Hamad Abdullah AL Huwais Arabian Industrial Services Est

TITLE : Work Instructions for Welding

1. Purpose : To establish a process for Welding to carryout the activity as instructed
below under controlled conditions.

2. Scope : Components of all types of machines received for repairs are covered under
the scope of this Work Instruction.

3. Responsibility : Engineer / Supervisor is responsible for the implementation of these Work

Instructions
4. I.S.O. Ref. : ISO 9001 – 2008 Clause no 7.5.1
Quality Manual Section 7.5.1
5. Format/W.I : Job card cum in process inspection record
Ref.
6. WORK INSTRUCTION
Sr. No. Activity Responsibility
6.1 Work is allocated by Engineer / supervisor to the operator Engr/Supervisor
Check the type of material to be welded. e.g. Mild steel, Cast iron, Cast steel Carbon Operator
6.2 steel such as EN8, EN 9 etc. to select the welding rod and setting of welding machine
suitably.
6.3 Clean the portion to be welded from oil, grease, dirt etc. using Thinner and allow the Operator
portion to dry.
6.4 Take a light cut on the portion to be welded or make a V groove by grinder to ensure Operator
proper deposition of weld material of adequate thickness.
6.5 For welding for metallising, heat the potion to be welded to 200 deg. Cent. to remove Operator
moisture deposition particularly during rainy season
6.6 Welding rod to be heated to 80 deg. Cent. before use. Operator

6.7 Depending on the geometry of surface to be welded, decide the welded area to be
covered. Welding in staggered manner on the surface will help in restricting welding Operator
stresses and avoid destortion / bending / de-shaping of welded portion. In such a case,
weld the portion at 0 , 180, 270, 360 degrees intermittently with two runs at a time.
Before starting welding of the next run, completely remove the deposition of slag /
6.8 flux of the previous layer using wire brush and tigging and grinder if required. This is Operator
essential to avoid trapping of slag and get smooth finish after machining.
6.9 Half lap welding is recommended for metalising of bearing seats of shaft. Operator

6.10 The Engineer /supervisor monitors the work done by operators. Engineer/
Supervisor

Rev01/30-1-2018/Alhu-WI Prepared by: Engr.Munazar Hussain