Document no: STS/ITP/2019/00

INSPECTION AND TEST PLAN

PIPING FABRICATION & Rev No: 00
STS EDAC SCIENCE-TECH INSTALLATION
SOLUTIONS SDN BHD Date:15/8/2019

Tittle:
GROUPWIDE MASTER SERVICE
AGREEMENT (MSA) FOR INTEGRATED
TURNAROUND MAIN MECHANICAL &
MAINTENANCE MECHANICAL STATIC
(TA4MS)

Rev Issue Date Prepared Checked Approved Issue Purpose Owner Signature

00 15/8/2019 din
Review and Endorsement Record

Document Number : STS/ITP/2019/00

Document Title : ITP Piping Fabrication and Installation

Revision : 00

Page Date Revise Reviewer

STS EDAC SCIENCE-TECH SOLUTIONS SDN BHD

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 Table of Contents

1. Purpose.............................................................................................4

2. Scope ................................................................................................4

3. Reference .........................................................................................4

4. Definition ...........................................................................................5

5. Abbreviation ......................................................................................5

6. Legend ..............................................................................................5

7. Appendix ...........................................................................................7

STS EDAC SCIENCE-TECH SOLUTIONS SDN BHD

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1. Purpose
This inspection and test plan is intended to be used as a guide to control all work
steps in term of and inspection on piping fabrication at workshop and piping
installation at Company site location. Assure that all inspection is performed
according to the approved documents and for acceptance criteria. Ensure that all
parties involved have clear responsibility for all work steps.

2. Scope
This document covers all works step of inspection and testing on piping fabrication at
workshop and piping installation at Company site location for new piping spool, to
repair the existing piping system in Company facility, performed by Technical
Maintenance (TM) team or Contractor (CTR) at workshop and site location.

The material scope in this ITP covers material carbon steel only.

When any utility engaged with Company Business has their own ITP and/or
procedures, it shall be submitted to company for review and approval prior used.

3. Reference
a. ASME B31.3 Process Piping.
b. ASME Code Section II Part A Ferrous Material Specification.
c. ASME Code Section V Nondestructive Testing Qualification.
d. ASME Code Section IX Welding and Welder Qualification.
e. Project Procedures:
i. Insulation Procedure.
ii. Guideline for Lifting/Crane Operation Management System.
iii. General Piping Fabrication and Installation Procedure
iv. Joint Integrity Testing Procedure.
v. Non Conformance Procedure.
vi. Post Weld Heat Treatment Procedure.
vii. General Piping NDT Procedure.
viii. Piping Pressure Testing Procedure.
ix. Company Specification for Protection Coatings.
x. Company Specification for Handover System & Certification Manual.
xi. Company Specification for Protective Coating.
xii. WPS/PQR

STS EDAC SCIENCE-TECH SOLUTIONS SDN BHD

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4. Definition
a. CTR shall mean a Contractor which is awarded the contract by Company.
b. NDT shall mean Non Destructive Testing (RT, UT, MPI, DPT)
c. TM shall mean Technical Maintenance, a department within Company who
responsible for doing maintenance of Company facility.

5. Abbreviation
a. AFC : Approved for Construction
b. ASME : American Society Mechanical Engineer
c. ASTM : American Standard Testing Material
d. COM : Company’s Commissioning Department
e. CTR : Contractor
f. DPT : Dye Penetration Testing
g. MPI : Magnetic Particle Identification
h. NACE : National American Corrosion Engineer
i. OPS : Company’s Operation Department
j. PMI : Positive Material Identification
k. PQR : Procedure Qualification Record
l. QA/QC : Company’s Quality Assurance / Quality Control Department
m. RT : Radiography Testing
n. TM : Company’s Technical Maintenance Department
o. UT : Ultrasonic Testing
p. WPS : Welding Procedure Specification

6. Legend
a. H (Hold Point)
Work shall not be proceed without formal notification from the assigned
Quality Representative from Company. A signature signifying involvement of
the assigned Quality representative is required on the referenced Quality
Record

b. W (Witness)
Personnel doing the work shall notify assigned Quality Representative from
Company when the work is to be performed so that witnessing activities could
take place. Work does not stop if signed Quality Representative is not

STS EDAC SCIENCE-TECH SOLUTIONS SDN BHD

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 present. A signature signifying involvement of the assigned quality
representative is required on referenced Quality record.

c. M (Monitoring)
Verifying work and testing activities on an ongoing basis as deemed
necessary, also known as patrol inspection or spot check.

d. R (Review)
Review of document such as procedure, drawing inspection and testing
records etc, at a direction of Company.

e. P (Perform)
Perform or provide or prepare or execute the inspection point

f. A (Approved)
Defined as acceptance/approving of an plan or action after review or confirm
documents.

STS EDAC SCIENCE-TECH SOLUTIONS SDN BHD

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7. Appendix

STS EDAC SCIENCE-TECH SOLUTIONS SDN BHD

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 TITTLE: INSPECTION TEST PLAN (ITP) Legend

PIPING FABRICATION & ERACTION M : Monitor P : Perform

STS EDAC SCIENCE-TECH CLIENT: PETRONAS REFINERY AND PETROCHEMICAL A : Approve R : Review
SOLUTIONS SDN BHD CORPORATION SDN BHD (PRPC) W : Witness RD : Random
Level Inspection
No Work Activities Type of inspection Verified Documents Acceptance Criteria REMARK
STS PRPC TPI

1 DOCUMENT REVIEW AND APPROVAL

 Approval Drawing  Scope of work
1.1 Drawing  Review & Approval  Approve procedure  Approved Drawing P R/A -
 Transmittal
 Welder Performance  Welder Certificate
1.3 Welder / Pre qualified welder Record  Welder Certificate  ASME B31.3 Par.345.1 P R/A -
 NDT report
 ASME B31.3  ASME Sec. IX, Art-2
 Compile WPS  WPS/PQR Register
1.4 WPS / PQR  ASME B31.3, P.328.2 P/A R/A -
 Mechanical Testing
(if required)
 ASME Section V  Approval General  ASME B31.3; Table 341.3.2
1.5 NDT Procedure  ASME B31.3 Piping NDT  NDT Procedure P R/A -
 NDT Procedures Procedure
2 MATERIAL RECEIVING
 Data Sheet;
 Material Certificate  Drawing;
2.1 Review Material Certificate  Material Certificate P/R R -
Register  ASTM Material.

 Material Specification.  Material Receiving

2.2 Material Inspection & Verification  Trace-ability Report  ASME B31.3 Par-323.1 P W -
 Ensure all material  Mill Certificate
adequately protected
3 SHOP FABRICATION

3.1 Marking and cutting Cutting Report AFC Drawing, P M -

 AFC Drawing

STS EDAC SCIENCE-TECH SOLUTION SDN BHD

ITP No:STS/ITP/2019/00 Rev:0

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 TITTLE: INSPECTION TEST PLAN (ITP) Legend

PIPING FABRICATION & ERACTION M : Monitor P : Perform

STS EDAC SCIENCE-TECH CLIENT: PETRONAS REFINERY AND PETROCHEMICAL A : Approve R : Review
SOLUTIONS SDN BHD CORPORATION SDN BHD (PRPC) W : Witness RD : Random
Level Inspection
No Work Activities Type of inspection Verified Documents Acceptance Criteria REMARK
STS PRPC TPI

 Check welding position  Approved WPS  Approved WPS;

3.2 Check qualified welder / operator  Welding parameter  ASME Sec IX, Artikel-3 P M -
 Welder pass
 ASME Sec. IX
 Approved WPS
 Repair Procedure  Approved WPS  Approved WPS;
Storage of Material/Handling of  Ensure all material
3.3  Repair Procedure  ASME B31.3, T.330.1.1 P M -
Materials adequately protected  Welding Report
 Bake and hold
electrodes activity
 Approved WPS;
 Baking holding record  ASME B31.3, T.330.1.1
 Storage
3.4 Consumables received.  Electrode issues  Fabrication procedures P M/A -
 Baking / Holding
record  Retain all manufacturer's
 Electrode issues
certificates

4 FABRICATION WORK

 Check edge preparation  Approve Drawing

4.1 Fit Up Inspection Check  Fit Up inspection  ASME B31.3 T.341.3.2 P W/M -
 Refer Drawing
 WPS Report

 Approve Drawing  Approve Drawing  ASME B31.3 T.341.3.2

4.2 Temporary Attachment (tack weld) P W/M -
 WPS  Repair Procedure
 Trace-ability Report  ASME B31.3 T.341.3.
4.3 Identification Weld  Approved Drawing P W/A -
 Inspection report  Drawing
 Refer NDT report
 Piping Fabrication  Visual inspection  ASME B31.3 T.341.3.2
4.4 Visual Inspection Check P W/M -
 ASME B31.3 Report

5 REPAIR PROCEDURES
STS EDAC SCIENCE-TECH SOLUTION SDN BHD
ITP No:STS/ITP/2019/00 Rev:0

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 TITTLE: INSPECTION TEST PLAN (ITP) Legend

PIPING FABRICATION & ERACTION M : Monitor P : Perform

STS EDAC SCIENCE-TECH CLIENT: PETRONAS REFINERY AND PETROCHEMICAL A : Approve R : Review
SOLUTIONS SDN BHD CORPORATION SDN BHD (PRPC) W : Witness RD : Random
Level Inspection
No Work Activities Type of inspection Verified Documents Acceptance Criteria REMARK
STS PRPC TPI

 To ensure the test using

correct tools
 Repair Procedures  ASME B31.3, T.341.3.2
 Ensure defect has fully
5.1 Remove Defect  NDT Report  ASME Sec IX P RD -
removed
 WPS Repair  NDT report
 Perform weld repair
 Confirm with verified the
defect area

6 NON DESTRUCTIVE TESTING (NDT)

 ASME V, July 2015-Article 6

6.1 Dye Penetration Test (DPT)  Evaluate Welding  DPT Report - Liquid Penetration P R -
Quality examination
 ASME V, July 2015 - Article
6.2 100% Radiography Test (Butt Joint)  Evaluate Welding  RT Report II - Radiography examination P R -
Quality

STS EDAC SCIENCE-TECH SOLUTION SDN BHD

ITP No:STS/ITP/2019/00 Rev:0

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