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P/N 96-FE13MA-002

October 2002

FE-13™
Engineered Fire
Suppression Systems

Design, Installation,
Operation and
Maintenance Manual
R

LISTED
UL Listing File No. EX 4674
P/N 96-FE13MA-002
October 2002

FE-13™
Engineered Fire
Suppression Systems

Design, Installation,
Operation and
Maintenance Manual
FOREWORD

This manual is written and intended to be used by trained personnel who are installing an FE-13™ Fire Suppression
System.
Kidde-Fenwal assumes no responsibility for the application of any systems other than those addressed in this manual. The
technical data contained herein is limited strictly for informational purposes only. Kidde-Fenwal believes this data to be
accurate, but it is published and presented without any guarantee or warranty whatsoever. Kidde-Fenwal disclaims any
liability for any use that may be made of the data and information contained herein by any and all other parties. For a full
description of Kidde-Fenwal’s limited warranty, please read your sales agreement which is comprised of the Kidde-Fenwal
Quotation, Acceptance of Order and original invoices.
Any questions concerning the information presented in this manual should be addressed to:
Kidde-Fenwal, Inc.
400 Main Street
Ashland, MA 01721
Phone: (508) 881-2000
Fax: (508) 881-8920

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ii
TABLE OF CONTENTS
Foreword ........................................................................................................................................................ i
List of Illustrations .......................................................................................................................................... vii
List of Tables ................................................................................................................................................. ix
List of Appendices ......................................................................................................................................... x
Safety Summary ............................................................................................................................................ xi

Paragraph Title Page

1 GENERAL INFORMATION ......................................................................................................... 1-1


1-1 Introduction ................................................................................................................................ 1-1
1-2 System Description .................................................................................................................... 1-1
1-2.1 General ...................................................................................................................................... 1-1
1-2.1.1 Operating Temperature Range Limitations .................................................................................. 1-2
1-2.2 Extinguishing Agent ................................................................................................................... 1-2
1-2.2.1 Toxicity ....................................................................................................................................... 1-2
1-2.2.2 Decomposition ........................................................................................................................... 1-2
1-2.2.3 Cleanliness ................................................................................................................................ 1-2
1-2.2.4 Other Safety Considerations ...................................................................................................... 1-2
1-2.2.5 Storage ....................................................................................................................................... 1-2

2 OPERATION .............................................................................................................................. 2-1


2-1 Introduction ................................................................................................................................ 2-1
2-2 System Controls and Indicators ................................................................................................. 2-1
2-2.1 General ...................................................................................................................................... 2-1
2-2.2 Operating Procedures ................................................................................................................ 2-1
2-2.2.1 Automatic Operation .................................................................................................................. 2-1
2-2.2.2 Remote Manual Operation .......................................................................................................... 2-1
2-2.2.3 Local Manual Operation ............................................................................................................. 2-1
2-2.3 Post-Fire Operation .................................................................................................................... 2-1
2-2.4 Cylinder Recharge ...................................................................................................................... 2-1
2-2.5 Special System Precautions ...................................................................................................... 2-1
2-2.5.1 Systems Actuated with a Master FE-13 Cylinder ....................................................................... 2-1
2-2.5.2 Systems Actuated with a Pilot Nitrogen Cylinder ....................................................................... 2-1

3 FUNCTIONAL DESCRIPTION ................................................................................................... 3-1


3-1 Introduction ................................................................................................................................ 3-1
3-2 Functional Description ................................................................................................................ 3-1
3-3 Component Descriptions ............................................................................................................ 3-2
3-3.1 FE-13 Cylinder/Valve Assemblies ............................................................................................... 3-2
3-3.2 Cylinder Mounting Equipment .................................................................................................... 3-3
3-3.3 Control Heads ............................................................................................................................ 3-4
3-3.3.1 Electric Control Heads, P/N 890181 and P/N 890165 ................................................................ 3-4
3-3.3.2 Electric Control Head, P/N 81-100000-001 ................................................................................. 3-4
3-3.3.3 Electric/Cable Operated Control Heads, P/Ns 895630, 895627, 897494 and 897560 ................. 3-4
3-3.3.4 Cable Operated Control Head, P/N 979469 ................................................................................ 3-5
3-3.3.5 Lever Operated Control Head, P/N 870652 ................................................................................. 3-5
3-3.3.6 Lever/Pressure Operated Control Head, P/N 878751 .................................................................. 3-5
3-3.3.7 Pressure Operated Control Head, P/N 878737 and P/N 878750 ................................................. 3-6
3-3.4 Remote Pull Stations ................................................................................................................. 3-6
3-3.4.1 Electric Remote Pull Box, P/N 84-100007-001 ........................................................................... 3-6
3-3.4.2 Cable Manual Pull Station, Surface, P/N 871403 ....................................................................... 3-6
3-3.5 Actuation Accessories ............................................................................................................... 3-7
3-3.5.1 Nitrogen Actuator (P/N 877940), Mounting Bracket (P/N 877845) and
Adapter (P/N 69920501) ............................................................................................................. 3-7

iii
TABLE OF CONTENTS (cont.)

Paragraph Title Page

3-3.5.2 Flexible Actuation Hose, P/N 264987 ......................................................................................... 3-7


3-3.5.3 Master Cylinder Adapter Kit, P/N 844895 ................................................................................... 3-7
3-3.5.4 Tees, Elbows and Adapters ........................................................................................................ 3-7
3-3.6 Discharge Accessories ............................................................................................................... 3-8
3-3.6.1 Flexible Discharge Hose, P/N 96-110000-001 ............................................................................ 3-8
3-3.6.2 Valve Outlet Adapters, P/N 283904 ............................................................................................ 3-8
3-3.6.3 Check Valve, 1/4-inch, P/N 264985 ............................................................................................ 3-8
3-3.6.4 Manifold El-Checks, P/N 877690 ................................................................................................ 3-8
3-3.6.5 Pressure Operated Switch, P/N 486536 and P/N 981332 ........................................................... 3-8
3-3.6.6 Pressure Operated Trip, P/N 874290 .......................................................................................... 3-9
3-3.6.7 Discharge Indicator, P/N 967082 ................................................................................................ 3-9
3-3.6.8 Corner Pulleys, P/N 803808 and P/N 844648 ............................................................................. 3-9
3-3.6.9 Main to Reserve Transfer Switch, P/N 802398 ........................................................................... 3-10
3-3.6.10 Discharge Nozzles ..................................................................................................................... 3-10
3-3.7 Other Accessories ..................................................................................................................... 3-11
3-3.7.1 FE-13 Cylinder Recharge Adapter, P/N 878757 .......................................................................... 3-11
3-3.7.2 FE-13 Cylinder Seating Adapter, P/N 933537 ............................................................................. 3-11
3-3.8 Detectors and Control Panels .................................................................................................... 3-11
3-3.8.1 Detectors ................................................................................................................................... 3-11
3-3.8.2 Control Panel ............................................................................................................................. 3-11

4 DESIGN AND INSTALLATION ................................................................................................... 4-1


4-1 Introduction ................................................................................................................................ 4-1
4-2 Design Procedure ....................................................................................................................... 4-1
4-2.1 General ...................................................................................................................................... 4-1
4-2.2 Application ................................................................................................................................. 4-1
4-2.2.1 Calculate Agent Required ........................................................................................................... 4-1
4-2.2.2 Determine Components Required ............................................................................................... 4-1
4-2.2.3 Locate Nozzles .......................................................................................................................... 4-1
4-2.2.4 Locate Cylinders ........................................................................................................................ 4-5
4-2.2.5 Locate Piping ............................................................................................................................. 4-5
4-2.2.6 Pipe Size and Layout ................................................................................................................. 4-5
4-2.2.7 Using the FE-13 Concentration Flooding Factors ....................................................................... 4-5
4-2.2.8 Manifolds ................................................................................................................................... 4-5
4-2.3 Design Criteria ........................................................................................................................... 4-5
4-2.3.1 First Branch Flow Split ............................................................................................................... 4-6
4-2.3.2 Tee Flow Splits ........................................................................................................................... 4-6
4-2.3.2.1 Requirements for Tee Flow Splits ............................................................................................... 4-7
4-2.3.3 Duration of Discharge ................................................................................................................. 4-7
4-2.3.4 Nozzle Selection and Placement ............................................................................................... 4-8
4-2.3.5 Nozzle Placement ...................................................................................................................... 4-8
4-2.3.6 Pipe Sizing ................................................................................................................................ 4-9
4-2.4 Other Conditions ........................................................................................................................ 4-10
4-2.4.1 Operating/Storage Temperature Range ....................................................................................... 4-10
4-2.4.2 Storage Temperature .................................................................................................................. 4-10
4-2.4.3 System Operating Pressure ....................................................................................................... 4-10
4-2.5 Pressure Actuation Limitations .................................................................................................. 4-10
4-2.5.1 Cylinders Close Coupled Using Nitrogen Pressure ..................................................................... 4-10
4-2.5.2 Cylinders Close Coupled Using Pressure From a Master ........................................................... 4-10
4-2.5.3 Using Multiple Nitrogen Cylinders .............................................................................................. 4-10

iv
TABLE OF CONTENTS (cont.)

Paragraph Title Page


4-2.5.4 Corner Pulley and Cable Limitations .......................................................................................... 4-10
4-2.5.5 Pressure Trip Limitations ........................................................................................................... 4-12
4-3 Equipment Installation ................................................................................................................ 4-12
4-3.1 General ...................................................................................................................................... 4-12
4-3.2 Distribution Piping and Fittings .................................................................................................. 4-12
4-3.2.1 Threads ...................................................................................................................................... 4-12
4-3.2.2 Pipe ........................................................................................................................................... 4-12
4-3.2.2.1 Piping Joints .............................................................................................................................. 4-12
4-3.2.2.2 Fittings ....................................................................................................................................... 4-12
4-3.3 Installation of Pipe and Fittings .................................................................................................. 4-12
4-3.4 Installation of Check Valves ........................................................................................................ 4-13
4-3.5 Installation of Discharge Nozzles ............................................................................................... 4-13
4-3.6 Installation of Pressure Actuation Pipe ....................................................................................... 4-13
4-3.7 Installation of Valve Outlet Adapter ............................................................................................. 4-13
4-3.8 Installation of Flexible Discharge Hose ....................................................................................... 4-13
4-3.9 Installation of Master Cylinder Adapter Kit, P/N 844895 ............................................................. 4-14
4-3.10 Installation of FE-13 Cylinder/Valve Assemblies ......................................................................... 4-14
4-3.10.1 Single Cylinder System .............................................................................................................. 4-14
4-3.10.2 Multiple Cylinder System ........................................................................................................... 4-15
4-3.10.3 Main and Reserve System ......................................................................................................... 4-15
4-3.11 Installation of Electric Control Head, P/Ns 890181 and 895630 .................................................. 4-16
4-3.12 Installation of Pressure Operated Control Head, P/N 878737 ..................................................... 4-16
4-3.13 Installation of Electric/Cable Operated Control Head, P/Ns 895630 and 895627 ........................ 4-16
4-3.14 Installation of Cable Operated Control Head, P/N 979469 .......................................................... 4-17
4-3.15 Installation of Lever Operated Control Head, P/N 870652 ........................................................... 4-17
4-3.16 Installation of Nitrogen Cylinder, P/N 877940 and Mounting Bracket, P/N 877845 ...................... 4-17
4-3.17 Installation of Pressure Trip, P/N 874290 ................................................................................... 4-18
4-3.18 Installation of Manual Pull Station, P/N 871403 .......................................................................... 4-18
4-3.19 Installation of Discharge Indicator, P/N 967082 .......................................................................... 4-18
4-3.20 Post-Installation Checkout ......................................................................................................... 4-18

5 MAINTENANCE ......................................................................................................................... 5-1


5-1 Introduction ................................................................................................................................ 5-1
5-2 Maintenance Procedures ............................................................................................................ 5-1
5-2.1 General ...................................................................................................................................... 5-1
5-3 Preventive Maintenance .............................................................................................................. 5-1
5-4 Inspection Procedures ................................................................................................................ 5-1
5-4.1 Daily ........................................................................................................................................... 5-1
5-4.1.2 Check Nitrogen Cylinder Pressure ............................................................................................. 5-1
5-4.2 Monthly ...................................................................................................................................... 5-1
5-4.2.1 General Inspection ..................................................................................................................... 5-1
5-4.2.2 Hazard Access ........................................................................................................................... 5-1
5-4.2.3 Inspect Hoses ............................................................................................................................ 5-2
5-4.2.4 Inspect Pressure Control Heads ................................................................................................. 5-2
5-4.2.5 Inspect Electric Control Heads ................................................................................................... 5-2
5-4.2.6 Inspect Cylinder and Valve Assembly ......................................................................................... 5-2
5-4.2.7 Inspect Brackets, Straps, Cradles and Mounting Hardware ........................................................ 5-2
5-4.2.8 Inspect Discharge Hoses ........................................................................................................... 5-2
5-4.2.9 Inspect Actuation Line ................................................................................................................ 5-2
5-4.2.10 Inspect Discharge Nozzles ........................................................................................................ 5-2
5-4.2.11 Inspect Pull Stations .................................................................................................................. 5-2

v
TABLE OF CONTENTS (cont.)

Paragraph Title Page

5-4.2.12 Inspect Pressure Switches ........................................................................................................ 5-2


5-4.3 Inspection Procedures, Semi-Annual ......................................................................................... 5-2
5-4.3.1 Weighing FE-13 Cylinders .......................................................................................................... 5-2
5-4.3.2 Pressure Switch Test ................................................................................................................. 5-3
5-4.3.3 Electric Control Head Test ......................................................................................................... 5-3
5-4.4 Inspection Procedures-2 Year .................................................................................................... 5-3
5-5 Inspection and Retest Procedures for FE-13 Cylinders .............................................................. 5-3
5-5.1 Cylinders Continuously in Service Without Discharge ................................................................ 5-3
5-5.2 Discharged Cylinders or Charged Cylinders that are Transported ............................................... 5-4
5-5.3 Retest ........................................................................................................................................ 5-4
5-5.4 Flexible Hoses ........................................................................................................................... 5-4
5-6 Service ....................................................................................................................................... 5-4
5-6.1 Cleaning ..................................................................................................................................... 5-4
5-6.2 Nozzle Service ........................................................................................................................... 5-4
5-6.3 Repairs ....................................................................................................................................... 5-4
5-7 Removing an FE-13 Cylinder ...................................................................................................... 5-4
5-7.1 Single Cylinder System .............................................................................................................. 5-4
5-7.2 Multiple Cylinder System ........................................................................................................... 5-4
5-8 Installing an FE-13 Cylinder ....................................................................................................... 5-5
5-8.1 Single Cylinder System .............................................................................................................. 5-5
5-8.2 Multiple Cylinder System ........................................................................................................... 5-5

6 POST-DISCHARGE MAINTENANCE ......................................................................................... 6-1


6-1 Introduction ................................................................................................................................ 6-1
6-2 Post-Fire Maintenance ............................................................................................................... 6-1
6-2.1 FE-13 Valve Inspection and Service............................................................................................ 6-1
6-2.2 1½-Inch Valve Disassembly ....................................................................................................... 6-1
6-2.3 Valve Assembly (1½-Inch) .......................................................................................................... 6-2
6-2.4 Safety Disc Replacement (1½-Inch) ........................................................................................... 6-2
6-3 Recharging FE-13 Cylinders ...................................................................................................... 6-2
6-3.1 Charging Equipment Installation ................................................................................................. 6-3
6-3.2 Charging FE-13 Cylinder and Valve Assembly ............................................................................ 6-3
6-3.3 FE-13 Cylinder Leak Test ........................................................................................................... 6-4
6-3.4 Salvaging FE-13 from a Leaking Cylinder Assembly ................................................................... 6-5
6-4 Nitrogen Pilot Cylinder Service and Maintenance ....................................................................... 6-5
6-4.1 Nitrogen Pilot Cylinder Hydrostatic Pressure Test ...................................................................... 6-5
6-4.2 Nitrogen Cylinder Replacement .................................................................................................. 6-5
6-4.3 Nitrogen Cylinder Recharge ........................................................................................................ 6-5
6-4.4 Nitrogen Cylinder Installation ...................................................................................................... 6-6

7 PARTS LIST .............................................................................................................................. 7-1


7-1 Introduction and Parts List ......................................................................................................... 7-1
7-2 Discharge Nozzles ..................................................................................................................... 7-3
7-3 Limited Warranty Statement ...................................................................................................... 7-7

vi
LIST OF ILLUSTRATIONS

Figure Title Page

1-1 FE-13 Pressure/Temperature Curve Isometric Diagram, Imperial Units ....................................... 1-3
1-2 FE-13 Pressure/Temperature Curve Isometric Diagram, Metric Units ......................................... 1-3
1-3 FE-13 Pressure/Temperature Curve Isometric Diagram, Low Temperature .................................. 1-3
1-4 FE-13 Pressure/Temperature Curve Isometric Diagram, Low Temperature, Metric Units ............ 1-4

3-1 Typical FE-13 System with Electric Control Head ...................................................................... 3-1
3-2 Typical FE-13 System with Cable Operated Control Head .......................................................... 3-1
3-3 Typical Cylinder Assembly, 65 lb. to 112 lb. ............................................................................... 3-2
3-4 1½-Inch Valve General Arrangement ........................................................................................... 3-3
3-5 Cylinder Mounting Straps ........................................................................................................... 3-3
3-6 Electric Control Head ................................................................................................................. 3-4
3-7 Electric Control Head, Explosion Proof ...................................................................................... 3-4
3-8 Electric/Cable Operated Control Head ........................................................................................ 3-5
3-9 Cable Operated Control Head ..................................................................................................... 3-5
3-10 Lever Operated Control Head ..................................................................................................... 3-5
3-11 Lever/Pressure Operated Control Head ...................................................................................... 3-6
3-12 Pressure Operated Control Head ................................................................................................ 3-6
3-13 Stackable Pressure Operated Control Head ............................................................................... 3-6
3-14 Cable Manual Pull Station .......................................................................................................... 3-6
3-15 Nitrogen Actuator, Mounting Bracket and Adapter ...................................................................... 3-7
3-16 Flexible Actuation Hose ............................................................................................................. 3-7
3-17 Master Cylinder Adapter Kit ....................................................................................................... 3-7
3-18 Tees, Elbows and Adapters ........................................................................................................ 3-7
3-19 Flexible Discharge Hoses ........................................................................................................... 3-8
3-20 Valve Outlet Adapter ................................................................................................................... 3-8
3-21 Check Valve ............................................................................................................................... 3-8
3-22 Manifold El-Checks .................................................................................................................... 3-8
3-23 Pressure Operated Switch, Explosion Proof .............................................................................. 3-9
3-24 Pressure Operated Switch ......................................................................................................... 3-9
3-25 Discharge Indicator .................................................................................................................... 3-9
3-26 Corner Pulleys, Watertight Applications ..................................................................................... 3-9
3-27 1/2-Inch E.M.T. Corner Pulley, General Applications ................................................................. 3-9
3-28 Main to Reserve Transfer Switch ................................................................................................ 3-10
3-29 180° Discharge Nozzle ............................................................................................................... 3-10
3-30 360° Discharge Nozzle ............................................................................................................... 3-10
3-31 Cylinder Recharge Adapters ....................................................................................................... 3-11

4-1 Percent Agent Before First Tee as a Function of Percent Agent in Pipe ..................................... 4-6
4-2 Acceptable Tee Flow Splits for FE-13 ......................................................................................... 4-6
4-3 Nozzle Placement and Coverage ................................................................................................ 4-8
4-4 Nozzle Limitations ..................................................................................................................... 4-9
4-5 Multiple Pilot Nitrogen Actuation Cylinders ................................................................................. 4-10
4-6 Pressure Actuation Using Pressure from 1 Nitrogen Pilot Cylinder to Actuate
a Maximum of 15 FE-13 Cylinders Close Coupled ..................................................................... 4-11
4-7 Pressure Actuation Using Pressure from 1 Master FE-13 Cylinder to Actuate
a Maximum of 15 FE-13 Cylinders Close Coupled ..................................................................... 4-11
4-8 Installation of the Flexible Hose Directly into System Piping ..................................................... 4-13
4-9 Installation of Master Cylinder Adapter Kit .................................................................................. 4-14

vii
LIST OF ILLUSTRATIONS (cont.)

Figure Title Page

4-10 Single Cylinder Installation, Vertical Mounting ............................................................................ 4-15


4-11 Multiple Cylinder Installation, Vertical Mounting ......................................................................... 4-15
4-12 Electrical Connections for Control Head ..................................................................................... 4-16
4-13 Pressure Operated Control Head ................................................................................................ 4-16
4-14 Electric/Cable Operated Control Head ........................................................................................ 4-17

6-1 Valve Assembly (1½-Inch) .......................................................................................................... 6-1


6-2 Piston O-Ring ............................................................................................................................ 6-1
6-3 Safety Disc Replacement ........................................................................................................... 6-2
6-4 Typical FE-13 Charging System Schematic ............................................................................... 6-3
6-5 Nitrogen Temperature vs. Pressure Data .................................................................................... 6-6

viii
LIST OF TABLES

Table Title Page

1-1 FE-13 Physical Properties, Imperial Units .................................................................................. 1-4


1-2 FE-13 Physical Properties, Metric Units .................................................................................... 1-4

3-1 Dimensions, FE-13 Cylinder/Valve Assemblies for Vertical Installation Only .............................. 3-2
3-2 Fill Range, FE-13 Cylinder/Valve Assemblies for Vertical Installation Only ................................. 3-2
3-3 Cylinder, Equivalent Lengths ...................................................................................................... 3-3
3-4 Dimensions–Cylinder Mounting Straps ....................................................................................... 3-3
3-5 Dimensions–Cylinder Mounting Straps, Metric ........................................................................... 3-3
3-6 Specifications for Electric Control Heads ................................................................................... 3-4
3-7 Specifications for Electric Control Heads, Explosion Proof ......................................................... 3-4
3-8 Electric/Cable Operated Control Heads ...................................................................................... 3-5
3-9 Nitrogen Actuator Specifications ................................................................................................. 3-7
3-10 Dimensions, Flexible Actuation Hose ......................................................................................... 3-7
3-11 Dimensions, Flexible Discharge Hoses ...................................................................................... 3-8
3-12 Dimensions, Valve Outlet Adapter .............................................................................................. 3-8
3-13 Dimensions, Manifold El-Checks ................................................................................................ 3-8
3-14 Corner Pulley and Cable Limitations .......................................................................................... 3-10
3-15 Dimensions–180° Discharge Nozzle .......................................................................................... 3-10
3-16 Dimensions–360° Discharge Nozzle .......................................................................................... 3-11
3-17 Dimensions–Cylinder Recharge Adapters ................................................................................... 3-11

4-1 Class B Suppression Design Concentrations ............................................................................. 4-2


4-2 FE-13 Total Flooding Concentration Factors (W/V), Imperial Units ............................................. 4-3
4-3 FE-13 Total Flooding Concentration Factors (W/V), Metric Units ............................................... 4-4
4-4 Atmospheric Correction Factors ................................................................................................. 4-5
4-5 10 Pipe Diameters ..................................................................................................................... 4-7
4-6 Nozzle Conditions ...................................................................................................................... 4-9
4-7 Kidde Pipe Size Estimating Table .............................................................................................. 4-9
4-8 Corner Pulley and Cable Limitations .......................................................................................... 4-10
4-9 Installation of the Flexible Hose Directly into System Piping, Inches ......................................... 4-13
4-10 Installation of the Flexible Hose Directly into System Piping, Millimeters .................................. 4-14
4-11 Single Cylinder Installation Dimensions, Inches ......................................................................... 4-15
4-12 Single Cylinder Installation Dimensions, Millimeters .................................................................. 4-15
4-13 Strap Part Numbers for Cylinder Installation ............................................................................... 4-15
4-14 Multiple Cylinder Installation Dimensions, Inches ....................................................................... 4-15
4-15 Multiple Cylinder Installation Dimensions, Millimeters ................................................................ 4-15

5-1 Preventive Maintenance Schedule .............................................................................................. 5-1


5-2 Retest Schedule ........................................................................................................................ 5-4

6-1 Valve Components ..................................................................................................................... 6-1


6-2 Other Valve Component Materials .............................................................................................. 6-2
6-3 Safety Disc Replacement (1½-Inch) ........................................................................................... 6-2
6-4 Maximum Permitted Leakage Rates .......................................................................................... 6-5

7-1 Parts List ................................................................................................................................... 7-1

ix
LIST OF APPENDICES

Appendix Title Page

A Material Safety Datasheets ........................................................................................................ A-1

x
SAFETY SUMMARY

FE-13™ fire suppression systems use pressurized equipment; therefore, personnel responsible for fire suppression sys-
tems must be aware of the dangers associated with the improper handling, installation or maintenance of this equipment.
Fire suppression system service personnel must be thoroughly trained in the proper handling, installation and service of
FE-13 equipment and follow the instructions used in this manual, in the Safety Bulletin, in Appendix A and on the cylinder
nameplate.
Kidde-Fenwal has provided warnings and cautions at appropriate locations throughout the text of this manual. These warn-
ings and cautions are to be adhered to at all times. Failure to do so may result in serious injury to personnel.
In addition, Material Safety Data Sheets for FE-13 are provided (see also Appendix A). Personnel must also be familiar with
the information contained on these data sheets.
SAFETY BULLETIN 1, MARCH 2, 1987
SUBJECT: SAFE CYLINDER HANDLING PROCEDURES

! WARNING
Pressurized (charged) cylinders are extremely hazardous, and, if not handled properly, are capable of violent discharge.
This may result in serious bodily injury, death and/or property damage.
Before handling Kidde system products, all personnel must be thoroughly trained in the safe handling of the containers as
well as in the proper procedures for installation, removal, filling and connection of other critical devices, such as flex hoses,
control heads, discharge heads, and anti-recoil devices.
READ, UNDERSTAND and ALWAYS FOLLOW the operation and maintenance manuals, owners manuals, service manu-
als, etc., that are provided with the individual systems.
The following safety procedures must be observed at all times:
Moving Container: Containers must be shipped compactly in the upright position and properly secured in place. Contain-
ers must not be rolled, dragged or slid, nor allowed to be slid from tailgates of vehicles. A suitable hand truck, fork truck, roll
platform or similar device must be used.
Rough Handling: Containers must not be dropped or permitted to strike violently against each other or other surfaces.
Storage: Containers must be stored standing upright where they are not likely to be knocked over, or the containers must
be secured.
For additional information on safe handling of compressed gas cylinders, see CGA Pamphlet PI tilted “Safe Handling of
Compressed Gases in Containers”. CGA pamphlets may be purchased from the Compressed Gas Association, Crystal
Square Two, 1725 Jefferson Davis Highway, Arlington, VA 22202.
DEFINITIONS

! WARNING
Indicates an imminently hazardous situation which, if not avoided, could result in death, serious bodily injury and/or property
damage.

! CAUTION
Indicates a potentiality hazardous situation which, if not avoided, could result in property or equipment damage.

FE-13 CYLINDER SAFETY BULLETINS


See Appendix A.

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xii
FE-13™ Engineered Fire Suppression Systems

CHAPTER 1
GENERAL INFORMATION

1-1 INTRODUCTION 1-2 SYSTEM DESCRIPTION


Kidde® FE-13™ Engineered Fire Suppression Systems are 1-2.1 General
Listed by Underwriters Laboratories, Inc. (UL). These sys-
Kidde FE-13 systems are used to suppress fires in specific
tems are designed for total flooding in accordance with
hazards or equipment located where an electrically non-
NFPA 2001, 2000 Edition Standard on Clean Agent Fire
conductive agent is required, where agent cleanup creates
Extinguishing Systems. These systems have been tested
a problem, where extinguishing capability with low weight
to the limits established by UL. In any situation not specifi-
is a factor and where the hazard is normally occupied by
cally covered by this manual, the application and installa-
personnel. Kidde FE-13 systems are typically installed to
tion of the system must meet the requirements of the
protect the following applications:
standards as stated. In any case, all installations must meet
the requirements of the local Authority Having Jurisdiction. • Industrial high-ceiling spaces
The complexity of two-phase flow does not allow for any • Locomotives
simple method of manual FE-13 calculation. For this rea- • Mining equipment
son, the flow calculations and design criteria described in • Offshore oil platforms
this manual have been incorporated into a computer soft- • Oil and gas processing facilities
ware program. The calculations are based on conserving
• Pumping stations
mass, energy and momentum in the pipe network. The rou-
tine calculates the flow in quasi-steady state steps from • Refinery control areas
the initiation of the discharge to the final gas blowdown. • Turbine enclosures
This is a significantly more rigorous treatment than the tra- • Unheated storage areas
ditional Halon NFPA 12A method.
• Snow making control houses
The system designer must become thoroughly famil-
FE-13 systems are designed for the following classes of
iar with the User's Manual for FE-13 Flow Calculation
fire:
Program (P/N 96-FE13MA-013) in order to learn the
proper procedures for applying the input parameters • Class A Surface Type Fires–wood or other cellulose-
to the FE-13 Flow Program. There are a number of limi- type material
tations to these input parameters which must be ob- • Class B–flammable liquids (see Table 4-1)
served if accurate results are to be obtained. • Class C–energized electrical equipment
Kidde FE-13 Engineered Fire Suppression Systems com- For hazards beyond the scope described above, the de-
bine an environmentally safe fire suppression agent, highly signer must consult with Kidde and NFPA 2001 on the suit-
effective detection devices and specially developed com- ability of FE-13 for the protection, necessary design
ponents for fast agent discharge. The resulting rapid sup- concentration and personnel exposure effects from that
pression of a fire reduces property damage and products concentration.
of combustion to the lowest possible level. These systems
are electrically, pressure and/or cable operated, with a nor- FE-13 shall not be used on fires involving the following ma-
mal design discharge time of less than ten seconds. Agent terials, unless they have been tested to the satisfaction of
storage containers can be strategically located throughout the Authority Having Jurisdiction:
a protected zone, thereby eliminating expensive piping. 1. Certain chemicals or mixtures of chemicals, such as
cellulose nitrate and gunpowder, that are capable of
The discharge of clean agent systems to extinguish a fire
rapid oxidation in the absence of air.
can result in a potential hazard to personnel from the natu-
ral form of the clean agent or from the products of combus- 2. Reactive metals such as lithium, sodium, potassium,
tion that result from exposure of the agent to the fire or hot magnesium, titanium, zirconium, uranium and pluto-
surfaces. Unnecessary exposure of personnel either to the nium.
natural agent or to the products of decomposition shall be 3. Metal hydrides.
avoided. 4. Chemicals capable of undergoing autothermal decom-
position, such as certain organic peroxides and hydra-
zine.

October 2002 1-1 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

1-2.1.1 OPERATING TEMPERATURE RANGE designed for use with agent vapor concentrations up to 24%
LIMITATIONS volume in air permitted. See NFPA 2001, Sect. 1-6, Safety.
Although FE-13 has negligible toxicity in concentrations
The operating temperature range for all components in
needed to suppress most fires, certain safety considerations
Kidde FE-13 engineered systems is -40°F to 130°F (-40°C
must be observed when applying and handling the agent.
to 54°C). The Kidde FE-13 Flow Calculation Program is
The discharge of FE-13 halocarbon clean agent has negli-
designed for a temperature of 70°F (21°C). Therefore, the
gible toxicity in concentrations needed to suppress most
container operating and storage temperature must be in
fires, certain safety considerations must be observed when
the range of 60°F to 80°F (15.6°C to 26.6°C) for a single
applying and handling the agent. For example, FE-13 (HFC-
unbalanced system protecting two or more separate haz-
23) is a liquefied compressed gas. Upon release to atmo-
ards. If the container operating/storage temperature is out-
spheric pressure (e.g., from nozzles) the liquid flash
side this range, the designed quantity of agent may not be
evaporates at a low temperature (-115.8°F [-82.1°C]). Thus,
discharged from one or more discharge nozzles.
nozzles must be located to avoid direct impingement on
1-2.2 Extinguishing Agent personnel.
FE-13 (trifluoromethane) is a compound of carbon, fluo- 1-2.2.2 DECOMPOSITION
rine and hydrogen (CHF3). It is colorless, odorless and elec-
When FE-13 is exposed to temperatures over approximately
trically non-conductive. It suppresses fire by a combination
1300°F (700°C), products of decomposition (halogen ac-
of chemical and physical mechanisms with minimal affect
ids) are formed. If the FE-13 is discharged in ten seconds
on the available oxygen. This allows people to see and
or less, flames are rapidly extinguished and the amount of
breathe, permitting them to leave the fire area safely.
by-products produced is minimal.
FE-13 is acceptable for use in occupied spaces when used
1-2.2.3 CLEANLINESS
in accordance with the United States Environmental Pro-
tection Agency (EPA) Significant New Alternatives Policy FE-13 is a clean agent that leaves no residue, thereby elimi-
(SNAP) program rules. nating costly after-fire clean-up which keeps expensive
downtime to a minimum. Most materials such as steel, stain-
Although FE-13 is considered non-toxic to humans in con-
less steel, aluminum, brass and other metals as well as
centrations necessary to extinguish most fires, certain safety
plastics, rubber and electronic components are unaffected
considerations should be observed when applying and han-
by exposure to FE-13.
dling the agent. The discharge of FE-13 may create a haz-
ard to people from the undecomposed agent itself and from 1-2.2.4 OTHER SAFETY CONSIDERATIONS
the decomposition products which result when the agent is
The high-pressure discharge of FE-13 from a system nozzle
exposed to fire or other hot surfaces. Exposure to the agent
can create noise loud enough to be startling. The high ve-
is generally of less concern than is exposure to the decom-
locity discharge can be significant enough to dislodge ob-
position products. Unnecessary exposure to the agent or
jects located directly in the discharge path. Enough
the decomposition products should be avoided.
turbulence may be created in the enclosure to move unse-
1-2.2.1 TOXICITY cured paper and other light objects.
Unnecessary exposure to clean agents is to be avoided in
! CAUTION
accordance with the requirements of NFPA-2001. As such,
upon operation of a system predischarge alarm, all per- Direct contact with the vaporizing agent
sonnel should immediately exit the protected space. In no discharged from a nozzle will have a chilling
case shall personnel remain in a room in which there is a effect on objects, and can cause frostbite burns
fire. In the very unlikely instance where a clean agent sys- to the skin. The liquid phase vaporizes rapidly
tem should discharge unexpectedly into an occupied room, when mixed with air and limits the chilling
all personnel should proceed in a calm and orderly manner hazard to the immediate vicinity of a nozzle.
to an exit and leave the room. FE-13 itself is colorless. Discharge of FE-13 into a humid
FE-13 halocarbon clean agent has been evaluated for car- atmosphere may cause fog and reduce visibility for a short
diac sensitization in accordance with test protocols ap- time. Consult the MSDS sheets in Appendix A for additional
proved by the United States Environmental Protection information.
Agency (U.S. EPA). The EPA’s SNAP Program classifies 1-2.2.5 STORAGE
FE-13 as acceptable for use as a total flooding agent in
occupied spaces with specific limitations. Refer to the SNAP FE-13 is stored in steel containers at 609 PSIG at 70°F
program rules or NFPA 2001 for more information. FE-13 (42 bar at 21°C) as a liquid. The pressure of the stored FE-
halocarbon clean agent has been judged acceptable by the 13 varies substantially with temperature changes, as illus-
U.S. EPA for use in occupied spaces when used in accor- trated in Figure 1-1. When discharged, the FE-13 liquid
dance with the guidance of NFPA 2001. In accordance with vaporizes at the discharge nozzles and is uniformly distrib-
NFPA 2001, FE-13 halocarbon clean agent systems are uted as it enters the fire area.

96-FE13MA-002 1-2 October 2002


FE-13™ Engineered Fire Suppression Systems
3500 240,000

220,000
60 lb./ft.3 960 kg/m3
3000
200,000

180,000
2500
55 lb./ft.3 881 kg/m3
Pressure (PSIG)

53.7 lb./ft.3 160,000


860 kg/m3

Pressure (kPa)
2000
50 lb./ft.3 140,000

801 kg/m3
45 lb./ft.3 120,000
1500 721 kg/m3
40 lb./ft.3
100,000 641 kg/m3
30 lb./ft.3
1000 20 lb./ft.3 481 kg/m3
80,000

320 kg/m3
500 60,000

40,000
0
0 20 40 60 80 100 120 140 20,000

Temperature (F) 0,000


-20 -10 0 10 20 30 40 50 60

Temperature (C)
Figure 1-1. FE-13 Pressure/Temperature
Curve Isometric Diagram, Imperial Units Figure 1-2. FE-13 Pressure/Temperature Curve Isometric
Diagram, Metric Units

FE-13 Isometric
Low Temperature

350

300

250
(PSIG)
Pressure (Bars)

200

150

100

50

0
-60 -40 -20 0 20
Temperature (F)

Figure 1-3. FE-13 Pressure/Temperature Curve Isometric Diagram, Low Temperature

October 2002 1-3 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

FE-13 Isometric
Low Temperature

100

90

80

70

60
Pressure (Bars)

50

40

30

20

10

0
-20 -10 0 10 20 30 40
Temperature (C)
Temperture (C)

Figure 1-4. FE-13 Pressure/Temperature Curve Isometric Diagram, Low Temperature, Metric Units

Table 1-1. FE-13 Physical Properties, Imperial Units Table 1-2. FE-13 Physical Properties, Metric Units

Description Units Measurement D escrip tio n U n its Measu remen t

Molecular Weight N/A 70.01 Molecular Wei ght N/A 70.01

Boiling Point at 14.7 psia °F -115.8 Boi li ng Poi nt at 760 mm Hg °C -82.1

Freezing Point °F -247.4 Freezi ng Poi nt °C -155.2

Critical Temperature °F 78.6 Cri ti cal Temperature °C 25.9

Critical Pressure psia 701 Cri ti cal Pressure kPa 4836

Critical Volume ft.3/lb 0.0305 Cri ti cal Volume cc/mole 133

Critical Density lb./ft.3


32.78 Cri ti cal Densi ty kg/m 3
525

Specific Heat, Liquid at 68°F Btu/lb.-°F 1.037 Speci fi c Heat, Li qui d at 20°C kJ/kg°C 4.337

Specific Heat, Vapor at Constant Speci fi c Heat, Vapor at Constant


Btu/lb.-°F 0.175 kJ/kg°C 0.731
Pressure (1 atm) and 68°F Pressure (1 atm) and 20°C

Heat of Vaporization at Heat of Vapori zati on at Boi li ng


Btu/lb. 103 kJ/kg°C 238.8
Boiling Point Poi nt at 25°C

Thermal Conductivity of Thermal Conducti vi ty of


lb./ft.-hr-°F 0.0305 W/m°C 0.0527
Liquid at 77°F Li qui d at 25°C

Viscosity, Liquid at 77°F lb./ft.-hr-°F 0.201 Vi scosi ty, Li qui d at 25°C centi pose 0.083

Relative Dielectric Strength at 1 atm at Relati ve Di electri c Strength at 1 atm at


N/A 1.04 N/A 1.04
734 mm Hg, 77°F (N2 = 1) 734 mm Hg, 25°C (N2 = 1.0)

Solubility, by Weight, of Water in Solubi li ty, by Wei ght, of Water i n Agent at


ppm 500 ppm 500
Agent at 50°F 10°C

96-FE13MA-002 1-4 October 2002


FE-13™ Engineered Fire Suppression Systems

CHAPTER 2
OPERATION

5. Allow no one to enter the hazard area. Call the fire de-
2-1 INTRODUCTION partment immediately.
This chapter describes the controls and indicators for the 2-2.3 Post-Fire Operation
Kidde FE-13™ Engineered Fire Suppression System.
After an FE-13 discharge, qualified fire suppression sys-
tem maintenance personnel must perform post-fire main-
2-2 SYSTEM CONTROLS AND INDICATORS tenance as directed in Chapter 6 of this manual. Observe
2-2.1 General all warnings, especially those pertaining to the length of
elapsed time before entering the hazard area.
Compressed FE-13 liquid is held in the cylinder by a dis-
charge valve. When the discharge valve is actuated by a ! WARNING
control head, the valve piston is displaced and the com- Do not enter a hazard area with an open flame
pressed liquid escapes through the discharge port of the or lighted smoking materials. Flammable
valve and is directed through the distribution piping to the vapors may cause reignition or explosion.
nozzles. The nozzles provide the proper flow rate and dis-
tribution of FE-13. Ensure the fire is completely extinguished
before ventilating the area. Before permitting
2-2.2 Operating Procedures anyone to enter the hazard area, ventilate the
2-2.2.1 AUTOMATIC OPERATION area thoroughly or use a self-contained
breathing apparatus.
When a system is operated automatically by means of a
detection and control system, everyone must evacuate the 2-2.4 Cylinder Recharge
hazard area promptly upon hearing the predischarge alarm. Recharge all FE-13 and nitrogen pilot cylinders immedi-
Make sure no one enters the hazard area. Call the fire de- ately after use. Return all cylinders to a Kidde Distributor or
partment immediately. other qualified refill agency. Refill in accordance with the
2-2.2.2 REMOTE MANUAL OPERATION procedures outlined in Chapter 6 of this manual.
Operate as follows: 2-2.5 Special System Precautions
1. Proceed to the appropriate remote manual pull station 2-2.5.1 SYSTEMS ACTUATED WITH A MASTER
for the hazard. FE-13 CYLINDER
2. Operate the manual pull station. In systems where a master FE-13 cylinder actuates a pres-
3. Leave the hazard area immediately. sure operated control head on a slave cylinder, the pres-
4. Allow no one to enter the hazard area. Call the fire de- sure in the flexible actuation hose line is vented into the
partment immediately. discharge manifold following the system discharge. The
pressure drop in the pilot line allows the pressure operated
Note: The above instructions must be displayed in the
control head to automatically reset. However, as a precau-
protected area.
tion before reinstating the system, ensure that the control
2-2.2.3 LOCAL MANUAL OPERATION head actuating pin is in the retracted (SET) position.
2-2.5.2 SYSTEMS ACTUATED WITH A PILOT
! CAUTION
NITROGEN CYLINDER
Manual control is not part of normal system
actuation and should only be used in an In systems where a pilot nitrogen cylinder actuates a pres-
emergency as a last resort. sure operated control head on a slave FE-13 cylinder, ni-
trogen pressure is trapped in the pilot manifold when the
1. Proceed to appropriate FE-13 cylinder for the system actuates and is not self-venting. Therefore, before
hazard. reattaching a pressure operated control head to a recharged
2. Remove the safety pull pin from the cylinder control FE-13 cylinder, the following procedure must be performed
head. to ensure that the pilot manifold is vented and the pressure
3. Operate the lever, following the instructions on the le- operated control heads have returned to the SET position.
ver or control head nameplate. 1. Vent any remaining pressure from the pilot line and
4. Leave the hazard area immediately. remove the master control head from the nitrogen pilot

October 2002 2-1 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

cylinder(s). Reset the master control head and remove


the pressure operated control head(s) from the slave
cylinder(s).
2. Recharge and reinstall the nitrogen pilot cylinders to
the correct charged pressure and reinstall the master
control head.
3. Before installing a pressure operated control head on
an FE-13 cylinder, ensure that the actuator pin is in the
retracted (SET) position.
4. Follow all other procedures and cautions as detailed in
Chapter 6 of this manual.

96-FE13MA-002 2-2 October 2002


FE-13™ Engineered Fire Suppression Systems

CHAPTER 3
FUNCTIONAL DESIGN
fire suppression
panel
3-1 INTRODUCTION
This chapter provides a functional description of the mod-
ules and assemblies in the FE-13™ Engineered Fire Sup-
pression System.
“KIDDE”

electric
control
3-2 FUNCTIONAL DESCRIPTION head
PRESSURE OPERATED SWITCH
pressure
Compressed FE-13 liquid is held in the agent storage con- 3P.D.T.

UL
operated
tainer by a discharge valve. When the discharge valve is valve
FM

switch
actuated, the compressed liquid agent discharges through
the valve outlet and is directed through the distribution pip-
ing to the nozzles. The nozzles provide the proper flow rate
and distribution of FE-13.
The Engineered Fire Suppression System is composed of
the following components and assemblies:
FE-13 nozzle
• Cylinder/valve assembly Cylinder
• Control head (electric, cable operated, lever operated,
pressure operated and electric and cable operated)
• Straps and brackets for mounting the cylinder
• Cable manual pull station
• Nitrogen actuator and mounting bracket
Figure 3-1. Typical FE-13 System with
• Actuation hose Electric Control Head
• Flexible discharge hose pull station
• Master cylinder adapter kit FOR FIRE
BREAK GLASS PULL HANDLE

• Tees, elbows and adapters PULL HARD

• Check valve
• Valve outlet adapter cable operated
• Discharge nozzle control head

• Discharge indicator
• Corner pulley corner
pulley
• Hydrostatic test adapter
valve
• FE-13 cylinder recharge adapter
• FE-13 cylinder seating adapter
• Main to reserve transfer switch
• Manifold El-check
• Detector
FE-13 nozzle
• Pressure operated switch and trip
Cylinder
• Control panel
Figures 3-1 and 3-2 show the above components in two
typical configurations.

Figure 3-2. Typical FE-13 System with


Cable Operated Control Head

October 2002 3-1 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

3-3 COMPONENT DESCRIPTIONS CYLINDER VALVE


SAFETY CAP
3-3.1 FE-13 Cylinder/Valve Assemblies
FE-13 is stored in steel cylinders that are pressurized to
609 PSIG @ 70°F (42 bar gauge @ 21°C). The cylinder
valve assembly is equipped with a safety burst disc in com-
pliance with DOT requirements.
In addition, each cylinder/valve assembly is provided with
C
a safety cap and a protection cap which is a safety feature CYLINDER
to prevent uncontrolled, accidental discharge. B

! WARNING
The safety cap must be installed on the
discharge outlet whenever a charged cylinder/
valve assembly is not connected to the system
piping. Failure to install the safety cap could
result in violent movement of the container in
the event of inadvertent actuation. Failure to
follow these instructions can cause death, A
personal injury and/or property damage.
Figure 3-3 represents a typical cylinder assembly. Refer to Figure 3-3. Typical Cylinder Assembly, 65 lb. to 112 lb.
Table 3-1 for the cylinder dimensions and Table 3-2 for cyl- The Kidde FE-13 Engineered Fire Suppression System
inder fill ranges. equipment listed herein is designed for an operating tem-
perature range of -40°F to 130°F (-40°C to 54°C). The Kidde
FE-13 Flow Calculation Program is designed for a 70°F
(21°C) container operating/storage temperature. Therefore,
the container operating and storage temperature must be
in the range of 60°F to 80°F (15.6°C to 26.6°C) for a single
unbalanced system protecting two or more separate haz-
ards. If the container operating and storage temperature is
outside this range, the designed quantity of agent may not
be discharged from one or more discharge nozzles.

Table 3-1. Dimensions, FE-13 Cylinder/Valve Assemblies for Vertical Installation Only

Height Diameter Valve Outlet Height


Volume
(C) (A) (B)
Part Number Valve

in. m in. m ft.3 m3 in. m

96-100065-001 1½" 56.6 1.4 9.0 0.23 1.545 0.043 53.0 1.3

96-100112-001 1½" 63.0 1.0 10.5 0.27 2.416 0.067 60.0 1.5

Table 3-2. Fill Range, FE-13 Cylinder/Valve Assemblies for Vertical Installation Only

Gross Weight
Fill Range Empty Weight
Part Number Min. Fill Max. Fill

lb. kg lb. kg lb. kg lb. kg

96-100065-001 40-74 18.5-33.5 115 52.2 155 70.3 189 85.9

96-100112-001 62-115 28.5-52.0 188 85.3 250 113.4 303 137.7

96-FE13MA-002 3-2 October 2002


FE-13™ Engineered Fire Suppression Systems

As a reference guide, Table 3-3 provides the equivalent B


lengths for all the Kidde FE-13 Engineered System cylin-
der and valve assemblies. The numbers shown in the table
represent the equivalent length through the cylinder valve E
with the flex hose or without the flex hose, depending on
the application. This table can also be found in the Kidde
A
FE-13 Flow Calculation Program.
Figure 3-4 represents the 1½-inch valve arrangement.
PRO CAP

ACTUATION
PORT

PLUG
(PORT ON REAR)
D

MASTER CYLINDER
ADAPTER KIT
(PORT ON REAR) Figure 3-5. Cylinder Mounting Straps
USE PLUG OR
MASTER CYLINDER
ADAPTER KIT
Table 3-4. Dimensions–Cylinder Mounting Straps
SAFETY
DISC
(PORT ON REAR)
Part Cylinder Cylinder
A B C D E
Number Size O.D.
OUTLET
PROTECTION 62669 65 9.00 5.60 12.30 11.10 1.25 3.75
CAP

270157 112 10.50 10.00 14.00 12.40 1.75 4.50

Note: Dimensions are in inches.


Figure 3-4. 1½-Inch Valve General Arrangement
3-3.2 Cylinder Mounting Equipment Table 3-5. Dimensions–Cylinder Mounting Straps, Metric
Steel straps and brackets are used to mount the cylinders Part Cylinder Cylinder
A B C D E
in a vertical position. Number Size O.D.

Cylinder straps (P/N 62669 and 270157) are available for 62669 65 229 143 312 282 31.8 95.2
all cylinders (see Figure 3-5 and Tables 3-4 and 3-5).
270157 112 267 254 356 315 44.4 114.0

Note: Dimensions are in millimeters.

Table 3-3. Cylinder, Equivalent Lengths

Equivalent Equivalent Equivalent Equivalent


Equivalent Equivalent
Length w/ Length w/ Length w/ Length w/
Discharge Length w/o Length w/o
Part Number Nomenclature Flex Hose Flex Hose Flex Hose Flex Hose
Outlet Flex Hose Flex Hose
w/ 90° Bend w/ 90° Bend Straight Straight

ft. m ft. m ft. m

96-100065-001 65 lb. Cylinder 1½" 65 19.8 85 25.9 70 21.3

96-100112-001 112 lb. Cylinder 1½" 65 19.8 85 25.9 70 21.3

Note: All equivalent lengths given in Schedule 80, black pipe.

October 2002 3-3 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

3-3.3 Control Heads • Class 1, Division 1 Group C and D


3-3.3.1 ELECTRIC CONTROL HEADS, • Class 1, Division 2 Group E, F and G.
P/N 890181 AND P/N 890165
A suitable control panel, Listed and/or Approved for use
! CAUTION with the explosion proof control head, shall be provided for
The stackable control head (P/N 486500-01) supervision of the releasing circuit per NFPA requirements.
cannot be used with FE-13 cylinder and 3.25”
(83 mm)
valve assemblies (P/N 96-100065-001 and
96-100112-01). The stackable control head does 1.25-18 UNEF-3A
CONNECTION
not have sufficient force to activate the valve
(P/N 96-140000-001) and may result in a system
failure. The electric/manual control heads
(P/N 890181 and P/N 890165) may be used with
the FE-13, 1½-inch valve.
1/2"-14 NPT
The electric control head provides for electric actuation of CONDUIT
CONNECTION
the FE-13 cylinder valve. It is operated electrically from a
detection and control system, a remote manual station or 8.25” (210 mm)
locally with a manual lever on the electric control head
(P/N 890181 only). See Figures 3-6 and Table 3-6. (3) 18 AWG-LEADS
21” ± 3” (533 ± 76 mm) LONG
CONNECTION FOR FLEXIBLE
ELECTRIC CONDUIT–
3/4” NPT FEMALE

LOCKING PIN

SEAL WIRE

PU

ELECTRIC
LOCAL MANUAL
CONTROL HEAD
RELEASE LEVER
6.18" VOLTS SWIVEL NUT
AMPS
(157 mm) 1.25 - 18 UNEF - 3B
PART NO.
CONNECTION
SWIVEL NUT
INDICATOR AND TO RESET
USE SCREWDRIVER
RESET STEM Figure 3-7. Electric Control Head, Explosion Proof
SET RELEASED
MADE IN U. S. A.

KIDDE-FENWAL, INC.
400 MAIN STREET
Table 3-7. Specifications for Electric Control Head,
Explosion Proof
ASHLAND, MA 01721

4.00"
(102 mm)
Part Number Type Voltage Amps Rating

Figure 3-6. Electric Control Head


Explosion 0.27 18 Vdc @ 0.2 A to
81-100000-001 24 Vdc
Table 3-6. Specifications for Electric Control Heads Proof continuous 30 Vdc @ 0.5 A

Control Head 3-3.3.3 ELECTRIC/CABLE OPERATED CONTROL


Part Number
Voltage Current HEADS, P/NS 895630, 895627, 897494
AND 897560
890181 24 Vdc 2.0 A
The electric/cable operated control head mounts directly
890165* 115 Vac 1.0 A
on top of the FE-13 cylinder valve and provides for both
*Note: Not UL Listed for use with FE-13 systems. electric actuation or remote cable operation. The control
head is operated remotely by an electrical signal from a
3-3.3.2 ELECTRIC CONTROL HEAD, detection system or electric manual pull station. The con-
P/N 81-100000-001 trol head can also be operated mechanically from a remote
The explosion proof control head is designed to operate cable operated manual pull station or locally using the
FE-13 cylinder valves. The explosion proof control head manual lever on the control head. (See Figure 3-8 and Table
has a continuous current draw, which must be accounted 3-8).
for at the control panel. The actuating pin latches in the
released position and must be mechanically reset prior to
rearming the system. The explosion proof control head is
designed and rated for use in the following hazardous
areas:

96-FE13MA-002 3-4 October 2002


FE-13™ Engineered Fire Suppression Systems
CONNECTION FOR FLEXIBLE OPERATING SOLENOID LOCAL MANUAL RELEASE LEVER
ELECTRIC CONDUIT 1/2" NPT UL LISTED FOR USE IN
FEMALE SEAL WIRE
THE FOLLOWING HAZARDOUS
LOCATIONS:
CLASS GROUP OP. TEMP.
LOCKING PIN
I C -13 TO +150F
CONNECTING WIRES (-25 TO +65C) DIRECTION OF THREADED NUT -
36" (914 mm) LONG I D -40 TO +150F CLOSURE PULL
(-40 TO +65C) 3/8" NPS FOR PIPE
II E,F,G -40 TO +150F DISC
(-40 TO +65C)
1/16" CABLE
7.375” LOCKING PIN
(187 mm)

PU
SEAL WIRE

INSTRUCTIONS

MAINTENANCE
PART NO.

SEE

FOR
INDICATOR AND 4.25"
KIDDE-FENWAL, INC.
ASHLAND, MA 01721
400 MAIN STREET

SET
MADE IN U.S.A.
RESET STEM

USE SCREWDRIVER
CONNECTION FOR (108 mm)

CONTROL HEAD
TO RESET

ELECTRIC
REMOTE PULL BOX

HZ

CABLE
VOLTS

PULL
AMPS
RELEASED
PIPE OR CONDUIT
3/8" NPS MALE
3/8" PIPE (OR 1/2" EMT
SWIVEL WITH ADAPTER P/N
NUT 843837)
LOCAL MANUAL
RELEASE LEVER 1.50"
(38 mm)

4.937”
(125 mm) SWIVEL NUT 5.25"
1.500 (38 MM) HEX (133 mm)
CONNECTION FOR CABLE 1.250-18 NF-3 THREAD
HOUSING TO SECOND 1¼"-18 NF-3
CONTROL HEAD IF USED
3/8" NPS FEMALE.
FEMALE
USE PNEUMATIC CONTROL
HEAD CABLE HOUSINGS
CABLE CLAMP AND WHEEL ASSEMBLY

Figure 3-8. Electric/Cable Operated Control Head


Figure 3-9. Cable Operated Control Head
A suitable control unit, specifically Listed for use with the 3-3.3.5 LEVER OPERATED CONTROL HEAD,
control heads listed in Table 3-8, shall be provided for su- P/N 870652
pervision of the releasing circuits per NFPA requirements.
The lever operated control head is equipped with an oper-
In addition, a 24-hour back-up power source shall be pro-
ating lever, secured in the closed position by a safety pull
vided per NFPA requirements.
pin. By removing the safety pin, the lever can be manually
Table 3-8. Electric/Cable Operated Control Heads rotated to the open position, thereby activating the cylinder
or valve on which it is installed. (See Figure 3-10.)
Part
Type Voltage Amps Rating
Number
LOCKING PIN
ALLOW APPROX. 2" (50 mm)
895630 Standard 24 Vdc 2.0 momentary N/A CLEARANCE FOR
OPERATION OF LEVER
895627* Standard 115 Vac 1.0 momentary N/A
CLOSED
897494 Explosion Proof 24 Vdc 1.65 continuous 33.0 Watts
SEAL WIRE BODY
897560* Explosion Proof 115 Vac 0.13 continuous 15.4 Watts
LEVER
*Note: Not UL Listed for use with FE-13 systems.
TO OPEN

3.17"
3-3.3.4 CABLE OPERATED CONTROL HEAD, (81 mm)
P/N 979469
The cable operated control head is used for systems de- SWIVEL
signed for manual operation only. It mounts directly on top NUT
1.50"
of the FE-13 cylinder valve and is operated either remotely (38 mm)
from a cable manual pull station or locally using the manual
SET
lever on the control head. (See Figure 3-9.) 1-1/4"-18 NF-3
OPERATED
FEMALE
3.00"
(76 mm)
STEM

Figure 3-10. Lever Operated Control Head


3-3.3.6 LEVER/PRESSURE OPERATED CONTROL
HEAD, P/N 878751
Note: Not UL Listed for use with FE-13 Systems.
The lever/pressure operated control head allows manual
or pressure actuation of several system components, in-
cluding FE-13 cylinder valves (see Figure 3-11).

October 2002 3-5 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

LEVER ALLOW APPROX. 2" (50.8 mm)


CLEARANCE FOR
SAFETY PIN OPERATION OF LEVER 1.250-18 UNEF-3A

CLOSED
CAP RETAINER
SEAL WIRE

OPEN

TO OPEN
.125-27 NPT
3.480” PRESSURE INLET
(88.4 mm)
1/8" NPT PRESSURE
4.50" INLET PISTON
(114.3 mm)

BODY
PISTON BODY

SET
OPERATED
SET
OPERATED

1.250-18 UNEF-3B 1.250-18 UNEF-3B


3.00" STEM
(76.2 mm)

Figure 3-13. Stackable Pressure Operated


Figure 3-11. Lever/Pressure Operated Control Head Control Head
3-3.3.7 PRESSURE OPERATED CONTROL HEAD, 3-3.4 Remote Pull Stations
P/N 878737 AND P/N 878750
3-3.4.1 ELECTRIC REMOTE PULL BOX,
Note: Pressure Operated Control Head, P/N 878750, is P/N 84-100007-001
not UL Listed for use with FE-13 systems. The electric remote pull box is an electrically operated de-
The pressure operated control head, P/N 878737, allows vice. To actuate the FE-13 system, pull the handle on the
for pressure actuation of FE-13 cylinders and is mounted front of the box.
directly on top of the FE-13 cylinder valve (see Figure 3-3.4.2 CABLE MANUAL PULL STATION,
3-12). The pressure operated control head, P/N 878750, SURFACE, P/N 871403
offers a stackable design and is used where an electric/
The surface type remote cable manual pull station is a cable
mechanical control head actuation is required on the same
operated device. To actuate the FE-13 system, break the
cylinder (see Figure 3-13). The pressure operated control
glass plate on the box using the attached hammer, and pull
heads are self-venting to prevent accidental system dis-
the handle (see Figure 3-14).
charge in the event of a slow build-up of pressure.
2 - NAMEPLATE
BRACKETS -
(SUPPLIED WITH
OPTIONAL
NAMEPLATE PULL BOX)
4-COVER
1.00" HEX (BY INSTALLER)
SCREWS
(25.4 mm) 1/8"-27 NPT FOR FIRE
PRESSURE INLET BREAK GLASS PULL HANDLE

3/8” PIPE
PISTON PULL
5.87" HANDLE
(149 mm) PULL HARD

400 Main Street - Ashland, MA 01721-2150


1/16” CABLE
2.19" Tel(508)881-3000 FAX(508)881-0020

HAMMER
(55.6 mm) SWIVEL NUT P/N 928103

5.00" 2.25"
(127 mm) (57 mm)
BREAK GLASS
P/N 928103 PULL HANDLE

SET CABLE FASTENER FOR 1/16” CABLE


OPERATED 1.250-18
UNEF-3B

2 - HOLES FOR 1/4”


3/8” NPT FEMALE
1.50" HEX MOUNTING SCREWS
(SCREWS NOT SUPPLIED
SECTION VIEW
(38 mm) WITH PULL BOX)

Figure 3-12. Pressure Operated Control Head Figure 3-14. Cable Manual Pull Station

96-FE13MA-002 3-6 October 2002


FE-13™ Engineered Fire Suppression Systems

3-3.5 Actuation Accessories A


0.625" HEX SWIVEL
1.375"
NUT (BRASS)
3-3.5.1 NITROGEN ACTUATOR (P/N 877940),
MOUNTING BRACKET (P/N 877845)
AND ADAPTER (P/N 69920501)
HOSE - 1/4" I.D.
5/16" TUBING COUPLING
The nitrogen actuator is used in multiple-cylinder and main/ (BOTH ENDS)
reserve systems. When activated by a control head, gas
pressure is routed from the nitrogen cylinder to pressure Figure 3-16. Flexible Actuation Hose
operated control heads mounted on each FE-13 cylinder,
resulting in a complete system discharge (see Figure Table 3-10. Dimensions, Flexible Actuation Hose
3-15 and Table 3-9).
Dimension A
Part Number
GAUGE
OUTLET PORT-1/8" NPT FEMALE in. mm
PLUG
ATTACH ADAPTER HERE
264987 22 558.8

3-3.5.3 MASTER CYLINDER ADAPTER KIT,


1/8" NPT 5/16"-TUBING
SAFETY MALE MALE P/N 844895
OUTLET ADAPTER Note: Not UL Listed for use with FE-13 Systems. The
P/N 69920501
Master Cylinder Adapter Kit is only to be used in
1-1/4"-18 NF-3 close coupled applications; all cylinders using the
FOR CONTROL HEAD CONNECTION kit must have the same temperature (within ± 20°F).
CYLINDER P/N 877940 The master cylinder adapter kit provides a means of con-
BRACKET P/N 877845 necting a flexible actuation hose to the master and slave
cylinder/valve assemblies. The adapter kit is provided with
16"
(406 mm)
a cap intentionally chained to the adapter to prevent loss
while in service; do not remove the cap from the chain. The
kit also contains a pressure sensitive label which is placed
on the cylinder valve after adapter installation (see Figure
3-17).
1/4" MALE NPT X 5/16" TUBING
PROTECTION CAP

3.56" CAUTION
(90 mm) INSTALL CAP
WHEN
NOT IN
USE
Figure 3-15. Nitrogen Actuator,
LABEL
Mounting Bracket and Adapter
Table 3-9. Nitrogen Actuator Specifications

Measurement
Description
imperial metric 1.42"
(36.06 mm)

Cylinder Capacity 108 in.3 1770 cm3


Figure 3-17. Master Cylinder Adapter Kit
Safety Outlet Burst
Range
2650-3000 PSI @ 70° F 183-207 bar @ 20° C 3-3.5.4 TEES, ELBOWS AND ADAPTERS

Nitrogen Tees, elbows and adapters connect actuation hoses to pres-


(BB-n-411 b, 1800 PSI @ 70° F 124 bar @ 20° C sure operated control heads in multiple-cylinder system in-
Grade A, Type I) stallations (see Figure 3-18).
3-3.5.2 FLEXIBLE ACTUATION HOSE,
P/N 264987
The flexible actuation hose is used in multiple cylinder sys- MALE CONNECTOR
tems. Pilot pressure is directed to a pressure operated con- 1/8" NPT X 5/16" TUBING
trol head on each FE-13 cylinder valve using a 1/4-inch MALE ELBOW
P/N 69920501
MALE BRANCH TEE
actuation hose (see Figure 3-16 and Table 3-10). 1/8" NPT X 5/16" TUBING 1/8" NPT X 5/16" TUBING
P/N 69920503 P/N 69920505

Figure 3-18. Tees, Elbows and Adapters


October 2002 3-7 96-FE13MA-002
FE-13™ Engineered Fire Suppression Systems
DIRECTION
3-3.6 Discharge Accessories OF FLOW 1/4"-18NPT (TYP.)
3-3.6.1 FLEXIBLE DISCHARGE HOSE,
P/N 96-110000-001
FE-13 agent is routed from the storage cylinders to the dis-
charge piping by a flexible 1½" rubber covered hose with
wire braided reinforcements. The hose is connected to the
discharge outlet of the FE-13 cylinder valve and terminates
at the system piping or discharge manifold (see Figure 2.00" 0.81"
3-19 and Table 3-11). (51 mm) (21 mm)
HEX
A
Note: Install the valve with the arrow pointing in the direction of flow.

Figure 3-21. Check Valve


1.280 60° ±
DIA
0° 30'
3-3.6.4 MANIFOLD EL-CHECKS, P/N 877690
Manifold El-checks are installed at the discharge manifold
Figure 3-19. Flexible Discharge Hoses in a multiple-cylinder arrangement to allow removal of any
FE-13 cylinder from the manifold while still retaining a closed
Table 3-11. Dimensions, Flexible Discharge Hoses system (see Figure 3-22 and Table 3-13). The 2-inch El-
check is used on the 65 lb. and 112 lb. size cylinders.
Dimension A Min. Bend Radius
Hose
Part Number
Size ! CAUTION
in. mm in. mm
Manifold El-checks are not intended to be used
96-110000-001 1½ 24.0 609.6 8 203
as check valves in main/reserve systems.
Improper use of equipment can cause system
malfunction.
3-3.6.2 VALVE OUTLET ADAPTERS,
P/N 283904 Table 3-13. Dimensions, Manifold El-Checks

A valve outlet adapter connects the cylinder valve outlet to


P art N u mb er S iz e A B C
the discharge piping when a flexible discharge hose is not
used (see Figure 3-20 and Table 3-12). 3.93" 4.88"
877690 2" 2"–11½ NPT
(99.8 mm) (123.95 mm)
B (valve outlet connection)

D C

VALVE BODY

A (system pipe connection)


Figure 3-20. Valve Outlet Adapter B C
Table 3-12. Dimensions, Valve Outlet Adapter FOR CONNECTION TO
SYSTEM MANIFOLD

Part ARROW INDICATES


Size A B C D FLOW DIRECTION
Number

1½"– 2.69 2.50 HEX


283904 1½" 1.874"
11½ NPT (68.33 mm) (63.50 mm) C CHECK
Figure 3-22. Manifold El-Checks
3-3.6.3 CHECK VALVE, 1/4-INCH, P/N 264985
3-3.6.5 PRESSURE OPERATED SWITCH,
Check valves are installed in sections of pilot line tubing in P/N 486536 AND P/N 981332
main/reserve systems to prevent the actuation of the re-
serve system when the main system is actuated. Pressure switches operate from system pressure upon dis-
charge to energize or de-energize electrically operated
1/4-inch check valves are installed in the pilot manifold to equipment. Pressure switches may be used to shut down
ensure the proper number of cylinders are discharged (see machinery and ventilation, or to annunciate system dis-
Figure 3-21). charge (see Figures 3-23 and 3-24).

96-FE13MA-002 3-8 October 2002


FE-13™ Engineered Fire Suppression Systems
STEM IN
1" NPT FEMALE BOTH ENDS OPERATED 3-3.6.7 DISCHARGE INDICATOR, P/N 967082
FOR ELECTRIC CONNECTION POSITION
SWITCH SUPPLIED WITH STEM IN SET
POSITION–PULL UP 4.37"
Note: Not UL Listed for use with FE-13 Systems.
2 - 1" NPT PIPE PLUGS
ON STEM TO (111 mm)
MANUALLY
The discharge indicator may be installed in the discharge
TO RESET PUSH
STEM TO SET
SET POSITION
piping to visually indicate a system discharge. When in the
POSITION
CLUTCH
3 POLE

PRESSURE
OPERATED
SET position, the discharge indicator acts as a vent (see
EXPLOSION

3 POLE
SINGLE
PROOF
SWITCH Figure 3-25).
6.31" THROW

(160.27 mm)
TOGGLE
SWITCH
9.00"
(228.6 mm) 30 AMP 250 Vac 3.25”
6 - COVER
20 AMP 600 Vac SCREWS (83 mm) NORMAL
2 HP 100-600 V POSITION
3 PHASE AC

INLET

GAS
DISCHARGE
OPERATING HEAD INDICATION
POSITION
EXPLOSION PROOF 2 - 13/32" MOUNTING HOLES
MACHINED JOINT. 3.50"
DO NOT USE GASKET (88.9 mm) UNION CONNECTION
OR MAR SURFACES. 4.18"
(106.17 mm) PRESSURE INLET - BODY
1/2" NPT FEMALE

Figure 3-23. Pressure Operated Switch, 3/4”NPT MALE CAP

Explosion Proof 1.12"(29 mm) HEX STEM-RED


STEM SHOWN IN SET POSITION-
ACROSS FLATS
PULL UP ON STEM TO MANUALLY
OPERATED OPERATED OPERATE SWITCH
SET SET Figure 3-25. Discharge Indicator
0.375" (9.52 mm)

WIRING
PRESSURE OPERATED SWITCH
3P.D.T.
8 COVER SCREWS 3-3.6.8 CORNER PULLEYS,
4.00"
(101.6 mm)
SCREW
TERMINALS UL TO RESET PUSH P/N 803808 AND P/N 844648
FM
STEM TO SET
POSITION
Corner pulleys change the direction of cable lines without
binding to ensure smooth operation. P/N 803808 is used
15 AMP 125 Vac
4.00"
(101.6 mm)
10 AMP 250 Vac
3/4 HP 1-2-3 PH 125-480 Vac
for all watertight applications; P/N 844648 is used for
FRONT VIEW all industrial applications (see Figures 3-26 and 3-27 and
COVER REMOVED
½” SUPPLY PIPE WITH UNION Table 3-14).
FRONT VIEW

1.75"
(45 mm) GASKET

SWITCH 3PDT COVER SCREW


BOX - 3 - ½” CONDUIT KNOCKOUTS BODY
EACH SIDE
COVER

GASKET
0.62"
½” NPT FEMALE - CONNECT TO SYSTEM PIPING 2.13" (54 mm) DIA (16 mm)
SIDE SECTION
COVER
OPERATING PRESSURE = 50 PSI MIN 0.81"
PRESSURE TESTED 1000 PSI 3" (21 mm)
-18 NPS FEMALE
8
Figure 3-24. Pressure Operated Switch
Figure 3-26. Corner Pulleys, Watertight Applications
3-3.6.6 PRESSURE OPERATED TRIP,
P/N 874290 0.62"
COVER SCREW (16 mm)
Pressure operated trips are used to close off the hazard
space upon system discharge. The trips, operated by sys- I DD
K

tem pressure, are designed to release self-closing units for UL

doors, windows and dampers. The maximum load to be


attached to a pressure trip is 100 lb. (45.36 kg). This is
based on a minimum pressure of 75 PSIG (50.7 bar) at the
pressure trip. 2 - ½” E.M.T. CONNECTIONS
COMPRESSION TYPE

2.75"
(70 mm)
approx.

Figure 3-27. 1/2-Inch E.M.T. Corner Pulley,


General Applications

October 2002 3-9 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

Table 3-14. Corner Pulley and Cable Limitations


C
Max. Cable
Corner Pulley
Control Head Control Length
Type Head P/N A
P/N P/N
803808 844648
ft. m B

Cable 979469 15 30 100 30

60°
Electric/Cable 895630 6 30 100 30

Electric/Cable* 895627 6 30 100 30


30°
Electric/Cable, XP 897494 6 30 100 30

Electric/Cable,
897560 6 30 100 30
XP*
Figure 3-29. 180° Discharge Nozzle
*Note: Not UL Listed for use with FE-13 systems.
Table 3-15. Dimensions–180° Discharge Nozzle
3-3.6.9 MAIN TO RESERVE TRANSFER SWITCH, Pipe Size A B C
P/N 802398
1/2" 1.25" 1.187" 1.937"
Note: Not UL Listed for use with FE-13 Systems. (12.20 mm) (31.75 mm) (30.15 mm) (49.20 mm)

The main to reserve switch is installed on systems having 3/4" 1.50" 1.375" 2.125"
main and reserve cylinders. Placing the switch in either the (19.05 mm) (38.10 mm) (34.93 mm) (53.98 mm)
MAIN or RESERVE position provides uninterrupted fire pro- 1" 1.75" 1.562" 2.375"
tection during system maintenance or in the event of a sys- (25.40 mm) (44.45 mm) (39.68 mm) (60.33 mm)
tem discharge (see Figure 3-28).
1¼" 2.25" 1.750" 2.750"
¾” NPT FEMALE (31.75 mm) (57.15 mm) (44.45 mm) (69.85 mm)
FOR ELECTRICAL
CONNECTION
1½" 2.50" 1.950" 3.005"
(38.10 mm) (63.5 mm) (49.53 mm) (76.33 mm)
NAMEPLATE SWITCH - DOUBLE
POLE DOUBLE
MAIN THROW 2" 3.00" 1.968" 3.202"
5.37"
(136 mm)
2-COVER SCREWS
6-CONNECTION
(50.80 mm) (76.2 mm) (49.99 mm) (81.33 mm)
TOGGLE SWITCH TERMINALS
4.62" LEVER
(117 mm)
TOGGLE
GUARDS

CONDULET
RESERVE BOX
A B
2.75" 2.12"
(70 mm) (54 mm)
Switch Rating:
30 Amps @ 120 Vac 2.50"
(64 mm)
COMMON A-1
L-1
B-1 D
A-2
L-2
B-2
WIRING DIAGRAM

Figure 3-28. Main to Reserve Transfer Switch C


3-3.6.10 DISCHARGE NOZZLES
The 180° and 360° discharge nozzles are designed to pro- Figure 3-30. 360° Discharge Nozzle
vide the proper flow rate and distribution of FE-13 to flood
a hazard area. The 180° nozzle is engineered to provide a
180° discharge pattern for sidewall applications. The 360°
nozzle offers a full 360° discharge pattern for installations
where nozzles are located in the center of the hazard. See
Figures 3-29 and 3-30 and Tables 3-15 and 3-16 for further
information.

96-FE13MA-002 3-10 October 2002


FE-13™ Engineered Fire Suppression Systems

Table 3-16. Dimensions–360° Discharge Nozzle 3-3.7.2 FE-13 CYLINDER SEATING ADAPTER,
P/N 933537
Pipe Size A B C D
The FE-13 seating adapter is installed on the cylinder ac-
1/2" 1.250" 1.468" 1.937" 1.250" tuation port during the cylinder charging procedure. This
(12.20 mm) (31.75 mm) (37.29 mm) (49.20 mm) (31.75 mm)
adapter is used for seating the valve assembly after charg-
3/4" 1.500" 1.578" 2.125" 1.500" ing is complete.
(19.05 mm) (38.10 mm) (40.08 mm) (53.98 mm) (38.10 mm)
3-3.8 Detectors and Control Panels
1" 1.750" 1.718" 2.375" 1.750"
(25.40 mm) (44.45 mm) (43.64 mm) (60.33 mm) (44.45 mm) 3-3.8.1 DETECTORS
1¼" 2.250" 1.950" 2.750" 2.250" Detectors (ionization, photoelectric, thermal, ultraviolet, ul-
(31.75 mm) (57.15 mm) (49.53 mm) (69.85 mm) (57.15 mm) traviolet/infrared, etc.) interfacing with Kidde FE-13 systems
1½" 2.250" 2.000" 2.937" 2.500" must be UL Listed for the intended application.
(38.10 mm) (63.50 mm) (50.80 mm) (74.60 mm) (63.50 mm)
3-3.8.2 CONTROL PANEL
2" 3.000" 2.062" 3.125" 3.000"
(50.80 mm) (76.20 mm) (52.37 mm) (79.38 mm) (76.20 mm)
The control panel must be UL Listed for releasing device
service and compatible with Kidde FE-13 equipment.
3-3.7 Other Accessories
3-3.7.1 FE-13 CYLINDER RECHARGE ADAPTER,
P/N 878757
The FE-13 recharge adapter is installed in the cylinder dis-
charge outlet during the cylinder charging procedure. This
adapter is used for refilling the cylinder with FE-13 agent
(see Figure 3-31 and Table 3-17).
A

O-RING SEAL
3/8” - NPT - (VENT VALVE
CONNECTION)

B
(HEX)

3/8” - 18 NPT -
(CHARGE CONNECTION)
CYLINDER VALVE
OUTLET CONNECTION

Figure 3-31. Cylinder Recharge Adapters

Table 3-17. Dimensions–Cylinder Recharge Adapters

Cylinder
A B
Part Size
Number
lb. in. mm in. mm

878757 65 and 112 3.22 81.79 2.50 63.50

October 2002 3-11 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

THIS PAGE INTENTIONALLY LEFT BLANK.

96-FE13MA-002 3-12 October 2002


FE-13™ Engineered Fire Suppression Systems

CHAPTER 4
DESIGN AND INSTALLATION

Determine the actual agent quantity by multiplying the base


4-1 INTRODUCTION agent quantity determined from Tables 4-1, 4-2 and 4-3 by
This chapter is intended for system designers and install- the discharge efficiency factor. FE-13 systems are required
ers. It outlines the steps needed to design the system, in- by NFPA 2001 to deliver 95% of the agent mass necessary
cluding the limitations imposed on the design by the system to achieve the minimum design concentration in no more
hardware. The second part of this chapter explains equip- than ten seconds. The physical nature of FE-13 when used
ment installation. with high-pressure storage results in a portion of the agent
mass left in the agent storage cylinder(s) as vapor. This
vapor discharge cannot be completed in ten seconds. Ad-
4-2 DESIGN PROCEDURE ditional agent must be supplied to achieve the NFPA 2001
required results. Use the following equation:
4-2.1 General
W actual = W base x 1.11
The system design is based on the requirements of Na-
tional Fire Protection Association (NFPA) Standard 2001, Where:
current edition and the Authority Having Jurisdiction.
Wactual = actual weight of FE-13 agent to be supplied in agent
4-2.2 Application storage cylinders.
The following steps must be taken to design an FE-13™ Wbase = base weight of agent calculated in Tables 4-2
system: and 4-3.
• Determine the design concentration required for the 1.11 = discharge efficiency factor for FE-13 high pressure
hazard. Refer to Table 4-1. storage.
• Determine the minimum and maximum ambient tem- To determine the actual concentration delivered by the quan-
perature for the hazard. tity calculated using the following equation:
• Determine the volume of the hazard.
1.11 c design
• Determine the integrity of the hazard. C actual =
100 + 0.11c design
• Determine if any additional agent will be required to
offset leakage of agent from the hazard.
Where:
4-2.2.1 CALCULATE AGENT REQUIRED
Calculate the quantity of FE-13 required to provide the cactual = the actual concentration in the space including
proper design concentration at the minimum expected haz- agent added for discharge efficiency.
ard temperature. cdesign = the concentration from Table 4-1.
For systems that protect Class A or Class C hazards, and 4-2.2.2 DETERMINE COMPONENTS REQUIRED
incorporate a mechanism of automatic actuation, a design • Cylinder size, quantity and fill requirements. Refer to
concentration of 18% must be used. For Class A and Class Tables 4-2 and 4-3.
C hazards that incorporate only manual actuation, a de-
• Cylinder framing, mounting brackets, etc.
sign concentration of 19.5% must be used.
• Detection and control equipment required.
Table 4-1 gives the minimum use concentrations for FE-13
• Other system requirements, such as reserve supply,
for various fuels.
pressure switches, etc.
• Refer to Tables 4-1, 4-2, 4-3 and 4-4. The information
4-2.2.3 LOCATE NOZZLES
is given for estimating purposes only. The Kidde FE-13
Flow Calculation Program calculates this information Locate nozzles based on the following:
for the designer. Refer to the Kidde FE-13 Flow Calcu- • Ceiling height (25 ft. [7.62 m] maximum,
lation Program User's Manual (P/N 96-FE13MA-013) 1 ft. [0.30 m] minimum).
for further information.
• Nozzle area coverage.
• Special hazard area layout considerations.

October 2002 4-1 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

Table 4-1. Class B Suppression Design Concentrations

Fuel Cup Burner (% v/v) Design Concentration

Acetone 12.1 18.3

Aviation Fuel-100 Octance Low Head 11.5 17.4

Benzene 10.5 15.9

Benzyl Alcohol 12.0 18.1

n-Butane 13.2 20.0

1-Butyl Alcohol 13.9 21.0

Ethyl Alcohol (200 Proof) aka Ethanc 15.6 23.6

n-Heptane 12.9 19.5

n-Hexane 12.7 19.2

Isobutanol 13.9 21.0

Isopar E aka Petroleum Naphtha 11.5 17.4

Isopropyl Alcohol aka Isopropanol 12.9 19.5

JP-4 Jet Fuel 13.1 19.8

Kerosene 12.5 18.9

Methane 12.5 18.9

Methyl Alcohol aka Methanol 18.7 28.3

Methanol/Gasoline Blend (85/15 Ratio) 17.9 27.1

Methanol/Gasoline Blend (70/30 Ratio) 17.9 27.1

Methyl Ethyl Ketone aka MEK 13.6 20.6

i-Octane 12.9 19.5

n-Octane 13.5 20.4

Propane 13.0 19.7

Toluene 10.1 15.3

Transformer Oil 14.3 21.6

Xylene 9.8 14.8

#2 Diesel Fuel 11.4 17.2

Turbo Hydraulic Oil-2380 15.3 23.1

Note: Cup Burner source data, DuPont Fluoroproducts.

96-FE13MA-001 4-2 October 2002


FE-13™ Engineered Fire Suppression Systems

Table 4-2. FE-13 Total Flooding


Concentration Factors (W/V), Imperial Units

S p ecific Weig h t R eq u iremen ts o f H az ard Vo lu me, W/V (lb ./ft.3)a


Temp Vap o r D esig n C o n cen tratio n (% b y Vo lu me)d
t Vo lu me
(°F )b s
(ft.3/lb .)c 18 19 20 21 22 23 24

-40 4.2926 0.0511 0.0546 0.0582 0.0619 0.0657 0.0696 0.0736

-30 4.4029 0.0499 0.0533 0.0568 0.0604 0.0641 0.0678 0.0717

-20 4.5125 0.0486 0.0520 0.0554 0.0589 0.0625 0.0662 0.0700

-10 4.6216 0.0475 0.0508 0.0541 0.0575 0.0610 0.0646 0.0683

0 4.7302 0.0464 0.0496 0.0529 0.0562 0.0596 0.0631 0.0668

10 4.8384 0.0454 0.0485 0.0517 0.0549 0.0583 0.0617 0.0653

20 4.9463 0.0444 0.0474 0.0505 0.0537 0.0570 0.0604 0.0638

30 5.0538 0.0434 0.0464 0.0495 0.0526 0.0558 0.0591 0.0625

40 5.1610 0.0425 0.0455 0.0484 0.0515 0.0547 0.0579 0.0612

50 5.2680 0.0417 0.0445 0.0475 0.0505 0.0535 0.0567 0.0599

60 5.3748 0.0408 0.0436 0.0465 0.0495 0.0525 0.0556 0.0588

70 5.4814 0.0400 0.0428 0.0456 0.0485 0.0515 0.0545 0.0576

80 5.5878 0.0393 0.0420 0.0447 0.0476 0.0505 0.0535 0.0565

90 5.6940 0.0386 0.0412 0.0439 0.0467 0.0495 0.0525 0.0555

100 5.8001 0.0378 0.0404 0.0431 0.0458 0.0486 0.0515 0.0544

110 5.9061 0.0372 0.0397 0.0423 0.0450 0.0478 0.0506 0.0535

120 6.0119 0.0365 0.0390 0.0416 0.0442 0.0469 0.0497 0.0525

130 6.1176 0.0359 0.0383 0.0409 0.0435 0.0461 0.0488 0.0516

a
W/V [agent weight requirements (lb./ft.3)] = pounds of agent required per cubic foot of protected volume to produce
indicated concentration at temperature specified.
W = (V/s) X [c/(100-c)]
b
t [temperature (°F)] = the design temperature in the hazard area
c
s [specific volume (ft.3/lb.)] = specific volume of superheated FE-13 vapor can be approximated
by the formula:
s = 4.7250 + 0.0107 t
where t = temperature (°F)
d
C [concentration (%)] = volumetric concentration of FE-13 in air at the temperature indicated.

October 2002 4-3 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

Table 4-3. FE-13 Total Flooding Concentration Factors (W/V), Metric Units

S p ecific Weig h t R eq u iremen ts o f H az ard Vo lu me, W/V (kg /m3)a


Temp . Vap o r D esig n C o n cen tratio n (% p er Vo lu me) d
t Vo lu me
( °C ) b s
(m3/kg )c 10 12 14 15 16 17 18 20 22 24

-6 0 0.2428 0.4576 0.5616 0.6705 0.7268 0.7845 0.8436 0.9041 1.0297 1.1617 1.3006

-5 5 0.2492 0.4459 0.5472 0.6533 0.7081 0.7644 0.8219 0.8809 1.0032 1.1318 1.2672

-5 0 0.2555 0.4349 0.5337 0.6371 0.6907 0.7455 0.8016 0.8591 0.9785 1.1039 1.2360

-4 5 0.2617 0.4246 0.5211 0.6221 0.6743 0.7278 0.7826 0.8388 0.9553 1.0778 1.2067

-4 0 0.2680 0.4146 0.5088 0.6074 0.6585 0.7107 0.7643 0.8191 0.9328 1.0524 1.1783

-3 5 0.2742 0.4052 0.4973 0.5937 0.6436 0.6947 0.7470 0.8006 0.9117 1.0286 1.1517

-3 0 0.2803 0.3964 0.4865 0.5808 0.6296 0.6795 0.7307 0.7831 0.8919 1.0062 1.1266

-2 5 0.2865 0.3878 0.4760 0.5682 0.6160 0.6648 0.7149 0.7662 0.8726 0.9845 1.1022

-2 0 0.2926 0.3797 0.4660 0.5564 0.6031 0.6510 0.7000 0.7502 0.8544 0.9639 1.0793

-1 5 0.2987 0.3720 0.4565 0.5450 0.5908 0.6377 0.6857 0.7349 0.8370 0.9443 1.0572

-1 0 0.3047 0.3647 0.4475 0.5343 0.5792 0.6251 0.6722 0.7204 0.8205 0.9257 1.0364

-5 0.3108 0.3575 0.4388 0.5238 0.5678 0.6129 0.6590 0.7063 0.8044 0.9075 1.0161

0 0.3168 0.3507 0.4304 0.5139 0.5570 0.6013 0.6465 0.6929 0.7891 0.8903 0.9968

5 0.3229 0.3441 0.4223 0.5042 0.5465 0.5899 0.6343 0.6798 0.7742 0.8735 0.9780

10 0.3289 0.3378 0.4146 0.4950 0.5365 0.5791 0.6227 0.6674 0.7601 0.8576 0.9601

15 0.3349 0.3318 0.4072 0.4861 0.5269 0.5688 0.6116 0.6555 0.7465 0.8422 0.9429

20 0.3409 0.3259 0.4000 0.4775 0.5177 0.5587 0.6008 0.6439 0.7334 0.8274 0.9263

25 0.3468 0.3204 0.3932 0.4694 0.5089 0.5492 0.5906 0.6330 0.7209 0.8133 0.9106

30 0.3528 0.3149 0.3865 0.4614 0.5002 0.5399 0.5806 0.6222 0.7086 0.7995 0.8951

35 0.3588 0.3097 0.3801 0.4537 0.4918 0.5309 0.5708 0.6118 0.6968 0.7861 0.8801

40 0.3647 0.3047 0.3739 0.4464 0.4839 0.5223 0.5616 0.6019 0.6855 0.7734 0.8659

45 0.3707 0.2997 0.3679 0.4391 0.4760 0.5138 0.5525 0.5922 0.6744 0.7609 0.8519

50 0.3766 0.2950 0.3621 0.4323 0.4686 0.5058 0.5439 0.5829 0.6638 0.7489 0.8385

55 0.3826 0.2904 0.3564 0.4255 0.4612 0.4978 0.5353 0.5737 0.6534 0.7372 0.8254

60 0.3885 0.2860 0.3510 0.4190 0.4542 0.4903 0.5272 0.5650 0.6435 0.7260 0.8128

65 0.3944 0.2817 0.3457 0.4128 0.4474 0.4830 0.5193 0.5566 0.6339 0.7151 0.8007

70 0.4004 0.2775 0.3406 0.4066 0.4407 0.4757 0.5515 0.5482 0.6244 0.7044 0.7887

a
W/V [agent weight requirements (kg/m3)] = kilograms of agent per cubic meter of protected volume to produce indicated
concentration at temperature specified.
W = (V/s) X [c/(100-c)]
b
t [temperature (°C)] = the design temperature in the hazard area
c
s [specific volume (m3/kg)] = specific volume of superheated FE-13 vapor can be approximated by the formula:
s = 0.3164 + 0.0012 t
where t = temperature (°C)
d
C [concentration (%)] = volumetric concentration of FE-13 in air at the temperature indicated.

96-FE13MA-001 4-4 October 2002


FE-13™ Engineered Fire Suppression Systems

4-2.2.4 LOCATE CYLINDERS In addition, care must be taken that the calculated,
actual concentration for normally occupied spaces
Locate cylinders based on the following:
at the highest expected temperature in the space
• Number of cylinders required. does not exceed the aforementioned oxygen de-
• Storage temperature/environmental considerations, pleting concentration for all clean agent systems
such as weather, area classification and corrosive en- of 24%, per NFPA 2001, current edition.
vironment. Table 4-4. Atmospheric Correction Factors
• Accessibility.
E q u ivalen t Altitu d e Atmo sp h eric
• Floor loading. F a c to r
E n clo su re P ressu re
C o rrectio n
4-2.2.5 LOCATE PIPING
-3,000 ft. 0.92 km 16.25.psi a 84.0 cm Hg 1.11
Locate piping based on the following: -2,000 ft. 0.61 km 15.71 psi a 81.2 cm Hg 1.07
• Nozzle location.
-1,000 ft. 0.30 km 15.23 psi a 78.7 cm Hg 1.04
• Structural members for bracing the pipe.
0 ft. 0.00 km 14.71 psi a 76.0 cm Hg 1.00
4-2.2.6 PIPE SIZE AND LAYOUT
1,000 ft 0.30 km 14.18 psi a 73.3 cm Hg 0.96
Determine pipe size and layout for the following factors:
2,000 ft 0.61 km 13.64 psi a 70.5 cm Hg 0.93
• Draw piping isometric.
3,000 ft 0.92 km 13.12 psi a 67.8 cm Hg 0.89
• Dimensions of all pipe sections.
4,000 ft 1.21 km 12.58 psi a 65.0 cm Hg 0.86
• Locate all fittings.
• Note all elevation changes. 5,000 ft 0.92 km 12.04 psi a 62.2 cm Hg 0.82

The preceding information will be entered into the com- 6,000 ft 1.52 km 11.53 psi a 59.6 cm Hg 0.78
puter program. 7,000 ft 1.83 km 11.03 psi a 57.0 cm Hg 0.75
4-2.2.7 USING THE FE-13 CONCENTRATION 8,000 ft. 2.13 km 10.64 psi a 55.0 cm Hg 0.72
FLOODING FACTORS
9,000 ft. 2.44 km 10.22 psi a 52.8 cm Hg 0.69
To find the total quantity of FE-13 required at a specific
temperature and concentration, multiply the hazard area 10,000 ft. 3.05 km 9.77 psi a 50.5 cm Hg 0.66

volume by the multiplier from Tables 4-2 and 4-3 that cor- 4-2.2.8 MANIFOLDS
respond to the design temperature and actual concentra-
tions used in consideration of the discharge effects. When multiple cylinders are needed, they may be connected
to the same set of distribution piping through a manifold.
Note: NFPA 2001 and the U.S. Environmental Protection This is necessary in two circumstances.
Agency Significant New Alternatives Policy (SNAP)
provide specific guidelines for using FE-13. The 1. A connected reserve supply of FE-13 is required.
minimum use concentration for total flooding ap- 2. The quantity of agent required is greater than the maxi-
plications is 18% v/v, unless a higher concentra- mum fill of a single cylinder.
tion is required for the specific hazard being In accordance with standards set by NFPA 2001:
protected.
• All cylinders are of the same size and agent
The agent required must be based on the lowest quantity.
expected ambient temperature in the protected
space. Care must be taken that the calculated con- • Each cylinder must have an El-check to prevent
centration for normally occupied spaces at the high- back flow of agent through the discharge hose, in
est expected ambient temperature in the space the event that the system is discharged while a cyl-
does not exceed the value of 24% per NFPA 2001. inder is removed for maintenance.

! WARNING 4-2.3 Design Criteria


In accordance with NFPA 2001, 2000 Edition, The complexity of two-phase flow formulas does not allow
Section 1.6.1.2.2, FE-13 systems shall not be for any simple method of manual FE-13 calculation. For
designed at concentrations greater than 24% this reason, the flow calculations and design criteria de-
for normally occupied area. This will keep scribed in this manual have been programmed into a com-
oxygen concentrations above 16%, which is the puter software program.
point below which onset of impaired personnel
function occurs.

October 2002 4-5 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

! CAUTION
this condition is not met, the computer program displays a
warning. It is then up to the system designer to correct the
Kidde FE-13 Flow Calculation Computer Design piping volume to the first branch split to meet this design
Software is the only calculation method to be requirement.
used with Kidde FE-13 equipment. No other
calculation method is accepted by Kidde.
Limits: % of agent in pipe and % of agent before
The system designer must become thoroughly familiar with first tee (do not use for manual computation).
the User's Manual for Kidde FE-13 Flow Calculation Pro- 10%
gram (P/N 96-FE13MA-013) to determine the proper pro-

% Agent Before First Tee


9%
cedures for applying the input parameters to the Kidde 8%
computer program. There are a number of limitations to 7%

these input parameters which must be observed if accu- 6%


5%
rate results are to be obtained. Most of these limitations 4%
are in the program, however, there are certain restrictions 3%
that must be addressed by the system designer before ap- 2%

plying the input data. The following paragraphs describe 1%


0%
the essential design parameters and design limitations 0% 10% 20% 30% 40% 50% 60% 70% 80%

which must be considered.


% Agent In Pipe
4-2.3.1 FIRST BRANCH FLOW SPLIT
For accuracy of the flow calculations, there are various Figure 4-1. Percent Agent Before First Tee as a
agent flow limits. The maximum percent agent in pipe for Function of Percent Agent in Pipe
all systems is 80%. There is a limit on the allowable per-
4-2.3.2 TEE FLOW SPLITS
cent of agent prior to the first tee. When these conditions
are not met, the computer displays a warning. It is then up Flow splits at tee junctions are sensitive to gravity. Even
to the system designer to correct the piping volume to the though turbulent flow exists, there is a tendency for the va-
first branch split. For example, when reading Figure 4-1, in por phase to migrate to the upper portion of the pipe, leav-
order to achieve 60% agent in pipe, a minimum of 0.9% ing a more dense medium at the bottom of the pipe. For
agent is required prior to the first tee (see Figure 4-1). When this reason, the limitations in Figure 4-2 must be observed.

HAZARD A
HAZARD A

HAZARD B
10 NOM PIPE HAZARD B
DIAM. MINIMUM

10 NOM PIPE
DIAM. MINIMUM

HAZARD A HAZARD A

HAZARD B

10 NOM PIPE
10 NOM PIPE HAZARD B DIAM. MINIMUM
DIAM. MINIMUM

Figure 4-2. Acceptable Tee Flow Splits for FE-13 (continued on Page 4-7)

96-FE13MA-001 4-6 October 2002


FE-13™ Engineered Fire Suppression Systems

BULL TEE FLOW BULL TEE FLOW


BULL TEE
SPLIT LIMITS SPLIT LIMITS

OUT OUT OUT - 50% OUT - 50% OUT - 70% OUT - 30%

BULL TEE BULL TEE


MINIMUM MAXIMUM
UNBALANCE UNBALANCE
IN IN - 100% IN - 100%

SIDE TEE SIDE TEE FLOW SIDE TEE FLOW


SPLIT LIMITS SPLIT LIMITS

IN OUT
IN - 100% OUT - 65% IN - 100% OUT - 80%

SIDE TEE SIDE TEE


MINIMUM MAXIMUM
UNBALANCE UNBALANCE

OUT OUT - 35% OUT - 20%

Figure 4-2 (continued). Acceptable Tee Flow Splits for FE-13

4-2.3.2.1 Requirements for Tee Flow Splits Table 4-5. 10 Pipe Diameters
1. Bull head tees must have both outlets in the horizontal
plane. The inlet to a bull head tee may approach in a 10 Pipe Diameters
horizontal, vertically up or vertically down direction. Pipe Size

2. Side tees must have the inlet and both outlets all in the ft. ft. and in. m
horizontal plane. 1/2" 0.42 5" 0.13
3. Elbows either before a tee, or after, which split to a
3/4" 0.63 7½" 0.19
separate hazard must be located a minimum distance
of 10 pipe diameters (nominal) before the tee (refer to 1" 0.83 10" 0.25
Table 4-5). 1¼" 1.04 12½" 0.32
4. Tee splits going to separate hazards from a common
1½" 1.25 1'3" 0.38
supply line must be spaced a minimum of 10 pipe di-
ameters (nominal) apart. 2" 1.67 1'8" 0.51
5. Pipe reducers must be the concentric reducer type. 2½" 2.08 2'1" 0.64
6. Minimum flow out of a side tee branch is 20% of total
3" 2.50 2'6" 0.76
flow at the tee.
7. For flow splits less than 35%, the split shall be done 4" 3.33 3'4" 1.02
through a side tee with the smaller flow going through
the side tee member. The minimum flow through the 4-2.3.3 DURATION OF DISCHARGE
side tee member is 20%. The maximum flow through Per NFPA 2001, the liquid agent discharge shall be com-
the tee is 80%. pleted in a nominal ten seconds or less. Discharge times
8. For flow splits equal to or greater than 35%, the split shorter than ten seconds are desirable to minimize pro-
shall be done through a bull head tee. The maximum duction of breakdown products. Discharge times as short
flow split through a bull head tee is 70%. as six seconds should be considered when circumstances
permit.

October 2002 4-7 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

4-2.3.4 NOZZLE SELECTION AND PLACEMENT • Ceiling Clearance-Nozzles must be installed so that
the orifices are located 6 +/- 2 inches (0.15 +/- 0.05 m)
There are two basic Kidde nozzle configurations: below the ceiling.
1. The 360° nozzle, which provides a full 360° discharge • Maximum Height-The maximum protected height for
pattern designed for placement in the center of the haz- a single row of nozzles is 25 ft. (7.62 m). The 25 ft.
ard. (7.62 m) coverage height includes the 6 +/- 2 inches
2. The 180° nozzle, which provides a 180° discharge pat- (0.15 +/- 0.05 m) below the ceiling.
tern designed for placement adjacent to a side wall of Nozzles may be tiered to accommodate enclosures with
the hazard. ceiling heights greater than 25 ft. (7.62 m).
Use FE-13 software as a tool to determine the selection of • Minimum Ceiling Height-The minimum ceiling height
the required orifice area and nozzle. for UL Listed systems is 1 ft. (0.3 m).
Maximum orifice area to pipe area ratio: Note: Systems designed for enclosures 6 to 12 inches
(0.15 m to 0.3 m) are acceptable, but not UL Listed.
• The ratio between the nozzle orifice area for a 360 de-
gree nozzle at the given node and the pipe cross sec- • 180° Nozzles-180° nozzles must be located 12 +/- 2
tional area for the pipe segment preceding that nozzle inches (0.3 +/- 0.05 m) from a wall, with the orifices
is 0.798, or 79.8%, directed away from the wall. The nozzle shall be lo-
• The ratio between the nozzle orifice area for a 180 de- cated as close to the center of the wall as possible, but
gree nozzle at the given node and the pipe cross sec- at least one-third of the way along the wall.
tional area for the pipe segment preceding that nozzle In accordance with the UL Listing, 180° nozzles have a
is 0.775, or 77.5%. maximum coverage area defined as any rectangle that
can be inscribed in a semicircle with a radius of 32.65
Minimum orifice area to pipe area ratio:
ft. (9.95 m) from the nozzle with a maximum area cov-
• The ratio between the nozzle orifice area for a 360 de- erage of 900 sq. ft. (83.61 sq. m). Refer to Figure 4-3
gree nozzle at the given node and the pipe cross sec- for further information.
tional area for the pipe segment preceding that nozzle 180° nozzles may be used in a back-to-back configu-
is 0.189, or 18.9%. ration. The nozzles should be place 1 to 2 ft. (0.3 m to
• The ratio between the nozzle orifice area for a 180 de- 0.6 m) apart.
gree nozzle at the given node and the pipe cross sec- • 360° Nozzles-360° nozzles must be located as close
tional area for the pipe segment preceding that nozzle to the center of the enclosure as possible. 360° nozzles
is 0.288, or 28.8%. have a maximum coverage area defined as any rect-
Nozzles are available in nominal pipe sizes of 1/2-, 3/4-, angle that can be inscribed in a circle of radius 21.2 ft.
1-, 1¼-, 1½- and 2-inch. (6.46 m, diagonal of a rectangle 15 ft. x 15 ft.). Refer to
Figure 4-3 for further information.
4-2.3.5 NOZZLE PLACEMENT
• Multiple Nozzles-Nozzles whose discharge patterns
There are certain coverage and height limitations which will intersect must be placed at least 4 ft. (1.2 m) apart
must be observed with each nozzle configuration to ensure to assure adequate agent distribution.
proper agent distribution.
• Walls and Obstructions–FE-13 discharged from the
nozzle requires a certain length from the nozzle to at-
d = 21.2’
omize into a gas. If the FE-13 comes into contact with
30’ 30’
(6.46 m) a surface before the agent is fully atomized, frosting
(9.14 m) d = 32.65’
(9.95 m)
(9.14 m) can occur. As a result, the concentration throughout
the enclosure will be less than required to appropri-
ately protect the space. Therefore, nozzles must be
30’ 30’ located with at least 2 ft. (0.61 m) of clearance from
(9.14 m) (9.14 m)
12" ± 2" walls and/or significant obstructions (e.g., high rise rack-
(Nozzle to Wall)
ing and columns). If this requirement cannot be met,
180° Nozzle 360° Nozzle additional agent may be discharged to compensate for
this agent "loss".
Figure 4-3. Nozzle Placement and Coverage • Reduced Coverage Area–Consideration should be
• Orientation-Nozzles must be mounted perpendicular given to reducing nozzle spacing when obstructions that
to the ceiling or subfloor surface and oriented with the would impede the uniform distribution of FE-13 through-
orifices radiating symmetrically outward from the pipe out the area are present. Nozzle coverage area must
network. be reduced to 25 ft. x 25 ft. for enclosure heights 6 to
12 inches (7.5 m x 7.5 m for heights 0.15 to 0.3 meters).

96-FE13MA-001 4-8 October 2002


FE-13™ Engineered Fire Suppression Systems

Note: Any system designed for a space less than System With A System With A System With Ceiling
Single Row of Nozzles Multiple Row of Nozzles and Subfloor Nozzles
12 inches (305 mm) in height does not comply with
UL Listing requirements.
Limits on Nozzle Conditions:
52.5 ft. Max. 52.5 ft. Max.
(16 m) (16 m)
• Minimum average nozzle pressure–The nozzle pres-
sure must have a minimum pressure (see Table 4-6)
for the nozzle to effectively disperse the agent and mix 52.5 ft. Max.
the agent into the air of the enclosure being protected. (16 m)

• Maximum arrival time imbalance–The difference be-


tween liquid arrival times at two of the nozzles may not
exceed the allowed 0.59 seconds.
• Maximum runout time imbalance–The difference be-
tween nozzle liquid runout times at two of the nozzles
may not exceed the allowed 1.38 second maximum. Figure 4-4. Nozzle Limitations
Table 4-6. Nozzle Conditions Note: Any system designed for a space less than
12 inches (305 mm) in height does not comply with
Minimum Pressure UL Listing requirements.
Nozzle Type
PSIG Bar 4-2.3.6 PIPE SIZING
The following table may be used as an estimating guide for
180 266 18.34
sizing distribution piping.
360 282 19.44 Table 4-7. Kidde Pipe Size Estimating Table

N o min al F lo w R ate (lb ./sec.) F lo w R ate (kg /s)


Maximum Elevation Differences in Pipe Runs:
P ip e S iz e
• If nozzles are only located above the container outlet, Min imu n M ax. N o m . Min imu m M ax. N o m .
(in ch es)
D esig n D esig n D esig n D esig n
then the maximum elevation difference between the
container outlet and the furthest horizontal pipe run or 1/2 1.0 3.0 0.5 1.4
discharge nozzle (whichever is furthest) shall not ex- 3/4 2.0 5.5 0.9 2.5
ceed 52.5 ft. (16 m).
1 3.5 8.5 1.6 3.9
• If nozzles are only located below the container outlet,
then the maximum elevation difference between the 1¼ 6.0 12.5 2.7 5.7

container outlet and the furthest horizontal pipe run or 1½ 9.0 20.0 4.1 9.0
discharge nozzle (whichever is furthest) shall not ex-
2 14.0 30.0 6.4 13.6
ceed 52.5 ft. (16 m).
2½ 20.0 55.0 9.0 25.0
• If nozzles are located both above and below the
container outlet, then the maximum elevation difference 3 30.0 90.0 13.6 40.9
between the furthest horizontal pipe runs or discharge 4 55.0 125.0 25.0 56.8
nozzles (whichever is furthest) shall not exceed
52.5 ft. (16 m). 5 90.0 200.0 40.9 90.9

Note: If you have a system design that violates these lim- 6 120.0 300.0 54.5 136.4

its, then the factory must be consulted to deter-


mine what course of action should be taken (see Note: This table is intended for use as a guide only. The
Figure 4-4 for further clarification). Kidde FE-13 Flow Calculation Program must be
used for the final design.

October 2002 4-9 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

4-2.4 Other Conditions 4-2.5.2 CYLINDERS CLOSE COUPLED USING


PRESSURE FROM A MASTER
4-2.4.1 OPERATING/STORAGE TEMPERATURE
RANGE Note: Not UL Listed for use with FE-13 systems.
Kidde FE-13 Engineered Fire Suppression System equip- For cylinders close coupled (reach of one flex hose) using
ment listed herein is designed to operate within a tempera- pressure from one master FE-13 cylinder (see Figure 4-8),
ture range of -40°F to 130°F (-40°C to 54°C). The Kidde a maximum of fifteen slave cylinders, close coupled, can
FE-13 Flow Calculation Program assumes a temperature be actuated from that one masters cylinder using pressure
of 70°F (21°C). Therefore, the container operating and stor- operated control heads on the slave cylinders. The slave
age temperature must be in the range of 60°F to 80°F (16°C cylinder operation will be through pilot flexible hoses.
to 27°C) for a single unbalanced system protecting two or
4-2.5.3 USING MULTIPLE NITROGEN CYLINDERS
more separate hazards. If the container operating/storage
temperature is outside this range, the designed quantity of Two or more remotely located pilot nitrogen cylinders can
agent may not be discharged from one or more discharge be used to actuate the FE-13 systems, provided that:
nozzles.
• 1/4-inch check valves (P/N 264985) shall be in-
4-2.4.2 STORAGE TEMPERATURE stalled at the intersection of each pilot line to the
main actuator line (see Figure 4-6).
Kidde FE-13 Engineered Fire Suppression System equip-
ment is suitable for storage from -40°F to 130°F (-40°C to • The total length of actuator line, from each nitro-
54°C). gen pilot cylinder to the FE-13 cylinders shall not
exceed the limitation established.
4-2.4.3 SYSTEM OPERATING PRESSURE
The normal system operating pressure for Kidde FE-13
Engineered Fire Suppression System equipment is
609 PSIG at 70°F (42 bar at 21°C).
N2 PILOT
4-2.5 Pressure Actuation Limitations CYLINDER

Two modes of pressure actuation of the Kidde FE-13 En- 1/4” CHECK VALVE
P/N WI-264985-000
gineered Fire Suppression Systems cylinders are available.
Note: When cylinders are all connected to a common
manifold, they shall be of the same size and fill N2 PILOT FE-13
density. CYLINDER CYLINDER

4-2.5.1 CYLINDERS CLOSE COUPLED USING Figure 4-6. Multiple Pilot Nitrogen Actuation Cylinders
NITROGEN PRESSURE 4-2.5.4 CORNER PULLEY AND CABLE
For cylinders close coupled using nitrogen pressure from LIMITATIONS
one pilot nitrogen cylinder (see Figure 4-7). A maximum of Refer to Table 4-8 below for corner pulley and cable length
fifteen slave FE-13 cylinders can be actuated by one pilot limitations.
nitrogen cylinder using the pressure operated control heads
on the slave cylinders. Table 4-8. Corner Pulley and Cable Limitations

Slave operation will be through a 1/4-inch Schedule 40 steel Max. Cable


Corner Pulley
Length
pipe actuator line having the following limitations: Control Head Control
Type Head P/N
P/N P/N
• Maximum length between nitrogen cylinder and the 803808 844648
ft. m
first FE-13 cylinder 320 ft. (97.5 m).
Cable 979469 15 30 100 30
• Maximum quantity of flexible actuation hoses is
fifteen (one at the nitrogen cylinder and one at each Electric/Cable 895630 6 30 100 30
FE-13 cylinder).
Electric/Cable* 895627 6 30 100 30
• All FE-13 cylinders must be located adjacent to
one another. Electric/Cable, XP 897494 6 30 100 30

Electric/Cable, XP* 897560 6 30 100 30

*Note: Not UL Listed for use with FE-13 systems.

96-FE13MA-001 4-10 October 2002


FE-13™ Engineered Fire Suppression Systems

ACTUATION HOSE (TYP.)


P/N 264987 ACTUATION HOSE (TYP.)
PRESSURE SWITCH
P/N 264987
P/N 486536
90° ELBOW
P/N 6992-0503
MALE CONNECTOR PRESSURE TRIP TEE (TYP.)
P/N 6992-0501 P/N 874290 P/N 6992-0505
MASTER
CONTROL
HEAD
PIPING

PILOT N2
CYLINDER
P/N 877940

320’
MASTER 1 2 3 4 5 6 15
CYLINDER 1/4” SCH. 40
PRESSURE OPERATED
PIPE
CONTROL HEAD (TYP.)
SLAVE DISCHARGE HOSE OR P/N 878737
SEE ENLARGED CYLINDER VALVE OUTLET
VIEW (TYP.) ADAPTER

MALE CONNECTOR
(BOTH ENDS)
1/4” X 1/8” CONCENTRIC REDUCER (TYP.) P/N 6992-0501
ACTUATION 1/4” SCH. 40 PIPE
HOSE

320 FT. MAX. ACTUATION HOSE


PIPE LENGTH

Figure 4-7. Pressure Actuation Using Pressure from 1 Nitrogen Pilot Cylinder to Actuate
a Maximum of 15 FE-13 Cylinders Close Coupled
MASTER
CYLINDER
ADAPTER KIT

PRESSURE
SWITCH ACTUATION HOSE
P/N 486536 (TYP.) P/N 264987
PRESSURE TRIP TEE (TYP.) 90° ELBOW
P/N 874290 P/N 6992-0505 P/N 6992-0503

MASTER
CONTROL
PIPING
HEAD

MASTER 1 2 3 4 5 6 15
CYLINDER
SLAVE DISCHARGE PRESSURE OPERATED
CYLINDER HOSE OR VALVE CONTROL HEAD (TYP.)
(TYP.) OUTLET P/N 878737
ADAPTER

Figure 4-8. Pressure Actuation Using Pressure from 1 Master FE-13 Cylinder to Actuate
a Maximum of 15 FE-13 Cylinders Close Coupled
Note: Not UL Listed for use with FE-13 Systems. All cylinders using the kit must have the same temperature
(within ± 20°F).

October 2002 4-11 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

4-2.5.5 PRESSURE TRIP LIMITATIONS sure in the agent container at the maximum storage tem-
perature (130°F [55°C]). Please consult the Kidde Fire Sys-
The maximum load to be attached to pressure trip
tems Application Department for piping guidelines to be
(P/N 874290) is 100 lb. (45.4 kg, based on a minimum pres-
used with FE-13.
sure of 75 PSIG [5.17 bar] at the pressure trip).
At a minimum, black piping shall meet the following require-
ments.
4-3 EQUIPMENT INSTALLATION
• Pipe 1/2" through 3/4" NPS shall be a minimum of
4-3.1 General Schedule 40.
All Kidde FE-13 equipment must be installed to facilitate • Pipe 1" through 6" NPS shall be Schedule 80.
proper inspection, testing, manual operation, recharging and • Pipe shall be either ASTM A-106 Seamless, Grade A,
any other required maintenance as may be necessary. B or C, or ASTM A-53 Seamless or Electric Welded,
Equipment must not be subject to severe weather condi- Grade A or B.
tions or mechanical, chemical or other damage which could
• ASTM A-120 and ASTM A-53 Class F Furnace Welded
render the equipment inoperative. Equipment must be in-
Pipe shall not be used.
stalled in accordance with NFPA Standard 2001, current
edition. • Cast iron pipe and non-metallic pipe shall not be used.
4-3.2.2.1 Piping Joints
! WARNING
The type of piping joint shall be suitable for the design con-
The FE-13 cylinder/valve assemblies must be ditions and shall be selected with consideration of joint tight-
handled, installed and serviced in accordance ness and mechanical strength.
with the instructions contained in this
4-3.2.2.2 Fittings
paragraph and Compressed Gas Association
(CGA) pamphlets C-1, C-6 and P-1. CGA Fittings shall conform to the requirements of NFPA 2001,
pamphlets may be obtained from: Compressed Sections 2-2.3 and A-2-2.3.1. Class 150 and cast iron fit-
Gas Association, 1235 Jefferson Davis tings must not be used. Class 300 lb. malleable or ductile
Highway, Arlington, VA 22202. Failure to follow iron fittings in sizes 2-inch and smaller, or 1000 lb. ductile
these instructions can cause FE-13 cylinders iron or forged steel fittings in sizes greater than 3-inch are
to violently discharge, resulting in severe injury, to be used. Class 300 flanged joints are acceptable for use
death and/or property destruction. in all sizes.
4-3.2 Distribution Piping and Fittings Concentric bell reducers are the only means for reducing
pipe size. Reductions can be made after a tee or after a
4-3.2.1 THREADS union. Where reducers are used at tees, the reducers must
Threads on all pipe and fittings must be tapered threads be downstream of each tee. Reductions made after a union
conforming to ANSI Specification 8-20.1. Joint compound, are possible only if the next change in direction (tee split) is
tape or thread lubricant must be applied only to the male located a minimum of 10 nominal pipe diameters down-
threads of the joint, excluding the first two threads. stream of the concentric bell reducer. Gaskets for flanged
fittings shall be flat gray asbestos, neoprene impregnated.
4-3.2.2 PIPE
Piping must be of noncombustible material having physical ! CAUTION
and chemical characteristics, such that its integrity under The calculation software has only been verified
stress can be predicted with reliability. for use with the piping, inside pipe diameter
and fittings specified in this manual. When
Note: The computer flow program has only been verified unspecified piping and fittings are used for
for the specific types and schedule of pipe and fit- unbalanced systems, there is a risk that the
tings covered in this manual. There is a risk that system will not supply the required quantity of
the system may not supply the required quantity of FE-13.
agent in unbalanced systems when other pipe types
and fittings are used. 4-3.3 Installation of Pipe and Fittings
All distribution piping must be in accordance with the latest Pipe and fittings must be installed in strict accordance with
requirements listed in NFPA 2001. The new requirements the system drawings and good commercial practices. The
shown in Paragraph 2-2.1.1 of NFPA-2001 specify that the piping between the cylinder and the nozzles must be the
wall thickness of piping shall be calculated in accordance shortest route possible, with a minimum of fittings. Any de-
with ASME B31.1 Power Piping Code. The internal pres- viations in the routing or number of fittings must be ap-
sure used for this calculation shall not be less than the proved by the design engineer before installation.
greater of either the normal charging pressure of the agent
container at 70°F (21°C) or at 80% of the maximum pres-

96-FE13MA-001 4-12 October 2002


FE-13™ Engineered Fire Suppression Systems

Note: Strict piping rules regarding flow splits to multiple 4-3.7 Installation of Valve Outlet Adapter
hazards must be adhered to. Please refer to Para-
graph 4-2.3.2 of this manual for proper tee instal- ! WARNING
lations. Always connect a valve outlet adapter into
system piping (union connection) before
Piping must be reamed free of burrs and ridges after cut- connecting to an FE-13 cylinder. Failure to do
ting, welding or threading. All threaded joints must conform so could result in death, personal injury and/or
to ANSI B1-20-1. Joint compound or thread tape must be property damage during an accidental
applied only to the male threads of the joint, excluding the discharge.
first two threads. Welding must be in accordance with Sec-
tion IX of the ASME Boiler and Pressure Vessel Code. Each Install valve outlet adapter (P/N 283904) in system piping.
pipe section must be swabbed clean, using a non-flam- Tighten securely.
mable organic solvent. 4-3.8 Installation of Flexible Discharge Hose
All piping must be blown clear with dry nitrogen or com-
pressed air before installing the discharge nozzles. ! WARNING
Always connect the flexible discharge hose into
The piping must be securely braced to account for discharge
system piping before connecting to an FE-13
reaction forces and thermal expansion/contraction. Care
cylinder. Failure to do so could result in death,
must be taken to ensure the piping is not subjected to vi-
personal injury and/or property damage during
bration, mechanical or chemical damage. All hangers must
an accidental discharge.
be UL Listed, must conform to general industry standards
for pipe hangers and conform to ANSI B-31.1. Refer to ANSI Attach the flexible discharge hose from system piping or
B-31.1 for additional bracing requirements. El-check in the discharge manifold to the cylinder valve.
Tighten securely (see Figure 4-8 and Tables 4-9 and 4-10).
4-3.4 Installation of Check Valves
FACE OF
Install the check valves as shown on the system drawings. PIPE FITTING
Apply Teflon® tape or pipe compound to the male threads,
excluding the first two threads. Valves greater than two C (HOSE SIZE)
inches in size are provided with flanged outlets. All valves A
must be installed with the arrow on the valve body pointing
in the proper direction of the flow. B

4-3.5 Installation of Discharge Nozzles


After the system piping has been blown free of debris, in-
stall the discharge nozzles in strict accordance with the
system drawings. Orient the nozzles as shown on draw-
ings. Make certain that the correct nozzle type, part num- Figure 4-8. Installation of the Flexible Hose Directly into
ber and orifice size are installed in the proper location. See System Piping
Paragraph 4-2.3.5 for correct nozzle placement and orien- Table 4-9. Installation of the Flexible Hose Directly into
tation. System Piping, Inches
4-3.6 Installation of Pressure Actuation Pipe
Dimensions in Inches
The pressure actuation pipe must be 1/4-inch schedule 40 Cylinder Capacity
or 80 pipe. The pipe or tubing must be routed in the most A B C*
direct manner with a minimum of fittings. Pipe and fittings
65 lb. 12 14 1½
must be in accordance with the requirements listed in Para-
graph 4-3.2. Tubing used for pressure actuation shall be 112 lb. 12 14 1½

5/16 O.D. x 0.032" wall stainless steel. Tubing fittings can Note: Dimensions A and B must be maintained in order to obtain a smooth
be flared or compression type. The pressure-temperature radius in flexible loop.
ratings of the fitting manufacturer must not be exceeded. * Hose may require an adapter to connect to system piping.

Piping must be reamed free of burrs and ridges after cut-


ting, threading or flaring. Upon assembly, pipes must be
blown out with dry nitrogen or compressed air. Piping should
be securely braced and isolated from vibration, mechani-
cal or chemical damage.

October 2002 4-13 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

Table 4-10. Installation of the Flexible Hose Directly into 4-3.10 Installation of FE-13 Cylinder/Valve
System Piping, Millimeters Assemblies
The FE-13 cylinders should be located as close as pos-
Dimensions in Millimeters
Cylinder Capacity
sible to the protected hazard area. The assemblies should
A B C*
be located in a place that is readily accessible for manual
actuation, inspection, service and maintenance. The cylin-
65 lb. 304 432 1½
ders shall be located in an environment protected from the
112 lb. 304 432 1½ weather, and where the ambient temperature does not ex-
ceed 80°F (27°C) or fall below 60°F (16°C). External heat-
Note: Dimensions A and B must be maintained in order to obtain a smooth
radius in flexible loop. ing or cooling may be required to maintain this temperature
*Hose may require an adapter to connect to system piping. range. The following installation instructions must be fol-
lowed in the exact sequence outlined below to prevent ac-
cidental discharge, bodily injury and property damage.
4-3.9 Installation of Master Cylinder Adapter Kit,
4-3.10.1 SINGLE CYLINDER SYSTEM
P/N 844895
Note: Not UL Listed for use with FE-13 Systems. The ! WARNING
Master Cylinder Adapter Kit is only to be used in Cylinders must be located and mounted where
close coupled applications; all cylinders using the they will not be accidently damaged or moved.
kit must have the same temperature (within ± 20°F). If necessary, install suitable protection to
Master cylinder adapter installation can be accom- prevent the cylinder from damage or
plished safely with a pressurized cylinder. movement.
1. Remove the 1/4-inch pipe plug from the slave actua- 1. Position the FE-13 cylinder(s) in the designated loca-
tion port on the master cylinder valve. tion and secure in place with the cylinder straps and
attaching hardware (see Figure 4-10 and Tables 4-11,
2. Before assembling the adapter to the cylinder valve,
4-12 and 4-13). Orient cylinder with valve outlet angled
apply Permacel No. 412D Teflon® tape to the male
toward system piping.
threads on the adapter.
2. Remove the safety cap from the cylinder valve outlet
3. Ensure the cap is screwed onto the adapter outlet port
port.
before assembling to the cylinder valve.
3. Connect a 1½-inch flexible discharge hose or valve out-
4. Install the adapter into the slave actuation port on the
let adapter to the cylinder outlet port.
master cylinder valve.
5. Attach the label to the valve body. Note: If a valve outlet adapter is used, a union must be
installed in the discharge piping.
VALVE
! WARNING
Always connect the discharge hose to system
piping before attaching it to the cylinder valve.
The valve outlet adapter must be connected
LABEL into system piping (union connection) before
attaching it to the cylinder valve. Failure to do
ADAPTER
so could result in death, personal injury and/or
CAP property damage during an accidental
discharge.
4. Remove the protection cap from the cylinder valve ac-
tuation port.
Figure 4-9. Installation of Master Cylinder ! WARNING
Adapter Kit
The control head must be in the SET position
(that is, the actuating pin must be in the fully
retracted or SET position) before attaching it
to an FE-13 cylinder in order to prevent
accidental discharge. Death, personal injury or
property damage could occur.
5. Install the control head to the cylinder valve actuation
port.

96-FE13MA-001 4-14 October 2002


FE-13™ Engineered Fire Suppression Systems

A 2. Remove the safety cap from the cylinder outlet port


and connect the flexible discharge hose to the cylinder
STRAP
outlet port. Repeat for each cylinder in the system.
B
3. Remove the protection caps from the cylinder actua-
tion ports.
F (BOLT SIZE) END VIEW 4. Install the control heads on the cylinder valve actuation
E ports.

! WARNING
C
D Control heads must be in the SET position (that
is, the actuating pin must be in the fully
Figure 4-10. Single Cylinder Installation, retracted or SET position) before attaching to
Vertical Mounting FE-13 cylinders in order to prevent accidental
discharge. Death, personal injury and/or
Table 4-11. Single Cylinder Installation Dimensions,
property damage could occur.
Inches
A ANCHOR AND STUD (TYP)
Cylinder Part (TYP) WALL
A B C D E F
Number
FRAMING
96-100065-001 12¼ 9¼ 9 11 1/8 39 ½ CYLINDER
SUPPORT
B B B
96-100112-001 14 10 5/8 10½ 12 3/8 43½ ½

CYLINDER
Table 4-12. Single Cylinder Installation Dimensions, (TYP)
Millimeters C
(BOLT SIZE) CYLINDER
STRAP
Cylinder Part
A B C D E F
Number FLOOR VERSABAR
LEVEL D
96-100065-001 311 235 229 283 991 13

96-100112-001 356 270 267 314 1105 13


Figure 4-11. Multiple Cylinder Installation, Vertical
Table 4-13. Strap Part Numbers for Cylinder Installation Mounting (see Tables 4-13 and 4-14 for dimensions)
Strap Part Number Cylinder Size
Table 4-14. Multiple Cylinder Installation Dimensions,
62669 65 lb. Inches
270157 112 lb. Cylinder Part
A B C D
Number
4-3.10.2 MULTIPLE CYLINDER SYSTEM
96-100065-001 12 1/4 14 3/4 1/2 39
! WARNING
Cylinders must be located and mounted where 96-100112-001 12 3/8 14 7/8 1/2 43 1/2
they will not be accidently damaged or moved.
If necessary, install suitable protection to Table 4-15. Multiple Cylinder Installation Dimensions,
prevent the cylinder from damage or Millimeters
movement.
Cylinder Part
1. Position the cylinder(s) in the designated location and A B C D
Number
secure them in place with cylinder straps and attach-
ing hardware (see Figure 4-11 and Tables 4-14 and 96-100065-001 312 375 13 991
4-15). Orient the cylinders so that the valve outlets are
angled towards the El-check valves in the manifold. 96-100112-001 314 378 13 1105

! WARNING 4-3.10.3 MAIN AND RESERVE SYSTEM


The discharge hose must be connected into the Install main and reserve systems as instructed in the previ-
system piping before attaching it to the cylinder ous paragraphs.
valve. Failure to do so could result in death,
personal injury and/or property damage during
an accidental discharge.
October 2002 4-15 96-FE13MA-001
FE-13™ Engineered Fire Suppression Systems

4-3.11 Installation of Electric Control Head, 1.00" HEX


P/Ns 890181 and 895630 (25.4 mm) 1/8"-27 NPT
PRESSURE INLET
! WARNING
Before installing a control head on an FE-13 PISTON
cylinder valve, ensure the control head is in the
SET position (that is, the actuating pin is in the
fully retracted or SET position). Failure to 2.19"
(55.6 mm) SWIVEL NUT
position the control head in the SET position
will result in accidental FE-13 cylinder
discharge when the control head is installed
on cylinder valve. Death, personal injury and/
or property damage could occur. SET
OPERATED 1.250-18
1. Remove the protection cap from the FE-13 cylinder ac- UNEF-3B
tuation port. Ensure the control head is in the SET po-
sition (that is, the actuating pin is in the fully retracted 1.50" HEX
or in the SET position). (38 mm)
2. Install the electric control head on the cylinder actua-
tion port. Tighten the swivel nut. Figure 4-13. Pressure Operated Control Head
3. Make all electrical connections. 4-3.13 Installation of Electric/Cable Operated
0.750 NPT TO FLEXIBLE Control Head, P/Ns 895630 and 895627
CONDUIT ADAPTER
FLEXIBLE CONDUIT The following procedures must be performed before attach-
ing a control head to a cylinder valve (see Figure 4-14):
OPTIONAL CONNECTION

PLUS OR HOT CONNECTION


FOR MICROSWITCH
(TERMINAL 2)
1. Remove the four screws holding the cable housing
(TERMINAL 3)
MINUS, NEUTRAL
cover on the control head. Remove the cover.
OR GROUND CONNECTION
(TERMINAL 1) 2. Position the control head in the approximately installed
TERMINAL STRAP
3 2
position at the FE-13 cylinder valve control port, but do
MICROSWITCH
not assemble onto the actuation port of the FE-13 cyl-
MICROSWITCH
LEVER inder valve.
INDICATOR AND
SWIVEL 3. Check that the control head is in the SET position.
NUT
RESET STEM CAM 4. Assemble the pull cable conduit to the conduit connec-
tion on the control head.
Figure 4-12. Electrical Connections for Control Head 5. Feed the cable into the control head through the hole
4-3.12 Installation of Pressure Operated Control in the operating lever.
Head, P/N 878737 6. Feed the cable through the cable clamp. Pull the cable
1. Remove the protection cap from the cylinder actuation taut, allowing approximately 1/4-inch to 1/2-inch clear-
port. ance between the cable clamp and the operating lever.
Tighten the set screws in the cable clamp to secure
2. Install a pressure operated control head with flexible
the cable to the clamp.
actuation hose attached to the cylinder actuation port.
7. Cut off any excess cable.
! WARNING 8. Verify the manual remote cable operation to ensure con-
Ensure that the pilot line is non-pressurized and trol head actuates and all cable clamps are tight.
the actuating pins are in the retracted (SET) 9. Pull the cable back to its normal set (non-operated)
position. Failure to follow this procedure will position.
cause the FE-13 cylinder to discharge 10. Reset the control head.
accidentally when the control head is installed
on the cylinder valve. Personal injury and/or 11. Replace the control head cover.
property damage could occur. 12. Examine the seal wire at the safety pull pin. Make sure
it is intact.
13. Make all electrical connections.

96-FE13MA-001 4-16 October 2002


FE-13™ Engineered Fire Suppression Systems

14. Assemble the control head to the cylinder valve actua-


! CAUTION
tion port. Tighten the swivel nut securely.
To ensure the manual lever does not snag or

DIRECTION
trap the cable, make sure the local manual

OF PULL
1/16” CABLE

FLEXIBLE CONDUIT
release lever is in the SET position with the
1/2" E.M.T.
3/4” NPT BY FLEXIBLE
locking pin and seal wire installed before
PLUS OR HOT
CONNECTION
CONDUIT CONNECTOR assembling the control head cover to the body.
MINUS, NEUTRAL
THREAD CABLE OR GROUND 8. Assemble control head to cylinder valve actuation port.
THRU HOLE IN CONNECTION
OPERATING LEVER Tighten swivel nut securely.
TERMINAL STRIP
POSITION CABLE
BLOCK APPROXIMATELY OPTIONAL CONNECTION
4-3.15 Installation of Lever Operated Control Head,
AS SHOWN LEAVING
1/4” - 1/2” GAP
FOR MICROSWITCH P/N 870652
MICROSWITCH 1. Ensure the control head is in the SET position with the
INDICATOR AND SWIVEL NUT safety pull pin and seal wire intact.
RESET STEM MICROSWITCH
LEVER
2. Remove the protection cap from the cylinder valve ac-
CAM
tuation port.
VIEW WITH COVER AND
NAMEPLATE REMOVED
3. Using a suitable wrench, assemble the control head to
the cylinder valve actuation port. Tighten the swivel nut
Figure 4-14. Electric/Cable Operated Control Head securely.
4-3.14 Installation of Cable Operated Control Head, 4-3.16 Installation of Nitrogen Cylinder, P/N 877940
P/N 979469 and Mounting Bracket, P/N 877845
1. Locate the nitrogen cylinder mounting bracket in an area
! WARNING where the cylinder valve assembly and control head
The cable operated control head (P/N 979469) will be protected from inclement weather by a suitable
must not be used with the stackable pressure total or partial enclosure, preferably adjacent to the
operated control head (P/N 878750). Installing FE-13 storage cylinders.
the cable operated control head on the 2. Install the mounting bracket clamps and hardware. In-
actuation port of the stackable pressure stall the nitrogen cylinder in position with a mounting
operated control head will cause the device to bracket; tighten sufficiently to hold the cylinder in place
malfunction. while allowing the cylinder enough free play to be ro-
The following procedures must be performed before attach- tated.
ing the control head to the cylinder valve. 3. Turn the cylinder until the cylinder valve discharge out-
1. Remove the protection cap from the cylinder actuation let is in the desired position. The nitrogen cylinder must
port. be positioned so that control head is readily accessible
during manual operation.
2. Remove the cover from the control head and take out
the wheel assembly, cable pipe locknut and closure 4. Securely tighten the mounting bracket clamps and hard-
disc. ware.
3. Make sure the plunger is below the surface of the con- 5. Attach the adapter (P/N 6992-0501) and connect the
trol head body. Position the control head at the valve nitrogen pilot lines.
control port with the arrow pointing in the direction of 6. Remove the protective cap from the cylinder valve ac-
pull. tuation port.
4. Assemble the cable pipe locknut to the cable pipe and ! WARNING
place the cable pipe in the control head body.
Ensure the control head is in the SET position
5. Slide the wheel assembly on the control cable to the
(that is, the actuating pin is in the fully retracted
SET position. Tighten the set screws securely. Make
or SET position) before attaching it to the
sure the wheel assembly is at the start of the stroke.
cylinder valve. If the control head is not in the
6. Cut off any excess control cable close to the wheel SET position, FE-13 will discharge accidentally.
assembly. Death, personal injury and/or property damage
7. Insert the closure disc and replace the cover on the could occur.
control head. The control head is now armed. 7. Install the control head to the cylinder valve actuation
port and tighten securely.

October 2002 4-17 96-FE13MA-001


FE-13™ Engineered Fire Suppression Systems

4-3.17 Installation of Pressure Trip, P/N 874290 4. Check that the discharge manifold, discharge piping and
actuation piping are securely hung. Ensure all fittings
Install the pressure trip on the discharge manifold or pip-
are tight and securely fastened to prevent agent leak-
ing in the horizontal position, as shown on the system draw-
age and hazardous movement during discharge. The
ings. Connect the trip to the piping with 1/2-inch Schedule
means of pipe size reduction and installation position of
40 pipe. The minimum operating pressure required is
the tees must be checked for conformance to the de-
75 PSIG (5.17 bar). The maximum allowable load to be
sign requirements.
attached to the retaining ring is 100 lb. (45.4 kg).
5. The piping distribution system must be cleaned, blown
4-3.18 Installation of Manual Pull Station, free of foreign material and inspected internally to en-
P/N 871403 sure that oil or particulate matter will not soil the hazard
1. Locate the remote pull boxes as shown on the system area or reduce the nozzle orifice area and affect agent
installation drawings. distribution.
2. Connect the pull boxes to the control heads using 6. System piping should be pressure tested in accordance
3/8-inch, Schedule 40 pipe. Do not run more than one with the requirements of NFPA 2001.
cable in each pipe run. 7. Ensure that the check valves are installed in the proper
3. Install a corner pulley at each change in pipe direc- location, as indicated on the installation drawings and
tion. Do not bend the pipe. that the equipment is installed with the arrow pointing in
4. Beginning at the pull boxes, remove the covers of the the direction of flow.
first corner pulley. Feed the cable through the pulley 8. Verify the nozzles are installed in the correct locations
into the 3/8-inch pipe. Connect one end of the cable to and have the correct part numbers and orifice sizes as
the cable fastener in the pull box, allowing the short indicated on installation drawings. Discharge nozzles
end to project at least 1/2-inch. Seat the cable in the must be oriented such that optimum agent dispersal can
groove by pulling on the long end. Screw the fastener be achieved. Check the nozzle orifices for any obstruc-
and cable into the handle. Route the other end to the tions.
control heads, taking up as much slack as possible. 9. The discharge nozzles, piping and mounting brackets
Attach the end of the cable to the fastener in the con- must be installed such that they will not cause injury to
trol head. personnel. The agent must not be discharged at head
5. Reattach the corner pulley covers. height or below where people in a normal work area
6. Check that control head is in the SET position. Install could be injured by the discharge. The agent must not
the control head to the FE-13 cylinder valve. directly impinge on any loose objects or shelves, cabi-
net tops or similar surfaces where loose objects could
4-3.19 Installation of Discharge Indicator, be propelled by the discharge.
P/N 967082
10. For systems with a main/reserve capability, the MAIN/
The discharge indicator must be installed on the discharge RESERVE switch must be clearly identified and prop-
manifold, either in a vertical or horizontal position. The in- erly installed where it is readily accessible.
dicator has a 3/4-inch NPT male connection. Make certain 11. Manual pull stations must also be clearly identified and
the indicator stem is in the normal position. properly installed where they are readily accessible. All
4-3.20 Post-Installation Checkout manual stations that activate FE-13 systems should be
properly identified as to their purpose. Particular care
After an FE-13 system installation has been completed, should be taken where manual pull stations for more
perform the following inspections and tests. than one system are in close proximity, and could be
1. Verify that the cylinders of correct weight and pres- confused and the wrong system actuated. In this case,
sure are installed in accordance with installation draw- manual stations should be clearly identified as to which
ings. hazard area they affect.
2. Verify that the cylinder brackets and straps are prop- 12. Perform the electric control head test outlined in Para-
erly installed and all fittings are tight. graph 5-4.3.2 on all cylinders equipped with electric con-
3. The piping distribution system must be inspected for trol heads
compliance with the system drawings, NFPA 2001, de- 13. Perform the pressure switch test outlined in Paragraph
sign limitations within this manual and the computer- 5-4.3.1 for all pressure switches installed.
ized hydraulic calculations associated with each 14. All acceptance testing shall be in accordance with NFPA
independent piping and nozzle configuration. 2001 current edition.

96-FE13MA-001 4-18 October 2002


FE-13™ Engineered Fire Suppression Systems

CHAPTER 5
MAINTENANCE

5-1 INTRODUCTION 5-3 PREVENTIVE MAINTENANCE


This chapter contains maintenance instructions for the Perform preventive maintenance as per Table 5-1.
Kidde FE-13™ Engineered Fire Suppression System.
Table 5-1. Preventive Maintenance Schedule
These procedures must be performed regularly in accor-
dance with regulations. If problems arise, corrective action
Schedule Requirement Paragraph
must be taken.
Daily Check nitrogen cylinder pressures 5-4.1

5-2 MAINTENANCE PROCEDURES Inspect hazard area system


Monthly 5-4.2
components

! WARNING Check FE-13 cylinder weights


FE-13 and nitrogen cylinder valve assemblies Semi-Annually Test pressure switches 5-4.3
must be handled, installed, inspected and
serviced only by qualified and trained Test electric control heads
personnel, in accordance with the instructions Every 2 Years Blow out distribution piping 5-4.4
contained in this manual and Compressed Gas
Association (CGA) pamphlets C-1, C-6 and P-1. FE-13 and nitrogen cylinder and
5-5 and
Every 5 Years flexible hose hydrostatic pressure test
CGA pamphlets my be obtained from 6-4.1
and/or inspection
Compressed Gas Association, Crystal Square
Two, 1725 Jefferson Davis Highway, Arlington,
VA 22202-4102. 5-4 INSPECTION PROCEDURES
Before performing these maintenance 5-4.1 Daily
procedures, refer to the Material Safety Data
Sheets and Safety Bulletins in the appendices 5-4.1.2 CHECK NITROGEN CYLINDER
of this manual. PRESSURE
5-2.1 General Check the nitrogen cylinder for proper operating pressure.
If the pressure loss (adjusted for temperature) exceeds
A regular program of systematic maintenance is essential 10%, recharge with nitrogen to 1800 PSIG at 70°F
for continuous, proper operation of all FE-13 systems. A (124 bar gauge at 21°C).
periodic maintenance schedule must be followed and an
inspection log maintained for ready reference. As a mini- 5-4.2 Monthly
mum, the log must record: 5-4.2.1 GENERAL INSPECTION
• Inspection interval, Make a general inspection survey of all cylinders and equip-
• The inspection procedure performed, ment for damaged or missing parts. If the equipment re-
quires replacement, refer to Paragraph 5-6.3.
• Maintenance performed, if any, as a result of in-
spection, and 5-4.2.2 HAZARD ACCESS
• The name of inspector performing the task. Ensure access to hazard areas, manual pull stations, dis-
charge nozzles and cylinders are unobstructed and that
If the inspection indicates areas of rust or corrosion, imme- nothing obstructs the operation of the equipment or distri-
diately clean and repaint the area. Perform cylinder hydro- bution of FE-13 agent.
static pressure testing in accordance with Paragraph 5-5
of this manual.

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FE-13™ Engineered Fire Suppression Systems

5-4.2.3 INSPECT HOSES 5-4.2.10 INSPECT DISCHARGE NOZZLES


Inspect 1/4-inch flexible actuation hoses for loose fittings, Inspect discharge nozzles for dirt and physical damage.
damaged threads, cracks, distortion, cuts, dirt and frayed Replace damaged nozzles. If nozzles are dirty or clogged,
wire braid. Tighten loose fittings, and replace hoses with refer to Paragraph 5-6.1 for cleaning directions.
stripped threads or other damage. If necessary, clean parts
as directed in Paragraph 5-6.1. Inspect the adapters, cou- ! CAUTION
plings and tees at the FE-13 cylinder pilot outlets and tighten Nozzles must never be painted.
couplings if necessary. Replace any damaged parts. Nozzles must be replaced by nozzles of the
5-4.2.4 INSPECT PRESSURE CONTROL HEADS same part number (a part number is located on
each nozzle). Nozzles must never be
Inspect FE-13 cylinder pressure operated control heads for interchanged since random interchanging of
physical damage, deterioration, corrosion, distortion, cracks, nozzles could adversely affect proper FE-13
dirt and loose couplings. Tighten loose couplings. Replace distribution and concentration within a hazard
damaged caps. Replace the control head if damaged. If area.
necessary, clean as directed in Paragraph 5-6.1.
5-4.2.11 INSPECT PULL STATIONS
5-4.2.5 INSPECT ELECTRIC CONTROL HEADS
Inspect all manual pull stations for cracks, broken or cracked
Inspect the FE-13 cylinder electric control heads for dam- glass plate, dirt or distortion. Inspect the station for signs of
age, corrosion and dirt. Check the control head's flexible physical damage. Replace damaged glass. Replace the
electrical line for wear and damage. Check the control head station if damaged. If necessary, clean as directed in Para-
for loose coupling, and tighten if necessary. Check that the graph 5-6.1.
indicator is in the SET position, the pull pin is installed in
the manual lever and the seal wire is intact. Replace the 5-4.2.12 INSPECT PRESSURE SWITCHES
control head if damaged. If necessary, clean as directed in Inspect pressure switches for deformations, cracks, dirt or
Paragraph 5-6.1. other damage. Replace the switch if damaged. If neces-
5-4.2.6 INSPECT CYLINDER AND VALVE sary, clean the switch as directed in Paragraph 5-6.1.
ASSEMBLY 5-4.3 Inspection Procedures, Semi-Annual
Inspect the FE-13 cylinder and valve assembly for leakage 5-4.3.1 WEIGHING FE-13 CYLINDERS
and physical damage such as cracks, dents, distortion and
worn parts. Check the burst disc for damage. Replace dam- Weigh 65 and 112 lb. FE-13 cylinders as follows:
aged burst discs per Paragraph 6-2.4. If damaged parts
are found on the FE-13 cylinder or cylinder valve, replace ! WARNING
the FE-13 cylinder. If necessary, clean the cylinder and as- Install a protection cap on the FE-13 cylinder
sociated parts as directed in Paragraph 5-6.1. valve actuation port and safety cap on the
cylinder valve outlet port.
5-4.2.7 INSPECT BRACKETS, STRAPS, CRADLES
AND MOUNTING HARDWARE Disconnect all cylinder control heads,
discharge hoses and flexible pilot hoses to
Inspect the FE-13 cylinder brackets, straps, cradles and
prevent accidental system discharge.
mounting hardware for loose, damaged or broken parts.
Check the cylinder brackets, straps and associated parts 1. Remove the cylinder as instructed in Paragraph 5-7.
for corrosion, oil, grease and grime. Tighten any loose hard- 2. Place the cylinder on a scale.
ware. Replace damaged parts. If necessary, clean as di- 3. Record the weight and date on a record card and at-
rected in Paragraph 5-6.1. tach it to the cylinder. The gross weight and tare (empty)
5-4.2.8 INSPECT DISCHARGE HOSES weight are metal stamped on the FE-13 cylinder valve
label. Therefore, subtract tare weight from the gross
Inspect the flexible discharge hoses for loose fittings, dam- weight to determine net weight of the original charge.
aged threads, cracks, rust, kinks, distortion, dirt and frayed Then, subtract tare weight from the scale reading to
wire braid. Tighten loose fittings and replace hoses with determine net weight of the FE-13 agent remaining in
stripped threads. If necessary, clean as directed in Para- the cylinder. If the recorded agent net weight is less
graph 5-6.1. than 95% of original charge net weight, replace the cyl-
5-4.2.9 INSPECT ACTUATION LINE inder with a fully charged FE-13 cylinder (recharging
the cylinders is explained in Paragraph 6-3).
Inspect the nitrogen actuation line (if used) and support
brackets for continuity, physical damage, loose fittings, dis- 4. Reinstall the cylinder (see Paragraph 5-8 for reinstalla-
tortion, cracks or cuts. Tighten loose fittings. Replace dam- tion instructions).
aged parts. If necessary, clean as directed in Paragraph
5-6.1.

96-FE13MA-002 5-2 October 2002


FE-13™ Engineered Fire Suppression Systems

5-4.3.2 PRESSURE SWITCH TEST 4. Observe the instructions on the caution label attached
1. Contact the appropriate personnel and obtain authori- to each electric control head. Replace any damaged
zation for a shutdown. heads which fail to reset properly before reconnecting
to cylinders. Reattach all electric control heads to the
2. Ensure that the hazard area operations controlled by threaded port on the cylinder valve or pressure oper-
the pressure switch are operative. ated control head. Tighten the swivel nut securely. Make
3. Manually operate the switch by pulling up on the plunger. certain each electric control head is in SET position
Verify that the hazard area operations controlled by the before reconnecting to cylinders.
pressure switch shut down.
5-4.4 Inspection Procedures-2 Year
4. Return the pressure switch to the SET position.
5. Reactivate all systems that were shut down by the pres- ! WARNING
sure switch (such as power, ventilation systems and Do not use water or oxygen to blow out pipe
compressors). lines. Using oxygen is especially dangerous—
5-4.3.3 ELECTRIC CONTROL HEAD TEST even a minute quantity of oil can cause an
explosion.
Electric control heads must be tested semi-annually for
proper operation. This test can be performed without dis- 1. Remove any nozzles from the piping to allow foreign
charging the FE-13 cylinders. Test one hazard area at a matter to blow clear.
time before proceeding to the next, as follows: 2. Remove all pressure operated control heads from the
FE-13 cylinders.
! WARNING
! WARNING
All control heads must be removed from FE-13
Do not disconnect the flexible hose from the
cylinders and nitrogen pilot cylinders prior to
pressure operated control head. If FE-13
testing to prevent accidental cylinder
accidentally discharges, the unattached flexible
discharge.
hose will whip around and may damage
1. Remove all electric control heads from all FE-13 cylin- equipment and/or cause severe bodily injury.
ders and nitrogen pilot cylinders serving the hazard area
3. Open the distributing valves and keep them open long
being tested. Let the electric control heads hang freely
enough to ensure the pipes are clean.
from the flexible electric conduit connections. Leave
all pressure operated control heads and pilot actuation 4. Blow out all distribution piping with air or nitrogen to
hoses attached to the cylinders. ensure it is not obstructed.
2. Operate FE-13 system electrically. This can be accom- 5. Reconnect all control heads.
plished by actuation of the FE-13 system at the system
control panel or by manual operation of an electric pull 5-5 INSPECTION AND RETEST
station. PROCEDURES FOR FE-13 CYLINDERS
3. Ensure that all electric control heads have operated,
that is, the indicator on the electric control head has A cylinder that is damaged or corroded should be emptied,
moved to the RELEASED position, or in the case of a retested and restamped in accordance with DOT CFR Title
control head observe that the actuating pin has moved 49, Section 173.34 (see Paragraph 5-5.3).
to the fully actuated position. If any control heads have
! CAUTION
not operated, check the circuit for electric continuity to
these particular heads and repeat the test. Replace all These guidelines do not apply to cylinders
damaged heads. Repeat the test if any control heads containing a commodity other than FE-13.
have been replaced. All Kidde FE-13 cylinders are designed, fabricated, and fac-
tory tested in compliance with DOT CFR 3AA as stamped
! WARNING on each cylinder.
Electric control heads must be reset manually
Two sets of regulations will apply to periodic inspection and
before reconnecting to the cylinder valves.
test procedures depending on the following:
Failure to follow the procedure outlined in Step
4 will result in accidental FE-13 discharge. 5-5.1 Cylinders Continuously in Service
Death, personal injury and/or property damage Without Discharge
can occur. These cylinders are governed by NFPA 2001 regulations.
Cylinders in continuous service without discharge require
a complete external visual inspection every five years in
accordance with Compressed Gas Association Pamphlet

October 2002 5-3 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

C-6, Section 3, except that the cylinders need not be emp- 1. Clean the outside of the nozzles with a rag or soft brush.
tied or stamped while under pressure. Record date of in- 2. Examine the discharge orifices for damage or block-
spection on record tag attached to each cylinder. Where age. If the nozzles appear to be obstructed, unscrew
the visual inspection shows damage or corrosion, the cyl- the nozzles and clean by immersing them in cleaning
inder shall be emptied, retested and restamped in accor- solvent. Dry thoroughly with lint-free cloth. Replace
dance with DOT CFR Title 49, Section 173.34. damaged nozzles. Nozzles must be replaced with the
5-5.2 Discharged Cylinders or Charged Cylinders same part number in the same location. See Paragraph
That are Transported 4-2.3.5 for the correct nozzle placement and orienta-
tion.
These cylinders may come under NFPA 2001 requirements,
or, in the case of shipment of charged cylinders, DOT, fed- 5-6.3 Repairs
eral or state regulations may apply. In either case, the cyl- Replace all damaged parts found during inspection. Re-
inders shall not be charged and shipped if more than five placement procedures for FE-13 cylinders are provided
years have elapsed from the date of the last test date below. Since replacement for other system components are
stamped on the cylinder. The cylinders shall be retested similar, refer to installation drawings and FE-13 system as-
and restamped in accordance with DOT CFR (Code of Fed- sembly drawings for guidance.
eral Regulation) Title 49, Section 173.34.
FE-13 cylinders must be refilled or replaced when a cylin-
5-5.3 Retest der indicates a loss in weight in excess of 5% of the origi-
DOT 3AA cylinders used exclusively in FE-13 service that nal charged net weight, or immediately after discharge.
are commercially free from corroding components are re-
quired to be hydrostatically retested and restamped every 5-7 REMOVING AN FE-13 CYLINDER
five years, in accordance with DOT CFR Title 49, Para-
graph 173.34(e) prior to recharge and shipment. An alter- Remove an FE-13 cylinder as follows:
nate option is an external visual inspection performed in
lieu of the hydrostatic test at the time the periodic retest ! WARNING
becomes due (in accordance with CFR 49, Paragraph Do not disconnect flexible discharge hose or
173.34[e] [13]). Therefore, the retest can be performed by valve outlet adapter prior to removing pressure
either of the following methods: and electric control heads from FE-13 cylinders.
Before replacing an FE-13 cylinder in a hazard
Table 5-2. Retest Schedule
area group, ensure pilot line is completely
F irst
vented of all pressure.
S u b seq u en t
R e te s t M e th o d R e te s t S p ecial Markin g
R e te s t D u e 5-7.1 Single Cylinder System
D ue

Full hydrostatic test, including 1. Disconnect the swivel nut on the control head from the
Retest Date
determination of cylinder 5 years 5 years cylinder valve actuation port. Remove the control head
Month/Year
expansion
from the FE-13 cylinder.
External visual inspection per
Paragraph 173.34(e) (10) and 5 years 5 years
Retest Date 2. Install a protection cap on the FE-13 cylinder valve ac-
Followed by "E" tuation port.
CGA Pamphlet C-6, Section 3
3. Remove the valve outlet adapter, or loosen the swivel
nut and remove the flexible discharge hose from the
5-5.4 Flexible Hoses
discharge outlet port adapter.
In accordance with NFPA 2001, all system hoses shall be 4. Immediately install a safety cap on the cylinder valve
examined annually for damage. If visual examination shows outlet port.
any deficiency, the hose shall be replaced or tested.
5. Remove the cylinder strap. Remove the FE-13 cylin-
der from the bracket. Weigh the cylinder using a plat-
5-6 SERVICE form scale.
5-6.1 Cleaning 5-7.2 Multiple Cylinder System

Remove dirt from metallic parts using a lint-free cloth moist- ! WARNING
ened with dry cleaning solvent. Dry parts with a clean, dry, Remove all control heads from FE-13 cylinders.
lint-free cloth or air blow dry. Wipe non-metallic parts with
clean, dry, lint-free cloth. Remove corrosion with crocus 1. Disconnect the swivel nut on the pressure operated
cloth. control heads from the cylinder valve actuation port.
Remove the control heads from all FE-13 cylinder
5-6.2 Nozzle Service valves leaving the flexible actuation hose or tubing at-
Service nozzles after use as follows: tached to the pressure operated control heads.

96-FE13MA-002 5-4 October 2002


FE-13™ Engineered Fire Suppression Systems

2. Immediately install a protection cap on all FE-13 cylin- discharge. Personal injury and/or property
der valve actuation ports. damage could occur.
3. Remove the tubing from the master cylinder adapter 5. Install the control head.
on the master cylinder (if used).
5-8.2 Multiple Cylinder System
! WARNING 1. Position FE-13 cylinders in their designated locations.
To prevent injury in the event of discharge, the Secure in place with cylinder straps or wall brackets
master cylinder adapter cap must be installed and mounting hardware. Orient the cylinders with the
on the adapter whenever tubing is not valve outlets angled toward the cylinder discharge pip-
connected to the master cylinder valve. Under ing (refer to system installation drawings).
no circumstances is the protection cap to be
! WARNING
removed from its chain.
Discharge hoses or valve outlet adapters must
4. Immediately install protection cap on master cylinder
be connected into system piping (union
adapter port.
connection) before attaching to cylinder valves.
5. Loosen swivel nut and remove flexible discharge hose Failure to do so could result in death, personal
from discharge outlet port. injury and/or property damage during an
accidental discharge.
! WARNING
To prevent injury, all cylinders must have safety 2. Remove safety caps from the cylinder valve outlet ports.
caps installed immediately on the outlet ports 3. Immediately reconnect flexible discharge hoses or valve
when discharge hoses or the valve outlet outlet adapters to the cylinder valve outlet ports.
adapter is disconnected. 4. Remove the protection cap from the master cylinder
6. Immediately install the safety cap on the cylinder valve adapter port (if used) and reconnect the tubing to the
outlet port. slave port on the master cylinder. Tighten the swivel
nut.
7. Remove the attaching hardware or cylinder straps. Re-
move the FE-13 cylinder from the bracket. Weigh the 5. Remove protection caps from the FE-13 cylinder valve
cylinders using a platform scale. actuation ports.

! WARNING
5-8 INSTALLING AN FE-13 CYLINDER
The control head must be in the SET position
Install an FE-13 cylinder as follows: before attaching it to the cylinder valve. A
control head in the released position will cause
5-8.1 Single Cylinder System
discharge of FE-13 when it is installed on the
1. Position the FE-13 cylinder(s) in the designated loca- cylinder valve. Death, personal injury and/or
tion. Secure it in place with cylinder straps or wall property damage could occur.
bracket and mounting hardware. Orient the cylinder with
6. Reinstall electric and pressure operated control heads
the valve outlet angled toward the cylinder discharge
with flexible actuation hoses or tubing on cylinder valve
piping (refer to installation drawings).
actuation ports. Tighten the swivel nuts.
! WARNING
Discharge hoses or valve outlet adapters must
be connected into system piping (union
connection) before attaching to cylinder valves.
2. Remove the safety cap from the cylinder valve outlet
port.
3. Immediately reconnect the valve outlet adapter or flex-
ible discharge hose to the cylinder outlet port.
4. Remove the protection cap from the FE-13 cylinder ac-
tuation port.

! WARNING
The control head must be in SET position (that
is, the actuating pin must be in the fully
retracted or SET position) before attaching it
to the cylinder valve to prevent accidental

October 2002 5-5 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

THIS PAGE INTENTIONALLY LEFT BLANK.

96-FE13MA-002 5-6 October 2002


FE-13™ Engineered Fire Suppression Systems

CHAPTER 6
POST-DISCHARGE MAINTENANCE
6. Examine the pilot check pin for any evidence of bend-
6-1 INTRODUCTION ing or other damage. Depress the pin and make cer-
Follow these procedures after the system has been acti- tain it snaps back freely. Replace the pilot check if
vated and FE-13™ has been discharged. necessary.

! CAUTION
6-2 POST-FIRE MAINTENANCE After reinstalling a pilot check, the distance from
the top of the core pin to the control head
6-2.1 FE-13 Valve Inspection and Service
seating surface must fall between the
Inspect and service the FE-13 valve as follows: dimensions of 0.515 in. to 0.565 in. (13 mm to
14 mm) when in the “shut” or non-actuated
Note: Important–Because FE-13 tends to dissolve and
position (see Figure 6-1).
wash out lubricant, certain components in the
FE-13 valve assembly will have to be inspected GAGING DIMENSIONS
and serviced before recharging the cylinder/valve .515/.565 ° PILOT CHECK
assembly. Part numbers for items that may require VALVE CAP
replacement are listed in Table 6-1. ¬ O-RING CAP SPRING
BACK-UP RING
6-2.2 1½-Inch Valve Disassembly ­ O-RING, PISTON,
SAFETY ± BACK-UP RING
Refer to Figures 6-1 and 6-2 and Table 6-1. CAP (See enlarged view
in Figure 6-2.)

! WARNING PISTON
® O-RING SEAT
Before removing the valve, make sure that all SEAT RETAINER
pressure has been relieved from the cylinder.
To relieve any remaining pressure, depress the
pressure switch Schraeder valve until all ¯ O-RING, NECK
pressure is relieved. Failure to do so could SIPHON TUBE
result in death, personal injury and/or property
damage due to an uncontrolled pressure
release. Figure 6-1. Valve Assembly (1½-Inch)
1. Remove the valve with the siphon tube from the cylin-
der.
O-RING, PISTON
2. Remove the o-ring. Examine the o-ring for cuts or nicks
and replace if necessary. Before reinstalling the o-ring, TEFLON BACK-UP
RING
apply a lubricant.
3. Remove the valve cap, spring and piston assembly.
Note: All internal components of FE-13 valves are re- Figure 6-2. Piston O-Ring
moved from the top of the assembly. However, if Table 6-1. Valve Components
there is excessive piston o-ring friction, the siphon
tube may have to be removed and the piston as- Item 65 and 112 lb.
Description
sembly pressed out from the bottom. Number Cylinders

4. Remove the o-rings and examine for cuts or nicks; re- 1 O-ring, cap 5661-0225
place if necessary. Examine the o-ring grooves for for-
eign matter. Before reinstalling the o-rings, apply a 2 O-ring, piston 5661-0325
lubricant. 3 O-ring, seat 5661-0215
5. Examine the exposed surface of the o-ring for nicks
4 O-ring, neck 5661-0932
and cuts. Also, ensure that the o-ring protrudes a mini-
mum of 0.020 in. (0.5 mm) above the conical seating 5 Pilot check assembly 844911
surface of the piston assembly. Replace this o-ring if
necessary by removing the seat retainer. Before reas- 6 Back-up ring 554003-250
sembly, apply a lubricant to the o-ring.

October 2002 6-1 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

Table 6-2. Other Valve Component Materials


FE-13 VALVE
Oth er Materials Man u factu rer an d N o men clatu re

Lubri cant Parker Seal Co. Super-O-Lube or equi valent

Locti te Sealant Locti te Corp. Sealant, Grade CV or equi valent


SAFETY
DISC
Locqui c Pri mer Locti te Corp. Pri mer, Grade N or equi valent WASHER

SAFETY
6-2.3 Valve Assembly (1½-Inch) DISC SAFETY
DISC RETAINER
Note: The items refer to Figure 6-1. (P/N 220034)

1. Install an o-ring in the piston groove.

! CAUTION
Make certain the Teflon® back-up ring is below Figure 6-3. Safety Disc Replacement
this o-ring, as shown in Figure 6-2.
Table 6-3. Safety Disc Replacement Table (1½-Inch)
2. Press the piston (Item 6) back into the valve body.
3. Install the spring. S a fe ty S afety D isc To rq u e P S IG @
C ylin d er S iz e
D isc P /N Wash er P /N Valu e 70°F
4. Install the o-ring (Item 1) onto the groove in the valve
cap, screw the cap into the valve body and torque to 65 and 112 lb. 215399 294500 33 ft. lb. 2650-3000
250 in. lb. (28.2 N-m).
5. If the siphon tube had to be removed to disassemble
the valve, wire brush the siphon tube threads to re- 6-3 RECHARGING FE-13 CYLINDERS
move the old Loctite® residue.
6. Apply a film of Loctite® primer to the siphon tube threads ! CAUTION
and allow three to five minutes to dry. FE-13 cylinders may require retesting before
7. Apply a film of Loctite® sealant to the threads and rein- recharging (see Paragraph 5-5 for details on
stall the siphon tube. cylinder retesting).
8. Install the o-ring onto the valve neck groove, screw the ! WARNING
valve and siphon tube into the cylinder, and torque to
50 to 55 ft. lb. (68 to 75 N-m). Under no circumstances while performing
either cylinder recharge or leak test, should a
6-2.4 Safety Disc Replacement (1½-Inch) charged cylinder be allowed to stand freely
Note: Refer to Figure 6-3. without either the charging apparatus attached
or the safety cap installed. Whenever these
1. Remove the safety disc retainer with safety disc and
devices are not installed, a charged cylinder
safety disc washer from the valve body. Discard the
must be securely clamped to a rigid structure
safety disc and washer.
capable of sustaining the full thrust that would
2. Assemble the safety disc retainer with new safety disc result should the valve inadvertently open. The
and safety disc washer to the valve body. Torque to the clamping device and supports must be capable
appropriate value listed in Table 6-3. of withstanding a thrust force of 1800 lb. (816.5
kg). This approximates the thrust force
! WARNING
generated out of the FE-13 cylinder valve outlet
Never install any type disc other than specified on a full, wide-open discharge. Failure to do so
above for the appropriate cylinder. Installing the could result in death, serious personal injury
incorrect disc could result in violent rupture of and/or property damage.
the cylinder and. Death, serious personal injury
and/or property damage could occur. FE-13 charging equipment consists of an FE-13 storage
container, piping adapter, control valves, strainer, pressure
Never reinstall a used safety disc and/or washer. gauge, flexible hoses, seating adapter, recharge adapter,
Once the retainer has been removed, the disc pump, scale and interconnecting plumbing. Recharge
and washer must be replaced with new equipment must be suitable for the purpose intended and
components. must be compatible with FE-13. A typical FE-13 charging
system schematic is shown in Figure 6-4.

96-FE13MA-002 6-2 October 2002


FE-13™ Engineered Fire Suppression Systems

Note: Locate the charging equipment in a clean, well-ven- ! CAUTION


tilated area near the FE-13 supply and cylinder stor-
age. There should be sufficient room for moving FE-13 is a colorless, odorless gas, low in
the cylinders to and from the charging equipment. toxicity, and is an extremely effective fire
suppression agent. FE-13 can be liquefied by
6-3.1 Charging Equipment Installation compression, and is normally shipped and
Before assembling the charging equipment, apply Permacel stored in this condition. Being a liquefied and
No. 412D Teflon® tape to all pipe threads. compressed gas, FE-13 is stored and handled
under saturated conditions (that is, the liquid
6-3.2 Charging FE-13 Cylinder and and vapor coexist in equilibrium). Reducing the
Valve Assembly pressure without reducing the temperature
Recharge FE-13 cylinder and valve assembly as follows causes the liquid to flash into vapor with
(see Figure 6-4): accompanying refrigeration effects. By
understanding the physical properties of
! WARNING FE-13 and safe handling techniques, the agent
Only qualified, designated personnel should may be transferred from shipping cylinders to
operate the charging equipment. Exercise the desired end-use container safely.
extreme care when working with pressure 1. Check cylinder for last hydrostatic test date prior to
equipment to prevent death, personal injury and charging. Perform any required DOT hydrostatic tests
damage to property, resulting from careless (see Paragraph 6-4.1).
handling or possible equipment failure. Perform
2. Check cylinder valve assembly for any unacceptable
all operations in an assigned area cleared of
physical defects (i.e., cracks of any kind, elongated pits
all unauthorized personnel. Make sure all
of any length, inclusions of any size, pitting, bulging,
equipment is properly secured. Never attempt
dents, corrosion, fire damage, mechanical defects,
to adjust or disassemble pressurized
scratches, nicks or gouges if more than superficial in
equipment.
nature). These defects shall be cause for rejection.
18
7

1. Recharge Adapter 5
19 4
2. Seating Adapter
3. Scale 6
4. Vent Valve - Recharge
5. Vent Valve - Seating
6. Ball Valve
7. Ball Valve 2
8. FE-13 Shipping Cylinder - Vapor Valve
9. FE-13 Shipping Cylinder - Liquid Valve 1
10. Vent Valve
11. Pump Inlet Ball Valve 13
12. Strainer
15 17
13. Pump 12
14. Safety Relief Valve
15. Pump Outlet Ball Valve
16. FE-13 Shipping Cylinder
17. FE-13 Agent Storage Container 3
18. Felxible Hose
19. Vent Valve

14
11

10
8

16

Figure 6-4. Typical FE-13 Charging System Schematic


October 2002 6-3 96-FE13MA-002
FE-13™ Engineered Fire Suppression Systems

3. Weigh cylinder/valve assembly to verify quantity of 14. Weigh the fully charge cylinder. The weight must agree
agent in cylinder (if any). with weight stamped on the cylinder valve nameplate.
4. Connect FE-13 supply line to the FE-13 shipping cylin- Record date of recharge on cylinder record tag.
der valve (Item 9). Close all valves in the charging sys- 15. Cylinder is now ready for leak test (refer to Paragraph
tem. 6-3.4).
5. Open FE-13 supply valves (Items 9, 11 and 15). The pressure in the agent container is significantly affected
DO NOT open valve (Item 6) at this time. Crack vent by fill density and temperature. At elevated temperatures,
valve (Item 19) until FE-13 liquid is present. Close valve the rate of increase in pressure is very sensitive to fill den-
(Item 19). sity (see Figure 1-1). If the maximum fill density is exceeded,
6. Position FE-13 agent storage cylinder (Item 17) (with the pressure will increase rapidly with temperature increase
safety cap and pilot actuation port protection cap in so as to present a hazard to personnel and property. Ad-
place and properly connected) on weigh scale (Item herence to the limits on fill density and pressurization lev-
3). Monitor scale. Empty weight of cylinder assembly els will prevent excessively high pressures from occurring
must be stamped on cylinder valve nameplate. if the agent container is exposed to elevated temperature,
7. Remove safety cap and immediately connect cylinder minimizing the possibility of an inadvertent discharge of
assembly into the charging system by assembling the agent through the pressure relief device.
recharge adapter with o-ring packing (Item 1) to the Note: To change the FE-13 shipping container (Item 16)
cylinder assembly outlet port. close cylinder valves (Items 8 and 9) close valves
8. Monitor scale, and record empty cylinder assembly (Item 11). Carefully open vent valve (Item 10) to
weight as A. Determine charge weight C=A+B, where bleed pressure. Disconnect charging lines from FE-
B is weight of FE-13 agent indicated on valve name- 13 supply cylinder. Position new FE-13 supply cyl-
plate. inder in place. Connect charging lines to new FE-13
9. Open valve (Item 6) and start pump (Item 13). Monitor supply cylinder, ensuring vapor and liquid lines are
scale (Item 3). When scale indicates charge weight C, connected to proper valves. Close vent valve (Item
10). Open valves (Items 9 and 11).
shut off pump and close FE-13 supply valve (Item 6).
Note: The main piston in the cylinder valve assembly will 6-3.3 FE-13 Cylinder Leak Test
unseat, permitting flow into the assembly when a
! WARNING
10 PSIG (0.7 bar gauge) differential (approximate)
exists at the outlet port. Clamp FE-13 cylinder securely in place. The
clamping device and supports must be capable
10. Remove pilot actuation port protection cap and as-
of withstanding a thrust force of 1800 lb. (816.5
semble seating adapter (Item 2) with flexible hose to
kg). This approximates the thrust force
the cylinder valve actuation port. Open valve (Item 7),
generated out of the FE-13 cylinder valve outlet
applying momentary FE-13 pressure to the actuation
on a full, wide open discharge.
port to firmly seat the cylinder valve piston.
11. While momentarily maintaining pressure on the actua- ! CAUTION
tion port, open vent valve (Item 4) on the recharge FE-13 cylinder leak tests must be conducted in
adapter (Item 1) to rapidly vent FE-13 from the valve a well-ventilated area, away from the charging
assembly outlet port. The sudden pressure decrease station so as not to be influenced by extraneous
at the valve outlet will ensure the valve seat stays in FE-13 vapors released during the filling
the closed position. operations. Kidde recommends the Yokogawa®
12. Leave vent valve (Item 4) open. Close valve (Item 7) Type H25C leak detector for FE-13, with the
and open valve (Item 5) to vent the seating adapter. Yokogawa Type LS-20 leak standard for FE-13
13. Remove seating adapter (item 2) from cylinder valve for calibrating the leak detector.
and reinstall actuation port protection cap. Close valve 1. Warm up the leak detector for 30 minutes before pro-
(Items 5 and 7). ceeding with Step 2.
2. Calibrate the detector against the LS-20 leak standard
! CAUTION
by holding the probe about 1/8 in. (3 mm) away, and
Any hissing or discharge coming from vent noting the meter deflection for the leakage allowance
valve (item 4) indicates that the piston is not of the standard. Maximum allowable leak rates are
seated properly or has opened. If this occurs, shown in Table 6-4.
repeat steps 11 through 13. Verify that the
cylinder valve piston remains closed.

96-FE13MA-002 6-4 October 2002


FE-13™ Engineered Fire Suppression Systems

Table 6-4. Maximum Permitted Leakage Rates 6-4.1 Nitrogen Pilot Cylinder Hydrostatic
Pressure Test
Maximum
Cylinder Fill A hydrostatic test must be performed in accordance with
Cylinder Size Allowable
Weight
Part Number Leakage DOT regulations CFR Title 49, Section 173.34.
lb. lb. oz./yr. Nitrogen cylinders shall not be recharged and shipped with-
out hydrostatic test if more than five years has elapsed from
96-100065-001 65 40 to 74 0.83 the date of the last test.
96-100112-001 112 62 to 115 1.29 Nitrogen cylinders continuously in service without discharg-
ing can be retained in service for a maximum of five years
3. Remove the safety cap from the discharge outlet. Blow from the date of the last hydrostatic test. At the end of five
nitrogen on the surface where the plug was removed. years, the cylinder shall be visually inspected per CGA pam-
phlet C-6.
4. Move the probe back and forth slowly about 1/8 in.
(3 mm) away from all potential leak points (such as the Cylinders must also be hydrostatic pressure tested imme-
discharge outlet area, pilot check, valve bonnet, su- diately if the cylinder shows evidence of distortion, crack-
pervisory pressure switch connection, safety outlet, liq- ing, corrosion or mechanical or fire damage.
uid level indicator, valve-to-cylinder connections and 6-4.2 Nitrogen Cylinder Replacement
gauge).
5. Meter deflections greater than indicated during calibra- ! WARNING
tion are considered excessive and will be cause for When removing a pressurized cylinder due to
rejection. pressure loss, the control head must be in the
6. Replace the safety cap immediately after the test. SET position with the safety pull pin installed.
A control head in the released position will
7. If excess leakage is detected, salvage the FE-13 agent, cause the remaining contents of cylinder to
perform the required maintenance on the container and discharge resulting in a system activation that
recharge. can cause death, severe bodily injury and/or
8. After the leak test is complete, reassemble the protec- property damage.
tion cap to the actuation port of the valve assembly.
Replace the nitrogen cylinder when expended, or when loss
Unclamp the cylinder.
of pressure occurs, as follows:
6-3.4 Salvaging FE-13 from a Leaking 1. Remove the control head from the nitrogen cylinder
Cylinder Assembly valve.
2. Immediately install the protection cap on the nitrogen
! WARNING
cylinder actuation port.
Target container must be significantly larger
3. Remove the flexible actuation hose or tubing and
than the source container to prevent dangerous
adapter (P/N 6992-0501) from the cylinder valve out-
pressure buildup.
let.
4. Remove the clamps and hardware that secure the ni-
6-4 NITROGEN PILOT CYLINDER SERVICE trogen cylinder to the mounting bracket.
AND MAINTENANCE
6-4.3 Nitrogen Cylinder Recharge
! WARNING Nitrogen cylinders must be recharged when the cylinder
Any area in which nitrogen is used or stored pressure gauge indicates pressure is below normal
must be properly ventilated. A person working (1800 PSIG at 70°F [124 bar at 21°C] or as adjusted for
in an area where air has become enriched with temperature) or immediately after discharge. Nitrogen used
nitrogen can become unconscious without for charging must comply with Federal Specification
sensing the lack of oxygen. Remove the victim BB-N-411C, Grade A, Type 1. Copies of this specification
to fresh air. Administer artificial respiration if may be obtained from: Global Engineering Documents,
necessary and summon a physician. Never 2625 S. Hickory St., Santa Ana, CA 92707.
dispose of liquefied nitrogen in an indoor work
or storage area.

October 2002 6-5 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

! CAUTION
! WARNING
Before recharging, the cylinder must be firmly The nitrogen cylinder must be positioned so
secured by chains, clamps or other devices to that the control head, when installed, is readily
an immovable object such as a wall, structural accessible and cannot be obstructed during
I-beam or permanently mounted holding rack. manual operation.
Failure to so could result in death, severe 4. Securely tighten the mounting bracket clamps and hard-
personal injury and/or property damage during ware.
an accidental discharge. 5. Remove the pipe plug, reconnect the adapter
Recharge the nitrogen cylinders as follows: (P/N 6992-0501) and flexible actuation hose or tubing
to the cylinder valve outlet port.
1. Remove the protection cap from the cylinder valve ac-
tuation port. 6. Remove the protective cap from the cylinder valve ac-
tuation port.
2. Install the nitrogen cylinder recharge adapter
(P/N 933537) to the cylinder valve actuation port and ! WARNING
plug valve outlet port with 1/8" NPT pipe plug. Ensure the control head is in the SET position
3. Connect the nitrogen recharging supply hose to the (that is, the actuating pin is in the fully retracted
adapter. Tighten securely. or SET position). Failure to do so will cause
4. Open the nitrogen recharging control valve slowly until the nitrogen cylinder to discharge when the
full nitrogen flow is obtained. control head is installed. Personal injury and/
5. Monitor the recharging supply pressure gauge. Close or property damage could occur.
the charging control valve when the gauge indicates 7. Install the control head to the cylinder valve and tighten
the proper cylinder pressure (1800 PSIG at 70°F securely.
[124 bar at 21°C]).
N2 PRESSURE - TEMPERATURE CHART
6. Allow the cylinder to cool to ambient temperature and 2100
recheck the nitrogen cylinder pressure.
7. Open the valve and add additional nitrogen as neces- 2000

sary to obtain a full cylinder charge at ambient tem-


1900
perature (1800 PSIG at 70°F [124 bar at 21°C]). Refer
to Figure 6-5. RE
1800 U
PRESSURE PSIG

8. Close the valve and remove the supply hose and charg- E SS E
PR SUR
ing adapter from the nitrogen cylinder. 1700 ES
AL R
9. Using a soap solution, thoroughly check the nitrogen M
IN L EP
1600 NO AB
cylinder valve for leakage. Bubbles in the soap solu- L OW
tion indicate leakage and shall be cause for rejection AL
M
1500 MU
of the cylinder. NI
MI
10. At the completion of the leak test, thoroughly clean and 1400
dry the cylinder valve. RECHARGE

11. Ensure the cylinder valve control head port is clean 1300

and dry.
1200
12. Immediately install the protective cap to the actuation -40° -20° 0° 20° 40° 60° 80° 100° 120° 140°
port of the cylinder valve. TEMPERATURE °F

13. Install the charged cylinder as described below. Figure 6-5. Nitrogen Temperature vs. Pressure Data
6-4.4 Nitrogen Cylinder Installation
1. Install the nitrogen cylinder in position in the mounting
bracket.
2. Tighten sufficiently to hold cylinder in place while al-
lowing cylinder enough free play to be manually rotated.
3. Turn the cylinder until the cylinder valve discharge out-
let is in the desired position.

96-FE13MA-002 6-6 October 2002


FE-13™ Engineered Fire Suppression Systems

CHAPTER 7
PARTS LIST

semblies or as individual items. In most situations, when


7-1 INTRODUCTION AND PARTS LIST ordering a system, it will be easier and more cost effective
The table below, and on the following pages, provides a to order by assembly part numbers.
complete list of FE-13™ parts and associated system equip-
ment. FE-13 equipment can be ordered as complete as-
Table 7-1.Parts List
NOMENCLATURE PART NUMBER

CONTAINER ASSEMBLIES
65 lb. 96-100065-001
112 lb. 96-100112-001

CYLINDER STRAPS
65 lb. Single Container 62669
112 lb. Single Container 270157
112 lb. Two Container 241254

VALVE OUTLET COMPONENTS


1½" Valve Outlet Adapter 283904
1½" Flex Hose 96-110000-001
El Check 877690

PRESSURE CONTROL EQUIPMENT


Male Branch Tee, 5/16" Flare x 1/8" NPT 69920505
Male Elbow, 5/16" Flare x 1/8" NPT 69920503
Male Connector, 5/16" Flare x 1/8" NPT 69920501
Flexible Actuation Hose, 22" 264987
Nitrogen Pilot Cylinder, 108 in.3 877940
Mounting Bracket for Nitrogen Pilot Cylinder, P/N 877940 877845
1/4" Check Valve 264985
Main to Reserve Transfer Switch 802398*
*Note: Not UL Listed for use with FE-13 systems.
Discharge Indicator 967082*
*Note: Not UL Listed for use with FE-13 systems.
Master Cylinder Adapter Kit 844895*
*Note: Not UL Listed for use with FE-13 systems.

October 2002 7-1 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

Table 7-1. Parts List (continued)


NOMENCLATURE PART NUMBER

ELECTRICAL DEVICES
Electric, 24 Vdc 890181
Electric, 115 Vac 890165*
*Note: Not UL Listed for use with FE-13 systems.
Electric/Stackable 81-100000-001
Electric/Cable, 24 Vdc 895630
Electric/Cable, 115 Vac 895627*
*Note: Not UL Listed for use with FE-13 systems.
Electric/Cable Explosion Proof, 24 Vdc 897494
Electric/Cable Explosion Proof, 115 Vac 897560*
*Note: Not UL Listed for use with FE-13 systems.
Lever Operated 870652
Pressure Operated 878737*
*Note: Not UL Listed for use with FE-13 systems.
Cable Operated 979469
Lever/Pressure Operated 878751*
*Note: Not UL Listed for use with FE-13 systems.

REMOTE CONTROL EQUIPMENT, CABLE OPERATED


Pull Box, Break Glass 871403
Corner Pulley, Watertight 803808
Corner Pulley, 1/2" EMT 844648
1/16" Cable 15900002

AUXILIARY EQUIPMENT
Pressure Operated Control Switch, Standard 486536
Pressure Operated Switch, Explosion Proof 981332
Pressure Operated Trip 874290
FE-13 Container Recharge Adapter 878757
FE-13 Valve Seating Adapter 933537

96-FE13MA-002 7-2 October 2002


FE-13™ Engineered Fire Suppression Systems

7-2 DISCHARGE NOZZLES

! WARNING
Only listed Kidde FE-13 nozzles are to be used on Kidde FE-13 Engineered Fire Suppression Systems.
Failure to comply with this WARNING can result in unpredictable agent distribution.
Listed 360 degree nozzles
Area (in2) 1/2" NPT 3/4" NPT 1" NPT 1¼" NPT 1½" NPT 2" NPT
0.0581 96-194023-136
0.0621 96-194023-141
0.0651 96-194023-144
0.0679 96-194023-147
0.0702 96-194023-150
0.0726 96-194023-152
0.0745 96-194023-154
0.0766 96-194023-156
0.0774 96-194023-157
0.0794 96-194023-159
0.0814 96-194023-161
0.0866 96-194023-166
0.0903 96-194023-170
0.0929 96-194023-172
0.0984 96-194023-177
0.1018 96-194023-180 96-194024-180
0.1041 96-194023-182 96-194024-182
0.1075 96-194023-185 96-194024-185
0.1104 96-194023-188 96-194024-188
0.1122 96-194023-189 96-194024-189
0.1146 96-194023-191 96-194024-191
0.1176 96-194023-194 96-194024-194
0.1207 96-194023-196 96-194024-196
0.1244 96-194023-199 96-194024-199
0.1269 96-194023-201 96-194024-201
0.1296 96-194023-203 96-194024-203
0.1307 96-194023-204 96-194024-204
0.1327 96-194023-206 96-194024-206
0.1372 96-194023-209 96-194024-209
0.1425 96-194023-213 96-194024-213
0.1503 96-194023-219 96-194024-219 96-194025-219
0.1534 96-194023-221 96-194024-221 96-194025-221
0.1633 96-194023-228 96-194024-228 96-194025-228
0.1720 96-194023-234 96-194024-234 96-194025-234
0.1780 96-194023-238 96-194024-238 96-194025-238
0.1840 96-194023-242 96-194024-242 96-194025-242
0.1901 96-194023-246 96-194024-246 96-194025-246
0.1963 96-194023-250 96-194024-250 96-194025-250

October 2002 7-3 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems
Area (in2) 1/2" NPT 3/4" NPT 1" NPT 1¼" NPT 1½" NPT 2" NPT

0.2075 96-194023-257 96-194024-257 96-194025-257


0.2140 96-194023-261 96-194024-261 96-194025-261
0.2223 96-194023-266 96-194024-266 96-194025-266
0.2324 96-194023-272 96-194024-272 96-194025-272
0.2411 96-194023-277 96-194024-277 96-194025-277
0.2481 96-194024-281 96-194025-281
0.2642 96-194024-290 96-194025-290 96-194026-290
0.2734 96-194024-295 96-194025-295 96-194026-295
0.2769 96-194024-297 96-194025-297 96-194026-297
0.2865 96-194024-302 96-194025-302 96-194026-302
0.3068 96-194024-313 96-194025-313 96-194026-313
0.3137 96-194024-316 96-194025-316 96-194026-316
0.3278 96-194024-323 96-194025-323 96-194026-323
0.3382 96-194024-328 96-194025-328 96-194026-328
0.3463 96-194024-332 96-194025-332 96-194026-332
0.3610 96-194024-339 96-194025-339 96-194026-339 96-194027-339
0.3711 96-194024-344 96-194025-344 96-194026-344 96-194027-344
0.3805 96-194024-348 93-194025-348 96-194026-348 96-194027-348
0.4026 96-194024-358 96-194025-358 96-194026-358 96-194027-358
0.4058 96-194024-359 96-194025-359 96-194026-359 96-194027-359
0.4254 96-194024-368 96-194025-368 96-194026-368 96-194027-368
0.418 96-194025-375 96-194026-375 96-194027-375
0.4465 96-194025-377 96-194026-377 96-194027-377
0.4681 96-194025-386 96-194026-386 96-194027-386
0.4793 96-194025-391 96-194026-391 96-194027-391
0.4951 96-194025-397 96-194026-397 96-194027-397
0.5128 96-194025-404 96-194026-404 96-194027-404
0.5184 96-194025-406 96-194026-406 96-194027-406
0.5359 96-194025-413 96-194026-413 96-194027-413
0.5592 96-194025-422 96-194026-422 96-194027-422
0.6013 96-194026-438 96-194027-438 96-194028-438
0.6450 96-194026-453 96-194027-453 96-194028-453
0.6901 96-194026-469 96-194027-469 96-194028-469
0.7372 96-194026-484 96-194027-484 96-194028-484
0.7854 96-194026-500 96-194027-500 96-194028-500
0.8352 96-194026-516 96-194027-516 96-194028-516
0.8865 96-194026-531 96-194027-531 96-194028-531
0.9396 96-194026-547 96-194027-547 96-194028-547
0.9940 96-194026-563 96-194027-563 96-194028-563
1.0499 96-194027-578 96-194028-578
1.1073 96-194027-594 96-194028-594
1.1667 96-194027-609 96-194028-609
1.2272 96-194027-625 96-194028-625
1.2892 96-194027-641 96-194028-641

96-FE13MA-002 7-4 October 2002


FE-13™ Engineered Fire Suppression Systems
Area (in2) 1/2" NPT 3/4" NPT 1" NPT 1¼" NPT 1½" NPT 2" NPT

1.3528 96-194027-656 96-194028-656


1.4183 96-194028-672
1.4849 96-194028-688
1.5530 96-194028-703
1.6227 96-194028-719
1.6944 96-194028-734
1.7671 96-194028-750
1.8414 96-194028-766
1.9172 96-194028-781
1.9951 96-194028-797
2.0739 96-194028-813
2.1543 96-194028-828
2.2363 96-194028-844
2.3203 96-194028-859

Listed 180 degree nozzles


Area (in2) 1/2" NPT 3/4" NPT 1" NPT 1¼" NPT 1½" NPT 2" NPT
0.0903 96-194013-170
0.0929 96-194013-172
0.0984 96-194013-177
0.1018 96-194013-180
0.1041 96-194013-182
0.1075 96-194013-185
0.1104 96-194013-188
0.1122 96-194013-189
0.1146 96-194013-191
0.1176 96-194013-194
0.1207 96-194013-196
0.1244 96-194013-199
0.1269 96-194013-201
0.1296 96-194013-203
0.1307 96-194013-204
0.1327 96-194013-206
0.1372 96-194013-209
0.1425 96-194013-213
0.1503 96-194013-219
0.1534 96-194013-221
0.1633 96-194013-228 96-194014-228
0.1720 96-194013-234 96-194014-234
0.1780 96-194013-238 96-194014-238
0.1840 96-194013-242 96-194014-242
0.1901 96-194013-246 96-194014-246
0.1963 96-194013-250 96-194014-250
0.2075 96-194013-257 96-194014-257 96-194015-257

October 2002 7-5 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems
Area (in2) 1/2" NPT 3/4" NPT 1" NPT 1¼" NPT 1½" NPT 2" NPT

0.2140 96-194013-261 96-194014-261 96-194015-261


0.2223 96-194013-266 96-194014-266 96-194015-266
0.2324 96-194013-272 96-194014-272 96-194015-272
0.2411 96-194014-277 96-194015-277
0.2484 96-194014-281 96-194015-281
0.2642 96-194014-290 96-194015-290
0.2734 96-194014-295 96-194015-295
0.2769 96-194014-297 96-194015-297
0.2865 96-194014-302 96-194015-302
0.3068 96-194014-313 96-194015-313
0.3137 96-194014-316 96-194015-316
0.3278 96-194014-323 96-194015-323
0.3382 96-194014-328 96-194015-328
0.3463 96-194014-332 96-194015-332
0.3610 96-194014-339 96-194015-339
0.3711 96-194014-344 96-194015-344 96-194016-344
0.3805 96-194014-348 96-194015-348 96-194016-348
0.4026 96-194014-358 96-194015-358 96-194016-358
0.4058 96-194014-359 96-194015-359 96-194016-359
0.4254 96-194015-368 96-194016-368
0.4418 96-194015-375 96-194016-375
0.4465 96-194015-377 96-194016-377
0.4681 96-194015-386 96-194016-386
0.4793 96-194015-391 96-194016-391
0.4951 96-194015-397 96-194016-397
0.5128 96-194015-404 96-194016-404 96-194017-404
0.5184 96-194015-406 96-194016-406 96-194017-406
0.5359 96-194015-413 96-194016-413 96-194017-413
0.5592 96-194016-422 96-194017-422
0.6013 96-194016-438 96-194017-438
0.6450 96-194016-453 96-194017-453
0.6901 96-194016-469 96-194017-496
0.7372 96-194016-484 96-194017-484
0.7854 96-194016-500 96-194017-500
0.8352 96-194016-516 96-194017-516
0.8865 96-194016-531 96-194017-531 96-194018-531
0.9396 96-194016-547 96-194017-547 96-194018-547
0.9940 96-194017-563 96-194018-563
1.0499 96-194017-578 96-194018-578
1.1073 96-194017-594 96-194018-594
1.1667 96-194017-609 96-194018-609
1.2272 96-194017-625 96-194018-625
1.2892 96-194017-641 96-194018-656
1.3528 96-194017-656 96-194018-656

96-FE13MA-002 7-6 October 2002


FE-13™ Engineered Fire Suppression Systems
Area (in2) 1/2" NPT 3/4" NPT 1" NPT 1¼" NPT 1½" NPT 2" NPT

1.4183 96-194018-672
1.4849 96-194018-688
1.5530 96-194018-703
1.6227 96-194018-719
1.6944 96-194018-734
1.7671 96-194018-750
1.8414 96-194018-766
1.9172 96-194018-781
1.9951 96-194018-797
2.0739 96-194018-813
2.1543 96-194018-828
2.2363 96-194018-844

7-3 LIMITED WARRANTY STATEMENT


Kidde-Fenwal, Inc. represents that this product is free from defects in material and workmanship, and it will repair or
replace any product or part thereof which proves to be defective in workmanship or material for a period of twelve
(12) months from the date of purchase but not to exceed eighteen (18) months after shipment by Kidde-Fenwal Inc.
For a full description of Kidde-Fenwal’s LIMITED WARRANTY, which, among other things, EXCLUDES warranties of
MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE and liability for CONSEQUENTIAL DAMAGES,
please read the entire LIMITED WARRANTY on the Kidde-Fenwal Quotation, Acceptance of Order and/or Original
Invoice which will become part of your sales agreement. Please contact Kidde-Fenwal directly for a return material
authorization (RMA) number before returning material to the factory at Ashland, Massachusetts, shipment prepaid.
Kidde-Fenwal will repair or replace and ship prepaid.

October 2002 7-7 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

THIS PAGE INTENTIONALLY LEFT BLANK.

96-FE13MA-002 7-8 October 2002


FE-13™ Engineered Fire Suppression Systems

APPENDIX A
MATERIAL SAFETY DATASHEETS

A-1 INTRODUCTION
FE-13™ fire suppression systems use pressurized equip-
ment; therefore, personnel responsible for fire suppression
systems must be aware of the dangers associated with the
improper handling, installation or maintenance of this equip-
ment.
Fire suppression system service personnel must be thor-
oughly trained in the proper handling, installation and ser-
vice of FE-13 equipment and follow the instructions used
in this manual and in the Safety Bulletins contained in this
Appendix. Kidde Fire Systems has provided warnings and
cautions at appropriate locations throughout the text of this
manual. These warnings and cautions are to be adhered to
at all times. Failure to do so may result in serious personal
injury and/or property damage.

October 2002 A-1 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

SAFETY BULLETIN 1, MARCH 2, 1987


SUBJECT: SAFE CYLINDER HANDLING PROCEDURES

! WARNING
Pressurized (charged) cylinders are extremely hazardous and, if not handled properly, are capable of
violent discharge. This may result in serious bodily injury, death and/or property damage.
Before handling Kidde Fire Systems products, all personnel must be thoroughly trained in the safe handling of the contain-
ers, as well as in the proper procedures for installation, removal, filling and connection of other critical devices, such as
flex hoses, control heads, discharge heads and anti-recoil devices.
READ, UNDERSTAND and ALWAYS FOLLOW the operation and maintenance manuals, owners manuals, service manu-
als, etc., that are provided with the individual systems.
The following safety procedures must be observed at all times:
Moving Containers: Containers must be shipped compactly in the upright position and properly secured in place.
Containers must not be rolled, dragged or slid, nor allowed to be slid from tailgates of vehicles. A suitable hand truck,
fork truck, roll platform or similar device must be used.
Rough Handling: Containers must not be dropped or permitted to strike violently against each other or other sur-
faces.
Storage: Containers must be stored standing upright where they are not likely to be knocked over, or the containers
must be secured.
For additional information on safe handling of compressed gas cylinders, see CGA Pamphlet P1 titled “Safe Handling of
Compressed Gases in Containers.” CGA pamphlets may be purchased from The Compressed Gas Association, Crystal
Square Two, 1725 Jefferson Davis Highway, Arlington, VA 22202.

96-FE13MA-002 A-2 October 2002


FE-13™ Engineered Fire Suppression Systems

SAFETY BULLETIN 2, MAY 1, 1993


SUBJECT: SAFE CYLINDER HANDLING PROCEDURES FOR FE-13 CYLINDERS

! WARNING
Pressurized (charged) cylinders are extremely hazardous and if not handled properly, are capable of
violent discharge. This may result in serious bodily injury, death and/or property damage.
BEFORE handling Kidde Fire Systems products, all personnel must be thoroughly trained in the safe handling of the
containers as well as in the proper procedures for installation, removal, filling, and connection of other critical devices,
such as flexible hoses, control heads and safety caps.
READ, UNDERSTAND and ALWAYS FOLLOW the operation and maintenance manuals, owners manuals, service manu-
als, and other information that is provided with the individual systems.
THESE INSTRUCTIONS MUST BE FOLLOWED IN THE EXACT SEQUENCE AS WRITTEN TO PREVENT SERIOUS
INJURY, DEATH AND/OR PROPERTY DAMAGE.
Safety Cap:
• Each FE-13 cylinder is factory equipped with a safety cap installed on the valve outlet, and securely chained to the
valve to prevent loss. This device is a safety feature, and will provide controlled safe discharge when installed if
the cylinder is actuated accidentally.
• The safety cap must be installed in the valve outlet AT ALL TIMES except when the cylinders are connected into
the system piping or being filled.
• The safety cap is intentionally chained to the cylinder valve to prevent loss while in service and must not be
removed from its chain.
Protection Cap: A protection cap is factory installed on the actuation port and securely chained to the valve to prevent
loss. The cap is attached to the actuation port to prevent tampering or depression of the actuating pin. No attachments
(control head, pressure control head) are to be connected to the actuation port during shipment, storage or handling.
Installation: This sequence for cylinder installation must be followed AT ALL TIMES:
1. Install cylinder into bracketing.

! WARNING
Discharge hoses or valve outlet adapter must be connected into system piping before attaching to cylinder
valve outlet to prevent injury in the event of discharge.
2. Remove safety cap and connect all cylinder valves into system piping using flex hose or valve outlet adapter.
3. Remove protection cap and attach control heads, pressure control heads, pilot loops, etc. as required.

! WARNING
Control heads must be in the SET position before attaching to the cylinder valve actuation port, in order
to prevent accidental discharge.
Removal From Service:
1. Remove all control heads, pressure operated heads and pilot loops from cylinder valve, and attach protection cap to
actuation port.
2. Disconnect cylinders from system piping at the valve outlet. Disconnect valve outlet adapter, if used.
3. Immediately install safety cap on valve outlet.

! WARNING
Do not disconnect the cylinder from system piping if the safety cap is missing. Obtain a new safety cap
from Kidde Fire Systems.
4. Remove cylinder from bracketing.

October 2002 A-3 96-FE13MA-002


FE-13™ Engineered Fire Suppression Systems

! WARNING
Failure to follow these instructions and/or improper use or handling may cause serious bodily injury,
death and/or property damage.

96-FE13MA-002 A-4 October 2002


TECHNICAL MANUAL USER FEEDBACK FORM

(Use this report to indicate deficiencies, user remarks and recommendations relating to the publication. Fold on dotted line, tape and mail to
KIDDE-FENWAL, Inc., 400 Main Street, Ashland, MA 01721, Attn. Documentation Manager or FAX to 508-881-8920)

DATE:

1. PART NUMBER 2. VOLUME NO. 3. TITLE (NOMENCLATURE)

4. CHANGE NO. OR REV. DATE 5. SYSTEM/EQUIPMENT 6. PRIORITY OF COMMENT

7. USER EVALUATION

MANUAL IS:  EXCELLENT  GOOD  FAIR  POOR  COMPLETE  INCOMPLETE


8.  PROBLEM  QUESTION  SUGGESTION  COMMENT: (check one)

9. RECOMMENDED CHANGE TO PUBLICATION

PAGE PARAGRAPH LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON


NO. NO. NO. NO. NO. (Use Blank Continuation Sheets as Required)

10. ORIGINATOR 11. COMPANY NAME

12. ADDRESS

13. KIDDE-FENWAL USE ONLY

a. Received b. Action Necessity c. Priority d. Comments

220423
The MSDS format adheres to the standards and regulatory requirements
of the United States and may not meet regulatory requirements
in other countries.

DuPont Page 1
Material Safety Data Sheet

----------------------------------------------------------------------
FE-13
3017FR Revised 5-OCT-2001
----------------------------------------------------------------------
----------------------------------------------------------------------
CHEMICAL PRODUCT/COMPANY IDENTIFICATION
----------------------------------------------------------------------
Material Identification

Corporate MSDS Number : DU001064


CAS Number : 75-46-7
Formula : CHF3
CAS Name : Trifluoromethane

Company Identification

MANUFACTURER/DISTRIBUTOR
DuPont Fluoroproducts
1007 Market Street
Wilmington, DE 19898

PHONE NUMBERS
Product Information : 1-800-441-7515 (outside the U.S.
302-774-1000)
Transport Emergency : CHEMTREC 1-800-424-9300(outside U.S.
703-527-3887)
Medical Emergency : 1-800-441-3637 (outside the U.S.
302-774-1000)

----------------------------------------------------------------------
COMPOSITION/INFORMATION ON INGREDIENTS
----------------------------------------------------------------------
Components

Material CAS Number %


METHANE, TRIFLUORO- 75-46-7 100

----------------------------------------------------------------------
HAZARDS IDENTIFICATION
----------------------------------------------------------------------
Potential Health Effects

Inhalation of high concentrations of vapor is harmful and


may cause heart irregularities, unconsciousness, or death.
Intentional misuse or deliberate inhalation may cause death
without warning. Vapor reduces oxygen available for
breathing and is heavier than air. Liquid contact can cause
frostbite.

HUMAN HEALTH EFFECTS:

Overexposure by inhalation may include nonspecific


discomfort such as nausea, headache, or weakness; temporary
nervous system depression with anesthetic effects such as
dizziness, headache, confusion, incoordination, and loss of
consciousness; or with gross overexposure (>20%), possibly
3017FR DuPont Page 2
Material Safety Data Sheet

(HAZARDS IDENTIFICATION - Continued)

temporary alteration of the heart’s electrical activity with


irregular pulse, palpitations, or inadequate circulation.

Individuals with preexisting diseases of the central nervous


or cardiovascular system may have increased susceptibility
to the toxicity of excessive exposures. Eye or skin contact
with the liquid may cause frostbite.

Carcinogenicity Information

None of the components present in this material at concentrations


equal to or greater than 0.1% are listed by IARC, NTP, OSHA or ACGIH
as a carcinogen.

----------------------------------------------------------------------
FIRST AID MEASURES
----------------------------------------------------------------------
First Aid

INHALATION
Immediately remove to fresh air. Keep person calm. Call
a physician. If not breathing, give artificial
respiration. If breathing is difficult, give oxygen.

SKIN CONTACT
Flush with water. Treat for frostbite if necessary by
gently warming affected areas.

EYE CONTACT
In case of liquid contact, immediately flush eyes with
plenty of water for 15 minutes. Call a physician.

INGESTION
Ingestion is not considered a potential route of
exposure.

Notes to Physicians

Because of possible disturbances of cardiac rhythm,


catecholamine drugs, such a epinephrine, should be
considered only as a last resort in life-threatening
emergencies.

----------------------------------------------------------------------
FIRE FIGHTING MEASURES
----------------------------------------------------------------------
# Flammable Properties

Flash Point: No flash point

Flammable Limits in air, % by Volume:


LEL : None per ASTM E681
UEL : None per ASTM E681
Autoignition: Not determined
3017FR DuPont Page 3
Material Safety Data Sheet

(FIRE FIGHTING MEASURES - Continued)

Fire and Explosion Hazards:

Containers may rupture under fire conditions. Decomposition


may occur.

Contact of welding or soldering torch flame with high


concentrations of refrigerant can result in visible changes
in the size and color of torch flames. This flame effect
will only occur in concentrations of product well above the
recommended exposure limits, therefore, stop all work and
ventilate to disperse refrigerant vapors from the work area
before using any open flames.

HFC-23 is not flammable in air at temperatures up to 100


deg. C (212 deg. F) at atmospheric pressure. However,
mixtures of HFC-23 with high concentrations of air at
elevated pressure and/or temperature can become combustible
in the presence of an ignition source. HFC-23 can also
become combustible in an oxygen enriched environment (oxygen
concentrations greater than that in air). Whether a mixture
containing HFC-23 and air, or HFC-23 in an oxygen enriched
atmosphere become combustible depends on the
inter-relationship of 1) the temperature, 2) the pressure,
and 3) the proportion of oxygen in the mixture. In general,
HFC-23 should not be allowed to exist with air above
atmospheric pressure or at high temperatures; or in an
oxygen enriched environment. For example, HFC-23 should NOT
be mixed with air under pressure for leak testing or other
purposes.

Extinguishing Media

As appropriate for combustibles in area.

Fire Fighting Instructions

Use water spray or fog to cool containers. Self-contained


breathing apparatus (SCBA) is required if cylinders rupture
or release under fire conditions. Water runoff should be
contained and neutralized prior to release.

----------------------------------------------------------------------
ACCIDENTAL RELEASE MEASURES
----------------------------------------------------------------------
Safeguards (Personnel)

NOTE: Review FIRE FIGHTING MEASURES and HANDLING (PERSONNEL)


sections before proceeding with clean-up. Use appropriate
PERSONAL PROTECTIVE EQUIPMENT during clean-up.
3017FR DuPont Page 4
Material Safety Data Sheet

(ACCIDENTAL RELEASE MEASURES - Continued)

Accidental Release Measures

Material evaporates at atmospheric pressure (vaporizes).


Ventilate area, especially low places where heavy vapors
might collect. Remove open flames. Wear self-contained
breathing apparatus (SCBA) for large spills or when a
release occurs.

DuPont Fire Emergency Exposure Limits (FEEL) are established


to facilitate the safe release of a fire extinguishant into
spaces normally occupied by people to extinguish a fire or
prevent an explosion and specify airborne concentrations of
brief durations which should not result in permanent adverse
health effects or interfere with escape. For more
information on the applicability of FEEL’s, contact DuPont.
The DuPont Fire Emergency Exposure Limit (FEEL) for this
material is 20% v/v for up to 15 minutes with a 1 minute
not-to-exceed ceiling of 23% v/v.

----------------------------------------------------------------------
HANDLING AND STORAGE
----------------------------------------------------------------------
Handling (Personnel)

Avoid breathing high concentrations of vapor. Avoid contact


of liquid with eyes and prolonged skin exposure. Use with
sufficient ventilation to keep employee exposure below
recommended limits.

Storage

Clean, dry area. Do not heat above 51.7 deg C (125 deg F).

----------------------------------------------------------------------
EXPOSURE CONTROLS/PERSONAL PROTECTION
----------------------------------------------------------------------
Engineering Controls

Normal ventilation for routine manufacturing procedures is


generally adequate. Local exhaust should be used when large
amounts are released. Mechanical ventilation should be used
in low or enclosed places.

Personal Protective Equipment

Impervious gloves should be used when handling liquid.


Chemical splash goggles should be worn when handling liquid.
Under normal manufacturing conditions, no respiratory
protection is required when using this product. Self-
contained breathing apparatus (SCBA) is required if a large
spill or release occurs.

Exposure Guidelines
3017FR DuPont Page 5
Material Safety Data Sheet

Exposure Limits
FE-13
PEL (OSHA) : None Established
TLV (ACGIH) : None Established
AEL * (DuPont) : 1000 ppm, 8 & 12 Hr. TWA

* AEL is DuPont’s Acceptable Exposure Limit. Where governmentally


imposed occupational exposure limits which are lower than the AEL
are in effect, such limits shall take precedence.

----------------------------------------------------------------------
PHYSICAL AND CHEMICAL PROPERTIES
----------------------------------------------------------------------
Physical Data

Boiling Point : -82.1 C (-115.8 F)


Vapor Pressure : 686 psig at 25 deg C (77 deg F)
Vapor Density : 2.4 (Air = 1)
% Volatiles : 100 WT%
Solubility in Water : 0.1 WT% @ 25 C (77 F)
Odor : Slight ethereal
Form : Compressed gas or liquefied gas
Color : Clear, colorless
Density : 1.44 g/cc at -82 deg C (-115.7 deg F)

----------------------------------------------------------------------
STABILITY AND REACTIVITY
----------------------------------------------------------------------
Chemical Stability

Material is stable. However, avoid open flames and high


temperatures.

Incompatibility with Other Materials

Incompatible with alkali or alkaline earth metals - powdered


Al, Zn, Be, etc.

Decomposition

Decomposition products are hazardous. This material can be


decomposed by high temperatures (open flames, glowing metal
surfaces, etc.) forming HF, COF2, or CO. These materials
are toxic and irritating. Contact should be avoided.

Polymerization

Polymerization will not occur.


3017FR DuPont Page 6
Material Safety Data Sheet

----------------------------------------------------------------------
TOXICOLOGICAL INFORMATION
----------------------------------------------------------------------
Animal Data

Inhalation 4-hour LC50: >663,000 ppm in rats

HFC-23 is untested for skin and eye irritancy, and for


animal sensitization.

Effects from single high inhalation exposure to HFC-23


include anaesthetic effects, and nonspecific effects such as
weight loss were observed at concentrations >22%. No
cardiac sensitization was observed in dogs after breathing
800,000 ppm for periods of 5-10 minutes following
epinephrine challenge. In another test, dogs exposed to up
to 30% or up to 50% (with aditional oxygen), had no positive
responses. No cardiac sensitization occurred in baboons
exposed by inhalation to 10%, 30%, 50%, or 70% HFC-23 before
or after an epinephrine challenge; there was a dose-related
decrease in heart rates and differences in respiratory rates
during exposure.

No animal tests are available to define the carcinogenic


hazards of HFC-23. The maternal and developmental NOAEL was
50,000 ppm. HFC-23 is not considered a unique developmental
hazard to the conceptus. There were no developmental or
reproductive effects.

Tests have shown that HFC-23 does not produce genetic damage
in bacterial or mammalian cell cultures. It has not
produced genetic damage in tests on animals.

----------------------------------------------------------------------
DISPOSAL CONSIDERATIONS
----------------------------------------------------------------------
Waste Disposal

Reclaim by distillation or remove to permitted waste


facility. Dispose of in accordance with all Federal, State,
and local regulations.

----------------------------------------------------------------------
TRANSPORTATION INFORMATION
----------------------------------------------------------------------
Shipping Information

DOT/IMO/IATA
Proper Shipping Name : Trifluoromethane
Hazard Class : 2.2
UN No. : 1984
DOT/IMO Label : Nonflammable Gas
3017FR DuPont Page 7
Material Safety Data Sheet

(TRANSPORTATION INFORMATION - Continued)

Shipping Containers

Cylinders
Ton Tanks
Tank Trucks

----------------------------------------------------------------------
REGULATORY INFORMATION
----------------------------------------------------------------------
U.S. Federal Regulations

TSCA Inventory Status : Reported/Included.

TITLE III HAZARD CLASSIFICATIONS SECTIONS 311, 312

Acute : Yes
Chronic : No
Fire : No
Reactivity : No
Pressure : Yes

HAZARDOUS CHEMICAL LISTS

SARA Extremely
Hazardous Substance - No
CERCLA Hazardous Substance - No
SARA Toxic Chemical - No

----------------------------------------------------------------------
OTHER INFORMATION
----------------------------------------------------------------------
NFPA, NPCA-HMIS

NPCA-HMIS Rating
Health : 1
Flammability : 0
Reactivity : 1

Personal Protection rating to be supplied by user depending on use


conditions.

----------------------------------------------------------------------

The data in this Material Safety Data Sheet relates only to the
specific material designated herein and does not relate to use in
combination with any other material or in any process.

Responsibility for MSDS : MSDS Coordinator


> : DuPont Fluoroproducts
Address : Wilmington, DE 19898
Telephone : (800) 441-7515

# Indicates updated section.


3017FR DuPont Page 8
Material Safety Data Sheet

(Continued)

This information is based upon technical information believed to be


reliable. It is subject to revision as additional knowledge and
experience is gained.

End of MSDS
FOLD

Place
Stamp
Here

KIDDE-FENWAL, Inc.
400 Main Street
Ashland, MA 01721

Attn. Documentation Manager

FOLD

220423
LIMITED WARRANTY STATEMENT
Kidde-Fenwal, Inc. represents that this product is free from defects in material and workmanship, and it will repair or replace
any product or part thereof which proves to be defective in workmanship or material for a period of twelve (12) months from
the date of purchase but not to exceed eighteen (18) months after shipment by Kidde-Fenwal Inc. For a full description of
Kidde-Fenwal’s LIMITED WARRANTY, which, among other things, EXCLUDES warranties of MERCHANTABILITY and
FITNESS FOR A PARTICULAR PURPOSE and liability for CONSEQUENTIAL DAMAGES, please read the entire LIMITED
WARRANTY on the Kidde-Fenwal Quotation, Acceptance of Order and/or Original Invoice which will become part of your
sales agreement. Please contact Kidde-Fenwal directly for a return material authorization (RMA) number before returning
material to the factory at Ashland, Massachusetts, shipment prepaid. Kidde-Fenwal will repair or replace and ship prepaid.

Kidde is a registered trademark of Kidde-Fenwal, Inc.


FE-13 is a trademark of E.I. duPont de Nemours and Company or its Affiliates.
All other trademarks are property of their respective owners.

These instructions do not purport to cover all the details or variations in the equipment
described, nor do they provide for every possible contingency to be met in connection
with installation, operation and maintenance. All specifications subject to change without
notice. Should further information be desired or should particular problems arise which
are not covered sufficiently for the purchaser’s purposes, the matter should be referred
to KIDDE-FENWAL INC., Ashland, Masssachusetts

06-236169-002 Rev. AA ©2002 Kidde-Fenwal, Inc. Printed in USA

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