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Gas Power Systems I Table of Contents Powering the Future
Contents
Industry Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GE’s Gas Power Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Solutions for Every Application . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
GE’s Plant Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9HA Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7HA Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9F Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7F Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9E & GT13E2 Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7E Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
LMS100 Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
LM9000 Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6F Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
LM6000 Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6B Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
LM2500 Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
TM2500 Power Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Topping Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Gas Turbine Portfolio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Fuel Flexibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Bottoming Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
HRSG Offerings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Steam Turbine Offerings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Heat Exchanger Offerings . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Electrical Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Generator Portfolio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Electrical Balance of Plant . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Plant Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Reciprocating Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Power Generation Validation . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Copyright 2017 General Electric Company. All Rights Reserved. No part of this document may be reproduced in any form or by
any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of the
General Electric Company. All comparative statements are with respect to GE technology unless otherwise stated.
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Gas Power Systems I Industry Overview Powering the Future
Industry Overview
Global Demand Gas: A Natural Choice for Power Generation
Access to affordable, reliable energy is critical to sustaining and growing economies and is fundamental to quality Physical – #1 in constrained environments; produces the most megawatts per square mile.
of life in the modern world. According to the International Energy Agency (IEA), by 2020, the global economy’s gross Financial – Availability and advancements putting the levelized cost of electricity (LCOE) on par with
domestic product (GDP) is expected to grow by 3.4 percent annually and the population will increase by about 400 best-in-class solar and coal.
million. In line with these economic and demographic forecasts, the IEA projects that total electricity demand will
rise by two-thirds through 2040. Environmental – Fewer emissions than coal or oil.
Sustainability – Quickest to sync and quickest to reach full load for both renewable daily and seasonal intermittence.
Power producers are under a lot of pressure to not only meet growing demand, but to provide access in remote
areas, meet advancing regulations, and keep up with evolving technologies. Between new installed capacity and
retired plants, IHS forecasts an additional 7,270 gigawatts (GW) of power is expected to be added to the global
power grid in the next 25 years.
Efficient Use of Fuel: Efficient Use of Capital:
Latin America: 20 M
Fast Power:
India: 240 M Efficient Use of Land:
There When You Need It: SIMPLE CYCLE GAS
80 MW/acre ONLINE AS FAST AS
HIGHEST IN THE INDUSTRY Dispatchable 90 Days
% Access Rate
• NUCLEAR. . . . . . ~30 MW/ACRE FLEXIBLE POWER FASTEST IN THE INDUSTRY
0.000 1.000
• COAL. . . . . . . . . . . . ~10 MW/ACRE • NUCLEAR. . . . . . . . ~6 YEARS
Africa: 620 M • WIND. . . . 45% CAPACITY FACTOR
• COAL. . . . . . . . . . . . . . ~3 YEARS
• SOLAR. . . . . . . . . . <1 MW/ACRE • SOLAR. . . 27% CAPACITY FACTOR
• WIND. . . . . . . . . . . . . . ~6 MONTHS
Source: IEA, World Bank, GE Marketing • WIND. . . . . . . . . . . <1 MW/ACRE
• SOLAR. . . . . . . . . . . . ~6 MONTHS
More electricity was generated in the U.S. using gas than from Global policy is evolving and technology is invoking more environmentally sustainable outcomes. For power producers,
any other fuel source in 2016 staying the course means embracing a total-plant approach that starts with a practical decision regarding fuel. With
its stable price and simple combustion, coal long served as the number one fuel for power plant operators. That ship
Energy Drivers Capacity Drivers has sailed, however, and natural gas is stepping to take over the helm. By 2040, the IEA expects gas to emerge as the
leading fossil fuel generation power player in the global energy mix due to it’s relatively low emission and flexibility to
•E conomic growth (GDP) • Environmental policy
•P opulation growth • Economic displacement be paired with the growing renewables base.
• Industrial vs. service sector growth • Peak demand growth
•D emand-side efficiency • Fuel availability and price
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Gas Power Systems I Industry Overview Powering the Future
According to the International Gas Union (IGU), natural gas reserves are geographically diverse and so substantial Renewable energy has its obvious advantages, and power producers who choose to utilize the shining sun and/or
that the fuel could meet the world’s energy needs for the next 250 years. With such high supply, the price has the blowing wind must have a plan for intermittency. With its high supply, low price, resilient supply chain, and stellar
performance, natural gas is a great complement to any renewables collection.
decreased in several regional markets, including North America.
ALTERNATI VE
$16.00 Solar PV – Thin Film Utility Scale $43 $48
Solar Thermal Tower with Storage $98 $182
$14.00
Fuel Cell $98 $174
COST ($/MM Btu)
CONVENTIONAL
$6.00 Natural Gas Reciprocating Engine $57 $113
Gas Peaking $147 $218
$4.00 Integrated Gasification Combined Cycle $94 $233
Nuclear $109 $186
$2.00 Coal $57 $148
Gas Combined Cycle $35 $85
$0 $50 $100 $150 $200 $250 $300 $350
2006 2008 2010 2012 2014 2016 2018 2020 2022 2024 2026 2028
LEVELIZED COST ($/MWh)
YEAR
NOTE: Darkened areas in horizontal bars represent low end and high end levelized cost of energy corresponding with +/-25% fuel price fluctuations.
Source: IHS Rivalry Source: Lazard Levelized Cost of Energy Analysis 11.0
1
American Gas Association
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Gas Power Systems I Industry Overview Powering the Future
Cleaner Burning
Perhaps the biggest environmental benefit of natural gas is that it provides a cleaner alternative to coal and other
The Future of Gas
fossil fuels. Burning natural gas produces 50 percent fewer carbon dioxide (CO2) emissions than coal and significantly Gas is the fastest growing of the fossil fuels. Renewable power capacity additions are expected to be twice that of gas
less nitrogen oxide (NOx), sulfur oxide (SOx), and fine particulate matter (PM2.5). Fewer greenhouse gas emissions additions in the next decade, however larger load factors will cause gas and other fossil fuels to continue to be the
improves air quality, decreases costs, and helps facilities meet increasingly stringent environmental regulations. primary source of power generation globally.
~31,000 TWh
0.8 0.7
NOx SOLAR 1.7
~24,000 TWh OTHER RENEWABLES
CO2 OIL 5%
STEAM 10.2
0 0.2 0.4 0.6 0.8 1.0 1.2 STEAM 9.5
EMISSIONS PER BTU – COAL EQUALS 1
The first natural gas pipelines—fashioned from bamboo—were constructed For the first time in history, more natural gas-fired power generation
in China around 500 B.C.. capacity is forecast to be added over the next decade than from any other
Source: American Public Gas Association http://www.apga.org/apgamainsite/aboutus/facts/history-of-natural-gas fossil fuel source, including coal.
2
IGU, Global Natural Gas Insights, page 10
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Gas Power Systems I Industry Overview Powering the Future
Forecast Demand for Gas Power Over the Next Decade Market Considerations
INDIA SUB-SAHARAN AFRICA SUB-SAHARAN AFRICA
3% 1% 5% EUROPE
Energy Access
CHINA
6%
INDIA 9% Many areas face nature-related challenges and infrastructure constraints that act as significant barriers to increasing
EUROPE 7%
LATIN AMERICA 23% access to electricity.
NORTH AMERICA
8%
15%
CHINA
Nature-Related Challenges Infrastructure Constraints
17% •W ater availability • Fuel and gas access
• T emperature, humidity, and seismic • Grid and distribution considerations
ASIA constraints • Phased construction
18% • Inland challenges
MIDDLE EAST/ •U rban and dense populations
NORTH AFRICA
NORTH AMERICA 16%
LATIN AMERICA
22% 14%
MIDDLE EAST/ Natural gas-fired power plants offer a reliable power generating source, and growing LNG supplies are making
NORTH AFRICA ASIA
19% 17% gas power more accessible around the globe. Gas-fired power plants can provide efficient, cost-effective power
without the need for grid improvements. GE’s power generation offerings are designed to perform reliably in
2017–2026 GAS POWER GEN % 2017–2026 GAS POWER NEW CAPACITY isolated, mission-critical, and demanding applications.
Source: IEA, IHS, EIA, EPRI, GE Marketing
Heavy Duty Gas Turbine Market Share (3-yr average by total GW)
100% The United States has more than
When natural gas is liquefied, it shrinks
2.1 million miles of underground
more than 600 times in volume.
gas pipelines4.
90%
80% H-CLASS
70%
F-CLASS On average, current natural gas power
Sub-Saharan Africa’s total power
plants use four times less water per
generating capacity is less than
megawatt-hour generated than their
60% South Korea’s5.
coal-fired counterparts2.
50%
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Gas Power Systems I Industry Overview Powering the Future
For utilities that rely on capacity tariffs for revenue, declining energy intensity can be an issue. In most cases, the Multi-Technology Considerations Gas Resolving Intermittency Considerations
cost of installing and servicing equipment is not declining, so this cost must be covered by a decreasing amount
• Country-specific regulations • Shift inflexible sources (coal, nuclear, hydro) to
of electricity sales. The logical answer, especially in developing countries, is to implement solutions that are • Integrated solar components flexible technologies
energy and fuel efficient. • Energy storage • Fast renewable fluctuations and uncertainty
• Digital solutions • Daily and seasonal supply and demand
Economic Considerations Policy and Regulation Considerations fluctuations with heavy renewables
Digitization
Traditional fuels are expected to remain the dominant fuels of choice for the next 20+ years. Power producers that choose
to invest in digital assets and operations will be better positioned to navigate the industry’s carbon-conscious shift.
The decision to embrace digital is made on a plant-by-plant basis and can include as little or as much as a plant operator
can imagine. From software add-ons to fully digital networks and controls, fossil fuel-fired power plants can benefit
immensely from GE’s vast digital portfolio of offerings. Digital can help:
•R educe CO, NOx, and SOx emissions from plants that fire fossil fuels.
Power projects must adhere to Almost 80% of greenhouse High temperature exhaust The Energy Information • Increase power plant flexibility to balance renewables’ intermittency.
World Bank environmental gas emissions from human makes gas turbines ideal for Administration (EIA) forecasts
standards if the World Bank activities come from energy cogeneration in many that total world consumption of • Improve efficiency by eliminating unplanned downtime.
Group is involved in the project. consuming activities such as industrial processes requiring energy will increase by 28%
transportation, energy and heating or drying. A by 2040. • Improve reliability and security—technology, services, and policies that protect the grid from threat of cyber attacks.
electricity production, and cogeneration plant with • Increase legacy asset life by optimizing generation for capacity, emissions, and fuel consumption.
heating and cooling of advanced combined cycle
buildings1. technology can achieve total •E nable better financial decision-making, optimizing dispatch across all fuel types based on real-time market
system efficiency of up to 95%.
and operating data.
Sources: EIA, World Bank, GE Power • L ower integration costs by allowing different systems to talk to one another.
1
http://www.nrcan.gc.ca/energy/facts/energy-ghgs/20063
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Gas Power Systems I GE’s Gas Power Systems Powering the Future
GE’s Gas
Power Systems
Tough challenges need to be met with smart solutions. For 125 years, GE has been
delivering innovative products and services that create significant value for power
generation customers. Advancing an industry is no easy feat; it takes commitment,
knowledge, and above all, an intimate understanding of what customers want and need.
GE Gas Power Systems has it all and we are excited to put our global team to work for you.
Our focus spans three keys areas. First, we give our customers the capability to meet,
and possibly even exceed, their project goals with assets that employ the latest cooling,
aerodynamics, combustion, and digital technologies. Our claims for performance are
backed by rigorous testing and validation that are completed before our products even
leave the manufacturing floor. Next, we provide versatility to give our customers the
tools and know-how they need to adapt quickly to changing environments. This includes
access to a diverse product portfolio that features operational flexibility for startup and
turndown, fuel flexibility, and integration with advanced, total-plant controls. Lastly, our
commitment to sustainability is unwavering as we seek to provide solutions that benefit
not only our customers, but our future generations. That means products that meet or
exceed environmental regulations and technical innovations that strive for a cleaner,
more prosperous environment.
When people want to know what’s new in the world of gas turbines, they ask GE. Our power generation
experience is filled with industry firsts and impressive milestones, culminating in the 2014 introduction
of the highly efficient HA gas turbine. Other original equipment manufacturers (OEMs) have followed suit,
but none can offer the outstanding performance, reliability, efficiency, and expertise that GE does.
Our engineers were the first to hit 62.22 percent efficiency (at EDF Bouchain in 2016 with a 9HA.01) and
65 percent efficiency is on our horizon. Advanced materials and evolving combustor technology will put
our H-class turbines ahead of the curve with the industry’s lowest gas turbine LCOE, building on our heritage
of continuous improvement and innovation.
All around the globe, our H-class turbines are delivering flexible and reliable power to millions of people around
the world. Our 20 installed units have achieved 50,000+ operating hours, a number that will continue to grow as
GE deploys five dozen additional HA gas turbines to customers in every corner of the earth.
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Gas Power Systems I Solutions for Every Application Powering the Future
Solutions for
Every Application
From simple cycle and combined cycle power generation to cogeneration, mechanical
drive, gas compression and waste-to-power, GE has the experience, gas turbines, and
gas engines to serve your needs. Individual operating schemes are vast and varied, and
GE is committed to providing a flexible portfolio of products to support a full spectrum
of operating needs. GE’s portfolio of power generation and gas compression products
provides a sense of certainty in an uncertain world, delivering the operational flexibility
and performance needed to adapt to the rapidly evolving energy environment.
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Gas Power Systems I Solutions for Every Application Powering the Future
GE offers a broad portfolio of gas turbines, aeroderivative gas turbines, and Jenbacher* gas engines that support
cogeneration in a range of outputs. With more than 10,000 machines already operating in cogeneration applications, Case in Point: Wuhan Iron and Steel
GE has the experience and expertise to build an integrated power generation package that fits your needs. Wuhan Iron and Steel partnered with GE to grow its operations responsibly, in a way that demonstrated mindfulness
of environmental impact. The Chinese company built the world’s largest blast furnace gas power plant, reusing
the mill’s own blast furnace and coke oven waste gases to fuel two GE 9E gas turbines. The Wuhan plant produces
Case in Point: A Range of Outputs 260 tons of steam per hour for steel production and generates 2.4 billion kWh of electricity. Annual output totals
1 TWh with an electrical efficiency greater than 42 percent.
TGK-16 Bio-PAPPEL Hudson Yards
Utilizing waste gas provides a number of benefits for Wuhan Iron and Steel. CO2 emissions created during the steel
Chasing energy independence In 2017, Bio-PAPPEL’s San Juan del Manhattan’s West Side is
production process have been reduced by 2 million tons. The mill also saves a great deal of money by generating
and supporting growth in Russia’s Rio paper mill in Querétaro, Mexico currently home to the largest
164 MW of its own electricity, and even makes money by selling a portion of that electricity to the local grid.
Republic of Tatarstan, TGK-16, an commissioned a new natural private real estate project in
independent heat and electricity gas-fired cogeneration power the history of the United States. With steel production levels expected to double between 2010 and 2050, this method of boosting production
producer owned by TAIF, modernized plant featuring a GE LM2500+ Hudson Yards, an 18 million while reducing emissions and generating on site power will prove to be a real game changer.
its Kazan CHP-3 plant in 2017. aeroderivative gas turbine. The square foot urban development,
Conventional gas-fired boilers, 30 MW plant generates electricity will bring more than 100 shops,
producing 420 MW of power, could and heat for the factory, which approximately 4,000 residences,
no longer support the region’s primarily makes uncoated wood- and a 200-room hotel to New York High Efficiency Solutions (HES)
increasing demand, so the boilers free paper in large rolls and cut City. The site will incorporate a
were replaced with a GE 9HA.01 gas size paper for printing and copying 13.2 MW cogeneration system, In a world where 1 percent can equal $1+ million, efficiency is probably the most critical of all the power plant performance
turbine. The upgrade boosted as well as notebooks for customers featuring four Jenbacher* J620 gas metrics. In fact, at GE we are so obsessed with efficiency that we have teams of scientists and engineers around the
the operating rate by more than in Mexico. In addition to meeting the engines. The engines will generate world working to advance efficiency-enabling technologies, including combustion and fuel delivery system components.
half, improved fuel efficiency by company’s current production goals, on site electricity as well as hot and HES pair our LM2500 and TM2500 aeroderivative gas turbines with an industry-leading bottoming cycle to create
30 percent, and doubled installed the plant is helping Bio-PAPPEL cold water, enabling a lower cost and a fast-deploying and highly efficient simple cycle or combined cycle power plant with an output of up to 91 MW.
capacity to 790 MW. The new unit maintain its leadership in Mexico’s more resilient source of power for
is bringing a vast improvement in paper industry while supporting those located at the site. Speed: With pre-engineered main modules, 95 percent of the plant design is already complete. This means
power supply reliability to Kazan City. their commitment to sustainability. our simple cycle HES can go from order to power in six months or less. It also means our combined cycle HES
deploy two times faster than standard combined cycle power plants.
Performance: The aeroderivative gas turbines that power our HES are offered with your choice
of combustor (single annular or dry low emission (DLE)), dependent upon water availability and
performance needs. Both combustors are dual fuel capable, increasing operational flexibility and
enabling combined cycle efficiency of up to 53 percent.
Modularity: Having designed hundreds of custom power plants, GE has optimized the standardization/
customization balance. It’s not unlike buying a new car where most parts are standard while some options
can be selected. Pre-fabrication and modular packaging of the plant’s main modules ensure quick and easy
installation and relocation.
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Gas Power Systems I Solutions for Every Application Powering the Future
Compact: Small footprints and lean packaging streamline constructability, promote stability on the water,
and ensure high power density at a low overall cost. This compact approach applies across the range of net
plant outputs without compromising efficiency.
Performance: Our floating power solutions are available in simple or combined cycle, feature our
aeroderivative or heavy duty gas turbine technology, and support dual fuel operation to increase
operational flexibility. Solutions that feature heavy duty combined cycle technology boast efficiencies
greater than 55 percent in block sizes of up to 250 MW.
Flexibility: Customer needs drive solution development. We work with our customers to select a plant
configuration that best serves their project’s fuel composition, cyclic and baseload operation profiles,
emissions and environmental restrictions, and ambient condition variations.
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Gas Power Systems I Solutions for Every Application Powering the Future
Hybrids
Each method of power generation has its pros and cons. For example, wind and solar
consume no fuel and emit no greenhouse gases but they are intermittent; natural
gas-fired technology is dipatchable but emits greenhouse gases. Uniquely positioned with
extensive experience in the full gamut of power generation technologies, GE has created a
more affordable, reliable, and sustainable way to deliver power—hybrid power solutions.
Hybrid power plants combine multiple power generation sources, energy storage, and
a single controls system, blending the positive features of each to squeeze more value
out of your assets.
Why Hybrids?
In 2015, the total global installed renewables capacity surpassed the total global installed
coal capacity. This trend is an important step towards meeting global emissions goals, but
incorporating renewables is not without its challenges. GE’s hybrid solutions are scalable,
customizable, and flexible, designed to alleviate these burdens and seamlessly usher in
an influx of renewables.
22 23
Gas Power Systems I Power Plants Powering the Future
Power Plants
24 25
Gas Power Systems I Power Plants Powering the Future
Technology, experience, and people—this combination is what allows GE to deliver the highest value simple cycle
and combined cycle power plants anywhere in the world. Our technology provides the lowest life cycle cost of
converting fuel to electricity; our experience spans 100+ years and includes countless impactful innovations and
technology improvements; and our people, they work every day to create and deliver ground breaking solutions
TOPPING CYCLE
for customers, partners, and communities around the world.
Our simple and combined cycle power plants are flexible in their operation and include features such as fast ELECTRICAL CONVERSION BOTTOMING CYCLE
start and load ramping, low turndown, and high full- and part-load efficiencies. This flexibility delivers improved
plant economics, including:
•R
educed capital costs
•R
educed operation and maintenance costs
•S
horter installation times, reduced installation costs, and fast revenue production
• Improved reliability and availability
GE’s integrated approach to plant development means that from planning through commissioning, we consider
individual components as well as balance of plant systems in each decision we make with our customers. This
holistic view keeps us focused on your wants and needs and in tune with each selection’s impact on the overall
product. Each system, and our associated power generation offerings, are discussed in the subsequent sections
Solutions Tailored to Your Needs
of this catalog. It is uncommon to find two plants perfectly alike, which is why you’ll find GE working hand-in-hand with customers
to develop and build custom engineered solutions to match unique business and operational needs. Whether the
•T
opping Cycle: The gas turbine and its dedicated systems.
project requires a single gas turbine generator set or a multi-unit turnkey solution, GE has readily available product
•B
ottoming Cycle: The steam turbine, heat recovery steam generator (HRSG), and systems that designs to meet critical power needs quickly.
reject heat to the environment.
GE also has a global team of experienced application engineers around the world to support economic analysis
•E
lectrical Conversion: The systems that produce and export power to the grid or supply power
and off-design performance of our products to satisfy any special application, operational, or environmental
to plant equipment.
need. We are committed to defining the best solution with our customers from the foundation of our product
•D
igital & Controls: The systems and software that protect, control, monitor, and improve performance to other levels of support, whether through customized long-term service agreements, financing
performance of the entire plant. solutions, or additional product solutions and services.
Customization starts with product configuration and understanding the right scope of supply that customers
and partners need from GE.
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Gas Power Systems I Power Plants Powering the Future
GE supplies as little or as much as you need – from equipment only to full turnkey. Moving beyond equipment enables
more comprehensive performance and operability guarantees and reduces the risk of gaps in scope between suppliers
and contractors. With the latter, customers may be able to obtain more favorable financing and insurance terms.
28 29
Gas Power Systems I Power Plants Powering the Future
Service
It is rare to find a gas-fired power plant that operates the same way it did the day it was commissioned. Fluctuations
in demand, fuel, and operating envelope require different load factors and characteristics. This ability to rapidly adapt
to changing dynamics is often key to long-term sustainability. GE’s Power Services team stands ready to collaborate
with you in delivering solutions that drive your competitiveness, profitability, and productive outcomes.
Regardless of plant type, composition, or asset mix, GE delivers total plant and fleet-level solutions. While delivering
tailored solutions for all major power plant components, our broadened understanding of system-wide operation
is applied to unleash better performance, lower risk, and to realize greater value across your power generation
operations and assets. Our digital solutions blend advanced hardware and software technologies to help achieve
productive outcomes for both your operational and business goals.
Digital Solutions
With growing renewables generation, new regulatory requirements, and numerous other fluctuating conditions,
operational needs and business models are continually evolving. Much like operational flexibility, digital is a crucial
consideration that affects power plant design and component selection. The convergence of hardware, digital software,
and advanced analytics is disrupting the status quo and ushering in a new era where reactive becomes predictive, and
limits get pushed to new heights.
GE’s Industrial Internet capabilities are positioning plant and fleet operators to harness and monetize in ways like
never before. One example is the Digital Power Plant, a suite of hardware and software solutions that enable our
customers to optimize all the critical components to adapt to changing market conditions. Our platform of apps and
analytics adds the power you need to break through new barriers in performance, predictability, and profitability.
Asset Performance Management: Transform machine sensor data into actionable intelligence by combining robust
analytics and domain expertise to provide predictive maintenance towards no unplanned downtime. Create optimal
maintenance schedules for increased asset life and use by moving to a condition-based program for machine repairs.
Operations Optimization: Gain enterprise visibility across power plant and fleet-wide footprints, providing a holistic
understanding of the operational decisions that can improve efficiencies, reduce emissions, expand capabilities, and
lower production costs.
Business Optimization: With GE’s intelligent forecasting, portfolio optimization and trading, operations teams
can make smart business decisions that reduce financial risk and enhance the profitability of your fleet.
Predix*: GE combined cutting-edge technology with decades of industry experience to create a Platform-as-a-Service
(PaaS) that securely ingests machine-grade data at scale and analyzes it to deliver outcomes for industrial customers.
Cyber Security: GE’s advanced defense system is designed to assess system gaps, detect vulnerabilities, and protect
your critical infrastructure and controls in compliance with cyber security regulations.
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Gas Power Systems I Power Plants Powering the Future
The Heart of a
Combined Cycle
Power Plant is
the Gas Turbine
32 33
Gas Power Systems I Power Plants Powering the Future
(50 Hz)
Performance
SC Plant
SC Net Heat Rate (Btu/kWh, LHV) 7,910 7,760
SC Net Heat Rate (kJ/kWh, LHV) 8,346 8,187
Marrying sheer power with record-breaking efficiency, the 9HA gas turbine delivers a validated, all around SC Net Efficiency (%, LHV) 43.1% 44.0%
solution for demanding customer economics. It offers the most cost-effective conversion of fuel to electricity CC Net Output (MW) 660 826
as well as industry-leading operational flexibility for increased dispatch and ancillary revenue. Streamlined
CC Net Heat Rate (Btu/kWh, LHV) 5,378 5,332
maintenance completes the offering, creating an ideal solution to meet increasingly dynamic power demands
Performance
1x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 5,674 5,625
across a range of applications.
CC Net Efficiency (%, LHV) 63.5% 64.0%
Plant Turndown – Minimum Load (%) 33.0% 33.0%
Ramp Rate (MW/min) 65 88
>64% COMBINED CYCLE EFFICIENCY CC Net Heat Rate (Btu/kWh, LHV) 5,369 5,314
Performance
2x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 5,664 5,607
CC Net Efficiency (%, LHV) 63.6% 64.2%
Capability Versatility Sustainability Plant Turndown – Minimum Load (%) 15.0% 15.0%
Outstanding grid capability with Wide gas variability, including Lowest air emissions (NOx, CO2)
Ramp Rate (MW/min) 130 176
fast plant response suitable for high ethane (shale) gas across all forms of fossil
interconnected grid or captive and LNG fuel-based power generation Startup Time (RR Hot, Minutes) <30 <30
power plant applications
NOTE: All ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific conditions and fuel.
The 9HA gas turbine at EDF’s thermal power plant in Bouchain, France has
accumulated more than 9,000 fired hours since its commercial operation
in July 2016.
34 35
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
9HA Power Plants
Aluminum Bahrain B.S.C. (Alba) Power Station 5 Tambak Lorok Combined Cycle Power Plant Block 3
Challenge
Challenge Indonesia is the fourth most populated country in the
Energy Cost accounts about 30% of total production world, and the densely-occupied Island of Java is home
costs (depending on the country). As one of the largest
“We look forward to the aluminum smelters in the world, Alba was seeking ways
to more than 140 million people. An ever-increasing
population has pushed Indonesia’s power demands to
commissioning of PS 5, which to sustain its competitive position in the global market.
Key to their Line 6 Expansion Project are flexibility and
new heights, forcing the islands to redefine the way
power is generated, delivered, and maintained. Because
will be the largest and most digital controls, two capabilities that will ensure process of Java’s land restrictions, power plants must have a
stability, adaptability, and uninterrupted power. small footprint and generate the most output per land
efficient power station in surface. Energy efficiency is also key, as gas prices tend
Solution
The Tambak Lorok Combined Cycle to be high in South Asia.
Bahrain and [the] first power Alba’s Power Station 5 will be the first aluminum smelter
in the world to use H-class technology. Three 9HA.01 gas Power Plant Block 3 will generate Solution
station with H-class gas turbine turbines will power the expansion plant, providing highly Indonesia Power (IP), a wholly owned subsidiary of PT
reliable and efficient power that can quickly respond to enough electricity to power Perusahan Listrik Negara (PLN), is constructing Block 3 of
technology in the Gulf region.” load fluctuations from the smelter. GE’s HA technology the Tambak Lorok Combined Cycle Power Plant in Java’s
and advanced digital capabilities will enable more the equivalent of more than north coast City of Semarang. GE’s record-setting 9HA
Shaikh Daij Bin Salman Bin Daij Al Khalifa precise plant control and boost Alba’s production by
Chairman for Alba’s Board of Directors 540,000 metric tonnes per annum, bringing Alba’s total five million Indonesian homes. gas turbine technology will be at the heart of the new
780 MW facility, providing the flexibility and efficiency
production to 1.5 million metric tonnes per annum. needed to complement Java’s growing population. The
full turnkey solution will pack a lot of punch in a small
footprint and offer IP unmatched performance to drive
the best economics over the plant’s lifetime.
36 37
Gas Power Systems I Power Plants Powering the Future
(60 Hz)
7HA.01 7HA.02
SC Net Output (MW) 290 384
Performance
SC Plant
38 39
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
7HA Power Plants
Porto de Sergipe Combined Cycle Power Plant Nishi-Nagoya Thermal Power Station Group No. 7 Upgrade
Location: Barra dos Coqueiros, Brazil Location: Tobishima Mura, Ama Gun,
Output: 1,500 MW Aichi Prefecture, Japan
Challenge
Challenge The demand for highly efficient thermal power generation
Brazil is all about affordable, reliable, clean energy is increasing worldwide. In Japan, Chubu Electric Power
solutions. In fact, 83 percent of the country’s domestically Co., Inc., was looking to support the government’s initiative
produced power is being supplied by renewable sources1. for cleaner, more efficient energy production by upgrading
Renewable energy is exponentially beneficial, but its 40-year-old steam-powered Nishi-Nagoya Thermal
even carbon-conscious governments must diversify Power Station in Nagoya. Chubu was seeking a flexible,
their energy mix. With large generating capacity and large block gas turbine that could support multi-shaft
high efficiency as requirements, Centrais Elétricas de combined cycle operation, provide low NO2 and CO2
Sergipe S.A. (CELSE) is setting out to transform the way emissions, and run on LNG fuel.
Once complete, the Porto fossil fuel-fired power plants deliver electricity in Brazil. Upgrading the
Solution
de Sergipe Combined Cycle Solution Nishi-Nagoya Thermal GE is supplying six 7HA.01 gas turbines to Toshiba, the
GE is delivering a 1.5 GW, full turnkey natural gas-fired EPC contractor for the Nishi-Nagoya plant upgrade.
Power Plant will be the largest plant with digital solutions that will account for an Power Station with 7HA The 7HA is GE’s largest and most efficient gas turbine;
estimated 15 percent of Northeast energy demand in
natural gas-fired power Brazil. The plant will feature three of GE’s world-record technology will increase at the heart of the Nishi-Nagoya plant, it will increase
thermal efficiency to a world-leading 62 percent, thereby
plant in Latin America.
setting HA gas turbines and deliver efficiency greater
than 62 percent. 7HA technology is flexible and will
plant efficiency from reducing fuel consumption and CO2 emissions. Operational
flexibility will ensure fast starts, high ramp rates, and low
complement Brazil’s intermittent renewable energy 40% to 62%. turndown capability at good low-load efficiency.
resources by delivering full power to the grid in less
1
https://renewablesnow.com/news/renewables-to-reach-438-
of-brazils-energy-mix-in-2017-563742/ than 30 minutes.
40 41
Gas Power Systems I Power Plants Powering the Future
(50 Hz)
9F Power Plants
With over 440 units deployed to more than 40 countries, GE has the largest operating
and most experienced OEM F-class fleet in the world. Our 9F gas turbine delivers
consistent performance and accommodates a diverse range of fuels, making it ideal
for a variety of combined cycle and CHP applications. The simple and robust air-cooled
architecture is designed for longer parts durability and extended service inspection
intervals, making the 9F an ideal choice for life cycle value.
9F.04 9F.05
SC Net Output (MW) 288 314
Performance
SC Plant
CC Net Heat Rate (kJ/kWh, LHV) 5,960 5,911 The 9F.05 heavy duty gas turbine provides combined cycle efficiency of more
CC Net Efficiency (%, LHV) 60.4% 60.9% than 60% with low 15 ppm NOx emissions. It is an all-around workhorse that
Plant Turndown – Minimum Load (%) 22.0% 20.0%
provides great hot day performance to maximize customer economics under
Ramp Rate (MW/min) 44 48
wide range ambient conditions.
Startup Time (RR Hot, Minutes) 39 39
NOTE: A
ll ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific conditions and fuel.
42 43
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
9F Power Plants
Ghorashal Unit 4 Repowering Project Langfang Power Plant
Challenge Challenge
Bangladesh is undergoing a rapid transformation and to China’s 13th Five-Year Plan, unveiled in March 2016, calls
support a growing economy, the government is fast tracking for adding 50 GW of gas-fired capacity to the grid to offset
projects to add power generation capacity to the grid. More the decommissioning of coal-fired plants in and around
than half of Bangladesh’s electricity is generated using Beijing. Harbin Electric is building a combined cycle power
natural gas (62.62 percent)1, but gas reserves are declining. plant for the State Power Investment Corporation (SPIC)
To address this issue, the Bangladesh Power Development in Langfang, not far from Beijing. The plant will provide
Board (BPDB) is, among other things, working to convert power to residents and businesses as well as district
existing simple cycle gas plants to combined cycle plants heating in the winter months. To keep in line with China’s
and to repower older steam power plants. plan, Harbin and SPIC are seeking gas-fired technology.
GE has been a partner to Solution The 9F.05’s enhanced inlet Solution
As part of their repowering initiative, BPDB is replacing With GE’s technical scoring and commercial evaluation
Bangladesh for more than the gas-fired boiler at unit 4 of the 210 MW Ghorashal guide vanes reduce degradation high, Harbin Electric and SPIC have selected GE’s 9F.05
steam power plant with a GE 9F.04 gas turbine. The new gas turbine in a 2x1 configuration to power the Langfang
45 years, and today more than combined cycle solution will improve output by more
and stress on wear-related combined cycle power plant. The plant will provide 494 MW
35 gas turbines are installed than 200 MW and boost plant efficiency from 31 percent
to more than 53 percent. The 9F.04 features advanced gas
components, lengthening the of output at 59.84 percent efficiency. The turbines will
feature a a dry low NOx (DLN) 2.6+ combustor and run on
in the country generating more path (AGP) technology, which will enable better utilization compressor life cycle. natural gas, two very important features that will support
of constrained natural gas resources. The repowering will China’s push to reduce air pollution in and around Beijing.
than 2.2 GW of power. add 25 years of life to the power plant, helping Bangladesh
meet growing demand.
1
Bangladesh Power Development Board, http://www.bpdb.gov.bd/bpdb/index.php?option=com_
content&view=article&id=150&Itemid=16
44 45
Gas Power Systems I Power Plants Powering the Future
(60 Hz)
7F Power Plants
7F.04 7F.05
SC Net Output (MW) 198 243
Performance
SC Plant
SC Net Heat Rate (Btu/kWh, LHV) 8,840 8,570
SC Net Heat Rate (kJ/kWh, LHV) 9,327 9,042
The demands of today’s power generation industry are many: low cost of electricity, dispatch volatility, along with SC Net Efficiency (%, LHV) 38.6% 39.8%
high efficiency, reliability, and asset availability. With more than 1,100 installed units producing 260 GW of power CC Net Output (MW) 305 376
in 58 countries, GE’s 7F gas turbine is a proven performer in all these areas. Among its features, the 7F provides
CC Net Heat Rate (Btu/kWh, LHV) 5,715 5,649
98.6 percent reliability, which enables five to six more days of operation per year than the industry average.
Performance
1x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,030 5,960
CC Net Efficiency (%, LHV) 59.7% 60.4%
Plant Turndown – Minimum Load (%) 58.0% 46.0%
Ramp Rate (MW/min) 30 40
>60% COMBINED CYCLE EFFICIENCY CC Net Heat Rate (Btu/kWh, LHV) 5,676 5,649
Performance
2x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 5,989 5,960
CC Net Efficiency (%, LHV) 60.1% 60.4%
Capability Versatility Sustainability Plant Turndown – Minimum Load (%) 27.0% 22.0%
Field replaceable compressor Only F-class that burns Arabian Continually leading the way since
Ramp Rate (MW/min) 60 80
blades reduce downtime and Super Light; also offers 15% CO2, being the first F-class to achieve
outage costs +20%/-10% Modified Wobbe 5 ppm NO x emissions Startup Time (RR Hot, Minutes) 28 25
Index, and 5% hydrogen
NOTE: All ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific conditions and fuel.
46 47
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
7F Power Plants
Salem Harbor Generating Station Waad Al Shamal Combined Cycle Power Plant
Challenge Challenge
When Footprint Power purchased the Salem Harbor Saudi Arabia is developing mining operations in the
Generating Station in 2012, it was composed of four coal- northern part of the kingdom as part of an initiative
and oil-fired generating units with obsolete technology and to drive industrialization and job creation for Saudis.
a minimum 16-hour startup. Committed to transforming To support growth, the Saudi Electricity Company
the facility, Footprint partnered with GE to develop a (SEC) needs to strengthen the kingdom’s power
solution that would meet efficiency and emissions infrastructure by adding capacity to the northern
requirements. Footprint also wanted to take advantage grid. SEC is seeking a powerful, yet flexible gas turbine
of offshore wind resources since Salem’s harbor is ideally to serve as the foundation of a strategically located
positioned to receive winds from off Cape Ann—some of turnkey power plant.
The next most flexible combined the most powerful in the United States.
The Waad Al Shamal combined
Solution
cycle gas turbine in the New Solution cycle power plant’s 50 MW solar SEC’s 1,390 MW Waad Al Shamal combined cycle power
The new natural gas-fired combined cycle Salem Harbor plant will feature four GE 7F.05 heavy duty gas turbines,
England region of the United Generating Station features 2 7F.05 gas turbines and the
component is expected to save four HRSGs, air cooled condensers, a GE steam turbine
and a 50 MW solar component to lower the project’s cost
States has a 6-hour startup1. operational flexibility needed to accommodate renewable
energy. This includes a 10-minute startup, greater than
the equivalent of 4 million barrels per kilowatt hour. Scheduled for completion in 48 months,
58 percent efficiency, and HRSGs with selective catalytic of oil equivalent over the course the plant will support phosphate mining operations in
the north with a 10-minute startup to an 80 percent load.
reduction (SCR) and carbon monoxide (CO) catalyst for
low CO2, NOx, and SOx emissions. All of this is achieved of the plant’s life1. The plant will accommodate a wide range of fuels lending
while occupying only one-third of the original site, greater flexibility to its operations.
creating room for additional features, including public
UPDATE 1-Saudi Electric Signs $980 mln Waad Al Shamal Power Plant Deal. Reuters,
access to the waterfront.
1
1
http://www.footprintsalemharbor.com December 30, 2015. http://www.reuters.com/article/saudi-electrcity-powerstation-
idUSL8N14J1WF20151230
48 49
Gas Power Systems I Power Plants Powering the Future
(50 Hz)
9E & GT13E2
Power Plants
Whether meeting peak loads, providing baseload heat and power, or driving industrial
processes, GE’s 9E/GT13E2 heavy duty gas turbines deliver power and performance
while maintaining the simplicity and operational strengths expected of the E-class
fleet. GE’s 9E/13E2 power plants operate in the most rugged conditions, from arctic
cold to extreme desert heat, and burn a wide range of fuels, from syngas to propane
to crude oil. The 9E.04 delivers more power and performance with a new 4-stage
turbine, while the GT13E2 offers a flexible extended maintenance concept that
reduces operating costs while saving fuel.
50 51
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
9E & GT13E2 Power Plants
Kelar Combined Cycle Power Plant Futtsu Power Station Block 1 Upgrade
Challenge Challenge
As the world’s largest copper supplier, Chile produces The power generation dynamics in Japan shifted after
more than 5 million tonnes of the metal per year, the disastrous earthquake and tsunami of March 2011.
accounting for more than 30 percent of the global With nuclear power generation cut almost entirely, Japan
supply2. BHP Billiton, a major player in the world of copper has been experiencing difficulty in electricity shortages,
mining, commissioned a consortium, which contracted especially during peak summer months. Tokyo Electric
with an EPC, to execute its vision of responsible and Power Company (TEPCO), one of the largest power producing
sustainable growth via the construction of a new power utilities in the world, is seeking to upgrade Block 1 of their
plant. Flexibility and reliability were key. Because the Futtsu Thermal Power Station. The goal is to boost output
plant would utilize LNG, which is expensive in the region, and enhance heat rate, all while continuing to use existing
BHP Billiton also required a power generation solution steam turbines and generators.
Copper’s antimicrobial properties that offers high efficiency and availability.
With four combined cycle
Solution
make it a palpable choice for Solution blocks and 5,160 MW of In operation for three decades, the six older 9E gas turbines
eliminating pathogens and The consortium and EPC selected two GT13E2 heavy
duty gas turbines to power BHP Billiton’s 517 MW Kelar
output, the Futtsu Power at Futtsu Block 1 are ideal for GE’s 9E.04 flange-to-flange
solution. This consists of new gas turbine components
reducing the spread of disease1. combined cycle power plant. LNG-fired gas plants are Station is one of the and a step from three- to four-stage, which increases
not a typical choice to power mining operations, but with hot gas components from nine to 12. These upgrades
LNG and the two GT13E2 turbines, Kelar should be able largest thermal power will increase turbine output to up to 167 MW and improve
to achieve around 54 percent overall plant efficiency. In combustion efficiency by 4.2 percent (from 47.2 percent
1
pplied and Environmental Microbiology. https://www.ncbi.
A
nlm.nih.gov/pmc/articles/PMC3067274/
keeping with BHP Billiton’s commitment to sustainable stations in the world. to 51.4 percent). The 9E.04 will also provide TEPCO with
2
The Santiago Times. http://santiagotimes.cl/2017/04/06/ growth, the Kelar plant is expected to replace coal-based an array of digital solutions to boost performance and
3
chiles-copper-sector-will-return-to-growth-by-2018/
Samsung C&T. http://news.samsungcnt.com/the-kelar-power-
power generation in Chile, offsetting up to 1.5 million optimize emissions management.
plant-marks-a-milestone-for-samsung-cts-chilean-business/ tonnes of CO2 emissions per year3.
52 53
Gas Power Systems I Power Plants Powering the Future
(60 Hz)
7E Power Plants
7E.03
SC Net Output (MW) 91
Performance
SC Plant
SC Net Heat Rate (Btu/kWh, LHV) 10,060
SC Net Heat Rate (kJ/kWh, LHV) 10,614
When reliability and availability are critical, customers turn to GE’s 7E gas turbine. Whether providing raw SC Net Efficiency (%, LHV) 33.9%
horsepower to drive industrial and petrochemical processes, or steady, reliable output for CHP operation, CC Net Output (MW) 142
the 7E delivers. Known for its world-leading fuel handling equipment and combustion system options, the
CC Net Heat Rate (Btu/kWh, LHV) 6,505
7E includes tri-fuel capability, which allows fuel switching while running or shutdown.
Performance
1x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,863
CC Net Efficiency (%, LHV) 52.5%
Plant Turndown – Minimum Load (%) 45.0%
Ramp Rate (MW/min) 40
>52% COMBINED CYCLE EFFICIENCY CC Net Heat Rate (Btu/kWh, LHV) 6,439
Performance
2x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,793
CC Net Efficiency (%, LHV) 53.0%
Capability Versatility Sustainability Plant Turndown – Minimum Load (%) 22.0%
Full range of fuel alternatives Robust architecture supports Sub to 3 ppm NOx emissions
Ramp Rate (MW/min) 80
while delivering better efficiency a wide variety of applications, without selective catalytic
and lower emissions with including peaking, cyclic, and reduction (SCR) Startup Time (RR Hot, Minutes) 35
NOx/CO-compliant turndown baseload power; compact
NOTE: All ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific conditions and fuel.
to 35% of baseload footprint optimizes integration
in industrial applications
54 55
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
7E Power Plants
Penal Power Station Upgrade Bayport Industrial District Cogeneration Redevelopment
Challenge
Challenge
In 1985, the Penal Power Station in Trinidad & Tobago Air Liquide’s gas production facility in La Porte, Texas,
commissioned its natural gas-fired combined cycle power USA blends and packages pure industrial gases such as
plant featuring two GE 7E gas turbines. After 30+ years of oxygen, nitrogen, hydrogen, and specialty gases. These
operation, the gas turbines’ rotors and other components gases serve customers in a range of industries, aiding in
were nearing the end of their operational life. Faced with research, analysis, process control, and manufacturing.
increasing maintenance costs, the Power Generation The facility is one of two located within the Bayport
Company of Trinidad and Tobago Limited (PowerGen Ltd.) Industrial District, an 88-acre complex that’s central to
decided to completely replace the two turbines during a Air Liquide’s extensive Gulf Coast Pipeline System. A
scheduled maintenance outage. long-term contract renewal with the Bayport Industrial
“Replacing the existing gas turbines Solution “The redevelopment of our Bayport District prompted Air Liquide to invest in facility upgrades.
Satisfied with three decades of GE performance,
will improve our power generation PowerGen Ltd. chose to replace the turbines with two facility, which is Air Liquide’s largest Solution
Four GE 7E gas turbines at Air Liquide’s La Porte
efficiency and provide added value new GE 7E gas turbine units, run on natural gas. It was
the first flange-to-flange gas turbine replacement in the
industrial complex in North America, cogeneration facility were upgraded to increase
production capacity and extended unit life. The facility
in terms of greater availability by Latin America/Caribbean region for GE. The new turbines has positioned us to better serve the now produces 300 MW of electricity and more than
improved plant efficiency, increased output by 26 MW, 1,300 tonnes of steam per hour with minimal waste
establishing longer intervals between improved heat rate by 2.25 percent, and added 25 to growing needs of our customers in heat. Prior to the upgrades, Air Liquide consumed
30 years of gas turbine life to the site.
scheduled maintenance outages.” this region in a safe, reliable, some of the produced steam, but sold most of it to a
neighboring chemical manufacturer and top customer.
Surindranath Ramsingh and efficient way.” The redevelopment project positions Air Liquide to
better serve the growing needs of its customers and
General Manager, PowerGen Ltd. Sue Ellerbusch provides additional steam capacity to sell to other
CEO of Air Liquide USA customers in the region.
56 57
Gas Power Systems I Power Plants Powering the Future
(50/60 Hz)
LMS100
Power Plants
If it’s efficiency you’re looking for, search no more. Our LMS100 aeroderivative gas
turbine is the highest simple cycle efficiency gas turbine in the world. Its intercooled
gas turbine system provides rapid startup, with an 8-minute start to full load and
emergency ramp speeds of up to 500 MW/minute. In high renewable penetration
areas like California, our LMS100 gas turbines are providing 2.8 GW of generation
with more than 1,400 MW/minute of ramping capability.
58 59
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
LMS100 Power Plants
Pueblo Airport Generating Station Loma de la Lata and Güemes Thermal Plants – Expansions
Challenge
In an unprecedented situation for a Colorado utility,
Black Hills Energy needed to replace 85 percent of its
resource capacity at one time when its wholesale power Challenge
contract came to an end. The goal was to develop and The Renewable Energy Auction Programme of Argentina
During the course of a 3,000-hour build electric infrastructure that would provide long- (RenovAr) is a three-part, multi-year initiative aimed at
boosting renewables electricity generation. Through
peaking season, an LMS100 turbine term stability in rates and a secure supply of energy for
the utility’s 95,000 customers. Black Hills Energy also two parts, the Argentine government has tendered 40+
running at full capacity saves 45,000 wanted to utilize technology that would allow for easy projects to generate 2.4 GW of additional power1. To
offset these additions, Pampa Energia is adding peaking
integration with renewable resources.
metric tons of CO2 emissions when capabilities to its existing power plants. The technology
Solution selected to fuel these additions needs to be flexible and
compared to a typical simple cycle Black Hills Energy built the Pueblo Airport Generating
In 2017, Pampa Energía contributed must dispatch quickly to meet the day-of demands of
gas turbine system. These savings Station, a 380 MW facility consisting of two separate
power plants. The 180 MW utility features two LMS100
3,433 MW to the national power growing industrial and residential customers.
Solution
are equivalent to the CO2 emitted gas turbines operating in simple cycle while four grid through five thermal power Pampa Energía first selected GE’s LMS100 aeroderivative
non-regulated LM6000 gas turbines generate 200 MW of
annually by more than 8,500 power in combined cycle. This combination helps Black plants, three hydroelectric gas turbine when expanding its Güemes thermal power
plant nearly a decade ago. The turbine added 100 MW of
Hills Energy meet its peaking and baseload power needs.
cars on U.S. roads. The LMS100 meets dispatch needs with highly efficient power plants, and one reliable and flexible power and has achieved more than
55,000 operating hours. Capitalizing on this success and
10-minute starts, superior hot day performance, and load
following and cycling capabilities. cogeneration plant. taking advantage of nearby natural gas fields, Pampa
Energia selected two LMS100 aeroderivative gas turbines
when expanding its Loma de la Lata thermal power plant.
This addition adds 210 MW of installed capacity and
1
Renewables Now. https://renewablesnow.com/news/
argentina-awards-1-282-mw-in-renovar-1-5-tender-548539/ complements the addition of oncoming renewables.
60 61
Gas Power Systems I Power Plants Powering the Future
(50/60 Hz)
Performance
most powerful jet engine, the GE90-115B, and transforms it into a highly reliable, fast-start, simple cycle SIMPLE CYCLE OUTPUT
SC Plant
SC Net Heat Rate (Btu/kWh, LHV) 8,155 8,096
power generation offering. Ideal for peaking applications, the LM9000 can go from cold metal to full power
in less than 10 minutes. SC Net Heat Rate (kJ/kWh, LHV)
SC Net Efficiency (%, LHV)
8,604
41.8%
8,541
42.1% 42% SIMPLE
CYCLE
EFFICIENCY
70 DAYS TO INSTALL
A power dense package with a DLE 1.5 combustor provides dual fuel capability while the combustor’s CC Net Output (MW) 88 95
reengineered diffuser and resized premixer helps meet low emission requirements and generate the CC Net Heat Rate (Btu/kWh, LHV) 6,109 6,220
Performance
1x CC Plant
desired MW of power. CC Net Heat Rate (kJ/kWh, LHV) 6,445 6,562
CC Net Efficiency (%, LHV) 55.9% 54.9%
The LM9000 features a modular package design that enables shorter manufacturing cycles and faster
Plant Turndown – Minimum Load (%) 37.0% 37.0%
installation, with lower installed and operational costs than field-erected units. This contributes to the Capability
Ramp Rate (MW/min) 50 50 70 MW at 42% SC Net efficiency is the industry
LM9000’s compact footprint, which helps meet stringent space requirements, especially for retrofits or leader for medium sized aeroderivative gas turbines
Startup Time (RR Hot, Minutes) 30 30
smaller new plants, and greatly simplifies balance of plant requirements.
CC Net Output (MW) 176 191
Versatility
CC Net Heat Rate (Btu/kWh, LHV) 6,089 6,200 Dual fuel and fast start capabilities make the
Installation: ~35 days / Pre-commissioning: ~20 days / Commissioning: ~15 days
Performance
2x CC Plant
LM9000 ideal for renewables intermittency
CC Net Heat Rate (kJ/kWh, LHV) 6,424 6,541
CC Net Efficiency (%, LHV) 56.0% 55.0%
High operating efficiency and 50 percent longer maintenance intervals help reduce operating costs Sustainability
Plant Turndown – Minimum Load (%) 19.0% 19.0% DLE design produces 30% more power than
related to fuel and maintenance compared to non-GE DLE aeroderivative gas turbines. Maintenance Ramp Rate (MW/min) 100 100 competitor DLE design
intervals for the LM9000 are as follows: Startup Time (RR Hot, Minutes) 30 30
NOTE: All ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific
• 67 MW†: 36,000 hours hot section interval / 72,000 hours overhaul conditions and fuel.
62 63
Gas Power Systems I Power Plants Powering the Future
(50/60 Hz)
6F Power Plants
6F.01 6F.03
SC Net Output (MW) 57 87
Performance
SC Plant
SC Net Heat Rate (Btu/kWh, LHV) 8,880 9,340
SC Net Heat Rate (kJ/kWh, LHV) 9,369 9,854
GE’s 6F gas turbines offer the superior performance, reliability, and flexibility typically associated with larger power SC Net Efficiency (%, LHV) 38.4% 36.5%
plants. The 6F packs a lot of power into a small package, offering durability and flexibility for harsh, remote, or floating CC Net Output (MW) 85 134
power environments. Whether it be for 50 or 60 Hz, the 6F maintains best-in-class efficiency and exhaust energy for
CC Net Heat Rate (Btu/kWh, LHV) 5,896 6,024
combined cycle and CHP performance. The 6F offers segment-leading 32,000-hour combustion and hot gas path
Performance
1x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,221 6,356
inspection intervals.
CC Net Efficiency (%, LHV) 57.9% 56.6%
Plant Turndown – Minimum Load (%) 39.0% 44.0%
Ramp Rate (MW/min) 12 7
>57% COMBINED CYCLE EFFICIENCY CC Net Heat Rate (Btu/kWh, LHV) 5,849 5,976
Performance
2x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,171 6,305
CC Net Efficiency (%, LHV) 58.3% 57.1%
Capability Versatility Sustainability Plant Turndown – Minimum Load (%) 19.0% 21.0%
High exhaust energy provides Offers F-class efficiency and the Leading DLN emissions:
Ramp Rate (MW/min) 24 13
capability for a wide range of CHP superior fuel flexibility typically 15 ppm NOx, 9 ppm CO, and
needs, including a variety of steam associated with E-class technology best-in-class CO2 per MWh for a Startup Time (RR Hot, Minutes) 30 35
temperature levels carbon-conscious world
NOTE: All ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific conditions and fuel.
With their extended combustion and hot gas path inspection, GE’s 6F gas
turbines can run for more than four years without an outage.
64 65
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
6F Power Plants
Jeju LNG Combined Cycle Power Plant Huaneng Guilin Distributed Energy Project
Challenge
The City of Guilin is a popular tourist destination with
a growing industrial district. The Huaneng Guilin Gas
Challenge Distributed Energy Co. Ltd. was seeking a solution to
“GE’s state-of-art technology and full The Korea Midland Power Company (KOMIPO) was provide heat and power to nearby industries as well as
seeking a small block, high efficiency power solution to heat and cooling to surrounding public, commercial, and
solution capabilities made them the burn imported LNG on Korea’s Jeju Island. The island, a top residential areas. As gas is increasingly being viewed as
a reliable, more efficient, and cleaner alternative to coal
right choice for our project needs. tourist destination, is building its energy self-reliance with
and oil, China’s 13th Five-Year Plan, unveiled in March
power projects that have relatively low environmental
The 250 MW Jeju power plant will impact. The region’s small power grid cannot accommodate
2016, calls for adding 50 GW of gas-fired capacity to the
grid. To jump start these projects, gas infrastructure
provide reliable and efficient electricity
large H-class or F-class technology, even when burning LNG. “The Huaneng Guilin Distributed and incentives have gradually been put into place.
66 67
Gas Power Systems I Power Plants Powering the Future
(50/60 Hz)
LM6000
Power Plants
37 million operating hours and more than 1,200 units shipped makes GE’s LM6000
aeroderivative gas turbine a leader in the +40 MW space. The LM6000 offers greater
than 99 percent start and operational reliability and 98 percent availability. Its 5-minute
fast start allows operators to differentiate their dispatch capability while a simple
two-spool design results in lower overall maintenance costs. Universal and modular
packaging gives the LM6000 a smaller footprint and allows for faster installation
and commissioning.
68 69
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
LM6000 Power Plants
Glenarm Repowering Project Ubungo Power Plant Upgrade
Challenge Challenge
In 2009, the City of Pasadena, California adopted a Tanzania has a traditionally hydro-dependent power
long-term plan to upgrade its aging power and water system, but severe drought in the early 2000s left the
infrastructure. A key feature of the plan was to replace country scrambling for a more stable energy portfolio.
inefficient local power generation units, including the The government allocated funds to the Tanzania Electric
city’s 51-year-old steam generating unit known as B-3. Supply Company (TANESCO) for the development of
The solution selected to replace B-3 would need to emergency power generation projects, including upgrades
accommodate Pasadena’s increasing renewable energy at the Ubungo Power Plant. Operating since 1995, the
portfolio and provide reliable and environmentally plant’s turbines ran exclusively on heavy fuel oil, which
responsible power to Pasadena’s end users. was expensive to import. TANESCO was seeking a cleaner,
more flexible alternative to enable the delivery of reliable,
In 2016, Pasadena Water and Solution The natural gas used to power efficient power.
The city selected GE’s LM6000 natural gas-fired
Power ranked 10th on the Smart aeroderivative gas turbine to bring new life to the the Ubungo Power Plant is Solution
Glenarm Power Plant. The turbine provides 71 MW Upgrades at the Ubungo Power Plant included the
Electric Power Alliance’s Utility of power and can go from cold metal to full power in
transported through 225 kilometres addition of four natural gas-fired LM6000PA aeroderivative
gas turbines. Songas was given the contract to run the
Solar Top 10 list, with 454 solar minutes, a dramatic improvement compared to B-3’s
prosaic startup time of 72 hours. The plant also features
of pipeline from the Songo Songo plant, plus to source, process, and deliver locally available
watts per customer installed a GE-specified HRSG, which allows for the flexibility to gas field to Dar es Salaam1. natural gas from the Songo Songo gas fields in southern
Tanzania. The partnership and combined operational
operate in combined or simple cycle.
during the year. expertise of TANESCO, GE, Songas, and Songas’ majority
owner Globeloq, has transformed Ubungo into a critical
piece of infrastructure, providing 13 percent of Tanzania’s
1
Songas. http://www.songas.com/ installed power capacity.
70 71
Gas Power Systems I Power Plants Powering the Future
(50/60 Hz)
6B Power Plants
6B.03
SC Net Output (MW) 44
Performance
SC Plant
SC Net Heat Rate (Btu/kWh, LHV) 10,180
SC Net Heat Rate (kJ/kWh, LHV) 10,741
Rugged, versatile, and reliable is the best way to describe plants utilizing GE’s 6B.03 gas turbine. The turbine can SC Net Efficiency (%, LHV) 33.5%
ramp to 20 MW in less than five seconds and accommodate non-standard fuels in cogeneration and industrial CC Net Output (MW) 68
power generation operations. Capable of black starts on volatile grid environments, the 6B.03 remains a preferred
CC Net Heat Rate (Btu/kWh, LHV) 6,614
solution for remote installations and extreme operating conditions. Pre-installed gas turbine packaging means
Performance
1x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,978
easier transport and faster site installation—as quick as six months from order to operation.
CC Net Efficiency (%, LHV) 51.6%
Plant Turndown – Minimum Load (%) 41.0%
Ramp Rate (MW/min) 20
>51% COMBINED CYCLE EFFICIENCY CC Net Heat Rate (Btu/kWh, LHV) 6,551
Performance
2x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,912
CC Net Efficiency (%, LHV) 52.1%
Capability Versatility Sustainability Plant Turndown – Minimum Load (%) 20.0%
High quantity of steam with Operates on a broad range of Ultra low NOx technology allows
Ramp Rate (MW/min) 40
pressure of up to 110 bar for fuels: process/low-calorie gases; operation on a blend of gases and
industrial steam without 95% hydrogen; heavy fuel oil up 4 ppm NO x on natural gas with an Startup Time (RR Hot, Minutes) 30
supplementary firing to 200 ppm vanadium allowable +/-30% MWI variation
NOTE: All ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific conditions and fuel.
GE has more than 1,100 6B units in operation today and the platform has
exceeded 60 million running hours.
72 73
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
6B Power Plants
Old Harbour Combined Cycle Power Plant Gibraltar-San Roque Refinery Upgrade
Location: Old Harbour Bay, St. Catherine, Jamaica Location: San Roque, Cadiz, Spain
Output: 190 MW Output: 80+ MW
Hardware: 3 6B.03 gas turbines Hardware: 2 6B.03 gas turbines
Commission Date: July 2019 (expected) Commission Date: February 2012
Challenge Challenge
Jamaica Public Service Company Ltd. (JPS), Jamaica’s sole Compañia Española de Petróleos (CEPSA), one of
distributor of electricity, is working to update power Spain’s leading petrochemical companies, operates the
infrastructure, including replacement of obsolete power 12 million tonne/year Gibraltar-San Roque Refinery.
stations that run on heavy fuel oil. With low natural gas After many years of reliable service with GE’s 6B gas
prices, JPS was seeking to build a new dual fuel combined turbine, CEPSA needed to enhance its operations to
cycle power plant that could provide between 180 MW and meet new emissions requirements. Upgrades would
200 MW of reliable and efficient output. need to accommodate the highly variable gas fuel that
the refinery uses without compromising efficiency or
Solution increasing operational costs.
JPS has selected GE’s 6B gas turbine as the workhorse
This will be the first combined of the Old Harbour combined cycle power plant because CEPSA operates three Solution
it meets all the requirements for reliability and efficiency. With fuel flexibility top of mind, CEPSA opted to perform
cycle power plant in Jamaica to run The turbines will run primarily on imported LNG and
refineries that account for flange-to-flange upgrades of their Gibraltar-San Roque
6B gas turbines. DLN1+ technology increased efficiency
on LNG; once commissioned, the feature DLN1 combustion, which will save more than
300 kJ/kWh versus traditional STD combustion. With
more than one-third by enabling the use of recycled refinery fuel gas without
Old Harbour plant will add ~15% an already existing fleet of 6Bs, JPS is familiar with the of Spain’s total the need for additional water. With this new-found ability,
the Gibraltar-San Roque Refinery has achieved a 7 percent
turbine’s robust operation and GE’s commitment to
capacity to the country’s grid. technical excellence. refining capacity. improvement in heat rate and has lowered NOx emissions
by 90 percent.
74 75
Gas Power Systems I Power Plants Powering the Future
(50/60 Hz)
LM2500
Power Plants
With more than 2.200 units sold and more than 79 million operating hours, GE’s LM2500
is the top-selling gas turbine globally. Ideal for CHP applications between 20 to 40 MW,
the LM2500’s greater than 85 percent efficiency helps reduce operating costs, plant
emissions, and reliance on the local grid. A lightweight and compact modular design
complements the universal packaging, which improves accessibility for maintenance.
The LM2500 delivers power with reliability greater than 99 percent and availability
greater than 98 percent.
76 77
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
LM2500 Power Plants
Bogue Power Station Upgrade Power Station in South Africa
Challenge Challenge
With half of Jamaica’s electricity generation infrastructure One company generates roughly 95% of the electricity
more than 30 years old, the country is seeking ways to used in South Africa, a country of 53 million people. With
modernize its plants and decrease oil dependency. In 2016, limited supplies of natural gas, the company relies on
Jamaica Public Service Company Ltd. (JPS), the company coal and nuclear generation for baseload power, with
responsible for generating, transmitting, and distributing diesel-fired combustion turbines and hydro-pumped
on the island, introduced LNG into the fuel mix. Their next storage for load following. When the need to upgrade a
step is to improve plant operations and increase output at second, dedicated offsite power supply for an 1800 MW
the Bogue Power Station. power station was identified, gas-fired turbines were
selected as the best technology due to their flexibility,
Solution dual fuel capability, and operational efficiency.
“By replacing a 19-year-old unit JPS has teamed with GE to modernize Bogue Power These are GE’s first dual fuel DLE
Station’s generation equipment. The project started Solution
with GE’s advanced aeroderivative with the 120 MW combined cycle plant’s conversion to turbines in the LM2X ‘universal’ Three LM2500+G4 DLE turbines will produce 132 kV
dual fuel operation and is continuing with a 20 MW of backup supply for the project. Auto-start will supply
technology, we will be able to deliver expansion. The additional ouput will be provided by package, designed to reduce power solely to essential safety loads and reactor
a GE LM2500+ aeroderivative gas turbine, which cooling pumps for the shutdown and recovery of the
more efficient power to our people, will contribute up to 15 percent of JPS’s total cost and improve reliability power station’s units. A secondary function will be
businesses, and critical facilities.” power production.
by utilizing common system to supply peaking power for grid support. If the plant
is operating in peaking mode when a fault occurs,
Joseph Williams designs across engine models. the plant will detach from the grid, reduce power to
Senior Vice President of Generation, house load, then provide power to the power station.
The LM2500+G4s will meet safety load requirements
Jamaica Public Service Company, Ltd.
within 10 minutes of receiving an auto-start signal.
78 79
Gas Power Systems I Power Plants Powering the Future
(50/60 Hz)
Performance
SC Plant
SC Net Heat Rate (Btu/kWh, LHV) 9,794 9,330
SC Net Heat Rate (kJ/kWh, LHV) 10,333 9,844
The TM2500 is ideal for providing a baseload bridge to permanent power installations or for generating backup power SC Net Efficiency (%, LHV) 34.8% 36.6%
in the wake of natural disasters, plant shutdowns, or grid instability. Our complete solutions—including trailer-mounted CC Net Output (MW) 48.4 50.5
gas turbine generator set and containerized balance of plant—can put power on the grid within 30 days of the contract
CC Net Heat Rate (Btu/kWh, LHV) 6,851 6,703
signature; this fast power provides the greatest power density among gas turbine trailer-mounted offerings.
Performance
1x CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 7,229 7,072
CC Net Efficiency (%, LHV) 49.8% 50.9%
Plant Turndown – Minimum Load (%) 35.0% 36.0%
Ramp Rate (MW/min) 30 30
Startup Time (RR Hot, Minutes) 30 30
CC Net Output (MW) 97.2 101.3
32 MW AT 30°C
CC Net Heat Rate (Btu/kWh, LHV) 6,827 6,681
Performance
2x CC Plant
HOT DAY PERFORMANCE CC Net Heat Rate (kJ/kWh, LHV) 7,203 7,049
CC Net Efficiency (%, LHV) 50.0% 51.1%
Capability Versatility Sustainability Plant Turndown – Minimum Load (%) 35.0% 35.0%
8-minute start from cold metal All units are natural gas/liquid 10X lower emissions than
Ramp Rate (MW/min) 60 60
to full power output fuel capable across a wide range reciprocating technology;
of fuels, including propane exceeds World Bank Startup Time (RR Hot, Minutes) 30 30
and naphtha requirements
NOTE: All ratings are net plant, based on ISO conditions and natural gas fuel. Actual performance will vary with project-specific conditions and fuel.
80 81
Gas Power Systems I Power Plants Powering the Future
Customer Highlights:
TM2500 Power Plants
Al-Hiswa Fast Power Expansion Yangon Fast Power Project
Challenge Challenge
Yemen struggles to maintain reliable power generation, The Asian Development Bank anticipates that Myanmar’s
even in its densely-populated areas. Cities can lose nationwide electricity peak load consumption will grow
electricity and water without notice, making day-to-day by 80 percent between 2017 and 2020. Yangon, Myanmar’s
“The expansion of the plant using tasks nearly impossible. Yemen is in urgent need of business capital, needs more electricity urgently because
power that is easy to transport, quick to install, and demand already outstrips supply in the peak season, leading
GE’s advanced aeroderivative gas flexible in its operation. to power outages throughout the city. In early 2017, the
turbine generators will enable us Solution
Union Parliament approved an investment of 30 billion
Kyat (USD ~22 million) in the Yangon Region Government
to deliver power quickly and with GE supplied two TM2500 aeroderivative gas turbines to
Çalik Enerji, the EPC on the Al-Hiswa fast power expansion
to boost the area’s power generation capacity.
great reliability. These turbines project. The first GE aeroderivative gas turbines in Yemen, Yangon served as the capital Solution
these units accommodate gaseous and liquid fuels without As one of the first initiatives, the Yangon Region Government
have [proven] their efficiency and major hardware modifications, and can start in as little as
of Myanmar from 1948 to 2006. green-lighted a fast power project, a 25 MW mobile power
in driving towards uninterrupted running quickly, providing 60 MW of additional power commercial and industrial commissioned just 60 days from order placement, thanks
just in time for 40°C temperatures during the fasting to GE’s TM2500 trailer-mounted gas turbine generator
power generation.” month of Ramadan. center of the country. and containerized balance of plant. The TM2500 can achieve
full power within 10 minutes, making it ideal for providing
Özgür Sarikaya a baseload bridge to permanent power installations or for
generating backup power for factories and industries.
Çalik Enerji (EPC)
82 83
Gas Power Systems I Topping Cycle Powering the Future
Topping Cycle
84 85
Gas Power Systems I Topping Cycle Powering the Future
GE maintains a plant-level view while focusing on the key considerations for topping cycle development: performance,
emissions, reliability, and cost. Each of our topping cycle configurations strike a balance between pressure ratio, firing
temperature, and air flow to help you achieve optimum plant performance at world-class emissions levels.
Most importantly, we recognize that these factors vary greatly from customer to customer, so we engage our customers
early on in the development process to gain an intimate understanding of their wants and needs. This ensures a topping
cycle that provides value, no matter what the application.
86 87
Gas Power Systems I Topping Cycle Powering the Future
• World’s largest fleet, with more than 1,100 installed units and 64 million operating LM6000 57 MW
H-CLASS
hours. 6B.03 44 MW
F-CLASS
• Highest reliability in its class, providing customers more days of operation per year. LM2500 34 MW
B- and E-CLASS
TM2500 34 MW AERODERIVATIVE
• More than 3,000 installed units with 143 million combined operating hours. 7F.04 198 MW
LMS100 117 MW
7E.03 91 MW
6F.03 87 MW
Compact and Proven Aeroderivatives
LM9000 75 MW
• Flexible and reliable power generation packages with aviation-derived engines.
LM6000 57 MW
• More than 100 million operating hours acquired over the last 45 years.
6F.01 57 MW
• Up to 44% simple cycle efficiency and 56% combined cycle efficiency with fast H-CLASS
6B.03 44 MW
startup, high ramp rates, and outstanding cycling capability. F-CLASS
LM2500 36 MW B- and E-CLASS
TM2500 36 MW AERODERIVATIVE
88 89
Gas Power Systems I Topping Cycle Powering the Future
Long before our 9HA.01 set the world record for most efficient combined cycle gas power plant, GE was pioneering gas When GE debuted the industry’s first F-class gas turbine in 1987, it ushered in a whole new era of blended flexibility and
October 2016: July 2017:
turbine technology through advancements in materials, aerodynamics, and advanced manufacturing.
7HA.02 reaches baseload GE is carving an — First fire at NPPMCL/Harbin Electric’s
efficiency. Fast forward to today, and we’ve had more than 1,500 installed F-class machines exceed 54 million operating
in Test Stand 7 Balloki plant in Pakistan (9HA.01);
impressive path as the power industry progresses into a new digital era where integrated software and analytics new record for shortest time fromhours. These turbines have been proven time and again in a range of applications; they are a reliable, efficient, flexible,
delivery to first fire—66 days
drive greater performance and efficiency. and validated flagship of our power generation offerings.
— One year anniversary of EDF’s Bouchain
plant; exceeds 8,000 operating hours
January/
July 2016: June 2017: Spring 2018:
February 2017: October 2017:
Commercial operation at EDF’s — Commercial operation at two plants Combined cycle operation
Bouchain plant in France (9HA.01); in U.S. (7HA.02) Firstplanned
fire of the
at Exelon
NPPMCL’s Haveli Simple cycle operation at
world record for most efficient WolfBahadur
Hollow andShahColorado
plant (9HA.01) Tennessee Valley Authority’s
— Commercial operation at Kazan Bend plants in U.S. (7HA.02) Allen fossil plant in U.S. (7HA.02)
combined cycle power plant CHP-3 plant in Russia (9HA.01) and Balloki plant in Pakistan
July 2016: (9HA.01) June 2017: Spring 2018:
Commercial operation at EDF’s — Commercial operation at two plants Combined cycle operation
Bouchain plant in France (9HA.01);
world record for most efficient
in U.S. (7HA.02)
— Commercial operation at Kazan
planned at NPPMCL’s Haveli
Bahadur Shah plant (9HA.01)
9F Milestones
October 2016: July 2017:
7HA.02 reaches baseload
combined cycle power plant
— First fire at NPPMCL/Harbin Electric’s
CHP-3 plant in Russia (9HA.01) and Balloki plant in Pakistan
(9HA.01) • 1991: GE introduces first 9F unit
in Test Stand 7 Balloki plant in Pakistan (9HA.01);
new record for shortest time from
delivery to first fire—66 days
October 2016: July 2017: • 2018: Exceeds 440 units sold, 18 million fired hours, and 260,000 fired starts
— One year anniversary of EDF’s Bouchain
plant; exceeds 8,000 operating 7HA.02
hoursreaches baseload — First fire at NPPMCL/Harbin Electric’s
in Test Stand 7 August 2017: Balloki plant in Pakistan (9HA.01); December 2017:
Commercial operationnewat record for shortest time from Combined cycle operation at
January/ delivery to first fire—66 days
Taipower’s Dah-Tarn (Tatan) NPPMCL/Harbin Electric’s
February 2017: October 2017: — One year anniversary of EDF’s Bouchain
plant in Taiwan (7HA.02)
plant; exceeds 8,000 operating hours
Bhikki plant in Pakistan (9HA.01)
First fire of the Exelon Simple cycle operation at
Wolf Hollow and Colorado Tennessee Valley Authority’s
Bend plants in U.S. (7HA.02) Allen fossil plant in U.S. (7HA.02) January/
February 2017: September 2017: October 2017: 2017:
November
First fire of the Exelon Commercial operation at Simple cycle operation
Achieved 50,000atoperating hours
Wolf Hollow and Colorado Nishi-Nagoya plant (7HA.01) Tennessee Valley Authority’s
Bend plants in U.S. (7HA.02) Allen fossil plant in U.S. (7HA.02)
July 2016: June 2017: Spring 2018: 7F Milestones
Commercial operation at EDF’s — Commercial operation at two plants Combined cycle operation
Bouchain plant in France (9HA.01); in U.S. (7HA.02) planned at NPPMCL’s Haveli
world record forSeptember
most efficient
combined cycle Test
power plant
2016: March 2017: — Commercial operation at Kazan Summer
Bahadur Shah
andplanned
2018:
plant (9HA.01)
Balloki plant in Pakistan
• 2008: GE launches 7F.05 program
Stand 7 first fire for the 7HA.02 CHP-3 plant in Russia (9HA.01)
First fire at Chubu Electric’s Commercial operation for CPV’s
Nishi-Nagoya plant in Japan (9HA.01)
Towantic Energy Center (7HA.01),
August 2017: December 2017: (7HA.01) Invenergy’s Lackawanna Energy Center
(7HA.02), Moxie Freedom’s Caithness
• 2014: Commercial delivery of first 7F.05 unit
Commercial operation at Combined cycle operation at
Taipower’s Dah-Tarn (Tatan) October 2016: Electric’s
NPPMCL/Harbin July 2017: Moxie Freedom Generating Station (7HA.02)
plant in Taiwan (7HA.02) Bhikki plant in Pakistan (9HA.01)
7HA.02 reaches baseload — First fire at NPPMCL/Harbin Electric’s
in U.S., and GS Power Co. Ltd’s Anyang
plant (7HA.02) in South Korea
• 2017: 78th 7F.05 order with AES California’s Alamitos Energy Center, USA
in Test Stand 7 August 2017: Balloki plant in Pakistan (9HA.01); December 2017:
Commercial operationnewat record for shortest time from Combined cycle operation at
delivery to first fire—66 days
Taipower’s Dah-Tarn (Tatan) NPPMCL/Harbin Electric’s
September 2017: November 2017: — One year anniversary of EDF’s Bouchain
plant in Taiwan (7HA.02)
plant; exceeds 8,000 operating hours
Bhikki plant in Pakistan (9HA.01)
Commercial operation at Achieved 50,000 operating hours
Nishi-Nagoya plant (7HA.01)
January/
February 2017: September 2017: October 2017: 2017:
November
First fire of the Exelon Commercial operation at Simple cycle operation
Achieved 50,000atoperating hours
Wolf Hollow and Colorado Nishi-Nagoya plant (7HA.01) Tennessee Valley Authority’s
September 2016: March 2017: Summer
Bend 2018:
plants in U.S. (7HA.02) Allen fossil plant in U.S. (7HA.02)
Test Stand 7 first fire for the 7HA.02 First fire at Chubu Electric’s
Nishi-Nagoya plant in Japan
July 2016: Commercial operation planned for CPV’s
Towantic Energy Center (7HA.01),
June 2017: Spring 2018: 6F.03 Milestones
Commercial operation at EDF’s — Commercial operation at two plants Combined cycle operation
(7HA.01) Bouchain plant in France (9HA.01); Invenergy’s Lackawanna Energy Center in U.S. (7HA.02) planned at NPPMCL’s Haveli
world record forSeptember
most efficient
combined cycle Test
power plant
2016:(7HA.02), Moxie Freedom’s Caithness
March
Moxie Freedom Generating Station (7HA.02) 2017: — Commercial operation at Kazan Summer
Bahadur Shah
andplanned
2018:
plant (9HA.01)
Balloki plant in Pakistan
• 1994: GE receives first order for 6F.03
Stand 7 first fire for the 7HA.02
in U.S., and GS Power Co. First
Ltd’sfire CHP-3
at Chubu Electric’s
Anyang plant in Russia (9HA.01) Commercial operation for CPV’s
Nishi-Nagoya plant in Japan Towantic (9HA.01)
Energy Center (7HA.01),
plant (7HA.02) in South Korea
(7HA.01) Invenergy’s Lackawanna Energy Center
(7HA.02), Moxie Freedom’s Caithness
• 2001: Introduction of flared compressor for next generation 6F.03
October 2016: July 2017: Moxie Freedom Generating Station (7HA.02)
7HA.02 reaches baseload — First fire at NPPMCL/Harbin Electric’s
in U.S., and GS Power Co. Ltd’s Anyang
plant (7HA.02) in South Korea
• 2016: 200th order booked with UREC/MOEE’s Thaketa plant, Myanmar
in Test Stand 7 August 2017: Balloki plant in Pakistan (9HA.01); December 2017:
Commercial operationnew at record for shortest time from Combined cycle operation at
Taipower’s Dah-Tarn (Tatan) delivery to first fire—66 days NPPMCL/Harbin Electric’s
— One year anniversary of EDF’s Bouchain
plant in Taiwan (7HA.02) Bhikki plant in Pakistan (9HA.01)
plant; exceeds 8,000 operating hours
January/
February 2017: September 2017: October 2017: 2017:
November
First fire of the Exelon Commercial operation at Simple cycle operation
Achieved 50,000atoperating hours
Wolf Hollow and Colorado Nishi-Nagoya plant (7HA.01) Tennessee Valley Authority’s
Bend plants in U.S. (7HA.02) Allen fossil plant in U.S. (7HA.02) 6F.01 Milestones
• 2005: First commercial operation date with original 6C technology
September 2016: March 2017: Summer 2018:
Test Stand 7 first fire for the 7HA.02 First fire at Chubu Electric’s
Nishi-Nagoya plant in Japan
Commercial operation planned for CPV’s
Towantic Energy Center (7HA.01), • 2012: First 6C units accumulate 100k operating hours
(7HA.01) Invenergy’s Lackawanna Energy Center
(7HA.02), Moxie Freedom’s Caithness
Moxie Freedom Generating Station (7HA.02) • 2014: Relaunch of 6F.01, first order received for Guilin, China
in U.S., and GS Power Co. Ltd’s Anyang
plant (7HA.02) in South Korea
August 2017:
Commercial operation at
December 2017:
Combined cycle operation at
• 2017: Commercial operation for 6F.01 at two Iberdrola sites in Mexico
Taipower’s Dah-Tarn (Tatan) NPPMCL/Harbin Electric’s
plant in Taiwan (7HA.02) Bhikki plant in Pakistan (9HA.01)
Spring 2018:
wo plants Combined cycle operation
demanding locations. Since commissioning the fleet over 40 years ago, our more than 3,000 B- and E-class gas turbines
L/Harbin Electric’s science innovation to achieve impressive performance at high firing temperatures. Our LM and TM series of turbines
kistan (9HA.01); October 2016:
rtest time fromhave exceeded 140 million operating hours. These turbines burn the widest range of fuels, delivering operational
July 2017: feature advanced technology, performance, and operational flexibility that drive maximum value and profitability for
—66 days 7HA.02 reaches baseload — First fire at NPPMCL/Harbin Electric’s
new record for shortest time fromour customers. With wide acceptance in the industry, our aeroderivative gas turbines have surpassed 100 million
in Test Stand 7 Balloki plant in Pakistan (9HA.01);
flexibility and long-term value for the plants that harness their power.
ary of EDF’s Bouchain
00 operating hours delivery to first fire—66 days
operating hours.
— One year anniversary of EDF’s Bouchain
plant; exceeds 8,000 operating hours
October 2017:
Simple cycle operation at January/ •1
969: First LM2500 achieves commercial operation (pipeline application)
Tennessee Valley Authority’s
Allen fossil plant in U.S. (7HA.02) Spring 2018: February 2017: October 2017:
wo plants Combined cycle operation GT13E2 Milestones First fire of the Exelon
Wolf Hollow and Colorado
Simple cycle operation at
Tennessee Valley Authority’s •1
975: Commissioning of USS Spruance, the first ship commissioned with
planned at NPPMCL’s Haveli Bend plants in U.S. (7HA.02) Allen fossil plant in U.S. (7HA.02)
Kazan
A.01)
Bahadur Shah plant (9HA.01)
and Balloki plant in Pakistan
•2
002-2018: 38 MW increase in output (from 172 MW to 210 MW) and two LM2500s as main propulsion
(9HA.01)
1.6% increase in efficiency (from 36.4% to 38%)
•1
978: LM2500 exceeds 1 million operating hours
L/Harbin Electric’s
•2
018: Exceeds 165 units in operation, 11 million operating hours, •1
988: GE receives first order for LM6000
kistan (9HA.01);
rtest time from December 2017: and 92,000 starts
—66 days Combined cycle operation at •1
996: GE introduces the trailer-mounted TM2500 for fast power installations
ary of EDF’s Bouchain
NPPMCL/Harbin Electric’s
00 operating hoursBhikki plant in Pakistan (9HA.01) August 2017: December 2017:
Commercial operation at
Taipower’s Dah-Tarn (Tatan)
Combined cycle operation at
NPPMCL/Harbin Electric’s
•2
004: GE receives first order for LMS100
plant in Taiwan (7HA.02) Bhikki plant in Pakistan (9HA.01)
October 2017: •2
017: Introduction of the LM9000
Simple November
cycle operation at2017:
Tennessee Valley 50,000
Achieved Authority’s
operating hours
Allen fossil plant in U.S. (7HA.02) Spring 2018:
wo plants Combined cycle operation September 2017: November 2017:
planned at NPPMCL’s Haveli 9E Milestones Commercial operation at
Nishi-Nagoya plant (7HA.01)
Achieved 50,000 operating hours
Kazan Bahadur Shah plant (9HA.01)
A.01) and Balloki plant in Pakistan
(9HA.01)
•1
978: GE introduces first 9E unit As a Matter of Fact
Summer 2018:
Commercial operation planned for CPV’s
Towantic Energy Center (7HA.01),
Invenergy’s Lackawanna Energy Center
•2
016: First 9E.04 online September 2016: March 2017: • T otal turbine Summer
starts 2018:
across the product line: • T otal DLE hours: 30.8 million; max hours on a DLE
(7HA.02), Moxie Freedom’s Caithness Test Stand 7 first fire for the 7HA.02 First fire at Chubu Electric’s Commercial operation planned for CPV’s
L/Harbin Electric’s
kistan (9HA.01); Moxie Freedom Generating Station (7HA.02)
in U.S., and GS Power Co. Ltd’s Anyang
•2
018: Exceeds 660 units in service and 30 million operating hours Nishi-Nagoya plant in Japan
(7HA.01) 1.243 million
Towantic Energy Center (7HA.01),
Invenergy’s Lackawanna Energy Center turbine: 165,000; max starts on a DLE turbine: 8,500
rtest time from
—66 days Decemberplant 2017:
(7HA.02) in South Korea (7HA.02), Moxie Freedom’s Caithness
Combined cycle operation at
ary of EDF’s Bouchain
NPPMCL/Harbin Electric’s
• Moxie
T otal MWs and GScurrently in service: 117,916
Freedom Generating Station (7HA.02)
in U.S., Power Co. Ltd’s Anyang •M
ax hours on a SAC turbine: 303,000; max starts on a
00 operating hoursBhikki plant in Pakistan (9HA.01) plant (7HA.02) in South Korea
•H
oursJuly
on2016:
the LM product line: SAC turbine: 19,300
July 2016: June 2017: Spring 2018:134 million
June 2017: Spring 2018:
Commercial operation at EDF’s — Commercial operation at two plants operation at EDF’s
Commercial Combined cycle operation — Commercial operation at two plants Combined cycle operation
October 2017: Bouchain plant in France (9HA.01);
world record for most efficient
in U.S. (7HA.02)
— Commercial operation at
Bouchain plant in France (9HA.01);
world record for most efficient
Kazan
planned at NPPMCL’s Haveli
Bahadur Shah plant (9HA.01)
in U.S. (7HA.02)
— Commercial operation at Kazan
planned at NPPMCL’s Haveli
Bahadur Shah plant (9HA.01)
Simple November
cycle operation at2017: combined cycle power plant combined cycle power plant
CHP-3 plant in Russia (9HA.01) and Balloki plant in Pakistan CHP-3 plant in Russia (9HA.01) and Balloki plant in Pakistan
(9HA.01) (9HA.01)
Tennessee Valley Authority’s
Achieved 50,000 operating hours
Allen fossil plant in U.S. (7HA.02) Spring 2018:
wo plants Combined cycle operation October 2016: July 2017: October 2016: July 2017:
planned at NPPMCL’s Haveli 7HA.02 reaches baseload — First fire at NPPMCL/Harbin Electric’s 7HA.02 reaches baseload — First fire at NPPMCL/Harbin Electric’s
Kazan
A.01)
Bahadur Shah plant (9HA.01)
and Balloki plant in Pakistan
7E Milestones in Test Stand 7 Balloki plant in Pakistan (9HA.01);
Summer 2018:
Commercial operation planned for CPV’s
Towantic Energy Center (7HA.01), •1
978 to 2017: 40 years of orders in six of seven continents September 2016: March 2017: Summer 2018:
September 2016: March 2017: Summer 2018:
Invenergy’s Lackawanna Energy Center Test Stand 7 first fire for the 7HA.02 First fire at Chubu Electric’s
Nishi-Nagoya plant in Japan
Commercial
Test Stand operation
7 first fire for planned for CPV’s
the 7HA.02
Towantic Energy Center (7HA.01),
First fire at Chubu Electric’s
Nishi-Nagoya plant in Japan
Commercial operation planned for CPV’s
Towantic Energy Center (7HA.01),
(7HA.02), Moxie Freedom’s Caithness (7HA.01) Invenergy’s Lackawanna Energy Center (7HA.01) Invenergy’s Lackawanna Energy Center
Moxie Freedom Generating Station (7HA.02)
in U.S., and GS Power Co. Ltd’s Anyang
•2
018: Exceeds 1,300 orders and 60 million operating hours (7HA.02), Moxie Freedom’s Caithness
Moxie Freedom Generating Station (7HA.02)
(7HA.02), Moxie Freedom’s Caithness
Moxie Freedom Generating Station (7HA.02)
December 2017:
plant (7HA.02) in South Korea
in U.S., and GS Power Co. Ltd’s Anyang
plant (7HA.02) in South Korea
in U.S., and GS Power Co. Ltd’s Anyang
plant (7HA.02) in South Korea
Combined cycle operation at
NPPMCL/Harbin Electric’s
Bhikki plant in Pakistan (9HA.01)
November 2017:
Two GE 7E turbines were named 2016’s ten hardest working gas turbines
Achieved 50,000 operating hours
GE’s TM2500 aeroderivative mobile gas turbine can ramp up to full power
in less than 10 minutes.
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Gas Power Systems I Topping Cycle Powering the Future
Fuel Flexibility
For more than 50 years, GE has developed close collaborative relationships with owners, operators, and fuel suppliers Fuel Capability
with the goal of understanding new fuel trends, expanding capabilities for existing fuels, qualifying new fuels, and GE’s vast experience operating on natural gas and alternative fuels sets us apart from other OEMs. Our gas turbines
actively investing in new fuel system technologies. This fuel flexibility legacy has spurred GE’s industry leadership are versatile and they operate on a variety of fuels, including gases with a wide range of heating values, like steel mill
as we reliably convert the full spectrum of fuels to mechanical, electrical, and thermal energy. This legacy is built gases, syngas, lean methane fuels, natural gas, higher order hydrocarbons (such as ethane and propane from shale
upon a platform with three key elements: expertise, equipment, and experience. gas), and high hydrogen fuels. The combustion systems for these gas turbines are also capable of operating on a wide
range of liquid fuels, including diesel, other light distillates (i.e. naphtha), and a range of ash bearing fuels (i.e. crude oils
Expertise and heavy fuel oil).
We are committed to providing efficient and reliable power from a wide variety of fuels. GE Power draws on leading
AERODERIVATIVE HEAVY DUTY
fuels and combustion experts from across the company, including our Aviation business, our Global Research Centers,
FUELS LM/TM2500 LM6000 LMS100 6B.03 7E.03 9E GT13E2 6F.01 6F.03 7F 9F 7HA 9HA
and Baker Hughes, a GE company. Our experts actively enhance our combustion and fuels technologies to further expand High C2+ (Ethane, etc.)
the available range of fuel sources for gas turbine operation and to lower emissions. We can test nearly any fuel at our Liquefied Petroleum Gas (LPG)
world-class facilities in Greenville, South Carolina and Niskayuna, New York (United States), as well as at our other locations Flare Gas and Associated Gas
around the globe. Over the last decade, GE’s experts have performed more than 25,000 hours of combustion testing to Natural Gas
validate our technology and to develop new technologies and expanded fuel capabilities. As a result, our gas turbines can Liquefied Natural Gas (LNG)
efficiently use liquid and gaseous fuels to produce electricity. Coal Bed Methane (CBM)
H2 Blends
GASES
Lean Methane (Weak NG)
High H2
Ibaraki Prefecture Vasilikos Power Station Kenitra Power Station Blast Furnace Gas (BFG)
Condensate (NGL)
GE offers combustion technologies, hardware, and controls to help you use a broad range of fuels. We continually Alcohols (i.e. Ethanol, Methanol)
evolve our proven gas turbine combustion technology, a process that started more than 30 years ago, leading to Kerosene/Jet Fuel
LIQUIDS
the development of the first DLN combustion system. Since then, our range of diffusion and premixed combustion Butane
systems has accrued nearly 300 million fired hours. Today, modern systems continue to evolve to meet new fuel Gasoline
challenges, providing new capabilities. The technology required to operate on a variety of fuels includes not only Dimethyl Ether (DME)
the combustor, but the accessory and control systems needed to support reliable operation. Super/Extra Light Crude Oil (ASL, AXL)
With more than 9,000 GE gas turbines installed around the world operating on more than 50 different fuels and fuel blends, Heavy Crude Oil
we know the challenges operators face—volatile fuel prices, variability in fuel sources, increasingly strict environmental Heavy Fuel Oil (HFO)
regulations, and the need for more power generation flexibility. Our broad industry experience allows us to reliably convert
Shaded areas indicate turbine’s ability to accommodate fuel
the full spectrum of fuels to mechanical, electrical, and thermal energy, giving us the ability to deliver solutions that meet
your specific fuel needs. Adding to this capability is our powerful Digital Twin models, which evolve throughout a plant’s
life cycle to build “what if” scenarios to improve performance and optimize maintenance schedules. These models have The more than 150 GE gas turbines that operate on crude oil and heavy fuel oil
enabled an increase in plant efficiency of up to 1 percent, representing millions of dollars in savings. have accumulated more than 3 million fired hours.
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Gas Power Systems I Topping Cycle Powering the Future
Fuel Conditioning
Some fuels contain high concentrations of compounds that are corrosive or toxic. The removal of these compounds can
In addition to combustion system technology, GE delivers quality system hardware and components for cleaning be accomplished with chemicals.
Removal
and conditioning fuel prior to combustion in the gas turbine. The following table highlights the processes that may
be required as a pre-treatment to the turbine or combustor or a post-treatment, primarily in the HRSG to provide Filtration is often required to address gases or liquid fuels that might contain sediment, other solid contaminants,
environmental safeguards. or excess moisture. This treatment removes constituents that otherwise might damage fuel system components or
Filtration impact gas turbine operability.
POST-
PRE-COMBUSTION COMBUSTION COMBUSTION
Washing is a treatment used to remove water-soluble contaminants (for example, alkali metals such as sodium and
potassium) from a fuel prior to use to avoid potential hot gas path corrosion. This can be accomplished using water
injection and a series of centrifuges.
PRE-COMBUSTION
Wash
Wash (Pretreat)
Smart Controls
Wash (Turbine)
Removal (NOx)
Wash (HRSG)
Startup Fuel
Additives are used to modify physical or chemical properties of a fuel, or to prevent damage created by an inherent
Filtration
Required
Removal
Inhibitor
Additive
Heating
deficiency in a fuel. Examples include additives for lubricity or liquid fuel stabilization.
Dilute
Blend
Additive
Natural Gas (NG) Many ash bearing fuels, such as crude oil, heavy fuel oil, and residual fuel oil, contain vanadium, which creates highly
corrosive compounds that can damage coatings and components in a gas turbine’s hot gas path. Inhibitors are added to
Liquefied Natural Gas (LNG) Inhibitor the liquid fuel upstream of the gas turbine to mitigate the risk of hot corrosion.
Lean Methane Gas turbines are capable of operating on a variety of fuels, including blends of gases or liquids. Blending can be applicable
when there is an insufficient supply of an opportunity fuel or to limit operational risks stemming from the use of certain fuels.
H2 Blends Blend
GASES
High H2
Gas fuel heating may be required to accommodate changes in gas quality or to improve gas turbine performance. Liquid
Ethane fuel heating may be required to reduce viscosity and allow it to flow through the liquid fuel system.
Heat
Syngas
COMBUSTION
Distillate
To mitigate combustion-related risks, including those associated with increased fuel reactivity or higher NOx emissions
Biodiesel levels, diluents (typically water or steam) are injected in the combustor through dedicated passages in the fuel nozzle.
Dilute
Condensate
Naphtha
Advanced controls are needed to ensure optimal operation of the gas turbine while operating on a variety of alternative
Alcohol or opportunity fuels. Such controls enhance fuel capabilities and address variations in the Modified Wobbe Index.
Controls
Kerosene
LIQUIDS
Dimethyl Ether (DME) Ash buildup in a gas turbine may impact performance. Higher levels of ash can occur naturally in some fuels; in other
cases the ash formed is a result of the reaction with a vanadium inhibitor. A turbine wash can be used to remove the
POST-COMBUSTION
Super Light Crude Oil (ASL) Wash materials that collect on the hot gas path’s components.
(Turbine)
Extra Light Crude Oil (AXL)
Light Crude Oil Sulfates are created when sulfur and ammonia react in an SCR. These materials can reduce HRSG performance by
blocking flow paths and reducing heat transfer, requiring an HRSG (post) wash with cleaning agents.
Medium Crude Oil Wash
(HRSG)
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Gas Power Systems I Bottoming Cycle Powering the Future
Bottoming Cycle
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Gas Power Systems I Bottoming Cycle Powering the Future
GE has expanded its bottoming cycle portfolio to utilize 100+ years of combined experience and the very best
technologies of GE, Alstom, and Doosan HRSG. With a large installed base and significant technical expertise, GE
offers solutions for gas turbines of any OEM. Maximizing the benefits of a bottoming cycle means fully exploiting
site-specific thermal conditions. For GE, that means working with customers to understand a multitude of
operating conditions so we can provide the highest value solution that optimizes return on investment.
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Gas Power Systems I Bottoming Cycle Powering the Future
Our portfolio of products and services brings the engineering and manufacturing of all major components in a combined
cycle power plant in-house. For our customers, this means seamless integration with other major components and,
when combined with our Digital Power Plant solutions, delivers optimized performance and improved reliability for even
the most demanding project requirements. Our whole system approach provides high power output and efficiency
as well as improved plant operability.
Horizontal Drum: The flow of Horizontal Once-Through: Vertical Drum: With vertical gas
We are also continually working with our gas turbine and steam turbine specialists, utility boiler experts, and teams gas in this most popular HRSG Employs the same basic arrangement flowing across horizontal tubes, this
type is horizontal while the water as the horizontal drum type, but HRSG type is ideal when site space is
from GE Global Research to optimize our whole system offerings through advancements in materials, aerodynamics,
is heated in vertical tubes with eliminates the high pressure drum and limited. It is particularly well suited for
and manufacturing.
natural circulation. utilizes GE’s in-house once-through heavy fuel oil applications.
Numerous integrated scope options are available, such as supplementary firing for peak power output, SCR, and CO technology. This increases flexibility,
efficiency, and daily cycling capabilities.
catalysts for emissions control, and exhaust gas bypass systems for simple cycle operation in combined cycle configuration.
A choice of modular construction options lets you choose the degree of prefabrication that best fits your specific GE’s Horizontal Gas Flow HRSG
project site requirements:
GE’s horizontal gas flow HRSG is a cost-competitive and reliable product that is designed with single-row harps in
Harp Bundle Modules C-Frame Fully Assembled the front (hot) end and multi-row harps in the back (cold) end.
• L imited infrastructure • Suitable for most sites • Sites with good water • Sites with excellent
• L imited large crane • Fewer transportation access water access and
availability restrictions • Large crane availability specialized transport
• L ow site labor costs • Large crane availability • High site labor costs • High site labor costs
• Medium site labor costs
Single-row harps Multi-row harps
in the front in the back
(hot) end (cold) end
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Gas Power Systems I Bottoming Cycle Powering the Future
The GE Advantage
Capability
• A whole system approach ensures integrated engineering with other
system components.
• HRSGs can be configured and optimized for any type of gas turbine
and steam cycle.
• Predictive analytics around lifetime and failure modes overcome more
severe operating conditions.
Versatility
• GE’s HRSG design provides reliable high cycling duty due to innovative
single-row harp configuration in the front (hot) end of the HRSG; produces
three times less stress than conventional multi-row harps.
• Capable of fast starts, rapid response, and low turndown.
Reliability
• Increased quality assurance through in-house manufacturing of pressure
parts and drums.
• Access to a worldwide dedicated service organization.
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Gas Power Systems I Bottoming Cycle Powering the Future
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Gas Power Systems I Bottoming Cycle Powering the Future
The GE Advantage
Capability
A wide range of customizable features ensures maximum value for our customers:
•M
eet any project-specific cold-end condition with a densely staggered family of last
stage blades. Up to 50 inch (1270 mm) for 60 Hz and up to 60 inch (1524 mm) for 50 Hz.
• Industry-leading performance with high-reaction 3D blades and nozzles that are
optimized for high pressure (HP), intermediate pressure (IP), and low pressure (LP)
steam conditions.
• Improved leakage control, reduced radial clearances, and decreased long-term
performance degradation with cost-effective advanced sealing.
Versatility
GE’s steam turbines are designed for operational flexibility, ensuring the highest
levels of availability and reliability, even when demand fluctuates:
• Welded rotors in the HP, IP, and LP sections enable longer component life during
thermal transients to allow for faster and more frequent load cycling.
• The unique and proven HP inner casing shrink ring design reduces distortion and
allows critical clearances to be maintained to ensure sustained performance.
• Axial, side, or down exhaust options facilitate integration into almost
any plant configuration.
Sustainability
Our leading efficiency means lower emissions, cleaner air, and better economics
for our customers:
• Bottoming cycle contributes 33 percent of the total combined cycle electrical
output with no additional fuel consumption.
• Achieves the highest efficiencies with our CHP applications, available in reheat
or non-reheat with condensing or backpressure exhaust, and optional HP and
LP steam extractions.
Proven validation methods ensure our steam turbine products meet our
customers’ needs. We have a variety of validation rigs for our steam turbines,
including sub-scale low pressure turbines with full steam conditions located
in Schenectady, New York, USA. This rig tests LP blading designs, validating
mechanical robustness and aerodynamic efficiency. Another test rig integral
to GE’s continued improvement in steam turbine performance is the HP & IP
blading test rig in Rugby, United Kingdom, used to validate advancements in
more efficient airfoil designs.
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Gas Power Systems I Bottoming Cycle Powering the Future
GE offers high-performing surface condensers for once-through and cooling tower heat • Reduced costs: Floor-mounted axial or lateral condensers simplify construction of the turbine foundation and
rejection systems. These condensers support a full range of steam turbine power output, shorten civil work and erection durations. The condensers are delivered as fully tubed modules to minimize
starting as low as 30 MW. As an experienced manufacturer of both steam turbines and on site welding.
condensers, we understand how asset intricacies must work together to achieve sustained • Robust: Our condensers are built to handle turbine and steam generator overloads and variations in cooling
high performance and enhanced reliability. Our condensers are customized for each individual water temperature. They are resistant to impingement erosion and tube vibration. GE engineers also carefully
project and feature simplified construction and pre-assembled modules for ease of installation. select tube and tubesheet material based on cooling water specifications.
In addition to rejecting heat and deaerating the condensate, our surface condensers feature several critical • Deaerating performance: GE’s condensers reach extremely low oxygen content in the condensate by efficiently
safety functions. For example, in bypass mode when boiler live steam is led directly into the condenser, it is deaerating make-up water.
exposed to very high loads; our designs handle these loads both safely and efficiently.
Feedwater Storage Tanks and Deaerators
GE’s Water-Cooled Surface Condenser Designs Proper deaeration of HRSG feedwater/make-up water is crucial to protecting your asset from
harmful corrosion. GE’s feedwater storage tanks and deaerating direct-contact feedwater heaters
feature simple, yet robust designs that are based on decades of experience. These storage
tanks and deaerators accommodate all combined cycle power plant applications and
operate across all load ranges to provide high condensate returns and make-up water flows.
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Gas Power Systems I Electrical Conversion Powering the Future
Electrical Conversion
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Gas Power Systems I Electrical Conversion Powering the Future
Our portfolio of generator and EBoP offerings is configured to serve your needs, no matter how specific or unique.
When selecting a generator for your project, our engineers will consider a range of variables, including desired output,
and gas and steam turbine selection. Connecting systems to one another as well as the plant to the electrical
grid requires an intimate understanding of the power generation process. For EBoP, GE offers a versatile and robust
suite of solutions for today’s increasingly complex power plants.
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Gas Power Systems I Electrical Conversion Powering the Future
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Gas Power Systems I Electrical Conversion Powering the Future
Electrical Balance
of Plant (EBoP)
Once a power plant is built, it needs to be efficiently connected to the electrical grid.
The products and services that make that happen are commonly referred to as the EBoP.
GE’s EBoP solutions work seamlessly across an extensive range of application and power
generation types to ensure optimal performance and unprecedented reliability.
Our systems cater to all types of project requirements. We can supply equipment,
engineered packages, and provide full EPC implementation. We provide an integrated
system with complete monitoring and control of the power plant for thermal power
generation. This includes all electrical aspects of a plant for power generation, power
quality, evacuation, and switchyard control.
GE’s solutions are engineered using reference designs, resulting in higher efficiency,
flexibility, reliability, and quicker return on investment. Systems can be tailored to
meet specific needs, compliance codes, and standards. Major components include:
• High voltage equipment • Generator step up transformers
• Medium and low voltage electrical • Auxiliary transformers
equipment, including motors, drives, • Power metering systems
protection, and control systems
• Communications systems
• Monitoring and diagnostic systems
• Plant control system
for starters/exciters, drive systems
transformers, and motors • Power quality systems
• Generator protection
High Voltage Thermal Power Electrical and Auxiliary
Switchyard Evacuation Equipment Control Rooms Systems
The GE Advantage • High voltage switchyard • ISO phase bus • Medium voltage/low voltage • Medium voltage/low voltage
equipment • Generator circuit breaker electrical distribution switchgear
• Fast return on investment facilitated by • Seamless installation and commissioning equipment
• Communications •G enerator step up transformer • MCCs
on time commercial operation date. of integrated system and optimized • Supervisory control and data • Medium voltage feeder • Motors and variable speed
• Auxiliary transformers
interfaces. acquisition (SCADA) protection drives
• High reliability enhanced by proven • Transformer monitoring
• Protection and control • Power quality analyzers • Static frequency convertor (SFC)
design, which is compliant with • Increased visibility and maintenance due • Protection and control
• Motor control centers (MCCs)
equipment •S tatic excitation equipment (SEE)
international standards. to complete monitoring and control of and uninterruptible power
• Motor protection
supply (UPS)
• Complete monitoring and control of power plant electrical system. • Communications
• Telecommunications
power plant electrical systems, enabling • Smooth project execution due to single
better visibility and maintenance. coordinating design and construction entity.
EBoP For Power Generation
GE’s high voltage power equipment is designed and manufactured in accordance with the Grid Solutions
Sourcing Quality guidelines. Our design systems and manufacturing facilities are certified under the
requirements ISO 9001:2008, ISO14001:2004, and OHSAS18001:2007.
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Gas Power Systems I Plant Controls Powering the Future
Plant Controls
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Gas Power Systems I Plant Controls Powering the Future
efficiency while decreasing overall costs and unplanned downtime. GE has long served the power industry with
plant-level controls and now we’re leveraging our decades of experience to deploy a platform that accommodates
this digital paradigm. Power plants with IICS can unlock new insights and hidden value through total-plant controls.
As an OEM, GE leverages strong domain expertise to differentiate turbine and plant performance and operability Asset and Process Performance Maximize Productivity Generate New Revenue
with controls. High-fidelity physics-based models of the plant are used to validate the controls software and • Securely connect and integrate data • Create data-driven insights to • Develop new data-driven service
operability. These models are embedded within the controls logic to run in real time, and are the backbone of across the plant optimize resource usage offerings
adaptive control strategies that protect assets and enhance operation. Features and benefits of this model- • Analyze data on premise or in • Reduce maintenance costs through • Create new channels to market
the cloud monitoring and diagnostics through the emerging Industrial
based control strategy include: App Economy
• Use ready-made apps or develop
• Startup agility, providing fast, reliable, repeatable starts with low emissions new apps • Maintain competitive advantage
through continuous software-based
• Combustion versatility and improved turndown, providing robust operation during variations innovation
in weather, fuel, and grid
• Load flexibility, for load range expansion, and improved efficiency and responsiveness
The biggest benefits of IICS are realized through the platform’s four distinct features, which are common across
• System reliability enhancements for reliable, cost-effective operations
the power plant to provide a common look and feel. These features are:
Using the Industrial Internet Control System (IICS), the Mark* Vle control system provides a flexible and scalable
ActivePoint* Human Machine Interface (HMI): Contemporary user experience with enhanced visualization,
architecture for applications ranging from plant-level to turbine-level control.
alarm rationalization, and server-based thin client deployment. Alarms are directly represented and actionable
within HMI screens and dedicated lists, reducing alarms by as much as 80 percent.
Industrial Internet Control System
Control Server: A commercial grade server for high capacity edge computing and supervisory control applications.
GE’s Predix-ready, modular controls platform was founded on the premise that a connected controller takes more The server features embedded Field Agent technology, a rugged and secure solution for collection and analysis
intelligent actions. IICS connects and controls the entire plant, providing an integrated, real-time approach that’s
of large quantities of data in the cloud or at the machine.
driven by data and optimized through a robust set of features.
Digital Bus and Smart Devices: Sensors, actuators, and electrical equipment with digital bus technologies
IICS consists of outcome optimizing controllers, mix-and-match I/O modules, flexible connectivity options, and
exchange information with the plant controller and remote platforms. This digital communication system
advanced analytical software and the apps; the combination can be customized to meet specific application needs.
decreases total installed cost by reducing the effort spent on interconnecting wires, simplifying and speeding
The Mark VIe-based control system unifies and simplifies protection, control, and monitoring of the entire plant to up checkout and commissioning.
enhance performance and deliver predictable operation. The Mark VIe control system is flexible and scalable to cover
a wide range of applications, modular in architecture for future technology upgrades and SIL certifiable to meet Cyber Security: GE’s in-depth defense approach starts at the hardware and device layer and carries throughout
compliance needs. every interface and communication medium to maintain a chain of trust. Firewalls, authenticated communication,
and encryption are also utilized throughout the platform and its leveraged software to ensure protection against
malicious activity and attacks.
A typical 9HA plant with digital bus technology will realize approximately
$1 million in installed cost savings. Digital bus also provides long-term
benefits through improved fault detection and diagnosis.
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Gas Power Systems I Plant Controls Powering the Future
The addition of an outcome optimizing controller transforms the Mark VIe into an IICS
with virtual Field Agent technology. This provides access to Predix applications and
connectivity to the Predix cloud. Real-time control can then be augmented using
external intelligence delivered through market analysis, fleet and enterprise data, and
asset/process knowledge. With this transformation to a Digital Power Plant, operators
can improve efficiency and optimize production while reducing risk and life cycle costs.
Traditional control systems look down to control the power plant to make sure it’s safe,
operating reliably, and performing per specifications. IICS looks up to apply a broader
context to day-to-day operation by factoring in external data such as power prices,
supply cost, and maintenance schedules, allowing users to run the plant differently
based on external data.
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Gas Power Systems I Reciprocating Engines Powering the Future
Reciprocating Engines
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Gas Power Systems I Reciprocating Engines Powering the Future
Overview
and Scope
Versatility is the name of the game when it comes to GE’s reciprocating engines.
Our Jenbacher* and Waukesha* gas engines operate in a range of applications—from
peaking power and mid-merit for urban grid support to full commercial/industrial
or emergency supply in remote areas, buildings, and district heating networks. They
are ideal for generating electricity and heat (cogeneration) for industry, as well as
for compressing and transporting natural gas. Even data centers—one of the fastest
growing distributed power segments—often choose small, modular engines as an
uninterrupted power supply for their cloud-based operations.
Application Highlights
From industrial cogeneration to power for smaller commercial outfits, GE’s reciprocating
engines pack a punch, providing efficiency, reliability, and service you can count on around
the clock.
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Gas Power Systems I Reciprocating Engines Powering the Future
Jenbacher Type 2 250 kW – 330 kW GE’s highly efficient units reduce fuel consumption and lifetime operational costs. In fact, over 15 years, a U.S. facility
could realize fuel savings of as much as $15 million with a 100 MW J920 FleXtra highly efficient and flexible power plant.
Jenbacher Type 3 500 kW – 1 MW
Jenbacher Type 9 10 MW
Electrical Output Range (kWe) 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000
Waukesha Type
Jenbacher VGF*2 220
250 kW kWkW
– 330 – 830 kW
Waukesha
Jenbacher
With a power275GL*
Type 4
range of up to 3,600 kW (up
800 to
kW4,835
– 1.5 MW 2.4 MW
bhp), GE’s – 3.6 MW gas engines provide resilient and reliable
Waukesha
performance
Electrical Output
Jenbacher for
Range
Type isolated,
6 (kWe) 0 mission-critical,
1,000 2,000and demanding
3,000 applications.
4,000 5,000
1.8
TheMW engines7,000
MW – 4.56,000
are durable
8,000 and9,000
flexible,10,000
yet
engineered to meet a range of emissions compliance requirements. Rich- and lean-burn designs complement flexible
Jenbacher Type
operation on a 9range of fuels, including high-BTU hot fuels, shale gases, and variable quality gas. 10 MW
Electrical Output Range (kWe) 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000
Electrical Output Range (kWe) 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000
Service
From commission and installation to conversions and upgrades, GE’s global network of service providers offer
a wide array of outcome-oriented service options. Comprised of expert technicians and channel partners in more The Sky Global Power One power plant uses about as much water as a
than 100 countries, our team provides comprehensive life cycle support to address your business challenges and
meet your success metrics. Infused with GE’s signature innovative technology and digital elements, our offerings single Texas residence to operate.
enable less unplanned downtime, greater workforce efficiency, and lower operating costs.
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Power Generation
Validation
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The industry is demanding and the competition is fierce. Our goal is to offer proven, validated products that give
you the confidence you need to make GE your power generation solution provider.
Greenville is also home to the world’s largest and most flexible combustor module test facility, 575,000 square feet
of space that includes five independent test cells that house 10 full-scale, single-can test stands. The facility includes
Gas Turbines + Combustion a control room, data center, emissions measurement center, instrumentation shop, and fabrication shop.
Greenville, South Carolina, USA
Capable of running eight different fired tests per week and up to 342 fired tests per year, the combustion lab
GE operates the world’s largest and most powerful variable speed, variable load, off-grid gas turbine test facility
replicates real-world fuel compositions at full-scale flow conditions to determine combustor operability and
in Greenville. Capable of replicating a real-world grid environment at full capacity, this facility tests 50 and 60 Hz
fuel flexibility envelope. It also performs component-level flow testing, as well as ping testing and accelerated
gas turbines well beyond normal power plant conditions seen in the field. Comprehensive testing provides GE
life testing to provide an overall system-level architecture for operability and durability requirements. This
with an unrivaled understanding of component-level functionality and operating temperatures, which are crucial
in confirming the thermal strain on parts and accurately analyzing component life. comprehensive approach prepares GE’s combustors for any condition they may experience once installed and
operating in the field.
An advanced communication system connects Greenville’s control room, data center, and nerve center,
and facilitates thorough data collection during each test. A digital control system operates the gas turbine Seals Rig – Rugby, United Kingdom
throughout testing to validate and refine the control logic and advanced models. This rig evaluates new gas turbine seal designs and has capabilities for accelerated endurance testing, including
radial excursion and seal pack tilt tests. It also monitors flowrate, absorbed power, and wear. The facility can supply
air inlet temperatures as high as 450°C and pressures of 110 psig. Following recent improvements, the rig shaftline
is capable of 18,000 revolutions per minute (RPM), providing a surface speed at the seal interface of 280 ms-1.
Why Off-Grid?
Field Measurements
• Flexible Testing Capability: No frequency, speed, or load restrictions; prompt post-test teardown
GE performs regular field measurements at customer power plants to support both research and development
inspection and product enhancement implementation.
activities and customer support (fault diagnosis). A wide range of vibration, temperature, and pressure
• Unique Operability: Combustion mapping beyond what’s possible in the field; complete compressor
measurements are offered in fields such as:
mapping; testing for product capability and durability during extreme grid events.
• Rotor dynamics (shaft line diagnostics and in-situ balancing)
• Unmatched Performance: Ability to tune part-load performance and turndown; optimization of
compressor variable vane position scheduling; enhanced load path with expanded knowledge of • Last stage blade airfoil vibration characteristics (tip timing)
compressor/combustion boundaries. • Aerodynamic performance (dynamic pressure measurements)
• Full-scale engine validation
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Steam Turbines
Low Pressure Development Turbine – Schenectady, New York, USA Sub-Sonic Air Turbine – Schenectady, New York, USA
This rig provides aeromechanics and performance testing of last stage blades and steam paths. It simulates Utilizing compressed air in lieu of steam, this rig provides section or stage-by-stage performance of up to two
fossil or combined cycle operation and breaks down performance by section or stage. The rig is equipped with stages of steam or gas turbine airfoils. It provides key data needed to validate improvements obtained using 3D
advanced data systems, including non-contact blade vibration detection and unique inner stage, exhaust, and aerodynamics in the turbine airfoils by allowing for rapid DOEs critical to the development of advanced airfoil
hood measurement capabilities. Testing includes advanced turbine path component technologies, including 3D configuration tools.
aerodynamics and seal architecture.
Stationary Air Cells Test Facility – Schenectady, New York, USA
Variable Density Model Turbine (Vdmt) Test Facility – Rugby, United Kingdom The stationary air cells provide flexibility to flow test a variety of components in both full- and part-scale
This world-class test facility provides high Reynolds Number aerodynamic testing using a variable mixture of R134a configurations. The cells allow for varying flow, velocity, and back pressure to acquire data for use in gas and
and air as the working fluid. A closed-circuit loop allows operation at elevated and sub-atmospheric pressures. steam turbine inlets, exhausts, diffusers, seals, flow guides, and hoods.
Reynolds Numbers up to full scale can be achieved with the cost and lead-time benefits of scaled components.
Seals Rig – Rugby, United Kingdom
Low Pressure Model Turbine (Sophia) – Rugby, United Kingdom This rig evaluates new steam turbine seal designs and has capabilities for accelerated endurance testing, including
Utilizing the VDMT capabilities, Sophia provides a unique platform for rapid radial excursion and seal pack tilt tests. It also monitors flowrate, absorbed power, and wear. The facility can supply
performance measurements of 1/9th scale testing of the last low pressure stage, air inlet temperatures as high as 450°C and pressures of 110 psig. Following recent improvements, the rig shaftline is
diffuser, exhaust box, and furniture arrangement. The multi-axis instrumentation capable of 18,000 RPM, providing a surface speed at the seal interface of 280 ms-1.
traverse system allows detailed volumetric flow field data from rotor trailing
Blade Vibration Testing
edge to condenser inlet.
Steam turbine airfoil vibration testing is conducted at any GE overspeed/vacuum chamber facility worldwide and
High/Medium Pressure Model Turbine (Grace) – Rugby, United Kingdom can range from first stage high pressure blading through to last stage low pressure blading, for both new (first
Also utilizing the VDMT, Grace offers a 2½ stage high pressure/intermediate of its kind) and in-service components. The facilities use state-of-the art testing methods such as strain gauging,
pressure test vehicle on a split shaft arrangement giving high accuracy turbine telemetry, and tip-timing, using both air jets and DC + AC electromagnets for simulated excitation.
and stage efficiency measurements. The high Reynolds Number allows the
Field Measurements
latest generation of reaction and impulse high pressure/intermediate pressure
GE performs regular field measurements at customer power plants to support both research and development
blades to be characterized and validated.
activities and customer support (fault diagnosis). A wide range of vibration, temperature, and pressure measurements
High Pressure Test Vehicle – Lynn, Massachusetts, USA are offered in fields such as:
This multi-stage high pressure test rig has similar capabilities and data • Rotor dynamics (shaft line diagnostics and
acquisition technologies as the low pressure development turbine. It in-situ balancing)
provides best-in-class aero performance test capability of high pressure
• Last stage blade airfoil vibration characteristics
and intermediate pressure steam turbine blades and steam paths.
(tip timing)
Wheel Box Test Facility – Schenectady, New York, USA • Aerodynamic performance (dynamic pressure
The wheel box test facility collects aeromechanical data on single- or multi-stage measurements)
gas or steam turbine products. The rig simulates a variety of operating conditions
• Steam turbine valve vibration and noise surveys
by running at varying speeds in a deep vacuum and by varying excitation. Validating
airfoil vibration characteristics are critical to ensuring parts life and product • Full-scale engine validation
operational capabilities.
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GE’s long history and deep experience in the power industry includes over
700 power-related patents, 550,000+ Digital Twins deployed, 2,700+ gas
and steam turbines installed, and more than 800 power plants worldwide
running on GE equipment.
Digital Solutions
Our partners at GE Digital in San Ramon, California, USA create software to design, build, operate, and manage the
entire asset life cycle. The team blends innovation, domain expertise, and proven technologies to seamlessly integrate Advanced Manufacturing is
software, apps, and analytics into GE’s industrial business offerings. For GE Power this means access to an expanded Revolutionizing Technology Growth
network of engineers to help create more holistic offerings; for you it means access to high-value assets that leverage
the latest in digital features and capabilities. GE’s 125,000 square foot Advanced Manufacturing Works facility in Greenville, South Carolina, USA is
leading future growth in manufacturing technology by changing the way we make things, allowing us to
GE Digital created IICS, our Predix-ready, modular controls platform. As GE Power’s premier advanced software launch new technologies and products faster.
solution, IICS is being deployed to our power plant customers around the world. Each IICS application is closely
monitored by GE Power’s Digital Solutions team and our co-creators at GE Digital to enhance and optimize the CAPABILITIES: 3D PRINTING I COMPOSITE MATERIALS I ADVANCED ROBOTICS I INNOVATIVE MACHINING
platform and its many ancillary applications.
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Appendix
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Gas Power Systems I Appendix Powering the Future
SC Net Heat Rate (Btu/kWh, LHV) 10,180 8,880 9,340 9,860 9,210 9,037 8,980 9,020 8,810 8,930 7,910 7,760
SC Net Heat Rate (kJ/kWh, LHV) 10,741 9,369 9,854 10,403 9,717 9,535 9,474 9,517 9,295 9,422 8,346 8,187
SC Net Efficiency (%, LHV) 33.5% 38.4% 36.5% 34.6% 37.0% 37.8% 38.0% 37.8% 38.7% 38.2% 43.1% 44.0%
Compression Pressure Ratio (X:1) 12.7 21.4 16.4 13.1 13.3 16.9 18.2 16.7 16.9 18.3 23.5 23.8
GT Generator Type (Cooling) Air Air Air Air Air Air Air Hydrogen Hydrogen Hydrogen Hydrogen Hydrogen
Number of Combustor Cans 10 6 6 14 14 72 (EV burners) 48 (AEV burners) 18 18 18 16 16
Number of Compressor Stages 17 12 18 17 17 21 16 18 18 14 14 14
Number of Turbine Stages 3 3 3 3 4 5 5 3 3 3 4 4
Gas Turbine Parameters
Exhaust Temperature (°F) 1,023 1,152 1,148 1,012 1,007 941 959 1,104 1,150 1,184 1,164 1,193
Exhaust Temperature (°C) 551 622 620 544 542 505 515 596 621 640 629 645
Exhaust Energy (MM Btu/hr) 290 305 503 828 818 1,055 1,155 1,458 1,524 1,700 2,009 2,425
Exhaust Energy (MM kJ/hr) 306 322 531 874 863 1,113 1,219 1,538 1,608 1,794 2,120 2,559
GT Turndown Minimum Load (%) 30% 40% 35% 35% 35% 30% 30% 35% 35% 35% 25% 25%
GT Ramp Rate (MW/min)1 20 12 14 50 16 12/25 14/36/68 22 23 24 65 88
NOx (ppmvd) at Baseload (@15% O2) 4 25 15 5 15 25 15 15 15 25 25 25
CO (ppm) at Min. Turndown w/o Abatement 25 9 9 25 25 80 25 24 24 24 9 9
Wobbe Variation (%) >+/-30% +/-10% +/-15% >+/-30% >+/-30% +/-20% +/-20% +/-15% +/-15% +/-10% +/-15% +/-15%
Startup Time, Conventional/Peaking (Min.)2 12/10 12/10 19/11 30/10 30/10 25/15 25/15/10 23/20 23/20 23/20 23/ 23/
CC Net Output (MW) 68 85 134 204 216 264 305 409 443 493 660 826
CC Net Heat Rate (Btu/kWh, LHV) 6,614 5,896 6,024 6,399 6,220 6,209 6,189 5,792 5,666 5,619 5,378 5,332
Performance
1x1 CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,978 6,221 6,356 6,751 6,563 6,551 6,530 6,111 5,978 5,928 5,674 5,625
CC Net Efficiency (%, LHV) 51.6% 57.9% 56.6% 53.3% 54.9% 55.0% 55.1% 58.9% 60.2% 60.7% 63.5% 64.0%
Plant Turndown – Minimum Load (%) 41% 39% 44% 45% 46% 39% 39% 46% 48% 43% 33% 33%
Ramp Rate (MW/Minute)1 20 12 7 50 16 12 14 22 22 24 65 88
Startup Time (RR Hot, Minutes) 3
30 30 45 38 38 30 30 30 30 30 <30 <30
Bottoming Cycle Type 2PNRH 3PNRH 3PNRH 2PNRH 2PNRH 2PNRH 2PNRH 3PRH 3PRH 3PRH 3PRH 3PRH
1x1 CC Power Plant Features
HP Throttle Press. (psia/bar) 870/60 1,740/120 1,740/120 1,015/70 1,015/70 1,088/75 1,088/75 2,400/165 2,400/165 2,685/185 ~2,700/186 ~2,700/186
HP Throttle Temp. (°F/°C) 1,004/540 1,050/566 1,050/566 986/530 986/530 923/495 930/499 1,080/582 1,085/585 1,112/600 1,112/600 1,112/600
Reheat Temp. (°F/°C) N/A N/A N/A N/A N/A N/A N/A 1,056/567 1,085/585 1,112/600 1,085/585 1,112/600
ST Configuration (Type) STF-A100 STF-A100 STF-A200 STF-A200 STF-A200 STF-A200 STF-A200 STF-D650 STF-D650 STF-D650 STF-D650 STF-D650
GT Generator Type (Cooling) Air Air Air Air Air Air Air Hydrogen Hydrogen Hydrogen Water Water
ST Generator Type (Cooling) Air Air Air Air Air Air Air Air Air Hydrogen Water Water
CC Net Output (MW) 137 171 270 410 436 530 613 819 889 989 1,322 1,658
CC Net Heat Rate (Btu/kWh, LHV) 6,551 5,849 5,976 6,353 6,180 6,186 6,153 5,779 5,649 5,603 5,369 5,314
Performance
2x1 CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,912 6,171 6,305 6,703 6,520 6,527 6,492 6,097 5,960 5,911 5,664 5,607
CC Net Efficiency (%, LHV) 52.1% 58.3% 57.1% 53.7% 55.2% 55.2% 55.5% 59.0% 60.4% 60.9% 63.6% 64.2%
Plant Turndown – Minimum Load (%) 20% 19% 21% 22% 22% 19% 19% 21% 22% 20% 15% 15%
Ramp Rate (MW/Minute) 1
40 24 13 100 25 24 28 44 44 48 130 176
Startup Time (RR Hot, Minutes)3 30 30 35 38 38 30 30 39 39 39 <30 <30
Bottoming Cycle Type 2PNRH 3PNRH 3PNRH 2PNRH 2PNRH 2PNRH 2PNRH 3PRH 3PRH 3PRH 3PRH 3PRH
2x1 CC Power Plant Features
HP Throttle Press. (psia/bar) 1,015/70 1,740/120 1,740/120 1,085/75 1,085/75 1,088/75 1,160/80 2,400/165 2,400/165 2,685/185 ~2,700/186 ~2,700/186
HP Throttle Temp. (°F/°C) 1,004/540 1,050/566 1,050/566 986/530 986/530 923/495 930/499 1,085/585 1,085/585 1,112/600 1,112/600 1,112/600
Reheat Temp. (°F/°C) N/A N/A N/A N/A N/A N/A N/A 1,066/574 1,085/585 1,112/600 1,085/585 1,112/600
ST Configuration (Type) STF-A200 STF-A200 STF-A200 STF-D200 STF-D200 STF-D200 STF-D200 STF-D650 STF-D650 STF-D650 STF-D650 STF-D650
GT Generator Type (Cooling) Air Air Air Air Air Air Air Hydrogen Hydrogen Hydrogen Hydrogen Hydrogen
ST Generator Type (Cooling) Air Air Air Air Air Air Air Hydrogen Hydrogen Hydrogen Hydrogen Hydrogen
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SC Net Heat Rate (Btu/kWh, LHV) 10,060 8,840 8,570 8,120 8,030
SC Net Heat Rate (kJ/kWh, LHV) 10,614 9,327 9,042 8,567 8,472
SC Net Efficiency (%, LHV) 33.9% 38.6% 39.8% 42.0% 42.5%
Compression Pressure Ratio (X:1) 13.0 16.7 18.6 21.6 23.1
GT Generator Type (Cooling) Air Hydrogen Hydrogen Hydrogen Hydrogen
Number of Combustor Cans 10 14 14 12 12
Number of Compressor Stages 17 18 14 14 14
Number of Turbine Stages 3 3 3 4 4
Gas Turbine Parameters
CC Net Heat Rate (kJ/kWh, LHV) 6,863 6,030 5,960 5,783 5,687
CC Net Efficiency (%, LHV) 52.5% 59.7% 60.4% 62.3% 63.3%
Plant Turndown – Minimum Load (%) 45% 58% 46% 33% 33%
Ramp Rate (MW/Minute)1 40 30 40 55 60
Startup Time (RR Hot, Minutes) 3
35 28 25 <30 <30
Bottoming Cycle Type 2PNRH 3PRH 3PRH 3PRH 3PRH
1x1 CC Power Plant Features
CC Net Heat Rate (kJ/kWh, LHV) 6,793 5,989 5,960 5,753 5,674
CC Net Efficiency (%, LHV) 53.0% 60.1% 60.4% 62.6% 63.5%
Plant Turndown – Minimum Load (%) 22% 27% 22% 15% 15%
Ramp Rate (MW/Minute) 1
80 60 80 110 120
Startup Time (RR Hot, Minutes)3 35 28 25 <30 <30
Bottoming Cycle Type 2PNRH 3PRH 3PRH 3PRH 3PRH
2x1 CC Power Plant Features
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Gross Heat Rate (Btu/kWh, LHV) 9,665 9,171 10,053 9,729 9,626 9,317 9,624 9,252 9,169 8,785 9,676 9,171 9,166 8,709
Gross Heat Rate (kJ/kWh, LHV) 10,197 9,676 10,606 10,265 10,156 9,830 10,154 9,761 9,674 9,269 10,209 9,676 9,671 9,188
Gross Efficiency (%, LHV) 35.3% 37.2% 33.9% 35.1% 35.4% 36.6% 35.5% 36.9% 37.2% 38.8% 35.3% 37.2% 37.2% 39.2%
Exhaust Temperature (°F) 963 950 986 977 1,017 1,002 920 914 1,003 978 966 950 1,026 995
Exhaust Temperature (°C) 517 510 530 525 547 539 493 490 539 525 519 510 552 535
Exhaust Energy (MM Btu/hr) 187 185 141 139 137 134 164 162 175 168 188 185 188 179
Exhaust Energy (MM kJ/hr) 197 195 149 147 145 142 173 171 185 177 198 195 199 189
Compression Pressure Ratio (X:1) 24.5 24.7 19.0 19.0 18.1 18.0 23.1 23.1 23.6 23.1 24.6 24.7 24.0 23.6
GT Generator Type (Cooling) Air Air Air Air Air Air Air Air Air Air Air Air Air Air
Gas Turbine Parameters
SC Net Heat Rate (Btu/kWh, LHV) 9,794 9,330 10,265 9,920 9,835 9,501 9,826 9,453 9,338 8,988 9,870 9,348 9,352 8,897
SC Net Heat Rate (kJ/kWh, LHV) 10,333 9,844 10,830 10,466 10,376 10,024 10,367 9,973 9,852 9,482 10,413 9,862 9,867 9,387
SC Net Efficiency (%, LHV) 34.8% 36.6% 33.2% 34.4% 34.7% 35.9% 34.7% 36.1% 36.5% 38.0% 34.6% 36.5% 36.5% 38.4%
CC Net Output (MW) 48.4 50.5 34.2 35.0 32.8 33.2 41.5 43.0 44.0 43.9 48.2 50.3 47.7 47.7
CC Net Heat Rate (Btu/kWh, LHV) 6,851 6,703 6,943 6,844 6,533 6,456 6,931 6,809 6,384 6,299 6,884 6,729 6,343 6,239
Performance
1x1 CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 7,229 7,072 7,325 7,221 6,892 6,811 7,312 7,184 6,736 6,645 7,263 7,099 6,693 6,583
CC Net Efficiency (%, LHV) 49.8% 50.9% 49.1% 49.9% 52.2% 52.9% 49.2% 50.1% 53.4% 54.2% 49.6% 50.7% 53.8% 54.7%
Plant Turndown – Minimum Load (%) 35% 36% 34% 34% 33% 34% 35% 36% 34% 35% 35% 36% 34% 35%
Ramp Rate (MW/min) 30 30 30 30 30 30 30 30 30 30 30 30 30 30
Startup Time (Hot, Minutes) 30 30 30 30 30 30 30 30 30 30 30 30 30 30
Bottoming Cycle Type 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH
1x1 CC Power Plant Features
Condenser Type Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through
Condenser Pressure (in.Hga) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
HP Throttle Press. (psia/bar) 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1
HP Throttle Temp. (°F/°C) 930/499 915/490 950/510 942/505 983/528 968/520 885/474 880/471 962/517 945/507 930/499 915/490 990/532 962/517
ST Configuration (Type) Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing
GT Generator Type (Cooling) Air Air Air Air Air Air Air Air Air Air Air Air Air Air
ST Generator Type (Cooling) Air Air Air Air Air Air Air Air Air Air Air Air Air Air
CC Net Output (MW) 97.2 101.3 68.6 70.2 65.8 66.6 83.2 86.3 88.2 88.2 96.8 100.9 95.7 95.7
CC Net Heat Rate (Btu/kWh, LHV) 6,827 6,681 6,916 6,819 6,507 6,431 6,907 6,787 6,361 6,277 6,860 6,707 6,320 6,218
Performance
2x1 CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 7,203 7,049 7,297 7,195 6,865 6,785 7,287 7,161 6,711 6,622 7,238 7,076 6,668 6,560
CC Net Efficiency (%, LHV) 50.0% 51.1% 49.3% 50.0% 52.4% 53.1% 49.4% 50.3% 53.6% 54.4% 49.7% 50.9% 54.0% 54.9%
Plant Turndown – Minimum Load (%) 35% 35% 17% 17% 17% 17% 18% 18% 17% 17% 17% 18% 17% 18%
Ramp Rate (MW/min) 60 60 60 60 60 60 60 60 60 60 60 60 60 60
Startup Time (Hot, Minutes) 30 30 30 30 30 30 30 30 30 30 30 30 30 30
Bottoming Cycle Type 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH
2x1 CC Power Plant Features
Condensor Type Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through
Condenser Pressure (in.Hga) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
HP Throttle Press. (psia/bar) 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1 900/62.1
HP Throttle Temp. (°F/°C) 930/499 915/490 950/510 942/505 983/528 968/520 885/474 880/471 962/517 945/507 930/499 915/490 990/532 962/517
ST Configuration (Type) Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing
GT Generator Type (Cooling) Air Air Air Air Air Air Air Air Air Air Air Air Air Air
ST Generator Type (Cooling) Air Air Air Air Air Air Air Air Air Air Air Air Air Air
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Gross Heat Rate (Btu/kWh, LHV) 8,458 8,524 8,097 8,175 7,833 7,628 8,107 8,053
Gross Heat Rate (kJ/kWh, LHV) 8,924 8,993 8,543 8,625 8,265 8,048 8,553 8,496
Gross Efficiency (%, LHV) 40.3% 40.0% 42.1% 41.7% 43.6% 44.7% 42.1% 42.4%
Exhaust Temperature (°F) 824 879 861 932 824 810 880 880
Exhaust Temperature (°C) 440 470 461 500 440 432 471 471
Exhaust Energy (MM Btu/hr) 207 250 208 244 377 361 320 337
Exhaust Energy (MM kJ/hr) 218 263 219 258 398 380 338 356
Compression Pressure Ratio (X:1) 29.6 33.5 29.8 32.1 42.5 42.5 33.5 34.0
GT Generator Type (Cooling) Air Air Air Air Air Air Air Air
Gas Turbine Parameters
SC Net Heat Rate (Btu/kWh, LHV) 8,651 8,692 8,281 8,346 7,925 7,718 8,155 8,096
SC Net Heat Rate (kJ/kWh, LHV) 9,127 9,170 8,737 8,805 8,362 8,143 8,604 8,541
SC Net Efficiency (%, LHV) 39.4% 39.3% 41.2% 40.9% 43.1% 44.2% 41.8% 42.1%
CC Net Output (MW) 59/662 73/762 58/642 70/743 142 140 88 95
CC Net Heat Rate (Btu/kWh, LHV) 6,573 6,535 6,179 6,105 6,540 6,438 6,109 6,220
Performance
1x1 CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,935 6,895 6,520 6,441 6,900 6,793 6,445 6,562
CC Net Efficiency (%, LHV) 51.9% 52.2% 55.2% 55.9% 52.2% 53.0% 55.9% 54.9%
Plant Turndown – Minimum Load (%) 19% 19% 37% 37% 13% 13% 37% 37%
Ramp Rate (MW/min) 50 50 50 50 50 50 50 50
Startup Time (Hot, Minutes) 30 30 30 30 30 30 30 30
Bottoming Cycle Type 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH
1x1 CC Power Plant Features
Condenser Type Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through
Condenser Pressure (in.Hga) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
HP Throttle Press. (psia/bar) 900/62.1 900/62.1 900/62.1 900/62.1 850/58.6 850/58.6 900/62.1 900/62.1
HP Throttle Temp. (°F/°C) 788/420 843/450 827/442 897/481 779/415 766/408 840/449 814/435
ST Configuration (Type) Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing
GT Generator Type (Cooling) Air Air Air Air Air Air Air Air
ST Generator Type (Cooling) Air Air Air Air Air Air Air Air
CC Net Output (MW) 118/1332 146/1532 117/1292 140/1493 284 281 176 191
CC Net Heat Rate (Btu/kWh, LHV) 6,555 6,516 6,161 6,085 6,511 6,411 6,089 6,200
Performance
2x1 CC Plant
CC Net Heat Rate (kJ/kWh, LHV) 6,916 6,874 6,500 6,420 6,870 6,764 6,424 6,541
CC Net Efficiency (%, LHV) 52.1% 52.4% 55.4% 56.1% 52.4% 53.2% 56.0% 55.0%
Plant Turndown – Minimum Load (%) 19% 19% 19% 18% 6% 6% 19% 19%
Ramp Rate (MW/min) 100 100 100 100 100 100 100 100
Startup Time (Hot, Minutes) 30 30 30 30 30 30 30 30
Bottoming Cycle Type 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH 2PNRH
2x1 CC Power Plant Features
Condensor Type Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through Once-Through
Condenser Pressure (in.Hga) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
HP Throttle Press. (psia/bar) 900/62.1 900/62.1 900/62.1 900/62.1 850/58.6 850/58.6 900/62.1 900/62.1
HP Throttle Temp. (°F/°C) 788/420 843/450 827/442 897/481 779/415 766/408 840/449 814/435
ST Configuration (Type) Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing
GT Generator Type (Cooling) Air Air Air Air Air Air Air Air
ST Generator Type (Cooling) Air Air Air Air Air Air Air Air
150 151
Gas Power Systems I Appendix Powering the Future
100% Ethane
A04 45 50/60 H35 282 60 W84 706/755 50/60
A30 57/63 50/60 H53 351/408 50/60 W86 915/845 50/60
GASEOUS FUELS
TM2500
LM2500
LM6000
LMS100
LM9000
6B.03
7E.03
9E.03
GT13E2
6F.01
6F.03
7F.05
7F.06
9F.03
9F.04
9F.05-18
7HA.01
7HA.02
9HA.01
9HA.02
152 153
Powering the Future
with Gas Power Systems