RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)

INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS

Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

RAS MARKAZ CRUDE OIL PARK

INSPECTION AND TEST PLAN

FOR GENERAL CIVIL WORKS

A1 08 Dec 19 34 Issue for Review / Comments Rajasekaran S.K.Singh Xing Hang

REV DATE PAGES DESCRIPTION PP /CHK /APP

Page 1 of 34
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Table of Contents
INSPECTION AND TEST PLAN ......................................................................................................................... 4
ATTACHMENT-1 CONSTRUCTION START UP CHECK LIST ........................................................................19
ATTACHMENT-2 SURVEY REPORT ..............................................................................................................21
ATTACHMENT-3 INSPECTION CHECK LIST-BEFORE EXCAVATION ..........................................................23
ATTACHMENT-4 INSPECTION CHECK LIST-EXCAVATION.........................................................................25
ATTACHMENT-5 CONCRETE PREPOUR INSPECTION ...............................................................................27
ATTACHMENT-6 CONCRETE POSTPOUR INSPECTION.............................................................................29
ATTACHMENT-7 INSPECTION CHECK LIST - CONCRETE PROTECTION WORK ........................................31
ATTACHMENT-8 INSPECTION CHECK LIST- STRUCTURE BACKFILLING ..................................................33

Page 2 of 34
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

REVISION CONTROL SHEET

REV. NO. DATE PAGE NO. DESCRIPTION OF CHANGES
A1 12 Dec. 19 All Pages First Issue

This page records the revision status of this document

NOTES:
Revisions after first issue are denoted as follows:
a) By a vertical line in the right-hand margin against the revised text and,
b) By a triangle symbol for graphics, the revision number being denoted within the symbol.
Revision symbols are positioned adjacent to the revision.

Page 3 of 34
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

INSPECTION AND TEST PLAN

Page 4 of 34
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor
1 PRELIMINARY
Approval of documents MS, IFC Drawings,
IFC Drawings/approved ITP
1.1 including Drawings, MS, JSA IFC drawings / SP SP(9686-8320-SP- H AR AR
and MS
etc 000-4501_01, JSA
Procedure for control of
measuring and testing
Inspection/Verification for
equipment (9686-6150-PR- Calibration Validity
1.2 survey and measuring Calibration H R1 R2
000-0007), MS and & actual conditions
equipment calibration Certificates , T/C
Manufacturer
Recommendation
SP (9686-8320-SP-
000-4501), ,BSEN
Approval of concrete mix
SP (9686-8320-SP-000- 206-A1,BSEN 197-
1.3 design and ingredients for MAR H AR AR
4501_01), MAR 1, BSEN 1008, BSEN
Blinding concrete
934, BS8443, BSEN
12620,
SP (9686-8320-SP-
000-4501), ,BSEN
Approval of concrete mix
SP(9686-8320-SP-000- 206-A1,BSEN 197-
1.4 design and ingredients for 4501_01), MAR 1, BSEN 1008, BSEN
MAR H AR AR
Structural concrete
934, BS8443, BSEN
12620

9686-QA/QC-FRM-0009 Rev 03 Page 5 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor

SP(9686-8320-SP-
Source approval for SP(9686-8320-SP-000-
1.5 Reinforcing steel 4501_01), MAR
000-4501),BS MAR H AR AR
4449:2005+A3:2016

SP(9686-8320-SP-
Source approval for welded SP(9686-8320-SP-000-
1.6 wire fabric 4501_01), MAR
000-4501_01), MAR H AR AR
BS4483:2005

Source approval for Spacer SP(9686-8320-SP-000- SP(9686-8320-SP-

1.7 blocks 4501_01), MAR 000-4501_01)
MAR H AR AR

Source approval for binding SP(9686-8320-SP-000- SP(9686-8320-SP-

1.8 wire 4501_01), MAR 000-4501_01)
MAR H AR AR

Source approval for Shutter SP(9686-8320-SP-000- SP(9686-8320-SP-

1.9 release agent 4501_01), MAR 000-4501_01)
MAR H AR AR

9686-QA/QC-FRM-0009 Rev 03 Page 6 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor

Concrete Protection
Materials(Low viscosity
SP(9686-8320-SP-000- SP(9686-8320-SP-
1.10 bitumen primer ,1.6mm self MAR H AR AR
4501_01),MAR 000-4501_01)
-adhesive membrane and
protection board)

Source approval for 0.15 SP(9686-8320-SP-000- SP(9686-8320-SP-

1.11 mm Polythene sheet 4501_01),MAR 000-4501_01)
MAR H AR AR

Source approval for PVC SP(9686-8320-SP-000- SP(9686-8320-SP-

1.12 pipes 4501_01),MAR 000-4501_01)
MAR H AR AR

Source approval for SP(9686-8320-SP-

SP(9686-8320-SP-000-
000-4501_01),
Grouting material-Non 4501_01), General Notes for
General Notes for
1.13 shrink cementitious material concrete works (9686- MAR H AR AR
concrete works
or Non shrink epoxy based 8320-39-000-
(9686-8320-39-
grout 4501_01),MAR
000-4501_01)

Source approval for Joint SP(9686-8320-SP-000- SP(9686-8320-SP-

1.14 Filler Board 4501_01),MAR 000-4501_01)
MAR H AR AR

9686-QA/QC-FRM-0009 Rev 03 Page 7 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor

Source approval for Joint SP(9686-8320-SP-000- SP(9686-8320-SP-

1.15 Sealant 4501_01),MAR 000-4501_01)
MAR H AR AR

SP(9686-8320-SP-
SP(9686-8320-SP-000-
000-
Source approval for Water 4501_01),MAR,BS
1.16 stopper 10 mm thickness 2571,ASTM D395,ASTM
4501_01),MAR,BS MAR H AR AR
2571,ASTM
D2240
D395,ASTM D2240
Source approval for
Hydrocarbon Resistant SP(9686-8320-SP-000- SP(9686-8320-SP-
1.17 Sealant for expansion joints 4501_01),MAR 000-4501_01)
MAR H AR AR

and contraction joints

Source approval for Anchor SP(9686-8320-SP-000- SP(9686-8320-SP-

1.18 bolts and base plate 4501_01),MAR 000-4501_01)
MAR H AR AR

General Notes for

General Notes for concrete
Galvanization check on concrete works
1.19 Embedment material
works (9686-8320-39-000-
(9686-8320-39-
MAR H AR AR
4501_01),MAR
000-4501_01

Source approval for HDPE SP(9686-8320-SP-000- SP(9686-8320-SP-

1.20 membrane 4501_01),MAR 000-4501_01)
MAR H AR AR

9686-QA/QC-FRM-0009 Rev 03 Page 8 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor
General Notes for
Approval for water proof General Notes for concrete
concrete works
1.21 paper or plastic membrane works (9686-8320-39-000- MAR H AR AR
(9686-8320-39-
for curing 4501_01),MAR
000-4501_01),MAR
Source approval for Geo IFC Drawings, SP SP(9686- IFC Drawings, SP
1.22 textile membrane for tank 8320-SP-000- SP(9686-8320-SP- MAR H AR AR
foundation works 4501_01),MAR 000-4501_01),MAR

Source approval for 6mm SP (9686-8310-SP-

SP (9686-8310-SP-000-
1.23 thick Chequered plate water
4501),IFC Drawings,MAR
000-4501),MS,IFC MAR H AR AR
tight cover Drawings

Approval for sand

SP (9686-8310-SP-000- SP (9686-8310-SP-
Bituminous mix or 12 mm
1.24 Asphalt board for tank
4501),MS,MAR,IFC 000-4501),MS,IFC MAR H AR AR
Drawings Drawings
foundation works
General Notes for
General Notes for concrete concrete works
Approval of Back fill works (9686-8320-39-000- (9686-8320-39-
1.25 material 4501_01),SP (9686-8310- 000-4501_01),SP
MAR H AR AR
SP-000-4501),MS,MAR (9686-8310-SP-
000-4501),MS

9686-QA/QC-FRM-0009 Rev 03 Page 9 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor
Material sampling and
selection for crushed sand SP (9686-8310-SP-
SP (9686-8310-SP-000-
1.26 to be used above HDPE
4501),MS,MAR
000-4501),MS,MAR MAR H AR AR
membrane – BS 882
Gradation test
Material sampling and
selection for natural sand SP (9686-8310-SP-000- SP (9686-8310-SP-
1.27 to be used for fire water 4501),MS,MAR 000-4501),MS
MAR H AR AR

tank
Material receiving
inspections for materials sl
SP(9686-8320-SP-000- SP(9686-8320-SP-
1.28 no 1.5 to 1.24 MAR,MIR H W R1
4501_01), MAR 000-4501_01), MAR
Review of Manufacturer
Test certificates

2 PREPARATION

Site inspection and test

Construction readiness RDD-PQP-6163-
2.1 procedure 9686-6150-PR- SP,IFC Drawings H H H
check 132-F/01
000-29

9686-QA/QC-FRM-0009 Rev 03 Page 10 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor

3 Excavation
SP SP(9686-8310-
Survey Report
Check existing ground level MS ,SP SP(9686-8310-SP- SP-000-
3.1 RDD-PQP-6163- H H W1
prior to start excavation 000-4501_01) 4501_01),MS,
132-F/02
Survey Reports
Survey Report
Check excavated bottom SP SP(9686-8310-SP-000- MS, SP(9686-8310-
3.2 RDD-PQP-6163- H H W1
levels and compaction 4501_01),MS SP-000-4501_01)
132-F/02,T/C
4 Blinding concrete
Blinding pre-pour SP(9686-8320-SP-000-
4.1 H H W1
Inspection 4501_01)
Sampling and testing of
fresh blinding concrete SP(9686-8320-SP-000-
SP(9686-8320-SP-
4.2 during delivery 4501_01), BSEN 12350- T/C H H W1
000-4501_01), MS
(temperature , slump and 1:2009, BSEN 12350-2:2009
cubes)

9686-QA/QC-FRM-0009 Rev 03 Page 11 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor

Survey Report
RDD-PQP-6163-
SP(9686-8320-SP- 132-F/02,
4.3 Blinding Concrete post pour SP(9686-8320-SP-000- 000- Concrete post H H W1
inspection 4501_01) 4501_01),MS,IFC pour inspection
Drawings checklist RDD-
PQP-6163-132-
F/09
Testing of concrete cubes SP(9686-8320-SP-000- SP(9686-8320-SP-
4.4 T/C H W1 W1
for compressive strength 4501),BSEN 12390-3:2009 000-4501),MS

SP(9686-8320-SP-000- SP(9686-8320-SP-
4.5 Curing of concrete Visual Inspection H S/M S/M
4501) 000-4501),MS
Reinforcement and
5
Formwork

Check formwork
Concrete pre-pour
&reinforcement vertical and SP(9686-8320-SP-
SP(9686-8320-SP-000- Check list RDD-
5.1 horizontal levels, steel bars, 000-4501_01),IFC H H W1
4501_01),IFC Drawings PQP-6163-132-
anchor bolts, embedment Drawings
F/08
parts

9686-QA/QC-FRM-0009 Rev 03 Page 12 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor
Structural concrete
6

Structural concrete pre-pour Concrete pre-pour

SP(9686-8320-SP-
inspection SP(9686-8320-SP-000- Check list RDD-
6.1 000-4501_01), IFC H H W1
4501_01), IFC Drawings PQP-6163-132-
Drawings
F/08
Sampling and testing of
fresh structural concrete
SP(9686-8320-SP-000- SP(9686-8320-SP-
6.2 during delivery T/C H H W1
4501_01) 000-4501_01), MS
(temperature , slump and
cubes)

Inspection
Inspection of water stopper checklist –
SP(9686-8320-SP-
construction joints, SP(9686-8320-SP-000-
6.3 000-4501_01), IFC Concrete H H W1
expansion and isolation 4501_01), IFC Drawings protection work
Drawings
joint and joint filling
RDD-PQP-6163-
132-F/10
Hydration temperature
SP(9686-8320-SP-000- SP(9686-8320-SP-
6.4 monitoring where T/C H W1 W1
4501_01 000-4501_01, MS
applicable
Inspection of Construction SP(9686-8320-SP-000- SP(9686-8320-SP- Concrete post
6.5 H W1 W1
Joints, Contraction joints 4501_01, General Notes for 000-4501_01, pour inspection

9686-QA/QC-FRM-0009 Rev 03 Page 13 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor
and Expansion joints concrete works (9686- General Notes for check list RDD-
8320-39-000-4501_01), IFC concrete works PQP-6163-132-
Drawings (9686-8320-39- F/09
000-4501_01),
Structural Concrete post SP(9686-8320-SP- Survey Report
pour inspection including SP(9686-8320-SP-000- 000- RDD-PQP-6163-
6.6 H H W1
line and levels of anchor 4501_01), IFC Drawings 4501_01),MS,IFC 132-F/02 , Check
bolts and base plates. Drawings list
Testing of concrete cubes SP(9686-8320-SP-000- SP(9686-8320-SP-
6.7 T/C H H W1
for compressive strength 4501_01) 000-4501_01), MS
SP(9686-8320-SP-
000-4501_01, Concrete post
SP(9686-8320-SP-000-
General Notes for pour inspection
Curing of concrete – 4501_01), General Notes for
6.8 concrete works check list RDD- H S/M S/M
Minimum 7 days concrete works (9686-
(9686-8320-39-
8320-39-000-4501_01 PQP-6163-132-
000-4501_01,MS,
F/09
BS 8000
External protection to
7 concrete-Below ground
level
Dry film thickness of
low viscosity bituminous SP(9686-8320-SP-000-
7.1 SP, IFC Drawings T/C H H W1
primer -2 coats -400 4501_01)
microns

9686-QA/QC-FRM-0009 Rev 03 Page 14 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor
SP(9686-8320-SP-
SP(9686-8320-SP- 000-4501_01)
000-4501_01), ,Inspection
Inspection of self- adhesive SP(9686-8320-SP-000-
General Notes for checklist for
4501_01), General Notes for
7.2 membrane –1.6 mm thick – concrete works H H W1
concrete works (9686- concrete
lapping 300 mm minimum (9686-8320-39-
8320-39-000-4501_01,MAR protection work
000-4501_01,IFC
Drawings (RDD-PQP-6163-
132-F/10)
Inspection
Inspection of protection
checklist for
board 3.5 mm thick bitumen SP(9686-8320-SP-
SP(9686-8320-SP-000- concrete
7.3 impregnated fireboard or 000-4501_01), IFC H H W1
4501_01) ,MAR protection work
12mm thick bitumen Drawings
impregnated soft board
(RDD-PQP-6163-
132-F/10)

8 Exposed concrete surfaces

Inspection of two coats Inspection

checklist for
of epoxy resin coatings SP(9686-8320-SP-
SP(9686-8320-SP-000- concrete
8.1 250mm below grade 000-4501_01), IFC H H W1
4501_01) ,MAR protection work
level(or underside of Drawings
(RDD-PQP-6163-
paving whichever is the 132-F/10)

9686-QA/QC-FRM-0009 Rev 03 Page 15 of 34


Vendor/Sub-Contractor:
Project Name: RasMarkaz Crude Oil
GALFAR ENGINEERING AND
Park Project
CONTRACTING SAOG
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1
Activity
SL.
Description
lowest) and 150mm
above grade level (or
above paving finished
level whichever is the
highest) dry film
thickness 400 microns
Check the membrane
overlap the epoxy coating
above ground by 150 mm
8.2
9 HDPE Membrane
Installation of HDPE
9.1 Membrane and testing
10 Geo Textile Membrane
Inspection of geo textile
10.1
membrane installation
9686-QA/QC-FRM-0009 Rev 03
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2
W1- W2 Witness Inspection
PO NO: NA
S Surveillance Inspection
AR Approval Required
H Hold Point
T/C Test Certificate Required
Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Reference Document Acceptance Criteria Verifying Document Sub-Contractor
CPP Company Remarks
/ Vendor
Inspection
checklist for
SP(9686-8320-SP-
SP(9686-8320-SP-000- concrete
000-4501_01), IFC H H W1
4501_01) , IFC Drawings protection work
Drawings,MS
(RDD-PQP-6163-
132-F/10)
SP(9686-8310-SP-
SP(9686-8310-SP-000-
000-4501_01, IFC T/C H H W1
4501_01,IFC Drawings
Drawings, MS
SP(9686-8310-SP-
SP(9686-8310-SP-000-
000-4501_01, IFC Checklist H H W1
4501_01, IFC Drawings
Drawings, MS
Page 16 of 34
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

Vendor/Sub-Contractor: W1- W2 Witness Inspection

Project Name: RasMarkaz Crude Oil PO NO: NA
GALFAR ENGINEERING AND S Surveillance Inspection
Park Project
CONTRACTING SAOG
AR Approval Required
H Hold Point
T/C Test Certificate Required
ITP NO:-9686-6130-ITP-000-1002 Rev No.A1 Date: 08 December 2019
R1- R2 Review of Documentation
M Monitoring 1 =100% 2=10%
Intervention points
Activity
SL. Reference Document Acceptance Criteria Verifying Document Sub-Contractor
Description CPP Company Remarks
/ Vendor

11 Grouting
SP(9686-8320-SP-
SP(9686-8320-SP-000-
11.1 Check grouting 000-4501_01), IFC Checklist H H W1
4501_01), IFC Drawings
Drawings, MS
12 Backfilling
Back filling with suitable
engineering fill material in Survey Report
SP(9686-8310-SP-
SP(9686-8310-SP-000- RDD-PQP-6163-
12.1 layers not exceeding 150 000-4501_01, MS, H W1
4501_01),MS, IFC Drawings 132-F/02 and H
mm compacted thickness IFC Drawings
Check list

FDT test for each layer of SP(9686-8310-SP-000-

12.2 IFC Drawings T/C H H W1
back fill material 4501_01),IFC Drawings, MS
Prepared By: Reviewed by: Approved By:
Name: Rajasekaran Name: Jithraj Name: Anil.P.K

Signature : Signature : Signature:

Date : 08 December 2019 Date : 08 December2019 Date : 08 December2019

1. MS: Approved Method statement

2. SP: Specification for earth works. Document No: 9686-8310-SP-000-4501; Specification for Concrete. 9686-8320-SP-000-4501_01
3. IFC: Issued for construction;

9686-QA/QC-FRM-0009 Rev 03 Page 17 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

4. T/C: Test Certificate;

5. MAR –Material Approval Request

6. MIR-Material Inspection Request
7. FDT: Field Density Test

9686-QA/QC-FRM-0009 Rev 03 Page 18 of 34

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-1 CONSTRUCTION START UP CHECK LIST

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.A1 Doc. Class 2

CONSTRUCTION START UP CHECKLIST

Project Name: Ras Markaz

Contractor: Location:
Crude Oil Park Project.

Activity

Availability
Item Description Comments Remarks
(Yes/NO/NA)
1 Approved Drawings / IFC Drawings are in place
2 Approved Project Quality plans available
3 Detailed scope of work are in place
4 Project specification are available
5 Data sheets are available
Check for Approved Material Requisition /Material approval
6
request
7 Approved Method Statement
8 Approved ITP are available with all Inspection checklists
9 Project Execution plan are available
10 Project Coordination / Communication procedure are in place
11 Approved WPS & PQR available
12 Approved welder / operator available
13 Project approved Personnel List available
Health, Safety and Environmental Plan (with HSE
14
organizational chart)
15 Task Risk Assessments
16 Approved Organization chart available
17 Check for availability of approved materials
18 Check for availability of equipment and its certificates
19 Check for QA/QC orientation for the construction crew
20 Check for work permits
21 Job Safety Analysis approved and available

Prepared By (QC Engineer) Checked By (Construction Manager) Approved By (Project Manager)

Name : Name : Name :

Signature: Signature: Signature:

Date : Date : Date :

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-2 SURVEY REPORT

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

SURVEY REPORT

Ras Markaz Crude Oil Park

Project Name: Report No.
Project

Sub-Contractor Name Page.....of.....

Sub-Contract No Date

Location RFI No:

Reference
Design Actual
Coordinates/Elevations Coordinates/Elevations Difference
Location/ID/Chainage
Easting Northing Elevation Northing Easting Elevations Easting Northing Elevation Remarks

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name

Signature

Date

RDD-PQP-6163-132-F/02 Page 22 of 34
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INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-3 INSPECTION CHECK LIST-BEFORE EXCAVATION

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

INSPECTION CHECK LIST BEFORE EXCAVATION

Project Name: Ras Markaz Crude Oil Park Project Report No.

Sub-Contractor Name Page...of...

Sub-Contract No Date

Location RFI No:

Comply
Verification Items Remarks
Y/N/NA

1 Copy of approved drawing is available at site

2 Method statement is approved

3 ITP is approved

4 Copy of Calibration certificates are available and valid

5 A dedicated site engineer/supervisor is available

6 Existing elevations are verified and recorded

7 Protection of existing structures & utilities

8 Check for underground services if any

9 Setting out Dimensions/Elevation/Position

10 Filling materials available at site are as per approved MAR only

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name

Signature

Date

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INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-4 INSPECTION CHECK LIST-EXCAVATION

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

INSPECTION CHECK LIST – EXCAVATION

Project Name: Ras Markaz Crude Oil Park Project Report No.

Sub-Contractor Name Page...of...

Sub-Contract No Date

Location RFI No:

Comply
Verification Items Remarks
Y/N/NA

1 Copy of approved drawing is available at site

2 Method statement is approved

3 ITP is approved

Employees protected from loose rock or soil that could pose

4
a hazard by falling or rolling into the excavation
Barricades provided at all remotely located excavations
5

Warning system established and utilized when mobile

6
equipment is operating near the edge of the excavation
7 Protection of existing structures & utilities

8 Check for underground services if any

9 Setting out Dimensions/Elevation/Position

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name

Signature

Date

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INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-5 CONCRETE PREPOUR INSPECTION

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

CONCRETE PREPOUR INSPECTION

Project Name: Ras Markaz Crude Oil Park Project Report No.

Sub-Contractor Name Page...of...

Sub-Contract No Date

Location RFI No:

Comply
Verification Items Remarks
Y/N/NA

1 Copy of approved drawing is available at site

2 Method statement is approved

3 ITP is approved

4 Is mix design is approved

Steel , anchor bolts, Base plate , Spacer blocks are approved
5
and material receiving inspection completed prior to concrete
6 Check set out, levels and found as per drawing

7 Foundation bed prepared and compacted

Compaction test conducted and found ok (95%) prior to
8
blinding
Reinforcement steel checked for structural concrete and found
9
as per drawing

10 Anchor bolts line and level checked and found accepted

11 Checked the other embedded parts prior to structural concrete

Checked the formwork and found line and levels are as per
12
drawing
Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name

Signature

Date

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-6 CONCRETE POSTPOUR INSPECTION

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

CONCRETE POST POUR INSPECTION CHECKLIST

Project Name: Ras Markaz Crude Oil Park Project Report No.

Sub-Contractor Name Page...of...

Sub-Contract No Date
Location RFI No:
Comply
Verification Items Remarks
Y/N/NA
Checked the post pour line and levels of concrete and found
1
as per drawings
2 Curing completed as per the specification requirement

3 Checked the surface for any irregularities and defects

Any defects identified during post pour inspection if yes

4
intimated to CONTRACTOR

5 Surface repair required

Checked the line and levels of embedded parts and found as
6
per drawings

7 Stripping of formwork as per the specification requirement

Verification Conclusion:
Sub-Contractor EPC Contractor Company
Name

Signature

Date

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INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-7 INSPECTION CHECK LIST - CONCRETE PROTECTION WORK

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

INSPECTION CHECKLIST - CONCRETE PROTECTION

WORK

Project Name: Ras Markaz Crude Oil Park Project Report No.

Sub-Contractor Name Page...of...

Sub-Contract No Date
Location RFI No:
Comply
Verification Items Remarks
Y/N/NA
1 Copy of approved drawing is available at site

2 Method statement is approved

3 ITP is approved

4 MAR is approved and available

5 Suitable equipment are available at site

Material is approved and receiving inspection completed and
6
accepted
Checked concrete curing days and construction joints and
7
sealant filling
Checked the dry film thickness of low viscosity bitumen primer
8
2 coats -400 microns
Checked lapping of 1.6 mm self- adhesive membrane and
9
found accepted
Checked protection board of 3.5mm thick bitumen
10 impregnated fibre board or 12mm thick bitumen impregnated
soft board
11 Concrete protection work approved and allowed for back filling
Checked the low viscosity bitumen primer applied 150 mm
12
above ground by 150 mm
Verification Conclusion:
Sub-Contractor EPC Contractor Company
Name
Signature
Date

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INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

ATTACHMENT-8 INSPECTION CHECK LIST- STRUCTURE BACKFILLING

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. A1 Doc. Class 2

INSPECTION CHECKLIST – STRUCTURE BACKFILLING

Project Name: Ras Markaz Crude Oil Park Project Report No.

Sub-Contractor Name Page...of...

Sub-Contract No Date
Location RFI No:
Comply
Verification Items Remarks
Y/N/NA

1 Copy of approved drawing is available at site

2 Method statement is approved

3 ITP is approved

4 Suitable equipment’s are available at site

5 A dedicated site engineer/supervisor is available

6 Concrete protection work is accepted

7 Back filling material tested and approved

Checked the each layer back filling thickness and compaction

8
achieved

9 Checked any damages of concrete works during compaction

10

Verification Conclusion:
Sub-Contractor EPC Contractor Company
Name

Signature

Date

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