

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Page 405
Feb 01/07

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AFT Cargo Compartment Floor Panels - Zone 150
R Figure 401B/TASK 53-42-14-991-001-B

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Page 406
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AFT Cargo Compartment Floor Panels - Zone 150
R Figure 401C/TASK 53-42-14-991-001-C

R

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Page 407
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(4) Remove the screws (2), and if installed the washers (8) and the nuts
(9).
NOTE : Identify the length of the screws (2), and if installed the
____
position of the washers (8) and the nuts (9). This will help
with the installation procedure.
(5) Remove the floor panels (1) and the section hoses (3) and (6).
NOTE : Identify the floor panels (1) and the section hoses (3) and
____
(6). This will help with the installation procedure.

R

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Page 408
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**ON A/C ALL
TASK 53-42-14-400-001
Installation of the AFT Cargo-Compartment Floor-Panels Zone 150
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-019,
53-42-14-991-001 Fig. 401
**ON A/C 020-099,
53-42-14-991-001-D Fig. 401A
**ON A/C 101-199,
53-42-14-991-001-B Fig. 401B
**ON A/C 901-999,
53-42-14-991-001-C Fig. 401C
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-42-14-860-050
(1) Make sure that the AFT cargo compartment door is opened (Ref. TASK
52-30-00-860-001).
(2) Make sure that the access platform is in position adjacent to the AFT
cargo compartment door.

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(3) Make sure that the AFT CARGO COMPT light switch 8LU is set to ON.
Subtask 53-42-14-110-052
(1) Remove the old sealant from the floor panels with a non metallic
scraper.
AGENTS (Material No. 11-026) and a lint free cloth. Make sure that
the area is dry before you continue.
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 53-42-14-420-050
R A. Installation of the Floor Panels

(Ref. Fig. 401/TASK 53-42-14-991-001)
R (4) Put the floor panels (1) and the section hoses (3) thru (6) in
R position.

____
each seal.
to the screws (2).
R (8) Install the screws (2) and, if removed, the washers (8) and the nuts
(9).

____

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R (10) Position the cord (7) FIBER GLASS CORD 1.1MM DIA. (DAN107-1) in the
spaces between the floor panels (1).
R (11) Make sure that the cord (7) comes out at both ends:
- Approximately 100.0 mm (3.9370 in.) between the sloped floor panels
(1)
- Approximately 200.0 mm (7.8740 in.) between the flat floor panels
(1).
floor panels (1) and the cutouts of the tiedown positions.
R (13) Make a loop of the cord ends (7) and press into the sealant. This
will help with the subsequent removal procedure.
**ON A/C 020-099, 101-199, 901-999,
Subtask 53-42-14-420-050-A
R A. Installation of the Floor Panels
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 53-42-14-991-001-D)
**ON A/C 101-199,
(Ref. Fig. 401B/TASK 53-42-14-991-001-B)
**ON A/C 901-999,
(Ref. Fig. 401C/TASK 53-42-14-991-001-C)
**ON A/C 020-099, 101-199, 901-999,

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R (4) Put the floor panels (1) and the section hoses (3) and (6) in
position.

____
each seal.
to the screws (2).
R (8) Install the screws (2) and, if removed, the washers (8) and the nuts
(9).

____
R (10) Position the cord (7) FIBER GLASS CORD 1.1MM DIA. (DAN107-1) in the
R (11) Make sure that the cord (7) comes out at both ends:
- Approximately 100.0 mm (3.9370 in.) between the sloped floor panels
(1)
- Approximately 200.0 mm (7.8740 in.) between the flat floor panels
(1).
R (13) Make a loop of the cord ends (7) and press into the sealant. This
will help with the subsequent removal procedure.

EFF :

020-099, 101-199, 901-999, 53-42-14

Page 413
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**ON A/C ALL
5. Close-up
________
Subtask 53-42-14-410-050
A. Close Access
items.
(2) Set the AFT CARGO COMPT light switch 8LU to OFF.

EFF :

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Page 414
May 01/07
R
IAC
FLOOR PANELS - AFT CARGO COMPARTMENT ZONE 160 - REMOVAL/INSTALLATION
____________________________________________________________________
TASK 53-42-17-000-001
Removal of the BULK Cargo-Compartment Floor-Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific nonmetal scraper

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-019,
53-42-17-991-001 Fig. 401
**ON A/C 020-099,
53-42-17-991-001-A Fig. 401A
**ON A/C 101-199,
R 53-42-17-991-001-C Fig. 401B

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 53-42-17-991-001-B Fig. 401C
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-42-17-010-050
A. Get Access
(2) Put the access platform in position below the AFT cargo-compartment
door.
R **ON A/C 101-199,
R Subtask 53-42-17-010-050-A
R A. Get Access
R (1) Put the access platform in position below the BULK cargo-compartment
R door.
R (2) Open the BULK cargo-compartment door (Ref. TASK 52-30-00-860-006).
R **ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-42-17-991-001)

EFF :

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Feb 01/07

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BULK Cargo-Compartment Floor-Panels Zone 160
Figure 401/TASK 53-42-17-991-001

EFF :

001-012, 014-019, 53-42-17

Page 403
Feb 01/96

IAC
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 53-42-17-991-001-A)
**ON A/C 101-199,
R (Ref. Fig. 401B/TASK 53-42-17-991-001-C)
R **ON A/C 901-999,
R (Ref. Fig. 401C/TASK 53-42-17-991-001-B)
**ON A/C 001-012, 014-019,
Subtask 53-42-17-020-051
A. Remove the Floor Panels:
(2) Pull the cord up to remove the sealant from between the floor panels
(1).
with a nonmetal scraper.
(5) Remove the floor panels (1) and the seals (3), (4), (5) and (6).
R **ON A/C 020-099, 901-999,
Subtask 53-42-17-020-051-A
(2) Pull the cord up to remove the sealant from between the floor panels
(1).

R

EFF :

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Page 404
Feb 01/07

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Figure 401A/TASK 53-42-17-991-001-A

R

EFF :

020-099, 53-42-17

Page 405
Feb 01/07

IAC
R BULK Cargo-Compartment Floor-Panels Zone 160
R Figure 401B/TASK 53-42-17-991-001-C

R

EFF :

101-199, 53-42-17

Page 406
Feb 01/07

IAC
R Figure 401C/TASK 53-42-17-991-001-B

R

EFF :

901-999, 53-42-17

Page 407
Feb 01/07

IAC
with a nonmetal scraper.
(5) Remove the floor panels (1) and the seals (3) and (6).
R **ON A/C 101-199,
R Subtask 53-42-17-020-051-B
R A. Removal of the Floor Panels:
R (1) Remove the screws (8) and (11), the washers (9) and (10) and the
R panel (12).
R (2) Find the end of the cord (4).
R (3) Pull the cord up to remove the sealant from between the floor panels
R (1).
R (4) Remove the sealant from between the cutouts and the tiedown positions
R with a nonmetal scraper.
R (6) Remove the floor panels (1) and the seals (3) and (7).

R

EFF :

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Page 408
Feb 01/07

IAC
**ON A/C ALL
TASK 53-42-17-400-001
Installation of the BULK Cargo-Compartment Floor-Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 409
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-019,
53-42-17-991-001 Fig. 401
**ON A/C 020-099,
53-42-17-991-001-A Fig. 401A
**ON A/C 101-199,
53-42-17-991-001-C Fig. 401B
**ON A/C 901-999,
53-42-17-991-001-B Fig. 401C
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-42-17-860-050
removal task.

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4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-42-17-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 53-42-17-991-001-A)
**ON A/C 101-199,
(Ref. Fig. 401B/TASK 53-42-17-991-001-C)
**ON A/C 901-999,
(Ref. Fig. 401C/TASK 53-42-17-991-001-B)
**ON A/C ALL
Subtask 53-42-17-916-050
R (1) Remove the used sealant from the floor panels with a SCRAPER - NON
R METALLIC.
R (2) Clean the component interface and the adjacent area with the CLEANING
R AGENTS (Material No. 11-026) and a clean lint-free cloth
R MISCELLANEOUS (Material No. 19-003).

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**ON A/C 001-012, 014-019,
Subtask 53-42-17-420-050
items.
(2) Put the floor panels (1) and the seals (3), (4), (5) and (6) in
position.
(3) Apply the SEALANTS (Material No. 09-005) in the holes at the end of
each seal.
(4) Make sure that all the seal intersections are flush with each other.
(5) Apply the zinc chromate putty SPECIAL MATERIALS (Material No. 05-002)
to the screws (2).
(7) Install the cord (7) FIBER GLASS CORD 1.1MM DIA. (DAN107-1) in the
(8) Make a loop at the end of the cord. This will help with the
(9) Apply the SEALANTS (Material No. 09-005) in the spaces between the
**ON A/C 020-099, 901-999,
Subtask 53-42-17-420-050-A
items.
(3) Apply the SEALANTS (Material No. 09-005) in the holes at the end of
each seal.

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Nov 01/07
R
IAC
R
R (8) Make a loop at the end of the cord. This will help with the
R subsequent removal procedure.
**ON A/C 101-199,
Subtask 53-42-17-420-050-B
items.
R each seal.
R to the screws (2), (8) and (11).
R
R (8) Make a loop at the end of the cord. This will help with the
R subsequent removal procedure.

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IAC
R (10) Put the panel (12) in position and install and tighten the screws (8)
and (11) and the washers (9) and (10).
R (11) Apply the SEALANTS (Material No. 09-005) around the edges of the
R panel (12).
**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-42-17-410-052
A. Close Access
items.
**ON A/C 101-199,
Subtask 53-42-17-410-052-A
A. Close Access
items.
(2) Close the BULK cargo-compartment door (Ref. TASK 52-30-00-860-008).

EFF :

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Page 414
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__________________________________________
1. _______
General
Support struts are made of extruded aluminum (or composite material). The
support struts of the cabin floor structure have a H-Cross-section profile.
They are installed in the different underfloor compartments and sections to
make the floor structure stronger. The sidewall panels of the cargo
compartments are attached to the support struts.
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 001)
R **ON A/C 901-999,
(Ref. Fig. 001A)
**ON A/C ALL
3. Description
___________
A. Support Strut Installations
(1) The support struts under the cabin floor structure are generally
riveted to the cross-beams and to the frames. The support struts in
the cargo compartments make a lateral channel left and right of the
cargo compartments sidewall. In the left-hand channel different
aircraft systems are installed.
(2) To get access to the different aircraft systems (for removal and
installation) some of the support struts are removable. The removable
struts in the aft cargo compartments are installed at, frame 50/51,
56/57, 61/62 and the center support strut at frame 65.

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Support Struts - Location
Figure 001

R

EFF :

001-012, 014-099, 101-199, 53-43-00

Page 2
Feb 01/07

IAC
Support Struts - Location
Figure 001A

R

EFF :

901-999, 53-43-00

Page 3
Feb 01/07

IAC
STRUTS - REMOVAL/INSTALLATION
_____________________________
TASK 53-43-11-000-001
Removal of the Support Struts
NOTE : Applicable to FR50 and FR51, FR56 and FR57, FR61 and FR62 left side and
____
the partition center support strut at FR65.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific nonmetal scraper

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099, 101-199,
53-43-11-991-001 Fig. 401
R **ON A/C 901-999,
53-43-11-991-001-A Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-43-11-010-050
A. Get Access
(3) Remove the left sidewall linings (Ref. TASK 25-55-12-000-003).
(4) Remove the partition panels 161DW, 162DW at FR65 (Ref. TASK 25-55-12-
000-001).
(5) Remove the sealant from around the attach area of the support struts
(1) with a nonmetal scraper.
4. Procedure
_________
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 401/TASK 53-43-11-991-001)
R **ON A/C 901-999,
(Ref. Fig. 401A/TASK 53-43-11-991-001-A)
**ON A/C ALL
Subtask 53-43-11-020-051
A. Removal the support struts:
(1) Remove all attach items from the support struts (1).
(2) Remove and discard the screws (3), the bolts (4), the nuts (5) and
the washers (6).
(3) Remove the support struts (1).

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Feb 01/07

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Removable Support Struts
Figure 401/TASK 53-43-11-991-001

R

EFF :

001-012, 014-099, 101-199, 53-43-11

Page 403
Feb 01/07

IAC
Removable Support Struts
Figure 401A/TASK 53-43-11-991-001-A

R

EFF :

901-999, 53-43-11

Page 404
Feb 01/07

IAC
(4) Remove the quick release pins (7) from the support struts (2).

EFF :

ALL 53-43-11

Page 405
May 01/06
R
IAC
TASK 53-43-11-400-001
Installation of the Support Struts
NOTE : Applicable to FR50 and FR51, FR56 and FR57, FR61 and FR62 left side and
____
the partition center support strut at FR65.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 screws (112) 53-43-04 01 -110

4 bolts (071) 53-43-04 01 -070
4 bolts (090) 53-43-04 01 -082
5 nuts 53-43-04 01 -120
6 washers (140) 53-43-04 01 -130

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May 01/06
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR65
R **ON A/C 001-012, 014-099, 101-199,
53-43-11-991-001 Fig. 401
R **ON A/C 901-999,
53-43-11-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-43-11-860-050
removal task.
(2) Clean the support struts (1) and the mating surfaces with CLEANING
AGENTS (Material No. 11-003).

_______
SPECIAL MATERIAL.

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_______
DO NOT SMOKE.
4. Procedure
_________
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 401/TASK 53-43-11-991-001)
R **ON A/C 901-999,
(Ref. Fig. 401A/TASK 53-43-11-991-001-A)
**ON A/C ALL
Subtask 53-43-11-916-050
(1) Apply SEALANTS (Material No. 09-005) to:
(a) The contact surfaces of the support struts (1).
(b) The threads of the screws (3) and the bolts (4).

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IAC
Subtask 53-43-11-420-050
B. Installation of the Support Struts:
(1) Put the support struts (1) in position.
(2) Install the new screws (3), the new bolts (4) and bolts (4), the new
nuts (5) and the new washers (6).
(3) Put the support struts (2) in position.
(4) Install the quick release pins (7).
(5) Seal all the bolt heads, the nuts and the attachment area of the
support struts with SEALANTS (Material No. 09-005).
(6) Install any attach items removed from the support struts.
5. Close-up
________
Subtask 53-43-11-410-050
A. Make sure that the work area is clean and clear of tool(s) and other
items.
(1) Install the left sidewall linings (Ref. TASK 25-55-12-400-003).
(2) Install the partition panels 161DW, 162DW at FR65 (Ref. TASK 25-55-
12-400-001).
(4) Close the AFT cargo-compartment door. (Ref. TASK 52-30-00-860-002).

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Page 409
May 01/06

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____________________________________
1. _______
General
The dorsal fin 321AL is made of layers of glassfiber reinforced plastic over
a honeycomb core. It is installed at the leading edge of the vertical
stabilizer to fuselage joint. The dorsal fin helps the directional stability
of the aircraft. It also makes the air flow smoothly around the joint and
keeps turbulance to a minimum. The removal of the dorsal fin gives access to
the HF and VOR antenna connections.
2. Component
__________________
Location
(Ref. Fig. 001)

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Feb 01/96

IAC
Dorsal Fin - Component Location
Figure 001

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Feb 01/96

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DORSAL FIN - REMOVAL/INSTALLATION
_________________________________
TASK 53-45-11-000-001
Removal of the Dorsal Fin 321AL
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 CRANE HEIGHT 10 M (33 FT)
R 98A55308440000 1 SLING - UNIVERSAL, TAIL PLAN
98D55307531000 1 SLING - DORSAL FIN, LEADING EDGES, END CAP
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-45-11-991-001 Fig. 401

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3. __________
Job Set-up
(Ref. Fig. 401/TASK 53-45-11-991-001)
Subtask 53-45-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
**ON A/C 001-012, 014-019,
Subtask 53-45-11-010-050
B. Get Access
R (1) Put the ACCESS PLATFORM 6M (20 FT) in position at Zone 321.
_______
R (2) Remove and discard the self-adhesive disc from the lift point (1).
R (3) Remove the lift lug (2) from the lift point (1).
R (4) Install the lift lug (2) in the lift point (1) with the eye-end out.
(5) Put the CRANE HEIGHT 10 M (33 FT) in position.
R (6) Attach the SLING - DORSAL FIN, LEADING EDGES, END CAP
R (98D55307531000) or the SLING - UNIVERSAL, TAIL PLAN (98A55308440000)
R to the lift lug (2).

EFF :

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Page 402
Feb 01/08

IAC
R Dorsal Fin 321AL.
Figure 401/TASK 53-45-11-991-001

EFF :

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Page 403
May 01/97

IAC
**ON A/C 020-099, 101-199, 901-999,
Subtask 53-45-11-010-050-A
B. Get Access
R (1) Put the ACCESS PLATFORM 6M (20 FT) in position at Zone 321.
_______
R (2) Remove and discard the self-adhesive disc from the lift point (1).
R (3) Remove and keep the plastic plug from the lift point (1).
R (4) Install the lift lug (2) in the lift point (1) with the eye-end out.
(5) Put the CRANE HEIGHT 10 M (33 FT) in position.
R to the lift lug (2).
**ON A/C ALL
4. Procedure
_________
Subtask 53-45-11-020-050
A. Removal:
(1) Remove the screws (3) from the dorsal fin (4).
NOTE : Identify the length of the screws for the installation

____
procedure.
(2) With the aid of the crane, carefully disengage and lift the dorsal
fin (4) from the aircraft.
NOTE : The HF antenna is installed below the dorsal fin.

____

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(3) Lower the dorsal fin (4) on to a satisfactory support.
(4) Disconnect the sling.

EFF :

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Page 405
Nov 01/97
R
IAC
TASK 53-45-11-400-001
Installation of the Dorsal Fin 321AL
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 CRANE HEIGHT 10 M (33 FT)
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 05-052 F ASNA 2879
SELF-ADHES.PVC DISKS FOR HOISTING POINT BLANKING
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-45-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-45-11-865-051
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 53-45-11-869-050
removal task.
(2) Make sure that the warning notice is in position to tell persons not
to operate the flight controls.

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Page 407
Feb 01/08
R
IAC
4. Procedure
_________
(Ref. Fig. 401/TASK 53-45-11-991-001)
Subtask 53-45-11-914-050
(1) Remove the old sealant from the dorsal fin and the aircraft mating
surfaces with a SCRAPER - NON METALLIC.
(2) Clean the dorsal fin and aircraft mating surfaces with CLEANING
AGENTS (Material No. 11-003) and a lint-free cotton cloth

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(3) Apply SEALANTS (Material No. 09-018) to the dorsal fin and aircraft
mating surfaces (Ref. TASK 51-76-11-300-001).
**ON A/C 001-012, 014-019,
Subtask 53-45-11-420-050
R B. Installation
items.
R to the crane and the lift lug (2).

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(3) Lift the dorsal fin (4) with the CRANE HEIGHT 10 M (33 FT) and put it
in the installation position on the aircraft.

____
(5) Make sure that the clearances at points a, b and c are as
follows:
R - Point a is 10.0 +3.5 -3.5 mm (0.3937 +0.1377 -0.1377 in.)
R - Point b is 1.0 +1.0 -1.0 mm (0.0393 +0.0393 -0.0393 in.)
R - Point c is 3.5 +0.5 -0.5 mm (0.1377 +0.0196 -0.0196 in.).
R (6) Disconnect the sling from the lift lug (2).
R (7) Remove the lift lug (2) from the lift point (1). Apply the zinc
R chromate putty SPECIAL MATERIALS (Material No. 05-002) to the lift
R lug threads.
R (8) Install the lift lug (2) in the lift point (1) with its eye-end
R inboard.
R
R (9) Install a new self-adhesive PVC disk SPECIAL MATERIALS (Material No.
R 05-052) on the lift point (1).
R (10) Apply a bead of the SEALANTS (Material No. 09-016) along the joints
R of the dorsal fin (4) (Ref. TASK 51-76-11-300-001).
**ON A/C 020-099, 101-199, 901-999,
Subtask 53-45-11-420-050-A
R B. Installation
items.
R to the crane and the lift lug (2).
(3) Lift the dorsal fin (4) with the CRANE HEIGHT 10 M (33 FT) and put it
in the installation position on the aircraft.

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(5) Make sure that the clearances at points a, b and c are as
follows:
R - Point a is 10.0 +3.5 -3.5 mm (0.3937 +0.1377 -0.1377 in.)
R - Point b is 1.0 +1.0 -1.0 mm (0.0393 +0.0393 -0.0393 in.)
R - Point c is 3.5 +0.5 -0.5 mm (0.1377 +0.0196 -0.0196 in.).
R (6) Disconnect the sling from the lift lug (2).
R (7) Remove the lift lug (2) from the lift point (1).
R (8) Install the plastic plug in the lift point (1).
R (9) Install a new self-adhesive PVC disk SPECIAL MATERIALS (Material No.
R 05-052) on the lift point (1).
R (10) Apply a bead of the SEALANTS (Material No. 09-016) along the joints
R of the dorsal fin (4) (Ref. TASK 51-76-11-300-001).
**ON A/C ALL
5. Close-up
________
Subtask 53-45-11-410-050
A. Close Access
items.
(4) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
19CE1, 19CE2, 19CE3, 15CE1, 15CE2, 16CE1, 16CE2

EFF :

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SCUFF PLATES - DOOR ENTRANCE - REMOVAL/INSTALLATION
___________________________________________________
TASK 53-45-15-000-001
Removal of the Scuff Plates at the AFT Passenger/Crew Doors
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific hot air blower

No specific nonmetallic wedge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-45-15-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-45-15-010-050
A. Get Access
(1) Put the access platform in position at the AFT passenger/crew door.
(2) Open the AFT passenger/crew door (Ref. TASK 52-10-00-010-001).

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Page 401
May 01/06

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4. Procedure
_________
(Ref. Fig. 401/TASK 53-45-15-991-001)
Subtask 53-45-15-020-050
A. Removal of the Scuff Plates:
R NOTE : The scuff plates can become damaged during the subsequent removal
____
R procedure.
(2) Remove the sealant from around the scuff plate sections (3), (4) and
(5) with a nonmetallic scraper.
(3) Apply a hot air blower to the scuff plate sections (3), (4) and (5).
NOTE : Do not let the temperature of the scuff plates increase more
____
than 100 +50 -0 deg.C (212.00 +90.00 -0.00 deg.F).
(4) Loosen the scuff plate sections with a nonmetallic wedge.
CAUTION : MAKE SURE THAT YOU DO NOT DAMAGE THE FUSELAGE WHEN YOU
_______
REMOVE THE SCUFF PLATES.
(5) Remove the scuff plate sections (3), (4) and (5).

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Scuff Plates of the AFT Passenger/Crew Doors
Figure 401/TASK 53-45-15-991-001

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TASK 53-45-15-400-001
Installation of the Scuff Plates at the AFT Passenger/Crew Doors
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
R ONLY WITH A GOOD SUPPLY OF AIR.
R DO NOT SMOKE.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
R No specific 1 VACUUM EQUIPMENT 0 TO 1 BAR (15 PSI)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific porous felt

Material No. 05-068 D 80-T-31-2910

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-030 D 80-T-50-4005

Material No. 16-021 F ASNB70720
FLEXIBLE POLYURETHANE (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-45-15-991-001 Fig. 401
53-45-15-991-002 Fig. 402
R 53-45-15-991-006 Fig. 403
R
3. __________
Job Set-up
Subtask 53-45-15-860-050
removal task.
4. Procedure
_________
R (Ref. Fig. 401/TASK 53-45-15-991-001, 402/TASK 53-45-15-991-002, 403/TASK

53-45-15-991-006)
R
Subtask 53-45-15-916-050
(1) Clean the mating surfaces of the scuff plate sections and the
fuselage skin with CLEANING AGENTS (Material No. 11-026) and a clean
lint-free cloth.

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Scuff Plates Attachment
Figure 402/TASK 53-45-15-991-002

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Nov 01/07
R
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Application of Sealant and Release Agent to the Scuff Plates
R Figure 403/TASK 53-45-15-991-006

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(4) Make sure that the scuff plate sections are in the correct condition
and are not damaged. If necessary, replace the damaged scuff plate
sections.
(5) Make sure that the scuff plate sections are correctly installed.
(6) Put the vacuum equipment adjacent to the applicable aft

Subtask 53-45-15-420-050
B. Installation of the Scuff Plates
(1) Apply the adhesive tape to the contour of the scuff plate sections on
the fuselage skin.
(2) Apply the adhesive tape approximately 15 mm (0.5905 in.) wide to the
inner edges of the scuff plate sections.
(3) Apply the adhesive tape to a radius of approximately 20 mm (0.7874

in.) around the inner areas of the scuff plate screw holes.
(4) Apply a layer of the release agent, SPECIAL MATERIALS (Material No.
05-013A) to the remaining inner areas of the scuff plate sections.
____
the scuff plate sections are not damaged during the subsequent
removal procedure.
(5) Apply a thin layer of the SEALANTS (Material No. 09-005) to the
mating area of the scuff plate sections at the fuselage skin
(Ref. TASK 51-76-11-300-001).
(6) Apply the SEALANTS (Material No. 09-005) to the screws (1) (Ref. TASK
51-76-11-300-001).
(7) If necessary, apply the SEALANTS (Material No. 09-005) to the inner
surface of the scuff plate sections.
(8) Remove the adhesive tape from the scuff plate sections.
(9) Put the scuff plate sections (3), (4) and (5) in position.

R

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(10) Align the scuff plate sections and install and tighten the screws (1)
and the washers (2).
(11) Remove all unwanted sealant from around the scuff plates.
(12) Install the support and vacuum equipment.

(Ref. Fig. 402/TASK 53-45-15-991-002)
(13) Apply the SEALANTS (Material No. 09-030) (6) around and approximately
30 mm (1.1811 in.) from the edges of the scuff plates.
(14) Install a sheet of porous felt (7) over the scuff plates.
(15) Attach the porous felt (7) with the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-065) to the scuff plates.
(16) Attach the vacuum valve (9) to the vacuum foil SPECIAL MATERIALS
(Material No. 05-068) (8).
(17) Put the vacuum foil SPECIAL MATERIALS (Material No. 05-068) (8) in
position on the scuff plates.
(18) Make sure that the vacuum foil SPECIAL MATERIALS (Material No. 05-
068) has an overlap of the seal tape by approximately 30 mm (1.1811
in.).
(19) Connect the VACUUM EQUIPMENT 0 TO 1 BAR (15 PSI) to the vacuum valve
(9).
(20) Operate the vacuum equipment and increase the vacuum around the scuff
plate to 0 bar (0.0000 psi).
(21) Operate the vacuum equipment for as long as necessary. Refer to the
environmental temperature shown in the table:
-------------------------------------------------------------------------------
TEMPERATURE TIME
-------------------------------------------------------------------------------
(22) Disconnect the vacuum equipment.

R

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(23) Remove the vacuum foil SPECIAL MATERIALS (Material No. 05-068) (8).
(24) Remove the vacuum valve (9) from the vacuum foil SPECIAL MATERIALS
(Material No. 05-068) (8).
(25) Remove the porous felt (7).
(26) Remove the seal tape (6).
(27) Clean the scuff plates and the adjacent area with the CLEANING AGENTS
(Material No. 11-026) and a clean lint-free cloth.
(28) Apply the SEALANTS (Material No. 09-005) around the edges of the
scuff plates and in the area of the door sill. Let the sealant dry
(Ref. TASK 51-76-11-300-001).
(29) Apply the STRUCTURE PAINTS (Material No. 16-021) to the sealant
around the door sill and to the sealant around the edges of the scuff
plates (Ref. TASK 51-75-12-300-003).
5. Close-up
________
Subtask 53-45-15-410-050
A. Close Access
items.
(2) Close the AFT passenger/crew door (Ref. TASK 52-10-00-410-001).

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**ON A/C 101-199,
TASK 53-45-15-000-002
Removal of the Scuff Plates at the BULK Cargo-Compartment Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific hot air blower

No specific nonmetallic wedge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-45-15-991-003 Fig. 404
3. __________
Job Set-up
Subtask 53-45-15-010-051
A. Get Access

door.
(3) Remove the floor panel 162JF at the entrance to the BULK
cargo-compartment (Ref. TASK 53-42-17-000-001).

R

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4. Procedure
_________
R (Ref. Fig. 404/TASK 53-45-15-991-003)
Subtask 53-45-15-020-051
A. Removal of the Scuff Plates:
NOTE : The scuff plates can become damaged during the subsequent removal
____
procedure.
(1) Remove the sealant from around the scuff plates with a nonmetallic
scraper.
(2) Remove the screws (2), and the washers (3).
(3) Apply a hot air blower to the scuff plate sections (1) and (4).
NOTE : Do not let the temperature of the scuff plates increase more
____
than 100 +50 -0 deg.C (212.00 +90.00 -0.00 deg.F).
(4) Loosen the scuff plate sections (1) and (4) with a nonmetallic wedge.
CAUTION : MAKE SURE THAT YOU DO NOT DAMAGE THE FUSELAGE WHEN YOU
_______
REMOVE THE SCUFF PLATES.
(5) Remove the scuff plate sections (1) and (4).
NOTE : You must install new scuff plates if the scuff plates you
____
remove were not installed with a release agent. (The release
agent provides for easier removal).

R

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Scuff Plate of the BULK Cargo-Compartment Door
R Figure 404/TASK 53-45-15-991-003

R

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TASK 53-45-15-400-002
Installation of the Scuff Plates at the BULK Cargo-Compartment Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific adhesive tape, 3M Scotch 471F-15, Blue

No specific porous felt
Material No. 05-068 D 80-T-31-2910
(Ref. 20-31-00)
Material No. 09-030 D 80-T-50-4005
Material No. 16-001
ANTI-CORROSION PRIMER (POLYURETHANE ) (Ref. 20-31-00)
Material No. 16-003 F ASNB70720
COATING (OBSOLETE USE 16-021) (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Floor-Panels
51-75-12-300-003 Repair of Minor Paint Damage (Topcoat Only) (for
corrective action)
R 53-45-15-991-003 Fig. 404
R 53-45-15-991-004 Fig. 405
R 53-45-15-991-005 Fig. 406
3. __________
Job Set-up
Subtask 53-45-15-860-051
removal task.
4. Procedure
_________

53-45-15-991-005)
Subtask 53-45-15-916-051
(1) Clean the scuff plate mating surface of the fuselage skin with
CLEANING AGENTS (Material No. 11-003).

_______
DO NOT SMOKE.

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Scuff Plate Attachment
R Figure 405/TASK 53-45-15-991-004

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Installation and Application of Sealant to the Scuff Plates
R Figure 406/TASK 53-45-15-991-005

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_______
SPECIAL MATERIAL.
(2) Make sure that the scuff plates are in the correct condition and are
not damaged. If necessary, replace the damaged scuff plates.
(3) Before you install new, or the removed scuff plates, you must treat
the scuff plates (1) and (4) as follows:
(a) Clean the mating surface of each plate with CLEANING AGENTS
(b) Sand blast the inner areas of both scuff plate sections.
(c) Apply STRUCTURE PAINTS (Material No. 16-001) to the sand blasted
areas.
(4) Make sure that the scuff plates are in the correct condition and that
they fit satisfactorily.
(6) Put the vacuum equipment adjacent the BULK cargo-compartment door.
NOTE : The use of a strong vacuum pump for the attachment of the
____
scuff plates is recommended.
Subtask 53-45-15-420-051
B. Installation of the Scuff Plates

R (Ref. Fig. 404/TASK 53-45-15-991-003, 406/TASK 53-45-15-991-005)
(1) Apply adhesive tape, 3M Scotch 471F-15, Blue, approximately 15 mm

(0.5905 in.) wide to the inner edges of the scuff plate sections (1)
and (4).
(2) Around the inner areas of the scuff plate screw holes, apply the
adhesive tape to a radius of approximately 20 mm (0.7874 in.).
(3) Apply a layer of the release agent, SPECIAL MATERIALS (Material No.
05-013A) to the remaining inner areas of the scuff plates (1) and
(4).
____
the scuff plates are not damaged during the next removal
procedure.

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(4) Apply a thin layer of SEALANTS (Material No. 09-013) to the scuff
plate mating area of the fuselage skin (Ref. TASK 51-76-11-300-001).
(5) If necessary, apply SEALANTS (Material No. 09-013) to the inside of

the scuff plates (1) and (4).
(6) Remove the adhesive tape from the scuff plates and put the scuff
plate sections (1) and (4) in position.
(7) Align the scuff plate sections (1) and (4) and install and tighten
the screws (2) and the washers (3).
(8) Remove any unwanted sealant from around the scuff plates.
(9) Install the vacuum equipment.

R (Ref. Fig. 405/TASK 53-45-15-991-004)
(10) Attach the SEALANTS (Material No. 09-030) (11) around and
approximately 30 mm (1.1811 in.) from the edges of the scuff plates.
(11) Install a sheet of porous felt (12) on the scuff plates.
(12) Attach the porous felt (12) with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-065) to the scuff plates.
(13) Attach the vacuum valve (14) to the SPECIAL MATERIALS (Material No.
05-068) (13).
(14) Put the SPECIAL MATERIALS (Material No. 05-068) (13) in position on
the scuff plates.
NOTE : Make sure that the SPECIAL MATERIALS (Material No. 05-068)
____
make an overlap of the seal tape by approximately 30 mm
(1.1811 in.).
(15) Connect the vacuum pump to the vacuum valve (14).

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INTENTIONALLY BLANK

R

53-45-15

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R (16) Operate the vacuum pump for as long as necessary. Refer to the
R environmental temperature shown in the table:
R -------------------------------------------------------------------------------
R TEMPERATURE TIME
R -------------------------------------------------------------------------------
R 18 deg.C (64.40 deg.F) for 48 hours
R (17) Disconnect the vacuum pump.
R (18) Remove the SPECIAL MATERIALS (Material No. 05-068) (13).
R (19) Remove the vacuum valve (14) from the SPECIAL MATERIALS (Material No.
R 05-068) (13).
R (20) Remove the porous felt (12).
R (21) Remove the seal tape (11).
R (22) Clean the scuff plates and adjacent area with CLEANING AGENTS
R (23) Apply SEALANTS (Material No. 09-013) around the edges of the scuff
R plates, to the anchor nuts (5) and (6) and around the door sill. Let
R the sealant dry (Ref. TASK 51-76-11-300-001).
R (24) Apply STRUCTURE PAINTS (Material No. 16-003) to the sealant around
R the door sill, around the edges of the scuff plates and to the anchor
R nuts (5) and (6) (Ref. TASK 51-75-12-300-003).

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R 5. Close-up
________
R Subtask 53-45-15-410-051
R A. Close Access
R items.
R (2) Install the floor panel 162JF at the entrance to the BULK
R cargo-compartment (Ref. TASK 53-42-17-400-001).
R (3) Close the BULK cargo-compartment door (Ref. TASK 52-30-00-860-008).

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____________________________________
1. General
_______
Fittings are made of forged aluminum alloy, or aluminum alloy sheet. They
are riveted to the structure.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
Fittings make it possible to connect components to the structure, such as
the attachment for the AFT cargo-compartment door.
Fittings are also installed in the main structure to connect the main
structures together. The fittings are installed with sealant to prevent
corrosion.

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Fittings

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Fittings

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_______________________________________________________
1. _______
General
Drains are installed in the rear fuselage structure of the aircraft at or
near to the lowest points in an area. The drains let water and condensation
drain out so that they do not cause corrosion.
2. Component
__________________
Location
R (Ref. Fig. 001)
3. ___________
Description
Drain valves are installed in the rear fuselage shell. When the cabin
pressurizes, the valves, preset to operate when cabin pressurization reaches
2 psi (0.1378 bar), close to prevent loss of cabin pressure. As the cabin
pressure decreases below the preset value (normally after the aircraft has
landed), the valves open (under spring tension) to allow any water that has
collected to drain away. You can remove the drain valves, for inspection or
replacement, with an allen key from outside the aircraft.
Drain valves are also installed in the door structure of the aft cargo
compartment.
In other structures (doors, door frames, stringers, brackets and fittings)
holes are drilled at the lowest points to make sure that water and

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Rear Fuselage Drains
Figure 001

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DRAINS - REAR FUSELAGE - REMOVAL/INSTALLATION
_____________________________________________
TASK 53-49-21-000-001
Removal of the Drain Valves
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Zone 150
ASRM 51-42-11-001
**ON A/C 001-012, 014-099,
53-49-21-991-001 Fig. 401
**ON A/C 101-199,
R 53-49-21-991-001-B Fig. 401A
R **ON A/C 901-999,
R 53-49-21-991-001-A Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-49-21-010-050
A. Get Access
(1) Put an ACCESS PLATFORM 2M (6 FT) in position at the AFT

cargo-compartment door 826.
(2) Open the AFT cargo-compartment door 826 (Ref. TASK 52-30-00-860-001).
(3) In the AFT cargo compartment, remove the applicable floor panels
(Ref. TASK 53-42-14-000-001).
(4) Remove the insulation blankets as necessary (Ref. TASK 25-80-00-000-

001).

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4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-49-21-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-49-21-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 53-49-21-991-001-A)
**ON A/C ALL
Subtask 53-49-21-020-050
A. Removal of the Drain Valve
(1) Remove the drain valve (5) from the valve retainer (3).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(2) Remove the sealant with CLEANING AGENTS (Material No. 11-004), a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) and a
SCRAPER - NON METALLIC from the collar (1).
(3) Remove and discard the collars (1) and the pins (4) (Ref. ASRM 51-42-
11-001).

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Drain Valve
Figure 401/TASK 53-49-21-991-001

R

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R Drain Valve
R Figure 401A/TASK 53-49-21-991-001-B

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Drain Valve
R Figure 401B/TASK 53-49-21-991-001-A

R

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(4) Remove the strap (2).
(5) Remove the valve retainer (3).

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R
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TASK 53-49-21-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 collars 53-49-04 01 -040

1 collars 53-49-04 01A-040
R 1 collars 53-49-04 01C-040
1 collars 53-49-04 01D-040
4 pins 53-49-04 01 -050
4 pins 53-49-04 01A-050
R 4 pins 53-49-04 01C-050
4 pins 53-49-04 01D-050

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Zone 150
ASRM 51-42-11-001
**ON A/C 001-012, 014-099,
53-49-21-991-001 Fig. 401
**ON A/C 101-199,
R 53-49-21-991-001-B Fig. 401A
R **ON A/C 901-999,
R 53-49-21-991-001-A Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-49-21-860-050
(1) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the
AFT cargo-compartment door 826.
(2) Make sure that the AFT cargo-compartment door 826 is open (Ref. TASK
52-30-00-860-001).

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(3) Make sure that the applicable floor panels in the AFT
cargo-compartment are removed (Ref. TASK 53-42-14-000-001).
(4) Make sure that the the insulation blankets are removed as necessary
(Ref. TASK 25-80-00-000-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-49-21-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 53-49-21-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 53-49-21-991-001-A)
**ON A/C ALL
Subtask 53-49-21-860-051
_______
MATERIAL.

_______
DO NOT SMOKE.

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(1) Remove the remaining sealant with CLEANING AGENTS (Material No. 11-
004), a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003)
and a SCRAPER - NON METALLIC from the strap (2), the valve retainer
(3) and the structure.
Subtask 53-49-21-420-050
B. Installation of the Drain Valve
(1) Put the valve retainer (3) and the strap (2) in the installation
position.
(2) Install the valve retainer (3) and the strap (2) with the pins (4)
and the collars (1) (Ref. ASRM 51-42-11-001).
(3) Install the drain valve (5) in the valve retainer (3).

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(4) Apply a bead of SEALANTS (Material No. 09-016) to the collars (1).
NOTE : Do not apply sealants to the cutouts of the valve retainer

____
(3).

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5. Close-up
________
Subtask 53-49-21-410-050
A. Put the aircraft back to the serviceable condition.
items.
(2) If removed, install the insulation blankets (Ref. TASK 25-80-00-400-

001).
(3) Install the floor panels in the AFT cargo-compartment (Ref. TASK 53-
42-14-400-001).

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CONE/REAR FUSELAGE - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
The cone/rear fuselage extends from FR70 to FR77.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
(Ref. Fig. 001)
A. Cone/Rear Fuselage Shell Structure
(1) The cone/rear fuselage is part of the unpressurized area of the

fuselage. The main structure of the cone/rear fuselage is made mainly
of aluminum alloy. It has frames, stringers and skin-plates, they are
riveted together to make the cone/rear fuselage shell.
(2) The rear pressure bulkhead is installed at FR70. It is the diaphragm

that seperates the pressurized rear fuselage from the unpressurized
cone/rear fuselage.
**ON A/C 001-012, 014-019,
B. Cone/Rear Fuselage Access
(1) An access door 312AR is installed on the lower, RH side of the

cone/rear fuselage between FR71 and FR72.
(2) A glass fibre cover protects the rear face of the rear pressure
bulkhead. The cover is installed adjacent to the access door 312AR.
(3) A work platform is installed at the lower forward part of the

cone/rear fuselage.
R **ON A/C 020-099, 101-199, 901-999,
B. Cone/Rear Fuselage Access
(1) An access door 312AR is installed on the lower, RH side of the

cone/rear fuselage between FR71 and FR72.
(2) An aluminum cover protects the rear face of the rear pressure
bulkhead. The cover is installed adjacent to the access door 312AR.

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R Cone/Rear Fuselage
Figure 001

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(3) A work platform is installed at the lower forward part of the
cone/rear fuselage.
**ON A/C ALL
C. Jacking Point
R (1) A jacking point, installed between FR73 and FR74 at STR34, helps to
R support the aircraft when it is lifted on jacks during maintenance.
(2) The panel 311AL covers the jacking point.
R (3) Part of the APU air-intake structure is installed between FR76 and
R FR77, between STR32 and STR34, left and right.
D. Stabilizer Attach Points
R (1) The attachment fittings for the horizontal stabilizer are installed
R at FR77. Diagonal struts, tie beams and edge beams make the fuselage
R structure stronger.
(2) The six vertical stabilizer attachment fittings are installed in this
R area. They are installed in pairs at FR70, FR72 and FR74. The top
R part of the frames are made stronger and are also the fittings.
R (3) The tail-cone attachment fittings are part of FR77.
E. Systems and Components

The cone/rear fuselage gives access to systems and components of the
rudder and horizontal stabilizer. Cable harnesses and pipes for the
Auxillary Power Unit (APU) are also routed through this section.

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__________________________________________
1. _______
General
The main structure of the cone/rear fuselage are the frames, the stringers
and the skin plates. They are made of aluminum-alloy and they are riveted
together to make the fuselage shell. The support struts, the ties and the
edge beams make the fuselage shell stronger.
2. Component
__________________
Location
(Ref. Fig. 001)
3. Description
___________
A. Frames
(1) The frames are the stiffeners that go around the cone/rear fuselage
shell. They are made of aluminum-alloy and are machined or formed.
The FR70 is fully machined and it carries the aluminum sheet sections
which make the rear pressure bulkhead.
(2) The top sections of FR72 and FR74 are machined and are made stronger
to carry the load of the vertical stabilizer. The lower sections are
made of aluminum-alloy sheets which are formed.
(3) The frames in the area of the horizontal stabilizer cut-outs are made
in segments. A system of diagonal struts and edge beams make these
frames stronger.
B. Stringers and Skin Stiffeners
(1) The stringers are the longitudinal stiffeners of the cone/rear

fuselage shell. They are made of aluminum alloy Z-sections and are
formed. They are riveted between the frames and the skin plates.
(2) Skin stiffeners make the skin stronger in areas where there are no
stringers. The skin stiffeners are riveted to the skin plates.
C. Skin Plates
The skin plates are made of aluminum-alloy sheets and the stringers which
are riveted to them make them stronger. The skin plates are preformed to
the contour of the fuselage before they are riveted to the frames.
D. Support Struts
The support struts make the frames stronger in the areas where the frames
have to carry heavy loads. The diagonal support struts at FR77 are
adjustable.

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Main Structure Cone/Rear Fuselage
Figure 001

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E. Fittings
(1) The attachment fittings for the vertical stabilizer are made of
aluminum-alloy and are machined. The attachment fittings are riveted
in pairs to the top part of FR70, FR72 and FR74.
(2) The attachment fittings for the horizontal stabilizer are made of
aluminum-alloy. Bolts are used to attach these fittings to the upper
and the lower section of FR77.
(3) The diagonal struts support the fittings and the hinge bearings of
the horizontal stabilizer.
(4) The attachment fittings for the tail-cone are at the aft side of
FR77. They are machined and are part of FR77. The working platform in
the cone/rear fuselage is between FR71 and FR73. It has an
aluminum-alloy frame work and a honeycomb top panel.

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_________________________________
TASK 53-51-00-210-001
Detailed Visual Inspection of Rear Pressure Bulkhead AFT Face and Fuselage
Internal Structure, FR70 and FR71, from STGR 26 LH/RH to Bottom Center Line
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ASRM 530011 (for corrective action)
53-51-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 53-51-00-010-051
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.
(1) Put the access platform below the access door 312AR.
(2) Open the access door 312AR.
(3) Get access to the inspection area.
(4) Remove the rear pressure-bulkhead cover (1).

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Page 602
May 01/01
R
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and a lint-free cloth .
R
4. Procedure
_________
(Ref. Fig. 601/TASK 53-51-00-991-001)
Subtask 53-51-00-210-050
A. Inspection.
(1) Examine the levelling compound/sealant around the drain pipe. Check
that any fluid in the area will flow out of the drain pipe.
NOTE : The levelling compound/sealant is to be removed only if it is

____
found cracked or in a bad condition, or if the edge of the
levelling compound/sealant is coming away from the fuselage
skin.
(2) Examine these areas for corrosion:
- the aft face of the rear pressure bulkhead,

- the fuselage internal structure between FR70 and FR71, from
stringer 26 LH/RH to the bottom center line.
NOTE : Refer to the following SRM procedures (Ref. ASRM 530011),

____
(Ref. ASRM 530012), (Ref. ASRM 530013) for any necessary
repairs.
5. Close-up
________
Subtask 53-51-00-914-050
A. If the levelling compound/sealant is in a bad condition, you must:
(1) Carefully remove the levelling compound/sealant from around the drain
pipe with a nonmetallic scraper.
(2) Apply SEALANTS (Material No. 09-013) to the area around the drain
pipe.

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R Pressure Bulkhead and FR70-71
Figure 601/TASK 53-51-00-991-001

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Subtask 53-51-00-916-050
R B. Apply STORAGE PRESERVATION (Material No. 15-005) or equivalent plus

STORAGE PRESERVATION (Material No. 15-007) or STORAGE PRESERVATION
(Material No. 15-008) or equivalent to the pressure bulkhead and the
fuselage internal structure between FR70 and FR71, from stringer 26 LH/RH
to the bottom center line (Ref. TASK 51-75-13-916-002).
Subtask 53-51-00-410-050
C. Close Access
items.
(2) Install the rear pressure-bulkhead cover (1).
(3) Close the access door 312AR.

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TASK 53-51-00-210-002
Detailed Visual Inspection of Rear Pressure Bulkhead Forward Face below Cabin
Floor Level
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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Nov 01/04

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FR65
Hand Pump
Hand Pump
53-51-00-991-004 Fig. 602
3. __________
Job Set-up
Subtask 53-51-00-010-057
A. Get Access
_______
_______
R MATERIAL.

_______
R DO NOT SMOKE.

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(Ref. TASK 52-30-00-860-003).
(3) Remove the partition 162DW (Ref. TASK 25-55-12-000-001).

R
(4) Clean the inspection area with CLEANING AGENTS (Material No. 11-003).
R
4. Procedure
_________
(Ref. Fig. 602/TASK 53-51-00-991-004)
Subtask 53-51-00-210-055
A. Inspection:
(1) Examine the forward face of the rear pressure bulkhead below the
cabin floor for corrosion.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 535116000) for the
____
5. Close-up
________
Subtask 53-51-00-916-061

001).
Subtask 53-51-00-410-056
B. Close Access
items.
(2) Install the partition 162DW (Ref. TASK 25-55-12-400-001).
(4) Close the Aft cargo-compartment door (Ref. TASK 52-30-00-860-002) or

(Ref. TASK 52-30-00-860-004).

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Rear Pressure-Bulkhead Forward-Face below the Cabin Floor
Figure 602/TASK 53-51-00-991-004

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May 01/98
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May 01/98

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TASK 53-51-00-210-003
Detailed Visual Inspection of the Ring Frame at the Circumferential Joint of

the Rear Pressure Bulkhead Skin at FR70 AFT Face
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-005 Fig. 603

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3. __________
Job Set-up
Subtask 53-51-00-010-058
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.
(1) Put the access platform below the access door 312AR.

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4. Procedure
_________
(Ref. Fig. 603/TASK 53-51-00-991-005)
Subtask 53-51-00-210-057
A. Inspection:
R (1) Examine the ring frame at the circumferential joint of the rear
R pressure-bulkhead skin at FR70 for:
- corrosion,
- cracks.

____
5. Close-up
________
Subtask 53-51-00-916-051

001).
Subtask 53-51-00-410-057
B. Close Access
items.

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May 01/00

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Circumferential Joint of the Rear Pressure-Bulkhead Skin
Figure 603/TASK 53-51-00-991-005

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TASK 53-51-00-210-004
Detailed Visual Inspection of Fuselage Skin at Horizontal Stabilizer Cutout at

Forward Upper and Lower Corners LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

55-15-11-000-001 Removal of the Apron 333AT/333AB/343AT/343AB
55-15-11-400-001 Installation of the Apron 333AT/333AB/343AT/343AB
53-51-00-991-003 Fig. 604
3. __________
Job Set-up
Subtask 53-51-00-010-056
A. Get Access
_______
(1) Remove the THS aprons (Ref. TASK 55-15-11-000-001).

R

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4. Procedure
_________
(Ref. Fig. 604/TASK 53-51-00-991-003)
Subtask 53-51-00-210-054
A. Inspection:
(1) Examine the fuselage skin at the THS forward corner cutouts for:
- cracks,
- skin distortion.
____

PRESERVATION (Material No. 15-006) to the inspection area (Ref. TASK
51-75-13-916-001).
5. Close-up
________
Subtask 53-51-00-410-055
A. Close Access
items.
(2) Install the THS aprons (Ref. TASK 55-15-11-400-001).

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May 01/99
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THS Forward Corner Cutouts
Figure 604/TASK 53-51-00-991-003

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May 01/98
R
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TASK 53-51-00-210-005
Detailed Visual Inspection of FR74, Splices at STGR12 and STGR19 LH/RH,

Internal Structure
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-002 Fig. 605

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3. __________
Job Set-up
Subtask 53-51-00-010-054
A. Get Access
_______
_______
R MATERIAL.

_______
R DO NOT SMOKE.
(1) Put the access platform in position below the access door 312AR.
R
(4) Clean the inspection area with CLEANING AGENTS (Material No. 11-003).
R

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4. Procedure
_________
(Ref. Fig. 605/TASK 53-51-00-991-002)
Subtask 53-51-00-210-053
A. Inspection:
(1) Examine the splices at stringers 12 and 19 for:

- corrosion,
- cracks.
____
5. Close-up
________
Subtask 53-51-00-916-059

001).
Subtask 53-51-00-410-053
B. Close Access
items.

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FR74 Splices at Stringers 12 and 19
Figure 605/TASK 53-51-00-991-002

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R
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TASK 53-51-00-210-007
Detailed Visual Inspection of Horizontal Stabilizer Attachment and Back-up

Structure at FR77, from Stringer 8 to Stringer 21 LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-008 Fig. 606

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3. __________
Job Set-up
Subtask 53-51-00-010-061
A. Get Access
_______
_______
R MATERIAL.

_______
R DO NOT SMOKE.
APU.
(4) Open the access doors 312AR, 314AR.

R
(5) Carefully clean the THS attachment and back-up structure with
CLEANING AGENTS (Material No. 11-004) and a lint-free cloth.
R

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4. Procedure
_________
(Ref. Fig. 606/TASK 53-51-00-991-008)
Subtask 53-51-00-210-060
A. Inspection:
(1) Examine the THS attachment and back-up structure for:

- corrosion,
- cracks.
____
5. Close-up
________
Subtask 53-51-00-916-052

001).
Subtask 53-51-00-410-060
B. Close Access
(1) Make sure that the electrical connectors are clean and in the correct
condition.
items.
(3) Close the access doors 312AR, 314AR.

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Nov 01/97
R
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THS Attachment and Back-up Structure at FR77 between STGR8 and STGR21
Figure 606/TASK 53-51-00-991-008

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May 01/97
R
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TASK 53-51-00-210-008
Detailed Visual Inspection of Rear Pressure Bulkhead Forward Face above Cabin
Floor Level
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6483MM)
R 25-43-41-000-001 Removal of the Lavatory D
R 25-43-41-400-001 Installation of the Lavatory D
R 25-43-42-000-001 Removal of the Lavatory E
R 25-43-42-400-001 Installation of the Lavatory E
R

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May 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-009 Fig. 607
3. __________
Job Set-up
R **ON A/C 001-012, 014-099,
R Subtask 53-51-00-010-063-A
R A. Get Access
R (1) Remove the aft galley (Ref. TASK 25-33-41-000-002).
R (2) Remove the insulation blankets from the rear pressure bulkhead
R (Ref. TASK 25-80-00-000-001).

____
R **ON A/C 101-199, 901-999,
R Subtask 53-51-00-010-063-B
R A. Get Access
R (1) Remove the lavatory D (Ref. TASK 25-43-41-000-001) and/or the

R lavatory E (Ref. TASK 25-43-42-000-001).
R (2) Remove the aft galley (Ref. TASK 25-33-41-000-002).
R (3) Remove the insulation blankets from the rear pressure bulkhead
R (Ref. TASK 25-80-00-000-001).

____

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**ON A/C ALL
Subtask 53-51-00-110-056
R B. Cleaning
R
R (1) Carefully clean the inspection area with CLEANING AGENTS (Material
R No. 11-026) and a clean lint-free cloth MISCELLANEOUS (Material No.
R 19-003).
R
4. Procedure
_________
(Ref. Fig. 607/TASK 53-51-00-991-009)
Subtask 53-51-00-210-061
A. Inspection:
(1) Examine the forward face of the rear pressure bulkhead for corrosion.
____
5. Close-up
________
Subtask 53-51-00-916-053
A. Apply STORAGE PRESERVATION (Material No. 15-005) and STORAGE PRESERVATION

001).
R **ON A/C 001-012, 014-099,
R Subtask 53-51-00-410-062-A
R B. Close Access
R items.
R (2) Install the insulation blankets to the rear pressure bulkhead

R (Ref. TASK 25-80-00-400-001).

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May 01/07

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Rear Pressure-Bulkhead Forward-Face above the Cabin Floor
Figure 607/TASK 53-51-00-991-009

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Page 629
May 01/97
R
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R (3) Install the aft galley (Ref. TASK 25-33-41-400-002).
R **ON A/C 101-199, 901-999,
R Subtask 53-51-00-410-062-B
R B. Close Access
R items.
R (2) Install the insulation blankets to the rear pressure bulkhead

R (Ref. TASK 25-80-00-400-001).
R (3) Install the aft galley (Ref. TASK 25-33-41-400-002).
R (4) Install the lavatory D (Ref. TASK 25-43-41-400-001) and/or the

R lavatory E (Ref. TASK 25-43-42-400-001).

R

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R **ON A/C ALL
TASK 53-51-00-210-009
Detailed Visual Inspection of Tail Cone Attachment Fittings at FR77 and FR78
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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May 01/06

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-010 Fig. 608
3. __________
Job Set-up
Subtask 53-51-00-010-065
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.
APU.

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(5) Clean the fittings with a nonmetallic scraper.
4. Procedure
_________
(Ref. Fig. 608/TASK 53-51-00-991-010)
Subtask 53-51-00-210-062
A. Inspection:
(1) Examine the tail-cone attachment fittings for:

- corrosion,
- broken or missing parts.
NOTE : If necessary:
____
- refer to the ASRM (Ref. ASRM 53-51-12-001) for the tail-cone
attachment fittings at FR77
- refer to the ASRM (Ref. ASRM 53-56-11-001) and (Ref. ASRM
53-56-11-101) for the tail-cone attachment fittings at FR78
for the correct repair procedure.
5. Close-up
________
Subtask 53-51-00-916-062
A. Apply STORAGE PRESERVATION (Material No. 15-007) to the fittings

(Ref. TASK 51-75-13-916-002).
Subtask 53-51-00-410-063
B. Close Access
items.

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Tail-Cone Attachment Fittings
Figure 608/TASK 53-51-00-991-010

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May 01/06
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TASK 53-51-00-210-010
Detailed Visual Inspection of Fin to Fuselage MID and AFT Attach Fittings
inside Fuselage, in Areas of Attachment to Fuselage Skin and to FR72 and FR74
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-011 Fig. 609

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3. __________
Job Set-up
Subtask 53-51-00-010-066
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.
(4) Carefully clean the inspection area with CLEANING AGENTS (Material

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May 01/06
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4. Procedure
_________
(Ref. Fig. 609/TASK 53-51-00-991-011)
Subtask 53-51-00-210-064
A. Inspection:
(1) Examine the internal fin to fuselage attachment fittings for:

- cracks,
- distortion.
____
5. Close-up
________
Subtask 53-51-00-916-054

001).
Subtask 53-51-00-410-064
B. Close Access
items.

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Internal Fin to Fuselage Attachment Fittings at FR72 and FR74
Figure 609/TASK 53-51-00-991-011

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TASK 53-51-00-210-011
Detailed Visual Inspection of Attach Fittings for Horizontal Stabilizer Trim

Actuator at FR73
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-012 Fig. 610

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3. __________
Job Set-up
Subtask 53-51-00-010-067
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.

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4. Procedure
_________
(Ref. Fig. 610/TASK 53-51-00-991-012)
Subtask 53-51-00-210-065
A. Inspection:
(1) Examine the THS actuator attach fittings for:

- cracks,
- distortion.
NOTE : For additional information of the attach fittings (Ref. ASRM

____
535129)
5. Close-up
________
Subtask 53-51-00-916-055
A. Apply STORAGE PRESERVATION (Material No. 15-005) to the inspection area,

if you have removed the surface protection (Ref. TASK 51-75-13-916-001).
Subtask 53-51-00-410-065
B. Close Access
items.

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THS Actuator Attachment Fittings
Figure 610/TASK 53-51-00-991-012

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TASK 53-51-00-210-012
Detailed Visual Inspection of Fin to Fuselage FWD, MID and AFT Attach Fittings,
Outside Fuselage, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-006 Fig. 611

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3. __________
Job Set-up
Subtask 53-51-00-010-059
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.
(1) Remove the fairings 323AL, 323AR (Ref. TASK 53-55-11-000-001).
4. Procedure
_________
(Ref. Fig. 611/TASK 53-51-00-991-006)
Subtask 53-51-00-210-059
A. Inspection:
(1) Examine the external fin to fuselage attach fittings for:

- cracks.
____

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External Fin to Fuselage Attachment Fittings
Figure 611/TASK 53-51-00-991-006

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5. Close-up
________
Subtask 53-51-00-916-060
A. Apply STORAGE PRESERVATION (Material No. 15-005) to the inspection area,

if you have removed the surface protection (Ref. TASK 51-75-13-916-001).
Subtask 53-51-00-410-058
B. Close Access
items.
(2) Install the fairings 323AL, 323AR (Ref. TASK 53-55-11-400-001).

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Page 646
May 01/06
R
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TASK 53-51-00-210-014
Detailed Visual Inspection of Rear Pressure Bulkhead AFT Face, Reinforcement

Splice at Forward Fin Attachment Area
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-013 Fig. 612

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Page 647
May 01/06
R
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3. __________
Job Set-up
Subtask 53-51-00-010-068
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.

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Page 648
May 01/06
R
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4. Procedure
_________
(Ref. Fig. 612/TASK 53-51-00-991-013)
Subtask 53-51-00-210-066
A. Inspection:
(1) Examine the reinforcement splice of the rear pressure bulkhead at the
fin forward attachment for:
- cracks.
____
5. Close-up
________
Subtask 53-51-00-916-056

001).
Subtask 53-51-00-410-066
B. Close Access
items.

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Page 649
May 01/06
R
IAC
Reinforcement Splice of the Rear Pressure Bulkhead at the Fin Forward
Attachment
Figure 612/TASK 53-51-00-991-013

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May 01/06
R
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TASK 53-51-00-210-015
Detailed Visual Inspection of Rear Pressure Bulkhead, Skin Splices AFT Face
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-014 Fig. 613

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Page 651
May 01/06
R
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3. __________
Job Set-up
Subtask 53-51-00-010-069
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.

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Page 652
May 01/06
R
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4. Procedure
_________
(Ref. Fig. 613/TASK 53-51-00-991-014)
Subtask 53-51-00-210-067
A. Inspection:
(1) Examine the rear pressure-bulkhead skin-splices for:

- cracks.
____
5. Close-up
________
Subtask 53-51-00-916-057

001).
Subtask 53-51-00-410-067
B. Close Access
items.

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Page 653
May 01/06
R
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Rear Pressure Bulkhead, Aft Face Skin Splices
Figure 613/TASK 53-51-00-991-014

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Page 654
May 01/06
R
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TASK 53-51-00-210-016
Detailed Visual Inspection of Rear Pressure Bulkhead, Areas around Outlet

Cutouts, AFT Face
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-015 Fig. 614

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Page 655
May 01/06
R
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3. __________
Job Set-up
Subtask 53-51-00-010-070
A. Get Access
_______
_______
MATERIAL.

_______
DO NOT SMOKE.

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Page 656
May 01/06
R
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4. Procedure
_________
(Ref. Fig. 614/TASK 53-51-00-991-015)
Subtask 53-51-00-210-068
A. Inspection:
(1) Examine the cutouts of the aft face of the rear pressure bulkhead
for:
- cracks.
____
5. Close-up
________
(Ref. Fig. 614/TASK 53-51-00-991-015)
Subtask 53-51-00-916-058

001).
Subtask 53-51-00-410-068
B. Close Access
items.

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Page 657
May 01/06
R
IAC
Rear Pressure Bulkhead Cutouts
Figure 614/TASK 53-51-00-991-015

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Page 658
May 01/06
R
IAC
TASK 53-51-00-210-017
Detailed Visual Tnspection of Shear Ties and Frame Clips at FR72 and FR74,
between Stringer 3 and Stringer 9, LH/RH, Internal Structure
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 53-00-12-201
53-51-00-991-017 Fig. 615

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Page 659
May 01/06
R
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3. __________
Job Set-up
Subtask 53-51-00-010-073
A. Get Access
_______
Subtask 53-51-00-110-064

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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Page 660
May 01/06
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4. Procedure
_________
Subtask 53-51-00-210-069

(Ref. Fig. 615/TASK 53-51-00-991-017)
(1) Do a detailed visual inspection of the shear ties and the frame clips
at FR72 and FR74, between stringer 3 and stringer 9, LH and RH,
internal structure for cracks.

____
5. Close-up
________
Subtask 53-51-00-410-071
A. Close Access
items.

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Page 661
May 01/06
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Shear Ties and Frame Clips at FR72 and FR74, between Stringer 3 and Stringer 9,
LH/RH
Figure 615/TASK 53-51-00-991-017

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May 01/06
R
IAC
TASK 53-51-00-210-019
General Visual Inspection of Fuselage Skin around Cutout for Tail Compartment
Access Door, between FR 70 and FR 73, STGR 25 RH and Bottom Center Line
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 663
May 01/06
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-019 Fig. 616
3. __________
Job Set-up
Subtask 53-51-00-941-066
flight controls.
position.
Subtask 53-51-00-110-066

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
the area dry.

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Page 664
May 01/06
R
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4. Procedure
_________
(Ref. Fig. 616/TASK 53-51-00-991-019)
Subtask 53-51-00-210-071
A. Inspection
- the fuselage skin around the cutout for the tail compartment access
door between FR 70 and FR 73 and from stringer 25 RH to bottom
centerline, external surface.
NOTE : This does not include the area under the scuff plates.
____

____

____
5. Close-up
________
Subtask 53-51-00-942-069
items.

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Page 665
May 01/06
R
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Fuselage Skin around Cutout for Tail Compartment Acces Door
Figure 616/TASK 53-51-00-991-019

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Page 666
May 01/06
R
IAC
TASK 53-51-00-210-018
General Visual Inspection of the Fuselage External Surface and the Vertical
Stabilizer Attachment Fitting, below the Vertical Stabilizer/Fuselage Fairings
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page 667
May 01/06
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-51-00-991-018 Fig. 617
3. __________
Job Set-up
Subtask 53-51-00-010-074
A. Get Access
_______
flight controls.
(2) Put the access platform in the required position.
(3) Remove the vertical stabilizer fairings 323AL, 323AR (Ref. TASK 53-
55-11-000-001).
Subtask 53-51-00-110-065

_______
MATERIAL/S.

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Page 668
May 01/06
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_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Use a nonmetallic scraper to remove the old temporary protective

compound from the area to be inspected.
(2) Clean the area with a lint-free cloth and the CLEANING AGENTS
(Material No. 11-004), and let the area dry.
4. Procedure
_________
(Ref. Fig. 617/TASK 53-51-00-991-018)
Subtask 53-51-00-210-070
A. Inspection
(1) Do a general visual inspection of these components/areas, below the

vertical stabilizer/fuselage fairings:
- the attachment fittings of the vertical stabilizer
- the top surface of the fuselage skin, below the vertical
stabilizer.
____

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Page 669
May 01/06
R
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Fuselage External Surface and Vertical Stabilizer Attachment Fittings Below
Vertical Stabilizer/Fuselage Fairings
Figure 617/TASK 53-51-00-991-018

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53-51-00 Page 670
May 01/06
R
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5. Close-up
________
Subtask 53-51-00-916-064
A. Application of the Temporary Protective Compound

No. 15-006) or equivalent to the fuselage skin and the
vertical-stabilizer attachment fittings, below the vertical
stabilizer/fuselage fairings.
Subtask 53-51-00-410-072
B. Close Access
items.
(2) Install the vertical stabilizer fairings 323AL, 323AR (Ref. TASK 53-
55-11-400-001).

EFF :

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Page 671
May 01/06
R
IAC
TASK 53-51-00-210-020
General Visual Inspection of the Rear Fuselage Internal Structure, between FR70
and FR77
_______
_______
DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 672
May 01/06
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-22-00-001
ASRM 51-23-11-001
53-51-00-991-020 Fig. 618
3. __________
Job Set-up
Subtask 53-51-00-010-076
A. Get Access
(1) Put a WARNING NOTICE in position to tell persons not to operate the
APU.
access door 312AR.
access door 314AR.
Subtask 53-51-00-110-067
(1) Make sure that the surface of the inspection area is clean.

_______
DO NOT SMOKE.

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Page 673
May 01/06
R
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(2) If necessary, clean the inspection area with a lint-free cotton
4. Procedure
_________
(Ref. Fig. 618/TASK 53-51-00-991-020)
Subtask 53-51-00-210-072

between FR70 and FR77. Do this from the bottom center line to the
crown center line, LH/RH:
corrosion data.
(b) Repair the corroded areas (Ref. TASK 51-74-11-300-001).
5. Close-up
________
Subtask 53-51-00-410-074
A. Close Access
items.

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Page 674
May 01/06
R
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Inspection Areas of the Rear Fuselage, between FR70 and FR77
Figure 618/TASK 53-51-00-991-020

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Page 675
May 01/06
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Page 676
May 01/06
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TASK 53-51-00-210-021
General Visual Inspection of the Rear Fuselage External Surface, between FR70
and FR87
_______
_______
DAMAGE.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 677
May 01/06
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
ASRM 51-11-00-001
ASRM 51-22-00-001
ASRM 51-23-11-001
ASRM 53-51-11-101
53-51-00-991-021 Fig. 619
3. __________
Job Set-up
Subtask 53-51-00-941-067
(1) Put a WARNING NOTICE in position to tell persons not to operate the
APU.
inspection area.

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Page 678
May 01/06
R
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Subtask 53-51-00-110-068
(1) Make sure that the surface of the inspection area is clean.

_______
DO NOT SMOKE.
(2) If necessary, clean the inspection area with a lint-free cotton

4. Procedure
_________
(Ref. Fig. 619/TASK 53-51-00-991-021)
Subtask 53-51-00-210-073
(1) Do a general visual inspection of the external surface of the rear

fuselage and the tail cone. Do this between FR70 and FR87:
surface protection.
of the damage.
003).

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Page 679
May 01/06
R
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Inspection Areas of the Rear Fuselage and the Tail Cone, between FR70 and FR87
Figure 619/TASK 53-51-00-991-021

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Page 680
May 01/06
R
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corrosion data.

5. Close-up
________
Subtask 53-51-00-942-070
items.

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Page 681
May 01/06

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MAINTENANCE PLATFORM - REMOVAL/INSTALLATION
___________________________________________
TASK 53-51-17-000-001
Removal of the Maintenance Platform Panels (AFT Equipment Compartment)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-51-17-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-51-17-010-050
A. Get Access

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Page 401
Feb 01/96

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4. Procedure
_________
(Ref. Fig. 401/TASK 53-51-17-991-001)
Subtask 53-51-17-020-050
A. Removal of the Maintenance Platform Panels:
(1) Remove the Screws (1)

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Page 402
Feb 01/96

IAC
Maintenance Platform Panels
Figure 401/TASK 53-51-17-991-001

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Page 403
Feb 01/96

IAC
TASK 53-51-17-400-001
Installation of the Maintenance Platform Panels (AFT Equipment Compartment)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific clean cloth
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-064 USA MIL-W-5044 TYPE I
ANTI-SLIP SURFACING (FLEX.) (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-51-17-991-001 Fig. 401

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Page 404
Feb 01/08

IAC
3. __________
Job Set-up
Subtask 53-51-17-860-050
removal task.
4. Procedure
_________
(Ref. Fig. 401/TASK 53-51-17-991-001)
Subtask 53-51-17-110-050
AGENTS (Material No. 11-004) and a clean cloth.

_______
DO NOT SMOKE.

_______
SPECIAL MATERIAL.
Subtask 53-51-17-420-050
B. Installation of the Maintenance Platform Panels:
items.
(2) Put the panels (2) in position.

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Page 405
Feb 01/96

IAC
(4) Install the screws (1).
(5) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-064) to the
panels, if necessary.
5. Close-up
________
Subtask 53-51-17-410-050
A. Close Access
items.

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Page 406
Feb 01/96

IAC
__________________________________________
1. General
_______
The support struts in the cone/rear fuselage make the structure in this
section stronger. The support struts are part of the main structure. Some of
the support struts are removable and the others are rivited to the
structure. The removable support struts are divided into three groups:
- the upper V support struts,
- the lower V support struts,
- the diagonal support struts.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
The upper and lower V support struts are installed between FR74 and FR77.
The support struts are made of extruded aluminum.
All of the upper V support struts are removable and they are adjustable.
Only two of the lower V support struts are removable.
The removable diagonal support struts at FR77 are adjustable. They support
the horizontal stabilizer attach fittings. The diagonal support struts are
also used to center the horizontal stabilizer.

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Page 1
Feb 01/96

IAC
Support Struts
Figure 001

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Page 2
Feb 01/96

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SUPPORT STRUTS - REMOVAL/INSTALLATION
_____________________________________
TASK 53-53-11-000-001
Removal of the Horizontal Support Struts between FR74 and FR77
_______
NOTE : The removal of one support strut is given. The procedure is the same for
____
the other support struts.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-53-11-991-001 Fig. 401

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Page 401
Aug 01/06
R
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3. __________
Job Set-up
Subtask 53-53-11-010-050
A. Get Access
flight controls.
(2) Put the access platform in position below Zone 312.
(4) Open the access doors 312AR and 314AR.
Subtask 53-53-11-864-052
B. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002) and (Ref. TASK 29-10-00-864-
003).
Subtask 53-53-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
49VU FLIGHT CONTROLS/FCDC1/SPLY 20CE1 B10
121VU FLIGHT CONTROLS/FCDC2/SPLY 20CE2 Q20

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Page 402
Aug 01/06

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R **ON A/C ALL
4. Procedure
_________
(Ref. Fig. 401/TASK 53-53-11-991-001)
Subtask 53-53-11-020-050
A. Removal:
(1) Remove the nut (5), the screw (2) and the washer (3).
(2) Remove the bonding straps (4).
(4) Remove the nuts (12) and the washers (10).
(5) Identify each support strut (1).
(6) Remove the bolts (9), the washers (8) and the support strut (1).
(7) Remove the bushes (6) and (7).

EFF :

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Page 403
May 01/06

IAC
R Horizontal Support Struts
Figure 401/TASK 53-53-11-991-001

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Page 404
May 01/06

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TASK 53-53-11-400-001
Installation of the Horizontal Support Struts between FR74 and FR77
_______
NOTE : The installation of one support strut is given. The procedure is the
____
same for the other support struts.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 405
Feb 01/08

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
11 cotter pins 53-53-04 01 -040
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-53-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-53-11-860-050
removal task.
to move the flight controls
(3) Make sure that the access platforms are in position.
(4) Make sure that the access doors are open.
Subtask 53-53-11-864-053
B. Make sure that the Green, Yellow and Blue hydraulic systems are
depressurized (Ref. TASK 29-10-00-864-001), (Ref. TASK 29-10-00-864-002)
and (Ref. TASK 29-10-00-864-003).

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Page 406
Feb 01/08
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Subtask 53-53-11-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 401/TASK 53-53-11-991-001)
Subtask 53-53-11-916-051

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Page 407
Aug 01/06

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R (3) Protective treatment.

_______
DO NOT SMOKE.
R (a) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (9)
R and the bushes (6) and (7).
Subtask 53-53-11-420-050
B. Installation:
(1) Install the bushes (6) and (7).
(2) Put the support strut (1) in position and install the washers (8) and
the bolts (9).
(3) Install the washers (10) and the nuts (12).
lbf.ft).
R (6) Put the bonding straps (4) in position and install the screws (2),
R the washers (3) and the nuts (5) (Ref. TASK 20-28-00-912-004).
(7) Apply STORAGE PRESERVATION (Material No. 15-007) to the work area
(Ref. TASK 51-75-13-916-002).
5. Close-up
________
(Ref. Fig. 401/TASK 53-53-11-991-001)
Subtask 53-53-11-865-051
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2, 19CE3, 20CE1, 20CE2, 21CE1,
21CE2, 21CE3, 22CE.

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Page 408
May 01/06

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Subtask 53-53-11-410-050
B. Close Access
items.
(2) Close the access doors 312AR and 314AR.

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Page 409
May 01/06
R
IAC
TASK 53-53-11-000-002
R Removal of the Diagonal Support Struts at FR77
_______
NOTE : The removal of one support strut is given. The procedure is the same for
____
the other support struts.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-41-00-220-003 Check of the Zero Adjustment of the THS

53-55-13-000-001 Removal of the Fairings at the THS Fittings.
53-53-11-991-002 Fig. 402

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Page 410
May 01/06

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3. __________
Job Set-up
Subtask 53-53-11-010-051
A. Get Access
(1) Make sure that the Trimmable Horizontal Stabilizer (THS) is in the
zero position (Ref. TASK 27-41-00-220-003).
flight controls.
(5) Open the access doors 312AR and 314AR.
(7) Remove the THS fairings (Ref. TASK 53-55-13-000-001).
Subtask 53-53-11-864-050
B. Depressurize the Blue, Green and Yellow hydraulic systems (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002) and (Ref. TASK 29-10-00-864-
003).
Subtask 53-53-11-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

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Page 411
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 402/TASK 53-53-11-991-002)
Subtask 53-53-11-020-051
A. Removal:
(1) Remove the nuts (9), the washers (7) and the screws (6).
(2) Remove the bonding straps (8) and (10).
(4) Remove the nuts (3) and the washers (2).
(5) Identify each support strut (5).
(6) Remove the bolts (1).

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Page 412
Aug 01/06

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R Diagonal Support Struts
Figure 402/TASK 53-53-11-991-002

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Page 413
Aug 01/06

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TASK 53-53-11-400-002
Installation of the Diagonal Support Struts at FR77
_______
NOTE : The installation for one support strut is given. The procedure is the
____
same for the other support struts.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
(15.00 to 150.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pins 53-53-04 02 -060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-55-13-400-001 Installation of the Fairings at the THS Fittings.
53-53-11-991-002 Fig. 402
53-53-11-991-003 Fig. 403
3. __________
Job Set-up
Subtask 53-53-11-860-051
removal task.
to move the flight controls.
(3) Make sure that the access platforms are in position.
(4) Make sure that the access doors are open.
Subtask 53-53-11-864-051
depressurized (Ref. TASK 29-10-00-864-001), (Ref. TASK 29-10-00-864-002),
(Ref. TASK 29-10-00-864-003).

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Subtask 53-53-11-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 402/TASK 53-53-11-991-002, 403/TASK 53-53-11-991-003)
Subtask 53-53-11-916-050
(3) Apply COMMON GREASE (Material No. 04-004) to the bolts (1).
Subtask 53-53-11-420-053
B. Installation
(1) Put the support strut (5) in position and install the bolts (1).
(2) Install the washers (2) and the nuts (3). Do not tighten the nuts (3)
at this time.

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Aug 01/06

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Adjustment of the THS
Figure 403/TASK 53-53-11-991-003

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(3) Make sure that the clearance X is 14.5 +2.5 -2.5 mm (0.5708 +0.0984
-0.0984 in.) between the THS attach support and the inner attach
fitting.
(4) Do a check of the clearance Y at the left and the right attach
fittings:
(a) The value of the clearance Y must be equal at the left and the
right fittings. A tolerance of +/- 0.2 mm (0.0078 in.) is
permitted.
(5) Make sure that the dimension Z between the bolt and the sleeve is a
minimum of 0.5 mm (0.0196 in.).
(6) If the clearances X, Y and Z are correct, do the steps that
follow:
(a) TORQUE the locknuts (11) to between 11.00 and 13.00 m.daN (81.12
and 95.87 lbf.ft).
(b) Safety the locknuts (11) with the lockwire, MISCELLANEOUS

(Material No. 19-010)
(c) TORQUE the tubes of the support struts (5), in the correct
direction, as follows:
- The top tubes to between 3.25 and 3.59 m.daN (23.96 and 26.47
lbf.ft).
- The bottom tubes to between 2.78 and 3.08 m.daN (20.50 and
22.71 lbf.ft).
(d) TORQUE the nuts (3) to between 1.20 and 1.35 m.daN (106.19 and
119.46 lbf.in).
(e) Safety the nuts (3) with the new cotter pins (4).
(f) Install the bonding straps (8) and (10) with the screws (6), the
washers (7) and the nuts (9) (Ref. TASK 20-28-00-912-004).
(g) Apply the STORAGE PRESERVATION (Material No. 15-007) to the area
(Ref. TASK 51-75-13-916-002).
(7) If one or more of the clearances X, Y and Z is(are) not
correct, do the adjustment of the THS (Refer to Para. 4.C.).

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Subtask 53-53-11-820-051
C. Adjustment of the THS
(1) Remove and discard the lockwire.
(2) Loosen the locknuts (11).
(3) Remove the two support struts at the side where the clearance Y has
the highest value.
(4) Adjust the two remaining support struts until the value of the
clearance Y is equal at the left and the right fittings. A
tolerance of +/- 0.2 mm (0.0078 in.) is permitted.
(5) Make sure that the clearance X is 14.5 +2.5 -2.5 mm (0.5708 +0.0984
-0.0984 in.) between the THS attach support and the inner fitting.
(6) Make sure that the dimension Z between the bolt and the sleeve is a
minimum of 0.5 mm (0.0196 in.).
(7) Install the support struts (Refer to Para. 4.D.).
Subtask 53-53-11-420-054
D. Installation after Adjustment of the THS
(1) TORQUE the locknuts (11) to between 11.00 and 13.00 m.daN (81.12 and
95.87 lbf.ft).
(2) Safety the locknuts (11) with the lockwire, MISCELLANEOUS (Material
No. 19-010)
(3) TORQUE the tubes of the support struts (5), in the correct direction,
as follows:
- The top tubes to between 3.25 and 3.59 m.daN (23.96 and 26.47
lbf.ft).
- The bottom tubes to between 2.78 and 3.08 m.daN (20.50 and 22.71
lbf.ft).
lbf.in).
(6) Install the bonding straps (8) and (10) with the screws (6), the
washers (7) and the nuts (9) (Ref. TASK 20-28-00-912-004).

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(7) Apply the STORAGE PRESERVATION (Material No. 15-007) to the area
(Ref. TASK 51-75-13-916-002).
5. Close-up
________
(Ref. Fig. 402/TASK 53-53-11-991-002)
Subtask 53-53-11-865-055
breaker(s):
21CE2, 21CE3, 22CE.
Subtask 53-53-11-410-051
B. Close Access
items.
(2) Install the THS fairings (Ref. TASK 53-55-13-400-001).
(4) Close the access doors 312AR and 314AR.

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____________________________________
1. _______
General
The fairings 323AL, 323AR, 325AL and 325AR are made of layers of glassfiber
reinforced plastic over a honeycomb core. They are installed at the vertical
stabilizer to the aircraft joint. The fairings make sure that the airflow
around the joint is smooth and this keeps the turbulance to a minimum.
2. Component
__________________
Location
(Ref. Fig. 001)

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Fairings - Component Location
Figure 001

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FAIRINGS - VERTICAL STABILIZER - REMOVAL/INSTALLATION
_____________________________________________________
TASK 53-55-11-000-001
Removal of the Fairings 323AL/323AR
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-55-11-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 53-55-11-941-050
flight controls.
_______
(2) Put the access platform in position at Z323.
Subtask 53-55-11-864-050
B. De-pressurize the Green, Yellow and Blue hydraulic systems. (Ref. TASK
29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-864-
003).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
Subtask 53-55-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
R **ON A/C ALL
4. Procedure
_________
(Ref. Fig. 401/TASK 53-55-11-991-001)
Subtask 53-55-11-020-050
A. Removal:
(2) Remove the fairing (2).

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May 01/06

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R Vertical Stabilizer Fairings 323AL/323AR
Figure 401/TASK 53-55-11-991-001

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Aug 01/96

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TASK 53-55-11-400-001
Installation of the Fairings 323AL/323AR
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lintfree cloth

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 09-016A USA MIL-PRF-81733D
(Ref. 20-31-00)
(Ref. 20-31-00)

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May 01/05

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-55-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 53-55-11-860-050
removal task.
(2) Make sure the warning notices are in position to tell persons not to
_______
Subtask 53-55-11-864-051
depressurized. (Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-002)
(Ref. TASK 29-10-00-864-003)
_______
SYSTEM.

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Subtask 53-55-11-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 401/TASK 53-55-11-991-001)
Subtask 53-55-11-914-050
(1) Clean the mating surfaces of the fairing with a nonmetallic scraper,
CLEANING AGENTS (Material No. 11-003) and a lintfree cloth.

_______
SPECIAL MATERIAL.

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_______
DO NOT SMOKE.
(4) Apply SPECIAL MATERIALS (Material No. 05-013A) and SEALANTS (Material
No. 09-018) to the mating surfaces of the fairing (2).
Subtask 53-55-11-420-050
B. Installation:
items.
(2) Put the fairing (2) in position.
(4) Make sure that the clearance a is 1.0 +1.0 -1.0 mm (0.0393 +0.0393-
0.0393 in.) between the fairing (2), the dorsal fin (3) and the
rudder fairing (4).
(5) Make sure that the clearance c is 10.0 +3.5 -3.5 mm (0.3937 +0.1377
-0.1377 in.) between the fairing (2) and the fuselage.
(6) Apply a bead of SEALANTS (Material No. 09-016A) to the edges of the
fairing (2).
5. Close-up
________
Subtask 53-55-11-410-051
A. Close Access

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Subtask 53-55-11-865-052
breaker(s):
5CC1, 5CC2, 14CC1, 14CC2, 15CC, 15CE1, 15CE2, 16CE1, 16CE2, 19CE1, 19CE2,
19CE3, 21CE1, 21CE2, 21CE3, 22CE.

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FAIRINGS - RUDDER - REMOVAL/INSTALLATION
________________________________________
TASK 53-55-12-000-001
Removal of the Rudder Fairings 325AL and 325AR
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-010,
53-55-12-991-001 Fig. 401
R **ON A/C 011-012, 014-099, 101-199, 901-999,
53-55-12-991-001-A Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-55-12-941-050
(1) Put the warning notices in the cockpit to tell persons not to operate
the flight controls.
_______
(2) Put the access platform below the zone 325.
Subtask 53-55-12-864-050
10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-864-003).
_______
SYSTEM.
Subtask 53-55-12-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Feb 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-010,
(Ref. Fig. 401/TASK 53-55-12-991-001)
R **ON A/C 011-012, 014-099, 101-199, 901-999,
(Ref. Fig. 401A/TASK 53-55-12-991-001-A)
**ON A/C ALL
Subtask 53-55-12-020-050
A. Removal:

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Page 403
Feb 01/07

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R Rudder Fairing - Removal/Installation
Figure 401/TASK 53-55-12-991-001

EFF :

001-010, 53-55-12

Page 404
Nov 01/02

IAC
Rudder Fairing - Removal/Installation
Figure 401A/TASK 53-55-12-991-001-A

R

EFF :

011-012, 014-099, 101-199, 901-999, 53-55-12

Page 405
Feb 01/07

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TASK 53-55-12-400-001
Installation of the Rudder Fairings 325AL and 325AR
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lintfree cloth

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-010,
53-55-12-991-001 Fig. 401
R **ON A/C 011-012, 014-099, 101-199, 901-999,
53-55-12-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-55-12-860-050
removal task.
(2) Make sure the warning notice is in position to tell persons not to
_______

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Subtask 53-55-12-864-051
B. Make sure the Green, Yellow and Blue hydraulic systems are depressurized
(Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-
10-00-864-003).
_______
SYSTEM.
Subtask 53-55-12-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 53-55-12-914-050
CLEANING AGENTS (Material No. 11-003) and a lintfree cloth.

_______
SPECIAL MATERIAL.

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_______
DO NOT SMOKE.
(4) Apply SPECIAL MATERIALS (Material No. 05-013A) and SEALANTS (Material
No. 09-018) to the mating surfaces of the fairings.
Subtask 53-55-12-420-050
B. Installation:
items.
(4) Make sure that the clearance a is 1.0 +1.0 -1.0 mm (0.0393 +0.0393-
0.0393 in.) between the fairing (2) and the vertical stabilizer
fairing (3), and the fairing and the vertical stabilizer (4).
(5) Make sure that the clearance c is 10.0 +3.5 -3.5 mm (0.3937 +0.1377
-0.1377 in.) between the fairing and the fuselage.
(6) Apply a bead of SEALANTS (Material No. 09-016) to the edges of the
fairing (2).
5. Close-up
________
**ON A/C 001-010,
(Ref. Fig. 401/TASK 53-55-12-991-001)

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R **ON A/C 011-012, 014-099, 101-199, 901-999,
(Ref. Fig. 401A/TASK 53-55-12-991-001-A)
**ON A/C ALL
Subtask 53-55-12-410-051
A. Close Access
Subtask 53-55-12-865-052
breaker(s):
19CE3, 21CE1, 21CE2, 21CE3, 22CE.

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Feb 01/07

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FAIRINGS - TRIMMABLE HORIZONTAL STABILIZER - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 53-55-13-000-001
Removal of the Fairings at the THS Fittings.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-55-13-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 53-55-13-941-050
flight controls.
_______
(2) Put the access platform in position at Zones 311 and 312.
Subtask 53-55-13-864-050
10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-864-003).
_______
SYSTEM.
Subtask 53-55-13-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 53-55-13-010-050
D. Get Access
(1) Remove the lower trimmable horizontal-stabilizer apron 333AB (343AB)

(Ref. TASK 55-15-11-000-001).
4. Procedure
_________
(Ref. Fig. 401/TASK 53-55-13-991-001)
Subtask 53-55-13-020-050
A. Removal:

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Page 403
Aug 01/06

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R Fittings of the THS Fairing
Figure 401/TASK 53-55-13-991-001

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Aug 01/96

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TASK 53-55-13-400-001
Installation of the Fairings at the THS Fittings.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-55-13-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 53-55-13-860-050
removal task.
to operate the flight controls.
_______
Subtask 53-55-13-864-051
depressurized. (Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-002)
(Ref. TASK 29-10-00-864-003)
_______
SYSTEM.
Subtask 53-55-13-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 53-55-13-991-001)
Subtask 53-55-13-914-050
CLEANING AGENTS (Material No. 11-003) and a lint-free cloth.

_______
SPECIAL MATERIAL.

_______
DO NOT SMOKE.
(4) Apply SEALANTS (Material No. 09-018) to the fairing interface and the
screws (1).

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Subtask 53-55-13-420-050
B. Installation:
items.

_______
(3) Install the screws (1).
5. Close-up
________
Subtask 53-55-13-410-050
A. Close Access
(1) Install the lower trimmable horizontal-stabilizer aprons (Ref. TASK

55-15-11-400-001).
Subtask 53-55-13-865-052
breaker(s):
19CE3, 21CE1, 21CE2, 21CE3, 22CE.

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____________________________________
1. General
_______
Fittings make it possible to attach components to the structure, and to

attach the tailcone to the cone/rear fuselage.
2. Component
__________________
Location
(Ref. Fig. 001)
3. Description
___________
A. The Cone/Rear Fuselage Fittings

The fittings which are installed on the cone/rear fuselage are made of
forged aluminum alloy.
B. The Vertical Stabilizer Fittings

The fittings for the vertical stabilizer are part of the FR70, FR72 and
FR74.
C. The Horizontal Stabilizer Fittings

The fittings for the horizontal stabilizer are installed on FR77 and are
removable.
D. The Tailcone Atachment Fittings

The fittings for the attachment of the tailcone are part of the FR77.

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Fittings
Figure 001

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Feb 01/96

IAC
FITTINGS - TRIMMABLE HORIZONTAL STABILIZER - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 53-56-11-000-001
Removal of the Support Fittings of the Trimmable Horizontal Stabilizer (THS)

_______
DO NOT SMOKE.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific adjustable access platform 5.0 m (16 ft. 5 in.)
SL90-314-4375 1 TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454
SL90-374-4375 1 WRENCHES - NOTCHED, TIGHTENING OF NUTS NSA5454
98D27407505000 1 EXTRACTOR - CENTERING BUSH, THS
98D27408406000 1 DISTANCE STRUT - FRAME 77

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-22-00-000-001 Removal of STA-LOK Nuts and Lockwashers

27-41-00-220-003 Check of the Zero Adjustment of the THS
53-53-11-000-002 Removal of the Diagonal Support Struts at FR77
53-55-13-000-001 Removal of the Fairings at the THS Fittings.
55-13-11-000-001 Remove/Open of the THS Trailing Edge Access Panels
**ON A/C 001-012, 014-099,
53-56-11-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
53-56-11-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 53-56-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 53-56-11-010-050
B. Get Access
(1) Put the THS to the zero position (Ref. TASK 27-41-00-220-003).
flight controls.
(3) Put the access platform below Z312 and Z314.
(4) Put the adjustable access platform below the THS.
(6) Open the trailing edge panels 334AB, 344AB, 334AT, 344AT (Ref. TASK
55-13-11-000-001).
(8) Remove the fairings of the THS (Ref. TASK 53-55-13-000-001).
(9) Remove the diagonal support struts (Ref. TASK 53-53-11-000-002).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-56-11-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 53-56-11-991-001-A)

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Page 403
Feb 01/07

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Trimmable Horizontal Stabilizer-Fittings

R

EFF :

001-012, 014-099, 53-56-11

Page 404
May 01/06

IAC

R

EFF :

001-012, 014-099, 53-56-11

Page 405
May 01/06

IAC
Figure 401A/TASK 53-56-11-991-001-A12 (SHEET 1)

R

EFF :

101-199, 901-999, 53-56-11

Page 406
Feb 01/07

IAC
Figure 401A/TASK 53-56-11-991-001-A22 (SHEET 2)

R

EFF :

101-199, 901-999, 53-56-11

Page 407
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 53-56-11-020-050
A. Removal of the Support Fittings
NOTE : The removal procedures given are for the left Support Fittings.
____
The removal procedures for the right Support Fittings are almost
the same.
(1) Remove the bolt (16) as follows:
(a) If the bolt (16) is safetied with a STA-LOK nut (Ref. TASK 20-22-
00-000-001):
1
_ Use the TOOL - EXTRACTION, TAB WASHERS STA-LOK NSA5454 (SL90-
314-4375) and remove the tab washer (35) with the spring ring
(36).
2
_ Use the WRENCHES - NOTCHED, TIGHTENING OF NUTS NSA5454 (SL90-
374-4375) and remove the slotted nut (14) from the bolt (16).
3
_ Remove the bush (15) and the bolt (16).
(b) If the bolt (16) is safetied with a ABS 0738 nut:
1
_ Remove and discard the cotter pin (43).
2
_ Remove the locking cap (42), the nut (41) and the washer (40).
3
_ Remove the bush (15) and the bolt (16).
(2) Pull the Y-bolt (17) out of the sleeve (18).
(3) Install the DISTANCE STRUT - FRAME 77 (98D27408406000) as follows:
(a) Put the distance struts in position between the left and the
right upper and lower cross beam sections at FR77.
(b) Install the struts to the cross beam sections.
(c) Attach the adapter to the horizontal stabilizer and to the

distance strut.
NOTE : Make sure the sleeve (18) is not loaded, turn the movable
____
spindle unit to make any necessary adjustments.

R

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(4) Install the EXTRACTOR - CENTERING BUSH, THS (98D27407505000) and
remove the sleeve (18).
(5) Remove and discard the O-rings (31).
(6) Disconnect the lower floating bearing as follows:
(a) Open the closed edges of the lockwasher (2) and the tabwasher
(7).
(b) Remove the nut (1) and remove and discard the lockwasher (2).
(c) Remove the cup washer (22).
(d) Remove the bolt (5).
(e) Remove the nut (30), the screw (28) and the washers (29).
(f) Remove the bonding jumper (27).
(g) Remove and discard the cotter pin (12).
(h) Remove the nut (9) and the washer (11).
(i) Remove and discard the tabwasher (7).
(j) Remove the retaining ring (3) and the sleeve (6).
(k) Remove the bushes (4).
(7) Disconnect the upper fixed bearing as follows:
(7).
(c) Remove the cupwasher (22).

R

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(j) Remove the retaining ring (3) and the washer (21).
(k) Carefully pull the sleeve (6) out of the link assembly and remove
the bushes (20) and the washer (21).
(8) Remove the spacer (13) as follows:
(a) Remove and discard the cotter pin (26).
(b) Remove the nut (25), the bolt (24) and the washers (10).
(c) Remove the spacer (13).
(9) Remove the links (19) and (23).
(10) Remove the bolts (8) from the link (19).
R **ON A/C 101-199, 901-999,
Subtask 53-56-11-020-050-A
A. Removal of the Support Fittings
NOTE : The removal procedures given are for the left Support Fittings.
____
The removal procedures for the right Support Fittings are almost
the same.
(1) Remove and discard the cotter pin (43).
(2) Remove the locking cap (42), the nut (41) and the washer (40).
(3) Remove the bush (15) and the bolt (16).
(4) Pull the Y-bolt (17) out of the sleeve (18).
(5) Install the DISTANCE STRUT - FRAME 77 (98D27408406000) as follows:
(a) Put the distance struts in position between the left and the
right upper and lower cross beam sections at FR77.
(b) Install the struts on the cross beam sections.

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(c) Attach the adapter to the horizontal stabilizer and to the
distance strut.
(d) Make sure that there is no load on sleeve (18). Turn the movable
spindle unit to make all necessary adjustments.
(6) Install the EXTRACTOR - CENTERING BUSH, THS (98D27407505000) and

remove the sleeve (18).
(7) Remove and discard the O-rings (31).
(8) Disconnect the lower floating bearing as follows:
(7).
(c) Remove the cup washer (22).
(j) Remove the retaining ring (3) and the sleeve (6).
(k) Remove the bushes (4).
(9) Disconnect the upper fixed bearing as follows:
(7).
(c) Remove the cupwasher (22).

R

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(j) Remove the retaining ring (3) and the washer (21).
(k) Carefully pull the sleeve (6) out of the link assembly and remove
the bushes (20) and the washer (21).
(10) Remove the spacer (13) as follows:
(a) Remove and discard the cotter pin (26).
(b) Remove the nut (25), the bolt (24) and the washers (10).
(c) Remove the spacer (13).
(11) Remove the links (19) and (23).
(12) Remove the bolts (8) from the link (19).

R

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R **ON A/C ALL
TASK 53-56-11-400-001
Installation of the Support Fittings of the Trimmable Horizontal Stabilizer

(THS)
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
R ONLY WITH A GOOD SUPPLY OF AIR.
R DO NOT SMOKE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory

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2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific non-metallic scraper

(2.00 to 26.00 lbf.ft)
(8.00 to 75.00 lbf.ft)
SL90-313-4375 1 TOOL - INSTALLATION, TAB-WASHERS STA-LOK NSA5454
SL90-374-4375 1 WRENCHES - NOTCHED, TIGHTENING OF NUTS NSA5454
98AMS172327000 1 HOOK WRENCH - ADAPTER
98D27408406000 1 DISTANCE STRUT - FRAME 77
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 lockwashers 53-56-04 42 -160

7 tab-washers 53-56-04 42 -180
7 tabwashers 53-56-04 42 -180
12 cotter pins 53-56-04 42 -195
26 cotter pin 53-56-04 42 -280
31 O-rings 53-56-04 42 -040
43 cotter pin 55-16-37 01B-020
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-22-53-640-001 Lubrication of Trimmable Horizontal Stabilizer

Bearings and Attachment Fittings
20-22-00-400-001 Installation of STA-LOK Nuts and Lockwashers
53-53-11-400-002 Installation of the Diagonal Support Struts at FR77
53-55-13-400-001 Installation of the Fairings at the THS Fittings.
55-13-11-400-001 Install/Close of the THS Trailing Edge Access Panels
**ON A/C 001-012, 014-099,
53-56-11-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
53-56-11-991-001-A Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 53-56-11-860-050
removal task.
Subtask 53-56-11-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 53-56-11-991-001)

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R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 53-56-11-991-001-A)
**ON A/C ALL
Subtask 53-56-11-914-050
(1) Remove the sealant from the links with a non-metallic scraper.
(2) Clean the links, component interface and the adjacent area with
CLEANING AGENTS (Material No. 11-026).
(3) Examine the links, componenents, component interface and adjacent

area for good condition.
(4) Apply COMMON GREASE (Material No. 04-004) to the new O-rings (31) and
put them in position in the sleeve (18).
(5) Apply COMMON GREASE (Material No. 04-004) to the bushes (4), the
sleeves (6), the Y-bolt (17), the sleeve (18), the bushes (20), the
washers (21) and the bolt (24).
**ON A/C 001-012, 014-099,
Subtask 53-56-11-420-050
B. Installation of the Support Fittings
NOTE : The installation procedures given are for the left Support
____
Fittings. The installation procedures for the right Support
Fittings are almost the same.
(1) Install the bolts (8) in the link (19).
(2) Put the links (19) and (23) in position.
(3) Apply the SEALANTS (Material No. 09-013) to the surfaces of the
spacer (13) and the washers (10).

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(4) Install one of the washers (10) on the bolt (24) and push the bolt
(24) through:
- the link (19), the spacer (13) the link (23).
(5) Install the washer (10) and the nut (25). Do not tighten the nut.
(6) Install the upper bearing assembly:
(a) Install one of the bushes (20) on the sleeve (6).
(b) Install the sleeve (6) and the bushes (20).
(c) Install the washer (21) and the retaining ring (3).
(7) Install the lower floating-bearing assembly:
(a) Install the bushes (4) in the links (19) and (23).
(b) Install the sleeve (6).
(c) Install the retainer ring (3).
(8) Apply the SEALANTS (Material No. 09-013) to the new tab-washers (7).
(9) Put the tabwashers (7) in position on the bolts (8).
(10) Install the washers (11), the nuts (9) and the new cotter pins (12).
(11) Install the bolts (5), the cupwashers (22) and the new lockwashers
(2).
(12) Install the nuts (1).
lbf.ft) with the HOOK WRENCH - ADAPTER (98AMS172327000).
(14) Safety the bolts (5) and the sleeves (6) with the tab-washers (7).
lbf.ft).
(16) Safety the nut (25) with a new cotter pin (26).
(17) Install the sleeve (18).
(18) Remove the DISTANCE STRUT - FRAME 77 (98D27408406000).

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(19) Install the Y-bolt (17).
NOTE : Make sure that the Y-bolt (identified with an L) is

____
installed on the left side and the Y-bolt (identified with an
R) is installed on the right side.
(20) Install the bolt (16) and the bush (15).
(a) If the bolt (16) is safetied with a STA-LOK nut (Ref. TASK 20-22-
00-400-001):
1
_ Install the slotted nut (14) on the bolt (16).
2
_ Use the WRENCHES - NOTCHED, TIGHTENING OF NUTS NSA5454 (SL90-
374-4375) and TORQUE the slotted nut (14) to between 2.00 and
3.00 m.daN (14.74 and 22.12 lbf.ft).
3
_ Use the TOOL - INSTALLATION, TAB-WASHERS STA-LOK NSA5454
(SL90-313-4375) and install the tab-washer (35) with the
spring ring (36) on the slotted nut (14).
4
_ Make sure that the distance between the lower side of the bolt
head and the bracket is between 3.8 mm (0.1496 in.) and 5.4 mm
(0.2125 in.).
(Ref. Fig. 401/TASK 53-56-11-991-001)
5
_ Make sure that the distance between the slotted nut (14) and
the bracket is a minimum of 1.7 mm (0.0669 in.).
(Ref. Fig. 401/TASK 53-56-11-991-001)
(b) If the bolt (16) is safetied with a ABS 0738 nut:
1
_ Install the washer (40) and the nut (41) on the bolt (16).
2
_ TORQUE the nut (41) to between 2.00 and 3.00 m.daN (14.74 and
22.12 lbf.ft).
3
_ Install the locking cap (42) with a new cotter pin (43).
4
_ Make sure that the distance between the lower side of the bolt
head and the bracket is between 3.8 mm (0.1496 in.) and 5.4 mm
(0.2125 in.).
(Ref. Fig. 401/TASK 53-56-11-991-001)
5
_ Make sure that the distance between the washer (40) and the
bracket is a minimum of 1.7 mm (0.0669 in.).
(Ref. Fig. 401/TASK 53-56-11-991-001)

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(21) Put the bonding jumpers (27) in position and install the screws (28),
the washers (29) and the nuts (30) (Ref. TASK 20-28-00-912-004).
(22) Lubricate the bolts (5) and the Y-bolt (17) (Ref. TASK 12-22-53-640-
001).
(23) Install the diagonal support struts (Ref. TASK 53-53-11-400-002).
(24) Apply the STORAGE PRESERVATION (Material No. 15-007) to the cadmium
plated parts (Ref. TASK 51-75-13-916-002).
R **ON A/C 101-199, 901-999,
Subtask 53-56-11-420-050-A
B. Installation of the Support Fittings
NOTE : The installation procedures given are for the left Support
____
Fittings. The installation procedures for the right Support
Fittings are almost the same.
(1) Install the bolts (8) in the link (19).
(2) Put the links (19) and (23) in position.
(3) Apply the SEALANTS (Material No. 09-013) to the surfaces of the
spacer (13) and the washers (10).
(4) Install one of the washers (10) on the bolt (24) and push the bolt
(24) through:
- the link (19), the spacer (13) and the link (23).
(5) Install the washer (10) and the nut (25). Do not tighten the nut.
(6) Install the upper bearing assembly:
(a) Install one of the bushes (20) on the sleeve (6).
(b) Install the sleeve (6) and the bushes (20).
(c) Install the washer (21) and the retaining ring (3).

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(7) Install the lower floating-bearing assembly:
(a) Install the bushes (4) in the links (19) and (23).
(b) Install the sleeve (6).
(c) Install the retainer ring (3).
(8) Apply the SEALANTS (Material No. 09-013) to the new tabwashers (7).
(9) Put the tab-washers (7) in position on the bolts (8).
(10) Install the washers (11), the nuts (9) and the new cotter pins (12).
(11) Install the bolts (5), the cupwashers (22) and the new lockwashers
(2).
(12) Install the nuts (1).
lbf.ft) with the HOOK WRENCH - ADAPTER (98AMS172327000).
(14) Safety the bolts (5) and the sleeves (6) with the tab-washers (7).
lbf.ft).
(16) Safety the nut (25) with a new cotter pin (26).
(17) Install the sleeve (18).
(18) Remove the DISTANCE STRUT - FRAME 77 (98D27408406000).
(19) Install the Y-bolt (17).
(20) Make sure that the Y-bolt (identified with an L) is installed on
the left side and the Y-bolt (identified with an R) is installed on
the right side.
(21) Install the bolt (16) and the bush (15).
(22) Install the washer (40) and the nut (41) on the bolt (16).
lbf.ft).
(24) Install the locking cap (42) with a new cotter pin (43).

R

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(25) Make sure that the distance between the lower side of the bolt head
and the bracket is between 3.8 mm (0.1496 in.) and 5.4 mm (0.2125
in.).
(Ref. Fig. 401A/TASK 53-56-11-991-001-A)
(26) Make sure that the minimum distance between the washer (40) and the
bracket is 1.7 mm (0.0669 in.).
(Ref. Fig. 401A/TASK 53-56-11-991-001-A)
(27) Put the bonding jumpers (27) in position and install the screws (28),
the washers (29) and the nuts (30) (Ref. TASK 20-28-00-912-004).
(28) Lubricate the bolts (5) and the Y-bolt (17) (Ref. TASK 12-22-53-640-
001).
(29) Install the diagonal support struts (Ref. TASK 53-53-11-400-002).
(30) Apply the STORAGE PRESERVATION (Material No. 15-007) to the cadmium
plated parts (Ref. TASK 51-75-13-916-002).
**ON A/C ALL
5. Close-up
________
Subtask 53-56-11-410-050
A. Close Access
items.
(2) Install the fairings of the THS (Ref. TASK 53-55-13-400-001).
(4) Close the trailing edge panels 334AB, 344AB, 334AT, 344AT (Ref. TASK
55-13-11-400-001).

R

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Subtask 53-56-11-865-051
breaker(s):
21CE2, 21CE3, 22CE.

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TAIL CONE (APU COMPARTMENT) - DESCRIPTION AND OPERATION
_______________________________________________________
1. _______
General
The tail cone is made of aluminum alloy, and makes up the rear part of the
fuselage from FR78 to FR86.
2. Component
__________________
Location
(Ref. Fig. 001)
3. Description
___________
A. General
The tail cone is made of frames, stringers and skin plates which are
riveted together. The access door beams and the support struts increase
its structural strength. The tail cone has an inspection compartment and
an Auxiliary Power Unit (APU) compartment. You can remove the tail cone
from the aircraft as a single unit. It is not pressurized during flight.
B. Component Description
(1) Fittings
The tail cone has:
- four main attachment fittings, with two diagonal support struts,
installed on the forward frame FR78. These fittings connect the
tail cone to the fuselage,
- two framework fittings on the forward frame FR78. These permit the
inspection of the horizontal stabilizer bearings with the tail cone
installed,
- a fail-safe fitting on the top side of the forward frame FR78. This
takes the load if one of the main attachment fittings fail,
- seven APU attachment fittings for the installation of the APU and
its related equipment,
- hoisting points for the removal and installation of the tailcone.
(2) Firewalls
The APU compartment is a specified fire zone and firewalls close the
compartment on all sides. The firewalls are made of titanium sheets.
The firewalls have cutouts for the APU related components and
equipment.
(3) Service Frame

The service frame is a box made of aluminum-alloy sheets. It is part
of the APU air intake system. A honeycomb panel with a safety walk
surface is attached to the top of it.

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Tail Cone - Component Location
Figure 001

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(4) Maintenance and Access Doors
A maintenance door (314AR) and two access doors (315AL and 316AR) are
installed in the lower surface of the tailcone. They give access to
the APU and its related components.
(5) Over-pressure Release Door

The over-pressure release door releases the pressure in the tail cone
if there is a sudden increase in pressure. The door closes
automatically when the pressure decreases.

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TAIL CONE - REMOVAL/INSTALLATION
________________________________
TASK 53-58-11-000-006
Removal of the Fuselage Tail Cone
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking caps

No specific blanking covers
No specific blanking plugs
No specific container 10.0 l (2.6416 USgal)
No specific crane 15.0 m (49 ft. 3 in.)
No specific container 5.0 l (1.3208 USgal)
No specific 1 CAP - BLANKING
No specific 1 CONTAINER 5 L(1 1/2 USGAL)
No specific 1 CONTAINER - STAINLESS STEEL, APPLICABLE CAPACITY
98A28007570000 1 ADAPTER - VENT AND DRAIN VALVE, APU
98A53407566005 1 EXTRACTOR - ATTACH BOLTS, TAIL CONE
98D28207510000 1 SLIDE CONE - APU FUEL

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
07-11-00-581-001 Lifting for Aircraft Maintenance Operations

36-22-17-000-001 Removal of the APU Overheat Sensing-Elements
49-16-41-000-001 Removal of the retractable APU Diverter (GTCP 36-300)
49-16-43-000-001 Removal of the Air Intake Flap (GTCP 36-300)
**ON A/C 001-012, 014-019,
53-58-11-991-008 Fig. 401
R **ON A/C 020-099, 101-199, 901-999,
53-58-11-991-008-A Fig. 401A
**ON A/C ALL
53-58-11-991-009 Fig. 402
R **ON A/C 001-012, 014-099, 901-999,
53-58-11-991-010 Fig. 403
R **ON A/C 101-199,
R 53-58-11-991-010-A Fig. 403A
R **ON A/C ALL
53-58-11-991-016 Fig. 404

53-58-11-991-011 Fig. 405
53-58-11-991-012 Fig. 406
53-58-11-991-013 Fig. 407
53-58-11-991-014 Fig. 408

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3. __________
Job Set-up
Subtask 53-58-11-864-052
A. Depressurize the Green, Yellow and Blue hydraulic systems (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002), (Ref. TASK 29-10-00-864-
003).
Subtask 53-58-11-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU APU/FUEL/BLOW OFF/PUMP 2QC B14
R **ON A/C 020-099, 101-199, 901-999,
49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
**ON A/C ALL

121VU APU/FUEL/BLOW OFF/CTL 1QC K39
121VU APU/FIRE AND OVHT/DET/LOOP B 2WG L44
121VU APU/FIRE AND OVHT/DET/LOOP A 1WG L43
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
121VU APU/AUTO/EXTIG/GND/TEST 30WF L40
121VU APU/FIRE/EXTIG/SQUIB/B 2WF L39
121VU APU/FIRE/EXTIG/SQUIB/A 1WF L38
121VU APU/FIRE/LP VALVE/NORM 4WF M42
121VU APU/FIRE/LP VALVE/STBY 3WF M41
121VU APU/FUEL/LP VALVE/CTL 1QF M40
121VU APU/FUEL/LP VALVE/SPLY 2QF M39
121VU APU/FUEL/PUMP/CTL 3QC M38

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
122VU APU GEN/EGIU2/28VDC 26XU2 Y31

122VU GEN2/EGIU2/28VDC 24XU2 Y30
122VU ELEC/APU/GCU 6XS Y25
**ON A/C 001-012, 014-019,
122VU AIR BLEED/X FEED VALVE/BAT 2HV Z21
**ON A/C ALL
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03

122VU AIR BLEED/X FEED VALVE/NORM 1HV Z20
Subtask 53-58-11-865-054
-------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU LIGHT APU 2LJ D08
Subtask 53-58-11-581-054
D. Support the aircraft on jacks (Ref. TASK 07-11-00-581-001).

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Subtask 53-58-11-010-056
E. Get Access
(1) Put the access platform in position at Zone 320.
flight controls.
_______
(3) Open the access doors 314AR, 315AL and 316AR.
WARNING : LOCK THE MECHANISM OF THE ACCESS DOOR 316AR WITH THE PIP
_______
PIN WHEN YOU OPEN THE ACCESS DOOR. THIS WILL PREVENT
INJURY.
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-58-11-991-008)
R **ON A/C 020-099, 101-199, 901-999,
(Ref. Fig. 401A/TASK 53-58-11-991-008-A)
**ON A/C ALL
R (Ref. Fig. 402/TASK 53-58-11-991-009)
R **ON A/C 001-012, 014-099, 901-999,
R (Ref. Fig. 403/TASK 53-58-11-991-010)

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Electrical Harnesses
Figure 401/TASK 53-58-11-991-008

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Electrical Harnesses
Figure 401A/TASK 53-58-11-991-008-A

R

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Electrical Harnesses APU
Figure 402/TASK 53-58-11-991-009

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INTENTIONALLY BLANK

53-58-11

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Feb 01/96

IAC
APU Bleed Air Duct

R

EFF :

001-012, 014-099, 901-999, 53-58-11

Page 410
Feb 01/07

IAC
APU Bleed Air Duct

R

EFF :

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Page 411
Feb 01/07

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R **ON A/C 101-199,
R (Ref. Fig. 403A/TASK 53-58-11-991-010-A)
R **ON A/C ALL

R 53-58-11-991-012, 407/TASK 53-58-11-991-013, 408/TASK 53-58-11-991-014)
R **ON A/C 001-012, 014-099, 901-999,
Subtask 53-58-11-020-065
A. Removal:
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-58-11-991-008)
R **ON A/C 020-099, 901-999,
(Ref. Fig. 401A/TASK 53-58-11-991-008-A)
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 402/TASK 53-58-11-991-009)
(1) Disconnect the Electrical Systems:
(a) Disconnect the connectors 7120VC-A/1M and 7118VC-A/1S.
(b) Disconnect the connector 7116VC and 11LJ.
(c) Disconnect the electrical wire from the switch 8QC.
(d) Disconnect the connector 11WF-A and 12WF-A.
(e) Disconnect the electrical harnesses 6761VN/DC1, 6760VN/B1,

6528VN/DC2 and 6757VN/DC1.

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(f) Remove the clamps from the electrical harnesses 4213VB/1M and
4207VB/1M up to FR77.
(g) Remove and discard the lockwire from the firewall seal 7138VC/3E
at the APU firewall FR80.
(h) Disconnect the connector 7138VC/3E.
(i) Remove the clamps from the electrical harness 4210VB/3E between
FR80 thru FR77.
(j) Disconnect the electrical harness 7519VP at FR77.
(k) Disconnect the connector 21WG-A and 22WG-A.
(l) Remove the electrical cable 6750VN/DC1.
(m) Remove the clamps of the electrical harnesses 4213VB/1M and

4631VB/1M up to FR77.
(n) Remove the electrical harnesses 6533VN/DC1, 4643VB/3P and the

clamps between FR78 and FR79.
(o) Disconnect the connector 7527VC and remove the clamps up to FR77.
(p) Disconnect the cable lugs of the electrical harness 4622VB/3G

from the terminal block 7508VT and remove the clamps between FR77
and FR79.
(q) Put blanking caps on the disconnected electrical connectors.
(2) Disconnect the Bleed Air Duct:

(Ref. Fig. 403/TASK 53-58-11-991-010)
(a) Remove the overheat sensing element 19HF (Ref. TASK 36-22-17-000-
001).
(b) Remove the insulating sleeve (2), the insulation lock sleeve (12)
and the insulating sleeve (11).
(c) Remove the nuts (5), the washers (6) and the bolts (7) and
disconnect the rod assembly (8) from the bleed air duct (13).
(d) Remove the nuts (17), the washers (16), the screws (15) and the
bonding strap (14) from the bleed air duct (13).
(e) Remove the V-clamp (1) and move the bleed air duct (4) forward.

R

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R APU Bleed Air Duct
R Figure 403A/TASK 53-58-11-991-010-A12 (SHEET 1)

R

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R APU Bleed Air Duct
R Figure 403A/TASK 53-58-11-991-010-A22 (SHEET 2)

R

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Hydraulic Hoses
Figure 404/TASK 53-58-11-991-016

EFF :

ALL 53-58-11

Page 416
Feb 01/07
R
IAC
APU Fuel Line
Figure 405/TASK 53-58-11-991-011

EFF :

ALL 53-58-11

Page 417
Feb 01/07
R
IAC
APU Vent and Drain Valve
Figure 406/TASK 53-58-11-991-012

EFF :

ALL 53-58-11

Page 418
Feb 01/07
R
IAC
Tail Cone Hoisting
Figure 407/TASK 53-58-11-991-013

EFF :

ALL 53-58-11

Page 419
Feb 01/07
R
IAC
Tail Cone Attachment
Figure 408/TASK 53-58-11-991-014

EFF :

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Feb 01/07
R
IAC
(f) Remove and discard the air seals (9) and (10) from the bleed air
duct (4).
(g) Put the blanking covers on the open ends of the bleed air ducts.
(3) Disconnect the hydraulic hoses 1102GM, 1103GM, 3102GM and 3103GM:
(Ref. Fig. 404/TASK 53-58-11-991-016)
(a) Put a container in position to collect unwanted hydraulic fluid.
WARNING : OBEY THE HYDRAULIC SAFETY PROCEDURES.

_______
(b) Disconnect the hose assemblies.
(c) Put blanking plugs on the disconnected line ends.
(d) Remove the container.
(4) Drain the APU Fuel Line:

(Ref. Fig. 406/TASK 53-58-11-991-012)
(a) Put a container below the APU vent and drain valve (87) and
prepare to drain the unwanted fuel.
WARNING : OBEY THE FUEL SAFETY PROCEDURES.

_______
(b) Remove the cap (86) from the vent and drain valve (87) and
install the ADAPTER - VENT AND DRAIN VALVE, APU (85).
(c) Drain the fuel into the container.
NOTE : Fuel will stay in the APU feed hose (upstream of the drain
____
valve, AFT of FR80) after you drain the fuel from the
drain valve.
(d) Remove the container.
(5) Remove the APU fuel line:

(Ref. Fig. 405/TASK 53-58-11-991-011)
(a) Remove the nuts (49), the washers (44) and the bolts (43) and
remove the bonding straps (32), (46) and (53).
(b) Remove and discard the lockwire from the retaining rings (34) and
remove the retaining rings.

R

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(c) Remove the bolts (40), nuts (41) and washers (42) and remove the
clamp (52).
(d) Move the sleeve (54) forward over the shroud (38).
(e) Disconnect the nut (35) from the union (36) and install the SLIDE
CONE - APU FUEL (98D28207510000).
(f) Remove the sleeve (54) and the shroud (38) from the fuel hose
(37).
(g) Remove and discard the O-rings (51) from the shrouds (38) and
(33).
(h) Put blanking plugs on the disconnected line ends.
(i) Temporarily attach the hose (37) to the aircraft structure at

FR77.
(6) Remove the APU Air Intake Flap:
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-58-11-991-008)
**ON A/C 020-099, 901-999,
(Ref. Fig. 401A/TASK 53-58-11-991-008-A)
**ON A/C 001-012, 014-099, 901-999,
(a) Disconnect the ball-bearing control cable from the APU intake
flap diverter (Ref. TASK 49-16-41-000-001).
(b) Remove the APU air intake flap (Ref. TASK 49-16-43-000-001).
(7) Install the Tail Cone Sling:

(Ref. Fig. 407/TASK 53-58-11-991-013)
R (a) Attach the SLING - UNIVERSAL, TAIL PLAN to the crane and put the
crane in position.
(b) Remove the self-adhesive discs which cover the tail-cone hoisting
points.

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(c) Remove the hoisting lugs from the hoisting points and install the
lugs eye end out of the tail cone structure.
(d) Attach the hoisting sling to the hoisting lugs.
(8) Disconnect the Tail Cone:

(Ref. Fig. 408/TASK 53-58-11-991-014)
(a) Remove the screws (68) and the access covers (69).
(b) Remove the nuts (74), the bolts (75) and the washers (76) and
disconnect the bonding strap (71).
(c) Make sure the tail cone is held by the hoist and that the weight
is not on the attach bolts.
(d) Remove and discard the cotter pins (73).
(e) Remove the nuts (72) from the attach bolts (70).
(f) Install the EXTRACTOR - ATTACH BOLTS, TAIL CONE (98A53407566005)

and remove the attach bolts (70).
NOTE : The tool kit with the

____ partnumber 98A53407566005 supersedes
the tool kit with the partnumber 98A53407566002. If only
the tool kit with the partnumber 98A53407566002 is
available, then it is recommended to continue to use this
tool kit.
NOTE : Remove the lower attach bolts before you remove the upper
____
attach bolts.
(g) Carefully disengage the tail cone from the aircraft.
(h) Install the tail cone on a stand.
(i) Remove the hoisting equipment.

R

EFF :

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R **ON A/C 101-199,
R Subtask 53-58-11-020-065-A
R A. Removal:
R (Ref. Fig. 401A/TASK 53-58-11-991-008-A, 402/TASK 53-58-11-991-009)
R (1) Disconnect the Electrical Systems:
R (a) Disconnect the connectors 7120VC-A/1M and 7118VC-A/1S.
R (b) Disconnect the connector 7116VC and 11LJ.
R (c) Disconnect the electrical wire from the switch 8QC.
R (d) Disconnect the connector 11WF-A and 12WF-A.
R (e) Disconnect the electrical harnesses 6761VN/DC1, 6760VN/B1,

R 6528VN/DC2 and 6757VN/DC1.
R (f) Remove the clamps from the electrical harnesses 4213VB/1M and
R 4207VB/1M up to FR77.
R (g) Remove and discard the lockwire from the firewall seal 7138VC/3E
R at the APU firewall FR80.
R (h) Disconnect the connector 7138VC/3E.
R (i) Remove the clamps from the electrical harness 4210VB/3E between
R FR80 thru FR77.
R (j) Disconnect the electrical harness 7519VP at FR77.
R (k) Disconnect the connector 21WG-A and 22WG-A.
R (l) Remove the electrical cable 6750VN/DC1.
R (m) Remove the clamps of the electrical harnesses 4213VB/1M and

R 4631VB/1M up to FR77.
R (n) Remove the electrical harnesses 6533VN/DC1, 4643VB/3P and the

R clamps between FR78 and FR79.
R (o) Disconnect the connector 7527VC and remove the clamps up to FR77.

R

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R (p) Disconnect the cable lugs of the electrical harness 4622VB/3G
R from the terminal block 7508VT and remove the clamps between FR77
R and FR79.
R (q) Put blanking caps on the disconnected electrical connectors.
R (2) Disconnect the Bleed Air Duct:

R (Ref. Fig. 403A/TASK 53-58-11-991-010-A)
R (a) Remove the overheat sensing element 19HF (Ref. TASK 36-22-17-000-
R 001).
R (b) Remove the insulating sleeve (2), the insulation lock sleeve (12)
R and the insulating sleeve (11).
R (c) Remove the nuts (5), the washers (6) and the bolts (7) and
R disconnect the rod assembly (8) from the bleed air duct (13).
R (d) Remove the nuts (17), the washers (16), the screws (15) and the
R bonding strap (14) from the bleed air duct (13).
R (e) Remove the V-clamp (1) and move the bleed air duct (4) forward.
R (f) Remove and discard the air seal (9) from the bleed air duct (4).
R (g) Put the CAP - BLANKING on the open ends of the bleed air ducts.
R (3) Disconnect the hydraulic hoses 1102GM, 1103GM, 3102GM and 3103GM:
R WARNING : OBEY THE HYDRAULIC SAFETY PROCEDURES.

_______
R (Ref. Fig. 404/TASK 53-58-11-991-016)
R (a) Put a CONTAINER 5 L(1 1/2 USGAL) in position to collect unwanted

R hydraulic fluid.
R (b) Disconnect the hose assemblies.
R (c) Put blanking plugs on the disconnected line ends.
R (d) Remove the container.
R (4) Drain the APU Fuel Line:
R WARNING : OBEY THE FUEL SAFETY PROCEDURES.

_______
R (Ref. Fig. 406/TASK 53-58-11-991-012)

R

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R (a) Put a CONTAINER - STAINLESS STEEL, APPLICABLE CAPACITY below the
R APU vent and drain valve (87) and prepare to drain the unwanted
R fuel.
R (b) Remove the cap (86) from the vent and drain valve (87) and
R install the ADAPTER - VENT AND DRAIN VALVE, APU (85).
R (c) Drain the fuel into the container.
R NOTE : Fuel will stay in the APU feed hose (upstream of the drain
____
R valve, AFT of FR80) after you drain the fuel from the
R drain valve.
R (d) Remove the container.
R (5) Remove the APU fuel line:

R (Ref. Fig. 405/TASK 53-58-11-991-011)
R (a) Remove the nuts (49), the washers (44) and the bolts (43) and
R remove the bonding straps (32), (46) and (53).
R (b) Remove and discard the lockwire from the retaining rings (34) and
R remove the retaining rings.
R (c) Remove the bolts (40), nuts (41) and washers (42) and remove the
R clamp (52).
R (d) Move the sleeve (54) forward over the shroud (38).
R (e) Disconnect the nut (35) from the union (36) and install the SLIDE
R CONE - APU FUEL (98D28207510000).
R (f) Remove the sleeve (54) and the shroud (38) from the fuel hose
R (37).
R (g) Remove and discard the O-rings (51) from the shrouds (38) and
R (33).
R (h) Put blanking plugs on the disconnected line ends.
R (i) Temporarily attach the hose (37) to the aircraft structure at

R FR77.

R

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(6) Remove the APU Air-Intake Flap:
(Ref. Fig. 401A/TASK 53-58-11-991-008-A)
(a) Disconnect the ball-bearing control cable from the APU intake
flap diverter (Ref. TASK 49-16-41-000-001).
(b) Remove the APU air-intake flap (Ref. TASK 49-16-43-000-001).
(7) Install the Tail Cone Sling:

(Ref. Fig. 407/TASK 53-58-11-991-013)
R (a) Attach the SLING - UNIVERSAL, TAIL PLAN to the crane and put the
crane in position.
(b) Remove the self-adhesive discs which cover the tail-cone hoisting
points.
(c) Remove the hoisting lugs from the hoisting points and install the
lugs with their eye-ends out of the tail cone structure.
(d) Attach the hoisting sling to the hoisting lugs.
(8) Disconnect the Tail Cone:

(Ref. Fig. 408/TASK 53-58-11-991-014)
(a) Remove the screws (68) and the access covers (69).
(b) Remove the nuts (74), the bolts (75) and the washers (76) and
disconnect the bonding strap (71).
(c) Make sure that the tail cone is held by the hoist and that the
weight is not on the attach bolts.
(d) Remove and discard the cotter pins (73).
(e) Remove the nuts (72) from the attach bolts (70).
(f) Install the EXTRACTOR - ATTACH BOLTS, TAIL CONE (98A53407566005)

and remove the attach bolts (70).

tool kit.

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NOTE : Remove the lower attach bolts before you remove the upper
____
attach bolts.
(g) Carefully disengage the tail cone from the aircraft.
(h) Install the tail cone on a stand.
(i) Remove the hoisting equipment.

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R
IAC
**ON A/C ALL
TASK 53-58-11-400-007
Installation of the Fuselage Tail Cone
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
98A53407566005 1 EXTRACTOR - ATTACH BOLTS, TAIL CONE
98D28207510000 1 SLIDE CONE - APU FUEL
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 04-012 USA VV-P-236
PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)
Material No. 05-052 F ASNA 2879
SELF-ADHES.PVC DISKS FOR HOISTING POINT BLANKING
(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)
LOCKWIRE 0.6 MM (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
9 air seal 36-12-04 18 -130

9 air seal 36-12-04 18 -130A
9 air seal 36-12-04 48 -130A
10 air seal 36-12-04 18 -130
10 air seal 36-12-04 18 -130A
51 O-rings 28-22-04 11 -050
73 cotter pins 53-58-04 01 -040
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 20-21-12-911-001 Tightening Torques for Pipe Unions (not for OXYGEN

unions)
26-13-00-710-001 Operational Test of the APU Fire and Overheat
Detection System
27-34-00-710-001 Operational Test of the Elevator and Hydraulic
Actuation
28-22-00-710-001 Operational Test of the APU Fuel-Pump System on
Ground to Purge the Fuel Line
33-31-00-710-001 Operational Test of the Service Area Lighting
33-41-00-710-001 Operational Test of the Navigation Lights

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
33-48-00-710-002 Operational Test of the Anti-Collision/Strobe

Lighting
36-12-00-710-001 Operational Test of the APU Bleed Air Supply and
Crossbleed Systems
36-22-17-400-001 Installation of the APU Overheat Sensing-Elements
49-00-00-710-004 Operational Test of the APU (4005KM) (GTCP 36-300)
49-00-00-710-010 Operational Test of the APU (131-9(A))
49-16-00-710-001 Operational Test of the Air Intake and Diverter (GTCP
36-300)
49-16-00-710-003 Operational Test of the Air Intake Flap and Diverter
(131-9(A))
49-16-41-400-001 Installation of the retractable APU Diverter (GTCP
36-300)
49-16-43-400-001 Installation of the Air Intake Flap (GTCP 36-300)
51-78-00-615-002 Aircraft Cleaning after a Hydraulic Fluid Leakage
**ON A/C 001-012, 014-019,
53-58-11-991-008 Fig. 401
R **ON A/C 020-099, 101-199, 901-999,
53-58-11-991-008-A Fig. 401A
**ON A/C ALL
53-58-11-991-009 Fig. 402
R **ON A/C 001-012, 014-099, 901-999,
53-58-11-991-010 Fig. 403
R **ON A/C 101-199,
R 53-58-11-991-010-A Fig. 403A

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C ALL
53-58-11-991-016 Fig. 404

53-58-11-991-011 Fig. 405
53-58-11-991-012 Fig. 406
53-58-11-991-013 Fig. 407
53-58-11-991-014 Fig. 408
3. __________
Job Set-up
Subtask 53-58-11-864-053
A. Make sure that the Green, Yellow and Blue hydraulic systems are
depressurized (Ref. TASK 29-10-00-864-001), (Ref. TASK 29-10-00-864-002),
(Ref. TASK 29-10-00-864-003).
Subtask 53-58-11-865-053
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU APU/FUEL/BLOW OFF/PUMP 2QC B14
R **ON A/C 020-099, 101-199, 901-999,
49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
**ON A/C ALL


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU APU/FUEL/BLOW OFF/CTL 1QC K39
121VU APU/FIRE AND OVHT/DET/LOOP B 2WG L44
121VU APU/FIRE AND OVHT/DET/LOOP A 1WG L43
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
121VU APU/AUTO/EXTIG/GND/TEST 30WF L40
121VU APU/FIRE/EXTIG/SQUIB/B 2WF L39
121VU APU/FIRE/EXTIG/SQUIB/A 1WF L38
121VU APU/FIRE/LP VALVE/NORM 4WF M42
121VU APU/FIRE/LP VALVE/STBY 3WF M41
121VU APU/FUEL/LP VALVE/CTL 1QF M40
121VU APU/FUEL/LP VALVE/SPLY 2QF M39
121VU APU/FUEL/PUMP/CTL 3QC M38
**ON A/C 001-012, 014-099,
122VU APU GEN/EGIU2/28VDC 26XU2 Y31

122VU GEN2/EGIU2/28VDC 24XU2 Y30
122VU ELEC/APU/GCU 6XS Y25
**ON A/C 001-012, 014-019,
122VU AIR BLEED/X FEED VALVE/BAT 2HV Z21
**ON A/C ALL
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03

122VU AIR BLEED/X FEED VALVE/NORM 1HV Z20

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R
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Subtask 53-58-11-865-055
tagged
-------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU LIGHT APU 2LJ D08
Subtask 53-58-11-869-053
D. Aircraft Maintenance Configuration
removal task.
_______
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-58-11-991-008)
R **ON A/C 020-099, 101-199, 901-999,
(Ref. Fig. 401A/TASK 53-58-11-991-008-A)
**ON A/C ALL
R (Ref. Fig. 402/TASK 53-58-11-991-009)

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**ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 403/TASK 53-58-11-991-010)
**ON A/C 101-199,
(Ref. Fig. 403A/TASK 53-58-11-991-010-A)
**ON A/C ALL

53-58-11-991-012, 407/TASK 53-58-11-991-013, 408/TASK 53-58-11-991-014)
Subtask 53-58-11-210-059
A. Preparation for Installation.
(3) Examine the fuselage to tail-cone seal (65).
**ON A/C 001-012, 014-099, 901-999,
Subtask 53-58-11-420-052
B. Installation
(1) Install the Tail Cone:

(Ref. Fig. 407/TASK 53-58-11-991-013, 408/TASK 53-58-11-991-014)
(a) Put the crane in position.
R (b) Attach the SLING - UNIVERSAL, TAIL PLAN to the crane.
(c) Attach the sling to the hoisting lugs on the tail cone.
(d) Lift the tail cone into position.

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(e) Make sure that the tail cone bearing (67) aligns with the
fuselage spigot (66).
(f) Remove the installation adaptors (77) from the EXTRACTOR - ATTACH
BOLTS, TAIL CONE (98A53407566005) kit and install the adaptors on
the attach bolts (70).

tool kit.
(g) Apply the COMMON GREASE (Material No. 04-004) to the attach bolts
(70).
(h) Install the attach bolts (70) in the upper attach fittings.
(i) Remove the installation adaptors from the upper attach bolts (70)
and install the nuts (72).
(j) Install the attach bolts (70) in the lower attach fittings.
(k) Remove the installation adaptors from the lower attach bolts (70)
and install the nuts (72).
(l) TORQUE the nuts (72) to between 1.40 and 1.75 m.daN (10.32 and
12.90 lbf.ft).
(m) Safety the nuts (72) with the new cotter pins (73).
(n) Apply the STORAGE PRESERVATION (Material No. 15-007) to the bare
threads of the bolts (Ref. TASK 51-75-13-916-002).
(o) Protective treatment
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER

_______
SPECIAL MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
DO NOT SMOKE.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANT.

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- Apply the zinc chromate putty SPECIAL MATERIALS (Material No.
05-002) to the screws (68).
(p) Put the access covers (69) in position and install and tighten
the screws (68).
(q) Put the bonding straps (71) in position and install and tighten
the nuts (74), the bolts (75) and the washers (76) (Ref. TASK 20-
28-00-912-004).
(r) Disconnect the hoisting sling from the hoisting lugs.
(s) Protective treatment
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER

_______
SPECIAL MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
DO NOT SMOKE.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANT.
- Remove the hoisting lugs from the tail cone and apply the zinc
chromate putty SPECIAL MATERIALS (Material No. 05-002) to the
lugs.
(t) Install the hoisting lugs in the hoisting points eye end.
(u) Install the SPECIAL MATERIALS (Material No. 05-052) over the
hoisting points.
(2) Connect the APU fuel line:

(Ref. Fig. 405/TASK 53-58-11-991-011)
(a) Apply the COMMON GREASE (Material No. 04-012) to the new O-rings
(51) and install them on the shrouds (38) and (33).
(b) Install the shroud (38) with the sleeve (54) over the fuel hose
(37).
(c) Remove the SLIDE CONE - APU FUEL and connect the nut (35) to the
fitting (36).

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(d) Tighten the nut (35) (Ref. TASK 20-21-12-911-001) and safety with
the lockwire MISCELLANEOUS (Material No. 19-010).
(e) Slide the sleeve (54) over the shroud (38) and the shroud (33).
(f) Install the retaining springs (34) and safety with the lockwire
(g) Align the shroud (38) with the sleeve (54) and the shroud (33).
Install the clamp (52).
(h) Put the bonding straps (32), (46) and (53) in position. Install
and tighten the bolts (43), the washers (44) and the nuts (49)
(Ref. TASK 20-28-00-912-004).
(3) Install the APU air-intake flap (Ref. TASK 49-16-43-400-001).
(4) Connect the ball-bearing control cable to the APU air-intake

flap-diverter (Ref. TASK 49-16-41-400-001).
(5) Install the bleed air duct:

(Ref. Fig. 403/TASK 53-58-11-991-010)
(a) Remove the blanking covers from the bleed air ducts and install:
- A new air seal (9) and a new air seal (10) in the bleed air
duct (4).
(b) Put the bleed air duct (4) over the bleed air duct (13) and move
it rearward.
(c) Move the bleed air duct (4) forward and align it with the bleed
air duct (3).
(d) Install, but do not tighten, the V-clamp (1).
(e) Put the rod assembly (8) in position.
(f) Install and tighten the bolts (7), the washers (6) and the nuts
(5).
(g) Make sure that the bleed air duct (4) is correctly aligned and
TORQUE the V-clamp (1) to between 0.46 and 0.57 m.daN (40.70 and
50.44 lbf.in).
(h) Put the bonding strap (14) in position and tighten the screws
(15), the washers (16) and the nuts (17) (Ref. TASK 20-28-00-912-
004).

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(i) Install the overheat sensing element 19HF (Ref. TASK 36-22-17-
400-001).
(j) Install the sleeve (2), the sleeve (11) and the lock sleeve (12).
(6) Connect the hydraulic hoses 1102GM, 1103GM, 3102GM and 3103GM:
(Ref. Fig. 404/TASK 53-58-11-991-016)
(a) Remove the blanking plugs from the hoses.
(b) Connect the hoses (Ref. TASK 20-21-12-911-001) and paint a red
mark on the connections.
(c) Remove any hydraulic fluid leakage (Ref. TASK 51-78-00-615-002).
(7) Remove the blanking caps and connect the electrical equipment:
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 53-58-11-991-008)
R **ON A/C 020-099, 901-999,
(Ref. Fig. 401A/TASK 53-58-11-991-008-A)
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 402/TASK 53-58-11-991-009)
(a) Put the electrical harnesses 6533VN/DC1 and 4643VB/3P in position

between FR78 and FR79 and install and tighten the clamps.
(b) Install the electrical connector 7138VC/3E and safety the

connector with corrosion-resistant steel lockwire 0.6 mm (0.0236
in.) dia.
(c) Put the electrical harness 4210VB/3E in position and install and
tighten the clamps.
(d) Connect the electrical connectors 7120VC-A/1M and 7118VC-A/1S.
(e) Connect the electrical connectors 7116VC and 11LJ.
(f) Connect the electrical wiring to the switch 8QC.

EFF :

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(g) Connect the electrical connectors 11WF-A and 12WF-A.
(h) Install the electrical harnesses 6528VN/DC2, 6760VN/B1 and

6761VN/DC1.
(i) Install and tighten the clamps on the electrical harnesses

4213VB/1M and 4207VB/1M.
(j) Install the electrical harness 7519VP.
(k) Connect the electrical cable 6750VN/DC1.
(l) Connect the electrical connector 21WG-A and 22WG-A.
(m) Connect the electrical cable 6757VN/DC1.
(n) Install the electrical harness 4622VB/3G and connect it to the

terminal block 7508VT.
(o) Install and tighten the clamps on the electrical harness

4622VB/3G between FR77 and FR79.
(p) Install and tighten the clamps on the electrical harnesses

4631VB/1M and 4622VB/3G.
(q) Connect the connector 7527VC to the APU air-intake actuator.
(r) Install and tighten the clamps on the electrical harness

4631VB/1M.
(8) Apply the STORAGE PRESERVATION (Material No. 15-007) to the inside of
the tail cone (Ref. TASK 51-75-13-916-002).
**ON A/C 101-199,
Subtask 53-58-11-420-052-A
B. Installation
(1) Install the Tail Cone:

(Ref. Fig. 407/TASK 53-58-11-991-013, 408/TASK 53-58-11-991-014)
(a) Put the crane in position.
R (b) Attach the SLING - UNIVERSAL, TAIL PLAN to the crane.

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R (c) Attach the sling to the hoisting lugs on the tail cone.
R (d) Lift the tail cone into position.
R (e) Make sure that the tail cone bearing (67) aligns with the
R fuselage spigot (66).
R (f) Remove the installation adaptors (77) from the EXTRACTOR - ATTACH
R BOLTS, TAIL CONE (98A53407566005) kit and install the adaptors on
R the attach bolts (70).
R NOTE : The tool kit with the

R the tool kit with the partnumber 98A53407566002. If only
R the tool kit with the partnumber 98A53407566002 is
R available, then it is recommended to continue to use this
R tool kit.
R (g) Apply the COMMON GREASE (Material No. 04-004) to the attach bolts
R (70).
R (h) Install the attach bolts (70) in the upper attach fittings.
R (i) Remove the installation adaptors from the upper attach bolts (70)
R and install the nuts (72).
R (j) Install the attach bolts (70) in the lower attach fittings.
R (k) Remove the installation adaptors from the lower attach bolts (70)
R and install the nuts (72).
R (l) TORQUE the nuts (72) to between 1.40 and 1.75 m.daN (10.32 and
R 12.90 lbf.ft).
R (m) Safety the nuts (72) with the new cotter pins (73).
R (n) Apply the STORAGE PRESERVATION (Material No. 15-007) to the bare
R threads of the bolts (Ref. TASK 51-75-13-916-002).

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R (o) Protective treatment
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER

_______
R SPECIAL MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
R DO NOT SMOKE.
R THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
R IRRITANT.
R 1
_ Apply the zinc chromate putty SPECIAL MATERIALS (Material No.
R 05-002) to the screws (68).
R (p) Put the access covers (69) in position and install and tighten
R the screws (68).
R (q) Put the bonding straps (71) in position and install and tighten
R the nuts (74), the bolts (75) and the washers (76) (Ref. TASK 20-
R 28-00-912-004).
R (r) Disconnect the hoisting sling from the hoisting lugs.
R (s) Protective treatment
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER

_______
R SPECIAL MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
R DO NOT SMOKE.
R THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
R IRRITANT.
R 1
_ Remove the hoisting lugs from the tail cone and apply the zinc
R chromate putty SPECIAL MATERIALS (Material No. 05-002) to the
R lugs.
R (t) Install the hoisting lugs in the hoisting points with the eye
R ends.
R (u) Apply the SPECIAL MATERIALS (Material No. 05-052) on the hoisting
R points.

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R (2) Connect the APU fuel line:
R (Ref. Fig. 405/TASK 53-58-11-991-011)
R (a) Apply the COMMON GREASE (Material No. 04-012) to the new O-rings
R (51) and install them on the shrouds (38) and (33).
R (b) Install the shroud (38) with the sleeve (54) over the fuel hose
R (37).
R (c) Remove the SLIDE CONE - APU FUEL and connect the nut (35) to the
R fitting (36).
R (d) Tighten the nut (35) (Ref. TASK 20-21-12-911-001) and safety it
R with the lockwire MISCELLANEOUS (Material No. 19-018).
R (e) Install the shroud (38) in the sleeve (54). Slide the sleeve (54)
R on the shroud (38) and the shroud (33).
R (f) Install the retaining springs (34) and safety them with the
R lockwire, MISCELLANEOUS (Material No. 19-018).
R (g) Align the shroud (38) with the sleeve (54) and the shroud (33)
R and install the clamp (52).
R (h) Put the bonding straps (32), (46) and (53) in position. Install
R and tighten the bolts (43), the washers (44) and the nuts (49)
R (Ref. TASK 20-28-00-912-004).
R (3) Install the APU air-intake flap (Ref. TASK 49-16-43-400-001).
R (4) Connect the ball-bearing control cable to the APU air-intake

R flap-diverter (Ref. TASK 49-16-41-400-001).
R (5) Install the bleed air duct:

R (Ref. Fig. 403A/TASK 53-58-11-991-010-A)
R (a) Remove the blanking covers from the bleed air ducts and install a
R new air seal (9) in the bleed air duct (4).
R (b) Put the bleed air duct (4) on the bleed air duct (13) and move it
R rearward.
R (c) Move the bleed air duct (4) forward and align it with the bleed
R air duct (3).
R (d) Install, but do not tighten, the V-clamp (1).

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R (e) Put the rod assembly (8) in position.
R (f) Install and tighten the bolts (7), the washers (6) and the nuts
R (5).
R (g) Make sure that the bleed air duct (4) is correctly aligned and
R TORQUE the V-clamp (1) to between 0.46 and 0.57 m.daN (40.70 and
R 50.44 lbf.in).
R (h) Put the bonding strap (14) in position and tighten the screws
R (15), the washers (16) and the nuts (17) (Ref. TASK 20-28-00-912-
R 004).
R (i) Install the overheat sensing element 19HF (Ref. TASK 36-22-17-
R 400-001).
R (j) Install the sleeve (2), the sleeve (11) and the lock sleeve (12).
R (6) Connect the hydraulic hoses 1102GM, 1103GM, 3102GM and 3103GM:
R (Ref. Fig. 404/TASK 53-58-11-991-016)
R (a) Remove the blanking plugs from the hoses.
R (b) Connect the hoses (Ref. TASK 20-21-12-911-001) and paint a red
R mark on the connections.
R (c) Remove the hydraulic fluid leakage if necessary (Ref. TASK 51-78-
R 00-615-002).
R (7) Remove the blanking caps and connect the electrical equipment:
R (Ref. Fig. 401A/TASK 53-58-11-991-008-A, 402/TASK 53-58-11-991-009)
R (a) Make sure that the electrical connectors are clean and in the
R correct condition.
R (b) Put the electrical harnesses 6533VN/DC1 and 4643VB/3P in position

R between FR78 and FR79 and install and tighten the clamps.
R (c) Install the electrical connector 7138VC/3E and safety the

R connector with the lockwire MISCELLANEOUS (Material No. 19-018).
R (d) Put the electrical harness 4210VB/3E in position and install and
R tighten the clamps.
R (e) Connect the electrical connectors 7120VC-A/1M and 7118VC-A/1S.
R (f) Connect the electrical connectors 7116VC and 11LJ.

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R (g) Connect the electrical wiring to the switch 8QC.
R (h) Connect the electrical connectors 11WF-A and 12WF-A.
R (i) Install the electrical harnesses 6528VN/DC2, 6760VN/B1 and

R 6761VN/DC1.
R (j) Install and tighten the clamps on the electrical harnesses

R 4213VB/1M and 4207VB/1M.
R (k) Install the electrical harness 7519VP.
R (l) Connect the electrical cable 6750VN/DC1.
R (m) Connect the electrical connector 21WG-A and 22WG-A.
R (n) Connect the electrical cable 6757VN/DC1.
R (o) Install the electrical harness 4622VB/3G and connect it to the

R terminal block 7508VT.
R (p) Install and tighten the clamps on the electrical harness

R 4622VB/3G between FR77 and FR79.
R (q) Install and tighten the clamps on the electrical harnesses

R 4631VB/1M and 4622VB/3G.
R (r) Connect the connector 7527VC to the APU air-intake actuator.
R (s) Install and tighten the clamps on the electrical harness

R 4631VB/1M.
R (8) Apply the STORAGE PRESERVATION (Material No. 15-007) to the internal
R surfaces of the tail cone (Ref. TASK 51-75-13-916-002).
**ON A/C 001-012, 014-099,
Subtask 53-58-11-710-052-A
C. Do these Tests:
(1) Do the operational test of the elevator (Ref. TASK 27-34-00-710-001)

and examine the hydraulic hoses 1102GM, 1103GM, 3102GM and 3103GM for
leaks.

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IAC
(2) Do the operational test of the APU fire detection system (Ref. TASK
26-13-00-710-001).
(3) Do the operational test of the APU air-intake flap (Ref. TASK 49-16-
00-710-001).
(4) Do the operational test of the APU fuel system (Ref. TASK 28-22-00-
710-001) and examine the APU fuel line for leaks.
(5) Do the operational test of the APU (Ref. TASK 49-00-00-710-004).
(6) Do the operational test of the APU bleed-air system (Ref. TASK 36-12-
00-710-001).
(7) Do the operational test of the APU compartment lighting (Ref. TASK
33-31-00-710-001).
(8) Do the operational test of the navigation lights (Ref. TASK 33-41-00-
710-001).
(9) Do the operational test of the anti-collision/strobe lighting

(Ref. TASK 33-48-00-710-002).
R **ON A/C 101-199, 901-999,
Subtask 53-58-11-710-052-B
C. Do these Tests:
(1) Do the operational test of the elevator (Ref. TASK 27-34-00-710-001)

and examine the hydraulic hoses 1102GM, 1103GM, 3102GM and 3103GM for
leaks.
(2) Do the operational test of the APU fire detection system (Ref. TASK
26-13-00-710-001).
(3) Do the operational test of the APU air-intake flap (Ref. TASK 49-16-
00-710-003).
(4) Do the operational test of the APU fuel system (Ref. TASK 28-22-00-
710-001) and examine the APU fuel line for leaks.
(5) Do the operational test of the APU (Ref. TASK 49-00-00-710-010).
(6) Do the operational test of the APU bleed-air system (Ref. TASK 36-12-
00-710-001).

EFF :

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IAC
(7) Do the operational test of the APU compartment lighting (Ref. TASK
33-31-00-710-001).
(8) Do the operational test of the navigation lights (Ref. TASK 33-41-00-
710-001).
(9) Do the operational test of the anti-collision/strobe lighting

(Ref. TASK 33-48-00-710-002).
**ON A/C ALL
5. Close-up
________
Subtask 53-58-11-410-057
A. Make sure that the work area is clean and clear of tool(s) and other
items.
(1) Close the access doors 314AR 315AL 316AR.

EFF :

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_______________________________________________________
1. General
_______
A. Drains
Drains are installed in the cone rear-fuselage structure of the aircraft
at or near to the lowest points in an area. The drains let water and
condensation drain out so that they do not cause corrosion.
2. Component
__________________
Location
(Ref. Fig. 001)
3. ___________
Description
At FR70, a drain pipe near the rear pressure bulkhead lets water and
condensation drain out.
At FR80, a hole in the skin lets water and condensation drain into the drain
mast.
At FR84, two drain holes in the skin let water and condensation drain out.
The airflow removes condensation and water from the drain pipe, drain mast
and drain holes.
In other structures (doors, door frames, stringers, brackets and fittings)
holes are drilled at the lowest points. This makes sure that water and
condensation drain to the drain pipe, drain mast and drain holes.

EFF :

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Page 1
Feb 01/96

IAC
Cone Rear-Fuselage Drains
Figure 001

EFF :

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______________________________________________
TASK 53-59-00-210-001
R Operational Check of Single Drain Pipe Aft of FR70 from Outside
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R No specific 1 PROBE - NON METALLIC, FLEXIBLE
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 11-001A USA MIL-C-87936 TYPE I

R EXT.AIRCRAFT CLEANER GENERAL PURPOSE CLEANING
R (Ref. 20-31-00)

EFF :

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Page 601
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
53-59-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 53-59-00-010-050
A. Get Access
(1) Put the access platform below the drain pipe at FR70.
4. Procedure
_________
(Ref. Fig. 601/TASK 53-59-00-991-001)
Subtask 53-59-00-210-050
R A. Inspection Procedure
R (1) Do the operational check of the single drain pipe aft of the FR70
R from the outside
R
R (a) Clean the area around the drain pipe with a lint-free cotton
R cloth MISCELLANEOUS (Material No. 19-003) and the CLEANING AGENTS
R (Material No. 11-001A).
R
R (b) Use a PROBE - NON METALLIC, FLEXIBLE to make sure that the drain
R pipe is not blocked.
R
R (c) If the drain hole is blocked, you must remove the blockage.

EFF :

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Page 602
Nov 01/03

IAC
Cone-Rear Fuselage Drains
Figure 601/TASK 53-59-00-991-001

EFF :

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Page 603
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IAC
5. Close-up
________
Subtask 53-59-00-410-050
A. Close Access
items.

EFF :

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Nov 01/03

IAC
R **ON A/C 101-199,
R TASK 53-59-00-210-002
R Operational Check of Rubber Flap Drain Valve at Bulk Cargo Compartment Door
R from Outside
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific clean cloth

R No specific nonmetallic probe 5.0 mm (0.1968 in.)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 52-30-00-860-008 Close the Bulk Cargo-Compartment Door
R 53-59-00-991-002 Fig. 602
R 3. __________
Job Set-up
R Subtask 53-59-00-010-051
R A. Get Access
R (2) Open the BULK cargo-compartment door (Ref. TASK 52-30-00-860-006).

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IAC
R 4. Procedure
_________
R (Ref. Fig. 602/TASK 53-59-00-991-002)
R Subtask 53-59-00-280-050
R A. Specified Check Procedure
R (1) Clean the area around the drain hole with the clean cloth.
R (2) Make sure that the drain hole is not blocked.
R (3) If the drain hole is blocked, you must remove the blockage.
R (4) Carefully push a nonmetallic probe through the drain hole and make
R sure that the rubber flap moves freely.
R 5. Close-up
________
R Subtask 53-59-00-410-051
R A. Close Access
R items.
R (2) Close the BULK cargo-compartment door (Ref. TASK 52-30-00-860-008).

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IAC
R Rubber Flap Drain Valve - Bulk Cargo Compartment Door
R Figure 602/TASK 53-59-00-991-002

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IAC

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__________

REVISION NO. 57 May 01/08

L.E.P. 1-15 REVISED TO REFLECT THIS REVISION INDICATING

53-19-42 LAYOUT IMPROVED/MATERIAL RELOCATED 101-199, 901-999,

53-31-00 EFFECTIVITY UPDATED

53-41-00 WARNING/NOTE/REASON FOR THE JOB AMENDED ALL

53-42-12 EFFECTIVITY UPDATED

53-58-11 LAYOUT IMPROVED OR EFFECTIVITY UPDATED

LIST OF EFFECTIVE PAGES

CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE

RECORD 53-00-00 2 Feb01/07 53-11-00 602 May01/03

53-11-00 644 May01/03 53-11-00 695 Nov01/05 53-11-00 A646 Nov01/05

53-11-00 A697 May01/06 53-11-00 B648 Feb01/07 53-12-11 401 Nov01/05

53-15-11 201 May01/06 53-15-11 445 Aug01/06 53-15-11 806 Aug01/06

53-19-41 413 May01/05 53-21-00 606 Feb01/07 53-21-00 657 Feb01/07

53-21-00 A608 Feb01/07 53-21-00 A659 Feb01/07 53-22-12 404 Nov01/07

53-25-41 403 Feb01/07 53-31-00 605 May01/06 53-31-00 656 Feb01/07

53-31-00 A607 Aug01/07 53-31-00 A658 Aug01/07 53-31-00 B609 Aug01/07

53-31-00 B660 Aug01/07 53-35-00 2 Feb01/96 53-35-11 431 Feb01/07

53-35-13 422 Feb01/07 53-40-00 1 Feb01/07 53-41-00 642 Feb01/08

53-41-00 693 Feb01/08 53-41-00 A644 Feb01/08 53-41-00 A695 Feb01/08

53-41-00 B646 Feb01/08 53-41-00 B697 Feb01/08 53-41-00 C648 Feb01/08

53-41-00 C699 Feb01/08 53-42-12 R 427 May01/08 53-45-11 405 Nov01/97

53-51-00 1 Feb01/96 53-51-00 649 May01/06 53-53-11 410 May01/06

53-56-11 408 Aug01/06 53-58-11 432 Feb01/07

53-58-00 1 Feb01/96 53-59-00 1 Feb01/96

MAIN STRUCTURE 53-11-00

FLOOR PANELS 53-12-00

MISCELLANEOUS (EG : DRAINS) 53-19-00

MISCELLANEOUS (EG : DRAINS) 53-19-00

MAIN STRUCTURE 53-21-00

MISCELLANEOUS (EG : DRAINS) 53-29-00

MAIN STRUCTURE 53-31-00

MAIN STRUCTURE 53-31-00

MAIN STRUCTURE 53-31-00

FLOOR PANELS 53-32-00

SUPPORT STRUTS 53-33-00

MISCELLANEOUS (EG : DRAINS) 53-39-00

MISCELLANEOUS (EG : DRAINS) 53-39-00

MAIN STRUCTURE 53-41-00

MAIN STRUCTURE 53-41-00

MAIN STRUCTURE 53-41-00

FLOOR PANELS 53-42-00

SUPPORT STRUTS 53-43-00

MISCELLANEOUS (EG : DRAINS) 53-49-00

MAIN STRUCTURE 53-51-00

MAIN STRUCTURE 53-51-00

SUPPORT STRUTS 53-53-00

TAIL CONE (APU COMPARTMENT) 53-58-00

MISCELLANEOUS (EG : DRAINS) 53-59-00

MISCELLANEOUS (EG : DRAINS) 53-59-00

**ON A/C 001-012, 014-099,

(Ref. Fig. 001)

**ON A/C 101-199,

(Ref. Fig. 001A)

R **ON A/C 901-999,

R (Ref. Fig. 001B)

**ON A/C ALL

A. Nose Forward Fuselage (Ref. AMM 531100)

(4) The FWD pressure bulkhead is installed at FR1. The radome is

(2) The structure of the FWD cargo-compartment floor is made of

C. Center Fuselage (Ref. AMM 533100)